Hostanox P-EEPQ Highly Effective Processing Stabilizer
Hostanox P-EEPQ Highly Effective Processing Stabilizer
Hostanox P-EEPQ Highly Effective Processing Stabilizer
BL Polymer Additives
Hostanox®* P-EPQ®
Highly Effective Processing Stabilizer
for a Wide Range of Plastics
Hostanox®* P-EPQ®
Highly Effective Processing Stabilizer for a Wide Range of Plastics
2
Hostanox P-EPQ – Highly Effective Processing Stabilizer for a Wide Range of Plastics
Chemical Composition
Hostanox P-EPQ (CAS Reg. No. 119345-01-6) is a product
by process and contains several active components,
contributing to its specific efficiency. The main component
is the diphosphonite of the structure:
O O O
Mol. weight = 1035 g/mol
P P
P P = tert-C4HO
9
3
Process Stabilisation of Polypropylene and Linear Low Density Polyethylene
Polypropylene
2.6 10.0
without stabilizer
P-1 without stabilizer
P-2 8.0
2.2 P-4 P-1
P-4
6.0 P-2
1.8
4.0
Hostanox P-EPQ
Hostanox P-EPQ
2.0
1.4
0.0
1.0
- 2.0
0.6 - 4.0
0 1 2 3 4 5 0 1 2 3 4 5
Number of Extrusions at 270 °C Number of Extrusions at 270 °C
1.0 15.0
Hostanox P-EPQ without stabilizer
P-2 12.0
0.9 P-1
P-1
9.0
0.8 P-4
6.0
P-3
3.0 Hostanox P-EPQ
0.7
P-2
0.0
0.6
- 3.0
without stabilizer
0.5 - 6.0
0 1 2 3 4 5 0 1 2 3 4 5
Number of Extrusions at 240 °C Number of Extrusions at 240 °C
4
Hostanox P-EPQ – Highly Effective Processing Stabilizer for a Wide Range of Plastics
30
5. pass unextrudable
21.4
20
11.8
10
7.3
0
none P-EPQ P-2 P-3
0.1 % Processing Stabilizer, Basic Stabilization (BS): 0.1 % AO-2 + 0.1 % Ca-Stearat
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5. pass unextrudable
6.8
6
4.7
3.2
3
0
none P-EPQ P-2 P-3
0.1 % Processing Stabilizers: Basic Stabilization (BS): 0.1 % AO-2 + 0.1 % Ca-Stearate
5
Process Stabilization of Talc Filled
Polypropylene
Multiple extrusion tests in 20 % talc filled 3rd generation PP Hostanox P-EPQ exceeds the performance of the phosphite
demonstrate the excellent performance of Hostanox P-EPQ stabilizer P-2 by nearly a factor of two, showing the lowest
versus a competitive phosphite P-2 (Figure 3). ΔMFI and ΔYI observed. A concentration of 0.10 % Hostanox
P-EPQ is therefore regarded as well balanced formulation in
The phenolic antioxidant AO-2 itself, even at 0.15 %, fails this application.
to maintain a satisfactory melt and color stabilization.
BS 5.1 8.6
Basic Stabilization (BS): 0.1 % AO-2 + 0.1 % Ca-Stearate, Filler: 20 % Talc
Figure 3: ∆MFI and ∆YI of talc filled polypropylene after multiple extrusion at 270 °C (518 °F).
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Hostanox P-EPQ – Highly Effective Processing Stabilizer for a Wide Range of Plastics
Yellowness Index
5.0
4.0
3.0
2.0
1.0
0.0
PC (Type I) without stabilizer Hostanox P-EPQ (1000 ppm) P-1 (1000 ppm)
Figure 4: Color Protection Effect of Hostanox P-EPQ can not be achieved even with a double concentration of Standard
Processing Stabilizer P-1
Yellowness Index
PC (Type II) Without Stabilizer
10.0
P-1 (500 ppm)
8.0
6.0
P-1 (1000 ppm)
4.0
2.0
0.0
Hostanox P-EPQ (500 ppm)
- 2.0
- 4.0
- 6.0
- 8.0
0 1 2 3 4 5
Number of Extrusions at 300 °C
7
HIGH COMPATIBILITY WITH POLYOLEFINS
A further decisive advantage of Hostanox P-EPQ is its high Key to Abbreviations
compatibility with polyolefins, thanks to its good solubility.
