CH600 Product Brochure

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CH600F

WE PROVIDE CARGO HANDLERS FOR PORTS & TERMINALS.


OUR PRODUCTS ARE CHARACTERIZED BY HIGH EFFICIENCY, FAST PERFORMANCE, FAULTLESS RELIABILITY, HIGH MACHINE
AVAILABILITY AND A LONG LOW-COST WORKING LIFE. THE PRODUCTS ARE BUILT OF MOSTLY STANDARD, TRIED-AND-TESTED,
ULTRA-RELIABLE CATERPILLAR COMPONENTS ENHANCED WITH OUR OWN APPLICATION-SPECIFIC AND INNOVATIVE SOLUTIONS.

REACH: 10,5 - 15 meters

ENGINE OUTPUT: 224 kW

+
ENGINES AVAILABLE: TIER III / ELECTRIC
CONTENTS

5 7 16
1. Content 11. Technical data
2. About us 13. Motor
3. Service & maintenance 14. Safety
5. Cabins 15. Electrical Installations

19
7. Undercarriages 16. Tools
9. Boom & stick 17. Notes
10. Other equipment 19. Contact

1
ABOUT US

MultiDocker in brief: Caterpillar


+ 30 years experience of operating terminals and loading/ + Choosing MultiDocker means that you
discharging vessels with hydraulic cargo handlers also choose Caterpillar and your local
Caterpillar dealer

+ 30 years experience of developing, designing and


manufacturing hydraulic cargo handlers + World leading manufacturer of
construction machines and diesel engines

+ Partnership with Caterpillar since 1998


+ Has developed, designed and manu-
Partnership with the major European Caterpillar dealers
factured machines for more than 80 years
since 2008

+ Dealer network in 200 countries guarantees


+ MultiDockers products are mainly made of Caterpillar optimized access of spare parts and service
components, complemented with our own innovations that
has been developed by many years of experience within + Over the years, Caterpillar has introduced
breakthrough solutions in turbo charging technology,
the port and terminal industries electronic controls, fuel systems, drive systems and
more for the purpose of enhancing our customers’

+ Together with Caterpillar, we are able to present one of the most


modern, efficient and powerful product portfolios in the world! We set the
success. Research and development is powered by
the Caterpillar engineering community of more than
standard for meeting our customers technological needs for the future 8,000 highly skilled technical experts around the
by continuously developing new designs, testing criteria, improving world. Every day more than 5 million USD are used for
performance characteristics, and enhancing our service and support
research and development
offerings.

Guiding stars
Our guiding stars are essential when we produce our ultimate cargo handler - adjusted for loading/discharging.

“Performance”
means high productivity. We believe high productivity is achieved by an efficient cargo handler with maximum uptime. A strong, fast and
easily maneuverable cargo handler, reliable Caterpillar components and a well-organized service supplier makes the MultiDocker CH600
just that – highly productive.

“Operators comfort”
the operator should be able to operate the cargo handler to its maximum in a safe and comfortable environment. In order to do that, the cabin
environment must be highly developed; for example the cabin needs to be stable, comfortable and the control system must allow the
operator to feel like the cargo handler is like an extension of his own arms.

”Economy”
the performance and the operators comfort added together equals ”economy”. We strive to make our customers’ overall economy
as competitive as possible and to do so we also offer advantageous financing solutions and the Caterpillar certified rebuild program.

Examples:
Through high lifting capacity, high
productivity is achieved, here are some
examples:

Pulp logs 350-600 m³/h


Sawn timber 600 m³/h
Wood chips 1400 m³/h
Wood pulp 600 ton/hh
Grain 700 ton/h
Gravel 800 ton/h
Scrap 400-600 ton/h

2
Service & maintenance

”Uptime is money. Downtime is cost.”


Material handlers from MultiDocker are based primarily on tested and well proven Caterpillar components.
Meaning, that when you buy a MultiDocker you get one of the most reliable cargo handlers on the market.
Through the Caterpillar Service network you also get a reliable service wherever you are, 24 x 7 x 365. You get
fast access to well-trained service engineers and the right parts.In short, all the parts, services and knowledge
you need to keep your machine working hard for you.

