Parts and Accessories Installation Instructions: Retrofit Kit On-Board Monitor and Navigation System
Parts and Accessories Installation Instructions: Retrofit Kit On-Board Monitor and Navigation System
Parts and Accessories Installation Instructions: Retrofit Kit On-Board Monitor and Navigation System
Installation Instructions
INFO
1 4
2 5
3 6 TONE SELECT
FM AM
MODE MENU
F 38 0393 B
These installation instructions are only valid for cars with SA555 high on-board computer.
Technical and electrical knowledge required
The installation time is approx. 7 hours, which may vary depending on the condition of the car and the
equipment in it.
Section Page
Important information on installing the on-board monitor and the navigation system . . . . . . . . . . 3
1. Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4. Installation and cabling diagram for the on-board monitor wiring harness. . . . . . . . . . . . . . . . . . . . . 13
5. Installation and cabling diagram of the supplementary wiring harness for the navigation system 14
6. To install the on-board monitor wiring harness, on-board monitor and on-board monitor radio . 15
7. To install the supplementary wiring harness for navigation systems
in cars with a production date prior to 9/98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8. To choose installation of the supplementary wiring harness for navigation systems in cars
from production date 9/98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
9. To install the supplementary wiring harness for navigation systems
in cars with a production date after 9/98
(PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit not occupied) . . . . . . . . . . 23
10. To install the supplementary wiring harness for navigation systems
in cars with a production date after 9/98
(PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit occupied) . . . . . . . . . . . . . . 26
11. To install the supplementary wiring harness for navigation systems
in cars with a production date after 9/98
(PIN 18 occupied and PIN 35 not occupied on the connection plug of the ABS hydraulic unit). . 28
12. To install the supplementary wiring harness for navigation systems
in cars with a production date after 9/98
(PIN 18 not occupied and PIN 35 occupied on the connection plug of the ABS hydraulic unit). . 31
13. To install the navigation system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
14. Coding and concluding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
15. Connection description for TV function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
16. Circuit diagram for the on-board monitor wiring harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
17. Circuit diagram for the navigation system wiring harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
18. Circuit diagram for the navigation system supplementary wiring harness. . . . . . . . . . . . . . . . . . . . . 46
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/2
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
Important information on the installation of the on-board monitor and navigation system
Installation of the on-board monitor and the navigation system may only be undertaken by a specialist
workshop which has available the necessary special tools and the required manuals (maintenance, repair,
diagnostic, etc.).
When installing cables/leads ensure that they are not kinked or damaged.
Additionally installed cables/leads should where necessary be fastened with cable ties.
Item numbers refer only to the overview drawings and to the texts next to the appropriate figure.
All the work is shown for a LHD car, the same procedure should be used as appropriate on RHD
cars.
Electrical knowledge is required.
The module holder for the on-board monitor and the on-board monitor radio are equipment-
dependent and must be ordered separately in accordance with the Electronics Parts Catalogue (EPC).
The bracket for the video module does not form part of the installation kit and, for installation of a video
module (TV function), must be ordered separately in accordance with the Electronic Parts Catalogue
(EPC).
The on-board monitor radio / CD changer control cable is not supplied with the installation kit and must
be ordered separately for cars with a CD changer without a DSP amplifier using the electronic parts
catalogue (EPC).
The boot trim panels at rear left do not form part of the installation kit and must be ordered separately
in accordance with the Electronic Parts Catalogue (EPC) only for vehicles without Top HiFi system and
without CD changer (in vehicles with Top HiFi system or CD changer, the existing boot trim panels at
rear left can be cut out)."
The existing aerial amplifier must be replaced with the aerial amplifier (part No. 65 25 6 906 082) for
new generation on-board monitor radios.
The new aerial amplifier is not supplied with the installation kit and must be ordered separately using
the electronic parts catalogue (EPC)."
