MB760 MB770 MPS5502 Maintenance Manual Rev 1
MB760 MB770 MPS5502 Maintenance Manual Rev 1
MB760 MB770 MPS5502 Maintenance Manual Rev 1
MB760 / MB770
MPS5502
Maintenance Manual
070113A
Copyright Information
Disclaimer
Every effort has been made to ensure that the information in this document is complete, accurate, and up-to-
date. The manufacturer assumes no responsibility for the results of errors beyond its control. The
manufacturer also cannot guarantee that changes in software and equipment made by other manufacturers and
referred to in this guide will not affect the applicability of the information in it. Mention of software products
manufactured by other companies does not necessarily constitute endorsement by the manufacturer.
While all reasonable efforts have been made to make this document as accurate and helpful as possible, we
make no warranty of any kind, expressed or implied, as to the accuracy or completeness of the information
contained herein.
The most up-to-date drivers and manuals are available from the web site:
http://www.okiprintingsolutions.com
PREFACE
Oki Data CONFIDENTIAL
PREFACE
This manual provides an overview of method for maintaining the MB760/MB770.
This manual is intended for maintenance staff. For more information about how
to operate the MB760/MB770, please refer to User ‘s manual.
Warning
Risk of explosion if battery is replaced by an incorrect type.
Note! • Manual may be revised and updated at any time without notice. Battery of the printer need not to be replaced. Do not touch the
• Unexpected mistakes may exist in the manual.
battery.
OKI will not assume any responsibility whatsoever for damage to the
Replace the whole board to replace the SU board (MHE).
equipmentrepaired/adjusted/changed by the user etc with this manual.
• The par ts used for this printer may be damaged when handlinginapro- In the case of replacing batteries at board repairs, replace with the
priately. We strongly recommend maintaining this machine by our regis- specified type ones. Installation of another type batteries may result in
tration maintenance staff. explosion.
• Please operate the machine after removing static electricity. Caution for used batteries are as follows; do not recharge, force open,
heat or dispose of in fire.
45387101TH Rev.1 3/
Index
Oki Data CONFIDENTIAL
Index
1. Configuration..........................................................................1-1 2.4.1 Cable connect.............................................................................................2-5
2.4.2 Optional part installation and confirmation .................................................2-7
1.1 System configuration .......................................................................................1-2
1.2 The Configuration of printer .............................................................................1-3 3. Compornent replacement.......................................................3-1
1.3 Options Parts ...................................................................................................1-4
3.1 Precautions on component replacement .........................................................3-2
1.4 Specifications ...................................................................................................1-5
3.2 Method of component replacement..................................................................3-4
1.5 Interface specifications ..................................................................................1-13
3.2.1 Transfer Roller.............................................................................................3-4
1.5.1 Specification of USB interface...................................................................1-13 3.2.2 Fuser unit....................................................................................................3-5
1.5.1.1 General of USB interface..................................................................1-13 3.2.3 Cover-Rear-Blind.........................................................................................3-5
1.5.1.2 Connector and cable of USB interface..............................................1-13 3.2.4 Cover-side-L................................................................................................3-6
1.5.1.3 USB Interface signal..........................................................................1-13 3.2.5 Cover-side-R...............................................................................................3-6
1.5.2 Specifications of network interface............................................................1-14 3.2.6 Scanner unit................................................................................................3-7
1.5.2.1 General of network Interface.............................................................1-14 3.2.7 Stay-R.........................................................................................................3-7
1.5.2.2 Connector and cable of network Interface.........................................1-14 3.2.8 CU/PU PCB/Low voltage power supply.......................................................3-8
1.5.2.3 Signal of network Interface ...............................................................1-14 3.2.9 Plate-Board-R Assy / Guide-Cable Power Low...........................................3-9
1.5.3 Telephone Line interface Specification......................................................1-15 3.2.10 Motor FAN (low voltage)..............................................................................3-9
1.5.3.1 Outline of telephone Line interface....................................................1-15 3.2.11 DC motor (hop) / DC motor (ID)................................................................3-10
1.5.3.2 Telephone Line interface Connector and Cable................................1-15 3.2.12 Motor FAN (ID) / Micro switch (Plate-Assy-Side(R)).................................3-10
1.5.3.3 Telephone Line interface signal.........................................................1-15 3.2.13 HV-Board / Motor-FAN..............................................................................3-11
1.5.4 USB Host interface....................................................................................1-15 3.2.14 Cover-Assy-Front......................................................................................3-11
1.5.4.1 Outline of USB Host interface...........................................................1-15 3.2.15 LED Assy..................................................................................................3-12
1.5.4.2 USB Host interface Connector..........................................................1-15 3.2.16 Plate-Assy-Duct........................................................................................3-13
1.5.4.3 USB Host interface signal.................................................................1-15 3.2.17 Feeder-Assy-Regist / Clutch.....................................................................3-14
1.5.5 Specification of ACC interface...................................................................1-16 3.2.18 TR-Assy-Front...........................................................................................3-15
3.2.19 TR-Assy-Rear...........................................................................................3-16
2. Set up.....................................................................................2-1
3.2.20 Cover-Assy-Stacker (Short-Model)...........................................................3-16
2.1 Notes and precautions .....................................................................................2-2
3.2.21 Cover-Assy.-St(Tall) (for finisher model only)............................................3-17
2.2 Unpack method.................................................................................................2-3 3.2.22 Eject-Assy.................................................................................................3-18
2.3 Setting method..................................................................................................2-4 3.2.23 DC motor (fuser).......................................................................................3-20
2.4 Assembling method .........................................................................................2-5 3.2.24 Paper feed rollers......................................................................................3-21
45387101TH Rev.1 4/
Index
Oki Data CONFIDENTIAL
3.2.25 Paper feed rollers (MPT)...........................................................................3-23 4.2.2 How to enter the Scanner Maintenance Menu..........................................4-17
3.2.26 Tray-Assy-Document / Cover-ADF-R........................................................3-25 4.3 Setups upon completion of part replacement ................................................4-19
3.2.27 ADF-unit....................................................................................................3-26 4.3.1 Precautions when replacing the PU board................................................4-19
3.2.28 Sheet-document / Paper-weight-Assy / Spring-PW-ADF..........................3-27
3.2.29 Hinge-Assy-L / Hinge-Assy-R...................................................................3-28 5. Periodic maintenance.............................................................5-1
3.2.30 ADF-Assy..................................................................................................3-28 5.1 Cleaning ...........................................................................................................5-2
3.2.31 Guide-Retard / Roller / Motor / Clutch / Solenoid/Photo-sensor...............3-29 5.2 How to clean the LED lens array ......................................................................5-3
3.2.32 Guide-Assy-Retard....................................................................................3-30 5.3 How to clean the pickup rollers for MP Tray .....................................................5-5
3.2.33 Flatbed-Unit...............................................................................................3-31
5.4 How to clean the paper feed rollers for MP Tray ..............................................5-6
3.2.34 Frame-assy-FB..........................................................................................3-32
5.5 How to clean the rollers in the ADF .................................................................5-8
3.2.35 Antenna (for wireless model only).............................................................3-33
5.6 How to clean the document rollers in the ADF .................................................5-9
3.2.36 Stapler (for stapler model only).................................................................3-33
5.7 How to clean the document glass ..................................................................5-10
3.2.37 Finisher (for finisher model only)...............................................................3-34
3.3 Check the Scanner Mech Level and SU FW version ....................................3-35
6. Troubleshooting and repair procedure....................................6-1
3.4 Oiling spots ....................................................................................................3-36
6.1 Before starting the repair work .........................................................................6-2
4. Maintenance Menu.................................................................4-1 6.2 Confirmation items before taking corrective action against abnormalities .......6-2
4.1 Maintenance Utility ...........................................................................................4-2 6.3 Precautions when taking corrective action against abnormality ......................6-2
4.2 Maintenance menu functions ...........................................................................4-2 6.4 Preparation for troubleshooting ........................................................................6-2
45387101TH Rev.1 5/
Oki Data CONFIDENTIAL
1. Configuration
1.1 System configuration ...............................................................1-2
1.2 The configuration of printer.......................................................1-3
1.3 Options Parts............................................................................1-4
1.4 Specifications ...........................................................................1-5
1.5 Interface specifications...........................................................1-13
1. Configuration
Oki Data CONFIDENTIAL
EXIT
SNS
60mm
80mm Rear
FAN FAN SW
WR2 SNS
PU PCB Driver
STKFL
SNS
Reverse Scan TRAY1
SNS SNS SIZE SW
Jam
SNS TRAY1
PE SNS
Regist TRAY1
SNS HOP SNS
HSC-2
Hopping MPTPE
SNS SW
TRAY1
Cover open2 TAG HOP
ADF Relay SNS R/W Clutch
ADF
Set Paper
Motor SNS
CBL
CLT1
Coin Box Finisher
Low-Voltage PCB
SOL
K Toner TC TAG
Unit-CIS SNS
CBL High-Voltage PCB PCB
CLT2 TRAY2
Stapler HOP
Cover SW1
Flatbed (IL)
Motor
SNS
Environment Inlet
FB
Motor SNS TRAY2
HOP
80mm 60mm 8TH Clutch 2nd TRAY PCB 3rd TRAY PCB 4th TRAY PCB
Fus FAN ID1 FAN
LCD ID TAG
OPE Front Fuser PCB
SU PCB USB
TRAY2
REG
Clutch
Speaker
TEL
FAX
FAX
LINE PCB
FAX Control PCB
DIMM
HAND
WLAN
WLAN
HDD
Antenna
Fig. 1-1
Fig. 1-2
(2) Spacer
1.4 Specifications
Category Item MB760 MB770 Operating environment During operation 10 °C to 32 °C,17 °C to 27 °C (Print
(temperature) quality assurance temperature)
Outside dimensions Width 522 mm
During non-operation 0°C - 43°C, Power OFF
Depth 564 mm
During storage -10°C to 43°C, with drum and toners
Height 675 mm (Finisher model:811 mm) (Maximum one year)
Weight Short-Model Approx 43Kg During transportation -29°C - 50°C, with drum, without toners
W Finisher-Model Approx 54Kg (Maximum one month)
W/O Finisher-Model Approx 47Kg Operating environment During operation 20% - 80%, 50% - 70% (Print quality
CPU CU APM86190 (humidity) assurance humidity), Maximum wet-bulb
temperature 25°C
RAM CU Resident 2 GB
During non-operation 10% - 90%, Maximum wet-bulb
Option N/A temperature 26.8°C, power OFF
ROM CU Program 8 MB During storage 10% - 90%, Maximum wet-bulb
Control Panel LCD 9-inch WVGA color touch panel temperature 35°C
Size:198.0 mm(W) x 111.7 mm(H) During transportation 10% - 90%, Maximum wet-bulb
Resolution:800dot x480dot temperature 40°C
Hard Keys Ten key, start key, power key, POWER Emulation Standard PCL5e/PCL5c/PCL6/PS3 emulation/
SAVE and others PDF emulation/XPS
Operation sound Operation TBD Emulation switch Automatic
Others USB-IF logo Yes
Standby 37 dB(A) (Sound pressure level)
Windows logo Yes
Power save mode Inaudible
Operations on UPS Operations on UPS (uninterruptible
Power consumption Power input 110-127V AC (Range 99-140V AC) power supply) are not guaranteed.
220-240V AC (Range 198-264V AC) Do not use UPS.
Sleep mode 1.5 W (no FAX model) CPU SU Core ARM9
2.0 W (FAX model)
RAM SU Resident 256 MB
Power save mode 40 W
Option None
Idle 120 W
ROM SU Program 4 MB
Typical operation 870 W
Peak 1500 W
Paper output capability 100 sheets (80 g/m2) to be the face-up stacker Stacker full Yes (Face-down)
500 sheets (80 g/m2) to the face down stacker Paper Thickness Detect No
Paper size 1st tray Legal 13/13.5/14, letter, executive, A4, A5, B5, 16K Continuouse Roll No
(195 x 270 mm) Paper Seg detection
Multi purpose tray Legal 13/13.5/14, letter, executive, statement, A4, Fonts PCL Roman (Scalable) 80 fonts
A5, B5, C5, C6, DL, Monarch, index card (3 x 5 inch), PCL Heisei (Scalable) No
custom size, 16K (195 x 270 mm), nagagata3,復nagag PS Roman (Scalable) 138 fonts
ata4,yougata4,hagaki,ofukuhagaki
PS Heisei (Scalable) No
2nd/3rd/4th Tray Option Legal 13/13.5/14, letter, executive, statement, A4,
A5,B5, custom size, 16K (195 x 270 mm)
Duplex Legal 13/13.5/14, letter, executive, statement, A4,
A5, B5, 16K (195 x 270 mm), custom size (148 - 216
mm (W) x 210 - 356 mm (L))
Custom size 1st tray, 2nd/3rd/4th tray (option):
148 - 216 mm (W), 210 - 356 mm (L)
(5.8 - 8.5 inches (W), 8.3 - 14.0 inches (L))
MP Tray: 64 - 216 mm (W), 127 - 1321 mm (L)
Minimum 1st/2nd/3rd/4th tray 148 × 210 mm /A5
paper size MPT 3 x 5 inch /index card
Duplex 148 × 210 mm /A5
Output level 24 bits Supported browser Microsoft Internet Explorer Ver. 6.0 or higher
Safari 4.0 or higher
Document size Flat bed Max:8.5"x14" (215.9x355.6mm)
Min:No limitation Firefox 3.5 or higher
Copy function
Categories Specs
Copy Resolution Scan: 600 x 600dpi
Print: 600x600dpi
Document size Flat bed /RADF A4, A5, A6, B5, Executive, Letter, Legal13, Legal13.5,
Legal14, Folio, 8.5" SQ
Numeber of copies 1 to 999 pages
Collate(Sort) Monochrome: 34(A4), 33(Letter) pages/minute (300 dpi
x 300 dpi)
9 to 20 pages/minutes (600 dpi x 600 dpi)
Zoom(Auto is Custom 13sec
supported) Preset 13 sec
Edge Erase Text, Text&Photo, Photo, Extra Fine
Margin shift Maximum 999 copies
N-up Document pages 2-up,4-up
ID Card Copy Yes (by template)
Repeat Copy Yes (max 8 times)
Poster Copy No
Document Direction Portrate,Landscape
Duplex Copy Yes (1 to 2, 2 to 1, 2 to 2)
Binding Position Long edge, Short edge
Mixed Size Yes(Letter/Legal13/Legal14,A4/Folio)
Job build scanning Yes
Banner Copy No
Color/Mono None
Copy image quality adjustment Background removal, Sharpness
(1) Spec. (Please use the shielded wire for the cable.)
USB(Hi-speed USB is supported)
Up-stream port
2 1
3 4
Spec.
Network Protocol 1.5.2.3 Signal of network interface
TCP/IP sepc.: Network layer (1) Connector
ARP, IP, ICMP, IPv6, IPSec
Pin No. Signal name Direction Function
Transfer layer 1 TXD+ FROM PRINTER Send data (+)
TCP, UDP
2 TXD- FROM PRINTER Send data (-)
Application layer 3 RXD+ TO PRINTER Receive data (+)
LPR, Port9100, FTP, HTTP, HTTPS, IPP, SNMPv1/v3,
4 − − Not use
TELENET,DHCP/BOOTP, DNS, DDNS, WINS, UPmP, Bonjour,
5 − − Not use
SNTP,SMTP, POP, Windows Rally (WSD Print, LLTD).
6 RXD- TO PRINTER Receive data (-)
NBT/NetBEUI: SMB, NetBIOS, NetBIOS over TCP
7 − − Not use
Netware: Remote printer mode(Maximum 8 print sever )
8 − − Not used
Print sever mode (Maximum 8 files sever: 32 queue)
For encrypted password (when it is print sever mode) (2) 1000Base-T
NetWare6J/5J/4.1J (NDS, bindery)
SNMP Pin No. Signal name Direction Function
EtherTalk: ELAP, AARP, DDP, AEP, NBP, ZIP, RTMP, ATP, PAP 1 TRD+(0) bi-direction Data0 (+) transmission and reception
(Auto switch, cannot be used simultaneously) 8 TRD-(3) ↑ Data3 (-) transmission and reception
The machine will reliably communicate with distant station over voice-level telephone line (1) Basic Specification
USB
1.5.3.2 Telephone Line interface Connector and cable
(2) Transmission ModeHi Speed (480Mbps±0.05% max.)
