Prowirl 77

BA 032D/06/en/03.
00
No. 50084976
prowirl 77
CV 5.0
valid as of software version

Vortex Flow Measuring
1.0.02
System
(Version: 4...20 mA/HART)
Operating Manual
Endress + Hauser
The Power of Know How
Prowirl 77
Operating summary (for copying) for Version 4...20 mA / HART

Quick Setup menu (Prowirl 77)
Display Selecting / Entering values
Application (Fluid) appl LI = Liquid, GAS = Gas / Steam
Flow units Unit 0 = dm3/s, 1 = dm3/min, 2 = dm3/h, 3 = m3/s,
4 = m3/min, 5 = m3/h, 6 = ACFS, 7 = ACFM,
8 = ACFH, 9 = IGPS, 10 = IGPM, 11 = IGPH,
12 = gps, 13 = gpm, 14 = gph, 15 = USER
Full scale value FS Input (UnIt)
Display mode disp PErc = Flow in %, rAtE = Flow rate in vol./time,
Ltot = Totaliser, Htot = Totaliser overflows
Pulse scaling * psca Input (UnIt)
Diagnosis code * stat E1XX = system error, E2XX = warning message
888888 * Display → dependent on the settings made in other functions

Note!
First jump to the HOME position
m3/h in order to move from the
Quick Setup menu to the Note!
F+ F- + - tended menu.
To enter the Quick Setup menu: Return to the HOME position from any
→ Press Key F+ <3s function → Press Key F+ >3s
To enter the Extended menu: (HOME position = standard display during
→ Press Key F+ >3s normal operation)
appl
Unit Extended menu (Prowirl 77)
Display Selecting / Entering values
Flow rate fu00 Display (Flow units)
Vortex frequency fu01 Display (Hz)
fs Totaliser
Totaliser overflow
fu02
fu03
Display (Totaliser units)
Display (number of overruns)
Flow units Unit 0 = dm3/s, 1 = dm3/min, 2 = dm3/h, 3 = m3/s,
F+ 4 = m3/min, 5 = m3/h, 6 = ACFS, 7 = ACFM,
disp 8 = ACFH, 9 = IGPS, 10 = IGPM, 11 = IGPH,
12 = gps, 13 = gpm, 14 = gph, 15 = USER
Totaliser units fu11 0 = dm3, 1 = m3, 2 = ACF, 3 = Igallons, 4 = gallons,
5 = USER = user defined
psca User-defined units

flow rate *
fu12 Input (Unit)
User-defined units fu14 Input (Unit)

totaliser *
stat Output signal fu20 4...20 (mA), PULS (scaleable Open Collector pulse
output), PF (PFM current pulses)
Full scale value fs Input (Unit)
Time constant fu22 Input (Unit)
Failsafe mode * fu23 Lo ≤ 3.6 (mA), Hi = 22 (mA), run = norm. meas. value
+ Simulation * fu24 OFF, 3.6 (mA), 4 (mA), 12 (mA), 20 (mA), 22 (mA)
F+
Nominal current * fu25 Display: 4...20.5 (mA)
Pulse scaling * psca Input (UnIt)
gas Pulse width

Simulation pulse output *
* fu31
fu32
Input 0.05...2.00 (s)
OFF, 1 (Hz), 50 (Hz), 100 (Hz)
Nominal frequency * fu33 Display 0.000...100.0 (Hz)
Display mode disp PErc = Flow in %, rAtE = Flow rate in vol./time,
code Totaliser reset fu41

Ltot = Totaliser, Htot = Totaliser overflows
ESC = not reset to zero, rESE = set to zero
Private code definition * fu50 Input 0...9999
+ Access code entry code Input 0...9999
0 Meter status
Software main board
* stat
fu53
E1XX = system error, E2XX = warning message
Display
Hardware main board fu55 Display
76 Application (Fluid) appl LI = Liquid, GAS = Gas/Steam
2 Nominal diameter dn 15...300 (mm)
1 K-factor
Therm. exp. coef.
calf
fu63
0.010...999.9 (pulses/dm3), as printed on meter
Display (x 10-5/Kelvin)
Process temperature fu64 Input 0...999 (Kelvin)
ba032y27
Amplification fu65 1 = very low, 2 = low, nor = normal, 3 = high

77 * Display → dependent on the settings made in other functions
Note!
First jump to the HOME position
in order to move from the
Example of operating procedure “Unlocking Programming” Extended menu to the Note!
Quick Setup menu.
2 Endress+Hauser
Prowirl 77
Contents
1 Safety Instructions . . . . . . . . 5
1.1 Correct usage . . . . . . . . . . . 5
1.2 Dangers and notes . . . . . . . . . 5
1.3 Operational safety . . . . . . . . . . 5
1.4 Personnel for installation, start-up
and operation . . . . . . . . . . . 6
1.5 Repairs, dangerous chemicals . . . . . 6
1.6 Technical improvements . . . . . . . 6
2 System Description . . . . . . . 7
2.1 Prowirl 77 measuring system
(4...20 mA version) . . . . . . . . . 7
3 Mounting and Installation . . . . 9

3.1 General information . . . . . . . . . 9
3.2 Installation . . . . . . . . . . . . . 10
3.3 Mounting the flowmeter . . . . . . . . 13
3.4 Electronics housing / Local display
(Mounting/Rotating) . . . . . . . . . 14
4 Electrical Connection . . . . . 15
4.1 Connecting the transmitter . . . . . . 15
4.2 Wiring diagrams . . . . . . . . . . 15
4.3 Load . . . . . . . . . . . . . . . 17
4.4 Connecting HART . . . . . . . . . . 17
4.5 Connection for Commuwin II operation . . 18
5 Operation . . . . . . . . . . 19
5.1 Display and operating elements . . . . 19
5.2 Select functions and change parameters . 20
5.3 Operate Prowirl 77 with the HART
handheld terminal . . . . . . . . . . 22
5.4 HART operating matrix . . . . . . . . 23
5.5 Commuwin II operating matrix . . . . . 24
6 Functions . . . . . . . . . . . 25
7 Trouble-shooting . . . . . . . 39
8 Dimensions and Weights . . . . 43

8.1 Dimensions Prowirl 77 W . . . . . . . 43
8.2 Dimensions Prowirl 77 F . . . . . . . 44
8.3 Dimensions of Prowirl 77 H . . . . . . 46
8.4 Dimensions Flow Conditioner (DIN) . . . 47
8.5 Dimensions Flow Conditioner (ANSI) . . 48
9 Technical Data . . . . . . . . 49
9.1 Measuring ranges (sensor) . . . . . . 54
9.2 Factory settings (transmitter) . . . . . . 55
10 Index . . . . . . . . . . . . 57
Endress+Hauser 3
Prowirl 77
Registered Trademarks
®
HART
Registered trademark of the HART Communication Foundation, Austin, USA
® ®
KALREZ , VITON
Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA
®
GYLON
Registered trademark of Garlock Sealing Technologies, Palmyra, NY, USA
®
INCONEL
Registered trademark of Inco Alloys International, Inc., Huntington, USA
4 Endress+Hauser
Prowirl 77 1 Safety Instructions
1 Safety Instructions
1.1 Correct usage

• Prowirl 77 is only to be used for measuring the volumentric flow rate of saturated
steam, superheated steam, gases and liquids. If the process pressure and
temperature are constant, then Prowirl 77 can also indicate the flow rate in units of
mass, energy or corrected volume.
• The manufacturer assumes no liability for damage caused by incorrect use of the
instrument.
• Instruments which are ordered with hazardous area approvals are supplied with a
separate “Ex documentation”, which is an integral part of this Operating Manual.
The instructions and connected loads provided in this supplement must be closely
observed! An appropriate pictogram is shown on the front page of the
Ex documentation according to the approval given and the test centre.
1.2 Dangers and notes

All instruments are designed to meet state-of-the-art safety requirements, have been
tested, and have left the works in an operationally perfectly safe condition.
The devices were developed according to EN 61010 “Protection Measures for
Electrical Equipment for Measurement, Control, Regulation and Laboratory Proce-
dures”. A hazardous situation may occur if the flowmeter is not used for the purpose it
was designed for or is used incorrectly. Please carefully note the information
provided in this Operating Manual indicated by the pictograms:
Warning!
A “warning” indicates actions or procedures which, if not performed correctly, may
lead to personal injury or a safety hazard. Warning!
Please strictly observe the instructions supplied and proceed carefully.
Caution!
A “caution” indicates actions or procedures which, if not performed correctly, may
lead to faulty operation or destruction of the instrument. Please strictly observe the
respective instructions. Caution!
Note!
A “note” indicates actions or procedures which, if not performed correctly, may indi-
Note!
rectly affect operation or lead to an unexpected instrument response.
1.3 Operational safety

• The Prowirl 77 measuring system fulfills the general safety regulations according to
EN 61010 and the interference immunity regulations (EMC) according to European
standard EN 50081 Part 1 and 2 / EN 50082 Part 1 and 2 as well as NAMUR recom-
mendations.
• Housing ingress protection IP 67 to EN 60529.
• A comprehensive self-monitoring feature of the measuring system ensures high
operational safety. In cases of error, the current output assumes a predefined
response, the signal of the pulse output is set to the fall-back value of 0 Hz.
The appropriate error messages are shown on the LCD.
• On power failure, the configuration data of the measuring system remain in the
EEPROM (without batteries). The totalizer remains on the value last shown.
Endress+Hauser 5
1 Safety Instructions Prowirl 77
1.4 Personnel for installation, start-up and operation

• Mounting, electrical installation, start-up and maintenance of the instrument may
only be carried out by trained personnel authorised by the operator of the facility.
Personnel must absolutely and without fail read and understand this Operating
Manual before carrying out its instructions.
• The instrument may only be operated by personnel who are authorised and trained
by the operator of the facility. All instructions in this manual are to be observed
without fail.
• In case of corrosive fluids, the compatibility of the material of all wetted parts such
as measuring pipe, bluff body, sensor and gaskets is to be verified. This also ap-
plies to fluids used to clean the Prowirl 77 flowmeter. Endress+Hauser will be
pleased to provide you with any help required.
• The installer has to make sure that the measuring system is correctly wired up
according to the wiring diagrams. The measuring system is to be grounded.
There is no longer any contact protection once the housing cover is removed
Warning!
Please observe all provisions valid for your country pertaining to opening and repair
of electrical devices.
1.5 Repairs, dangerous chemicals

The following procedures must be carried out before a Prowirl 77 is sent to
Endress+Hauser for repair:
• A note must be enclosed with the instrument, containing a description of the fault,
the application and the chemical and physical properties of the fluid being
measured.
• Remove all residue which may be present. Pay special attention to the gasket
grooves and crevices where fluid may be present. This is especially important if the
fluid is dangerous to health, e.g. corrosive, poisonous, carcinogenic, radioactive,
etc.
• No instrument should be returned to us without all dangerous material being
removed first.
Incomplete cleaning of the instrument may result in waste disposal requirements or

cause harm to personnel (burns, etc.). Any costs arising from this will be charged to
the operator of the instrument.
1.6 Technical improvements

The manufacturer reserves the right to modify technical data without prior notice.
Your local E+H Sales Office will supply you with all current information and any
updates to this Operating Manual.
6 Endress+Hauser
Prowirl 77 2 System Description
2 System Description
The Prowirl 77 vortex flowmeter measures the volumetric flow of steam, gases and liq-
uids for fluid temperatures in the range of -200...+400 °C and at nominal pressures of
up to PN 160 / ANSI class 600.
Prowirl 77 measures the volumetric flow at operating conditions. If the process

pressure and temperature are constant, Prowirl 77 can be programmed to supply the
flow rate in mass, energy or corrected volume units.
2.1 Prowirl 77 measuring system (4...20 mA version)