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/3
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
1. Preparations
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/4
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
1. Preparations
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/5
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
2. Parts list
1 2
3 4 5 6
7 8 9 10
INFO
1 4
2 5
3 6 TONE SELECT
FM AM
MODE MENU
11 12 13 14 15
F 38 0395 B
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/6
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
2. Parts list
16 17 18
19 20 21 22 23
24 25 26 27
28 29 30 31 32
F 38 0394 B
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/7
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
2. Parts list
Legend
1 On-board monitor wiring harness
2 Navigation system wiring harness
3 Supplementary wiring harness for the navigation system
4 Aerial extension for GPS aerial
5 GPS aerial
6 Securing clip
7 GPS aerial holder
8 On-board monitor, complete
9 On-board monitor holding pin (to support the on-board monitor)
10 On-board monitor module holder*
11 Holding bar for on-board monitor
12 Fillister head Philips screw M3x8 (x4)
13 Trim for on-board monitor
14 On-board monitor radio*
15 On-board monitor radio bracket
16 Base holder
17 Video module bracket
18 Navigation computer
19 Navigation computer holder
20 Hexagonal nut with washer M5
21 Hexagonal screw with washer M5x14 (x12)
22 Speed nut M5 (x9)
23 Grommet (for securing the GPS aerial holder) (x2)
24 Expanding rivet (for securing the GPS aerial) (x2)
25 Removal bar (x2)
26 Cable tie (x20)
27 AW cable tie (x2)
28 Cover frame
29 Cable duct
30 Shrink hose (included in pack for the supplementary navigation system wiring harness) (x4)
31 Protective strip (x2)
32 Template (for the installation of the navigation computer)
Parts marked with an asterisk (*) are not supplied with the kit and must be ordered separately to match the
car’s equipment using the electronic parts catalogue (EPC).
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/8
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
3. Connection diagram
A4
A18
A17
A16
A A15
A3
A2
A1
A8
A7 A13
A12
A9 A14
A11
A5 A6
A10
B4
B5
B3
B2 B6
B1
C4 C5
C C3 C6 D
C1 C7
D1 D2
C8
C2
F 38 0396 B
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/9
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
3. Connection diagram
Cable
Item Description Connection location in the car
colour
A On-board monitor wiring harness --- ---
A1 Blue 12-pin socket casing --- To blue 12-pin plug casing on on-board monitor (8)
A2 White 12-pin socket casing --- To white 12-pin plug casing on on-board monitor (8)
A3 Black 17-pin plug casing --- To black 17-pin radio connection plug X18126
A4 Coaxial plug casing black To be laid to the installation location of the right TV amplifier in the right-hand
C pillar and tied back
A5 Coaxial plug casing black To the coaxial socket casing on the aerial diversity
A6 Coaxial socket casing black To be tied back on the on-board monitor wiring harness A with a cable tie
A7 Coaxial plug casing black To be laid to the installation location of the left TV amplifier in the left-hand C
pillar and tied back
A8 Cable eyelet, 6 mm in diameter brown To earth post connection X13016 on the left-hand C pillar
A9 10-pin black plug casing To branch B4, black 10-pin socket casing, of the navigation system wiring
---
harness B
A10 White 18-pin socket casing --- To be tied back on the on-board monitor wiring harness A with a cable tie
A11 Blue 18-pin socket casing --- To blue 18-pin plug casing on navigation computer (18)
A12 Angled coaxial socket casing black To be tied back on the on-board monitor wiring harness A with a cable tie
A13 Angled coaxial socket casing black To be tied back on the on-board monitor wiring harness A with a cable tie
A14 White 6-pin plug casing To branch B1, white 6-pin socket casing, of the navigation system wiring
---
harness B
A15 10-pin socket casing To be clipped into the back 17-pin socket casing A18 of the on-board
--- monitor wiring harness A and connected to the on-board monitor radio (14)
using the black 17-pin socket casing A18
A16 Angled black To the coaxial plug casing on the on-board monitor (14)
coaxial socket casing
A17 Black coaxial socket casing (aerial black To the coaxial plug casing on the on-board monitor (14) (aerial connector)
connector)
A18 17-pin black socket casing --- To the on-board monitor radio (14)