Connector Type : RJ-11
(3) Supply Power
Cable Type : TEL Cable (With RJ-11 plug) Max. 500mA
Connector contact arrengement
(4) Connection devices
A1 A6 B1 B6 USB memory
TEL LINE
B6 Unspecified
1 2 3 4
2. Set up
2.1 Notes and precautions.................................................................2-2
2.2 Unpack method...........................................................................2-3
2.3 Setting method............................................................................2-4
2.4 Assembling method.....................................................................2-5
2. Set up
Oki Data CONFIDENTIAL
Warning Warning
• Do not set it in any high-temperature locations or near any heat sources. • If the liquid such as water enters the MFP, please pull out the power plug from the
• Do not set it in a place where the chemical reaction may occur (laboratory etc.). outlet and contact the customer center.It may cause fire.
• Do not set it near any liquid that may ignite such as alcohol and thinner. • If you drop the foreign objects such as clip in the MFP, please pull out the power plug
from the outlet and take the foreign objects out.
• Do not keep it out of reach of children.
This may cause an electric shock, fire, injury.
• Do not place it on an unstable or uneven surface.
• Do not disassemble the MFP unless following the correct procedure written in the
(unstable table and slanting place, etc.).
manual.This may cause an electric shock, fire, injury.
• Do not put it in direct sunshine. And do not put it in a moist or dusty place.
• Do not set it in wet or corrosive environment.
• Do not set it in a place where may cause vibration.
• If the MFP is dropped down or the cover is damaged, please pull out the power plug
Caution
• Do not set it in a place where the vent hole of the MFP is blocked.
• from the outlet and contact the customer center.
• Do not set it directly on heavy wool or shag carpet.
• This may cause an electric shock, fire, injury.
• Do not place it in locations of poor ventilation such as enclosed areas.
• Please read this manual carefully before connecting the power supply cable, printer
cable, ground cable. • Give particular attention to adequate ventilation care when using it continuously in a
This may cause fire. narrow room for a long time.
• Do not insert any foreign objects into the vent hole. • Do not place it close to strong magnetic fields and noise source.
• This may cause an electric shock, fire, injury. • Do not place it next to the monitor and television.
• Do not put a vessel(s) filled with water on the MFP • Hold tightly the both sides of the MFP when you move the MFP.
This may cause an electric shock, fire. • Because the weight of the MFP is approximately 60kg (in a state of packing), it needs
• Do not touch the fuser unit when you open the cover of the MFP. more than two adults to lift it up.
It is hot and could cause burns. • Do not come close to the paper exit part while printing.
• Do not throw the toner cartridge, the image drum cartridge into the fire. • This may cause injury.
It may cause burns due to dust explosion.
• Do not use inflammable sprays near the MFP. Please explain the safety precautions about installation and handling with showing the
It may cause fire because some parts in the MFP may become very hot. all precautions in user's manual to customer. Especially, the details about power supply
• If the cover becomes abnormally hot, smoke rises, it smells strange or it sounds cable and the ground cable must be explained completely.
abnormal, please pull out the power plug from the outlet and contact the customer
center.
It may cause fire.
• Take out the gripe on each side as shown in the following figure, and lift the cardboard
box up.
Gripe
(Four gripes on all sides)
Set space
30cm
• The flat desk should be wide enough to put the MFP on.
• Ensure that there is enough room around the MFP for proper ventilation. Side view
70cm
Turn the power off. When do not use the MFP for long time
Note! If you turn off the power without properly shutting down, it may cause damage to the Please explain to the customer about the following items.
MFP. Please follow the following procedure to turn the power off.
Unplug the power cord if you do not use the MFP for a long time (long vacation or travel
(1) A message [Shut down Yes/No] appears. Be sure Yes is selected and press the Set etc).
[Power] button.
Install the stopper to the fuser.
A message [Shutting down] appears, the MFP being shutting down.
Note! • Remove the power plug out of the power outlet.
[Power] button • Even if the power plug of this MFP is pulled out for a long time (four weeks or
more), the functional problems will not be caused easily.
However, please explain to the customer that the deterioration of consumable
such as toners and the image drums is not guaranteed.
(2) If the message [Turn off power/Shutdown completed] is displayed, press down
the power switch to OFF " ○ ".
2.4.2 Optional part installation and confirmation (1) Turn the MFP power to OFF and pull out the power cord from the outlet.
Turn the power off with following the procedure in chapter 3.5.2 [Turn the power off.].
(1) Installation of the optional tray unit (second/ third/ fourth tray/ LCF) Notes! • If you turn off the power without properly shutting down, it may cause damage to
the MFP. Please operate the [Shutdown Menu].
Notes! • Fourth tray:not support for Finisher model
• It may cause damage to the MFP, if you install the optional tray with power ON.
It is a traditional paper tray for adding paper into the MFP.
Second/ third/ fourth tray : 530 pieces of 70 kg paper can be set. Using it with a standard
paper cassette and a multi-purpose tray can print 2220 pieces of pages continuously
LCF : 2000 pieces of 70kg paper can be set. Using it with a standard paper cassette and a
multi-purpose tray can print 2630 pieces of pages continuously.
(2)-2 Put the bottoms of the anti-tip feet (both sides) on the floor, align the sides to (2)-4 Align the anti-tip foot cover (rear) to the rear side of the anti-tip foot.
the cabinet and tighten them with the two screws each.
Screw Hole
Screw Hole
(3) Install the optional tray unit and LCF unit to the MFP.
Note! Because the weight of the MFP weights is approximately 42kg, it needs more than
three adults to lift it up.
① Match the tab into the hole in the bottom of the MFP. Joint
Joint
Tab
Joint
Screw
Joint
Note! When you install two or more optional trays to the MFP, set the optional tray directly
on top of the other optional tray, and then put them on the MFP.
3. Compornent replacement
In this chapter, the procedure for replacement of part, assembly and unit is described.
The replacement procedure is described by removal of the parts. please install the new parts with
following the replacement procedure in reverse order.
The parts (such as ① , ② )shown in the manual are different from the parts used in the Disassmbly
for Maintenance figure (45387101TL) and RSPL (45387101TR).
Warning
(6) As the small parts such as the screws are lost easily, please fix them to
Risk of Electric Shock.
the original position temporarily.
There is a risk of electric shock during replacement of the low voltage power (7) Do not use gloves that may cause static electricity easily when handling
supply.Use insulating gloves or avoid direct contact with any conducting part of IC and the circuit board such as microprocessor, ROM, and RAM.
the power supply, and caution should be exercised during replacement. (8) Do not put the PCB on the device and the floor directly.
The capacitor may take one minute to complete discharge after the AC cable
(9) Do not work for a long time with the MFP with the top cover open, and
is unplugged. Also, there is a possibility that the capacitor doesn’t discharge
because of a breakage of the PCB, etc., so remember the possibility of electric an image drum unit installed in it.
shock to avoid electric shock.
(b) Reconnect the MFP accableing to the following procedure.
① Connect the AC cable and the interface cable with the MFP.
② Connect the earth wire to the earth terminal of the AC power source outlet.
③ Connect the AC power cable insertion plug to the AC power source
④ Switch the power switch of MFP on “I”.
Remove
Install
[Maintenance Tool] The required tools for using the Maintenance utillity are shown in Table 3-1-2.
The required tools for replacing the PCB and the unit are shown in Table 3-1-1.
Table 3-1-2: Maintenance Tools
2 USB cable 1
4 Digital multimater 1
Ethernet cable
5 Combination priers 1 3 1
(Cross cable)
For E ring
7 E Ring Pliers 1
detaching
Refer to "6.1
Removed and
USB memory CU/HDD FW installation of
8 1
device (Note) Update Boards/HDD"
in the Software
Guide.
(Note) Refer to "6.1 “FIRMWARE UPDATING” in the Software Guide accableing to the
conditions for USB memory device
Note! Use the specified cleaner corresponding to the toner. It may cause a fire when using
a general-purpose cleaner.
Front cover
(1) Open the front cover, the scanner and the top cover. (Refer to 3.2.1) (1) Remove the two screws (silver) ① .
(2) Remove the fuser unit ① . (2) Remove the Cover-Rear-Blind ② .
(1) Remove the ID unit. (Refer to 3.2.1) (1) Remove the ID unit. (Refer to 3.2.1)
(2) Remove the fuser unit. (Refer to 3.2.2) (2) Remove the fuser unit. (Refer to 3.2.2)
(3) Remove the Cover-Rear-Blind. (Refer to 3.2.3) (3) Remove the Cover-Rear-Blind. (Refer to 3.2.3)
(4) Remove the three screws (silver) ① . (4) Open the scanner, and remove the five screws ① .
(5) Disengage the eight claws, and remove the Cover-Side-L ② . (5) Close the scanner.
(6) Disengage the eight claws, and remove the Cover-Side-R ② .
Claw
Claw
①
Claw
①
① ①
①
②
①
② ①
Claw ①
Claw
Claw
Claw
Claw
Claw
Claw
Claw
(1) Remove the ID unit. (Refer to 3.2.1) (1) Remove the Cover-Side-R. (Refer to 3.2.5)
(2) Remove the Cover-Side-R. (Refer to 3.2.5) (2) Remove the Scanner.(Refer to 3.2.6).
(3) Remove the Cover-Side (R-Top) ① . (3) Remove the soft-absorber ① and cover side(R-Inner) ② .
(4) Remove the fifteen screws ② , and remove the Plate-Shield ③ . (4) Remove the seven screws ③ and remove the Plate-Stay-R ④ .
(5) Disconnect the all connector of the scanner. Note! When assemble the scanner, assemble the soft-absorber correct position and
(6) Remove the three E rings ④ , and pull out the Shaft-Guide (Hinge) ⑤ . close the scanner. (Frame and soft-absorber break may occur)
①
① ④
⑤
④
③ 7
④
②×15
③
There is a risk of electric shock during replacement of the low voltage power
supply.
Use insulating gloves or avoid direct contact with any conducting part of the
power supply, and caution should be exercised during replacement.
The capacitor may take one minute to complete discharge after the AC cable
is unplugged. Also, there is a possibility that the capacitor doesn’t discharge
because of a breakage of the PCB, etc, so remember the possibility of
electric shock to avoid electric shock.
⑥
⑦×2 ⑤×8
(1) Open the front cover, the scanner and top cover. ④ ③×4
(2) Remove the Cover-Side-R. (Refer to 3.2.5)
②
(3) Remove the fifteen screws ① to take the plate-shield ② out.
⑨ ①×15
(4) Remove the four screws ③ and all cables, and take the FAX PCB ④ out.
(5) Remove the eight screws ⑤ and all cables, and take the CU PCB ⑥ out. ⑧
(6) Remove the two screws ⑦ and all cables, and take the PU PCB ⑧ and Film
Board ⑨ out.
(7) Remove the two screws ⑩ and all cables, and take the Low voltage power ⑩×2
supply ⑪ out. ⑪
Note! •To attach the head cable, insert the end of the film-FG inside the plate-side-R,
preventing from touching the edge of the plate-side-R.
•Low-voltage power supply ⑪ and AC inlet Assy should be replaced together. (the
pair of low-voltage power supply and AC inlet Assy meets the safety standards.)
3.2.9 Plate-Board-R Assy/Guide-Cable Power Low 3.2.10 Motor FAN (low voltage)
(1) Remove the scanner. (Refer to 3.2.6) (1) Remove the scanner. (Refer to 3.2.6)
(2) Remove the Stay-R Assy. (Refer to 3.2.7) (2) Remove the Plate-Board-R-Assy. (Refer to 3.2.9)
(3) Remove the plate shield and take the CU/PU PCB out. (Refer to 3.2.8) (3) Remove the two screw(silver) ① and connector, and take the FAN (low voltage) ②
(4) Remove the six screws ① , and remove the three screws ② and remove the Plate- out.
Board-R-Assy ③ . Note! Be Careful to install the Motor-FAN in the direction.
(5) Remove the three screws ④ , and remove the Guide-Cable Power Low ⑤ .
② Air
②
①
①
6
2
②
②
④
3.2.11 DC motor (hop) / DC motor (ID) 3.2.12 Motor FAN (ID) / Micro switch (Plate-Assy-Side(R))
(1) Remove the scanner. (Refer to 3.2.6) (1) Remove the scanner. (Refer to 3.2.6)
(2) Remove the Plate-Board-R-Assy.(Refer to 3.2.9) (2) Remove the Plate-Board-R-Assy. (Refer to 3.2.9)
(3) Remove the three screws(sliver) ① , remove the DC motor (hop) ② . (3) Remove the cables of the Motor FAN (ID) ① , micro switch ② , the toner sensor
(4) Remove the three screws(sliver) ③ , remove the DC motor (ID) ④ . and the TAG contact from the Guide-ID-FAN ③ .
(4) Remove the two screws (black) ④ , and remove the Guide-ID-FAN ③ and the
Sheet-Guide-FAN ⑤ .
(5) Remove the Motor FAN (ID) ① .
(6) Disengage the two claws, and remove the micro switch ② .
Note! Be careful to install the Motor-FAN (ID) ① in the proper direction.
④ ⑤
②
③
③ ①
(1) Remove the Cover-Side-L. (Refer to 3.2.4) (1) Remove the Cover-Side-L and the Cover–Side-R. (Refer to 3.2.4 / 3.2.5)
(2) Remove the two screws (silver) ① and remove the Stay-Assy-L ② (2) Remove the scanner. (Refer to 3.2.6)
(3) Remove the three screws (silver) ③ and the two screws (black) ④ , disengage the (3) Remove the Plate-Board-R-Assy. (Refer to 3.2.9)
claw, and remove HV-Board ⑤ . Be careful not to lose the Spring-Contact ⑥ . (4) Remove the two screws (black) ①
(4) Disconnect all cables from HV-Board ⑤ . (5) Remove the six screws (silver/8mm) ② , and remove the Cover-Assy-Front ③ .
(5) Remove the two screws (silver/28mm) ⑦ , and remove the Motor-FAN ⑧ .
Note! Be careful to install the Motor-Fan in the proper direction..
② ⑧ ②
⑤ ③ ①
④
⑥ 5
③
②
A
(b)
(a)
3.2.16 Plate-Assy-Duct (7) Remove the retainer-4 ⑥ , and remove the Shaft-Link-Head ⑦ and the two
Bearing-Metal ⑧ .
⑧
(1) Remove the Cover-Side-R. (Refer to 3.2.5)
(2) Remove the Plate-Board-R-Assy.(Refer to 3.2.9)
(3) Disconnect the FFC cable of the LED head from the PU-Board. ⑦
Claw ③ (8) Remove the two screws (silver) ⑨ , and remove the Plate-Assy-Duct ⑩ .
⑤ ⑨
④
⑩
③
3.2.17 Feeder-Assy-Regist / Clutch (8) Remove the two screws (silver/8mm) ⑥ , and remove the Plate-Front ⑦ .
(9) Remove the five screws (silver) ⑧ and the two screws (silver) ⑨ , and remove the
(1) Remove the Cover-Side-L and Cover-Side-R. (Refer to 3.2.4 / 3.2.5) Feeder-Assy-Regist ⑩ .
①
⑩
⑧
Stay-Arm-Front
⑤
⑧ ⑨
④
②
③
⑧
⑫
⑪
②
①
②
①
3.2.21 Cover-Assy.-St(Tall) (for finisher model only) (7) Remove the two screws (black) ③ , and remove the Cover-Stacker (Sub-R) ④ .
(8) Remove the two Cover-top-Sub-S ⑤ .
(1) Remove the finisher unit. (Refer to 3.2.38) (9) Remove the screw (silver) ⑥ .
(2) Remove the Cover–Side-R. (Refer to 3.2.5) (10) Remove the two E rings ⑦ , and remove the Plate-Support (L-Caulking) ⑧ and
(3) Remove the scanner. (Refer to 3.2.6) Plate-Support (R-Caulking) ⑨ .
(4) Remove the Plate-Stay-R. (Refer to 3.2.7) (11) Remove the two E rings ⑩ , and remove the two Shaft-Damper (T) ⑪ and Gear-
(5) Remove the Plate-Board-R-Assy. (Refer to 3.2.9) Damper (Tall) ⑫ .
(6) Remobe the six screws (silver) ① , and remove the Cover Assy.-St (Tall) ② . (12) Remove the four screws (silver) ⑬ , and remove the One-Way-Hinge-L ⑭ and
One-Way-Hinge-R ⑮ .
