11MCC H8pu
11MCC H8pu
11MCC H8pu
Contents
MCC HCB
Design Concepts 4 Characteristics of HCB Series 23
Applicable Standards 5 Technical Data 24
Protection Degrees 5 Protective Characteristics 25
Service Conditions 6 Setting Standards and Adjustable Ranges 26
Enclosures 6 LCD Display Contents/Order Form 27
Finish 7 Setting Key Operation 28
Name Plate 7 Setting Method 29
Routine Tests 7 Outline Dimensions and Connection Diagram 30
H8PU-S2 / S3 8 Plug-in Mounting Base Structure and Outline 31
H8PU-S7 16
H8PU motor control center have been designed and
manufactured in accordance with our quality assurance
program.
Design Concepts
All withdrawable units are designed to satisfy Compatibility with any other types of
MCC requirements. switchboard.
Main switches (fused load-breaks switch or The motor control center type H8PU-S2 is of
moulded case breakers) are provided in every plug-in arrangement for both line, load and
starter. control circuit of isolating contact.
The switch drive is interlocked with compartment The motor control center type H8PU-S3 has
doors or covers. three positions in the draw out unit:
(The door can only be opened with the main DISCONNECTED, TEST and CONNECTED
switch in the OFF position) POSITION.
The limit switch assembly mounted on the draw
Padlock can be attached to the handle of main out mechanism works in the test and connected
switches in the ON and OFF positions. position. (option)
Maximum safety and reliability. The motor control center type H8PU-S7 applys
to HCB as new concept. HCB is composed
Minimum maintenance, all parts easily compactly of many motor starter functions as
accessible. integral part: MCCB, MC, EOCR, CT, AM,
ZCT (option), ELR (option).
Ease of installation.
[for further information: refer to HCB catalogue]
Applicable Standards
H8PU motor control center comply with the following international
standards.
Applicable Standards
IEC 439-1
VDE 0110
Protection Degrees
BS 5486
Design Concepts
Protection Degrees
The protection degrees for standard switchgear are as follows.
Protection degree for the switchgear enclosure: IP4X
Protection degree for the internal partition: IP2x
The other degrees such as IP41, IP51 are also available on request.
Same as IP41, but dust protection is added. (Ingress of dust is not totally
IP51 prevented, but dust shall not penetrate in a quantity to interfere with
satisfactory operation)
Service Conditions
HHI's switchgears are intended for use under the normal indoor
service condition and special service condition.
Finish
Routine Tests
Service Conditions
Enclosures
Enclosures
The rigid enclosures of the switchgear consist of steel sheets with folded
edges bolted together.
The use of CNC machine and FMS (Flexible Manufacturing System)
enable high accuracy of dimension, thus facilitating best quality and
installation saving at site.
MOTOR CONTROL CENTER 6 << 7
Finish
The enclosure of the switchgear is cleaned, rust proofed and painted in accordance
with Hyundai's standard electrostatic powder coating procedure.
The average thickness of painted finish is 50 microns.
Standard finish colours are Munsell no. 5Y 7/1 and RAL7032. (Both are coloured
light gray)
The equipment frame for withdrawable unit and internal barrier are made of sheet
coated with anti-corrosive Al+Zn. This ensures a firm earth connection.
Name Plate
Material : Laminated plastic (White background or black background)
Fixing method : PVC lock (Sealer)
Routine Tests
The routine test are conducted with each unit at HHI's factory to ensure that the
switchgears are in accordance with the requirements.
Verification of construction.
Electrical operation test.
Withstand voltage test.
H8PU-S2/S3
Front view of M.C.C type H8PU-S2 Front view of M.C.C type H8PU-S3
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H8PU-S2/S3
Construction
The modular designed, standard motor The main busbars are installed horizontally in
control center type H8PU-S2, S3 consists of the upper or lower sub-section of the cubicle.
a bolted frame work with the associated
compartment doors and covers. The vertical busbar system is designed for a
3pole or 4pole plug in system.
Construction
M.C.C type H8PU-S2 cubicle is segregated Motor control center type H8PU-S2, S3
Comparison Table
by partition sheets into functional maybe provided with a central control and
compartment; busbar compartment, indication system via control circuit busbars.
module & cable compartment.
M.C.C type H8PU-S3 cubicle is segregated The module space of each cubicle is
by partition sheets into functional separated for max. 24 modules.
compartment; busbar compartment, (24°×80 mm)
module compartment and cable The module compartment 2,3,4,5,.10, as well
compartment. as the cable compartment have their own
separate door.