+ Service intervals are extended to reduce maintenance costs.

+ Oil sample and pressure ports provide easy checking of machine condition and are standard on every machine.

+ The return filters or capsule filters for the hydraulic system are located beside the hydraulic tank. The filter
elements are revable without spilling hydraulic oil.

+ Service points are centrally located with easy access to facilitate routine maintenance.

+ Pilot hydraulic system filter keeps contaminants from the pilot system and is located in the pump compartment.

+ Radial seal main air cleaner with precleaner has double-layered filter element for more efficient filtration. No tools
are required to change the element.

+ The water separator removes water from fuel, even when under pressure, and water can be monitored in the cab.

3
SERVICE

World class customer support


+ Purchase
Consider the financing options available as well as day to day operating costs. This is also the time to look at dealer services
that can be included in cost of the machine to yield lower equipment owning and operating costs in the long run.

+ 24/7/365 Service availability in most regions


Repair option programs guarantees the costs of repairs up front. Diagnostic programs help you avoid unscheduled repairs.

+ 24/7/365 Spare parts availability by Part Store or on call duty


You will find nearly all parts at your local dealer parts counter. Cat dealer utilize a worldwide computer network to find in-stock
parts to minimize machine downtime. You can save money with Cat remanufactured components.

+ Operation
Improving operating techniques can boost your profits. Your Cat dealer and MultiDocker have videotapes, literature and and other
ideas to help you increase the productivity, and offers operator training classes to help maximize the return on your investment.

+ Customer Support Agreement (CSA)


Cat dealers offer a variety of product support agreements, and work with customers to develop a plan to meet specific needs.
These plans can cover the entire machine, including attachments, to help protect the customer’s investment.

+ Cat® Equipment Protection


Plans Your original Cat® warranty provides months of worry-free operation, but your machines are designed for years of pro-
ductivity. Fortunately, the cost of unexpected repairs can be controlled—with a Cat Equipment Protection Plan.

+ S.O.S
By enrolling in the S•O•SSM Services Program, a routine oil sampling interval can be established to build-up a trend of data
over time. That trend allows you to compare sample history and more easily identify deviations from the normal trend. This
consequently adds value to the data interpretation process with more meaningful recommendations and recommended actions.

+ Caterpillar Product Link


Product Link is a satellite based system that up load important information about your MultiDocker on the internet. This gives
you the possibility to control and evaluate the performance of your machine. It is also an important link between your Multi-
Docker and your service provider, your local Caterpillar dealer.

+ Replacement
Repair, rebuild or replace? MultiDocker and your Cat dealer can help you to evaluate the cost involved so you can make the
right choice.

Read more at: www.cat.com/maintenance-and-support

source: www.cat.com 4
Cabin solutions

Cabin Standard, CS Cabin Raiser, CR Cabin Forward, CF

Fixed cabin raiser where the cabin is moved forward


A very simple heavy duty standard solution. Fixed cabin raiser designed for material handling app- in a fixed position. Designed for material handling in
Suitable for material handling. lications where the view/height is crucial. Raised 1500 combination with loading/dishargin vessels where
mm from standard position. the view into the vessel isn’t crucial. Moved 4200 mm
from the swing centre.

Cabin Elevator Industrial, CEI

+ Comfort and convinence keeps


people productive
A proper cabin environment generates good comfort and increases
efficiency. With four standardized cabin solutions, MultiDocker offer a
unique approach to operating comfort. By consulting the customer, we
choose the most optimal cabin for each customer’s application.

All MultiDocker cabin solutions reflect powerful and exceptional design,


which creates a stable and unaffected environment during full production
and heavy lifts.
Hydraulic elevated. Designed for material handling on low built
machines where the visibility is crucial.