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/10
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
3. Connection diagram
Cable
Item Description Connection location in the car
colour
C Supplementary wiring harness for
--- ---
the navigation system
C1 6-pin black plug casing To branch B2, black 6-pin socket casing, of the navigation system wiring
---
harness B
C2 1-pin blade terminal contact white/yellow To light module X10117 in black 54-pin socket casing, PIN 38
C3 1-pin blade terminal contact red/yellow In cars with a production date prior to 9/98
Insulate and tie back with a shrink hose
---------------------------------------------------------------------------------------
In cars with a production date after 9/98
To joint connector X10183 (yellow/red cable on joint connector), if C3 is not
required, insulate and tie back with a shrink hose, tie back excess length
C4 1-pin blade terminal contact yellow/white In cars with a production date prior to 9/98
Insulate and tie back with a shrink hose
---------------------------------------------------------------------------------------
In cars with a production date after 9/98
To joint connector X10184 (yellow/white cable on joint connector), if C4 is
not required, insulate and tie back with a shrink hose, tie back excess length
C5 1-pin blade terminal contact red/yellow In cars with a production date prior to 9/98
To connection plug X1171 of the ABS control unit
in PIN 9, tie back excess length
---------------------------------------------------------------------------------------
In automatic cars with M62 B44 engine and DSC, from production
date 9/97 to production date 9/98
To connection plug X1171 of the ABS control unit
in PIN 72, tie back excess length
---------------------------------------------------------------------------------------
In cars with a production date after 9/98
Insulate and tie back with a shrink hose
C6 1-pin blade terminal contact yellow/white In cars with a production date prior to 9/98
To connection plug X1171 of the ABS control unit
in PIN 42, tie back excess length
---------------------------------------------------------------------------------------
In automatic cars with M62 B44 engine and DSC, from production
date 9/97 to production date 9/98
To connection plug X1171 of the ABS control unit
in PIN 73, tie back excess length
---------------------------------------------------------------------------------------
In cars with a production date after 9/98
Insulate and tie back with a shrink hose
C7 1-pin blade terminal contact red/yellow In cars with a production date prior to 9/98
Insulate and tie back with a shrink hose
---------------------------------------------------------------------------------------
In cars with a production date after 9/98
To black 42-pin connection plug X1170 of the ABS hydraulic unit in PIN 35,
if C7 is not required, insulate and tie back with shrink hose
C8 1-pin blade terminal contact yellow/white In cars with a production date prior to 9/98
Insulate and tie back with a shrink hose
---------------------------------------------------------------------------------------
In cars with a production date after 9/98
To black 42-pin connection plug X1170 of the ABS hydraulic unit in PIN 18,
if C8 is not required, insulate and tie back with shrink hose
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/11
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
3. Connection diagram
Cable
Item Description Connection location in the car
colour
D Aerial extension for
--- ---
GPS aerial
D1 Coaxial plug casing --- To GPS aerial (5)
D2 Coaxial socket casing --- To the navigation computer (18)
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/12
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
4. Installation and cabling diagram of the on-board monitor wiring harness
0
Installation and cabling diagram
0
A4
A3
A2
A1 A9 A10
A14 A11
A6 A7
A12
A5
A13
A
A8 A18
A17 A15
A16
X13016
F 38 0398 B
The on-board monitor wiring harness A is to be laid along the audio or main wiring harness and secured with
cable ties as shown in the figure.
When installing the on-board monitor wiring harness A, start at the earth post X13016 near the
C pillar at the rear left.
Screw branch A8 to the earth post connection X13016 near the C pillar at the rear left. The on-board
monitor wiring harness A crosses behind the left front seat and is to be laid from there along the cardan tunnel
behind the centre console to the installation site of the on-board monitor.
