Mitsubishi Control Hardware

Introduction
This manual covers the items required for installing and connecting the MITSUBISHI CNC E70 Series. Read this
manual thoroughly and understand the product's functions and performance before starting to use.
This manual is written on the assumption that all optional functions are added, but the actually delivered device may
not have all functions.
The unit names, cable names and various specifications are subject to change without notice. Please confirm these
before placing an order.
This manual notes a reference chapter as "Chapter: Section: Paragraph".

(Example) For "1.3.1 List of Units":
"System Configuration: List of Configuration: List of Units"
("1.3.1 List of Units" included in "1.3 List of Configuration" of "1 System Configuration")
CAUTION
For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by the machine
tool builder takes precedence over this manual.
Items that are not described in this manual must be interpreted as "not possible".
This manual is written on the assumption that all optional functions are added. Confirm the specifications issued by
the machine tool builder before starting to use.
Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool.
Some screens and functions may differ depending on each NC system (or version), and some functions may not be
possible. Please confirm the specifications before starting to use.
The numerical control unit is configured of the control unit, display unit, operation board (keyboard unit, operation
panel I/O unit), servo drive unit, spindle drive unit, power supply unit + driver, servomotor, spindle motor, etc.
In this manual, the following items are generically called "controller".

- Control unit
- Display unit
- operation board (keyboard unit, operation panel I/O unit)
- Numerical control unit peripheral devices (input/output unit, safety unit)
In this manual, the following items are generically called "drive unit".
- Servo drive unit
- Spindle drive unit
- Power supply unit + driver
In this manual, the following items are generically called "motor".

- Servo motor
- Spindle motor
Refer to the following documents.
M700V/M70V/E70 Series PLC Interface Manual .... IB-1500920
MDS-DM2 Series Specifications Manual .... IB-1501136
MDS-DM2 Series Instruction Manual .... IB-1501139
MDS-DJ Series Specifications Manual .... IB-1501130
MDS-DJ Series Instruction Manual .... IB-1501133
Safety Handbook (Original Instructions) .... IB-1501025
Precautions for Safety
Always read this manual and enclosed documents before installation, operation, maintenance and inspection to
ensure correct usage. Thoroughly understand the basics, safety information and precautions of the devices before
using.
This manual classifies the safety precautions into "DANGER", "WARNING" and "CAUTION".
DANGER
When the user could be subject to imminent fatalities or serious injuries if handling is mistaken.
WARNING
When the user could be subject to fatalities or serious injuries if handling is mistaken.
CAUTION
When the user could be subject to injuries or the property could be damaged if handling is mistaken.
Note that the items under " CAUTION" could lead to serious consequences as well depending on the situation.
All the items are important and must always be observed.
The following signs indicate prohibition and compulsory.
This sign indicates prohibited behavior (must not do).
For example, indicates "Keep fire away".
This sign indicated a thing that is pompously (must do).
For example, indicates "it must be grounded".
The meaning of each pictorial sing is as follows.
CAUTION CAUTION CAUTION Danger Danger

rotated object HOT Electric shock risk explosive
Prohibited Disassembly is KEEP FIRE AWAY General instruction Earth ground

prohibited
For Safe Use
Mitsubishi CNC is designed and manufactured solely for applications to machine tools.
Do not use this product in any applications other than those specified as above, especially those which are
substantially influential on the public interest or which are expected to have significant influence on human lives or
properties.
We will review the acceptability of the abovementioned applications, if the customer agrees not to require a specific
quality for a specific application. Please contact us for consultation.
1. Items related to prevention of electric shocks
WARNING
Do not open or remove the front cover while the power is ON or during operation. The high voltage terminals and
charged sections will be exposed, and this could result in electric shocks.
Do not remove the front cover even when the power is OFF, except for the wiring works or periodic inspections.
The inside of the controller and drive unit are charged, and this could result in electric shocks.
Always wait at least 15 minutes after turning the power OFF. Then, check the voltage with a tester, etc., before
wiring works, inspections or connecting with peripheral devices. Failure to observe this could result in electric
shocks.
Earth ground the controller, drive unit and motor according to the local laws. (In Japan, ground the 200V Series
input products with Class C or higher protective grounding and the 400V Series input with Class D or higher
protective grounding.)
All wiring works, maintenance and inspections must be carried out by a qualified technician. Failure to observe this
could result in electric shocks. Contact your nearby Service Center or Service Station for replacing parts and
servicing.
Wire the controller, drive unit and motor after installation. Failure to observe this could result in electric shocks.
Do not operate the switches with wet hands. Failure to observe this could result in electric shocks.
Do not damage, apply excessive stress, place heavy things on or sandwich the cables. Failure to observe this could
result in electric shocks.
Insulate the power lead using a fixed terminal block. Failure to observe this could result in electric shocks.
2. Items related to prevention of fire
CAUTION
Install the controller, drive unit, motor and regenerative resistor on non-combustible material. Installation directly on
or near combustible materials could result in fires.
If any malfunction in the unit is observed, shut off the power at the unit’s power supply side. Continuous flow of large
current could result in fires.
Install an appropriate no fuse breaker (NFB) and contactor (MC) on the power input section of the drive unit and
configure the sequence that shuts the power off upon drive unit’s emergency stop or alarm.
When a breaker is shared for multiple power supply units, the breaker may not function upon short-circuit failure in
a small capacity unit. Do not share a breaker for multiple units as this is dangerous.
Incorrect wiring and connections could cause the devices to damage or burn.
3. Items related to prevention of bodily injury or property damage
DANGER
When transporting or installing a built-in IPM spindle or linear servomotor, be careful so that your hand or property
will not be trapped in the motors or other metal objects. Also keep the devices with low magnetic tolerance away
from the product.
CAUTION
Do not apply voltages to the connectors or terminals other than voltages indicated in the connection manual for the
controller or specifications manual for the drive unit. Failure to observe this could cause bursting, damage, etc.
Incorrect connections could cause the devices to rupture or damage, etc. Always connect the cables to the indicated
connectors or terminals.
Incorrect polarity (+ -) could cause the devices to rupture or damage, etc.
Persons wearing medical devices, such as pacemakers, must stay away from this unit. The electromagnetic waves
could adversely affect the medical devices.
Fins on the rear of the unit, regenerative resistor and motor, etc., will be hot during operation and for a while after
the power has been turned OFF. Do not touch or place the parts and cables, etc. close to these sections. Failure
to observe this could result in burns.
Do not enter the machine’s movable range during automatic operation. Keep your hands, feet or face away from
the spindle during rotation.
4. General precautions
Always follow the precautions below. Incorrect handling could result in faults, injuries or electric shocks, etc.
(1) Transportation and installation
CAUTION
Correctly transport the products according to the mass.
Use motor’s suspension bolts to transport the motor itself. Do not use it to transport the motor after installation onto
the machine.
Do not stack the products exceeding the indicated limit.
Do not hold the cables, shaft or detector when transporting the motor.
Do not transport the controller or drive unit by suspending or holding the connected wires or cables.
Do not hold the front cover when transporting the unit, or the front cover could come off, causing the unit to drop.
Install on a non-combustible place where the unit’s or motor’s mass can be withstood according to the instruction
manual.
The motor does not have a complete water-proof (oil-proof) structure. Do not allow oil or water to contact or enter
the motor. Prevent the cutting chips from being accumulated on the motor as they easily soak up oil.
When installing the motor facing upwards, take measures on the machine side so that gear oil, etc., will not enter
the motor shaft.
Do not remove the detector from the motor. (The detector installation screw is treated with sealing.)
Do not allow foreign matters, especially, conductive foreign matters such as screws or metal chips, or combustible
foreign matters such as oil, to enter the controller, drive unit or motor. Failure to observe this could result in rupture
or damage.
Do not get on the product or place heavy objects on it.
Provide prescribed distance between the controller/drive unit and inner surface of the control panel/other devices.
Do not install or operate the controller, drive unit or motor that is damaged or has missing parts.
Take care not to cut hands, etc. with the heat radiating fins or metal edges.
Do not block the intake/outtake ports of the motor with the cooling fan.
Install the controller’s display section and operation board section on the spot where cutting oil will not reach.
The controller, drive unit and motor are precision devices, so do not drop or apply thumping vibration and strong
impacts on them.
Hard disk unit is a precision device, so do not drop or apply strong impacts on it.
Store and use the units according to the environment conditions indicated in each specifications manual.
Securely fix the motor to the machine. The motor could come off during operation if insecurely fixed.
CAUTION
Always install the motor with reduction gear in the designated direction. Failure to observe this could result in oil
leaks.
Always install a cover, etc., over the shaft so that the rotary section of the motor cannot be touched during motor
rotation.
When installing a coupling to the servomotor shaft end, do not apply impacts by hammering, etc. The detector could
be damaged.
Use a flexible coupling when connecting with a ball screw, etc., and keep the shaft core deviation smaller than the
tolerable radial load of the shaft.
Do not use a rigid coupling as an excessive bending load will be applied on the shaft and could cause the shaft to
break.
Do not apply a load exceeding the tolerable level onto the motor shaft. The shaft or bearing could be damaged.
Before using this product after a long period of storage, please contact the Mitsubishi Service Station or Service
Center.
Following the UN recommendations, battery units and batteries should be transported based on the international
regulations such as those determined by International Civil Aviation Organization (ICAO), International Air
Transport Association (IATA), International Maritime Organization (IMO) and U.S. Department of Transportation
(DOT).
(2) Items related to wiring
CAUTION
Correctly wire this product. Failure to observe this could result in motor runaway, etc.
Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of the drive unit.
Correctly connect the output side (terminal U, V, W). The motor will not run properly if incorrectly connected.
Always install an AC reactor per each power supply unit.

Always install an appropriate breaker per each power supply unit. A breaker cannot be shared for multiple power
supply units.
Do not directly connect a commercial power supply to the motor. Failure to observe this could result in faults.
When using an inductive load such as relays, always connect a diode in parallel to the load as a noise
countermeasure.
When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to suppress
rush currents.
Do not mistake the direction of the surge absorption diode to be installed on the DC relay for the control output
signal. If mistaken, the signal will not be output due to fault in the drive unit, and consequently the protective circuit,
such as emergency stop, could be disabled.
Drive unit Drive unit

COM COM
(24VDC) (24VDC)
Control Control
output output
RA RA
signal signal
Do not connect or disconnect the cables between units while the power is ON.
Do not connect or disconnect the PCBs while the power is ON.
Do not pull the cables when connecting/disconnecting them.

Securely tighten the cable connector fixing screw or fixing mechanism. The motor could come off during operation
if insecurely fixed.
Always treat the shield cables indicated in the Connection Manual with grounding measures such as cable clamps.
Separate the signal wire from the drive line or power line when wiring.
Use wires and cables whose wire diameter, heat resistance level and bending capacity are compatible with the
system.
Ground the device according to the requirements of the country where the device is to be used.
Wire the heat radiating fins and wires so that they do not contact.
When using the RS-232C device as a peripheral device, caution must be paid for connector connection/
disconnection. Always use a double-OFF type AC power supply switch on the device side, and connect/disconnect
the connector with the AC power supply on the device side OFF.
Device Switch
NC unit AC socket
RS-232C
(3) Adjustments
CAUTION
Check and adjust programs and each parameter before starting operation. Failure to observe this could result in
unpredictable operations depending on the machine.
Do not make drastic adjustments or changes as the operation could become unstable.
(4) Usage
CAUTION
Install an external emergency stop circuit so that the operation can be stopped and the power turns OFF
immediately when unforeseen situation occurs. A contactor, etc., is required in addition to the shutoff function
mounted in the controller.
Turn OFF the power immediately if any smoke, abnormal noise or odor is generated from the controller, drive unit
or motor.
Only a qualified technician may disassemble or repair this product.
Do not alter.
Use a noise filter, etc. to reduce the effect of electromagnetic disturbances in the case where electromagnetic
disturbances could adversely affect the electronic devices used near the drive unit.
Use the drive unit, motor and each regenerative resistor with the designated combination. Failure to observe this
could result in fires or faults.
The combination of the motor and drive unit that can be used is determined. Be sure to check the models of motor
and drive unit before test operation.
The brakes (electromagnetic brakes) mounted in the servomotor are used for the purpose of holding, and must not
be used for normal braking. Also, do not run the motor with the motor brake applied. Motor brake is used for the
purpose of holding.
For the system running via a timing belt, install a brake on the machine side so that safety can be ensured.
Be sure to confirm SERVO OFF (or READY OFF) when applying the electromagnetic brake. Also, be sure to
confirm SERVO ON prior to releasing the brake.
When using the DC OFF type electromagnetic brake, be sure to install a surge absorber on the brake terminal.
Do not connect or disconnect the cannon plug while the electromagnetic brake’s power is ON. The cannon plug
pins could be damaged by sparks.
After changing programs/parameters, or after maintenance/inspection, always carry out a test operation before
starting actual operation.
Use the power that are complied with the power specification conditions (input voltage, input frequency, tolerable
instantaneous power failure time) indicated in each specifications manual.
When making detector cables, do not mistake connection. Failure to observe this could result in malfunction,
runaway or fire.
(5) Troubleshooting
CAUTION
Use a motor with electromagnetic brakes or
establish an external brake mechanism for the Shut off with motor Shut off with CNC brake
purpose of holding; this serves as brake control output control PLC output
countermeasures for possible hazardous
situation caused by power failure or product
fault. Motor MBR EMG
Use a double circuit structure for the Electro-

electromagnetic brake’s operation circuit so magnetic 24VDC
that the brakes will activate even when the brake
external emergency stop signal is issued.
The machine could suddenly restart when the power is restored after an instantaneous power failure, so stay away
from the machine. (Design the machine so that the operator safety can be ensured even if the machine restarts.)
To secure the absolute position, do not shut off the servo drive unit’s control power supply when its battery voltage
drops (warning 9F) in the servo drive unit side.
If the battery voltage drop warning alarm occurs in the controller side, make sure to back up the machining
programs, tool data and parameters, etc. with the input/output device before replacing the battery. Depending on
the level of voltage drop, memory loss could have happened. In that case, reload all the data backed up before the
alarm occurrence.
(6) Maintenance, inspection and part replacement
CAUTION
Periodically back up the programs, tool data and parameters to avoid potential data loss. Also, back up those data
before maintenance and inspections.
When replacing the battery on the controller side, the machining programs, tool data and parameters should be
backed up with the input/output device beforehand. In case the memory is damaged in replacing the batteries,
reload all the data backed up before replacing the battery.
The electrolytic capacitor’s capacity will drop due to deterioration. To prevent secondary damage due to capacitor’s
faults, Mitsubishi recommends the electrolytic capacitor to be replaced approx. every five years even when used in
a normal environment. Contact the Service Center or Service Station for replacements.
Do not perform a megger test (insulation resistance measurement) during inspection.
Do not replace parts or devices while the power is ON.
Do not short-circuit, charge, overheat, incinerate or disassemble the battery.

There may be a unit filled with substitute Freon in the heat radiating fins of the 37kW or smaller unit. Be careful not
to break the heat radiating fins during maintenance or replacement.
(7) Disposal
CAUTION
Take the batteries and backlights for LCD, etc., off from the controller, drive unit and motor, and dispose of them
as general industrial wastes.
Do not alter or disassemble controller, drive unit, or motor.
Collect and dispose of the spent batteries and the backlights for LCD according to the local laws.
(8) General precautions
To explain the details, drawings given in the instruction manual, etc., may show the unit with the cover or safety partition
removed. When operating the product, always place the cover or partitions back to their original position, and operate as
indicated in the instruction manual, etc.
Treatment of waste
The following two laws will apply when disposing of this product. Considerations must be made to each law.
The following laws are in effect in Japan. Thus, when using this product overseas, the local laws will have a
priority. If necessary, indicate or notify these laws to the final user of the product.
(1) Requirements for "Law for Promotion of Effective Utilization of Resources"

(a) Recycle as much of this product as possible when finished with use.
(b) When recycling, often parts are sorted into steel scraps and electric parts, etc., and sold to scrap
contractors. Mitsubishi recommends sorting the product and selling the members to appropriate
contractors.
(2) Requirements for "Law for Treatment of Waste and Cleaning"

(a) Mitsubishi recommends recycling and selling the product when no longer needed according to item
(1) above. The user should make an effort to reduce waste in this manner.
(b) When disposing a product that cannot be resold, it shall be treated as a waste product.
(c) The treatment of industrial waste must be commissioned to a licensed industrial waste treatment
contractor, and appropriate measures, including a manifest control, must be taken.
(d) Batteries correspond to "primary batteries", and must be disposed of according to local disposal
laws.
Disposal
(Note) This symbol mark is for EU countries only.

This symbol mark is according to the directive 2006/66/EC Article 20 Information for end-
users and Annex II.
Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and
components which can be recycled and/or reused.
This symbol means that batteries and accumulators, at their end-of-life, should be disposed of
separately from your household waste.
If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the
battery or accumulator contains a heavy metal at a certain concentration. This will be indicated as
follows:
Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%)
In the European Union there are separate collection systems for used batteries and accumulators.
Please, dispose of batteries and accumulators correctly at your local community waste collection/
recycling centre.
Please, help us to conserve the environment we live in!

Trademarks
MELDAS, MELSEC, EZSocket, EZMotion, iQ Platform, MELSOFT, GOT, CC-Link, CC-Link/LT and CC-Link
IE are either trademarks or registered trademarks of Mitsubishi Electric Corporation in Japan and/or other
countries.
Ethernet is a registered trademark of Xerox Corporation in the United States and/or other countries.
Microsoft® and Windows® are either trademarks or registered trademarks of Microsoft Corporation in the
United States and/or other countries.
CompactFlash and CF are either trademarks or registered trademarks of SanDisk Corporation in the United
States and/or other countries.
UNIX is a registered trademark of The Open Group in the United States and/or other countries.
Intel® and Pentium® are either trademarks or registered trademarks of Intel Corporation in the United States
and/or other countries.
Other company and product names that appear in this manual are trademarks or registered trademarks of the
respective companies.
本製品の取扱いについて
( 日本語 /Japanese)
本製品は工業用 ( クラス A) 電磁環境適合機器です。販売者あるいは使用者はこの点に注意し、住商業環境以外で
の使用をお願いいたします。
Handling of our product
(English)
This is a class A product. In a domestic environment this product may cause radio interference in which case the
user may be required to take adequate measures.
본 제품의 취급에 대해서
( 한국어 /Korean)
이 기기는 업무용 (A 급 ) 전자파적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며 가정외의 지역에
서 사용하는 것을 목적으로 합니다 .
Contents
1 System Configuration.................................................................................................................................. 1
1.1 System Basic Configuration Drawing..................................................................................................... 2
1.2 General Connection Diagram ................................................................................................................ 3
1.3 List of Configuration ............................................................................................................................... 5
1.3.1 List of Units .................................................................................................................................... 5
1.3.2 Durable Parts ................................................................................................................................. 6
1.3.3 Replacements ................................................................................................................................ 6
1.3.4 List of Cables ................................................................................................................................. 7
2 General Specifications ................................................................................................................................ 9

2.1 Environment Conditions....................................................................................................................... 10
2.2 Control Unit .......................................................................................................................................... 11
2.3 Display Unit.......................................................................................................................................... 21
2.4 Keyboard Unit ...................................................................................................................................... 22
2.5 Operation Panel I/O Unit...................................................................................................................... 24
2.6 Remote I/O Unit ................................................................................................................................... 36
2.7 External Power Supply Unit ................................................................................................................. 43
2.8 Manual Pulse Generator ...................................................................................................................... 45
2.9 Synchronous Feed Encoder ................................................................................................................ 47
2.10 MITSUBISHI CNC Machine Operation Panel .................................................................................... 48
2.10.1 MITSUBISHI CNC Machine Operation Panel A......................................................................... 48
2.10.2 MITSUBISHI CNC Machine Operation Panel B......................................................................... 55
2.11 Exclusive CF Cards for MITSUBISHI CNC........................................................................................ 59
2.11.1 Precautions for Use of Commercially Available CF Cards......................................................... 59
3 Installation .................................................................................................................................................. 61
3.1 Heat Radiation Countermeasures........................................................................................................ 62
3.2 Noise Countermeasures ...................................................................................................................... 65
3.2.1 Connection of FG (Frame Ground) .............................................................................................. 65
3.2.2 Shield Clamping of Cables........................................................................................................... 66
3.2.3 Connecting Spark Killers.............................................................................................................. 66
3.3 Unit Installation .................................................................................................................................... 67
3.3.1 Display Unit.................................................................................................................................. 67
3.3.2 Keyboard Unit .............................................................................................................................. 68
3.3.3 Operation Panel I/O Unit.............................................................................................................. 68
3.3.4 Control Unit Battery...................................................................................................................... 69
4 Connection ................................................................................................................................................. 71
4.1 Precautions for Wiring.......................................................................................................................... 72
4.1.1 Precautions when Connecting/Disconnecting Cables ................................................................. 72
4.1.2 Precautions for Using Optical Communication Cable .................................................................. 75
4.1.2.1 Optical Communication Cable Outline and Parts ................................................................ 75
4.1.2.2 Precautions for Handling Optical Communication Cable..................................................... 75
4.1.2.3 Precautions for Laying Optical Communication Cable ........................................................ 76
4.1.3 Precautions for Connecting 24V Power Supply ........................................................................... 76
4.2 Connection of Control Unit................................................................................................................... 77
4.2.1 Control Unit Connection System Drawing.................................................................................... 77
4.2.2 Connecting with Power Supply .................................................................................................... 78
4.2.3 Connecting with Emergency Stop Signal..................................................................................... 79
4.2.4 Connecting with Operation Panel I/O Unit ................................................................................... 81
4.2.5 Connecting with Drive Unit........................................................................................................... 82
4.2.5.1 Connecting with MDS-DM2 Series ...................................................................................... 83
4.2.5.2 Connecting with MDS-DJ Series ......................................................................................... 84
4.2.6 Connecting with I/O Devices via CC-Link .................................................................................... 85
4.2.7 Connecting with RS-232C Device................................................................................................ 87
4.2.8 Connecting with Skip Signal (Sensor).......................................................................................... 89
4.2.9 Connecting with Synchronous Feed Encoder/ Manual Pulse Generator..................................... 91
4.2.9.1 Handle Numbers.................................................................................................................. 91
4.2.10 Connecting with Safety Observing I/O Device ........................................................................... 92
4.3 Connection of Operation Panel I/O Unit............................................................................................... 93
4.3.1 Operation Panel I/O Unit Connection System Drawing ............................................................... 93
4.3.2 Connecting with Keyboard Unit.................................................................................................... 94
4.3.3 Connecting with Manual Pulse Generator (MPG)........................................................................ 95
4.3.3.1 Handle Numbers .................................................................................................................. 96
4.3.4 Connecting with Machine Operation Panel.................................................................................. 96
4.3.4.1 Wiring for 24V Common Input.............................................................................................. 97
4.3.4.2 Wiring for 0V Common Input................................................................................................ 97
4.3.4.3 Wiring for Source Type Output (FCU7-DX621/DX711/DX721/DX731) ............................... 98
4.3.4.4 Outline of Analog Signal Output Circuit ............................................................................... 99
4.4 Connection of Remote I/O Unit .......................................................................................................... 100
4.4.1 Connection and Station No. Setting on Remote I/O Unit ........................................................... 100
4.4.2 Station No. Setting when Using Multiple Remote I/O Units ....................................................... 102
4.4.3 Connecting FCUA-DX101/141 Unit with Machine Control Signal.............................................. 106
4.4.4 Connecting FCUA-DX141 Unit with Analog Input/Output Signal ............................................... 108
4.4.5 Connecting FCUA-DX111 Unit with Machine Control Signal..................................................... 109
4.4.6 Connecting FCUA-DX121 Unit with Machine Control Signal..................................................... 111
4.5 Connection of MITSUBISHI CNC Machine Operation Panel ............................................................. 113
Appendix 1 Cable ........................................................................................................................................ 117

Appendix 1.1 Cable Wire and Assembly.................................................................................................. 119
Appendix 1.2 CNP2E-1 Cable.................................................................................................................. 121
Appendix 1.3 CNP3EZ-2P/CNP3EZ-3P Cable ........................................................................................ 122
Appendix 1.4 CNV22J-K1P / CNV22J-K2P Cable ................................................................................... 123
Appendix 1.5 CNV2E-8P/CNV2E-9P Cable............................................................................................. 124
Appendix 1.6 CNV2E-HP Cable............................................................................................................... 125
Appendix 1.7 CNV2E-K1P / CNV2E-K2P Cable...................................................................................... 126
Appendix 1.8 DG21 Cable ....................................................................................................................... 127
Appendix 1.9 DG22 Cable ....................................................................................................................... 128
Appendix 1.10 DG23 Cable ..................................................................................................................... 129
Appendix 1.13 F023/F024 Cable ............................................................................................................. 132
Appendix 1.15 F070 Cable....................................................................................................................... 134
Appendix 1.16 F110 Cable....................................................................................................................... 135
Appendix 1.17 F120 Cable....................................................................................................................... 136
Appendix 1.18 F170 Cable....................................................................................................................... 137
Appendix 1.19 F221 Cable....................................................................................................................... 138
Appendix 1.21 F351 Cable....................................................................................................................... 140
Appendix 1.22 FCUA-R030 Cable ........................................................................................................... 141
Appendix 1.24 FCUA-R050/R054 Cable.................................................................................................. 143
Appendix 1.26 FCUA-R300/FCUA-R301 Cable....................................................................................... 145
Appendix 1.27 G011 Cable ...................................................................................................................... 147
Appendix 1.28 G023/G024 Cable ............................................................................................................ 148
Appendix 1.29 G071 Cable ...................................................................................................................... 149
Appendix 1.30 G300 Cable ...................................................................................................................... 150
Appendix 1.31 G301 Cable ...................................................................................................................... 151
Appendix 1.32 G380 Cable ...................................................................................................................... 152
Appendix 1.33 G395 Cable ...................................................................................................................... 153
Appendix 1.34 G396 Cable ...................................................................................................................... 154
Appendix 1.35 G460 Cable ...................................................................................................................... 155
Appendix 1.36 MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable ........................................................... 156
Appendix 1.37 MR-PWS1CBL-A1-H / MR-PWS1CBL-A2-H Cable ......................................................... 157
Appendix 1.38 R-TM Terminator Connector ............................................................................................ 158
Appendix 1.39 SH21 Cable...................................................................................................................... 159
Appendix 1.40 SH41 Cable...................................................................................................................... 160
Appendix 1.41 List of Cable Connector Sets ........................................................................................... 161
Appendix 2 EMC Installation Guidelines .................................................................................................. 163

Appendix 2.1 Introduction ........................................................................................................................ 164
Appendix 2.2 EMC Directives .................................................................................................................. 164
Appendix 2.3 EMC Measures .................................................................................................................. 165
Appendix 2.4 Panel Structure .................................................................................................................. 165
Appendix 2.4.1 Measures for Control Panel Body .............................................................................. 165
Appendix 2.4.2 Measures for Door ..................................................................................................... 166
Appendix 2.4.3 Measures for Power Supply....................................................................................... 166
Appendix 2.5 Measures for Wiring in Panel............................................................................................. 167
Appendix 2.5.1 Precautions for Wiring in Panel.................................................................................. 167
Appendix 2.5.2 Shield Treatment of Cables ....................................................................................... 168
Appendix 2.6 EMC Countermeasure Parts.............................................................................................. 170
Appendix 2.6.1 Shield Clamp Fitting................................................................................................... 170
Appendix 2.6.2 Ferrite Core................................................................................................................ 171
Appendix 2.6.3 Surge Absorber.......................................................................................................... 172
Appendix 2.6.4 Selection of Stabilized Power Supply ........................................................................ 174
Appendix 3 Restrictions for Lithium Batteries......................................................................................... 175

Appendix 3.1 Restriction for Packing ....................................................................................................... 176
Appendix 3.1.1 Target Products ......................................................................................................... 177
Appendix 3.1.2 Handling by User ....................................................................................................... 178
Appendix 3.1.3 Reference .................................................................................................................. 179
Appendix 3.2 Products information data sheet (ER battery).................................................................... 180
Appendix 3.3 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation.... 182
Appendix 3.3.1 Outline of Regulation ................................................................................................. 182
Appendix 3.3.2 Target Products ......................................................................................................... 182
Appendix 3.3.3 Handling by User ....................................................................................................... 182
Appendix 3.3.4 Reference .................................................................................................................. 182
Appendix 3.4 Restriction related to EU Battery Directive......................................................................... 183
Appendix 3.4.1 Important Notes ......................................................................................................... 183
Appendix 3.4.2 Information for end-user............................................................................................. 183
Appendix 4 Precautions for Compliance to UL/c-UL Standards ............................................................ 185

1
System Configuration
1
MITSUBISHI CNC
1 System Configuration
1.1 System Basic Configuration Drawing
Keyboard unit
Display unit
Remote I/O
unit
Control unit
Manual pulse
generator
Operation panel
I/O unit
Remote I/O
unit
Manual pulse
Synchronous feed generator
encoder
Servo/Spindle drive units
Motors
(Note 1) Control unit is mounted on the back side of the display unit.
(Note 2) Operation panel I/O unit is mounted on the back side of the keyboard unit.
(Note 3) For the drive unit configuration, refer to the Instruction Manual of the drive unit you use.
2
E70 Series Connection Manual
1.2 General Connection Diagram
1.2 General Connection Diagram