5 Designed Checked Released

JOK
Date Date Date

2013-02-20
MultiDocker Cargo Handling AB
GENERAL TOLERANCES
Unless anything else is stated on the drawing
Norrköping, Sweden CH70 Base machine
CABINS
Cab description
The cabin has been designed to be spacious, quiet and comfortable for WIPERS
the operator, assuring high productivity throughout the entire workday. Parallel wiper, including a washer nozzle is mounted below the cab
Switches are conveniently located for easy access. The monitor is loca- windshield; this optimizes the operator’s viewing area and offers conti-
ted to provide excellent visibility and access. The all-new cab provides nuous and intermittent modes.
you with a safe working environment. It also contributes to your comfort
because it’s attached to a reinforced frame with special viscous mounts WINDOWS
that limit vibration and unnecessary sound. Add in special roof lining To maximise visibility, all glass is affixed directly to the cab.
and sealing and you have a cab that’s as quiet inside as any of today’s The cabin solution CM8000 has a floor window as standard. This gives
top pickup trucks. the operator the possibility to view the working area underneath the
cabin. .
SEAT
The seat range includes air suspension, heated, and air cooled op- SOUND
tions. All seats include a reclining back, upper and lower slide adjust- The operator sound level measured according to the procedures speci-
ments, and height and tilt angle adjustments to meet your needs for fied in ISO 6396:2008.
maximum comfort. Adjustable armrests and a retractable seat belt are
also included
GAUGE DISPLAY
SKYLIGHT Three analogue gauges, fuel level, hydraulic oil temperature and
An enlarged skylight with sunshade provides excellent visibility and coolant temperature, are displayed in this area.
good ventilation.
MONITOR DISPLAY SCREEN
HYDRAULIC ACTIVATION CONTROL LEVER The monitor is a full colour 400x234 pixels LCD graphic display. The Master
The hydraulic activation control lever deactivates all hydraulic functions Caution Lamp blinks ON and OFF when one of the critical conditions below
during engine start-up, and prevents unintentional machine movements. occurs:
• Engine oil pressure low
CLIMATE CONTROL • Coolant temperature high
The automatic climate control system features multiple air outlets with • Hydraulic oil temperature high
filtered ventilation to make your work in either hot or cold weather much Under normal conditions or the default condition, the monitor display
more pleasant and productive screen is divided into four areas: clock and throttle dial, gauge, event
display and multi-information display.
MONITOR
The LCD monitor is easy to see and navigate. Programmable in up to MULTI-INFORMATION DISPLAY
42 languages to meet the needs of today’s diverse workforce, the mo- This area is reserved for displaying information that is convenient for the
nitor clearly displays critical information you need to operate efficiently operator. The “Cat” logo mark is displayed when no information is available
and effectively. You can even change between the backhoe pattern or to display.
cargo handler control pattern right through the monitor. Plus it projects
the image from the standard rearview camera to help you see what’s CONTROLS
going on around you so you can stay safely focused on the job at hand. Not only can the right and left joystick consoles be adjusted to improve
your comfort and productivity during the course of a day, but the joys-
CABIN SAFETY SYSTEM tick levers themselves can be adjusted for gain and response. Gain is
The machine is equipped with an electronic safety system with motion the relationship between the control lever stroke and cylinder speed,
control. The system prevents from collision between the cabin and the and response is the time elapsed from the moment the control lever is
work tool. The system also controls the load in the machine to avoid operated until the cylinder attains speed. The CH74F has multiple gain
overload and response settings to make the machine respond exactly how you
want it to.
CAB EXTERIOR
The exterior design uses thick steel tubing along the bottom perimeter ELECTRONIC JOYSTICKS
of the cab, improving resistance fatigue and vibration. The cabin has an Electronic joysticks provide features not possible with hydraulic pilot
overhead protection frame (F.O.P.S = falling object protective system) valves:
bolted directly to the top of the cabin. • Eliminate pilot lines in cab for quieter operation
• Adjustable gain/response
CAB MOUNTS
The cabin shell is attached to the frame with viscous rubber cabin
mounts, which dampen vibrations and sound levels while enhancing
operator comfort.