A measuring system consists of:
• Prowirl 77 transmitter in the versions shown below
• Prowirl 77 W, Prowirl 77 F or Prowirl 77 H body
The Prowirl 77 transmitter is available in different versions which differ in the type
of electrical output signals and digital communication capabilities. The transmitter
can be equipped with a local display and local programming capability using push-
buttons. The transmitters that are equipped with a display come with a glass cover,
the others come with an aluminium cover (see Fig. 1).
Sensor Transmitter
Prowirl 77 W
(wafer)
DN 15...150
Prowirl 77 F
Prowirl 77
(flanged)
(with local operation)
DN 15...300
(larger sizes
upon request)
Prowirl 77
(blind version)
Prowirl 77 H
(high pressure)
DN 15...150
ba032y10
Fig. 1
Prowirl 77 measuring system
This operating manual describes the “4...20 mA” version. All transmitters of this
version offer a 4...20 mA current output, with optional HART digital communication
and/or with local display and programming capabilities. Transmitters with local display
and programming can be reconfigured to output either scaleable pulses (open collec-
tor or voltage pulses) or two-wire unscaled current pulses (PFM).
Endress+Hauser 7
2 System Description Prowirl 77
The Prowirl 77 transmitter is available in two other versions:

• Version “PFM”
• Version “PROFIBUS-PA”
Operation of those versions is not included in this operating manual. Separate
operating manuals for those instruments are available on request.
The various Prowirl 77 transmitters can be freely combined with all meter body
versions. This guarantees flexibility when matching a complete meter to specific
industrial process conditions.
8 Endress+Hauser
Prowirl 77 3 Mounting and Installation
3 Mounting and Installation
3.1 General information

Protection IP 67 (EN 60529)
The instruments fulfil all the requirements for IP 67. The following points must always
be observed in order to ensure protection to IP 67 after istallation in the field or after
servicing:
• Housing gaskets must be clean and

undamaged when inserted in the
gasket groove. The gaskets may need
to be dried, cleaned or replaced.
• All housing screws and the housing
cover must be firmly tightened.
• The cables used for connecting
must have an outer diameter in the
specified range.
• The cable gland must be firmly
tightened (see Fig. 2).
• The cable must loop down before
entering the cable gland to ensure that
no moisture can enter it
(see Fig. 2).
• Any unused cable glands are to be
replaced with a plug.
• The protective bushing should not be
removed from the cable gland.
ba032y11
Fig. 2
Protection IP 67
Temperature ranges
• The maximum approved ambient and process temperatures must be observed
(see page 50).
• Observe also the instructions on piping insulation and mounting position
(see page 11).
Endress+Hauser 9
3 Mounting and Installation Prowirl 77
3.2 Installation
A vortex flowmeter requires a fully developed flow profile as a prerequisite for
measuring volume accurately. The following points must therefore be noted when
mounting the Prowirl 77 in the pipeline.
Pipe inner diameter

When ordering, ensure that the nominal diameter and pipe schedule (DIN/ANSI/JIS)
are correct, since calibration of the flowmeter and therefore the achieveable accuracy
of the measuring point are dependent on these specifications.
Inlet and outlet sections

To ensure an undisturbed flow profile,
Inlet Outlet
the vortex flowmeter should be mounted
upstream of any flow disturbances such
as pipe elbows, reducers or valves,
Reducer otherwise the longest possible section of
piping should be between the distur-
bance and the flowmeter. The figures on
the left show the minimum section of
straight piping downstream of the distur-
bance as multiples of the nominal
diameter of the pipe in DN. If two or more
Expander
flow disturbances are located upstream,
then the longest inlet section recom-
mended should be used.
There must also be a straight outlet

90° elbow or T-piece section of sufficient length downstream
from the flowmeter to ensure that the
vortices are properly developed.
Flow conditioner
2 x 90° elbows, 3-dimensional With limited space and large pipes, it
is not always possible to use the inlet
sections given above. In such cases the
specially developed perforated plate flow
conditioner (see pages 47 and 48) can
be fitted as shown on the left. The flow
conditioner is held between two piping
2 x 90° elbows
flanges and centred with the flange bolts.
It reduces the length of the inlet section
downstream from flow disturbances to
10 x DN while maintaining full measure-
ment accuracy.
Control valve / on-off valve
with flow conditioner

ba032y06
Fig. 3
Inlet and outlet piping
requirements
10 Endress+Hauser
Installation site
The Prowirl 77 can be mounted in any
position in the piping. An arrow on the
meter body shows the direction of flow. A
For measuring liquids in vertical pipes,

the meter should be installed in upwards
flow direction (Fig. A) to ensure a full pipe.
For horizontal pipelines, positions B, C

and D are possible. With hot piping B
(e.g. steam), position C or D must be
selected in order to respect the maxi-
mum permissible ambient temperature
at the electronics.
For ambient temperatures see

Technical Data, page 49. C
ba032y07
Fig. 4
Orientation
Pressure and temperature

measurement points
Pressure and temperature measurement
points are to be mounted downstream of
the Prowirl 77 in order to affect vortex
formation as little as possible.
ba032y08
Fig. 5
Mounting pressure and
temperature sensors
Pipeline insulation
wafer/flanged version Applies to both the wafer and
Pipeline insulation is often used to flanged versions
prevent energy loss in hot processes.
Caution!
When insulating, ensure that sufficient
pipe stand surface area is exposed. The Caution!
exposed area serves as a radiator and
protects the electronics from overheating. max.
5 mm
ba032y26
Fig. 6
Pipeline insulation
wafer/flanged version
Endress+Hauser 11
Piping insulation
high pressure version
The pipe stand must be free from
Hatched area must
insulation in order to guarantee tempera-
be free of insulation ture radiation and therefore to keep the
material electronics from overheating.
Maximum insulation height is
ba032y16
Fig. 8 the screw seat
Piping insulation
high pressure version
Minimum spacing
When servicing or connecting the
“Flowjack” simulator, it is necessary to
remove the transmitter housing from the
min. 100 mm housing support.
When installing in the piping, observe the
following cable lengths and minimum
space:
• Minimum space in all directions
100 mm
Fig. 7 • Cable length required L + 150 mm
ba032y09
Minimum spacing for mounting

and removing the transmitter
housing
Caution!
Removing the transmitter from the pipe stand is to be carried out by E+H service
personnel only!
Caution!
12 Endress+Hauser
3.3 Mounting the flowmeter

Caution!
Note the following points before installing the flowmeter:
• Remove all packaging used for transport and protective coverings from the
flowmeter before installing the flowmeter in the pipeline. Caution!
• Ensure that the inner diameters of the gaskets are identical or larger than those of
the meter body and process piping. Gaskets which protrude into the flow affect
vortex formation behind the bluff body and lead to inaccurate measurement.
Therefore, the gaskets delivered by E+H come with a slightly bigger inner diameter
than the measuring pipe.
• Ensure that the direction of the arrow on the meter body agrees with the direction of
flow in the pipeline.
• Face-to-face lengths:
– Prowirl W (wafer version), 65 mm
– Prowirl F (flanged version) → see page 44
– Prowirl H (high pressure version) → see page 46
Mounting Prowirl W
Mounting the wafer is carried out using a mounting set consisting of:
• bolts
• centering rings
• nuts
• washers
• gaskets
centering ring
gasket
bolt
nut
washer
ba032y33
Fig. 9
Mounting the Prowirl W wafer
version
Endress+Hauser 13
3.4 Electronics housing / Local display (Mounting/Rotating)

The electronics housing of Prowirl 77 can be rotated in 90° steps on the pipe stand to
put the local display in the best position to be read.
This is carried out as follows:
➀ Remove the securing screw at the pipe stand (minimum one turn).
➁ Pull out the electronics housing to the mechanical stop and then
rotate it to the position required (in 90° steps). Push the housing back
into the housing support.
➂ Fasten the securing screw.
➀ ➁
➁
➂
ba032y28
Fig. 10
Rotating the electronics housing
The LCD can also be rotated 180° to ensure that the display matches various orienta-
tions in a pipeline.
➁ Pull out the bracket

with the LCD
then rotate 180°.
➂ Push back the bracket

with the LCD.
Make sure it is clicked
into place properly.
➀ Loosen carefully at one side of

the bracket of the LCD with a
ba032y34
screwdriver
Fig. 11
Rotating the local display
14 Endress+Hauser
Prowirl 77 4 Electrical Connection
4 Electrical Connection
4.1 Connecting the transmitter

Caution!
• All relevant national installation regulations must be observed.
• When installing an Ex version transmitter, please read the separate
Ex documentation supplied.
• The power supply is max. 30 V DC (Ex d/XP: max. 36 V DC). Caution!
Procedure
1. Unscrew the front cover.
2. Loosen the two Phillips screws on the upper cover plate and let it swing down.
3. Feed the power and signal cables through the cable gland.
4. Wire up according to the wiring diagrams shown on the following pages.
5. Replace the cover plate and secure.
6. Screw the front cover securely again to the transmitter housing.
4.2 Wiring diagrams
Connection 4...20 mA
4...20 mA input
Power supply
(e.g. PLC or
E+H RIA 250) +12...30 V
1 2 3
+ - P
4...20 mA
a HART communication available (see page 17)

ba032y35
Fig. 12
Connection 4...20 mA
Pulse output to PLC with galvanically not isolated inputs
pulse input
Interface card
for PLCs
0V
PLC Power supply
+12...30 V 1 2 3
+ - P
Ri =
500Ω
V B scaleable
voltage pulses
0 B: Pulse width
ba032y36
Fig. 13
HART communication not available Pulse output to PLC with
galvanically not isolated inputs
Endress+Hauser 15
4 Electrical Connection Prowirl 77
Pulse output to electronic counter with sensor power supply or

PLC with galvanically isolated inputs
pulse input
Electronic counter sensor
or pulse interface card power supply
for PLCs Umax = +30 V
0V
Power supply
(e.g. E+H RN 221 R) 1 2 3
+ - P
+12...30 V Ri =
500Ω
V B scaleable
voltage pulses
Fig. 14 0 B: Pulse width
Pulse output to electronic counter
ba032y37
with sensor power supply or
PLC with galvanically isolated HART communication not available
inputs
PFM pulses, non-scaleable, two-wire connection to E+H flow computer DXF 351
ENDRESS+HAUSER
COMPART DXF351
2–
Compart DXF 351

F1 F2 F3
1+
mA 1 2 3
non-scaleable vortex frequency + - P
20 0.5...2850 Hz
4 pulse width 0.18 ms
Fig. 15 ba032y38
PFM pulses, non-scaleable,
two-wire connection to E+H HART communication not available
flow computer DXF 351
16 Endress+Hauser
Prowirl 77 4 Electrical Connection
4.3 Load
U S − U KI U S − 12
RB = =
I max ⋅10−3 0 . 022
RB = load resistance
US = power supply voltage (12...30 V DC)
UKI = Prowirl 77 terminal voltage (min. 12 V DC)
Imax = output current (22 mA)
Note!
For data transfer via HART protocol, the minimum load resistance is 250 Ω;
Note!
US = min. 17.5 V DC.
Load RB [Ω]
Permissible load
(with HART: min. 250 Ω)
ba032y17
Power supply voltage
Us [V] Fig. 16
Load on analogue current output
4.4 Connecting HART

The HART handheld unit DXR 275 is connected over the 4...20 mA signal cable. For
the connection of a sensor in Ex version, please refer to the seperate Ex documenta-
tion.
The minimum load for the DXR 275 is 250 Ω. The maximum load on the current output
depends on the power supply (see Fig. 16).
HART connection
min. 250 Ω
- Fig. 17
Power supply
+ 1 2 3 Electrical connection of the
+ - P HART DXR 275 handheld
terminal
FMR1130:LIC0001
Online
1 >Group Select
2 PV
HELP
8.7 m
FMR1130:LIC0001
Online
1 >Group Select
2 PV
HELP
8.7 m
FMR1130:LIC0001
Online
1 >Group Select
2 PV
HELP
8.7 m
FMR1130:LIC0001
Online
1 > Matrix group sel.
2 PV
3 Tot
4 AO1
5 VF
HELP
8.7 m3/h
Note!
Power supply 17.5...30 V. If the
I
O
I
O
I
O
I
O
power supply has an internal
resistance of min. 250 Ω, the
power supply can range
between 12 and 30 V. In this
ba032y15
case the HART handheld can

be connected directly to the
power supply.
Endress+Hauser 17
4 Electrical Connection Prowirl 77
4.5 Connection for Commuwin II operation

