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    Vertical Load Test - Design - 2-1

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    Abir Sengupta
    This document summarizes the design of a load test on a 500mm diameter pile at a construction site in Kolkata. It includes the pile capacity, test load, design of the load frame (kentiledge) to apply a load of 206 metric tons, and design of primary and secondary girders to support the load frame. It also provides details of the hydraulic jack, pressure gauge, and dial gauges used to apply and monitor the test load, as well as load increment values.

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    © All Rights Reserved
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    Vertical Load Test - Design - 2-1

    Uploaded by

    Abir Sengupta
    556 views7 pages
    This document summarizes the design of a load test on a 500mm diameter pile at a construction site in Kolkata. It includes the pile capacity, test load, design of the load frame (kentiledge) to apply a load of 206 metric tons, and design of primary and secondary girders to support the load frame. It also provides details of the hydraulic jack, pressure gauge, and dial gauges used to apply and monitor the test load, as well as load increment values.

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    Vertical Load Test - design- 2-1

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    This document summarizes the design of a load test on a 500mm diameter pile at a construction site in Kolkata. It includes the pile capacity, test load, design of the load frame (kentiledge) to apply a load of 206 metric tons, and design of primary and secondary girders to support the load frame. It also provides details of the hydraulic jack, pressure gauge, and dial gauges used to apply and monitor the test load, as well as load increment values.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    556 views7 pages

    Vertical Load Test - Design - 2-1

    Uploaded by

    Abir Sengupta
    This document summarizes the design of a load test on a 500mm diameter pile at a construction site in Kolkata. It includes the pile capacity, test load, design of the load frame (kentiledge) to apply a load of 206 metric tons, and design of primary and secondary girders to support the load frame. It also provides details of the hydraulic jack, pressure gauge, and dial gauges used to apply and monitor the test load, as well as load increment values.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 7

    DESIGN OF KENTILEDGE FOR ROUTINE VERTICAL LOAD TEST FOR 26. B, T.

    ROAD PROJECT, KOLKATA.


    -----------------------------------------------------------------------------------------------------------------

    DESIGN DATA:
    DIA OF PILE: 500MM
    CAPACITY OF PILE = 110.0M.T.
    TESTLOAD = 110 x 1.5 = 165 M.T.
    KENTILEDGE LOAD REQD. =165 x 1.25 = 206 M.T.
    Now consider the average base area as 5.5 x7.5 M = 41 sq.m
    Density of the Sand bags including void = 1.5 M.T. Per cu.m
    Hence the height of the kentiledge is 206 / 1.5 x 41 = 3.3Mtr.

    DESIGN OF SECONDARY GIRDER:

    ISMB-200-9NOS. @0.975mm c/c.


    Hence load per meter run on each girder = 206 /9 x 6.1 = 3.75 MT
    It is assumed that secondary girder are resting on primary girder. Primary girder to
    be designed for total 206 M.T. load at the center and extra load being transferred
    to the ground.
    As secondary girder is supported at mid span by primary girder, the deflection at
    mid point will be zero.

    Hence maximum B.M. for the secondary girder = 206/2x1000 x 290 = 3733750 kg. Cm.
    8

    Hence Z Reqd = 3733750 = 1810 cu.cm. < 9x223.5 = 2011.5cu.cm


    1.25x1650
    Hence O.K.

    CHECK FOR SHEAR:

    Shear force V = 206/2 x1000 =103000 kg.

    Shear stress T = 103000 = 722.850kg / sq.cm. < 1000 kg/sq.cm.


    20x0.57x9 x1.25
    Hence O.K.

    CHECK FOR DEFLECTION:

    Max. deflection = 1 x 206/2 x 290x 290 x 290 = 0.0.00016 cm. < 290/325 = .0.892cm.
    384 x 2 x 1000000 x 9 x 2235.4

    Hence O.K.
    Hence provide ISMB 200 @ 975 c/c as secondary girder – 9 Nos.
    DESIGN FOR PRIMARY GIRDER:

    Total Test Load = 165 M.T.


    Consider the primary girder as 2 Nos. ISMB 600.
    It is assumed that when the load is applied through Hydraulic Jack, the each Half of
    The Girder will act as a cantilever built-in at mid span.
    Load per mtr Ram = 165 / 2 x7.9 =mtr.=10.9
    B.M. max. = 165/2 x 1000 x 390 = 4021875 kg.cm.
    8
    Z xx required = 4021875 = 1950 cu.cm.< 2 x 2359.8 = 4719.6cu.cm
    1.25 x 1650
    Hence O.K

    CHECK FOR SHEAR:

    Maximum shear force = in each cantilever position of girder 165/2 x2 = 41.25 MT


    Shear stress = 41.25 x 1000/ 55 x 1.12 = 669.6 kg./ sq.cm. < 1000kg./sq.cm.

