Parts and Accessories Installation Instructions: Retrofit Kit On-Board Monitor and Navigation System

Download as pdf or txt
Download as pdf or txt
You are on page 1of 47

Parts and Accessories

Installation Instructions

INFO
1 4

2 5
3 6 TONE SELECT
FM AM

MODE MENU

F 38 0393 B

Retrofit Kit On-board Monitor and Navigation System


BMW 7 Series (E 38)

These installation instructions are only valid for cars with SA555 high on-board computer.
Technical and electrical knowledge required
The installation time is approx. 7 hours, which may vary depending on the condition of the car and the
equipment in it.

Retrofit kit no.: 65 90 0 025 170


65 90 0 027 762

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)


Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
Contents

Section Page

Important information on installing the on-board monitor and the navigation system . . . . . . . . . . 3
1. Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4. Installation and cabling diagram for the on-board monitor wiring harness. . . . . . . . . . . . . . . . . . . . . 13
5. Installation and cabling diagram of the supplementary wiring harness for the navigation system 14
6. To install the on-board monitor wiring harness, on-board monitor and on-board monitor radio . 15
7. To install the supplementary wiring harness for navigation systems
in cars with a production date prior to 9/98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8. To choose installation of the supplementary wiring harness for navigation systems in cars
from production date 9/98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
9. To install the supplementary wiring harness for navigation systems
in cars with a production date after 9/98
(PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit not occupied) . . . . . . . . . . 23
10. To install the supplementary wiring harness for navigation systems
in cars with a production date after 9/98
(PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit occupied) . . . . . . . . . . . . . . 26
11. To install the supplementary wiring harness for navigation systems
in cars with a production date after 9/98
(PIN 18 occupied and PIN 35 not occupied on the connection plug of the ABS hydraulic unit). . 28
12. To install the supplementary wiring harness for navigation systems
in cars with a production date after 9/98
(PIN 18 not occupied and PIN 35 occupied on the connection plug of the ABS hydraulic unit). . 31
13. To install the navigation system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
14. Coding and concluding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
15. Connection description for TV function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
16. Circuit diagram for the on-board monitor wiring harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
17. Circuit diagram for the navigation system wiring harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
18. Circuit diagram for the navigation system supplementary wiring harness. . . . . . . . . . . . . . . . . . . . . 46

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/2
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
Important information on the installation of the on-board monitor and navigation system

Only for use in the BMW dealer organisation.

Installation of the on-board monitor and the navigation system may only be undertaken by a specialist
workshop which has available the necessary special tools and the required manuals (maintenance, repair,
diagnostic, etc.).
When installing cables/leads ensure that they are not kinked or damaged.
Additionally installed cables/leads should where necessary be fastened with cable ties.
Item numbers refer only to the overview drawings and to the texts next to the appropriate figure.
All the work is shown for a LHD car, the same procedure should be used as appropriate on RHD
cars.
Electrical knowledge is required.

The module holder for the on-board monitor and the on-board monitor radio are equipment-
dependent and must be ordered separately in accordance with the Electronics Parts Catalogue (EPC).
The bracket for the video module does not form part of the installation kit and, for installation of a video
module (TV function), must be ordered separately in accordance with the Electronic Parts Catalogue
(EPC).
The on-board monitor radio / CD changer control cable is not supplied with the installation kit and must
be ordered separately for cars with a CD changer without a DSP amplifier using the electronic parts
catalogue (EPC).
The boot trim panels at rear left do not form part of the installation kit and must be ordered separately
in accordance with the Electronic Parts Catalogue (EPC) only for vehicles without Top HiFi system and
without CD changer (in vehicles with Top HiFi system or CD changer, the existing boot trim panels at
rear left can be cut out)."

The existing aerial amplifier must be replaced with the aerial amplifier (part No. 65 25 6 906 082) for
new generation on-board monitor radios.
The new aerial amplifier is not supplied with the installation kit and must be ordered separately using
the electronic parts catalogue (EPC)."

Subject to technical modifications

Required tools and equipment


MoDIC III or DIS
1/4 inch socket set
Set of Philips screwdrivers
Cable lamp
Angle cutter
Silicone
Hot air blower
Set of Torx sockets
Set of flat screwdrivers
Universal knife
Set of Phillips screwdrivers, short

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/3
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
1. Preparations

TIS instruction No.


Print out error memory –
Disconnect the battery 12 00 ...
Remove the central instrument panel décor trim on the left-hand side 51 45 030
Remove the instrument panel décor trim on the right-hand side 51 45 030
Remove the radio (no longer required) 65 11 030
Remove the control for the Top HiFi system or the coin pocket 65 12 040
(no longer required)
Remove the multi information display (no longer required) 65 81 010
Remove the air conditioning control 64 11 750
Remove the individual control switch or switch strip in the module holder 64 11 750
Remove the radio module holder, it is replaced by the on-board monitor 51 16 202
module holder
Refit the front cup holder 51 16 202
Remove the front left centre console 51 16 239
Undo the centre console at the front left at the bottom 51 16 239
Remove the left front seat 52 17 000
Remove the rear seat bench 52 24 005
Remove the rear seat backrest 52 24 015
Remove the door sill strip at the front and rear left 51 47 000/51 47 030
Remove the bottom section of the B pillar trim on the left –
Raise the carpet at the left –
Remove the C pillar covers on both sides 51 43 251
Remove the rear window shelf 51 46 000
Remove the boot floor 51 47 101
Remove the entire left side trim in the boot 51 47 151
Remove the rear side trim in the boot on the right 51 47 172
Remove the closing panel trim 51 46 050
Remove the door sill strip at the front and rear right 51 47 000/51 47 030
Remove the bottom section of the B pillar trim on the right –
Remove the A pillar trim at the bottom right –
Remove the glove compartment (LHD cars only) 51 16 360
Remove the footwell trim in front of the glove compartment –
(LHD cars only)
Fold up the carpet on the right –
Remove the CD changer (if fitted) 65 11 070
Remove the holder for the CD changer (if fitted) –
Remove the telephone components and holders (if fitted) –
Remove the DSP amplifier holder (if fitted) 65 11 070
Remove the holder for the DSP amplifier (if fitted) 65 11 070

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/4
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
1. Preparations

Also on RHD cars


0

TIS instruction No.


Remove the footwell trim below the steering column –

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/5
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
2. Parts list

1 2

3 4 5 6

7 8 9 10

INFO
1 4

2 5
3 6 TONE SELECT
FM AM

MODE MENU

11 12 13 14 15

F 38 0395 B

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/6
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
2. Parts list

16 17 18

19 20 21 22 23

24 25 26 27

28 29 30 31 32

F 38 0394 B

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/7
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
2. Parts list

Legend
1 On-board monitor wiring harness
2 Navigation system wiring harness
3 Supplementary wiring harness for the navigation system
4 Aerial extension for GPS aerial
5 GPS aerial
6 Securing clip
7 GPS aerial holder
8 On-board monitor, complete
9 On-board monitor holding pin (to support the on-board monitor)
10 On-board monitor module holder*
11 Holding bar for on-board monitor
12 Fillister head Philips screw M3x8 (x4)
13 Trim for on-board monitor
14 On-board monitor radio*
15 On-board monitor radio bracket
16 Base holder
17 Video module bracket
18 Navigation computer
19 Navigation computer holder
20 Hexagonal nut with washer M5
21 Hexagonal screw with washer M5x14 (x12)
22 Speed nut M5 (x9)
23 Grommet (for securing the GPS aerial holder) (x2)
24 Expanding rivet (for securing the GPS aerial) (x2)
25 Removal bar (x2)
26 Cable tie (x20)
27 AW cable tie (x2)
28 Cover frame
29 Cable duct
30 Shrink hose (included in pack for the supplementary navigation system wiring harness) (x4)
31 Protective strip (x2)
32 Template (for the installation of the navigation computer)

Parts marked with an asterisk (*) are not supplied with the kit and must be ordered separately to match the
car’s equipment using the electronic parts catalogue (EPC).