④
⑤
②
① 6
⑩ ⑦
③
⑬
⑮
⑩
⑦
⑫
⑧ ⑪ ⑥
⑫
⑨ ⑭
3.2.22 Eject-Assy (7) Open the rear cover, and remove the two screws (silver) ③ .
②
①
(8) Remove the cable of the Motor FAN ④ from the Eject-Assy ⑤ . (10) Remove the two screws (silver/28mm) ⑥ , and remove the Motor FAN ④ .
(9) Close the rear cover, and remove the Eject-Assy ⑤ . Note! Be careful to install the Motor-FAN ④ in the proper direction.
⑤
⑥
3.2.24 Paper feed rollers (3) Open the cover while pushing the two tabs (a and b) inward.
a
b
(2) Remove the two paper feed rollers ① (without gear) and ② (with gear) while
pushin each tab outward.
Tab
Tab
Tab
① ②
Tab
Note! After setting the two paper feed rollers ① and ② , check that they do not come o
. ff.
3.2.25 Paper feed rollers (MPT) (3) Open the paper set cover.
(1) Open the MP tray forward by inserting your fingers into the front reccesses.
(4) Remove the MPT paper feed roller (with gear) ① while pushing the tab outward.
(2) Release the tab of the paper feed roller cover by pressing the right arm inward
while lifting up the MP tray lightly, and release the tab on the left side in the same
manner.
Tab
tab
(5) Remove the MPT paper feed roller (without gear) ② while pushing the tab outward.
Tab
(6) Open the retard roller cover while pushing the center part of the MP tray, and
remove the MPT retard roller ③ .
Note! After setting the two paper feed rollers ① and ② , check that they do not come off.
3.2.26 Tray-Assy-Document / Cover-ADF-R (4) Push the portion A. (Concurrent to push the (3) )
②
(3) Open the ADF-unit while pushing the portion B, and push the claw of cover-
ADF-R ② .
Claw
ViewA
ViewA
3.2.27 ADF-unit (4) Remove the ADF-unit by insert the flat-blade screwdriver to gap betweenADF-unit
and flatbed-unit with pull the cables out of the Frame-Base (ADF) and Hinge.
(1) Remove the cover-ADF-R. (Refer to 2.2.27) Note! To see the Section 3.3 when replacement the ADF-unit ③ .
(2) Detach a connector from the ADF board(7RL), and remove the screw(silver) ①
and FG cable ② .
① ②
FG cable
Frame-Base(ADF)
Flatbed-unit
Screwdriver
(3) Open the ADF-unit ③ while pushing the portion B and remove the clamp cable.
ViewA
ViewA
Claw
③
Claw
mm
1.0
0.
5m
m
① ①
③
④ ③
③
②
③ ①
① ②
④
3.2.32 Guide-Assy-Retard
(1) Remove the eight claws and remove the Guide-Retard(sub) ① .
(2) Remove the Cover-Retard(ADF) ② .
(3) Remove the Frame-Assy Retard ③ and remove the spring Retard ④ .
(4) Remove the Lever-Hopping ⑤ and the spring-Hopping ⑥ .
(5) R e m o ve t h e P h o t o - c o u p l e r ⑦ a n d r e m o ve t h e c a bl e ( c o n n c a bl e
AMP3PJST4P) ⑧ .
②
Claw
Claw ①
Claw
Claw
⑥
⑤
Claw ⑧
③
⑦
3.2.33 Flatbed-Unit
(1) Remove the five screws (black/6mm) ① and remove the cover-Bottom ② .
(2) Remove the screw (silver) ③ and remove the platestopper(OP) ④ .
(3) Remove the two screws (black/12mm) ⑤ and remove thecover-OP ⑥
(4) Remove the screw(black) ⑦ and remove the Handle-scanner(S) ⑧ .
(5) Rotate the OP-panel-unit ⑨ 90 degrees.
(6) Remove the two screws(silver) ⑩ .
(7) Remove the screw(silver) ⑪ and remove the clamp-cable ⑫ and remove the OP-
panel-unit ⑨ .
⑥
⑤
⑩
⑪ ⑫
⑨
④
Attention of assembly for direction of plate-stopper(OP)④
(for finisher model) (for without finisher model) ③
②
① ①
3.2.34 Frame-assy-FB
(1) Remove the five screws (silver) ① and remove the five screws(black/6mm) ② .
(2) And remove the plate-shield-SU ③ .
(3) Remove the all SU-board cables.
(4) Remove the five screws (silver) ④ and remove the SU-board ⑤ .
(5) Remove the screw (black/6mm) ⑥ .
(6) Pull core ⑦ out of FFC cable.
(7) Remove the FFC cable ⑧ .
(8) Remove the four screws (black/10mm) ⑨ and Film-FG(SCN-PR) ⑩ .
(9) Remove the cover-hinge (L) ⑪ and the Plate-Hinge-L(Caulking) ⑫ .
(10) Remove the seven screws (black/12mm) ⑬ and remove the cam-hinge ⑭ .
(11) Remove the screw (black/6mm) ⑮ and the two screws (black/12mm) ⑯ .
⑯
(12) Remove the cover-assy-LF ⑰ . ⑰ ⑮ ⑫ ⑭
Note! To see the Section 3.3 when replacement the SU-board ⑤ . ⑯
Film-FG(CU-SU) ⑪
⑨ 4
⑬ 7
⑤
⑦
Valley fold
Text side in the back
④ 5
③ ⑥
⑧
② ⑩ ⑧
①
②
Back side ②
①
OK NG ① ②
Check the four portion
after assembled portion of tie wrap
3.2.35 Antenna (for wireless model only) 3.2.36 Stapler (for stapler model only)
(1) Remove the screw (silver/8mm) ① . (1) Remove the plate shield. (Refer to 3.2.8).
(2) Remove the two screws (silver) ① and remove the Staple ② .
①
(2) Remove the FAX PCB.(Refer to 3.2.8)
(3) Remove the two clamp-cable and core and disconnect the connector.
(4) Remove the Antenna ② .
②
① 2
②
Clamp
Core
Clamp
③
Tab
① 2
1 ▲
Mark
2 ■
3.4 Oiling spots
This chapter shows the oiling spots. Do not oil the other spots that are not shown
here. It is not necessary to inject the machine-oil during disassembling. However,
please add the specified oil when you wipe the oil off.
Oiling operation
(1) Mark and name of the lubrication oil
EM-D110: MOLYKOTE EM-D110 (No: 44594501)
EM-30LP: MOLYKOTE EM-30LP (No: 44498501)
SF-133: SF-133 HANARL SF-133
HP-300: HP-300
Tetra: C-9310 or C-5005
(2) Standard of amount of grease
Class S A B C D E F
Sample
① -1 Plate-Assy-Side-L ① -2 Plate-Assy-Side-L
EM-30LP Class C
Apply a normal amount of
MOLYKOTE(EM-30LP)
to the guide inside areas.
(Slide surface)
EM-30LP Class C
Apply a normal amount of
MOLYKOTE(EM-30LP)
to the guide inside areas.
(Slide surface)
Lever-Lock
Guide-ID-L
EM-30LP Class C
Apply a normal amount of
MOLYKOTE(EM-30LP)
to the hatched areas.
(Contact surface)
② -1 Plate-Assy-Side-R ② -2 Plate-Assy-Side-R
Plate-Assy-Side-R
EM-30LP Class A
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
EM-30LP Class C hatched areas of Spring-ID-R.
Apply a normal amount of
MOLYKOTE(EM-30LP)
to the hatched areas.
(Gear tooth surface)
EM-30LP Class B
Apply a normal amount of MOLYKOTE
(EM-30LP) to the sliding surface with
Drum Shaft (hatched areas).
EM-30LP Class C
Apply a normal amount of
MOLYKOTE(EM-30LP)
to the hatched areas.
(Shaft surface side) Plate-ID-Gear(Caulking)
② -3 Plate-Assy-Side-R ② -4 Plate-Assy-Side-R
EM-30LP Class F
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas
(Gear tooth surface)
EM-30LP Class B
EM-30LP Class C
Apply a normal amount of Apply a normal amount of
MOLYKOTE (EM-30LP) to the MOLYKOTE(EM-30LP)
hatched areas
(Gear edge surface) to the guide inside areas.
(Slide surface)
EM-30LP Class C Lever-Lock
Apply a normal amount of
MOLYKOTE (EM-30LP)
to the guide inside areas.
(Slide surface)
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP)
to the hatched areas.
(Contact surface)
② -5 Plate-Assy-Side-R ③ TR-Assy-Middle
HP-300Class C
EM-30LP Class C Apply a normal amount of
Apply a normal amount of MOLYKOTE (HP-300) to the
MOLYKOTE (EM-30LP) to t he hatched areas.
hatched areas. (Gear tooth surface)
(Gear tooth surface)
Bearing-TR
Gear-FU-B
Gear-FU-A
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Bearing sliding surface)
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas. HP-300Class C
(Gear tooth surface) Apply a normal amount of Gear-TR-Z23
MOLYKOTE (HP-300) to the Roller-Transfer
HP-300Class C hatched areas.
Apply a normal amount of Gear-FU-C (Gear tooth surface)
MOLYKOTE (HP-300) to the Gear-FU-D
hatched areas.
(Gear tooth surface)
Plate-Gear-FU-B_Caulking
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Gear tooth surface)
EM-30LP Class C
HP-300 Class C Apply a normal amount of
Apply a normal amount of MOLYKOTE (EM-30LP) to the
MOLYKOTE (HP-300) to the hatched areas.
hatched areas. (Shaft surface side)
(Shaft surface side)
④ TR-Assy-Front ⑤ -1 Feeder-Assy-Regist
C-9310 or C-5005 Class B
Apply a normal amount of
Tetra(C-9310 or C-5005) to
the hatched areas. C-9310 or C-5005 Class B
(Bearing sliding surface)
Apply a normal amount of
Tetra(C-9310 or C-5005) to
the hatched areas.
(Bearing sliding surface)
Bearing-Metal
Bearing-Metal
⑤ -2 Feeder-Assy-Regist ⑥ Eject-Assy
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Shaft surface side)
Bearing-Metal
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Gear tooth surface)
Gear-Reduction-B
⑦ Guide-Assy-Eject-Lower ⑧ Plate-Assy-Base
EM-30LP Class A
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas. (Spring)
Spring-Dup-L Spring-Dup-R
EM-30LP Class B
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas. (Center of shaft)
Shaft-Idle-Dup
⑨ Duplex-Assy ⑩ Hinge-Assy-Front
EM-D110 Class F
Apply a normal amount of
MOLYKOTE (EM-D110) to the
EM-D110 Class D
hatched areas.
Apply a normal amount of
MOLYKOTE (EM-D110) to the
hatched areas.
EM-30LP Class B ( 2 places )
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas. (Center of shaft)
Shaft-Idle-Dup
EM-D110 Class D
Apply a normal amount of
Slider-Hinge-Front MOLYKOTE (EM-D110) to the
hatched areas.
(Rib surface 4 places )
⑪ Frame-Assy-Front ⑫ Cassette-Assy
EM-30LP Class C
Apply a normal amount of EM-30LP Class B
MOLYKOTE (EM-30LP) to the Apply a normal amount of
hatched areas. MOLYKOTE (EM-30LP) to the
(Hole Inside surface) sliding areas by one point.
Lever-Front-L
Frame-Front
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Hole Inside surface)
Cassette-Assy
Lever-Front-R
EM-30LP Class B
Apply a normal amount of
Plate-Assy-Receive MOLYKOTE (EM-30LP) to the
hatched areas. (Sliding areas)
EM-D110 Class C
Apply a normal amount of MOLYKOTE
Plate-Side-R-F_Caulk (EM-D110) to the hatched area.
20
20
20
HP-300 Class A
Apply a normal amount of
HP-300 Class C MOLYKOTE (HP-300) to the
EM-D110 Class C
Apply a normal amount of Cross hatched areas.
Apply a normal amount of MOLYKOTE
MOLYKOTE (HP-300) to the (Shaft surface side) (EM-D110) to the hatched area.
Cross hatched areas. ( 4 corners, rob: 6 portions)
(Shaft surface side) EM-30LP Class B
EM-30LP Class B
Apply a small amount of MOLYKOTE Apply a small amount of MOLYKOTE
(EM-30LP) on inner surface of axis hole. (EM-30LP) to the hatched area.
(Inner surface 4 portions)
Plate-Side-L-F_Caulk
45051701
44539601
Slider-Hinge (ADF)
Slider-Hinge (ADF)
45051501
Case-Hinge(L-ADF)
Case-Hinge-R
(ADF)
EM-D110 Class C
Apply a normal amount of MOLYKOTE
(EM-D110) to the hatched area.
(5 surface)
Concave portion
Between two ribs
Concave portion
EM-D110 Class C
Apply a normal amount of MOLYKOTE
(EM-D110) to the hatched area.
(5 surface)
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the 41321801 Gear-Planet.
⑱ 45059201PA Cover-Assy-Top-ADF
EM-30LP Class C
Apply MOLYKOTE (EM-30LP) to the
hatched area.
SF-133 Class C
Apply a normal amount of HANARL
(SF-133) to the hatched area.
(3 sliding surfaces)
HANARL SF-133
Apply HANARL (SF-133) to 2 hatching area
of 44531001 Gear-Shaft-Hopping or all around
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the Tray-Assy-Document
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the roller.
45387101TH Rev.1 3-48 /
3. Component replacement
Oki Data CONFIDENTIAL
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the roller.
⑳ 45060001PA Guide-Assy-Retard
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the roller.
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the roller.
Roller-Feed-ADF
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the roller.
EM-30LP Class A
45060501PA Pulley-Assy-Idle
Apply a little amount of MOLYKOTE
(EM-30LP) to the hatched area.
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the roller.
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the roller.
41321801
Gear-Double(Z40-47) 40325301 Gear-Z42
41321801 Gear-Planet
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the ADF-Assy.
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the roller. -3 Apply MOLYKOTE (EM-30LP) to 44536301 Gear-
TL-Sep
44531701 Washer-A
10mm or more
45049201
45050901 Gear-Clutch-Z27
Gear-Pulley(Z26-72)
44537001 Gear-Planet
44536301 Gear-TL-Sep
40325301 Gear-Z42
41321801 Gear-Planet
45050201 Gear-Z30
44537001 Gear-Planet
4. Maintenance Menu
Adjustment of this printer can be performed from the Maintenance Utilities by entering the corresponding menu
from the keyboard of the operator panel.
This printer contains the maintenance menu in addition to the normal operation menus. Select an appropriate
menu in accordance with the objective of adjustment.
XXXXX Menu items can be entered by pressing of [6] or [4], and can be selected by pressing of [2] or [8].
The test can be executed by pressing [6], and can be exited by pressing [4].
[8] [8]
ENGINE DIAG LEVEL1
[2] [2 ]
4.2.1.2 Ordinary self-diagnostic mode (level 1) 4.2.1.2.1 How to enter the self-diagnostic mode (level 1)
Menu items of the ordinary self-diagnostic mode are shown below.
1. While pressing the [6] and [8] keys, simultaneously, turn on the power to enter
Maintenance
Item Self-diagnostic menu Adjustment contents the Maintenance mode.
utilities
1 Switch scan test SWITCH SCAN Entry sensor check and No.18 Maintenance mode
switch check
2 Motor clutch test MOTOR&CLTCH Motor and clutch operation No.19 Select Number(1-2)
TEST test 1.SU
2.PU
3 Test print TEST PRINT PU built-in test pattern print Operation
execution from the 2. Select the PU by press the [2] key, display "DIAGNOSTIC MODE".
maintenance
utilities cannot
be made. DIAGNOSTICMODE
SWITCH SCAN
COVER SW2
COVER SW1
STKSNS
TNRSNS
2. Press either the [2] or [8] key until the desired menu item corresponding to REAR SNS WR2SNS
the unit to be tested in Table 4-2 is displayed in the lower row of the display WR1SNS
FU SW INSNS2
area. (Pressing the [2] key increments the test item and pressing the [8] key
EXIT SNS
decrements the test item.) MPTPE SW orSNS
3. Pressing the [6] key star ts the test. Name and present status of the DUPIN SNS INSNS1
HOPSNS
corresponding unit are displayed. 1stSIZESW
Note! After the corresponding unit has activated for 10 seconds, it returns to the status of HOP MOTOR
step2, and is re-activated when the corresponding switch is pressed. 2nd REG Clutch
2ndHOP Clutch
• The clutch solenoid repeats turning on and off during the normal print HOP MOTOR
drive. (If a clutch solenoid cannot be activated independently, the
motor is driven at the same time.) * "ID UP/DOWN" keeps activated 3rd REG Clutch
until the [#] key is pressed. 3rdHOP Clutch
HOP MOTOR
• If [ * ] is pressed when selecting a motor, the motor keeps
running.