Standard Cab Equipment Optional equipment


To enhance operator comfort and productivity, the cab includes a lighter,
• Weight Scale (excl summarise function.)
drink holder, coat hook, service meter, FM Radio, literature holder, ma-
gazine rack and storage compartment. The cab can be equipped with • Weight Scale (incl summarise function.)
optional 12 volt converter and up to 12V - 7amp electrical sockets to • Electric Pre-heater 220 V
provide additional electrical resources.
• Camera for stick incl. LCD display Others
• Air conditioner, heater and defroster with automatic climate control • Radio /CD incl. remote control
• Power supply 24 V
• Console mounted electronic type joystick with adjustable gain and
response
• Instrument panel and gauges with full colour graphical display
• Neutral lever (lock out) for all controls
• Positive filtered ventilation
• Pressurised cabin
• Retractable seat belt
• Stationary skylight
• Sunshade for windshield
• Travel control pedals with removable hand levers
• Windshield wipers and washers
• Rear view camera
• FOPS-Falling Object Protective System including overhead and
windshield guards

6
Undercarriages

MG7500C
The height of 4,3 meter allows lorries and railway
Technical information MG7500C
wagons to safely pass through underneath the Clearance 4 750
machine.
Flat shoes width (mm) 600 - 800
This solution saves space at the site and makes
the MultiDocker extremely efficient by allowing short Total length 7 000
swing cycles and the possibility to to work in a larger
Weight incl.crawler tracks (kg 45 000
area without having to constantly move the machine.

MG2600C Technical information MG2600C


A lower undercarriage configuration offer a Clearance 4 700
versatile performance for cargo handling. A Flat shoes width (mm)) 600 - 800
great option at terminals or at ports affected
by the tide. Length – center - center (mm) 6 400
Weight incl.crawler tracks (kg 38 600

PYLON Technical information M6P


Height 1-9 meters

7
UNDERCARRIAGE

Solutions for your needs!


Depending on the customer’s needs, the MultiDocker CH600 can be
delivered in two standard undercarriage configurations with crawler
tracks. Other options are the rail track fitted gantry undercarriage or
pedestal. It’s also possible to have the cargo handler installed onboard
a vessel or a barge.

Due to the unique module system we can tailor the height and width
of the undercarriage raiser, the length of the track frames and the width of
the flat shoes to meet special requirements in regards of weight, ground
loadings, available space at the site etc.

Standard Undercarriage Equipment


Gantry undercarriage, rail track fitted
SEALED AND LUBRICATED ROLLERS
Track rollers and idlers are sealed and lubricated for excellent service life.

IDLER GUARDS AND TRACK GUIDES


Idler guards and centre track guides used to maintain alignment are standard.

TRACK
The MultiDocker cargo handler comes with grease lubricated tracks as
standard. The track links are assembled and sealed with grease to decrease
internal bushing wear, reduce travel noise and extend service life thus lowering
operating costs.

TRACK SHOES
The flat shoe’s outer edges are curved and chamfered on the outer edges to further
smooth transportation as well as prevent unnecessary damages to the ground.
Being such a large material handler, the MultiDocker flat shoes cause very little Pedestal undercarriage
effect to the ground surfaces. Due to the design of the MultiDocker bended
flat shoes, they are very kind to all types of road surfaces, concrete, blocks or
tarmac.

TRAVEL MOTOR
Two-speed axial piston hydraulic motors provide the drive power and automatic
speed selection when the high-speed position is selected. This enables the
machine to automatically change between computer controlled high and low
speeds depending on drawbar-pull requirements. 

FINAL DRIVES
The final drives are the three-stage reduction
planetary type. This design provides a complete drive/brake unit that is com-
pact and delivers excellent performance and reliability.

Gantry undercarriage on crawler tracks

OTHERS
+ Color, black
+ Heavy-duty access service ladders and platforms
+ Emergency stops, 2 pcs
+ Flashing and acustic beacons, 2 pcs
+ Power supply to service platform

Optional equipment
+ Customized colors
+ Extra fuel tank 4 600 liters
+ Wider flat shoes
+ Working light Gantry undercarriage on wheels

8
Boom & stick

The boom and stick is designed for multi pur-


pose use and can easily handle most different
Standard Equipment
kind of cargoes. As an option we can offer a + Heavy-duty pipe protection
quick release coupling making the change
+ LED lights, 4 pcs
between different work tools convenient and
quick. Due to our unique module design we + Lubrication system - automatically
Total length (mm) can tailor the lengths of booms and sticks for lubricates the front end and the swing
special requirements. bearing
10 500
12 500 The MultiDocker CH600 is offered with stan- + SLCV/BLCV (Stick lowering control
dard boom and stick configurations with a
valve/Boom lowering control valve)
13 000
reach ranging from 10 meter up to 15 meters + Color, yellow
15 000
excluding work tools.
+ Logotype on stick