The Prowirl 77 can be connected to the RS 232C serial interface of a personal
computer via the Commubox FXA 191 for remote operation using the
E+H “Commuwin II” software and HART DDE server.
Connection over the 4...20 mA signal cable analogue to the HART handheld.
The maximum load on the current output depends on the power supply (see page 17).
min. 250 Ω
Power supply
1 2 3
+ - P
Fig. 18
Electrical connection of the
Commubox FXA 191
Note! Personal computer

Power supply 17.5...30 V. If the with E+H software RS 232C
power supply has an internal “Commuwin II and
resistance of min. 250 Ω, the HART DDE server
power supply can range
between 12 and 30 V. In this Commubox FXA 191
ba032y30
case the Commubox can be (DIP switch to HART)
connected directly to the power
supply.
18 Endress+Hauser
Prowirl 77 5 Operation
5 Operation
The Prowirl 77 measuring system has a number of functions which the user can
individually set according to process conditions.
Note!
• Under normal circumstances reprogramming the functions of Prowirl is not required
Note!
since the flowmeter is already configured in the factory.
• A summary of all factory-set values and selections is given on page 25 ff.
5.1 Display and operating elements

The Prowirl transmitter is operated locally by using four pushbuttons (keys) and the
local display. This enables individual functions to be selected and parameters or val-
ues to be entered.
Liquid crystal display:

4 characters with
decimal point
888888
m3/h Bargraph:
Flow display in %
according to current
output signal
(4...20 mA = 0...100 %)
F+ F- + -
LED
Label field for indicating
engineering units
(e.g. m3/h).
A label set is supplied with
the instrument.
Use F+ / F- to: Use + / - to:

1. Enter programming mode 1. Display actual values or settings in
• Press Key F+ (<3 sec.) → the particular function
Quick Setup menu is accessed
• Press Key F+ (>3 sec.) → 2. Change numerical values / settings
Extended menu is accessed (keep key depressed: values change
at increasing speed)
2. Return to HOME position from any
function:
Keep Key F+ pressed (>3 sec.)
HOME position = standard display during

measurement
3. Select various functions

ba032y12
Fig. 19
Display and operating elements
of the Prowirl 77
Endress+Hauser 19
5 Operation Prowirl 77
5.2 Select functions and change parameters

Changing numerical values or settings in a function is carried out as follows
(see Fig. 20 and 21).
Remove the housing cover

➀ Enter the programming mode (key F+)
➁ Select the function (key F+/F-)
➂ Enable programming if locked (key +/-, confirm with F+)
➃ Change numerical values/settings (key +/-)
➄ Leave the programming mode; return to the HOME position (key F+, >3s)
(Programming is then locked again if no key is pressed for 60 seconds)
Replace and secure the housing cover
Note!
See page 2 for a summary of contents in the Quick Setup menu or the
Note!
Extended menu.
Entering the programming menus
➀ Press key F+:
<3 s: Quick Setup menu

for the most important instrument functions.
A summary is given on page 2.
>3 s: Extended menu

this contains all functions of the Prowirl 77.
A summary is given on page 2.
Moving between the Quick Setup and

888888 Extended menus is only possible by jumping to
the HOME position ➄.
m3/h
Returning to the HOME position
F+ F- + -
➄ Press key F+ (>3 s)
This is automatic if no key is pressed within
3 min. (with locked programming only).
➀ ➄

appl 


Unit 

➁ fs


 Entering the submenus,
F+  see Fig. 21 on following page
disp 


psca 



stat 
ba032y20
Fig. 20
Selecting functions
20 Endress+Hauser
Prowirl 77 5 Operation
The following functions are explained using the function “APPL” = fluid to be measured as an
example:
➂ Enable programming
Enter code number (factory setting = 77)
Lock programming
• After returning to the HOME position programming is locked again if no key is pressed
for 60 seconds.
• Programming can also be locked by entering any number in the Function “code”
(not customer code).
➃ Changing functions
Press once: Press until the

The actual setting desired setting
+ appears + appears, e.g. “LI”
Enter the submenus ➂

or ➃.
appl gas li
➄
➃
F+
Press once: Store setting.
The actual setting Return to HOME position → ➄
+ appears in the function, or select other functions → ➁
e.g. “GAS”
gas
Press once:
The prompt for entering
+ the code appears.
code
Press once:
The value “0” appears
(factory setting with locked
F+ +
programming)
Store entry
0
Keep pressing (+/-) until the
+ code “77” appears.
If the key is continuously
76 pressed then the values

change on the display with
2 increasing speed.
1
77
ba032y21
Fig. 21
Enable programming,
change functions
Endress+Hauser 21
5 Operation Prowirl 77
5.3 Operate Prowirl 77 with the HART handheld terminal

Operating the Prowirl 77 measuring system using a handheld terminal is different from
local operation. Selecting all Prowirl 77 functions using the HART handheld terminal is
carried out on different menu levels using the E+H programming matrix (see page 23).
Note!
• The Prowirl 77 flowmeter can only be operated with a HART handheld terminal if the
handheld contains the appropriate software (DDL = Device Description Language
of the Prowirl 77). If this is not the case, then the memory module of the HART
handheld terminal may need to be replaced or suitable software installed.
Note!
Please contact your local E+H Service Office for further information.
• The digital signals of the HART protocol can only be superimposed on the analogue
4...20 mA current signal. Ensure, therefore, that the “4-20” setting is selected in the
“Fu20” function (see page 31).
• All Prowirl 77 functions are described in Section 6 (see page 25 ff.).
Procedure:
1. Turn on the handheld terminal:

a. The flowmeter is not yet connected → The HART main menu is displayed. This menu level
is shown with every HART programming procedure, i.e. independent of flowmeter type.
Information concerning offline-programming is found in the operating manual for the
“Communicator DXR 275”. Continue with “Offline”.
b. The flowmeter is already connected → The menu level “Online” is immediately shown.
The current measurement data such as flow, totaliser value, etc. are continually shown in the
“Online” menu level. You are also able to jump from it to the Prowirl 77 programming matrix
(see Fig. 23). All function groups and functions accessed by HART are systematically arranged
and shown in this matrix.
2. Select the function group using the “Matrix group selection”, e.g. analogue output, and then
the function required, e.g. upper range value (full scale value). All settings or values in the
particular function can be seen immediately.
3. Enter values or change the setting. Confirm with function key F4.
4. The field “SEND” is shown above the “F2” function key. By pressing this key all values/settings
entered with the handheld terminal are transferred to the Prowirl 77.
5. Press the “F3” HOME function key to return to the “Online” menu level. The actual values
measured by the Prowirl 77 with the new settings can now be read off.
HART Communicator
1 Offline
2->Online
3 Transfer
4 Frequency Device
5 Utility
Prowirl77: ABC0001
Online
1->Matrix group sel.
2 PV 33.00 L/s
3 Tot 456.4 L
4 AO1 6.30 mA
5 VF 300.1 Hz
I
O
Prowirl77: ABC0001
Matrix group sel.
1 System Units
2 -> Analog Output
3 Display
4 System Parameters
5 Sensor Data
HOME
Prowirl77: ABC0001
Analog Output
1-> PV URV 100 L/s
2 PV Damping 0.2 s
ba032y19
3 A0 Alarm type Hi
4 Loop test
5 D/A trim
HELP
Fig. 22 HOME
Operating the handheld terminal

using “analogue output” as an
example
22 Endress+Hauser
Prowirl 77
Endress+Hauser
Flow unit Tot. unit Flow user unit Tot. user unit
System Units
p. 26 p. 26 p. 27 p. 30
PV URV PV Damping AO Alarm type Loop test D/A trim

Analog Output
p. 31 p. 31 p. 31 p. 32
Display mode Reset Totalizer
5.4 HART operating matrix
Display
p. 34 p. 34
Customer Code Code entry Status: Software Version Hardware Version

System Parameters
p. 35 p. 35 p. 36 p. 36 p. 36
Fluid DN K-factor Body expan. coeff. Ave. process temp Ampl. Gain
Sensor Data
p. 37 p. 37 p. 37 p. 38 p. 38 p. 38
Distributor Tag Descriptor Message Date Dev id Write protect Final asmbly num Revision #`s
Device Data
Review
These functions are displayed only with the corresponding p. 35

configuration in other functions
Reference to the page with the function description
ba032e13
Fig. 23
Programming matrix HART
23
5 Operation
24
5 Operation
H0 H1 H2 H3 H4 H5
V0 MEASURED VALUE FLOWRATE VORTEX FREQUENCY TOTALIZED VOL.
V1 SYSTEM-UNITS FLOW UNIT VOLUME UNIT CUSTOM FLOW UNIT CUSTOM TOTAL UNIT
V2 CURRENT OUTPUT VALUE FOR 20 MA TIME CONSTANT FAILSAFE MODE SIMULATION CURR. ACTUAL CURRENT
V3
V4 DISPLAY CONFIG. DISPLAY RESET TOTALIZER
V5 SYSTEM ACCESS CODE DIAGNOSTIC CODE SOFTWARE VERSION HARDWARE VERSION

PARAMETER
V6 SENSOR DATA APPLICATION NOMINAL DIAMETER CALIBR. FACTOR EXPANSION COEFF. TEMPERATURE ENTRY SELECT GAIN RANGE
5.5 Commuwin II operating matrix
V7
V8
V9
VA SETUP TAG NUMBER SERIAL NUMBER
The programming with Commuwin II is enabled by entering the access code (see page 35).
Endress+Hauser
Prowirl 77
Prowirl 77 6 Functions
6 Functions
• Factory settings are shown in bold italics.
• The b symbol indicates local operation and
the a symbol indicates the HART handheld terminal.
Function group: ACTUAL MEASURED VALUES

HART: Menu level “On-line”
Flow rate Display of actual measured volumetric flow rate (volume/time).

The engineering units used can be defined in the function “Unit” (see page 26).
b Fu00
Display:
a PV
four-digit number with floating decimal point, e.g. 150.2 (dm3/s)
Vortex frequency Display of actual measured vortex frequency.

Page 54 shows a summary of frequency ranges which depend on nominal
b Fu0i diameter and application.
a VF
Display:
four-digit number with floating decimal point, e.g. 300.1 (Hz)
Totaliser Display of total flow quantity from when measurement began.

The effective amount is calculated from the sum of the value shown in function
b Fu02 “Fu02” and the sum of the overruns “Fu03” (see below). In the HART handheld
terminal the effective total is shown as “Tot.”.
a Tot
Note!
In cases of error and after loss of power supply the totaliser remains at the
value last shown.
Note!
Display:
four-digit number with floating decimal point, e.g. 123.4 (dm3)
Totaliser The totalised flow is shown as a max. 4-digit number with floating decimal point
overflow in the function “Fu02” (see above). Larger numbers (>9999) can be read off in
this function as overruns.
The effective amount is calculated from the sum of the overruns (x 10’000) and
b Fu03
the value shown in function “Fu02”.
A max. of 9999 overruns is shown. The display then begins to flash.
In this case it is recommended that larger engineering units are selected in
“Fu11” (see page 26) so that the actual totaliser value can be read off in
“Fu02” and “Fu03”.
Example:
Display of 23 overruns: 23 (= 230’000 dm3)
The value shown in function “Fu02” 129.7 (dm3)
Total amount = 230’129.7 (dm3)
Display:
max. four-digit number, e.g. 6453 (overruns)
Endress+Hauser 25
6 Functions Prowirl 77
Function group: SYSTEM UNITS

HART: System Units
Flow unit Unit for volumetric flow (volume/time).

