Pem Mmps Eng

PITERENERGOMASH
MOBILE MODULAR TRANSFORMER

ELECTRIC SUBSTATIONS
PiterEnergoMash Mobile Modular Transformer Electric Substations
ST. PETERSBURG ENTERPRISE PITERENERGOMASH IS A POWER-
ENGINEERING COMPANY, DESIGNING, PRODUCING
AND SUPPLYING GENERATING, CONVERTING AND
DISTRIBUTING POWER ENGINEERING EQUIPMENT OF A NEW
GENERATION, INCLUDING THE EQUIPMENT OF UNINTERRUPTIBLE
AND AUTONOMOUS POWER SUPPLY.
CONTENT
Mobile modular transformer electric substations 4
Equipment of mobile electric substations 10
Power transformers 12
Gas-insulated switchgear 14
High-voltage switchgear ZAR1 DTS 16
Electrical cells 17
Specially-structured containers 18
Cables 20
Phase-isolated current leads with cast-insulation 21
Catalog of template solutions for mobile modular electric substations 22
Mobile modular electric substation 2X 1 MVA 10/0.4 kV 22
Mobile modular electric substation 2X 6300 kVA 35/10(6) kV 30
Mobile modular electric substation 25 MVA, 110/10 (6) kV 38
Mobile modular electric substation 25 MVA, 110/20 (10) kV 46
Mobile modular electric substation 2X 25 MVA, 110/35 (10) kV 54
Mobile modular electric substation 40 MVA, 220/10 kV 64
Transportation of mobile modular electric substation 74
Mounting and commissioning 75
Contact us 76
Operating facility of mobile modular electric substations 25 MVA, 110/10 (6) kV
2 3
PRODUCTION
OF MOBILE MODULAR
PiterEnergoMash has been designing and Mobile electric substations are produced as
producing mobile modular electric substations a number of separate modules, transportable
since 2008. The company produces mobile by road by semi-trailers (16 –17 m-long,
modular electric substations of various 3 m-wide). Design of the modules is based
capacity for voltage of 220/10 kV, 110/35 kV, on standard 40-, 30- and 20-foot shipping
110/35/10(6) kV, 110/20(10) kV, 110/10(6) container produced by PiterEnergoMash.
kV, 35/10(6) kV and 10/0.4 kV. Mobile Transport dimensions, the complex power
electric substations are design for operating engineering systems are implemented in, allow
in such modes as: the standalone mode, to significantly and cheapen their delivery and
the mode of two or more transformer electric relocation.
substations operating, parallel operating
Packaging of the most power
with a stationary electric substation. Mobile
engineering equipment into containers
modular electric substations can be united
allows to completely eliminate almost
into в cascades of up to 12 units in order
all complications in mounting due to full
to provide consumers with an emergency,
prefabrication of the equipment being
temporary or main power supply of various
supplied. Excluding such stages as the capital
reliability categories, with a total capacity
constructing and complex process of
of up to 160 MVA.
mounting from construction process of power
Design of Mobile modular electric substations engineering facilities allows to minimize the
is based on FGC regulations (compliance cost of constructing and mounting, as well
of high-voltage circuits with the basic template as the unification of power supply complex
solutions — JSC FGC UES Standard STO modules sufficiently reduces problems
56947007-29.240.30.010-2008). Producing with operating and maintenance of power
mobile electric substations, PiterEnergoMash engineering equipment.
applies the most modern materials, low-
Reinforced container bodies are specially
voltage and high-voltage equipment, made
tailored for the equipment they incorporate,
by the leading manufacturers, as well as
allowing the construction to achieve required
implements the company’s own innovative
solidity and durability. There is an option
technical solutions minimizing both weight and
of supplying electric substations without
dimensions of the electric substations.
chassis. In such case the modular electric
Our unique designs in power engineering substations can be mounted at foundation and
THE ANNUAL DESIGN CAPACITY, EXPRESSED IN TERMS OF GROSS CAPACITY guarantee successful implementation commissioned as a capital facility.
even of the most complex solutions at our
OF MOBILE MODULAR ELECTRIC SUBSTATIONS, PRODUCED BY PITERENERGOMASH,
customers’ facilities.
AMOUNTS TO 2000 MVA A YEAR, WHICH IN TERMS OF QUANTITY MEANS APPROXIMATELY
80 HIGH-VOLTAGE MOBILE MODULAR ELECTRIC SUBSTATIONS A YEAR.
4 5
APPLICATION PARAMETERS COMPARISON
Mobile modular electric substations are applied substations at the previously-occupied site in

for supplying temporary and permanent power restrained urban conditions without an option of
supply circuits and providing the complete customer curtailment. STATIONARY ELECTRIC MOBILE ELECTRIC
solution to the task of line voltage maintenance
when load compensation is required or in case
Any mobile modular electric substation, produced SUBSTATION SUBSTATION
by PiterEnergoMash, can be used as a stationary
of emergency. unit substation, if required. For example, after
Mobile modular electric substations can be the end of operating period, required for a mobile
applied during maintenance and reconstruction version, the modules may be removed from
COMPACTNESS
period of existing electric substations till the time chassis, mounted at a foundation or at a pile field,
of their commissioning, for unloading networks so the electric substation may be incorporated Occupies 3-5 times
during the peak periods. Mobile modular electric into permanent power supply circuit. less area
substations are essential at constructing of new
COST
THE AREAS, MOBILE MODULAR ELECTRIC SUBSTATIONS ARE APPLIED IN: costs 2-3 times less
Applying of mobile modular electric substations as load-center substation

at implementation of power supply circuits for major cities;
Backup at power supplying of various facilities;
Arranging emergency power supply at developing of new areas at expanding CONSTRUCTION

existing grids or laying new ones;
6–10 times shorter
Providing power supply in remote areas with an option of relocation construction period
of the electric substation from one object to another;
Expanding capacities of existing electric substations without requiring large

areas, labor, etc.;
Maintaining power supply of large industrial enterprises (mining, oil, chemical

areas, etc.);
MAINTENANCE
Applying of mobile modular electric substations as tracking substations
at laying of main railway lines; Labor saving
Applying of mobile electric substations in agriculture. High safety
6 7
INNOVATIONS
The design features of mobile modular electric substations
manufactured by PiterEnergoMash are represented
by excluding all open live parts and the transport
dimensions, which do not require any extra transportation
approvals.
PiterEnergoMash has designed solutions the company has designed a solution for
An innovative feature of mobile modular electric substations for mobile modular electric substations mobile modular electric substations for
manufactured by PiterEnergoMash is represented meant for various climatic zones. In particular operating in earthquake areas with seismic
by compliance of their functional with the modern for producing of mobile systems for operating activity of up to 9 scores on the Richter scale.
«Smart Grid» concept, including the implementation of such in temperature ranges from – 70 to + 60 °C The company produces special containers
functions as complete remote monitoring and controlling with rapid temperature change. Also for these items.
of all systems.
Also, the substations can be applied as part
of the overall power grid for receiving and transmitting
signals of telemechanics, alarm and video surveillance
THE ADVANTAGES OF MOBILE MODULAR ELECTRIC SUBSTATIONS ARE:
systems (the equipment of mobile modular electric
substations allows to process and transmit data at speed
of up to 1 Gb/s). Improving of power supply reliability;
One more innovative solution is an capability of producing Increasing of power security level of the inhabited locality or industrial enterprise;
mobile electric substations converting input voltage into Reducing of losses and costs of power transmission;
two or more different levels of output voltage without
Modules of mobile modular electric substations can be operated both as a mobile
replacing secondary voltage cells, which was achieved
version (at chassis) and as a stationary version at the permanent power supply
due to implementing of specially designed electrical cells circuit (at a foundation);
(see page 17) and power transformers (see page 12).
Mobility;
An important feature implemented in the construction
Simple mounting and maintenance;
of our mobile modular electric substations is the extensive
use of quick-disconnect inter-modular links converged Efficiency achieved by fast delivery and installation;
to a single connection point (cabinet of cable connections). An option of capacity expanding, applying modular concept;
It significantly simplifies and accelerates the processes Low cost (comparing to a stationary electric substation);
of deployment and adjustment of a substation at a facility.
Low operating costs;
The compact gas-insulated switchgear, designed by
Remote monitoring and remote control in dispatch system;
PiterEnergoMash in collaboration with Siemens, allows
No open live parts;
to significantly downsize 110 kV of electric substations and
principally reduce the time and cost of construction and Detachable cable connection;
mounting works (see page 15). An option of being connected both to the cable lines and to overhead power
transmission lines;
The dimensions of mobile modular electric substation meet the requirements
for standard transport dimensions valid in the Russian Federation.
8 9
EQUIPMENT OF MOBILE
OUR KEY SUPPLIERS
Equipment of 110 kV module incorporated into mobile modular electric

