Service and Repair Manual: GS - 1530/1532 GS - 1930/1932 GS - 2032/2632/3232 GS - 2046/2646/3246 GS - 4047

Service and Repair Manual
Serial Number Range
GS™-1530/1532 Refer to the

inside cover
This manual includes:
Repair procedures
GS™-1930/1932 Fault Codes

Electrical and
GS™-2032/2632/3232 Hydraulic Schematics
GS™-2046/2646/3246
GS™-4047 For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1272217GT

Rev E
March 2021
Service and Repair Manual March 2021
Introduction
Introduction Introduction
Serial Number Range

Compliance Use the following chart to identify the specific
serial number for models included in this manual.
Machine Classification
GS-1530, GS-1532, GS-1930, GS-1932
Group A/Type 3 as defined by ISO 16368
from SN GS3010A-110000 to GS3016A-142280
from SN GS3011C-10000 to GS3016C-23999
Machine Design Life from SN GS3014D-101 to GS3016D-6079
from SN GS3016P-151487 to GS3016P-160599
Unrestricted with proper operation, inspection and
from SN GS30C-24000
scheduled maintenance. from SN GS30D-6080 to GS30D-40100
from SN GS30P-160600 to GS30P-200100
Contact Us: GS-2032, GS-2632, GS-3232

from SN GS3211A-110000 to GS3216A-142675
Internet: www.genielift.com from SN GS3212C-10000 to GS3216C-17299
E-mail: [email protected] from SN GS3216P-142676 to GS3216P-148699
from SN GS32C-17300
Find a Manual for this Model from GS32D-101 to GS32D-10100
from SN GS32P-148700 to GS32P-200100
Go to http://www.genielift.com GS-2046, GS-2646, GS-3246
Service Manuals, Maintenance Manuals, Service from SN GS4612A-110000 to GS4616A-138361
and Repair Manuals, Parts Manuals and from SN GS4612C-10000 to GS4616C-18099
Operator's Manuals. from SN GS4614D-101 to GS4616D-5029
from SN GS4616P-138362 to GS4616P-141799
from SN GS46C-18100
from SN GS46D-5030 to GS46D-20100
from SN GS46P-141800 to GS46P-200100
Copyright © 2016 by Terex Corporation
GS-4047
1272215GT Rev E, March 2021
First Edition, Fifth Printing from SN GS4712C-101 to GS4716C-4499
from SN GS4714D-101 to GS4716D-3959
Genie is a registered trademark of Terex South Dakota, Inc. in from SN GS4716P-101 to GS4716P-999
the U.S.A. and many other countries. from SN GS47C-4500
“GS” is a trademark of Terex South Dakota, Inc.
from SN GS47D-3960
from SN GS47P-1000
ii GS™-30 • 32 • 46 • 47 Part No. 1272217GT

March 2021 Service and Repair Manual
Introduction
Revision History
Revision Date Section Procedure / Page / Description
A 3/2016 Initial Release
A1 5/2016 Repair Procedures 2-3, 2-4, 9-11
Diagnostics H067 fault
A2 5/2016 Repair Procedure 2-6
Diagnostics Type CXXX and UXXX fault codes
A3 9/2016 Introduction Serial Number Legend
Specifications Add drive speed stowed parameters
B 4/2017 Repair Procedure 11-1
Diagnostics Battery charger and fault codes
B1 12/2017 Schematics GS46, GS47 AS/CE
C 1/2019 All Sections Added GS-1330m
D 8/2019 All Sections Added GS-4655
E 3/2021 Add ending serial break
All Sections Remove GS-1330m, GS-4655
Reference Examples:
Section – Repair Procedure, 4-2 Electronic Version
Click on any content or procedure in the Table of Contents to view
Section – Fault Codes, All charts the update.
Section – Schematics, Legends and schematics
Part No. 1272217GT GS™-30 • 32 • 46 • 47 iii

Introduction
Revision History(continued)
Revision Date Section Procedure / Page / Description
Reference Examples:
Section – Repair Procedure, 4-2 Electronic Version
Click on any content or procedure in the Table of Contents to view
Section – Fault Codes, All charts the update.
Section – Schematics, Legends and schematics
iv GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Introduction
Serial Number Legend

To August 31, 2016
1. Model 4. Sequence number

2. Model year 5. Serial label located on chassis
3. Facility code 6. Serial number (stamped on chassis)
From September 1, 2016
1. Model 4. Serial label located on chassis

2. Facility code 5. Serial number (stamped on chassis)
3. Sequence number
Part No. 1272217GT GS™-30 • 32 • 46 • 47 v

Safety Rules
Section 1 Safety Rules
Danger
Failure to obey the instructions and safety rules in
this manual and the appropriate Operator's Manual
on your machine will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when
maintenance and repair procedures are
performed.
Do Not Perform Maintenance

Unless:
 You are trained and qualified to perform
maintenance on this machine.
 You read, understand and obey:
• manufacturer's instructions and safety rules
• employer's safety rules and worksite
regulations
• applicable governmental regulations
 You have the appropriate tools, lifting
equipment and a suitable workshop.
vi GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Safety Rules
Personal Safety Workplace Safety

Any person working on or around a machine must Any person working on or around a machine must
be aware of all known safety hazards. Personal be aware of all known safety hazards. Personal
safety and the continued safe operation of the safety and the continued safe operation of the
machine should be your top priority. machine should be your top priority.
Read each procedure thoroughly. This Be sure to keep sparks, flames and
manual and the decals on the machine, lighted tobacco away from flammable and
use signal words to identify the following: combustible materials like battery gases
and engine fuels. Always have an
Safety alert symbol—used to approved fire extinguisher within easy
alert personnel to potential reach.
personal injury hazards. Obey all
safety messages that follow this Be sure that all tools and working areas
symbol to avoid possible injury or are properly maintained and ready for
death. use. Keep work surfaces clean and free
of debris that could get into machine
Indicates a imminently hazardous components and cause damage.
situation which, if not avoided,
will result in death or serious Be sure any forklift, overhead crane or
injury. other lifting or supporting device is fully
capable of supporting and stabilizing the
Indicates a potentially hazardous weight to be lifted. Use only chains or
situation which, if not avoided, straps that are in good condition and of
could result in death or serious ample capacity.
injury.
Be sure that fasteners intended for one
Indicates a potentially hazardous time use (i.e., cotter pins and self-locking
situation which, if not avoided, nuts) are not reused. These components
may cause minor or moderate may fail if they are used a second time.
injury.
Be sure to properly dispose of old oil or
Indicates a potentially hazardous other fluids. Use an approved container.
situation which, if not avoided, Please be environmentally safe.
may result in property damage.
Be sure that your workshop or work area
Be sure to wear protective eye wear and is properly ventilated and well lit.
other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards

such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved
steel-toed shoes.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 vii

March 2021
Table of Contents
Introduction Introduction .......................................................................................................... ii

Find a Manual for this Model...................................................................................ii
Serial Number Range .............................................................................................ii
Revision History ..................................................................................................... iii
Serial Number Legend ........................................................................................... v
Section 1 Safety Rules......................................................................................................... vi

General Safety Rules .............................................................................................vi
Section 2 Specifications ....................................................................................................... 1

Machine Specifications .......................................................................................... 1
Performance Specifications (models without proportional lift function) ................. 3
Performance Specifications (models with proportional lift) .................................... 5
Hydraulic Oil Specifications ................................................................................... 7
Hydraulic Component Specifications ................................................................... 10
Manifold Component Specifications..................................................................... 11
Hydraulic Hose and Fitting Torque Specifications ............................................... 12
Torque Procedure ................................................................................................ 13
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Table of Contents
Section 3 Repair Procedures ............................................................................................. 15

Introduction ........................................................................................................... 15
Platform Controls ............................................................................................... 17

1-1 Circuit Board................................................................................................... 19
1-2 Joystick........................................................................................................... 20
1-3 Platfrom Controls Alarm ................................................................................. 20
1-4 Platform Emergency Stop Button ................................................................... 21
Ground Controls ................................................................................................. 22

2-1 Software Revision Level................................................................................. 23
2-2 Machine Setup ............................................................................................... 24
2-3 Loading or Updating Machine Software ......................................................... 25
2-4 Using a Wi-Fi Router to Connect to the SmartLink Web Service Tool .......... 30
2-5 Service Override Mode .................................................................................. 32
2-6 Level Sensors ................................................................................................ 34
2-7 Manual Platform Lowering Cable ................................................................... 49
2-8 Outrigger Calibration ...................................................................................... 50
Hydraulic Tank .................................................................................................... 51

3-1 Hydraulic Tank ............................................................................................... 51
Hydraulic Pump .................................................................................................. 52

4-1 Hydraulic Pump .............................................................................................. 52
How to Remove the Hydraulic Pump .............................................................. 53
Part No. 1272217GT GS™-30 • 32 • 46 • 47 ix

March 2021
Table of Contents
Manifolds ............................................................................................................ 54
5-1 Function Manifold Components – GS-1530, GS-1532,
GS-1930 and GS-1932 ................................................................................ 54
5-2 Function Manifold Components – GS-2032, GS-2632, GS-3232,
GS-2046, GS-2646 and GS-3246 ................................................................ 56
5-3 Function Manifold Components – GS-4047 .................................................. 58
5-4 Check Valve Manifold Components – GS-1530, GS-1532,
GS-1930 and GS-1932 ................................................................................ 60
5-5 Lift Pressure Selector Manifold Components – GS-4047 .............................. 61
5-6 Outrigger Function Manifold Components – GS-3232 .................................. 62
5-7 Outrigger Cylinder Manifold Components – GS-3232 ................................... 63
5-8 Valve Adjustments – Function Manifold ........................................................ 64
5-9 Valve Coils ..................................................................................................... 70
Steer Axle Components .................................................................................... 72

6-1 Yoke and Drive Motor .................................................................................... 72
6-2 Steer Cylinder ................................................................................................ 73
6-3 Steer Bellcrank .............................................................................................. 74
Non-Steer Axle Components ............................................................................ 75

7-1 Drive Brake .................................................................................................... 75
Brake Release Hand Pump Components ........................................................ 76

8-1 Brake Release Hand Pump Components...................................................... 76
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Table of Contents
Scissor Components ......................................................................................... 77

9-1 Scissor Assembly, GS-1530 and GS-1532 .................................................... 78
9-5 Scissor Assembly, GS-3232 and GS-3246 .................................................. 107
9-6 Scissor Assembly, GS-4047 ........................................................................ 116
9-7 Scissor Arm Wear Pads ............................................................................... 124
9-8 Platform Height Sensor ................................................................................ 126
9-9 Lift Cylinder .................................................................................................. 128
9-10 Pressure Transducer.................................................................................. 139
9-11 Platform Overload System ......................................................................... 141
9-12 Platform Overload Recovery ...................................................................... 146
Platform Components ...................................................................................... 148

10-1 Platform ...................................................................................................... 148
10-2 Platform Extension Deck ............................................................................ 149
Battery Charger ................................................................................................ 150

11-1 Battery Charger .......................................................................................... 150
Selecting a Charge Profile ............................................................................ 151
Part No. 1272217GT GS™-30 • 32 • 46 • 47 xi

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Table of Contents
Section 4 Diagnostics ....................................................................................................... 152

Introduction ........................................................................................................ 152
GCON I/O Map without Load Sense (all machines except GS-3232) ............... 155
GCON I/O Map with Load Sense (all machines except GS-3232) .................... 156
GCON I/O Map without Load Sense GS-3232 only) ......................................... 157
GCON I/O Map with Load Sense (GS-3232 only) ............................................. 159
Operation Indicator Codes (OIC) ....................................................................... 161
Diagnostic Trouble Codes (DTC) ....................................................................... 162
Troubleshooting "HXXX" and "PXXX" Faults ..................................................... 163
Fault Inspection Procedure ................................................................................ 164
Type "HXXX" Faults ........................................................................................... 166
Type "PXXX" Faults ........................................................................................... 170
Type "UXXX" Faults ........................................................................................... 171
Type "FXXX" Faults ........................................................................................... 174
Type "CXXX" Faults ........................................................................................... 177
Battery Charger .................................................................................................. 179
Charger Fault Codes .................................................................................... 180
Charger Error Codes .................................................................................... 181
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Table of Contents
Section 5 Schematics........................................................................................................ 185

Introduction ......................................................................................................... 185
Electrical Component and Wire Color Legends ................................................. 186
Wiring Diagram Ground and Platform Controls.................................................. 189
Limit Switch Legend ........................................................................................... 190
Electrical Symbol Legend ................................................................................... 191
Hydraulic Symbols Legend................................................................................. 192
Hydraulic Component Abbreviation Legend....................................................... 193
Hydraulic Schematics ...................................................................................... 195

Hydraulic Schematic, GS-1530, 1532, 1930, 1932 (from serial number GS3010A-
110000, GS3011C-10000, GS3014D-101, GS3016P-142281) ................. 195
Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246 (from serial
number GS3211A-110000 to GS3214A-119070, GS3212C-10000 to
GS3214C-11873, GS4612A-110000 to GS4614A-117177,
GS4614C-10000 to GS4614C-12073) ....................................................... 196
Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246 (from serial
number GS3214A-119071, GS3214C-11874, GS4614A-117178,
GS4614C-12074, GS4614D-101) .............................................................. 197
Hydraulic Schematic, GS-3232 (from serial number GS3211A-110000,
GS3212C-10000, GS3216P-142677) ........................................................ 198
Hydraulic Schematic, GS-4047 (from serial number GS4712C-101
to GS4714C-1459) ..................................................................................... 199
Hydraulic Schematic, GS-4047 (from serial number GS4714C-1460,
GS4714D-101, GS4716P-101)................................................................... 200
Part No. 1272217GT GS™-30 • 32 • 46 • 47 xiii

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Table of Contents
Electrical Schematics – ANSI / CSA Models ................................................. 201

Electrical Schematic GS-1530 / GS-1930, ANS / CSA (from serial number
GS3010A-110000 to GS3011A-110827) ................................................... 202
Electrical Schematic, GS-1530 / GS-1930, ANSI / CSA (from serial number
GS3011A-110828 to GS3014A-136972,
GS3014D-101 to GS3015D-1113) ............................................................. 206
GS3014A-136973, GS3015D-1114 to GS3016D-5426,
GS3016P-142281 to GS3016P-158208) ................................................... 210
Electrical Schematic, GS-1530/1930, ANSI/CSA (from serial number
GS3016D-5427, GS3016P-158209) .......................................................... 214
Electrical Schematic, GS-3232, ANSI / CSA (from serial number
GS3211A-110000 to GS3214A-135714) ................................................... 216
GS3214A-135715 to GS3215A-141898) ................................................... 220
GS3215A-141899, GS3216P-142677 to GS3216P-146462) .................... 224
GS3216P-146463) ..................................................................................... 228
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA (from serial
number GS3211A-110000 to GS3214A-135714, GS4612A-110000 to
GS4614A-135366, GS4613D-101 to GS4615D-1303) .............................. 232
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI/CSA (from serial number
GS3214A-1135715 to GS3215A-141898, GS4614A-135367 to
GS4615A-137959, GS4615D-1304) .......................................................... 236
number GS3215A-141899, GS3216P-142676 to GS3216P-146462,
GS4615A-137960, GS4615D-1305 to GS4616D-4432,
GS4616P-138362 to GS4616P-139710) ................................................... 240
xiv GS™-30 • 32 • 46 • 47 Part No. 1272217GT

March 2021
Table of Contents
number GS3216P-146463, GS4616D-4433, GS4616P-139711) .............. 244
GS4612A-110000 to GS4614A-135366, GS4614D-101 to
GS4615D-1303, GS4714D-101 to GS4715D-749) .................................... 246
GS4614A-135367 to GS4615A-137959, GS4615D-1304 to GS4616D-4432,
GS4616P-138362 to GS4616P-139710,
GS4715D-750 to GS4716D-3101) ............................................................. 250
Electrical Schematic, GS-3246, GS4047 ANSI / CSA (from serial number
GS4616D-4433, GS4616P-139711, GS4716D-3102, GS4716P-101) ...... 254
Electrical Schematics – CE and Australia Models ........................................ 255

Electrical Schematic GS-1530, 1532, 1930, 1932, AS / CE (from serial number
GS3010A-110000 to GS3011A-110827) .................................................... 256
Electrical Schematic, GS-1530/32_GS-1930/32, AS / CE (from serial number
GS3011A-110828 to GS3014A-136972, GS3011C-10000 to GS3015C-
18038, GS3014D-101 to GS3015D-1113) ................................................. 260
Electrical Schematic, GS-1530, 1532, 1930, 1932, AS / CE (from serial number
GS3014A-136973, GS3015C-18039, GS3015D-1114 to GS3016D-5426,
GS3016P-142281 to GS3016P-158208) .................................................... 264
Electrical Schematic, GS-1530, 1532, 1930, 1932, AS / CE (from serial numbers
GS3015D-5427, GS3016P-158209) .......................................................... 268
Electrical Schematic, GS-3232, AS / CE (from serial number GS3211A-110000 to
GS3214A-135714, GS3212C-10000 to GS3215C-14503) ........................ 270
GS3215A-141898, GS3215C-14504) ........................................................ 274
Electrical Schematic, GS-3232, AS / CE (from serial number GS3215A-141899,
GS3216P-142676 to GS3216P-146462) .................................................... 278
Electrical Schematic, GS-3232, AS / CE
(from serial number GS3216P-146463) ..................................................... 282
GS3211A-110000 to GS3214A-135714, GS3212C-10000 to GS3215C-
14377, GS4612A-110000 to GS4614A-135366, GS4612C-10000 to
GS4615C-14503, GS4613D-101 to GS4615D-1303) ................................ 286
Part No. 1272217GT GS™-30 • 32 • 46 • 47 xv

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Table of Contents

GS3214A-135715 to GS3215A-141898, GS3215C-14378, GS4614A-
135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304) ............ 290
GS3215A-141899, GS3216P-142676 to GS3216P-146462, GS4615A-
137960, GS4616P-138362 to GS4616P-139710) ..................................... 294
GS3216P-146463, GS4616P-139711) ...................................................... 298
GS4614A-135366, GS4612C-10000 to GS4615C-14503, GS4614D-101 to
GS4615D-1303) ......................................................................................... 300
GS4615A-137959, GS4615C-14504, GS4615D-1304) ............................. 304
Electrical Schematic, GS-3246, AS / CE (from serial number GS4615A-137960,
GS4616P-138362, GS4616P to GS4616P-139710).................................. 308
Electrical Schematic, GS-3246, AS / CE (from serial number GS4616D-4433,
GS4616P-139711) ..................................................................................... 312
Electrical Schematic, GS-4047, AS / CE (from serial number GS4712C-101 to
GS4715C-2130, GS4714D-101 to GS4715D-749) .................................... 314
Electrical Schematic, GS-4047, AS / CE (from serial number GS4715C-2131,
GS4715D-750 to GS4716D-3101) ............................................................. 318
(from serial number GS4716D-3102) ......................................................... 322
Electrical Schematic – Foot Switch (option) All Models .............................. 323

Foot Switch (option) All Models ......................................................................... 324
xvi GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Specifications
Section 2 Specifications
Machine Specifications Platform Overload Pressure Transducer

(if equipped) All models except GS-3232, GS-4047
For operational specifications, refer to the
Input voltage 8 to 30 VDC
Operator's Manual.
Signal voltage 1 to 5 V
Batteries, Standard Platform Overload Pressure Transducer
All models except GS-4047 (if equipped) GS-3232, GS-4047
Voltage 6V DC Input voltage 8 to 30 VDC
Group GC2 Signal voltage 0.25 to 6.25 V
Type T-105 Angle Sensor (if equipped)
Quantity 4 Input voltage 8 to 30 VDC
Battery capacity, maximum C20 = 225AH Signal voltage 3 to 4 V, PMW output
Reserve capacity @ 25A rate 447 minutes
Outrigger Pressure Transducer, GS-3232 only
Weight, each 62 lbs
Input voltage 8 to 30 VDC
28 kg
Signal voltage 1 to 5 V
Batteries, Standard, GS-4047
Fluid capacities
Voltage 12V DC
Hydraulic tank 3.4 gallons
Group GC2
All models except GS-4047 12.9 liters
Type T-1275
Hydraulic tank, GS-4047 5.9 gallons
Quantity 4 22.4 liters
Battery capacity, maximum C20 = 150AH Hydraulic system (including tank) GS- 3.8 gallons
Reserve capacity @ 25A rate 280 minutes 1530, GS-1532, GS-1930, GS-1932 14.2 liters
Weight, each 82 lbs Hydraulic system (including tank) GS- 4.5 gallons
37 kg 2032, GS-2632, GS-2046, GS-2646 17 liters
Batteries, Maintenance-free (option) Hydraulic system (including tank) GS- 5.5 gallons
All models except GS-4047 3232, GS-3246 20.8 liters
Voltage 6V DC Hydraulic system (including tank) GS- 7.5 gallons

4047 28.4 liters
Group GC2
Type 6V-AGM
Quantity 4
Battery capacity, maximum 200AH
Reserve capacity @ 25A rate 380 minutes
Weight, each 62 lbs
28 kg
Part No. 1272217GT GS™-30 • 32 • 46 • 47 1

Specifications
Tires and wheels

GS-1530, GS-1532, GS-1930, GS-1932
Tire size (solid rubber) 12 x 4.5 in
30.5 x 11.4 cm
Tire contact area 9 sq in
58 cm2
Castle nut torque, dry 300 ft-lbs
406.7 Nm
Castle nut torque, lubricated 225 ft-lbs
305 Nm
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646, GS-
3246, GS-4047
Tire size (solid rubber) 15 x 5 in
38.1 x 12.7 cm
Tire contact area 15 sq in
96.7 cm2
Castle nut torque, dry 300 ft-lbs
406.7 Nm
Castle nut torque, lubricated 225 ft-lbs
305 Nm
2 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Specifications
Performance Specifications GS-4047

(models without proportional lift) Platform stowed, fast 2.0 mph
40 ft / 13.6 sec
Drive speed, maximum 3.2 km/h
12.2 m / 13.6 sec
GS-1530, GS-1532, GS-1930, GS-1932
Platform raised 0.5 mph
Platform stowed, fast 2.5 mph 40 ft / 55 sec
40 ft / 10.9 sec 0.8 km/h
4 km/h 12.2 m / 55 sec
12.2 m / 10.9 sec
Braking distance, maximum
40 ft / 55 sec High range on paved surface 1 - 3 ft
0.8 km/h 0.3 - 0.9 m
12.2 m / 55 sec Gradeability
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646, GS- GS-1930, GS-1932, GS-2632,GS- 25%
3246 3232, GS-3246 and GS-4047
Platform stowed, fast 2.2 mph GS-1530, GS-1532, GS-2032, 30%
to serial number: 40 ft / 12.4 sec GS-2046 and GS-2646
GS3216P-145830 3.5 km/h
GS4616P-139575 12.2 m / 12.4 sec Airborne noise emissions
Platform stowed, fast 2.0 mph Sound pressure level at ground < 70 dBA
from serial number: 40 ft / 12.4 sec workstation
GS3216P-145831 3.2 km/h Sound pressure level at platform < 70 dBA
GS4616P-139576 12.2 m / 12.4 sec workstation
40 ft / 55 sec
0.8 km/h
12.2 m / 55 sec
Part No. 1272217GT GS™-30 • 32 • 46 • 47 3

Specifications

(without proportional lift), continued Platform up (fast mode) 71 to 76 seconds
Platform up (slow mode) 83 to 87 seconds
Function speed, maximum from platform controls
Platform down 41 to 46 seconds
(with 1 person in platform)
Rated work load at full height, maximum
GS-1530 and GS-1532
GS-1530 and GS-1532 600 lbs
Platform up (fast mode) 15 to 17 seconds
272 kg
Platform down 28 to 30 seconds GS-1930, GS-1932, GS- 500 lbs
2632 and GS-3232 227 kg
GS-1930 and GS-1932
GS-2032 800 lbs
Platform up (fast mode) 15 to 17 seconds 363 kg
Platform down 28 to 30 seconds GS-2046 1200 lbs
544 kg
GS-2032 and GS-2632
GS-2646 1000 lbs
Platform up (fast mode) 28 to 32 seconds 454 kg
317 kg
GS-2046 and GS-2646
GS-4047 770 lbs
Platform up (fast mode) 28 to 32 seconds (CE and AS models) 350 kg
(ANSI and CSA models) 250 kg
GS-3232 and GS-3246
GS-3232 Outrigger leveling capacity, maximum
Platform up (fast mode) 55 to 59 seconds
Platform up (slow mode) 108 to 112 seconds Side to side 5°
Platform down 33 to 37 seconds Front to rear 3°
4 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Specifications

(models with proportional lift) Platform stowed 2.0 mph
40 ft / 13.6 sec
Drive speed, maximum 3,2 km/h
12.2 m / 13,6 sec
GS-1530, GS-1532, GS-1930, GS-1932
Platform stowed 2.5 mph 40 ft / 55 sec
40 ft / 10.9 sec 0,8 km/h
4 km/h 12.2 m / 55 sec
12.2 m / 10,9 sec
Braking distance, maximum
40 ft / 55 sec High range on paved surface 1 - 3 ft
0,8 km/h 0,3 - 0,9 m
12.2 m / 55 sec Gradeability
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646, GS- GS-1930, GS-1932, 25%
3246 GS-2632, GS-3232, GS-3246,
Platform stowed 2.2 mph GS-4047
to serial number: 40 ft / 12.4 sec GS-1530, GS-1532, GS-2032, GS- 30%
GS3216P-145830 3,5 km/h 2046, GS-2646
GS4616P-139575 12.2 m / 12,4 sec
Airborne noise emissions
Platform stowed 2.0 mph
from serial number: 40 ft / 12.4 sec Sound pressure level at ground < 70 dBA
GS3216P-145831 3,2 km/h workstation
GS4616P-139576 12.2 m / 12,4 sec Sound pressure level at platform < 70 dBA
Platform raised 0.5 mph workstation
40 ft / 55 sec
0,8 km/h
12.2 m / 55 sec
Part No. 1272217GT GS™-30 • 32 • 46 • 47 5

Specifications
Performance Specifications Rated work load at full height, maximum

(with proportional lift), continued GS-1530, GS-1532 600 lbs
272 kg
Function speed, maximum from platform controls
(with 1 person in platform) GS-1930, GS-1932, GS- 500 lbs
2632, GS-3232 227 kg
GS-1530, GS-1532
GS-1930PAR 400 lbs
Platform up 15 to 17 seconds
181 kg
GS-2032 800 lbs
GS-1930, 1930PAR, GS-1932
363 kg
GS-2046 1200 lbs
544 kg
GS-2032, GS-2632
GS-2646 1000 lbs
Platform up 28 to 32 seconds 454 kg
GS-3246 700 lbs
GS-2046, GS-2646 317 kg
Platform up 28 to 32 seconds GS-4047 770 lbs
Platform down 28 to 32 seconds (CE and AS models) 350 kg
GS-3232, GS-3246 GS-3232 Outrigger leveling capacity, maximum
Platform up 55 to 59 seconds Side to side 5°
Platform down 28 to 32 seconds Front to rear 3°
GS-4047
6 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Specifications
Hydraulic Oil Specifications Do not top off with incompatible

hydraulic fluids. Hydraulic fluids
Hydraulic Fluid Specifications may be incompatible due to the
Genie specifications require hydraulic oils which are differences in base additive
designed to give maximum protection to hydraulic chemistry. When incompatible
systems, have the ability to perform over a wide fluids are mixed, insoluble
temperature range, and the viscosity index should materials may form and deposit
exceed 140. They should provide excellent antiwear, in the hydraulic system,
oxidation prevention, corrosion inhibition, seal plugging hydraulic lines, filters,
conditioning, and foam and aeration suppression control valves and may result in
properties. component damage.
Cleanliness level, ISO 15/13
minimum Note: Do not operate the machine when the
Water content, 250 ppm ambient air temperature is consistently above
maximum 120°F / 49°C.
Recommended Hydraulic Fluid
Hydraulic Fluid Temperature
Hydraulic oil type Chevron Rando HD Premium
Range
Viscosity grade 32
Viscosity index 200
Optional Hydraulic Fluids
Mineral based Shell Tellus S2 V 32
Shell Tellus S2 V 46
Shell Tellus S4 VX 32
Shell Donax TG (Dexron III)
Chevron 5606A
Biodegradable Petro Canada Environ MV 46
Fire resistant UCON Hydrolube HP-5046
Note: Genie specifications require additional Ambient air temperature
equipment and special installation instructions for
the approved optional fluids. Consult Genie 1 Chevron hydraulic oil 5606A
Product Support before use. 2 Petro-Canada Environ MV 46
3 UCON Hydrolube HP-5046D
Optional fluids may not have 4 Chevron Rando HD premium oil MV
the same hydraulic lifespan and
may result in component
damage.
Note: Extended machine operation can cause the

hydraulic fluid temperature to increase beyond its
maximum allowable range. If the hydraulic fluid
temperature consistently exceeds 200°F / 90°C an
optional oil cooler may be required.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 7

Specifications
Chevron Rando HD Premium Oil Chevron 5606A Hydraulic Oil

MV Fluid Properties Fluid Properties
ISO Grade 32 ISO Grade 15
Viscosity index 200 Viscosity index 300
Kinematic Viscosity Kinematic Viscosity
cSt @ 200°F / 100°C 7.5 cSt @ 200°F / 100°C 5.5
cSt @ 104°F / 40°C 33.5 cSt @ 104°F / 40°C 15.0
cSt @ -40°F / -40°C 510
Brookfield Viscosity
cP @ -4°F / -20°C 1040 Flash point 180°F / 82°C
cP @ -22°F / -30°C 3310
Pour point -81°F / -63°C
Flash point 375°F / 190°C
Maximum continuous operating 124°F / 51°C
Pour point -58°F / -50°C temperature
Maximum continuous operating 171°F / 77°C Note: Use of Chevron 5606A hydraulic fluid, or
temperature equivalent, is required when ambient temperatures
Note: A hydraulic oil heating system is are consistently below 0°F / -17°C unless an oil
recommended when the ambient temperature is heating system is used.
consistently below 0°F / -18°C.
Continued use of Chevron
Note: Do not operate the machine when the 5606A hydraulic fluid, or
ambient temperature is below -20°F / -29°C with equivalent, when ambient
Rando HD Premium MV. temperatures are consistently
above 32°F / 0°C may result in
component damage
8 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Specifications
Petro-Canada Environ MV 46 UCON Hydrolube HP-5046 Fluid

Fluid Properties Properties
ISO Grade 46 ISO Grade 46
Viscosity index 154 Viscosity index 192
Kinematic Viscosity Kinematic Viscosity
cSt @ 200°F / 100°C 8.0 cSt @ 149°F / 65°C 22
cSt @ 104°F / 40°C 44.4 cSt @ 104°F / 40°C 46
cSt @ 0°F / -18°C 1300
Flash point 482°F / 250°C
Flash point None
temperature Maximum continuous operating 189°F / 87°C
temperature
Shell Tellus S4 VX Fluid
Properties
ISO Grade 32
Viscosity index 300
Kinematic Viscosity
cSt @ 200°F / 100°C 9
cSt @ 104°F / 40°C 33.8
Brookfield Viscosity
cSt @ -4°F / -20°C 481
cSt @ -13°F / -25°C 702.4
cSt @ -40°F / -40°C 2624
Flash point >100
temperature
Part No. 1272217GT GS™-30 • 32 • 46 • 47 9

Specifications
Hydraulic Component Outrigger manifold

Specifications Relief valve pressure, maximum 3500 psi
241 bar
Function Pump – GS-1530, GS1532, GS-1930, GS- Check valve manifold -
1932 GS-1530, GS-1532, GS-1930. GS-1932
Type Gear Check valve pressure, maximum 200 psi
Displacement per revolution 0.244 cu in 13,8 bar
4 cc Lift pressure selector manifold - GS-4047
Flow rate @ 2500 psi / 172 bar 3 gpm Platform relief valve pressure, 2000 psi
11,3 L/min maximum 138 bar
Hydraulic tank return filter 10 micron
25 psi / 1.7 bar
bypass
Function Pump – GS-2032, GS-2632, GS-3232, GS-
2046, GS-2646, GS-3246, GS-4047
Type Gear
Displacement per revolution 0.355 cu in
5,5 cc
Flow rate @ 2500 psi / 172 bar 4 gpm
15 L/min
Hydraulic tank return filter 10 micron
25 psi / 1,7 bar
bypass
Function manifold – All models except GS-4047
System relief valve pressure, 3700 psi
maximum 255 bar
Lift relief valve pressure 1800 to 3700 psi
142 to 241 bar
Steer relief valve pressure 1500 psi
103 bar
Function manifold – GS-4047
System relief valve pressure, 3500 psi
maximum 241 bar
Platform relief valve pressure 3000 psi
206 bar
Steer relief valve pressure 1500 psi
103 bar
10 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Specifications
Manifold Component Valve coil resistance

Specifications Note: The following coil resistance specifications are at
an ambient temperature of 68°F / 20°C. As valve coil
Plug torque resistance is sensitive to change in air temperature, the
coil resistance will typically increase or decrease by 4%
SAE No. 2 50 in-lbs / 6 Nm of each 18°F / -7.7°C that your air temperature
SAE No. 4 13 ft-lbs / 18 Nm increases or decreases from 68°F / 20°C.
SAE No. 6 18 ft-lbs / 24 Nm Description Specification
SAE No. 8 50 ft-lbs / 68 Nm Solenoid valve, 3 position 4 way, 27.2Ω
20V DC with diode
SAE No. 10 55 ft-lbs / 75 Nm (schematic items F, AC or DC)
SAE No. 12 75 ft-lbs / 102 Nm Solenoid valve, 3 position 4 way, 19Ω
20V DC with diode
(schematic item E)
Solenoid valve, 2 position 4 way, 19Ω
20V DC with diode
(schematic items H, AI or DI)
N.C. 20V DC with diode
(schematic item N)
20V DC with diode
(schematic item AE or DE)
20V DC with diode
(schematic item AG or DG)
Solenoid valve, 2 position 2 way, 27.2Ω
20V DC with diode
(schematic items CA, CB, CC and
CD)
20V DC with diode
(schematic item BA)
Solenoid valve, 2 position 2 way, 23.9Ω
20V DC with diode
(schematic item DN)
Solenoid valve, 3 position 4 way 33.75Ω
24V DC with diode
(schematic item EA)
Solenoid valve, 2 position 4 way 33.75Ω
24V DC with diode
(schematic item EC)
20V DC with diode
(schematic item GC)
20V DC with diode
(schematic item GA)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 11