Dotted lines indicate the sections prepared by the machine tool builder.
<> Angle brackets indicates attached cable of unit.
L1 L2 L3 () Round brackets indicates former product model number.
No-fuse breaker (NFB) CNC control unit
FCU7-MU528(FCU7-MU558)
EMG <G497>
F120 LCD
EMG Main card HN768
<G487>
INV
ON OFF <G488>
G300/G301
Ethernet device LAN Memory card
MC HN451(HN441) LED driver : HN281
Display unit
MC Front USB FCU7-DU120-13
FRONT memory
F070 DCIN I/F card
MC CF card I/F
HN793 (VGA:640×480)
24VDC stabilized SIO

power supply MENUKEY
SKIP OPT ENC CG71 RIO1 Menu keys
DCOUT DC24V
ACIN
FG
CP/NFB
Remote I/O unit Remote I/O unit
FG
DC24V DC24V
USER 2ch DCIN DCIN
Circuit protector (CP) 1ch:F034 F070 F070
2ch:F035 FCUA-DX1x1 FCUA-DX1x1
Machine
DI-L/R control relay/
RS232C device contact
FCUA-
CP/NFB RIO1 RIO2 RIO1 RIO2 R300
/R301
FCUA-R211 FCUA-R211 To the next remote I/O

AC reactor or terminator
/SH41 /SH41
D-AL
Keyboard unit
Skip signal input
FCU7-KB0xx
Sensor signals FCUA-R030
Max.8points Machine operation
Operation panel I/O unit panel made by
Contactor
FCU7-DX621/7x1 machine tool builder
G011
CG71
MC max.0.5m
1ch G395/G396/G380
CG3x
F351
NCKB <G402>
Drive units RIO3 MPG
ENC
Manual pulse generator
Select 2ch
12V:F320/F321
5V:F023/F024
Manual pulse
generator
2ch Remote I/O unit
5V:G023/G024 DC24V
DCIN
F070 FCUA-DX1x1
Machine
FCUA-R050/054 control relay/
DI-L/R contact
1ch OSE1024 FCUA-
RIO1 RIO2 R300
/R301
FCUA-R211
Synchronous feed encoder /SH41 To the next remote I/O
or terminator
(Note 1) For information on how to connect the drive unit, refer to the drive unit's manual.
(Note 2) For a connection of the MITSUBISHI CNC Machine Operation Panel, refer to "Connection: Connection of
MITSUBISHI CNC Machine Operation Panel" to be described.
3
MITSUBISHI CNC
[Analog Spindle Configuration]
Dotted lines indicate the sections prepared by the machine tool builder.
<> Angle brackets indicates attached cable of unit.
L1 L2 L3 () Round brackets indicates former product model number.
No-fuse breaker (NFB) CNC control unit
FCU7-MU528(FCU7-MU558)
EMG
F120 <G497>
EMG LCD
Main card HN768
<G487>
INV
ON OFF <G488>
G300/G301
Ethernet device LAN Memory card
MC HN451(HN441) LED driver : HN281
Display unit
MC Front USB FCU7-DU120-13
FRONT memory
F070 I/F card
MC DCIN CF card I/F
HN793 (VGA:640×480)
24VDC stabilized SIO

power supply MENUKEY
SKIP OPT ENC CG71 RIO1 Menu keys
DCOUT DC24V
ACIN
FG
CP/NFB
Remote I/O unit Remote I/O unit
FG
DC24V DC24V
USER 2ch DCIN DCIN
Circuit protector (CP) 1ch:F034 F070 F070
2ch:F035 FCUA-DX1x1 FCUA-DX1x1
Machine
RS232C device contact
FCUA-
CP/NFB RIO1 RIO2 RIO1 RIO2 R300
/R301
FCUA-R211 FCUA-R211 To the next remote I/O

AC reactor or terminator
/SH41 /SH41
D-AL
Keyboard unit
Skip signal input
FCU7-KB0xx
Sensorsignals FCUA-R030
Max.8points Machine operation
Operation panel I/O unit
Contactor panel made by
FCU7-DX621/721 machine tool builder
G011
CG71
MC max.0.5m
1ch
G395/G396/G380 CG3x
F221 F351
max.30m
AO
NCKB <G402>
FCUA-R050/054
Drive units max.30m RIO3 MPG
Manual pulse generator

2ch
12V:F320/F321
General-purpose inverter 5V:F023/F024
Remote I/O unit

DC24V
DCIN
F070 FCUA-DX1x1
Machine
contact
FCUA-
RIO1 RIO2 R300
OSE1024 /R301
1ch
FCUA-R211
/SH41 To the next remote I/O
or terminator
Synchronous feed encoder Spindle motor
(Note 1) For information on how to connect the drive unit, refer to the drive unit's manual.
(Note 2) For a connection of the MITSUBISHI CNC Machine Operation Panel, refer to "Connection: Connection of
MITSUBISHI CNC Machine Operation Panel" to be described.
4
1.3 List of Configuration

1.3.1 List of Units
Classification Type Components Remarks
[Control unit]
Main control card Export Tarde Control Order and Foreign
NC functions
FCU7-MU528 Memory card (HN451) Exchange Order noncompliant unit
and display controller
Front side memory I/F card E70 S/W version L0 or later
Main control card
NC functions Export Tarde Control Order and Foreign
FCU7-MU558 Memory card (HN441)
and display controller Exchange Order noncompliant unit
Front side memory I/F card
[Display unit]
LCD panel
Backlight driver
8.4-type color TFT Menu keys Front side memory I/F is normally equipped
FCU7-DU120-13
(VGA:640*480) Driver cable with the control unit
LED backlight cable
LCD cable
[Keyboard unit]
Keyboard for 8.4-type display unit Escutcheon, key switch
FCU7-KB024 ONG layout (for M system/L system, XYZ)
Sheet keys G402 cable
Keyboard for 8.4-type display unit Escutcheon, key switch
FCU7-KB025 ONG layout (for L system, XZF)
Lathe system sheet keys G402 cable
[Operation panel I/O unit]
DI: 64-points 24V/0V common type
DO: 48-points source type
DI 24V/0V common input Base card
MPG:2ch
DO Source output FCU7-DX621 Terminator (R-TM)
AO: 1 point
AO Analog output Add-on card
Occupied stations (fixed): 1, 2, 3, 7, 8
RIO3 extensible stations: 4, 5, 6
FCU7-DX711 MPG:2ch
DO Source output Terminator (R-TM)
Occupied stations (fixed): 1, 2, 7, 8
RIO3 extensible stations: 3, 4, 5, 6
MPG:2ch
AO: 1 point
Base card DO: 96-points source type
DI 24V/0V common input
FCU7-DX731 Terminator (R-TM) MPG:2ch
DO Source output
Add-on card Occupied stations (fixed): 1, 2, 3, 7, 8
[Remote I/O unit]
DI 24V/0V common input (photo coupler insulation)
FCUA-DX101 RX312
DO Source output DO: 32-points source type (non-insulation)
Number of occupied stations: 1
FCUA-DX111 RX312+RX322-1
DO Source output FCUA-DX121 RX312+RX322 DO: 48-points source type (non-insulation)
AO Analog output AO: 1 point
FCUA-DX141 RX312+RX341
AI Analog input AI: 4 points
5
MITSUBISHI CNC

[External power supply unit]
External power supply with power supply Power supply card Input 200VAC
PD25
ON/OFF function Case set Output 24VDC (3A)
[Manual pulse generator]
UFO-01-2Z9 Input 5VDC
5V Manual pulse generator UFO-01-2Z9
(Produced by NIDEC NEMICON) 100pulse/rev
Input 12VDC
12V Manual pulse generator HD60C HD60C
25pulse/rev
[Encoder]
Input 5VDC
Synchronous feed encoder OSE1024-3-15-68 OSE1024-3-15-68
1024pulse/rev
[CC-Link unit]
CC-Link FCU7-HN746 HN746 CC-Link × 1ch
[MITSUBISHI CNC machine operation panel]
MITSUBISHI CNC machine operation Escutcheon, key switch
FCU7-KB921 Mitsubishi standard 55 key
panel A control card
MITSUBISHI CNC machine operation
FCU7-KB926 Escutcheon, Switch
panel B
[Cable connector sets]
Connector (10120-3000VE,2pcs),
For ENC,SKIP,SIO,MPG,AO FCUA-CS000
Shell kit (10320-52F0-008,2pcs)
Connector (7940-6500SC,4pcs.),
For RIO FCUA-CS301
Strain relief (3448-7940,2pcs.)
Connector (2-178128-3),
For PD25/PD27 ACIN FCUA-CN200
Contact (1-175218-5,3pcs.)
3-178127-6 Connector (3-178127-6),
For PD25/PD27 DCOUT
1-175218-5 Contact (1-175218-5,6pcs.)
1-178288-5 Connector (1-178288-5),
For PD25/PD27 ON/OFF
1-175218-5 Contact (1-175218-5,6pcs.)
005057-9403 Connector (005057-9403),
For EMG F120
0016020103 Contact (0016020103,3pcs.)
Connector (1-178288-3),
For RIO FCUA-CN211
Contact (1-175218-2,3pcs.)
Connector (2-178288-3),
For DCIN,F070 FCUA-CN220
Contact (1-175218-5,3pcs)
For DIO FCUA-CN300 Connector (7940-6500SC,2pcs.)
[Original manufactured memory card]
Exclusive CF cards for MITSUBISHI CNC
FCU7-CF256M FCU7-CF256M 256MB capacity
256MB
Exclusive CF cards for MITSUBISHI CNC
FCU7-CF002G FCU7-CF002G 2GB capacity
2GB
(Note 1) Operation panel I/O unit can be mounted on the back side of the keyboard unit.
(Note 2) Operation panel I/O units for 700 Series (FCU7-DX67x/ FCU7-DX77x) are not available.
(Note 3) DI: Digital input signals, DO: Digital output signals, AI: Analog input signals, AO: Analog output signals
1.3.2 Durable Parts

Durable parts Part type
Control unit battery Q6BAT
Backlight for FCU7-DU120-13(*) 84LHS16
Key sheet for FCU7-KB024 N330B532G51
Key sheet for FCU7-KB025 N330B532G52
(*) Contact the Service Center, Service Station, Sales Office or delayer for repairs or part replacement.
1.3.3 Replacements
Replacements Part type
Protection fuse LM40
6
1.3.4 List of Cables

Length (m) of cables provided Max. cable
Type Application
by Mitsubishi length
CNP2E-1-xM Motor side PLG cable 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m
CNP3EZ-2P-xM Spindle side detector cable 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m
CNP3EZ-3P-xM Spindle side detector cable 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m
CNV22J-K1P-0.3M Detector extension cable for HF-KP motor 0.3 0.3m
CNV22J-K2P-0.3M Detector extension cable for HF-KP motor 0.3 0.3m
Motor side detector cable (for A74(N)/A51/A48)/
CNV2E-8P-xM 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m
Ball screw side detector cable
Motor side detector cable (for A74(N)/A51/A48)/
CNV2E-9P-xM 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m
Ball screw side detector cable
CNV2E-HP-xM MDS-B-HR unit cable 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m
CNV2E-K1P-xM Detector cable for HF-KP motor (load side angle) 2, 3, 5, 7, 10 10m
CNV2E-K2P-xM Detector cable for HF-KP motor (reverse load side angle) 2, 3, 5, 7, 10 10m
Battery cable
DG21-xM 0.3, 0.5, 1, 5 5m
(For drive unit - battery unit)
Battery cable
(For servo drive unit - servo drive unit)
DG22-xM 0.3, 0.5, 1, 2, 3, 5, 7, 10 10m
* This cable is required to supply the power from the battery unit to multiple
drive units.
Battery cable
DG23-xM 0.3, 0.5, 1, 2, 3, 5, 7, 10 10m
(For servo drive unit -battery box)
5V spply/DO output cable
DG24-xM 0.3, 0.5, 1, 2, 3, 5, 7, 10 10m
Battery cable
DG25-xM 0.3, 0.5, 1, 2, 3, 5, 7, 10 10m
Manual pulse generator cable (5V): 1ch
F023 LxM 1, 2, 3, 5, 8, 10, 15, 20 20m
(for connection to operation panel I/O unit)
F024 LxM 1, 2, 3, 5, 8, 10, 15, 20 20m
F034 LxM RS-232C I/F cable: 1ch 0.5, 1, 2, 3, 5, 8, 10 15m (*)
F035 LxM RS-232C I/F cable: 2ch 0.5, 1, 2, 3, 5, 8, 10 15m (*)
F070 LxM 24VDC power cable 0.5, 1.5, 3, 5, 8, 10, 15, 20 30m
F110 LxM 24VDC power cable for PD25 0.5, 1.5, 3, 5, 8, 10, 15 15m
F120 LxM Emergency stop cable 0.5, 1.5, 3, 5, 8, 10, 15, 20 30m
F170 LxM ON/OFF switch cable for PD25 0.5, 1.5, 3, 5, 8, 10, 15 15m
F221 LxM Analog output cable 1, 2, 3, 5, 8, 10, 15, 20 30m
F320 LxM 1, 2, 3, 5, 8, 10, 15, 20 50m
F321 LxM 1, 2, 3, 5, 8, 10, 15, 20 50m
DI/DO cable (one side connector)
F351 3 50m
(for operation panel I/O unit)
FCUA-R030-xM SKIP input 3, 7 20m
FCUA-R031-xM Analog input/output 2, 3, 7 30m
FCUA-R050-xM Encoder input (straight, with connector) 5 30m
FCUA-R054-xM Encoder input (right angle, with connector) 3, 5, 10, 15, 20 30m
FCUA-R211-xM Remote I/O (with terminal block) 0.3, 1, 2, 3, 5, 8, 10, 15, 20 30m (*)
DI/DO cable (one side connector)
FCUA-R300 3 50m
(for remote I/O unit)
DI/DO cable (both side connectors)
FCUA-R301-xM 1, 2, 3, 5 50m
G011 LxM Operation panel I/O interface cable 0.5 0.5m
G023 LxM 1, 2, 3, 5, 8, 10, 15, 20 20m (*)
(for connection to control unit)
G024 LxM 1, 2, 3, 5, 8, 10, 15, 20 20m (*)
G071 xM DC24V relay cable for MITSUBISHI CNC machine operation panel 0.5 0.5m
LAN cross cable
G300 LxM 1, 3, 5, 10 10m
(Shielded cable is recommended when the length will be 1m or more)
LAN straight cable
G301 LxM 1 1m
(Shielded cable is recommended when the length will be 1m or more)
Optical communication cable (PCF type with reinforced sheath)
G380 LxM 5, 10, 12, 15, 20, 25, 30 30m
(for wiring outside of the panel)
Optical communication cable (POF type with reinforced sheath)
G395 LxM 3, 5, 7, 10 10m
(for wiring outside of the panel)
Optical communication cable (POF type without reinforced sheath)
G396 LxM 0.3, 0.5, 1, 2, 3, 5 10m
(for wiring inside of the panel)
Cable between MITSUBISHI CNC machine operation panel A and
G460 xM 0.5 0.5m
MITSUBISHI CNC machine operation panel B
7
MITSUBISHI CNC
Length (m) of cables provided Max. cable

Type Application
by Mitsubishi length
MR-BKS1CBLxM-
Brake cable for HF-KP motor (load side angle) 2, 3, 5, 7, 10 10m
A1-H
MR-BKS1CBLxM-
Brake cable for HF-KP motor (reverse load side angle) 2, 3, 5, 7, 10 10m
A2-H
MR-PWS1CBLxM-
Power cable for HF-KP motor (load side angle) 2, 3, 5, 7, 10 10m
A1-H
MR-PWS1CBLxM-
Power cable for HF-KP motor (reverse load side angle) 2, 3, 5, 7, 10 10m
A2-H
Remote I/O
R-TM - -
Interface terminator
SH21 xM Power supply communication cable 0.35, 0.5, 1, 2, 3, 5, 10, 15, 20, 30 30m
Remote I/O
SH41 xM 0.3, 0.5, 0.7 1m (*)
(between units in a panel)
(Note 1) Asterisks "x" in type columns indicate cable length (unit: m).
(Note 2) Lengths indicated with an asterisk (*) in the max. cable length column indicate the maximum cable length
when connecting via other unit.
8
2
General Specifications
9
MITSUBISHI CNC
2 General Specifications
2.1 Environment Conditions

Operation panel Machine operation
Unit name Control unit Display unit Keyboard unit
I/O unit panel
Item
FCU7-MU528 FCU7-DX621/711/
Type FCU7-DU120-13 FCU7-KB024/025 FCU7-KB921/926
(FCU7-MU558) 721/731
During
0 to 55C°
Ambient operation
temperature During
-20 to 60C°
storage
Long
Gener 10 to 75% RH (with no dew condensation)
Ambient term
al
humidity Short
specifi 10 to 95% RH (with no dew condensation) (Note 1)
term
cation
s Vibration 4.9m/s2 or less (during operation)
resistance
Shock
29.4m/s2 or less (during operation)
resistance
Working
No corrosive gases, dust or oil mist
atmosphere
24VDC ±5% 3.3V/12VDC 5VDC 3.3V/5VDC
Requir Power voltage Ripple noise 200mV 24VDC ±5%(Note 7)
ed (P-P) (Provided by the control unit)
power
-
specifi Power capacity 24V 2.5A - -
(Note 2)
0.25A(Note 7)
cation
Instantaneous stop
s 20ms - 20ms(min)(Note 7)
tolerance time
Heating Control section: 5.0W
(max.) 12.0W 3.3W 1.0W 6W
value (Note 3)
FCU7-KB921:1.2
Mass (kg) 1.0 1.5 0.8 0.4
FCU7-KB926:0.5
Others 235(width) x
FCU7-KB921:
173(height) x
Outline 260(width) x 120(width) x 260(W) x 140(H)
(mm) 73(depth) 140(width) x 200(height)
dimension (Depth from the plate
200(height) 180(height) FCU7-KB926:
140(W) x 140(H)
mounting surface: 60)
Unit name Remote I/O unit

Item
Type FCUA-DX101 FCUA-DX111 FCUA-DX121 FCUA-DX141
During
0 to 55C°
operation
Ambient temperature
During
-20 to 60C°
storage
General Long term 10 to 75% RH (with no dew condensation)
specifications Ambient humidity Short term 10 to 95% RH (with no dew condensation) (Note 1)
Vibration resistance 4.9m/s2 or less (during operation)
Shock resistance 29.4m/s2 or less (during operation)
Working atmosphere No corrosive gases or dust
Input power voltage 24VDC±5% Ripple noise 200mV (P-P)
Required power Power capacity 24V 0.7A (Note 4) 24V 1.5A (Note 4) 24V 0.7A (Note 4)
specifications Instantaneous stop
-
tolerance time
Heating value (max.) 25W (Note 5) 30W (Note 5) 30W (Note 5)
Others
Mass (kg) 0.5 0.6 0.6 0.6
(Note 1) "Short term" means within one month.

(Note 2) For the current value of the I/O circuit, calculate with the number of points used and load.
(Note 3) For the heating value of the I/O circuit, calculate with the number of points used.
(Note 4) Allows only the amount to be consumed by control circuit.
(Note 5) Differs according to the number of machine input operation points and the load and number of points
connected to the machine output. The maximum value applies when all points are ON.
(Note 6) These units, which are open equipments, must be installed within a sealed metal control panel.
(Note 7) FCU7-KB926 does not need 24VDC power supply input.
10
2.2 Control Unit
2.2 Control Unit
Dimension and names of parts
[FCU7-MU528(FCU7-MU558)]
(1) (2) (3) (4) (5) (6) (7)
235
100 214
21 52 208 6
6
156
168
173
(8) (9) (10)(11) (12) (13) (14) (15) (16) (17) (18)
Connector Connector
No. Function No. Function
name name
(1) USB Front USB memory I/F (11) RIO1 Remote I/O unit I/F
(2) CF Front CF card I/F (12) MENUKEY Menu key I/F
Encoder input 1ch
(3) INV Display unit backlight driver I/F (13) ENC (5V manual pulse generator
input 2ch)
(4) DCIN 24VDC input (14) SKIP Skip input 8ch
Serial communication (RS-
(5) EMG External emergency stop input (15) SIO
232C) I/F 2ch
(6) ADONCCB Expansion card slot (16) BAT Battery (Q6BAT) I/F
(7) LCD Display unit signal I/F (17) FG FG terminal
(8) OPT Optical communication I/F (18) LED
(9) LAN Ethernet I/F
(10) CG71 Operation panel I/O unit I/F
(1) Front USB memory I/F (USB)

Do not connect devices other than USB memories.
When using a commercially available USB memory, performance check must be made by machine tool builder.
11
MITSUBISHI CNC
(2) Front CF card I/F (CF)

It is recommended to use CF cards of the original equipment manufactured parts.
Mitsubishi is unable to guarantee the machine operation when a commercially available CF card or SD memory
card (SD-CF adapter is required) is used. In that case, performance check must be made carefully by machine tool
builder.
(Refer to "General Specifications: Exclusive CF cards for MITSUBISHI CNC: Precautions for Use of Commercially
Available CF Cards".)
(3) Display unit backlight driver I/F (INV)
(4) 24VDC input (DCIN)
1 3
1 I +24V
2 0V
3 FG
<Cable side connector type>
Connector: 2-178288-3
Contact: 1-175218-5 x3
Recommended manufacturer: Tyco Electronics
(a) Specifications of power supply

Consider the following characteristics when selecting the stabilized power supply (prepared by machine
tool builder). Use a power supply that complies with CE Marking or that follows the safety standards given
below.
[Stabilized power supply selection items]
Item Standard setting

Output Voltage fluctuation ±5% or less of 24VDC
Ripple noise 200mV (P-P)
Power capacity 2.5A or more
Output holding time 20ms
Overcurrent protection Required
[Standards]
Safety Standards: UL1950, CSA C22.2 No.234 approved, IEC950 compliant
Noise Terminal Voltage: FCC Class A, VCCI-Class A
High Harmonics Current Restrictions: IEC61000-3-2
(Note) 24VDC voltage may drop instantaneously due to rush current at the beginning of 24V power
supply to the control unit. The level of voltage drop depends on the capacity of the power
supply. Do not share the power supply with the devices that have alarms to warn the voltage
drop.
CAUTION
1. Using a stabilized power supply without overcurrent protection may cause the unit's failure due to miswiring of
24V.
12
2.2 Control Unit
(5) External emergency stop input (EMG)
3 1
1 FG
2 I EMG IN
3 O +24V
* Be sure to connect EMG terminal cable (G123) to the connector when not used.

Connector: 005057-9403
Contact: 0016020103
Recommended manufacturer: MOLEX
(6) Expansion card slot (ADONCCB)
(7) Display unit signal I/F (LCD)
(8) Optical communication I/F (OPT)

(PCF type)
Connector: CF-2D101-S
Recommended manufacturer: Japan Aviation Electronics
(POF type)
Connector: PF-2D101
13
MITSUBISHI CNC
(9) Ethernet I/F (LAN)
8 1
1 O TD+
2 O TD-
3 I RD+
4
5
6 I RD-
7
8
* Connect connector case with FG pattern.
* Use cross cable (G300) when directly connecting a device such as a personal computer to the unit.

(10) Operation panel I/O unit I/F (CG71)
13 1
26 14
1 GND 14 GND
2 5V 15 5V
3 5V 16 3.3V
4 GND 17 GND
5 O KBCS0* 18 O KBCS1*
6 O KBCS2* 19 O KBAD0
7 O KBAD1 20 O KBAD2
8 I KBD0 21 I KBD1
9 I KBD2 22 I KBD3
10 O KBRES* 23 O RDYOUT*
11 O BUZOUT* 24 3.3V
12 I/O TXRX3 25 I/O TXRX3*
13 O SCAN36 26 O SCAN37

Plug: 10126-3000VE
Shell: 10326-52F0-008
Recommended manufacturer: 3M
14
2.2 Control Unit
(11) Remote I/O unit I/F (RIO1)

Up to eight remote I/O stations can be connected.
1 3
1 I/O TXRX1
2 I/O TXRX1*
3 0V
Contact: 1-175218-2 x3
(12) Menu key I/F (MENUKEY)
(13) Encoder input 1ch/ 5V manual pulse generator input 2ch (ENC)
Synchronous feed encoder or 5V manual pulse generator can be connected to this connector.
10 1
20 11
1 0V 11 0V
2 I ENC1Z 12 I ENC1Z*
3 I ENC1B 13 I ENC1B*
4 I ENC1A 14 I ENC1A*
5 0V 15 0V
6 O 5V 16 O 5V
7 I HA2A 17 I HA2B
8 I HA1A 18 I HA1B
9 NC 19 NC
10 O 5V 20 O 5V

Plug: 10120-3000VE
Shell: 10320-52F0-008
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MITSUBISHI CNC
(a) Input for synchronous feed encoder

<Specification of input part>
Three phases (A phase, B phase, a phase difference 90 degrees,

Number of pulse phases
Z phase) (Refer to the waveform below.)
Signal output of the encoder Line driver output
Input voltage range 0V to 5.25V
Signal
Differential-input voltage VIT+ 0.2V to 5.25V
voltage
Differential-input voltage VIT- -5.25V to -0.2V
Power supply voltage 5VDC±10%
Current consumption 200mA or less
Number of pulses per rotation 1024 pulse/rev
Input frequency (rotation speed) 136kHz or less (8000r/min or less)
Cable length 50m or less
A phase
A* phase
B phase
B* phase
Z phase
Z* phase
a b c d e
T
a.b.c.d.e: A phase or B phase rising edge (falling edge) phase difference = T/4 ± T/10
(b) Input for 5V manual pulse generator

Two phases (A phase, B phase, a phase difference 90 degrees)

(Refer to the waveform below.)
Signal output of manual pulse generator Voltage output, open collector output
H level 3.5V to 5.25V
Signal voltage
L level 0V to 0.5V
Power supply voltage 5VDC±10%
Number of pulses per rotation 25 pulse/rev, 100 pulse/rev
1kHz or less
Input frequency (rotation speed)
(40r/s or less for 25pluse/rev, 10r/s or less for 100pluse/rev)
Cable length 20m or less
A(B) phase
B(A) phase
a b c d e
T: A or B phase cycle
16
2.2 Control Unit
(c) 5V manual pulse generator input/output circuit
+5V
Connector
pin No.
HA1A 8
HA2A 7
Signal +5V
0V
input
HA1B 18
HA2B 17
Control
circuit
0V
+5V 10
+5V 20
Power
output 0V 1
0V 11
0V
When using the synchronous feed encoder and the manual pulse generator at the same time, connect
the manual pulse generator to the operation panel I/O unit or use a distribution cable made by the
machine tool builder.
(14) Skip input 8ch (SKIP)
10 1
20 11
1 COM 11 COM
2 I SKIP0 12 I SKIP1
4 NC 14 NC
5 COM 15 COM
6 NC 16 NC
9 NC 19 NC
10 NC 20 NC

Plug: 10120-3000VE
Shell: 10320-52F0-008
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MITSUBISHI CNC
(a) Skip signal input conditions

Use the input signal within the following condition ranges.
24V common 0V common

1 Input voltage at external contact ON 6V or less 18V or more, 25.2V or less
2 Input current at external contact ON 6mA or more
3 Input voltage at external contact OFF 20V or more, 25.2V or less 4V or less
4 Input current at external contact OFF 2mA or less
5 Input resistance Approx. 2.2kΩ
6 Input signal holding time (Ton) 2ms or more
7 Internal response time 0.08ms or less
8 Machine side contact capacity +30V or more, 16mA or more
Connection to 24V common Connection to 0V common
Ton Ton
External signal
+24V +24V
External signal
0V 0V
Connection to 24V common Connection to 0V common
(Machine side) (Machine side)
S K IP
24VDC S K IP 24VDC
Input
voltage
0V(RG) Input
voltage
Input
voltage
Control Control
0V(RG) circuit Input circuit
voltage
C OM C OM
0V(RG)
18
2.2 Control Unit
(15) Serial communication (RS-232C) I/F 2ch (SIO)
10 1
20 11
1 0V 11 0V
2 I RD1(RXD1) 12 O SD1(TXD1)
3 I CS1(CTS1) 13 O RS1(RTS1)
4 O DR1(DSR1) 14 I ER1(DTR1)
5 0V 15 0V
6 NC 16 NC
7 I RD2(RXD2) 17 O SD2(TXD2)
8 I CS2(CTS2) 18 O RS2(RTS2)
9 O DR2(DSR2) 19 I ER2(DTR2)
10 NC 20 NC

Plug: 10120-3000VE
Shell: 10320-52F0-008
(16) Battery (Q6BAT) I/F (BAT)
(17) FG terminal (FG)
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MITSUBISHI CNC
(18) LED
Name
Name Function At fault Conditions