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/8
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
3. Connection diagram

A4
A18
A17
A16
A A15
A3
A2
A1
A8
A7 A13
A12
A9 A14
A11
A5 A6
A10

B4
B5
B3
B2 B6

B1

C4 C5
C C3 C6 D

C1 C7
D1 D2

C8
C2

F 38 0396 B

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/9
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
3. Connection diagram

Cable
Item Description Connection location in the car
colour
A On-board monitor wiring harness --- ---
A1 Blue 12-pin socket casing --- To blue 12-pin plug casing on on-board monitor (8)
A2 White 12-pin socket casing --- To white 12-pin plug casing on on-board monitor (8)
A3 Black 17-pin plug casing --- To black 17-pin radio connection plug X18126
A4 Coaxial plug casing black To be laid to the installation location of the right TV amplifier in the right-hand
C pillar and tied back
A5 Coaxial plug casing black To the coaxial socket casing on the aerial diversity
A6 Coaxial socket casing black To be tied back on the on-board monitor wiring harness A with a cable tie
A7 Coaxial plug casing black To be laid to the installation location of the left TV amplifier in the left-hand C
pillar and tied back
A8 Cable eyelet, 6 mm in diameter brown To earth post connection X13016 on the left-hand C pillar
A9 10-pin black plug casing To branch B4, black 10-pin socket casing, of the navigation system wiring
---
harness B
A10 White 18-pin socket casing --- To be tied back on the on-board monitor wiring harness A with a cable tie
A11 Blue 18-pin socket casing --- To blue 18-pin plug casing on navigation computer (18)
A12 Angled coaxial socket casing black To be tied back on the on-board monitor wiring harness A with a cable tie
A13 Angled coaxial socket casing black To be tied back on the on-board monitor wiring harness A with a cable tie
A14 White 6-pin plug casing To branch B1, white 6-pin socket casing, of the navigation system wiring
---
harness B
A15 10-pin socket casing To be clipped into the back 17-pin socket casing A18 of the on-board
--- monitor wiring harness A and connected to the on-board monitor radio (14)
using the black 17-pin socket casing A18
A16 Angled black To the coaxial plug casing on the on-board monitor (14)
coaxial socket casing
A17 Black coaxial socket casing (aerial black To the coaxial plug casing on the on-board monitor (14) (aerial connector)
connector)
A18 17-pin black socket casing --- To the on-board monitor radio (14)

B Navigation system wiring harness ---


B1 White 6-pin socket casing To branch A14, white 6-pin plug casing, of the on-board monitor wiring
---
harness A
B2 6-pin black socket casing To branch C1, black 6-pin plug casing, of the supplementary wiring harness
---
for the navigation system C
B3 6-pin black plug casing --- Insulate and tie back to the navigation system wiring harness B
B4 Black 10-pin To branch A9, black 10-pin plug casing, of the on-board monitor wiring
---
socket casing harness A
B5 Blue 18-pin socket casing --- To be tied back on the navigation system wiring harness B with a cable tie
B6 Bordeaux 18-pin socket casing --- To Bordeaux 18-pin plug casing on navigation computer (18)

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/10
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
3. Connection diagram

Cable
Item Description Connection location in the car
colour
C Supplementary wiring harness for
--- ---
the navigation system
C1 6-pin black plug casing To branch B2, black 6-pin socket casing, of the navigation system wiring
---
harness B
C2 1-pin blade terminal contact white/yellow To light module X10117 in black 54-pin socket casing, PIN 38
C3 1-pin blade terminal contact red/yellow In cars with a production date prior to 9/98
Insulate and tie back with a shrink hose
---------------------------------------------------------------------------------------
In cars with a production date after 9/98
To joint connector X10183 (yellow/red cable on joint connector), if C3 is not
required, insulate and tie back with a shrink hose, tie back excess length
C4 1-pin blade terminal contact yellow/white In cars with a production date prior to 9/98
Insulate and tie back with a shrink hose
---------------------------------------------------------------------------------------
In cars with a production date after 9/98
To joint connector X10184 (yellow/white cable on joint connector), if C4 is
not required, insulate and tie back with a shrink hose, tie back excess length
C5 1-pin blade terminal contact red/yellow In cars with a production date prior to 9/98
To connection plug X1171 of the ABS control unit
in PIN 9, tie back excess length
---------------------------------------------------------------------------------------
In automatic cars with M62 B44 engine and DSC, from production
date 9/97 to production date 9/98
To connection plug X1171 of the ABS control unit
in PIN 72, tie back excess length
---------------------------------------------------------------------------------------
In cars with a production date after 9/98
Insulate and tie back with a shrink hose
C6 1-pin blade terminal contact yellow/white In cars with a production date prior to 9/98
To connection plug X1171 of the ABS control unit
in PIN 42, tie back excess length
---------------------------------------------------------------------------------------
In automatic cars with M62 B44 engine and DSC, from production
date 9/97 to production date 9/98
To connection plug X1171 of the ABS control unit
in PIN 73, tie back excess length
---------------------------------------------------------------------------------------
In cars with a production date after 9/98
Insulate and tie back with a shrink hose
C7 1-pin blade terminal contact red/yellow In cars with a production date prior to 9/98
Insulate and tie back with a shrink hose
---------------------------------------------------------------------------------------
In cars with a production date after 9/98
To black 42-pin connection plug X1170 of the ABS hydraulic unit in PIN 35,
if C7 is not required, insulate and tie back with shrink hose
C8 1-pin blade terminal contact yellow/white In cars with a production date prior to 9/98
Insulate and tie back with a shrink hose
---------------------------------------------------------------------------------------
In cars with a production date after 9/98
To black 42-pin connection plug X1170 of the ABS hydraulic unit in PIN 18,
if C8 is not required, insulate and tie back with shrink hose

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/11
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
3. Connection diagram

Cable
Item Description Connection location in the car
colour
D Aerial extension for
--- ---
GPS aerial
D1 Coaxial plug casing --- To GPS aerial (5)
D2 Coaxial socket casing --- To the navigation computer (18)

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/12
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
4. Installation and cabling diagram of the on-board monitor wiring harness

0
Installation and cabling diagram
0

A4
A3
A2
A1 A9 A10
A14 A11
A6 A7
A12
A5
A13
A
A8 A18

A17 A15
A16
X13016
F 38 0398 B

The on-board monitor wiring harness A is to be laid along the audio or main wiring harness and secured with
cable ties as shown in the figure.
When installing the on-board monitor wiring harness A, start at the earth post X13016 near the
C pillar at the rear left.
Screw branch A8 to the earth post connection X13016 near the C pillar at the rear left. The on-board
monitor wiring harness A crosses behind the left front seat and is to be laid from there along the cardan tunnel
behind the centre console to the installation site of the on-board monitor.
Route branch A11 to the installation site for the right TV amplifier on the right-hand C pillar (only to be
connected if you are also installing a video module and the TV amplifier)
Route branch A5 and A6 to the aerial amplifier on the left-hand C pillar
Route branch A7 to the installation site for the left TV amplifier on the left-hand C pillar (only to be connected
if you are also installing a video module and the TV amplifier)
Route branches A1, A2 and A3 along the standard audio wiring harness to the installation site of the on-
board monitor in the instrument panel
Route branches A9 to A18 through the opening in the rear window shelf along the main cable loom into the
boot
Route branch A9 to the installation site of the video module bracket in the rear left side part and clip into
branch A14
Route branches A10 to A13 to the installation location of the navigation computer in the rear left side part
Tie back branches A10, A12 and A13 (only to be connected if you are also installing a video module and TV
amplifier)
Route branch A14 to the installation site of the video module bracket in the rear left side part and clip into
the securing clip on branch A9 which has been clipped in
Route branches A15 to A18 to the installation location of the on-board monitor radio in the rear left side part
Tie back any excess lengths.

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/13
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
5. Installation and cabling diagram of the supplementary wiring harness for the
navigation system

0
Installation and cabling diagram
0

C2 C

C7 C8
C5 C3
C6 C4

C1

F 38 0399 B

Route the supplementary wiring harness for the navigation system C as shown in the figure and secure it with
cable ties.
When routing the supplementary wiring harness for the navigation system C, start with branch
C1.