These units also define the full scale value of the current output in the function
b UnIt “FS” (see page 31). This function must therefore be set before that of the full
scale value.
a Flow unit
Note!
If the unit is changed, attach an adhesive label showing the selected
Note!
engeneering unit to the field provided on the local display.
Selection:
0 = dm3/s, 1 = dm3/min, 2 = dm3/h, 3 = m3/s, 4 = m3/min, 5 = m3/h,
6 = ACFS, 7 = ACFM, 8 = ACFH, 9 = IGPS, 10 = IGPM, 11 = IGPH,12 = gps,
13 = gpm, 14 = gph, 15 = USER = user defined units (s. function “Fu12”,
page 27)
(1 dm3 = 1 liter)
Factory setting: as ordered; if not specified by the customer “0” is set.
Totaliser unit Units for the totaliser also define the pulse value (m3 → m3/pulse).
b Fuii
Note!
a Tot. unit
If the unit is changed, attach an adhesive label showing the selected
engineering unit to the field provided on the local display.
Note!
Selection:
0 = dm3, 1 = m3, 2 = ACF, 3 = Igallons, 4 = gallons, 5 = USER = user defined
units (s. function “Fu14”, page 30)
(1 dm3 = 1 liter)
Factory setting: corresponding to the flow unit.
26 Endress+Hauser

HART: System Units
User-defined As well as the engineering units offered (selection “0...14” in function “Unit”),
unit flow rate the flow rate can also be displayed or output in other, user-defined units
(selection “15”).
b Fu12 For this purpose, a conversion factor can be entered in this function giving the
exact ratio of how many of the desired units correspond to the internally used
a Flow user
reference “dm3/s”.
unit 1 dm3/s = Factor ⋅ [1 user-defined unit]
Example:
1 dm3/s is equivalent to
• 60 dm3/min → factor = 60
• 1/100 hectolitre/s → factor = 0.01
• 0.7 kg/s with a fluid density of 700 kg/m3 → factor = 0.7
Convert this factor into the format: “X,XXX” ⋅ 10“Y”

Shown on the display: e.g.1.000-1 corresponds to 1.000·10-1 = 0.1
or 5.678 2 corresponds to 5.678·102 = 567.8
Caution!
Prowirl 77 always measures volumetric flow rate at actual operating conditions.
The conversion method described here only applies to constant and exactly
known process conditions.
Any deviation from the assumed process conditions can lead to significant
Caution!
errors. Generally the use of the E+H Compart DXF 351 flowcomputer with
pressure and temperature sensors is recommended to continuously calculate
the exact corrected volume or mass.
Note!
• The factor can be calculated with the E+H sizing program “Applicator”
(version 7.01.00 and higher). Choose Prowirl 77 as instrument and enter the
operating conditions of your application. The flow rate should be entered in the
desired units. In the window “Conversions” with Flow as Unit to Convert, the
Note!
factor is shown above the table at the right side (format: “X.XXX E (±)YY”).
• Please observe the detailed instructions and examples on the following
pages for calculating the mass and corrected volume flow.
• Attach an adhesive label showing the engineering units on the field provided
on the local display (see page 19).
• The user-defined units must be entered before setting the full scale value
(see function “FS”, see page 31).
Input:
four-digit number with floating decimal point with a single figure exponent:
1.000-9 (corresponds to 1⋅10-9) ... 9.999 9 (corresponds to 9.999⋅109)
Endress+Hauser 27

HART: System Units
Instructions for user-defined mass units:
The following instructions explain in more detail pages 27 and 30 .
Density at operating for desired time base for desired mass

conditions in kg/m3 (not for totaliser) unit
.../s → 1 kg/... → 1
.../min.→ 60 t/... → 1000
.../h → 3600 lbs/... → 0.4536
.../d → 86400
ba032y01
1000
Factor Display
(Example)
86.4 8,640 1
8.737 8,737
0.1234 1,234-1
0.012 1,200-2
0.00787 7,870-3
Examples:
To display the mass flow of superheated steam at 200 °C and 12 bar in “kg/h”.
According to the steam table the density is 5.91 kg/m3:
5.91 1
Factor = ⋅ 3600 ⋅ = 21. 276 → “Fu12” = 2.128 1
1000 1
To display the totaliser in “kg” for the same superheated steam application (density 5.91 kg/m3):
5.91 1
Factor = ⋅ = 0.005910 → “Fu14” = 5.910-3
1000 1
28 Endress+Hauser

HART: System Units
Instructions for user-defined corrected volume units:

The following instructions explain in more detail pages 27 and 30.
Fluid density at for desired time for desired corrected

operating conditions base (not applicable volume unit
for totaliser)
ba032y02
Fluid density at .../s → 1 Ndm3/... →1
reference conditions .../min.→ 60 Nm3/... → 1000
(e.g. = 0 °C and .../h → 3600 SCF/... → 28.317
1.013 bar) .../d → 86400 Imp.gallon/... → 4.546
Factor Display
(Example)
86.4 8,640 1
8.737 8,737
0.1234 1,234-1
0.012 1,200-2
0.00787 7,870-3
Examples:
To display the corrected volume flow of compressed air at 3 bar and 60 °C in “Nm3/h”.
The density is 3.14 kg/m3 for those operating conditions. The density of air at reference conditions
(1.013 bar, 0 °C) is 1.2936 kg/m3:
3.14 1
Factor = ⋅ 3600 ⋅ = 8.738 → “Fu12” = 8.738
12936
. 1000
To display the corrected volume total in “Nm3” for the same application (compressed air at 3 bar, 60 °C):
3.14 1
Factor = ⋅ = 0.002427 → “Fu14” = 2.427-3
1. 2936 1000
For ideal gases the following simplified formula can be used to calculate corrected volumes only when
reference conditions are at 0 °C and 1.013 bar (abs):
for desired time process pressure

base (not applica- in bar (abs)
ble for totaliser)
273.15
ba032y03
1.013 ( + 273.15)
see above table for desired corrected process temperature °C

for conversion to volume
mantissa and Ndm3/... → 1
exponent Nm3/... → 1000
Endress+Hauser 29

HART: System Units
User-defined As well as the engineering units offered (selection “0...4” in function “Fu11”)
unit totaliser for the totaliser, other user-defined units (selection “5”) can also be used.
For this purpose, a conversion factor can be entered in this function giving the
b Fui4 exact ratio of how many of the desired units correspond to the internally used
reference unit “dm3”.
a Tot. user unit 1 dm3 = factor ⋅ [1 user-defined unit]
Example:
1 dm3 is equivalent to
• 1000 cm3 → factor = 1000
• 1/100 hectolitre → factor = 0.01
• 0.7 kg with a fluid density of 700 kg/m3 → factor = 0.7
Convert this factor into the format: “X.XXX” ⋅ 10“Y”

Shown on the display: e.g.1.000-1 corresponds to 1.000·10-1 = 0.1
or 5.678 2 corresponds to 5.678·102 = 567.8
Caution!
Prowirl 77 always measures volumetric flow rate at actual operating conditions.
The conversion method described here only applies to constant and exactly
known process conditions.
Any deviation from the assumed process conditions can lead to significant
Caution!
errors. Generally the use of the E+H Compart DXF 351 flowcomputer with
pressure and temperature sensors is recommended to continuously calculate
the exact corrected volume or mass.
Note!
• The factor can be calculated with the E+H sizing program “Applicator”
(version 7.01.00 and higher). Proceed as described on page 27. The factor
for the user-defined totaliser units is equal to the factor of the corresponding
Note! flow unit .../s.
Example: If the user-defined totaliser units is kg, the factor
corresponds to the factor for kg/s.
• Please observe the detailed instructions and examples on the proceeding
pages for calculating the mass and corrected volume flow.
• Attach an adhesive label showing the engineering units on the field provided
on the local display (see page 19).
• The user-defined units must be entered before setting the pulse value
(function “PSCA”, see page 33).
Input:
four-digit number with floating decimal point with a single figure exponent:
1.000-9 (corresponds to 1⋅10-9) ... 9.999 9 (corresponds to 9.999⋅109)
30 Endress+Hauser
Function group: CURRENT OUTPUT

HART: Analogue Output
Output signal Selecting the electrical output signal. The various types of signal are described
more fully on page 15 “Electrical Connections”.
b Fu20
Selection:
4-20 [mA] 4…20 mA current output signal
PULS scaleable Open Collector pulse output
(not HART-compatible)
PF PFM current pulses for direct, non-scaleable output of vortex
frequency (not HART-compatible)
Value for 20 mA Scaling the full scale value assigns the 20 mA current to a defined flow rate.
(Full scale value) This value also defines 100% for the bargraph and for selection “Display flow
rate in %” (see page 34).
b FS The engineering units for flow rate can be defined in function “Unit” (see page
26). Please first choose the desired measuring unit before entering the full scale
a PV URV
value in this function.
Note! Note!
Zero flow is always defined as the lower range value assigned to 4 mA.
Input:
four-digit number with floating decimal point, e.g. 126.7 (dm3/min)
Factory setting: as ordered; if not specified by the customer, factory setting is
according to the table on page 52.
Time constant The time constant determines the current output signal and the display
responds quickly (small time constant) to rapidly fluctuating flow rates or
b Fu22 delayed (long time constant).
a PV Damping
The time constant defines the lower limit of the response time of the current
output. If the vortex period is larger than the selected time constant, then the
response time is increased automatically.
Input:
three-digit number with fixed decimal point: 0.2...100.0 (seconds)
Factory setting: 5.0 (seconds)
Fail-safe mode In cases of fault it is advisable for safety reasons that the current output
assumes a previously defined status which can be set in this function.
b Fu23 This function is only available if the setting “4-20” is selected in the function
“Fu20"(see above).
a AO Alarm
type Selection:
HI The current signal is set to 22 mA on error
Lo The current signal is set to 3.6 mA on error
run Normal measured value given despite error
Endress+Hauser 31
Function group: CURRENT OUTPUT

HART: Analogue Output
Simulation This function enables an output current to simulate 0%, 50% or

(current output) 100% of the current range. It also enables the error status 3.6 mA and 22 mA to
be simulated.
b Fu24
Example:
a Loop test
Checking the wiring or connected instruments is only possible if the appropriate
setting is selected in the function “Fu20” (see page 31).
Note!
• The simulation mode affects only the current output, i.e. totaliser and flow
display are operating normally.
Note! • During simulation the function “StAt” shows the warning message “E205”
(see page 36).
Selection:
OFF (current output follows actual measured value) -
3.6 [mA] − 4 [mA] − 12 [mA] − 20 [mA] − 22 [mA]
Nominal current Display of output current which is calculated using the actual flow rate.
b Fu25 This function is only available if the setting “4...20” is selected in function “Fu20”
(see page 31).
a A01 Display:
(under menu 4.0...20.5 [mA]
level “Online”) (or 3.6 or 22.0 mA on error; see function “Fu23”, page 31)
32 Endress+Hauser
Function group: OPEN COLLECTOR OUTPUT
Pulse value The pulse value indicates the amount of flow corresponding to one pulse.
This function is available only if the setting “PULS” is selected in function “Fu20”
b PSCA (see page 31).
The engineering units for pulse value can be selected in function “Fu11”
(see page 26).
Select the pulse value so that the pulse frequency for maximum flow does not
exceed 100 Hz.
Selection:
four-digit number with floating decimal point, e.g. 1.000 m3/pulse
Factory setting: dependent on nominal diameter and type of fluid (gas, liquid),
see table on page 54
Pulse width The pulse width can be set in the range 0.05...2.00 s.
This function is only available if the setting “PULS” is selected in function “Fu20”
b Fu31 (see page 31).
Selection:
three-digit number with fixed decimal point: 0.05...2.00 [s]
Factory setting: 0.5 [s]
Note!
• Non-Ex, Ex i and Ex d version (switch position “passive”): 0V = no pulse
• Ex d version (switch position “active”): 0V = pulse value (inverted pulse signal) Note!
If the frequency resulting from the selected pulse value at actual flow is too
large (selected pulse width B ≥ T2), then the pulse width is automatically
reduced to half the periodicity (50/50 duty cycle).
B < T/2
T
ba032y04
B ≥ T/2
B = pulse width
Simulation With this function predefined frequency signals can be simulated, for example,
(pulse output) to check any instruments connected.
This function is only available if the setting “PULS” is selected in function “Fu20”
b Fu32 (see page 31).
Note!
The simulation affects only the simulated three-wire pulse output,
i.e. totaliser and flow display are operating normally. Note!
During simulation the function “Stat” shows the warning message “E206”.
Selection:
OFF – 1 [Hz] – 50 [Hz] – 100 [Hz]
Nominal Display of output frequency which is calculated using the actual flow rate.
frequency This function is only available if the setting “PULS ” is selected in function
“Fu20” (see page 31).
b Fu33
Display:
four-digit number with floating decimal point: 0.000...100.0 [Hz]
Endress+Hauser 33
Function group: DISPLAY