Gas-insulated switchgear 110 kV
substation 25 MVA, 110/20 (10) kV
Since the day our company was founded, In particular, the cable area of production
cooperation with reliable and future-oriented has been licensed by Pfisterer-Connex and
suppliers of equipment and accessories SevCable Group of Companies.
became one of our fundamental principles. In accordance with the National Localization
The choice of companies, supplying us with Policy, the company has set a course for the
key equipment, is based on analysis of both maximum localization of production, possible
technical and economic sides of a project. without compromising quality. In this regard,
All items of equipment applied in the the latest samples of mobile modular system
production of mobile modular electric has been localized for more than 90%,
substations mandatorily provided with according to calculations, done applying
certificates of compliance and required official JSC FGC UES method.
tests certificates. All implemented design All production facilities undergo the stringent
solutions are licensed by JSC FGC UES. quality conformance inspection developed
The company’s personnel is represented by PiterEnergoMash experts in accordance
by highly-qualified experts in the areas with All-Union State Standard and Technical
of design, production mounting and Requirements for the respective items
commissioning of the equipment, who of equipment.
have undergone certified training at service
centers of our suppliers. Cells 20 (10) kV of modular Assembly area for low-voltage distribution switchboard cabinets
switchgear 20 (10) kV at PiterEnergoMash production site.
10 11
POWER
TRANSFORMERS
PiterEnergoMash applies innovative solutions
in the design of power transformers for mobile modular
electric substation. The transformers are designed
in transport dimensions and provided with an option
of operating at various voltage types: 220/10 kV, Performance tests Module 110 kV incorporated into mobile
110/35 kV, 110/20(10) kV, 110/10(6) kV, 35/10(6) kV, of mobile modular electric substation modular electric substation 25 MVA, 110/10 (6) kV
10/0,4 kV. According to specifications provided

by customers, the company mounts the transformer
with required combinations of inputs of various nominal
The reliability level of all applied power We also apply the unique vacuum on-load tap
values input and output voltage, which can be selected.
transformers is advanced, comparing charger, designed for operating in transformers
Such equipment is applied in cases requiring
to conventional analogues, in terms with high control frequency. The device produces
deployment of mobile modular electric substation
of duplication of the key equipment required up to 600 changes per inter-inspection period.
to different regions.
for their operating, including the systems As distinct from traditional changing technology,
of cooling, monitoring, etc. Applying implying arc extinction in insulating oil, such
of Pfisterer-Connex type cable inputs provides type of on-load tap charger implies application
an option of re-using high voltage cable of vacuum chamber, which ensures reliable and
jumpers and their fast plug-in connection, accurate operating.
which allows to reduce significantly the time
of deployment and commissioning of mobile
modular electric substations.
OPERATING CONDITIONS OF POWER

TRANSFORMERS OF MOBILE MODULAR ELECTRIC SUBSTATIONS
Applying outdoor installation
Minimal ambient air temperature, °С – 70
Maximum ambient air temperature, °С + 40
Seismic resistance on the MSK-64 scale 9 (maximum)
Altitude above sea-level, m 1000 (maximum)
Value of maximum ambient temperature rise
Oil top, °C 55
Power transformer Windings, °C 60

of TDCN-220-40-UKHL1 model
The hottest point, °C 73
12 13
GAS-INSULATED SWITCHGEAR
Gas-insulated switchgear is designed metal housing filled with SF6 gas with the best PiterEnergoMash in collaboration with Siemens
for protecting equipment, electrical switching, insulating and arc-control properties. designed a special layout solutions, allowing
distributing and controlling of electric power Applying of gas-insulated switchgear can to place JSC FGC UES 5N (110 kV) circuit into
to the set parameters. Gas-insulated switchgear significantly reduce the area and space occupied dimensions of a single 40-foot container.
incorporates such key equipment of electric by switchgear. Compact size of gas-insulated Such achievement became a breakthrough in the
substation as bus bars, switches, disconectors switchgear allows to place electric substation area of energy construction, allowing to significantly
with earthing disconnecting switches, current and in densely populated area, mountainous areas, downsize 110 kV of electric substations and
voltage transformers, surge protection device. areas with limited quota of natural resource use. principally reduce the time and cost of construction
All items of equipment are sealed in a earthed and mounting works. The innovation will
significantly reduce time required for commissioning
of new facilities and increase their safety due to
excluding all open live parts.
Gas-insulated switchgear 110 kV

THE ADVANTAGES OF MODULAR GAS-INSULATED SWITCHGEAR ARE:
Versatility (a single housing incorporates all items of electric substation

MODULAR ELECTRIC SUBSTATION WITH
equipment which significantly downsizes outdoor switchgear and increases
its reliability); GAS-INSULATED SWITCHGEAR OCCUPIES
Gas-insulated switchgear modules are supplied fully prefabricated. Reduced 15 – 20% OF THE AREA REQUIRED
time of commissioning comparing to outdoor switchgear and indoor
FOR ELECTRIC SUBSTATION WITH
switchgear;
An option of making modifications in configuration of mobile modular electric OPEN SWITCHGEAR
substation by incorporating some new modules or excluding unnecessary
modules from the assembly of electric substations;
Applying of modular gas-insulated switchgear significantly reduces operating
costs;
All live parts of gas-insulated switchgear are enclosed in an earthed housing,
ensuring safe and easy maintenance, simple mounting and dismantling;
All components of gas-insulated switchgear are enclosed in an earthed
housing, ensuring protection of equipment from contamination and high
reliability of gas-insulated switchgear operating;
A small number of pipes and valves applied in isolated system provides high
level of sealness and gas tightness.
Explosion and fire survivability, option of mounting in earthquake areas.
Gas-insulated switchgear 110 kV (JSC FGC UES 5N circuit)
14 15
HIGH-VOLTAGE COMPACT
SWITCHGEAR 3AP1 DTC
FOR VOLTAGE OF UP TO 245 KV ELECTRICAL CELLS
Compact switchgear 3AP1 DTC (dead tank
compact) combines all required functions
TECHNICAL DATA FOR ELECTRICAL CELLS
of a substation, such as power circuit breaker,
OF 20(10) KV SWITCHGEAR
voltage transformer and current transformer,
disconnector/earthing switch, cable connection. Rated voltage, kV 10
DTC hybrid design incorporates gas-insulated Peak operating voltage, kV 12
components and devises with aerial oil-filled
Rated bus-bar current, A 630/... /4000
bushings. The extent of the sealing for devices
Rated vacuum circuit breaker current, A 630/... /4000
can be varied according to requirements
Rated frequency, Hz 50
of each design. Applying of gas-insulated
components improves the reliability of switchgear. Rated power frequency current, kA до 20/25/31,5
COMPACT WITCHGEAR 3AP1 DTC Switchgear 35 kV
3AP1 DTC corresponds to IEC 62271-205 Rated thermal withstand current, kA/4 s 20/25/31,5
international standard. Gas-insulated switchgear Rated peak withstand current, kA 50/63/80
COMPACT DESIGN, AS WELL AS A BIG high-voltage bushings with composite housing DC 110/220;
Control voltage, V
are applied in design of mobile modular electric AC 110/220
VARIETY OF DTC VERSIONS ALLOW
substations 220/10 kV for connecting of gas-filled
TO IMPLEMENT DESIGNS WITH ELECTRIC equipment to high-voltage lines.
SUBSTATIONS OF VARIOUS CIRCUITS PiterEnergoMash equips mobile electric substation with switchgear cells,
AT MINIMUM COST which meet the latest trends in the world of electrical engineering. Experts
of PiterEnergoMash in collaboration with Eltechnika company has designed
switchgear of the unique structure. A single cell houses the equipment
of outgoing lines both for 20 kV and 10 kV.
Switchgear 10 kV
3AP1 DTC TECHNICAL DATA COST EFFICIENCY:
Rated voltage, kV 245
Rated current, A 4000 An option of applying locally-produced accessories ensures an optimal