Legend:
Routing for all cars
Additional routing for cars with a production date after 9/98
Additional routing for cars with a production date prior to 9/98

Branch C1 to the tail light unit in the boot at the rear left
Branch C2 to C8 along the closing panel to the right side part, from there through the passage grommet in
the rear window shelf into the vehicle interior and from there along the right main cable loom to the installation
site of the light module
Branch C3 and C4 to the joint connector behind the glove compartment (LHD) or behind the steering
column (RHD)
Branches C5 and C6 to the installation site of the ABS control unit behind the glove compartment (LHD) or
behind the steering column (RHD)
Branches C7 and C8 through the passage grommet in the bulkhead into the engine compartment to the
installation site of the ABS hydraulic unit

Tie back any excess lengths.

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/14
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
6. To install the on-board monitor wiring harness, on-board monitor and on-board
monitor radio

Install branch A4, coaxial plug casing on the on-board


0

monitor wiring harness A, on the rear window shelf along


the rear window to the installation site of the right TV
amplifier on the C-pillar on the right and tie it back with
cable ties (26) (only to be connected if you are installing a
41 video module).
A4
Tie back branch A6, coaxial socket casing on the on-
A8 40 board monitor wiring harness A, with a cable tie (26)
(no longer required).
26 Tie back branch cable A7, coaxial plug casing on the on-
A7 A6 board monitor wiring harness A, with a cable tie (26) (only
to be connected if you are installing a video module).
A X13016 A F 38 0400 B
Screw branch cable A8, 6 mm cable eyelet on the on-
board monitor wiring harness A, to the ground post
X13016 on the C-pillar at the rear left.
Disconnect the existing coaxial socket casing (40) from
the aerial amplifier (41) and tie it back (no longer required).

0
Disconnect the remaining connection cables from the
0

aerial amplifier (40) and remove the aerial amplifier (40).


Then install the new aerial amplifier, which you ordered
separately using the electronic parts catalogue (EPC)
40 (part No. 65 25 6 906 082) and connect it following the
procedure for the removal in reverse.

When connecting it, make sure that you do not


confuse the slots."

A 038 0188 B
0
0

Unscrew the existing coaxial plug casing (40) from the


0

new aerial amplifier (41) and tie it back (no longer


42 required).
Screw branch A5, coaxial plug casing on the on-board
41 40 monitor wiring harness A, to the released coaxial socket
casing (42) on the new aerial amplifier (41).
A5

A A 038 0189 B

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/15
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
6. To install the on-board monitor wiring harness, on-board monitor and on-board monitor radio

41 40 31 Before the work steps are carried out as shown in


the figure, the new module holder of the on-board
monitor (10) must be fitted and equipped as
described in the TIS."
X18126 44 Connect branch A3, black 17-pin plug casing on the on-
board monitor wiring harness A, to the existing black
A1 43 A2 17-pin socket casing X18126.
A3 Stick a rattle guard (31) onto the second rattle guard (31)
and then stick it onto the wiring harness in such a way
10 that the existing angled coaxial socket casing (40), the
8
A black coaxial socket casing (41) (aerial connector), the
9 42 F 38 0401 B connection plug of the multi information display and the
control for the Top HiFi system (if present), and the plug
connector A3 + X18126 are enclosed.
The enclosed connections, as well as the enclosed plug
connector A3 + X18126 are no longer required and
should be routed behind the heating control.
Screw the on-board monitor holding pin (9) onto the on-
board monitor (8).
Connect branch A1, blue 12-pin socket casing, of the on-
board monitor wiring harness A onto the blue 12-pin plug
casing (42) of the on-board monitor (8).
Connect branch A2, white 12-pin socket casing, of the
on-board monitor wiring harness A onto the white 12-pin
plug casing (43) of the on-board monitor (8).
Then insert the cables into the on-board monitor slot (44)
and carefully slide the on-board monitor (8) into position.
When pushing the on-board monitor in, take care to see
that no cables get damaged.

0
0

Screw the on-board monitor (8) to the module holder of


0

the on-board monitor (10) with four fillister head Philips


screws M3x8 (12).
10 Then put the on-board monitor cover (13) onto the on-
1
INFO

4
board monitor (8).
2
3

FM

MODE
5
6
AM
8 TONE SELECT

MENU

12 13

F 38 0402 B
0

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/16
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
6. To install the on-board monitor wiring harness, on-board monitor and on-board monitor radio

A15 The figure shows the boot at the rear left."


40
A18 Couple the on-board monitor radio bracket (15) into the
on-board monitor radio (14) below and screw it on above
with a hexagonal nut with washer M5 (20) or with a
15 hexagonal screw with washer M5x14 (24), depending on
the design of the on-board monitor radio (14).
Remove the blue locking clip (40) from the black 17-pin
14 socket casing A18 and connect branch A15, 10-pin
20/21 socket casing, of the on-board monitor wiring harness A
41 to the place provided for it in the black 17-pin socket
casing A18.
F 38 0403 B If the car has a CD changer without a DSP
amplifier, the on-board monitor radio/CD changer
control cable must also be fitted.
Secure branch A15, 10-pin socket casing, with the blue
locking clip (40). Then detach the insulating mat (41) in
0
the side part, inside rear left.
0
0

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/17
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
6. To install the on-board monitor wiring harness, on-board monitor and on-board monitor radio

Screw the on-board monitor radio bracket (15) with


0

A16 A18 attached on-board monitor radio (14) onto the cross-
A17 43 brace (40) in the side part, rear left, with two hexagonal
screws with washers M5x14 (21).
42
Plug branch A17, black coaxial socket casing (aerial
41 40 connector) of the on-board monitor wiring harness A,
14
A9 onto the coaxial plug casing (41) on the on-board monitor
A14 radio (14).
15 21
Plug branch A16, offset coaxial socket casing, of the on-
board monitor wiring harness A onto the coaxial plug
26 22 casing (42) on the on-board monitor radio (14).
6 Connect branch A18, black 17-pin socket casing, of the
F 38 0404 B on-board monitor wiring harness A onto the black 17-pin
plug casing (43) on the on-board monitor radio (14).
Attach the cables of the plugged-in branches A16, A17
and A18 with cable ties (26).
Put two speed nuts M5 (22) onto the pre-punched holes
in the cross-brace (40) in the side part, rear left and mount
the detached insulating mat again in the side part, rear
left.
Clip branch A9, black 10-pin plug casing, of the on-board
monitor wiring harness A into branch A14, white 6-pin
plug casing, of the on-board monitor wiring harness A.
Then clip the securing clip (6) into branch A14, white
6-pin plug casing (is later snapped into the bracket of the
video module).

Put a speed nut M5 (22) on to the place provided in the


0

side part, rear left. Screw the base holder (16) onto the
three speed nuts M5 with three hexagonal screws with
40 washers M5x14 (21), as shown in the figure.

Take care to see that the insulating mat (40) is


mounted first."
16
21

22 F 38 0405 B
0
0

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/18
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
7. To install the supplementary wiring harness for navigation systems in cars with a
production date prior to 9/98

Clip branch C1, black 6-pin plug casing, of the


0

supplementary wiring harness for the navigation system


C into the existing plug connector (40) on the tail light unit
41 (41), rear left.
Install the supplementary wiring harness for the
C1 navigation system C along the closing panel to the right
40 side part.
26 Secure the supplementary wiring harness for the
navigation system C with cable ties (26).
C

F 38 0406 B
0

Remove the insulating mat (40) in the right side part, rear.
0

C2-C8 Route the supplementary wiring harness for the


navigation system C, as shown, to the passage grommet
(41) in the rear window shelf.
C
Then route branches C2 to C8 through the passage
41 grommet (41) into the vehicle interior and from there
along the right main cable loom to the installation site of
the light module in the A-pillar on the right.
40 Fasten the supplementary wiring harness for the
26 navigation system C with cable ties (26) and install the
insulating mat (40) back into the right side part, rear.
F 38 0407 B
0

Remove the light module (40), unplug the black 54-pin


0

C2 socket casing X10117 from the light module (40) and


open it.
Connect branch C2, 1-pin blade terminal contact, white/
X10117 yellow cable, to PIN 38 of the black 54-pin socket casing
X10117.
Close the black socket casing X10117, plug it in and
reinstall the light module (40).
Tie back any excess length on the supplementary wiring
40 harness for the navigation system C before branch C2.

F 38 0408 B
0
0
0

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/19
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
7. To install the supplementary wiring harness for navigation systems in cars
with a production date prior to 9/98

C The figure shows the installation in a LHD car.