Route branch A11 to the installation site for the right TV amplifier on the right-hand C pillar (only to be
connected if you are also installing a video module and the TV amplifier)
Route branch A5 and A6 to the aerial amplifier on the left-hand C pillar
Route branch A7 to the installation site for the left TV amplifier on the left-hand C pillar (only to be connected
if you are also installing a video module and the TV amplifier)
Route branches A1, A2 and A3 along the standard audio wiring harness to the installation site of the on-
board monitor in the instrument panel
Route branches A9 to A18 through the opening in the rear window shelf along the main cable loom into the
boot
Route branch A9 to the installation site of the video module bracket in the rear left side part and clip into
branch A14
Route branches A10 to A13 to the installation location of the navigation computer in the rear left side part
Tie back branches A10, A12 and A13 (only to be connected if you are also installing a video module and TV
amplifier)
Route branch A14 to the installation site of the video module bracket in the rear left side part and clip into
the securing clip on branch A9 which has been clipped in
Route branches A15 to A18 to the installation location of the on-board monitor radio in the rear left side part
Tie back any excess lengths.
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/13
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
5. Installation and cabling diagram of the supplementary wiring harness for the
navigation system
0
Installation and cabling diagram
0
C2 C
C7 C8
C5 C3
C6 C4
C1
F 38 0399 B
Route the supplementary wiring harness for the navigation system C as shown in the figure and secure it with
cable ties.
When routing the supplementary wiring harness for the navigation system C, start with branch
C1.
Legend:
Routing for all cars
Additional routing for cars with a production date after 9/98
Additional routing for cars with a production date prior to 9/98
Branch C1 to the tail light unit in the boot at the rear left
Branch C2 to C8 along the closing panel to the right side part, from there through the passage grommet in
the rear window shelf into the vehicle interior and from there along the right main cable loom to the installation
site of the light module
Branch C3 and C4 to the joint connector behind the glove compartment (LHD) or behind the steering
column (RHD)
Branches C5 and C6 to the installation site of the ABS control unit behind the glove compartment (LHD) or
behind the steering column (RHD)
Branches C7 and C8 through the passage grommet in the bulkhead into the engine compartment to the
installation site of the ABS hydraulic unit
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/14
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
6. To install the on-board monitor wiring harness, on-board monitor and on-board
monitor radio
0
Disconnect the remaining connection cables from the
0
A 038 0188 B
0
0
A A 038 0189 B
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/15
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
6. To install the on-board monitor wiring harness, on-board monitor and on-board monitor radio
0
0
4
board monitor (8).
2
3
FM
MODE
5
6
AM
8 TONE SELECT
MENU
12 13
F 38 0402 B
0
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/16
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
6. To install the on-board monitor wiring harness, on-board monitor and on-board monitor radio
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/17
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
6. To install the on-board monitor wiring harness, on-board monitor and on-board monitor radio
A16 A18 attached on-board monitor radio (14) onto the cross-
A17 43 brace (40) in the side part, rear left, with two hexagonal
screws with washers M5x14 (21).
42
Plug branch A17, black coaxial socket casing (aerial
41 40 connector) of the on-board monitor wiring harness A,
14
A9 onto the coaxial plug casing (41) on the on-board monitor
A14 radio (14).
15 21
Plug branch A16, offset coaxial socket casing, of the on-
board monitor wiring harness A onto the coaxial plug
26 22 casing (42) on the on-board monitor radio (14).
6 Connect branch A18, black 17-pin socket casing, of the
F 38 0404 B on-board monitor wiring harness A onto the black 17-pin
plug casing (43) on the on-board monitor radio (14).
Attach the cables of the plugged-in branches A16, A17
and A18 with cable ties (26).
Put two speed nuts M5 (22) onto the pre-punched holes
in the cross-brace (40) in the side part, rear left and mount
the detached insulating mat again in the side part, rear
left.
Clip branch A9, black 10-pin plug casing, of the on-board
monitor wiring harness A into branch A14, white 6-pin
plug casing, of the on-board monitor wiring harness A.