«cost – quality» ratio;
Rated frequency, Hz 50/60
Combining of separate modules allows to implement the wide range
Rated lightning impulse withstand voltage, kV 1050
of switchgear cell versions;
Rated power frequency withstand voltage, kV 460
The modular structure ensures quick replacement of accessories, which
Rated power frequency current (3s), kA 63 reduces the time required for maintenance and repair.
Rated peak withstand current, kA 170
16 17
CONTAINERS
OF SPECIAL DESIGN
Sheet metal unwinding area Welding area
The assets PiterEnergoMash include a well-equipped

container-manufacturing production line, performing
about 200 manufacturing operations. THE ANNUAL CAPACITY OF THE ENTERPRISE COMES UP TO FOLLOWING:
The plant manufactures standard 10-, 20-, 30-,
40- foot shipping container with correspondence — 3500 CONTAINERS/BLOCK-MODULES (ADMINISTRATIVE, ABLUTION, SPECIAL, MODULES
to All- Union State Standard 18477-1979 and OF ENGINEERING AND TECHNICAL SUPPORT, ETC.);
ISO 668. The company has organized the entire
production life cycle for manufacturing of container- — 800 BLOCK-MODULES, FULLY EQUIPPED WITH POWER ENGINEERING EQUIPMENT (MODULES
type block-modules staring from the sheet metal OF DIESEL DRIVEN GENERATORS, DIESEL-ROTARY UNINTERRUPTIBLE POWER SYSTEMS, MOBILE
unwinding and welding assembling areas to the test
MODULAR ELECTRIC SUBSTATIONS, COMBINED HEAT AND POWER GAS GENERATORS,
laboratory. The technology of packaging engineered
by our company allows to significantly downsize the INDOOR SWITCHGEAR, PACKAGED TRANSFORMER SUBSTATIONS, ETC.).
power equipment and reduce the time required for
— 80 HIGH-VOLTAGE MOBILE MODULAR ELECTRIC SUBSTATIONS A YEAR.
commissioning. The company applies containers,
manufactured by its production unit, for packaging
of power engineering and ancillary equipment,
implementing complex design solutions dimensioned The company also produces a 40-foot up to 9 on the Richter scale and it is designed
in accordance to TEU international transport volume and 45-foot non-standard special-purpose to hold the top module of required functionality
(20-foot equivalent unit). Containers, applied shipping containers. The structure of the on it’s top. The two-storey layout of modules
in production of mobile electric substation modules, special-purpose containers is reinforced with allows to arrange equipment on territory
are tailor-made for the equipment they incorporate, tamper-proof (anti-burglar) entrance doors of a power park as compactly as possible.
with regard to process operating conditions. and gate assembly. Our design office has This factor is considered to be especially
The container bodies have thermal and sound engineered a special «heavy» container. It is essential for reducing of capital expenditure
insulation. Containers are painted with use of high designed in accordance to all major global in the areas with dense industrial development
quality polyurethane coatings produced by Tikkurila. trends in packaging of power plants. The and significant land value.
All welds of container bodies undergo detection of container can withstand vibration loads of
flaws and analysis with applying of various equipment,
including fluoroscopic method, which ensures high
quality and durability of welds. The containers also
undergo mandatory hydraulic bench check, which
allows top confirm their ability to support the load,
declared in accordance with the requirements
of All-Union State Standard.
Electric equipment packaging area An assembled container-type module on a transfer platform
18 19
Конструкция токопровода
PHASE-ISOLATED CURRENT
Трасса токопровода состоит из отдельных секций. Сек- обеспечивающими высокую степень защиты от про-
CABLE PRODUCTS LEADS
ции токопровода WITH
изготавливаютсяCAST- INSULATION
длиной до 10 мет- никновения влаги и пыли. Изоляция внутри цилиндра
ров и при монтаже соединяются между собой при по- муфты выполнена по технологии изготовления секций
мощи соединительной муфты, имеющей одинаковый токопровода. Соединение проводников отдельных
с секциями токопровода уровень изоляции. По торцам секций выполняется при помощи шинных компенсато-
соединение закрывается герметичными фланцами, ров и болтовых соединений.
The high-quality cable products applied Applying of phase-isolated current leads ensures equipment is performed applying plate or braided
in design of mobile modular electric substations protection for electrical connections of mobile bus-bar compensators. A bus-bar compensator
allow mounting and cabling at temperature modular electric substations from mechanical dampens vibration transmitted from a transformer
down to – 25 °C with winding radius of from damage, climatic factors and other external to current leads, compensates a misalignment
5 to 10 diameters of the cable. PiterEnergoMash hazards. Current lead path consists of separate in leads of connected equipment and current
produces sealing cable penetrations which sections. Connection of section conductors leads, allows to correct small deviations between
are applied in mounting of cable glands. is performed applying bus-bar compensators actual and design positions of equipment.
Cable seals were designed by experts of our and bolted joints. Connecting to the air-insulated
company specifically for mobile electric plants.
Such product has no analogues, manufactured
by Russian companies.
Cable gland portal of mobile

modular electric substation 110/10(6) kV
COMPRESSION TEST:
The cable diameter is able to decrease by 50%

at compression;
No damage done to electrical circuit (earth fault, short

circuit) by mechanical impact on the cable.
FLANGE BUS-BAR COMPENSATOR CURRENT LEAD SECTION EARTHING CLAMP
Хомут
Проводник заземления
Фланец Шинный компенсатор Секция токопровода

TORSION TEST:
Torsion for 360° at cable length of 100 m X diameter;

Tensile load — up to 10 N /mm 2;
The number of bending cycles — 50000.
20 21
Новые Технологии и Системы 7
MOBILE MODULAR
TRANSFORMER ELECTRIC
SUBSTATION 2X1 MVA 10/0.4 KV TECHNICAL SOLUTION
Mobile modular electric substation 2x1 MVA All control and measuring cables are conducted
10 / 0.4 kV is a single unified block-module, to a single cable box, equipped with a special
internally divided into three compartments. pluggable multi-pole block contacts. Such
The first and the second compartments are solution allows to mount an electric substation
sections occupied by power transformers and incorporate it into an existing grid
with capacity of 1000 kVA each. The third in the shortest possible time.
compartment combines the function of facility Each compartment of mobile modular electric
for 10 kV and 0.4 kV switchgear with housing all substation is equipped with an independent
auxiliary systems and control cabinets. system of internal microclimate support,
Input of power cables is conducted through controlled from special remote control cabinets.
sections of crimping joints, located on a wall Such extra equipment as a filter-compensating
behind power cells which allows to operate device, an operative current cabinet, etc. can
mobile modular electric substation at any be optionally installed on a customer’s request.
weather conditions.
BASIC TECHNICAL SPECIFICATIONS

OF MOBILE MODULAR ELECTRIC SUBSTATION 2X 1 MVA 10/0.4 KV
Roads required for transportation general-purpose road
Number of independently mobile modules 1
The protection degree of module outer shells IP55