The solubility limits at room temperature, for example in typical AO-1:
LLDPE film types of densities below 0.92 g/cm3, are as follows: Tetrakis-[methylene-3(3‘,5‘-di-tert-butyl-4‘-hydroxy-phenyl)-
propionate]-methane
Hostanox P-EPQ 2000 - 4000 ppm
Phosphite P-1 400 - 800 ppm AO-2:
Octadecyl-3(3‘,5‘-di-tert-butyl-4‘-hydroxyphenyl)propionate
Therefore, Hostanox P-EPQ does not bloom out at the usual
application concentrations of ≤ 1500 ppm. P-1:
Tris(2,4-di-tert-butylphenyl)phosphite
YI (ASTM D-1925-70):
Yellowness Index, determined on granulated polymer.
Additionnal Benefits
Beside its main function as process stabiliser for thermoplastics,
i. e. protection of the melt viscosity and color during process,
Hostanox P-EPQ shows high value secondary benefits.
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Hostanox P-EPQ – Highly Effective Processing Stabilizer for a Wide Range of Plastics
Days to Embrittlement
40
35
30
25
20
15
BS BS + 0.1 % P-EPQ BS + 0.1 % P-2 BS + 0.15 % P-2
Basic Stabilization (BS): 0.1 % AO-2 + 0.1 % Ca-Stearate, Filler: 20 % Talc
Figure 5: Oven ageing of talc filled polypropylene at 150 °C (302 °F) acc. to DIN 53 383, on injection molded plaques (1 mm).
Days to Embrittlement
60
55
50
45
40
35
30
25
20
15
BS + 0.0 % DSTDP BS + 0.1 % DSTDP BS + 0.1 % P-EPQ + BS + 0.1 % P-2 +
0.05 % DSTDP 0.1 % DSTDP
Basic Stabilization (BS): 0.1 % AO-2 + 0.1 % Ca-Stearate, Filler: 20 % Talc
Figure 6: Oven aging of talc filled polypropylene including DSTDP, at 150 °C (302 °F) acc. to DIN 53 383, on injection
molded plaques (1 mm).
9
Experimental
Stabilizers were dry blended with unstabilized PP powder, Key to Abbreviations Mentioned in the Bulletin
melt processed on a single-screw laboratory extruder
(compression ratio 1: 3, diameter of screw 20 mm, rotation AO-2:
speed 50 min-1) at 220 °C (428 °F). Melt Flow Index (MFI, Tetrakis-[methylene-3-(3’,5’-di-tert-butyl-4’-hydroxy-phenyl)-
ASTM D 1238-70 at 230 °C (446 °F) and Yellowness Index propionate]-methane
(YI, ASTM D 1925-70) were measured on pellets after the
1st, 3rd and 5th multiple passage. AO-3:
Bis-[3,3-bis-(4’-hydroxy-3’-tert-butylphenyl)-butane acid]
Oven ageing was carried out at 150 °C (302 °F) in a hot glycolester
air circulation oven on injection molded plaques of 1.0 mm
thickness (DIN 53383). Concerning the baryte filled PP, the P-2:
oven tests were made at 135 °C (275 °F) on injection molded Tris(2,4-di-tert-butylphenyl)phosphite
plaques (1 mm). Failure was determined by embrittlement
of the specimens. P-3:
Bis(2,4-di-tert-butylphenyl)pentaerythritoldiphosphite
The impact resistance was measured according to DIN
53448 on test specimens, punched out of 1 mm injection DSTDP:
molded plaques. Distearylthiodipropionate
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Hostanox P-EPQ – Highly Effective Processing Stabilizer for a Wide Range of Plastics
11
Nucleating Properties of Hostanox P-EPQ
Figure 7 illustrates the clarifying effect of Hostanox P-EPQ
measured on injection molded polypropylene plaques. After
the addition of 0.1 % Hostanox P-EPQ, the haze is reduced by
10-15 % compared to the control sample, whereas P-2 and
P-4 have significantly weaker effects. This clarity improvement
remains nearly unchanged during multiple extrusion at 270 °C.