HART: Display
Display mode Selecting the variable to be displayed during normal operation (“HOME
position” = standard display).
b dISP If you change the factory setting, please attach an adhesive label showing the
engineering unit to the field provided on the local display.
a Display mode
Selection:
PErc = Display flow rate in %
rAtE = Display flow rate (volume/time, see page 25)
Ltot = Display totaliser (see page 25)
Htot = Display totaliser overflow (see page 25)
Note!
• For setting “PErc“, the value shown on the display refers to the full scale value
Note!
set in function “FS” (see page 31)
• Display damping is set with function “Fu22” (see page 31)
Reset This function sets the totaliser (incl. overruns) to “zero” (reset).
totaliser
b Fu41 Selection:
ESC = Totaliser will not be reset
a Reset
rESE = Totaliser is reset to zero
Totalizer
34 Endress+Hauser
Function group: SYSTEM PARAMETERS

HART: System Parameters
Customer code Selecting a personal code number by which programming can be enabled.
The following points should be noted:
b Fu50 • The code number can only be altered when programming has been enabled.
• When programming is locked this function is not available and access to the
a Customer
personal code number by third parties is not possible.
• Programming is always enabled with customer code “0”.
code
All functions are accessible when operating with the HART handheld terminal.
This is independent of the customer code used. If the customer code is altered
using the handheld terminal, then the new code applies to local operation
afterwards. Data transmission from the handheld terminal to the Prowirl 77 can
be locked using the function “Code-entry” shown below. This function cannot
be seen on the handheld terminal when data transmission is locked.
Input:
max. four-digit number: 0...9999
Factory setting: 77
Access code All data of the Prowirl 77 measuring system are protected against unauthorised
changes. Only by entering a code number is programming enabled and the
b Code settings of the instrument can then be changed.
If in any function the keys “+/-” are pressed, then the measuring system jumps
a Code entry
automatically into this function and the display shows the “CodE” prompt to
enter the code number (if programming is locked):
Enter code number 77 (factory set) or personal code number (see above,
function “Fu50”)
Lock programming: After jumping to the HOME position, programming is locked

again after 60 seconds if no key is pressed during this time.
Programming can also be locked by entering any number (not the code
number) in this function.
Note!
If you can no longer find your personal code number, then the Endress+Hauser
Service Organisation will be pleased to help you. Note!
Data transmission from the HART handheld terminal to the Prowirl 77 is locked
by entering “-1” in the function “Code entry” in the handheld terminal.
Data transmission can then only be enabled by entering the access code
already stored in the Prowirl 77. The function “Customer-Code” cannot,
therefore, be seen on the handheld terminal when data transmission is locked.
Input:
max. four-figure number: 0...9999
Factory setting: 0
Endress+Hauser 35
Function group: SYSTEM PARAMETERS

HART: System Parameters
Meter The appropriate error message is shown in this function if the Prowirl 77
status measuring system recognises an error. This function is only available if an error
has occurred. Errors which occur during operation are shown by a flashing
b stat display.
A list of all system errors and alarm messages is given on page 39.
a Status
Note!
• When more than one error is present, the one with the highest priority is
displayed.
• When operating in the programming mode, no system or warning messages
Note! will be shown (except when in functions “Fu00”, “Fu01”, “Fu02”, “Fu03”,
“Fu25” and “Fu33”, i.e. all functions displaying measured values).
• Once the error has been corrected, the normal measured value will again
be shown on the display.
Display and remedial action

See Section “Trouble-shooting” on page 39
Software- Display of current software version.

version The numbers have the following meaning:
b Fu53 1 . 1 . 02
a Software
Number changes if minor alterations have been made to the new
software. This also applies to special versions of the software.
Version
Number changes if the new software contains additional functions.
Number changes if basic alterations have been made to

the software.
Hardware- Display of current hardware version.

version The numbers have the following meaning:
b fu55 1 . 1 . 02
a Hardware
Number changes if minor alterations have been made to the new
hardware. This also applies to special versions of the hardware.
Version
Number changes if the new hardware contains additional
functions.
Number changes if basic alterations have beebmade to the

hardware.
36 Endress+Hauser
Function group: MEASURING SYSTEM DATA

HART: Sensor Data
Fluid Selects whether a fluid or a gas (or steam) is to be measured.

The nominal diameter and the setting selected here define the filter setting of
b appl the preamplifier.
a Fluid
Note!
Changing settings in this function also requires a change in the full scale value
(function “FS”, see page 31). Note!
Selection:
LI = flow measurement for liquids
GAS = flow measurement for gas/steam
Factory setting: according to order; if not specified by the customer, “LI” is set.
Nominal Selecting the nominal diameter of the flowmeter.

diameter
b dn Caution!
Any alteration to the nominal diameter affects the entire measuring system and
a DN
is only required when replacing the flowmeter electronics. It is then necessary to
enter a new K-factor in function “CALF” (see below). Caution!
Selection:
15 – 25 – 40 – 50 – 80 – 100 – 150 – 200 – 250 – 300
Factory setting: dependent on the flowmeter
K-factor The K-factor describes how many vortices per unit volume (1 dm3) occur in the
sensor sensor. This value is determined in the factory by calibration and then printed
on the meter body.
b calf
a K-factor
Caution!
The K-factor should not be altered under normal circumstances.
Caution!
In order to provide an exact value of K-factors below 1.000 they are shown on
the display in logarithmic form: “X.XXX -Y”
Example:
0.9871 is shown as “9.871 -1 ”
0.03620 is shown as “3.620 -2 ”
Input:
four-digit number with floating decimal point
Min. adjustable value: 1.000 -2 (pulse/dm3) corresponds to 0.010 (pulse/dm3)
Max. adjustable value: 999.9 (pulse/dm3)
Factory setting: dependent on the flowmeter
Endress+Hauser 37
Function group: MEASURING SYSTEM DATA

HART: Sensor Data
Sensor The temperature coefficient describes the effects of process temperature on the
temperature calibration of the instrument. This coefficient is a function of the meter body and
coefficient is correctly adjusted in the factory. It must only be altered if a meter body made
of another material is mounted at a later date.
b fu63
A setting in this function affects the internal totaliser and the 4...20 mA current
output or the scaleable pulse output. It has no effect on the PFM output signal
a Body
(function “Fu20”, see page 31). Any setting in this function affects measurement
only if the value of the process temperature “Fu64” is set to a different value
expan. coeff. than the factory setting 293 K.
Input:
four-digit fixed decimal point: 1.000...9.999 (⋅10-5 / Kelvin)
Factory setting: 4.88 (⋅10-5 / Kelvin) for stainless steel A351-CF3M (1.4404)
Process The flowmeter (measuring pipe and bluff body) expands according to the
temperature process temperature and affects the calibration of the instrument. This effect is
proportional to the difference from the calibration temperature 293 K (20°C).
b fu64 By entering the average process temperature, the internal totaliser and the
4...20 mA current output or scaleable pulse output are thus corrected.
a Ave. process
The PFM output signal, however, cannot be corrected internally. The output
signal is selected in function “Fu20” (see page 31).
temp The various output signals are described in section “Electrical Connections”
(see page 15).
Only an external correction can be made with changing operating temperature
or if the PFM output signal is set in the function “Fu20”, e.g. in the Compart
DXF 351 flowcomputer. In this case the factory set value 293 K (20°C) will be
used and the temperature coefficient of the sensor (4.88 · 10-5/Kelvin for
A351-CF3M (1.4404) meter body) will be set in the flowcomputer (see function
“Fu63”).
Input:
Number with fixed decimal point 0...999 K (Kelvin); this corresponds to
-273...726 °C
Factory setting: 293 K ; this corresponds to 20 °C
Caution:
The approved operating temperature of the measuring system is not affected by
this setting. Note therefore the application limits given in Section 9 “Technical
Caution! Data” (see page 49).
Amplification All Prowirl 77 flowmeters are set for optimum operation at process conditions
stated by the customer when ordering.
b fu65 Under certain process conditions the effects of interference signals (e.g. by
strong vibration) can be suppressed by adjusting the amplifier. Adjusting the
a Ampl. Gain
amplifier can also extend the measuring range:
• For slow flowing liquid with low density and weak interference effects
→ choose a higher amplification level
• For fast flowing fluid with high density and strong interference effects
(plant vibration) or pressure pulses → choose a lower amplification level
An incorrectly set amplifier can have the following consequences:

• The measuring range is limited so that small flow rates are no longer detected
or indicated → increase amplification.
• Unwanted interference effects are detected so that flow is still indicated
even under no-flow conditions → reduce amplification.
Selection:
1 = very low
2 = low
nor = normal
3 = high
38 Endress+Hauser
Prowirl 77 7 Trouble-shooting
7 Trouble-shooting
The Prowirl 77 measuring system operates without the need for maintenance.
However, if a fault should occur or incorrect measurements are suspected, then the
following instructions will be of help in identifying the cause of and remedying any
possible errors.
Warning!
• All local regulations and all safety instructions in this operating manual are to be
strictly observed when making electrical connections. Warning!
• All data and regulations on Ex instruments in the separate Ex documentation are to
be strictly observed.
Errors and faults identified by the continuous self-monitoring system can be called up
using the HART interface or display.
The Prowirl 77 measuring system distinguishes between two kinds of errors:
System error
This error directly affects flow measurement → remedy the error immediately.
• The operating status LED does not light up.
• Response of the current output → see Function “Fu23”, (see page 31).
• The scaleable pulse output is not alive and no pulses are present.
• The totaliser remains at the last registered value.
• An error code is displayed in the HOME position and in the function “Stat” of the
local display.
• An error code is displayed in the function “Status: err/warn” of the HART operating
matrix.
System errors
Code Cause Remedy
E101 Defective sensor Check and, if necessary, replace the sensor
through E+H Service
E102 EEPROM error (checksum error) Contact E+H Service
E 103 Communication error with sensor Power up the measuring system or contact
E+H Service
E106 Download active The sensor will operate normally again once
i.e. configuration data are being digitally download is finished
transmitted to the Prowirl 77 system
E116 An error has occurred during the Reload the configuration data
download of configuration data
Warnings
These errors do not affect flow measurement directly → The measurement system
continues to measure, however the electrical output signal may be incorrect.
• The operating status LED remains lit.
• The actual measured value flashes in the HOME position of the local display.
• An error code is displayed in the function “Stat” of the local display or in the function
“Status: err/warn” of the Hart operating matrix.
Warnings
Code Cause Remedy
E203 The measuring range of the current output Check the application (flow rate too high?)
is exceeded or readjust the full scale value (“FS” see
page 31)
E204 The measuring range of the pulse output is Check the application (flow rate too high?)
exceeded or readjust the pulse value (“PSCA”
see page 33)
E205 Current output in simulation mode See function “Fu24” page 32
E206 Pulse output in simulation mode See function “Fu32” page 33
E211 Correct value of totaliser is not guaranteed Interrupt power supply briefly. In case of
(check sum error) repeated warning → reset totaliser
(see “Fu41” on page 34)
Endress+Hauser 39
7 Trouble-shooting Prowirl 77
Note!
When more than one error is present, the one with the highest priority is displayed first.
When operating in the programming mode, no system or warning messages will be
shown on the local display except when in the functions “Fu00”, “Fu01”, “Fu02”,
Note!
“Fu03”, “Fu25” and “Fu33” (i.e. all functions displaying measured values).
Once the error has been corrected, the normal measured value will again be shown
on the local display.
The Prowirl 77 measuring system is fitted with an LED to indicate its operating status.
This can be seen through the glass cover of those instruments which have a local
display.
The LED can only be seen on those instruments without a local display once the
aluminium cover to the electronics and wiring compartments has been removed.
LED does not light up

• Has the wiring been done according to the wiring diagrams on pages 15 ff?
• Is the polarity of the power supply correct?
• Is there a voltage between 12 V and 30 V (Ex d/XP: between 15 V and 36 V) at
Terminals 1 and 2 of the Prowirl 77? (Check the load on the cabling and any
connected devices)
• The self-monitoring system has detected a system error (see page 39).
Local display flashes

• If the normal measured value flashes, then a warning is indicated (see page 39).
• If the figures “9999” flashes on the local display, then the current measured value
can no longer be shown in the units selected. In such cases a larger scale of units
must be selected in the function “Unit” (or “Fu11” for the totaliser).
No flow signal
• For liquids: Is the pipeline completely filled? The pipeline must always be
completely filled to ensure accurate and reliable flow measurement.
• Has all packing material and protective disks been removed from the meter body?
• Is the electrical output signal (“Fu20”) set correctly?
Flow signal under no-flow conditions

