Zirconia in Fixed Prosthesis. A Literature Review: Journal of Clinical and Experimental Dentistry February 2014
Zirconia in Fixed Prosthesis. A Literature Review: Journal of Clinical and Experimental Dentistry February 2014
Zirconia in Fixed Prosthesis. A Literature Review: Journal of Clinical and Experimental Dentistry February 2014
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1
Associate Lecturer. Department of Dental Medicine, Faculty of Medicine and Dentistry, University of Valencia, Spain
2
Collaborating Lecturer. Department of Buccofacial Prosthesis, Faculty of Odontology, Complutense University of Madrid
3
Assistant Lecturer. Department of Dental Medicine, Faculty of Medicine and Dentistry, University of Valencia, Spain
4
Senior Lecturer. Department of Dental Medicine, Faculty of Medicine and Dentistry, University of Valencia, Spain
Correspondence:
Unidad Docente de Prostodoncia y Oclusión
Departamento de Estomatología
Facultad de Medicina y Odontología
Universidad de Valencia
[email protected]
Agustín-Panadero R, Román-Rodríguez JL, Ferreiroa A, Solá-Ruíz MF,
Fons-Font A. Zirconia in fixed prosthesis. A literature review. J Clin Exp
Dent. 2014;6(1):e66-73.
Received: 17/09/2013 http://www.medicinaoral.com/odo/volumenes/v6i1/jcedv6i1p66.pdf
Accepted: 21/11/2013
Article Number: 51304 http://www.medicinaoral.com/odo/indice.htm
© Medicina Oral S. L. C.I.F. B 96689336 - eISSN: 1989-5488
eMail: [email protected]
Indexed in:
Scopus
DOI® System
Abstract
Statement of problem: Evidence is limited on the efficacy of zirconia-based fixed dental prostheses.
Objective: To carry out a literature review of the behavior of zirconium oxide dental restorations.
Material and Methods: This literature review searched the Pubmed, Scopus, Medline and Cochrane Library da-
tabases using key search words “zirconium oxide,” “zirconia,” “non-metal restorations,” “ceramic oxides,” “ve-
neering ceramic,” “zirconia-based fixed dental prostheses”. Both in vivo and in vitro studies into zirconia-based
prosthodontic restoration behavior were included.
Results: Clinical studies have revealed a high rate of fracture for porcelain-veneered zirconia-based restorations
that varies between 6% and 15% over a 3- to 5-year period, while for ceramo-metallic restorations the fracture rate
ranges between 4 and 10% over ten years. These results provoke uncertainty as to the long-term prognosis for this
material in the oral medium. The cause of veneering porcelain fractures is unknown but hypothetically they could
be associated with bond failure between the veneer material and the zirconia sub-structure.
Key words: Veneering ceramic, zirconia-based ceramic restoration, crown, zirconia, tooth-supported fixed pros-
thesis.
metal alloys in the mouth emerged among some dentists When the function of restorations, both all-ceramic and
and in the dental product industry and, given the increa- metal-ceramic, is evaluated over time, there are two con-
sing demand for esthetic treatments, these factors have cepts that are often regarded as synonymous: success
driven the development of new all-ceramic prosthetic and survival. The survival of a restoration means that
rehabilitations. For this reason, recent research (1-8) has it fulfills its function in the mouth even though it may
focused on ceramics, seeking restorations that provide have suffered some additional affectation. Success can
optimum esthetics while replacing ceramo-metallic res- be defined as a restoration that survives intact maintai-
torations with all-ceramic restorations of similar mecha- ning surface qualities, anatomical shape and function, as
nical strength. well as optimum esthetics (1,2).