    Hence O.K.

    CHECK FOR DEFLECTION:

    Actual deflection = 1x165/2x1000 x 390 x 390 x 390


    384 x 2 x 1000000 x 64983.5x2
    =0,0001 < 390/325 = 0.923

    Hence O.K

    For M&M Foundations

    Atish Kumar Ohdedar


    DETAILS OF PILE FOR 2nd ROUTINE VERTICAL LOAD TEST AT
    26, B T ROAD, KOLKATA
    FOR M/S. DHOOT DEVELOPERS PVT LTD.

    DIA OF PILE : 500 MM

    PILE NO : 158

    BORE LENGTH : 33.990M

    PILE SHAFT LENGTH : 31.00M

    DATE OF CASTING : 20.02.14

    DATE OF TESTING : 13.05.2014

    PILE CAPACITY : 105.0M.T.

    TEST FACTOR : 1.5 TIMES

    TEST LOAD : 162.5M.T.

    GRADE OF CONCRETE : M-25

    REINFORCEMENT STEEL : Main Bar- 16mm tor - 4 x 12.0M


    12mm tor- 4 x 12.0M
    12mm tor - 8 x 21.0M
    Spacer – 12mm – 29nos.
    Ring -- 6mm - 226nos

    SLUMP TEST : 160mm


    DESIGN OF KENTILEDGE FOR 2nd ROUTINEL VERTICAL LOAD TEST AT
    26, B T ROAD, KOLKATA._ ______

    DESIGN DATA:
    DIA OF PILE : 500MM
    CAPACITY OF PILE = 110.0M.T.
    TESTLOAD = 110 x 1.5 = 165.0M.T.
    KENTILEDGE LOAD REQD = 165.0 x 1.25 = 206.0 MT.
    Now consider the Ave, base area as 7.5 x 5.5 M= 41.25sq.m
    Density of the Sand bags = 1.50M.T. per cu.m
    Height of the kentiledge is = 3.40Mtr.
    ROUTINE VERTICAL LOAD TEST AT 26, B T ROAD, , KOLKATA

    DETAILS OF HYDRAULICK JACK, PRESSURE GAUGE & DIAL GAUGES

    A.DETIAL OF HYDRAULIC JACK & PUMP :

    i) Capacity of Jack : 300MT


    ii) Dia of Ram : 22.0 cm.
    iii) Area of Ram : 382.23 sq.cm.

    B. DETAILS OF PRESSURE GAUGE

    i) Brand & Mfg. : MAST BOURDON’, Made in England


    ii) Caliberation Identificatin No : MMF-6959
    iii) Caliberation Certificate No : S-0140/1 valid up to 16.04.2014

    iv) Least Count : 20kg/sq.cm in each


    small division
    v) Load Per division : 382.23 x 20kg/sq.cm. = 7.604 M.T.

    C.DETAILS OF DAIL GAUGES:

    i) :Make Mitutoyo,Japan

    Sl. Identification Certificate No. Validity Date

    I) GKQ798 S-0140/3 16.04.2015


    II) HQS905 S-0140/5 16.04.2015
    III) HQS981 S-0140/2 16.04.2015
    IV) HQS941 S-0140/4 16.04.2015
    DETAILS OF HYDRAULIC JACK & LOAD INCREMENT CHART
    PILE CAPACITY : 110.0M.T.
    TEST FACTOR : 1.5
    TEST LOAD : 165.0M.T.
    NO OF JACK : 1
    DIA OF RAM : 22.0 cm.
    AREA OF RAM : 380.23sq.cm.
    SMALL DIV. IN KG/SQ.CM. : 380.23 x 20kg/sq.cm. = 7.605M.T.

    PRESSURE GAUGE READING :

    Reading in pressure Actual Load applied in


    Gauge pile in
    Kg/sq.cm. MT

    40 15.21

    80 30.42

    120 45.63

    160 60.84

    200 76.05

    240 91.26

    280 106.47

    320 121.68

    360 136.89

    400 152.10

    440 167.31
    REPORT ON

    2nd VERTICAL ROUTINE LOAD TEST (500MM)

    AT

    PRATHAM
    26, B T ROAD,
    KOLKATA

    FOR

    M/s. DHOOT REALTORS PVT. LTD.

    CLIENT:
    M/s. DHOOT REALTORS PVT LTD.
    5, JBS HALDEN STREET,
    KOLKATA 700 105.

    M & M FOUNDATIONS
    30B PRIYANATH MALLICK ROAD.KOLKATA: 700 026
    PHONE NO: 033 – 24760447
    E-MAIL: [email protected]

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