(1) Failure of 24VDC input
24VDCIN 24VDC input check Not lit
(2) Fuse is disconnected near DCIN connector
(1) Failure of internal voltage output in control unit
DCOUT Internal output voltage check Not lit
(2) Short circuit of 5VDC output on CG71 or ENC
12VDC output voltage check (1) Failure of 12VDC output in control unit
LCDON Not lit
for backlight driver (2) 24VDC input voltage is +20V or less
External emergency stop
PSEMG Lit (Red) External emergency stop signal has inputted
status display
(1) Failure of control unit
WDER System error display Lit (Red)
(2) SRAM data is broken
BATALM Battery voltage drop Lit (Red) Battery voltage has dropped to 2.7V or less
20
2.3 Display Unit
2.3 Display Unit
Outline dimension
[FCU7-DU120-13 (8.4-type)]
260 20 110( Space required for wiring)

200
(Note 1) The above side view shows the state with the control unit mounted.
(Note 2) Consider the minimum radius value of optical communication cable for the bottom space. (Refer to
"Connection : Precautions for Using Optical Communication Cable".)
<Panel cut dimension drawing>
260 ( Unit outline )
250 ± 0.3
244
(Square hole)
190 ± 0.3
184
4- M3 Screw
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MITSUBISHI CNC
2.4 Keyboard Unit
Outline dimension
[FCU7-KB024 (8.4-type)]
140 20 110 (Space required for wiring)

200
(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX721 mounted.
140 (Unit outline)
13 0 0.3
(Square hole)
200 (Unit outline)
0.3
182
190
122
4-M3 Screw
22
2.4 Keyboard Unit
[FCU7-KB025 (8.4-type)]
200 140 20 110 (Space required for wiring)
(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX721 mounted.
140 (Unit outline)
13 0 0.3
(Square hole)
200 (Unit outline)
0.3
182
190
122
4-M3 Screw
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MITSUBISHI CNC
2.5 Operation Panel I/O Unit
Characteristics of operation panel I/O unit are as follows.
(1) Number of DI/DO points that can be mounted on the machine operation panel is 64/64 at the minimum and 96/96 at
the maximum.
Operation panel I/O unit DI/DO uses equivalent serial link connections as those used for remote I/O.
(2) Remote I/O interface --- 1ch
Extension with remote I/O unit is possible up to 4 stations.
(a) When FCU7-DX711 is used: Up to 4 stations, 128 points/128 points in total, are available.
(b) When any one of FCU7-DX621/721/731 is used: Up to 3 stations, 96 points/96 points in total, are available.
(Note) The maximum number of stations that can be extended is described above whether DI/DO of the
operation panel I/O unit is used or not.
(3) Manual pulse generator --- 2ch
5V and 12V manual pulse generators can be connected.
(4) Installation on the back side of the keyboard unit is possible. Allows space saving inside the operation panel.
MPG:2ch
AO: 1 point
FCU7-DX711 MPG:2ch
DO Source output Terminator (R-TM)
Occupied stations (fixed): 1, 2, 7, 8
RIO3 extensible stations: 3, 4, 5, 6
MPG:2ch
AO: 1 point
Base card DO: 96-points source type
DI 24V/0V common input
FCU7-DX731 Terminator (R-TM) MPG:2ch
DO Source output
Add-on card Occupied stations (fixed): 1, 2, 3, 7, 8
(Note 1) The station Nos. occupied by the operation panel I/O unit cannot be changed.
(Note 2) Set the number of DI points that are simultaneously turned ON to be less than half of the total points. If many
points are set to be simultaneously turned ON in high temperature, operation panel I/O unit may be
deteriorated due to the heat.
24

[FCU7-DX621]
(1) (3)
116 110 ( Space required for wiring)
(9)
(10)
179
(11)
(12)
(4) (6) (7) (8)

(13)
<Dimension drawing for installing on the panel> <Installation on the back side of the keyboard>
116 ( Unit outline ) Operation panel I/O unit can be installed on the back side
of the keyboard.
106 ± 0.3
Fixing screw (4 pcs.) M3x25
(with plain washer and spring washer)
171 ± 0.3
4- M3 Screw
NCKB Connector
(Note) Use M3x25 screws (with spring washer and plain washer) when mounting the operation panel I/O unit.
25
MITSUBISHI CNC
[FCU7-DX711]
(1) (2)
(10)
179
(11)
(12)
(4) (5) (7) (8)

(13)
of the keyboard.
106 ± 0.3
171 ± 0.3
4- M3 Screw
NCKB Connector
26
[FCU7-DX721/ FCU7-DX731]
(1) (2) (3)

(9)
(10)
179
(11)
(12)
(4) (5) (6) (7) (8)

(13)
(Note) (9) is not available for FCU7-DX731.
of the keyboard.
106 ± 0.3
171 ± 0.3
4- M3 Screw
NCKB Connector
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MITSUBISHI CNC
(1) Machine input (CG31)

Digital input 32 points (1st station)
Digital input 32 points (2nd station)
(Note) This is not available for FCU7-DX621.
Digital input 32 points (3rd station)
B1 B20
A1 A20

Connector: 7940-6500SC
Strain relief: 3448-7940
CG31 CG33 CG35

B A B A B A
20 I X200 20 I X210 20 I X220 20 I X230 20 I X240 20 I X250
19 I X201 19 I X211 19 I X221 19 I X231 19 I X241 19 I X251
18 I X202 18 I X212 18 I X222 18 I X232 18 I X242 18 I X252
17 I X203 17 I X213 17 I X223 17 I X233 17 I X243 17 I X253
16 I X204 16 I X214 16 I X224 16 I X234 16 I X244 16 I X254
15 I X205 15 I X215 15 I X225 15 I X235 15 I X245 15 I X255
14 I X206 14 I X216 14 I X226 14 I X236 14 I X246 14 I X256
13 I X207 13 I X217 13 I X227 13 I X237 13 I X247 13 I X257
12 I X208 12 I X218 12 I X228 12 I X238 12 I X248 12 I X258
11 I X209 11 I X219 11 I X229 11 I X239 11 I X249 11 I X259
10 I X20A 10 I X21A 10 I X22A 10 I X23A 10 I X24A 10 I X25A
9 I X20B 9 I X21B 9 I X22B 9 I X23B 9 I X24B 9 I X25B
8 I X20C 8 I X21C 8 I X22C 8 I X23C 8 I X24C 8 I X25C
7 I X20D 7 I X21D 7 I X22D 7 I X23D 7 I X24D 7 I X25D
6 I X20E 6 I X21E 6 I X22E 6 I X23E 6 I X24E 6 I X25E
5 I X20F 5 I X21F 5 I X22F 5 I X23F 5 I X24F 5 I X25F
4 NC 4 NC 4 NC 4 NC 4 NC 4 NC
3 COM 3 COM 3 COM 3 COM 3 COM 3 COM
2 I +24V 2 0V 2 I +24V 2 0V 2 I +24V 2 0V
1 I +24V 1 0V 1 I +24V 1 0V 1 I +24V 1 0V
Each station has fixed input/output assignments. Refer to "PLC Interface Manual" for details.
28
(a) Outline of digital signal input circuit

Both 24V common and 0V common connections are allowed in the digital signal input circuit.
Follow the wiring diagram below for each type.
Input circuit

CG31/CG33/CG35 CG31/CG33/CG35
Input resistor Input resistor
External contact R 3.3 k External contact R 3.3k
Input voltage Input voltage

Control Control
Stabilized circuit Stabilized circuit
power supply power supply
24VDC(+) 24VDC(+)
COM COM
0V 0V
FG A3,B3 A3,B3
FG
Input conditions
The input signals must be used within the following condition ranges.

6 Tolerable chattering time (T1) 3ms
7 Input signal holding time (T2) 40ms or more (Note)
input circuit operation delay time
8 3 to 16ms
(T3 and T4)
9 Machine side contact capacity 30V or more, 16mA or more
(Note) Input signal holding time: The guide is 40ms or more. The input signal will not be
recognized unless it is held for the ladder processing cycle time or longer.
Connection to 24V common input Connection to 0V common input
T2 T2
(E) T1 T1 (E) T1 T1
+24V +24V
GND GND
(I) (I)
T3 T4 T3 T4
(E) : External signal, (I):Internal signal
29
MITSUBISHI CNC
(4) Machine output (CG32)

Digital output 32 points (1st station)
Digital output 32 points (2nd station)
FCU7-DX731: Digital output 32 points (3rd station)
FCU7-DX621/DX721: Digital output 16 points (3rd station) (with analog output)
B1 B20
A1 A20

CG32 CG34 CG36 (Note 1)

B A B A B A
20 O Y200 20 O Y210 20 O Y220 20 O Y230 20 O Y240 20 O Y250
19 O Y201 19 O Y211 19 O Y221 19 O Y231 19 O Y241 19 O Y251
18 O Y202 18 O Y212 18 O Y222 18 O Y232 18 O Y242 18 O Y252
17 O Y203 17 O Y213 17 O Y223 17 O Y233 17 O Y243 17 O Y253
16 O Y204 16 O Y214 16 O Y224 16 O Y234 16 O Y244 16 O Y254
15 O Y205 15 O Y215 15 O Y225 15 O Y235 15 O Y245 15 O Y255
14 O Y206 14 O Y216 14 O Y226 14 O Y236 14 O Y246 14 O Y256
13 O Y207 13 O Y217 13 O Y227 13 O Y237 13 O Y247 13 O Y257
12 O Y208 12 O Y218 12 O Y228 12 O Y238 12 O Y248 12 O Y258
11 O Y209 11 O Y219 11 O Y229 11 O Y239 11 O Y249 11 O Y259
10 O Y20A 10 O Y21A 10 O Y22A 10 O Y23A 10 O Y24A 10 O Y25A
9 O Y20B 9 O Y21B 9 O Y22B 9 O Y23B 9 O Y24B 9 O Y25B
8 O Y20C 8 O Y21C 8 O Y22C 8 O Y23C 8 O Y24C 8 O Y25C
7 O Y20D 7 O Y21D 7 O Y22D 7 O Y23D 7 O Y24D 7 O Y25D
6 O Y20E 6 O Y21E 6 O Y22E 6 O Y23E 6 O Y24E 6 O Y25E
5 O Y20F 5 O Y21F 5 O Y22F 5 O Y23F 5 O Y24F 5 O Y25F
COM COM COM COM COM COM
4 4 4 4 4 4
(Note 2) (Note 2) (Note 2) (Note 2) (Note 2) (Note 2)
COM COM COM COM COM COM
3 3 3 3 3 3
(Note 2) (Note 2) (Note 2) (Note 2) (Note 2) (Note 2)
GND GND GND
2 I 24VDC 2 2 I 24VDC 2 2 I 24VDC 2
(0V) (0V) (0V)
GND GND GND
1 I 24VDC 1 1 I 24VDC 1 1 I 24VDC 1
(0V) (0V) (0V)
(Note 1) FCU7-DX621/DX721 uses 16 points of digital outputs, Y240 to Y24F.
(Note 2) COM (3A, 3B, 4A, and 4B) is connected to 24VDC inside the unit.
Each station has fixed input/output assignments. Refer to "PLC Interface Manual" for details.
30
(a) Outline of digital signal output circuit

Use within the specification ranges shown below.
Output circuit
(Macine side) CG32/CG34/CG36
24VDC(+)
RA
Control
Circuit
R
PL
Source type (DX621/DX7x1)
RA : Relay
PL : Pilot lamp
Output conditions
Insulation method Non-insulation

Rated load voltage 24VDC
Max. output current 60mA/point
Output delay time 40μs
(Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance
100V or more, 100mA or more) in parallel to the load.
(Note 2) When using a capacitive load such as a lamp, always connect a protective resistor (R=150Ω)
serially to the load to suppress rush currents. (Make sure that the current is less than the
above tolerable current including the momentary current.)
CAUTION
1. When using an inductive load such as a relay, always connect a diode in parallel to the load.
2. When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to
suppress rush currents.
31
MITSUBISHI CNC
(7) Keyboard I/F (NCKB)
(9) Analog output 1ch (AO)

10 1
20 11
1 AO* 11 NC
2 NC 12 NC
3 NC 13 NC
4 NC 14 NC
5 NC 15 NC
6 NC 16 NC
7 O AO 17 NC
8 NC 18 NC
9 NC 19 NC
10 NC 20 NC

Plug: 10120-3000VE
Shell: 10320-52F0-008
Output circuit
R
R
AO DAC
AO*
0V
Output conditions
Output voltage 0V to ±10V (±5%)

Resolution 12bit (±10V × n/4096) (Note)
Load conditions 10kΩ load resistance
Output impedance 220Ω
0 11
(Note) n=(2 to 2 )
Connector pin assignment
1 AO* GND
7 AO Analog voltage output
32
(10) Manual pulse generator input 2ch (5V and 12V) (MPG)
5V manual pulse generator and 12V manual pulse generator can be connected to this connector.
Connect the synchronous feed encoder to the ENC connector of the control unit.
10 1
20 11
1 GND 11 GND
2 reserve 12 reserve
3 I HA2A 13 I HA2B
4 I HA1A 14 I HA1B
5 GND 15 GND
6 O 12VDC 16 O 12VDC
10 O 5VDC 20 O 5VDC

Plug: 10120-3000VE
Shell: 10320-52F0-008
5V manual pulse generator 12V manual pulse generator

Two phases (A phase, B phase, a phase difference 90 degrees)
(Refer to the waveform below.)
Signal output of manual pulse
Voltage output, open collector output Open collector output
generator
H level 3.5V to 5.25V
Signal voltage
L level 0V to 0.5V
Power supply voltage 5VDC±10% 12VDC±10%
Number of pulses per rotation 25 pulse/rev,100 pulse/rev
Input frequency (rotation speed) 1kHz or less (40r/s or less for 25pluse/rev, 10r/s or less for 100pluse/rev)
Cable length 20m or less 50m or less
A(B) phase
B(A) phase
a b c d e
T: A or B phase cycle
33
MITSUBISHI CNC
<Input/output circuit>
+5V
Connector
pin No.
HA1A 4
HA2A 3
+5V
Signal 0V
input
HA1B 14
HA2B 13
Control
unit
0V
+12V 6
+12V 16
12V +5V 10
Power +5V 20
output 5V
Power
output
0V 1
0V 11
0V
(11) Remote I/O unit I/F (RIO3)
1 3
1 I/O TXRX3
2 I/O TXRX3*
3 0V(GND)
Contact: 1-175218-2 x3
Refer to the following chart for the maximum number of connecting stations and I/O points.
Max. number of stations Max. number of I/O points

Operation panel I/O unit type
(RIO3 connection) (RIO3 connection)
4 stations
FCU7-DX711 128 points/128 points
(stations 3rd to 6th can be used)
3 stations
FCU7-DX621/DX721/DX731 96 points/96 points
(stations 4th to 6th can be used)
(Note) Refer to the section "General Specifications: Remote I/O Unit" for the number of occupying stations and I/
O points of remote I/O units.
(12) Control unit I/F (CG71)
34
(13) LED

3VON 3VDC input check Not lit (1) Disconnection between control unit and operation panel I/O unit
(1) Disconnection between control unit and operation panel I/O unit
5VON 5VDC input check Not lit
(2) Short circuit of manual pulse generator cable
RIO communication
PACKETNG Lit (Red)
status check (1) Partial disconnection between control unit and operation panel I/O unit
RIO communication (2) Miswiring of extended I/O unit to RIO3
RIO1 Not lit
status check
For manual pulse
12VON Not lit Short circuit of manual pulse generator cable
generator
(1) Disconnection of 24V input
DOCOM 24VDC input check Not lit
(2) Disconnection of protection fuse on the operation panel I/O unit
35
MITSUBISHI CNC
2.6 Remote I/O Unit
The following four types of signals can be input/output from the remote I/O unit (FCUA-DX1x1) according to the type and
No. of contacts. Use serial link connections to connect the unit with the control unit or the operation panel I/O unit.
Multiple remote I/O units can be used as long as the total number of occupied stations is eight or less.
FCUA-DX101 RX312
FCUA-DX111 RX312+RX322-1
DO Source output FCUA-DX121 RX312+RX322 DO: 48-points source type (non-insulation)
FCUA-DX141 RX312+RX341
AI Analog input AI: 4 points
36
2.6 Remote I/O Unit
[Front view] 40 40 40
(1) (1) (2) (1) (5)
(11) (11) (11)
168
168
168
(6) (6) (7) (6) (7)
(7) (7) (7)
(3) (3) (4) (3)
(DX101) (DX111/DX121) (DX141)

135
[Bottom view] (Front) [Side view]
(8)
135
168
(9)
(10)
(Rear)
6
<Installation dimension drawing>
Top
100
135
Mounting hole
2-M5 screw
6
168
156
6
150
70
6
34 6
Bottom
37
MITSUBISHI CNC
(1) Machine input (DI-L)

(2) Machine input (DI-R)
Both 24V common and 0V common connections are allowed in the digital signal input circuit.
Follow the wiring diagram below for each type.
Input circuit
DI-L / DI-R DI-L / DI-R
Input resistor Input resistor
External contact R 2.2k External contact R 2.2k
Input voltage Input voltage

Control Control
Stabilized circuit Stabilized circuit
power supply power supply
24VDC(+) 24VDC(+)
COM COM
0V 0V
FG A3,B3 A3,B3
FG
Input conditions
The input signals must be used within the following condition ranges.

6 Tolerable chattering time (T1) 3ms
7 Input signal holding time (T2) 40ms or more (Note)
input circuit operation delay time (T3
8 3 to 16ms
and T4)
9 Machine side contact capacity 30V or more, 16mA or more
(Note) Input signal holding time: The guide is 40ms or more. The input signal will not be recognized unless
it is held for the ladder processing cycle time or longer.
Connection to 24V common input Connection to 0V common input
T2 T2
(E) T1 T1 (E) T1 T1
+24V +24V
GND GND
(I) (I)
T3 T4 T3 T4
(E) : External signal, (I) : Internal signal
38
2.6 Remote I/O Unit
(3) Machine output (DO-L)

(4) Machine output (DO-R)
Use within the specification ranges shown below.

Output circuit
DO-L/DO-R
(Machine side)
24VDC(+)
RA Control
circuit
R
PL
Source type (DX1x1)
Output conditions
Insulation method Non-insulation

Rated load voltage 24VDC
Max. output current 60mA/point
Output delay time 40μs
(Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance 100V or more,
100mA or more) in parallel to the load.
(Note 2) When using a capacitive load such as a lamp, always connect a protective resistor (R=150Ω) serially to
the load to suppress rush currents. (Make sure that the current is less than the above tolerable current
including the momentary current.)
39
MITSUBISHI CNC
[Outline of analog signal output circuit]
The analog signal output circuit can be used only for FCUA-DX121.
Output circuit
R
220 R
AO DAC
AO*
0V(RG)
Output conditions

(Note) n=(20 to 211)
CAUTION
1. When using an inductive load such as a relay, always connect a diode in parallel to the load.
2. When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to
suppress rush currents.
40
2.6 Remote I/O Unit
(5) Analog signal input/output (AIO)
(a) Outline of analog signal output circuit
The analog signal output circuit can be used only for FCUA-DX141.
Output circuit
R
220 R
AO DAC
AO*
0V(RG)
Output conditions

(Note) n=(20 to 211)
(b) Outline of analog signal input circuit
The analog signal input circuit can be used only for FCUA-DX141.
Input circuit
150 ADC
AI
AI*
0V(RG)
Input conditions
Max. input rating ±15V

Resolution |-10 to +10V| / 4096 = 4.88mV
Precision Within ±25mV
AD input sampling time 14.2ms(AI0)/ 42.6ms(AI1 to 3)
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MITSUBISHI CNC
(6) Transfer speed changeover switch (DS)
Not used
Not used
(7) Station No. changeover switch (CS)
3 4 5
2 6
1
7
0
F
8 Selection of station No.
9
E
D A
C B
(8) Remote I/O unit I/F #1 (RIO1)

(9) Remote I/O unit I/F #2 (RIO2)
1 3
1 I/O TXRX
2 I/O TXRX*
3 0V
Contact: 1-175218-2 x3
(10) 24VDC input (DCIN)
1 3
1 I +24V
2 0V
3 FG
Contact: 1-175218-5 x3
(11) LED

(1) Failure of 24VDC input
POWER Internal output
Not lit (2) Fuse is disconnected
Green (UP) voltage(5VDC) check
(3) Failure of internal voltage output in I/O unit
ALM RIO communication (1) Partial disconnection between control unit and remote I/O unit
Lit
Red (DOWN) status check (2) Miswiring of connected remote I/O unit
42
2.7 External Power Supply Unit
2.7 External Power Supply Unit

Item PD25
200 to 230VAC
Input power voltage +10%-15%
50/60Hz±1Hz
Output current 3A
Dimension 130mm × 65mm × 230mm
Mass 1.5kg
Output holding time 300ms
(Note 1) PD25 will not be turned ON by the ON/OFF switch immediately after the power OFF. Wait at least 2
seconds, and then turn the power ON.
(Note 2) The power supply configuration for NC devices depends on the machine. Appropriate circuit protector
must be selected by machine builder according to the load of the machine.
(Note 3) PD25 does not comply with 100VAC.

[PD25]
65
AC IN (1)
(2)
230
220
ON/OFF SW
230
208
ON/OFF (3)
FAN ALARM
POWER (4)
DC OUT (5)
3
R
2-
6 6
30 130
<Mounting direction and clearance>

Mount the external power supply unit vertically and so that it is visible from the front. Provide space for heat
dissipation and ventilation.
100mm
20mm 20mm
100mm
43
MITSUBISHI CNC
(1) AC power input (ACIN)
1 2 3
1 I ACIN N
2 I ACIN H
3 FG
Contact: 1-175218-5 × 3
(2) ON/OFF switch (ON/OFF SW)

Switch ON (upward): 24VDC output
Switch OFF (downward): 24VDC output OFF
(3) ON/OFF input (ON/OFF)
1 5
1 NC
2 I P-OFF
3 0V
4 0V
5 I P-ON
Contact: 1-175218-5 × 4
(4) LED (POWER)

Green light at +24V output
(5) 24VDC output (DCOUT)
B1 B3
A1 A3
1A O ACFAIL 1B O +24V
2A 0V 2B 0V
3A NC 3B FG
Contact: 1-175218-5 (for AWG16) × 3, 1-175217-5 (for AWG22) × 2
44
2.8 Manual Pulse Generator
2.8 Manual Pulse Generator
[UFO-01-2Z9]
5V Manual Pulse Generator (100 pulse/rev)
<Outline dimension drawing>

Index Gasket 3- M4 stud
Panel cut diameter
72 at equal pitch
Above size only

<Panel cut drawing>
at equal pitch
Produced by NIDEC NEMICON CORPORATION
45
MITSUBISHI CNC
[HD60C]
12V Manual Pulse Generator (25 pulse/rev)
3.6 Packing t 2.0 3-M4 stud bolt L10

77 0.5 80 1
12V 0V A B
Installation of screws
other than M3 x 6
8.89 7.60 not possible
60 0.5 16 24 27 0.5 60 0.5

3 - 4. 8
(Divide equally
by three)
+2
120° 62 0
72 0. 2
46
2.9 Synchronous Feed Encoder
2.9 Synchronous Feed Encoder

[OSE-1024-3-15-68]
68
Caution plate 56
- 0. 025
- 0. 009
56
68
68
50
4 - 5. 4 hole
20
2 28
5 3
19. 5
102 33
135
0
14. 3 - 0. 11
2 15 -- 0.0. 006
017 5 -- 0.0. 012
042
16
3 +0.0 1
+0. 14 +0. 14
1. 15 0 1. 15 0
50-- 0.0. 009 Cross section BB
26 025
Valid depth of key groove is 21mm
2
Enlarged drawing of key
Connector pin assignment

A
Pin Function Pin Function
A A phase K 0V
L M B C B Z phase L -
N C B phase M -
K T P D D - N A phase
E Case grounding P Z phase
S R F - R B phase
J G E
G - S -
H F H +5V T -
J -
47
MITSUBISHI CNC
2.10 MITSUBISHI CNC Machine Operation Panel
2.10.1 MITSUBISHI CNC Machine Operation Panel A
Outline dimension
[FCU7-KB921 (MITSUBISHI CNC machine operation panel A)]
60
260 17 (Space required for wiring)
140
260 (Unit outline)
250 0.3
140 (Unit outline)
0.3
(Square hole)
124
130
244
4-M3 Screw
48
Connector
(1) (2) (3) (4)
(5) (6)
No. Connector name Function No. Connector name Function

(1) DCIN 24VDC input (4) FG FG terminal
(2) DCOUT 24VDC output (5) EXT Relay wiring
Mahine operation panel B
(3) RIOIN Remote I/O (6) SUBP
switch
(1)(2) 24VDC input/output (DCIN/DCOUT)
1 3
1 I/O +24V
2 - 0V
3 - FG

Contact: 1-175218-5 x3
49
MITSUBISHI CNC
(3) Remote I/O connected connector (RIOIN)
1 3
1 I/O TXRX
2 I/O TXRX*
3 - 0V

Contact: 1-175218-2 x3
(5) Relay wiring (EXT)
A5 A1
B5 B1
B05 - A05 -
B04 O Relay EMGCOM A04 O Relay EMG
B03 O Relay 6 A03 O Relay 5

Connector: HIF3BA-10D-2.54C
Contact: HIF3-2428SC
Recommended manufacturer: Hirose Electric
50
(6) Machine operation panel B switch (SUBP)

A20 A1
B20 B1
B20 I Relay EMGCOM A20 I Relay EMG

B19 I Relay 6 A19 I Relay 5
B16 - 0V A16 I Spare SW(X75)
B13 - 0V A13 I Selector SW(X72)
B12 - A12 I G(X71)
B11 I F(X6D) A11 I E(X6F)
B10 I D(0V) A10 I C(X70)
B09 I B(X6E) A09 I A(X6C)
B08 - A08 I G(X6B)
B07 I F(X67) A07 I E(X66)
B06 I D(0V) A06 I C(X6A)
B05 I B(X68) A05 I A(X66)
B04 - A04 I G(X65)
B03 I F(X61) A03 I E(X63)
B02 I D(0V) A02 I C(X64)
B01 I B(X62) A01 I A(X60)

Connector: HIF3BA-40D-2.54C
Contact:HIF3-2428SC
Recommended manufacturer: Hirose Electric
51
MITSUBISHI CNC
(a) Wiring of machine operation panel B

<Wiring of rotary switch (SUBP)>
Machine Operation Panel

I/F PCB HN232
+5V Machine operation panel B
R 1kΩ [SUBP] (FCU7-KB926)
A01 Rotary Switch
X60 A (RSW1)
R
B03 (For cutting override)
X61 F 21 position
R Real gray code
B01
X62 B
R
A03
X63 E
R
A02
X64 C
R
A04
X65 G
B02
D
+5V
R
A05 Rotary Switch
X66 R A (RSW2)
B07 (For spindle override)
X67 F 8 position
R
B05 Real gray code
X68 B
R
A07
X69 E
R
A06
X6A C
R
A08
X6B G
B06
D
+5V
R
A09
X6C A
R
B11
X6D F Rotary Switch
R
B09 (Spare)
X6E B
R
A11
X6F E
R
A10
X70 C
R
A12
X71 G
B10
D
(Note1) Use the special lead wire with a connector for wiring of rotary switch.
Lead wire with a connector: ACX011-705 (7 terminals, 0.5m) Fuji Electric
(Note2) A09 to 12 and B09 to 11 of SUBP are spares, so they do not need wiring.
(Note3) Select a rotary switch which guarantees 5V/1mA.
(Note4) Length of cables must be 0.5m or shorter.
(Note5) The numbers in the above diagram do not indicate the actual device numbers.
52
<Wiring of other switches (SUBP)>
Machine Operation Panel

I/F PCB HN232
+5V
[SUBP] Machine operation panel B
R 1kΩ
A13 (FCU7-KB926)
X72
B13
R
A14 Selector Switch
X73 (For memory protection)
2 notch Key shape
B14 2c Manual return type
R
A15
X74
Switch input spare
B15 (3 points)
R
A16
X75
B16
[EXT]
A01 A17
B01 B17
A02 A18
Spare for signal relay
B02 B18
A03 A19 Push down switch

(For emergency stop)
B03 B19 Push Lock -
Turn Reset
2a2b contact
A04 A20
EMG
B04 B20
A05
B05
(Note1) Wirings for selector switches must be directly soldered to terminals or use tab terminals (110
series).
(Note2) When wiring the emergency stop switch, the crimp terminal must be fastened with thread.
(Note3) For NCs whose control unit and display unit are integrated, wire the emergency stop switch
directly to the EMG connector of the control unit. (Use F120 cable)
And for NCs whose control unit and display are separated, relay it by the machine operation
panel I/F PCB HN232.
(Note4) Select a rotary switch which guarantees 5V/1mA.
(Note5) Length of cables must be 0.5m or shorter.
(Note6) The numbers in the above diagram do not indicate the actual device numbers.
53
MITSUBISHI CNC
<Connection when the selector SW has 3 notches>
+5V
R [SUBP]
A13
X72
B13
R
A14
X73
B14
R Selector SW
A15 3 notch
X74
2a2b Manual return type
B15
R
A16
X75
B16
<Connection when relaying wiring to control panel>
[EXT]
A01 A17
PON
PONCOM B01 B17 P-ON
(0V) Connection with
A02 A18 P-ON/OFF Switch
POFF
POFFCOM B02 B18 P-OFF
(0V)
A03 A19
EMG
EMGCOM B03 B19
Connection using two contacts
(24VDC)
A04 A20 of emergency switch
EMG
EMGCOM B04 B20
(24VDC) Push button SW
A05
(For emergency stop)
B05 Push Lock -
Turn Reset
2a2b contact
54
2.10.2 MITSUBISHI CNC Machine Operation Panel B
Outline dimension
[FCU7-KB926 (MITSUBISHI CNC machine operation panel B)]
32
140 2 70 (Space required for wiring)
48
140
<Panel cut drawing>
140 (Unit outline)
130 0.3
140 (Unit outline)
0.3
(Square hole)
124
130
124
4-M3 Screw
55
MITSUBISHI CNC
Connector
(1) (2)
(3) (4)
No. Switch No. Switch