26 Proceed in exactly the same way on a RHD car."
C5 Push a shrink hose (30) onto each branch C3, 1-pin blade
C6 C7 terminal contact, yellow/red cable, branch C4, 1-pin
C8 blade terminal contact, yellow/white cable, branch C7,
C4 C3 1-pin blade terminal contact, yellow/red cable and branch
41 C8, 1-pin blade terminal contact, yellow/white cable of
X1171 the supplementary wiring harness for the navigation
30 system C. Use a hot air blower to shrink-fit the insulation.
40 C Then use cable ties (26) to tie back branches C3, C4, C7
and C8 in the area of the right front door sill.
F 38 0409 B
Route branches C5 and C6 of the supplementary wiring
harness for the navigation system C to the ABS control
unit (40) on the left next to the glove compartment (LHD)
or on the left next to the steering column (RHD). (Tie back
any excess length.)
Remove the ABS control unit (40).
Disconnect and dismantle the control unit connector
X1171.
Insert branches C5 and C6 into the plug-in guide (41).

Note instructions for automatic cars with


M62 B44 engine and DSC, from production
date 9/97 to production date 9/98 on the next
page."
Connect branch C5, 1-pin blade terminal contact, yellow/
red cable, to PIN 9 of the control unit connector X1171.
If PIN 9 is already occupied, cut off the contact part from
branch C5 and solder the yellow/red cable onto the cable
of PIN 9 in the installation space of the ABS plug and
insulate it.
Connect branch C6, 1-pin blade terminal contact, yellow/
white cable, to PIN 42 of the control unit connector
X1171. If PIN 42 is already occupied, cut off the contact
part from branch C6 and solder the yellow/white cable
onto the cable of PIN 42 in the installation space of the
ABS plug and insulate it.
Assemble the control unit connector X1171 again and
connect it to the ABS control unit (40).
Install the ABS control unit (40) and fasten the
supplementary wiring harness for the navigation system
C with cable ties (26).

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/20
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
7. To install the supplementary wiring harness for navigation systems
in cars with a production date prior to 9/98

Only for automatic cars with M62 B44 engine and


0

C DSC, from production date 9/97 to production


26
date 9/98
C5 Connect branch C5, 1-pin blade terminal contact, yellow/
C6 C7 red cable, to PIN 72 of the control unit connector
C8 X1171. If PIN 72 is already occupied, cut off the contact
C4 C3 part from branch C5 and solder the yellow/red cable onto
41 the cable of PIN 72 in the installation space of the ABS
X1171 plug and insulate it.
30 Connect branch C6, 1-pin blade terminal contact, yellow/
40 C white cable, to PIN 73 of the control unit connector
X1171. If PIN 73 is already occupied, cut off the contact
F 38 0451 B part from branch C6 and solder the yellow/white cable
onto the cable of PIN 73 in the installation space of the
ABS plug and insulate it.
Assemble the control unit connector X1171 again and
connect it to the ABS control unit (40).
Install the ABS control unit (40) and fasten the
supplementary wiring harness for the navigation system
C with cable ties (26).

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/21
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
8. To choose installation of the supplementary wiring harness for navigation systems
in cars with a production date after 9/98

The figure shows the engine compartment, front


right."
Disconnect the black 42-pin connection plug X1170
from the ABS hydraulic unit (40) in the engine
40 compartment at the front right, open it and check
PIN35 whether PIN 18 and PIN 35 are occupied.
If PIN 18 and PIN 35 are not occupied, install the
supplementary wiring harness for the navigation system
as described in section 9.
PIN18 Section 9. To install the supplementary wiring harness
X1170 for navigation systems in cars with a production date after
F 38 0410 B 9/98 (PIN 18 and PIN 35 on the connection plug of the
ABS hydraulic unit not occupied).
If PIN 18 and PIN 35 are occupied, install the
supplementary wiring harness for the navigation system
as described in section 10.
Section 10. To install the supplementary wiring harness
for navigation systems in cars with a production date after
9/98 (PIN 18 and PIN 35 on the connection plug of the
ABS hydraulic unit occupied).
If PIN 18 is occupied and PIN 35 is not occupied, install
the supplementary wiring harness for the navigation
system as described in section 11.
Section 11. To install the supplementary wiring harness
for navigation systems in cars with a production date after
9/98 (PIN 18 occupied and PIN 35 not occupied on the
connection plug of the ABS hydraulic unit).
If PIN 18 is not occupied and PIN 35 is occupied, install
the supplementary wiring harness for the navigation
system as described in section 12.
Section 12. To install the supplementary wiring harness
for navigation systems in cars with a production date after
9/98 (PIN 18 not occupied and PIN 35 occupied on the
connection plug of the ABS hydraulic unit).

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/22
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
9. To install the supplementary wiring harness for navigation systems in cars with a
production date after 9/98 (PIN 18 and PIN 35 on the connection plug of the ABS
hydraulic unit not occupied)

Clip branch C1, black 6-pin plug casing, of the


0

supplementary wiring harness for the navigation system


C into the existing plug connector (40) on the tail light unit
41 (41), rear left.
Install the supplementary wiring harness for the
C1 navigation system C along the closing panel to the right
40 side part.
26 Secure the supplementary wiring harness for the
navigation system C with cable ties (26).
C

F 38 0411 B
0

Remove the insulating mat (40) in the right side part, rear.
0

C2-C8
Route the supplementary wiring harness for the
navigation system C, as shown, to the passage grommet
(41) in the rear window shelf.
C
Then route branches C2 to C8 through the passage
41 grommet (41) into the vehicle interior and from there
along the right main cable loom to the installation site of
the light module in the A-pillar on the right.
40 Fasten the supplementary wiring harness for the
26 navigation system C with cable ties (26) and install the
insulating mat (40) back into the right side part, rear.
F 38 0412 B
0

Remove the light module (40), unplug the black 54-pin


0

C2 socket casing X10117 from the light module (40) and


open it.
Connect branch C2, 1-pin blade terminal contact, white/
X10117 yellow cable, to PIN 38 of the black 54-pin socket casing
X10117.
Close the black socket casing X10117, plug it in and
reinstall the light module (40).
Tie back any excess length on the supplementary wiring
40 harness for the navigation system C before branch C2.

F 38 0413 B
0

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/23
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
9. To install the supplementary wiring harness for navigation systems in cars with a production date
after 9/98 (PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit not occupied)

C2 C Before further installation of the supplementary


wiring harness for the navigation system, you
should remove the cover for the control unit box in
the engine compartment, right."
C7 C8 C3 Insulate branches C3 to C6 of the supplementary wiring
C5 C4 harness for the navigation system C with shrink hose and
C6 tie back in the area of the right front door sill.
Route branches C7 and C8 of the supplementary wiring
harness for the navigation system C through the passage
grommet in the bulkhead, front right, into the control unit
box and from there on to the ABS hydraulic unit. Connect
F 38 0414 B it to the black 42-pin connection plug X1170 of the ABS
0
hydraulic unit.
0

The figure shows the area behind the glove


26 compartment in a left-hand drive car. Proceed in
exactly the same way in right-hand drive cars.
Feed the supplementary wiring harness for the navigation
40 system C with branches C7 and C8 through the passage
grommet (40) in the bulkhead, front right, to the control
C5 unit box in the engine compartment and fasten with cable
ties (26).
30 C6
C3 Push a shrink hose (30) onto each branch C3, 1-pin blade
C terminal contact, yellow/red cable, branch C4, 1-pin
blade terminal contact, yellow/white cable, branch C5,
C4 F 38 0415 B 1-pin blade terminal contact, yellow/red cable and branch
C6, 1-pin blade terminal contact, yellow/white cable of
the supplementary wiring harness for the navigation
system C. Use a hot air blower to shrink-fit the insulation.
Then tie back branches C3 to C6 in the area of the right
0
front door sill with cable ties (26).
0
0

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/24
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
9. To install the supplementary wiring harness for navigation systems in cars with a production date
after 9/98 (PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit not occupied)

Carefully push the supplementary wiring harness for the


0

40 navigation system C with branches C7 and C8 through


C the rubber grommet (40) and route to the ABS hydraulic

BMW
unit (41).