+ Hydraulic pipe closure valve cocks/


Shut off valve on stick and boom
SmartBoom
Unloading a barge or a vessel is easier when using SmartBoom. The SmartBoom avoids
excessive force being put on the barge tank top by having the weight of the boom and stick Optional equipment
weighting down its self and not being forced down by the boom cylinders allowing the ope-
rator to fully concentrate on production. + Customized colors
+ Reinforced LED working lights
Heavy Duty Pipe Protection + Weight scale
The boom and stick can be equipped with a heavy duty pipe protection in the end of the
stick.It will protect the pipes from being damaged during operation in narrow areas, giving + Extra hydraulic function (stick end)
higher availability of the machine and lower maintenance costs.

9
Make your MultiDocker unique
by choosing your own color.

Other equipment

• Cold weather starting aid SAFETY CAMERAS


• Scrap magnet generator Standard for all MultiDockers is the rear view camera. This camera will
give the operator a better overview (over the worksite) giving a safer
• Extra hydraulic pipe protection for arduous applications
operation. However, for optimal performance your MultiDocker can be
• Hydraulic pipe closure valve cocks equipped with a stick mounted camera giving a perfect view of the ma-
• Quick release couplings terial being handled. With the stick mounted camera comes a 7” color
• Heavy duty semi-automatic Multicoupler monitor reproducing the view perfectly.
• Bio-degradeable hydraulic oil WORKING LIGHTS
• Reversable Fan MultiDocker CH600 is equipped with seven working lights. As an option
the standard halogen lights can be changed to xenon working lights,
FIRE PROTECTION SYSTEM giving three times more light than the standard lights, for a safer and
This fire suppression system discharges automatically at a detected fire more efficient operation. Your MultiDocker can also be equipped with
when the machine is unmanned, i.e. when the main switch is turned off. extra work lights on the undercarriage for improved illumination of the
When the machine is at work with the power on, a detected fire actua- working area around the machine.
tes only the alarm signals. The operator should then immediately then
stop the operation and turn off the power or operate the extinguishing HEATERS
installation manually. Manual operation can be made from a firing but- 230 V heater for the cabin, engine and hydraulic oil tank are optional.
ton on the control unit in the cab There is also a possibility to choose a diesel driven heater for prehea-
ting of the diesel engine and the cabin. This heater has programmable
CATERPILLAR MSS DATA SHEET start time and also the possibility to be started on remote by phone.
The Caterpillar Machine Security System (MSS) is an on-board system
to manage access to your MultiDocker. It has programmable features EXTRA FUEL TANK
to allow tailoring the system to fit your needs. As an option the MultiDocker CH600 can be equipped with an extra
Can be programmed for active/inactive periods. fuel tank. The extra fuel is placed in the under carriage raiser and has
Can be programmed so individual keys expire on selected date and time. a capacity of 4 600 liter, giving the machine many hours availability
Control access by untrained operators or unauthorized personnel. Ma- before refueling is needed.
nage access with minimum inconvenience!
CATERPILLAR PRODUCT LINK
RADIATION DETECTING SYSTEM Product Link is a satellite based system that up load important informa-
Mounting the Cricket in the grapple allows direct exposure to all the tion about your MultiDocker on the internet. This gives you the possibi-
material being handled. The system consist of a detector protective lity to control and evaluate the performance of your machine. It is also
shield, a detection unit , a battery pack and a RC2000 Control Console. an important link between your MultiDocker and your service provider,
Typically, the Cricket grapple mounted radiation detection system is your local Caterpillar dealer.
2.5 times more sensitive than a vehicle monitoring system.