(1) Memory protection switch (3) Spindle override (RSW2)
(2) Emergency stop button (4) Cutting override (RSW1)
(1) Memory protection switch
<Contact configuration>
Contact 2 Contact 1
C - Contact 1(Common)
NO O Contact 1(A contact)
NC O Contact 1(B contact)
C - Contact 2(Common)
NO O Contact 2(A contact)
NC O Contact 2(B contact)
<Switch type>
Switch: HA1K-2C2B
Recommended manufacturer: IDEC
Connection: Terminal (#110 type)
56
(2) Emergency stop button
13 O Contact 1(A contact)

21 O Contact 2(B contact)
<Switch type>
Switch: XA1E-BV422MR
Recommended manufacturer: IDEC
Connection: Thread terminal (M3)
(3) Spindle override (RSW2)
A G
A O Output signal 1
B O Output signal 3
C O Output signal 5
D - Common terminal
E O Output signal 4
F O Output signal 2
G - -
<Switch type>
Switch: AC09-GX0/7L3B02
Recommended manufacturer: Fuji Electric
Connection: Connector
<Switch side connector type>

Connector: IL-7P-S3EN2

Connector: IL-7S-S3L-(N)
Contact: L-C2-10000
57
MITSUBISHI CNC
(4) Cutting override (RSW1)
A G
A O Output signal 1
B O Output signal 3
C O Output signal 5
D - Common terminal
E O Output signal 4
F O Output signal 2
G O Output signal 6
<Switch type>
Switch: AC09-GY0/20L3B02
Recommended manufacturer: Fuji Electric
Connection: Connector
<Switch side connector type>

Connector: IL-7P-S3EN2

Connector: IL-7S-S3L-(N)
Contact: IL-C2-10000
58
2.11 Exclusive CF Cards for MITSUBISHI CNC
2.11 Exclusive CF Cards for MITSUBISHI CNC

Item FCU7-CF256M FCU7-CF002G
Capacity 256MB 2GB
Operation-guaranteed
-40 ℃ to +85 ℃
temperature
NAND Flash SLC (Note)
(Note) SLC stands for Single Level Cell, and it stores one bit data in each memory cell.
This provides longer life span and high product reliability in comparison with MLC (Multi Level Cell), which is
commonly applied to CF cards.
2.11.1 Precautions for Use of Commercially Available CF Cards

Mitsubishi is unable to guarantee the machine operation when a commercially available CF card or SD memory card
(SD-CF adapter is required) is used. In that case, performance check must be made carefully by machine tool builder.
(1) Commercially available CF cards may not be compatible with MITSUBISHI units or suitable FA environment for
temperature- or noise-wise. In case of using it, careful performance check must be required by the machine tool
builder.
(2) When inserting/removing a commercially available CF card, turn the MITSUBISHI device’s power OFF to avoid any
troubles. If a card must be inserted and removed while the power is ON, make sure to take sufficient time (approx.
ten seconds or more) between the insertion and removal.
(3) Do not pull out the card or turn OFF the power during access to the CF card. Failure to observe this could cause the
memory contents to be erased. In case of emergency, always perform backups by having your important data
duplicated, etc. as MITSUBISHI will not guarantee the broken or lost data.
59
MITSUBISHI CNC
60
3
Installation
61
MITSUBISHI CNC
3 Installation
3.1 Heat Radiation Countermeasures

Please refer to the following method for heat radiation countermeasures.
Example of heat radiation countermeasures
<Hypothetical conditions>
(1) Average internal temperature of operation panel: T ≤ 55°C
(2) Peripheral temperature of operation panel : Ta ≤ 0°C to 45°C
(3) Internal temperature rise value : ΔT = T - Ta (max) = 10°C
Procedures for heat design and verification
Calculate total heat radiation of each

mounted unit (W)
Calculate cooling capacity of

operation panel (W1)
W ≤ W1
Comparison of W and W1
W>W1
Selection of heat exchanger
Mounting design
Collection of internal temperature rise

distribution data
ΔT≤10°C
Evaluation
ΔT>10°C
Improvements
Completion
<Supplement>
(1) Refer to "General Specification" for the heat generated by each unit.
(2) Enclosed cabinet (thin steel plate) cooling capacity calculation equation
W1 = U × A × ΔT
U: 6 W/m2°C
A: Effective heat radiation area (m2) (Area where heat can be radiated from operation panel)
ΔT: Internal temperature rise value (10°C)
(Caution) 8 W/m2°C can be applied only when the operation panel is so small that the internal
temperature stays uniform.
(3) Points of caution for heat radiation countermeasures when designing mounting state
- Consider convection in operation panel (eliminate heat spots)
- Collect hot air at suction port of heat exchanger in operation panel.
(4) Criterion for internal temperature rise distribution data
ΔT (average value) ≤ 10°C
ΔTmax (maximum value) ≤ 15°C
R (inconsistency ΔTmax - ΔTmin) ≤ 6°C
(Evaluate existence of heat spots)
62
3.1 Heat Radiation Countermeasures
The following shows an example of calculation applied to heat radiation countermeasures for the operation panel when
8.4-type display unit is used. Because heat will accumulate in the upper portions of the unit, install an agitating fan as
required.
Display Unit
500
200
(Agitating fan)
260 140
120
600
63
MITSUBISHI CNC
3 Installation
Calculation example of panel internal heating value
(1) Calculation of unit heating value

Heating value (W)
Total heating value of units (W):
28W (= control unit + display unit + keyboard unit + operation panel I/O unit)
Total heating value (W) by machine input (D1):
5.6W (=24V (total heating value when the 32 points are simultaneously turned ON) × 7.3mA × 32)
... 24V (current consumption per point of the operation panel I/O unit DI) divided by 3.3kΩ ≈ 7.3mA
Total heating value W = 33.6W (28 + 5.6)
(2) Calculation of operation panel cooling capacity

Tolerance value for temperature rise ( ⊿ t)
Panel internal temperature (according to each unit's specification) T ≤ 55C°
Panel peripheral temperature (according to machine's specification) Ta ≤ 45C°
Tolerance value for internal temperature rise ⊿ T = 10C° (T - Ta)
Heat radiation area (A)

The surface of the molded unit, which has lower radiation capacity than the base plate surface, should be
excluded for the heat radiation area in principle. The bottom of the operation panel, which has difficulty in
radiating due to the temperature distribution, should also be excluded for the heat radiation area in
principle.
Heat radiation area A = 0.71mm2

(≈ 0.6 × 0.12 + 0.6 × 0.5 × 2 - (0.26 + 0.14) × 0.2 + 0.12 × 0.5 × 2)
(Top surface) (Front, rear surface) (Unit surface) (Both sides surface)
Operation panel cooling capacity (W1)

Calculate the cooling capacity to keep the temperature rise in the operation panel less than 10°C.
Cooling capacity W1 = 42.6W (6 × A × ⊿ T)
(3) Comparison of heating value and operation panel cooling capacity

The operation panel cooling capacity is over the heating value, which presumed no need to install the heat
exchanger.
(4) Confirmation with the actual machine

The result of the calculation above is only a rough indication. The actual temperature rise may differ according
to the structure of the operation panel. Be sure to confirm the temperature rise value in the operation panel
when the machine is running.
64
3.2 Noise Countermeasures
3.2 Noise Countermeasures

3.2.1 Connection of FG (Frame Ground)
The frame should basically be grounded at one ground point.
Connect the control unit and operation panel I/O unit's 0V (RG) to the FG on the +24V stabilized power supply.
Operation panel I/O unit Control unit
F070 cable
FG cable
Short bar
24VDC
0V( RG)
FG
AC input
FG cable
Stabilized
power supply Main grounding plate
for electric cabinet
(Note) "24VDC" represents (+) side of 24V stabilized power supply, while "0V(RG)" represents (-) side. "FG" (Frame
Ground) corresponds to the general expression "PE" (Protective Earth).
65
MITSUBISHI CNC
3 Installation
3.2.2 Shield Clamping of Cables

The shield cables connected to the units must be properly connected to the ground with clamp fittings and the like in
order to stabilize the system's operation while preventing malfunctioning due to exogenous noise. (Refer to "EMC
Installation Guidelines: EMC Countermeasure Parts: Shield Clamp Fitting".)
3.2.3 Connecting Spark Killers

Connect a spark killer on the coil or the contact in parallel for noise countermeasures.
Use spark killers which are 0.33 to 0.1μF, 10 to 120Ω.
Contact
Spark
killer killer
Spark
Coil
E
66
3.3 Unit Installation

3.3.1 Display Unit
Mount the display unit with four fixing screws.
(Note) Refer to "General Specifications: Display Unit" for the panel cut dimension drawing and the screw hole
position.
Fixing screws (4)
67
MITSUBISHI CNC
3 Installation
3.3.2 Keyboard Unit

Mount the keyboard unit with four fixing screws.
(Note 1) Refer to "General Specifications: Keyboard Unit" for the panel cut dimension drawing and the screw hole
position.
(Note 2) A clear protective film covers the sheet keys of the keyboard at the time of shipment. Make sure to remove the
sheet before use.
Fixing screws (4)
3.3.3 Operation Panel I/O Unit

Mount the operation panel I/O unit on the back of the keyboard unit with four fixing screws.
(Note) The operation panel I/O unit is usually mounted on the keyboard unit when shipped.

NCKB Connector
68
3.3.4 Control Unit Battery

A lithium battery in the control unit battery holder retains parameter settings, machining programs and the like, which
requires to be backed up at the power OFF.
Battery Q6BAT
Battery cumulative data holding time 45,000 hours (At 0 to 45°C. The life will be shorter if the temperature is high.)
Battery life Approx. 5 years (from date of battery manufacture)
[Installation method]
(1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF.)
(2) Confirm that the control unit LED, 7-segment display, etc., are all OFF.
(3) Open the battery cover of the control unit. Pull the right side of the battery cover toward front.
(4) Fit the new battery into the battery holder.
(5) Insert the connector connected to the new battery into the BAT connector. Pay attention to the connector
orientation: do not insert backwards.
(6) Close the front cover of the control unit. At this time, confirm that the cover is closed by listening for the "click"
sound when the latch catches.
Battery cover
Battery
Battery holder
BAT connector
[Precautions for handling battery]

(1) Do not disassemble the battery.
(2) Do not place the battery in flames or water.
(3) Do not pressurize and deform the battery.
(4) This is a primary battery so do not charge it.
CAUTION
Do not short circuit, charge, overheat, incinerate or disassemble the battery.
69
MITSUBISHI CNC
3 Installation
70
4
Connection
71
MITSUBISHI CNC
4 Connection
4.1 Precautions for Wiring

4.1.1 Precautions when Connecting/Disconnecting Cables
If the cable is connected/disconnected without turning the power OFF, the normal unit or peripheral devices could be
damaged, and risks could be imposed.
Disconnect each cable with the following procedures.
(a) For the following type of connector, press the tabs with a thumb and forefinger in the direction of the arrow, and pull
the connector off.
(1) Press
(1) Press
Y
(2) Pull (2) Pull
(1) Press
View from above
(1) Press
(2) Pull
(2) Pull
CAUTION
1. Do not connect or disconnect the cables between units while the power is ON.
2. Do not pull the cables when connecting/disconnecting it.
72
(b) For a flat cable type connector with latches, open the latches in the directions of the arrows, and pull the connector
off.
(1) Open
(2) Pull
(c) For a flat cable type connector without latches, hold the connector with a thumb and forefinger, and pull the
connector off.
(1) Hold with thumb and forefinger.
(2) Pull
(d) For the screw fixed type connector, loosen the two fixing screws, and pull the connector off.
(1) Loosen
(1) Loosen
(2) Pull (2) Pull
CAUTION
73
MITSUBISHI CNC
4 Connection
(e) For the optical cable connector, pull off while holding down the lock button.
(1) Press
(2) Pull
(f) For the Ethernet connector, pull off while holding down the locked latch.
(1) Press
(2) Pull
CAUTION
74
4.1.2 Precautions for Using Optical Communication Cable

An optical communication cable is used for communication between the control unit and the drive unit.
Special precautions, differing from the conventional cable, are required when laying and handling the optical
communication cable.
(Note) If the cable you use is not Mitsubishi's, malfunctions resulted from connection problems or aged deterioration
are not covered under the warranty.
4.1.2.1 Optical Communication Cable Outline and Parts
Fiber code/connector connection section

Bushing Reinforced
Optical connector
Fiber cord sheath
20.3
22.7 150 35
7
To ensure the system performance and reliability, purchase the optical communication cable from Mitsubishi. A
machining drawing is given in "Cable" as reference, but the purchased optical communication cable cannot be cut or
connected by the machine tool builder.
4.1.2.2 Precautions for Handling Optical Communication Cable

(1) A protective cap is attached to the optical module and optical communication cable mounted on the PCB when the
system is delivered. Leaving this protective cap unattached could result in connection faults from the adherence of
dirt and dust. Do not remove the protective cap when not connecting the cable. If dirty, wipe off lightly with a piece
of dry gauze, etc. (Do not use solvents such as alcohol as the optical fiber material could melt.)
(2) Hold the connector section when connecting or disconnecting the optical connector. Holding the fiber cord will result
in force exceeding the tolerable tension on the fiber cord and connector connection section, and could cause the
fiber cord to dislocate from the optical connector thereby inhibiting use.
(3) The optical connector cannot be connected in reversed. Check the connector orientation when connecting the
optical communication cable to the optical module. Align the connector lock lever with the lock holes on the PCB's
optical module, and press the connector straight in. Confirm that the lock lever connects with the optical module and
that a "click" is heard.
(4) When disconnecting the optical communication cable from the PCB, press the lock release buttons on the lock
lever, and pull out the cable while holding the connector section. The connector could be damaged if the cable is
pulled without pressing down on the lock release buttons.
(5) Do not apply excessive force onto the optical communication cable by stepping on it or dropping tools, etc., on it.
75
MITSUBISHI CNC
4 Connection
4.1.2.3 Precautions for Laying Optical Communication Cable

(1) Do not apply a force exceeding the cable's tolerable tension. Binding the cables too tight with tie-wraps could result
in an increased loss or a disconnection. Use a cushioning material such as a sponge or rubber when bundling the
cables and fix so that the cables do not move.
(2) Do not connect the cables with a radius less than the tolerable bending radius. Excessive stress could be applied
near the connector connection section and cause the optical characteristics to drop. The cable bending radius
should be 10 times or more than the outer diameter at the reinforced sheath, and 20 times or more than the outer
diameter at the fiber cord section.
(3) Do not apply torsion to the optical communication cable. Laying a twisted cable could cause the optical
characteristics to drop.
(4) When laying the cables in a conduit, avoid applying stress on the fiber cord and connector connection section. Use
the tensile end such as a pulling eye or cable grip, etc.
(5) Fix the reinforced sheath with a cable clamp so that the mass of the optical communication cable is not directly
applied on the fiber cord and connector connection section.
(6) Never bundle the cables with vinyl tape. The plasticizing material in the vinyl tape could cause the POF cable to
break.
(7) Loop the excessive cable with twice or more than the minimum bending radius.
Control unit
Recommended clamp material

CKN-13SP
KITAGAWA INDUSTRIES
Optical communication cable

(section with reinforced sheath):
Bending radius: Refer to the specification of
your optical communication cable.
4.1.3 Precautions for Connecting 24V Power Supply

(1) When 24V power is supplied to the unit (control unit, display unit) under the following conditions, welding may occur
on the contacts due to rush current; so be careful.
When 24VDC's ON/OFF are directly controlled by a magnetic switch such as relay AND
When heat capacity of the contacts for relay, etc. used to control 24VDC's ON/OFF is small.
76
4.2 Connection of Control Unit

The method for connecting to each unit and device from the control unit is explained in this section.
4.2.1 Control Unit Connection System Drawing
Control unit Operation panel I/O unit
G011 cable CG71

CG71
F034,F035 cable
SIO RS-232C device
R050,R054 cable Synchronous feed encoder, or

ENC
G023,G024cable 5V manual pulse generator
Accessory cable for unit

LCD
INV Display unit
Touch panel Accessory cable for unit
I/F
MENUKEY
R030 cable
SKIP Skip input (Sensor input)
G395/G396/G380 cable Servo/Spindle drive unit

OPT Optical communication repeater unit
R211 cable Remote I/O unit

RIO1 MITSUBISHI CNC Machine operation panel
G300 cable ( cross )

LAN Ethernet device
F120 cable
EMG Emergency stop signal
F070 cable 24VDC

DCIN Stabilized
power supply
77
MITSUBISHI CNC
4 Connection
4.2.2 Connecting with Power Supply

Connect a general-purpose 24VDC stabilized power supply or PD25 power supply unit to the control unit.
(1) When using general-purpose 24VDC stabilized power supply
F070 cable DCIN

NFB MC
+24V
L1 0V
Y
L2 DCIN
AC
L3 AC (Note 2)
FG FG
DCIN
ON OFF 24VDC 1
0V 2 Control unit
MC FG 3
MC
Connector name : DCIN
Connector : 2-178288-3
Contact : 1-175218-5
Recommended manufacturer: Tyco Electronics AMP
(Note 1) Rush current may occur to lead welding on the contacts, when a magnetic switch such as relay directly
controls 24VDC's ON/OFF during 24V power supply to the control unit. Use relay with large heat
capacity of contacts to control 24VDC's ON/OFF.
(Note 2) Make a short-circuit between 0V and FG on the terminal to cut noise.
<Related items>
Cable drawing "Cable: F070 Cable"
Connector pin assignment: "General Specifications: Control Unit" (DCIN connector)
(2) When using PD25 power supply unit
NFB MC ACIN
1 DCIN
L1
2
L2
F110 cable
Y
L3
FG 3 CF01
ON/OFF SW Control unit
(Note) DCIN
ACFAIL
ON/OFF
F170 cable
ON FAN ALARM
:
POWER
OFF DCOUT
ON/OFF switch
(Note) ACFAIL function is not available with this NC system. (CF01 is not connected.)
<Related items>
Cable drawing: "Cable: F110 Cable", "Cable: F170 Cable"
Connector pin assignment: "General Specifications: Control Unit" (DCIN connector)
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4.2.3 Connecting with Emergency Stop Signal

Connect the emergency stop switch to EMG connector by F120 cable.
Emergency
stop switch
F120
EMG
NC control unit
Emergency
NC control unit stop switch
EMG
+24V
3 3
R EMGIN
2 2
FG
1 1
LG
Emergency stop input circuit
<Related items>
Cable drawing: "Cable: F120 Cable"
Besides the emergency stop input from the NC controller, double-protection when an emergency stop occurs can be
provided by directly inputting an external emergency stop to the drive unit. Even if the emergency stop is not input from
NC for some reason, the contactors can be shut off by the external emergency stop input.
Outlines are shown below. For more details, refer to the Instruction Manual of each drive unit.
<Drive unit (MDS-DM2-SPV) external emergency stop: Example 1>
NC control unit
EMG
Stabilized
power supply
+24V
0V(LG)
Emergency MDS-DM2-SPV
stop switch CN9B
NC control unit F120 R
EMG 3
+24V
3 3
R EMGIN
2 2 20
FG 1
1
LG
MDS-DM2-SPV
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<Drive unit (MDS-DJ-V1) external emergency stop: Example 2>
NC control unit
EMG Stabilized
power supply
+24V
0V(LG)
Emergency
stop switch MDS-DJ
NC control unit F120 CN9 R
EMG 5
+24V
3 3
R EMGIN
2 2 20
FG
1 1 MDS-DJ-V1
LG
<Caution>
(1) External emergency stop cannot substitute the emergency stop signal which is input to NC.
It is a function which helps the NC emergency stop.
(2) When duplicating emergency stop input, wire the NC emergency stop input and the drive unit external
emergency stop input from the same emergency stop switch.
80
4.2.4 Connecting with Operation Panel I/O Unit

Connect the operation panel I/O unit to the connector CG71.
Operation panel Control unit

I/O unit
CG71
G011 cable
CG71
<Related items>
Cable drawing: "Cable G011 Cable"
Connector pin assignment: "General Specifications: Control Unit" (CG71 connector)
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4.2.5 Connecting with Drive Unit

Connect the optical communication cables from the NC to the each drive unit so that they run in a straight line from the
NC to the drive unit that is a final axis. Up to 6 axes can be connected. Note that the number of connected axes is limited
by the NC.
(Note) Refer to "Precautions for Using Optical Communication Cable" when handling and wiring optical
communication cable.
Cable application table
Panel internal wiring Panel external wiring

Cable
Under 10m 10 to 30m 10m or less 10 to 30m
G396 ○ × × ×
G395 ○ × ○ ×
G380 ○ ○ ○ ○
82
4.2.5.1 Connecting with MDS-DM2 Series
CAUTION
Connect the NC and the drive units by the optical communication cables. The distance between the NC and the
final drive unit must be within 30m and the bending radius within 80mm.
POINT
As for MDS-DJ series, axis Nos. are determined by the rotary switch for setting the axis No. (Refer to the MDS-DJ
Series Instruction Manual.) The axis No. has no relation to the order for connecting to the NC.
(1) When using only MDS-DM2-SPV Series
MDS-DM2-SPV
Spindle:1st axis
Servo:2nd/3rd/4th axis
Connected
to the NC
Optical
communication
cable
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(2) When using the MDS-DJ unit together

MDS-DJ-V1 MDS-DM2-SPV
5th axis Spindle:1st axis
(Final axis) Servo:2nd/3rd/4th axis
Connected
to the NC
Optical
communication
cable
The optical communication cables from the NC to the

final drive unit must be within 30m.
4.2.5.2 Connecting with MDS-DJ Series
CAUTION
Connect the NC and the drive units by the optical communication cables. The distance between the NC and the
final drive unit must be within 30m and the bending radius within 80mm.
POINT
Axis Nos. are determined by the rotary switch for setting the axis No. (Refer to the MDS-DJ Series Instruction
Manual.) The axis No. has no relation to the order for connecting to the NC.
<Connection>
CN1A: CN1B connector on NC or previous stage's drive unit
CN1B: CN1A connector on next stage's drive unit
MDS-DJ-V1 MDS-DJ-V1 MDS-DJ-V1 MDS-DJ-SP

1st axis 2nd axis 3rd axis 4th axis
Connected
to the NC Optical
communication
cable
The optical communication cable up to 5m can be used in G396 series, up to 10m in G395 series, and up to 30m in G380 series.
84
4.2.6 Connecting with I/O Devices via CC-Link

CC-Link unit (FCU7-HN746) works as master station or local station of CC-Link (Ver.2 mode).
Mount the CC-Link unit on the control unit's expansion card slot.
CC-Link uses the dedicated cable. Connect the cable to the terminal block provided with the CC-Link unit.
Make sure to attach the terminator, provided with the CC-Link unit, to the final station unit.
(Note) CC-Link is an option unit.
CC-Link unit(FCU7-HN746)
Expansion unit
FG terminal block
CC-Link remote I/O station
Terminal
block
CC-Link network
connector
CC-Link cable
NC side CC-Link
unit terminal block Remote I/O station Remote I/O station
terminal block terminal block
DA DB DG SLD FG
DA DA
Terminator DB DB
Terminator
(Note 2)
(Note 2)
DG DG
SLD SLD
FG FG
FG FG FG
Shielded twisted cable (with 3 wires) (Note 1) Shielded twisted cable (with 3 wires) (Note 1)
(Note 1) Unless the CC-Link dedicated cable is used, CC-Link system does not guarantee its operation. For the
specifications of the CC-Link dedicated cable and the inquiries, see the homepage of the CC-Link Partner
Association (http://www.cc-link.org/). (Click "Product Information".)
(Note 2) Use the terminator provided with the CC-Link unit. The value of the terminator depends on the cable used:
110Ω when the CC-Link dedicated cable is used, 130Ω when the CC-Link dedicated high performance cable
is used.
(Note 3) Use the FG terminal on the NC side CC-Link terminal block for the connection to the ground of the electric
cabinet.
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Wiring the cables to the CC-Link terminal block

(1) Remove the sheath of the cable and isolate each internal wire from the shield mesh.
(2) Remove the shield mesh and the coat of each internal wire. Twist the core wires.
Shield mesh
Approx. 7mm
Shielded twisted cable (with 3 wires)
(3) In the intermediate station, twist together the same wires or the shield meshes of the cables from/to the
previous/next station.
(4) In the final station, process the provided terminator as follows to attach to the station.
Terminator
Shorten the
Cut Cut coated part Bend the lead wires
(5) Insert the core wire into the opening of the terminal block. Hold the wire tight with a flat-blade screwdriver.
Check the screws on the terminal are loose enough before inserting the wires into the openings.
In the intermediate station In the final station
(Note 1)
Do not solder-plate the core wire,
which leads a defective cable contact.
(Note 2)
Flat-blade driver Make sure the lead wires are kept inserted
when mounting the terminator.
To the To the
previous next
station station Terminator
DA wire DB wire
(6) After wiring cables to the terminal block, Mount the terminal block into the CC-Link connector and fix it with a
flat-blade screwdriver.
86
4.2.7 Connecting with RS-232C Device

(1) Connect the RS-232C device to the connector SIO.
Control unit
F035 cable
RS-232C device
SIO
Cable name 1ch 2ch

F034 cable
F035 cable General-purpose cable
See (2)
SIO 1ch
SD1(TXD1) 12 2
RD1(RXD1) 2 3
RS1(RTS1) 13 4
CS1(CTS1) 3 5
ER1(DTR1) 14 20 [1ch] [2ch]

DR1(DSR1) 4 6
Connector : CDB-25S
Reserved 16 8
[SIO] Reserved 6 9 Contact : CD-SC-111
Connector : 10120-3000VE 0V 1 7 Lock nut : HD-LNA
Case : 10320-52F0-008 Manufacturer : Hirose Electric
Manufacturer : 3M 2ch
SD2(TXD2) 17 2
RD2(RXD2) 7 3
RS2(RTS2) 18 4
CS2(CTS2) 8 5
ER2(DTR2) 19 20
DR2(DSR2) 9 6
Reserved 20 8
Reserved 10 9
0V 11 7
Wire material : UL1061-2464 AWG22×12P

Recommended : Oki Electric Cable
FG manufacturer
<Related items>
Cable drawing: "Cable: F034/F035 Cable"
Connector pin assignment: "General Specifications: Control Unit" (SIO connector)
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(2) Example of wiring connections to the RS-232C device

When connecting to the RS-232C device, refer to the following diagrams and cross the wiring for the transmission
signals.
Hand shaking No hand shaking

upon RS/CS, ER/DR signals upon RS/CS, ER/DR signals
SD(TXD) SD(TXD) SD(TXD) SD(TXD)
RD(RXD) RD(RXD) RD(RXD) RD(RXD)
RS(RTS) RS(RTS) RS(RTS) RS(RTS)
CS(CTS) CS(CTS) CS(CTS) CS(CTS)
ER(DTR) ER(DTR) ER(DTR) ER(DTR)
DR(DSR) DR(DSR) DR(DSR) DR(DSR)
CD(DCD) CD(DCD) CD(DCD) CD(DCD)
0V 0V 0V 0V
FG FG FG FG
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4.2.8 Connecting with Skip Signal (Sensor)

Connect skip signals to the connector SKIP.
Skip signals are used for processing high-speed signals. Always shield the cable.
Control unit
FCUA-R030
SKIP
(Note) Connecting the skip signal cable to a wrong connector causes a damage on the control unit when turning ON
the skip signal power supply. Confirm the wiring before turning the power ON.
(1) Connection of skip signal cable
<0V connection at COM terminal>
Control unit SKIP

R030 cable
2
SI1
12
SI2
3
SI3
13
SI4
7
SI5
17
SI6
8
SI7
18 Stabilized
power supply
SI8
COM 24VDC(+)
0V
1,5,11,15 FG FG
0V connection at COM terminal
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<24V connection at COM terminal>
Control unit SKIP