Seal the rubber grommet (40) with silicone (splash-


water protection) after installation of the
supplementary wiring harness for the navigation
41 system C."
26 PIN35
C8C7 Unfasten the black 42-pin connection plug X1170 of the
PIN18 ABS hydraulic unit and connect branches C7 and C8 as
follows:
X1170 F 38 0416 B
Connect branch C7, 1-pin blade terminal contact, yellow/
red cable, to the black 42-pin connection plug X1170 of
the ABS hydraulic unit, slotPIN 35.
Connect branch C8, 1-pin blade terminal contact, yellow/
white cable, to the black 42-pin connection plug X1170
of the ABS hydraulic unit, slotPIN 18.
Couple the black 42-pin connection plug X1170 again
and plug it onto the ABS hydraulic unit.
Then use cable ties (26) to fasten the supplementary
wiring harness for the navigation system C in the area
of the engine compartment.
0

0
0

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/25
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
10. To install the supplementary wiring harness for navigation systems in cars with a
production date after 9/98 (PIN 18 and PIN 35 on the connection plug of the ABS
hydraulic unit occupied)

Clip branch C1, black 6-pin plug casing, of the


0

supplementary wiring harness for the navigation system


C into the existing plug connector (40) on the tail light unit
41 (41), rear left.
Install the supplementary wiring harness for the
C1 navigation system C along the closing panel to the right
40 side part.
Secure the supplementary wiring harness for the
26 navigation system C with cable ties (26).
C

F 38 0417 B
0

Remove the insulating mat (40) in the right side part, rear.
0

C2-C8
Route the supplementary wiring harness for the
navigation system C, as shown, to the passage grommet
(41) in the rear window shelf.
C
Then route branches C2 to C8 through the passage
41 grommet (41) into the vehicle interior and from there
along the right main cable loom to the installation site of
the light module in the A-pillar on the right.
40 Fasten the supplementary wiring harness for the
26 navigation system C with cable ties (26) and install the
insulating mat (40) back into the right side part, rear.
F 38 0418 B
0

Remove the light module (40), unplug the black 54-pin


0

C2 socket casing X10117 from the light module (40) and


open it.
Connect branch C2, 1-pin blade terminal contact, white/
X10117 yellow cable, to PIN 38 of the black 54-pin socket casing
X10117.
Close the black socket casing X10117, plug it in and
reinstall the light module (40).
Tie back any excess length on the supplementary wiring
40 harness for the navigation system C before branch C2.

F 38 0419 B
0
0
0
0

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/26
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
10. To install the supplementary wiring harness for navigation systems in cars with a production date
after 9/98 (PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit occupied)

Insulate branches C5 to C8 of the supplementary wiring


0

C2 C harness for the navigation system C with shrink hose and


tie back in the area of the right front door sill.
Route branches C3 and C4 of the supplementary wiring
C7 harness for the navigation system C to the joint
C8 connector behind the glove compartment (LHD) or
C5 C6 C3 behind the steering column (RHD) (ties back any excess
C4 length) and connect to the joint connectors X10183 and
X10184.

F 38 0420 B
0

26 The figure shows the area behind the glove


40 compartment in a left-hand drive vehicle. You
should proceed in the identical sequence for right-
hand drive vehicles."
C7 Push a shrink hose (30) onto each branch C5, 1-pin blade
C8 terminal contact, yellow/red cable, branch C6, 1-pin
blade terminal contact, yellow/white cable, branch C7,
C5 1-pin blade terminal contact, yellow/red cable and branch
30 C6 C8, 1-pin blade terminal contact, yellow/white cable of
C3 the supplementary wiring harness for the navigation
C system C. Use a hot air blower to shrink-fit the insulation.
C4 F 38 0421 B Then tie back branches C5 to C8 in the area of the right
front door sill with cable ties (26).
Connect branch C3, 1-pin blade terminal contact, yellow/
red cable, to the joint connector X10183 (yellow/red
cable on the joint connector) in the joint connector (40)
behind the glove compartment (LHD) or behind the
steering column (RHD).
Connect branch C4, 1-pin blade terminal contact, yellow/
white cable, to the joint connector X10184 (yellow/white
cable on the joint connector) in the joint connector (40)
behind the glove compartment (LHD) or behind the
steering column (RHD).
Any excessive lengths of branches C3 and C4 should be
tied back with cable ties (26).

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/27
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
11. To install the supplementary wiring harness for navigation systems in cars with a
production date after 9/98 (PIN 18 occupied and PIN 35 not occupied on the
connection plug of the ABS hydraulic unit)

Clip branch C1, black 6-pin plug casing, of the


0

supplementary wiring harness for the navigation system


C into the existing plug connector (40) on the tail light unit
41 (41), rear left.
Install supplementary wiring harness for the navigation
C1 system C along the closing panel to the right side part.
Secure the supplementary wiring harness for the
40 navigation system C with cable ties (26).
26
C

F 38 0422 B
0

Remove the insulating mat (40) in the right side part, rear.
0

C2-C8 Route the supplementary wiring harness for the


navigation system C, as shown, to the passage grommet
(41) in the rear window shelf.
C
Then route branches C2 to C8 through the passage
41 grommet (41) into the vehicle interior and from there
along the right main cable loom to the installation site of
the light module in the A-pillar on the right.
40 Fasten the supplementary wiring harness for the
26 navigation system C with cable ties (26) and install the
insulating mat (40) back into the right side part, rear.
F 38 0423 B
0

Remove the light module (40), unplug the black 54-pin


0

C2 socket casing X10117 from the light module (40) and


open it.
Connect branch C2, 1-pin blade terminal contact, white/
X10117 yellow cable, to PIN 38 of the black 54-pin socket casing
X10117.
Close the black socket casing X10117, plug it in and
reinstall the light module (40).
Tie back any excess length on the supplementary wiring
40 harness for the navigation system C before branch C2.

F 38 0424 B

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/28
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
11. To install the supplementary wiring harness for navigation systems in cars with a production date
after 9/98 (PIN 18 occupied and PIN 35 not occupied on the connection plug of the ABS hydraulic unit)

C2 C Before further installation of the supplementary


wiring harness for the navigation system, you
should remove the cover for the control unit box in
the engine compartment, right.
C7 C8 Route branches C7 and C8 of the supplementary wiring
C3 harness for the navigation system C through the passage
C5 C6 C4 grommet in the bulkhead, front right, into the control unit
box and from there onwards to the ABS hydraulic unit.
Only connect branch C7, 1-pin blade terminal contact, to
the black 42-pin connection plug X1170, PIN 35, of the
ABS hydraulic unit.
F 38 0425 B Insulate branch C8, 1-pin blade terminal contact, with
shrink hose and tie it back.
Route branches C3 and C4 of the supplementary wiring
harness for the navigation system C to the joint
connector behind the glove compartment (LHD) or
behind the steering column (RHD).
Insulate branch C3, 1-pin blade terminal contact, with
shrink hose and tie it back. Only connect branch C4,
1-pin blade terminal contact, to the joint connector
X10184.
Insulate branches C5 and C6 of the supplementary
wiring harness for the navigation system C with shrink
hose and tie back in the area of the right front door sill.

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/29
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
11. To install the supplementary wiring harness for navigation systems in cars with a production date
after 9/98 (PIN 18 occupied and PIN 35 not occupied on the connection plug of the ABS hydraulic unit)

The figure shows the area behind the glove


26 compartment in a left-hand drive vehicle. You
41
should proceed in the identical sequence for right-
hand drive vehicles."
40 Feed the supplementary wiring harness for the navigation
system C with branches C7 and C8 through the passage
C5 grommet (40) in the bulkhead, front right, to the control
unit box in the engine compartment and fasten with cable
30 C6 ties (26).
C3
C Push a shrink hose (30) onto each branch C3, 1-pin blade
terminal contact, yellow/red cable, branch C5, 1-pin
C4 F 38 0426 B blade terminal contact, yellow/red cable and branch C6,
1-pin blade terminal contact, yellow/white cable of the
supplementary wiring harness for the navigation system
C. Use a hot air blower to shrink-fit the insulation.
Connect branch C4, 1-pin blade terminal contact, yellow/
white cable, to the joint connector X10184 (yellow/white
cable on the joint connector) in the joint connector (41)
behind the glove compartment (LHD) or behind the
steering column (RHD).
Then tie back branches C3, C5, and C6 in the area of the
right front door sill with cable ties (26).