Terms of transportation for mobile modular electric substations
average
according to 23216-78 All-Union State Standard
Climatic version U1/UKHL-1(moderate /boreal climate)
Weight in transporting mode, kg 30000 (max)
Dimensions with a track, mm, LxWxH 22000 х 3000 х 4000
THE EXCLUSIVE FEATURES OF THIS MOBILE SOLUTION INCLUDE
SIMPLICITY OF MOUNTING AND COMMISSIONING AT FACILITIES,
LOW REQUIREMENTS FOR OPERATION AREA, AS WELL AS AN OPTION
OF REMOTE MONITORING AND CONTROLLING.
22 23
EQUIPMENT PLACEMENT MOBILE MODULAR ELECTRIC

SUBSTATION 2X1 MVA 10 / 0.4 KV POWER TRANSFORMER TLS-1000 KVA
1 1 2 3 4 5

Transformer type dry
Number of phases, pcs 3
Frequency, Hz 50
Diagram and group of connection D/Yn 11; Y/Yn-0
No-load current, % 5,5
No-load loss, W 90
Cooling type air-cooling
Rated power for the specified cooling
1
type, MVA
high-voltage low-voltage
Power transformer TLS-1000 Rated voltage, kV 10 0,4
Rated power for every winding, MVA 1.0 1.0
LEFT VIEW
FILTER-COMPENSATING DEVICE
Filter-compensating device
designed to compensate reacting
power, allow to cut the overall TECHNICAL SPECIFICATIONS AND DATA
cost of electricity, reduce the load Adjustment frequency harmonic number 5
TOP VIEW on distribution grid elements and Filter-compensating device rated voltage 10.5 kV (max)
eliminate the influence of higher
Filter-compensating device installed rated power 4.4 MVAr (max)
harmonics. Filter-compensating device
6 4 Rated frequency 50 Hz
is applied with current continuous
Filter adjustment frequency 250 Hz
automatic adjustment based
Reactor rated inductance 3,55 mH
on controlled thyristors.
Fundamental harmonic rated power 240 A (max)
1 Transformer TLS-1000 4 Low-voltage switchgear 0.4 kV Adjustment frequency current (250 Hz) 131 A (max)
Peak operational current 300 A (max)
2 Switchgear of unilateral maintenance 10 kV 5 SPTA box
Current overload capacity 350 (max)
3 Auxiliary power cabinet 6 Security and fire alarm system cabinet Current overload duration 20 s (max)
Figure of merit at frequency of 50 Hz 50 Hz
Figure of merit at adjustment frequency 100 Hz
A MODEL OF A TEMPLATE STRAIGH-LINE DIAGRAM pages 26, 28
24 25
Switchgear circuit-10 kV
Packaged Transformer
Substation 10/0.4 kV
2x1250 kVA Bus-bar section 10 kV
Onega switchgear of unilateral

maintenance, rated voltage =10kV,
bus bar rated current =630 A
Plan cell number
Cell type
Number of schematic circuit diagram for
Onega switchgear of unilateral maintenance
Cell dimensions, WxDxH
Type of a power circuit breaker
Rated current of cell main circuits, A
Current Secondary winding accuracy class
transformer ÑT ratio
Voltage
transformer
Surge suppressor
Relay protection and automation package
Total power at maximum capacity, kVA
Current at maximum capacity, A
Ñore balance transformer
Secondary Secondary
Purpose of a cell Input 1 Input 2
voltage voltage
26 27
Switchgear circuit-0.4 kV
Power transformer
Auxiliary power cabinet 25 A
Input circuit breaker
Rated voltage, V
Rated bus-bar current, A
Panel name Linear Sectional Linear

Line number
Fuse rated current
Fuse link current
Purpose of a line
Type and size of cable
Cable marking
Design power (operating mode/ emergency mode), kVA
Design current (operating mode/ emergency mode), A
28 29
MOBILE MODULAR
TRANSFORMER ELECTRIC SUBSTATION
2 X 6300 KVA 35/10(6) KV TECHNICAL SOLUTION
Mobile modular electric substation 2X6300 kVA transformers of TDCN-6300/35-U1 type input

35/10(6) kV incorporates three block modules: to which is accomplished applying Pfisterer plug-
35 kV input module, module of power in couplings. The third module is the 10 (6) kV
transformers and 10 (6) kV switchgear module. switchgear module. The module incorporates
Mobile modular electric substation has a single switchgear of a metal-clad switchgear type
substation control house, placed in a switchgear with various current characteristics. Also
module. All control and measuring cables the module is equipped with such systems
are conducted to a single cable box, equipped as relay protection and automation systems,
with a special pluggable multi-pole block auxiliary systems, automated measuring and
contacts. The second module (the module information systems (for electric power fiscal
of power transformers) is implemented as a high- accounting), systems of telemechanics.
lift capacity semi-trailer with two mounted power
BASIC TECHNICAL SPECIFICATIONS OF MOBILE

MODULAR ELECTRIC SUBSTATION 2X 6300 KVA 35/10(6) KV

average
Weight in transporting mode:
35 kV module, kg 30000 (max)
module of power transformers, kg 70000 (max)

THE DESIGN OF THIS MOBILE MODULAR ELECTRIC SUBSTATION IS VERSATILE. THE ELECTRIC
10 (6) kV module, kg 23000 (max)
SUBSTATION CAN BE OPTIONALLY MOUNTED IN MOBILE OR STATIONARY VERSION. MODULAR Dimensions:
SOLUTION CAN SIGNIFICANTLY REDUCE THE TIME REQUIRED FOR CONSTRUCTION AND 35 kV module with a track, mm, lxwxh 22000 х 3000 х 4000
a module of power transformers with a track, mm, lxwxh 22000 х 3000 х 4000

MOUNTING WORKS, AS WELL AS DOWNSIZE THE GENERAL AREA REQUIRED FOR AN ELECTRIC
10 (6) kV module with a track, mm, lxwxh 22000 х 3000 х 4000
SUBSTATION.
30 31
EQUIPMENT PLACEMENT IN THE POWER TRANSFORMERS

EQUIPMENT PLACEMENT IN THE 35 KV INPUT MODULE OF TDCN-6300/35-U1 TYPE INPUT MODULE
1 2 3 3 3 1 2 3 4 5 6 1 6 3
LEFT VIEW LEFT VIEW
TOP VIEW
TOP VIEW
3 3 3
7 8 9 9 8 5 7 1
1 Bearing structure 6 Power transformer

1 SPTA box
2 Cabinet of inter-modular links 7 Сable coupling input of high voltage
2 Semi-trailer
3 Neutral earthing 8 Expansion tank
3 Switchgear 35 kV
4 Semi-trailer 9 Cable coupling input of low voltage
5 Radiator
A MODEL OF A TEMPLATE STRAIGH-LINE DIAGRAM page 36
32 33
POWER TRANSFORMER TDCN-6300/35-U1

EQUIPMENT PLACEMENT IN THE 10(6) KV INPUT MODULE
1 2 3 4 3 5 6 7 8 9 10 The reliability level of power transformer

of TDCN-6300/35-U1 type is advanced,
comparing to conventional analogues,
in terms of duplication of the key equipment
required for operating, including the systems
of cooling, monitoring, etc. There
is the unique vacuum on-load tap charger
produced by Maschinenfabrik Reinhausen
GmbH (MR) applied in transformer. Applying
of Pfisterer cable inputs provides an option
of re-using high voltage cable jumpers
and their fast plug-in connection, which
LEFT VIEW
allows to reduce significantly the time
of deployment and commissioning of mobile
modular electric substations.
ALL TRANSFORMERS UNDERGO
MANDATORY FIELD TEST
AT PITERENERGOMASH
TOP VIEW
20 19 18 17 16 15 14 13 12 11
1 Semi-trailer 11 Voltage transformer - 10 kV BASIC TECHNICAL SPECIFICATIONS