4th REG Clutch
4. When the [#] key is pressed, the corresponding unit stops activating. (Display of 4thHOP Clutch
HOP MOTOR
the corresponding unit keeps displayed.)
5. Repeat steps 2 to 4 as required.
6. Pressing the [4] key terminates the test. (Returns to the status of step 1.)
Figure 4-2
Table 4-3
Unit name display Drive restriction condition Remarks
ID MOTOR To be driven when the ID is removed. −
FUSER_MOTOR − −
REGIST CLUTCH − −
T1 HOPPING CLUTCH − −
MPT HOP CLUTCH − −
DUPLEX MOTOR − −
DUPLEX CLUTCH − −
T2 HOPPING CLUTCH − OPTION
T2 REG CLUTCH − OPTION
T2 LIFT_UP MOTOR OPTION
T3 HOPPING CLUTCH − OPTION
T3 REG CLUTCH − OPTION
T3 LIFT_UP MOTOR OPTION
T4 HOPPING CLUTCH − OPTION
T4 REG CLUTCH − OPTION
POW FAN TEST − −
FUSER FAN TEST − −
ID FAN TEST − −
ID FAN2 TEST − −
This self-diagnostic menu is used to print the test pattern that is built inside PU. Other test PRINT EXECUTE – Pressing the [6] key starts print/Pressing the [#] key
patterns are stored in the controller. terminates print. (In units of page)
This test print cannot be used to check the print quality. TEST PATTERN 0 0: White paper print
Diagnosis for the abnormal print image should be performed in accordance with section 7. 1~16: Refer to next page. (Pattern print)
4. While the message "PRINT EXECUTE" that is set by the operation specified in
step 2 is being displayed, press the [6] key and the test print is executed with
the setting value that has been set by steps 2 and 3.
Pressing the [#] key stops the test print.
If any alarm that is shown in the following details column is issued at startup of
test print or while test print is in progress, the test print is interrupted. (For error
details, refer to section 5.2.2.14 Panel display details. However, the comment to
be displayed is different in the case of the PU test print.)
Panel display Details
• During printing, the following messages are displayed. • Displays are switched by pressing the [2] key.
P=*** ETMP=***UTMP=***
W=***
P : Number of test print copies (unit: copies) ETMP : Hopping motor constant speed correction parameter
W : Print waiting time (unit: second) (environment temperature) [unit: DEC]
UTMP : Fuser motor constant speed correction parameter
• Displays are switched by pressing the [2] key. (fuse target temperature) [unit: DEC]
H=***% DB:k**
KTR=*.** TR2:k**
• Displays are switched by pressing the [2] key. 5. Repeat steps 2 to 4 as required.
6. Pressing the CANCEL key terminates the test. (Returns to the status of step 1.)
KR=*.**
4.2.1.7 Number of print copies counter display 4.2.1.8 Switching between the Factory mode and the Shipping mode
This self-diagnostic menu is used to display status of the number of copies of a printer. This self-diagnostic menu item is used to switch between the Factory mode and the
1. Enter the ordinary self-diagnostic mode and press the [2] key, [8] key until Shipping mode.
"PRINTER STATUS" is displayed in the display area. (Pressing the [2]key 1. Enter the self-diagnostic mode (level 1) and keep pressing the [2] or [8] key until
increments the test item and pressing the [8] key decrements the test item.) the following message is displayed.
2. When the [2], [8] key is pressed, statuses of the number of print copies are
displayed in order.(Pressing the [ * ] or [#] key is invalid.) FACTORY MODE SET
3. Pressing the [4] key terminates the test. (Returns to the status of step 1.)
Display area, Display area, 2. When the [6] key is pressed, the following message is displayed. Keep pressing
Format Unit Details
upper row lower row
the [2] or [8] key until the target item (refer to the following table) is displayed.
K- TOTAL ********IMAGES DEC IMAGES Number of print copies are
DRUM CNT displayed. FACTORY MODE
TOTAL SHEET ********PRINTS DEC Prints Total number of print copies are
CNT displayed. SHIPPING MODE *
3. While the desired item to set is being displayed, press the [6] key that enables
selection of the setting values.
4. While the desired setting value is being displayed, press the [6] key that
registers the displayed value in EEPROM. (Returns to the status of step 2.)
5. Repeat steps 2 to 4 as required.
6. Pressing the [4] key terminates the test. (Returns to the status of step 1.)
FACTORY FACTORY MODE Sets the Factory working mode (fuse cut invalid
MODE mode).
SHIPPING MODE Releases the Factory working mode to make the fuse
cut function valid.
FUSE INTACT FUSE UNIT ****** Checks the fuse status of the fuser unit.
Note:
******* indicates
INTACT or BLOWN.
4.2.1.9 Self-diagnostic function setting Display Setting value Operation at the Function
setting value
This self-diagnostic menu is used to set valid/invalid of the error detection by the various
DRUM OVER STOP Not to continue Setting of valid/invalid of continuance
sensors. LIFE when drum comes to end of its life
The error detection can be made invalid or valid for locating source of abnormality. CONTINUANCE To continue
However, this menu item requires expert knowledge to set among the engine operations. WR POINT 00H~FFH Correction value The correction value is added to the
Handle this menu item with utmost care. REV existing write-down position.
TBL=**H±
Be sure to return the setting to the default setting upon completion of usage of this item. *.***mm
1. Enter the self-diagnostic mode (level 1) and keep pressing the [2] or [8] key until BOTTOM 00H~FFH Cut value Amount of cut at the rear end of a
the following message is displayed. WRT POINT paper is set.
TBL=**H±
*.***mm
SENSOR SETTING
Hatched portion: Default is shown
2. When the [6] key is pressed, the following message is displayed. Keep pressing
the [2] or [8] key until the target item (refer to the table below) is displayed.
TONER SENSOR
ENABLE *
1. Enter the self-diagnostic mode (level 1) and press the [2], [8] key until "LED
HEAD DATA" is displayed in the upper row of the display area. (Pressing the [2]
key increments the test item and pressing the [8] key decrements the test item.)
Press the [6] key when "LED HEAD DATA" is displayed in the display area.
2. When the [2] key or the [8] key is pressed, serial numbers of the K LED head
data are displayed in order.
3. Pressing the [4] key terminates the test. (Returns to the status of step 1.)
K ** ** ****
xxxxxxxxxxxxx
** ** ** ****: Rev number
xxxxxxxxxxxxxxxx: serial number
←:[4]key
ADF Scan Position +** +**
→:[6]key →(to change):[6]key
↑:[2]key *2
←:[4]key
←:[4]key →:[6]key ←:[4]key
Mech Level Mech Level Set * *
→:[6]key →(to change):[6]key
*1
*1 decrement:[2]key,increment:[8]key,cancel:[#]key,confirm:[*]key
*2 ←digit move:[4]key,→digit move:[6]key,decrement:[2]key,increment:[8]key,cancel:[#]key,confirm:[*]key
(3) Display "Scanner Maint" as the Scanner Maintenace Menu show below.
Note! Refer to the Software Guide for the removal and installation procedures of
the CU board, HDD, and SRAM board <for CU board>.
2. When access to the EEPROM of the board to remove is impossible. When the board is replace with the new board, the new board has been set
If the [Engine EEPROM Error] is displayed on the operator panel with the in the Factory working mode. Therefore, it should be switched to the Shipping
mode.
board to remove, or is EEPROM data cannot be read-out, perform the following
procedure by using the Maintenance Utilities. • Switch the mode by using the Maintenance Utilities section “2.4.1.1.10 Board
setting function” – section “2.4.1.1.10.4 Factory/Shipping mode” screen.
(1) Setting the serial number information (Maintenance Utilities Operation
Manual section 2.4.1.1.10.3)
Note! Note that replacing the PU board with a new one without copying
The SAP serial number is applied to printer. The SAP serial number is
information onto the new one from the board’s EEPROM clears information
displayed in the top-most row of the serial number label. Its number indicates
about the lives of units of the printer, including the belt, toner and image
the production place with 2 digits, manufacture date with 2 digits, serial
number (sequential number) with 6 digits and revision number with 2 digits drums, causing errors in managing these lives on the printer until the units
totaling 12 digits number. are replaced. The counts cleared with such PU board replacement are as
shown in the list below and chapter 2 Counter Specifications. When the
• Select PU Serial Number for the printer serial number, and Show Only Serial units are replaced with new ones, their respective counts except for Total
Number for the output mode. Sheets Fed are cleared, the errors being corrected.
• The PU serial number is the 10 digits number excluding the revision number of 2
digits among the 12 digits SAP serial number.
Item Contents Count contents
• Perform the above setting by using the Maintenance Utilities section “2.4.1.1.10
Board setting function” – section “2.4.1.1.10.3 Serial number information setting”. Fuser unit Fuser unit life count Number of print copies after
• To specify the PU serial number, enter the 11 digits number after adding “0” (Zero the new fuser unit is installed,
after the data is converted to
in single-byte character) at the top. (Be careful that the read-out data shows the 10 equivalent number of A4 size
digits number.) paper counts.
Enter the 11 digit number by adding “0” (Zero in single-byte character) before the ID unit : Black Life count of respective Number of print copies after the
10 digit number excluding the revision 2 digits that is shown in conceptual drawing ID units new ID unit is installed, after the
of “Serial number information setting” screen as shown below. data is converted to equivalent
number of A4 size paper counts.
• The PU serial number is output to the System/Serial Number column of the Total number of papers Printer life count Total number of papers fed
Enter the 11 digit number after adding “0” (zero in single-byte character)
fed
before the 10 digit number. (Enter “OAEO1234567”.) Print : Black Number of print copies Number of print copies after the
Revision of ID new ID unit is installed.
5. Periodic maintenance
5.1 Cleaning.......................................................................................5-2
5.2 How to clean the LED lens array..................................................5-3
5.3 How to clean the pickup rollers for MP Tray..................................5-5
5.4 How to clean the paper feed rollers for MP Tray...........................5-6
5.5 How to clean the rollers in the ADF..............................................5-8
5.6 How to clean the document rollers in the ADF.............................5-9
5.7 How to clean the document glass...............................................5-10
5. Periodic maintenance
Oki Data CONFIDENTIAL
5.1 Cleaning
Clean inside and outside of the MFP with clean dry cleaning cloth and small
vacuum cleaner (hand cleaner) as required.
Note! Be careful not to touch the image drum terminals, the LED lens
array and the LED head connectors.
(2) Open the front cover, the scanner and the top cover.
The fuser unit gets very hot. Do not touch the fuser unit.
(3) Remove the Image drum cartridge. (5) Return the Print Cartridges to the MFP carefully.
1. Remove the Print Cartridges and place them on a flat workbench.
2. Cover the removed image drum cartridge with a black paper.
Image Drum
(4) Wipe the lens surface of the LED head with soft tissue paper gently and lightly.
(6) Close the top cover, the scanner and the front cover.
Note! Do not use the solvents such as methyl alcohol or thinner for cleaning the LED
head lens because they can damage the LED head.
Perform this cleaning when the error code [Open Cassette / Paper Jam / Tray1 /Please
see HELP for details] occurs frequently.
(1) Pull out the Cassette.
(2) Clean the 2 feed rollers with a clean cloth stringently wrung out of clean water.
Note! •Clean the second tray (option) in the same manner when the error code [Open
Cassette / Paper Jam / Tray2 / Please see HELP for details] occurs frequently.
Feed roller
(2) Release the tabs of the paper feed roller cover by pressing the both side arms
(4) Open the separation roller cover forward while pressing the center part of the
inward while listing up MP tray lightly.
MP tray.
tab
tab
(5) Wipe the feed rollers and separation roller with a wet cloth that has been wrung
out well.
Roller×3
Note! •Clean the feeder roller of the multi-purpose tray in the same manner when the
error code [Open cover / Paper Jam / Front Cover / Please see HELP for details]
occurs frequently.
Note! If the rollers get too dirty, wipe them with a soft cloth lightly moistened with
neutral detergent, and then wipe it again with a soft cloth lightly moistened
with water.
(3) Open the roller cover.
(5) Open the inner cover and wipe the rollers with a soft cloth lightly moistened
with water.
ADF cover
Roller cover Roller
Inner cover
glass cover
Roller
Roller
Lever
Document glass
Note! For the error codes not described in this manual, refer to the Software Guide.
Trouble occurs
Error Code Details
3DE1 Black image drum life
(The toner empty error is occurred after the image drum reached its life.)
The trouble that is Use the "Error code Perform more detailed
displayed by the list" and perform troubleshooting using the C060 Hopping Motor lock error
LCD message. troubleshooting. Troubleshooting Flow. C0A1 Fan Motor Error1(Fuser cooling Fan)
C0A2 Fan Motor Error2(Supply cooling Fan)
C0A5 Fan Motor Error5(Engine Fan Motor Error)
C0A6 Fan Motor Error6(Duplex Fan Motor Error)
Abnormal printed C0A8 Fan Motor Error8
image (and the Perform more detailed
troubleshooting using the C1DA LCF unit detect error 1
trouble that is not
displayed by the Troubleshooting Flow. C1DB LCF unit detect error 2
LCD messages.) C260 Ramp error
C270 Scanner error - carriage home position sensor not turning off
C280 Scanner error - carriage home position sensor not turning on
C291 Scanner error - carriage home position error
C383 Black toner sensor error
C41A Upper thermistor short error
C41B Upper thermistor circuit open error
C41C Lower thermistor short error
C41D Lower thermistor circuit open error
C41E Compensation thermistor shortened error
C446 Upper heater temperature low
C449 Upper heater temperature high
C44A Thermistor slope Error
C466 Lower heater low temperature
C468 Lower heater temperature high
C46A Compensation heater temperature high
C46B Compensation heater temperature low
C46C Power Supply Thermistor Short Error
C46D Power Supply Thermistor Open Error
C46E Power Supply Thermistor Temp High
C46F Power Supply Thermistor Temp Low
C4C0 Fuser unit fuse cut error
C56A Duplex Unit I/F Error
C56B Tray2 Unit I/F Error
6.5.2 Printer error troubleshooting Error code Cause Error details Remedial measure
C0A2 Low voltage Is the fan (bottom right of the No Check for sure
Error code Cause Error details Remedial measure power supply front) of the low voltage power connection of the
fan error supply block working? fan connector.
C5A1 Read/write Turn off the power Yes Replace the PU
error of Does this error recur? Yes of the printer and board.
the engine back on. Is the fan connector connected No Replace the fan
EEPROM is Replace the PU normally? motor.
detected. board. Yes
C940 Engine control Turn off the power C0A8 Fan Motor Error8 Turn off the Power
logic has an of the printer and of the printer and
error. back on. back on.
Does this error recur? Yes Replace the PU
board. CE51 Environment Turn off the power
humidity is of the printer and
F031 Duplex unit for Is the Duplex unit for that No Install the correct abnormal./ back on.
other model is specific model installed? duplex unit. Humidity Does this error recur? Yes Replace the Board
detected. sensor is not 8TH.
connected.
F033 2nd tray for Is the 2nd tray for that specific No Install the correct
other model is model installed? 2nd tray. CE50 Environment Turn off the power
detected. temperature of the printer and
is abnormal. back on.
F032 3rd tray for Is the 3rd tray for that specific No Install the correct Does this error recur? Yes Replace the Board
other model is model installed? 3rd tray. 8TH.
detected.
CE52 Dew This error can easily occur After leaving a
E19A Receive paper remain Take out the condensation when a printer is brought in to printer under room
information of Tray2 or Tray3, jammed paper. of the printer indoor from outdoor. temperature, turn
and notice remain paper by CU is detected. Leave the printer for 2 hours on the power
when LCF is setting. or half day under room again.
temperature, and turn on the Yes Replace the Board
F035 Notice the Version Error of Install the correct power again. 8TH.
Tray2 or Tray3 and setting LCF LCF Unit. Does this error recur?
Version Error by CU.
F073 Request to print from C0A1 Fuser exhaust Is the fan connector connected No Re-connect it
incompatible SPECVERSION fan error normally? normally.
Yes Replace the fan
C96A High voltage Is the cable connecting the PU No Re-connect them motor.
power supply board to the high voltage unit normally. Does this error recur? No Replace the PU
interface error. connected normally? Yes Check for defective board.
Have you checked defective contact of the high
contact of contactor points? voltage system. C0A5 ID cooling fan Is the fan connector connected No Re-connect it
No Replace the high error normally? normally.
voltage power Yes Replace the fan
Note) supply. motor.