Carefully push the supplementary wiring harness for the


0

40 navigation system C with branches C7 and C8 through


C the rubber grommet (40) and route to the ABS hydraulic
BMW

unit (41).

Seal the rubber grommet (40) with silicone (splash-


water protection) after installation of the
supplementary wiring harness for the navigation
41 system C."
26 PIN35
C8C7 Unfasten the black 42-pin connection plug X1170 of the
ABS hydraulic unit and connect branch C7 as follows:
30 X1170 F 38 0427 B
Connect branch C7, 1-pin blade terminal contact, yellow/
red cable, to the black 42-pin connection plug X1170 of
the ABS hydraulic unit, slotPIN 35.
Push a shrink hose (30) onto branch C8, 1-pin blade
terminal contact, yellow/white cable. Use a hot air blower
to shrink the insulation.
Couple the black 42-pin connection plug X1170 again
and plug it onto the ABS hydraulic unit.
Then use cable ties (26) to fasten the supplementary
wiring harness for the navigation system C in the area of
the engine compartment.

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/30
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
12. To install the supplementary wiring harness for navigation systems in cars with a
production date after 9/98 (PIN 18 not occupied and PIN 35 occupied on the
connection plug of the ABS hydraulic unit)

Clip branch C1, black 6-pin plug casing, of the


0

supplementary wiring harness for the navigation system


C into the existing plug connector (40) on the tail light unit
41 (41), rear left.
Install the supplementary wiring harness for the
C1 navigation system C along the closing panel to the right
40 side part.
26 Secure the supplementary wiring harness for the
navigation system C with cable ties (26).
C

F 38 0428 B
0

Remove the insulating mat (40) in the right side part, rear.
0

C2-C8
Route the supplementary wiring harness for the
navigation system C, as shown, to the passage grommet
(41) in the rear window shelf.
C
Then route branches C2 to C8 through the passage
41 grommet (41) into the vehicle interior and from there
along the right main cable loom to the installation site of
the light module in the A-pillar on the right.
40 Fasten the supplementary wiring harness for the
26 navigation system C with cable ties (26) and install the
insulating mat (40) back into the right side part, rear.
F 38 0429 B
0
0

Remove the light module (40), unplug the black 54-pin


0

C2 socket casing X10117 from the light module (40) and


open it.
Connect branch C2, 1-pin blade terminal contact, white/
X10117 yellow cable, to PIN 38 of the black 54-pin socket casing
X10117.
Close the black socket casing X10117, plug it in and
reinstall the light module (40).
Tie back any excess length on the supplementary wiring
40 harness for the navigation system C before branch C2.

F 38 0430 B

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/31
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
12. To install the supplementary wiring harness for navigation systems in cars with a production date
after 9/98 (PIN 18 not occupied and PIN 35 occupied on the connection plug of the ABS hydraulic unit)

C2 C Before further installation of the supplementary


wiring harness for the navigation system, you
should remove the cover for the control unit box in
the engine compartment, right."
C7 C8 Route branches C7 and C8 of the supplementary wiring
C4 harness for the navigation system C through the passage
C5 C6 C3 grommet in the bulkhead, front right, into the control unit
box and from there onwards to the ABS hydraulic unit.
Insulate branch C7, 1-pin blade terminal contact, with
shrink hose and tie it back.
Only connect branch C8, 1-pin blade terminal contact, to
F 38 0431 B the black 42-pin connection plug X1170, PIN 18, of the
ABS hydraulic unit.
Route branches C3 and C4 of the supplementary wiring
harness for the navigation system C to the joint
connector behind the glove compartment (LHD) or
behind the steering column (RHD).
Only connect branch C3, 1-pin blade terminal contact, to
the joint connector X10183.
Insulate branch C4, 1-pin blade terminal contact, with
shrink hose and tie it back.
Insulate branches C5 and C6 of the supplementary
wiring harness for the navigation system C with shrink
hose and tie back in the area of the right front door sill.

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/32
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
12. To install the supplementary wiring harness for navigation systems in cars with a production date
after 9/98 (PIN 18 not occupied and PIN 35 occupied on the connection plug of the ABS hydraulic unit)

The figure shows the area behind the glove


26 compartment in a left-hand drive vehicle. You
41
should proceed in the identical sequence for right-
hand drive vehicles."
40 Feed the supplementary wiring harness for the navigation
system C with branches C7 and C8 through the passage
C5 grommet (40) in the bulkhead, front right, to the control
unit box in the engine compartment and fasten with cable
30 C6 ties (26).
C3
C Push a shrink hose (30) onto each branch C4, 1-pin blade
terminal contact, yellow/white cable, branch C5, 1-pin
C4 F 38 0432 B blade terminal contact, yellow/red cable and branch C6,
1-pin blade terminal contact, yellow/white cable of the
supplementary wiring harness for the navigation system
C. Use a hot air blower to shrink-fit the insulation.
Connect branch C3, 1-pin blade terminal contact, yellow/
red cable, to the joint connector X10183 (yellow/red
cable on the joint connector) in the joint connector (41)
behind the glove compartment (LHD) or behind the
steering column (RHD).
Then tie back branches C4, C5, and C6 in the area of the
right front door sill with cable ties (26).

Carefully push the supplementary wiring harness for the


0

40 navigation system C with branches C7 and C8 through


C the rubber grommet (40) and route to the ABS hydraulic
BMW

unit (41).

Seal the rubber grommet (40) with silicone (splash-


water protection) after installation of the
supplementary wiring harness for the navigation
system C."
26 41
C8C7 Unfasten the black 42-pin connection plug X1170 of the
PIN18 ABS hydraulic unit and connect branch C8 as follows:

30 X1170 Connect branch C8, 1-pin blade terminal contact, yellow/


F 38 0433 B
white cable, to the black 42-pin connection plug X1170
of the ABS hydraulic unit, slotPIN 18.
Push a shrink hose (30) onto branch C7, 1-pin blade
terminal contact, yellow/red cable. Use a hot air blower to
shrink the insulation.
Couple the black 42-pin connection plug X1170 again
and plug it onto the ABS hydraulic unit.
Then use cable ties (26) to fasten the supplementary
wiring harness for the navigation system C in the area of
the engine compartment.
0

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/33
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
13. To install the navigation system

Place retaining plate (7) on the GPS aerial (5) and attach
0

24 it with expanding rivets (24).

F 38 0434 B
0

The figure shows rear window shelf on the left."


Check that existing attachments points (40) are Ø 8 mm.
23 Drill out the attachment points to 8 mm if necessary.
Take out pre-punched cut-out (41) under the rear
40 window shelf and press in attachment grommets (23) into
41 the attachment points (40).

F 38 0435 B
0

Plug together branches D1, coaxial plug casing, of the


0

26
aerial extension for GPS aerial D with the aerial cable (40)
of the GPS aerial (5).
5 Insert the retaining plate with the mounted GPS aerial into
D1 the attachment grommets (23) and route the aerial
extension for the GPS aerial D along the original wiring
40 harness to the designated installation site of the
23 navigation computer (in the boot at the top rear left) and
fasten with cable ties (26).

D F 38 0436 B
0

The figure shows the boot at the top rear left."


Remove retaining nuts M6 (40) and dismantle installed
trim-panel bracket (41) (is no longer required).
41 Remove retaining clip (42) from the trim-panel bracket
(41).
The retaining nuts M6 (40) and retaining clip (42) are re-
used when the navigation computer holder is installed.
40
42
F 38 0437 B

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/34
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
13. To install the navigation system

Put speed nuts M5 (22) on to the holder for the navigation


0

19 computer (19).

22
F 38 0438 B
0

Place navigation system wiring harness B, as shown, into


0

40 the supplied cable duct (29) and close all lugs (40).
B 29 Insert both AW cable ties (27) into the holder for
navigation computer (19).
27 Place cable duct (29), as shown, into the AW cable ties
(27) and close the AW cable ties (27).
Push branch B5, blue 18-pin socket casing, and branch
B6, Bordeaux 18-pin socket casing, of the navigation
system wiring harness B through the navigation
19 computer holder (19).
B5 B6
F 38 0439 B
0
0

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/35
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
13. To install the navigation system

40 The figure shows the boot at the top rear left."


B 40
Separate off the pre-punched cut-out in the insulating
A D mat in the side part, rear left.
B5 Loosen the base holder (16) somewhat in order to be
41 able to install the navigation computer holder (19).
19
21 Slide in the navigation computer holder (19) with its pre-
16 mounted navigation system wiring harness B and screw
B6 it on with the existing nuts M6 (40) and the hexagonal
A10 A13 26 D2 screws with washer M5x14 (21).

