Determination of The J Integral
Determination of The J Integral
Determination of The J Integral
Determination of the J integral for laminated double cantilever beam specimens: The
curvature approach
Published in:
Engineering Fracture Mechanics
Publication date:
2012
Citation (APA):
Rask, M., & Sørensen, B. F. (2012). Determination of the J integral for laminated double cantilever beam
specimens: The curvature approach. Engineering Fracture Mechanics, 96, 37-48.
https://doi.org/10.1016/j.engfracmech.2012.06.017
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Determination of the J integral for laminated double cantilever beam
specimens: The curvature approach
Abstract
A new approach is proposed for measuring the J integral (and thus the fracture resistance) of interface
cracks in multiply laminates. With this approach the J integral is found from beam curvatures and applied
moments. Knowledge of ply layup and stiffness is not required. In order to test the accuracy of the proposed
approach, double cantilever beam specimen loaded with uneven bending moments (DCB-UBM) specimens
were tested and analysed using the curvature approach and a method based on laminate beam theory. Beam
curvatures were determined using a configuration of strain gauges. Good agreement was obtained between
the two approaches.
Keywords: Fibre reinforced materials, Bridging, Delamination, Interface fracture, J integral
1. Introduction
The rotor blades of modern wind turbines are made primarily of composite laminates and sandwich
structures [1]. A type of failure often seen in laminates and sandwich structures is delamination, e.g. cracking
along interfaces between plies, along adhesive/laminate interfaces and along sandwich/core interfaces.
There is an increasing interest in the use of cohesive zone modelling in the simulation of delamination
of components. In cohesive zone modeling, the fundamental constitutive law that describes the mechanics
of the fracture process is a traction-separation law called a cohesive law. Several commercially available
finite element programs have capabilities for simulations using cohesive zone modelling. However, the
determination of cohesive law parameters remains an important experimental challenge.
Most approaches for experimental determination of cohesive laws involve numerical simulations of a test
specimen loaded to failure. The fracture plane is modelled by a cohesive zone and the cohesive law is
determined indirectly by iteratively guessing and comparison of measured and predicted overall response,
e.g. load-displacement relations [2, 3, 4]. A more direct approach - one that does not require modelling of
the test specimen with a cohesive zone - is to derive the cohesive law by differentiation of the J integral
by the end-opening of the fracture process zone [5, 6, 7]. This approach has recently been extended to
determination of mixed-mode cohesive laws [8, 9].
The J integral is particularly useful in the analysis of beam-type specimens that exhibit a large-scale
bridging zone [10, 7]. A remarkable J integral analysis is that of a Double Cantilever Beam (DCB) specimen
loaded with wedge forces [6, 11]. For this specimen configuration, the J integral result for each arm is
simply the product of the instantaneous values of the applied force per unit width and the beam rotation
at the loading point. The prior load-displacement history, the specimen thickness and the elastic (linear
and non-linear) properties of the beams are not required [6, 11]. This analysis is valid also for large-scale
bridging zones. This specimen configuration has been used for the deduction of the cohesive laws of adhesive
joints using the approach involving J and the end-opening, as described above [12, 13].
∗ Corresponding author
Email addresses: [email protected] (M. Rask), [email protected] (B.F. Sørensen)
Figure 1: The homogeneous Double Cantilever Beam loaded with Uneven Bending Moments (DCB-UBM) specimen under
different load combinations; a) a nominal mode I load, b) a mixed mode load and c) a nominal mode II load.
2
II loading is seen (M1 = M2 ). By varying the relations between M1 and M2 any mode combinations can be
attained.
In this study we develop the curvature model, based on Bernoulli beam theory, and test the proposed
approach using adhesive joint specimens, i.e. laminate beams joined by an adhesive layer. The methodology
is valid also for specimens made of dissimilar beams. The cracking will occur along one of the adhesive/beam
interfaces, meaning that the DCB specimens were not fully symmetric. Therefore, the crack growth is always
mixed mode, and the terms nominal mode I and mixed mode is used in the remainder of this text.