In zirconia-based fixed dental prostheses, in spite of the
Material and Methods material’s high fracture resistance, the porcelain-venee-
An exhaustive search of literature published 1995 to red can chip during mastication and this is a frequent
2013 was made in on-line databases (Medline, Pubmed, problem (3,4). This complication generates some uncer-
Scopus and the Cochrane Library) using the following tainty as to the long-term performance of the material’s
key search terms: “zirconium oxide”, “zirconia”, “non- use in dental restorations (5).
metal restorations”, “ceramic oxides”, “veneering ce- Clinical studies have revealed a high rate of fracture for
ramic”, “zirconia-based fixed dental prostheses”. All porcelain-veneered zirconia-based restorations that va-
the articles identified had been published in internatio- ries between 6% and 15% over a 3- to 5-year period.
nal scientific journals (Journal Citation Reports). Both These are high values compared to the 4% fracture rate
in vitro and in vivo studies of the performance of zir- shown by conventional metal-ceramic restorations over
conia-based fixed dental prostheses were included. The 10 years (6) (Fig. 1). The cause of these fractures is unk-
articles were then evaluated for inclusion in the review nown but might be associated with bond failure between
by five researchers working independently, applying the the porcelain-veneered and the zirconia structure (7).
following inclusion criteria: randomized and non-ran-
domized controlled clinical trials; in vitro trials of me-
chanical behavior; systematic reviews; meta-analyses;
cohort and case-control studies. Isolated clinical case re-
ports, articles expressing opinion, articles lacking scien-
tific evidence or motivated by commercial interests or
sponsorship were discarded. A total of 225 articles were
identified in the initial search, of which 177 were discar-
ded for failing to meet the inclusion criteria described
above. Information contained in the remaining articles
was collated for comparison and analysis.
Table 1. Clinical studies with tooth-supported fixed partial prostheses with zirconia core.
Author Study type Follow- Number of res- Zirconia system Number and type of complications Survival
up time torations
Pospiech Prospective 24 38 (36 patients) Lava Frame/ Lava Ceram 2 x chipping (5.2%) 100%
(2003)(1) months Fixed partial (Ceramic stratification
prosthesis (FPP) technique)
Bornemann Prospective 18 59 (46 patients) DeguDentCercon/Cercon 2 x chipping (3.38%) 96%
(2003)(12) months FPP. 44 x 3-piece CeramS (Ceramic stratifica-
and 15 x 4-piece tion technique)
Suárez Prospective 18 18 (16 patients) In-Ceram Zirconia /Vitadur 1 Root fracture of endodontically treated 94.5%
(2004)(28) months FPP (3-piece) Alpha (Ceramic stratifica- post
tion technique) 0 x chipping (0%)
Vult von Prospective 24 20 (18 patients) DC-Zirkon/Vita D (Ceram- 3 x chipping (15%) 100%
Steyern months FPP (3-5-piece) ic stratification technique)
(2005)(3)
Raigrodski Prospective 31,2 20 (16 patients) Lava Frame/ Lava Ceram 1 tooth required endodontic treatment 100%
(2006)(26) months FPP (3-piece) (Ceramic stratification 5 X chipping (25%)
technique)
Sorensen Prospective 36 19 (19 patients) e.max ZirCAD/e.max Ce- 2 x chipping (10.52%) 100%
(2007)(23) months FPP (3-piece) ram (ceramic stratification
technique)
Edelhoff Prospective 39,1 22 (18 patients) DigiZon/Zr-Keramik 1 adhesive fracture of veneer ceramic 90.5%
(2008)(18) months FPP (3- and (Ceramic stratification 1 x chipping (9.09%)
6-piece) technique) 1 tooth required endodontic treatment
Molin Prospective 60 19 (18 patients) Denzir/Vita D y IPS Em- 1 adhesive fracture 100%