2 Air-conditioner outdoor unit 12 Switchgear 10(6) kV (incoming line)
Transformer type oil, bar-type
3 Operative current cabinet 13 Switchgear 10(6) kV, auxiliary transformer Number of phases, pcs 3
4 Cabinet of a compact storage batteries 14 Terminal cabinet (marshalling cabinet) -10 Frequency, Hz 50
5 Auxiliary board (low-voltage module) 15 Ventilation control board -1 Cooling type OFAF (oil forced/air forced)
Rated power for the specified cooling type, MVA 6,3
6 Telemechanics cabinet 16 Cabinet of automatic frequency load shedding
high-voltage low-voltage high-voltage neutral
7 Automated measuring and information and power supply of prompt blockings
Rated voltage, kV 35 10 -
system (for electric power fiscal 17 Transformer protection cabinet
Rated power for every winding, MVA 6,3 6,3 -
accounting) control cabinet 18 Cubicle of central alarm system and transformer on-load tap off-circuit tap
Voltage control
8 Ventilation system automatic voltage control changer changer
9 Outgoing line switchgear 10(6) kV 19 Cabinet of line protection

10 Switchgear 10(6) kV, bus-section 20 SPTA box
breaker (outgoing line)
34 35
Schematic circuit diagram

Disconnector with earthings
of DHR -V.2-35/1000 UKHL2 type
with motor drive MD-14-22
Surge protection device OPN-35 Substation
110/35/6 kV
Surge protection device OPN-35
Earthing disconnector
Antiresonance instrument voltage

transformer 3õZNOL-35
35000/√3|100/√3|100/3|100/√3;
0.2/0.5/3P; 50/150/600 VA
Instrument current transformer TOL-35
0.5/10P/10P, 30/30/30 VA
Switchgear-35 kV
Bus bars 37 kV, 1250 A
Vacuum breaker BD-35

1250 A, 20 kA
Instrument current transformer

TOL-35
0.5S/0.5/10P/10P, 10/30/30/30 VA
Double-wound power transformer of

TMN-4000/35U1 type;
Rated power = 4000 kVA;
HVS = 35 kV ±4õ2.5%;
LVS= 6.3 kV;
Impedance voltage (HV-LV) = 7.5%
Y/D-11

transformer ZNOL-6
6300/√3|100/√3; 0.5; 50 VA

Instrument current transformer TOL-6 transformer 3õZNOL-6
0.5S/0.5/10P, 15/15/15 VA 6300/√3|100/√3|100/3|100/√3;
0.2/0.5/3P; 30/50/200 VA
Vacuum breaker 630 A, 20 kA

Switchgear-10 kV
Bus bars 6,3 kV, 1600 A
Vacuum breaker 630 A, 20 kA
Instrument current transformer TOL-6

0.5S/0.5/10P, 15/15/15 VA
Zero sequence instrument current
transformer
36 37
MOBILE MODULAR
SUBSTATION 25 MVA, 110/10 (6) KV TECHNICAL SOLUTION
The design solution of mobile modular electric improve the safety of operation of the power
substation 25 MVA, 110/10 (6) kV is implemented plant due to the lack of open live parts. Input
as two block modules: 110 kV input module to transformer is accomplished applying
and 10 (6) kV switchgear module. Each Pfisterer plug-in couplings. 10 (6) kV switchgear
module is placed on a separate semi-trailer. module incorporates switchgear of a metal-
110 kV input module incorporates 110 kV gas- clad switchgear type with various current
insulated switchgear designed in accordance characteristics. There is a single substation
with 3N JSC FGC UES circuit. Gas-insulated control house placed in the module. All control
switchgear is installed in a 20-foot container and measuring cables are conducted to a single
equipped with all required ancillary systems. cable box Also the module is equipped with
Also the module incorporates a power transformer such systems as relay protection and automation
of TDCN- 25000/110-U1 type. The module systems, auxiliary systems, automated measuring
is equipped with gas-insulated neutral earthing. and information systems (for electric power fiscal
This distinctive property can significantly accounting), systems of telemechanics.

MODULAR ELECTRIC SUBSTATION 25 MVA, 110/10 (6) KV

average
10 (6) kV module, kg 27000 (max)

THIS FLAGSHIP VERSION OF PITERENERGOMASH MOBILE ELECTRIC Dimensions:
SUBSTATIONS IS AN EXTREMELY COMPACT, FINE-TUNED ELECTRIC PLANT, 110 kV module with a track, mm 22000х3000х4000 (max)
10 (6) kV module with a track, mm 22000х3000х4000 (max)

CHARACTERIZED BY HIGH RELIABILITY, FAST COMMISSIONING AND ADJUSTABLE
SYSTEM OF REMOTE MONITORING AND CONTROLLING.
38 39
EQUIPMENT PLACEMENT IN THE 10 KV INPUT MODULE EQUIPMENT PLACEMENT IN THE 10(6) KV INPUT MODULE
1 2 3 4 5 6 1 2 3 4 3 5 6 7 8 9 10
LEFT VIEW
LEFT VIEW
TOP VIEW
TOP VIEW
20 19 18 17 16 15 14 13 12 11
10 9 8 7
1 Semi-trailer 11 Voltage transformer - 10 kV

2 Air-conditioner outdoor unit 12 Switchgear 10(6) kV (incoming line)
1 Semi-trailer 6 Gas-insulated switchgear 110 kV 3 13
Operative current cabinet Switchgear 10(6) kV, auxiliary transformer
2 Marshalling cabinet 110 kV 7 Gas-insulated switchgear control cabinet 4 Cabinet of a compact storage batteries 14 Terminal cabinet (marshalling cabinet)
3 Gas-insulated earthing 8 Power transformer control cabinet 5 Auxiliary board (low-voltage module) 15 Ventilation control board
of transformer neutral 9
6 Telemechanics cabinet 16 Cabinet of automatic frequency load shedding
Voltage regulator control cabinet
4 Cable coupling input of low voltage 7 Automated measuring and information and power supply of prompt blockings
10 Radiator
5 Power transformer 25 MVA
accounting) control cabinet 18 Cubicle of central alarm system and transformer
8 Ventilation system automatic voltage control
40 41
42
PiterEnergoMash
Mobile Modular Transformer Electric Substations
MOBILE MODULAR
SUBSTATION 25 MVA, 110/10 (6) kV
Main circuit single-line

diagram
43
MOBILE MODULAR TRANSFORMER ELECTRIC

SUBSTATION 25 MVA, 110/10 (6) kV
44 45
MOBILE MODULAR
SUBSTATION 25 MVA, 110/20 (10) KV TECHNICAL SOLUTION
The design solution of mobile modular electric of operation of the power plant due to the lack
substation 25 MVA, 110/20(10) kV is implemented of open live parts. 20(10) kV switchgear module
as two block modules: 110 kV input module and incorporates switchgear based on specially
20 (10) kV switchgear module. Each module designed cells of metal-clad switchgear. A single
is placed on a separate semi-trailer. 110 kV cell houses the equipment of outgoing lines both
input module incorporates 110 kV gas-insulated for 20 kV and 10 kV. There is a single substation
switchgear designed in accordance with 3N control house placed in the module. All control
JSC FGC UES circuit. Gas-insulated switchgear and measuring cables are conducted to a single
is installed in a 20-foot container equipped with cable box. Also the module is equipped with
all required ancillary systems. Also the module such systems as relay protection and automation
incorporates a power transformer of TDCN- systems, auxiliary systems, automated measuring
25000/110-U1 type. The module is equipped with and information systems (for electric power fiscal
gas-insulated neutral earthing. This distinctive accounting), systems of telemechanics.
property can significantly improve the safety

MODULAR ELECTRIC SUBSTATION 25 MVA, 110/ 20(10)KV

Terms of transportation for mobile modular electric substations ac-
average
cording to 23216-78 All-Union State Standard