Then clip the securing clip (6) into branch A14, white
6-pin plug casing (is later snapped into the bracket of the
video module).
side part, rear left. Screw the base holder (16) onto the
three speed nuts M5 with three hexagonal screws with
40 washers M5x14 (21), as shown in the figure.
22 F 38 0405 B
0
0
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/18
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
7. To install the supplementary wiring harness for navigation systems in cars with a
production date prior to 9/98
F 38 0406 B
0
Remove the insulating mat (40) in the right side part, rear.
0
F 38 0408 B
0
0
0
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/19
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
7. To install the supplementary wiring harness for navigation systems in cars
with a production date prior to 9/98
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/20
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
7. To install the supplementary wiring harness for navigation systems
in cars with a production date prior to 9/98
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/21
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
8. To choose installation of the supplementary wiring harness for navigation systems
in cars with a production date after 9/98
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/22
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
9. To install the supplementary wiring harness for navigation systems in cars with a
production date after 9/98 (PIN 18 and PIN 35 on the connection plug of the ABS
hydraulic unit not occupied)
F 38 0411 B
0
Remove the insulating mat (40) in the right side part, rear.
0
C2-C8
Route the supplementary wiring harness for the
navigation system C, as shown, to the passage grommet
(41) in the rear window shelf.
C
Then route branches C2 to C8 through the passage
41 grommet (41) into the vehicle interior and from there
along the right main cable loom to the installation site of
the light module in the A-pillar on the right.
40 Fasten the supplementary wiring harness for the
26 navigation system C with cable ties (26) and install the
insulating mat (40) back into the right side part, rear.
F 38 0412 B
0
F 38 0413 B
0
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/23
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
9. To install the supplementary wiring harness for navigation systems in cars with a production date
after 9/98 (PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit not occupied)
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/24
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
9. To install the supplementary wiring harness for navigation systems in cars with a production date
after 9/98 (PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit not occupied)
BMW
unit (41).
0
0
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/25
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
10. To install the supplementary wiring harness for navigation systems in cars with a
production date after 9/98 (PIN 18 and PIN 35 on the connection plug of the ABS
hydraulic unit occupied)
F 38 0417 B
0
Remove the insulating mat (40) in the right side part, rear.
0
C2-C8
Route the supplementary wiring harness for the
navigation system C, as shown, to the passage grommet
(41) in the rear window shelf.
C
Then route branches C2 to C8 through the passage
41 grommet (41) into the vehicle interior and from there
along the right main cable loom to the installation site of
the light module in the A-pillar on the right.
40 Fasten the supplementary wiring harness for the
26 navigation system C with cable ties (26) and install the
insulating mat (40) back into the right side part, rear.
F 38 0418 B
0
F 38 0419 B
0
0
0
0
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/26
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
10. To install the supplementary wiring harness for navigation systems in cars with a production date
after 9/98 (PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit occupied)
F 38 0420 B
0
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/27
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
11. To install the supplementary wiring harness for navigation systems in cars with a
production date after 9/98 (PIN 18 occupied and PIN 35 not occupied on the
connection plug of the ABS hydraulic unit)
F 38 0422 B
0
Remove the insulating mat (40) in the right side part, rear.
0
F 38 0424 B
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/28
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
11. To install the supplementary wiring harness for navigation systems in cars with a production date
after 9/98 (PIN 18 occupied and PIN 35 not occupied on the connection plug of the ABS hydraulic unit)
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/29
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
11. To install the supplementary wiring harness for navigation systems in cars with a production date
after 9/98 (PIN 18 occupied and PIN 35 not occupied on the connection plug of the ABS hydraulic unit)
unit (41).
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/30
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
12. To install the supplementary wiring harness for navigation systems in cars with a
production date after 9/98 (PIN 18 not occupied and PIN 35 occupied on the
connection plug of the ABS hydraulic unit)
F 38 0428 B
0
Remove the insulating mat (40) in the right side part, rear.