10
Technical data

Machine weight CH36 for pedestal mounting; approx 35 ton

Base machine Caterpillar 336

Boom & stick 10,5-15 meter reach. HEX and MH versions available

Undercarriage Pedestal
Gantry

Cycle data Lifting speed, end of stick ­ ≈ 5 m/s


Slewing body 5 rpm
Slewing 360 °

Cabin features Joystick hydraulic controls


Automatic climate control
AM/FM radio
Front guard for protection of penetrating objects - ”FOPS”
Overhead protection frame for protection of falling objects - ”OPS”

Hydraulic system CAT standard mineral oil


Hydraulic tank volume 175 litres
Total hydraulic system volume 410 litres
Pilot system volume 19 litres
Max flow pilot system 43 l/min
Max flow main pumps 560 l/min (2x280 l/min)
Max pressure main circuit 350 bars (normal mode)

Drive VEG 200 kW, 690 Volt, 60 Hz


Electrical motor Cable and connector for shore supply not included
Diesel Engine CAT C9 Acert, 224 kW

Safety cameras 1 no. Caterpillar rear view camera, mounted on the counter weight integrated with the main
monitor in the cabin. 1 no. camera mounted on stick. 1 no. monitor mounted in cabin.

Lubrication system Lincoln Quicklube VDC233 system for automatic greasing of the boom, stick and the
swing bearing

Lightning External working lights:


2 no. mounted on the cabin
2 no. mounted on boom
1 no. mounted on the upper body

Safety equipment Front guard for protection of penetrating objects – “FOPS”


Overhead protection frame for protection of falling objects – “OPS”
3 no. fire extinguishers

Documentation MultiDocker operator’s manual


Caterpillar operator’s manual
MultiDocker spare parts list
Caterpillar spare parts list

Warrenty MultiDocker CH600 is delivered with a 12 month or 2 000 running hours’ warranty,
whichever occurs first, to cover defects in materials or workmanship. Other options
available.

11
Engine (E-power*) Hydraulics
The E-power concept, featuring a state of the art electric engine, offers Main Pumps
customers a more energy efficient and environmentally friendly way The hydraulic system includes three pumps with an independent
to handle cargo. The high quality engine requires less service than an swing circuit. The hydraulic circuit utilizes a load-sensing system to
average diesel engine - cutting the service time and cost significantly.
ensure high hydraulic system efficiency and excellent productivity
with little hydraulic loss. Large, heavy-duty main pumps and a se-
Utilizing an Emotron frequency converter, the E-power enables the dri-
parate swing pump provide quick cycle times during multi-func-
ver to very precisely adjust speed and effect by simply regulating the tion operation.
RPM. E-power has integrated Caterpillar software and hydraulic sys-
tem - rendering the Caterpillar service network available for customers Reverse Swing Dampening Valve
world wide. Swing dampening valves reduce swing wag and produce smooth
swing stops.

Proportional Priority Pressure Compensation (PPPC) Hydraulics


Environment Load-sensing, PPPC system, with Caterpillar-developed electronic
actuation, provides high efficiency and excellent controllability.
Cylinder speed is directly related to operator’s movement of joys-
Emissions
tick from feathering to full speed. Flow to cylinders during multi-
ACERT® Technology is a differentiated technology that reduces emis- functional operation is directly controlled by the operator and is not
sions at the point of combustion. The technology capitalizes on pro- dependent on loads.
ven Caterpillar leadership in three core engine systems: fuel, air and
electronics. ACS valve
The valve is designed to intelligently manage restrictions and
Fluid Management
flows. It opens slowly when your range of joystick lever movement
is small and opens rapidly when movement is high. It puts flow
Several serviceability elements are designed into the CH600 to limit
exactly where you need it when you need it, which means you
fluid spillage while performing routine maintenance. will experience much smoother operation, greater efficiency, and
lower fuel consumption. The ACS valve also has a new automa-
Ecology Drains tic hydraulic oil warm-up function – a definite plus in putting your
Ecology drains are provided for the fuel and hydraulic tanks, allowing machine to work more quickly in cold weather conditions.
fluids to be captured in a container when draining the tanks.

Service and Maintenance


Service Intervals
Long service intervals reduce maintenance costs. Engine oil, oil filter
and fuel filters are at 500 hours.

Oil Sample and Pressure Ports


Oil sample and pressure ports provide easy checking of machine con-
dition and are standard on every machine.

Hydraulic Capsule Filters


The return filters or capsule filters for the hydraulic system are located
beside the hydraulic tank. The filter elements are removable without
spilling hydraulic oil.