Does this error recur? No Replace the PU
C060 Detect Hopping motor does not rotate Power OFF/ON board.
hopping Motor nomary. Turn off the Power
lock error of the printer and
back on.
Error code Cause Error details Remedial measure Error code Cause Error details Remedial measure
C0A6 Duplex Fan error inside the Duplex unit. Check if the Duplex C4C0 The fuse has Is the fuser unit installed No After cleaning
FAN Alarm unit is installed blown out. normally? the connecting
Caution normally or not. connector of the
Check if the fans fuser unit, re-install
Does the error recur when the Yes are installed the fuser unit.
power is turned off once and normally or not. Turn on the power
back on? again.
Replace the fan. Does this error recur? Yes After checking
Does the error recur when the Yes for the sure cable
power is turned off once and connection,
back on? Yes replace the PU or
Board IBY.
C46C Power Supply Thermistor Short Turn off the Power
Error. of the printer and C383 Toner sensor Is the toner cartridge installed? No Install the toner
(When temperature is high) back on. detection cartridge.
error. Is the lock lever of the toner No Rotate the lock
C46D Power Supply Thermistor Open Turn off the Power (C383=K) set? lever of toner to the
Error of the printer and This error lock position.
(When temperature is low) back on. does not Turn on the power
occur with again.
C46E Power Supply Thermistor Temp Turn off the Power the default Yes Replace the toner
High of the printer and settings. Does this error recur? sensor assembly.
back on.
C44A Thermistor Is the error message displayed? Turn on the power
C46F Power Supply Thermistor Temp Turn off the Power Slope Error Does this error recur? again.
Low of the printer and Yes After leaving a
back on. printer for 30
minutes, turn on
CE85 LED head Is the LED head connected No Install the LED the power again.
detection normally? head unit normally.
error Yes Check the LED C41E Compensation Is the error message displayed? Turn on the power
(CE85=K) HEAD fuse. Thermistor Does this error recur? again.
Is the LED HEAD fuse brown? Yes After checking fuse Error Yes After leaving a
Does this error recur? No Turn on the power printer for 30
again. minutes, turn on
Yes For the method of the power again.
checking the LED
head unit fuse, C41A Short-circuit Turn on the power
refer to section 7.6. C41B or open- again.
circuit of fuser Does this error recur? Yes Replace the fuser
thermistor is unit.
CE7A ID Up/Down Is the ID unit caught by anything Yes Re-install the ID
detected.
position when it is removed and re- unit.
detection installed? No Turn on the power C449 The fuser Turn on the power
error again. thermistor again.
Does this error recur? Yes Replace the high C446
has detected Does this error recur? Yes Replace the fuser
voltage power supply. an abnormal unit.
temperature Does this error recur? Yes Replace the low
(high voltage power
temperature supply unit.
or low
temperature.)
Error code Cause Error details Remedial measure Error code Cause Error details Remedial measure
C41C The backup Turn on the power C5B5 When LCF is setting, Tray2 Replace the Tray
roller again. Clock Adjust Error or Tray3 board
thermistor is Does this error recur? Yes Replace the fuser Clock Adjust Error is report from
detected of its unit. PU.
short-circuit. Interchange the error to LCF
(At high Clock Adjust Error by CU.
temperature)
C020 Image drum The ID does not rotate normally. Check if the ID is
C41D The backup Turn on the power lock error installed normally
roller again. Does the error display recur or not.
thermistor Does this error recur? Yes Replace the fuser when the power is turned off Yes Replace the ID
is detected unit. once and back on? unit.
of its open- Yes Replace the ID
circuit. (At low motor.
temperature)
C4E3 Fuser motor Fuser does not rotate normally. Check if the
C468 The backup Turn on the power lock error fuser is installed
C466 roller again. normally or not.
thermistor Does this error recur? Yes Replace the fuser Yes Replace the fuser.
has detected unit. Does this error recur? Yes Replace the fuser
an abnormal Does this error recur? Yes Replace the low motor.
temperature voltage power
(high supply unit. C4FA Media Media has wrapped around the Turn off the power.
temperature wrapped fuser. Replace the fuser.
or low around the
temperature.) fuser error
C56A Option unit Turn on the power C5B2 Tray-2/3/4 C5B2=2nd Tray Replace the Tray
I/F error again. C5B3 CPU clock board GOH-12.
C56B C5B3=3rd Tray
(C56A=Duplex Does this error recur? Yes Check for sure C5B4 frequency
C56C Unit, connection of the error C5B4=4th Tray
C56D C56B=2nd Tray, connectors. C91E
Does this error recur? Yes Replace the option When separate toner is setting, Set the correct tag
C56C=3rd Tray unit. occur the error in case the ID in ID and TC.
C56D=4th Tray) and TC is same Tag.
C91F Detect to receive the each color. Set the correct tag
C56E When LCF is setting,Tray2 Unit Turn on the power
I/F Error or Tray3 Unit I/F Error again. Change the ERR04 in ID and TC.
is report from PU.
F041 Over than Over than available setting Remove the
Interchange the error to LCF
available number tray is installed. available setting
Unit I/F Error by CU.
setting number tray.
Occur:When communication
number tray
has dropped off.
detection
C5A7 When LCF is setting,Tray2 Undetected flash error
software Error or Tray3 software memory software
F03A Detection An unsupported toner cartridge Replace it with an
Error is report from PU. error of Tray3.
of an has been detected. appropriate toner
Interchange the error to LCF
unsupported F03A:Black toner cartridge cartridge.
Software Error by CU.
toner position
Occur:Detect flash memory
cartridge
software error of Tray.
C1DA LCF unit detect error 1 Replace the LCF
C1DB LCF unit detect error 2 Unit Board
Error code Cause Error details Remedial measure Error code Cause Error details Remedial measure
C5A2 Duplex Software Error Replace the D3F6 The error is detect the Drum is Set the correct tag
Duplex Unit not genuine. in ID.
It is occur the Self-diagnostic
C5A3 Tray3 Software Error Change the Tray3 mode of genuine is「warning」
Board or「stop」.
C5A4 Tray2 Software Error Change the Tray2 E010 Indicates that jam has occurred Take out the
Board E020 in the paper path. jammed paper.
E570 Error E010 : Transport
C5A5 Software Error Change the PU Error E020 : Exit
Board Error E570 : Duplex Entry
C5A6 Tray4 Software Error Change the Tray4 E01A Occur jam and Paper on the Take out the
Board Transport Path jammed paper.
C5B0 Duplex Clock Adjust Error Change the Duplex Change the sensor
Lever.
C9A0 Offline stapler error Change the offline Change the PU
stapler board.
D108 When LCF can not Lift up. Set the Paper of E01B Occur jam around Fuser Unit Take out the
the LCF Tray again. jammed paper.
Change the sensor
D109 Detect the paper capacity is Set the Paper of Lever.
over. the LCF Tray again. Change the PU
board.
D216 Reversal cover is open. Close the Exit
Cover. E02A Occur jam and Paper on the Take out the
Exit Path jammed paper.
D3F1 Occur:The drum counter is over Push the ONLINE Change the sensor
the life limit, and detect toner SW when change Lever.
empty. the new Image Change the PU
Drum. board.
D3F2 Occur:Printing 500 page, after Push the SW when E061 Tray1 check paper size error Change the paper
the drum counter is over the life change the new size or change the
E062 Tray2 check paper size error
limit, and detect toner empty. Image Drum and paper in Tray.
Cover open close. E063 Tray3 check paper size error
E064 Tray4 check paper size error
D3F4 Occur:The drum counter is over Auto reset when
the life limit, and detect toner change the new E065 MP Tray check paper size error
empty. drum.
E066 Occur:Difference between the Remove the paper
D3F5 Occur:Printing 500 page, after Auto reset when actual paper size and realization and close the
the drum counter is over the life change the new of engine. cover.
limit, and detect toner empty. drum.
E090 Image data time out jam Take out the
jammed paper.
Error code Cause Error details Remedial measure Error code Cause Error details Remedial measure
E120 Indicates that jam has occurred E16A Occur jam and Paper on the Take out the
during feeding paper from the Tray4 jammed paper.
MP tray. Change the sensor
Error E120: MP Tray Lever.
Change the Tray4
E130 Occur jam with the Tray1 Take out the board.
jammed paper.
Change the sensor E202 Paper feed jam Take out the
Lever. jammed paper.
Change the Tray1 Change the sensor
board. Lever.
Change the PU
E13A Tray1 paper remaining Take out the board.
jammed paper.
Change the sensor E20A Occur jam and Paper on the Take out the
Lever. Feed Path jammed paper.
Change the PU Change the sensor
board. Lever.
Change the PU
E140 Occur jam with the Tray2 Take out the board.
jammed paper.
Change the sensor E400 Face Up Cover Jam Change the sensor
Lever. Lever.
Change the Tray2 Change the cable.
board. Change the relay
board or PU board.
E14A Occur jam and Paper on the Take out the
Tray2 jammed paper. E52A Occur Duplex jam and Paper on Take out the
Change the sensor the Transport Path jammed paper.
Lever. Change the sensor
Change the Tray2 Lever.
board. Change the Duplex
board.
E150 Occur jam with the Tray3 Take out the
jammed paper. E57A Occur Duplex jam and Paper on Take out the
Change the sensor the Entry Path jammed paper.
Lever. Change the sensor
Change the Tray3 Lever.
board. Change the Duplex
board.
E15A Occur jam and Paper on the Take out the
Tray3 jammed paper. E580 Indicates that jam has occurred
Change the sensor E520 in the vicinity of Duplex unit.
Lever. Error E580 : Duplex Reversal
Change the Tray3 Error E520 : Duplex Input
board.
E58A Occur Duplex jam and Paper on Take out the
E160 Occur jam with the Tray4 Take out the the Reversal Path jammed paper.
jammed paper. Change the sensor
Change the sensor Lever.
Lever. Change the Duplex
Change the Tray4 board.
board.
Note! ・Service calls C41E error, C41B error, C41D error, C37C error and C37D
error; These errors can occur when the printer temperature is below 0 .
Turn on the power again after the printer temperature has increased.
・Service call C9A0 error can release temporary, by restart the MFP with
stapler cover open.
E721 Error ADF document Jam due to non-arrival at the scan Open the ADF cover, E727 Error ADF document Activation of a sensor at an unintended Open the ADF cover,
jam sensor – Although the fed document remove every jammed jam timing – The scan sensor, regist paper remove every jammed
is transferred to a certain distance, the document from the paper sensor, hopping sensor or reverse document from the paper
scan sensor does not become active. feed path, and close the paper sensor becomes active at feed path, and close the
(Simplex and Duplex) ADF cover. an unintended timing. (Simplex and ADF cover.
Duplex)
Code Category Cause Error details Measure Code Category Cause Error details Measure
E728 Error ADF document Detection of chattering of a sensor Open the ADF cover, C280 ServiceCall Scanner home The home position sensor does not Power cycle the unit.
jam – Chattering of a sensor is detected. remove every jammed position error become active in the designated period If the power cycle does not
Once a sensor becomes active, the document from the paper of time – The carriage does not reach work to recover from the
sensor becomes inactive in 5mm feed path, and close the the home position in the designated error, the unit needs repair.
feeding of the document. Then the ADF cover. period of time. The sensor malfunctions.
inactive sensor becomes active in The possible cause is
the next 5mm feeding. (Simplex and the damage of the home
Duplex) position sensor, the belt
that moves CIS, or the FB
E741 Error ADF Reverse paper sensor stuck jam/ Open the ADF cover, motor.
document jam detection of out-of-spec oversized remove every jammed
documents – The reverse paper sensor document from the paper C291 ServiceCall Scan position Scan position detect error – The black Power cycle the unit and
does not become inactive when the feed path, and close the detect error edge is not detected in scanning. retry to scan.
document is transferred to the distance ADF cover. If the error occurs again
exceeding the maximum page size. in the next scan, the unit
(Duplex) needs repair.
The calibration sheet may
E742 Error ADF Detection of out-of-spec undersized Open the ADF cover, not be installed properly.
document jam documents – The reverse paper sensor remove every jammed
becomes inactive before the document document from the paper none Error ADF cover ADF cover open Close the ADF cover.
is transferred by the distance equal to feed path, and close the open
the minimum page size. (Duplex) ADF cover.
none Warning/ Scanner Carriage warning – The carriage does Perform the recovery
E743 Error ADF document Non-arrival at the regist paper sensor at Open the ADF cover, Error carriage not return to the home position after the procedure according to the
jam reversing to the front – After reversing remove every jammed warning scan. This error may occur when a user guidance.
to the front, the regist paper sensor document from the paper presses the document hard against the
does not become active in a lapse of a feed path, and close the FB to scan.
certain period of time. (Duplex) ADF cover.
F110 ServiceCall Communication System CPU - Scanner CPU If the error occurs frequently,
E744 Error ADF document Non-arrival at the regist paper sensor Open the ADF cover, error between communication error check for the proper
jam at reversing to the back – When the remove every jammed system CPU connection between the CU
document is transferred following document from the paper and Scanner PCB and the SU PCB.
reversal to the back, the regist paper feed path, and close the CPU
sensor does not become active. ADF cover.
(Duplex) F111 ServiceCall Scanner Scanner response anomaly The SU PCB, the scanner
response or the scanner firmware
E870 Error ADF document ADF open jam – A document jam is Remove every jammed anomaly may have some problems.
jam caused by opening of the ADF while document from the paper
the RADF is operating. feed path, and close the F112 ServiceCall Controller CU-SU communication error detected If the error occurs frequently,
ADF cover. response by the scanner check for the proper
anomaly connection between the CU
C260 ServiceCall Scanner lamp Lamp error – Exposure adjustment has Power cycle the unit. PCB and the SU PCB.
error failed. If the power cycle does not
work to recover from the F113 ServiceCall Scanner CPU Anomalous program on the scanner The SU PCB, the scanner
error, the unit needs repair. exception side or the scanner firmware
The CIS may be damaged. may have some problems.
C270 ServiceCall Scanner home The home position sensor does not Power cycle the unit. F114 ServiceCall Scanner CPU CPU exception on the scanner side The SU PCB, the scanner
position error become inactive in the designated exception or the scanner firmware
If the power cycle does not may have some problems.
period of time – The carriage does not work to recover from the
move from the home position in the error, the unit needs repair.
designated period of time.
The possible cause is
the damage of the home
position sensor, the belt
that moves CIS, or the FB
motor.