(2008)(29) months FPP (3-piece) press (Ceramic stratification 0 x chipping (0%)
technique)
Crisp Prospective 12 38 Lava Frame/ Lava Ceram 2 x chipping (5.2%) 100%
(2008)(13) months FPP (3- and (Ceramic stratification
4-piece) technique)
Tinschert Prospective 37,5 65 (46 patients) DC-Zircon/Vita D (Ceramic 4 x chipping (6.15%) 100%
(2008)(14) months FPP (3- and 10- stratification technique) 3 teeth required endodontic treatment
piece) 2 x adhesive fracture
Sailer Randomi- 40,3±2,8 36 Cercon/Cercon CeramS 1 tooth required endodontic treatment 100%
(2009)(25) zed months FPP (3-5-piece) (Ceramic stratification 9 x chipping (25%)
technique)
Schmitt Prospective 34,2 30 (30 patients) Lava Frame/Lava Ceram 1 tooth required endodontic treatment 100%
(2009)(19) months FPP (3-4-piece) (Ceramic stratification 3x chipping (10%)
technique)
Schmitter Prospective 25 30 (27 patients) DeguDent.Cercon/Cercon
1 fracture of fixed partial prosthesis due to 96.6%
(2009)(15) months FPP (4-7-piece) CeramS (Ceramic stratifica-
mechanical failure of connector (3,33%)
tion technique) 2 adhesive fractures
1 x chipping (3.33%)
1 tooth required endodontic treatment
Wolfart Prospective 48±7 24 (21 patients) Cercon/Cercon Ceram Ex- 1 tooth lost due to secondary caries 96%
(2009)(20) months FPP (3-piece) press (Injection technique) 2 teeth required endodontic treatment
2 adhesive fractures
3 x chipping (12.5%)
Eschbach Prospective 5 4 , 4 65 (58 patients) In-Ceram Zirconia/VItadur 1 complete fracture of FPP (1.53%) 94%
(2009)(16) months FPP (3-piece) Alpha (ceramic stratifica- 1 tooth lost due to caries
tion technique) 2 adhesive fractures
4 x chipping (6.15%)
Beuer Prospective 35±14 18 FPP and 50 IPS e.max ZirCAD/IPS Fractures were only found in FFPs: 88.2%
(2010)(11) months one-piece crowns e.max Ceram (Ceramic 1 tooth required endodontic treatment (FPP
(38 patients) stratification technique) had to be removed)
5 x chipping (27.77%)
2 teeth required endodontic treatment
2 cases of secondary caries
Roediger Prospective 50 mon- 99 (75 patients) DeguDent.Cercon/Cercon 1 tooth required endodontic treatment 94%
(2010)(21) ths FPP (3-4-piece) CeramS (Ceramic stratifica- 3 cases of secondary caries
tion technique) 6 adhesive fractures s
13 x chipping (13.13%)
1 tooth lost due to periodontal lesion
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J Clin Exp Dent. 2014;6(1):e66-73. Zirconia review
Schmitt Prospective 62.1 25 (25 patients) Lava Frame/Lava Ceram 2 teeth required endodontic treatment 92%
(2012)(24) months FPP (3- and (Ceramic stratification 7 x chipping (28%)
4-piece) technique) 1 complete fracture of FPP
5 posts lost due to biological failure
1 adhesive fracture
Kern Prospective 74.6 20 x FPP: 17 x In-Ceram Zirconia 3 x chipping (15%) 85%
(2012)(22) months 3-piece and 3 1 tooth required endodontic treatment
x 4-piece (15
patients)
Peláez Prospective 36 20 (17 patients) Lava Frame/Lava Ceram 2 X chipping (10%) 100%
(2012)(17) months FPP (3-piece) (Ceramic stratification
technique)
Rinke Prospective 84 99 FPPs: 81 x DeguDent 12 fractures of fixed partial prosthesis; 83.4%
(2013)(27) months 3-piece and 18 x Cercon/Cercon CeramS prosthesis required replacement. (12.12%)
4-piece (Ceramic stratification 19 x chipping (19.19%) (chipping resolved
(75 patients) technique) clinically)
1 tooth fracture treated endodontically
2 teeth lost to periodontal disease
3 teeth lost due to secondary caries.
4 cases of secondary caries without loss of
tooth (loss of vitality)
7 adhesive fractures
Table 2. Clinical studies with tooth-supported one-piece full-coverage restorations and inlays with zirconia core.