R030 cable
2
SI1
12
SI2
3
SI3
13
SI4
7
SI5
17
SI6
8
SI7
18 Stabilized
power supply
SI8
COM 24VDC(+)
0V
1,5,11,15 FG FG
24V connection at COM terminal
(Note 1) NC recognizes input signals of 2ms or more as the valid skip signals. If machine contacts (relay, etc.) are
used, malfunctions will occur due to chattering. Use semiconductor contacts (transistor, etc.).
(Note 2) Fold the cable shield over the sheath, and wrap copper foil tape over it. Connect the wound copper foil
tape to GND plate of the connector.
<Related items>
Cable drawing: "Cable: FCUA-R930 Cable"
Connector pin assignment: "General Specifications: Control Unit" (SKIP connector)
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4.2.9 Connecting with Synchronous Feed Encoder/ Manual Pulse Generator

Synchronous feed encoder (1ch) or 5V power supply type manual pulse generator (2ch) can be connected.
Synchronous feed encoder

OSE1024-3-15-68
R054 cable
<Right angle>
R050 cable
<Straight>
5V manual pulse generator

NO.1(Rear view)
ENC
When connecting one 5V

5V 0V A B
manual pulse generator
G023 cable
NO.1 NO.2
When connecting two 5V

5V 0V A B 5V 0V A B
manual pulse generators
G024 cable
5V manual pulse generator

(Rear view)
<Related items>
Cable drawing: "Cable: FCUA-R050/R054 Cable" and "Cable: G023/G024 Cable"
Connector pin assignment: "General Specifications: Control Unit" (ENC connector)
When using the synchronous feed encoder and the manual pulse generator at the same time, the cables must be
prepared by the machine tool builder.
4.2.9.1 Handle Numbers

Unit configuration decides handle Nos.
"ENC": Connector on control unit "MPG": Connector on operation panel I/O unit
Operation panel I/O unit (FCU7-DX71x/ DX72x/ DX73x/DX621) 1st handle 2nd handle 3rd handle
Used "MPG" 1ch "MPG" 2ch "ENC" 1ch (Note)
Not used "ENC" 1ch "ENC" 2ch -
(Note) If one handle is only connected to "MPG", the handle connected to "ENC" 1ch will still be treated as the 3rd
handle. "ENC" 2ch is not employed when an operation panel I/O unit is used.
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4.2.10 Connecting with Safety Observing I/O Device

Connect safety observing I/O device as the example below. (Below is an example where an MDS-DJ series drive unit is
used.)
24V
EMG
Door open/close
check sensor NC
Control unit
EMG RIO
Drive unit
DOOR1
EMG MC_ct1
MC R R COM
DC24V
DOCOM
Relay Relay Remote I/O

L11
unit
L21
24V 24V
L1 L2 L3 G
MC_dp1
MC_dp2
MC MC
T
S
R
Contactor Contactor AC reactor NFB
Safety observing functions follow "IEC61800-5-2/EN61800-5-2", and safety of the functions complies with "EN
ISO13849-1:2008 (PL d, Category 3)". However, make sure to check the safety of the machine by using "risk
assessment".
With this function, the following executions can be realized.
(1) Open the door without shutting the motor drive power OFF.
(2) Operate under the safety speed or lower while the door is opened.
Refer to the "Safety Handbook (Original Instructions)" (IB-1501025) for the details of the connection with the safety
observing I/O devices.
Refer to the instruction manual of the drive unit for the details of the connection with the drive unit.
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4.3 Connection of Operation Panel I/O Unit

4.3.1 Operation Panel I/O Unit Connection System Drawing
Operation panel I/O unit Control unit
G011 cable CG71

CG71
R211 cable Remote I/O unit, scan I/O unit card

RIO3
MITSUBISHI CNC Machine operation panel
F351 cable
CG31 Machine control panel, switchboard, etc.
F351 cable
F351 cable
F351 cable
F351 cable
F351 cable
F221 cable
AO Machine control panel, switchboard, etc.
F320/F321 cable 12Vmanual pulse generator

MPG
F023/F024 cable 5Vmanual pulse generator

NCKB Keyboard unit
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4.3.2 Connecting with Keyboard Unit

Connect the keyboard unit to the connector NCKB.
The cable comes with the keyboard unit.
Operation panel Keyboard unit

I/O unit (Rear view)
NCKB
(Note) Firmly insert the connection cable until it is locked.
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4.3.3 Connecting with Manual Pulse Generator (MPG)

Both 5V power supply type (UFO-01-2Z9) and 12V power supply type (HD60C) manual pulse generator can be used.
Take the maximum cable length, etc. into consideration when selecting.
(Note) Set one of the following parameters which is suitable for your manual pulse generator.
- 5V manual pulse generator (UFO-01-2Z9) : #1240 set12/bit0 = 1 (100 pulse/rev)
-12V manual pulse generator (HD60C) : #1240 set12/bit0 = 0 ( 25 pulse/rev)
(1) Connecting with 5V manual pulse generator (maximum cable length: 20m)
Connect the 5V manual pulse generator to the connector MPG.
NO.1
Operation panel
I/O unit When connecting one 5V 5V manual pulse
5V 0V A B
manual pulse generator generator
(Rear view)
MPG F023 cable
NO.1 NO.2
When connecting two 5V

5V 0V A B 5V 0V A B
manual pulse generators
F024 cable
(2) Connecting with 12V manual pulse generator (maximum cable length: 50m)
Connect the 12V manual pulse generator to the connector MPG.
NO.1
Operation panel
I/O unit When connecting one
12V manual pulse
12V manual pulse 12V 0V A B generator
generator
HD60C (Rear view)
MPG
F320 cable
NO.1 NO.2
When connecting two

12V manual pulse 12V 0V A B 12V 0V A B
generators
F321 cable
(Note 1) When selecting a manual pulse generator, make sure that its case and 0V terminal are insulated.
(Note 2) Select 25pulse/rev or 100pulse/rev on the parameter screen.
<Related items>
Cable drawing: “Cable: F023/F024 Cable"
Connector pin assignment: "General Specifications: Operation Panel I/O Unit" (MPG connector)
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4.3.3.1 Handle Numbers

Unit configuration decides handle Nos.
"ENC": Connector on control unit "MPG": Connector on operation panel I/O unit
Operation panel I/O unit (FCU7-DX71x/ DX72x/ DX73x/DX621) 1st handle 2nd handle 3rd handle
Used "MPG" 1ch "MPG" 2ch "ENC" 1ch (Note)
Not used "ENC" 1ch "ENC" 2ch -
(Note) If one handle is only connected to "MPG", the handle connected to "ENC" 1ch will still be treated as the 3rd
handle. "ENC" 2ch is not employed when an operation panel I/O unit is used.
4.3.4 Connecting with Machine Operation Panel

Connect the machine operation panel to the connector CG31, CG32, CG33, CG34, CG35 or CG36.

Machine Operation Panel (Example)
CG31/CG33/CG35
CG32/CG34/CG36
F351
<Related items>
Connector pin assignment: "General Specifications: Operation Panel I/O Unit" (CG31/CG32/CG33/CG34/CG35/
CG36 connector)
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4.3.4.1 Wiring for 24V Common Input

For connection details, refer to the descriptions on
(Machine side) CG31/CG33/CG35 machine input connector pin assignment in "(1)
Machine input (CG31)", "(2) Machine input (CG33)",
and "(3) Machine input (CG35)" under Section
3.3kΩ "General Specifications: Operation Panel I/O Unit".
0V(RG)
3.3kΩ
0V(RG)
3.3kΩ
0V(RG)
3.3kΩ
0V(RG)
3.3kΩ
0V(RG)
Control
unit
24VDC(+)
A3,B3 COM
Sink type
4.3.4.2 Wiring for 0V Common Input

For connection details, refer to the descriptions on
(Machine side) CG31/CG33/CG35 machine input connector pin assignment in "(1)
Machine input (CG31)", "(2) Machine input (CG33)",
and "(3) Machine input (CG35)" under Section
24VDC(+) 3.3kΩ "General Specifications: Operation Panel I/O Unit".
24VDC(+) 3.3kΩ
24VDC(+) 3.3kΩ
24VDC(+) 3.3kΩ
24VDC(+) 3.3kΩ
Control
unit
0V(RG) A3,B3 COM
Source type
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4.3.4.3 Wiring for Source Type Output (FCU7-DX621/DX711/DX721/DX731)
(Card name : HN331/HN351/HN371/HN372) Machine side

CG32 (CG34,CG36)
*1 Additional wiring 24VDC
24VDC 1B
24VDC 2B
24VDC 3A
24VDC 3B
24VDC 4A
24VDC 4B
Y200 20B PL
Y201 19B
Y202 18B PL
Y203 17B
Y204 16B PL
Y205 15B
Y206 14B ࣭
Y207 13B ࣭
Output device (Connection example)

Y208 12B
Y209 11B
࣭
Y20A 10B ࣭
Y20B 9B ࣭
Y20C 8B
࣭
Y20D 7B
Y20E 6B
࣭
Y20F 5B ࣭
Y210 20A
Y211 19A RA
Y212 18A
Y213 17A
Y214 16A RA
Y215 15A
Y216 14A
Y217 13A ࣭
Y218 12A ࣭
Y219 11A ࣭
Y21A 10A
Y21B 9A PL
Y21C 8A
Y21D 7A PL
Y21E 6A
Y21F 5A PL
GND 1A
GND 2A
GND
*2 Additional wiring
RA : Relay
PL : Pilot lamp
(Note 1) Connect +24V to either or both of the flat connector 1B, 2B (24VDC). (*1)
(Note 2) Connect +24V (GND) to the flat connector 3A, 3B, 4A, 4B (24VDC). (*1)
Decide the number of 24VDCs to wire with regard to the total amount of each connector's maximum output
current and the voltage drop by the cables. The rated current is 1A per connector pin.
(Note 3) Connect 0V (GND) to the flat connector 1A, 2A (GND). (*2)
(Note 4) When large current flows due to small amount of connected load, fuse may be blown out or 24V power supply
voltage may drop. In order to secure the appropriate current value, watch the connected load.
98
4.3.4.4 Outline of Analog Signal Output Circuit
Operation Panel I/O unit
AO
AO
AO
AO 7 AO
GND 1 GND
The analog signal output circuit can be used only for the FCU7-DX621/DX721.
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4.4 Connection of Remote I/O Unit

This chapter describes the connection of the remote I/O unit and machine control signals.
4.4.1 Connection and Station No. Setting on Remote I/O Unit

When connecting directly to the control unit
Control unit Remote I/O unit

FCUA-DX1x1
Station No.1 - 8
0 7
Remote I/O 1ch

RIO1
FCUA-R211
Max. 8 channels
Max. input: 256 points (X000 to X0FF)
Max. output: 256 points (Y000 to Y0FF)
(Note) A remote I/O unit has one or two rotary switch(es) for unit No. setting, which links the device Nos. (with X/
Y). The rotary switch setting is as follows, from "0" to "7".
Station
Rotary switch
No.
1 0
2 1
3 2
4 3
5 4
6 5
7 6
8 7
100
When connecting to the operation panel I/O unit
Control unit
Operation panel I/O unit Remote I/O unit

FCU7-DX711 FCUA-DX1x1
Occupies
Station No.3 - 6
the station No. 1, 2, 7, 8
2 5
CG71 Remote I/O 3ch
RIO3 FCUA-R211
G011
Max. 4 channels
Max. input: 64 points (X200 to X23F) Max. input: 128 points (X240 to X2BF)
Max. output: 64 points (Y200 to Y23F) Max. output: 128 points (Y240 to Y2BF)
FCU7-DX621/721/731
Occupies Station No.4 - 6

the station No. 1, 2, 3, 7, 8
3 5
Remote I/O 3ch
G011 RIO3 FCUA-R211
Max. 3 channels
Max. input: 96 points (X200 to X25F) Max. input: 96 points (X260 to X2BF)
Max. output: 96 points (Y200 to Y25F) Max. output: 96 points (Y260 to Y2BF)
(Note) Operation panel I/O unit occupies the specified Nos. of stations. (Station No. 7 and 8 are reserved for
manual pulse generator.)
RIO3 can use either four stations (3rd to 6th) or three stations (4th to 6th) which depends on the
operation panel I/O unit type.
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4.4.2 Station No. Setting when Using Multiple Remote I/O Units
Multiple remote I/O units can be used, as long as the total No. of occupied stations connected with serial links is
eight or less. (three/four or less when connected to the operation panel I/O unit).
Unit type Number of occupied stations

FCUA-DX101 1
FCUA-DX111 2
FCUA-DX121 2
FCUA-DX141 2
When using multiple remote I/O units, a characteristic station No. must be set for each unit. The FCUA-DX101 unit
has one rotary switch, FCUA-DX111, DX121 and DX141 unit have two. Each of these switches must be set to a
characteristic station No. within a range of 0 to 7 (2 or 3 to 5 when connected to the operation panel I/O unit).
When connecting directly to the control unit

Setting example 1
FCUA-DX101
0
Total number of occupied stations: 1
Setting example 2
FCUA-DX111
or
FCUA-DX101 FCUA-DX121
＋＋
0 1 2
Number of occupied stations: 1 2

102
Setting example 3
FCUA-DX111
or
FCUA-DX121
＋＋＋＋
0 1 2 3 4 5 6 7
Number of occupied stations: 2 2 2 2

Total number of occupied stations: 8 (Maximum configuration)
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When connecting to the operation panel I/O unit

Station No. 1, 2, 7, 8 (or 1, 2, 3, 7, 8) are occupied by the operation panel I/O unit. (Station No. 7 and 8 are reserved
for manual pulse generator.)
The maximum numbers of stations and I/O points assigned to remote I/O unit(s) via RIO3 are as follows.
Remote I/O
Max. number of stations (RIO3 Max. number of I/O points
Operation panel I/O unit type Rotary switch
connection) (RIO3 connection)
Setting range
FCU7-DX711 4 stations (No. 3 to 6) 128 points/128 points 2 to 5
FCU7-DX621/721/731 3 stations (No. 4 to 6) 96 points/96 points 3 to 5
Setting example 1
FCU7-DX711 FCUA-DX101

Setting example 2
FCU7-DX711 FCUA-DX111 FCUA-DX111

or or
FCUA-DX121 FCUA-DX121
㸩㸩
2 3 4 5

104
Setting example 3
FCUA-DX111
FCU7-DX621/721/731 FCUA-DX101 or
FCUA-DX121
＋＋
3 4 5

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MITSUBISHI CNC
4 Connection
4.4.3 Connecting FCUA-DX101/141 Unit with Machine Control Signal
Type of machine input/output signal and Input Output

number of points 32 points 32 points
FCUA-R300 / FCUA-DX101
FCUA-R301 or
DI-L
Machine FCUA-DX141
signal
FCUA-R300 /
FCUA-R301
DO-L
Machine
signal
<Outline of connection>
Connection to 0V common (example)
DI-L FCUA-DX101/141
A3 COM
0V(RG) B3
24VDC(+)
Input circuit
Sink type
B1
B2
A1
A2
DO-L
RA
Output circuit
Sink type
R
PL
B1
0V(RG) B2 Control
Machine A1 circuit
control panel A2
RIO1 RIO2 DCIN

123
Stabilized power supply 24VDC(+) 0V FG FG
CAUTION
1. Connect the cable to the designated connector. Incorrect connections could damage the device.
2. Do not connect or disconnect the connection cables between each unit while the power is ON.
106
<Signal assignment>
<CAUTION> FCUA-DX101/141
Machine side When using two or more remote I/O units or DI-L
control panel, etc. when connecting to the operation panel I/O
unit, the signal assignment will differ. Refer to
B A
the "PLC Interface Manual" for details. The I/O X40 X50 20
assignment shows an example when the units X41 X51 19
are connected to the control unit and the X42 X52 18
X43 X53 17
station No. is set to “2”. 16
X44 X54
24VDC(+) X45 X55 15
X46 X56 14
DI-L X47 X57 13
X48 X58 12
X49 X59 11
X4A X5A 10
X4B X5B 9
X4C X5C 8
0V(RG) X4D X5D 7
X4E X5E 6
X4F X5F 5
4
COM COM 3
24VDC 0V(RG) 2
24VDC 0V(RG) 1
B A
DO-L
B A
Y40 Y50 20
Y41 Y51 19
Y42 Y52 18
24VDC(+) Y43 Y53 17
Y44 Y54 16
Y45 Y55 15
Y46 Y56 14
RA DO-L Y47 Y57 13
Y48 Y58 12
Y49 Y59 11
R Y4A Y5A 10
PL Y4B Y5B 9
Y4C Y5C 8
Y4D Y5D 7
Y4E Y5E 6
0V(RG) Y4F Y5F 5
4
3
24VDC 0V(RG) 2
24VDC 0V(RG) 1
Control unit B A
Operation panel RIO1 RIO2 DCIN

24VDC(+) I/O unit 1 2 3 1 2 3 1 2 3
TxRx TxRx* LG TxRx TxRx* LG +24V 0V FG
X X Y
0V(RG) R-TM
Remote
I/O unit
<Adaptive connector>
DCIN (CN220) RIO1/RIO2 (CN211) DI- L/DO- L (CN300) Terminator (R-TM)

Y X DI- R/DO- R
Connector:2-178288-3 Connector:1-178288-3 Solderless type Connector:1-178288-3
Contact:1-175218-5 Contact:1-175218-2 connector: X Contact:1-175216-2
Manufacturer: Manufacturer: 7940-6500SC Manufacturer:
Tyco Electronics Tyco Electronics Manufacturer: 3M Tyco Electronics
(Note 1) ( ) is the MITSUBISHI original type name.

(Note 2) Refer to "Cable: R-TM Terminator Connector" for the details of R-TM.
107
MITSUBISHI CNC
4 Connection
4.4.4 Connecting FCUA-DX141 Unit with Analog Input/Output Signal

For the analog input/output signal, connect the FCUA-R031 cable to "AIO". Up to four input points and one output point
can be connected for the analog input/output signal. When manufacturing the FCUA-R031 cable, use the FCUA-CS000
connector set (optional, with both ends).
FCUA-DX141
AIO
FCUA-R031 20 10
11 1
Analog I/F
Pin No.
Input/output circuit
FCUA-DX141
Connector pin No.
150
AI0 2
150
AI1 12
Input 150 ADC
AI2 3
150
AI3 13
R
220 R
DAC
Output A0 7
GND 1 0V (RG)
GND 11
GND 5
GND 15
0V (RG)
CAUTION
108
4.4.5 Connecting FCUA-DX111 Unit with Machine Control Signal

number of points 64 points 48 points
FCUA-DX111
FCUA-R300 /
FCUA-R301
DI-L
Machine signal
DI-R
FCUA-R300 /
FCUA-R301
DO-L DCIN
Machine signal
RIO2
RIO1
DO-R
DI-L/R FCUA-DX111
A3 COM
0V(RG) B3
24VDC(+)
Input circuit
Sink type
B1
B2
A1
A2
DO-L/R
RA Output circuit
Sink type
R
PL
0V(RG) B1
B2 Control
Machine A1 circuit
control panel A2
RIO1 RIO2 DCIN

123
CAUTION
109
MITSUBISHI CNC
4 Connection
<Signal assignment>
<CAUTION>
When using two or more remote I/O units or when FCUA-DX111
connecting to the operation panel I/O unit, the DI-L DI-R
signal assignment will differ. Refer to the "PLC
Interface Manual" for details. The I/O assignment B A B A
shows an example when the station No. is set to "2". X40 X50 20 X60 X70 20
X41 X51 19 X61 X71 19
Machine side DI-L X42 X52 18 X62 X72 18
control panel, etc. X43 X53 17 X63 X73 17
X44 X54 16 X64 X74 16
X45 X55 15 X65 X75 15
24VDC(+) X46 X56 14 X66 X76 14
X47 X57 13 X67 X77 13
X48 X58 12 X68 X78 12
X49 X59 11 X69 X79 11
X4A X5A 10 X6A X7A 10
X4B X5B 9 X6B X7B 9
0V(RG) X4C X5C 8 X6C X7C 8
DI-R X4D X5D 7 X6D X7D 7
X4E X5E 6 X6E X7E 6
24VDC(+) X4F X5F 5 X6F X7F 5
4 4
COM COM 3 COM COM 3
24VDC 0V(RG) 2 24VDC 0V(RG) 2
B A B A
0V(RG)
DO-L DO-R
B A B
Y40 Y50 20 Y60 20
Y41 Y51 19 Y61 19
Y42 Y52 18 Y62 18
24VDC(+) DO-L Y43 Y53 17 Y63 17
Y44 Y54 16 Y64 16
RA Y45 Y55 15 Y65 15
Y46 Y56 14 Y66 14
Y47 Y57 13 Y67 13
R Y48 Y58 12 Y68 12
PL Y49 Y59 11 Y69 11
Y4A Y5A 10 Y6A 10
Y4B Y5B 9 Y6B 9
Y4C Y5C 8 Y6C 8
0V(RG) Y4D Y5D 7 Y6D 7
Y4E Y5E 6 Y6E 6
DO-R Y4F Y5F 5 Y6F 5
24VDC(+) 4 4
3 3
RA 24VDC 0V(RG) 2 24VDC 0V(RG) 2
B A B
R
PL Control unit
RIO1 RIO2 D CIN

0V(RG) Operation panel 1 2 3 1 2 3 1 2 3
I/O unit TxRx TxRx* LG TxRx TxRx* LG +24V 0V FG
24VDC(+)
X X Y
R-TM
0V(RG)
Remote I/O
unit

Y X DI- R/DO- R

110
4.4.6 Connecting FCUA-DX121 Unit with Machine Control Signal
Analog
output
number of points
64 points 48 points 1 point
FCUA-DX121
FCUA-R300 /
FCUA-R301
DI-L
Machine signal
DI-R
FCUA-R300 /
FCUA-R301
DO-L DCIN
Machine signal RIO2
RIO1
DO-R

DI-L/R FCUA-DX121
A3 COM
0V(RG)
B3
24VDC(+)
Input circuit
Source type
B1
B2
A1
A2
DO-L/R
RA Output circuit
Source type
R
PL
0V(RG) B1
B2 Control
Machine A1 circuit
control panel A2
R
DO-R
R
DAC
B4
Analog Output A4
RIO1 RIO2 DCIN

123
CAUTION
111
MITSUBISHI CNC
4 Connection
<Signal assignment>
<CAUTION>
When using two or more remote I/O units or when
connecting to the operation panel I/O unit, the signal FCUA-DX121
assignment will differ. Refer to the "PLC Interface
Manual" for details. The I/O assignment shows an
DI-L DI-R
example when the station No. is set to "2".
B A B A
Machine side X40 X50 20 X60 X70 20
X41 X51 19 X61 X71 19
control panel, etc. DI-L X42 X52 18 X62 X72 18
X43 X53 17 X63 X73 17
X44 X54 16 X64 X74 16
24VDC(+) X45 X55 15 X65 X75 15
X46 X56 14 X66 X76 14
X47 X57 13 X67 X77 13
X48 X58 12 X68 X78 12
X49 X59 11 X69 X79 11
X4A X5A 10 X6A X7A 10
0V X4B X5B 9 X6B X7B 9
DI-R X4C X5C 8 X6C X7C 8
X4D X5D 7 X6D X7D 7
X4E X5E 6 X6E X7E 6
24VDC(+) X4F X5F 5 X6F X7F 5
4 4
COM COM 3 COM COM 3
24VDC 0V 2 24VDC 0V 2
24VDC 0V 1 24VDC 0V 1
B A B A
0V
DO-L DO-R
B A B A
Y40 Y50 20 Y60 20
Y41 Y51 19 Y61 19
Y42 Y52 18 Y62 18
24VDC(+) DO-L Y43 Y53 17 Y63 17
Y44 Y54 16 Y64 16
RA Y45 Y55 15 Y65 15
Y46 Y56 14 Y66 14
Y47 Y57 13 Y67 13
R Y48 Y58 12 Y68 12
PL Y49 Y59 11 Y69 11
Y4A Y5A 10 Y6A 10
Y4B Y5B 9 Y6B 9
Y4C Y5C 8 Y6C 8
0V Y4D Y5D 7 Y6D 7
Y4E Y5E 6 Y6E 6
DO-R Y4F Y5F 5 Y6F 5
24VDC(+) 4 AO AO* 4
3 3
RA 24VDC 0V 2 24VDC 0V 2
24VDC 0V 1 24VDC 0V 1
B A B A
R
PL Control unit
RIO1 RIO2 D CIN

0V Operation panel
1 2 3 1 2 3 1 2 3
I/O unit TxRx TxRx* LG TxRx TxRx* LG +24V 0V FG
24VDC(+)
X X Y
R-TM
0V
Remote I/O
unit

Y X DI- R/DO- R

112
4.5 Connection of MITSUBISHI CNC Machine Operation Panel

Connect MITSUBISHI CNC Machine operation panel A to the remote I/O unit I/F of control unit or operation panel I/O
unit.
- MITSUBISHI CNC Machine operation panel A (RIOIN) - cable (FCUA-R211 or SH41) - control unit (RIO1)
- MITSUBISHI CNC Machine operation panel A (RIOIN) - cable (FCUA-R211 or SH41) - operation panel I/O unit (RIO3)
When supplying power to control unit from MITSUBISHI CNC Machine operation panel A, the following connection is
necessary.
- MITSUBISHI CNC Machine operation panel A (DCOUT) - cable (G071) - control unit (DCIN)
Connect MITSUBISHI CNC Machine operation panel B to MITSUBISHI CNC Machine operation panel A and control unit
as follows.
- MITSUBISHI CNC Machine operation panel B - cable (G460) - MITSUBISHI CNC Machine operation panel A (SUBP)
- MITSUBISHI CNC Machine operation panel B - cable (F120) - control unit (EMG)
[When connecting to operation panel I/O unit (RIO3)]
HN232 Card
(Placed on the back of the panel A)
Only when relaying the power G071
DCOUT
F070
DC24V DCIN RIOIN DC24V
FCUA-R211/SH41
When directly providing
SUBP the power
FG DCIN
KEYSW EXT F070
G054 G460
RIO3
CG71
CG71
Control Unit
G011
Machine operation panel A Operation panel I/O Unit

EMG
(FCU7-KB921)
F120
Machine operation panel B

(FCU7-KB926)
<Related items>
"Cable: FCUA-R211 Cable"
"Cable: G460 Cable"
"Cable: SH41 Cable"
"Cable: G011 Cable"
Connector pin assignment: "General Specifications: Operation panel I/O unit" (RIO3 connector/DCIN connector/
DCOUT connector/ RIOIN connector/SUBP connector/EMG connector/CG71 connector)
113
MITSUBISHI CNC
4 Connection
<Software Interface>
MITSUBISHI CNC Machine operation panel occupies RIO station No. 4 to 6. The device numbers for switch and
LED on operation panel are fixed as listed below.
The following lists the devices for using the RIO 1st channel.
Device No.
Station Detail
RIO1 RIO3
1 X00 ～ X1F/Y00 ～ Y1F X200 ～ X21F/Y200 ～ Y21F
2 X20 ～ X3F/Y20 ～ Y3F X220 ～ X23F/Y220 ～ Y23F
3 X40 ～ X5F/Y40 ～ Y5F X240 ～ X25F/Y240 ～ Y25F
MITSUBISHI CNC Machine operation
4 X60 ～ X7F/Y60 ～ Y7F X260 ～ X27F/Y260 ～ Y27F
panel B (Switch)...16 points vacant
MITSUBISHI CNC Machine operation
5 X80 ～ X9F/Y80 ～ Y9F X280 ～ X29F/Y280 ～ Y29F
panel A (Key switch/LED)
X2A0 ～ X2BF/Y2A0 ～ MITSUBISHI CNC Machine operation
6 XA0 ～ XBF/YA0 ～ YBF
Y2BF panel A (Key switch/LED)
7 XC0 ～ XDF/YC0 ～ YDF -
8 XE0 ～ XFF/YE0 ～ YFF -
Table: Device No. for MITSUBISHI CHC Machine operation panel
(1) MITSUBISHI CNC Machine operation panel B (Switch)

MITSUBISHI CNC Machine operation panel B is equipped with rotary switches (cutting override, spindle override)
and a selector switch (memory protection key), and an emergency stop button. Direct wiring connection will be
applied to the emergency stop button, and device numbers for other switches are defined as listed below.
(a) Cutting override (6bit)

21 position code list
Setting value
Device No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
X60 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0
X61 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1
X62 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1
X63 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1
X64 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1
X65 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
(b) Spindle override (6bit)

8 position code list
Setting value
Device No. 0 1 2 3 4 5 6 7
X66 0 0 1 0 0 1 1 0
X67 0 0 1 1 1 1 0 0
X68 0 0 0 0 1 1 1 1
X69 0 0 0 0 0 0 0 0
X6A 0 1 0 1 0 1 0 1
X6B Not used
(c) Memory protection switch (1bit)

Memory protection switch X6C
Spare X6D - X6F
114
(2) MITSUBISHI CNC Machine operation panel A (Key switch/LED)

MITSUBISHI CNC Machine operation panel A is equipped with 55 switches and 55 LEDs.
They are allocated X device and Y device as in the figure below.
X/Y X/Y X/Y X/Y X/Y X/Y X/Y X/Y X/Y X/Y X/Y
80 81 82 83 94 95 96 97 A8 A9 AA
84 85 86 87 98 99 9A 9B AC AD AE
88 89 8A 8B 9C 9D 9E 9F B0 B1 B2
8C 8D 8E 8F A0 A1 A2 A3 B4 B5 B6
90 91 92 93 A4 A5 A6 A7 B8 B9 BA
(Note1) If the stations of MITSUBISHI CNC Machine operation panel and other RIO unit overlap, all the connections of
the overlapping RIOs will be invalidated and cannot be used. Stations which do not overlap can be used.
(Note2) Refer to the last page "Table: Device No. for MITSUBISHI CNC Machine operation panel" for the device No.
when connecting to RIO3.
115
MITSUBISHI CNC
4 Connection
116
Appendix
付録 1
Ap1
章
Cable
117
MITSUBISHI CNC
Appendix 1 Cable
(Note) Symbols for writing cable drawings
(1) indicates twisted pair.
(2) indicates the shield sheath.
(3) indicates shield clamping to the grounding plate.