0
C2-C8
Route the supplementary wiring harness for the
navigation system C, as shown, to the passage grommet
(41) in the rear window shelf.
C
Then route branches C2 to C8 through the passage
41 grommet (41) into the vehicle interior and from there
along the right main cable loom to the installation site of
the light module in the A-pillar on the right.
40 Fasten the supplementary wiring harness for the
26 navigation system C with cable ties (26) and install the
insulating mat (40) back into the right side part, rear.
F 38 0429 B
0
0
F 38 0430 B
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/31
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
12. To install the supplementary wiring harness for navigation systems in cars with a production date
after 9/98 (PIN 18 not occupied and PIN 35 occupied on the connection plug of the ABS hydraulic unit)
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/32
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
12. To install the supplementary wiring harness for navigation systems in cars with a production date
after 9/98 (PIN 18 not occupied and PIN 35 occupied on the connection plug of the ABS hydraulic unit)
unit (41).
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/33
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
13. To install the navigation system
Place retaining plate (7) on the GPS aerial (5) and attach
0
F 38 0434 B
0
F 38 0435 B
0
26
aerial extension for GPS aerial D with the aerial cable (40)
of the GPS aerial (5).
5 Insert the retaining plate with the mounted GPS aerial into
D1 the attachment grommets (23) and route the aerial
extension for the GPS aerial D along the original wiring
40 harness to the designated installation site of the
23 navigation computer (in the boot at the top rear left) and
fasten with cable ties (26).
D F 38 0436 B
0
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/34
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
13. To install the navigation system
19 computer (19).
22
F 38 0438 B
0
40 the supplied cable duct (29) and close all lugs (40).
B 29 Insert both AW cable ties (27) into the holder for
navigation computer (19).
27 Place cable duct (29), as shown, into the AW cable ties
(27) and close the AW cable ties (27).
Push branch B5, blue 18-pin socket casing, and branch
B6, Bordeaux 18-pin socket casing, of the navigation
system wiring harness B through the navigation
19 computer holder (19).
B5 B6
F 38 0439 B
0
0
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/35
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
13. To install the navigation system
A12 Insert the existing removed retaining clip (41) into the
A11 F 38 0440 B navigation computer holder (19).
Then push branches A10 to A13 of the on-board
monitor wiring harness A and branch D2, coaxial socket
casing, of the aerial extension for the GPS aerial D
through the navigation computer holder (19).
and screw the video module bracket (17) onto the speed
21 nuts M5 (22) with three hexagonal screws and washers
M5x14 (21).
17
22
F 38 0441 B
0
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/36
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
13. To install the navigation systemTo install the navigation system
Clip the securing clip (6) onto the clipped in branches A9,
0
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/37
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
13. To install the navigation system
Push cover frame (28) into the cut-out until all detents in
0
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/38
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
14. Coding and concluding work
If you also wish to install the video module and TV amplifiers for TV function, the coding and the
concluding work should not be completed until after the video module and TV amplifiers for TV
function have been installed (connection description for the TV function, see section 15)."
Coding
This system requires coding.
Procedure
The “Navigation operating software V16” CD ROM is required to load the operating system.
Caution! Do not insert the “Operating software” CD ROM into the CD drive yet. Do not insert the
“Operating software” CD ROM until asked to do so by the instructions on the on-board monitor.
At the same time, this “Operating software” CD ROM also encodes the language."
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/39
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
14. Coding and concluding work
In vehicles with DSP amplifier, the DSP amplifier must be re-coded in addition."
Procedure
- Connect DIS/MoDIC to the car
- Switch the ignition “ON”
- Select “Coding ZCS”
- Series: “E38”
- Path: “1 Recoding”
- System: “82 DSP”
- Start automatic coding (confirm with “Y”)
- After the message “Coding complete” appears on the monitor of the DIS/MoDIC, switch the ignition
“OFF”, wait for at least 10 seconds and then switch the ignition “ON” again.