Specifications
Hydraulic Hose and Fitting SAE O-ring Boss Port

Torque Specifications (tube fitting - installed into Aluminum)
(all types)
Your machine is equipped with Parker Seal-Lok™
SAE Dash Size Torque
ORFS or 37° JIC fittings and hose ends. Genie
specifications require that fittings and hose ends -4 14 ft-lbs / 19 Nm
be torqued to specification when they are removed -6 23 ft-lbs / 31,2 Nm
and installed or when new hoses or fittings are -8 36 ft-lbs / 49 Nm
installed.
-10 62 ft-lbs / 84 Nm
-12 84 ft-lbs / 114 Nm
Seal-Lok™ Fittings -16 125 ft-lbs / 169,5 Nm
(hose end - ORFS)
-20 151 ft-lbs / 204,7 Nm
-24 184 ft-lbs / 249,5 Nm
-4 18 ft-lbs / 25 Nm
-6 30 ft-lbs / 41 Nm
-8 40 ft-lbs / 55 Nm
-10 60 ft-lbs / 81 Nm
-12 85 ft-lbs / 115 Nm
-16 110 ft-lbs / 150 Nm
-20 150 ft-lbs / 205 Nm
Adjustable Fitting Non-adjustable fitting
-24 230 ft-lbs / 315 Nm
1 jam nut
JIC 37° Fittings

(swivel nut or hose connection)
SAE O-ring Boss Port
SAE Dash Size Thread Size Flats
(tube fitting - installed into Steel)
-4 7/16-20 2
-6 9/16-18 1 1/2
-4 ORFS / 37° (Adj) 15 ft-lbs / 20,3 Nm
-8 3/4-16 1 1/2 ORFS (Non-adj) 26 ft-lbs / 35,3 Nm
37° (Non-adj) 22 ft-lbs / 30 Nm
-10 7/8-14 1 1/2
-6 ORFS (Adj / Non-adj) 35 ft-lbs / 47,5 Nm
-12 1 1/16-12 1 1/4
37° (Adj / Non-adj) 29 ft-lbs / 39,3 Nm
-16 1 5/16-12 1
-8 ORFS (Adj / Non-adj) 60 ft-lbs / 81,3 Nm
-20 1 5/8-12 1 37° (Adj / Non-adj) 52 ft-lbs / 70,5 Nm
-24 1 7/8-12 1 -10 ORFS (Adj / Non-adj) 100 ft-lbs / 135,6 Nm
37° (Adj / Non-adj) 85 ft-lbs / 115,3 Nm
-12 (All types) 135 ft-lbs / 183 Nm
-16 (All types) 200 ft-lbs / 271,2 Nm
-20 (All types) 250 ft-lbs / 339 Nm
-24 (All types) 305 ft-lbs / 413,5 Nm
12 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Specifications
Torque Procedure JIC 37° fittings

1 Align the tube flare (hex nut) against the nose
Seal-Lok™ fittings of the fitting body (body hex fitting) and
tighten the hex nut to the body hex fitting to
1 Replace the O-ring. The O-ring must be
hand tight, approximately 30 in-lbs / 3.4 Nm.
replaced anytime the seal has been broken.
The O-ring cannot be re-used if the fitting or 2 Using a permanent ink marker, make a
hose end has been tightened beyond finger reference mark on one the flats of the hex nut
tight. and continue the mark onto the body of the
hex fitting. Refer to Illustration 1.
Note: The O-ring in Parker Seal Lok™ fittings and
hose end are custom-size O-rings. They are not
standard size O-rings. They are available in the O-
ring field service kit (Genie part number 49612).
2 Lubricate the O-ring before installation.
3 Be sure the O-ring face seal is seated and
retained properly.
4 Position the tube and nut squarely on the face
seal end of the fitting, and tighten the nut
finger tight. Illustration 1
5 Tighten the nut or fitting to the appropriate 1 hex nut
torque. Refer to the appropriate torque chart 2 reference mark
in this section. 3 body hex fitting
6 Operate all machine functions and inspect the
hose, fittings and related components to
confirm there are no leaks.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 13

Specifications
3 Working clockwise on the body hex fitting,

make a second mark with a permanent ink
marker to indicate the proper tightening
position. Refer to Illustration 2.
Note: Use the JIC 37° Fitting table in this section
to determine the correct number of flats, for the
proper tightening position.
Note: The marks indicate the correct tightening
positions have been determined. Use the second
mark on the body hex fitting to properly tighten the
joint after it has been loosened.
Illustration 2
1 body hex fitting
2 reference mark
3 second mark
4 Tighten the hex nut until the mark on the hex

nut is aligned with the second mark on the
body hex fitting.
5 Operate all machine functions and inspect the
hose, fittings and related components to
confirm there are no leaks.
14 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Repair Procedures
Machine Configuration:
Section 3 Repair Procedures
 Unless otherwise specified, perform each

repair procedure with the machine in the
following configuration:
• Machine parked on a firm, level surface
• Key switch in the off position with the key
Observe and Obey: removed
 Repair procedures shall be completed by a • The red Emergency Stop button in the off
person trained and qualified on the repair of position at both the ground and platform
this machine. controls
 Immediately tag and remove from service a • Wheels chocked
damaged or malfunctioning machine.
• All external AC power supply disconnected
 Repair any machine damage or malfunction from the machine
before operating the machine.
• Platform in the stowed position
Before Repairs Start:

 Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual on your machine.
 Be sure that all necessary tools and parts are
available and ready for use.
 Use only Genie approved replacement parts.
 Read each procedure completely and adhere
to the instructions. Attempting shortcuts may
produce hazardous conditions.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 15

Repair Procedures
About This Section Symbols Legend

Most of the procedures in this section should only Safety alert symbol—used to alert
be performed by trained service professional in a personnel to potential personal
suitably equipped workshop. Select the injury hazards. Obey all safety
appropriate repair procedure after troubleshooting messages that follow this symbol
the problem. to avoid possible injury or death.
Perform disassembly procedures to the point Indicates a imminently hazardous

where repairs can be completed. Then to re- situation which, if not avoided, will
assemble, perform the disassembly steps in result in death or serious injury.
reverse order.
Indicates a potentially hazardous
could result in death or serious
injury.

may cause minor or moderate
injury.

may result in property damage.
Indicates that a specific result is expected

after performing a series of steps.
Indicates that an incorrect result has occurred
after performing a series of steps.
16 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Platform Controls
The platform controls are used to operate the

machine from the platform.
Activating a function button sends a signal to the
Electronic Control Module (ECM). When the ECM
is in the function mode, the platform controls are
used to operate the various machine functions.
The platform controls consist of an Emergency
Stop button, electronic circuit board, proportional
control handle, drive/steer enable switch, alarm,
function buttons and LED display.
For further information or assistance, contact
Genie Product Support.
a red Emergency Stop button P2

b platform controls circuit board U3
c proportional control handle and drive/steer
enable switch JC9
d alarm H1
Part No. 1272217GT GS™-30 • 32 • 46 • 47 17

Platform Controls
Operational Indicator Codes Note: The Ld Operation Indicator Code will appear
when the outriggers are not fully retracted, the
These codes are generated by the electrical machine is not auto leveled, an outrigger has lost
system to indicate machine operating status. contact with the ground or either level sensor
During normal operation, a code will appear in the detects the machine is no longer level. When any
platform controls LED readout if a condition such of the above scenarios occur, the lift function is
as off-level, overload cutout, chassis mode disabled.
operation or pothole guard stuck occurs.
The lift function will also be disabled while
If the platform controls LED readout displays an extending or retracting the outriggers and during
operational indicator code such as LL, the fault the outrigger auto level procedure. While
condition must be repaired or removed before performing the above operations, the Ld Operation
resuming machine operation. Push in and pull out Indicator Code will appear.
the red Emergency Stop button to reset the
system. Note: A code and a description of a code can also
be viewed at the ground controls LCD display.
Platform Controls LED Readout
Code Condition
LL Off-level
OL Platform Overload (CE and Australia)
CH Chassis Mode Operation
PHS Pothole Guard Stuck
nd No Drive (option)
Ld Lifting Disabled
br Brake Release
OHL Outdoor Height Restriction
18 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Platform Controls
1-1 8 Carefully disconnect all wire harness

connectors from the platform controls circuit
Circuit Board board.
Electrocution/burn hazard.
How to Remove the Platform Contact with electrically charged
Controls Circuit Board circuits could result in death or
serious injury. Remove all rings,
1 Push in the red Emergency Stop button to the watches and other jewelry.
off position at both the ground and platform
controls.
Component damage hazard.
2 Disconnect the platform controls from the Electrostatic discharge (ESD)
control cable at the platform. can damage printed circuit board
3 Remove the fasteners securing the platform components. Maintain firm
control box to the platform control bracket. contact with a metal part of the
machine that is grounded at all
4 Remove the fasteners securing the bottom times when handling printed
cover to the platform control box. Open the circuit boards OR use a
control box. grounded wrist strap.
5 Remove the ties securing the wire harness.
9 Carefully remove the platform controls circuit
6 Disconnect the red and black wires from the board fasteners.
alarm.
10 Carefully remove the platform controls circuit
7 Carefully remove the alarm from the platform board from the platform control box.
control box.
11 Remove the transparent caps from the
platform controls circuit board and save.
Circuit board fastener torque specifications

Hand tighten until screws seat < 5 in-lbs
< 0.6 Nm
Note: Before installing a circuit board, place the
transparent caps removed in step 11, over the
circuit board buttons.
Note: After installing the circuit board, check for
proper button operation. Excessive torque of the
circuit board fasteners will cause the buttons to
bind. Moderate torque of the circuit board
fasteners will not allow the buttons to engage.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 19

Platform Controls
1-2 1-3
Joystick Platform Controls Alarm
How to Remove the Joystick How to Remove the Platform

1 Push in the red Emergency Stop button to the Controls Alarm
off position at both the ground and platform 1 Push in the red Emergency Stop button to the
controls. off position at both the ground and platform
2 Disconnect the platform controls from the controls.
control cable at the platform. 2 Disconnect the platform controls from the
3 Remove the fasteners securing the platform control cable at the platform.
control box to the platform control bracket. 3 Remove the fasteners securing the platform
4 Remove the fasteners securing the bottom control box to the platform control bracket.
cover to the platform control box. Open the 4 Remove the fasteners securing the bottom
control box. cover to the platform control box. Open the
5 Remove the ties securing the joystick wire control box.
harness. 5 Disconnect the red and black wires from the
6 Carefully disconnect the joystick wire harness alarm.
from the platform controls circuit board.
Electrocution/burn hazard. Contact with electrically charged
Contact with electrically charged circuits could result in death or
circuits could result in death or serious injury. Remove all rings,
serious injury. Remove all rings, watches and other jewelry.
watches and other jewelry.
Component damage hazard. Electrostatic discharge (ESD)
Electrostatic discharge (ESD) can damage printed circuit board
can damage printed circuit board components. Maintain firm
components. Maintain firm contact with a metal part of the
contact with a metal part of the machine that is grounded at all
machine that is grounded at all times when handling printed
times when handling printed circuit boards OR use a
circuit boards OR use a grounded wrist strap.
grounded wrist strap.
6 Carefully remove the alarm from the platform
7 Carefully remove the joystick fasteners. control box.
8 Carefully remove the joystick from the
platform control box.
Torque specifications
Joystick fasteners 9 in-lbs
1 Nm
20 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Platform Controls
1-4 5 Disconnect the white wires from the

Emergency Stop base.
Platform Emergency Stop Button
Contact with electrically charged
How to Remove the Platform circuits could result in death or
Controls Emergency Stop Button serious injury. Remove all rings,
1 Push in the red Emergency Stop button to the
controls. Component damage hazard.
Electrostatic discharge (ESD)
2 Disconnect the platform controls from the can damage printed circuit board
control cable at the platform. components. Maintain firm
3 Remove the fasteners securing the platform contact with a metal part of the
control box to the platform control bracket. machine that is grounded at all
times when handling printed
4 Remove the fasteners securing the bottom circuit boards OR use a
cover to the platform control box. Open the grounded wrist strap.
control box.
6 Carefully remove the Emergency Stop base
from the Emergency Stop button.
7 Carefully remove the retaining ring from the
Emergency Stop button.
8 Carefully remove the Emergency Stop button
from the platform control box.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 21

Ground Controls
The ground controls, used to operate the machine

from the ground, can also be used to tune the
performance of the machine.
The ground controls consist of an Electronic
Control Module (ECM), emergency stop button,
key switch and circuit breaker.
Activating the function enable button and the up or
down at the same time, sends a signal to the
(ECM). This allows the platform to be raised or
lowered at the ground controls.
Note: Steer and drive functions are not available at
the ground controls.
When the ECM is in the set up mode, the ground
controls are used to adjust the function speed
parameters, machine models, or machine options.
1 machine setup escape button
For further information or assistance, contact 2 machine setup scroll up button
Genie Product Support. 3 LCD readout
4 machine setup scroll down button
5 machine setup enter button
6 Key switch KS1
7 red Emergency Stop P1
8 circuit breaker CB2
9 Diagnostic port (if equipped)
10 platform down button
11 lift function enable button
12 platform up button
22 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
2-1 2 Press the ground control scroll down button.

Software Revision Level Result: The ground control LCD display will
indicate the software revision and hour meter
information. After 5 seconds, the ground
How to Determine the Revision controls LCD display will display machine
Level model and hour meter information again.
The machine software revision level is displayed at 3 Push in the red Emergency Stop button to the
the ground controls LCD display. off position at both the ground and platform
controls and turn the key switch to the off
1 Turn the key switch to the ground controls or position.
platform controls position. Pull out the red
Emergency Stop button to the on position at
both ground and platform controls.
Result: The display at the platform controls
will show "CH". See example below.
Result: The display at the ground controls will

show the machine model and hour meter
information. After 3 seconds, the machine
a ground control LCD display
model will not show on the display. See
b ground control scroll down button
example below.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 23

Ground Controls
2-2 2 Press and hold the ground control scroll up

and scroll down buttons.
Machine Setup
How to Setup the Machine from

Ground Controls
The ground controls can be used to setup the
machine parameters from the ground. Features
that can be adjusted from the ground controls
include machine Model, Options and Speed setup.
This menu can only be entered from ground
controls with the key switch in the ground controls
position.
Ground Control Menu Buttons
Tip-over hazard. Do not adjust
function speeds higher than 1 scroll down button
specified in this procedure. 2 enter button
Setting the function speeds 3 scroll up button
greater than specifications could 4 escape button
cause the machine to tip over 5 LCD display
resulting in death or serious
injury. 3 Pull out the red Emergency Stop button to the
on position at the ground controls.
Tip-over hazard. This procedure Result: The ground controls LCD display will
must only be performed by a show the following:
trained service professional.
Attempting this procedure
without the necessary skills
could result in death or serious
injury.
Note: Select a test area that is firm, level and free 4 Use the ground control menu buttons to select
of obstructions. machine Model, Options and Speed Setup
1 Turn the key switch to ground controls. parameters. Follow the menu structure
indicated on the ground control LCD display.
24 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
2-3 Bootloader Mode

Loading or Updating Machine 1 Open the GCON compartment.
Software Note: Some models will require opening the
ground control box to access the GCON.
Note: Before updating the machine software, open
a web browser and navigate to the following 2 Turn the key switch to the ground controls
location for the Genie Machine Software Download position and pull out the red Emergency Stop
portal, http://firmware.genielift.com. Perform a button to the on position at the platform
search by applying the appropriate filters and controls.
download the machine software.
3 At the ground controls, press and hold the
Note: There are two procedures available to Enter and Escape buttons.
update the machine software. These are
Bootloader Mode and Machine Application
Mode.
Bootloader Mode: The Bootloader mode is only
available with the key switch in the GCON
position. It allows the user to update or reinstall the
machine software by directing the system into the
Bootloader.
Choose this mode if the GCON ECM is not
opertaing correctly.
Machine Application Mode: The machine a LCD display
Application mode is available with the key switch b enter button
in the GCON or PCON position. This mode of c escape button
machine software update requires the user to
enter the Machine Service Tool. 4 Pull out the red Emergency Stop button to the
Choose this mode if the machine is operating
correctly and you are updating the machine Result: The ground controls LCD display will
software. show the following:
Part No. 1272217GT GS™-30 • 32 • 46 • 47 25

Ground Controls
5 Locate the diagnostic port on the side of the 8 Launch a web browser such as Internet
GCON. Remove one of the fasteners securing Explorer ®, Chrome ® or Firefox ® on your
the cover and set aside. Loosen the other PC or laptop. Type the IP address from step
fastener. Do not remove it. 7 into the web browser address bar and press
enter.
Result: The following screen will be displayed.
a diagnostic port 9 Select the Choose File button and navigate

to the downloaded Genie Flash file (.gff).
6 Connect one end of a CAT5 Ethernet cable
into the diagnostic port. Connect the other Note: Verify it is the correct flash file.
end into a PC or laptop. 10 Select the Load Flash File button to verify
Result: The ground controls LCD display will the file is a .gff file.
show the following: Result: The following screen will be displayed.
7 Read and record the IP address.
26 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
11 Select the Reprogram Device(s) button to Machine Application Mode

start the ECM software update.
1 Open the GCON compartment.
Result: The following screen will be displayed
after the software update is complete. Note: Some models will require opening the
Note: Do not turn off power while the ECM is being
reprogrammed. 2 Turn the key switch to ground controls or
platform controls and pull out the red
Emergency Stop button to the on position at
3 Locate the diagnostic port on the side of the
GCON. Remove one of the fasteners securing
the cover and set aside. Loosen the other
fastener. Do not remove it.
12 Select the Run Application button to exit the

software update mode.
13 Push in the red Emergency Stop button and
disconnect the CAT5 cable from the GCON.
14 Secure the diagnostic port cover using the
retaining fasteners removed in step 5. Do not
over tighten.
Note: Machines equipped with AGM batteries will
need to select the AGM battery type using the a diagnostic port
GCON set parameters screen. Refer to the
Machine Setup procedure in the Service and 4 Connect one end of a CAT5 Ethernet cable
Repair manual that is appropriate for your into the diagnostic port. Connect the other
machine. end into a PC or laptop.
Tip over hazard. Updating the Result: The ground controls LCD display will
SmartLink software may have show the following:
impacted the machines default
drive speeds. Tipping over the
machine will result in death or
serious injury.
Perform drive speed test. Refer
to the Maintenance Manual that
is appropriate for your machine.
15 Perform a function test. Refer to the

Operator's Manual on your machine.
16 Return the machine to service.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 27

Ground Controls
5 Read and record the IP address. 8 Select the Software tab at the header bar.
Note: The display will only show the Result: The following screen will be displayed.
IP address for 3 seconds. Press the
scroll up button to display the IP
address for another 3 seconds.
6 Launch a web browser such as Internet

Explorer ®, Chrome ® or Firefox ® on your
PC or laptop. Type the IP address from step
5 into the web browser address bar and press
enter.
9 Select the Update Machine Software button.

7 Enter the following username and password

then select OK.
Username: smart.link
Password: SL1000
Note: The username and password are case
sensitive.
10 Select the Choose File button and navigate

to the downloaded Genie Flash file (.gff).
Note: Verify it is the correct flash file.
28 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
11 Select the Load Flash File button to verify 15 Secure the diagnostic port cover using the
the file is a .gff file. retaining fasteners removed in step 5. Do not
over tighten.
need to select the AGM battery type using the
Machine Setup procedure in the Service and
Repair manual that is appropriate for your
machine.
Tip over hazard. Updating the

SmartLink software may have
serious injury.
12 Select the Reprogram Device(s) button to
start the ECM software update. Perform drive speed test. Refer
Result: The following screen will be displayed is appropriate for your machine.
after the software update is complete.
Note: Do not turn off power while the ECM is being 16 Perform a function test. Refer to the
reprogrammed. Operator's Manual on your machine.
17 Return the machine to service.
13 Select the Run Application button to exit the

software update mode.
14 Push in the red Emergency Stop button and
disconnect the CAT5 cable from the GCON.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 29

Ground Controls
2-4 3 Locate the diagnostic port on the side of the

GCON. Remove one of the fasteners securing
Using a Wi-Fi Router to Connect the cover and set aside. Loosen the other
to the SmartLink Web Service fastener. Do not remove it.
Tool
Note: Before using a portable wireless router to
connect to the Smart Link Service Tool web site,
the router must be configured to the type of
connection desired. Refer to the portable wireless
router users manual for set-up and configuration
instructions.
1 Open the GCON compartment.
Note: Some models will require opening the
2 Turn the key switch to ground controls or
platform controls and pull out the red
Emergency Stop button to the on position at a diagnostic port
4 Connect one end of a CAT5 Ethernet cable
Result: The display at the platform controls
into the diagnostic port. Connect the other
will show "CH". See example below.
end into the ethernet port of the portable
wireless router.
Result: The ground controls LCD display will
show the following:
30 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
5 Read and record the IP address. 9 Enter the following username and password
then select OK.
Note: The display will only show the
IP address for 3 seconds. Press the Username: smart.link
scroll up button to display the IP Password: SL1000
address for another 3 seconds. Note: The username and password are case
sensitive.
6 On a PC, laptop or mobile device, set up a Result: The following screen will be displayed.
wireless network for the portable router.
Note: Refer to the Operating System's procedure
for connecting to a wireless network.
7 After establishing a new wireless network,
select the appropriate network your portable
wireless router.
Note: Refer to the Operating System's procedure
for connecting to a wireless network.
8 Launch a web browser such as Internet 10 After using the Smart Link Service Tool web
Explorer ®, Chrome ® or Firefox ® on your site, push in the red Emergency Stop button
PC, laptop or mobile device. Type the IP and disconnect the CAT5 cable from the
address from step 5 into the web browser GCON.
address bar and press enter. 11 Secure the diagnostic port cover using the
Result: The following screen will be displayed. retaining fasteners removed in step 3. Do not
over tighten.
need to select the AGM battery type using the
Machine Setup procedure in the Service and
Repair manual that is appropriate for your
machine.
Tip over hazard. Updating the

SmartLink software may have
serious injury.
Perform drive speed test. Refer
12 Perform a function test. Refer to the

Operator's Manual on your machine.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 31

Ground Controls
2-5 Note: Perform this operation on a firm, level

surface and if equipped, with the outriggers auto
Service Override Mode leveled or fully retracted.
The Electronic Control Module (ECM) is Tip-over hazard. Operating the
programmed with a Service Override mode. machine on a surface that is not
Service Override mode is only indented for certain level while in Service Override
circumstances and is not part of the normal mode will result in death or
machine operation. Service Override mode should serious injury. Follow proper
only be accessed by trained personal to repair operating procedures and safety
faults and/ or a malfunctioning machine. precautions. Do not use Service
Note: Service Override mode can only be entered Override mode if you are not
at the ground controls and is intended to allow the trained and familiar with the
platform to be raised or lowered. Once the operation of the machine.
platform has reached the maximum allowable
height, the system will exit Service Override mode. 1 Turn the key switch to the ground controls
Repeat this procedure to lower the platform. position and pull out the red Emergency Stop
button to the on position at the platform
Note: When in Service Override mode, an audible controls.
alarm will sound.
2 Press and hold the ground control scroll up
Note: Before entering Service Override mode, fault and scroll down buttons.
codes or the malfunction affecting the operation of
the machine should be fully understood to ensure
Service Override mode is required.

a scroll down button
b enter button
c scroll up button
d escape button
e LCD display
32 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
3 Pull out the red Emergency Stop button to the 6 Press the enter button.
Result: The ground controls LCD display will show an alternating message every
show the following: 1.5 seconds.
4 Release the Scroll Up and Scroll Down

buttons after the ground controller powers up.
5 At the ground controls, use the Scroll Down
button to scroll to SVC Override.
show the following:
7 Press the enter button.

show the following:

show the following:
Part No. 1272217GT GS™-30 • 32 • 46 • 47 33

Ground Controls
2-6
Level Sensors
The Electronic Control Module (ECM) is
programmed to deactivate the lift and drive
functions and activate an alarm when a signal is
received from the level sensor.
The tilt alarm sounds when the incline of the Procedure 2
chassis exceeds 1.5° to the side and 3° to the front
or rear.
Use the illustrations to verify which type of level
sensor is installed and perform the procedure that
Procedure 3
1 X axis
2 Y axis
Procedure 1
34 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
How to Install and Calibrate the 6 Lower the platform onto the safety arm.
Level Sensor - Procedure 1 Crushing hazard. Keep hands
clear of the safety arm when
lowering the platform.
7 Turn the key switch to the off position and

push in the red Emergency Stop button to the
off position at the ground controls.
8 Tag and disconnect the level sensor wire
harness from the chassis wire harness.
Procedure 1
Note: The wire harness connection is located next
1 X axis to the level sensor, on top of the chassis at the
2 Y axis steer end of the machine.
Tip-over hazard. Failure to install 9 Remove the level sensor retaining fasteners
or calibrate the level sensor as and remove the level sensor from the
instructed will compromise machine.
machine stability and cause the 10 Tag and disconnect the level sensor wires
machine to tip over, resulting in from the level sensor connector plug.
death or serious injury. Do not
install or calibrate the level 11 Securely install the wires of the new level
sensor other than specified in sensor into the level sensor connector plug.
this procedure.
Note: If you are not installing a new level sensor,

proceed to step 15.
1 Move the machine to an area that has a firm,
level surface and is free of obstructions.
Note: The surface must be 0° +/- 0.5°.
2 Remove the platform controls from the
platform.
3 Turn the key switch to platform controls and
pull out the red Emergency Stop button to the
on position at both ground and platform
controls.
4 Raise the platform 7 to 8 feet / 2,1 to 2,4 m.
5 Lift the safety arm, move it to the center of the
scissor arm and rotate down to a vertical
position.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 35

Ground Controls
12 Place the new level sensor onto the level 13 Install the level sensor retaining fasteners
sensor mount bracket with the "X" on the level through the level sensor and springs, and into
sensor base closest to the long side of the the mount bracket. Tighten the fasteners and
level sensor mount, and the "Y" on the level measure the distance between the level
sensor base closest to the short side of the sensor and the level sensor mount bracket.
level sensor mount.
Result: The measurement should be
Tip-over hazard. Failure to install approximately 0.375 inch / 10 mm.
the level sensor as instructed, 14 Connect the chassis wire harness to the level
could result in the machine sensor wire harness.
tipping over, causing death or
serious injury. 15 Turn the key switch to the ground control and
Steer End on position at the ground controls.
16 Adjust the level sensor retaining fasteners
until the bubble at the top of the level sensor
is centered in the circles.
Result: The tilt sensor alarm should not
sound.
17 Raise the platform slightly.
18 Return the safety arm to the stowed position.
19 Lower the platform to the stowed position.
20 Center a lifting jack under the drive chassis at
the ground controls side of the machine.
21 Raise the machine approximately 2 inches /
5 cm. Place blocks under the chassis for
support.
Non-steer End
1 limit switch
2 level sensor mount bracket
3 level sensor S7
4 scissor chassis
5 alarm H5
36 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
22 GS-1530 and GS-1930: Place a 0.64 x 6 x 29 Center a lifting jack under the drive chassis at
6 inch / 16.2 mm x 15 cm x 15 cm thick steel the battery pack side of the machine.
block under both wheels at the ground
controls side of the machine.
GS-1532 and GS-1932: Place a 0.68 x 6 x support.
6 inch / 17.2 mm x 15 cm x 15 cm thick steel
31 GS-1530 and GS-1930: Place a 0.77 x 6 x
block under both wheels at the ground
controls side of the machine.
block under both wheels at the battery pack
GS-2032, GS-2632 and GS-3232: Place a side of the machine.
0.66 x 6 x 6 inch / 16.8 mm x 15 cm x 15 cm
GS-1532 and GS-1932: Place a 0.83 x 6 x
thick steel block under both wheels at the
ground controls side of the machine.
block under both wheels at the battery pack
GS-2046, GS-2646, GS-3246 and GS-4047: side of the machine.
Place a 1 x 6 x 6 inch / 25.4 mm x 15 cm x
GS-2032, GS-2632 and GS-3232: Place a
15 cm thick steel block under both wheels at
0.8 x 6 x 6 inch / 20.3 mm x 15 cm x 15 cm
the ground controls side of the machine.
thick steel block under both wheels at the
23 Lower the machine onto the blocks. battery pack side of the machine.
24 Raise the platform 7 to 8 feet / 2,1 to 2,4 m. GS-2046, GS-2646, GS-3246 and GS-4047:
Place a 1.22 x 6 x 6 inch / 31 mm x 15 cm x
Result: The level sensor alarm should not
15 cm thick steel block under both wheels at
sound.
the battery pack side of the machine.
Result: The level sensor alarm does sound
32 Lower the machine onto the blocks.
and fault code LL appears in the diagnostic
display. Adjust the level sensor retaining 33 Raise the platform 7 to 8 feet / 2,1 to 2,4 m.
fasteners just until the level sensor alarm
Result: The platform should stop, an alarm
does not sound.
should sound and fault code LL appears in
25 Lower the platform to the stowed position. the diagnostic display.
26 Raise the machine approximately 2 inches / Result: The platform does not stop or the level
5 cm. Place blocks under the chassis for sensor alarm does not sound. Adjust the level
support. sensor until the alarm just begins to sound
OR the down limit switch may need to be
27 Remove the blocks from under both wheels.
adjusted.
28 Lower the machine and remove the jack.
5 cm.
36 Remove the blocks from under both wheels.
37 Lower the machine and remove the jack.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 37

Ground Controls
How to Install and Calibrate the 3 Raise the platform 7 to 8 feet / 2,1 to 2,4 m.
Level Sensor - Procedure 2 4 Lift the safety arm, move it to the center of the
position.
5 Lower the platform onto the safety arm.
Crushing hazard. Keep hands

Procedure 2
1 X axis off position at the ground controls.
2 Y axis
Tip-over hazard. Failure to install harness from the chassis wire harness.
the level sensor as instructed Note: The wire harness connection is located on
will compromise machine the level sensor, on top of the chassis at the steer
stability and cause the machine end of the machine.
to tip over, resulting in death or
serious injury. Do not install the 8 Remove the level sensor retaining fasteners
level sensor other than specified and remove the level sensor from the
in this procedure. machine.
Note: If you are not installing a new level sensor, 9 Securely install the wires of the new level
proceed to step 14. sensor into the level sensor connector plug.

Note: Use a digital level to verify the surface is
level.
2 Turn the key switch to ground control and pull
out the red Emergency Stop button to the on
position at both ground and platform controls.
38 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
10 Place the new level sensor on to the level 11 Install the level sensor retaining fasteners
sensor bracket with the "Y" on the level through the level sensor and into the mount
sensor closest to the ground controls of the bracket.
machine and the "X" on the level sensor
12 Connect the chassis wire harness to the level
closest to the steer end of the machine.
sensor.
Tip-over hazard. Failure to install 13 Turn the key switch to ground control and pull
the level sensor as instructed, out the red Emergency Stop button to the on
could result in the machine position at both ground and platform controls.
serious injury. Result: GCON will display a ‘C051:
SYSTEMFAULT, TILT:NoCal fault.
Steer End 14 Push in the red Emergency Stop button to the

1 scroll down button
Non-steer End 2 enter button
1 limit switch 3 scroll up button
2 level sensor mount bracket 4 escape button
3 level sensor S7 5 LCD display
4 scissor chassis
5 alarm H5
Part No. 1272217GT GS™-30 • 32 • 46 • 47 39

Ground Controls
16 Pull out the red Emergency Stop button to the 22 Press and hold the Enter button to start
on position at the ground controls. calibration.
Result: The ground controls LCD display will Result: An audible alarm will sound when
show the following: calibration is complete.
Note: The machine will not calibrate if it is on a
slope of one degree or greater.
Note: If the level sensor has been replaced,
continue with step 23. If the level sensor was not
replaced skip to step 26.
18 Use the Scroll Up or Scroll Down buttons to
scroll to Select Option.

scroll to Tilt Sensor. 24 Return the safety arm to the stowed position.
26 Place a digital level on the ground control side
of the drive chassis. Zero out the digital level.
27 Drive the steer end of the machine up a ramp
until it is just under 3°.
40 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
28 Raise the platform 7 to 8 feet / 2,1 to 2,4 m. 34 Raise the platform 7 to 8 feet / 2,1 to 2,4 m.
Result: No audible alarm is heard. Result: No audible alarm is heard.
Result: The platform stops, an audible alarm Result: The platform stops, an audible alarm
is heard and Fault LL is displayed. Repeat is heard and Fault LL is displayed. Repeat
this procedure starting at step 15 on a firm this procedure starting at step 15 on a firm
level surface. level surface.
29 Lower the platform to the stowed position. 35 Lower the platform to the stowed position.
30 Continue driving the machine up the ramp 36 Continue driving the machine up the ramp
until it is just over 3°. until it is just over 3°.
Result: The platform should stop, an alarm Result: The platform should stop, an alarm
should sound and fault code LL appears in should sound and fault code LL appears in
the diagnostic display. the diagnostic display.
Result: The platform does not stop or the level Result: The platform does not stop or the level
sensor alarm does not sound. Repeat this sensor alarm does not sound. Repeat this
procedure starting at step 15 on a firm level procedure starting at step 15 on a firm level
surface. surface.
33 Drive the non-steer end of the machine up a 39 Place a digital level on the steer end of the
ramp until it is just under 3°. drive chassis. Zero out the digital level.
40 Drive the ground control side of the machine
onto a ramp until it is just under 1.5°.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 41

Ground Controls
43 Continue driving the machine onto the ramp 49 Continue driving the machine onto the ramp
until it is just over 1.5°. until it is just over 1.5°.
surface. surface.
46 Drive the battery compartment side of the
machine onto a ramp until it is just under 1.5°.
42 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
How to Install and Calibrate the 5 Lower the platform onto the safety arm.
Level Sensor - Procedure 3 Crushing hazard. Keep hands

harness from the chassis wire harness.
Note: The wire harness connection is located on
the level sensor, on top of the chassis at the steer
Procedure 3 end of the machine.
1 X axis
8 Remove the level sensor retaining fasteners
2 Y axis
and remove the level sensor from the
Tip-over hazard. Failure to install machine.
the level sensor as instructed 9 Securely install the wires of the new level
will compromise machine sensor into the level sensor connector plug.
stability and cause the machine
serious injury. Do not install the
level sensor other than specified
in this procedure.
Note: If you are not installing a new level sensor,

proceed to step 14.
Note: Use a digital level to verify the surface is
level.
position.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 43

Ground Controls
10 Place the new level sensor on to the level 11 Install the level sensor retaining fasteners
sensor bracket with the "Y" on the level through the level sensor and into the mount
sensor away from the ground controls of the bracket.
machine and the "X" on the level sensor
12 Connect the chassis wire harness to the level
closest to the steer end of the machine.
sensor.
Tip-over hazard. Failure to install 13 Turn the key switch to ground control and pull
the level sensor as instructed, out the red Emergency Stop button to the on
could result in the machine position at both ground and platform controls.
serious injury. Result: GCON will display a ‘C051:
SYSTEMFAULT, TILT:NoCal fault.
Steer End 14 Push in the red Emergency Stop button to the

1 scroll down button
Non-steer End 2 enter button
1 limit switch 3 scroll up button
2 level sensor mount bracket 4 escape button
3 level sensor S7 5 LCD display
4 scissor chassis
5 alarm H5
44 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
16 Pull out the red Emergency Stop button to the 22 Press and hold the Enter button to start
on position at the ground controls. calibration.
Result: The ground controls LCD display will Result: An audible alarm will sound when
show the following: calibration is complete.
Note: The machine will not calibrate if it is on a
slope of one degree or greater.
Note: If the level sensor has been replaced,
continue with step 23. If the level sensor was not
replaced skip to step 26.
scroll to Select Option.

scroll to Tilt Sensor. 24 Return the safety arm to the stowed position.
26 Place a digital level on the ground control side
of the drive chassis. Zero out the digital level.
27 Drive the steer end of the machine up a ramp
until it is just under 3°
Part No. 1272217GT GS™-30 • 32 • 46 • 47 45

Ground Controls
30 Drive the steer end of the machine up a ramp Drive the non-steer end of the machine up a
until it is just over 3°. ramp until it is just over 3°.
surface. surface.
33 Drive the non-steer end of the machine up a 38 Place a digital level on the steer end of the
ramp until it is just under 3°. drive chassis. Zero out the digital level.
39 Drive the ground control side of the machine
onto a ramp until it is just under 1.5°.
46 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
42 Continue driving the machine onto the ramp 48 Continue driving the machine onto the ramp
until it is just over 1.5°. until it is just over 1.5°.
surface. surface.
45 Drive the battery compartment side of the
machine onto a ramp until it is just under 1.5°.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 47

Ground Controls
Outrigger Level Sensor - GS-3232 6 Place the new outrigger level sensor onto the
Models outrigger level sensor base with the flat side
of the outrigger level sensor closest to the
(from serial number GS3211A to GS3215A-141898) battery side access door. Refer to the
(from serial number GS3212C-10000) illustration below.
Tip-over hazard. Failure to install
the level sensor as instructed
will compromise machine
stability and cause the machine
serious injury. Do not install the
level sensor other than specified
in this procedure.

controls.
3 Open the access door at the battery side of 1 outrigger level sensor (GS-3232)
the machine.
4 Tag and disconnect the outrigger level sensor 7 Secure the outrigger level sensor onto the
wire harness from the outrigger level sensor. base with the retaining fasteners removed in
step 5.
5 Remove the outrigger level sensor retaining
fasteners and remove the outrigger level 8 Adjust the outrigger level sensor retaining
sensor from the machine. fasteners until the bubble at the top of the
level sensor is centered in the circles.
9 Connect the outrigger level sensor wire
harness to the new outrigger level sensor.
10 Close the access door at the battery side of
the machine.
11 Calibrate the outrigger level sensor. Refer to
Repair Procedure, How to Calibrate the
Outrigger System.
48 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Ground Controls
2-7 6 To adjust, loosen the upper lock nut on the

cable mounting bracket at the cylinder. Turn
Manual Platform Lowering Cable the lower lock nut clockwise to decrease the
The manual platform lowering cable lowers the distance or counterclockwise to increase the
platform in the event of a main power failure. The distance. Tighten the upper lock nut.
manual platform lowering cable is attached to the
barrel end of the lift cylinder and is activated next
to the ground controls.
How to Adjust the Manual

Platform Lowering Cable
1 Raise the platform 7 to 8 feet / 2,1 to 2,4 m.:
position.
4 Pull the handle of the manual platform

lowering cable out until considerable
resistance is felt. Release the handle.
5 Measure the distance between the base of 1 manual lowering cable sheath
the handle and cable mounting nut. 2 upper lock nut
Result: The measurement should be no 3 cable mounting bracket
greater than 0.125 inch / 3 mm. 4 lower lock nut
5 cable mounting nut
Note: Proceed to step 8 if measurement is correct.
6 end of lowering cable
7 manual lowering valve (hydraulic
schematic item N)
7 Repeat this procedure beginning with step 4.