THIS VERSION OF MOBILE MODULAR TRANSFORMER ELECTRIC SUBSTATION WAS
DESIGNED SPECIFICALLY FOR JSC ST. PETERSBURG ELECTRIC NETWORKS.
20 (10) kV module, kg 27000 (max)
ELECTRIC SUBSTATION INCORPORATES A SWITCHGEAR MODULE WITH ELECTRICAL Dimensions:
CELLS OF THE UNIQUE STRUCTURE DESIGNED BY PITERENERGOMASH IN 110 kV module with a track, mm 22000х3000х4000 (max)
COLLABORATION WITH ELTECHNIKA COMPANY. A SINGLE CELL HOUSES THE EQUIPMENT 20(10) kV module with a track, mm 22000х3000х4000 (max)
OF OUTGOING LINES BOTH FOR 20 KV AND 10 KV.
46 47
GAS-INSULATED SWITCHGEAR 110 KV Mobile transformer electric substation Design of the electric substation, based on proven
110/20 (10) kV has embodied all advantages technical solutions, also embodies the latest
of mobile container electric-power industry, such innovations discovered by PiterEnergoMash.
as high operational readiness, options of fast A distinctive feature of this power plant is highly-
Distinctive features of gas-insulated switchgear
relocation and deployment, safety and advanced scale automation of monitoring and controlling.
applied in design of PiterEnergoMash mobile
remote monitoring functions.
electric substations is represented by integral
current transformers, applied for differential
and current protection of transformers
and other equipment of mobile modular
electric substations and also for differential Modules of mobile electric substation 25 MVA, 110/20 (10) kV at PiterEnergoMash production site
protection of power lines. The main advantage
of integral current transformers is their
complete protectability against environmental
factors, simple connectivity and a wide
range of adjustments, which can be selected
according to a customer’s request.
TECHNICAL DATA
Maximum operating voltage, kV 145 (max)
Rated power frequency withstand voltage, 1 minute, kV 275
Rated power frequency withstand voltage, 1 minute, through open contacts, kV 315
Lightning impulse withstand test voltage, kV 650
Lightning impulse withstand test voltage, through open contacts, kV 750
Rated frequency, Hz 50
Rated current, A 3150
Rated power frequency current, kA 40
Rated peak withstand current, kA 104
48 49
Feed line
Terminal coupling, jack, Pfisterer, HV-CONNEX 5-S,

voltage =110 kV, current =2500 A
voltage =110 kV, peak operating voltage =145kV, rated current = 2000 A,
Antiresonance three-phase voltage transformer

110/√3 / 0.1/√3 / 0.1/√3 / 0.1 kV,
Gas-insulated switchgear (LS Industrial System co., Ltd) rated
accuracy class 0.2/0.5/3P
Fast-acting earthing with motor-spring drive,

ñonventional thermal current = 40 kA (3 sec)
rated voltage =145 kV, rated current = 2000 A

Earthing, rated voltage =145 kV,
rated current =2000 A
Ñurrent transformer rated voltage =145 kV, 400/5 A

and 800/5 A; accuracy class, ratio, power VA
800/5: 10P60,20 VA / 10P60,20 VA
400/5: 0.2S,15 VA / 0.5,15 VA
SF6 circuit-breaker rated current =2000 A,

breaking current =40 kA, rated voltage = 145 kV
Earthing, rated voltage =145 kV,

rated current =2000 A, breaking current =40 kA
Terminal coupling, jack, Pfisterer, HV-CONNEX 5-S,
voltage =110 kV, current =2500 A
Terminal coupling, jack, Pfisterer, HV-CONNEX 5-STerminal coupling, jack,
Pfisterer, HV-CONNEX 5-S, voltage =110 kV, current =2500 A according
to drawing 859 999 999
Ñable jumper
Power copper core cable 110 kV with XLPE insulation of 3xPvP2g -110 1
õ300/185 type
Terminal coupling, jack, Pfisterer, HV-CONNEX 5-STerminal coupling, jack,
Pfisterer, HV-CONNEX 5-S, voltage =110 kV, current =2500 A according
to drawing 859 999 999
Terminal coupling, jack, Pfisterer, HV-CONNEX 5-S, voltage =110 kV,
current =2500 A according to drawing 828 051 999 (phase)
Power transformer of TDCN-25000/20(10)-U1 type; Y/D-11, Impedance
voltage(20) =10%, Impedance voltage(10) =11%, On-load operation 9õ
1,78% HVS;
Power transformer
Ñurrent transformer rated voltage =110 kV, 400/5 A; accuracy class

0.5, 20VA; 10P, 20VA (HV phase)
Ñurrent transformer rated voltage =110 kV, 400/5 A; accuracy class
10R, 20VA; 10P, 20VA 10P, 20VA; 10P, 20VA (neutral)
Terminal coupling, jack, Pfisterer, MV-CONNEX 3-S, voltage =52 kV,
current =2200 A according to drawing 827 660 006 (neutral)
Terminal coupling, jack, Pfisterer, MV-CONNEX 3, voltage =42 kV, current
=2200/3150 A according to drawing 827 146 836 (phase)
Power copper core cable 35 kV with XLPE insulation of PvPu2g-35
Ñable jumper 35 kV
1õ185/25 type Terminal coupling, plug, Pfisterer MV-CONNEX 3, voltage =42 kV, current
Ñable jumper
=1250 A, without voltage puller, according to drawing 870 320 300
20 kV
Terminal coupling, plug, Pfisterer HV-CONNEX 4, voltage =72.5 kV,
current =2500 A, according to drawing 849 999 999 (1 pcs) Power copper core cable 20 kV with XLPE insulation of PvKPg-20 1õ
300/95 type
Terminal coupling, plug, Pfisterer MV-CONNEX 3-S, voltage =52 kV,
current =1250 A, according to drawing 850 350 120 (1 pcs)
Terminal coupling, jack, Pfisterer, HV-CONNEX 4, voltage =72.5 kV,
Gas-insulated earthing
current =2500 A
of neutral
Surge protection device OPNN-P-110/56/10/750 Outdoor mobile modular electric substation 110/20 (10) kV,
Earthing of neutral, rated voltage =35 kV, rated current =400 A 25MVA, installed at semi-trailers
Electrical power supply system
Main circuit single-line diagram
50 51
Switchgear, rated voltage = 20/(10) kV, bus bar rated current = 2500 A 1(2) bus-bar section
Number in the grid the main circuit scheme

Cell number
Cabinet of bus-section breaker
Cell type Auxiliary transformer cabinet Incoming line cabinet Outgoing line cabinet Outgoing line cabinet Outgoing line cabinet Outgoing line cabinet Voltage transformer cabinet (outgoing line)
Type of a circuit breaker (fuse) Complete with voltage transformer
Main circuit rated current, A

Surge protection devices (OPN-P-K-10/12/10/2 (550A) UKHL2 type) Complete with SPTA Complete with SPTA Complete with SPTA Complete with SPTA Complete with SPTA Complete with SPTA
Surge protection devices (OPN-P-20/24/10/680 UKHL1 type) Complete with SPTA Complete with SPTA Complete with SPTA Complete with SPTA Complete with SPTA Complete with SPTA
TLO-24 TLO-24 TLO-24 TLO-24 TLO-24 TLO-24
Current transformer type
Accuracy class
ÑT ratio
Ñore balance current transformer (type, quantity, pcs, CT ratio) TZLM 250õ590; 2; 50/1 TZLM 250õ590; 2; 50/1 TZLM 250õ590; 2; 50/1 TZLM 250õ590; 2; 50/1 TZLM 250õ590; 2; 50/1 TZLM 250õ590; 2; 50/1
Current transformer type

Accuracy class
ÑT ratio
Auxiliary transformer
Voltage transformer type

Accuracy class
ÑT ratio
Metering type Commercial/Technical Commercial/Technical Commercial/Technical Commercial/Technical Commercial/Technical Commercial/Technical