Author Study type Follow-up Number of res- Zirconia system Number and type of com- Survival
time torations plications
Örtorp (2009) Retrospective 36 months 204 one-piece Procera Zirconia (Nobel 4 x Chipping (1.96%) 97.5%
(30) crowns (161 Biocare) 5 teeth extracted due to
patients) biological failure
4 adhesive fracture s
Beuer (2010) Prospective 35±14 months 18 FPP and 50 IPS e.max ZirCAD/IPS Without complications 100%
(11) one-piece crowns e.max Ceram (Ceramic 0 x Chipping (0%)
(38 patients) stratification technique)
Örtorp (2012) Retrospective 60 months 205 one-piece Procera (Nobel Biocare) 6 x Chipping (2.9%) 88.8%
(31) crowns (162 7 teeth extracted due to
patients) biological failure
15 adhesive failures
9 teeth required endodontic
treatment
Poggio (2012) Retrospective 20.9 months 102 one-piece Different systems: 1 tooth extracted due to 99%
(32) crowns (31 endodontic problem
patients) Biotech 2 x chipping (1.96%)
Diadem
IPS e.max ZirCAD
Lava
Procera
Wieland
Rinke (2013) Prospective 36.5±6 months 52 one-piece Zirconia: DeguDent 2 complete fractures of Zirconia:
(27) zirconia crowns Cercon/Cercon CeramS zirconia core (3.84%) 86.8%
(Ceramic stratification 2 x chipping (3.84%)
technique) 1 tooth required endodontic
treatment
1 case of secondary caries
According to the literature, compression and flexion ra AllCeram (alumina), 600 Mpa; zirconia-based fixed
trials with vertical and perpendicular vectors would dental prostheses (Lava, Procera Zirconia, Everest or
appear to be adequate for testing the fracture resistance IPS e.max ZirCAD), 900-1200 MPa (34-47).
of crowns or bridges. In static compression load trials of Agustín et al. analyzed the behavior of three zirco-
all-ceramic restorations, the forces applied in different nia-based restoration types subjected to compression
the studies reviewed are as follows (in increasing order): loading (Lava, IPS emax ZirCAD, IPS emax ZirPress);
IPS Empress, 130-180 Mpa; In Ceram espinel, 250-350 the crowns surpassed the forces deemed necessary for
Mpa; IPS Empress 2, 200-400 Mpa; In-Ceram Alumina, clinical survival (1325.7-2310.5 N) (34).
400-600 Mpa; In Ceram Zirconia, 570-630 Mpa; Proce- Potiket carried out compression load testing of 40 full
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J Clin Exp Dent. 2014;6(1):e66-73. Zirconia review
Fig. 4. Percentage of chipping/delamination of ceramic veneers in fixed partial prostheses with zirconia cores. Fixed partial pros-
thesis (FPP); Full-coverage crown (C).
coverage crowns, dividing these into groups according ceramic veneer), which was significantly less resistant
to the core material: ceramo-metallic restorations; zir- than the other crowns tested (36).
conia (Procera AllZirkon); aluminum oxide (Procera Studies of zirconia-veneer ceramic bond strength sub-
AllCeram). These were subjected to static compression jected to shear forces (lateral loading of specimen to
loading; no statistically significant differences in fractu- evaluate resistance to debonding at the zirconia-porce-
re resistance were found between the restoration types lain interface) were also reviewed. López-Mollá et al.