The cubicles can be chosen as " front only The compartments for the modules can be
(one side operating) " cubicle or as " back to easily rearranged by qualified personnel
back (both side operating)" cubicle. without danger and switching off the
switchboard.
Comparison Table
Manual
lsolating contact for control circuit
Auto (option) Auto
Form 1
Functional unit
Terminal for external conductors
1 Main busbar
2 Busbar
3 Incoming circuit
4 Outgoing circuit
Form of internal separation
Form 2a Form 2b
Form 3a Form 3b
Form
1 2a 2b 3a 3b 4a 4b
Circuit- breaker
design
With-drawable unit
design Form 4a Form 4b
Plug-in design
HCB(S7-Series)
Fixed- mounted
design
- Modular
1. Busbar supports
(polyester with glass)
2. Horizontal busbars
Busbar Compartments
Rated insulation voltage (U i) 1000 V
Vertical busbars
Device rated
Circuit-breakers up to 5000 A
1)
Rated conditional shortcircuit current /cc up to kA
2)
Mean value at simultaneity factor of all feeders of
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H8PU-S2/S3
Module Compartments
Withdrawable units
1920mm.
This is divided into 24 modules. (1module = 80mm high)
The smallest withdrawable unit is 2 modules (160mm high)
and the largest one is 10 modules. (800mm high)
The compartment comprises of the door, the support panel with the unit
guides and isolating contacts for main and control circuits together with the
withdrawable unit from a "functional unit".
Withdrawable unit of
motor control type H8PU-S3
MOTOR CONTROL CENTER 12 << 13
Designation Description
Position indication Withdrawable principle
of position of function
The limit switch assembly mounted on the drawout mechanism works in the connected and
test position. (option)
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H8PU-S2/S3
Cable Compartments
Cable termination
Back-to-back type
A separate cable compartment door is provided on each right side of panels.
Front only / Rear cabling access type
A separate cable compartment is provided at the rear of the panels and is
completely isolated from the module compartment.
Control supply
For control supply derived from a common transformer, facilities are provided for
the accommodation of up to 5 horizontal and up to 6 vertical control supply
busbars. Horizontal control supply bars are housed in a free space below the
busbars chamber.
The control supply is fed to the individual withdrawable unit with up to 3 sets of
vertical double pole control busbars.
They are fitted to the right-hand side of the vertical bar duct and are connected
to contacts in the 24- pole control circuit isolating plug.
Cable compartment
of motor control
center type H8PU-S3
MOTOR CONTROL CENTER 14 << 15
※
The height with bottom base frame is 2400mm (special type)
Standing against a wide panel Standing against a wall wide panel Standing against a narrow panel
Front cabling access Front and rear cabling access Rear cabling access
The motor control center type H8PU-S7 applys to HCB as new concept.
HCB is composed compactly of many motor starter functions as integral
part ; MCCB, MC, EOCR, CT, AM, ZCT (option), ELR (option).
(for further information: refer to HCB catalogue)
Module Compartments
Construction
Construction
Busbars Compartments
The motor control center type H8PU-S7 The motor control center H8PU-S7 can
consists of a bolted frame work with the be combined with other H8PU series
associated compartment doors and including horizontal busbars and
covers. cubicle.
The cubicle is segregated by partition
sheets into functional compartments The main busbars are installed
busbar compartment, module com- horizontally in the upper or lower sub-
partment and cable compartment. section of the cubicle.
The cubicles can be chosen as " front The vertical and branch busbar system
only (one side operating)" cubicle or is designed for a 3pole plug in system.
back to back (both side operating)" The module compartment as well as
cubicle. the cable compartment have their own
separate door.
Busbars Compartments
Horizontal busbars
Module compartment of
M.C.C type H8PU-S7
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H8PU-S7
Cable Compartments
Cable termination
Back-to-back type
A separate cable compartment door is provided on each right side of
panels.
Control supply
For control supply derived from a common transformer, facilities are provided
for the accommodation of horizontal and vertical control supply busbars.
Horizontal control supply bars are housed in a free space below the busbars
chamber.
The control supply is fed to the individual withdrawable unit from vertical
double pole control busbars.
They are fitted to the right-hand side of the vertical bar duct and are
connected to contacts in the 32-pole control circuit isolating plug.
