QUALITY ASSURANCE PLAN

QAP NO : QAP/BPCL/NASHIK/01 REV.0 DATE : 25.12.2020 Page 1 of 2

BHARAT PETROLEUM CORPORATION LTD FTMO6808 -M-01 Sh. No 1 of 3 Rev. 05
CLIENT : DRAWING NO. :
LPG BOTTLING PLANT, SINNER, DIST.:NASHIK ,Sh. No 2 of 3 & 3 of 3 Rev. 4
LOI / WO NO. : CRFQ - 1000342556 DT. 19.12.2019 TESTED BY : ARUN ABHIYANTEY PVT. LTD.
COMPREHENSIVE TESTING AND HYDRO TESTING OF 2 X 600
JOB TITLE : INSPECTION BY : SAFESS QUALITY MANAGEMENT P.L.
MT MSVS AT NASHIK LPG PLANT 2 NOS.)

SR. ACTIVITY CHARACTERISTIC TO BE CHECKED QUANTUM REF. DOCUMENT / RECORDING FORMAT INSPECTION BY REMARKS
NO OF CHECK REF. STANDARD SQMPL CLIENT
1. Contract Review As per Form No. SQM/RF/03 100% Tender Documents Form No. P -
SQM/RF/03
2. Service Realization Check List As per Form No. SQM/RF/05 100% Tender Documents Form No. P -
SQM/RF/05
3. Review of documents PESO License No. 100% 1) PESO license copy PESO SMPV(U) R -
Vessel identification/ particular, 2) COC Rule 19 Proforma
Design Data, Previous Health 3) GA Drg. with approval ref
Check Reports, NDT Technical 4) NDT Technical Certificate
Qualification, 5) NDT instrument & Pressure
Calibration Record of NDT Gauges Calibration record
Instruments & Pressure Gauges.
4. Visual Examination a) Vessel to be ensured for gas 100% Degassing certificate to be Inspection Report W R/W LEL & O2
free condition reviewed content to
b) Observations on defects 100% Approved drg. & PESO’s Inspection Report be checked
such as dents, pittings & SMPV(U) Rules
corrosion etc.
5. Non-Destructive Test Witness Inspection Report W R/W
5.1 a) Ultrasonic Thickness Ultrasonic Thickness Survey ASTM-E-797/ SE 797/ PESO
Measurement SMPV (U) Rule 19
b) WFMPI Examination Weld Surface Defects As per ASTM-E-709/ ASME Sec.V Article 7 Inspection Report
PESO & Article 25/ PESO SMPV (U) Rule19
c) Ultrasonic Flaw Detection Weld Defects SMPV(U) ASME Sec.V Article 4, 5 & 23/ Inspection Report
Rule 19 PESO SMPV (U) Rule 19
d) DP test Check Weld surface Defects ASME Sec.V Article 6 & 24 /(SE- Inspection Report
165)/ PESO SMPV (U) Rule 19
 QUALITY ASSURANCE PLAN
QAP NO : QAP/BPCL/NASHIK/01 REV.0 DATE : 25.12.2020 Page 2 of 2
BHARAT PETROLEUM CORPORATION LTD FTMO6808 -M-01 Sh. No 1 of 3 Rev. 05
CLIENT : DRAWING NO. :
LPG BOTTLING PLANT, SINNER, DIST.:NASHIK ,Sh. No 2 of 3 & 3 of 3 Rev. 4
LOI / WO NO. : CRFQ - 1000342556 DT. 19.12.2019 TESTED BY : ARUN ABHIYANTEY PVT. LTD.
COMPREHENSIVE TESTING AND HYDRO TESTING OF 2 X 600
JOB TITLE : INSPECTION BY : SAFESS QUALITY MANAGEMENT P.L.
MT MSVS AT NASHIK LPG PLANT 2 NOS.)

P : Perform A : Approve R : Review W : Witness H : Hold SQMPL : Safes Quality MPL

For SAFESS QUALITY MPL

SR. ACTIVITY CHARACTERISTIC TO BE CHECKED QUANTUM REF. DOCUMENT / RECORDING FORMAT INSPECTION BY REMARKS
NO OF CHECK REF. STANDARD SQMPL CLIENT
5.2 Hardness Test Soundness of weld As per ASTM-E-110/ PESO SMPV (U) Inspection Report W R/W
PESO Rule 19
SMPV(U)
Rule 19
5.3 Radiography Test Soundness of weld As Per ASME Sec.V Article 2 / PESO Inspection Report R R Not
Require. SMPV (U) Rule 19 Applicable
6. Foundation Settlement / Calibration & foundation 100% PESO SMPV (U) Rules 2016 / As Inspection Report R/W R
Calibration of Sphere settlement per procedure
7. Hydro Test of vessel Pressure & Leakage 100% a) Vessel Design Code Inspection Report W/H W
b) Approved Drg. & Procedure
8. Documentation & Issue of Rule Review of documents & 100% PESO SMPV (U) Rules 2016 Rule 19 online P R Form No.
19 Certificate ensure all documents are certification along SQM/CL/06
available with NDT reports.

P : Perform A : Approve R : Review W : Witness H : Hold SQMPL : Safes Quality MPL

For SAFESS QUALTY MPL