Name of metering instrument
Electric power metering Accuracy class
Rated voltage, V
Rated (maximum) current, A
Cell dimensions LxWxH, mm
* Note: The parameter is specified by a manufacturer
Outdoor mobile modular electric substation 110/20 (10) kV,

25MVA, installed at semi-trailers
Electrical power supply system
Main circuit single-line diagram
52 53
MOBILE MODULAR
SUBSTATION 2X25 MVA, 110/35/10 KV TECHNICAL SOLUTION
High-voltage modular electric substation The fourth and fifth modules are the modules
2x25 MVA 110/35/10 kV incorporates eight block- of 35 kV outgoing lines. They incorporate metal-
modules of various functionality. The electric clad switchgear cells, auxiliary systems as well
substation can be optionally implemented as a climate control system. The weight of each
as stationary or mobile version. The modules module is less than 30 tons.
of mobile version are placed on semi-trailers The sixth and seventh modules are the modules
of a special design. of 10 kV outgoing lines which incorporates 10 kV
The first module is 110 kV input module, switchgear and all necessary systems of control
which was designed by PiterEnergoMash in and protection. The modules represent a separate
collaboration with Siemens. 40-foot container environmentally controlled unit. The weight of
houses110 kV gas-insulated switchgear designed each module is less than 29 tons.
in accordance with 5N JSC FGC UES circuit. The eighth module is substation control system
Input to switchgear is accomplished applying module. There is a single substation control house
Pfisterer plug-in couplings. The weight of the placed in the module. All control and measuring
module is less than 30 tons. cables are conducted to a single cable box,
The second and the third modules house power equipped with a special pluggable multi-pole
transformers TDCN 25000/110-U1 with gas- block contacts. Also the module is equipped with
insulated neutral earthing placed on high-lift such systems as relay protection and automation
capacity semi-trailers. The weight of each module systems, auxiliary systems, automated measuring
is less than 60 tons. Transformers are connected and information systems (for electric power
to 110 kV input module and modules of outgoing fiscal accounting), systems of telemechanics.
lines of 35 kV and 10 kV with cable jumpers. The weight of the module is less than 23 tons.
Inputs to transformers are accomplished applying
Pfisterer plug-in couplings.
CONCEPT OF THE ELECTRIC SUBSTATION CLEARLY DEMONSTRATES
ADVANTAGES OF APPLYING FULLY PREFABRICATED MODULAR SOLUTIONS.
THIS INNOVATIVE SOLUTION ALLOWS TO REDUCE TIME REQUIRED FOR DESIGNING
AND CONSTRUCTING OF NEW ENERGY INFRASTRUCTURE.
54 55
EQUIPMENT PLACEMENT IN POWER TRANSFORMERS

EQUIPMENT PLACEMENT IN THE 110 KV INPUT MODULE TDCN 25000/110-U1 MODULE
1 2 3 4 5 1 2 3 4 5 6 7
LEFT VIEW LEFT VIEW
TOP VIEW
TOP VIEW
12 11 10 9 8 3 4
7 6
1 Semi-trailer 7 Maintenance area

1 SPTA box 4 Security and fire alarm system cabinet
2 Cabinet of inter-modular links 8 Transformer control cabinet
2 Semi-trailer 5 Gas-insulated switchgear 110 kV
3 Radiator 9 Expansion tank
3 Auxiliary board cabinet 6 Gas-insulated switchgear control cabinet
and ventilation control board 4 Bearing structure 10 Cable coupling input of low voltage 10 kV
7 Cable route
5 Transformer TDCN-2500/115/38.5/10.5 11 Cable coupling input of low voltage 35 kV
6 Сable coupling input of high voltage 12 Neutral earthing
A MODEL OF A TEMPLATE STRAIGH-LINE DIAGRAM page 62
56 57
EQUIPMENT PLACEMENT IN THE 35 KV INPUT MODULE EQUIPMENT PLACEMENT IN THE 10 KV INPUT MODULE
1 2 3 3 1 2 3
LEFT VIEW
LEFT VIEW
TOP VIEW TOP VIEW
3 3 5 4
5 4
1 SPTA box 4 Security and fire alarm system cabinet 1 SPTA box 4 Auxiliary transformer
2 Semi-trailer 5 Auxiliary power cabinet 2 Semi-trailer 5 Security and fire alarm system cabinet
3 Switchgear 35 kV 3 Switchgear cells 10kV
58 59
EQUIPMENT PLACEMENT IN THE CONTROL MODULE POWER TRANSFORMER TDCN-2500/110-U1
1 2 3 4 5 6 7 8 9 10 11
© ООО «КомпьютерЛэнд», 2016

LEFT VIEW
TOP VIEW

14 13 12
1 8 Frequency, Hz 50
SPTA box Cabinet of line protection
Cooling type OFAF (oil forced/air forced)
2 Semi-trailer 9 Cabinet of telemechanics and communication Rated power for the specified cooling type, MVA 25
3 Direct current supply cabinet 1 10 Auxiliary board cabinet high-voltage low-voltage high-voltage neutral
Rated voltage, kV 115 10,5 (22) -
4 Cabinet of a compact storage batteries 11 Cabinet modular of links
Rated power for every winding, MVA 25.0 25.0 -
5 Direct current supply cabinet 2 12 Operator’s station on-load tap off-circuit
Voltage control
charger tap charger
6 Transformer protection cabinet 13 Ventilation control cabinet
7 Cubicle of central alarm system and 14 Security and fire alarm system cabinet
transformer automatic voltage control
60 61
62 63
MOBILE MODULAR
SUBSTATION 40 MVA, 220/10 KV TECHNICAL SOLUTION
The template solution of mobile modular electric to its best insulating property. Power transformer
substation 220/10 kV is implemented as three of TDCN 220-UHL1 type was designed especially
separate modules: 220 kV module, the module for mobile electric substations. It represents
of 40 MVA power transformer and 10 kV module. the unique feature of mobile modular electric
substations produced by our company.
Connection from the overhead line side
The transformers are connected via straight-
is conducted openly to tips of 220 kV gas-
through joints of Pfisterer-Connex.
insulated switchgear bushings. Gas-insulated
switchgear bushings are installed at deployment 10 kV switchgear module incorporates switchgear
of electric station at facility. While the equipment of a metal-clad switchgear type with various
is in the transportation mode, they are demounted current characteristics. Also the module
and placed in the module. Gas-insulated is equipped with such systems as relay protection
switchgear is an implemented 3N circuit and automation systems, auxiliary systems,
(in accordance with JSC FGC UES Standard automated measuring and information systems
STO 56947007-29.240.30.010-2008). SF6 gas (for electric power fiscal accounting), systems
is applied for insulated operational media due of telemechanics.

OF MOBILE MODULAR ELECTRIC SUBSTATION

average
a module of a power transformer, kg 80000 (max)

THE UNIQUE CONCEPT OF THIS HIGH-VOLTAGE ELECTRIC SUBSTATION HAS INCORPORATED
ALL PITERENERGOMASH INNOVATIVE DESIGN FEATURES. THIS MOBILE MODULAR ELECTRIC Dimensions:
SUBSTATION IS APPLIED TO PROVIDE CONSUMERS WITH ELECTRIC POWER SUPPLY DURING THE 220 kV module with a track, mm 22000х3000х4000 (max)
FIRST CONSTRUCTION PHASE OF STATIONARY SUBSTATIONS. a module of a power transformer with a track, mm 22000х3000х4000 (max)
10 kV module with a track, mm 22000х3000х4000 (max)
64 65
EQUIPMENT PLACEMENT IN THE 220 KV INPUT MODULE EQUIPMENT PLACEMENT IN POWER TRANSFORMERS 40 МVA
1 2 3 4 5 6 7 1 2 3 4 5 6 7
LEFT VIEW
LEFT VIEW
TOP VIEW
TOP VIEW
12 11 10 9 8 13 12 11 10 9 8
1 Semi-trailer 8 SF6 gas detector