8 Raise the platform and rotate the safety arm
to the stowed position.
9 Pull the manual lowering handle at the ground
controls 2 to 3 times to ensure it is functioning
correctly.
Platform manual lowering cable specification

Gap, lowering handle to mounting 0 to 0.125 inch
nut 0 to 3 mm
Part No. 1272217GT GS™-30 • 32 • 46 • 47 49

Ground Controls
2-8 8 Use the Menu Up or Menu Down buttons to

scroll to Outriggers.
Outrigger Calibration
9 Press the Enter button to select Outriggers.
The Electronic Control Module (ECM) is
programmed to deactivate the drive and steer 10 Use the Menu Up or Menu Down buttons to
functions while the outriggers are deployed and scroll to Calibrate Outriggers.
activate an alarm when a signal is received from 11 Press the Enter button to select Calibrate
the outrigger level sensor, indicating the outriggers Outriggers.
are not deployed or the machine is out of level.
12 Press and hold the Enter button while the
The ECM is also used to calibrate the outrigger system gathers data to calibrate the outrigger
level sensor to achieve a levelness of 0° +/- 0.5° level sensor.
front to back and side to side, while the outriggers
are deployed. Crushing hazard. Keep body
parts away from outriggers
For further information or assistance, contact during outrigger movement.
Genie Product Support.
13 Continue holding the Enter button after the
outrigger level sensor is calibrated. The
How to Calibrate the Outrigger outriggers will retract while the outrigger
System system gathers and saves data.
(GS-3232 - facility code C) 14 Continue holding the Enter button after the
(GS-3232 - facility code A, to GS3215A-141898) outriggers retract. The outriggers will now
1 Move the machine to an area that has a firm, extend and the system will gather and save
level surface and is free of obstructions. Use data to calibrate the outriggers.
digital level to confirm. 15 Continue holding the Enter button after the
2 Turn the key switch to ground controls. outriggers extend. The outriggers will now
retract while the outrigger system gathers and
3 At the ground controls, press and hold the saves data.
Menu Up and Menu Down buttons.
Result: The alarms at the ground and platform
4 While pressing both buttons down, pull out the controls should sound for 1 second. The
red Emergency Stop Button. outrigger system is calibrated.
5 Release the Menu Up and Menu Down Note: After installing a new outrigger level sensor,
buttons after the ground controller powers up. the new outrigger level sensor must be calibrated
following this procedure.
6 Use the Menu Up or Menu Down buttons to
scroll to Machine Options.
7 Press the Enter button to select Machine
Options.
50 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Hydraulic Tank
2 Tag and disconnect the hydraulic tank return
3-1 hard line from the filter. Remove the hard line
Hydraulic Tank from the machine. Cap the fitting on the filter
head.
The primary functions of the hydraulic tank are to
cool and deaerate the hydraulic fluid during 3 Tag and disconnect the hydraulic tank hard
operation. It utilizes internal suction strainers for line from the pump. Remove the hard line
the pump supply lines and has an external return from the machine. Cap the fitting on the
line filter. pump.
4 Remove the hydraulic tank retaining fasteners
and remove the hydraulic tank from the
How to Remove the Hydraulic machine.
Tank
Bodily injury hazard. Spraying
Component damage hazard. hydraulic oil can penetrate and
The work area and surfaces burn skin. Loosen hydraulic
where this procedure will be connections very slowly to allow
performed must be clean and the oil pressure to dissipate
free of debris that could get into gradually. Do not allow oil to
the hydraulic system. squirt or spray.
Note: When removing a hose assembly or fitting, 5 Remove the hydraulic tank cap and drain the
the O-ring (if equipped) on the fitting and/or hose tank into a suitable container.
end must be replaced. All connections must be
torqued to specification during installation. Refer to Torque specifications
Specifications, Hydraulic Hose and Fitting Torque Hydraulic retaining fasteners, dry 35 in-lbs
Specifications. 4 Nm
Perform this procedure with the platform in the Hydraulic tank retaining fasteners, 26 in-lbs
stowed position. lubricated 2,9 Nm
1 Disconnect the battery pack from the

machine.
circuits could result in death or
Part No. 1272217GT GS™-30 • 32 • 46 • 47 51

Hydraulic Pump
4-1 4 Activate the platform up function from the

ground controls.
Function Pump
Result: If the pressure gauge reads 3200 psi /
The hydraulic pump is attached to the motor which 221 bar, immediately stop. The pump is good.
makes up the hydraulic power unit.
Result: If the pressure gauge fails to reach
3200 psi / 221 bar, the pump is bad and will
How to Test the Hydraulic Pump need to be serviced or replaced.
Note: When removing a hose assembly or fitting, Component damage hazard.
the O-ring (if equipped) on the fitting and/or hose There is no relief valve in the
end must be replaced. All connections must be hydraulic pump and the pump
torqued to specification during installation. Refer to can be damaged if the pressure
Specifications, Hydraulic Hose and Fitting Torque is allowed to exceed
Specifications. 3200 psi / 221 bar. When testing
the pump, activate the pump in
Component damage hazard. one second intervals until
The work area and surfaces 3200 psi / 221 bar is confirmed.
where this procedure will be Do not over-pressurize the
performed must be clean and pump.
free of debris that could get into
the hydraulic system. 5 Remove the pressure gauge and reconnect
the hydraulic hose. Torque to specifications.
1 Tag, disconnect and plug the high pressure
hydraulic hose from the hydraulic pump.
2 Connect a 0 to 5000 psi / 0 to 350 bar
pressure gauge to the high pressure port on
the pump.
52 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Hydraulic Pump
How to Remove the Hydraulic

How to Remove the Hydraulic Pump
6 Tag, disconnect and plug the high pressure

hose from the pump. Cap the fitting on the
Pump pump.
Note: When removing a hose assembly or fitting,
the O-ring (if equipped) on the fitting and/or hose Bodily injury hazard. Spraying
end must be replaced. All connections must be hydraulic oil can penetrate and
torqued to specification during installation. Refer to burn skin. Loosen hydraulic
Specifications, Hydraulic Hose and Fitting Torque connections very slowly to allow
Specifications. the oil pressure to dissipate
gradually. Do not allow oil to
1 Disconnect the battery pack from the squirt or spray.
machine.
7 Remove the hydraulic power unit from the
Electrocution/burn hazard. machine.
circuits could result in death or 8 Remove the pump mounting bolts. Carefully
serious injury. Remove all rings, remove the pump.
Tip-over hazard. After replacing
the hydraulic pump, it is critical
2 Tag and disconnect the hydraulic power unit
to return the function speed
cables at the motor controller.
settings to original factory
3 Disconnect the filter head from the filter head specifications. Failure to restore
mounting bracket. Rotate the filter out and the machine to original factory
away from the hydraulic power unit. specifications could cause the
machine to tip over resulting in
4 Remove the hydraulic power unit retaining death or serious injury.
fasteners.
5 Tag, disconnect and plug the hydraulic tank
hard line from the pump. Cap the fitting on the
pump.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 53

Manifolds
5-1
Function Manifold Components –
GS-1530, GS-1532, GS-1930 and GS-1932
The function manifold is mounted under the machine, between the module trays.
Index No. Description Schematic Item Function Torque

— Coil nut (item F) — — 4-5 ft-lbs / 5-7 Nm
— Coil nut (items E and H) — — 5-7 ft-lbs / 7-9 Nm
1 Diagnostic port A Test port —
2 Check disc B Steer circuit 18 ft-lbs / 24 Nm
Relief valve, 1800 to 3700 psi / 124 to
3 C Lift relief 20 ft-lbs / 27 Nm
255 bar
4 Check valve, 10 psi / 0.7 bar D Drive circuit 20 ft-lbs / 27 Nm
Drive
5 Solenoid valve, 3 position 4 way E 25 ft-lbs / 34 Nm
forward/reverse
6 Solenoid valve, 3 position 4 way F Steer left/right 25 ft-lbs / 34 Nm
7 Flow regulator and relief valve, G Steer circuit 26 ft-lbs / 35 Nm
0.75 gpm / 2.8 L/min
1500 psi / 130 bar
8 Solenoid valve, 2 position 4 way H Platform up 25 ft-lbs / 34 Nm
9 Relief valve, 3700 psi / 255 bar maximum I System relief 20 ft-lbs / 27 Nm
How to Install a Valve Cartridge

1 Dip the cartridge in clean oil to lube the O-rings.
2 Screw the cartridge in by hand until the top O-ring is met, then torque to specifications.
3 If required, install the valve coil(s) onto the valve stem. Install the coil nut onto the valve stem and
torque to specifications.
54 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Manifolds
Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic.

Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 55

Manifolds
5-2
Function Manifold Components –
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246
The function manifold is mounted behind an inspection door, at the ground control side of the machine.

— Coil nut (item AC) — — 4-5 ft-lbs / 5-7 Nm
— Coil nut (items AE, AG and AI) — — 5-7 ft-lbs / 7-9 Nm
1 Diagnostic port AA Test port —
2 Relief valve, 3700 psi / 255 bar maximum AB System relief 20 ft-lbs / 27 Nm
3 Solenoid valve, 3 position 4 way AC Steer left/right 25 ft-lbs / 34 Nm
Check valve, (GS-3232 and GS-3246
4 AK Lift circuit 23 ft-lbs / 31 Nm
with load sense installed)
5 Check disc AD Steer circuit 18 ft-lbs / 24 Nm
6 Solenoid valve, 2 position 4 way AE Drive speed select 25 ft-lbs / 34 Nm
circuit
7 Relief valve, 50 psi / 3.4 bar AF Brake release 20 ft-lbs / 27 Nm
Drive
8 Solenoid valve, 3 position 5 way AG 25 ft-lbs / 34 Nm
forward/reverse
9 Flow regulator and relief valve, AH Steer circuit 26 ft-lbs / 35 Nm
0.75 gpm / 2.8 L/min,
1500 psi / 103 bar
10 Solenoid valve, 2 position 4 way AI Platform up 25 ft-lbs / 34 Nm
Relief valve, 1800 to 3700 psi / 124 to
11 AJ Lift relief 20 ft-lbs / 27 Nm
255 bar

56 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Manifolds

Part No. 1272217GT GS™-30 • 32 • 46 • 47 57

Manifolds
5-3
Function Manifold Components – GS-4047
The function manifold is mounted behind an inspection door, at the ground control side of the machine.

— Coil nut (item DC) — — 4-5 ft-lbs / 5-7 Nm
— Coil nut (items DE, DG and DI) — — 5-7 ft-lbs / 7-9 Nm
1 Diagnostic port DA Test port —
Relief valve, 3500 psi / 241 bar
2 DB System relief 20 ft-lbs / 27 Nm
maximum
3 Solenoid valve, 3 position 4 way DC Steer left/right 25 ft-lbs / 34 Nm
4 Check disc DD Steer circuit 18 ft-lbs / 24 Nm
5 Solenoid valve, 2 position 4 way DE Drive speed select 25 ft-lbs / 34 Nm
circuit
6 Relief valve, 50 psi / 3.4 bar DF Brake release 20 ft-lbs / 27 Nm
Drive
7 Solenoid valve, 3 position 5 way DG 25 ft-lbs / 34 Nm
forward/reverse
8 Flow regulator and relief valve, DH Steer circuit 26 ft-lbs / 35 Nm
0.75 gpm / 2.8 L/min,
1500 psi / 103 bar
9 Solenoid valve, 2 position 4 way DI Platform up 25 ft-lbs / 34 Nm
10 Relief valve, 3000 psi / 207 bar DJ Lift relief 20 ft-lbs / 27 Nm

58 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Manifolds

Part No. 1272217GT GS™-30 • 32 • 46 • 47 59

Manifolds
5-4
Check Valve Manifold Components –
GS-1530, GS-1532, GS-1930 and GS-1932
The check valve manifold is mounted on the function manifold.

1 Check valve, 200 psi / 13.8 bar S Drive circuit 20 ft-lbs / 27 Nm

60 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Manifolds
5-5
Lift Pressure Selector Manifold Components – GS-4047
The lift pressure selector manifold is mounted behind an inspection door, at the ground control side of the
machine.

— Coil nut (item DN) — — 4-5 ft-lbs / 5-7 Nm
— Plug — — 13 ft-lbs / 18 Nm
Lift pressure selector valve, 200 psi /
1 DM Lift relief 20 ft-lbs / 27 Nm
138 bar
2 Solenoid valve, 2 position 2 way DN Lift circuit 20 ft-lbs / 27 Nm


Part No. 1272217GT GS™-30 • 32 • 46 • 47 61

Manifolds
5-6
Outrigger Function Manifold Components – GS-3232
The outrigger function manifold is mounted behind an inspection door, at the battery side of the machine.

— Coil nut (item BA) — — 4-5 ft-lbs / 5-7 Nm
Outriggers extend /
1 Solenoid valve, 3 position 4 way BA 25 ft-lbs / 34 Nm
retract
Relief valve, 3500 psi / 241 bar
2 BB Outrigger circuit 20 ft-lbs / 27 Nm
maximum


62 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Manifolds
5-7
Outrigger Cylinder Manifold Components – GS-3232
The outrigger function manifold is mounted behind an inspection door, at the battery side of the machine.

— Coil nut (item CA, CB. CC, CD) — — 4-5 ft-lbs / 5-7 Nm
Outriggers extend /
1 Solenoid valve, 2 position 2 way CA, CB, CC, CD 25 ft-lbs / 34 Nm
retract
2 Orifice Plug, 0.037 inch / 0.94 mm CE Outrigger retract —
3 Check Valve, pilot operated CF Retract flow control 20 ft-lbs / 27.1 Nm
4 Pressure transducer CG Outrigger auto level 16 ft-lbs / 21.7 Nm
Front Outriggers Rear Outriggers


Part No. 1272217GT GS™-30 • 32 • 46 • 47 63

Manifolds
5-8 5 Turn the key switch to platform controls and

Valve Adjustments - Function on position at both ground and platform
Manifold controls.
Note: Perform this test from the ground with the

platform controls. Do not stand in the platform.
Note: Verify the hydraulic oil level is at the FULL
mark on the hydraulic tank.
How to Adjust the System Relief

Valve
1 Locate the system relief valve on the function
manifold (schematic item I, AB or DB).
pressure gauge to the test port on the function
manifold. (schematic item A, AA or DA).
3 Chock both sides of the wheels at the steer
end of the machine. GS-1530/32 and GS-1930/32
1 test port
platform. 2 system relief valve
6 Move and hold the joystick fully in either

direction while observing the pressure reading
on the pressure gauge. Note the pressure.
Refer to Specifications, Hydraulic Component
Specifications.
7 Turn the machine off. Hold the system relief
valve with a wrench and remove the cap. I,
AB or DB).
64 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Manifolds
8 Adjust the internal hex socket. Turn it How to Adjust the Platform Lift
clockwise to increase the pressure or
counterclockwise to decrease the pressure.
Relief Valve
Tip-over hazard. Failure to platform controls. Do not stand in the platform.
adjust the relief valves to
specification could result in the Note: Verify the hydraulic oil level is at the FULL
machine tipping over, causing mark on the hydraulic tank.
adjust the relief valve pressures 1 Locate the system relief valve on the function
higher than specifications. manifold (schematic item I, AB or DB).
9 Install the relief valve cap. pressure gauge to the test port on the function
10 Repeat steps 5 and 6 to confirm the relief manifold. (schematic item A, AA or DA).
valve pressure. 3 Chock both sides of the wheels at the steer
end of the machine.
platform.
5 Turn the key switch to platform controls and
controls.
GS-32, GS-46 and GS-47

1 test port
2 system relief valve
3 steer relief valve
4 lift relief valve
GS-1530/32 and GS-1930/32

1 test port
3 lift relief valve
Part No. 1272217GT GS™-30 • 32 • 46 • 47 65

Manifolds
6 Move and hold the joystick fully in either 12 Turn the key switch to ground control and pull
direction while observing the pressure reading out the red Emergency Stop button to the on
on the pressure gauge. Note the pressure. position at both ground and platform controls.
Refer to Specifications, Hydraulic Component
13 Hold the lift relief valve with a wrench and
Specifications.
remove the cap (schematic item C, AJ or DJ).
7 Turn the machine off. Hold the system relief
14 While activating the platform up function,
valve with a wrench and remove the cap. I,
adjust the internal hex socket clockwise, just
AB or DB).
until the platform fully rises.
8 Adjust the internal hex socket. Turn it
15 Fully lower the platform to the stowed
position.
16 Add an additional 50 pounds / 22,7 kg to the
Tip-over hazard. Failure to platform. Secure the additional weight.
specification could result in the 17 Attempt to raise the platform.
machine tipping over, causing Result: The power unit should not be able to
death or serious injury. Do not lift platform.
adjust the relief valve pressures
higher than specifications. Result: If the power unit lifts the platform,
adjust the internal hex nut socket
9 Install the relief valve cap. counterclockwise until the platform will not
rise.
10 Repeat steps 5 and 6 to confirm the relief
valve pressure. 18 Install the relief valve cap.
11 Place maximum rated load into the platform. 19 Remove the weight from the platform.
Secure the load to the platform. Refer to
20 Bleed the hydraulic system by raising the
Specifications, Machine Specifications.
platform to full height. If the pump cavitates or
the platform fails to reach full height, add
hydraulic oil until the pump is functioning
correctly. Do not overfill the hydraulic tank.

1 test port
4 lift relief valve
66 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Manifolds
How to Adjust the 3 Using a suitable lifting device, place and

secure the maximum rated load in the center
Lift Pressure Selector Valve of the platform deck.
(GS-4047 only)
Maximum load, GS-4047
Note: The System Relief Valve and Platform Lift
Relief Valve must be adjusted before making an GS-4047 770 lbs
(CE and AS models) 350 kg
adjustment to the Lift Pressure Selector Valve.
Refer to Repair Procedures, How to Adjust the GS-4047 550 lbs
System Relief Valve and How to Adjust the (ANSI and CSA models) 250 kg
Platform Lift Relief Valve. 4 Remove the platform controls from the
platform.
platform controls. Do not stand in the platform. 5 Turn the key switch to platform controls and
Note: Verify the hydraulic oil level is at the FULL on position at both ground and platform
mark on the hydraulic tank. controls.
1 Locate the pressure selector relief valve on 6 Press and hold the lift function enable button
the pressure selector manifold (schematic and the press the platform up button to raise
item DM). the platform 4 ft / 1.2 m above the stowed
2 Connect a 0 to 5000 psi / 0 to 350 bar position.
pressure gauge to the test port on the function Result: The platform does not rise. Perform
manifold. (schematic item DA). steps 7 through 10 to increase the pressure in
small increments until the platform rises. Then
proceed to step 12.
Result: The platform rises. Perform steps
7 through 10 to decrease the pressure in
small increments until the platform does not
rise. Then follow steps 7 through 10 again to
increase the pressure in small increments
until the platform is able to rise.
7 Turn the machine off. Hold the lift pressure
selector valve with a wrench and remove the
cap (schematic item DM).

1 test port
4 lift relief valve
GS-4047
1 lift pressure selector valve
2 solenoid valve
Part No. 1272217GT GS™-30 • 32 • 46 • 47 67

Manifolds
8 Adjust the internal hex socket. Turn it How to Adjust the Steer Relief
Valve
Tip-over hazard. Failure to platform controls. Do not stand in the platform.
specification could result in the Note: Verify the hydraulic oil level is at the FULL
machine tipping over, causing mark on the hydraulic tank.
adjust the relief valve pressures 1 Locate the steer relief valve on the function
higher than specifications. manifold (schematic item G, AH or DH).
9 Install the relief valve cap. pressure gauge to the test port on the function
10 Fully lower the platform to the stowed manifold. (schematic item A, AA or DA).
position. 3 Remove the platform controls from the
11 Using a suitable lifting device, add and secure platform.
an additional 150 lbs / 68 kg to the platform 4 Turn the key switch to platform controls and
deck. pull out the red Emergency Stop button to the
12 Raise the platform. on position at both ground and platform
controls.
Result: The platform does not rise. Proceed to
step 13.
Result: The platform rises. Perform steps
7 through 10 to decrease the pressure in
small increments until the platform does not
rise.
position.
14 Using a suitable lifting device, remove the
weight from the platform.
GS-1530/32 and GS-1930/32

1 test port
68 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Manifolds
5 Activate the function enable switch and press 10 Repeat steps 5 and 6 to confirm the relief
and hold the steer thumb rocker switch to the valve pressure.
right. Allow the wheels to completely turn to
the right. Continue holding the switch while
observing the pressure reading on the
pressure gauge. Note the pressure. Refer to
Specifications, Hydraulic Component
Specifications..
6 Press and hold the steer thumb rocker switch
to the left. Allow the wheels to completely turn
to the left. Continue holding the switch while
observing the pressure reading on the
pressure gauge.
7 Turn the machine off. Hold the steer relief
valve with a wrench and remove the cap. G,
AH or DH).
8 Adjust the internal hex socket. Turn it GS-32, GS-46 and GS-47
clockwise to increase the pressure or 1 test port
counterclockwise to decrease the pressure. 2 system relief valve
Component damage hazard. Do
4 lift relief valve
not adjust the relief valve
pressures higher than
specifications.
9 Install the relief valve cap.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 69

Manifolds
5-9 Valve Coil Resistance

Valve Coils Specification
Note: The following coil resistance specifications
How to Test a Coil are at an ambient temperature of 68°F / 20°C. As
valve coil resistance is sensitive to changes in air
A properly functioning coil provides an temperature, the coil resistance will typically
electromagnetic force which operates the solenoid increase or decrease by 4% for each 18°F / 10°C
valve. Critical to normal operation is continuity that your air temperature increases or decreases
within the coil. Zero resistance or infinite from 68°F / 20°C.
resistance indicates the coil has failed.
Description Specification
Since coil resistance is sensitive to temperature,
resistance values outside specification can Solenoid valve, 3 position 4 way, 27.2Ω
produce erratic operation. When coil resistance 20V DC with diode (schematic item F,
decreases below specification, amperage AC or DC)
increases. As resistance rises above specification,
voltage increases. 20V DC with diode (schematic item E)
While valves may operate when coil resistance is Solenoid valve, 2 position 4 way, 19Ω
outside specification, maintaining coils within 20V DC with diode (schematic item H, AI
specification will help ensure proper valve function or DI)
over a wide range of operating temperatures. Solenoid valve, 2 position 2 way, 25Ω
N.C. 20V DC with diode (schematic item
Electrocution/burn hazard. N)
Contact with electrically charged Solenoid valve, 2 position 4 way, 19Ω
circuits could result in death or 20V DC with diode (schematic item AE or
serious injury. Remove all rings, DE)
20V DC with diode (schematic item AG or
Note: If the machine has been in operation, allow
DG)
the coil to cool at least 3 hours before performing
this test. Solenoid valve, 2 position 2 way, 27.2Ω
20V DC with diode (schematic item CA,
1 Tag and disconnect the wiring from the coil to CB, CC and CD
be tested. Solenoid valve, 3 position 4 way, 19Ω
20V DC with diode (schematic item BA)
2 Test the coil resistance using a multimeter set
to resistance (W). Refer to the Valve Coil Proportional solenoid valve, 2 position 23.9Ω
Resistance Specification table. 2 way,
20V DC with diode (schematic item DN)
Result: If the resistance is not within the
adjusted specification, plus or minus 10%,
replace the coil.
70 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Manifolds
How to Test a Coil Diode Note: If testing a single terminal coil, connect the
negative lead to the internal metallic ring at either
Genie incorporates spike suppressing diodes in all end of the coil.
of its coils. Properly functioning coil diodes protect
the electrical circuit by suppressing voltage spikes.
Voltage spikes naturally occur within a function
circuit following the interruption of electrical current
to a coil. Faulty diodes can fail to protect the
electrical system, resulting in a tripped circuit
breaker or component damage.
1 Test the coil resistance. Refer to Repair

Procedure, How to Test a Coil.
1 multimeter
2 Connect a 10Ω resistor to the negative 2 9V DC battery
terminal of a known good 9V DC battery. 3 10Ω resistor
Connect the other end of the resistor to a 4 coil
terminal on the coil.
Note: Dotted lines in illustration indicate a reversed
Note: The battery should read 9V DC or more connection as specified in step 6.
when measured across the terminals.
5 Momentarily connect the positive lead from
Resistor, 10Ω the multimeter to the positive terminal on the
Genie part number 27287 9V battery. Note and record the reading.
3 Set a multimeter to read DC amperage. 6 At the battery or coil terminals, reverse the
connections. Note and record the current
Note: The multimeter, when set to read DC reading.
amperage, should be capable of reading up to
800 mA. Result: Both current readings are greater than
0 mA and are different by a minimum of 20%.
4 Connect the negative lead to the other The coil is good.
terminal on the coil.
Result: if one or both current readings are
greater than 0 mA, or if the two current
readings do not differ by a minimum of 20%,
the coil and/or its internal diode are faulty and
the coil should be replaced.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 71

Steer Axle Components
6-1 7 Tag, disconnect and plug the hydraulic hoses

on the drive motor. Cap the fittings on the
Yoke and Drive Motor drive motor.
How to Remove the Yoke and hydraulic oil can penetrate and
Drive Motor burn skin. Loosen hydraulic
connections very slowly to allow
Note: When removing a hose assembly or fitting, the oil pressure to dissipate
the O-ring (if equipped) on the fitting and/or hose gradually. Do not allow oil to
end must be replaced. All connections must be squirt or spray.
torqued to specification during installation. Refer to
Specifications, Hydraulic Hose and Fitting Torque
Specifications. Component damage hazard.
Hoses can be damaged if they
1 Block the non-steer tires. are kinked or pinched.
2 Remove the cotter pin from the wheel castle
8 Support and secure the yoke assembly to an
nut.
appropriate lifting device.
Note: Always replace the cotter pin with a new one
9 Remove the retaining fastener from the steer
when removing the castle nut.
link at the yoke assembly.
3 Loosen the wheel castle nut. Do not remove Note: While removing the retaining fasteners, take
it. note of the quantity and location of the spacers
4 Center a lifting jack under the drive chassis at when disconnecting the steer link from the yoke
the steer end of the machine. assembly.
5 Raise the machine approximately 6 inches / 10 Remove the retaining fastener from the top of
15 cm. Place blocks under the chassis for the yoke pivot shaft.
support. Note: The pivot shaft retaining fastener is located
Crushing hazard. The chassis above the main deck.
will fall if not properly supported.
11 Lower the yoke assembly out of the chassis.
6 Remove the wheel castle nut. Remove the Bodily injury hazard. The
wheel. yoke/motor assembly may fall if
not properly supported when it is
removed from the chassis.
72 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

How to Remove a Drive Motor 6-2

1 Block the non-steer tires. Steer Cylinder
nut of the motor to be removed. How to Remove the Steer
3 Note: Always replace the cotter pin with a new Cylinder
one when removing the castle nut.
4 Loosen the wheel castle nut. Do not remove the O-ring (if equipped) on the fitting and/or hose
it. end must be replaced. All connections must be
Specifications.
support.
1 Block the non-steer tires.
Crushing hazard. The chassis
will fall if not properly supported. 2 Remove the pin retaining fasteners from the
rod-end pivot pin. Remove the pivot pin.
6 Remove the wheel castle nut. Remove the
wheel. Note: While removing the pin retaining fasteners,
take note of the quantity and location of the
7 Tag, disconnect and plug the hydraulic hoses spacers when removing the pivot pin.
on the drive motor. Cap the fittings on the
drive motor. 3 Remove the pin retaining fasteners from the
barrel-end pivot pin. Remove the pin.
hydraulic oil can penetrate and Note: While removing the pin retaining fasteners,
burn skin. Loosen hydraulic take note of the quantity and location of the
connections very slowly to allow spacers when removing the pivot pin.
the oil pressure to dissipate 4 Remove the steer cylinder from the machine.
squirt or spray. 5 Tag, disconnect and plug the hydraulic hoses
from the steer cylinder. Cap the fittings on the
cylinder.
Hoses can be damaged if they Bodily injury hazard. Spraying
are kinked or pinched. hydraulic oil can penetrate and
burn skin. Loosen hydraulic
8 Remove the drive motor mounting fasteners. connections very slowly to allow
Remove the motor. the oil pressure to dissipate
squirt or spray.
Drive motor mounting fasteners, 75 ft-lbs
dry 101.7 Nm Component damage hazard.
Drive motor mounting fasteners, 56 ft-lbs Hoses can be damaged if they
lubricated 76.3 Nm are kinked or pinched.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 73

6-3 6 Remove the bellcrank from the machine.

Steer Bellcrank
How to Remove the Steer

Bellcrank
1 Remove the steer cylinder. Refer to Repair
Procedure, How to Remove the Steer
Cylinder.
2 Remove the retaining fasteners from the steer
links at each end of the bellcrank.
Note: While removing the retaining fasteners, take
note of the quantity and location of the spacers
between the bellcrank and the steer links.
3 Center a lifting jack under the drive chassis at
the steer end of the machine. 1 apply removable thread lock to fastener
threads
36 cm. Place blocks under the chassis for Note: While removing the bellcrank from the
support. machine, take note of the quantity and location of
the spacers between the bellcrank and the steer
Crushing hazard. The chassis links.
will fall if not properly supported.
Note: Before re-installing the steer bellcrank onto
5 Turn the yokes to the side so the bellcrank the machine, apply a small amount of removable
can be removed. thread lock onto the threads of the fasteners.
Torque the fasteners to 31 ft-lbs / 42 Nm.
74 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Non-Steer Axle Components
7-1 7 Raise the machine approximately 2 inches /

Drive Brake support.
Crushing hazard. The chassis
How to Remove the Drive Brake will fall if not properly supported.
the O-ring (if equipped) on the fitting and/or hose 8 Remove the wheel castle nut. Remove the
end must be replaced. All connections must be wheel.
torqued to specification during installation. Refer to 9 Tag, disconnect and plug the hydraulic hose
Specifications, Hydraulic Hose and Fitting Torque from the brake. Cap the fitting on the brake.
Specifications.
1 Support and secure the entry ladder to an hydraulic oil can penetrate and
appropriate lifting device. burn skin. Loosen hydraulic
2 Remove the entry ladder mounting fasteners. connections very slowly to allow
Remove the entry ladder from the machine. the oil pressure to dissipate
Crushing hazard. The entry squirt or spray.
ladder will fall if not properly
supported and secured to the 10 Place a lifting jack under the brake for
lifting device. support.
11 Remove the fasteners that attach the brake to
3 Block the steer wheels.
the drive chassis. Remove the brake.
nut. Crushing hazard. The brake will
fall if not properly supported
Note: Always replace the cotter pin with a new one when the mounting fasteners are
when removing the castle nut. removed.
5 Loosen the wheel castle nut. Do not remove
it.
6 Center a lifting jack under the drive chassis at Brake mounting fasteners, dry 75 ft-lbs
the non-steer end of the machine. 102 Nm
Brake mounting fasteners, lubricated 56 ft-lbs
76 Nm
Part No. 1272217GT GS™-30 • 32 • 46 • 47 75

Brake Release Hand Pump Components
8-1
Brake Release Hand Pump Components
The brake release hand pump manifold is mounted behind the entry ladder.

1 Hand pump L Manual brake release 30 ft-lbs / 41 Nm
2 Needle valve M Manual brake release enable 45-50 in-lbs / 5 Nm
76 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
Steer End Non-steer End

1 - Number 4 pivot pin 10 - Number 3 inner arm
2 - Number 3 center pivot pin (Qty. 2) 11 - Number 3 outer arm
3 - Lift cylinder rod-end pivot pin 12 - Number 3 pivot pin (non-steer end)
4 - Number 3 pivot pin (steer end) 13 - Number 2 inner arm
6 - Number 2 pivot pin (steer end) 15 - Number 2 pivot pin (non-steer end)
7 - Number 1 center pivot pin (Qty. 2) 16 - Lift cylinder barrel-end pivot pin
8 - Number 1 inner arm 17 - Number 1 outer arm
9 - Number 1 pivot pin
Part No. 1272217GT GS™-30 • 32 • 46 • 47 77

Scissor Components
9-1 4 Lower the platform onto the safety arm.