Is the flowmeter subject to vibrations greater than 1g?
In such cases flow may be indicated under no-flow conditions due to the frequency
and direction of oscillations (see “Technical Data”, page 49).
Remedial procedure on flowmeter:

– Turn the sensor through 90°. The measuring system is most responsive to
vibration in the direction of sensor displacement. The vibration has less effect on the
measuring system in other axes.
– The amplification can be reduced using the function “Fu65” (see page 38).
Remedial procedure with mechanical layout of the installation:

– If the source of the vibration (e.g. pump or valve) can be identified, then decoupling
or supporting the source can reduce vibration.
– Supporting the pipeline near the flowmeter.
40 Endress+Hauser
Prowirl 77 7 Trouble-shooting
Poor or strongly varying flow signal

• Is the fluid to be measured single-phase and homogeneous?
The fluid must be single-phase and homogeneous, and the pipeline always com-
pletely filled to ensure accurate and reliable flow measurement. In many cases the
measuring result may be improved under poor conditions by taking the following
measures:
– For liquids with low gas content in horizontal pipelines, the flowmeter should be
mounted with the head pointing downward or to one side. This improves the
measuring signal as the sensor is positioned away from any gas bubbles.
– For liquids with low solids content, the electronic housing should not be mounted
pointing downward.
– For steam or gas with low liquid content, the electronic housing should not be
mounted pointing downward.
• Do the inlet and outlet sections correspond to the mounting instructions on page 10?
• Are gaskets of the correct internal diameter (not smaller than the pipeline) and
correctly centred?
• Is the static pressure sufficiently large to prevent cavitation at the flowmeter?
• Is the flow within the measuring range of the flowmeter (see “Technical Data”
page 49)?
The start of the measuring range depends on the density and viscosity of the fluid
which in turn are functions of temperature. With gases and steam, density is also a
function of pressure.
• Are pressure pulsations superimposed on the operating pressure (e.g. due to piston
pumps)? These pulsations may affect vortex shedding if they have a similar fre-
quency to that of the vortex shedding itself.
• Have the correct units been selected for flow (“Unit”) or totaliser (“Fu11”)?
• Have the current output (“FS”) or pulse value (“PSCA”) been set correctly?
• Have the fluid (“APPL”) and nominal diameter (“dn”) been set correctly? “APPL”
must be set to “LI” for liquids, and set to “GAS” for gases and steam. The nominal
diameter of the flowmeter must agree with the setting “dn”. The settings in these two
functions determine the filter settings and can thus affect the measuring range.
• Does the K-factor of the instrument agree with the setting in the function “CALF”?
Maintenance / Calibration
If correctly installed, the meter will operate without maintenance. If installed as a
production quality-relevant (ISO 9000) measurement point, the Prowirl 77 can be
recalibrated by Endress+Hauser on accredited calibration rigs, traceable according
to EN 45001, and supplied with an internationally recognized certificate according to
EA (European cooperation for Accreditation of Laboratories).
Endress+Hauser 41
7 Trouble-shooting Prowirl 77
42 Endress+Hauser
Prowirl 77 8 Dimensions and Weights
8 Dimensions and Weights

Note!
The explosion proof instrument has a different housing with separate wiring
Note!
compartment cover. Please refer to the separate Ex documentation.
8.1 Dimensions Prowirl 77 W
Dimensions:
*149 mm with glass cover
*142 mm blind version
Wafer version for flanges

according to:
• DIN 2501, PN 10...40

• ANSI B16.5, Cl. 150/300, Sch40
• JIS B2238, 10K/20K, Sch40
Mounting kits for self centering

mounting between flanges can be
ordered with the instrument
(see page 13).
ba032y23
Fig. 24
Dimensions of Prowirl 77 W
For the high/low temperature option, H increases by 40 mm and the weight by

approx. 0.5 kg.
DN d D H Weight
DIN / JIS ANSI [mm] [mm] [mm] [kg]

15 ½" 16.50 45.0 247 3.0
25 1" 27.60 64.0 257 3.2
40 1½" 42.00 82.0 265 3.8
50 2" 53.50 92.0 272 4.1
80 3" 80.25 127.0 286 5.5
100 4" 104.75 157.2 299 6.5
150 6" 156.75 215.9 325 9.0
Endress+Hauser 43
8 Dimensions and Weights Prowirl 77
8.2 Dimensions Prowirl 77 F
Dimensions:
Flanges:
• DIN 2501, raised face

acc. to DIN 2526 form C
• ANSI B16.5
• JIS B2238
(ISO / DVGW for DN 15...150)
ba032y24
Fig. 25
Dimensions of Prowirl 77 F
For the high/low temperature option, H increases by 40 mm and the weight by

approx. 0.5 kg.
DN Standard Pressure d D H L X Weight
rating [mm] [mm] [mm] [mm] [mm] [kg]
DIN PN 40 17.3 95.0
Cl. 150 15.7 88.9
ANSI SCHED 40
Cl. 300 15.7 95.0
15 / ½" Cl. 150 13.9 88.9 248 200 17 5.0
ANSI SCHED 80
Cl. 300 13.9 95.0
JIS SCHED 40 Cl. 20K 16.1 95.0
JIS SCHED 80 Cl. 20K 13.9 95.0
DIN PN 40 28.5 115.0
Cl. 150 26.7 107.9
ANSI SCHED 40
Cl. 300 26.7 123.8
25 / 1" Cl. 150 24.3 107.9 255 200 19 7.0
ANSI SCHED 80
Cl. 300 24.3 123.8
JIS SCHED 40 Cl. 20K 27.2 125.0
JIS SCHED 80 Cl. 20K 24.3 125.0
DIN PN 40 43.1 150
Cl. 150 40.9 127
ANSI SCHED 40
Cl. 300 40.9 155.6
40 / 1½" Cl. 150 38.1 127 263 200 21 10
ANSI SCHED 80
Cl. 300 38.1 155.6
JIS SCHED 40 Cl. 20K 41.2 140
JIS SCHED 80 Cl. 20K 38.1 140
Continued next page
44 Endress+Hauser

DIN PN 40 54.5 165
Cl. 150 52.6 152.4
ANSI SCHED 40
Cl. 300 52.6 165
Cl. 150 49.2 152.4
50 / 2" ANSI SCHED 80 270 200 24 12
Cl. 300 49.2 165
Cl. 10K 52.7 155
JIS SCHED 40
Cl. 20K 52.7 155
Cl. 10K 49.2 155
JIS SCHED 80
Cl. 20K 49.2 155
DIN PN 40 82.5 200
Cl. 150 78 190.5
ANSI SCHED 40
Cl. 300 78 210
Cl. 150 73.7 190.5
80 / 3" ANSI SCHED 80 283 200 30 20
Cl. 300 73.7 210
Cl. 10K 78.1 185
JIS SCHED 40
Cl. 20K 78.1 200
Cl. 10K 73.7 185
JIS SCHED 80
Cl. 20K 73.7 200
PN 16 107.1 220
DIN
PN 40 107.1 235
Cl. 150 102.4 228.6
ANSI SCHED 40
Cl. 300 102.4 254
100 / 4" Cl. 150 97 228.6 295 250 33 27
ANSI SCHED 80
Cl. 300 97 254
Cl. 10K 102.3 210
JIS SCHED 40
Cl. 20K 102.3 225
Cl. 10K 97 210
JIS SCHED 80
Cl. 20K 97 225
PN 16 159.3 285
DIN
PN 40 159.3 300
Cl. 150 154.2 279.4
ANSI SCHED 40
Cl. 300 154.2 317.5
150 / 6" Cl. 150 146.3 279.4 319 300 38 51
ANSI SCHED 80
Cl. 300 146.3 317.5
Cl. 10K 151 280
JIS SCHED 40
Cl. 20K 151 305
Cl. 10K 146.3 280
JIS SCHED 80
Cl. 20K 146.3 305
PN 10 63
207.3 340
PN 16 62
DIN
PN 25 360 68
206.5
200 / 8" PN 40 375 348 300 43 72
Cl. 150 342.9 64
ANSI SCHED 40
Cl. 300 381 76
202.7
Cl. 10K 330 58
JIS SCHED 40
Cl. 20K 350 64
PN 10 395 88
260.4
PN 16 405 92
DIN
PN 25 425 100
258.8
250 / 10" PN 40 450 375 380 49 111
Cl. 150 406.4 92
ANSI SCHED 40
Cl. 300 444.5 109
254.5
Cl. 10K 400 90
JIS SCHED 40
Cl. 20K 430 104
PN 10 445 121
309.7
PN 16 460 129
DIN
PN 25 485 140
307.9
300 / 12" PN 40 515 398 450 53 158
Cl. 150 482.6 143
ANSI SCHED 40
Cl. 300 520.7 162
304.8
Cl. 10K 445 119
JIS SCHED 40
Cl. 20K 480 139
Endress+Hauser 45
8.3 Dimensions of Prowirl 77 H
Dimensions:
Flanges:
• DIN 2501, raised face

acc. to DIN 2526 form E
• ANSI B16.5
• JIS B2238
ba032y49
Fig. 26
Dimensions of Prowirl 77 H

DIN PN 160 17.3 105 7
15 / ½" ANSI SCHED 80 Cl. 600 13.9 95,3 288 200 22.4 6
JIS SCHED 80 Cl. 40K 13.9 115 8
PN 100 28.5 140 11
DIN
PN 160 27.9 140 11
25 / 1" 295 200 26.4
ANSI SCHED 80 Cl. 600 24.3 124 9
JIS SCHED 80 Cl. 40K 24.3 130 10
PN 100 42.5 170 15
DIN
PN 160 41.1 170 15
40 / 1½" 303 200 30.9
ANSI SCHED 80 Cl. 600 38.1 155.4 13
JIS SCHED 80 Cl. 40K 38.1 160 14
PN 64 54.5 180 17
DIN PN 100 53.9 195 19
50 / 2" PN 160 52.3 195 310 200 32.4 19
ANSI SCHED 80 Cl. 600 49.2 165.1 14
JIS SCHED 80 Cl. 40K 49.2 165 15
PN 64 81.7 215 24
DIN PN 100 80.9 230 27
80 / 3" PN 160 76.3 230 323 200 38.2 27
ANSI SCHED 80 Cl. 600 73.7 209.6 22
JIS SCHED 80 Cl. 40K 73.7 210 24
PN 64 106.3 250 39
DIN PN 100 104.3 265 42
100 / 4" PN 160 98.3 265 335 250 48.9 42
ANSI SCHED 80 Cl. 600 97 273.1 43
JIS SCHED 80 Cl. 40K 97 240 36
PN 64 157.1 345 86
DIN PN 100 154.1 355 88
150 / 6" PN 160 146.3 355 359 300 63.4 88
ANSI SCHED 80 Cl. 600 146.3 355.6 87
JIS SCHED 80 Cl.40K 146.6 325 77
46 Endress+Hauser
8.4 Dimensions Flow Conditioner (DIN)
Material
316L (1.4435)
ba032y25
Fig. 27
Flow conditioner
Explanation of entries in column D1 / D2:
D1: The flow conditioner is clamped between bolts at its outer diameter.
D2: The flow conditioner is clamped between bolts at the indentures.
DIN
DN Pressure rating Centering D1 / D2 s Weight
diameter
[mm] [kg]
PN 10...40 54.3 D2 0.04

15 2.0
PN 64 64.3 D1 0.05
PN 10...40 74.3 D1 0.12

25 3.5
PN 64 85.3 D1 0.15
PN 10...40 95.3 D1 0.3

40 5.3
PN 64 106.3 D1 0.4
PN 10...40 110.0 D2 0.5

50 6.8
PN 64 116.3 D1 0.6
PN 10...40 145.3 D2 1.4

80 10.1
PN 64 151.3 D1 1.4
PN 10/16 165.3 D2 2.4

100 PN 25/40 171.3 D1 13.3 2.4
PN 64 252.0 D1 2.4
PN 10/16 221.0 D2 6.3

150 PN 25/40 227.0 D2 20.0 7.8
PN 64 252.0 D1 7.8
PN 10 274.0 D1 11.5
PN 16 274.0 D2 12.3
200 PN 25 280.0 D1 26.3 12.3
PN 40 294.0 D2 15.9
PN 64 309.0 D1 15.9
PN 10/16 330.0 D2 25.7