6.5.4 Preparation for troubleshooting (8-5) Paper is not supplied from the Duplex unit to the regist roller...................6-39
(9) Paper size error (error code E061, E062, E063, E064, E065)............................6-39
(1) LCD display error................................................................................................6-15
(9-1) Jam occurs when paper end is located near the IN1 sensor....................6-39
(1-1) LCD does not display anything.................................................................6-15
(1-2) Error messages related to Operator Panel are displayed.........................6-15 (10) Fuser unit error (error C41A,C41B,C449,C446,C41C,C41D,C468,C466)..........6-40
(10-1) Error occurs immediately after the power is turned on.............................6-40
(2) Abnormal operations of printer after the power is turned on...............................6-16
(10-2) Error occurs approx. 1 minute after the power is turned on......................6-40
(2-1) Any operation does not start at all............................................................6-16
(2-2) Abnormal sound is heard..........................................................................6-16 (11) Motor fan error (error code C0A2, C0A1, C0A5, C0A6).....................................6-41
(2-3) Bad odors are generated..........................................................................6-17 (11-1) The low voltage power supply fan does not rotate immediately
(2-4) Rise-up time is slow..................................................................................6-17 after the power is turned on......................................................................6-41
(11-2) All fans of the printer do not rotate............................................................6-41
(3) Paper feed jam (error code E130: 1st tray).........................................................6-28
(3-1) Jam occurs immediately after the power is turned on. (1st tray)...............6-28 (12) Print speed is slow. (Performance is low.)...........................................................6-42
(3-2) Jam occurs immediately after the paper feed is started. (1st tray)...........6-28 (12-1) Print speed decreases..............................................................................6-42
(4) Feed jam (error code E202)................................................................................6-30 (13) Option unit cannot be recognized........................................................................6-42
(4-1) Jam occurs immediately after the power is turned on...............................6-30 (13-1) Option try unit cannot be recognized........................................................6-42
(4-2) Jam occurs immediately after the paper feed is started...........................6-30 (14) LED head cannot be recognized. (error code CE82, CE83, CE84, CE85).........6-42
(5) Paper feed jam (error code E120: Multipurpose tray).........................................6-31 (14-1) Service call CE82 to CE85 (LED HEAD Missing).....................................6-42
(5-1) Jam occurs immediately after the power is turned on. (15) Toner cartridge cannot be recognized. (error code C3B3,C3A3,C393,C383) ....6-43
(Multipurpose tray)....................................................................................6-31 (15-1) Error caused by the consumable items.....................................................6-43
(5-2) Jam occurs immediately after paper feed is started. (15-2) Error caused by the toner sensor.............................................................6-43
(Multipurpose tray)....................................................................................6-32 (15-3) Error caused by the defective mechanism................................................6-44
(6) Paper running jam (error code E010)..................................................................6-33 (16) Fuse cut error (error codes C3EA,C3EB,C3EC,C3ED,,C3E2,C4C0) ................6-44
(6-1) Jam occurs immediately after the power is turned on...............................6-33 (16-1) Fuse cut error...........................................................................................6-44
(6-2) Jam occurs immediately after a paper is taken into printer.......................6-33 (17) Humidity sensor error (error code CE51)............................................................6-45
(6-3) Jam occurs in the middle of paper running path.......................................6-34 (18-1) Humidity sensor error...............................................................................6-45
(6-4) Jam occurs immediately after paper has reached the fuser.....................6-35
(18) Wiring diagram....................................................................................................6-46
(7) Paper unloading jam (error code E020)..............................................................6-35
(7-1) Paper unloading jam occurs immediately after the power is turned on. ................. 6-35
(7-2) Paper unloading jam occurs after a paper is taken into printer.................6-36
(7-3) Paper unloading jam occurs in the middle of paper running path. ...........6-37 Note! When replacing the PU board, read the EEPROM chip contents of the
old board first, and copy them to the new board upon completion of the
(8) Two-sided printing jam (error code: E580, E520, E110, E510, E570).................6-37
replacement. (Refer to section 4.3.1 Precautions when replacing the PU
(8-1) Two-sided printing jam occurs immediately after the power is turned on..6-37
board.)
(8-2) Two-sided printing jam occurs during taking in the paper
into Duplex unit.........................................................................................6-38
(8-3) Two-sided printing jam occurs in the process of reversing paper..............6-38
(8-4) Two-sided printing jam occurs during transporting paper
inside the Duplex unit................................................................................6-39
Action to be taken
Check item Check work
at NG
Error message Check the error contents by referring to the Error Follow the
Message List. instruction.
6.5.4. (2) Abnormal operations of printer after the power is turned on (2-2) Abnormal sound is heard.
(2-1) Any operation does not start at all.
Action to be taken
Check item Check work
at NG
Action to be taken
Check item Check work
at NG (2-2-1) Check loss of synchronization of motor (Driver error)
(2-1-1) Check the peripherals of the power supplies
Operating conditions Check if operations of the respective motors are Replace the PU
of the respective normal or not by using the self-diagnostic mode. board.
Primary AC power
Check the supplied voltage of the AC power Supply the AC motors Check if any load exists or not.
source that is source. power. "Buzzer" sound when an error occurs.
connected to the
printer.
Condition of the Check for normal wiring conditions of the Replace the
motor cable respective motors. motor cable.
5V power and 24V Check the power supply voltages at the POWER Replace the low Perform the visual check and measure resistance Re-connect the
power that are connector ⑦ of the CU/PU board. The follow voltage power at open circuit with VOM as follows. cable for normal
supplied to the CU/ voltage must appear respectively. supply. Remove the motor cable at the board end. conditions.
PU board. PU ⑦ Measure resistance between the respective pins
Pin 1,2,3,4:24V of the removed cable and FG with VOM.
Pin 5,6,7,8:0VP
(2-2-2) Check loss of synchronization of motor (Abnormal load of the consumable item)
Pin 9,10:0VL
Pin 11,13:5V Operating conditions Check if operations of the respective motors are Replace the
CU ⑦ of the respective normal or not by using the self-diagnostic mode. corresponding
motors Check if any load exists or not. consumable
Pin 1,2,3:5V "Buzzer" sound when an error occurs. item.
Pin 4,5,6:0VL If any attempt
Pin 10,11:0VP of using new
part as a trial
Pin 12,13:24V
is going to be
made, be sure to
(2-1-2) Check the system connection use the System
Maintenance
Connection condition
Check contents of (1-1). Follow the Menu FUSE
of Operator Panel Any operation of a printer will not start until the contents of (1-1). KEEP MODE.
Operator Panel is detected and is started of its
operation.
Operating conditions Check if operations of the respective motors are Replace the (2-3-1) Locating the exact position of generating bad odor
of the respective normal or not by using the self-diagnostic mode. corresponding
motors Check if any load exists or not. consumable Fuser unit Remove the fuser unit and check the odor. Implement
"Buzz buzz" sound is generated when an error item. section (2-3-2).
occurs. If any attempt
of using new Low voltage power Remove the low voltage power supply unit and Replace the low
part as a trial supply unit check the odor. voltage power
is going to be supply unit
made, be sure to
use the System (2-3-2) Check conditions of the fuser unit
Maintenance
Menu FUSE Life count of fuser
Check the life count of the fuser unit by using the The fuser close
KEEP MODE. unit self-diagnostic mode. to the new fuser
unit smells some
Installation condition Check by visual inspection if the respective Replace an odors.
of each consumable consumable items are installed in their normal appropriate
item positions in which gears of the consumable items mechanical part Check that no Check that no foreign materials such as paper Remove the
engage accurately or not. as required, or foreign material are stuck inside of the fuser unit. foreign material.
adjust or repair exists in fuser unit.
Wiring conditions
Check if the cable contacts with the fan blade Correct the (2-4) Rise-up time is slow.
of the cables in because wiring conditions of the cables near fan wiring conditions
the vicinity of the is poor or not. of the cable. Action to be taken
respective cooling "Clap, clap" sound is generated when an error Check item Check work
at NG
fans occurs.
(2-4-1) Check the fuser unit
(2-2-5) Check installation condition of mechanical parts
Halogen lamp Check that 120V or 230V is shown on the label Replace the
Check the Remove the CU/PU board, and inspect the they are not
If on the rear of the fuser unit. fuser unit.
installation installation conditions of the partition plate by hooked on the (120V:ODA,230V:ODA/OEL)
conditions of the visual inspection. normal specified
partition plate under positions, correct
the CU/PU boards. them.
When paper jams occur or paper remains in the printer, "Paper Jam", or "Paper Remain"
is displayed on the operation panel. J7
(382:Exit)
A method to remove the paper is displayed, remove the paper in the printer according to J1
(370:Duplex
[Handling]. Reversal)
In addition, A method to remove paper is also described in the reference page at the right
table. J5(380:FEED)
J12(400:PAPER J9
J6 SIZE ERROR) (390:MISS FEED AT
EXIT sensor (381:TRANSPORT) FRONTFEEDER)
WR1 sensor
WR2 sensor
DUP-IN sensor
J3 IN2 sensor
J8 (372:Missfeed
(383:Duplex Entry) DUP-F sensor at Duplex) IN1 sensor
J10
(391:Tray1)
Message to be displayed Reference page J2 HOP sensor
(371:Duplex Input)
Open Cassette
Paper Remain J11
[Tray Name] (392:Tray2)
Page 6-19 2nd-IN
Open Cassette SENSOR
Paper Jam
[Tray Name]
Open Cover
Paper Remain Page 6-20 J14
Front Cover (393:Tray3)
Open Cover 3rd-IN
Paper Jam SENSOR
Front Cover
Page 6-21
Open Cover
Paper Remain
Front Cover
4th-IN
Open Cover SENSOR
Paper Jam
Top Cover Page 6-22
Open Cover Page 6-24
Paper Remain
Top Cover
(4) Insert your finger into the recess on the right side of the printer and pull the front
cover open lever to open the front cover forward.
Front cover
Lock lever
When the above messages are displayed.
(1) Insert your finger into the recess on the right side of the printer and pull the front
cover open lever to open the front cover forward.
Rear cover
Front cover
2. Check for jammed paper inside the printer. If jammed paper remains, remove
it.
(2) Insert your finger into the recess on the right side of the printer and pull the front
cover open lever to open the front cover forward.
Front cover
(3) Remove ID unit and place it on new paper etc. on a flat surface.
381 368
Open Cover Open Cover
Paper Jam Paper Remain
Top Cover Top Cover
ID unit
(1) Insert your finger into the recess on the right side of the printer and pull the front
cover open lever to open the front cover forward.
(4) Cover the removed ID unit with black paper so that it will not exposed to light.
Front cover
(6) Open the registration guide in the direction of the arrow. (9) Pull out the jammed paper gently while tilting the release levers (6) on the fuser unit
forward if an edge of jammed paper cannot be seen.
Registration guide
If an edge of jammed paper still remains inside the unit, pull out the jammed paper
gently toward the inside of the printer.
(7) Pull out the jammed paper gently in the direction of the arrow if an edge of jammed
paper can be seen on the front side. (10) Return the ID unit into the printer carefully.
(8) Pull out the jammed paper gently in the direction of the arrow if an edge of jammed
paper can be seen on the back side.
Note! Cannot close the front cover securely if the top cover is not closed.
(3) Remove ID unit and place it on new paper etc. on a flat surface.
382, 383, 385 639, 640
Open Cover Open Cover
Paper Jam Paper Remain
Top Cover Top Cover ID unit
(1) Insert your finger into the recess on the right side of the printer and pull the front
cover open lever to open the front cover forward.
Front cover
(4) Cover the removed ID unit with black paper so that it will not exposed to light.
(2) Open the top cover. (5) Remove the jammed paper remaining inside of the unit.
Top cover
(6) Hold the fuser unit handle and lift the fuser unit out of the printer. (8) Hold the fuser unit handle and return the fuser unit into its original position.
ID unit
(7) Tilt the release lever on the fuser unit forward, and be sure to pull out the jammed
paper forward gently.
Release lever
Note! Cannot close the front cover securely if the top cover is not closed.
(3) Open the upper cover of the duplex unit and check for jammed paper in the duplex
Check Duplex Unit Check Duplex Unit
unit. If jammed paper remains, pull it out. Then, close the upper cover.
Paper Remain Paper Jam
Upper cover
(1) Insert your finger into the recess on the right side of the printer and pull the front
cover open lever to open the front cover forward.
Front cover
(2) Pull out the duplex unit by holding the grips on its both sides.
Grip (blue)
(5) Close the front cover.
Grip (blue)
Duplex unit
Document Jam If the edge of the document can been seen under the paper guide, lift the paper
guide and then pull out the document.
In the Duplex Paper Path
(1) While opening the ADF cover, pull out the document from the duplex paper path.
paper guide
If the edge of the document cannot be seen in the ADF, lift the document tray
and then pull out the document.
Pull down the document tray.
(3) Hold jammed document by the top edge, and gently pull it out.
6.5.4. (3) Paper feed jam (error code E130: 1st tray) (3-2) Jam occurs immediately after the paper feed is started. (1st tray)
(3-1) Jam occurs immediately after the power is turned on. (1st tray)
Action to be taken
Check item Check work
at NG
Action to be taken
Check item Check work
at NG (3-2-1) Check condition of the paper running path
(3-1-1) Check condition of the paper running path Paper running path Check if paper is jammed or not in the paper Remove the
of the front unit running path. jammed paper.
aper running path
P Open the front cover check if paper is not Remove the
of the front unit jammed in the paper running path. jammed paper. (3-2-2) Check condition of the mechanical parts
(3-1-2) Check condition of the mechanical parts Check the sensor Check if shape and movement of the sensor Replace the
levers of the paper levers have any abnormality or not. sensor with the
heck the sensor
C
Check if shape and movement of the sensor Replace the entrance sensor good sensor
levers of the paper levers have any abnormality or not. sensor lever with 1 and the paper lever.
entrance sensor the good sensor entrance sensor 2.
1 and the paper lever.
entrance sensor 2. Check the separator Check if any foreign materials such as paper Remove the
assemblies of the dust on the surface of the feed roller or of the foreign material.
(3-1-3) Check condition of electrical parts feed roller, the pickup roller or not.
pickup roller and the
Check the detection Confirm that the sensor signals are normally Replace either tray. Check if the feed roller or the pickup roller has Replace the
condition of the detected by using the Maintenance Menu the PU board worn out or not. separator
sensor signal. SWITCH SCAN function. or the front assemblies of the
sensor board feed roller, pickup
(RSF PCB) roller and tray.
or connection
cable. (3-2-3) Motor operation check
(3-2-4) Check the system connection (3-2-6) Check the system connection
Paper feed motor Check the connection condition of the cable. Replace the Paper feed clutch
Check the connection condition of the cable. Replace the
drive cable Check if the connector is connected in the half- cable with the cable Check if the connector is connected in the half- cable with the
way only or not, and check if the connector good cable way only or not, and check if the connector good cable
is inserted in a slanted angle or not. Check that normalizes is inserted in a slanted angle or not. Check that normalizes
also that cables are assembled without any the connection also that cables are assembled without any the connection
abnormality. condition. abnormality. condition.
Paper feed motor Check that any cable is not pinched during Replace the Paper feed clutch Check that any cable is not pinched during Replace the
drive cable assembling of the printer. cable with the cable assembling of the printer. solenoid and re-
Remove the DCHOP connector ② of the PU good cable Remove the HOPCLT connector of the PU assemble the
board and check the DC-motor(Refer to section that normalizes board and check the followings at the cable side. printer correctly.
7.1 Resistance check .) the connection
Short circuit between pin-1 – FG
condition.
Remove the HOPCLT connector of the PU
Paper feed motor Remove the DCHOP connector ② of the PU Replace the board and check that approx. 240Ω can be
board and check that approx. 1 Ω or less can be paper feed motor. measured between pin-1 and pin-2.
measured across both ends of IP1.
(Refer to section 7.1 Resistance check .)
Paper feed clutch Confirm that the paper feed clutch or regist Replace the PU
clutch works normally by using the Motor & board, or replace
Clutch Test of the self-diagnostic mode. the paper feed
Remove the metal plate from the right side of a clutch or regist
printer so that the clutch becomes visible. Then, clutch.
check operation of the clutch.
6.5.4. (4) Feed jam (error code E202) (4-2) Jam occurs immediately after the paper feed is started.
(4-1) Jam occurs immediately after the power is turned on.
Action to be taken
Check item Check work
at NG
Action to be taken
Check item Check work
at NG (4-2-1) Check condition of the paper running path
(4-1-1) Check condition of the paper running path Paper running path Check if paper is jammed or not in the paper Remove the
of the front unit running path. jammed paper.
aper running path
P Open the front cover check if paper is not Remove the
of the front unit jammed in the paper running path. jammed paper. (4-2-2) Check condition of the mechanical parts
(4-1-2) Check condition of the mechanical parts Check the sensor Check if shape and movement of the sensor Replace the
levers of the paper levers have any abnormality or not. sensor with the
heck the sensor
C
Check if shape and movement of the sensor Replace the entrance sensor 1, good sensor
levers of the paper levers have any abnormality or not. sensor with the that of the paper lever.
entrance sensor 1, good sensor entrance sensor 2
that of the paper lever. and that of the WR
entrance sensor 2 sensor.
and that of the WR
sensor. (4-2-3) Motor operation check
(4-1-3) Check condition of electrical parts Paper feed motor Confirm that the paper feed motor works Replace the PU
normally by using the Motor & Clutch Test of the board, or replace
Check the detection Confirm that the sensor signals are normally Replace either self-diagnostic mode. the paper feed
condition of the detected by using the Maintenance Menu the PU board motor.
sensor signal. SWITCH SCAN function. or the front
sensor board Paper feed motor emove the DCHOP connector ② of the PU
R Replace the PU
(RSF PCB) driver board and check the DC-motor(Refer to section board.
or connection 7.1 Resistance check .)
cable.