2. Theory
Figure 2: Generic DCB-UBM specimen with a large-scale bridging zone. The counter-clockwise integration path is shown.
along the boundaries vanish away from the crack tip and bridging zone, i.e. σij → 0 for i 6= j and both σij
and the strain tensor εij are independent of x1 away from the fracture process zone, where the beams are
subjected to pure bending. Then, for linearly elastic materials, the strain energy density is
1
Φ= σ11 ε11 . (2)
2
We now examine the integration path Γ1 illustrated in Fig. 2. With nj = (−1, 0, 0) the second term in
Eq. (1) can be rewritten using
∂ui ∂u1
σij nj = σ11 n1 = −σ11 ε11 . (3)
∂x1 ∂x1
Since the x1 -components of displacement and strain relate by
∂u1
= ε11 (4)
∂x1
eqs. (2) and (3) are the J integral-contribution along the integration path Γ1 . With dS = −dx2 at x1 = −a,
the J integral contribution along Γ1 (x1 = −a and − H2 ≤ x2 ≤ 0) becomes
Z −H2
σ11 (x2 )ε11 (x2 )
J1 = − dx2 . (5)
0 2
3
Figure 3: Moment and curvature and defined positive downwards. The strain distribution across the beam, resulting from a
pure moment is indicated.
This expression is valid for plane stress as well as plane strain. Note that in a multi-layer, the stress σ11 is,
unlike the strain ε11 , discontinous from layer to layer, and in a laminate based analysis [16] the integration
paths would be subdivided into one path per layer.
In the following, it is convinient to use multiple coordinate systems - a global x1 , x2 -system with origo at
the crack tip, and a local x, y-system for each beam with origo at the neutral axis of each beam positioned
a distance δ from the bottom of the beam. Both systems are defined in Fig. 3, where a positive bending
moment and curvature is shown. The neutral axis is shown as a dotted line at y = 0 with y = x2 + H − δ.
For a symmetric beam, the neutral axis coincides with the geometrical midplane, δ = H/2.
Changing Eq. (5) from the x1 , x2 system to the x, y system we get
Z −δ
σ11 (y)ε11 (y)
J1 = − dy. (6)
H2 −δ 2
Under the assumptions of small rotations and displacements, the strain profile along the y-axis for a multi-
layered beam subjected to bending is linear, as indicated in Fig. 3.
where κ0 denotes the curvature of the neutral axis. Still examining integration path Γ1 Eqs. (6) and (7) are
combined to give
κ01 −δ κ0 M2
Z
J1 = − σ11 (y)ydy = 1 ·
2 H2 −δ 2 B
with B denoting the width of the specimen and the moment is defined by
Z H2 −δ
M2 = B σ11 (y)ydy. (8)
−δ
Similar results can be obtained for the other beam ends. There are no contributions to the J integral from
integration paths Γ2 and Γ4 where dx2 = 0 and σij nj = 0. Thus, the total J integral can be found by
summing the three beam-end contributions, i.e. along Γ1 , Γ3 and Γ5 . The result is
κ01 M1 κ0 M2 κ0 M1 + M2
J= · + 2· − 3· (9)
2 B 2 B 2 B
where κ02 and κ03 are the curvatures at the neutral axes of beams 2 and 3 respectively. The third term is
negative in agreement with the direction of the integration path Γ3 .
The result Eq. (9) shows that we can determine the J integral by measuring the applied moment and the
curvature of the neutral axis for each beam. Note, that the elastic properties (or layup sequence, anisotropy
etc.) of the beams of the DCB specimen are not required. This implies that for a complex multilayered
DCB specimen, even with unknown materials and unknown layup sequence, the J integral can obtained by
measuring the curvature of the beams, the applied moments and the width of the beams.
4
The proposed curvature approach was verified analytically against known results from the literature.
The verification examples were a bi-layer specimen [16], sandwich specimens with center or interface cracks
[9, 20] and five-ply laminate [16]. In all cases, complete analytical agreement was found between the curvature
model and the results from the literature.
with H denoting the height of the beam in question, and superscripts t and b denoting respectively the top
and bottom of the beam in a global system of reference. δ is eliminated to arrive at
εt11 − εb11
κ0 = . (11)
H
For instance for the top beam, beam no. 1, in Fig. 2 the curvature of the beam can be expressed as
2εt11
κ0sym = (13)
H
where the subscript sym indicates that Eq. (13) is only valid for symmetric beams.