(2). studied six groups: d.SIGN nickel-chromium (13.45
Tsalouchou made a study of 50 zirconia crowns, com- MPa); IPS e.max Press/IPS e.max Ceram (24.20 MPa);
paring fracture resistance of two types of veneer cera- IPS e.max ZirCAD/IPS e.max ZirPress (12.70 MPa);
mic: injected ceramic (IPS e.max ZirPress) and strati- IPS e.max ZirCAD/IPS e.max Ceram (7.86 MPa);
fied ceramic (IPS e.max Ceram) over zirconia cores. Lava Frame/Lava Ceram (10.20 MPa); Lava Frame/IPS
Mean resistance for the groups was: ZirCAD+ZirPress e.max Ceram (4.62 MPa). The assay applied a lateral
(2135.6 ±330.1 N) and ZirCAD+IPS e.max Ceram static load to the core-ceramic interface with specimens
(2189.9±317.6 N), without statistically significant diffe- mounted in test cylinders (dimensions: 15mm long x
rence (35). 8mm diameter). It was found that pressure injection
Agustín et al. made an in vitro study of the mechanical molded veneer ceramics (IPS e.max ZirCAD/ IPS e.max
resistance of veneer ceramic on 120 crowns with either ZirPress) bonded more successfully to the zirconia core
metal or zirconia cores, subjecting them to static com- than veneers applied using stratification techniques or
pression loading: IPS e.max ZirCAD/IPS e.max Ceram sintering in layers (37).
(1773.9 N); IPS e.max ZirCAD/IPS e.max Zirpress (1818 Choi compared the fracture resistance of porcelain ve-
N); Lava Frame Zirconia/Lava Ceram (2211 N); Cromo- neers (45 samples) of two restoration types (metal-ce-
Niquel/IPS d.Sign (2310.5 N); Cromo-Niquel/IPS InLi- ramic and zirconia [Cercon]). The metal-ceramic res-
ne (1933.2 N); Cromo-Niquel/IPS InLinePoM (1325.7 torations were significantly more resistant (35.87±4.23
N). Zirconia-based restorations IPS e.max ZirCAD, with MPa) than the zirconia restorations (25.43±3.12 MPa)
either injected ceramic veneers (IPS e.max Zirpress) or (38).
stratified veneers (IPS e.max Ceram) were statistically Blatz studied the mechanical behavior of the veneer-
less resistant than d.Sign nickel-chromium/IPS and Lava core bond of 120 samples (dimensions: 10mm x 10mm
Frame Zirconia/Lava Ceram crowns. Notably, the group x 2mm). Ninety specimens were fabricated with a Lava
that presented the lowest resistance values was Nickel- Zirconia core and divided into three groups according to
chromium/IPS InLinePoM (metal-ceramic with injected the veneer (Cerabien ZR, GC Initial and Lava Ceram); a
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J Clin Exp Dent. 2014;6(1):e66-73. Zirconia review
further 30 specimens had a metal core (Control Group). (71.66%), compared to metal core restorations which all
Shear forces were applied to the veneer-core interfa- showed adhesive fractures (34).
ces; resistance was significantly greater for the zirconia Tsalouchou assayed resistance to static loading of 50 zir-
groups than the control group (with metal core). For the conia crowns, making SEM analysis of the transversal
zirconia samples, all fractures took the form of chipping, plane, also showing that the most frequent fracture type
pointing to an optimum bond between the zirconia core was cohesive (35).
and the ceramic veneer (39). In the same way, Saito made a study of fracture resis-
Analyzing studies of the fracture resistance of all-cera- tance of porcelain-veneered of 72 samples with zirconia
mic partial fixed prostheses, Rosentritt et al. published cores, finding that the most frequent fracture type was
mean fracture values of 1500 N for bridges in posterior cohesive (88.8%) (48).
sectors subjected to cyclic loading (47). Another study To date, no scientific evidence for a chemical union bet-
(41) obtained fracture resistance values for Lava three- ween zirconia and ceramic veneers has been found. The
piece bridges of 1816 N, although these were not subjec- two materials appear to bond by means of mechanical
ted to cyclic loading. Stiesch-Scholz et al. found signi- engagement and the formation of compressive strength
ficant differences between Lava (1250 N) and Empress resulting from thermal contraction during cooling after
2 (400 N) and showed how cyclic loading produced a sintering (34).
reduction in fracture resistance of four-piece bridges for
both materials (42). Ludwig et al. compared Empress 2 References
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Conflicts of interest
The author denies any conflicts of interest related to this study.
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