(4) In the cable drawings, the partner of the twisted pair cable is given a priority, so the pin No. of the connectors
at both ends are not necessary in number of order.
(5) Equivalent parts can be used for the connector, contact and wire material.
118
Appendix 1.1 Cable Wire and Assembly
Appendix 1.1 Cable Wire and Assembly

(1) Cable wire
The specifications of the wire used for each cable, and the machining methods are shown in this section. When
manufacturing the detector cable and battery connection cable, use the recommended wires shown below or equivalent
products.
(a) Heat resistant specifications cable

Wire characteristics
Finish Heat
Wire type Sheath No. of
outer Configura Conductive Withstand Insulation resistance
(special order part) material pairs Flexibility
diameter tion resistor voltage resistance temperatu
re
BD20288 100
2 strands/ 40.7Ω/km or
Compound 6-pair
Heat 2 (0.5mm ) less
shielded cable
8.7mm resistant
0.08mm 500VAC/ 1000MΩ/km
105C° 70 × 104 times or
Specification No. 40 1min or more more at R200
PVC 103Ω/km or
Bangishi-17145 4 (0.2mm2) strands/ less
(Note 1) 0.08mm
(b) General-purpose heat resistant specifications cable

Wire characteristics
Finish Heat
Wire type Sheath
outer No. of pairs Configurat Conductive Withstand Insulation resistance
(special order part) material Flexibility
diameter ion resistor voltage resistance temperatu
re
BD20032 100
40.7Ω/km or
Compound 6-pair 2 (0.5mm2) strands/ less
shielded cable 0.08mm
Specification No. 8.7mm PVC
500VAC/ 1000MΩ/
60C° 100 × 104 times or
40 1min km or more more at R200
Bangishi-16903 103Ω/km or
4 (0.2mm2) strands/ less
Revision No. 3
0.08mm
(Note 1)
(Note 1) Bando Electric Wire (Contact: +81-48-461-0561 http://www.bew.co.jp)
(Note 2) The Mitsubishi standard cable is the (a) Heat resistant specifications cable. For MDS-C1/CH series, (b) or
equivalent is used as the standard cable.
Compound 6-pair cable structure drawing
A1 Sheath
Mesh shield
B4 B1
Intervening wire
B3 B2
Cable core
A2 Tape
L1
L2
Conductor
Insulator
Core identification
Insulator color
Pair No.
L1 L2
A1 (0.5mm2) Red White
A2 (0.5mm2) Black White
B1 (0.2mm2) Brown Orange
B2 (0.2mm2) Blue Green
B3 (0.2mm2) Purple White
B4 (0.2mm2) Yellow White
119
MITSUBISHI CNC
Appendix 1 Cable
(2) Cable assembly

Assemble the cable with the cable shield wire securely connected to the ground plate of the connector.
Core wire
Connect with a ground
plate of connector.
Shield Sheath
(external conductor)
120
Appendix 1.2 CNP2E-1 Cable
Appendix 1.2 CNP2E-1 Cable

Max. cable length: 30m
Application: Motor side PLG cable
Spindle side accuracy detector
TS5690 cable
Spindle drive unit side connector

(3M) Spindle motor side connector
Receptacle: 36210-0100PL (Tyco Electronics)
Shell kit: 36310-3200-008 Connector: 172169-1
(MOLEX) Contact: 170363-1(AWG26-22)
Connector set: 54599-1019 170364-1(AWG22-18)
(Note)
P5(+5V) 1 7 P5(+5V)
2 0.5mm2
LG 8 LG
MT1 5 2 MT1
6 0.2mm2
MT2 1 MT2
SD 7 5 SD
8 0.2mm2
SD* 6 SD*
RQ 3 3 RQ
0.2mm2
RQ* 4 4 RQ*
Case PE 9 SHD
grounding
(Note) For the pin "7" or "8", use the contact "170364-1".
For the other pins, use the contact "170363-1".
<Cable connection diagram (for 15m or less)>

(3M)
Spindle motor side connector
Receptacle: 36210-0100PL （Tyco Electronics)
Shell kit: 36310-3200-008 Connector: 172169-1
(MOLEX) Contact: 170363-1(AWG26-22)
Connector set: 54599-1019 170364-1(AWG22-18)
0.5mm2
(Note)
P5(+5V) 1 7 P5(+5V)
2
2 0.5mm 8 LG
LG
MT1 5 2 MT1
6 0.2mm2
MT2 1 MT2
SD 7 5 SD
8 0.2mm2
SD* 6 SD*
RQ 3 3 RQ
0.2mm2
RQ* 4 4 RQ*
Case PE 9 SHD
grounding
(Note) For the pin "7" or "8", use the contact "170364-1".
For the other pins, use the contact "170363-1".
<Cable connection diagram (for 15m to 30m)>
121
MITSUBISHI CNC
Appendix 1 Cable
Appendix 1.3 CNP3EZ-2P/CNP3EZ-3P Cable

Application: Spindle side detector cable
OSE-1024 cable
CNP3EZ-2P (Straight)
CNP3EZ-3P (Angle)

(3M)
(DDK)
Receptacle: 36210-0100PL
Connector: MS3106A20-29S (D190)
Shell kit: 36310-3200-008
Back shell: CE02-20BS-S (straight)
(MOLEX)
CE-20BA-S (angle)
Connector set: 54599-1019
Clamp: CE3057-12A-3
P5(+5V) 1 H P5(+5V)
2 0.5mm2 K LG
LG
ABZSEL* 10
A 3 A A
4 0.2mm2
A* N A*
B 5 C B
6 0.2mm 2
B* R B*
Z 7 B Z
0.2mm2
Z* 8 P Z*
Case PE
grounding

(3M)
(DDK)
Receptacle: 36210-0100PL Connector: MS3106A20-29S (D190)
Shell kit: 36310-3200-008 Back shell: CE02-20BS-S (straight)
(MOLEX) CE-20BA-S (angle)
Connector set: 54599-1019 Clamp: CE3057-12A-3
0.5mm2
P5(+5V) 1 H P5(+5V)
2 0.5mm2 K LG
LG
ABZSEL* 10
A 3 A A
4 0.2mm2
A* N A*
B 5 C B
6 0.2mm2
B* R B*
Z 7 B Z
0.2mm2
Z* 8 P Z*
Case PE
grounding
122
Appendix 1.4 CNV22J-K1P / CNV22J-K2P Cable
Appendix 1.4 CNV22J-K1P / CNV22J-K2P Cable

Max. cable length: 0.3m
Application: For HF-KP (Servo) Motor side detector relay cable (motor side)
Compatible with only IP65
CNV22J-K1P (load side angle)
CNV22J-K2P (reverse load side angle)
Servo drive unit side connector Servo motor detector/

(DDK) Ball screw side detector side connector
Plug: CM10-CR10P-M Plug: 1747464-1
Contact: 1674335-4
P5(+5V) 8 3 P5(+5V)
0.08mm2
LG 5 6 LG
1 CNT
4 0.08mm2 BT
BT 2
SD 6 8 SD
0.08mm2
SD* 7 7 SD*
RQ 1 5 RQ
0.08mm2
RQ* 2 4 RQ*
Case
grounding 10 9 SHD
<Cable connection diagram>
123
MITSUBISHI CNC
Appendix 1 Cable
Appendix 1.5 CNV2E-8P/CNV2E-9P Cable

Application: For HF/HF-H, HF-KP (Tool spindle) Motor side detector cable (for A48/A51/A74N(/A74)) /
For HF-KP (Servo) Motor side detector relay cable (Drive unit side) (CNV2E-8P)
CNV2E-8P (Straight)
CNV2E-9P (Angle)
Drive unit side connector Motor detector/

(3M) Ball screw side detector side connector
Receptacle: 36210-0100PL (DDK)
Shell kit: 36310-3200-008 Plug: CMV1-SP10S-M2 (Straight)
(MOLEX) CMV1-AP10S-M2 (Angle)
Connector set: 54599-1019 Contact: CMV1-#22ASC-S1
P5(+5V) 1 8 P5(+5V)
0.5mm2
LG 2 5 LG
3 CNT
0.2mm2
BT 9 4 BT
SD 7 6 SD
8 0.2mm2 7 SD*
SD*
RQ 3 1 RQ
0.2mm2
RQ* 4 2 RQ*
Case
grounding PE 10 SHD
Drive unit side connector Motor detector/

(3M) Ball screw side detector side connector
Receptacle: 36210-0100PL (DDK)
Shell kit: 36310-3200-008 Plug: CMV1-SP10S-M2 (Straight)
(MOLEX) CMV1-AP10S-M2 (Angle)
Connector set: 54599-1019 Contact: CMV1-#22ASC-S1
0.5mm2
P5(+5V) 1 8 P5(+5V)
0.5mm2
LG 2 5 LG
3 CNT
BT 9 0.2mm2 4 BT
SD 7 6 SD
0.2mm2
SD* 8 7 SD*
RQ 3 1 RQ
0.2mm2
RQ* 4 2 RQ*
Case
grounding PE 10 SHD
124
Appendix 1.6 CNV2E-HP Cable
Appendix 1.6 CNV2E-HP Cable

Application: MDS-B-HR unit cable
Drive unit side connector

(3M)
Receptacle: 36210-0100PL MDS-B-HR unit side connector
Shell kit: 36310-3200-008 (Hirose Electric)
(MOLEX) Plug: RM15WTP-8S
Connector set: 54599-1019 Clamp: RM15WTP-CP (10)
0.5mm2
5 P5(+5V)
7 LG
0.5mm2
P5(+5V) 1 6 P5(+5V)
LG 2 8 LG
10
0.2mm2 1 RQ
RQ 3
RQ* 4 2 RQ*
5
6
0.2mm2
SD 7 3 SD
SD* 8 4 SD*
Case Case
PE PE
grounding grounding
125
MITSUBISHI CNC
Appendix 1 Cable
Appendix 1.7 CNV2E-K1P / CNV2E-K2P Cable

Application: For HF-KP (Servo) Motor side detector cable
Compatible with only IP65
CNV2E-K1P (load side angle)
CNV2E-K2P (reverse load side angle)
Servo drive unit side connector

(3M) Servo motor detector connector
Receptacle : 36210 - 0100PL (Tyco Electronics AMP)
Shell kit : 36310 - 3200- 008 Connector : 1674320-1
( MOLEX )
Connector set : 54599-1019
P5 1 3 P5
LG 2 6 P5G
MR 3 5 MR
MRR 4 4 MRR
MD 7 8 MD
MDR 8 7 MDR
BAT 9 2 BAT
1 CONT
SD Plate 9 SD
126
Appendix 1.8 DG21 Cable

Application: Battery cable (For drive unit - battery unit)
Drive unit side connector Battery unit side connector

(Hirose Electric) (3M)
Connector: DF1B-2S-2.5R Connector: 10120-3000VE
Contact: DF1B-2428SCA Shell kit: 10320-52F0-008
BT 1 9 BT
LG 2 0.2mm 2 1 LG
PE Case
grounding
<Cable connection diagram between drive unit and MDS-A-BT/ A6BAT(MR-BAT)(MDS-BTCASE)>
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MITSUBISHI CNC
Appendix 1 Cable

Application: Battery cable (For drive unit - drive unit)
(Note) This cable is required to supply the power from the battery unit to multiple drive units.
Drive unit side connector Drive unit side connector

(Hirose Electric) (Hirose Electric)
Connector: DF1B-2S-2.5R Connector: DF1B-2S-2.5R
Contact: DF1B-2428SCA Contact: DF1B-2428SCA
BT 1 1 BT
0.2mm2
LG 2 2 LG
<Cable connection diagram between drive unit and drive unit>
128

Application: Battery cable (For drive unit - battery box)
(Note) The battery box side is connected using a bare conductor or a terminal bar.
Drive unit side connector Battery box side

Connector : DF1B-2S-2.5R
Contact : DF1B-2428SCA
BT 1 BT
LG 0.2mm2 LG
2
<DG23 cable connection diagram (Connection cable between drive unit and MDS-BTBOX-36)>
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MITSUBISHI CNC
Appendix 1 Cable

Application: 5V spply/DO output cable (For drive unit - battery box)
(Note) The battery box side is connected using a bare conductor or a terminal bar.

Connector :10120-3000VE
Shell kit :10320-52F0-008
0.2mm 2 Blue
DICOM 20 +24V (DC power)
Yellow
D11 13 2 DO(ALM)
0.2mm
Light blue
P5 4 +5V
0.2mm 2 White
LG 1 LG
Case FG
grounding
<DG24 cable connection diagram (Connection cable for alarm output between drive unit and MDS-BTBOX-36)>
(For MDS-D2/DH2)

Connector :10120-3000VE
Shell kit :10320-52F0-008
0.2mm 2 Blue
DICOM 20 24G (DC power)
Yellow
D11 13 DOCOM
0.2mm 2
Light blue
P5 4 +5V
0.2mm 2 White
LG 1 LG
Case FG
grounding
<DG24 cable connection diagram (Connection cable for alarm output between drive unit and MDS-BTBOX-36)>
(For MDS-DM2)
130

Application: Battery cable (For drive unit - battery box)
Drive unit side connector

(Hirose Electric) Battery box side
Connector : DF3-2S-2C
Contact : DF3-2428SCC
BT 1 BT
LG 0.2mm2 LG
2
<DG25 cable connection diagram (Connection cable between drive unit and MDS-BTBOX-36)>
131
MITSUBISHI CNC
Appendix 1 Cable
Appendix 1.13 F023/F024 Cable

Application: Manual Pulse Generator (5V spec)
HANDLE
HANDLE
HA1A 4
HA1B 14
1ch
5V 10
GND 1
HA2A 3
HA2B 13
2ch
5V 20
GND 11
FG
[HANDLE] Wire material: UL1061-2464

[1ch][2ch]
Connector: 10120-3000VE AWG22×6P
Crimp terminal: V1.25-3
Case: 10320-52F0-008 Recommended manufacturer: Oki
Recommended manufacturer: JST
Recommended manufacturer: 3M Electric Cable
Cable name 1ch 2ch

F023 cable ○
F024 cable ○ ○
○ : Usable channel
(Note) Fold the cable shield over the sheath, and wrap copper foil tape over it. Connect the wound copper foil
132

Max. cable length: 15m (the maximum length of the cable when connected to the control unit via other
units)
Application: RS232C I/F cable (for control unit)
SIO
1ch
2ch
SIO 1ch
SD1(TXD1) 12 2
RD1(RXD1) 2 3
RS1(RTS1) 13 4
CS1(CTS1) 3 5
ER1(DTR1) 14 20
DR1(DSR1) 4 6
Reserved 16 8
Reserved 6 9
0V 1 7
2ch
SD2(TXD2) 17 2
RD2(RXD2) 7 3
RS2(RTS2) 18 4
CS2(CTS2) 8 5
ER2(DTR2) 19 20
DR2(DSR2) 9 6
Reserved 20 8
Reserved 10 9
0V 11 7
FG
[1ch][2ch]
[SIO] Wire material: UL1061-2464 Connector: CDB-25S
Connector: 10120-3000VE AWG24×12P Contact: CD-SC-111×9
Case: 10320-52F0-008 Recommended manufacturer: Oki Lock nut: HD-LNA×2
Recommended manufacturer: 3M Electric Cable Recommended manufacturer:
Hirose Electric
Cable name 1ch 2ch

F034 cable ○
F035 cable ○ ○
(Note 1) Fold the cable shield over the sheath, and wrap copper foil tape over it. Connect the wound copper foil
(Note 2) Signal names in parentheses "( )" are generally used.
(Note 3) Connect to the serial communication connector of the control unit. Use G031/G032 cable when
connecting to the serial communication connector of the display unit.
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MITSUBISHI CNC
Appendix 1 Cable
Appendix 1.15 F070 Cable

Application: 24VDC power cable
DCIN
Y
DCIN
+24V 1 +24V
0V 2 0V
FG 3
[DCIN]
Connector: 2-178288-3 Wire material: B-18(19)U×2SJ-1×9
Crimp terminal: V1.25-3 or V1.25-4×2
Contact: 1-175218-5 ×3 Recommended manufacturer:
Recommended manufacturer: Tyco Sumitomo Electric Industries
Electronics
134

Application: 24VDC power cable for PD25/PD27
DCIN
DCOUT
Y
CF01
DCOUT DCIN
AWG16
+24V 1B 1 +24V
0V 2B 2 0V
FG 3B 3 FG
CF01
AWG22
ACFAIL 1A 2 ACFAIL
0V 2A 1 0V
[DCIN]
[DCOUT]
Contact: 1-175218-5 ×3
Recommended manufacturer:
Contact: Wire material:
Tyco Electronics
1-175218-5 (for AWG16) ×3, UL2464 2×22AWG+2×16AWG SS-95138
[CF01]
1-175217-5 (for AWG22) ×2 Recommended manufacturer: DDK
Connector: 005057-9402
Contact: 0016020103 ×2
Tyco Electronics
MOLEX
135
MITSUBISHI CNC
Appendix 1 Cable

Application: Emergency stop cable
EMG
EMG
B22-9
FG 1
EMG IN 2 EMG IN
COM 3 COM
[EMG]
Wire material: B-22(19)U×2SJ-1×9
Connector: 005057-9403 Crimp terminal: V1.25-3 ×2
Contact: 0016020103 ×3 Recommended manufacturer: JST
Sumitomo Electric Industries
Recommended manufacturer: MOLEX
136

Application: ON/OFF switch cable for PD25/PD27
ON/OFF
:
PD25
ON/OFF
NC 1
P-OFF 2 OFF-1
GND 3 OFF-2
GND 4 ON-1
P-ON 5 ON-2
[ON/OFF]
Connector: 1-178288-5 Wire material: DPVVSB 3P×0.3mm2 Crimp terminal: V1.25-3 or V1.25-4
Contact: 1-175218-5 Recommended manufacturer: Recommended manufacturer: JST
Recommended manufacturer: Bando Electric Wire
Tyco Electronics
(Note) Select the crimp terminal suitable for the terminal block and switch you use.
137
MITSUBISHI CNC
Appendix 1 Cable

Application: Analog output
AO
AO
AO 7 AO
GND 1 GND
[AO]
Wire material: B-22(19)×2SJ-1×9
Connector: 10120-3000VE Crimp terminal: V1.25-3
Contact: 10320-52F0-008 Recommended manufacturer: JST
Sumitomo Electric Industries
(Note 1) Follow the instruction of the machine side in connecting the shield. Do not connect on the base I/O unit
side.
(Note 2) Select the crimp terminal suitable for the terminal block you use.
138

Application: Manual Pulse Generator (12V spec)
HANDLE
HANDLE
HA1A 4
HA1B 14
1ch
12V 6
GND 1
HA2A 3
HA2B 13
2ch
12V 16
GND 11
FG
[HANDLE] Wire material: UL1061-2464

[1ch][2ch]
Connector: 10120-3000VE AWG22×6P
Crimp terminal: V1.25-3
Case: 10320-52F0-008 Recommended manufacturer:
Recommended manufacturer: 3M Oki Electric Cable
Cable name 1ch 2ch

F320 Cable ○
F321 Cable ○ ○
139
MITSUBISHI CNC
Appendix 1 Cable

Application: DI/DO
CG31,CG32,CG33,CG34,CG35,CG36
[CG31, CG32, CG33, CG34, CG35, CG36]

Wire material: B40-S
Oki Electric Cable
(Note) This cable is used to connect the operation panel I/O unit. Select FCUA-R300, which doesn’t have strain
relief, when connecting to remote I/O unit.
140
Appendix 1.22 FCUA-R030 Cable

Application: SKIP input cable
SKIP
SKIP
GND 1 RG
GND 11 RG
SKIP0 2 SKIP0
SKIP1 12 SKIP1
SKIP2 3 SKIP2
SKIP3 13 SKIP3
GND 5 RG
GND 15 RG
SKIP4 7 SKIP4
SKIP5 17 SKIP5
SKIP6 8 SKIP6
SKIP7 18 SKIP7
FG
[SKIP] Wire material: UL1061-2464

Connector: 10120-3000VE AWG22×6P Crimp terminal: V1.25-4 ×12
Case: 10320-52F0-008 Recommended manufacturer: Recommended manufacturer: JST
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MITSUBISHI CNC
Appendix 1 Cable

Application: Analog input/output (for remote I/O unit)
AIO
AIO
2 AI0
1 GND
12 AI1
11 GND
3 AI2
5 GND
13 AI3
15 GND
7 AO
GND
FG
[AIO] Wire material: UL1061-2464

Connector: 10120-3000VE AWG24×6P Crimp terminal: V1.25-3 ×10
Case: 10320-52F0-008 Recommended manufacturer: Recommended manufacturer: JST
142
Appendix 1.24 FCUA-R050/R054 Cable
Appendix 1.24 FCUA-R050/R054 Cable

Application: Synchronous encoder - control unit
ENC
FCUA-R050
FCUA-R054
ENC1
ENC1A (ENC2A) 4 A
ENC1A*(ENC2A*) 14 N
ENC1B (ENC2B) 3 C
ENC1B*(ENC2B*) 13 R
ENC1Z (ENC2Z) 2 B
ENC1Z*(ENC2Z*) 12 P
GND 1 K
GND 11
+5V 10
+5V 20
H
FG
[FCUA-R050 cable]
Connector: MS3106B20-29S
Cable clamp: MS3057-12A
[ENC1] Wire material: UL1061-2464 Recommended manufacturer:
Plug: 10120-3000VL AWG24×12P ITT Cannon
Shell: 10320-52F0-008 Recommended manufacturer: [FCUA-R054 cable]
Recommended manufacturer: 3M Oki Electric Cable Connector: MS3108B20-29S
Cable clamp: MS3057-12A
ITT Cannon
143
MITSUBISHI CNC
Appendix 1 Cable

units)
Application: Remote I/O (with terminal block)
between remote I/O,
remote I/O-CNC control unit,
remote I/O-Operation panel I/O unit,
remote I/O-MITSUBISHI CNC machine operation panel A
RIO1,RIO2,RIO3(FCUA-R211) (FCUA-R211)
X
1
2
3
RIO1,RIO2,RIO3(FCUA-R211) (FCUA-R211)
TXRX 1 1 TXRX
TXRX* 2 2 TXRX*
0V 3 3 0V
FG FG
[RIO1, RIO2, RIO3]

Wire material: Connector: 1-178288-3
2 Contact: 1-175218-2 ×3
Contact: 1-175218-2 ×3 MVVS 3C×0.5mm (MIC 3C×0.5mm2) Recommended manufacturer:
Recommended manufacturer: Recommended manufacturer: Takeuchi Densen Tyco Electronics
Tyco Electronics
144
Appendix 1.26 FCUA-R300/FCUA-R301 Cable
Appendix 1.26 FCUA-R300/FCUA-R301 Cable

Type: FCUA-R300
Application: DI/DO cable (one side connector)
DI-L/DO-L, DI-R/DO-R
[DI-L/DO-L,DI-R/DO-R] Wire material: B40-S

Connector: 7940-6500SC Recommended manufacturer:
Type: FCUA-R301
Application: DI/DO cable (both side connectors)
DI-L/DO-L, DI-R/DO-R
[DI-L/DO-L,DI-R/DO-R] Wire material: B40-S Connector: 7940-6500SC

Connector: 7940-6500SC Recommended manufacturer: Strain relief: 3448-7940
Recommended manufacturer: 3M Oki Electric Cable Recommended manufacturer: 3M
There are two types of cable for the remote I/O unit: FCUA-R300 and FCUA-R301.
The FCUA-R300 cable has one end cut off, and the FCUA-R301 cable is used for connection to the IDEC terminal
block BX1F-T40A (Note 1). If a cable longer than 3m is required, use the connector set FCUA-CN300 or FCUA-
CS301.
The one-end FCUA-CN300 connector (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R)
connectors. The FCUA-CS301 connector (optional, with both ends) includes the DI-L (DI-R) and DO-L (DO-R)
connectors, and two connectors for connection with the terminal block (IDEC).
(Note 1) IDEC I/O terminal BX1F-T40A
145
MITSUBISHI CNC
Appendix 1 Cable
Machine control panel,

electric cabinet, etc. FCUA-R300
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
IDEC
BX1F-T40A
RA
FCUA-R301
R
PL
RA : Relay
PL : Pilot lamp
Connector pin correspondence

Terminal FCUA- Terminal FCUA-
block BX1F DX1xx block BX1F DX1xx
1 A1 2 B1
3 A2 4 B2
5 A3 6 B3
7 A4 8 B4
9 A5 10 B5
11 A6 12 B6
13 A7 14 B7
15 A8 16 B8
17 A9 18 B9
19 A10 20 B10
21 A11 22 B11
23 A12 24 B12
25 A13 26 B13
27 A14 28 B14
29 A15 30 B15
31 A16 32 B16
33 A17 34 B17
35 A18 36 B18
37 A19 38 B19
39 A20 40 B20
146
Appendix 1.27 G011 Cable

Application: Connection between NC unit and operation panel I/O unit
G011
GND 1 1
GND 14 14
5V 2 2
5V 15 15
5V 3 3
3.3V 16 16
GND 4 4
GND 17 17
KBCS0* 5 5
KBCS1* 18 18
KBCS2* 6 6
KBAD0 19 19
KBAD1 7 7
KBAD2 20 20
KBD0 8 8
KBD1 21 21
KBD2 9 9
KBD3 22 22
KBRES* 10 10
RDYOUT* 23 23
BUZOUT* 11 11
3.3V 24 24
TXRX3 12 12
TXRX3* 25 25
SCAN36 13 13
SCAN36 26 26
Case frame Case frame

FG FG
[CG71]
Wire material: UL20276 AWG28×13P
Connector: 10126-3000VE
Case: 10326-52F0-008
Toyokuni Electric Cable
147
MITSUBISHI CNC
Appendix 1 Cable
Appendix 1.28 G023/G024 Cable

units)
Application: Manual Pulse Generator cable (5V)
ENC
ENC
HA1A 8
HA1B 18
1ch
5V 10
GND 5
HA2A 7
HA2B 17
2ch
5V 20
GND 15
FG
[ENC] Wire material:

[1ch][2ch]
Connector: 10120-3000VE UL1061-2464 AWG22×6P
Crimp terminal: V1.25-3 ×8
Case: 10320-52F0-008 Recommended manufacturer:
Cable name 1ch 2ch

G023 cable ○
G024 cable ○ ○
148

Application: 24VDC relay cable for MITSUBISHI CNC machine operation panel
DCOUT DCIN
Y
Y
24V 1 R R 1 24V
R : Red
GND 2 W W 2 GND W : White
G G G : Green
FG 3 3 FG
[DCOUT] [DCIN]
Connector: 2-178288-3 Connector: 2-178288-3
Wire material: UL1264 AWG16
Contact: 1-175218-5 x 3 Contact: 1-175218-5 x 3
(Red, White, Green)
Recommended manufacturer: Tyco Recommended manufacturer: Tyco
Electronics Electronics
(Note) These cables are available only when wired to a same control panel.
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MITSUBISHI CNC
Appendix 1 Cable

Application: LAN cross cable (Shielded cable is recommended when the length will be 1m or more)
LAN LAN
8
G300
1
LAN LAN
White White
Green Green 3
TD+ 1 RD+
Green Green
TD- 2 6 RD-
White White
Orange Orange
RD+ 3 1 TD+
Orange Orange
RD- 6 2 TD-
Blue Blue
CMTR 4 4 CMTR
White White
Blue Blue
CMTR 5 5 CMTR
White White
Brown Brown 7
CMTT 7 CMTT
Brown Brown 8
CMTT 8 CMTT
[LAN]
Connector: 5-558530
Wire material: LAN category 5 twisted pair x 4P
Tyco Electronics
150

Application: LAN straight cable (Shielded cable is recommended when the length will be 1m or more)
LAN LAN
8
G301
1
LAN LAN
White White
Green Green
TD+ 1 1 TD+
Green Green
TD- 2 2 TD-
White White
Orange Orange RD+
RD+ 3 3
Orange Orange
RD- 6 6 RD-
Blue Blue
CMTR 4 4 CMTR
White White
Blue Blue 5
CMTR 5 CMTR
White White
Brown Brown 7
CMTT 7 CMTT
Brown Brown
CMTT 8 8 CMTT
[LAN]
Connector: 5-558530
Wire material: LAN category 5 twisted pair x 4P
Tyco Electronics
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MITSUBISHI CNC
Appendix 1 Cable