5
Parameter Variants Comments
Materials A and B Material B is stiffer than material A
Layups 1 and 2 Layup 1 is stiffer than layup 2
Load configurations Nominal mode I M1 = −M , M2 = M and M3 = 0
Mixed mode M1 = 0, M2 = M and M3 = M
Analysis methods Curvature approach Beam curvatures from strain gauges
Laminate theory approach Lamina thicknesses and stiffnesses must be measured
Mode I Layup 1
Material A h1=0.8mm
M
M
Material A h3=0.8mm
= strain gauge
Mixed mode Layup 2
Material A h1=3.8mm
M Material A h3=3.8mm
B=30mm
Figure 4: Left: DCB specimens made by joining two symmetric 3-ply beams (thickness 10 mm) with an adhesive layer (thickness
5 mm). The two load configurations are illustrated. The mode I load configuration corresponds to M1 = −M , M2 = M and
M3 = 0, while the mixed mode configuration corresponds to M1 = 0, M2 = M and M3 = M . The locations of the strain
gauges are illustrated. Right: Sketches of the two layups.
so that only two of the three beam ends would need to be fitted with strain gauges, see Fig. 4. An overview
of the test programme is shown in Table 1.
Laminates consisting of six layers joined by an adhesive were used, see Fig. 4. The layups were made
from combinations of two different glass fibre/polyester composite materials, see Section 3.2.1. For reasons
of confidentiality these are referred to simply as material A and material B. Material B is approximately
three times as stiff as material A, due to a large amount of 0◦ -fibres, whereas material A mainly contains
off-axis fibres.
Two different types of specimens with different layups were made. In layup 1, the central layer of material
B has a nominal thickness of 8.4 mm, while the central layer in layup 2 has a nominal thickness of 2.4 mm.
All beams had nominal thicknesses of 10 mm. This means that layup 1 contains a higher ratio of the stiffer
material B, whereby layup 1 is expected to be stiffer than layup 2. However, since fracture occurs along
similar material interfaces for the two specimen types, similar J integral curves are expected for the two
layups.
The test programme included twelve specimens, divided in four groups of three: L1MI, L1MM, L2MI
and L2MM, with L1 and L2 denoting layup 1 and layup 2 while MI and MM denotes nominal mode I and
mixed mode, respectively. The thickness of all seven layers (six composite plies and the adhesive layer) of
each specimen are needed for the analysis based on the laminate beam theory approach. Thus, the thickness
of each of these layers were measured at three positions along the specimen, and the average of each set of
6
three measurements were entered in a database.
Figure 5: Drawing of specimen. Positions for both mode I and mixed mode tests are shown.
7
Note that knowledge of the Young’s moduli of the two materials is not required for the curvature approach
(Eq. 9), but is a required input in an analysis based on laminate theory, see section 3.3.2.
rollers, the test fixture allows for the test specimen to be tested under any combination of bending moments.
The wires apply the same force to two rollers located at each of the transverse arms mounted on each beam
of the DCB specimen, creating pure bending moments. As moment = force × arm, a configuration with
different moment arms on each side gives different moments on the two beams, even though the forces P are
of identical magnitude at both transverse arms. Adjusting the device from one load configuration to another
is simply a matter of altering the lengths of the moments arms by changing the position of the rollers on
the transverse arms. The moments are written as
M1 = P `1 , M2 = P `2 . (14)
By adjusting `1 and keeping `2 fixed any moment combination can be obtained. The wire force is increased
by moving the lower part of the test device (denoted lower beam in Fig. 6) downwards at a constant
displacement rate.
The test was conducted as follows. First, a DCB specimen was mounted at the test device. The
transverse arms and the wire was mounted. Next, an extensometer (Instron type 2620–601, range ±5 mm),
8
was mounted at the steel pins to record the end-opening. The strain gauges were connected to a strain gauge
amplifier (HBM MGCplus AB22A). The displacement rate of the lower beam was 10 mm/min. Pictures
were taken during the experiments, and data for the two load cell readings (N), the extensometer opening
(mm) and the four strain gauge readings (%) were logged at 25Hz.
where p = 1, 2, . . . , p̃ is the integration path number indicated in Fig. 2, b = 1, 2, 3 is the beam index, Ep
is the Young’s modulus of the ply related to integration path p and yp is the lower (in the global system)
interface of that ply. Ab , Bb and Db are the extension, coupling and bending terms for beam b. For the sake
of brevity, the definitions of these terms are not given here; they can be found in [16].
4. Results
4.1. Material stiffnesses
Table 2 lists the effective Young’s modulus Ē in the x1 -direction for the two materials used to make the
layups. The term effective is used to point out that these stiffness values are found experimentally as the
values when the materials are fixed in the described layups, i.e. not from tests of the individual layers alone.
Material Ē (GPa)
A 14.6 ± 0.09
B 49.1 ± 1.4
Table 2: Effective Young’s modulus with standard deviation for the two materials.