PN 25 340.0 D1 25.7
250 33.0
PN 40 355.0 D2 27.5
PN 64 363.0 D1 27.5
PN 10/16 380.0 D2 36.4

300 PN 25 404.0 D1 39.6 36.4
PN 40/64 420.0 D1 44.7
Endress+Hauser 47
8.5 Dimensions Flow Conditioner (ANSI)
Material
316L (1.4435)
ba032y25
Fig. 28
Flow conditioner
Explanation of entries in column D1 / D2:
D1: The flow conditioner is clamped between bolts at its outer diameter.
D2: The flow conditioner is clamped between bolts at the indentures.
ANSI
DN Pressure rating Centering D1 / D2 s Weight
diameter
[mm] [kg]
Cl. 150 51.1 D1 0.03

½" 2.0
Cl. 300 56.5 D1 0.04
Cl. 150 69.2 D2 0.12

1" 3.5
Cl. 300 74.3 D1 0.12
Cl. 150 88.2 D2 0.3

1½" 5.3
Cl. 300 97.7 D2 0.3
Cl. 150 106.6 D2 0.5

2" 6.8
Cl. 300 113.0 D1 0.5
Cl. 150 138.4 D1 1.2

3" 10.1
Cl. 300 151.3 D1 1.4
Cl. 150 176.5 D2 2.7

4" 13.3
Cl. 300 182.6 D1 2.7
Cl. 150 223.9 D1 6.3

6" 20.0
Cl. 300 252.0 D1 7.8
Cl. 150 274.0 D2 12.3

8" 26.3
Cl. 300 309.0 D1 15.8
Cl. 150 340.0 D1 25.7

10" 33.0
Cl. 300 363.0 D1 27.5
Cl. 150 404.0 D1 36.4

12" 39.6
Cl. 300 420.0 D1 44.6
48 Endress+Hauser
Prowirl 77 9 Technical Data
9 Technical Data
Applications
Designation Flow measuring system “Prowirl 77”
Function Measurement of volumetric flow rate of saturated steam, superheated

steam. gases and liquids. With constant process temperature and
pressure, the Prowirl 77 can also output flow rates in units of mass,
energy and corrected volumes.
Operation and system design

Measurement principle The Prowirl 77 vortex flowmeter operates on the physical principle of
Karman vortex shedding.
Measurement system The “Prowirl 77” instrument family consists of:
• Transmitter: Prowirl 77 “PFM”

Prowirl 77 “4...20 mA/HART”
Prowirl 77 “PROFIBUS-PA”
• Meter body: Prowirl 77 W

wafer version, DN 15...150
Prowirl 77 F
flanged version, DN 15...300,
bigger nominal diameters on request
Prowirl 77 H
high pressure version, DN 15...150
Input variables
Measured variables The average flow velocity and volumetric flow rate are proportional to the
frequency of vortex shedding behind the bluff body.
Measuring ranges The measuring range is dependent on the fluid and the pipe diameter
(see page 54).
• Full scale value: – Liquids: vmax = 9 m/s

– Gas / steam: vmax = 75 m/s
(DN 15 vmax = 46 m/s)
• Lower range value: – depends on the fluid density and the

Reynolds number, Re min = 4000,
Re linear = 20000 (see page 54)
kg
DN 15 / 25: vmin = 6 m/s with ρ in 3
ρ m
kg
DN 40...300: vmin = 7 m/s with ρ in 3
ρ m
Output variables
Output signal • 4...20 mA (optional with HART); full scale value and time constant are
adjustable
• PFM; two-wire current pulse output

unscaled vortex frequency 0.5...2850 Hz, pulse width 0.18 ms
• Scaleable pulse output (pulse width 0.05...2850 Hz, fmax = 100 Hz)
Open collector (passive) or voltage pulses (active) choosable:
passive: Umax = 30 V, Imax = 10 mA, Ri = 500 Ω
(Ex d: Umax = 36 V, Imax = 10 mA, Ri = 200 Ω)
active: Uout = 10...28 V, Imax = 10 mA
(Ex d: Umax = 11...35 V, Pull-up resistance 38 kΩ)
Endress+Hauser 49
9 Technical Data Prowirl 77
Output variables (continued)

Signal on alarm The following applies for the duration of a fault:
• LED does not light up
• Current output: programmable (3.6 mA, 22 mA or supplies values
despite error) see page 31
• Open collector /
pulse output: not live and no longer supplies pulses.
• Totaliser remains at the last value calculated
Load See graph on page 17
Galvanic isolation The electrical connections are galvanically isolated from the sensor.
Measuring accuracy
Reference conditions Error limits based on ISO/DIN 11631:
• 20...30 °C, 2...4 bar
• Calibration rig traceable to national standards
Measured error Liquids < 0.75% o.r. for Re >20000

< 0.75% o.f.s. for Re 4000...20000
Gas / steam < 1% o.r. for Re >20000

< 1% o.f.s. for Re 4000...20000
Current output temperature coefficient < 0.03% o.f.s./Kelvin
Repeatability ≤ ±0.25% o.r.
Operating conditions
Installation instruction Any position (vertical, horizontal)
For limitations and other recommendations see page 11
Inlet / outlet sections Inlet section: minimum 10 x DN

Outlet section: minimum 5 x DN
(For detailed information on the relationship between pipe installation and

pipe internals see page 11)
Ambient temperature –40...+60 °C
When mounted outside, it is recommended that it is protected

from direct sunlight by a sun shade, especially in warm climates
with high process temperatures.
Ingress protection IP 67 (NEMA 4X)
Shock and At least 1 g in every axis over the whole frequency range up to 500 Hz
vibration resistance
Electromagnetic To EN 50081 Part 1 and 2 / EN 50082 Part 1 and 2 and NAMUR industrial
compatibility (EMC) standard
Process conditions
Process temperature • Fluid: Standard sensor –40...+260 °C
High/low temperature sensor –200...+400 °C
Wafer type instruments of sizes DN 100 (4") and
DN 150 (6") may not be mounted in orientation
according to position B (see page 11) for fluid
temperatures above 200 °C.
• Seal: Graphite –200...+400 °C

Viton – 15...+175 °C
Kalrez – 20...+220 °C
Gylon (PTFE) –200...+260 °C
50 Endress+Hauser
Process conditions (continued)

Process pressure DIN: PN 10...40
ANSI: Class 150 / 300
JIS: 10K / 20K
Pressure-temperature curve of Prowirl 77 W and 77 F:
Pressure [bar]
50
40
ba032y32
30
20
10
0 °C
-200 -100 0 100 200 300 400
Pressure-temperature curve of Prowirl 77 H:
Pressure [bar]
180
PN 160
160
140
120
ba032y39
PN 100
100
80 PN 64 Cl.600
60
40
20
0 °C
-200 -100 0 100 200 300 400
Pressure loss Dependent on nominal diameter and fluid:

∆p [mbar] = coefficient C · density ρ [kg/m3]
100
50
10
Coefficient C
5
DN 250
0
0
0
15
25
40
50
80
30
10
15
20
DN
DN
DN
DN
DN
DN
DN
DN
DN
ba032y31
1
0,5
0,1
0,05
0,01
0,5 1 2 3 4 5 10 20 30 40 50 100 200 500 1000 2000 5000 10000 20000
V in m3/h
Endress+Hauser 51
Mechanical construction
Construction / dimensions See pages 43 ff.
Weight See pages 43 ff.
Materials:
Transmitter housing Powder-coated die-cast aluminium
Sensor
– Wafer / flange Stainless steel, A351-CF3M (1.4404), complying to NACE MR0175
– Sensor Stainless steel

wetted parts:
– Standard and high/low temperature sensor: 316L (1.4435),
complying to NACE MR0175
– High pressure sensor: A637 (2.4668) (Inconel 718),
complying to NACE MR0175
non-wetted parts:
– CF3 (1.4306)
– Pipe stand Stainless steel, 304L (1.4308)
Gaskets Graphite
Viton
Kalrez
Gylon (PTFE)
Cable entries Power supply and signal cable (outputs):
Cable entry PG 13.5 (5...11.5 mm) or
Thread for cable entries: M20 x 1.5 (8...11.5 mm)
½" NPT
G½"
Process connections Wafer: Mounting set (see page 13) for flanges:
– DIN 2501, PN 10...40
– ANSI B16.5, Class 150/300, Sch40
– JIS B2238, 10K/20K, Sch40
Flange: – DIN 2501, PN 10...40,

raised face acc. to DIN 2526 form C
– ANSI B16.5, Class 150/300, Sch40/80
(Sch80 DN 15...150)
– JIS B2238, 10K/20K, Sch40/80
(Sch80 DN 15...150)
High pressure: – DIN 2501, PN 64...160,

raised face acc. to DIN 2526 form E
– ANSI B16.5, Class 600, Sch80
– JIS B2238, 40K, Sch80
User interface
Operation procedure • Local operation using 4 keys for programming all functions in the
Display E+H operating matrix (see page 19)
Communication
• LCD: four-figure with 3 decimal points
two-figure with exponent
Bar graph as flow indicator in %
• LED: for status indication
• HART operation with the handheld terminal (see page 22) or

Commuwin II
Power supply
Power supply 12...30 V DC (with HART: 17.5...30 V DC)
Ex d: 15...36 V DC (with HART: 20.5...36 V DC)
Power consumption <1 W DC (incl. sensor)
Power failure • LED → off
• The totalizer remains at the value last shown.
• All programmed data remain in the EEPROM.
52 Endress+Hauser
Certificates and approvals

Ex-approval Ex i:
ATEX/CENELEC f II2G, EEx ib IIC T1...T6
ATEX f II3G, EEx nA IIC T1...T6 X
FM Cl I/II/III Div 1, Groups A...G
CSA Class I Div 1, Groups A...D
Class II Div 1, Groups E...G
Class III Div 1
Ex d:
ATEX/CENELEC f II2G, EEx d [ib] IIC T1...T6
FM Cl I/II/III Div 1, Groups A...G
CSA Class I Div 1, Groups A...D
Class II Div 1, Groups E...G
Class III Div 1
More information and electrical connection diagrams can be found in the

separate Ex documentation.
CE mark By attaching the CE mark, Endress+Hauser confirms that the Prowirl 77

has been successfully tested and fulfills all legal requirements of the
relevant EC directives.
Ordering
Accessories • Mounting set for wafer
• Replacement parts according to separate price list
• The Compart DXF 351 flowcomputer
• Flow conditioner
Supplementary • Technical Information Prowirl 77 TI 040D/06/en

documentation • Operating Manual Prowirl 77 “PFM“ BA 034D/06/en
• Operating Manual Prowirl 77 “PROFIBUS-PA“ BA 037D/06/en
• System Information Prowirl SI 015D/06/en
• System Information Prowirl 77 SI 021D/06/en
• Additional Ex documentation:
ATEX II2G/CENELEC Zone 1 XA 017D/06/a3
ATEX II3G/CENELEC Zone 2 XA 018D/06/a3
FM EX 016D/06/A2
CSA EX 017D/06/D2
External standards and guidelines
EN 60529 Degree of protection (IP ingress protection)

EN 61010 Protection Measures for Electrical Equipment for Measurement,
Control, Regulation and Laboratory Procedures
EN 50081 Part 1 and 2 (interference emission)
EN 50082 Part 1 and 2 (interference immunity)
NAMUR Normenarbeitsgemeinschaft für Meß- und Regeltechnik in der Chemischen Industrie
NACE National Association of Corrosion Engineers
Endress+Hauser 53
9.1 Measuring ranges (sensor)

The tables below show the relationship between measuring ranges and frequency
ranges for a typical gas (air, at 0 °C and 1.013 bar) and a typical liquid
(water, at 20 °C). The column “K-factor” shows a range of typical values for the
K-factor of an instrument of the corresponding size and type (wafer or flange).
Your E+H Sales Office will be pleased to provide information on flowmeters for your
specific application with regard to the process characteristics of the fluid and operat-
ing conditions.
Prowirl 77 W (Wafer)
DN Air (at 0 °C, 1.013 bar) Water (at 20 °C) K-factor