Application: Optical communication cable
for wiring between drive units (outside panel)
for optical communication repeater unit
Use when the cable length is 10m or more to 30m or less.
Section with
reinforced sheath
OPT OPT
Section without reinforced sheath
OPT OPT
1 1
2 2
[OPT] Wire material:

Connector: CF-2D101-S Hard clad type PCF optic cable
Recommended manufacturer: Recommended manufacturer:
Japan Aviation Electronics Oki Electric Cable
Cable Minimum bending radius: R

2-core cable (section with reinforced sheath) 50mm
2-core cable (section without reinforced sheath) 25mm
(Note 1) Binding the cables too tight with tie-wraps could result in an increased loss or a disconnection. Use a
cushioning material such as a sponge or rubber when bundling the cables and fix so that the cables do not
move. Recommended clamp material: CKN-13SP KITAGAWA INDUSTRIES.
(Note 2) Never bundle the cables with vinyl tape. The plasticizing material in the vinyl tape could cause the PCF cable
reinforced sheath to damage.
(Note 3) Loop the excessive cable with twice or more than the minimum bending radius.
152

for wiring between drive units (outside panel)
for wiring between NC-drive units
Use when wiring outside of the panel with a cable of 10m or less.
Section with
OPT reinforced sheath OPT
Section without reinforced sheath
OPT OPT
1 1
2 2
[OPT]
Wire material: ESCA Premium
Connector: PF-2D103
MITSUBISHI RAYON
Japan Aviation Electronics

2-core cable (section with reinforced sheath) 50mm
2-core cable (section without reinforced sheath) 30mm
(Note 2) Never bundle the cables with vinyl tape. The plasticizing material in the vinyl tape could cause the POF cable
to break.
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Appendix 1 Cable

for wiring between drive units (inside panel)
Use when wiring in the panel with a cable of 10m or less.
OPT OPT
OPT OPT
1 1
2 2
[OPT]
Wire material: ESCA Premium
Connector: PF-2D103
MITSUBISHI RAYON
Japan Aviation Electronics

2-core parallel cord 30mm
(Note 2) Never bundle the cables with vinyl tape. The plasticizing material in the vinyl tape could cause the POF cable
to break.
154

Application: Cable between MITSUBISHI CNC machine operation panel A and MITSUBISHI CNC machine
operation panel B
RSW1
RSW1
SUBP
SUBP
RSW2
RSW2
G460
SW-NO
SW-NO
SW-C
SW-C
1A 1
1B 2
2A 3
2B 4
3A 5
3B 6 [RSW1][RSW2]
4A 7 1 : Purple
2 : Blue
5A 1
3 : Green
5B 2 4 : Yellow
6A
6B
3 5 : Orange
4
7A 5 6 : Red
7B 6 7 : Brown
8A 7
13A SW-NO
13B SW-C
[SUBP] [RSW1][RSW2]
Connector: HIF3BA-40D-2.54C Connector with cable : ACX011-705 x 2
Contact: HIF3-2428SC x 16 Wire material: UL1007 AWG24 Contact: 1-175218-5 x 3
Recommended manufacturer: Hirose (Red, Black) Recommended manufacturer: Fuji
Electric Electric
[SW-NO][SW-C]
Connector: STO-01T-110N
(Note) Coat the connector [SW-NO][SW-C] with an insulation.
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Appendix 1 Cable
Appendix 1.36 MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable

Application: <200V Series> Brake cable for HF-KP
MR-BKS1CBL-A1-H (load side angle)
MR-BKS1CBL-A2-H (reverse load side angle)
Servo motor brake connector

(Japan Aviation Electronics)
Connector: JN4FT02SJ1
Hood, Socket insulator,
Bushing and Ground nut
Contact: ST-TMH-S-C1B-100(A534G)
Crimp tool: CT160-3TMH5B
AWG 20
B1
AWG 20
B2
156
Appendix 1.37 MR-PWS1CBL-A1-H / MR-PWS1CBL-A2-H Cable
Appendix 1.37 MR-PWS1CBL-A1-H / MR-PWS1CBL-A2-H Cable

Application: <200V Series> Power cable for HF-KP
MR-PWS1CBL-A1-H (load side angle)
MR-PWS1CBL-A2-H (reverse load side angle)
Servo motor power supply connector

(Japan Aviation Electronics)
Connector: JN4FT04SJ1
Hood, Socket insulator,
Bushing and Grand nut
Contact: ST-TMH-S-C1B-100(A534G)
Crimp tool: CT160-3TM5B
AWG 19 (Red)
U
AWG 19 (White)
V
AWG 19 (Black)
W
AWG 19 (Green/ Yellow)
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MITSUBISHI CNC
Appendix 1 Cable
Appendix 1.38 R-TM Terminator Connector

Application: Terminator for OPI interface
R-TM
R-TM
0V 3
TXRX* 2
TXRX 1
[R-TM]
Connector: 1-178288-3 (X type)
Contact: 1-175216-2 ×2
Resistor: 100Ω 1/4W
(Note 1) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used providing they are
compatible with the specifications.
(Note 2) Cover the 100Ω terminator with a black insulation tube.
(Note 3) Stamp the connector name "R-TM" in white on the rear of the connector.
158
Appendix 1.39 SH21 Cable

Application: Power supply communication cable
Power backup unit communication cable
Cable for Auxiliary axis/Servo drive units
SV1, SV2
0V 1 1 0V
0V 11 11 0V
SVTXD 2 2 SVTXD
SVTXD* 12 12 SVTXD*
SVALM 3 3 SVALM
SVALM* 13 13 SVALM*
SVRXD 4 4 SVRXD
SVRXD4 14 14 SVRXD4
0V 5 5 0V
0V 15 15 0V
6 6
16 16
SVEMG 7 7 SVEMG
SVEMG* 17 17 SVEMG*
8 8
18 18
9 9
19 19
+5V 10 10 +5V
20 20
FG FG
[SV1, SV2]
Wire material: UL20276 AWG28×10P Plug: 10120-3000VE
Plug: 10120-3000VE
Recommended manufacturer: Shell: 10320-52F0-008
Shell: 10320-52F0-008
Toyokuni Electric Cable Recommended manufacturer: 3M
159
MITSUBISHI CNC
Appendix 1 Cable

Max. cable length: 1m (the maximum length of the cable when connected to the control unit via other units)
Application: Remote I/O cable
between remote I/O,
remote I/O-CNC control unit,
remote I/O-Operation panel I/O unit,
remote I/O-MITSUBISHI CNC machine operation panel A
(between remote I/O units in a panel)
RIO1,RIO3(CSH41) (CSH41)
X
1
2
3
RIO1,RIO3(CSH41) (CSH41)
TXRX 1 1 TXRX
TXRX* 2 2 TXRX*
0V 3 3 0V
[RIO1, RIO2, RIO3]

Wire material: Connector: 1-178288-3
2 2 Contact: 1-175218-2 ×3
Contact: 1-175218-2 ×3 MVVS 3C×0.5mm (MIC 3C×0.5mm ) Recommended manufacturer:
Recommended manufacturer: Recommended manufacturer: Takeuchi Densen Tyco Electronics
Tyco Electronics
(Note 1) Protect both ends of the cable with insulated bushing.

(Note 2) RIO1 and RIO3 can be used commonly.
(Note 3) Use this cable for short applications, such as bridging the remote I/O units in the same panel. Normally
use the FCUA-R211 cable with high noise withstand level.
160
Appendix 1.41 List of Cable Connector Sets
Appendix 1.41 List of Cable Connector Sets

Type Application Package contents
Connector (3M) Shell kit (3M)
10120-3000VE x 2pcs. 10320-52F0-008 x 2pcs.
FCUA-CS000 Control unit - General I/O units
Connector (3M) Strain relief (3M)

7940-6500SC x 4pcs. 3448-7940 x 2pcs.
FCUA-CS301 Remote I/O unit - terminal block
Connector (Tyco
Electronics) Tin contact (Tyco Electronics)
2-178288-3 x 1pc. 1-175218-5 x 3 pcs.
200VAC power supply connector
FCUA-CN200
(for power supply unit PD25/PD27)
Connector (Tyco Tin contact (Tyco Electronics)

Electronics) 1-175218-5 x 6 pcs.
3-178127-6 24VDC power supply connector for 3-178127-6 x 1pc.
1-175218-5 x 6 power supply unit (PD25/PD27) (with
pcs. power OFF detection)
Connector (Tyco Tin contact (Tyco Electronics)

Electronics) 1-175218-5 x 6 pcs.
1-178288-5 1-178288-5 x 1pc.
ON/OFF connector for power supply unit
1-175218-5 x 6
(PD25/PD27)
pcs.
Connector (MOLEX) Gold contact (MOLEX)

005057-9403 005057-9403 x 1pc. 0016020103 x 3 pcs.
0016020103 x 3 Emergency stop connector
pcs.
Connector (Tyco
Electronics) Gold contact (Tyco Electronics)
1-178288-3 x 1pc. 1-175218-2 x 3pcs.
FCUA-CN211 Remote I/O communication connector
Connector (Tyco
Electronics) Tin contact (Tyco Electronics)
2-178288-3 x 1pc. 1-175218-5 x 3pcs.
FCUA-CN220 24VDC power supply connector
Connector (3M)
7940-6500SC x 2pcs.
FCUA-CN300 DIO connector
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Appendix 1 Cable
162
Appendix
付録 2
Ap2
章
EMC Installation Guidelines
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Appendix 2 EMC Installation Guidelines
For details of the drive section (servo/spindle drive unit), refer to the "EMC Installation Guidelines" of instruction manuals
for each drive unit.
Appendix 2.1 Introduction

EMC Directives became mandatory as of January 1, 1996. The subject products must have a CE mark attached
indicating that the product complies with the Directives.
As the NC unit is a component designed to control machine tools, it is believed that it is not a direct EMC Directives
subject. However, we would like to introduce the following measure plans to back up EMC Directives compliance of the
machine tool as the NC unit is a major component of the machine tools.
(1) Methods of installation in control/operation panel

(2) Methods of wiring cables to outside of panel
(3) Introduction of members for measures
Mitsubishi is carrying out tests to confirm the compliance to the EMC Directives under the environment described in this
manual. However, the level of the noise will differ according to the equipment type and layout, control panel structure and
wiring lead-in, etc.
Thus, we ask that the final noise level be confirmed by the machine manufacturer.
Appendix 2.2 EMC Directives

The EMC Directives largely regulate the following two items.
- Emission Capacity to prevent output of obstructive noise that adversely affects external devices.
- Immunity Capacity to not malfunction due to obstructive noise from external source.
The details of each level are classified in the table below.
It is assumed that the Standards and test details required for a machine tool are the same as these.
Class Name Details EN Standards

Emission
Restriction of electromagnetic noise radiated through EN61000-6-4 (General
Radiated noise
the air industrial machine) EN55011
Restriction of electromagnetic noise discharged from EN61800-3 (Motor (CLASS: A)
Conductive noise control unit)
power supply line
Immunity
(Example) Regulation of withstand level of static
Static electricity
electricity electrical discharge accumulated in human EN61000-4-2
electrical discharge
body
(Example) Simulation of immunity from digital
Radiation immunity EN61000-4-3
wireless telephones
(Example) Regulation of withstand level of noise from
Burst immunity EN61000-4-4
relay or plug and play EN61000-6-2 (General
(Example) Regulation of withstand level of noise industrial machine)
Conductive immunity EN61000-4-6
flowed from power supply wires, etc. EN61800-3 (Motor
Power supply control unit)
(Example) Regulation of electromagnetic noise of 50/
frequency magnetic EN61000-4-8
60Hz power supply frequency
field
Power supply dip (Example) Regulation of power voltage drop
EN61000-4-11
(fluctuation) withstand level
(Example) Regulation of withstand level of noise
Surge EN61000-4-5
caused by lightning
164
Appendix 2.3 EMC Measures
Appendix 2.3 EMC Measures

The main items relating to EMC measures include the following.
(1) Store the device in a sealed metal panel.
(2) Ground all conductors that are floating electrically. Decrease the impedance.
(3) Increase the distance between the drive line and signal wire.
(4) Shield the cables wired outside of the panel.
(5) Install a noise filter.
Take care to the following items to suppress the noise radiated outside of the panel.
(1) Accurately ground the devices.
(2) Use shielded cables.
(3) Increase the electrical seal of the panel. Reduce the gaps and holes.
Appendix 2.4 Panel Structure

The design of the panel is a very important factor for the EMC measures, so take the following measures into
consideration.
Appendix 2.4.1 Measures for Control Panel Body

(1) Use metal for all members configuring the panel.
(2) When joining the metal plate, treat the welded or contacting sections so that the impedance is reduced, and then fix
with screws.
Joining clearance:Approx. 20cm

Painting mask
(3) Note that if the plate warps due to the screw fixing, etc. By creating a clearance, noise could leak from that place.
(4) Plate (nickel tin) the metal plate surface at the grounding plate, and connect the connections with a low impedance.
(5) If there is a large opening, such as ventilation holes, make sure to close the hole.
Mesh cover
Control panel (conductive sponge)
Opening
(Note 1) Using screws to fix the plates that have been painted is the same as an insulated state. Peel the paint and fix
the screws.
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Appendix 2.4.2 Measures for Door

(1) Use metal for all members configuring the panel.
(2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure with a
large contact area as shown below.
(3) The EMI gasket or conductive packing must contact the metal surface uniformly and at the correct position.
(a) Use of gasket (b) Large contact area

Control panel
Door
Door
Contact area
Control
panel
Cross-section drawing
EMI gasket
(Note 1) When not using a gasket, ground the control panel grounding with a grounding wire to lower the door's
impedance.
(Note 2) Using screws to fix the plates that have been painted (attachment of packing) is the same as an insulated
state. Peel the paint and fix the screws.
Appendix 2.4.3 Measures for Power Supply

(1) Shield the power supply section and insert a filter to prevent the noise from flowing in or out. Selection of the noise
filter capacity will differ according to the drive unit and devices being used. Refer to the "EMC Installation
Guidelines" (BNP-B8582-45).
Device Device
Radiated noise
Radiated Flow out

noise
Partition AC input
Conductive NF AC input NF
plate
noise Noise Conductive Noise
filter noise filter
(Note 1) The conductive noise can be suppressed by inserting a noise filter, but the radiated noise will flow out.
(Note 2) The conductive and radiated noise can both be suppressed by adding a partition plate to the noise filter.
166
Appendix 2.5 Measures for Wiring in Panel

Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and treated.
The following measures must be sufficiently considered for the cables (SH21/G018/F012/FCUA-R211) that carry out
high-speed communication.
Appendix 2.5.1 Precautions for Wiring in Panel

(1) If the cables are led unnecessary in the panel, they will pick up noise. Pay attention to the device layout and wire
length so that the wiring length is as short as possible.
Device Device Device Device Device Device
0QKUG
(2) Always connect the grounding wire to the FG terminal indicated on the device.
(3) Keep the distance between the drive line and detector cable to the drive section motor as far apart as possible
when wiring.
(4) Do not lead the power supply wire around the panel without using a filter.
Device
Radiated
noise
Flow out
Partition AC input
NF
plate
Conductive
0QKUG
noise HKNVGT
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Appendix 2.5.2 Shield Treatment of Cables

Use shielded cables for the cables wired outside the panel.
Use a shield clamp within 10cm of the lead-out port from the panel. (Refer to "EMC Countermeasure Parts: Shield
Clamp Fitting".)
(1) DC power supply cable [F110/F070 cable]
Shield clamp
Operation panel Control panel
Display unit
PD25
F110 cable
Operation panel General-purpose

I/O unit stabilized power supply
F070 cable
Ferrite core
- Use a shield clamp within 10cm from the panel's inlet/outlet.

- When using a ferrite core, install it on both ends of the connected units.
- Always install a ferrite core (Refer to "EMC Countermeasure Parts: Ferrite Core".) on the general-purpose
stabilized power supply. The ferrite core may not be required depending on the selected power supply.
(2) Remote I/O cable [FCUA-R211 cable]
Shield clamp
Control panel Control panel

Control unit Remote I/O unit
FCUA-R211 cable
Ferrite core

168
(3) Servo communication cable [SH21 cable]
Shield clamp
Control panel Control panel
Control unit Drive section unit
SH21B cable
Ferrite core

(4) Ethernet cable
Shield clamp
Operation panel Control panel

Control unit Peripheral device
Ethernet cable
Ferrite core
- Use a shielded cable. Use a shield clamp within 10cm from the panel's inlet/outlet.
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Appendix 2.6 EMC Countermeasure Parts

Appendix 2.6.1 Shield Clamp Fitting
The effect can be improved by directly connecting the cable's shield sheath to the grounding plate as shown below.
Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate with the
clamp fitting.
If the cables are thin, several can be bundled and clamped together.
To provide sufficient frame ground, install the grounding plate directly on the cabinet or connect with a grounding wire.
A B C Enclosed fittings
Ground Plate #D 100 86 30 Clamp fitting A×2
Ground Plate #E 70 56 - Clamp fitting B×1
L1 (maximum dimension
L2 (reference dimension)
when it is open)
Clamp fitting A 25 (77)
Clamp fitting B 12 (54)
Peel the cable sheath at the clamp section.
Cable
Earthing plate
Cable
Clamp fitting
(Fitting A, B)
40
Shield sheath
View of clamp section

࡮Outline drawing

Earthing plate Clamp fitting
17.5
2- Ǿ5 hole
Installation hole
30
Br0.3
L1
C
A
L2
24 - 0.2
0
35
3
6
7
24+0.3
0QVG
0
M4 screw 6 22
35
[Unit: mm]
11
(Note 1) Screw hole for wiring to earthing plate in cabinet.

(Note 2) The earthing plate thickness is 1.6mm.
170
Appendix 2.6.2 Ferrite Core

The ferrite core is mounted integrally with the plastic case.
This can be installed with one touch without cutting the interface cable or power supply cable.
This ferrite core is effective against common mode noise, allowing measures against noise without affecting the quality
of the signal.
Shape and dimensions ZCAT-A, ZCAT-AP type ZCAT-B type

ZCAT type
ZCAT-C type ZCAT-D type
Recommended ferrite core: TDK ZCAT Series
Unit: mm
Applicable cable outer
Part Name A B φC φD E Mass (g)
diameter
ZCAT1518-0730-M(-BK)*1 22±1 18±1 7±1 15±1 - 7max. 6
ZCAT1518-0730(BK)*2 22±1 18±1 7±1 15±1 - 7max. 6
ZCAT2017-0930-M(-BK) 21±1 17±1 9±1 20±1 - 9max. 11
ZCAT2032-0930-M(-BK)*1 36±1 32±1 9±1 19.5±1 - 9max. 22
ZCAT2032-0930(-BK)*2 36±1 32±1 9±1 19.5±1 - 9max. 22
ZCAT2132-1130-M(-BK)*1 36±1 32±1 11±1 20.5±1 - 11max. 22
ZCAT2132-1130(-BK)*2 36±1 32±1 11±1 20.5±1 - 11max. 22
ZCAT3035-1330-M(-BK)*1 39±1 34±1 13±1 30±1 - 13max. 63
ZCAT3035-1330(-BK)*2 39±1 34±1 13±1 30±1 - 13max. 63
ZCAT1525-0430AP-M(-BK) 25±1 20±1 4±1 15±1 11.5±1 2.5 to 4(USB) 7
ZCAT1325-0530A-M(-BK)*1 25±1 20±1 5±1 12.8±1 11.2±1 3 to 5(USB) 7
ZCAT1325-0530A(-BK) 25±1 20±1 5±1 12.8±1 11.2±1 3 to 5(USB) 7
ZCAT1730-0730A-M(-BK) 30±1 23±1 7±1 16.5±1 15±1 4 to 7(USB) 12
ZCAT2035-0930A-M(-BK)*1 35±1 28±1 9±1 19.5±1 17.4±1 6 to 9 22
ZCAT2035-0930A(-BK) 35±1 28±1 9±1 19.5±1 17.4±1 6 to 9 22
ZCAT2235-1030A-M(-BK) 35±1 28±1 10±1 21.5±1 20±1 8 to 10 27
ZCAT2436-1330A-M(-BK) 36±1 29±1 13±1 23.5±1 22±1 10 to 13 29
ZCAT2017-0930B-M(-BK) 21±1 17±1 9±1 20±1 28.5±1 9max. 12
ZCAT2749-0430C-M(-BK) 49±1 27±1 4.5±1 19.5±1 - 4.5max. 26
ZCAT4625-3430D(-BK) 45.5±1 24.5±1 34±1 12±1 - 26 For core flat cable 32
ZCAT4625-3430DT(-BK)*3 45.5±1 24.5±1 34±1 13±1 - 26 For core flat cable 32
ZCAT6819-5230D(-BK) 67.5±1 18.5±1 52±1 16±1 - 40 For core flat cable 58
ZCAT6819-5230DT(-BK)*3 67.5±1 18.5±1 52±1 17±1 - 40 For core flat cable 58
*1 The M stamp is attached.

*2 A fixing band is attached at shipment.
*3 The core is fixed with double-sided tape. (The tape is enclosed with the part.)
● ZCAT-B type: Cabinet fixing type installation hole o4.8 to 4.9mm, plate thickness 0.5 to 2mm
● ZCAT-AP, ZCAT-C type: Structure that prevents easy opening after case is closed.
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Appendix 2.6.3 Surge Absorber

Make sure that the surge does not directly enter the AC line of the general-purpose stabilized power supply (user-
prepared) supplying power to the control unit and DIO. Select the following product or equivalent for the surge absorber.
Refer to the manufacturer catalog for detailed characteristics, outline and connection methods of the surge absorber.
(1) Part name: RAV-781BYZ-2

Manufacturer: OKAYA ELECTRIC INDUSTRIES
Surge electrical Working

Circuit voltage Max. tolerable Clamp voltage Surge withstand
discharge start Static capacity temperature
50/60Hz Vrms circuit voltage V±10% level 8/20μs
voltage 1.2/50μs range
250V 3φ 300V 783V 2,500A 20kV 75pF -20 to +70°C
Outline drawing Circuit drawing

(a) Black (b) Black (c) Black
UL-1015 AWG16
41 ± 1
Unit 㸸 mm
(2) Part name: RAV-781BXZ-4

Manufacturer: OKAYA ELECTRIC INDUSTRIES
Surge electrical Working

Circuit voltage Max. tolerable Clamp voltage Surge withstand
discharge start Static capacity temperature
50/60Hz Vrms circuit voltage V±10% level 8/20μs
voltage 1.2/50μs range
250V 3φ 300V 700V 2,500A 2kV 75pF -20 to +70°C
Outline drawing Circuit drawing

(a) Black (b) Black (c) Black Green
UL-1015 AWG16
41 ± 1
Unit : mm
172
(3) Example of surge absorber installation

An example of installing the surge absorber in the machine control panel is shown below.
A short-circuit fault will occur in the surge absorber if a surge exceeding the tolerance is applied. Thus, install a
circuit protection breaker in the stage before the surge absorber. Note that almost no current flows to the surge
absorber during normal use, so a breaker installed as the circuit protection for another device can be used for the
surge absorber.
Circuit
Transformer protector
NC unit
Other device
(panel power
supply, etc.)
Contactor
Panel earth Control panel

MC
leakage Circuit Power supply (relay panel,
Factory power protector AC reactor
breaker unit etc.)
and
Input drive unit
power
Other device
(panel power
supply, etc.)
Circuit
protector
(1) Surge absorber

(Protection across phases)
B (2) Surge absorber

(Protection across each phase's grounding)
Grounding
Grounding plate
Surge absorber installation
CAUTION
1. The wires from the surge absorber should be connected without extensions.
2. If the surge absorber cannot be installed just with the enclosed wires, keep the wiring length of A and B to 2m
or less. If the wires are long, the surge absorber's performance may drop and inhibit protection of the devices
in the panel.
3. Surge absorber to be selected varies depending on input power voltage.
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Appendix 2.6.4 Selection of Stabilized Power Supply

Consider the following characteristics when selecting the stabilized power supply (prepared by machine manufacturer).
Use a power supply that complies with CE Marking or that follows the safety standards given below.
Stabilized power supply selection items
Item Standard setting Remarks

Voltage fluctuation ±5% ±5% or less of 24VDC output
Output Ripple noise 120mV (max.)
Spike noise 500mV (max.)
Refer to the maximum current consumption of the unit in use
Output current ――
and calculate.
Output holding time 20ms (min) Instantaneous power failure time (AC side)
Standards
Safety Standards: UL1950, CSA C22.2 No. 234 approved, IEC950 compliant
Noise Terminal Voltage: FCC Class A, VCCI-Class A
High Harmonics Current Restrictions: IEC61000-3-2
174
Appendix
付録 3
Ap3
章
Restrictions for Lithium Batteries
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Appendix 3 Restrictions for Lithium Batteries
Appendix 3.1 Restriction for Packing

The United Nations Dangerous Goods Regulations "Article 12" became effective from 2003. When transporting lithium
batteries with means subject to the UN Regulations, such as by air transport, measures corresponding to the Regulations
must be taken.
The UN Regulations classify the batteries as dangerous goods (Class 9) or not dangerous goods according to the lithium
metal content. To ensure safety during transportation, lithium batteries (battery unit) directly exported from Mitsubishi are
packaged in a dedicated container (UN package) for which safety has been confirmed.
When the customer is transporting these products with means subject to the UN Regulations, such as air transport, the
shipper must follow the details explained in this section "Handling by User".
The followings are restrictions for transportation. Each restriction is specified based on the recommendation of the United
Nations.
Area Transportation method Restriction Special clause

World Air ICAO, IATA -
World Marine IMO 188
United States All (air, marine, land) DOT 49 CFR 173.185
Europe land RID, ADR 188
176
Appendix 3.1.1 Target Products

The following Mitsubishi NC products use lithium batteries. If the lithium metal content exceeds 1g for battery cell and 2g for
battery, the battery is classified as dangerous good (Class9).
In order to avoid an accidental actuation during the transportation, all lithium battery products incorporated in a machinery or
device must be fixed securely and must be shipped with wrapped over the outer package as to prevent damage or short-
circuits.
(1) Materials falling under Class 9

Number of
Mitsubishi type Lithium metal Application Battery Outline dimension
Battery type incorporated
(Type for arrangement) content (Data backup) class drawing
ER6V batteries
Refer to "Battery Option" in
the specification manual
For NC SRAM Battery
CR23500SE-CJ5 CR23500SE-CJ5 1.52g - for drive unit you are using
(M500) cell for the outline dimension
drawing for servo.
(2) Materials not falling under Class 9

Number of
Mitsubishi type Lithium metal Application Battery Outline dimension
Battery type incorporated
(Type for arrangement) content (Data backup) class drawing
ER6V batteries
CR2032
CR2032 0.067g - For NC SRAM/
(for built-in battery)
CR2450 Refer to "Battery Option" in
CR2450 0.173g - For NC SRAM the specification manual
(for built-in battery) Battery
for drive unit you are using
ER6, ER6V series For NC SRAM/ cell
ER6, ER6V 0.65g - for the outline dimension
(for built-in battery) servo detector drawing for servo.
A6BAT(MR-BAT) ER17330V 0.48g - For servo detector
Q6BAT Q6BAT 0.49g - For NC SRAM
(Note) If the number of batteries exceeds 24 batteries for the battery cell or 12 batteries for the battery, the dedicated
packing (for materials falling under Class 9) is required.
(Example) Rating nameplate for battery units
Mitsubishi type
Safety class
Battery manufacturer type
Lithium metal content
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Appendix 3.1.2 Handling by User

The following technical opinion is solely Mitsubishi's opinion. The shipper must confirm the latest IATA Dangerous Goods
Regulations, IMDG Codes and laws and orders of the corresponding export country.
These should be checked by the company commissioned for the actual transportation.
IATA: International Air Transport Association
IMDG Code: A uniform international code for the transport of dangerous goods by seas determined by IMO (International
Maritime Organization).
■ When shipping isolated lithium battery products

(1) Reshipping in Mitsubishi UN packaging (Class 9)
Mitsubishi packing applies package specifications complying with the UN Packing Instruction. The user only needs
to add the following details before shipping. (Consult with the shipping company for details.)
(a) Indication of container usage mark on exterior box (Label with following details recorded.)
[1] Proper shipping name (Lithium batteries)
[2] UN NO. (UN3090 for isolated battery, UN3091 for battery incorporated in a device or included)
[3] Shipper and consignee's address and name
Example of completing form
Shipper information Consignee information
[4] A care label with a telephone number for additional information (120×110mm)
(A care label is to be attached on the outer package.Shipping less than or equal to 4 isolated batteries
incorporated in machinery does not need care label.)
Lithium battery care label (Air transportation sample)
x-xxxx-xx-xx-xxx
(b) Preparation of shipping documents and declaration of dangerous goods

For information required in description, refer to "Product information data sheet".
178
(2) When packaged by user

The user must follow UN Regulations when packing, preparing for shipping and preparing the indications, etc.
(a) Packing a lithium battery falling under Class 9
[1] Consult with The Ship Equipment Inspection Society of Japan for details on packaging.
[2] Prepare for shipping as explained in "(1) Reshipping in Mitsubishi UN packaging".
The Ship Equipment Inspection Society of Japan http://www.hakuyohin.or.jp/english.html
(b) Packing a lithium battery not falling under Class 9
[1] Cells and batteries are separated so as to prevent short circuits and are stored in a strong outer
packaging (12 batteries or less, 24 battery cells or less).
[2] Prepare for the certificates or test results showing compliance to drop test from 1.2m in height.
(The safety test results have been obtained from the battery manufacturer. Consult with Mitsubishi when
the safety test results are required.)
[3] Prepare for shipping as explained in "(1) Reshipping in Mitsubishi UN packaging (Class 9)".
■ When shipping lithium batteries incorporating in a device or machinery

Dedicated packaging (UN packaging) is not required for batteries incorporated in device or machinery. Yet, make sure
to fix the contents securely before the transportation as to prevent damage and short-circuit.
If machinery and devices which incorporates lithium battery is not waterproof, package must be waterproof material.
Check with your shipping company for details on packing and transportation.
Appendix 3.1.3 Reference

Refer to the following materials for details on the regulations and responses.
Guidelines regarding transportation of lithium batteries and lithium ion batteries (Edition 2)..... Battery Association of Japan
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Appendix 3.2 Products information data sheet (ER battery)

MSDS system does not cover the product used in enclosed state. The ER battery described in this section applies to that
product.
This description is applied to the normal use, and is provided as reference but not as guarantee.
This description is based on the lithium battery's (ER battery) hazardous goods data sheet (Products information data sheet)
which MITSUBISHI has researched, and will be applied only to the ER batteries described in the previous section "Restriction
for Packing".
(1) Outline of hazard

Principal hazard and effect Not found.
As the chemical substance is stored in a sealed metal container, the battery itself is not
hazardous. But when the internal lithium metal attaches to human skin, it causes a
Specific hazard
chemical skin burn. As a reaction of lithium with water, it may ignite or forms flammable
hydrogen gas.
Environmental effect Not found.
Possible state of emergency Damages or short-circuits may occur due to external mechanical or electrical pressures.
(2) First-aid measure

If a person inhales the vapor of the substance due to the battery damage, move the
Inhalation
person immediately to fresh air. If the person feels sick, consult a doctor immediately.
If the content of the battery attaches to human skin, wash off immediately with water and
Skin contact
soap. If skin irritation persists, consult a doctor.
In case of contact with eyes due to the battery damage, rinse immediately with a plenty
Eye contact
of water for at least 15 minutes and then consult a doctor.
Ingestion If swallowed, consult a doctor immediately.
(3) Fire-fighting measure

Appropriate fire-extinguisher Dry sand, dry chemical, graphite powder or carbon dioxide gas
Special fire-fighting measure Keep the battery away from the fireplace to prevent fire spreading.
Protectors against fire Fire-protection gloves, eye/face protector (face mask), body/skin protective cloth
(4) Measure for leakage
Dispose of them immediately because strong odors are produced when left for a long
Environmental precaution
time.
How to remove Get them absorbed into dry sand and then collect the sand in an empty container.
(5) Handling and storage
Do not peel the external tube or damage it.