Scissor Assembly, Crushing hazard. Keep hands
GS-1530 and GS-1532 clear of the safety arm when
How to Disassemble the Scissor 5 At the ground controls, turn the key switch to
the off position and push in the red
Assembly Emergency Stop button to the off position.
Bodily injury hazard. The 6 Disconnect the battery pack from the
procedures in this section machine.
require specific repair skills,
lifting equipment and a suitable Electrocution/burn hazard.
workshop. Attempting this Contact with electrically charged
procedure without these skills circuits could result in death or
and tools could result in death or serious injury. Remove all rings,
serious injury and significant watches and other jewelry.
component damage. Dealer
service is required. 7 Remove the fasteners securing the large
platform height sensor cover to the large
Note: When removing a hose assembly or fitting, platform height sensor bracket.
the O-ring (if equipped) on the fitting and/or hose
end must be replaced. All connections must be 8 Remove the platform height sensor cover.
torqued to specification during installation. Refer to 9 Tag and disconnect the platform height
Specifications, Hydraulic Hose and Fitting Torque sensor from the platform height sensor
Specifications. harness.
Note: Machines equipped with a Platform Height 10 Remove the fastener securing the platform
Sensor, begin the Scissor Disassembly procedure height sensor assembly to the number 1 inner
at step 1. Machines without a Platform Height arm.
Sensor, begin the Scissor Disassembly procedure
11 Remove the platform height sensor assembly
at step 24.
from the number 1 pivot pin.
1 Turn the key switch to ground controls and 12 Remove the plastic nut securing the squeeze
pull out the red Emergency Stop button to the connector to the large platform height sensor
on position at both ground and platform bracket.
controls.
13 Remove the squeeze connector from the
2 Raise the platform 7 to 8 feet / 2,1 to 2,4 m. large platform height sensor bracket.
3 Lift the safety arm, move it to the center of the 14 Remove the fasteners securing the large
scissor arm and rotate down to a vertical platform height sensor bracket to the number
position. 1 inner arm pivot bracket.
15 Remove the large platform height sensor
bracket from the number 1 inner arm pivot
bracket.
78 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
16 Install the fasteners removed in 14 to the 24 Remove the platform. Refer to Repair
number 1 inner arm pivot bracket and Procedure, How to Remove the Platform.
chassis.
25 Remove the cables from the number 3 outer
17 Connect the battery pack to the machine. arm (index #11) at the ground controls side.
18 Turn the key switch to ground controls. Component damage hazard.
19 Press and hold the ground control scroll up Cables can be damaged if they
and scroll down buttons. are kinked or pinched.
20 Pull out the red Emergency Stop button to the 26 Remove the cables from the number 3 cable
on position at the ground controls. bridge and lay them off to the side.
21 Using the ground control menu buttons, Component damage hazard.
navigate to Service Override Mode. Select Cables can be damaged if they
Service Override Mode. are kinked or pinched.
Note: The machine must be in Service Override
Mode to raise the platform. While in Service 27 Attach a lifting strap from an overhead crane
Override Mode, only the GCON will operate with to the number 3 outer arm (index #11).
limited functionality. The platform will raise a 28 Remove the external snap rings and retaining
predetermined amount of time and stop. fasteners from the number 3 center pivot pins
(index #2).
to the stowed position. 29 Use a soft metal drift to remove the number
3 center pivot pins (index #2).
position. 30 Remove the retaining fasteners from the
number 3 pivot pin (index #12) at the non-
steer end of the machine.
31 Use a soft metal drift to remove the number
3 pivot pin (index #12) from the non-steer end
of the machine. Remove the number 3 outer
arm (index #11) from the machine.
Crushing hazard. The number
3 outer arm may become
unbalanced and fall if not
properly supported when
removed from the machine.
32 Remove the number 3 cable bridge mounting

fasteners and remove the cable bridge from
the machine.
33 Attach a lifting strap from an overhead crane
to the lug on the rod end of the lift cylinder for
Cable bridge and platform height sensor support. Do not apply any lifting pressure.
1 cable bridge 3
2 cable bridge 2
3 cable bridge 1
4 platform height sensor
Part No. 1272217GT GS™-30 • 32 • 46 • 47 79

Scissor Components
34 Remove the pin retaining fasteners from the 42 Attach a lifting strap from an overhead crane
lift cylinder rod-end pivot pin (index #3). Use a to the number 2 outer arm (index #14) at the
soft metal drift to remove the pin. ground controls side.
Bodily injury hazard. The 43 Use a soft metal drift to remove the number
cylinder may fall when the rod- 2 center pivot pin (index #5) at the ground
end pivot pin is removed if not controls side.
properly supported. 44 Remove the retaining fasteners from the
35 Lower the cylinder onto the number 1 inner steer end of the machine.
arm (index #8).
45 Use a soft metal drift to tap the number
Component damage hazard. 2 pivot pin (index #15) halfway out at the non-
Cables can be damaged if they steer end of the machine. Remove the
are kinked or pinched. number 2 outer arm (index #14) from the
ground controls side of the machine.
to the number 3 inner arm (index #10). Bodily injury hazard. The
number 2 outer arm at the
37 Remove the retaining fasteners from the
ground controls side may
number 3 pivot pin (index #4) at the steer end.
become unbalanced and fall if
38 Use a soft metal drift to remove the number not properly supported when
3 pivot pin (index #4). Remove the number removed from the machine.
3 inner arm (index #10) from the machine.
Bodily injury hazard. The to the number 2 outer arm (index #14) at the
number 3 inner arm may battery pack side.
not properly supported when 47 Remove the external snap rings and retaining
removed from the machine. fasteners from the number 2 center pivot pin
(index #5) at the battery pack side.
39 Remove the cables from the number 2 cable 48 Use a soft metal drift to remove the number
bridge and lay them off to the side. 2 center pivot pin (index #5) at the battery
Component damage hazard. pack side.
Cables can be damaged if they Bodily injury hazard. The
are kinked or pinched. number 2 outer arm at the
battery pack side may become
40 Remove the external snap rings and retaining unbalanced and fall if not
fasteners from the number 2 center pivot pin properly supported when
(index #5) at the ground controls side. removed from the machine.
fasteners and remove the cable bridge from
the machine.
80 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
49 Use a soft metal drift to tap the number 56 Attach a lifting strap from an overhead crane
2 pivot pin (index #15) in the other direction at to the lug on the rod end of the lift cylinder
the non-steer end. Remove the number (index #3). Raise the lift cylinder
2 outer arm (index #14) from the battery pack approximately 3 ft / 1 m.
side of the machine.
57 Tag, disconnect and plug the hydraulic hoses
Bodily injury hazard. The on the lift cylinder. Cap the fittings on the
number 2 outer arm at the cylinder.
hydraulic oil can penetrate and
the oil pressure to dissipate
to the number 2 inner arm (index #13).
squirt or spray.
number 2 pivot pin (index #6) at the steer end 58 Tag and disconnect the wires and manual
of the machine. lowering cable from the solenoid valve on the
cylinder.
2 pivot pin (index #6). Remove the number 59 Models with platform overload option: Tag
2 inner arm (index #13) from the machine. and disconnect the wire harness from the
platform overload pressure transducer.
Bodily injury hazard. The
number 2 inner arm may Note: After replacing the scissor assembly, the
become unbalanced and fall if platform overload system must be calibrated.
not properly supported when Refer to Repair Procedure, How to Calibrate the
removed from the machine. Platform Overload System (if equipped).
53 Remove the safety arm from the number 60 Raise the lift cylinder to a vertical position.
2 inner arm (index #13) that was just 61 Remove the pin retaining fasteners from the
removed. lift cylinder barrel-end pin (index #16). Use a
54 Attach a lifting strap from an overhead crane soft metal drift to remove the pin. Remove the
to the number 1 inner arm (index #8). lift cylinder from the machine.
55 Raise the number 1 inner arm (index #8) Crushing hazard. The lift
approximately 2 feet / 60 cm and install the cylinder will become unbalanced
safety arm between the number 1 inner arm and fall if not properly supported
(index #8) and the number 1 outer arm (index and secured to the lifting device.
#17). Lower the scissor arms onto the safety
arm. Component damage hazard. Be
careful not to damage the valve
Bodily injury hazard. Keep or fittings on the cylinder while
hands clear of moving parts removing it from the machine.
when lowering the scissor arms
onto the safety arm.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 81

Scissor Components
62 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x 70 Use a soft metal drift to remove the number

1.2 m long block across both sides of the 1 center pivot pins (index #7).
chassis under the number 1 center pivot pin
(index #7). Bodily injury hazard. The
number 1 outer arm may
63 Attach a lifting strap from an overhead crane become unbalanced and fall if
to the number 1 inner arm (index #8) at the not properly supported when the
non-steer end. Raise the number 1 inner arm pin is removed.
and remove the safety arm. Lower the
number 1 inner arm (index #8) onto the block 71 Slide the number 1 outer arm (index #17) to
that was placed across the chassis. the non-steer end and remove it from the
machine.
Bodily injury hazard. Keep
hands clear of moving parts Bodily injury hazard. The
when lowering the scissor arms. number 1 outer arm may
64 Remove the cables from the number 1 cable not properly supported when
bridge and lay them off to the side. removed from the machine.
Component damage hazard. 72 Attach the strap from an overhead crane to
Cables can be damaged if they the number 1 inner arm (index #8). Do not lift
are kinked or pinched. it.
65 Support and secure the entry ladder to an 73 Remove the upper fasteners securing the
appropriate lifting device. number 1 inner arm pivot bracket to the end
of the chassis. Loosen the lower fasteners.
66 Remove the fasteners from the entry ladder
and remove the entry ladder from the 74 Remove the number 1 inner arm (index #8)
machine. from the machine.
Crushing hazard. The entry Bodily injury hazard. The
ladder will fall if not properly number 1 inner arm may
supported and secured to the become unbalanced and fall if
lifting device. not properly supported when
to the number 1 outer arm (index #17). Do not Component damage hazard. Be
apply any lifting pressure. sure not to damage the limit
switch or level sensor
68 Remove the external snap rings and retaining components when the number
fasteners from the number 1 center pivot pins 1 inner arm is removed from the
(index #7). machine.
69 Remove the number 1 cable bridge from the
machine.
82 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components

4 - Number 3 center pivot pin (Qty. 2) 15 - Number 3 inner arm
5 - Lower lift cylinder rod-end pivot pin 16 - Number 3 outer arm
8 - Number 2 pivot pin (steer end) 19 - Number 2 outer arm
9 - Number 1 center pivot pin (Qty. 2) 20 - Number 2 pivot pin (non-steer end)
10 - Number 1 inner arm 21 - Lower lift cylinder barrel-end pivot pin
11 - Number 1 pivot pin 22 - Number 1 outer arm
Part No. 1272217GT GS™-30 • 32 • 46 • 47 83

Scissor Components

at step 24.
controls.
84 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
15 Remove the large platform height sensor 23 Fully lower the platform to the stowed
bracket from the number 1 inner arm pivot position.
bracket.
16 Install the fasteners removed in 14 to the
number 1 inner arm pivot bracket and
chassis.
Tip-over hazard. Failure
to install the fasteners securing
the number 1 inner arm pivot
bracket to the chassis, could
result in the machine tipping
over, causing death or serious
injury.
17 Connect the battery pack to the machine.

18 Turn the key switch to ground controls.
20 Pull out the red Emergency Stop button to the
21 Using the ground control menu buttons,
Cable bridge and platform height sensor
navigate to Service Override Mode. Select
Service Override Mode. 1 cable bridge 4
2 cable bridge 3
3 cable bridge 2
Mode to raise the platform. While in Service
Override Mode, only the GCON will operate with 4 cable bridge 1
limited functionality. The platform will raise a 5 platform height sensor
predetermined amount of time and stop.
24 Remove the platform. Refer to Repair
22 Raise the platform and rotate the safety arm Procedure, How to Remove the Platform.
to the stowed position. 25 Remove the cables from the number 4 outer
arm (index #13) at the ground controls side.
Cables can be damaged if they
are kinked or pinched.
26 Remove the cables from the number 4 cable

bridge and lay them off to the side.

to the number 4 outer arm (index #13).
Part No. 1272217GT GS™-30 • 32 • 46 • 47 85

Scissor Components
28 Remove the external snap rings and retaining 35 Use a soft metal drift to remove the number
fasteners from the number 4 center pivot pins 4 pivot pin (index #3) at the steer end.
(index #2). Remove the number 4 inner arm (index #12)
29 Use a soft metal drift to remove the number from the machine.
30 Remove the retaining fasteners from the 4 inner arm may become
number 4 pivot pin (index #14) at the non- unbalanced and fall if not
steer end of the machine. properly supported when
4 pivot pin (index #14) from the non-steer end 36 Remove the cables from the number 3 cable
of the machine. Remove the number 4 outer bridge and lay them off to the side.
arm (index #13) from the machine.
Crushing hazard. The number Cables can be damaged if they
4 outer arm may become are kinked or pinched.
properly supported when 37 Remove the number 3 cable bridge mounting
removed from the machine. fasteners and remove the cable bridge from
the machine.
fasteners and remove the cable bridge from 38 Attach a lifting strap from an overhead crane
the machine. to the number 3 outer arm (index #4) at the
ground controls side.
to the number 4 inner arm (index #12). 39 Remove the external snap rings and retaining
fasteners from the number 3 center pivot pins
34 Remove the retaining fasteners from the (index #4).
number 4 pivot pin (index #3).
3 center pivot pin (index #4) at the ground
control side.
86 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
42 Use a soft metal drift to tap the number 48 Remove the pin retaining fasteners from the
3 pivot pin (index #17) halfway out at the non- lift cylinder rod-end pivot pin (index #5). Use a
steer end of the machine. Remove the soft metal drift to remove the pin.
number 3 outer arm (index #16) at the ground
controls side from the machine. Bodily injury hazard. The
cylinder may fall when the rod-
Bodily injury hazard. The end pivot pin is removed if not
number 3 outer arm at the properly supported.
become unbalanced and fall if 49 Lower the cylinder onto the number 1 inner
not properly supported when arm (index #9).
43 Attach a lifting strap from an overhead crane Cables can be damaged if they
to the number 3 outer arm (index #16) at the are kinked or pinched.
battery pack side.
44 Use a soft metal drift to remove the number to the number 3 inner arm (index #15).
3 center pivot pin (index #4) at the battery
pack side of the machine. 51 Remove the retaining fasteners from the
number 3 pivot pin (index #6) at the steer end.
3 pivot pin (index #17) in the other direction. 52 Use a soft metal drift to remove the number
Remove the number 3 outer arm (index #16) 3 pivot pin (index #6). Remove the number
from the battery pack side of the machine. 3 inner arm (index #15) from the machine.
Bodily injury hazard. The Bodily injury hazard. The

number 3 outer arm at the number 3 inner arm may
battery pack side may become become unbalanced and fall if
unbalanced and fall if not not properly supported when
properly supported when removed from the machine.
46 Remove the number 3 pivot pin (index #17) bridge and lay them off to the side.
from the non-steer end of the machine. Component damage hazard.
47 Attach a lifting strap from an overhead crane Cables can be damaged if they
to the lug on the rod end of the lift cylinder for are kinked or pinched.
support. Do not apply any lifting pressure.
54 Remove the external snap rings and retaining
fasteners from the number 2 center pivot pin
(index #7) at the ground controls side.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 87

Scissor Components
55 Remove the number 2 cable bridge mounting 63 Use a soft metal drift to tap the number
fasteners and remove the cable bridge from 2 pivot pin (index #20) in the other direction at
the machine. the non-steer end. Remove the number
2 outer arm (index #19) from the battery pack
side of the machine.
to the number 2 outer arm (index #19) at the
ground controls side. Bodily injury hazard. The
57 Use a soft metal drift to remove the number number 2 outer arm at the
2 center pivot pin (index #7) at the ground battery pack side may become
controls side. unbalanced and fall if not
58 Remove the retaining fasteners from the removed from the machine.
steer end of the machine. 64 Remove the number 3 pivot pin (index #17)
from the non-steer end of the machine.
2 pivot pin (index #20) halfway out at the non- 65 Attach a lifting strap from an overhead crane
steer end of the machine. Remove the to the number 2 inner arm (index #18).
number 2 outer arm (index #19) from the
ground controls side of the machine. 66 Remove the retaining fasteners from the
number 2 pivot pin (index #8) at the steer end
Bodily injury hazard. The of the machine.
number 2 outer arm at the 67 Use a soft metal drift to remove the number
2 pivot pin (index #8). Remove the number
not properly supported when
removed from the machine. Bodily injury hazard. The
number 2 inner arm may
to the number 2 outer arm (index #19) at the not properly supported when
battery pack side. removed from the machine.
61 Remove the external snap rings and retaining
fasteners from the number 2 center pivot pin 68 Remove the safety arm from the number
(index #7) at the battery pack side. 2 inner arm (index #18) that was just
removed.
2 center pivot pin (index #7) at the battery 69 Attach a lifting strap from an overhead crane
pack side. to the number 1 inner arm (index #10).

number 2 outer arm at the
88 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
70 Raise the number 1 inner arm (index #10) 76 Remove the pin retaining fasteners from the
approximately 2 feet / 60 cm and install the lift cylinder barrel-end pin (index #21). Use a
safety arm between the number 1 inner arm soft metal drift to remove the pin. Remove the
(index #10) and the number 1 outer arm lift cylinder from the machine.
(index #22) at the non-steer end of the
machine. Lower the scissor arms onto the Crushing hazard. The lift
safety arm. cylinder will become unbalanced
and fall if not properly supported
Bodily injury hazard. Keep and secured to the lifting device.
hands clear of moving parts
when lowering the scissor arms
onto the safety arm.
Component damage hazard. Be
71 Attach a lifting strap from an overhead crane careful not to damage the valve
to the lug on the rod end of the lift cylinder or fittings on the cylinder while
(index #5). Raise the lift cylinder removing it from the machine.
approximately 3 ft / 1 m.
77 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x
72 Tag, disconnect and plug the hydraulic hoses 1.2 m long block across both sides of the
on the lift cylinder. Cap the fittings on the chassis under the number 1 center pivot pin
cylinder. (index #11).
Bodily injury hazard. Spraying 78 Attach a lifting strap from an overhead crane
hydraulic oil can penetrate and to the number 1 inner arm (index #10) at the
burn skin. Loosen hydraulic non-steer end. Raise the number 1 inner arm
connections very slowly to allow and remove the safety arm. Lower the
the oil pressure to dissipate number 1 inner arm (index #10) onto the
gradually. Do not allow oil to block that was placed across the chassis.
squirt or spray.
73 Tag and disconnect the wires and manual hands clear of moving parts
lowering cable from the solenoid valve on the when lowering the scissor arms.
cylinder.
74 Models with platform overload option: Tag bridge and lay them off to the side.
and disconnect the wire harness from the
platform overload pressure transducer. Component damage hazard.
Note: After replacing the scissor assembly, the are kinked or pinched.
platform overload system must be calibrated.
Refer to Repair Procedure, How to Calibrate the 80 Support and secure the entry ladder to an
Platform Overload System (if equipped). appropriate lifting device.
75 Raise the lift cylinder to a vertical position.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 89

Scissor Components
81 Remove the fasteners from the entry ladder 88 Remove the upper fasteners securing the
and remove the entry ladder from the number 1 inner arm pivot bracket to the end
machine. of the chassis. Loosen the lower fasteners.
Crushing hazard. The entry 89 Remove the number 1 inner arm (index #10)
ladder will fall if not properly from the machine.
supported and secured to the
lifting device.
number 1 inner arm may
to the number 1 outer arm (index #22). Do not
apply any lifting pressure.
83 Remove the external snap rings and retaining Component damage hazard. Be
fasteners from the number 1 center pivot pins sure not to damage the limit
(index #11). switch or level sensor
components when the number
84 Remove the number 1 cable bridge from the 1 inner arm is removed from the
machine. machine.
not properly supported when the
pin is removed.
86 Slide the number 1 outer arm (index #22) to

the non-steer end and remove it from the
machine.
87 Attach the strap from an overhead crane to

the number 1 inner arm (index #10). Do not lift
it.
90 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components

9 - Number 1 pivot pin
Part No. 1272217GT GS™-30 • 32 • 46 • 47 91

Scissor Components

Assembly, GS-2032 and GS-2046 Emergency Stop button to the off position.
at step 24.
controls.
bracket.
92 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
16 Install the fasteners removed in 14 to the 23 Fully lower the platform to the stowed
number 1 inner arm pivot bracket and position.
chassis.
injury.

21 Using the ground control menu buttons, Cable bridge and platform height sensor
1 cable bridge 3
Service Override Mode.
2 cable bridge 2A
Note: The machine must be in Service Override 3 cable bridge 2B
Mode to raise the platform. While in Service 4 cable bridge 1
Override Mode, only the GCON will operate with 5 platform height sensor
limited functionality. The platform will raise a
predetermined amount of time and stop. 24 Remove the platform. Refer to Repair
Procedure, How to Remove the Platform.
to the stowed position. 25 Support and secure the entry ladder to an
and remove the entry ladder from the
machine.
Crushing hazard. The entry
lifting device.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 93

Scissor Components
27 Remove the cables from the number 3 cable 36 Attach a lifting strap from an overhead crane
bridge and lay them off to the side. to the number 3 outer arm at the battery side
(index #11).
Cables can be damaged if they 37 Remove the retaining fasteners from the
are kinked or pinched. number 3 center pivot pin (index #2) at the
battery side.
28 Disconnect the number 3 cable bridge from 38 Place a rod through the number 3 center pivot
the number 3 outer arm (index #11) and pin at the battery side (index #2) and twist to
remove the cable bridge from the machine. remove the pin.
29 Remove the retaining fasteners from the 39 Remove the number 3 outer arm (index #11)
number 4 pivot pin (index #1). from the machine.
4 pivot pin (index #1). Remove the platform Crushing hazard. The number
3 outer arm (index #11) may
mount bracket from the machine.
31 Attach a lifting strap from an overhead crane not properly supported when
to the number 3 outer arm at the ground removed from the machine.
control side (index #11).
to the lug of the rod end of the lift cylinder.
number 3 center pivot pin (index #2) at the
ground control side. 41 Remove the retaining fasteners from the lift
cylinder rod end pivot pin (index #3).
33 Place a rod through the number 3 center pivot
pin at the ground control side (index #2) and 42 Use a soft metal drift to remove the lift
twist to remove the pin. cylinder rod end pivot pin (index #3) from the
machine.
number 3 pivot pin (index #12) at the non- Crushing hazard. The lift
steer end. cylinder will fall if not properly
35 Use a soft metal drift to remove the number supported when the pivot pin is
3 pivot pin (index #12) from the non-steer end removed.
arm at the ground control side (index #11) 43 Place a 4 x 4 x 10 inch / 10 x 10 x 25 cm
from the machine. block onto the number 1 inner arm cylinder
plate (index #8).
44 Lower the cylinder onto the block.
3 outer arm at the ground control
side (index #11) may become Bodily injury hazard. Keep
unbalanced and fall if not hands clear of moving parts
properly supported when when lowering the cylinder.
to the number 3 inner arm (index #10). Raise
the arm to a vertical position.
94 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
46 Remove the retaining fasteners from the 54 Use a soft metal drift to remove the number
number 3 pivot pin at the steer end of the 2 pivot pin (index #15) from the non-steer end
machine (index #4). of the machine. Remove the number 2 outer
arm at the ground control side (index #14)
from the machine.
3 pivot pin (index #4) from the steer end of the
machine. Remove the number 3 inner arm The number 2 outer arm at the
(index #10) from the machine. ground control side (index #14)
may become unbalanced and
3 inner arm (index #10) may
when the pivot pin is removed.
not properly supported when the 55 Attach a lifting strap from an overhead crane
pivot pin is removed. to the number 2 outer arm at the battery side
(index #14).
48 Remove the cables from the number 2A and
2B cable bridges and lay them off to the side. 56 Remove the retaining fasteners from the
Component damage hazard. battery side.
are kinked or pinched. 57 Place a rod through the number 2 center pivot
pin at the battery side (index #5) and twist to
49 Disconnect the number 2A and 2B cable remove the pin.
bridges from the scissor linkset and remove
both cable bridges from the machine.
to the number 2 outer arm at the ground not properly supported when the
control side (index #14). pivot pin is removed.
58 Remove the number 2 outer arm (index #14)
from the machine.
ground control side.
52 Place a rod through the number 2 center pivot Crushing hazard. The number
pin at the ground control side (index #5) and 2 outer arm (index #14) may
twist to remove the pin. become unbalanced and fall if
steer end. 59 Attach a lifting strap from an overhead crane
Part No. 1272217GT GS™-30 • 32 • 46 • 47 95

Scissor Components
60 Remove the retaining fasteners from the 67 Tag, disconnect and plug the hydraulic hose
number 2 pivot pin at the steer end of the on the lower lift cylinder. Cap the fittings on
machine (index #6). the cylinder.
61 Use a soft metal drift to remove the number Bodily injury hazard. Spraying
2 pivot pin (index #6) from the steer end of the hydraulic oil can penetrate and
machine. Remove the number 2 inner arm burn skin. Loosen hydraulic
(index #13) from the machine. connections very slowly to allow
squirt or spray.
not properly supported when the 68 Tag and disconnect the wire harness from the
pivot pin is removed. solenoid valve on the cylinder.
62 Attach a lifting strap from an overhead crane 69 Tag and disconnect the wires and manual
to the number 1 inner arm (index #8). lowering cable from the solenoid valve on the
cylinder.
63 Raise the number 1 inner arm (index #8)
approximately 2 feet / 60 cm. 70 Models with platform overload option: Tag
and disconnect the wire harness from the
1.2 m long block across both sides of the
chassis under the number 1 center pivot pin Note: After replacing the scissor assembly, the
(index #7). platform overload system must be calibrated.
Refer to Repair Procedure, How to Calibrate the
65 Lower the scissor arms onto the block that
Platform Overload System (if equipped).
was placed across the chassis.
hands clear of moving parts 72 Remove the pin retaining fasteners from the
when lowering the scissor arms. lift cylinder barrel-end pin (index #16). Use a
soft metal drift to remove the pin. Remove the
66 Attach a lifting strap from an overhead crane lift cylinder from the machine.
to the lug of the rod end of the lower lift
cylinder. Crushing hazard. The lift
cylinder will fall if not properly
supported when the pivot pin is
removed.

or fittings on the cylinder while
removing it from the machine.
96 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components

74 Disconnect the number 1 cable bridge from

the number 1 outer arm (index #17) and
remove the cable bridge from the machine.
76 Raise the arm slightly and remove the block.
77 Lower the arm to the stowed position.
when lowering the scissor arms.
78 Secure the ends of the scissor arms together

at the steer end of the machine with a strap or
other suitable device.
at the non-steer end of the machine with a
strap or other suitable device.
80 Remove the retaining fasteners securing the
chassis mount bracket to the chassis.
81 Remove the linkset from the machine
number 1 inner and outer arms
(index #8 and #17) may become

sure not to damage the limit
1 inner and outer arms (index
#8 and #17) are removed from
the machine.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 97

Scissor Components

5 - Lift cylinder rod-end pivot pin 16 - Number 3 outer arm
8 - Number 2 pivot pin (steer end) 19 - Number 2 outer arm
9 - Number 1 center pivot pin (Qty. 2) 20 - Number 2 pivot pin (non-steer end)
10 - Number 1 inner arm 21 - Lift cylinder barrel-end pivot pin
11 - Number 1 pivot pin 22 - Number 1 outer arm
98 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components

at step 24.
controls.
bracket.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 99

Scissor Components
16 Install the fasteners removed in 14 to the 23 Fully lower the platform to the stowed
number 1 inner arm pivot bracket and position.
chassis.
injury.

Override Mode, only the GCON will operate with 1 cable bridge 4
limited functionality. The platform will raise a 2 cable bridge 3A
predetermined amount of time and stop. 3 cable bridge 3B
4 cable bridge 2A
5 cable bridge 2B
6 cable bridge 1
100 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
24 Remove the platform. Refer to Repair 34 Remove the retaining fasteners from the
Procedure, How to Remove the Platform. number 4 pivot pin (index #15) at the non-
steer end.
25 Support and secure the entry ladder to an
appropriate lifting device. 35 Use a soft metal drift to remove the number
and remove the entry ladder from the
machine.
from the machine.
Crushing hazard. The entry
side (index #13) may become
lifting device.
Component damage hazard. 36 Attach a lifting strap from an overhead crane
Cables can be damaged if they to the number 4 outer arm at the battery side
are kinked or pinched. (index #13).
28 Disconnect the number 4 cable bridge from number 4 center pivot pin (index #2) at the
the number 4 outer arm (index #13) and battery side.
29 Remove the retaining fasteners from the pin at the battery side (index #2) and twist to
number 5 pivot pin (index #1). remove the pin.
30 Use a soft metal drift to remove the number 39 Remove the number 4 outer arm (index #13)
5 pivot pin (index #1). Remove the platform from the machine.
mount bracket from the machine.
to the number 4 outer arm at the ground
ground control side. 40 Attach a lifting strap from an overhead crane
33 Place a rod through the number 4 center pivot the arm to a vertical position.
pin at the ground control side (index #2) and
twist to remove the pin.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 101

Scissor Components
41 Remove the retaining fasteners from the 49 Use a soft metal drift to remove the number
number 4 pivot pin at the steer end of the 3 pivot pin (index #17) from the non-steer end
machine (index #3). of the machine. Remove the number 3 outer
from the machine.
machine. Remove the number 4 inner arm Crushing hazard. The number
(index #12) from the machine. 3 outer arm at the ground control
removed from the machine. 50 Attach a lifting strap from an overhead crane
to the number 3 outer arm at the battery side
(index #16).
3B cable bridge and lay them off to the side.
Component damage hazard. number 3 center pivot pin (index #4) at the
Cables can be damaged if they battery side.
44 Disconnect the number 3A and 3B cable pin at the battery side (index #4) and twist to
bridges from the scissor linkset and remove remove the pin.
both cable bridges from the machine. 53 Remove the number 3 outer arm (index #16)
45 Attach a lifting strap from an overhead crane from the machine.
46 Remove the retaining fasteners from the become unbalanced and fall if
number 3 center pivot pin (index #4) at the not properly supported when
ground control side. removed from the machine.
to the lug of the rod end of the lift cylinder.
55 Remove the retaining fasteners from the lift
cylinder rod end pivot pin (index #5).
steer end.
102 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
56 Use a soft metal drift to remove the lift 63 Disconnect the number 2A and 2B cable
cylinder rod end pivot pin (index #5) from the bridges from the scissor linkset and remove
machine. both cable bridges from the machine.
Crushing hazard. The lift 64 Attach a lifting strap from an overhead crane
cylinder will fall if not properly to the number 2 outer arm at the ground
supported when the pivot pin is control side (index #19).
removed. 65 Remove the retaining fasteners from the
57 Place a 4 x 4 x 10 inch / 10 x 10 x 25 cm ground control side.
block onto the number 1 inner arm cylinder
plate (index #10). 66 Place a rod through the number 2 center pivot
58 Lower the cylinder onto the block. twist to remove the pin.
Bodily injury hazard. Keep 67 Remove the retaining fasteners from the
hands clear of moving parts number 2 pivot pin (index #20) at the non-
when lowering the cylinder. steer end.
59 Attach a lifting strap from an overhead crane 68 Use a soft metal drift to remove the number
to the number 3 inner arm (index #15). Raise 2 pivot pin (index #20) from the non-steer end
the arm to a vertical position. of the machine. Remove the number 2 outer
60 Remove the retaining fasteners from the from the machine.
number 3 pivot pin at the steer end of the
machine (index #6). The number 2 outer arm at the
ground control side (index #19)
61 61 Use a soft metal drift to remove the
number 3 pivot pin (index #6) from the steer
end of the machine. Remove the number
Crushing hazard. The number 69 Attach a lifting strap from an overhead crane
3 inner arm (index #15) may to the number 2 outer arm at the battery side
become unbalanced and fall if (index #19).
not properly supported when the 70 Remove the retaining fasteners from the
pivot pin is removed. number 2 center pivot pin (index #7) at the
battery side.
2B cable bridge and lay them off to the side.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 103

Scissor Components
71 Place a rod through the number 2 center pivot 78 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x

pin at the battery side (index #7) and twist to 1.2 m long block across both sides of the
remove the pin. chassis under the number 1 center pivot pin
(index #9).
2 outer arm (index #19) may 79 Lower the scissor arms onto the block that
become unbalanced and fall if was placed across the chassis.
pivot pin is removed.
from the machine.
Crushing hazard. The number to the lug of the rod end of the lower lift
2 outer arm (index #19) may cylinder.
become unbalanced and fall if 81 Tag, disconnect and plug the hydraulic hose
not properly supported when on the lower lift cylinder. Cap the fittings on
removed from the machine. the cylinder.
73 Attach a lifting strap from an overhead crane Bodily injury hazard. Spraying
to the number 2 inner arm (index #18). Raise hydraulic oil can penetrate and
the arm to a vertical position. burn skin. Loosen hydraulic
number 2 pivot pin at the steer end of the the oil pressure to dissipate
machine (index #8). gradually. Do not allow oil to
squirt or spray.
2 pivot pin (index #8) from the steer end of the 82 Tag and disconnect the wire harness from the
machine. Remove the number 2 inner arm solenoid valve on the cylinder.
(index #18) from the machine.
83 Tag and disconnect the wires and manual
Crushing hazard. The number lowering cable from the solenoid valve on the
2 inner arm (index #18) may cylinder.
become unbalanced and fall if 84 Models with platform overload option: Tag
not properly supported when the and disconnect the wire harness from the
pivot pin is removed. platform overload pressure transducer.
76 Attach a lifting strap from an overhead crane Note: After replacing the scissor assembly, the
to the number 1 inner arm (index #10). platform overload system must be calibrated.
77 Raise the number 1 inner arm (index #10) Platform Overload System (if equipped).
approximately 2 feet / 60 cm.
104 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
85 Raise the lift cylinder to a vertical position. 93 Secure the ends of the scissor arms together
86 Remove the pin retaining fasteners from the
lift cylinder barrel-end pin (index #21). Use a
soft metal drift to remove the pin. Remove the 94 Remove the retaining fasteners securing the
lift cylinder from the machine. chassis mount bracket to the chassis.
Crushing hazard. The lift 95 Remove the linkset from the machine
removed.
(index #10 and #22) may
Component damage hazard. Be removed from the machine.
or fittings on the cylinder while Component damage hazard. Be
removing it from the machine. sure not to damage the limit
87 Remove the cables from the number 1 cable components when the number
bridge and lay them off to the side. 1 inner and outer arms (index
#10 and #22) are removed from
Component damage hazard. the machine.


at the steer end of the machine with a strap or
other suitable device.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 105