- Print out error memory
- Conduct a function test
Language coding
The language coding can be repeated using the “Navigation CD-ROM operating software V16”.
Concluding work
Connect battery
Conduct a function test
Print out the error memory
Assemble the car again following the instructions for dismantling it in reverse order
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/40
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
15. Connection description for TV function
This chapter should only be taken note of if the vehicle is to be additionally equipped with TV
function."
To complete the upgrade the required parts (video module, TV amplifier and small parts) must be ordered
separately using the electronic parts catalogue (EPC) and installed.
The relevant branches of the wiring harnesses also have to be connected as follows:
Undo the tied-back branch A4, angled coaxial socket casing, of the on-board monitor wiring harness A and
plug it on to the previously mounted left TV amplifier in the left C-pillar.
Undo the tied-back branch A13, angled coaxial socket casing, of the on-board monitor wiring harness A and
plug it on to the previously mounted right TV amplifier in the right C-pillar.
Disconnect branch A11, blue 18-pin socket casing, of the on-board monitor wiring harness A from the
navigation computer.
Undo branch B5, blue 18-pin socket casing, which is tied back on the navigation system wiring harness B
and connect it to the blue 18-pin socket casing on the navigation computer:
Undo branches A10, white 18-pin socket casing, A12, offset coaxial socket casing, and A13, offset coaxial
socket casing, which are tied back on the on-board monitor wiring harness A.
Then route branches A10 to A13 to the video module and connect them to the video module as follows.
Branch A10, white 18-pin socket casing, to the white 18-pin plug casing of the video module.
Branch A11, blue 18-pin socket casing, to the blue 18-pin plug casing of the video module.
Connect branches A12 and A13, offset coaxial socket casings, to the two coaxial plug casings on the video
module.
Should the vehicle be equipped at a later date with TV function, the system must be re-coded. For
further details refer to section “14. Coding and concluding work”."
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/41
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
0
X1290 X1291
VB 30A69 VB RA46
30<69 R<46
RADIO/HIFI RADIO/HIFI
X18344
-
I-BUS
RADIO/HIFI
X1436
-
58G
RADIO/HIFI
0,5 0,5 0,5 0,5 0,5
RTGN RTGN VIRT WSGRGE GRRT
A196
BORDMONITOR
X1804S
1 2 3 4 5 6 7 RADIO/HIFI 1 2 3 4 5 6 7 12 12 3 4 10 9 2 X18806
JNAVR JNAVB JNAVG SYNC RGBGND VOICE VOICEGND VMR VMR31 VMG VMG31 VMB VMB31 VMLC31 PL X18802 PL TAPEL+ TAPEL- TAPER+ TAPER- 31E<RAD
0,5 0,5 0,5 0,5 0,5 0,5 0,35 0,35 0,35 0,5 0,5 0,5 0,5 0,5 0,5
RT SW BR OR BLRT BLBR SW SW SW BRRT SW BLSW BLBR GESW GEBR
X6500S
1 8 2 11 3 12 6 14 16 9 7 13 10 4 5 15 RADIO/HIFI
RADLV+ RADLV- RADRV+ RADRV- RADLH+ RADLH- RADRH+ RADRH- ANT 30<69 I-BUS 58G TAA TELM R<E 31E<RAD
JNAVR JNAVB JNAVG SYNC RGBGND VOICE VOICEGND 30<69 30<69 I-BUS VMR VMR31 VMG VMG31 VMB VMB31 VMLC31
X18806 X18804
18 17 16 8 7 3 12 RADIO/HIFI 1 2 3 7 16 5 14 6 15 12 RADIO/HIFI