Typical clarifiers like NA-1 can even lose their performance
under severe stress conditions (e. g. peak temperatures,
prolonged heat exposure of the melt), eventually yielding only
marginally improved haze values in the finished plastic articles.
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Hostanox P-EPQ – Highly Effective Processing Stabilizer for a Wide Range of Plastics
50
40
30
20
10
0
only BS P-EPQ P-2 P-4 BS + NA-1
30 150
20 100
10 50
0 0
only BS P-EPQ P-2 P-4 BS + NA-1
Procedure: Mechanical Testing and DSC Performed after one Extrusion Pass at 270 °C.
Specimens: 1 mm Injection Molded Plaques.
Additives: B
S: 0.05 % AO-2 + 0.1 % CaSt;
0.1 % Processing Stabilizer each;
0.25 % Nucleating Agent NA-1.
Figure 8: Crystallization Onset Temperature (COT) and Tensile Strength (TS) of Polypropylene Random Copolymer
13
Influence of NA-1 on the Stabilization of
Polypropylene during Extrusion
Data on the melt and color stability of polypropylene are shown The distinct properties of nucleated polyolefins are significantly
in Figures 9 and 10, illustrating the effect of the nucleating dependent on the chemical structure and the kind of nucleating
agent NA-1 on the performance of the stabilizers Hostanox agent applied. The typical heterogeneous nucleators, such as
P-EPQ, P-2 and P-4 respectively. By using 0.1 % Hostanox Hostanox 4030 or NA-3, are high melting, salt-like compounds
P-EPQ, optimal melt stability is achieved for five repeated which are primarily designed to improve crystallization kinetics
extrusions. Its effectiveness as melt stabilizer is almost and mechanical properties of a polymer. In contrast to this,
main-tained also in presence of NA-1. The corresponding dibenzylidene sorbitols like NA-1 and NA-2 are preferably used
results for the color stability shown in Figure 10 support, as clarifiers, i. e. for reduction of haze. Figure 11 shows the
furthermore, the preferred use of Hostanox P-EPQ also influence of processing stabilizers on the haze of polypropylene
in nucleated polypropylene. It is evidently superior to the containing different nucleating agents. The formulations with
competitive phosphites P-2 and P-4. NA-1 and NA-2 in Figure 11 are examples for highly clarified
polypropylene. In such cases, processing stabilizers contribute
only marginally to further improvement of the optical properties.
However, if heterogeneous nucleators are used (Hostanox 4030
and NA-3 in Figure 11), the generally higher haze values can
be clearly reduced in combinations with Hostanox P-EPQ.
20
15
10
0
only BS + P-EPQ P-EPQ P-2 P-4
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Hostanox P-EPQ – Highly Effective Processing Stabilizer for a Wide Range of Plastics
0
only BS + P-EPQ P-EPQ P-2 P-4
60
50
40
30
20
10
0
NA-1 NA-2 Hostanox 4030 NA-3
15
Conclusion
Hostanox P-EPQ has to be considered as the additive of choice
in applications of polypropylene where superior stabilization is
required. Particularly in clarified or nucleated polypropylene,
the use of Hostanox P-EPQ safeguards excellent melt and
color stability during processing of the resin.
Experimental
Third-generation polypropylene random copolymer was melt
compounded with the respective additive formulations. The
following base stabilization (BS) was used: 0.1 % calcium
stearate plus 0.05 % AO-2. Processing stabilizers (PS) were
applied at 0.1 % and nucleating agents (NA) at a level of 0.25 %.
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Hostanox P-EPQ – Highly Effective Processing Stabilizer for a Wide Range of Plastics
Homogeneous Nucleators
NA-1:
1,3:2,4 Di-benzylidene sorbitol (DBS)
NA-2:
1,3:2,4 Di-(4-methyl-benzylidene)sorbitol
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Commercial Form
Hostanox P-EPQ is available in powder
form, as crude pills or as granules.
Properties
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Hostanox P-EPQ – Highly Effective Processing Stabilizer for a Wide Range of Plastics
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