Scissor Components

3 - Upper lift cylinder rod-end pivot pin 18 - Number 5 pivot pin (non-steer end)
7 - Number 3 outer arm 22 - Upper lift cylinder barrel-end pivot pin
15 - Number 1 pivot pin (steer end) (Qty. 2)
106 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
9-5 3 Lift the safety arm, move it to the center of the

Scissor Assembly, position.
GS-3232 and GS-3246
How to Disassemble the Scissor clear of the safety arm when
Assembly lowering the platform.
Bodily injury hazard. The 5 At the ground controls, turn the key switch to
procedures in this section the off position and push in the red
require specific repair skills, Emergency Stop button to the off position.
lifting equipment and a suitable
workshop. Attempting this 6 Disconnect the battery pack from the
procedure without these skills machine.
and tools could result in death or
serious injury and significant
service is required.
Note: When removing a hose assembly or fitting, watches and other jewelry.
end must be replaced. All connections must be 7 Remove the fasteners securing the large
torqued to specification during installation. Refer to platform height sensor cover to the large
Specifications, Hydraulic Hose and Fitting Torque platform height sensor bracket.
Specifications. 8 Remove the platform height sensor cover.
Note: Machines equipped with a Platform Height 9 Tag and disconnect the platform height
Sensor, begin the Scissor Disassembly procedure sensor from the platform height sensor
at step 1. Machines without a Platform Height harness.
10 Remove the fastener securing the platform
at step 24.
height sensor assembly to the number 1 inner
1 Turn the key switch to ground controls and arm.
pull out the red Emergency Stop button to the 11 Remove the platform height sensor assembly
on position at both ground and platform from the number 1 pivot pin.
controls.
12 Remove the plastic nut securing the squeeze
2 Raise the platform 7 to 8 feet / 2,1 to 2,4 m. connector to the large platform height sensor
bracket.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 107

Scissor Components
13 Remove the squeeze connector from the 22 Raise the platform and rotate the safety arm
large platform height sensor bracket. to the stowed position.
14 Remove the fasteners securing the large 23 Fully lower the platform to the stowed
platform height sensor bracket to the number position.
1 inner arm pivot bracket.
bracket.
chassis.
injury.

navigate to Service Override Mode. Select Cable bridge and platform height sensor
1 cable bridge 5
Note: The machine must be in Service Override 2 cable bridge 4A
Mode to raise the platform. While in Service 3 cable bridge 4B
Override Mode, only the GCON will operate with 4 cable bridge 3A
limited functionality. The platform will raise a 5 cable bridge 3B
predetermined amount of time and stop. 6 cable bridge 2A
7 cable bridge 2B
8 cable bridge 1
108 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
24 Remove the platform. Refer to Repair 35 Use a soft metal drift to remove the number
Procedure, How to Remove the Platform. 5 pivot pin (index #18) from the non-steer end
25 Support and secure the entry ladder to an
from the machine.
and remove the entry ladder from the Crushing hazard. The number
machine. 5 outer arm at the ground control
Crushing hazard. The entry unbalanced and fall if not
ladder will fall if not properly properly supported when
supported and secured to the removed from the machine.
lifting device.
27 Remove the cables from the number 5 cable to the number 5 outer arm at the battery side
bridge and lay them off to the side. (index #17).
28 Disconnect the number 4 cable bridge from 37 Remove the retaining fasteners from the
the number 5 outer arm (index #17) and number 5 center pivot pin (index #2) at the
remove the cable bridge from the machine. battery side.
29 Remove the retaining fasteners from the 38 Place a rod through the number 5 center pivot
number 6 pivot pin (index #1). pin at the battery side (index #2) and twist to
remove the pin.
6 pivot pin (index #1). Remove the platform 39 Remove the number 5 outer arm (index #17)
mount bracket from the machine. from the machine.
31 Attach a lifting strap from an overhead crane Crushing hazard. The number
to the number 5 outer arm at the ground 5 outer arm (index #17) may
control side (index #17). become unbalanced and fall if
32 Remove the retaining fasteners from the not properly supported when
number 5 center pivot pin (index #2) at the removed from the machine.
33 Place a rod through the number 5 center pivot to the number 5 inner arm (index #16). Raise
pin at the ground control side (index #2) and the arm to a vertical position.
34 Remove the retaining fasteners from the number 5 pivot pin at the steer end of the
number 5 pivot pin (index #18) at the non- machine (index #4).
steer end.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 109

Scissor Components
42 Use a soft metal drift to remove the number 49 Use a soft metal drift to remove the upper lift
5 pivot pin (index #18) from the steer end of cylinder rod end pivot pin (index #3) from the
the machine. Remove the number 5 inner arm machine.
Crushing hazard. The lift
Crushing hazard. The number cylinder will fall if not properly
5 inner arm (index #16) may supported when the pivot pin is
become unbalanced and fall if removed.
removed from the machine. 50 Lower the cylinder onto the linkset.
43 Tag, disconnect and plug the hydraulic hose
on the upper lift cylinder. Cap the fittings on
the cylinder.
Bodily injury hazard. Spraying number 4 center pivot pin (index #5) at the
hydraulic oil can penetrate and ground control side.
connections very slowly to allow 53 Place a rod through the number 4 center pivot
the oil pressure to dissipate pin at the ground control side (index #5) and
gradually. Do not allow oil to twist to remove the pin.
squirt or spray. 54 Remove the retaining fasteners from the
44 Tag and disconnect the wire harness from the
steer end.
solenoid valve on the cylinder.
4B cable bridges and lay them off to the side.
Component damage hazard. arm at the ground control side (index #20)
Cables can be damaged if they from the machine.
46 Disconnect the number 4A and 4B cable
bridges from the scissor linkset and remove
both cable bridges from the machine.
47 Attach a lifting strap from an overhead crane removed from the machine.
to the lug of the rod end of the upper lift
cylinder. 56 Attach a lifting strap from an overhead crane
48 Remove the retaining fasteners from the (index #20).
upper lift cylinder rod end pivot pin (index #3).
battery side.
110 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
58 Place a rod through the number 4 center pivot 66 Remove the retaining fasteners from the
pin at the battery side (index #5) and twist to number 3 center pivot pin (index #8) at the
remove the pin. ground control side.
59 Remove the number 4 outer arm (index #20) 67 Place a rod through the number 3 center pivot
from the machine. pin at the ground control side (index #8) and
4 outer arm (index #20) may 68 Remove the retaining fasteners from the
become unbalanced and fall if number 3 pivot pin (index #24) at the non-
not properly supported when steer end.
removed from the machine. 69 Use a soft metal drift to remove the number
60 Attach a lifting strap from an overhead crane of the machine. Remove the number 3 outer
to the number 4 inner arm (index #19). Raise arm at the ground control side (index #7) from
the arm to a vertical position. the machine.
number 4 pivot pin at the steer end of the Crushing hazard. The number
machine (index #6).
62 Use a soft metal drift to remove the number unbalanced and fall if not
4 pivot pin (index #6) from the steer end of the properly supported when
machine. Remove the number 4 inner arm removed from the machine.
Crushing hazard. The number to the number 3 outer arm at the battery side
4 inner arm (index #19) may (index #7).
not properly supported when 71 Remove the retaining fasteners from the
removed from the machine. number 3 center pivot pin (index #8) at the
battery side.
63 Remove the cables from the number 3A and 72 Place a rod through the number 3 center pivot
3B cable bridges and lay them off to the side. pin at the battery side (index #8) and twist to
Component damage hazard. remove the pin.
Cables can be damaged if they 73 Remove the number 3 outer arm (index #7)
are kinked or pinched. from the machine.
64 Disconnect the number 3A and 3B cable Crushing hazard. The number
bridges from the scissor linkset and remove 3 outer arm (index #7) may
both cable bridges from the machine. become unbalanced and fall if
Part No. 1272217GT GS™-30 • 32 • 46 • 47 111

Scissor Components
74 Attach a lifting strap from an overhead crane 83 Remove the retaining fasteners from the
to the lug of the rod end of the upper lift number 3 pivot pin at the steer end of the
cylinder. machine (index #10).
75 Raise the lift cylinder to a vertical position. 84 Use a soft metal drift to remove the number
3 pivot pin (index #10) from the steer end of
the machine. Remove the number 3 inner arm
lift cylinder barrel-end pivot pin (index #22).
Remove the lift cylinder from the machine.
removed.

Component damage hazard. Be 2B cable bridges and lay them off to the side.
careful not to damage the valve Component damage hazard.
or fittings on the cylinder while Cables can be damaged if they
removing it from the machine. are kinked or pinched.
77 Attach a lifting strap from an overhead crane 86 Disconnect the number 2A and 2B cable
to the lug of the rod end of the lower lift bridges from the scissor linkset and remove
cylinder. both cable bridges from the machine.
78 Remove the retaining fasteners from the 87 Attach a lifting strap from an overhead crane
lower lift cylinder rod end pivot pin (index #9). to the number 2 outer arm at the ground
79 Use a soft metal drift to remove the lower lift control side (index #26).
cylinder rod end pivot pin (index #9) from the 88 Remove the retaining fasteners from the
machine. number 2 center pivot pin (index #11) at the
Crushing hazard. The lift ground control side.
cylinder will fall if not properly 89 Place a rod through the number 2 center pivot
supported when the pivot pin is pin at the ground control side (index #11) and
removed. twist to remove the pin.
80 Place a 4 x 4 x 10 inch / 10 x 10 x 25 cm 90 Remove the retaining fasteners from the
block onto the number 1 inner arm cylinder number 2 pivot pin (index #27) at the non-
plate (index #14). steer end.
81 Lower the cylinder onto the block.
when lowering the cylinder.

112 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
91 Use a soft metal drift to remove the number 97 Remove the retaining fasteners from the
2 pivot pin (index #27) from the non-steer end number 2 pivot pin at the steer end of the
of the machine. Remove the number 2 outer machine (index #12).
from the machine.
The number 2 outer arm at the the machine. Remove the number 2 inner arm
ground control side (index #26) (index #25) from the machine.
92 Attach a lifting strap from an overhead crane not properly supported when the
to the number 2 outer arm at the battery side pivot pin is removed.
(index #26).
93 Remove the retaining fasteners from the to the number 1 inner arm (index #14).
battery side.
remove the pin.
Crushing hazard. The number (index #13).
2 outer arm (index #26) may 102 Lower the scissor arms onto the block that
become unbalanced and fall if was placed across the chassis.
pivot pin is removed. Bodily injury hazard. Keep
95 Remove the number 2 outer arm (index #26) when lowering the scissor arms.
from the machine.
Crushing hazard. The number to the lug of the rod end of the lower lift
2 outer arm (index #26) may cylinder.
not properly supported when 104 Tag, disconnect and plug the hydraulic hose
removed from the machine. on the lower lift cylinder. Cap the fittings on
the cylinder.
to the number 2 inner arm (index #25). Raise Bodily injury hazard. Spraying
the arm to a vertical position. hydraulic oil can penetrate and
squirt or spray.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 113

Scissor Components
105 Tag and disconnect the wire harness from 113 Lower the arm to the stowed position.
the solenoid valve on the cylinder.
106 Models with platform overload option: hands clear of moving parts
Tag and disconnect the wire harness from the when lowering the scissor arms.
Note: After replacing the scissor assembly, the 114 Secure the ends of the scissor arms together
platform overload system must be calibrated. at the steer end of the machine with a strap or
Refer to Repair Procedure, How to Calibrate the other suitable device.
Platform Overload System (if equipped). 115 Secure the ends of the scissor arms together
lift cylinder barrel-end pin (index #28). Use a
chassis mount bracket to the chassis.
soft metal drift to remove the pin. Remove the
lift cylinder from the machine. 117 Remove the linkset from the machine.
Crushing hazard. The lift Bodily injury hazard. The
cylinder will fall if not properly number 1 inner and outer arms
supported when the pivot pin is (index #14 and #29) may
removed. become unbalanced and fall if
Component damage hazard. Be Component damage hazard. Be

careful not to damage the valve sure not to damage the limit
or fittings on the cylinder while switch or level sensor
removing it from the machine. components when the number
1 inner and outer arms (index
109 Remove the cables from the number 1 cable #14 and #29) are removed from
bridge and lay them off to the side. the machine.

114 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components

1 - Number 7 pivot pin 13 - Number 2 center pivot pin (Qty. 2) 25 - Number 4 outer arm
2 - Number 6 center pivot pin (Qty. 2) 14 - Number 2 pivot pin (steer end) 26 - Number 4 pivot pin (non-steer end)
3 - Number 6 pivot pin (steer end) 15 - Number 1 center pivot pin (Qty. 2) 27 - Upper lift cylinder barrel-end pivot pin
4 - Number 5 center pivot pin 16 - Number 1 inner arm 28 - Number 3 inner arm
17 - Number 1 pivot pin (steer end) (Qty.
5 - Upper lift cylinder rod-end pivot pin 29 - Number 3 pivot pin (non-steer end)
2)
6 - Number 5 pivot pin (steer end) 18 - Number 6 inner arm 30 - Number 2 inner arm
7 - Number 4 center pivot pin (Qty. 2) 19 - Number 6 outer arm 31 - Number 2 inner arm
8 - Number 4 pivot pin (steer end) 20 - Number 6 pivot pin (non-steer end) 32 - Number 2 pivot pin (non-steer end)
9 - Number 3 outer arm 21 - Number 5 inner arm 33 - Lower lift cylinder barrel-end pivot pin
10 - Number 3 center pivot pin (Qty. 2) 22 - Number 5 outer arm 34 - Number 1 outer arm
11 - Lower lift cylinder rod-end pivot pin 23 - Number 5 pivot pin (non-steer end)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 115

Scissor Components

Scissor Assembly, position.
GS-4047
How to Disassemble the Scissor clear of the safety arm when
Assembly lowering the platform.
Bodily injury hazard. This 5 At the ground controls, turn the key switch to
procedure requires specific repair the off position and push in the red
skills, lifting equipment and a Emergency Stop button to the off position.
suitable workshop. Attempting
this procedure without these 6 Disconnect the battery pack from the
skills and tools could result in machine.
death or serious injury and
significant component damage.
Dealer service is strongly
recommended.
Note: When removing a hose assembly or fitting, watches and other jewelry.
end must be replaced. All connections must be 7 Remove the fasteners securing the large
torqued to specification during installation. Refer to platform height sensor cover to the large
Specifications, Hydraulic Hose and Fitting Torque platform height sensor bracket.
Specifications. 8 Remove the platform height sensor cover.
Note: Machines equipped with a Platform Height 9 Tag and disconnect the platform height
Sensor, begin the Scissor Disassembly procedure sensor from the platform height sensor
at step 1. Machines without a Platform Height harness.
10 Remove the fastener securing the platform
at step 24.
1 Turn the key switch to ground controls and arm.
pull out the red Emergency Stop button to the 11 Remove the platform height sensor assembly
on position at both ground and platform from the number 1 pivot pin.
controls.
2 Raise the platform 7 to 8 feet / 2,1 to 2,4 m. connector to the large platform height sensor
bracket.
116 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
13 Remove the squeeze connector from the 23 Fully lower the platform to the stowed
large platform height sensor bracket. position.
14 Remove the fasteners securing the large
platform height sensor bracket to the number
1 inner arm pivot bracket.
bracket.
chassis.
injury.

Mode to raise the platform. While in Service 1 cable bridge 6
Override Mode, only the GCON will operate with 2 cable bridge 5B
limited functionality. The platform will raise a 3 cable bridge 5A
predetermined amount of time and stop. 4 cable bridge 4B
5 cable bridge 4A
6 cable bridge 1A
8 cable bridge 1B
9 cable bridge 2A
10 cable bridge 2B
11 cable bridge 2C
12 cable bridge 2D
Part No. 1272217GT GS™-30 • 32 • 46 • 47 117

Scissor Components
24 Remove the platform. Refer to Repair 35 Place a rod through the number 6 center pivot
Procedure, How to Remove the Platform. pin at the battery side (index #2) and twist to
remove the pin.
25 Remove the cables from cable bridges a, b, c,
d and e. 36 Remove the number 6 outer arm (index #19)
from the machine.
number 7 pivot pin (index #1). Crushing hazard. The number
27 Use a soft metal drift to remove the number 6 outer arm (index #19) may
7 pivot pin (index #1). Remove the platform become unbalanced and fall if
mount bracket from the machine. not properly supported when
to the number 6 outer arm at the ground 37 Attach a lifting strap from an overhead crane
control side (index #19). to the number 6 inner arm (index #18). Raise
number 6 center pivot pin (index #2) at the 38 Remove the retaining fasteners from the
ground control side. number 6 pivot pin at the steer end of the
machine (index #3).
pin at the ground control side (index #2) and 39 Use a soft metal drift to remove the number
twist to remove the pin. 6 pivot pin (index #3) from the steer end of the
machine. Remove the number 6 inner arm
steer end. Crushing hazard. The number
32 Use a soft metal drift to remove the number 5 inner arm (index #16) may
6 pivot pin (index #20) from the non-steer end become unbalanced and fall if
of the machine. Remove the number 6 outer not properly supported when
arm at the ground control side (index #19) removed from the machine.
from the machine.
40 Tag, disconnect and plug the hydraulic hose
Crushing hazard. The number on the upper lift cylinder. Cap the fittings on
6 outer arm at the ground control the cylinder.
unbalanced and fall if not Bodily injury hazard. Spraying
properly supported when hydraulic oil can penetrate and
removed from the machine. burn skin. Loosen hydraulic
33 Attach a lifting strap from an overhead crane the oil pressure to dissipate
to the number 6 outer arm at the battery side gradually. Do not allow oil to
(index #19). squirt or spray.
number 6 center pivot pin (index #2) at the to the number 5 outer arm at the ground
battery side. control side (index #22).
118 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
number 5 center pivot pin (index #4) at the to the lug of the rod end of the upper lift
ground control side. cylinder.
43 Place a rod through the number 5 center pivot 50 Remove the retaining fasteners from the
pin at the ground control side (index #4) and upper lift cylinder rod end pivot pin (index #5).
51 Use a soft metal drift to remove the upper lift
44 Remove the retaining fasteners from the cylinder rod end pivot pin (index #5) from the
number 5 pivot pin (index #23) at the non- machine.
steer end.
45 Use a soft metal drift to remove the number cylinder will fall if not properly
5 pivot pin (index #23) from the non-steer end supported when the pivot pin is
of the machine. Remove the number 5 outer removed.
from the machine. 52 Lower the cylinder onto the linkset.
Crushing hazard. The number 53 Attach a lifting strap from an overhead crane
5 outer arm at the ground control to the number 4 outer arm at the ground
side (index #22) may become control side (index #25).
46 Attach a lifting strap from an overhead crane 55 Place a rod through the number 4 center pivot
to the number 5 outer arm at the battery side pin at the ground control side (index #7) and
(index #22). twist to remove the pin.
47 Remove the number 5 outer arm (index #22) 56 Remove the retaining fasteners from the
from the machine. number 4 pivot pin (index #26) at the non-
steer end.
5 outer arm at the battery side 57 Use a soft metal drift to remove the number
(index #22) may become 4 pivot pin (index #26) from the non-steer end
unbalanced and fall if not of the machine. Remove the number 4 outer
properly supported when arm at the ground control side (index #25)
removed from the machine. from the machine.
48 Tag and disconnect the wire harness from the Crushing hazard. The number
solenoid valve on the cylinder. 4 outer arm at the ground control
Component damage hazard. unbalanced and fall if not
Cables can be damaged if they properly supported when
are kinked or pinched. removed from the machine.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 119

Scissor Components
58 Attach a lifting strap from an overhead crane 66 Attach a lifting strap from an overhead crane
to the number 4 outer arm at the battery side to the number 3 outer arm at the ground
(index #25). control side (index #9).
59 Remove the retaining fasteners from the 67 Remove the retaining fasteners from the
number 4 center pivot pin (index #7) at the number 3 center pivot pin (index #10) at the
battery side. ground control side.
60 Place a rod through the number 4 center pivot 68 Place a rod through the number 3 center pivot
pin at the battery side (index #7) and twist to pin at the ground control side (index #10) and
remove the pin. twist to remove the pin.
61 Remove the number 4 outer arm (index #25) 69 Remove the retaining fasteners from the
from the machine. number 3 pivot pin (index #29) at the non-
steer end.
4 outer arm (index #25) may 70 Use a soft metal drift to remove the number
become unbalanced and fall if 3 pivot pin (index #29) from the non-steer end
not properly supported when of the machine. Remove the number 3 outer
removed from the machine. arm at the ground control side (index #9) from
the machine.
to the number 4 inner arm (index #24). Raise Crushing hazard. The number
the arm to a vertical position. 3 outer arm at the ground control
63 Remove the retaining fasteners from the unbalanced and fall if not
number 4 pivot pin at the steer end of the properly supported when
machine (index #8). removed from the machine.
machine. Remove the number 4 inner arm
(index #9).
Crushing hazard. The number from the machine.
become unbalanced and fall if Crushing hazard. The number
not properly supported when 3 outer arm (index #9) may
removed from the machine. become unbalanced and fall if
65 Remove the cables from cable bridges f,h,i,j,k removed from the machine.
and l.
Component damage hazard. to the number 3 inner arm (index #28). Raise
Cables can be damaged if they the number 3 inner arm and place a 4 x 4 x
are kinked or pinched. 48 inch / 10 cm x 10 cm x 1.2 m block across
the link stack to gain access to the barrel end
pivot pin (index 27).
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74 Attach a lifting strap from an overhead crane 83 Lower the cylinder onto the block.
to the lug of the rod end of the upper lift
cylinder. Bodily injury hazard. Keep
75 Raise the lift cylinder to a vertical position. when lowering the cylinder.
cylinder will fall if not properly to the number 3 inner arm (index #28). Raise
supported when the pivot pin is the arm to a vertical position.
removed.
Component damage hazard. Be number 3 pivot pin at the steer end of the
careful not to damage the valve machine (index #12).
removing it from the machine. 86 Use a soft metal drift to remove the number
76 Use a soft metal drift to remove the upper lift the machine. Remove the number 3 inner arm
cylinder barrel end pivot pin (index #27) from (index #28) from the machine.
the machine. Crushing hazard. The number
77 Attach a lifting strap from an overhead crane 3 inner arm (index #28) may
to the number 3 inner arm (index #28). Raise become unbalanced and fall if
the number 3 inner arm and remove the 4 x not properly supported when the
4 x 48 inch / 10 cm x 10 cm x 1.2 m block pivot pin is removed.
from the link stack.
78 Lower the number 3 inner arm (index #28) to the number 2 outer arm at the ground
and remove the lifting strap. control side (index #31).
79 Attach a lifting strap from an overhead crane 88 Remove the retaining fasteners from the
to the lug of the rod end of the lower lift number 2 center pivot pin (index #13) at the
cylinder. ground control side.
80 Remove the retaining fasteners from the 89 Place a rod through the number 2 center pivot
lower lift cylinder rod end pivot pin (index 11). pin at the ground control side (index #13) and
81 Use a soft metal drift to remove the lower lift twist to remove the pin.
cylinder rod end pivot pin (index 11) from the 90 Remove the retaining fasteners from the
machine. number 2 pivot pin (index #32) at the non-
Crushing hazard. The lift steer end.
removed.
82 Place a 4 x 4 x 10 inch / 10 x 10 x 25 cm
block onto the number 1 inner arm cylinder
plate (index #16).
Part No. 1272217GT GS™-30 • 32 • 46 • 47 121

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91 Use a soft metal drift to remove the number 97 Remove the retaining fasteners from the
2 pivot pin (index #32) from the non-steer end number 2 pivot pin at the steer end of the
of the machine. Remove the number 2 outer machine (index #14).
from the machine.
Crushing hazard. The number the machine. Remove the number 2 inner arm
2 outer arm at the ground control (index #30) from the machine.
properly supported when the
92 Attach a lifting strap from an overhead crane pivot pin is removed.
(index #31).
battery side.
remove the pin.
(index #15).
Crushing hazard. The number 102 Lower the scissor arms onto the block that
2 outer arm (index #31) may was placed across the chassis.
not properly supported when the Bodily injury hazard. Keep
pivot pin is removed. hands clear of moving parts
from the machine. 103 Attach a lifting strap from an overhead crane
to the lug of the rod end of the lower lift
Crushing hazard. The number cylinder.
become unbalanced and fall if 104 Tag, disconnect and plug the hydraulic hose
not properly supported when on the lower lift cylinder. Cap the fittings on
removed from the machine. the cylinder.
96 Attach a lifting strap from an overhead crane Bodily injury hazard. Spraying
to the number 2 inner arm (index #30). Raise hydraulic oil can penetrate and
the arm to a vertical position. burn skin. Loosen hydraulic
squirt or spray.
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105 Tag and disconnect the wire harness from the 113 Attach a lifting strap from an overhead crane
solenoid valve on the cylinder. to the number 1 inner arm (index #16).
106 Tag and disconnect the wires and manual 114 Raise the arm slightly and remove the block.
lowering cable from the solenoid valve on the
cylinder.
107 Models with platform overload option: Tag Bodily injury hazard. Keep
and disconnect the wire harness from the hands clear of moving parts
platform overload pressure transducer. when lowering the scissor arms.
Note: After replacing the scissor assembly, the 116 Secure the ends of the scissor arms together
platform overload system must be calibrated. at the steer end of the machine with a strap or
Refer to Repair Procedure 9-10, How to Calibrate other suitable device.
the Platform Overload System (if equipped).
108 Raise the lift cylinder to a vertical position. at the non-steer end of the machine with a
lift cylinder barrel-end pivot pin (index #28). 118 Remove the retaining fasteners securing the
Use a soft metal drift to remove the pin. chassis mount bracket to the chassis.
Remove the lift cylinder from the machine.
119 Remove the linkset from the machine.
(index #16 and #34) may
removed.
careful not to damage the valve Component damage hazard. Be
or fittings on the cylinder while sure not to damage the limit
removing it from the machine. switch or level sensor
110 Remove the cables from the number 1 cable 1 inner and outer arms (index
bridge and lay them off to the side. #16 and 34) are removed from
the machine.

Part No. 1272217GT GS™-30 • 32 • 46 • 47 123

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9-7 10 Remove the fastener securing the platform

Scissor Arm Wear Pads arm.
How to Replace the Scissor Arm from the number 1 pivot pin.
Wear Pads 12 Remove the plastic nut securing the squeeze
Note: Machines equipped with a Platform Height connector to the large platform height sensor
Sensor, begin at step 1. Machines without a bracket.
Platform Height Sensor, begin at step 24. 13 Remove the squeeze connector from the
1 Turn the key switch to ground control and pull large platform height sensor bracket.
out the red Emergency Stop button to the on 14 Remove the fasteners securing the large
position at both the ground and platform platform height sensor bracket to the number
controls. 1 inner arm pivot bracket.
2 GS-4655: Raise the platform approximately 15 Remove the large platform height sensor
13 feet / 4 m. bracket from the number 1 inner arm pivot
All other models: Raise the platform 7 to bracket.
8 feet / 2,1 to 2,4 m. 16 Install the fasteners removed in 14 to the
3 Lift the safety arm, move it to the center of the number 1 inner arm pivot bracket and
scissor arm and rotate down to a vertical chassis.
position. Tip-over hazard. Failure
4 Lower the platform onto the safety arm. to install the fasteners securing
Crushing hazard. Keep hands bracket to the chassis, could
clear of the safety arm when result in the machine tipping
lowering the platform. over, causing death or serious
injury.
5 At the ground control, turn the key switch to
the off position and push in the red 17 Connect the battery pack to the machine.
Emergency Stop button to the off position.
18 Turn the key switch to the ground control
6 Disconnect the battery pack from the position.
machine.
Electrocution/burn hazard. and scroll down buttons.
7 Remove the fasteners securing the platform

height sensor cover to the large platform
height sensor bracket.
8 Remove the platform height sensor cover.
9 Tag and disconnect the platform height
sensor from the platform height sensor
harness.
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21 Using the ground control menu buttons, 31 Raise the scissor arm assembly at the steer
navigate to Service Override Mode. Select end with the overhead crane until the chassis
Service Override Mode. mount bracket will clear the level sensor.
Note: The machine must be in Service Override 32 Remove the scissor assembly from the
Mode to raise the platform. While in Service machine just enough to access both wear
Override Mode, only the GCON will operate with pads.
predetermined amount of time and stop. Crushing hazard. The scissor
assembly will fall if not properly
22 Raise the platform and return the safety arm supported when removed from
to the stowed position. the drive chassis.
position.
24 Remove the platform. Refer to Repair Component damage hazard. Be
Procedure, How to Remove the Platform. careful not to damage the level
sensor or limit switch while
25 Support and secure the entry ladder to an moving the scissor assembly.
26 Remove the fasteners from the entry ladder 33 Remove both old wear pads.
and remove the entry ladder from the 34 Install two new wear pads.
machine.
35 Slide the scissor assembly back into the drive
Crushing hazard. The entry chassis.
36 Lower the scissor assembly into position and
install the chassis mount bracket onto the
lifting device.
chassis. Securely install and tighten the
fasteners. Do not over tighten.
at the steer end of the machine with a strap or Component damage hazard. Be
other suitable device. careful not to damage the level
28 Secure the ends of the scissor arms together sensor or limit switch while
at the non-steer end of the machine with a moving the scissor assembly.
chassis mount bracket to the chassis at the
to the scissor arm assembly.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 125

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9-8 7 Remove the platform height sensor cover.

Platform Height Sensor
How to Disassemble the Platform

Height Sensor Assembly
(if equipped)
Note: When a Platform Height Sensor Assembly is
removed or replaced, the platform overload
system must be calibrated. Refer to Repair
Procedure, How to Calibrate the Platform
Overload System (if equipped) and follow the no
load calibration procedure.
Steer End
1 fasteners (platform height sensor cover)
2 platform height sensor cover
position.
3 Lower the platform onto the safety arm. 8 Tag and disconnect the platform height
sensor from the platform height sensor
Crushing hazard. Keep hands harness.
lowering the platform. 9 Remove the fastener securing the platform
4 Turn the key switch to the off position. arm.
5 Disconnect the battery pack from the 10 Remove the platform height sensor assembly
machine. from the number 1 pivot pin.
11 Remove the set screw securing the lever arm
to the platform height sensor.
circuits could result in death or 12 Remove the lever arm from the platform
serious injury. Remove all rings, height sensor assembly.
13 Working with the platform height sensor
6 Remove the fasteners securing the large assembly, remove the Deustch connector
platform height sensor cover to the large from the plastic clip.
platform height sensor bracket. 14 Remove the fasteners securing the platform
height sensor to the small platform height
sensor bracket.
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15 Remove the platform height sensor from the 18 Remove the fasteners securing the large
small angle sensor bracket. platform height bracket to the number 1 inner
arm pivot bracket.
connector to the large platform height sensor 19 Remove the large platform height sensor
bracket. bracket from the number 1 inner arm pivot
bracket.
large platform height sensor bracket. Tip-over hazard. Failure to install
the fasteners securing the large
platform height sensor bracket
and number 1 inner arm pivot
injury.
Steer End
1 number 1 inner arm
2 fastener (platform height sensor assembly)
3 number 1 pivot pin
4 lever arm retaining screw
5 squeeze connector
6 lever arm
7 platform height sensor harness connection
9 fastener (large platform height sensor
bracket)
10 fastener (platform height sensor)
11 platform height sensor assembly
Part No. 1272217GT GS™-30 • 32 • 46 • 47 127

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Lift Cylinders position.
How to Remove the Lift Cylinder

procedures in this section
workshop. Attempting this
procedure without these skills

Specifications.
GS-1330m, GS-1530, GS-1532, GS-

1930 and GS-1932: 1 lift cylinder
2 orifice(schematic item O)
Note: Models without a pressure transducer follow
steps 1 through 23, 27 and 28. 3 connector fitting
Models equipped with a pressure transducer follow 4 hydraulic hose
steps 1 through 28. 5 pressure transducer(schematic item R)(if
equipped)
1 Turn the key switch to ground controls and 6 manual lowering cable
pull out the red Emergency Stop button to the 7 solenoid valve(schematic item N)
on position at both ground and platform 8 cable mount bracket
controls.
5 Using a suitable lifting device, support the link

stack at the steer end of the machine.
128 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

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6 At the ground controls, turn the key switch to 13 Attach a lifting strap from an overhead crane
the off position and push in the red to the rod end of the lift cylinder for support.
Emergency Stop button to the off position. 14 Remove the fasteners from the lift cylinder
7 Disconnect the battery pack from the rod-end pivot pin. Use a soft metal drift to
machine. remove the pin.
Electrocution/burn hazard. Crushing hazard. The lift

Contact with electrically charged cylinder will fall if not properly
circuits could result in death or supported when the pivot pin is
serious injury. Remove all rings, removed.
15 Lower the cylinder onto the number 2 inner
8 Tag and disconnect the wiring from the arm.
solenoid valve coil at the barrel end of the lift 16 Attach a lifting strap from an overhead crane
cylinder. or similar lifting device to the barrel end of the
9 If equipped, tag and disconnect the three-pin lift cylinder for support.
connector from the pressure transducer 17 Remove the fasteners from the lift cylinder
harness. To remove the pressure transducer barrel-end pivot pin. Use a soft metal drift to
refer to Repair Procedure, How to Remove remove the pin.
the Pressure Transducer (if equipped).
10 Loosen the adjustment nuts on the solenoid cylinder will fall if not properly
valve and disconnect the manual lowering supported when the pivot pin is
cable from the valve. removed.
Note: During assembly, the manual platform
lowering cable needs to be properly adjusted. 18 Support and secure the lift cylinder to an
Refer to Repair Procedure, How to Adjust the appropriate lifting device.
Manual Platform Lowering Cable. 19 Remove the lift cylinder through the scissor
11 Remove the fasteners securing the manual arms at the steer end of the machine.
lowering cable mount bracket to the cylinder. Crushing hazard. The lift
Remove the bracket from the cylinder. cylinder will become unbalanced
12 Tag, disconnect and plug the hydraulic hoses and fall if not properly supported
on the lift cylinder. Cap the fittings on the and secured to the lifting device.
cylinder.
Bodily injury hazard. Spraying careful not to damage the valve
hydraulic oil can penetrate and or fittings on the cylinder while
burn skin. Loosen hydraulic removing it from the machine.
squirt or spray.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 129

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20 Install new cylinder, fittings, hoses and GS-2032, GS-2632, GS-2046 and GS-2646
pressure transducer (if equipped).
Torque specifications procedures in this section
Solenoid valve, 2 position 2 way, 20 ft-lbs
N.C. 27 Nm
(schematic item N) procedure without these skills
Coil nut 5 ft-lbs
7 Nm serious injury and significant
Pressure transducer(if equipped) 27 ft-lbs service is required.
(schematic item R) 37 Nm
21 Remove the lifting device supporting the link the O-ring (if equipped) on the fitting and/or hose
stack at the steer end of the machine. end must be replaced. All connections must be
22 Connect the battery pack to the machine. torqued to specification during installation. Refer to
23 Turn the key switch to ground control. Specifications.
Models without a pressure transducer Note: Models without a pressure transducer follow
continue at step 27. steps 1 through 23, 27 and 28.
Models with a pressure transducer Models equipped with a pressure transducer follow
continue at step 24. steps 1 through 28.
24 Press and hold the ground control scroll up 1 Turn the key switch to ground controls and
and scroll down buttons. pull out the red Emergency Stop button to the
25 Pull out the red Emergency Stop button to the controls.
Override Mode, only the GCON will operate with
position.
Note: Models with a pressure transducer, calibrate
the Platform Overload System. Refer to Repair
Overload System (if equipped).
130 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