Check the power Check the 5V power at the FSNS connector Replace the
voltages supplied of the front sensor board (RSF PCB). connection
to the front sensor Pin-1: 5V power supply cable.
board (RSF PCB) Pin-5: 0VL
Action to be taken 6.5.4. (5) Paper feed jam (error code E120: Multipurpose tray)
Check item Check work
at NG (5-1) Jam occurs immediately after the power is turned on. (Multipurpose tray)
(4-2-4) Check the system connection
Action to be taken
Check item Check work
at NG
Paper feed motor Check the connection condition of the cable. Replace the
drive cable Check if the connector is connected in the half- cable with the (5-1-1) Check condition of the paper running path
way only or not, and check if the connector good cable
is inserted in a slanted angle or not. Check that normalizes
also that cables are assembled without any the connection aper running path
P
Check if paper is jammed or not in the paper Remove the
abnormality. condition. of the multipurpose running path. jammed paper.
tray
Paper feed motor Check that any cable is not pinched during Replace the
drive cable assembling of the printer. cable with the (5-1-2) Check condition of the mechanical parts
Remove the DCHOP connector ② of the PU good cable
that normalizes heck the sensor
C
Check if shape and movement of the sensor Replace the
board and check the DC-motor(Refer to section
the connection levers of the paper levers have any abnormality or not. sensor with the
7.1 Resistance check .)
condition. entrance sensor 2 good sensor
and the WR sensor. lever.
Paper feed motor Remove the DCHOP connector ② of the PU Replace the
board and check that approx. 1 Ω or less can be paper feed motor. (5-1-3) Check condition of electrical parts
measured across both ends of IP1.
(Refer to section 7.1 Resistance check .) Check the detection Confirm that the sensor signals are normally Replace either
condition of the detected by using the SWITCH SCAN function of the PU board
sensor signal. the self-diagnostic mode. or the front
sensor board
(RSF PCB)
or connection
cable.
Check the power Check the 5V power at the FSNS connector ⑬ Replace the
voltages supplied of the front sensor board (RSF PCB). connection
to the front sensor Pin-1: 5V power supply cable.
board (RSF PCB) Pin-5: 0VL
(5-2) Jam occurs immediately after paper feed is started. (Multipurpose tray) Action to be taken
Check item Check work
at NG
Action to be taken
Check item Check work
at NG (5-2-3) Motor operation check
(5-2-1) Check condition of the paper running path Paper feed motor Confirm that the paper feed motor works Replace the PU
normally by using the Motor & Clutch Test of the board, or replace
aper running path
P
Check if paper is jammed or not in the paper Remove the self-diagnostic mode. the paper feed
of the multipurpose running path. jammed paper. motor.
tray
Paper feed motor Remove the DCHOP connector ② of the PU Replace the PU
Sheet Receive of the
Confirm that the Sheet Receive has moved up Correct driver board.
board and check the DC-motor(Refer to section
multipurpose tray normally. installation of
7.1 Resistance check .)
Confirm that the support spindle and spring of the above parts
the Sheet Receive have been installed in the so that the
specified positions normally. Sheet Receive (5-2-4) Check the system connection
moves up to
the specified Paper feed motor
Check the connection condition of the cable. Replace the
position drive cable Check if the connector is connected in the half- cable with the
normally. way only or not, and check if the connector is good cable
inserted in a slanted angle or not. that normalizes
(5-2-2) Check condition of the mechanical parts Check also that cables are assembled without the connection
any abnormality. condition.
Check the sensor Check if shape and movement of the sensor Replace the
levers of the paper levers have any abnormality or not. sensor with the Paper feed motor Check that any cable is not pinched during Replace the
entrance sensor 2 good sensor drive cable assembling of the printer. cable with the
and the WR sensor. lever. Remove the DCHOP connector ② of the PU good cable
board and check the DC-motor(Refer to section that normalizes
7.1 Resistance check .) the connection
Planetary gear for Rotate the paper feed motor (FRONT MOTOR) Replace the
condition.
paper feed control using the Motor & Clutch Test of the self- planetary gear
diagnostic mode, and confirm that both of the box
two planetary gears rotate at the bottom position. Paper feed motor Remove the DCHOP connector ② of the PU Replace the
(The planetary gear box can be located because board and check that approx. 1 Ω or less can be paper feed
it is the white molded block that is located on the measured across both ends of IP1. motor.
right side when the front cover is opened.) (Refer to section 7.1 Resistance check .)
Front cover Confirm that the locks in the right and left of the Replace the font
front cover are locked normally. cover assembly
Check the feed roller Check if any foreign materials such as paper Remove the
and the pickup roller. dust on the surface of the feed roller or of the foreign material.
pickup roller or not.
Check if the feed roller has worn out or not. Replace the feed
roller.
6.5.4. (6) Paper running jam (error code E010) (6-2) Jam occurs immediately after a paper is taken into printer.
(6-1) Jam occurs immediately after the power is turned on.
Action to be taken
Check item Check work
at NG
Action to be taken
Check item Check work
at NG (6-2-1) Check condition of the paper running path
Action to be taken (6-3) Jam occurs in the middle of paper running path.
Check item Check work
at NG
Action to be taken
Check item Check work
(6-2-4) Check the system connection at NG
Paper feed motor Check the connection condition of the cables. Normalize the (6-3-1) Motor operation check
drive cable, ID motor PU board DCHOP connector ② , DCID connection
drive cable, fuser connector , DCHEAT connector . condition. Paper feed motor
Confirm that the paper feed motor, ID motor Replace the PU
motor drive cable Check if the connector is connected in the half- Replace the driver, ID motor work normally by using the Motor & Clutch Test board, or replace
way only or not, and check if the connector is cable with the of the self-diagnostic mode. the defective
inserted in a slanted angle or not. normal cable. Check if any load exists or not. motor among
Check also that cables are assembled without paper feed
any abnormality. motor, ID motor,
or replace the ID
Paper feed motor Check that any cable is not pinched during Replace the unit.
drive cable, ID motor assembling of the printer. cable with the If any attempt
drive cable Remove the DCHOP connector ② , DCID good cable of using new ID
connector ① of the PU board and check the DC- that normalizes unit or new belt
motor (Refer to section 7.1 Resistance check .) the connection unit as a trial
condition. is going to be
made, be sure to
use the System
Paper feed motor Remove the DCHOP connector ② of the PU board Replace paper
Maintenance
and check that approx. 1 Ω or less can be feed motor
Menu FUSE
measured across both ends of IP1. KEEP MODE.
(Refer to section 7.1 Resistance check .)
Paper feed motor Remove the DCHOP connector ② of the PU Replace either
board and check that approx. 1 Ω or less can be paper feed
measured across both ends of IP1. motor, belt motor
or PU board.
(Refer to section 7.1 Resistance check .)
(6-4) Jam occurs immediately after paper has reached the fuser. 6.5.4. (7) Paper unloading jam (error code E020)
(7-1) Paper unloading jam occurs immediately after the power is turned on.
Action to be taken
Check item Check work
at NG
Action to be taken
Check item Check work
(6-4-1) Motor operation check at NG
Fuser unit Check that the fuser unit is installed normally. Install the fuser
(Is it pushed in down to the bottom-most point?) unit correctly in
a printer.
(7-1-4) Check the system connection (7-2-2) Check condition of the mechanical parts
Rear cover
Check that the installation condition of the rear emove the rear
R
cover hampers smooth movement of a paper in panel and re-
the paper running path, or not. install it.
Paper running path Check that any mechanical load does not exist Correct the
of unloading unit that hampers the smooth movement of paper in portion that
the paper running path of the paper unloading becomes
unit, by the visual inspection. mechanical load.
Check if the paper unloading motor becomes
difficult to rotate or not.
(7-3) Paper unloading jam occurs in the middle of paper running path. 6.5.4. (8) Two-sided printing jam (error code: E580, E520, E110, E570)
(8-1) Two-sided printing jam occurs immediately after the power is turned on.
Action to be taken
Check item Check work
at NG
Action to be taken
Check item Check work
(7-3-1) Motor operation check at NG
Check the sensor Check if shape and movement of the sensor Replace the
levers of the levers have any abnormality or not. Duplexunit.
respective sensors
of the Duplex unit.
Check the detection onfirm that the sensor signals are normally
C Replace the
condition of the detected by using the SWITCH SCAN function of Duplexunit.
sensor signal. the self-diagnostic mode.
For all sensors except the Dup-IN sensor, check
the detection condition of the respective sensor
in the two status: One is the status in which
paper remains inside the Duplex unit. The other
is the status in which paper is removed from the
Duplex unit.
(8-2) Two-sided printing jam occurs during taking in the paper into Duplex unit. Action to be taken
Check item Check work
at NG
Action to be taken
Check item Check work
at NG (8-2-4) Motor operation check
(8-2-1) Solenoid operation check Duplex motor Confirm that the Duplex solenoid works normally Replace the
by using the Motor & Clutch Test of the self- Duplexunit.
Duplex solenoid Confirm that the Duplex solenoid works normally Replace the diagnostic mode.
by using the Motor & Clutch Test of the self- Duplexunit. Open the rear cover and check rotation of the
diagnostic mode. roller.
Separator DUP Check visually movement of the gate by using Replace the Duplex pull-in/ Check if the pull-in/reversing roller of the Duplex Replace the
(Paper unloading/ the Motor & Clutch Test of the self-diagnostic Duplexunit. reversing roller and unit contacts or not with the pinch roller of the Duplexunit.
DUP paper taking- mode. (EXIT SENSOR) its pinch roller cover side when the Duplex rear cover is closed.
in switching gate Check if movement is unsmooth or not, if amount (Does the pinch roller rotate when the roller is
located immediately of open/close is abnormal or not. rotating?)
after the fuser unit)
ON/OFF timing of While the cover is in the opened state, perform Replace the WR
the Duplex solenoid the test print and confirm if the timing to open sensor lever or (8-3) Two-sided printing jam occurs in the process of reversing paper.
the separator DUP is correct or not. solenoid.
Action to be taken
Check item Check work
(8-2-2) Sensor lever operation check at NG
Dup-IN sensor lever Open the rear cover. Touch the Dup-IN sensor Replace the (8-3-1) Sensor lever operation check
lever to check if its movement is unsmooth or Duplexunit.
not. Dup-IN sensor lever Open the rear cover. Touch the Dup-IN sensor Replace the
lever to check if its movement is unsmooth or Duplexunit.
DUP-IN sensor Confirm that the sensor signals are normally Replace the not.
detected by using the SWITCH SCAN function of Duplexunit.
the self-diagnostic mode. DUP-IN sensor Confirm that the sensor signals are normally Replace the
detected by using the SWITCH SCAN function of Duplexunit.
(8-2-3) Check condition of the paper running path the self-diagnostic mode.
Paper inverting Check that any foreign materials such as paper Remove the (8-3-2) Motor operation check
transport path chip or blue do not exist that hampers the foreign material.
smooth movement of paper in the paper inverting Duplex motor Check if the paper reversing operation is started Replace the
transport path. or not by visual inspection when viewing through Duplexunit.
slit of the rear cover.
If the paper reversing operation is not started,
check if movement of the planetary gear inside
the Duplex unit is unsmooth or not.
(8-4) Two-sided printing jam occurs during transporting paper inside the Duplex unit. 6.5.4. (9) Paper size error (error code E061, E062, E063, E064, E065)
(9-1) Jam occurs when paper end is located near the IN1 sensor.
Action to be taken
Check item Check work
at NG
Action to be taken
Check item Check work
(8-4-1) Sensor lever operation check at NG
(8-5) Paper is not supplied from the Duplex unit to the regist roller. Paper entrance Check if shape and movement of the sensor Replace the
sensor 1 levers have any abnormality or not. sensor lever with
Action to be taken the good sensor
Check item Check work lever.
at NG
Duplex clutch Confirm that the Duplex clutch works normally Replace the
by using the Motor & Clutch Test of the self- Duplexunit.
diagnostic mode. Confirm it by listening to the
sound.
(10-2) Error occurs approx. 1 minute after the power is turned on. AC power voltage
Check if the AC voltage for heater is normally Replace the low
from the low voltage supplied or not. voltage power
power supply Power supply CN2 connector , between pin-1 supply.
Action to be taken and pin-2, and between pin-3 and pin-4.
Check item Check work
at NG
Heater ON signal Check that the heater ON signal goes active at Replace the PU
(10-2-1) Temperature increase of fuser unit that is output from the warming up timing, or not. board.
Thermostat, halogen Heater of the fuser unit is controlled of its Replace the PU to the low voltage "L" active while ON.
lamp temperature. Check if the fuser unit gets hot or fuser unit. power supply Power connector of the PU board, between
not by touching it with hands. If any attempt of pin-14 and pin-16.
If the fuser unit temperature does not increase using new fuser
and remains cold, check that the resistance unit as a trial
between pin-pin of connector A and connector is going to be
B. (Refer to section 7.1 Resistance value (fuser made, be sure to
unit).) use the System
Maintenance
Menu FUSE
KEEP MODE.
6.5.4. (11) Motor fan error (error code C0A2, C0A1, C0A5, C0A6)
(11-1) The low voltage power supply fan does not rotate immediately after the power is turned on.
Action to be taken
Check item Check work
at NG
Cable connection Check if the connectors are connected normally Correct the
condition and wiring or not. connection
condition of the Check if extra length of the cables does not condition of
low voltage power touch the fan blade or not. the connectors.
supply fan and those Correct the
of the fuser fan cable wiring
route. Replace
the fan.
Action to be taken
Check item Check work
at NG
PU board fuses
Check if the fuse F5 and F9 are not open-circuit Replace the PU
or not. board.
24V power that is Check the power supply voltages at the POWER Replace the low
supplied to the PU connector of the PU board. The follow voltage voltage power
board. must appear respectively. supply.
POWER connector ⑦
Pin 1,2,3,4:24V
Pin 5,6,7,8:0VP
6.5.4. (12) Print speed is slow. (Performance is low.) 6.5.4. (14) LED head cannot be recognized. (error code CE82, CE83, CE84, CE85)
(12-1) Print speed decreases. (14-1) Service call CE82 to CE85 (LED HEAD Missing)
Media Weight that is Check if the wrong Media Weight has been Correct the
Connecting condition Check the connecting condition of the FFC by Correct the
specified for the print specified or not. Media Weight.
at the PU board the visual inspection. connection
connector and at the to the normal
head connector. connecting
6.5.4. (13) Option unit cannot be recognized. condition.
(13-1) Option try unit cannot be recognized. Head FFC Remove the head FFC from the printer. Check Replace the
if any open-circuit or peeling-off of sheath has head FFC or the
Action to be taken occurred or not throughout the cable. PU board.
Check item Check work
at NG
Conduction of the Check that 5V appears across the capacitor Replace the PU
(13-1-1) Option try board fuse on the PU CP8. (Refer to section 7.2.) board.
board. Check if the fuses F1 and F3 are not open-circuit
Option try unit Check if the option try unit of MB7xx specification Replace the or not.
is being used or not. option tray unit.
Check the system Check that the cable between the PU board Correct the
connection from option connector to the option tray board is connections.
the PU board to the normally connected.
option tray board
(GOH-12 PCB).
Square connector Check if any foreign material exists in the Remove the
connecting the connecting portion of the square connector. foreign material.
option tray unit to
the printer.
Check the control Check the control signal that is output from the Replace the PU
signal that is output PU board option connector . board.
from the PU board to Pin-9: TXD (PU 2nd)
the option tray board
(GOH-12 PCB). Pin-10: RXD (2nd PU)
6.5.4. (15) Toner cartridge cannot be recognized. (error code C3B3,C3A3,C393,C383) Note! Toner sensor operation check method using the SWITCH SCAN function of
(15-1) Error caused by the consumable items. the self-diagnostic mode.
(1) How to check operation of the toner sensor at the printer side.
Action to be taken
Check item Check work 1. Status change of the toner sensor can be checked from the Operator
at NG
Panel using the self-diagnostic mode. First, switch the display to the
(15-1-1) Consumable items installation condition Operator Panel display. For the method of switching the display to the
Operator Panel display, refer to section 4.2.1.3 Switch Scan Test
ID unit and toner Check that the ID unit is installed in the normal Correct the 2. Remove the ID unit and the toner cartridge (TC) from a printer. There is
cartridge position. Check that the lock lever of the toner installation to a window inside a printer opposing the ID side when viewed from the
cartridge is locked. the normal front of a printer. The toner sensor is located inside the window.
installation
condition. 3. Place a white paper 3 mm away from the sensor window. The white
paper should be placed in the manner of opposing the toner sensor.
4. When light is reflected by a white paper so that incident light falls on the
(15-2) Error caused by the toner sensor toner sensor, the Operator Panel display shows "L". When the paper is
moved so that any light is not reflected by the paper so that the incident
Action to be taken light does not reach the toner sensor, "H" is displayed on the Operator
Check item Check work Panel.
at NG
5. If the Operator Panel display toggles between "H" <-> "L" as a paper is
(15-2-1) Toner sensor condition flipped in front of the toner sensor, it indicates that the toner sensor and
the related system of the printer are working normally.