10 mm
Figure 7: Photographs of four test specimens during crack growth. The pictures show a characteristic specimen from each of
the four test groups a) L1MI, b) L2MI, c) L1MM and d) L2MM.
Figure 8: J integral as a function of end-opening δ ∗ for specimens tested in nominal mode I configuration. The solids lines show
results from the curvature model, while the dotted lines show results from the laminate theory model. The specimens L1MI-1
and L1MI-3 are not included since the crack kinked into the adhesive layer right after crack initiation for these specimens.
all have the same characteristic appearance which can be described in four phases (phases indicated in Fig.
8): In phase 1, the J integral value increases without causing crack growth. Then, in phase 2 crack growth
initiates. In phase 3, the J integral value increases rapidly with a continuous increase in δ ∗ . During this
phase, the crack tip advances and a fracture process zone of bridging fibres develops. At an end-opening
of roughly 1 mm (phase 4) the J integral increases more slowly and almost linearly with δ ∗ , approaching
a steady state value. During the tests, a significant amount of fibre bridging was seen, see Fig. 7. Fibre
bridging is known to increase the fracture resistance [21].
10
Figure 9: J integral as a function of end-opening δ ∗ for specimens tested in mixed mode configuration. For the curvature model
curves (solid lines) it has been indicated whether the crack front had two or three crack tips.
The crack growth initiation values J0 for all samples are listed in Table 3. Crack initiation was defined as
an end-opening of 20 µm. The average values with standard deviations are 314 ± 49J/m2 and 392 ± 60J/m2
for the mode I tests and the mixed mode tests, respectively.
Table 3: Values of fracture resistance for crack growth initiation along the laminate/adhesive interface. Values are taken from
the curvature approach analyses. Values from specimens L1MI-1 and -3 have been omitted as the crack in these specimens
initiated in the adhesive layer.
The results from the nominal mode I tests in Fig. 8 show that the two approaches gives J, δ ∗ -curves with
roughly the same shape and deviations of 0 − 10%.
Fig. 9 shows the results from mixed mode tests of the two approaches. Again, the J, δ ∗ -curves follow the
same pattern for the two approaches. L1MM-1 shows deviations of about 1%. For L1MM-2, the laminate
theory approach gives J values about 15% larger the the curvature approach, and for L1MM-3, the curvature
approach gives J values about 6% larger than the laminate theory approach. The layup 2 experiments shows
curves of similar appearances for the two approaches. However, the deviations are very large: The curvature
approach gives J integral values about 83-102% higher than the laminate theory approach.
The large deviations for the L2MM group was investigated by studying the beam curvatures: From
the pictures taken during the experiments, the actual curvatures of the beams were determined by fitting
circles to the photographs of the bent beams. With the laminate theory formulation, the beam curvatures
were calculated from the geometry, layup configuration, stiffness and thickness of each ply and applied
moments. Thereby, it was found that the predictions of beam curvature from the curvature approach and
11
the laminate theory approach were respectively 1-5% and 47-51% below the actual curvature determined
from the photographs.
5. Discussion
6. Conclusions
An approach for determining the J integral for multilayer Double Cantilever Beams with Uneven Bending
Moments (DCB-UBM) has been developed. This approach is based on the idea that the J integral can be
found from beam curvatures and moments alone. The approach is especially well-suited for multilayer
laminates, since no knowledge is needed on the thickness and Young’s modulus of individual plies in the
beams. This gives two advantages: The curvature approach is comfortable to use, as the equations and data
treatment routines are much less extensive than the ones needed when applying the traditional laminate
theory approach. The curvature approach is very accurate as the parameters on which it depends can be
determined with great accuracy.
In the present work, the beam curvatures were determined by the use of strain gauges. The test specimens
included two different layups subjected to two different load situation, such that four groups of experiments
were conducted. Three of these showed excellent agreement between the curvature approach and the laminate
theory approach, while it was found that the laminate theory approach underestimated the J integral
massively for the fourth group.
Acknowledgments
The authors wish to thank LM Wind Power A/S (in particular Rune Vestergaard for donating test
materials and Christian Lundsgaard-Larsen for kindly providing the Matlab code used for the laminate
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approach). We also thank Christian H. Madsen for assistance with specimen preparation and Erik Vogeley for
assistance with specimen testing. The DCB experiments leading to the results in this paper was conducted
as part of a master project by Morten Rask. The research leading to these results has received funding
from the European Comunity’s Seventh Framework Programme (FP7/2007-2013) under grant agreement no
214467 (NATEX).
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