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3 Lift the safety arm, move it to the center of the 6 At the ground controls, turn the key switch to
scissor arm and rotate down to a vertical the off position and push in the red
position. Emergency Stop button to the off position.
machine.
8 Tag and disconnect the wiring from the

solenoid valve coil at the barrel end of the lift
cylinder.
9 If equipped, tag and disconnect the three-pin
connector from the pressure transducer
harness. To remove the pressure transducer
refer to Repair Procedure, How to Remove
10 Loosen the adjustment nuts on the solenoid
valve and disconnect the manual lowering
cable from the valve.
Note: During assembly, the manual platform
1 lift cylinder
lowering cable needs to be properly adjusted.
Refer to Repair Procedure, How to Adjust the
3 connector fitting
Manual Platform Lowering Cable.
4 hydraulic hose
5 pressure transducer(schematic item R)(if 11 Remove the fasteners securing the manual
equipped) lowering cable mount bracket to the cylinder.
6 manual lowering cable Remove the bracket from the cylinder.
7 solenoid valve(schematic item N)
12 Tag, disconnect and plug the hydraulic hoses
8 cable mount bracket on the lift cylinder. Cap the fittings on the
cylinder.
squirt or spray.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 131

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13 Attach a lifting strap from an overhead crane 20 Install new cylinder, fittings, hoses and
to the rod end of the lift cylinder for support. pressure transducer (if equipped).
14 Remove the fasteners from the lift cylinder
rod-end pivot pin. Use a soft metal drift to
remove the pin. Solenoid valve, 2 position 2 way, 20 ft-lbs
N.C. 27 Nm
Crushing hazard. The lift (schematic item N)
supported when the pivot pin is Coil nut 5 ft-lbs
removed. 7 Nm
Pressure transducer(if equipped) 27 ft-lbs
15 Lower the cylinder onto the number 1 inner 37 Nm
(schematic item R)
arm cylinder plate.
16 Attach a lifting strap from an overhead crane 21 Remove the lifting device supporting the link
or similar lifting device to the barrel end of the stack at the steer end of the machine.
lift cylinder for support.
23 Turn the key switch to ground control.
barrel-end pivot pin. Use a soft metal drift to
remove the pin. Models without a pressure transducer
continue at step 27.
cylinder will fall if not properly Models with a pressure transducer
supported when the pivot pin is continue at step 24.
removed. 24 Press and hold the ground control scroll up
18 Support and secure the lift cylinder to an
appropriate lifting device. 25 Pull out the red Emergency Stop button to the
19 Remove the lift cylinder through the scissor
arms at the steer end of the machine. 26 Using the ground control menu buttons,
Crushing hazard. The lift Service Override Mode.
cylinder will become unbalanced
and fall if not properly supported Note: The machine must be in Service Override
and secured to the lifting device. Mode to raise the platform. While in Service
Component damage hazard. Be limited functionality. The platform will raise a
careful not to damage the valve predetermined amount of time and stop.
position.
132 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

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GS-3232 and GS-3246 3 Lift the safety arm, move it to the center of the
position.
procedures in this section
procedure without these skills

Specifications.
Note: Models without a pressure transducer follow
steps 1 through 21, 25 and 26.
Models equipped with a pressure transducer follow
steps 1 through 26.
1 Turn the key switch to ground controls and
pull out the red Emergency Stop button to the 1 lift cylinder
controls.
3 connector fitting
2 Raise the platform 7 to 8 feet / 2,1 to 2,4 m. 4 hydraulic hose
5 pressure transducer(schematic item R)(if
equipped)
6 manual lowering cable
7 solenoid valve(schematic item N)
8 cable mount bracket
Part No. 1272217GT GS™-30 • 32 • 46 • 47 133

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4 Lower the platform onto the safety arm. 10 Loosen the adjustment nuts on the solenoid
valve and disconnect the manual lowering
Crushing hazard. Keep hands cable from the valve.
lowering the platform. Note: During assembly, the manual platform
5 Using a suitable lifting device, support the link Refer to Repair Procedure, How to Adjust the
stack at the steer end of the machine. Manual Platform Lowering Cable.
6 At the ground controls, turn the key switch to 11 Remove the fasteners securing the manual
the off position and push in the red lowering cable mount bracket to the cylinder.
Emergency Stop button to the off position. Remove the bracket from the cylinder.
7 Disconnect the battery pack from the 12 Tag, disconnect and plug the hydraulic hoses
machine. on the lift cylinder. Cap the fittings on the
cylinder.
Contact with electrically charged Bodily injury hazard. Spraying
circuits could result in death or hydraulic oil can penetrate and
serious injury. Remove all rings, burn skin. Loosen hydraulic
watches and other jewelry. connections very slowly to allow
Note: At the lower lift cylinder, install the orifice gradually. Do not allow oil to
fitting with the small opening of the orifice fitting squirt or spray.
closest to the supply hose.
or similar lifting device to the barrel end of the
cylinder.
Skip to step 13 if removing the upper rod-end pivot pin. Use a soft metal drift to
cylinder. remove the pin.
9 If equipped, tag and disconnect the three-pin Crushing hazard. The lift
connector from the pressure transducer cylinder will fall if not properly
harness. To remove the pressure transducer supported when the pivot pin is
refer to Repair Procedure, How to Remove removed.
arm cylinder plate.
134 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

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16 Attach a lifting strap from an overhead crane 20 Install new cylinder, fittings, hoses and
or similar lifting device to the barrel end of the pressure transducer (if equipped).
remove the pin.
removed.
18 Support and secure the lift cylinder to an

19 Remove the lift cylinder through the scissor
arms at the steer end of the machine.
cylinder will become unbalanced
and fall if not properly supported Upper Lift Cylinder
and secured to the lifting device. 1 lift cylinder
2 connector fitting
3 hydraulic hose
Component damage hazard. Be 4 solenoid valve (schematic item N)
careful not to damage the valve 5 orifice (schematic item O)
or fittings on the cylinder while 6 relief valve (schematic item Q)
Note: At the upper lift cylinder, install the orifice
fitting with the small opening of the orifice fitting
closest to the supply hose.
Solenoid valve, 2 position 2 way, N.C. 20 ft-lbs
(schematic item N) 27 Nm
Relief valve 20 ft-lbs

(schematic item Q) 27 Nm
Coil nut 5 ft-lbs

7 Nm
Part No. 1272217GT GS™-30 • 32 • 46 • 47 135

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21 Remove the lifting device supporting the link GS-4047

22 Connect the battery pack to the machine. procedures in this section
Models without a pressure transducer workshop. Attempting this
continue at step 27. procedure without these skills
Models with a pressure transducer
continue at step 24.
24 Press and hold the ground control scroll up service is required.
25 Pull out the red Emergency Stop button to the the O-ring (if equipped) on the fitting and/or hose
on position at the ground controls. end must be replaced. All connections must be
26 Using the ground control menu buttons, torqued to specification during installation. Refer to
navigate to Service Override Mode. Select Specifications, Hydraulic Hose and Fitting Torque
Service Override Mode. Specifications.
Note: The machine must be in Service Override 1 Turn the key switch to ground controls and
Mode to raise the platform. While in Service pull out the red Emergency Stop button to the
Override Mode, only the GCON will operate with on position at both ground and platform
limited functionality. The platform will raise a controls.
position.
136 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

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3 Lift the safety arm, move it to the center of the 4 Lower the platform onto the safety arm.
position. Crushing hazard. Keep hands

6 At the ground controls, turn the key switch to
Emergency Stop button to the off position.
machine.

cylinder.
Skip to step 13 if removing the upper

cylinder.
1 relief valve(schematic item Q) 9 If equipped, tag and disconnect the three-pin
2 lift cylinder connector from the pressure transducer
3 connector fitting
harness. To remove the pressure transducer
refer to Repair Procedure, How to Remove
4 hydraulic hose
5 pressure transducer(schematic item R)(if
equipped) 10 Loosen the adjustment nuts on the solenoid
6 manual lowering cable valve and disconnect the manual lowering
7 solenoid valve(schematic item DO) cable from the valve.
8 cable mount bracket Note: During assembly, the manual platform
Refer to Repair Procedure, How to Adjust the
Manual Platform Lowering Cable.
11 Remove the fasteners securing the manual
lowering cable mount bracket to the cylinder.
Remove the bracket from the cylinder.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 137

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12 Tag, disconnect and plug the hydraulic hoses 19 Remove the lift cylinder through the scissor
on the lift cylinder. Cap the fittings on the arms at the steer end of the machine.
cylinder.
Bodily injury hazard. Spraying cylinder will become unbalanced
hydraulic oil can penetrate and and fall if not properly supported
burn skin. Loosen hydraulic and secured to the lifting device.
the oil pressure to dissipate Component damage hazard. Be
gradually. Do not allow oil to careful not to damage the valve
squirt or spray. or fittings on the cylinder while
or similar lifting device to the barrel end of the 20 Install new cylinder, fittings, hoses and
lift cylinder for support. pressure transducer (if equipped).
rod-end pivot pin. Use a soft metal drift to
remove the pin.
removed.

arm cylinder plate.
or similar lifting device to the barrel end of the
remove the pin.
Upper Lift Cylinder
removed.
1 relief valve(schematic item Q)
18 Support and secure the lift cylinder to an 2 lift cylinder
appropriate lifting device. 3 connector fitting
4 hydraulic hose
5 check valve(schematic item DK)
138 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

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Torque specifications 9-10

Solenoid valve, 2 position 2 way, 20 ft-lbs Pressure Transducer
N.C. 27 Nm
(schematic item N)
How to Remove the Pressure
Relief valve 20 ft-lbs
Transducer
(schematic item Q) 27 Nm
(if equipped)
Coil nut 5 ft-lbs
7 Nm Note: Calibrating the platform overload system is
not required if the pressure transducer is the only
Pressure transducer(if equipped) 27 ft-lbs component replaced on the machine lift structure.
In the event of frequent nuisance trips occurring
after a pressure transducer is replaced, a no load
Check valve 20 ft-lbs
calibration is recommended. Refer to Repair
(schematic item DK) 27 Nm
Overload System (if equipped)
21 Remove the lifting device supporting the link
stack at the steer end of the machine. 1 Turn the key switch to ground controls and
23 Turn the key switch to ground controls. controls.
24 Press and hold the ground control scroll up 2 Raise the platform 7 to 8 feet / 2,1 to 2,4 m.
25 Pull out the red Emergency Stop button to the scissor arm and rotate down to a vertical
on position at the ground controls. position.
26 Using the ground control menu buttons, 4 Lower the platform onto the safety arm.
5 At the ground controls, turn the key switch to
Note: The machine must be in Service Override Emergency Stop button to the off position.
machine.
predetermined amount of time and stop. Electrocution/burn hazard.
28 Fully lower the platform to the stowed watches and other jewelry.
position.
7 Pull the manual lowering cable and hold for
Note: Models with a pressure transducer, calibrate 3 seconds.
Procedure, How to Calibrate the Platform 8 Tag and disconnect the three-pin connector
Overload System (if equipped). from the pressure transducer harness.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 139

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9 Slowly loosen the pressure transducer from

the lift cylinder and remove. Discard the
pressure transducer.
squirt or spray.

position.
Note: After replacing the pressure transducer,
calibrating the platform overload system is not
required. If the machine begins to nuisance trip
frequently, a no load calibration is recommended.
Platform Overload System (if equipped).
Pressure transducer(if equipped) 27 ft-lbs
140 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

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9-11 There are two options to the platform overload

calibration procedure in this section, Full Load
Platform Overload System (if Calibration and No Load Calibration. Full Load
equipped) Calibration has two steps requiring calibration with
and without rated load in the platform. No Load
Calibration does not require rated load in the
How to Calibrate the Platform platform.
Overload System Note: No Load Calibration can be completed stand
Perform this procedure with the machine in the alone to fulfill the C-2 overload calibration
stowed position and on a firm, level surface that is requirements, if the machine has completed the
free of obstructions. Full Load Calibration procedure.
Personnel are not allowed in the platform while Note: If a new Ground Controller is installed on a
calibrating the platform overload system. machine, the Full Load Calibration procedure is
required to maintain rated load platform capacity.
Perform this procedure in an environment that If a No Load Calibration is performed, machine
allows the platform to be fully raised. Models rated lifting performance will be significantly reduced.
for indoor use only, should be calibrated inside a
facility with enough ceiling height to fully raise the Note: Ambient temperature must be above 32°F /
platform. If the facility height is not suitable to fully 0°C before calibrating the Platform Overload
raise the platform, then an indoor only rated model System.
may be calibrated outdoors if wind speeds are less
then 28 mph / 12.5 m/s. Only use flat weights Note: To calibrate the platform overload system,
while calibrating indoor only rated machines, follow the menu structure indicated on the ground
outdoors. control LCD display.
Perform this procedure after confirming that the

platform height sensor is not damaged and
functions correctly.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 141

Scissor Components
Full Load Calibration: Part 1 8 Release the Menu Up and Menu Down
1 Fully charge the batteries and check the buttons after the ground controller powers up.
hydraulic fluid level. 9 Use the Menu Up or Menu Down buttons to
Note: The hydraulic fluid level must be between scroll to, Select Option. Press the Enter
the FULL and ADD marks on the hydraulic tank. button.
10 Use the Menu Up or Menu Down buttons to
2 Apply a thin layer of dry film lubricant to the
scroll to Platform Overload.
area of the chassis and platform, where the
scissor arm wear pads make contact. 11 Press the Enter button to select Platform
Overload.
3 Chock both sides of the wheels at the steer
end of the machine. 12 Use the Menu Up or Menu Down buttons to
scroll to Platform Overload Calibrate.
4 Using a suitable lifting device, place a test
weight corresponding to the machine 13 Press the Enter button to select Platform
maximum load, in the center of the platform Overload Calibrate.
deck. Secure the weight to the platform. Refer
14 Confirm the Platform Overload Calibrate
to the chart below.
selection by pressing the Enter button again.
GS-1530, GS-1532 600 lbs / 272 kg 15 Use the Menu Up or Menu Down buttons to
GS-1930, GS-1932 500 lbs / 227 kg select Full Load calibration.
GS-2032 800 lbs / 363 kg 16 Press the Enter button to select Full Load
GS-2632 500 lbs / 227 kg calibration.
GS-3232 500 lbs / 227 kg 17 Press the Enter button to confirm rated load is
Note: In the event of frequent nuisance trips in the platform.
occurring after calibrating a GS-3232 machine, it is 18 At the ground controls, press and hold the
recommended to recalibrate the machine, full load Function Enable and Platform Up buttons until
and no load, with 250 kg of weight in the platform. the platform reaches maximum height.
GS-2046 1200 lbs / 544 kg 19 All Models except GS-4047: When the
GS-2646 1000 lbs / 454 kg platform reaches maximum height, press the
ground controls Enter button. Allow the
GS-3246 700 lbs / 317 kg ground controls to gather data. GS-
GS-4047 770 lbs / 350 kg 4047 only: Press and hold the Menu Enter
5 Turn the key switch to ground control. button to determine the maximum height. The
machine will lower for 1.2 seconds and then
6 At the ground controls, press and hold the raise in 1.2 second durations, until maximum
Menu Up and Menu Down buttons. height is reached. When the platform reaches
the maximum height, a message will appear
7 While pressing both buttons down, pull out the
on the LCD screen to release the Menu Enter
red Emergency Stop Button.
button.
Note: If at any point the Menu Enter button is
released before the message appears on the LCD
screen, the calibration procedure will restart at
step 18.
142 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
20 When prompted, press and hold the Function 23 When prompted, press and hold the Function
Enable and Platform Down buttons. The Enable and Platform Down buttons until the
platform will lower, then automatically stop at platform is fully stowed. When the platform
a predetermined point to gather data. Allow reaches the stowed position, press the enter
the ground controls to gather data. button.
21 Continue pressing the Function Enable and Note: If the Function Enable or Platform Down
Platform Down buttons throughout the buttons are released while the machine is
lowering and data gathering sequence. The collecting data, the GCON LCD will prompt the
machine will stop to gather data and lower user to raise the platform for 5 seconds before
several times before the machine reaches the prompting to lower the platform to the stowed
stowed position. When the platform reaches position again.
the stowed position, press the enter button.
Note: If the machine is switched to PCON mode to
Note: Software revision H or prior, and GS- drive the machine to an area for weight removal,
3032, GS-2646 and GS-4047 models, continue step 3 and steps 5 through 14 will have to be
to step 24. repeated before Full Load Calibration: Part 2 is
performed. Additionally, the CO25 fault will
Note: All other models with software revision J
appear. This is expected and the data collected in
or higher, continue with step 22.
Full Load Calibration: Part 1 has not been lost.
22 When prompted, press and hold the Function
24 Using a suitable lifting device, remove the test
Enable and Platform Up buttons until the
weight from the platform deck.
platform reaches full height. When the
platform reaches full height, press the enter 25 After the weight is removed from the platform
button. deck, press the Enter button to confirm the
weight has been removed.
Note: If the Function Enable or Platform Up
buttons are released while the machine is
collecting data, the GCON LCD will prompt the
user to lower the platform for 5 seconds before
prompting to raise the platform to full height again.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 143

Scissor Components
Full Load Calibration: Part 2 30 When prompted, press and hold the Function
26 At the ground controls, press and hold the Enable and Platform Up buttons until the
Function Enable and Platform Up buttons until platform reaches full height. When the
the platform reaches maximum height. platform reaches full height, press the enter
button.
27 All Models except GS-4047: When the
platform reaches maximum height, press the Note: If the Function Enable or Platform Up
Enter button. Allow the ground controls to buttons are released while the machine is
gather data. GS-4047 only: Press and hold collecting data, the GCON LCD will prompt the
the Menu Enter button to determine the user to lower the platform for 5 seconds before
maximum height. The machine will lower for prompting to raise the platform to full height again.
1.2 seconds and then raise in 1.2 second 31 When prompted, press and hold the Function
durations, until maximum height is reached. Enable and Platform Down buttons until the
When the platform reaches the maximum platform is fully stowed. When the platform
height, a message will appear on the LCD reaches the stowed position, press the enter
screen to release the Menu Enter button. button.
Note: If at any point the Menu Enter button is Note: If the Function Enable or Platform Down
released before the message appears on the LCD buttons are released while the machine is
screen, the calibration procedure will restart at collecting data, the GCON LCD will prompt the
step 26. user to raise the platform for 5 seconds before
28 When prompted, press and hold the Function prompting to lower the platform to the stowed
Enable and Platform Down buttons to lower position again.
the platform. The platform will move down, 32 When prompted, push the red Emergency
then automatically stop at a predetermined Stop button in to complete the Platform
point to gather data. Allow the ground controls Overload Calibration procedure.
to gather data.
29 Continue pressing the Function Enable and
Platform Down buttons throughout the
lowering and data gathering sequence. The
machine will stop to gather data and lower
several times before the machine reaches the
stowed position. When the platform reaches
the stowed position, press the Enter button.
Note: Software revision H or prior, and GS-
2032, GS-2646 and GS-4047 models, continue
to step 32.
144 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
No Load Calibration 15 Press the Enter button to confirm no load is in

1 Fully charge the batteries and check the the platform.
hydraulic fluid level. 16 At the ground controls, press and hold the
Note: The hydraulic fluid level must be between Function Enable and Platform Up buttons until
the FULL and ADD marks on the hydraulic tank. the platform reaches maximum height.
17 All Models except GS-4047: When the
2 Apply a thin layer of dry film lubricant to the
platform reaches maximum height, press the
area of the chassis where the scissor arm
ground controls Enter button. Allow the
wear pads make contact.
ground controls to gather data. GS-
3 Chock both sides of the wheels at the steer 4047 only: Press and hold the Menu Enter
end of the machine. button to determine the maximum height. The
machine will lower for 1.2 seconds and then
raise in 1.2 second durations, until maximum
5 At the ground controls, press and hold the height is reached. When the platform reaches
Menu Up and Menu Down buttons. the maximum height, a message will appear
on the LCD screen to release the Menu Enter
6 While pressing both buttons down, pull out the button. If at any point the Menu Enter button
red Emergency Stop Button. is released before the message appears on
7 Release the Menu Up and Menu Down the LCD screen, the calibration procedure will
buttons after the ground controller powers up. restart at step 16.
8 At the ground controls, use the Menu Up 18 When prompted, press and hold the Function
or Menu Down buttons to scroll to Platform Enable and Platform Down buttons to lower
Overload. the platform. The platform will move down,
then automatically stop at a predetermined
9 Press the Enter button to select the Platform point to gather data. Allow the ground controls
Overload. to gather data.
10 Use the Menu Up or Menu Down buttons to 19 Continue pressing the Function Enable and
scroll to Platform Overload Calibrate. Platform Down buttons throughout the
11 Press the Enter button to select Platform lowering and data gathering sequence. The
Overload Calibrate. machine will stop to gather data and lower
several times before the machine reaches the
12 Confirm the Platform Overload Calibrate stowed position. When the platform reaches
selection by pressing the Enter button again. the stowed position, press the Enter button.
13 Use the Menu Up or Menu Down buttons to Note: Software revision H or prior, and GS-
select No Load calibration. 2032, GS-2646 and GS-4047 models, continue
14 Press the Enter button to select No Load to step 22.
calibration.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 145

Scissor Components
20 When prompted, press and hold the Function 9-12

Enable and Platform Up buttons until the
platform reaches full height. When the
Platform Overload Recovery
platform reaches full height, press the enter Message
button.
If the ground controls LCD screen displays OL:
Note: If the Function Enable or Platform Up PLATFORM OVERLOADED, the emergency
buttons are released while the machine is lowering system has been used while the platform
collecting data, the GCON LCD will prompt the was overloaded.
user to lower the platform for 5 seconds before
prompting to raise the platform to full height again.
How to Clear the Platform
21 When prompted, press and hold the Function
Enable and Platform Down buttons until the Overload Recovery Message
platform is fully stowed. When the platform Note: This message shall be cleared by a person
reaches the stowed position, press the enter trained and qualified on the troubleshooting and
button. repair of this machine.
Note: If the Function Enable or Platform Down Note: Use the following chart to identify the
buttons are released while the machine is description of each LCD screen control button
collecting data, the GCON LCD will prompt the used in this procedure.
user to raise the platform for 5 seconds before
prompting to lower the platform to the stowed
position again.
22 When prompted, push the red Emergency
Stop button in to complete the No Load
Calibration procedure.
Escape Scroll up Scroll down Enter
1 Turn the key switch to the ground controls

position and pull out the red Emergency Stop
button to the on position at the platform
controls.
146 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components
3 Pull out the red Emergency Stop button at the 7 Press and hold the scroll down button for
ground controls. 5 seconds.
Result: The ground control LCD display will Result: The ground control LCD display will
show the following. show the following.
4 Press the scroll down button. 8 Press the enter button.

Result: The ground control LCD display will Result: The ground control LCD display will
show the following. show the following.
5 Press the enter button. 9 Press the buttons in the following sequence:
Result: The ground control LCD display will (down)(down)(up)(enter).
show the following. Note: After each key press an asterisk (*) will
appear on the second line of the LCD display.
Result: The ground control LCD display will
show the following.

Result: The ground control LCD display will
show the following.
Note: After 3 seconds the LCD display will return
to SELECT OPTION PLAT. OVERLOAD.
10 Push in the red Emergency stop button.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 147

Platform Components
10-1 9 Support the platform with a forklift at the non-

steer end. Do not apply any lifting pressure.
Platform
10 Attach a strap from the lanyard anchorage
point on the platform railings to the carriage
How to Remove the Platform on the forklift to help support the platform.
Perform this procedure with the platform extension 11 GS-1530/32 and GS-1930/32: Lift the steer
fully retracted and locked in position. end of the platform slightly to clear the
platform mount and slide the platform towards
1 Raise the platform to approximately 3 ft / 1 m. the non-steer end of the machine until the
2 Remove the retaining fasteners securing the platform slide blocks at the non-steer end of
platform to the platform mount at the steer the machine are visible through the access
end of the machine. holes in the bottom of the platform.
3 Lower the platform to the stowed position. All other models: Lift the steer end of the
platform slightly to clear the platform mount
4 Disconnect the battery pack from the and slide the platform towards the steer end
machine. of the machine until the platform slide blocks
Electrocution/burn hazard. at the non-steer end of the machine are
Contact with electrically charged visible through the access holes in the bottom
circuits could result in death or of the platform.
serious injury. Remove all rings, Crushing hazard. The platform
watches and other jewelry. will fall if not properly supported.
5 Disconnect the platform controls from the 12 Carefully lift the platform off of the machine
control cable at the platform. and place it on a structure capable of
6 Remove the cover from the AC outlet. Tag supporting it.
and disconnect the wiring from the outlet. Note: Take notice of the wear pad position before
Electrocution/burn hazard. the platform is removed. Correct wear pad position
Contact with electrically charged is essential for proper platform functionality.
7 Disconnect the wiring from the platform and

pull the wiring free of the platform.
8 Models with air line to platform option:
Disconnect the air line from the platform. Pull
the air line free of the platform.
148 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Platform Components
10-2 7 Remove the platform roller wheels from the

machine.
Platform Extension Deck
8 Carefully slide the platform extension out from
the platform and place it on a structure
How to Remove the Platform capable of supporting it.
Extension Deck
1 Lower the platform to the stowed position. How to Replace the Platform
2 Extend the platform approximately 3 ft / 1 m. Extension Deck Wear Pads
3 Remove the platform controls from the 1 Remove the Platform Extension Deck. Refer
platform. to Repair Procedure, How to Remove the
Platform Extension.
4 Support the platform extension with a forklift
at the steer end of the machine. Do not apply 2 Drill out the rivets which hold the wear pads in
any lifting pressure. place.
5 Attach a strap from the platform extension 3 Install the new wear pads using new rivets.
railings to the carriage on the forklift to help When installing the new rivets, make sure the
support the platform extension. rivet heads are not above the surface of the
wear pad.
6 Remove the fasteners from each platform
extension roller bracket assembly. Remove
each assembly from the machine.
Note: Do not remove the platform roller bolt.
1 roller bracket assembly

2 assembly retaining fastener
3 platform roller bolt
Part No. 1272217GT GS™-30 • 32 • 46 • 47 149

Battery Charger
11-1
Battery Charger
The charger contains selectable charging profiles
stored in its internal memory to charge batteries.
These profiles are specific to each battery type.
The charging profile must be programmed to
match the specific battery type on the machine.
Remote charger status indicators

1 Error / Fault / USB indicator
2 Error / Fault
3 Charge complete
4 Charging, high state of charge
5 Charging, low state of charge
Charger status indicators

2 AC power indicator
3 Battery charging indicator
4 USB port
5 Charging output indicator
6 Charger profile / Error display
7 Charge profile selection button
150 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Battery Charger
Selecting a Charge Profile

Selecting a Charge Profile
5 Press and hold the charge profile selection

button until the error indicator and charging
Electrocution/burn hazard. indicator lights turn off and the AC status
Contact with electrically charged indicator light turns on to confirm selection
circuits could result in death or and exit charge profile mode. Release the
serious injury. Remove all rings, button.
Note: Charge profile mode will time out and exit if
1 At the ground controls, turn the key switch to there is 15 seconds of inactivity, the charge profile
the off position and push in the red number has been displayed three times or the AC
Emergency Stop button to the off position. power source had been disconnected.
2 Open the battery compartment. 6 Press and release the charge profile selection
button to confirm the correct charge profile
3 Press and hold the charge profile selection has been selected.
button and plug the battery charger into an
AC power source. Continue to hold the button
until the amber error indicator is on and the
green charging indicator light is flashing.
Release the button.
4 Press and release the charge profile selection
button to navigate to the charge profile
appropriate for your machine and battery
type. Refer to the chart below.
Profile Description
P001 Scissor, GR, GRC, QS (does not include
GS-4047) - Flooded lead acid batteries -
Temperature compensated *
P003 Scissor, GR, GRC, QS (does not include
GS-4047) - Flooded lead acid batteries -
Not temperature compensated **
P007 GS-4047 - Flooded lead acid batteries -
Not temperature compensated **
P043 All Scissors, GR, GRC, QS - AGM batteries
- Temperature compensated *
* Temperature compensated: Battery temperature
sensor has been installed on the machine.
** Not temperature compensated: Battery
temperature sensor has not been installed on the
machine.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 151

Diagnostics
Section 4 Diagnostics
Before Troubleshooting:
 Read, understand and obey the safety rules
 Be sure that all necessary tools and test
equipment are available and ready for use.
Observe and Obey:  Read each appropriate fault code thoroughly.
 Troubleshooting and repair procedures shall Attempting short cuts may produce hazardous
be completed by a person trained and conditions.
qualified on the repair of this machine  Be aware of the following hazards and follow
 Immediately tag and remove from service a generally accepted safe workshop practices.
damaged or malfunctioning machine.
Crushing hazard. When testing
 Repair any machine damage or malfunction or replacing any hydraulic
before operating the machine. component, always support
the structure and secure it
 Unless otherwise specified, perform each from movement
repair procedure with the machine in the
following configuration: Electrocution/burn hazard.
• Machine parked on a firm, level surface Contact with electrically charged
• Platform in the stowed position serious injury. Remove all rings,
• Key switch in the off position with the key
removed Bodily injury hazard. Spraying
• The red Emergency Stop button in the off hydraulic oil can penetrate and
position at both ground and platform burn skin. Loosen hydraulic
controls connections very slowly to allow
• Wheels chocked gradually. Do not allow oil to
squirt or spray.
• All external AC power supply disconnected
from the machine
About This Section

When a malfunction is discovered, the fault code
charts in this section will help a service
professional pinpoint the cause of the problem.
To use this section, basic hand tools and certain
pieces of test equipment are required — voltmeter,
ohmmeter, pressure gauges.
152 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Diagnostics
Definitions GCON LCD Diagnostic Readout

GSDS – Genie SmartLink™ Diagnostic System
ECM – Electronic Control Module
GCON – Ground Controls
PCON – Platform Controls
The diagnostic readout displays alpha numeric
OIC – Operational Indicator Codes codes that provide information about the machine
operating status and about malfunctions.
DTC – Diagnostic Trouble Codes
The codes listed in the Diagnostic Trouble Code
Charts describe malfunctions and can aid in
troubleshooting the machine by pinpointing the
area or component affected.
Models are listed below each code to assist in the
troubleshooting codes for a specific model.
Genie® SmartLink™ Diagnostic

System
This machine is equipped with the Genie
SmartLink™ Diagnostic System (GSDS). The
GSDS indicates a machine malfunction has
happened by displaying Operational Indicator
Codes (OIC) and Diagnostic Trouble Codes
(DTC). These codes are displayed at the Platform
Controls and the Ground Controls. The Ground
Controls will display a brief description of the code
at the LCD display as well. Refer to the GCON I/O
Maps, Operational Indicator Codes (OIC) and
Diagnostic Trouble Codes (DTC) in this section, to
assist in troubleshooting faults.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 153

Diagnostics
GCON ECM Connector Layout
Rear of Ground Controls ECM (models without

outriggers)
Rear of Ground Controls ECM (models with outriggers)
154 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Diagnostics
GCON I/O Map without Load Sense (all models except GS-3232)
GCON Pin Number Circuit Function I/O Type Wire Gauge and Color
J1 Connector – Gray
J1-01 ECM Power Power Input 14 RD
J1-02 PCON, E-Stop Power Power Output 18 RD
J1-03 PCON, E-Stop Return Power Input 18 WH
J1-04 Link to PCON — CANH Data Bus 18GR
J1-05 Link to PCON — CANL Data Bus 18 OR
J1-06 PCON — Ground Ground Output 18 BR
J1-07 GCON — Ground Ground Input 14 BR
J1-08 Key Switch — PCON Mode Digital Input 18 BK
J1-09 Key Switch — GCON Mode Digital Input 18 WH
J1-10 GCON — Emergency Mode Digital Input 18 WH/BK
J1-11 No Circuit N/A N/A
J1-12 Driver Power Power Input 14 RD
J-2 Connector – Black
J2-01 Platform Up Coil Digital Output 18 OR
J2-02 Platform Down Coil Digital Output 18 OR/BK
J2-03 Steer Left Coil Digital Output 18 BL/BK
J2-04 Steer Right Coil Digital Output 18 BL
J2-05 Parallel Coil (GS-32 & GS-46) Digital Output 18 RD/WH
J2-06 Drive Forward Coil Digital Output 18 WH
J2-08 Motor Controller Enable Digital Output 18 GR/WH
J2-10 Drive Reverse Coil Digital Output 18 WH/BK
J2-11 Motor Controller Throttle Analog Output 18 GR
J-3 Connector – Green
J3-02 GCON — Alarm Digital Output 18 BL
J3-03 Switch/Sensor Power Digital Output 14 RD
J3-04 Automotive Horn Digital Output 18 WH
J3-05 Pothole Limit Switch Digital Input 18 OR/RD
J3-06 Ground Ground Input 18 BR
J3-07 Down Limit Switch Digital Input 18 OR
J3-08 Level Sensor Digital Input 18 RD/BK
J3-09 Ground Ground Input 18 BK
J3-12 Load Sense — Ground Ground Input 18 BK
Part No. 1272217GT GS™-30 • 32 • 46 • 47 155

Diagnostics
GCON I/O Map with Load Sense (all model except GS-3232)
J2-05 Parallel Coil (GS-32, GS-46 & GS-47) Digital Output 18 RD/WH
J2-07 Ground (GS-4047) Ground Input 18 BR
J2-09 Lift Pressure Selector (GS-4047) N/A N/A
J3-06 Ground Ground Input 18 BR
J3-08 Level Sensor (all models except GS-4655) Digital Input 18 RD/BK
J3-08 Brake Release (GS-4655) Digital Input 18 RD/BK
J3-09 Platform Overload Pressure Transducer Ground Input 18 BL/WH
J3-10 Platform Height Sensor Ground Input 18 OR/WH
156 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Diagnostics
GCON I/O Map without Load Sense (GS-3232 only)
J2-05 Parallel Coil (GS-32 & GS-46) Digital Output 18 RD/WH
Part No. 1272217GT GS™-30 • 32 • 46 • 47 157

Diagnostics
GCON I/O Map without Load Sense (GS-3232 only) continued

J3-06 Ground Ground Input 18 GR
J-4 Connector – Brown
J4-01 Left Front Pressure Transducer Analog Input 18 WH
J4-02 Right Front Pressure Transducer Analog Input 18 OR
J4-03 Left Rear Pressure Transducer Analog Input 18 BL
J4-04 Right Rear Pressure Transducer Analog Input 18 GR
J4-05 Lever Sensor — X Axis Analog Input 18 OR
J4-06 Lever Sensor — Y Axis Analog Input 18 BR
J4-07 Left Front Outrigger Coil Digital Output 18 RD/WH
J4-08 Right Front Outrigger Coil Digital Output 18 OR/WH
J4-09 Left Rear Outrigger Coil Digital Output 18 BL/WH
J4-10 Right Rear Outrigger Coil Digital Output 18 GR/WH
J4-11 Outrigger Extend Coil Digital Output 18 GR
J4-12 Outrigger Retract Coil Digital Output 18 GR/BK
158 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Diagnostics
GCON I/O Map with Load Sense (GS-3232 only)
J2-05 Parallel Coil (GS-32, GS-46 & GS-47) Digital Output 18 RD/WH
J2-07 Ground (GS-4047) Ground Input 18 BR
J2-09 Lift Pressure Selector (GS-4047) N/A N/A
Part No. 1272217GT GS™-30 • 32 • 46 • 47 159

Diagnostics
GCON I/O Map with Load Sense (GS-3232 only) continued

J3-06 Ground Ground Input 18 GR
J3-09 Platform Overload Pressure Transducer Ground Input 18 BL/WH
J3-10 Platform Height Sensor Ground Input 18 OR/WH
J-4 Connector – Brown
J4-01 Left Front Pressure Transducer Analog Input 18 WH
J4-02 Right Front Pressure Transducer Analog Input 18 OR
J4-03 Left Rear Pressure Transducer Analog Input 18 BL
J4-04 Right Rear Pressure Transducer Analog Input 18 GR
J4-05 Lever Sensor — X Axis Analog Input 18 OR
J4-06 Lever Sensor — Y Axis Analog Input 18 BR
J4-07 Left Front Outrigger Coil Digital Output 18 RD/WH
J4-08 Right Front Outrigger Coil Digital Output 18 OR/WH
J4-09 Left Rear Outrigger Coil Digital Output 18 BL/WH
J4-10 Right Rear Outrigger Coil Digital Output 18 GR/WH
J4-11 Outrigger Extend Coil Digital Output 18 GR
J4-12 Outrigger Retract Coil Digital Output 18 GR/BK
160 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Diagnostics
Operational Indicator Codes Note: The CHrgr code indicates the charger is
connected to an AC power source and
(OIC) functionality is limited. To clear the code,
These codes are generated by the electrical disconnect the charger from the AC power source.
system to indicate machine operating status.
Note: The LoHt code indicates the platform has
During normal operation a code will appear in the
reached the maximum working height or a
platform controls LED readout if a condition such
maximum working height has been activated by
as off-level, overload cutout, chassis mode
the operator.
operation or pothole guards stuck occurs. These
codes are not indicators of a device malfunction in Note: The FLHt code indicates the operator has
the electrical system. deactivated the maximum working height LoHt
code.
Code Condition
LL Off-Level Note: The ObS code indicates the contact alarm
has been actuated by an obstruction. Move the
OL Platform Overload (CE / AS models)
machine away from the obstruction to clear the
CH Chassis Mode Operation code.
PHS Pothole Guard Stuck
Note: The br operation indicator code will appear
nd No Drive (option) when the drive brake was release by manual.
Ld Lifting Disabled (GS-3232 only) When the code appears, drive and lift functions
are disabled.
CHrg Charger Interlock (option)
LoHt Lift Height Limited (CE / AS models)
FLHt Limited Lift Height Cleared
ObS Obstruction (option)
OHL Outdoor Height Restriction
Note: The Ld Operation Indicator Code will appear
when the outriggers are not fully retracted, the
machine is not auto leveled, an outrigger has lost
contact with the ground or either level sensor
detects the machine is no longer level. When any
of the above scenarios occur, the lift function is
disabled.
The lift function will also be disabled while
extending or retracting the outriggers and during
the outrigger auto level procedure. While
performing the above operations, the Ld Operation
Indicator Code will appear.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 161

Diagnostics
Diagnostic Trouble Codes (DTC)

These codes are generated by the system to
indicate that a device or circuit malfunction has
been detected in the electrical system.
The types of Diagnostic Trouble Codes that may
occur are explained below.
Type "HXXX" – Indicate a malfunction associated
with devices that control hydraulic functions in the
electrical system. The "HXXX" faults are divided
into short circuit battery negative, short circuit to
battery positive, open circuit and generic shorts.
Examples of these devices are solenoid controlled
hydraulic valves and motor controller.
Type "PXXX" – Indicate a malfunction associated
with power type devices in the electrical system.
The "PXXX" faults are divided into short circuit to
battery negative, short circuit to battery positive,
open circuit and generic shorts. Examples of these
devices are horns, sensor power and alarms.
Type "UXXX" – Indicate a malfunction associated
with user interface devices in the electrical system.
The "UXXX" faults are divided into short circuit to
battery negative, short circuit to battery positive,
open circuit and generic shorts. Examples of these
devices are GCON up and down switches and
PCON drive joystick.
Type "FXXX" – Indicate a malfunction associated
with machine feedback devices in the electrical
system. The "FXXX" faults are divided into short
circuit to battery negative, short circuit to battery
positive, open circuit and generic shorts. Examples
of these devices are limit switches, height sensors
and pressure transducers.
Type "CXXX" – Indicate a malfunction associated
with controls devices in the electrical system.
Examples of these devices are platform controls
and ground controls ECM.
162 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Troubleshooting "HXXX" and "PXXX" Faults
Troubleshooting "HXXX" and "PXXX" Faults

The procedure below illustrates typical steps for diagnosing and fixing faults of type "HXXX" and "PXXX".
Diagnostic Chart
No
1 Check the faulted device for a short or open circuit. Good Replace faulted device.