Do not dispose of the battery in fire or expose it to heat.
Handlin Cautions for safety Do not immerse the battery in water or get it wet.
g handling Do not throw the battery.
Do not disassemble, modify or transform the battery.
Do not short-circuit the battery.
Appropriate storage Avoid direct sunlight, high temperature and high humidity.
Storage condition (Recommended temp. range: +5 to +35C°, humidity: 70%RH or less)
Material to avoid Flammable or conductive material (Metal: may cause a short-circuit)
(6) Physical/chemical properties

Physical form Solid
Shape Cylinder type
Smell Odorless
pH Not applicable (insoluble)
Appearance Boiling point/Boiling
range, Melting point,
No information
Decomposition
temperature, Flash point
180
Appendix 3.2 Products information data sheet (ER battery)
(7) Stability and reactivity
Stability Stable under normal handling condition.

Do not mix multiple batteries with their terminals uninsulated. This may cause a short-
Condition to avoid
circuit, resulting in heating, bursting or ignition.
Hazardous decomposition
Irritative or toxic gas is emitted in the case of fire.
products
(8) Toxicological information

As the chemical substance is stored in a sealed metal container, the battery has no harmfulness. Just for reference, the
table below describes the main substance of the battery.
< Lithium metal >
Acute toxicity No information
Local effect Corrosive action in case of skin contact
< Thionyl chloride >
Acute toxicity Lc50: 500ppm (inhaled administration to rat)

Local effect The lungs can be damaged by chronic cough, dyspnea and asthma.
< Aluminum chloride >
Acute toxicity LD50: 3700ppm (oral administration to rat)

Local effect Not found.
< Lithium chloride >
Acute toxicity LD50: 526ppm (oral administration to rat)

Local effect The central nerves and kidney can be influenced.
< Carbon black >
Acute toxicity LD50: 2,000mg/kg ＞ (rat)

Carcinogenicity LARC group 2 (suspected of being carcinogenic)
(9) Ecological information

Mobility, Persistence/
Decomposability, Bio-
Not found.
accumulation potential,
Ecological toxicity
(10) Caution for disposal

Dispose of the battery following local laws or regulations.
Pack the battery properly to prevent a short-circuit and avoid contact with water.
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Appendix 3.3 Issuing Domestic Law of the United States for Primary
Lithium Battery Transportation
Federal Aviation Administration (FAA) and Research and Special Programs Administration (RSPA) announced an additional
regulation (interim final rule) for the primary lithium batteries transportation restrictions item in "Federal Register" on Dec.15
2004.
This regulation became effective from Dec.29, 2004. This law is a domestic law of the United States, however if also applies
to the domestic flight and international flight departing from or arriving in the United States. Therefore, when transporting
lithium batteries to the United State, or within the United State, the shipper must take measures required to transport lithium
batteries. Refer to the Federal Register and the code of Federal Regulation ("Reference" from the previous section
"Restriction for Packing") for details.
Appendix 3.3.1 Outline of Regulation

(1) Transporting primary lithium battery by passenger aircraft is forbidden.
(a) Excluding primary lithium battery for personal use in a carry-on or checked luggage (Lithium metal content should
be not more than 5g for cell and 25g for battery. For details on the lithium metal content, refer to "Transportation
Restrictions for Lithium Batteries: Target Products".)
(2) When transporting primary lithium battery by cargo aircraft, indicate that transportation by passenger aircraft is forbidden
on the exterior box.
Appendix 3.3.2 Target Products

All NC products for which the lithium batteries are used are subject to the regulation.
(Refer to the table of "Target Products" from the previous section "Restriction for Packing".)
Appendix 3.3.3 Handling by User

The "Target Products" from the previous section "Outline of Regulation" described above is solely Mitsubishi's opinion. The
shipper must confirm orders of "Transportation Restrictions for Lithium Batteries: Reference" described below for
transportation method corresponding the regulation.
These should be checked by the company commissioned for the actual lithium battery transportation.
(1) Indication of exterior box
When transporting primary lithium battery by cargo aircraft, indicate that transportation by passenger aircraft is forbidden
on the exterior box.
Display example
PRIMARY LITHIUM BATTERIES

FORBIDDEN FOR TRANSPORT ABOARD PASSENGER AIRCRAFT.
(a) The character color must be displayed with contrast. (black characters against white background, black characters
against yellow background, etc.)
(b) The height (size) of characters to be displayed is prescribed depending on the packaging mass. (When the total
mass is over 30kg: at least 12mm, When the total mass is less than 30kg: at least 6mm)
Appendix 3.3.4 Reference

(1) 49CFR (Code of Federal Regulation, Title49) (173.185 Lithium batteries and cells.)
Search from the following URL.
http://www.gpoaccess.gov/cfr/index.html
(2) DOT regulation body (Department of Transportation)
Search "69fr-75207.pdf" from the following URL.
http://phmsa.dot.gov/hazmat
182
Appendix 3.4 Restriction related to EU Battery Directive
Appendix 3.4 Restriction related to EU Battery Directive

EU Battery Directive (2006/66/EC) has been enforced since September 26th in 2008. Hereby, battery and machinery
incorporating battery marketed in European Union countries must be in compliance with the EU Battery Directive.
Lithium battery provided by MITSUBISHI are subjected to this restriction.
Appendix 3.4.1 Important Notes

Follow the instruction bellow as shipping products incorporating MITSUBISHI device.
(1) When shipping products incorporating MITSUBISHI device any time later than September 26th, 2008, the symbol mark
shown as Figure 1 in section "Information for end-user" is required to be attached on the machinery or on the package.
Also, the explanation of the symbol must be added.
(2) Machinery with battery and maintenance battery produced before the EU Battery Directive are also subjected to the
restriction. When shipping those products to EU countries later than September 26th, 2008, follow the instruction
explained in (1).
Appendix 3.4.2 Information for end-user
Figure 1
Note: This symbol mark is for EU countries only.
This symbol mark is according to the directive 2006/66/EC
Article 20 Information for end-users and Annex II.
Your MITSUBISHI ELECTRIC product is designed and
manufactured with high quality materials and components
which can be recycled and/or reused. This symbol means
that batteries and accumulators, at their end-of-life, should
be disposed of separately from your household waste.
If a chemical symbol is printed beneath the symbol shown
above, this chemical symbol means that the battery or
accumulator contains a heavy metal at a certain
concentration. This will be indicated as follows:Hg: mercury
(0,0005% ), Cd: cadmium (0,002% ), Pb: lead (0,004% )
In the European Union there are separate collection systems
for used batteries and accumulators. Please, dispose of
batteries and accumulators correctly at your local community
waste collection/recycling centre.
Please, help us to conserve the environment we live in!
183
MITSUBISHI CNC
184
Appendix
付録 4
Ap4
章
Precautions for Compliance to UL/c-UL Standards
185
MITSUBISHI CNC
Appendix 4 Precautions for Compliance to UL/c-UL Standards
Observe the following matters to comply with UL/c-UL Standards.

Refer to "Instruction Manual for Compliance with UL/c-UL Standard"(BNP-B2429-002) for details.
(1) Selection of external 24VDC power supply unit (The unit shall be prepared by the machine tool builder.)
This NC system complies with the UL Standards on the condition that the stabilized power supply unit supplying
24VDC to each unit is a UL-approved part.
Use a UL-approved part for the stabilized power supply unit supplying 24VDC to each unit.
(2) Unit ambient temperature
This NC system complies with the UL Standards on the condition that the unit is used at a temperature less than the
maximum ambient temperature given in "Environment Conditions" section. Make sure that the maximum ambient
temperature of each unit does not exceed the temperature given in "Environment Conditions" section.
186
Revision History
Date of
Manual No. Revision details
revision
Dec. 2012 IB(NA)1501151-A First edition created.
The construction of chapters and sections were revised.
- "5 EMC Installation Guidelines" to Appendix 2.
- "6 Restrictions for Lithium Batteries" to Appendix 3.
Dec. 2013 IB(NA)1501151-B - "7 Precautions for Compliance to UL/c-UL Standards" to Appendix 4.
- "8 Cable" to Appendix 1.
Mistakes were corrected.

Following chapters were revised.
- "4.2.3 Connecting with Emergency Stop Signal"
- "Appendix 1.32 G380 Cable"
Feb. 2014 IB(NA)1501151-C
The title of the chapter was revised.
- "4.2.5 Connecting with Drive Unit"
Following chapters were revised.

- "1.2 General Connection Diagram"
- "1.3.1 List of Units"
- "2.1 Environment Conditions"
- "2.2 Control Unit"
Sep. 2015 IB(NA)1501151-D
Following chapters were added.
- "4.2.6 Connecting with I/O Devices via CC-Link"

Global Service Network
AMERICA EUROPE
MITSUBISHI ELECTRIC AUTOMATION INC. (AMERICA FA CENTER) MITSUBISHI ELECTRIC EUROPE B.V.
Central Region Service Center GOTHAER STRASSE 10, 40880 RATINGEN, GERMANY
500 CORPORATE WOODS PARKWAY, VERNON HILLS, ILLINOIS 60061, U.S.A. TEL: +49-2102-486-0 / FAX: +49-2102-486-5910
TEL: +1-847-478-2500 / FAX: +1-847-478-2650
Germany Service Center
Michigan Service Satellite KURZE STRASSE. 40, 70794 FILDERSTADT-BONLANDEN, GERMANY
ALLEGAN, MICHIGAN 49010, U.S.A. TEL: + 49-711-770598-123 / FAX: +49-711-770598-141
TEL: +1-847-478-2500 / FAX: +1-847-478-2650
France Service Center DEPARTEMENT CONTROLE NUMERIQUE
Ohio Service Satellite 25, BOULEVARD DES BOUVETS, 92741 NANTERRE CEDEX FRANCE
LIMA, OHIO 45801, U.S.A. TEL: +33-1-41-02-83-13 / FAX: +33-1-49-01-07-25
TEL: +1-847-478-2500 / FAX: +1-847-478-2650
CINCINATTI, OHIO 45201, U.S.A. France (Lyon) Service Satellite DEPARTEMENT CONTROLE NUMERIQUE
TEL: +1-847-478-2500 / FAX: +1-847-478-2650 120, ALLEE JACQUES MONOD 69800 SAINT PRIEST FRANCE
TEL: +33-1-41-02-83-13 / FAX: +33-1-49-01-07-25
Minnesota Service Satellite
ROGERS, MINNESOTA 55374, U.S.A. Italy Service Center
TEL: +1-847-478-2500 / FAX: +1-847-478-2650 VIALE COLLEONI, 7 - CENTRO DIREZIONALE COLLEONI PALAZZO SIRIO INGRESSO 1
20864 AGRATE BRIANZA (MB), ITALY
West Region Service Center TEL: +39-039-6053-342 / FAX: +39-039-6053-206
16900 VALLEY VIEW AVE., LAMIRADA, CALIFORNIA 90638, U.S.A.
TEL: +1-714-699-2625 / FAX: +1-847-478-2650 Italy (Padova) Service Satellite
VIA G. SAVELLI, 24 - 35129 PADOVA, ITALY
Northern CA Satellite TEL: +39-039-6053-342 / FAX: +39-039-6053-206
SARATOGA, CALIFORNIA 95070, U.S.A.
TEL: +1-714-699-2625 / FAX: +1-847-478-2650 U.K. Branch
TRAVELLERS LANE, HATFIELD, HERTFORDSHIRE, AL10 8XB, U.K.
Pennsylvania Service Satellite TEL: +49-2102-486-0 / FAX: +49-2102-486-5910
PITTSBURG, PENNSYLVANIA 15644, U.S.A.
TEL: +1-732-560-4500 / FAX: +1-732-560-4531 Spain Service Center
CTRA. DE RUBI, 76-80-APDO. 420
Connecticut Service Satellite 08173 SAINT CUGAT DEL VALLES, BARCELONA SPAIN
TORRINGTON, CONNECTICUT 06790, U.S.A. TEL: +34-935-65-2236 / FAX: +34-935-89-1579
TEL: +1-732-560-4500 / FAX: +1-732-560-4531
Poland Service Center
South Region Service Center UL.KRAKOWSKA 50, 32-083 BALICE, POLAND
1845 SATTELITE BOULEVARD STE. 450, DULUTH, GEORGIA 30097, U.S.A. TEL: +48-12-630-4700 / FAX: +48-12-630-4701
TEL +1-678-258-4529 / FAX +1-678-258-4519
Mitsubishi Electric Turkey A.Ş Ümraniye Şubesi
Texas Service Satellites Turkey Service Center
GRAPEVINE, TEXAS 76051, U.S.A. ŞERIFALI MAH. NUTUK SOK. NO.5 34775
TEL: +1-678-258-4529 / FAX: +1-678-258-4519 ÜMRANIYE, ISTANBUL, TURKEY
HOUSTON, TEXAS 77001, U.S.A. TEL: +90-216-526-3990 / FAX: +90-216-526-3995
TEL: +1-678-258-4529 / FAX: +1-678-258-4519
Czech Republic Service Center
Tennessee Service Satellite KAFKOVA 1853/3, 702 00 OSTRAVA 2, CZECH REPUBLIC
Nashville, Tennessee, 37201, U.S.A. TEL: +420-59-5691-185 / FAX: +420-59-5691-199
TEL: +1-678-258-4529 / FAX: +1-678-258-4519
Russia Service Center
Florida Service Satellite 213, B.NOVODMITROVSKAYA STR., 14/2, 127015 MOSCOW, RUSSIA
WEST MELBOURNE, FLORIDA 32904, U.S.A. TEL: +7-495-748-0191 / FAX: +7-495-748-0192
TEL: +1-678-258-4529 / FAX: +1-678-258-4519
MITSUBISHI ELECTRIC EUROPE B.V. (SCANDINAVIA)
Canada Region Service Center Sweden Service Center
4299 14TH AVENUE MARKHAM, ONTARIO L3R OJ2, CANADA HAMMARBACKEN 14 191 49 SOLLENTUNA, SWEDEN
TEL: +1-905-475-7728 / FAX: +1-905-475-7935 TEL: +46-8-6251000 / FAX: +46-8-966877
Canada Service Satellite Bulgaria Service Center

EDMONTON, ALBERTA T5A 0A1, CANADA 4 A.LYAPCHEV BOUL., POB 21, BG-1756 SOFIA, BULGARIA
TEL: +1-905-475-7728 FAX: +1-905-475-7935 TEL: +359-2-8176009 / FAX: +359-2-9744061
Mexico Region Service Center Ukraine (Kharkov) Service Center

MARIANO ESCOBEDO 69 TLALNEPANTLA, 54030 EDO. DE MEXICO APTEKARSKIY LANE 9-A, OFFICE 3, 61001 KHARKOV, UKRAINE
TEL: +52-55-3067-7500 / FAX: +52-55-9171-7649 TEL: +380-57-732-7774 / FAX: +380-57-731-8721
Monterrey Service Satellite Ukraine (Kiev) Service Center

MONTERREY, N.L., 64720, MEXICO 4-B, M. RASKOVOYI STR., 02660 KIEV, UKRAINE
TEL: +52-81-8365-4171 TEL: +380-44-494-3355 / FAX: +380-44-494-3366
Belarus Service Center

BRAZIL OFFICE 9, NEZAVISIMOSTI PR.177, 220125 MINSK, BELARUS
TEL: +375-17-393-1177 / FAX: +375-17-393-0081
MELCO CNC do Brasil Comércio e Serviços S.A
Brazil Region Service Center South Africa Service Center
ACESSO JOSE SARTORELLI, KM 2.1 CEP 18550-000, BOITUVA-SP, BRAZIL 5 ALBATROSS STREET, RHODESFIELD, KEMPTON PARK 1619, GAUTENG, SOUTH AFRICA
TEL: +55-15-3363-9900 / FAX: +55-15-3363-9911 TEL: +27-11-394-8512 / FAX: +27-11-394-8513
ASEAN CHINA
MITSUBISHI ELECTRIC ASIA PTE. LTD. (ASEAN FA CENTER) MITSUBISHI ELECTRIC AUTOMATION (CHINA) LTD. (CHINA FA CENTER)
Singapore Service Center China (Shanghai) Service Center
307 ALEXANDRA ROAD #05-01/02 MITSUBISHI ELECTRIC BUILDING SINGAPORE 159943 1-3,5-10,18-23/F, NO.1386 HONG QIAO ROAD, CHANG NING QU,
TEL: +65-6473-2308 / FAX: +65-6476-7439 SHANGHAI 200336, CHINA
TEL: +86-21-2322-3030 / FAX: +86-21-2308-3000
Malaysia (KL) Service Center China (Ningbo) Service Dealer
60, JALAN USJ 10 /1B 47620 UEP SUBANG JAYA SELANGOR DARUL EHSAN, MALAYSIA China (Wuxi) Service Dealer
TEL: +60-3-5631-7605 / FAX: +60-3-5631-7636 China (Jinan) Service Dealer
China (Hangzhou) Service Dealer
Malaysia (Johor Baru) Service Center China (Wuhan) Service Satellite
17 & 17A, JALAN IMPIAN EMAS 5/5, TAMAN IMPIAN EMAS, 81300 SKUDAI, JOHOR MALAYSIA.
TEL: +60-7-557-8218 / FAX: +60-7-557-3404 China (Beijing) Service Center
9/F, OFFICE TOWER 1, HENDERSON CENTER, 18 JIANGUOMENNEI DAJIE,
Philippines Service Center DONGCHENG DISTRICT, BEIJING 100005, CHINA
UNIT NO.411, ALABAMG CORPORATE CENTER KM 25. WEST SERVICE ROAD TEL: +86-10-6518-8830 / FAX: +86-10-6518-8030
SOUTH SUPERHIGHWAY, ALABAMG MUNTINLUPA METRO MANILA, PHILIPPINES 1771 China (Beijing) Service Dealer
TEL: +63-2-807-2416 / FAX: +63-2-807-2417
China (Tianjin) Service Center
UNIT 2003, TIANJIN CITY TOWER, NO 35 YOUYI ROAD, HEXI DISTRICT,
VIETNAM TIANJIN 300061, CHINA
TEL: +86-22-2813-1015 / FAX: +86-22-2813-1017
MITSUBISHI ELECTRIC VIETNAM CO.,LTD China (Shenyang) Service Satellite
Vietnam (Ho Chi Minh) Service Center China (Changchun) Service Satellite
UNIT 01-04, 10TH FLOOR, VINCOM CENTER 72 LE THANH TON STREET, DISTRICT 1,
HO CHI MINH CITY, VIETNAM China (Chengdu) Service Center
TEL: +84-8-3910 5945 / FAX: +84-8-3910 5946 ROOM 407-408, OFFICE TOWER AT SHANGRI-LA CENTER, NO. 9 BINJIANG DONG ROAD,
JINJIANG DISTRICT, CHENGDU, SICHUAN 610021, CHINA
Vietnam (Hanoi) Service Satellite TEL: +86-28-8446-8030 / FAX: +86-28-8446-8630
6th Floor, Detech Tower, 8 Ton That Thuyet Street, My Dinh 2 Ward, Nam Tu Liem District, Hanoi,Vietnam
TEL: +84-4-3937-8075 / FAX: +84-4-3937-8076 China (Shenzhen) Service Center
ROOM 2512-2516, 25/F., GREAT CHINA INTERNATIONAL EXCHANGE SQUARE, JINTIAN RD.S.,
FUTIAN DISTRICT, SHENZHEN 518034, CHINA
TEL: +86-755-2399-8272 / FAX: +86-755-8218-4776
INDONESIA China (Xiamen) Service Dealer
China (Dongguan) Service Dealer
PT. MITSUBISHI ELECTRIC INDONESIA
Indonesia Service Center　( Cikarang Office )
JL.Kenari Raya Blok G2-07A Delta Silicon 5, Lippo Cikarang-Bekasi 17550, INDONESIA KOREA
TEL: +62-21-2961-7797 / FAX: +62-21-2961-7794
MITSUBISHI ELECTRIC AUTOMATION KOREA CO., LTD. (KOREA FA CENTER)
Korea Service Center
THAILAND 8F, Gangseo Hangang Xi-tower, 401 Yangcheon-ro, Gangseo-gu, Seoul 157-801, KOREA
TEL: +82-2-3660-9602 / FAX: +82-2-3664-8668
MITSUBISHI ELECTRIC FACTORY AUTOMATION (THAILAND) CO.,LTD
Thailand Service Center Korea Taegu Service Satellite
12TH FLOOR, SV.CITY BUILDING, OFFICE TOWER 1, NO. 896/19 AND 20 RAMA 3 ROAD, 4F KT BUILDING, 1630 SANGYEOK-DONG, BUK-KU, DAEGU 702-835, KOREA
KWAENG BANGPONGPANG, KHET YANNAWA, BANGKOK 10120,THAILAND TEL: +82-53-382-7400 / FAX: +82-53-382-7411
TEL: +66-2-682-6522-31 / FAX: +66-2-682-6020
TAIWAN
INDIA
MITSUBISHI ELECTRIC TAIWAN CO., LTD. (TAIWAN FA CENTER)
MITSUBISHI ELECTRIC INDIA PVT. LTD. Taiwan (Taichung) Service Center (Central Area)
India Service Center NO.8-1, INDUSTRIAL 16TH RD., TAICHUNG INDUSTRIAL PARK, SITUN DIST.,
2nd FLOOR, TOWER A & B, DLF CYBER GREENS, DLF CYBER CITY, TAICHUNG CITY 40768, TAIWAN R.O.C.
DLF PHASE-III, GURGAON 122 002, HARYANA, INDIA TEL: +886-4-2359-0688 / FAX: +886-4-2359-0689
TEL: +91-124-4630 300 / FAX: +91-124-4630 399
Ludhiana satellite office Taiwan (Taipei) Service Center (North Area)
Jamshedpur satellite office 10F, NO.88, SEC.6, CHUNG-SHAN N. RD., SHI LIN DIST., TAIPEI CITY 11155, TAIWAN R.O.C.
TEL: +886-2-2833-5430 / FAX: +886-2-2833-5433
India (Pune) Service Center
EMERALD HOUSE, EL-3, J-BLOCK, MIDC BHOSARI. PUNE – 411 026, MAHARASHTRA, INDIA Taiwan (Tainan) Service Center (South Area)
TEL: +91-20-2710 2000 / FAX: +91-20-2710 2100 11F-1., NO.30, ZHONGZHENG S. ROAD, YONGKANG DISTRICT, TAINAN CITY 71067, TAIWAN, R.O.C.
Baroda satellite office TEL: +886-6-252-5030 / FAX: +886-6-252-5031
Mumbai satellite office
India (Bangalore) Service Center

PRESTIGE EMERALD, 6TH FLOOR, MUNICIPAL NO. 2,
LAVELLE ROAD, BANGALORE - 560 043, KAMATAKA, INDIA
TEL: +91-80-4020-1600 / FAX: +91-80-4020-1699
Chennai satellite office
Coimbatore satellite office
OCEANIA
MITSUBISHI ELECTRIC AUSTRALIA LTD.

Australia Service Center
348 VICTORIA ROAD, RYDALMERE, N.S.W. 2116 AUSTRALIA
TEL: +61-2-9684-7269 / FAX: +61-2-9684-7245
Notice
Every effort has been made to keep up with software and hardware revisions in the contents described in
this manual. However, please understand that in some unavoidable cases simultaneous revision is not
possible.
Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this
product.
Duplication Prohibited
This manual may not be reproduced in any form, in part or in whole, without written permission from
Mitsubishi Electric Corporation.
COPYRIGHT 2012-2015 MITSUBISHI ELECTRIC CORPORATION

ALL RIGHTS RESERVED

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Introduction

This manual notes a reference chapter as "Chapter: Section: Paragraph".

In this manual, the following items are generically called "controller".

In this manual, the following items are generically called "motor".

The following signs indicate prohibition and compulsory.

This sign indicates prohibited behavior (must not do).

For example, indicates "Keep fire away".

This sign indicated a thing that is pompously (must do).

For example, indicates "it must be grounded".

The meaning of each pictorial sing is as follows.

CAUTION CAUTION CAUTION Danger Danger

Prohibited Disassembly is KEEP FIRE AWAY General instruction Earth ground

1. Items related to prevention of electric shocks

2. Items related to prevention of fire

(1) Transportation and installation

Always install an AC reactor per each power supply unit.

Drive unit Drive unit

Do not connect or disconnect the PCBs while the power is ON.

Do not pull the cables when connecting/disconnecting them.

Use a double circuit structure for the Electro-

Do not replace parts or devices while the power is ON.

Do not short-circuit, charge, overheat, incinerate or disassemble the battery.

(8) General precautions

(1) Requirements for "Law for Promotion of Effective Utilization of Resources"

(2) Requirements for "Law for Treatment of Waste and Cleaning"

(Note) This symbol mark is for EU countries only.

Please, help us to conserve the environment we live in!

Handling of our product

본 제품의 취급에 대해서

2 General Specifications ................................................................................................................................ 9

Appendix 1 Cable ........................................................................................................................................ 117

Appendix 2 EMC Installation Guidelines .................................................................................................. 163

Appendix 3 Restrictions for Lithium Batteries......................................................................................... 175

Appendix 4 Precautions for Compliance to UL/c-UL Standards ............................................................ 185

1.1 System Basic Configuration Drawing

Servo/Spindle drive units

1.2 General Connection Diagram

24VDC stabilized SIO

FCUA-R211 FCUA-R211 To the next remote I/O

[Analog Spindle Configuration]

24VDC stabilized SIO

FCUA-R211 FCUA-R211 To the next remote I/O

Manual pulse generator

Remote I/O unit

1.3 List of Configuration

Classification Type Components Remarks

1.3.2 Durable Parts

1.3.4 List of Cables

Length (m) of cables provided Max. cable

2.1 Environment Conditions

Unit name Remote I/O unit

(Note 1) "Short term" means within one month.

2.2 Control Unit

Dimension and names of parts

(1) (2) (3) (4) (5) (6) (7)

(1) Front USB memory I/F (USB)

(2) Front CF card I/F (CF)

(3) Display unit backlight driver I/F (INV)

(4) 24VDC input (DCIN)

(a) Specifications of power supply