2 Bearing structure 9 Control cabinet
1 Semi-trailer 8 Radiator
3 Air-conditioner outdoor unit 10 Security and fire alarm system cabinet 2 Cabinet of inter-modular links 9 Transformer control cabinet
4 Cable route 11 Heating, ventilating and air-conditioning 3 10
Cable coupling input of low voltage Radiator
cabinet and auxiliary board
5 Ventilation system 4 On-load tap changer control cabinet 11 Radiator
12 Cabinet of inter-modular links
6 Gas-insulated switchgea (scheme 3-Н) 12
5 Expansion tank Bearing structure
7 Bushings 13
6 Power transformer Gas-insulated earthing
of transformer neutral
7 Сable coupling input of high voltage
66 67
EQUIPMENT PLACEMENT IN THE 10 KV INPUT MODULE POWER TRANSFORMER TDCN-220-40-UHL1
1 2 3 4 3 5 6 7 8 9 10
© ООО «КомпьютерЛэнд», 2016

LEFT VIEW
TOP VIEW
20 19 18 17 16 15 14 13 12 11
1 Semi-trailer 11 Voltage transformer 10 kV
2 Air-conditioner outdoor unit 12 Switchgear 10(6) kV (incoming line) Frequency, Hz 50
3 Operative current cabinet 13 Switchgear 10(6) kV, auxiliary transformer Cooling type OFAF (oil forced/air forced)
Rated power for the specified cooling type, MVA 40
4 Cabinet of a compact storage batteries 14 Terminal cabinet (marshalling cabinet)
high-voltage low-voltage high-voltage neutral
5 Auxiliary board (low-voltage module) 15 Ventilation control board
Rated voltage, kV 220 10 -
6 Telemechanics cabinet 16 Cabinet of automatic frequency load shedding Rated power for every winding, MVA 40.0 40.0 -
7 Automated measuring and information and power supply of prompt blockings on-load tap off-circuit
Voltage control
charger tap charger
accounting) control cabinet 18 Cubicle of central alarm system and transformer
8 Ventilation system automatic voltage control
68 69
70 71
72 73
DELIVERY MOUNTING AND COMMISSIONING

Modular mobile electric substations can OUR PRIORITIES ARE QUALITY,
be delivered by land road, rail or sea transport,
RESPONSIBILITY AND AN INDIVIDUAL
capable of transporting 40-foot containers
with an approximate weigh of 40 tons APPROACH TO EVERY CUSTOMER.
(maximum). The modules have standardized
dimensions and meet all transportation
standards, valid in the Russian Federation.
The compliance of container block-modules
to the transportation standard facilitates all Field mounting of PiterEnergoMash mobile
stages of transport logistic and allows loading modular electric substation systems made
High-lift capacity semi-trailer
and unloading modules at terminals by standard at the facility, is reduced to the absolute
of mobile modular electric substation 110/20(10) kV
equipment. The production process of modules minimum due to full prefabrication
involves their strength testing. The container of the modular units and prearranged mounting
structure corresponds to parameters solutions. Skilled experts of PiterEnergoMash
THE DELIVERY PACKAGE OF MOBILE MODULAR Mounting of a cable section conduct a full range of works, mounting
of packaged equipment and has an option
of mobile modular electric substation 110/10(6) kV the supplied equipment and engineering
ELECTRIC SUBSTATIONS, INCORPORATING of reinforced frames.
systems following the requirements
MODULES WHICH OVERWEIGHT 40 TONS,
of the designed technical specifications, which
INCLUDES HIGH-LIFT CAPACITY SEMI-TRAILERS. guarantees long-term equipment operating with
service maintenance.
The company carries out the commissioning,
using its own resources. All works are carried
out according to the approved plan and
detailed design documentation. The quality
control is carried out constantly, ensuring
the highest level and the effectiveness of work
performance. While commissioning activities
for the equipment, mounted at the facilities are
conducted, the equipment undergoes tuning,
Commissioning of mobile its non-conformances to the project and faults
modular electric substation 220/10 kV in running of equipment (before the operating
starts) are defected, and also readiness
of functioning is checked for all systems.
Delivery of 110 kV module of 110/10(6) kV mobile modular electric substation
74 75
PITERENERGOMASH
THE BEST TECHNOLOGIES AT THE POWER MARKET
PITERENERGOMASH, OOO
5, Liter AV, Doroga na Metallostroy str.,

196641, St. Petersburg, Metallostroy,
Phone: +7(812) 954-28-39
www.piterenergomash.ru

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PITERENERGOMASH

MOBILE MODULAR TRANSFORMER

ST. PETERSBURG ENTERPRISE PITERENERGOMASH IS A POWER-

ENGINEERING COMPANY, DESIGNING, PRODUCING

AND SUPPLYING GENERATING, CONVERTING AND

DISTRIBUTING POWER ENGINEERING EQUIPMENT OF A NEW

GENERATION, INCLUDING THE EQUIPMENT OF UNINTERRUPTIBLE

AND AUTONOMOUS POWER SUPPLY.

Operating facility of mobile modular electric substations 25 MVA, 110/10 (6) kV

80 HIGH-VOLTAGE MOBILE MODULAR ELECTRIC SUBSTATIONS A YEAR.

APPLICATION PARAMETERS COMPARISON

Mobile modular electric substations are applied substations at the previously-occupied site in

Applying of mobile modular electric substations as load-center substation

Backup at power supplying of various facilities;

Arranging emergency power supply at developing of new areas at expanding CONSTRUCTION

Expanding capacities of existing electric substations without requiring large

Maintaining power supply of large industrial enterprises (mining, oil, chemical

Equipment of 110 kV module incorporated into mobile modular electric

10/0,4 kV. According to specifications provided

OPERATING CONDITIONS OF POWER

Applying outdoor installation

Minimal ambient air temperature, °С – 70

Maximum ambient air temperature, °С + 40

Seismic resistance on the MSK-64 scale 9 (maximum)

Altitude above sea-level, m 1000 (maximum)

Value of maximum ambient temperature rise

Power transformer Windings, °C 60

Gas-insulated switchgear 110 kV

Versatility (a single housing incorporates all items of electric substation

Gas-insulated switchgear 110 kV (JSC FGC UES 5N circuit)

3AP1 DTC TECHNICAL DATA COST EFFICIENCY:

Rated voltage, kV 245

Rated current, A 4000 An option of applying locally-produced accessories ensures an optimal

The assets PiterEnergoMash include a well-equipped

Electric equipment packaging area An assembled container-type module on a transfer platform

Cable gland portal of mobile

The cable diameter is able to decrease by 50%

No damage done to electrical circuit (earth fault, short

Фланец Шинный компенсатор Секция токопровода

Torsion for 360° at cable length of 100 m X diameter;

BASIC TECHNICAL SPECIFICATIONS

Roads required for transportation general-purpose road

Number of independently mobile modules 1

The protection degree of module outer shells IP55

Weight in transporting mode, kg 30000 (max)

Dimensions with a track, mm, LxWxH 22000 х 3000 х 4000

THE EXCLUSIVE FEATURES OF THIS MOBILE SOLUTION INCLUDE

SIMPLICITY OF MOUNTING AND COMMISSIONING AT FACILITIES,

LOW REQUIREMENTS FOR OPERATION AREA, AS WELL AS AN OPTION

EQUIPMENT PLACEMENT MOBILE MODULAR ELECTRIC

BASIC TECHNICAL SPECIFICATIONS

A MODEL OF A TEMPLATE STRAIGH-LINE DIAGRAM pages 26, 28

Onega switchgear of unilateral

Auxiliary power cabinet 25 A

Input circuit breaker

Panel name Linear Sectional Linear

Mobile modular electric substation 2X6300 kVA transformers of TDCN-6300/35-U1 type input

BASIC TECHNICAL SPECIFICATIONS OF MOBILE

Roads required for transportation general-purpose road