Jeppiaar Institute of Technology: Kunnam, Sunguvarchatram, Sriperumbudur, Chennai - 631 604

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Reg No

JEPPIAAR INSTITUTE OF TECHNOLOGY


KUNNAM, SUNGUVARCHATRAM,
SRIPERUMBUDUR, CHENNAI -631 604
MODEL TEST – I MAY 2020
SUB CODE: ME8651 SUB TITLE: Design of Transmission System
Duration: 3 hours Branch / Year / Sem: MECH/III/06
Date : 19/01/2020 Maximum: 100 Marks

Time: Three hours Maximum: 100 marks

ANSWER ALL QUESTIONS

PART-A (10 X 2 = 20)

1. What are the materials used for belt-drive?


2. Why slip is less in the case of v-belts when compared with flat belts?
3. Define module.
4. What are the main types of gear tooth failure?
5. What are the forces acting on bevel gear?
6. Where do we use warm gear?
7. What are preferred numbers?
8. What are the possible arrangements to achieve 12 speeds from a gear box?
9. What is the axial force required at the engagement and disengagement of cone
clutch?
10. What is a self-locking brake?

PART-B (5 X 13 = 65)

11 (a) Design a V-belt drive to the following specifications :


Power to be transmitted : 75 kW
Speed of driving wheel : 1400 rpm
Speed of driven wheel : 400 rpm
Diameter of driving wheel : 300 mm
Centre distance : 2500 mm
Service : 16 hours/day.
Or
(b) Design a chain drive to actuate a compressor from a 10 kW electric motor
at 960 rpm. The compressor speed is to be 350 rpm. Minimum centre
distance should be 0.5 m. Compressor is to work for 8 hours/day.
Or
12 (a) Design a straight spur gear drive. Transmitted power 8 kW. Pinion speed
764 rpm. Speed ratio is 2. The gears are to be made of C45 steel. Life is to
be 10,000 hours.
Or
(b) Design a pair of helical gears to transmit 10kW at 1000 rpm of the pinion.
Reduction ratio of 5 is required. Give the details of the drive in a tabular
form.

13 (a) Design a bevel gear drive to transmit 7 kW at 1600 rpm for the following
data.
Gear ratio : 3
Material for pinion and gear : C45 steel
Life : 10,000 hrs.
Or
(b) Design a worm gear drive a transmit 22.5 kW at a worm speed of 1440
Rpm. Velocity ratio is 24:1. An efficiency of atleast 85% is desired. The
temperature rise should be restricted to 400C. Determine the required
cooling area.

14 (a) Determine a 9 speed gear box to give output speeds between 280 and 1800
rpm. The input power is 5.5 kW at 1400 rpm. Draw the kinematic layout
diagram and the speed diagram. Determine the number of teeth on all
gears.
Or

(b) Design the layout of a speed gear box for a lathe. The minimum and
maximum speeds are 100 and 1200 rpm. Power is 5 kW from 1400 rpm.
Draw the speed and kilometre diagram. Also calculate the number of teeth
on all gears.

15 (a) An automobile single plate clutch consists of two pairs of contacting


surfaces. The inner and outer radii of friction plate are 120 mm and 250
mm repectively. The coefficient of friction is 0.25 and the total axial force
is 15kN. Calculate the power transmitting capacity of the clutch plate at
500 rpm using
(i) Uniform wear theory and
(ii) Uniform pressure theory.
Or

(b) Describe with the help of a neat sketch the design procedure of an internal
expanding shoe brake. Also deduce the expression for the braking torque.
PART – C (1*15=15)
16 (a) Design a multi plate clutch to transmit 15 kw at 1500 rpm. The clutch is fitted with steel
and phosphor bronze plate arranged alternately and run in oil. The maximum torque to
transmitted is 30 % greater than the mean torque. Sketch the arrangement of plates.
Or
(b) Construct the ray diagram and lay kinematic arrangement for a 18 speed gear box used in
a milling machine. The drive is from an electric motor of 3.75 kw at 1440 rpm. The
maximum and minimum speed of machine spindle are to be around 650 rpm and 35 rpm
respectively.

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