Good 
No
Check short or open circuit of the harness or Repair or replace harness an/or
2 Good
connector between Ground Controls and faulted device. connector.

Good 
No
3 Check GCON Electronic Control Module (ECM). Good Replace ECM.

Wiring Diagram
The wiring diagram shown below illustrates how fault type "HXXX" and "PXXX" devices are typically
wired.
The signal of these types of devices originates at the Ground Controls and terminates at system ground.
GCON
Electronic Control Module Signal Signal Return
(ECM) Wire Side Device Side Return Wire
In order to successfully troubleshoot "HXXX" or "PXXX" type faults, the entire faulted out circuit must be
investigated.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 163

Fault Inspection Procedure

1 Check the device associated with the faulted circuit
1 Disconnect the faulted device connector.
2 Using a multi-meter, measure resistance between the two
terminals of the faulted device.
3 Resistance should be as follows.
Device Typical Resistance
Solenoid Valve, Drive 27.2 Ω
Solenoid Valve, Steer 19 Ω
Solenoid Valve, Platform Up 25 Ω
Solenoid Valve, Platform Down 6.25 Ω
GCON and PCON Alarm >1M Ω
Automotive Horn 1.0 Ω
Motor Controller – Enable 5.7k Ω
Motor Controller – Throttle 5.7k Ω
Contactor Coil 47 Ω
OK Go to step 2 No Good Replace faulted device
2 Check the harness between the ground controls and the faulted device
1 Disconnect the GCON ECM connectors, J1, J2 and J3.
2 Disconnect the faulted device connector.
3 Check the continuity between the GCON ECM connector
and the signal side of the faulted device.
 Result: Resistance should be close to 0 Ω
4 Check the continuity between the return side of faulted
device and system ground.
 Result: Resistance should be close to 0 Ω
5 Check resistance between return side and signal side of
the harness plug of faulted device.
 Result: Resistance should be 1M Ω or higher.
OK Go to step 3 No Good Replace or repair harness
164 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

3 Check the GCON ECM
1 Disconnect the GCON ECM connectors, J1, J2 and J3.

2 For short to B- type faults, measure resistance between
pins J1-7 (ground) and the GCON pin associated with the
fault code. Refer to the GCON I/O Map in this section to
identify the faulted out circuit pin.
3 Short to ground resistance should be greater than 5k Ω.
4 For short to B+ type faults, measure resistance between
pins J1-12 (driver power) and the GCON pin associated
with the fault code. Refer to the GCON I/O Map in this
section to identify the faulted out circuit pin.
5 Short to power resistance should be greater than 50k Ω.
No Good Replace GCON ECM
Part No. 1272217GT GS™-30 • 32 • 46 • 47 165

Type "HXXX" Faults
Type "HXXX" Faults

DTC Message on
Description Possible Causes Failure Mode
Number GCON LCD
H001:
GS30, • Short circuit in platform up #1 harness.
H001:COILFAULT Short circuit of the platform up #1 circuit to Platform up function
GS32, • Platform up #1 coil short circuit.
PLAT UP1:BAT- battery negative. inhibited.
GS46 & • GCON ECM.
GS47
H002:
GS30, • Short circuit in platform up #1 harness.
H002:COILFAULT Platform up function
GS32, Open circuit in the platform up #1 circuit. • Platform up #1 coil open circuit.
PLAT UP1:OPEN inhibited.
GS47
H003:
GS30, • Short circuit in platform up #1 harness. All functions inhibited
H003:COILFAULT Short circuit of the platform up #1 circuit to
GS32, • Platform up #1 coil short circuit. except platform
PLAT UP1:BAT+ battery positive.
GS46 & • GCON ECM. down.
GS47
H009:
GS30, • Short circuit in platform down #1 harness.
H009:COILFAULT Short circuit of the platform down #1 circuit All functions
GS32, • Platform down #1 coil short circuit.
PLAT DOWN1:BAT+ to battery positive. inhibited.
GS47
H013:
GS30, • Short circuit in drive forward #1 harness.
H013:COILFAULT Short circuit of the drive forward #1 circuit to Drive forward
GS32, • Drive forward #1 coil short circuit.
DRIVE FWD1:BAT- battery negative. function inhibited.
GS47
H014:
GS30, • Open circuit in drive forward #1 harness.
H014:COILFAULT Drive forward
GS32, Open circuit in the drive forward #1 circuit. • Drive forward #1 coil open circuit.
DRIVE FWD1:OPEN function inhibited.
GS47
H015:
GS30, • Short circuit in drive forward #1 harness. All functions inhibited
H015:COILFAULT Short circuit of the drive forward #1 circuit to
GS32, • Drive forward #1 coil short circuit. except platform
DRIVE FWD1:BAT+ battery positive.
GS47
H019:
GS30, • Short circuit in drive reverse #1 harness.
H019:COILFAULT Short circuit of the drive reverse #1 circuit to Drive reverse
GS32, • Drive reverse #1 coil short circuit.
DRIVE REV1:BAT- battery negative. function inhibited.
GS47
H020:
GS30, • Open circuit in drive reverse #1 harness.
H020:COILFAULT Drive reverse
GS32, Open circuit in the drive reverse #1 circuit. • Drive reverse #1 coil open circuit.
DRIVE REV1:OPEN function inhibited.
GS47
H021:
GS30, • Short circuit in drive reverse #1 harness. All functions inhibited
H021:COILFAULT Short circuit of the drive reverse #1 circuit to
GS32, • Drive reverse #1 coil short circuit. except platform
DRIVE REV1:BAT+ battery positive.
GS47
H027:
GS30, • Short circuit in steer right harness. All functions inhibited
H027:COILFAULT Short circuit of the steer right circuit to
GS32, • Steer right coil short circuit. except platform
DRIVE STEER RIGHT:BAT+ battery positive.
GS47
H030:
GS30, • Short circuit in steer left harness. All functions inhibited
H030:COILFAULT Short circuit of the steer left circuit to battery
GS32, • Steer left coil short circuit. except platform
DRIVE STEER LEFT:BAT+ positive.
GS47
H033:
Hi/Lo speed coil
GS30, • Short circuit in Hi/Lo speed coil harness.
H033:COILFAULT Short circuit of the hi/lo speed coil to battery disabled. Machine
GS32, • Hi/Lo speed coil short circuit.
HI/LO SPEED:BAT+ positive. will operate in low
speed mode.
GS47
166 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Type "HXXX" Faults
Type "HXXX" Faults, continued

DTC Message on
Number GCON LCD
• Short circuit in outrigger extend coil harness. Only outrigger
H049: H049:COILFAULT Short circuit of the outrigger extend coil to
• Outrigger extend coil short circuit. extend function
GS-3232 O/R EXTEND:BAT- battery negative.
• GCON ECM. disabled.
• Short circuit in outrigger extend coil harness. Only outrigger
H050: H050:COILFAULT Open circuit in the outrigger extend coil
• Outrigger extend coil open circuit. extend function
GS-3232 O/R EXTEND:OPEN circuit.
• Short circuit in outrigger extend coil harness. All functions inhibited
H051: H051:COILFAULT Short circuit of the outrigger extend coil to
• Outrigger extend coil short circuit. except platform
GS-3232 O/R EXTEND:BAT+ battery positive.
• GCON ECM. down.
• Short circuit in outrigger retract coil harness. Only outrigger
H052: H052:COILFAULT Short circuit of the outrigger retract coil to
• Outrigger retract coil short circuit. retract function
GS-3232 O/R RETRACT:BAT- battery negative.
• Short circuit in outrigger retract coil harness. Only outrigger
H053: H053:COILFAULT Open circuit in the outrigger retract coil
• Outrigger retract coil open circuit. retract function
GS-3232 O/R RETRACT:OPEN circuit.
• Short circuit in outrigger retract coil harness. All functions inhibited
H054: H054:COILFAULT Short circuit of the outrigger retract coil to
• Outrigger retract coil short circuit. except platform
GS-3232 O/R RETRACT:BAT+ battery positive.
• GCON ECM. down.
• Short circuit in left front outrigger coil harness. All functions inhibited
H057: H057:COILFAULT Short circuit of the left front outrigger coil to
• Left front outrigger coil short circuit. except platform
GS-3232 LF RIGGER:BAT+ battery positive.
• GCON ECM. down.
• Short circuit in left rear outrigger coil harness. All functions inhibited
H060: H060:COILFAULT Short circuit of the left rear outrigger coil to
• Left rear outrigger coil short circuit. except platform
GS-3232 LR RIGGER:BAT+ battery positive.
• GCON ECM. down.
• Short circuit in right front outrigger coil harness. All functions inhibited
H063: H063:COILFAULT Short circuit of the right front outrigger coil to
• Right front outrigger coil short circuit. except platform
GS-3232 RF RIGGER:BAT+ battery positive.
• GCON ECM. down.
• Short circuit in right rear outrigger coil harness. All functions inhibited
H066: H066:COILFAULT Short circuit of the right rear outrigger coil to
• Right rear outrigger coil short circuit. except platform
GS-3232 RR RIGGER:BAT+ battery positive.
• GCON ECM. down.
H067:
• Short circuit in motor controller enable wire.
GS30, All functions inhibited
H067:FAULT Short circuit of the motor controller circuit to • Motor Controller.
GS32, except platform
MC ENABLE:BAT- battery negative. • Contactor coil shorted to battery negative.
GS46 & down.
• GCON ECM.
GS47
H069:
• Short circuit in motor controller enable wire.
GS30, All functions inhibited
H069:FAULT Short circuit of the motor controller circuit to • Motor Controller.
GS32, except platform
MC ENABLE:BAT+ battery positive. • Contactor Coil.
GS46 & down.
• GCON ECM.
GS47
H070:
GS30, • Short circuit in motor controller throttle wire. All functions inhibited
H070:FAULT Short circuit of the motor controller throttle
GS32, • Motor Controller. except platform
MC THROTTLE:BAT- circuit to battery negative.
GS47
Part No. 1272217GT GS™-30 • 32 • 46 • 47 167

Type "HXXX" Faults

DTC Message on
Number GCON LCD
H072:
GS30, • Short circuit in motor controller throttle wire.
H072:FAULT Short circuit of the motor controller throttle All functions inhibited
GS32, • Motor Controller.
MC THROTTLE:BAT+ circuit to battery positive. except platform down.
GS47
• Short or open circuit in left front outrigger
H074: H074:COILFAULT Short circuit of the left front outrigger circuit harness. Left front outrigger
GS-3232 LF RIGGER to battery positive/negative or open circuit. • Left front outrigger coil short or open circuit. function inhibited.
• GCON ECM.
• Short or open circuit in left rear outrigger
H075: H075:COILFAULT Short circuit of the left rear outrigger circuit to harness. Left rear outrigger
GS-3232 LR RIGGER battery positive/negative or open circuit. • Left rear outrigger coil short or open circuit. function inhibited.
• GCON ECM.
• Short or open circuit in right front outrigger
H076: H076:COILFAULT Short circuit of the right front outrigger circuit harness. Right front outrigger
GS-3232 RF RIGGER to battery positive/negative or open circuit. • Right front outrigger coil short or open circuit. function inhibited.
• GCON ECM.
• Short or open circuit in right rear outrigger
H077: H077:COILFAULT Short circuit of the right rear outrigger circuit harness. Right rear outrigger
GS-3232 RR RIGGER to battery positive/negative or open circuit. • Right rear outrigger coil short or open circuit. function inhibited.
• GCON ECM.
H078:
• Short or open circuit in platform down
GS30,
H078:COILFAULT Short circuit of the platform down #1 circuit #1 harness. Platform down
GS32,
PLAT DOWN1 to battery positive/negative or open circuit. • Platform down #1 coil short or open circuit. function inhibited.
GS46 &
• GCON ECM.
GS47
Hi/Lo speed coil
disabled. Machine will
operate in high speed
H079:
• Short circuit in HI/LO speed harness. mode if open circuit or
GS32, H079:COILFAULT Short circuit of the HI/LO speed circuit to
• HI/LO speed coil short or open circuit. short with battery
GS46 & HI/LO SPEED battery positive/negative or open circuit.
• GCON ECM. negative. Machine will
GS47
operate in low speed
mode if short with
battery positive.
H080:
GS30, • Short or open circuit in steer left harness.
H080:COILFAULT Short circuit of the steer left circuit to battery Steer left function
GS32, • Steer left coil short or open circuit.
STEER LEFT negative or open circuit. inhibited.
GS47
H081:
GS30, • Short or open circuit in steer right harness.
H081:COILFAULT Short circuit of the steer right circuit to Steer right function
GS32, • Steer right coil short or open circuit.
STEER RIGHT battery negative or open circuit. inhibited.
GS47
All functions
• Short circuit in relief valve harness.
H102: H102:COILFAULT Short circuit of the relief valve circuit to inhibited except
• Relief valve coil short circuit.
GS-4047 RELIEF VALVE:BAT+ battery positive. platform down while
• GCON ECM.
above limit switch.
All functions
• Short circuit in relief valve harness.
H103: H103:COILFAULT Short circuit of the relief valve circuit to inhibited except
• Relief valve coil short circuit.
GS-4047 RELIEF VALVE:BAT- battery negative. platform down while
• GCON ECM.
above limit switch.
All functions
• Open circuit in relief valve harness.
H104: H104:COILFAULT inhibited except
Relief valve circuit open. • Relief valve coil open circuit.
GS-4047 RELIEF VALVE:OPEN platform down while
• GCON ECM.
above limit switch.
168 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Type "HXXX" Faults

DTC Message on
Number GCON LCD
• Short circuit in PED harness.
H106: H106:COILFAULT Short circuit of the platform extend circuit to
• PED extend valve coil short circuit. All functions inhibited.
GS-2646AV DECK EXTEND:BAT- battery negative.
• GCON ECM.
• Open circuit in PED harness.
H107: H107:COILFAULT
Open circuit in the platform extend circuit. • PED extend valve coil open circuit. All functions inhibited.
GS-2646AV DECK EXTEND:OPEN
• GCON ECM.
H108: H108:COILFAULT Short circuit of the platform extend circuit to
• PED extend valve coil short circuit. All functions inhibited.
GS-2646AV DECK EXTEND:BAT+ battery positive.
• GCON ECM.
H109: H109:COILFAULT Short circuit of the platform retract circuit to
• PED retract valve coil short circuit. All functions inhibited.
GS-2646AV DECK RETRACT:BAT- battery negative.
• GCON ECM.
• Open circuit in PED harness.
H110: H110:COILFAULT
Open circuit in the platform retract circuit. • PED retract valve coil open circuit. All functions inhibited.
GS-2646AV DECK RETRACT:OPEN
• GCON ECM.
H111: H111:COILFAULT Short circuit of the platform retract circuit to
• PED retract valve coil short circuit. All functions inhibited.
GS-2646AV DECK RETRACT:BAT+ battery positive.
• GCON ECM.
H114: H114:COILFAULT Short circuit of the platform enable circuit to
• PED enable valve coil short circuit. All functions inhibited.
GS-2646AV DECK ENABLE:BAT+ battery positive.
• GCON ECM.
H115: H115:COILFAULT • Short circuit in PED harness.
Short circuit of the platform enable circuit. All functions inhibited.
GS-2646AV DECK ENABLE • GCON ECM.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 169

Type "PXXX" Faults
Type "PXXX" Faults

DTC Message on
Number GCON LCD
P001:
• Short circuit in switched power #1, down limit
GS30,
P001:PWR FAULT Short circuit of the switched power #1 switch, pothole limit switch, digital tilt switch All functions
GS32,
SW PWR1:BAT- circuit to battery negative. harness. inhibited.
GS46 &
• GCON ECM.
GS47
P003:
• Short circuit in switched power #1, down limit
GS30,
P003:PWR FAULT Short circuit of the switched power #1 switch, pothole limit switch, digital tilt switch All functions
GS32,
SW PWR1:BAT+ circuit to battery positive. harness. inhibited.
GS46 &
• GCON ECM.
GS47
P004:
GS30, • Short circuit in automotive horn harness.
P004:DEVICEFAULT Short circuit of the automotive horn circuit to Automotive horn
GS32, • Automotive horn short circuit.
HORN:BAT- battery negative. inhibited.
GS47
P005:
GS30, • Open circuit in automotive horn harness.
P005:DEVICEFAULT Automotive horn
GS32, Open circuit of the automotive horn circuit. • Automotive horn open circuit.
HORN:OPEN inhibited.
GS47
P006:
GS30, • Short circuit in automotive horn harness.
P006:DEVICEFAULT Short circuit of the automotive horn circuit to Automotive horn
GS32, • Automotive horn short circuit.
HORN:BAT+ battery positive. inhibited.
GS47
P007:
GS30, • Short circuit in GCON alarm harness.
P007:DEVICEFAULT Short circuit of the GCON alarm circuit to GCON alarm
GS32, • GCON alarm short circuit.
GCON ALARM:BAT- battery negative. inhibited.
GS47
P009:
GS30, • Short circuit in GCON alarm harness.
P009:DEVICEFAULT Short circuit of the GCON alarm circuit to GCON alarm
GS32, • GCON alarm short circuit.
GCON ALARM:BAT+ battery positive. inhibited.
GS47
P013:
GS30,
P013:PWR FAULT Short circuit of the PCON power return • Short circuit in PCON power return harness. All functions
GS32,
PCON PWRET:BAT- circuit to battery negative. • GCON ECM. inhibited.
GS46 &
GS47
P015:
GS30,
P015:PWR FAULT Short circuit of the PCON power return • Short circuit in PCON power return harness. All functions
GS32,
PCON PWRET:BAT+ circuit to battery positive. • GCON ECM. inhibited.
GS46 &
GS47
P018:
GS30,
018:PWR FAULT Short circuit of the PCON power circuit to • Short circuit in PCON power harness. All functions
GS32,
PCON POWER:BAT- battery negative. • GCON ECM. inhibited.
GS46 &
GS47
P019:
GS30,
018:PWR FAULT Short circuit of the PCON power circuit to • Short circuit in PCON power harness. All functions
GS32,
PCON POWER:BAT+ battery positive. • GCON ECM. inhibited.
GS46 &
GS47
170 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Type "UXXX" Faults
Type "UXXX" Faults

DTC Message on Description Possible Causes Failure Mode
Number GCON LCD
U001:
GS30, • Short circuit of the GCON main function enable
U001:SWITCHFAULT Short circuit of the GCON main function All GCON functions
GS32, switch.
GCON MAIN FTN EN enable switch at system startup. inhibited.
GS47
U002:
GS30, All GCON functions
U002:SWITCHFAULT Short circuit of the GCON up directional • Short circuit of the GCON up directional switch.
GS32, inhibited except
GCON PLAT UP switch at system startup. • GCON ECM.
GS46 & platform down.
GS47
U003:
GS30, • Short circuit of the GCON down directional All GCON functions
U003:SWITCHFAULT Short circuit of the GCON down directional
GS32, switch. inhibited except
GCON PLAT DOWN switch at system startup.
GS46 & • GCON ECM. platform up.
GS47
U004:
GS30, All GCON LCD
U004:SWITCHFAULT Short circuit of the GCON LCD scroll up • Short circuit of the GCON LCD scroll up switch.
GS32, menu functions
GCON LCD UP switch at system startup. • GCON ECM.
GS46 & inhibited.
GS47
U005:
GS30, • Short circuit of the GCON LCD scroll down All GCON LCD
U005:SWITCHFAULT Short circuit of the GCON LCD scroll down
GS32, switch. menu functions
GCON LCD DOWN switch at system startup.
GS46 & • GCON ECM. inhibited.
GS47
U006:
GS30, All GCON LCD
U006:SWITCHFAULT Short circuit of the GCON LCD enter switch • Short circuit of the GCON LCD enter switch.
GCON LCD ENTER at system startup. • GCON ECM.
GS46 & inhibited.
GS47
U007:
GS30, All GCON LCD
U007:SWITCHFAULT Short circuit of the GCON LCD escape • Short circuit of the GCON LCD escape switch.
GCON LCD ESCAPE switch at system startup. • GCON ECM.
GS46 & inhibited.
GS47
U014:
GS30, All PCON drive and
U014:SWITCHFAULT Short circuit of the PCON drive enable • Short circuit of the PCON drive enable switch.
GS32, steer functions
PCON DRIVE EN switch at system startup. • GCON ECM.
GS46 & inhibited.
GS47
U015:
U015:SWITCHFAULT Short circuit of the PCON steer left switch at • Short circuit of the PCON steer left switch.
PCON STEER LEFT system startup. • GCON ECM.
GS46 & inhibited.
GS47
U016:
U016:SWITCHFAULT Short circuit of the PCON steer right switch • Short circuit of the PCON steer right switch.
PCON STEER RIGHT at system startup. • GCON ECM.
GS46 & inhibited.
GS47
U017:
GS30,
U017:SWITCHFAULT Short circuit of the PCON horn switch at • Short circuit of the PCON horn switch. PCON horn switch
GS32,
PCON HORN system startup. • GCON ECM. function inhibited.
GS46 &
GS47
U018:
GS30, The machine is
U018:SWITCHFAULT Short circuit of the PCON low drive speed • Short circuit of the PCON low drive speed switch.
GS32, limited to low drive
PCON LO DRIV SPD switch at system startup. • GCON ECM.
GS46 & speed.
GS47
U019:
GS30, PCON platform up
U019:SWITCHFAULT Short circuit of the PCON low lift speed • Short circuit of the PCON low lift speed switch.
GS32, and down functions
PCON LO LIFT SPD switch at system startup. • GCON ECM.
GS46 & inhibited.
GS47
Part No. 1272217GT GS™-30 • 32 • 46 • 47 171

Type "UXXX" Faults
Type "UXXX" Faults, continued

DTC Message on
Number GCON LCD
U020:
GS30, PCON platform up
U020:SWITCHFAULT Short circuit of the PCON high lift speed • Short circuit of the PCON hi lift speed switch.
GS32, and down functions
PCON HI LIFT SPD switch at system startup. • GCON ECM.
GS46 & inhibited.
GS47
U021:
GS30,
U021:SWITCHFAULT Short circuit of the PCON up directional • Short circuit of the PCON up directional switch. PCON platform up
GS32,
PCON UP switch at system startup. • GCON ECM. function inhibited.
GS46 &
GS47
U022:
GS30, • Short circuit of the PCON down directional PCON platform
U022:SWITCHFAULT Short circuit of the PCON down directional
GS32, switch. down functions
PCON DOWN switch at system startup.
GS46 & • GCON ECM. inhibited.
GS47
• Short circuit of the PCON outrigger enable
U023: U023:SWITCHFAULT Short circuit of the PCON outrigger enable All outrigger
switch.
GS-3232 PCON O/R ENABLE switch at system startup. functions inhibited.
• GCON ECM.
U033:
• PCON drive joystick is not in neutral position at
GS30, PCON drive joystick signal is outside All PCON drive and
U033:JSTICKFAULT startup.
GS32, acceptable calibration range at system steer functions
OUT OF CAL RANGE • PCON joystick.
GS46 & startup. inhibited.
• GCON ECM.
GS47
U034:
• Short circuit of the PCON drive joystick signal
U034:JSTICKFAULT Short circuit of the PCON drive joystick circuit.
OUT OF RANGE:HI signal to battery positive at system startup. • PCON joystick.
GS46 & inhibited.
• GCON ECM.
GS47
U035:
• Short circuit of the PCON drive joystick signal
U035:JSTICKFAULT Short circuit of the PCON drive joystick circuit.
OUT OF RANGE:LO signal to battery negative at system startup. • PCON joystick.
GS46 & inhibited.
• GCON ECM.
GS47
U036:
GS30,
U036:SWITCHFAULT Mis-wiring or short circuit of GCON key • GCON key switch. All functions
GS32,
GCON + PCON:ON switch. • GCON ECM. inhibited.
GS46 &
GS47
U037:
GS30, • Short circuit in the foot switch harness.
U037:SWITCHFAULT All functions
GS32, Foot switch pressed at machine startup. • Foot switch.
FOOTSW PRESSED inhibited.
GS47
U038:
U038:SWITCHFAULT Mis-wiring or short circuit of foot switch to All functions
GS32, • Foot switch.
FOOTSWITCH:BAT+ battery positive. inhibited.
GS47
U039:
U039:SWITCHFAULT Mis-wiring, open or short circuit of foot All functions
GS32, • Foot switch.
FOOTSW:OPEN/BAT- switch to battery negative. inhibited.
GS47
U040:
GS30,
U040:SWITCHFAULT PCON deck switch pressed at machine All functions
GS46 & • Foot switch.
FOOTSW:TIMEOUT startup. inhibited.
GS47 • GCON ECM.
(GS-
3232 excluded)
172 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Type "UXXX" Faults
Type "UXXX" Faults, continued

DTC Message on
Number GCON LCD
U041:
• GCON deck enable switch stuck closed.
GS30,
U041:SWITCHFAULT GCON deck enable switch stuck closed, or • GCON deck enable switch depressed at system All functions
GS32,
GCON DECK ENABLE depressed at system startup. startup. inhibited.
GS46 &
• GCON ECM.
GS47
U042:
• PCON drive mode switch stuck closed.
GS30,
U042:SWITCHFAULT PCON drive mode switch stuck closed, or • PCON drive mode switch depressed at system Drive functions
GS32,
PCON DRIVE MODE depressed at system startup. startup. inhibited.
GS46 &
• PCON ECM.
GS47
• PCON outrigger mode switch stuck closed.
Outrigger
U043: U043:SWITCHFAULT PCON outrigger mode switch stuck closed, • PCON outrigger mode switch depressed at
extend/retract
GS-3232 PCON OR MODE or depressed at system startup. system startup.
functions inhibited.
• PCON ECM.
U045:
• PCON function enable switch stuck closed.
GS30,
U045:SWITCHFAULT PCON function enable switch stuck closed, • PCON function enable switch depressed at All drive and steer
GS32,
PCON FUNCTION EN or depressed at system startup. system startup. functions inhibited.
GS46 &
• PCON ECM.
GS47
U046:
• PCON lift mode switch stuck closed.
GS30, All functions
U046:SWITCHFAULT PCON Lift mode switch stuck closed, or • PCON lift mode switch depressed at system
GS32, operate except
PCON LIFT MODE depressed at system startup. startup.
GS46 & platform up/down.
• PCON ECM.
GS47
Part No. 1272217GT GS™-30 • 32 • 46 • 47 173

Type "FXXX" Faults
Type "FXXX" Faults

DTC Message on
Number GCON LCD
• Short circuit of the up limit switch circuit.
F001: F001:SWITCHFAULT Short circuit of the up limit #1 switch at Platform up function
• Up limit #1 switch short circuit.
GS-3232 UP LIMIT1:BAT+ system startup. inhibited.
• GCON ECM.
F003:
GS30, • Short circuit of the down limit switch circuit.
F003:SWITCHFAULT Short circuit of the down limit #1 switch at All functions inhibited
GS32, • Down limit #1 switch short circuit.
DOWN LIMIT1:BAT+ system startup. except platform down.
GS47
All functions inhibited
except platform down
F005:
as long as machine is
GS30, • Short circuit of the pothole switch circuit.
F005:SWITCHFAULT Short circuit of the pothole limit #1 switch at in the elevated
GS32, • Pothole limit #1 switch short circuit.
POTHOLE:BAT+ system startup. position. If machine is
in stowed position, all
GS47
functionality is
resumed.
F007:
• Short circuit of the chassis digital tilt switch as long as machine is
GS30,
F007:SWITCHFAULT Short circuit of the chassis digital tilt switch circuit. in the elevated
GS32,
CHASSISTILT:BAT+ at system startup. • Chassis digital tilt switch short circuit. position. If machine is
GS46 &
• GCON ECM. in stowed position, all
GS47
functionality is
resumed.
F008:
GS30, • Short circuit in the transducer circuit.
F008:SENSORFAULT Short circuit of the Platform Overload
GS32, • Faulty pressure transducer. All functions inhibited.
OVLD XDUCER:BAT+ Transducer circuit to battery positive.
GS47
F009:
GS30, • Short circuit in the transducer circuit.
F009:SENSORFAULT Short circuit of the Platform Overload
GS32, • Faulty pressure transducer. All functions inhibited.
OVLD XDUCER:BAT- Transducer circuit to battery negative.
GS47
F010:
GS30, • Short circuit in the platform height circuit.
F010:SENSORFAULT Short circuit of the Platform Height Sensor in the elevated
GS32, • Faulty platform height sensor.
PLAT HEIGHT:BAT+ circuit to battery positive. position. If machine is
GS47
functionality is
resumed.
F011:
GS30, • Short circuit in the platform height circuit.
F011:SENSORFAULT Short circuit of the Platform Height Sensor in the elevated
GS32, • Faulty platform height sensor.
PLAT HEIGHT:BAT- circuit to battery negative. position. If machine is
GS47
functionality is
resumed.
174 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Type "FXXX" Faults
Type "FXXX" Faults, continued

