AK 96 Service Manual - General Information 1:1

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Chapter 1

General information
About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1: 2
Valid revision of AK 96® - Service Manual . . . . . . . . . . . . . . . . . . . 1: 2
Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1: 2
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1: 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1: 3
Complaint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1: 3
Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1: 3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1: 3
Competence of Service Engineers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1: 4
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1: 4
Technical support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1: 4
Waste disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1: 4
Symbol description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1: 5

HCEN12215 Revision.05.2008 AK 96® Service Manual - General information 1:1


About this manual
This service manual provides the information needed to install the
AK 96® dialysis machine and how to carry out maintenance and
calibrations. It is a guidance how to identify and repair faults that may
occur.

Valid revision of AK 96® - Service Manual


Denomination Publication no./Revision
AK 96® - Service Manual HCEN12206, Rev. 05.2008
(Complete)

AK 96® - Service Manual, HCEN12206, consists of the following


separate chapters:

Ch.1 - General information HCEN12215, Rev. 05.2008


Ch.2 - Installation Guide HCEN12207, Rev. 05.2008
Ch.3 - Technical Description HCEN12208, Rev. 05.2008
Ch.4 - Technical Data HCEN12209, Rev. 05.2008
Ch.5 - Maintenance support HCEN12210, Rev. 05.2008
description
Ch.6 - Replacements HCEN12211, Rev. 05.2008
Ch.7 - Calibrations HCEN12212, Rev. 05.2008
Ch.8 - Maintenance Manual HCEN12213, Rev. 04.2008
Ch.9 - Electrical safety HCEN12190, Rev. 10.2007
inspections
Ch.10 - Wiring diagram K24628, CO27014
Ch.11 - Fluid unit - flow path HCEN12302, Rev. 01.2008

Copyright
© 2007, 2008 Gambro Lundia AB. All rights reserved.

Manufacturer
Gambro Lundia AB
P.O. Box 10101, SE-220 10 LUND, Sweden
Phone +46 46 169000
www.gambro.com

Questions or comments about this publication can be directed to your


local representative or to the manufacturer.

1:2 AK 96® Service Manual - General information HCEN12215 Revision.05.2008


Installation
Installation of the machine should be done in accordance with
the recommended procedures in the AK 96® - Installation guide,
HCEN12207.

When installing a new monitor please ensure proper reporting in


Gambro’s global electronical service reporting system whether there are
any deviations or not. This is important information and it will assist
us to improve the product for you.

The initial installation and start up procedure of AK 96® dialysis machine,


may only be performed by Gambro Technical Service organization or a
person authorized by Gambro, fulfilling the specified qualifications stated
in the section Competence of Service Engineers, (page 1: 4 ).

Complaint
If a complaint is raised it shall be communicated to the relevant Gambro
Sales Company. In order for the Sales Company to be able to determine
the relevance of a complaint, it is of vital importance that the deviation is
communicated to them as comprehensive as the issue requires.

Complaints are important information and it will assist Gambro to


improve the product for you. The Complaint system is not valid for
products, components or printed circuit boards that isn’t in its original
delivered condition.

Disclaimer
The manufacturer accepts responsibility for the safety, reliability,
and performance of this equipment only if installation, operational
procedures, maintenance, calibrations, and repairs are carried out by
appropriately trained and suitable qualified people; if all equipment
modifications are authorized in writing by the manufacturer and carried
out by appropriately trained and suitable qualified people; if the electrical
installation of the relevant room complies with all applicable local
electrical codes and, if applicable, IEC requirements; and if the equipment
is used in accordance with the published AK 96® - Operator’s Manual.

Maintenance
To ensure proper operation of the AK 96® dialysis machine, a qualified
service technician must perform a complete series of maintenance
procedures at regular intervals.

The maintenance and calibration information that you need to use is


provided in this Service Manual, refer to chapters Maintenance Manual
and Calibrations

It is mandatory to perform at least a preventive maintenance every second


year. A yearly maintenance is recommended. The rate of preventive
maintenance might be different due to variations of the operating
environment.

HCEN12215 Revision.05.2008 AK 96® Service Manual - General information 1:3


Competence of Service Engineers
There is a certain minimum level of competence required for Service
Engineers who are to maintain and repair Gambro products, summarized
as follows.

A Service Engineer is considered suitable qualified if he/she has:

1. Practical experience of the AK 96® dialysis machine.

2. Attended AK 96® technical service course and has been given a


certificate stating that the technician has passed the course.

3. Access to the recommended test equipment and special tools detailed


in this Service Manual.

4. Access to the recommended spare parts, refer to


AK 96® - Spare parts List, HCEN12214.

5. Access to and understanding of the AK 96® - Operator’s Manual.

In general, this policy implies that training will be carried out by


Gambro Lundia AB, while local markets are responsible for their own
service organization.

Repair
Parts which are sent for repair shall be sent to the following address:

Gambro Lundia AB
Repair Shop
Magistratsvägen 16
SE-226 34 Lund
Sweden

Technical support
For technical support please contact your local Gambro Service
representative.

Waste disposal
For the purpose of protecting the environment the AK 96® dialysis
machine must not be disposed with general domestic waste, but shall
be separately collected for dismantling and recovery. Where applicable
national regulations shall be applied. Consult your relevant Gambro Sales
Company for information.

1:4 AK 96® Service Manual - General information HCEN12215 Revision.05.2008


Symbol description
All symbols in the list below may not be represented on this product.
The symbols can be attached to the machine or attached to the original
packaging.

Symbol Description

Alternating current

Protective earth (ground)

Warning, consult accompanying


documents

Off (power, disconnection from the mains)

On (power, connection to the mains)

Type B, applied part

NIBP type BF applied part, defibrillator


proof

Handle with care

This way up

HCEN12215 Revision.05.2008 AK 96® Service Manual - General information 1:5


Symbol Description

Keep dry

Input /Output

Year of manufacturing

Heater power supply outlet

Prohibited behaviour

Equipotentiality

Separate collection for electrical and


electronic equipment

The AK 96® dialysis machine is protected


against dripping water

1:6 AK 96® Service Manual - General information HCEN12215 Revision.05.2008

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