Photoelectric Sensors: Operating Principle of A Photoelectric Sensor

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Info card

Photoelectric sensors

This info card serves as a supplement to the main position sensors catalogue and to the individual
data sheets. For further information and contact addresses please visit our homepage at www.ifm.
com.

Operating principle of a photoelectric sensor


Through-beam sensor The transmitter (1) and the receiver (2) are
1 2
in separate housings.
The objects are detected by interruption of
the light beam. UK

Retro-reflective sensor The transmitter and receiver are integrated


3 4
in one housing (3). The light beam is
reflected by a reflector (4).
The objects are detected by interruption of
the light beam.

Diffuse reflection sensor The transmitter and receiver are integrated


3 5
in one housing (3). The light beam is
reflected by an object (5).
The objects are detected by reflection of
the light beam according to the energetic or
triangulation principle.
Energetic principle:
The range depends on the energy of the
reflected light. Depending on the object
surface the light is reflected more or less
well:
● good reflection: smooth / light object.
● poor reflection: rough / dark object.
Triangulation:
Diffuse reflection Evaluates the position where reflected light 1: Transmitter
sensor with background falls as the distance to an object changes. 2: Receiver
suppression The range is largely independent of the 3: Transmitter and receiver
(BGS) energy of the reflected light. 4: Reflector
5: Object
01 / 2019
706458 / 00
Info card
Photoelectric sensors

Important terms

Output function Light-on mode: The receiver "sees" light and the output is
switched.
Through-beam and reflective = NC
Diffuse = NO
Dark-on mode: The receiver "sees" dark and the output is
switched.
Through-beam and reflective = NO
Diffuse = NC
Programmable: Choice between light-on mode or dark-on
mode.
Positive switching: Positive output signal (to L-).
Negative switching: Negative output signal (to L+).
Rated insulation voltage AC units depending on UB: 140 V AC / 250 V AC
DC units with protection class II: 250 V AC
DC units with protection class III: 60 V DC
Rated short-circuit current For short-circuit-proof units: 100 A
Rated impulse withstand voltage AC units depending on UB: 140 V AC = 2.5 kV or 250 V AC = 4 kV
(≙ overvoltage category III)
DC units with protection class II: 4 kV (≙ overvoltage category III)
DC units with protection class III: 60 V DC: 0.8 kV (≙ overvoltage
category II)
Power-on delay time The time the sensor needs to be ready for operation after
application of the operating voltage (typically < 300 ms).
Operating voltage Voltage range in which the sensor operates reliably.
Use stabilised and smoothed direct current.
Take into account the residual ripple.

EMC Photoelectric sensors meet the requirements of EN 60947-5-2 so


that
● there are no noise levels that affect other equipment in their
intended operation.
● they are insensitive to electromagnetic interference to be
expected during intended operation.
Excess gain Relationship between the received amount of light and the light
amount required for switching.
Utilisation category AC units: AC-140 (control of small electromagnetic loads with
holding currents < 200 mA)
DC units: DC-13 (control of solenoids)
Accuracy graph Minimum distance between object and background depending on
the range.
Background suppression Optical process of the diffuse reflection sensor to distinguish the
object from a reflective surface behind.
Info card
Photoelectric sensors

Important terms

Hysteresis Difference between the switch-on and the switch-off point.


Short-circuit protection
Photoelectric sensors with pulsed short-circuit protection can
react sensitively to incandescent lamps, electronic relays and
other low-resistance loads.

Minimum load current Smallest operating current to maintain the conductivity of the
switching element.
UK
Polarisation filter A very fine filter which only allows light waves on a specific plane
to pass (for example: horizontal waves).
Product standard EN 60947-5-2
Range The maximum usable distance between transmitter and receiver
(through beam) or sensor and reflector (reflective).
Leakage current Current for the internal supply of 2-wire units; also flows through
the load when the output is blocked.
Switching frequency Maximum number of signal changes at the switching output per
second (in Hz).
Protection rating Describes the protection of electric equipment by means of
housings, covers, enclosures and is indicated by the IP code.
Voltage drop Voltage across the output switching element in the conductive
state.
Current consumption No-load current for internal supply of 3 or 4-wire DC units.
Transport and Unless otherwise indicated in the data sheet, the following applies:
storage conditions Transport and storage temperature:
Min. = - 40 °C.
Max. = 70 °C.
The relative air humidity (RH) must not exceed 50 % at +70 °C.
At lower temperatures, a higher air humidity is permissible.
Shelf life: 5 years.
Transport and storage height: no restrictions.
Range The mechanically usable distance between photoelectric sensor
and object referred to white paper 200mm x 200mm, 90%
remission.
Degree of soiling Photoelectric proximity sensors are designed for degree of soiling
3.
Repeat accuracy < 10% of the set range.
Radiation power Classification of the radiation power:
laser classed according to EN60825-1:2014-05
LED units according to DIN EN62471:2009, risk group 0
Shaft lengths According to the data sheet
Info card
Photoelectric sensors

Important terms

Response time < 1/f (typical 1/2 f) unless stated otherwise


(f = switching frequency)
Preferred direction

Note:
The objects to be detected
are to move transversely to
the lens of the sensor.
► In case of other
directions of movement
it should be tested
before whether safe
switching is guaranteed.

Reflective objects With reflective objects it may make sense to align the sensor at an
angle of approx. 5° - 10° to the object.

Connection systems

+UB / L1 +UB +UB

0V / N 0V 0V

Two-wire technology 3-wire technology 4-wire technology


(negative or positive switching) (negative or positive switching) (positive switching, normally closed
and normally open)
Info card
Photoelectric sensors

Parallel connection (OR)

+UB

0V UK
Parallel connection of 3-wire units Parallel connection of 2-wire units
The current consumption of all non-switched units Not possible.
adds up. The units can be used in combination
with mechanical switches.

 Use a miniature fuse according to the technical data sheet, if specified.


Recommendation: Check the safe functioning of the unit after a short circuit.
 Negative switching  Sensor 1

 Positive switching  Sensor n

Series connection (AND) is not recommended since the power-on delay times, voltage drops and
current consumption add up. UB min (sensor) and UHIGH min (load) must remain unchanged.

Configuration of cables Colours: BK: black, BN: brown, BU: blue, WH: white
and connectors
Standard configuration for 3-wire DC:
Cable Terminal chamber US-100 plug
L+ BN 1/3 Pin 1 / BN
L– BU 2/4 Pin 3 / BU
Pin 2 / WH
Output BK X
Pin 4 / BK

Pin configuration of the Pin 4: BK Pin 3: BU


US-100 connections (view on Pin 1: BN Pin 2: WH
the plug
on the unit) For the cable and the pin configuration as well as the unit data of
special versions please refer to the wiring diagrams in our main
catalogue for position sensors.
Info card
Photoelectric sensors

Minimum clearance for installing sensors of the same type

Incorrect function of the sensors possible!


Sensors of the same kind can influence each other when they are mounted side by side.
► Observe the following notes on installation.
Through beam sensors
1 2 1: Transmitter
2: Receiver

2 1

Retro-reflective sensors
1: Reflector
2: Transmitter and receiver
3: Object
1 2 3 2 1

Diffuse reflection sensors with and without background suppression


1: Transmitter and receiver
2: Object

1 2

Photoelectric sensors with red or infrared light emit a cone-shaped light beam.

Depending on the application there are other possible solutions.

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