Door interlock
Cable compartment of
M.C.C type H8PU-S7
MOTOR CONTROL CENTER 18 << 19
※
The height with bottom base frame is 2400mm (special type)
Separate cable compartment door at side Separate cable compartment door at side
HCB Series
Revolution of Motor Control Breaker
Combination of Modern Technology
CONVENTIONAL STATERS
1. MCCB
2. M.C
3. TOR
4. ZCT
5. EL RELAY
6. TRANSFORMER
7. AC AMMETER
of HCB Series
Mechanical endurance: 5 million
Electrical endurance: 1 million
Multi-protective functions
Characteristics
8types of protective functions are provided.
Users can select all functions except overload and short-circuit protection
which are use or non-use.
Overload protection (adjustable setting range)
Short-circuit protection (adjustable setting range)
Phase reverse protection
Phase loss protection
Phase unbalance protection
Earth leakage protection (adjustable setting range) - Option
Under-voltage protection (adjustable setting range)
Over-voltage protection ( adjustable setting range)
Auxiliary contacts
Auxiliary contact: 4NO+4NC (Handle control type)
Pre-alarm contact: 1NO
Trip signal contact: 2C (Handle control type)
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HCB Series
Technical Data
Multi-protective functions
•Overload protection –Inverse time delay (Adjustable : current, time)
•Short-circuit protection –Instantaneous (Adjustable : current)
•Phase reversal protection –Instantaneous
•Phase loss protection –Definite time delay
•Phase unbalance protection –Definite time delay
•Under-voltage protection –Definite time delay (Adjustable : Voltage)
•Over-voltage protection –Definite time delay (Adjustable : Voltage)
•Earth leakage protection - Option –Definite time delay (Adjustable : current, time)
AC Ammeter ◎
Alarm ◎
DIN-Rail ×
Plug-IN ◎ (all terminal)
HYUNDAI MOTOR CONTROL BREAKER 24 << 25
Protective Characteristics
Function Characteristics
Non-trip at [In] x 1.05, Trip at [In] x 1.20
Overload * setting tolerance : ±10%
* Inverse time delay
Trip at 100mSEC to the setting current and rate.
Short-circuit
* setting tolerance : ±1 times
Phase unbalance Trip at 30%±20%, 2SEC differences between max. and min phases.
Phase loss Trip at 70%±10%, 2SEC differences between max. and min phases.
Negative phase Trip at within 200mSEC.
Trip at setting current and time.
Earth leakage
* setting tolerance : ±10%
Under-voltage Trip at 70%±10%, 2SEC according to setting voltage.
Over-voltage Trip at 120%±10%, 2SEC according to setting voltage.
* Time tolerance : ±20%(Including the current tolerance)
Short-current
SC (%) 800 % 300 ~ 1000 % •100 %
rates
Order Form
Earth leakage
EL-TIME (SEC) 0.3 SEC 0.5 ~ 0.3 SEC •0.5 SEC
trip time
•non
Automatic AUTO non1), Pr 2) •Pr
non
reset time (SEC/MIN) 1SEC ~30MIN •60SEC below: 1SEC
•60SEC above: 1MIN
•150V below: 2 V
220: 85 V 220: 85 ~ 265 V
Under-voltage UV (V) •100V below: 5 V
440: 170 V 440: 170 ~ 530 V
•100V above: 10 V
•150V below: 2 V
220: 265 V 220: 85 ~ 265 V
Over-voltage OV (V) •100V below: 5 V
440: 530 V 440: 170 ~ 530 V
•100V above: 10 V
•USE: Using
PU, PL, NP, protective function
Function lock non USE/non
EL, UV, OV •non: Locking
protective function
1) non: Manual resetting by the handle reset 2) Pr: Resetting by the control power OFF
Order Form
Setting Method
Examples of Setting
Setting Method
Setting Method
If users wish to change set-value of any other functions such as
overload operating time, short-current rates, short-current time
and earth leakage current, etc, first press the set-value change
buttons. Then pressing set button, the value is set and ‘RATED
CUR’ flickers. ( example: 5 A )
•Outline dimensions
Plug-in Mounting Base Structure and Outline
Outline Dimensions and Connection Diagram
Plug-in Type
•Connection diagram
•Structure
Mounting Base
- Main Contact
31
43
71
83
84
72 Female
44
32 - Aux. Contact
- Signal Contact
AC
85..
265V
L1
L2 - Control Power
A1
A2 Input
SURGE
FG
TX
RS485
RX
Panel
Order form
:HCBMB 64P
•Outline dimensions
HHI-WC-SE-B01-03, 2005.12 Designed by Design Korea
www.hyundai-elec.com