A12 Insert the existing removed retaining clip (41) into the
A11 F 38 0440 B navigation computer holder (19).
Then push branches A10 to A13 of the on-board
monitor wiring harness A and branch D2, coaxial socket
casing, of the aerial extension for the GPS aerial D
through the navigation computer holder (19).

Use cable ties (26) to tie back branch A10, white


18-pin socket casing, branch A12, offset coaxial
socket casing, and branch A13, offset coaxial
socket casing, of the on-board monitor wiring
harness A onto the on-board monitor wiring
harness A.
Also use cable tie (26) to tie back branch B5, blue
18-pin socket casing, of the navigation system
wiring harness B onto the navigation system wiring
harness B."

Put three speed nuts M5 (22) onto the designated places


0

and screw the video module bracket (17) onto the speed
21 nuts M5 (22) with three hexagonal screws and washers
M5x14 (21).

17

22
F 38 0441 B
0

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/36
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
13. To install the navigation systemTo install the navigation system

Clip the securing clip (6) onto the clipped in branches A9,
0

B A9 black 10-pin plug casing, and A14, white 6-pin plug


A14 casing, of the on-board monitor wiring harness A on the
B2 video module bracket (17).
B4
6 Connect branch B2, black 6-pin socket casing, of the
B1 navigation system wiring harness B to branch C1, black
17 26 6-pin plug casing, of the supplementary wiring harness
for the navigation system C.
C1 B3 Connect branch B1, white 6-pin socket casing, of the
C navigation system wiring harness B to branch A14, white
6-pin plug casing, of the on-board monitor wiring harness
A.
F 38 0442 B
Connect branch B4, black 10-pin socket casing, of the
navigation system wiring harness B to branch A9, black
10-pin plug casing, of the on-board monitor wiring
harness A.
Insulate branch B3, black 6-pin plug casing, of the
navigation system wiring harness B and tie it back.

Additionally installed wiring harnesses should be


fastened to the original wiring harness using cable
ties (26).

Cut out supplied template (32) and place it on the boot


0

A10 A D trim panel, left (40).


A13 Mark the cut-out for navigation computer (41) and make
B 41 32 A12 a cut-out in the boot trim panel, left (40.
Then install boot trim panel, left (40).
B5 D2
Take branch A11, blue 18-ping socket casing, of
40 the on-board monitor wiring harness A with the tied
B6 back branches A10, A12 and A13 as well as
A11 branch B6, Bordeaux 18-pin socket casing, of the
navigation system wiring harness B with the tied
F 38 0443 B
back branch B5 and branch D2, coaxial socket
casing, of the aerial extension for the GPS aerial D
and thread them out through the cut-out for the
navigation computer (41)."

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/37
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
13. To install the navigation system

Push cover frame (28) into the cut-out until all detents in
0

19 the navigation computer holder (19) have engaged.


28
Connect branch A11, blue 18-pin socket casing, of the
on-board monitor wiring harness A into the blue 18-pin
D plug casing of the navigation computer (18).
A11
D2 Connect branch B6, Bordeaux 18-pin socket casing, of
the navigation system wiring harness B into the Bordeaux
B6 18-pin plug casing of the navigation computer (18).
18 Connect branch D2, coaxial socket housing, of the aerial
extension for the GPS aerial D into coaxial plug casing of
the navigation computer (18).
F 38 0444 B
Make sure that the cables or leads behind the
navigation computer are not jammed or
damaged."
Then insert the navigation computer (18) into the cover
frame (28) and clip it in.

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/38
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
14. Coding and concluding work

If you also wish to install the video module and TV amplifiers for TV function, the coding and the
concluding work should not be completed until after the video module and TV amplifiers for TV
function have been installed (connection description for the TV function, see section 15)."

Coding
This system requires coding.

To ensure that the retrofit system


- is fully functional and
- prevents malfunctions and errors when combined with other electrical systems in the car, this retrofit
system and, possibly, other components must be coded and saved in the central code of the IKE.
This coding process is automatic using the current coding program in the “Retrofit” path.
The procedure is user-guided, simply follow the text instructions to complete the various steps.

Procedure

- Connect DIS/MoDIC to the car


- Switch the ignition “ON”
- Select “Coding ZCS”
- Series: “E38”
- Path: “2 Retrofit”
- System: “8 Navigation”

The “Navigation operating software V16” CD ROM is required to load the operating system.
Caution! Do not insert the “Operating software” CD ROM into the CD drive yet. Do not insert the
“Operating software” CD ROM until asked to do so by the instructions on the on-board monitor.
At the same time, this “Operating software” CD ROM also encodes the language."

- Start automatic coding (confirm with “Y”)


- Follow the instructions on the on-board monitor
- Print out the new central label for the amended coding key and affix it to the car on the right-hand side of
the boot near the battery.
- After the message “Coding complete” appears on the monitor of the DIS/MoDIC, switch the ignition
“OFF”, wait for at least 10 seconds and then switch the ignition “ON” again.
- Print out error memory
- Insert the “Road map” CD ROM into the navigation computer
- Conduct a function test

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/39
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
14. Coding and concluding work

In vehicles with DSP amplifier, the DSP amplifier must be re-coded in addition."

Procedure
- Connect DIS/MoDIC to the car
- Switch the ignition “ON”
- Select “Coding ZCS”
- Series: “E38”
- Path: “1 Recoding”
- System: “82 DSP”
- Start automatic coding (confirm with “Y”)
- After the message “Coding complete” appears on the monitor of the DIS/MoDIC, switch the ignition
“OFF”, wait for at least 10 seconds and then switch the ignition “ON” again.
- Print out error memory
- Conduct a function test

Language coding
The language coding can be repeated using the “Navigation CD-ROM operating software V16”.

Concluding work
Connect battery
Conduct a function test
Print out the error memory
Assemble the car again following the instructions for dismantling it in reverse order

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/40
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
15. Connection description for TV function

This chapter should only be taken note of if the vehicle is to be additionally equipped with TV
function."

To complete the upgrade the required parts (video module, TV amplifier and small parts) must be ordered
separately using the electronic parts catalogue (EPC) and installed.
The relevant branches of the wiring harnesses also have to be connected as follows:
Undo the tied-back branch A4, angled coaxial socket casing, of the on-board monitor wiring harness A and
plug it on to the previously mounted left TV amplifier in the left C-pillar.
Undo the tied-back branch A13, angled coaxial socket casing, of the on-board monitor wiring harness A and
plug it on to the previously mounted right TV amplifier in the right C-pillar.
Disconnect branch A11, blue 18-pin socket casing, of the on-board monitor wiring harness A from the
navigation computer.
Undo branch B5, blue 18-pin socket casing, which is tied back on the navigation system wiring harness B
and connect it to the blue 18-pin socket casing on the navigation computer:
Undo branches A10, white 18-pin socket casing, A12, offset coaxial socket casing, and A13, offset coaxial
socket casing, which are tied back on the on-board monitor wiring harness A.
Then route branches A10 to A13 to the video module and connect them to the video module as follows.
Branch A10, white 18-pin socket casing, to the white 18-pin plug casing of the video module.
Branch A11, blue 18-pin socket casing, to the blue 18-pin plug casing of the video module.
Connect branches A12 and A13, offset coaxial socket casings, to the two coaxial plug casings on the video
module.

Should the vehicle be equipped at a later date with TV function, the system must be re-coded. For
further details refer to section “14. Coding and concluding work”."