Toner sensor Is the receptor of the toner sensor stained? Wipe off the
stain from the Action to be taken at NG
toner sensor. • Clean surface of the toner sensor to remove the stains due to residual
toner and paper dust.
Toner sensor Confirm that the toner sensor works normally by Replace the
using the SWITCH SCAN function of the self- toner sensor • Check the connection condition of the FFC cable at the PU main
diagnostic mode. board, or the PU board (PU) and at the toner sensor board (97T).
Place a white paper in front of the toner sensor, board, or the • Perform the operation check again. If the situation is not improved and
and check if the SCAN state changes or not. FFC between remains unchanged, replace the PU main board (PU) or the toner
the toner sensor sensor board (97T).
board and the
PU board. (2) How to check operation of the toner sensor at the toner cartridge (TC) side
1. To the position where the toner sensor is confirmed to be operating
normally in the printer itself by the above paragraph (1), install the TC
and the ID unit to check operations by observing display on the Operator
Panel.
2. If the ID unit works normally, the display on the Operator Panel will
toggle between "H" <-> "L" in synchronism with movement of the silver
reflector plate that is located on the side of the ID.
Action to be taken at NG
• Check operation condition of the respective ID motors by using the
Motor & Clutch Test of the self-diagnostic mode.
• Clean surface of the silver reflector plate on the side of ID to remove
stains. (Stain due to toner or paper dust)
(15-3) Error caused by the defective mechanism 6.5.4. (16) Fuse cut error (error codes C4C0)
(16-1) Fuse cut error
Action to be taken
Check item Check work
at NG
Action to be taken
Check item Check work
(15-3-1) Mechanical load applied to the ID unit at NG
6.5.4. (17) Humidity sensor error (error code CE51) Action to be taken
Check item Check work
(17-1) Humidity sensor error at NG
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6.5.5.(1) Faded-out and blurred entirely. (Refer to Figure 6-2A.) Action to be taken
Check item Check work
(1-1) Faded-out and blurred. at NG
Mounting condition Check that the LED head is mounted on the LED Correct for
of LED head head holder correctly. Check that the right and normal condition.
left tension springs are normally installed.
Media type Check to see that the print media which is used Use the normal
for printing is not a specially thick media paper.
ID unit terminal ICheck that the high voltage terminal of the ID IReplace the ID
unit is contacting with the Contact Assembly unit or correct
normally by visual inspection. (Refer to Figure the high voltage
6-3.) terminal.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
6.5.5.(2) Stain on white print (Refer to Figure 6-2B.) (2-2) Stain on white print (overall stain)
(2-1) Stain on white print (Partial stain)
Action to be taken
Check item Check work
at NG
Action to be taken
Check item Check work
at NG (2-2-1) Print media
(2-1-1) ID unit
Type of print media
Check to see that the print media which is used Use the normal
for printing is not a specially thin media. paper.
Exposure of drum to Is the drum left in a circumstance in which drum Replace the ID
light surface is exposed to direct light for a long time? unit. (2-2-2) High voltage terminal
If any attempt
of using new ID ID unit terminal Check that the high voltage terminal of the ID Replace the ID
unit as a trial unit is contacting with the Contact Assembly unit or correct
is going to be normally by visual inspection. (Refer to Figure the high voltage
made, be sure to 6-3.) terminal.
use the System If any attempt
Maintenance of using new ID
Menu FUSE unit as a trial
KEEP MODE. is going to be
made, be sure to
Leakage of toner Does toner leak out from either ID unit or from Replace the ID use the System
toner cartridge? unit or toner Maintenance
cartridge. Menu FUSE
If any attempt KEEP MODE.
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Offset toner of the Check if the offset toner of the previous printing Repeat blind
fuser unit is left adhered on the fuser unit or not, by visual printing using
inspection. unwanted media
until offset toner
is created on print
media. Alternately
replace the
fuser unit. If any
attempt of using
new fuser unit as
a trial is going to
be made, be sure
to use the System
Maintenance
Menu FUSE
KEEP MODE.
Connecting condition Check that the LED head is normally connected. Replace the
of the LED head LED head.
Drum shaft Check that the drum shaft keeps contacting with Replace the ID
the right and left side plates normally. unit.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
6.5.5.(4) Black banding/black streaking in vertical direction 6.5.5.(5) Periodic abnormality (Refer to Figure 6-2E.)
(4-1) Thin vertical line (with color) (Refer to Figure 6-2D.) (5-1) Periodic abnormality occurs in vertical direction
Filming of the ID unit Is print attempted without toner? Replace toner Image drum Check that the cycle is 94.3 mm. Replace the ID
cartridge with unit
new one. If
replacement Developing roller Check that the cycle is 39.7 mm. Replace the ID
does not solve unit
the problem,
replace the Toner feed roller Check that the cycle is 66.6 mm or 72.8mm. Replace the ID
ID unit. If any unit
attempt of using
new ID unit as Charge roller Check that the cycle is 37.7 mm. Replace the ID
a trial is going unit
to be made,
be sure to use
Heat roller Check that the cycle is 90.3mm. Replace the
the System
fuser unit.
Maintenance
Menu FUSE
KEEP MODE. Fuser belt Check that the cycle is 94.3 mm. Replace the
fuser unit.
Transfer roller Check that the cycle is 51.5 mm. Replace the
(4-2) Thin vertical line (without color) (Refer to Figure 6-2F.) Transfer Roller.
Paper running path Check that any burr that may scatter the un- Remove the
fused toner on the paper running path does not burr.
exist.
Action to be taken
Check item Check work
at NG
CH terminal Check that the terminal coming from the printer Replace the
body contacts with the high voltage terminal that terminal of
is located on the left side of the ID unit when printer side.
viewed from the top by visual inspection.
CH terminal Check that the high voltage terminal keeps the Correct the
normal contacting condition on the high voltage installation
board. Open the left cover and remove the high condition of
voltage board. Then, check that the terminal the terminal
is not installed in the abnormal installation to the normal
condition. condition.
ID unit terminal Check that the high voltage terminal of the ID Replace the ID
unit is contacting with the Contact Assembly unit or replace
normally by visual inspection. (Refer to Figure the high voltage Charge roller
6-3.) board or correct
the high voltage Ground
terminal.
If any attempt Developer roller
of using new ID
unit as a trial
is going to be
Toner feed roller
made, be sure to
use the System
Maintenance
Menu FUSE Figure 6-3
KEEP MODE.
Table 6-6 Fuse error F1 No error ADF not work, Flatbed ADF motor +24V
scanner works normally
Error Description
Fuse Insert Point Resistance F2 Attention lamp Scanner,copy,printer not Flatbed
Name turns on. work motor,Clutch,solenoid
When booting After boot up
SU 3 beeps sound. Less than
F1 It remains the boot Scanner,copy,printer not Duplex, 2nd/3rd/4th board Booting looks 1Ω
screen work tray, sensor +5V
normally, but it does
not work.
F2 It repeats boot start Scanner,copy,printer not 3.3V DC power
work
F3 It remains the boot ↑ SU Controller
screen.
F3 No error Scanner works normally. LED Head +5V
printer:miss-print(white
paper)
A5 Not Used H L H H
A4 A4 H H L L
B5 Not Used H H L H
7. Connection diagrams
7.1 Resistance value check................................................................7-2
7.2 Parts location................................................................................7-5
7. Connection diagrams
Oki Data CONFIDENTIAL
Unit Electrical circuit diagram, connection Part outside view Resistance value
IP2
IP2
Unit Electrical circuit diagram, connection Part outside view Resistance value
IP1
1 4
Between pin-1 and pin-3: 3.2Ω
Duplex motor RED
(A) (B)
YELLOW
3 6
Between pin-4 and pin-6: 3.2Ω
BLUE WHITE
(A) (B)
M
2nd / 3rd tray 2 Between pin-1 and pin-2: 2.8Ω
09P-RWZV-K4GG-P4
CZHR-05V-S
Between pins -A5 and -A4: Approx. 80.58kΩ to 5338kΩ (0 to 93°C)
Upper 1 A5
Thermistor 2 A4 Between pins -A3 and -A2: Approx. 104.5kΩ to 806.5kΩ (0 to 43°C)
(PM9S-342)
3 A3
Fuser unit Compensation Between pins -B4 and -B3: Approx. 104.5kΩ to 806.5kΩ (0 to 43°C)
Thermistor 4 A2
(PT3-312) 5 A1 Between pins -B2 and -B1: Open
09P-RWZV-K4GG-P4
CZHR-04V-S
Upper Side B4
5pin(A5)
Thermistor 1 1 2
(PT7S-312) B3
2
B2
Fuse 3
B1
4
4 3 4pin(B4)
09P-RWZV-K4GG-P4
(2) PU PCB
TONER
3 1 R284
8PU 9 1 R283 3 1
C517
DCID
TAGZA1 TAGZA2
3 1
C131
5 1
C132
Q33 RM23
R697
C116
C117
Q29
D504
R699
C104
R696
R254
9
24 17 R695
C102 IC18 R558
25 16 R524
Q26
R694
1
F5
32 9
Q22 Q23 Q24 RM19 RM20
1
DUPFSNS
1 8
1
1
3
D15
D14
RSNS
24
R692
1 R691
1
REGCLT
F3
11
R671
R680
C630
R673
R672
F4 RM525
4
A K AA IC506
AP
CP8
R666 R665
R656
34 34 R661
1
R653
R647
FSNS
R648
R641
5
HOPCLT
21
R639
R638 R707 R636
R635
20 20
R523
R628
R626
R629
R631
34
C584
1
CE1ZA2
R619
C567
1
PEHOP
C549
R120
R609
R608
R607
10
10 R617 R618
DUP
R613
6
1 1
8
1
1
R566
C535
R565
R564
R563
R562
PSIZE
C532
R557
R556
R555
R546
R545
RM505
R554
R553
5
9
C529
R38
A R
R551
R549
R550
R539
C509 C531
D502
9
1
C528
R525
C510
R540
C505 C502
C524
C525
C527 C526
1
1
R510
R522
R507
A R C522
1 10
C135
OPTION
C520
R538
R861
1
C648
WR2SNS
C507
C508
R752
R753
R754
C512
C519
C518
1
6 R512
IC505
20
R528 C521 R503
1
R511 RM501
R508 R502
3
6 1 10 R517 R509
12 1115 R518 IC502
3
C501 C503
Q510
D505
21
1 3 Q509 C533
1 D506
R521
21
Q44
D20
15
1 Q503
MPTCLT 1 10 19
20
1 19 2 45097099 3 3 Q502 Q501
R501
2 20
99G 12
CN1
45177599
2 1
2 2
Component side
CN2
CN3 12 JP28 JP29 JP30 JP31
SNS12
6 1 7 1 5 1
SNS03 PSZ
JP23
JP24
JP26
JP20
1
JP32
MOTOR
JP19
Board-GOH CP2
4
JP21
JP16
JP18
13
12
JP17
JP12
JP15
44605899 3 3
JP13
JP14
JP11
(4) ID Tag contact PCB GOH
MAIN2
12
MAIN1
CL1
JP10
JP9
CP1
JP7
99G 12
CN1
JP4
JP5
45177599
1
CL2
2 1 JP3
2 2
JP8
JP2 1 3
CN3
D1
Soldering side
R593
R594
R589
R588
R591
R590
R601
(5) Toner SNS
Q504
C529
R600
C531
R581
R599
R577
R830
R576
C530
R578
C528
C527
R575
D511
D513
ZA1
C535
C534
C533
C532
R585
R584
R583
R582
TR502
R835
IC502
C523
C524
R832
D514
C540
D512
C541
R547
33 32
R545
R825
R544
R602
C518
SNS
C519
R542
C537
C520
48 17
R543
R546
K E
R535
IC
50
A C
3
49 16
C513
44413799 1
1
97T
64 1
F501
R802
R507
1 3
D516
R801
R838
R518
R506
R527
R501
C502
FET501
CN 44605899 3 3
(7) SU PCB
Soldering side
Component side
C110
CUIF
1 44973499 3 3
11
3
24
C105
R376
R377
R354
R358
R355
R356
R357
R353
C94
C93
C86
1
C87
2
C83 C84 C704 C703
F3
C77
C78
F1
F2
R375
C67
C68
R374 C702 C701
C69
IC21
C700 C699
IC20
10
9
R317 R318 R319 R320 C698 C697
R313 R314 R315 R316
R309 R310 R311 R312 C696 C695
R302 R303 R304 R305
R295 R296 R297 R298 TEST79 TEST80 TEST81
R662
R291 R292 R293 R294 TEST76 TEST77 TEST78 C694 C693
R287 R288 R289 R290 C692 C691
C735
C734
1
R651
R652
C674
48 33 3 2
1
C684
R657
64 1 7 6
R641
49 32 BF511
R642
C683 11 10
65 256 C682
15 14
C667
C751
BF510
C663 18
19
C640
C758
C677
C757
R625 C676 22
R619 R622 C675 23
64 17 C655
C656
CCIS
R598
R597
R599
R600
R612
C658
C657
C646 C750
C748 C645
C746 26 28 27 C644
34 37
RM511 C671 C642
C613 C641
C634
C643
IC502 C744
R581
C717
R583
R582
50
C637 C635 48 38
C740
C741
50
C742
C648
C612
C623
BF516
C743
C713
C711
C712
C724
128 193 IC501 R564 47
R563 C737
129 IC13 192
CP6
C49
CP5
C611
C651
C659
R556
R558
R557
C43
R664
TEST506
C602
C603
R55
TEST501
C600
C601
C32 TEST508 TEST507
C33
C598
TEST504 TEST503
A IC9 L TEST502 TEST505
1 10 20 26 9 9
C596
R545
C599
C594
A A
L3
R536
R537
1 1
IC7 C591
C595
A L C587
IC8
R533
K
C28
C26
R530
R532
R529
C536 R525
C22
C21
C527
C528
Y A IC3 L
RS232C
9 9
L1
C523
C14 C522
AF AF C512
1
C518
C11
C10
R26 1 20 26 1 1
10
450407
IC1
A L
R504
R503
R501
C12
R502
44973499 3 C501
C503
C502
C7
3 C1 C3
C5 C6
C2
7SU Board-7SU C4
JAM
MOTIF
8 1 3 1 11 1
CL2 PM
JP1 SNSIF
JP2
21 4 1 REG
3 1 3 1
SOL
COV2
SCN
CL1
3 1
1 REV
21 HOP
3 1
SETCOV
4 1
6 1
44997899 2 2 7RL
8TH
6
IC1
TMP
1
1
HUM
R1
45361799 1
R2
S
R665
JP52
JP51
C534
R569 JP57
CN5
1 5
JP34
JP54
JP56
JP58
P
Q5
D521 R622
Q6
R621
R623
C550
99H
JP41
4 1
JP3
JP22
JP37
JP27
JP55 1
R637 R642 R655 R660 R664
JP35
4
T3
T4
CP2
JP14
JP59
5
6 5
JP17
C557 R671 6
2
1
JP46 C12
D13
R629 C6
D12
JP29
C11
JP30
C7
CN1
D1
JP31
JP44
CAUTION
14
JP43
JP12
JP4
JP16
JP48
JP36
45075399
15
5
HIGH VOLTAGE
1
CP3
JP5
D6
JP23
R634 JP9
2 2
T5
C1
C13
Q2
C4
S8
S7
JP18
P
6
R667
R611
Green
R617
CP4
SOLDER
D520
JP21
SB
JP6 C2
1
5
C547 JP19
R610
S6
S5
T6
Q3
D5
D11
JP1
JP24
6
D519 R676
D522
4
R605
JP49 C9
R647 JP50
R613
C545 R612 R658 JP7
DB
C508
CP5
D2
R657 JP2 R1
R516 JP47
R638
7
C507 C511
R580
5
R600 R666 R669
R579
450989
R648
S4
S3
R574 Q516 D7
R641
IC507
C513
Q1
JP8
R570
C505 F501 D8
T2
1
52
C14
D9
40
JP32
13
Board-99H
S9
S10
JP33
CH
45075399
6
39
14
R675 JP26
R663
27
26
R674 JP53
OUTPUT
C569
C568 JP20
C10
2 2
5
1
R662 D10
R668
CN4
3
JP15
JP39
D524 S12
Q4
JP28
T1
C5
S11
S
JP13
RETURN
C8
C528
1 3 1 3
4
CN2 CN3
P
D4
Soldering side Component side
(11) High-voltage Power Supply PCB
Oki Data CONFIDENTIAL
7. Connection diagrams