10 11 9 18 X18804
A197 31E<RAD 31E<RAD VM+ VM-
VIDEOMODUL X1290 X18344 X1436 X581 X1291
0,5 0,5 VB 30A69 VB I-BUS VB 58G VB TACHO A VB RA46
BR BR - - - - -
16. Circuit diagram for on-board monitor wiring harness
0,5 0,5 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,5 1,5 0,5 0,5 0,35 0,35 1,5 2,5
GERT GEBR GERT BROR BLRT BROR GESW BROR BLSW BROR WS RTGN WSGRGE GRRT SWWS WSBR VIRT BR
VM+ VM- TAPEL+ TAPEL- TAPER+ TAPER- RADLV+ RADLV- RADRV+ RADRV- RADLH+ RADLH- RADRH+ RADRH- ANT 30<69 I-BUS 58G TAA TELM R<E 31E<RAD
X18805 X18126
10 5 6 7 1 2 RADIO/HIFI 1 8 2 11 3 12 6 14 16 9 7 13 10 4 5 15 RADIO/HIFI
RADIO
N9
X1290 X1291 X581 X18344
VB 30<69 VB RA46 VB TACHO A VB I-BUS
- - - -
X13016 X13016
RADIO/HIFI RADIO/HIFI RADIO/HIFI RADIO/HIFI MASSE STEREO/HIFI MASSE STEREO/HIFI
- 31E<RAD
RADIO/HIFI RADIO/HIFI
RADIO/HIFI
F 38 0446 B
EN/42
16. Circuit diagram for on-board monitor wiring harness
Legend
Colour abbreviations
BR Brown
RT Red
VI Violet
WS White
GR Grey
SW Black
GN Green
GE Yellow
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/43
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
0
8373297.9 1386697.9
LTG. GESCHL. LTG. VERDRILLT
0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,5 0,5 0,35 0,35 0,35 0,35 0,35 0,35 0,5 0,5
GERT GEWS WSGE Schirm WS SW RT GR VIRT BRSW RTGN WSGRGE RT SW GR WS SCHIRM BLRT BLBR
DFAHL DFAHR RFL GND RXD CTS RTS TXD R 31 30 I-BUS R75 B75 G75 SYNC RGBGND VOICE VOICEGND
X1312 X1313
10 11 1 15 16 14 13 12 3 NAVI 10 1 3 4 13 8 17 15 9 18 NAVI
A112
STG-NAVIGATION
F 38 0447 B
EN/44
17. Circuit diagram for the navigation system wiring harness
Legend
Colour abbreviations
BR Brown
RT Red
VI Violet
WS White
GR Grey
SW Black
GN Green
GE Yellow
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/45
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
18. Circuit diagram for the navigation system supplementary wiring harness
A3 A65 A52
X10117 X1170 42(73) X1171
9(72) SA-LTG
38 SA-LTG 35 18 SA-LTG
RFSI DFAVL DFAVR DFAVR DFAVL
X10183 X10184
VB DFAVL VB DFAVR
DFAVL DFAVR
SA-LTG SA-LTG
X001* X002*
VB DFAVL VB DFAVR
DFAVL DFAVR
SA-LTG SA-LTG
3 1 2 X1310S
SA-LTG
NAVIGATION
F 38 0449 B
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/46
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
18. Circuit diagram for the navigation system supplementary wiring harness
Legend
A3 Light module
A52 ABS hydraulic unit/ASC
A65 ABS hydraulic unit/DSC
X001* DFAVL connector
X002* DFAVR connector
X1170 ABS/DSC
X1171 ABS/ASC
X1310 KAR navigation
X10117 Black 54-pin socket casing of the light module
X10183 DFAVL joint connector
X10184 DFAVR joint connector
In automatic cars with the M62 B44 engine and DSC from production date 9/97 to production
date 9/98, the DFAVL signal is at PIN 72 and the DFAVR signal is at PIN 73 of the ABS/ASC
control unit connector X1171.
The items marked with an asterisk (*) are only valid for this circuit diagram. All the other items and X
designations correspond to BMW after-sales circuit diagrams
Colour abbreviations
BR Brown
RT Red
VI Violet
WS White
GR Grey
SW Black
GN Green
GE Yellow
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/47
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002