DTC Message on
Number GCON LCD
• Short circuit in the level pitch sensor circuit.
F012: F012:SENSORFAULT Short circuit of the Level Pitch Sensor circuit
• Faulty level sensor. All functions inhibited.
GS-3232 LEVEL PITCH:BAT+ to battery positive.
• GCON ECM.
• Short circuit in the level pitch sensor circuit.
F013: F013:SENSORFAULT Short circuit of the Level Pitch Sensor circuit
GS-3232 LEVEL PITCH:BAT- to battery negative.
• GCON ECM.
• Short circuit in the level roll sensor circuit.
F014: F014:SENSORFAULT Short circuit of the Level Roll Sensor circuit
GS-3232 LEVEL ROLL:BAT+ to battery positive.
• GCON ECM.
• Short circuit in the level roll sensor circuit.
F015: F015:SENSORFAULT Short circuit of the Level Roll Sensor circuit
GS-3232 LEVEL ROLL:BAT- to battery negative.
• GCON ECM.
Left front outrigger
• Short circuit in the left front outrigger sensor
inhibited if outrigger
F016: F016:SENSORFAULT Short circuit of the Left Front Outrigger circuit.
extend is activated.
GS-3232 LF RIGGER:BAT+ Sensor circuit to battery positive. • Faulty pressure transducer.
Outrigger can still be
• GCON ECM.
retracted.
Left front outrigger
• Short circuit in the left front outrigger sensor
F017: F017:SENSORFAULT Short circuit of the Left Front Outrigger circuit.
GS-3232 LF RIGGER:BAT- Sensor circuit to battery negative. • Faulty pressure transducer.
• GCON ECM.
retracted.
Right front outrigger
• Short circuit in the right front outrigger sensor
F018: F018:SENSORFAULT Short circuit of the Right Front Outrigger circuit.
GS-3232 RF RIGGER:BAT+ Sensor circuit to battery positive. • Faulty pressure transducer.
• GCON ECM.
retracted.
Right front outrigger
• Short circuit in the right front outrigger sensor
F019: F019:SENSORFAULT Short circuit of the Right Front Outrigger circuit.
GS-3232 RF RIGGER:BAT- Sensor circuit to battery negative. • Faulty pressure transducer.
• GCON ECM.
retracted.
Left rear outrigger
• Short circuit in the left rear outrigger sensor
F020: F020:SENSORFAULT Short circuit of the Left Rear Outrigger circuit.
GS-3232 LR RIGGER:BAT+ Sensor circuit to battery positive. • Faulty pressure transducer.
• GCON ECM.
retracted.
Left rear outrigger
• Short circuit in the left rear outrigger sensor
F021: F021:SENSORFAULT Short circuit of the Left Rear Outrigger circuit.
GS-3232 LR RIGGER:BAT- Sensor circuit to battery negative. • Faulty pressure transducer.
• GCON ECM.
retracted.
Right rear outrigger
• Short circuit in the right rear outrigger sensor
F022: F022:SENSORFAULT Short circuit of the Right Rear Outrigger circuit.
GS-3232 RR RIGGER:BAT+ Sensor circuit to battery positive. • Faulty pressure transducer.
• GCON ECM.
retracted.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 175

Type "FXXX" Faults
Type "FXXX" Faults, continued

DTC Message on
Number GCON LCD
Right rear outrigger
• Short circuit in the right rear outrigger sensor
F023: F023:SENSORFAULT Short circuit of the Right Rear Outrigger circuit.
GS-3232 RR RIGGER:BAT- Sensor circuit to battery negative. • Faulty pressure transducer.
• GCON ECM.
retracted.
F034:
GS30, • Height sensor needs calibration for stowed
F034:SENSORFAULT Height Sensor settings are not calibrated
GS32, height and maximum height settings. All functions inhibited.
OVLD:PLAT HEIGHT correctly.
GS46 & • GCON or PCON ECM.
GS47
F035:
GS30, • Height sensor not calibrated for stowed height
F035:SENSORFAULT Height Sensor setting is lower than
GS32, correctly. All functions inhibited.
OVLD RANGE:LOW calibrated stowed height.
GS47
F036:
GS30, • Height sensor not calibrated for maximum
F036:SENSORFAULT Height Sensor setting is higher than
GS32, height correctly. All functions inhibited.
OVLD RANGE:HI calibrated maximum height.
GS47
• Faulty extension deck limit switch.
F072: F072:SENSORFAULT
Function Cutout sensor B+ fault. • Faulty gate proximity switch. All functions inhibited.
GS-2646AV FUNCTION CUT B+
• GCON ECM.
F073: F073:SENSORFAULT • Short circuit in deck sensor input circuit.
Power Deck sensor B+ fault. All functions inhibited.
GS-2646AV DECK SENSOR B+ • GCON ECM.
F129:
GS30,
UTS mismatch fault. Two accelerometers
GS32, F129:TILT SENSOR FAULT • Faulty UTS. All functions inhibited.
inside UTS mismatch.(universal tilt sensor)
GS46 &
GS47
176 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Type "CXXX" Faults
Type "CXXX" Faults

DTC Message on Description
Possible Causes Failure Mode
Number GCON LCD
C001:
GS30,
C001:GCON ECM • Incorrect software file. All functions
GS32, GCON ECM CRC check error.
FAULT TYPE 1 • GCON ECM internal failure. inhibited.
GS46 &
GS47
C004:
GS30,
C004:GCON ECM • Short circuit in the master switch circuit. All functions
GS32, GCON ECM master switch error.
FAULT TYPE 4 • GCON ECM. inhibited.
GS46 &
GS47
C005:
GS30,
C005:GCOM ECM • Short circuit in the safety switch circuit. All functions
GS32, GCON ECM safety switch error.
GS46 &
GS47
C006:
GS30,
C006:GCON ECM • Input conditioning circuit failure. All functions
GS32, GCON input redundancy error.
GS46 &
GS47
C007:
GS30, • Incorrectly programmed device.
C007:GCON ECM GCON ECM inter-processor communication All functions
GS32, • Error in loading software on device.
FAULT TYPE 7 error. inhibited.
GS47
C009:
GS30;
C009:GCON ECM FAULT All functions
GS32' GCON ECM fault type 9. • Contact Genie support.
FAULT TYPE 9 inhibited.
GS46 &
GS47
C010:
GS30, • Incorrectly programmed device.
C010:SECONDARY GCON secondary processor not All functions
GS32, • Error in loading software on device.
NOT PROGRAMMED programmed. inhibited.
GS47
C021:
GS30, • PCON disconnected.
C021:PCON NOT All functions
GS32, PCON not detected error. • CAN communication failure.
DETECTED inhibited.
GS47
C023:
GS30,
C023:MACHINE Discrepancy between model detected and • Incorrect machine model programmed. All functions
GS32,
MODEL FAULT model programmed. • GCON or PCON ECM. inhibited.
GS46 &
GS47
C025:
GS30,
C025:SYSTEMFAULT • Platform overload system not calibrated. All functions
GS32, Platform overload system not calibrated.
PLAT OVLD:NOCAL • GCON or PCON ECM. inhibited.
GS46 &
GS47
Part No. 1272217GT GS™-30 • 32 • 46 • 47 177

Type "CXXX" Faults
Type "CXXX" Faults

DTC Message on Description
Possible Causes Failure Mode
Number GCON LCD
except for down
function and up
function.
C028:
Platform can be
GS30,
C028:SERVICE • Machine programmed for use in service override elevated only once
GS32, Machine is in service override mode.
OVERRIDE MODE ON mode. with the maximum
GS46 &
elevate time of XX
GS47
seconds.
Elevate time XX
depends on machine
model.
All functions operate.
C029: C029:SYSTEMFAULT • Outrigger not calibrated.
Outrigger not calibrated. Will not lift above the
GS-3232 O/R SENSOR:NOCAL • GCON ECM.
down limit switch.
C053:
GS30,
C053:PCON-GCOM Software revisions do not match between the • Short circuit in the safety switch circuit. All functions
GS32,
SOFTWARE MISMATCH PCON and GCON. • GCON ECM. inhibited.
GS46 &
GS47
Performance
C055 C055 DCON ECM Fault Type
Hardware failur of drive controller DCON ECM reduced or all
01
• Drive input active at system startup
Performance
C056 C056 DCON ECM Fault Type Setup initialization failure of the drive • Faulty drive joystick
reduced or all
02 controller at system startup • Incorrect software D14
• DCON ECM
• Battery charger connected
C058 C058 DCON ECM Fault Type All functions
Drive controller voltage out of range • Batteries too low
04 inhibited.
• DCON ECM
C059 C059 DCON ECM Fault Type Capacitor charge failure of the drive • Open on B+ or B- to the drive contoller All functions
05 controller • DCON ECM inhibited.
• Open circuit of the motor controller harness
Open circuit of the key switch circuit or
C061 C061 DCON ECM Fault Type • Open circuit to the B+ and/or B- All functions
battery positive / negative of the drive
07 • Key switch relay power not closed inhibited.
controller
• DCON or GCON ECM
C063 C063 DCON ECM Fault Type Communication error of the CAN circuit • Open circuit of the motor controller harness All functions
09 between the GCON and the motor controller • DCON or GCON ECM inhibited.
C064 C064 DCON ECM Fault Type Output error of the thermal sensor circuit of All functions
DCON ECM
10 the motor controller inhibited.
Note: An error code C053 will be displayed if an updated PCON is installed on a machine that has not had
the GCON updated. The GCOn must be updated, or the original PCON must be installed back on the
machine.
178 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Battery Charger
Battery Charger
The charger continuously monitors internal and external conditions. Fault and Error codes are generated
by the charger to indicate that an internal or external malfunction has been detected in the electrical
system. The types of Diagnostic Trouble Codes that may occur are explained below.
Type "F" codes – Indicate an internal fault condition has occurred and caused charging to stop.
Type "E" codes - Indicate an external fault condition has occurred and caused charging to stop.
Type "P" code - Indicates charger programming mode is active. This will occur when the charger profile is
being configured.
Type "USB" code - Indicates the USB interface is active, and the USB should not be removed. This will
occur when the charger firmware is being updated.
Solid red - Internal fault condition. Type "F" fault code.
Flashing amber - External fault condition. Type "E" error code.
Flashing green - USB interface is active.
Solid green - Firmware update is complete. Remove USB from charger.

Codes are displayed as F, E or P and followed by three numbers and a period (example: E-0-0-4). The
charger can display multiple codes.
If the batteries are changed from one type to another, (example: flooded lead acid to AGM), the charger
profile must be programmed. Refer to Repair Procedure, Programming the Charger Profile.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 179

Battery Charger
Charger status indicators
Remote charger status indicators

2 Charger profile / Error display
3 Error / Fault
Charger Fault Codes
Charger Fault Codes

Fault Code Description Possible Causes Solution
DC-DC failure: LLC excessive leakage
F-0-0-1
fault.
PFC failure: PFC excessive leakage
F-0-0-2 Disconnect AC input and battery
fault.
pack for 30 seconds.
F-0-0-3 PFC taken too long to boost. Internal charger fault.
If fault does not clear, contact
Charger unable to calibrate current Genie Product Support.
F-0-0-4
offset.
Output relay voltage too high when
F-0-0-5
closed.
180 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Battery Charger
Charger Error Codes

Charger Error Codes
Error Code Description Condition Possible Causes

E-0-0-1 High battery voltage Battery voltage too high to charge. Check battery voltage and cable
connections.
Self clearing when condition has
been corrected.
E-0-0-2 Low battery voltage detected prior to Battery voltage too low to charge. Check battery voltage and cable
starting charge cycle connections.
Check battery condition.
been corrected.
E-0-0-3 Charge timeout Charge timeout caused by battery Charge output reduced due to
pack not reaching required voltage high temperature. Charge at
within safe time limit. lower temperature.
Check battery condition.
Replace damaged battery.
Check battery connections.
Battery pack deep discharge.
Disconnect battery pack for
30 seconds to clear fault when
condition has been corrected.
E-0-0-4 Defective battery Battery pack could not be trickle Check battery condition.
charged up to the minimum voltage. Replace damaged battery.
E-0-0-7 Amp hour limit exceeded Safety limit exceeded. Check battery condition.
Replace damaged battery.
Battery pack deep discharge.
High parasitic loads on battery
pack while charging.
Disconnect parasitic loads.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 181

Battery Charger
Charger Error Codes

E-0-0-8 Battery temperature out of range Battery temperature sensor. Check temperature sensor and
electrical connections.
Rest charger. Disconnect AC
power for 30 seconds.
been corrected.
E-0-1-1 Charger disabled by external command Battery pack not being charged.. Power outage.
AC power disconnected before
charging complete.
E-0-1-2 Reverse polarity Battery connected incorrectly. Check battery connections.
been corrected.
E-0-1-3 Battery does not take current Battery voltage is detected, but Incorrect profile for battery type.
charger is unable to charge the Installed from a different machine
battery pack.. with different battery type.
E-0-1-6 Software update failed Software update failed. Confirm USB Flash Drive is
formatted with correct software.
If software update continues to
fail, contact Genie Product
support.
E-0-1-7 USB error USB not connected correctly. Remove and re-insert USB Flash
Drive.
Disconnect AC input and battery
E-0-1-8 Slot CRC error Software update failed. Confirm USB Flash Drive is
If software update continues to
support.
E-0-1-9 Hardware does not support software Charger hardware does not support Confirm USB Flash Drive is
software version being formatted with correct software.
programmed. If software update continues to
support.
E-0-2-0 No algorithm selected Charger profile not programmed. Program the charger for the
proper battery profile.
182 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Battery Charger
Charger Error Codes

E-0-2-1 High battery voltage detected while Battery voltage too high as Check battery voltage and cable
charging detected by charger profile. connections.
Confirm charger profile is
programmed for correct battery
type.
been corrected.
E-0-2-2 Low battery voltage detected while Battery voltage too low as Check battery voltage and cable
charging detected by charger profile. connections.
Confirm charger profile is
programmed for correct battery
type.
been corrected.
E-0-2-3 High AC voltage AC voltage greater than 270 VAC. Connect to a stable AC source
between 85 - 270 VAC / 45 - 65
Hz.
been corrected.
E-0-2-4 Failure to initialize Charger failed to turn on correctly. Disconnect AC input and battery
Contact Genie Product Support.
E-0-2-5 Low AC voltage oscillation AC voltage unstable. Connect to a stable AC source
between 85 - 270 VAC / 45 - 65
Hz.
Using an undersized generator.
been corrected.
E-0-2-6 Script failure Software update failed. Confirm USB Flash Drive is
If software update continues to fail,
contact Genie Product support.
E-0-2-7 USB over current fault USB over current protection has Remove and re-insert USB Flash
been tripped. Drive.
Use different USB Flash drive.
E-0-2-8 Charge profile incompatibility Selected charger profile is not Update charger software.
compatible with charger software. Confirm charger profile is
programmed for correctly.
Updating current firmware and
error occurs, contact Genie
Product Support.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 183

Battery Charger
Charger Error Codes

E-0-2-9 CAN Bus error CAN Bus network error. Check CAN Bus connections.
CAN modules not functioning
correctly.
Termination resistance is
~60 ohms.
E-0-3-0 COMM battery module error CAN Bus battery module error. CAN Buss battery module not
functioning correctly.
E-0-3-1 Vref for ADC measurements triggered Internal charger error. Disconnect AC input and battery
alarm pack for 30 seconds.
Contact Genie Product Support.
E-0-3-2 CAN Bus heartbeat error CAN Bus heartbeat error. CAN Bus devices not functioning
correctly.
E-0-3-6 Battery temperature sensor charge Battery temperature sensor is Check battery temperature sensor
profile required by charger profile but is connections.
not installed. Check charger profile and confirm
battery temperature sensor is
installed.
E-0-3-8 CAN Open Error CAN Open reprogramming failed. Download CAN Open software.
Reprogram charger using USB
Flash Drive.
184 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Schematics
About This Section

Section 5 Schematics
There are two groups of schematics in this section.
Electrical Schematics
Observe and Obey: circuits could result in death or
 Troubleshooting and repair procedures shall watches and other jewelry.
be completed by a person trained and
qualified on the repair of this machine
Hydraulic Schematics
 Immediately tag and remove from service a
damaged or malfunctioning machine. Bodily injury hazard. Spraying
 Repair any machine damage or malfunction
before operating the machine.
Before Troubleshooting: the oil pressure to dissipate
 Read, understand and obey the safety rules squirt or spray.
 Be sure that all necessary tools and test
equipment are available and ready for use.
Part No. 1272217GT GS™-30 • 32 • 46 • 47 185

Electrical Component and Wire Color Legends
ELECTRICAL COMPONENT LEGEND ELECTRICAL COMPONENT LEGEND cont.

Item Description Item Description
B5 Batteries C Connector
B5 = Battery Pack 24V DC, 4 each @ 6V DC (all C37 = Left Rear Outrigger Pressure Transducer
machines except GS-4047) (GS-3232)
B10 = Battery Pack 24 V DC Wired in Parallel, C38 = Right Rear Outrigger Pressure Transducer
4 each @ 12 V DC (GS-4047) (GS-3232)
C Connector C39 = Outrigger Sensor Power (GS-3232)
C40 = Up Limit Switch (GS-3232)
C1 = Anderson Connector C41 = Platform Control Bus
C2 = PCON Cable Connector C43 = Key Switch, Platform Mode
C3 = PCON Coil Cord Connector C44 = Key Switch, Emergency Stop
C4 = Power Control (J1) C45 = Automotive Style Horn +
C5 = Sensors & Switches (J3) C46 = Emergency Stop
C6 = Function Manifold (J2) C47 = GCON Alarm +
C7 = Sensor Power Bus C48 = Circuit Breaker, MTR V+
C8 = Sensor Ground Bus C49 = Emergency Stop, ECM Driver V+
C9 = Pot Hole Limit Switch C50 = Circuit Breaker, ECM Driver V+
C10 = Down Limit Switch C51 = Key Switch, Ground Mode
C11 = Level Sensor C52 = GCON Alarm -
C12 = Function Manifold Ground Bus C53 = Automotive Style Horn -
C13 = Drive Reverse Coil C70 = Platform Down Coil + (GS-3232 & GS-
C14 = Drive Forward Coil 3246)
C15 = Steer Right Coil C71 = Platform Down Coil - (GS-3232 & GS-
C16 = Steer Left Coil 3246)
C17 = Platform Up Coil C84 = Lift Pressure Selector Coil (GS-4047)
C18 = Platform Down Coil
C19 = Load Sense Cable CB2 Circuit Breaker, 7A
C20 = Platform Height Cable E Enclosure
C21 = Load Sense Ground Cable
C22 = Parallel Coil EN1 = Platform Control Box
C23 = Platform Height Sensor EN4 = AC Outlet Box
C24 = Platform Overload Transducer
C25 = Outrigger (J4) (GS-3232) FB Flashing Beacon (option)
C26 = Outrigger Retract Coil (GS-3232) FS1 Foot Switch (option)
C27 = Outrigger Extend Coil (GS-3232)
C28 = Right Rear Outrigger Coil (GS-3232) GND Ground Stud
C29 = Left Rear Outrigger Coil (GS-3232) H Horn or Alarm
C30 = Right Front Outrigger Coil (GS-3232)
C31 = Left Front Outrigger Coil (GS-3232) H1 = Horn or Alarm
C32 = Outrigger Manifold Ground Bus (GS-332) H2 = Automotive Style Horn (option)
C33 = Outrigger Sensor Power Bus (GS-3232) H5 = Multifunction Alarm
C34 = Outrigger Level Sensor Ground Bus (GS- J Connector Plug
3232)
C35 = Left Front Outrigger Pressure Transducer J1 = Power Control (U5)
(GS-3232) J2 = Function Manifold (U5)
C36 = Right Front Outrigger Pressure J3 = Sensors & Switches (U5)
Transducer J4 = Outriggers (U5) GS-3232)
(GS-3232) J5 = PCON Coil Cord to Platform Controls PC
Board
J6 = PCON Emergency Stop & Alarm to Platform
Controls PC Board
J7 = Joystick to Platform Controls PC Board
186 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

ELECTRICAL COMPONENT LEGEND cont. Y Valve Coil

Item Description Y1 = Parallel (GS-32, GS-46 & GS47 models)
Y2 = Lift Pressure Selector (GS-4047)
JC9 Joystick Controller Y3 = Steer Right
K1 Contactor, Motor Controller Power, N.O.H.C. Y4 = Steer Left
Y5 = Drive Reverse
KS1 Key Switch Y6 = Drive Forward
LS Limit Switch Y7 = Platform Down
Y8 = Platform Up
LS1 = Maximum Drive Height (GS-3232) Y9 = Platform Down GS-3232 & GS-3246)
LS6 = Platform Down Y33 = Left Rear Outrigger (GS-3232)
LS7 = Pothole Y34 = Right Rear Outrigger (GS-3232)
LS8 = Pothole Y35 = Left Front Outrigger (GS-3232)
LS10 = Maximum Drive Height (GS-3232) Y36 = Right Front Outrigger (GS-3232)
M5 Hydraulic Power Unit Y39 = Outrigger Retract (GS-3232)
Y40 = Outrigger Extend (GS-3232)
N.C. Normally Closed
N.C.H.O Normally Closed Held Open
N.O.H.C. Normally Open Held Closed
P Power Switch
P1 = Emergency Stop Button at Ground
Controls
P2 = Emergency Stop Button at Platform
Controls
PT Pressure Transducer
PT1 = Left Front Outrigger (GS-3232)
PT2 = Right Front Outrigger (GS-3232)
PT3 = Left Rear Outrigger (GS-3232)
PT4 = Right Rear Outrigger (GS-3232)
PT15 = Platform Overload (option)
R30 Resistor, 20 Ohm, 10W
S Sensor
S7 = Level Sensor
S8 = Outrigger Level Sensor (GS-3232)
S14 = Platform Height Sensor
U Electronic Component
U3 = PCON Printed Circuit Board
U5 = Electronic Control Module
U6 = Motor Controller
U9 = Battery Charger
U13 = Voltage Inverter (option)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 187

WIRE COLOR LEGEND

Color Description
BK Black
BK/RD Black/Red
BL Blue
BL/BK Blue/Black
BL/OR Blue/Orange
BL/WH Blue/White
BR Brown
GR Green
GR/BK Green/Black
GR/WH Green/White
GR/YL Green/Yellow
LB Light Blue
OR Orange
OR/BK Orange/Black
OR/RD Orange/Red
OR/WH Orange/White
RD Red
RD/BK Red/Black
RD/WH Red/White
WH White
WH/BK White/Black
YL Yellow
188 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Wiring Diagram Ground and Platform Controls
Part No. 1272217GT GS™-30 • 32 • 46 • 47 189

Limit Switch Legend
Limit Switch Legend

1 down limit switch LS6
2 pothole limit switches LS7, LS8
3 22ft / 6,7 m maximum drive height when outriggers are not deployed (LS1, LS10 GS-3232)
190 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Electrical Symbol Legend
Wire with description or color Limit switch Motor controller Key switch
Circuits crossing no connection Emergency Stop button Motor Solenoid valve with diode
Diode Circuit breaker Battery charger Level sensor
Circuit connection Fuse 6V or 12V DC battery Deutsch connector
Resistor Contactor Horn or alarm Flashing beacon
Platform height sensor Pressure transducer
Part No. 1272217GT GS™-30 • 32 • 46 • 47 191

Hydraulic Symbols Legend
Hydraulic cylinder Variable speed motor Pressure transducer Solenoid operated

2 position 4 way
directional valve
Relief valve Bi-directional motor Solenoid operated Solenoid operated

2 position 2 way 2 position 4 way
blocking valve directional valve
normally open
Priority flow regulator Brake Solenoid operated Proportional solenoid operated

2 position 2 way valve 2 position 2 way directional valve
normally closed normally closed
Accumulator Check valve Solenoid operated Solenoid operated

2 position 2 way 3 position 5 way
directional valve directional valve
normally closed
Fixed displacement Shuttle valve Solenoid operated 3 position Solenoid operated 3 position
pump 4 way directional valve 4 way directional valve
Filter Orifice with size
192 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Hydraulic Component Abbreviation Legend
Item Description
A Test port
B Check valve, steer circuit
C Relief valve, lift
D Check valve, drive circuit
E Drive forward/reverse
F Steer left/right
G Flow regulator/relief valve
H Platform up
I Relief valve, system
L Hand pump, manual brake release
M Needle valve, manual brake release
N Platform lowering valve
O Orifice, platform down circuit
P Accumulator
Q Relief valve, platform down
R Pressure transducer, platform overload (CE only)
S Check valve, drive circuit
AA Test Port
AB Relief valve, system
AC Steer left/right
AD Check dics, steer circuit
AE Drive speed
AF Relief valve, brake circuit
AG Drive forward/reverse
AH Flow regulator/relive valve
AI Platform up
AJ Relief valve, lift
AK Check valve, lift (GS-3232 and GS-3246 equipped with
load sense only)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 193

Hydraulic Component Abbreviation Legend
Item Description
BA 3 position, 4 way directional valve – outrigger cylinder extend/retract
BB Relief valve, outrigger circuit
CA Right front outrigger extend/retract
CB Left front outrigger extend/retract
CC Right rear outrigger extend/retract
CD Left rear outrigger extend/retract
CE Orifice plug – outrigger retract
CF Check valve, pilot operated
CG Pressure transducer
DA Test port
DB Relief valve, system
DC Steer left/right
DD Check valve steer circuit
DE Drive speed
DF Relief valve, brake release
DG Drive forward/reverse
DH Flow regulator/relief valve
DI Platform up
DJ Relief valve, lift
DK Check valve, upper cylinder
DL Check valve, lower cylinder
DM Relief valve, lift
DN Lift circuit
DO Platform lowering valve
EA Steer left/right
EB Relief valve steer
EC Platform up
ED Relief valve system
EE Test port
GA Steer left/right
GB Relief valve system
GC Platform up
194 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Hydraulic Schematic, GS-1530 / 1532 / 1930 / 1932

(from serial number GS3010A-110000, GS3011C-10000, GS3014D-101, GS3016P-142281)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 195

Hydraulic Schematic, GS-2032 / 2632 / 3232 (from serial number GS3211A-110000 to

GS3214A-119070, GS3212C-10000 to GS3214C-11873)
GS-2046 / 2646 / 3246 (from serial number GS4612A-110000 to GS4614A-117177,
GS4614C-10000 to GS4614C-12073)
196 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Hydraulic Schematic, GS-2032 / 2632 / 3232

(from serial number GS3214A-119071, GS3214C-11874)
GS-2046 / 2646 / 3246
(from serial number GS4614A-117178, GS4614C-12074, GS4614D-101)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 197

Hydraulic Schematic, GS-3232

(from serial number GS3211A-110000, GS3212C-10000, GS3216P-142677)
198 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


(from serial number GS4712C-101 to GS4714C-1459)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 199


(from serial number GS4714C-1460, GS4714D-101, GS4716P-101)
200 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Electrical Schematic, GS-1530 / GS-1930, ANSI / CSA

(from serial number GS3010A-110000 to GS3011A-110827)
201

202 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 203


204

(from serial numbers GS3011A-110828 to GS3014A-136972, GS3014D-101 to GS3015D-1113)
205

206 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 207


208

(from serial numbers GS3014A-136973, GS3015D-1114 to GS3016D-5426,
GS3016P-142281 to GS3016P-158208)
209

GS3016P-142281 to GS3016P-158208)
210 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS3016P-142281 to GS3016P-158208)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 211


GS3016P-142281 to GS3016P-158208)
212
Electrical Schematic, GS-1530, GS-1930 ANSI / CSA

(from serial numbers GS3016D-5427, GS301P-158209)
213

214 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Electrical Schematic, GS-3232, ANSI / CSA

215

216 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 217


218

219

220 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 221


222

(from serial numbers GS3215A-141899, GS3216P-142677 to GS3216P-146462)
223

224 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 225


226

(from serial number GS3216P-146463)
227

(from serial numbers GS3216P-146463)
228 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 229


230
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA

(from serial numbers GS3211A-110000 to GS3214A-135714,
GS4612A-110000 to GS4614A-135366, GS4613D-101 to GS4615D-1303)
231

232 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


(from serial numbers GS3211-110000 to GS3214A-135714,
Part No. 1272217GT GS™-30 • 32 • 46 • 47 233


234

GS4614A-135367 to GS4615A-137959, GS4615D-1304)
235
Electrical Schematic, GS-2032, GS-2632, 2046, 2646, ANSI / CSA

GS4614A-135367 to GS4615A-137959, GS4615D-1304)
236 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS4614A-135367 to GS4615A-137959, GS4615D-1304)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 237


GS4614A-135367 to GS4615A-137959, GS4615D-1304)
238

(from serial numbers GS3215A-141899, GS3216P-142676 to GS3216P-146462,
GS4615A-137960, GS4615D-1305 to GS4616D-4432, GS4616P-138362 to GS4616P-139710)
239

240 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 241


242

(from serial numbers, GS3216P-146463, GS4616D-4433, GS4616P-139711)
243

(from serial numbers GS3216P-146463, GS4616D-4433, GS4616P-139711)
244 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


(from serial numbers GS4612A-110000 to GS4614A-135366, GS4614D-101 to GS4615D-1303,
GS4714D-101 to GS4715D-749)
245

GS4714D-101 to GS4715D-749)
246 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS4714D-101 to GS4715D-749)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 247


GS4714D-101 to GS4715D-749)
248

GS4616P-138362 to GS4616P-139710, GS4715D-750 to GS4716D-3101)
249

250 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 251


252

(from serial numbers GS4616D-4433, GS4616P-139711, GS4716D-3102, GS4716P-101)
253

(from serial numbers GS4616D-4433, GS4616P-139711, GS4716D-3102, GS4716P-101)
254 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Electrical Schematic, GS-1530, 1532, 1930, 1932, AS / CE

255

256 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 257


258

GS3011C-10000 to GS3015C-18038, GS3014D-101 to GS3015D-1113)
259

260 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 261


262

(from serial numbers GS3014A-136973, GS3015C-18039, GS3015D-1114 to GS3016D-5426,
GS3016P-142281 to GS3016P-158208)
263

GS3016P-142281 to GS3016P-158208)
264 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS3016P-142281 to GS3016P-158208)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 265


GS3016P-142281 to GS3016P-158208)
266
Electrical Schematic, GS-1530, 1532, 1930 1932, AS / CE

(from serial number GS3016D-5427, GS3016P-158209)
267

268 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


(from serial number GS3211A-110000 to GS3214A-135714,
GS3212C-10000 to GS3215C-14503)
269

GS3212C-10000 to GS3215C-14503)
270 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS3212C-10000 to GS3215C-14503)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 271


GS3212C-10000 to GS3215C-14503)
272

(from serial number GS3214A-135715 to GS3215A-141898, GS3215C-14504)
273

274 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 275


276

277

(from serial number GS3215A-141899, GS3216P-142676 to GS3216P-146462)
278 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 279


280

281

282 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 283


284

(from serial number GS3211A-110000 to GS3214A-135715, GS3212C-10000 to GS3215C-14377,
GS4612A-110000 to GS4614A-135366, GS4612C-10000 to GS4615C-14503,
GS4613D-101 to GS4615D-1303)
285

GS4613D-101 to GS4615D-1303)
286 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS4613D-101 to GS4615D-1303)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 287


GS4613D-101 to GS4615D-1303)
288

(from serial numbers GS3214A-135715 to GS3215A-141898, GS3215C-14378,
GS4614A-135367 to GS4615A-137959, GS46C-14504, GS4615D-1304)
289

GS4614A-135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304)
290 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS4614A-135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 291


GS4614A-135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304)
292

GS4615A-137960, GS4616P-138362 to GS4616P-139710)
293

GS4615A-137960, GS4616P-138362 to GS4616P-139710)
294 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS4615A-137960, GS4616P-138362 to GS4616P-139710)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 295


GS4615A-137960, GS4616P-138362 to GS4616P-139710)
296

(from serial numbers GS3216P-146463, GS4616P-139711)
297

(from serial numbers GS3216P-146463, GS4616P-139711)
298 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


299

300 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 301


302

GS4615C-14504, GS4615D-1304 to GS4616D-4432)
303

GS4615C-14504, GS4615D-1304 to GS4616D-4432)
304 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS4615C-14504, GS4615D-1304 to GS4616D-4432)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 305


GS4615C-14504, GS4615D-1304 to GS4616D-4432)
306

307

308 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 309


310

311

312 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


(from serial numbers GS4712C-101 to GS4715C-2130,
GS4714D-101 to GS4715D-749)
313

GS4714D-101 to GS4715D-749)
314 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


GS4714D-101 to GS4715D-749)
Part No. 1272217GT GS™-30 • 32 • 46 • 47 315


GS4714D-101 to GS4715D-749)
316

(from serial number GS4715C-2131, GS4715D-750 to GS4716D-3101)
317

318 GS™-30 • 32 • 46 • 47 Part No. 1272217GT


Part No. 1272217GT GS™-30 • 32 • 46 • 47 319


(from serial numbers GS4715C-2131, GS4715D-750 to GS4716D-3101)
320

(from serial number GS4716D-3102)
321

(from serial number GS4716D-3102)
322 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Electrical Schematic • Foot Switch (option) All Models
323
Electrical Schematic • Foot Switch (option) All Models
GS™-30 • 32 • 46 • 47 Part No. 1272217GT Service and Repair Manual March 2021
324 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Service and Repair Manual: GS - 1530/1532 GS - 1930/1932 GS - 2032/2632/3232 GS - 2046/2646/3246 GS - 4047

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Service and Repair Manual

Serial Number Range

GS™-1530/1532 Refer to the

GS™-1930/1932 Fault Codes

GS™-2032/2632/3232 Hydraulic Schematics

Part No. 1272217GT

Serial Number Range

Contact Us: GS-2032, GS-2632, GS-3232

ii GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Part No. 1272217GT GS™-30 • 32 • 46 • 47 iii

iv GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Serial Number Legend

1. Model 4. Sequence number

1. Model 4. Serial label located on chassis

Part No. 1272217GT GS™-30 • 32 • 46 • 47 v

Do Not Perform Maintenance

vi GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Personal Safety Workplace Safety

Be aware of potential crushing hazards

Part No. 1272217GT GS™-30 • 32 • 46 • 47 vii

Introduction Introduction .......................................................................................................... ii

Section 1 Safety Rules......................................................................................................... vi

Section 2 Specifications ....................................................................................................... 1

viii GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Section 3 Repair Procedures ............................................................................................. 15

Platform Controls ............................................................................................... 17

Ground Controls ................................................................................................. 22

Hydraulic Tank .................................................................................................... 51

Hydraulic Pump .................................................................................................. 52

Part No. 1272217GT GS™-30 • 32 • 46 • 47 ix

Steer Axle Components .................................................................................... 72

Non-Steer Axle Components ............................................................................ 75

Brake Release Hand Pump Components ........................................................ 76

x GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Scissor Components ......................................................................................... 77

Platform Components ...................................................................................... 148

Battery Charger ................................................................................................ 150

Part No. 1272217GT GS™-30 • 32 • 46 • 47 xi

Section 4 Diagnostics ....................................................................................................... 152

xii GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Section 5 Schematics........................................................................................................ 185

Hydraulic Schematics ...................................................................................... 195

Part No. 1272217GT GS™-30 • 32 • 46 • 47 xiii

Electrical Schematics – ANSI / CSA Models ................................................. 201

xiv GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Electrical Schematics – CE and Australia Models ........................................ 255

Part No. 1272217GT GS™-30 • 32 • 46 • 47 xv

Electrical Schematic, GS-2032, 2632, 2046, 2646, AS / CE (from serial number

Electrical Schematic – Foot Switch (option) All Models .............................. 323

xvi GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Machine Specifications Platform Overload Pressure Transducer

Voltage 6V DC Hydraulic system (including tank) GS- 7.5 gallons

Part No. 1272217GT GS™-30 • 32 • 46 • 47 1

Tires and wheels

2 GS™-30 • 32 • 46 • 47 Part No. 1272217GT

Performance Specifications GS-4047

Part No. 1272217GT GS™-30 • 32 • 46 • 47 3

Performance Specifications GS-4047

4 GS™-30 • 32 • 46 • 47 Part No. 1272217GT