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/41
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
0
X1290 X1291
VB 30A69 VB RA46
30<69 R<46

RADIO/HIFI RADIO/HIFI
X18344
-
I-BUS

RADIO/HIFI
X1436
-
58G

RADIO/HIFI
0,5 0,5 0,5 0,5 0,5
RTGN RTGN VIRT WSGRGE GRRT

30<69 30<69 R<46 I-BUS 58G


X18802 X18801
8 RADIO/HIFI 7 11 6 1 RADIO/HIFI

A196

BORDMONITOR
X1804S
1 2 3 4 5 6 7 RADIO/HIFI 1 2 3 4 5 6 7 12 12 3 4 10 9 2 X18806
JNAVR JNAVB JNAVG SYNC RGBGND VOICE VOICEGND VMR VMR31 VMG VMG31 VMB VMB31 VMLC31 PL X18802 PL TAPEL+ TAPEL- TAPER+ TAPER- 31E<RAD

0,5 0,5 0,5 0,5 0,5 0,5 0,35 0,35 0,35 0,5 0,5 0,5 0,5 0,5 0,5
RT SW BR OR BLRT BLBR SW SW SW BRRT SW BLSW BLBR GESW GEBR

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)


1459109.4 1386697.9

Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002


1724213.9 1724213.9 1724213.9
LTG 4-ADR.GESCH. LTG VERDRILLT LTG1-ADR.GESCH. LTG1-ADR.GESCH. LTG1-ADR.GESCH.

X6500S
1 8 2 11 3 12 6 14 16 9 7 13 10 4 5 15 RADIO/HIFI

RADLV+ RADLV- RADRV+ RADRV- RADLH+ RADLH- RADRH+ RADRH- ANT 30<69 I-BUS 58G TAA TELM R<E 31E<RAD

1,5 0,5 0,5 0,35 1,5


RTGN WSGRGE GRRT SWWS VIRT

0,5 0,5 0,50,5 0,35 0,35 0,35


SCHIRM RTGN RTGN
WSGRGE SCHIRM SCHIRM SCHIRM

JNAVR JNAVB JNAVG SYNC RGBGND VOICE VOICEGND 30<69 30<69 I-BUS VMR VMR31 VMG VMG31 VMB VMB31 VMLC31
X18806 X18804
18 17 16 8 7 3 12 RADIO/HIFI 1 2 3 7 16 5 14 6 15 12 RADIO/HIFI

10 11 9 18 X18804
A197 31E<RAD 31E<RAD VM+ VM-
VIDEOMODUL X1290 X18344 X1436 X581 X1291
0,5 0,5 VB 30A69 VB I-BUS VB 58G VB TACHO A VB RA46
BR BR - - - - -
16. Circuit diagram for on-board monitor wiring harness

1386696.9 1386699.9 1386698.9 1393903.9 1393904.9 1393905.9 1393906.9


RADIO/HIFI RADIO/HIFI RADIO/HIFI RADIO/HIFI RADIO/HIFI
LTG VERDRILLT LTG VERDRILLT LTG VERDRILLT LTG VERDRILLT LTG VERDRILLT LTG VERDRILLT LTG VERDRILLT

0,5 0,5 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,5 1,5 0,5 0,5 0,35 0,35 1,5 2,5
GERT GEBR GERT BROR BLRT BROR GESW BROR BLSW BROR WS RTGN WSGRGE GRRT SWWS WSBR VIRT BR

VM+ VM- TAPEL+ TAPEL- TAPER+ TAPER- RADLV+ RADLV- RADRV+ RADRV- RADLH+ RADLH- RADRH+ RADRH- ANT 30<69 I-BUS 58G TAA TELM R<E 31E<RAD
X18805 X18126
10 5 6 7 1 2 RADIO/HIFI 1 8 2 11 3 12 6 14 16 9 7 13 10 4 5 15 RADIO/HIFI

RADIO
N9
X1290 X1291 X581 X18344
VB 30<69 VB RA46 VB TACHO A VB I-BUS
- - - -
X13016 X13016
RADIO/HIFI RADIO/HIFI RADIO/HIFI RADIO/HIFI MASSE STEREO/HIFI MASSE STEREO/HIFI
- 31E<RAD
RADIO/HIFI RADIO/HIFI

1,5 0,5 0,35 0,5 0,75


RTGN VIRT SWWS WSGRGE BR

30<69 R<46 TAA I-BUS 31E<RAD


X1532S
1 5 4 3 2 RADIO/HIFI
X13016
MASSE STEREO/HIFI
-

RADIO/HIFI
F 38 0446 B

EN/42
16. Circuit diagram for on-board monitor wiring harness

Legend

A196 On-board monitor


A197 Video module
N9 Radio
X581 Speedo connector A
X1290 Connector 30A69
X1291 Connector RA46
X1436 Connector 58g
X1532 Radio/HiFi navigation
X1804 Plug connector, navigation video module
X6500 Plug connector, adapter
X13016 Earth, stereo/HiFi
X18126 Radio A
X18344 I bus connector
X18801 On-board monitor control
X18802 On-board monitor
X18804 Video module A
X18805 Radio B
X18806 Video module B

Colour abbreviations

BR Brown
RT Red
VI Violet
WS White
GR Grey
SW Black
GN Green
GE Yellow

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/43
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
0

KAR-KBB NAVIGATION HIFI-KBB STVB. VIDEOMODUL


X1310B 1 4 3 2 5 X13318S X1532B X1804B
1 2 3 NAVI NAVI 5 2 1 3 NAVI 1 2 3 4 5 6 7 NAVI
DFAHL DFAHR RFL GND RXD CTS RTS TXD R 31 30 I-BUS R75 B75 G75 SYNC RGBGND VOICE VOICEGND
0,35 0,5 0,5
VIRT BRSW RTGN

8373297.9 1386697.9
LTG. GESCHL. LTG. VERDRILLT

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)


Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
MANTELLTG.
8373297.9
17. Circuit diagram for the navigation system wiring harness

0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,5 0,5 0,35 0,35 0,35 0,35 0,35 0,35 0,5 0,5
GERT GEWS WSGE Schirm WS SW RT GR VIRT BRSW RTGN WSGRGE RT SW GR WS SCHIRM BLRT BLBR

DFAHL DFAHR RFL GND RXD CTS RTS TXD R 31 30 I-BUS R75 B75 G75 SYNC RGBGND VOICE VOICEGND
X1312 X1313
10 11 1 15 16 14 13 12 3 NAVI 10 1 3 4 13 8 17 15 9 18 NAVI

A112
STG-NAVIGATION

F 38 0447 B

EN/44
17. Circuit diagram for the navigation system wiring harness

Legend

A112 Plug connector, navigation


X1310 KAR navigation
X1312 Navigation A
X1313 Navigation B
X1532 Radio/HiFi navigation
X1804 Plug connector, navigation video module
X13318 Navigation/telephone

Colour abbreviations

BR Brown
RT Red
VI Violet
WS White
GR Grey
SW Black
GN Green
GE Yellow

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/45
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
18. Circuit diagram for the navigation system supplementary wiring harness

LICHTMODUL STG ABS/DSC STG ABS/ASC

A3 A65 A52
X10117 X1170 42(73) X1171
9(72) SA-LTG
38 SA-LTG 35 18 SA-LTG
RFSI DFAVL DFAVR DFAVR DFAVL

X10183 X10184
VB DFAVL VB DFAVR
DFAVL DFAVR

SA-LTG SA-LTG

0,35 0,35 0,35 0,35 0,35 0,35


GERT GERT GEWS GEWS GEWS GERT

X001* X002*
VB DFAVL VB DFAVR
DFAVL DFAVR

SA-LTG SA-LTG

0,35 0,35 0,35


WSGE GERT GEWS

RFSI DFAVL DFAVR

3 1 2 X1310S
SA-LTG

NAVIGATION

F 38 0449 B

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/46
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002
18. Circuit diagram for the navigation system supplementary wiring harness

Legend

A3 Light module
A52 ABS hydraulic unit/ASC
A65 ABS hydraulic unit/DSC
X001* DFAVL connector
X002* DFAVR connector
X1170 ABS/DSC
X1171 ABS/ASC
X1310 KAR navigation
X10117 Black 54-pin socket casing of the light module
X10183 DFAVL joint connector
X10184 DFAVR joint connector

In automatic cars with the M62 B44 engine and DSC from production date 9/97 to production
date 9/98, the DFAVL signal is at PIN 72 and the DFAVR signal is at PIN 73 of the ABS/ASC
control unit connector X1171.
The items marked with an asterisk (*) are only valid for this circuit diagram. All the other items and X
designations correspond to BMW after-sales circuit diagrams

Colour abbreviations

BR Brown
RT Red
VI Violet
WS White
GR Grey
SW Black
GN Green
GE Yellow

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) EN/47
Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

You might also like