3 3 3
DIN / ANSI [m /h] [m /h] [pulses/dm ]
Vmin Vmax F-range (Hz) Vmin Vmax F-range (Hz) min./max.
DN 15 / ½" 4 35 330...2600 0.19 7 10.0...520 245...280

DN 25 / 1" 11 160 180...2300 0.41 19 5.7...300 48...55
DN 40 / 1½" 31 375 140...1650 1.1 45 4.6...200 14...17
DN 50 / 2" 50 610 100...1200 1.8 73 3.3...150 6...8
DN 80 / 3" 112 1370 75... 850 4.0 164 2.2...110 1.9...2.4
DN 100 / 4" 191 2330 70... 800 6.9 279 2.0...100 1.1...1.4
DN 150 / 6" 428 5210 38... 450 15.4 625 1.2... 55 0.27...0.32
Prowirl 77 F (Flange)
Prowirl 77 H (High pressure to DN 150 / 6")
DN Air (at 0 °C, 1.013 bar) Water (at 20 °C) K-factor

3 3 3
DIN / ANSI [m /h] [m /h] [pulses/dm ]
Vmin Vmax F-range (Hz) Vmin Vmax F-range (Hz) min./max.
DN 15 / ½" 3 25 380...2850 0.16 5 14.0...600 390...450

DN 25 / 1" 9 125 200...2700 0.32 15 6.5...340 70...85
DN 40 / 1½" 25 310 150...1750 0.91 37 4.5...220 18...22
DN 50 / 2" 42 510 120...1350 1.5 62 3.7...170 8...11
DN 80 / 3" 95 1150 80... 900 3.4 140 2.5...115 2.5...3.2
DN 100 / 4" 164 2000 60... 700 5.9 240 1.9... 86 1.1...1.4
DN 150 / 6" 373 4540 40... 460 13.4 550 1.2... 57 0.3...0.4
DN 200 / 8" 715 8710 27... 322 25.7 1050 1.0... 39 0.1266...0.1400
DN 250 / 10" 1127 13740 23... 272 40.6 1650 0.8... 33 0.0677...0.0748
DN 300 / 12" 1617 19700 18... 209 58.2 2360 0.6... 25 0.0364...0.0402
54 Endress+Hauser
9.2 Factory settings (transmitter)
Prowirl 77 W (Wafer)
3 3
DN End of measuring range [dm /s] Pulse value [dm /Imp]
DIN / ANSI Function “FS” (s. page 31) Function “PSCA” (s. page 33)
Gas Liquid Gas Liquid
DN 15 / ½" 10 2 0.1 0.1
DN 25 / 1" 50 6 1.0 0.1
DN 40 / 1½" 110 13 10.0 1.0
DN 50 / 2" 170 20 10.0 1.0
DN 80 / 3" 400 50 10.0 1.0
DN 100 / 4" 650 80 10.0 1.0
DN 150 / 6" 1500 180 100.0 10.0
Prowirl 77 F (Flange)
Prowirl 77 H (High pressure)
3 3
DN End of measuring range [dm /s] Pulse value [dm /Imp]
DIN / ANSI Function “FS” (s. page 31) Function “PSCA” (s. page 33)
Gas Liquid Gas Liquid
DN 15 / ½" 10 2 0.1 0.1
DN 25 / 1" 50 6 1.0 0.1
DN 40 / 1½" 110 13 10.0 1.0
DN 50 / 2" 170 20 10.0 1.0
DN 80 / 3" 400 50 10.0 1.0
DN 100 / 4" 650 80 10.0 1.0
DN 150 / 6" 1500 180 100.0 10.0
DN 200 / 8" 2500 300 100.0 10.0
DN 250 / 10" 4000 460 100.0 10.0
DN 300 / 12" 5600 660 100.0 10.0
Endress+Hauser 55
56 Endress+Hauser
Prowirl 77
Index
10 Index
A L
Access code . . . . . . . . . . . . . . . 35 LED . . . . . . . . . . . . . . . . . . . 40
Accessories . . . . . . . . . . . . . . . 53 Load . . . . . . . . . . . . . . . . 17, 50
Ambient temperature . . . . . . . . . . . . 50 Local display, rotating . . . . . . . . . . . . 14
Amplification . . . . . . . . . . . . . . . 38
C M
Cable entries . . . . . . . . . . . . . . . 52 Materials . . . . . . . . . . . . . . . . . 52
CE Mark . . . . . . . . . . . . . . . . . 53 Measured error . . . . . . . . . . . . . . 50
Communicator DXF 275 . . . . . . . . . . . 22 Measured variables . . . . . . . . . . . . . 49
Connecting HART . . . . . . . . . . . . . 17 Measurement principle . . . . . . . . . . . 49
Connecting the transmitter . . . . . . . . . . 15 Measuring ranges . . . . . . . . . . . 49, 54
Customer code . . . . . . . . . . . . . . 35 Meter status . . . . . . . . . . . . . . . . 36
Minimum spacing (mounting) . . . . . . . . . 12
Mounting . . . . . . . . . . . . . . . . . 9
D
Mounting Prowirl W . . . . . . . . . . . . . 13
Dangerous chemicals . . . . . . . . . . . . 6
Mounting the meter body . . . . . . . . . . 13
Dimensions flow conditioner (ANSI) . . . . . . 48
Dimensions flow conditioner (DIN) . . . . . . . 47
Dimensions, Prowirl 77 F . . . . . . . . . . . 44 N
Dimensions, Prowirl 77 H . . . . . . . . . . 46 Nominal current . . . . . . . . . . . . . . 32
Dimensions, Prowirl 77 W . . . . . . . . . . 43 Nominal diameter . . . . . . . . . . . . . 37
Display elements . . . . . . . . . . . . . 19 Nominal frequency . . . . . . . . . . . . . 33
Display mode . . . . . . . . . . . . . . . 34
E O
Electrical connection . . . . . . . . . . . . 15 Operating elements . . . . . . . . . . . . . 19
Elektromagnetic compatibility (EMC) . . . . . . 50 Operating with the HART handheld terminal . . . 22
Ex-approvals . . . . . . . . . . . . . . . 53 Operation . . . . . . . . . . . . . . . . 19
Operational safety . . . . . . . . . . . . . 5
F Outlet section . . . . . . . . . . . . . . . 10
Failsafe mode . . . . . . . . . . . . . . . 31 Output signal . . . . . . . . . . . . . 31, 49
Failure signal . . . . . . . . . . . . . . . 50
Flow conditioner . . . . . . . . . 10, 47, 48, 49
Flow rate . . . . . . . . . . . . . . . . . 25
P
Flow units . . . . . . . . . . . . . . . . 26 Pipeline insulation . . . . . . . . . . . . . 11
Flow variations . . . . . . . . . . . . . . 41 Power consumption . . . . . . . . . . . . . 52
Fluid . . . . . . . . . . . . . . . . . . 37 Power failure . . . . . . . . . . . . . . . 52
Full scale value . . . . . . . . . . . . . . 31 Power supply . . . . . . . . . . . . . . . 52
Functions . . . . . . . . . . . . . . . . 25 Pressure loss . . . . . . . . . . . . . . . 51
Process connections . . . . . . . . . . . . 52
Process pressure . . . . . . . . . . . . . 51
H
Process temperature . . . . . . . . . . 38, 50
Hardware version . . . . . . . . . . . . . 36
Programming matrix HART . . . . . . . . . . 23
HART . . . . . . . . . . . . . . . . . . 17
Protection . . . . . . . . . . . . . . . . 9
HART handheld terminal . . . . . . . . . . . 22
Prowirl 77 measuring system . . . . . . . . . 7
HART programming matrix . . . . . . . . . . 23
Pulse value . . . . . . . . . . . . . . . . 33
Pulse width . . . . . . . . . . . . . . . . 33
I
Ingress protection . . . . . . . . . . . . . 50
Inlet and outlet sections . . . . . . . . . . . 50 R
Inlet section . . . . . . . . . . . . . . . . 10 Reference conditions . . . . . . . . . . . . 50
Installation . . . . . . . . . . . . . . . 9, 10 Remedies . . . . . . . . . . . . . . . . 39
Installation site . . . . . . . . . . . . . . 11 Repairs . . . . . . . . . . . . . . . . . 6
Instructions for user-defined mass units . . . . . 28 Repeatability . . . . . . . . . . . . . . . 50
Reset totaliser . . . . . . . . . . . . . . . 34
K Rotating the electronics housing . . . . . . . . 14
K-factor of sensor . . . . . . . . . . . 37, 54 Rotating the local display . . . . . . . . . . 14
Endress+Hauser 57
Prowirl 77
S
Safety instructions . . . . . . . . . . . . 5, 6
Sensor temperature coefficient . . . . . . . . 38
Shock resistance . . . . . . . . . . . . . . 50
Simulation current output . . . . . . . . . . 32
Simulation pulse output . . . . . . . . . . . 33
Software version . . . . . . . . . . . . . . 36
System description . . . . . . . . . . . . 7, 8
System error messages . . . . . . . . . . . 39
T
Time constant . . . . . . . . . . . . . . . 31
Totaliser . . . . . . . . . . . . . . . . . 25
Totaliser overflow . . . . . . . . . . . . . . 25
Troubleshooting . . . . . . . . . . . . 14, 39
U
Units, totaliser . . . . . . . . . . . . . . . 26
User-defined units flow rate . . . . . . . . . 27
User-defined units totaliser . . . . . . . . . . 30
V
Value for 20 mA . . . . . . . . . . . . . . 31
Vibration . . . . . . . . . . . . . . . . . 50
Vibration resistance . . . . . . . . . . . . . 50
Vortex frequency . . . . . . . . . . . . . . 25
W
Wafer mounting . . . . . . . . . . . . . . 13
Warning messages . . . . . . . . . . . . . 39
Weights . . . . . . . . . . . . . . . . . 43
Wiring diagrams . . . . . . . . . . . . . . 15
58 Endress+Hauser
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Tel. + Fax see E+H Instruments International Manila
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BA 032D/06/en/03.

valid as of software version

Operating summary (for copying) for Version 4...20 mA / HART

888888 * Display → dependent on the settings made in other functions

psca User-defined units

User-defined units fu14 Input (Unit)

gas Pulse width

code Totaliser reset fu41

76 Application (Fluid) appl LI = Liquid, GAS = Gas/Steam

2 Nominal diameter dn 15...300 (mm)

Amplification fu65 1 = very low, 2 = low, nor = normal, 3 = high

3 Mounting and Installation . . . . 9

8 Dimensions and Weights . . . . 43

1.1 Correct usage

1.2 Dangers and notes

1.3 Operational safety

1.4 Personnel for installation, start-up and operation

1.5 Repairs, dangerous chemicals

Incomplete cleaning of the instrument may result in waste disposal requirements or

1.6 Technical improvements

Prowirl 77 measures the volumetric flow at operating conditions. If the process

2.1 Prowirl 77 measuring system (4...20 mA version)

The Prowirl 77 transmitter is available in two other versions:

3 Mounting and Installation

3.1 General information

• Housing gaskets must be clean and

Pipe inner diameter

Inlet and outlet sections

There must also be a straight outlet

Control valve / on-off valve

with flow conditioner

For measuring liquids in vertical pipes,

For horizontal pipelines, positions B, C

For ambient temperatures see

Pressure and temperature

Maximum insulation height is

Minimum spacing for mounting

3.3 Mounting the flowmeter

3.4 Electronics housing / Local display (Mounting/Rotating)

➁ Pull out the bracket

➂ Push back the bracket

➀ Loosen carefully at one side of

4.1 Connecting the transmitter

4.2 Wiring diagrams

a HART communication available (see page 17)

Pulse output to PLC with galvanically not isolated inputs

Pulse output to electronic counter with sensor power supply or

Compart DXF 351

4.4 Connecting HART

case the HART handheld can

4.5 Connection for Commuwin II operation

Note! Personal computer

5.1 Display and operating elements

Liquid crystal display:

Use F+ / F- to: Use + / - to:

HOME position = standard display during

3. Select various functions

5.2 Select functions and change parameters

Remove the housing cover

Entering the programming menus