Service Points
Service points are centrally located with easy access to facilitate routi-
ne maintenance.

Pilot Hydraulic System Filter


property of MultiDocker Cargo Handling AB and may not be copied,

Pilot hydraulic system filter keeps contaminants from the pilot system
and is located in the pump compartment.
party, or used for any purpose without written permission.
reproduced, transmitted or communicated to a third
This document and its contents are the exclusive

Remote Greasing Block


A concentrated remote greasing block on the boom delivers grease to
hard-to-reach locations. MultiDocker Cargo
GENERAL TOLERANCES
Unless anything else is stated on the drawing
Norrköping,
Weld.construct Castings Threads www.multidoc
Radial Seal Cleaner SS-ISO 5817 Class C

Linear and angular dimensions:


ISO 8062-CT12 ISO 965-6H/6g

First angle

Radial seal main air cleaner with precleaner has a double-layered filter
Machined with cutting tools (does not include sawing) SS-ISO 2768-1-m projection

Machined with non-cutting tools (includes sawing) SS-ISO 2768-1-v


ISO 128:1982
Sharp Edges Broken Broken edges, angular dimensions and sheet metal bending SS-ISO 2768-1-c

element for more efficient filtration. No tools are required to change the
element.

Fuel-Water Separator
The water separator removes water from fuel, even when under press-
ure, and the water level can be monitored in the cab.

source: www.cat.com 12
Motor

Sustainability and Carbon


Emission Reduction
Through Super Premium
Efficiency Motors
The Super Premium Efficiency (IE4) level established in IEC
60034-30-1: 2014 is considered the highest efficiencyclass which
a squirrel cage induction motor can achieve whilst remaining eco-
nomically viable. It is also the optimum solution to increase the
efficiency of an existing application through direct replacement.
So, why have Super Premium Efficiency motors not become the
Industry standard? It may be argued that super premium efficien-
cy motors are also super premium in price when comparing aga-
inst standard efficiency (IE1), high efficiency (IE2) and premium
efficiency (IE3) motors.

Whilst this is not strictly untrue, it should be appreciated when considering their lifetime that the cost of acquisition of an
induction motor typically represents only 2% of the total cost of ownership. In contrast, the associated energy savings
provided by Super Premium and Premium efficiency motors far outweigh this additional investment in purchase price.
The reduction in CO2 emissions is one of the direct consequences, and therefore benefits, of increasing efficiency in
industry. Using IE4 rated motors today will show that a company is serious about saving energy, carbon reduction and
saving money.

The W22 Super Premium Efficiency line from WEG is the most complete range of IE4 motors available to Industry today,
designed to offer not only a significant reduction in energy consumption, but improved noise and vibration levels,
higher reliability, easier maintenance and lower overall total cost of ownership.

Visual index
3.1 Frame
3.2 Eyebolts
3.4 Earth terminals
3.5 Terminal box
3.8 Endshields
3.10 Fan cover
3.11 Nameplate
4.1 Cooling system
5.1 Shaft
5.2 Bearings
7.2 Sealing system
7.3 Painting

Facts
Power: 250 kW
Hz: 50 or 60
Voltage: 690
Air temp: - 30 to +60

13
1 3 2

Safety

1. Fire-extinguisher and emergency hammer


Safety Details (placed inside the cab).
The MultiDocker CH600 is equipped with sturdy galvanised
2. Fire-extinguisher (one on each side).
steel access ladders, walkways and platforms all complete
with strong handrails. Safety gates are fitted to platforms for 3. Emergency ladder.
improved safety.
4. Flashing beacons when in travel mode (2 pieces).
In case of emergency/engine stop when operating it is fully 5. Emergency stop (2 pieces), one placed on the
possible to leave the machine by using the standard access access stair from ground level to platform, the
route from the cab to the platforms and ladders then to ground. second placed on the rear left portal leg.
If the machine is rotated so that normal access routes cannot
6. Travelling alarm
be used it is possible to use the emergency ladder located be- (acoustic, not marked in the picture).
hind the cab to reach the service platform. This safety feature
makes MultiDocker unique on the market. 7. Fire protection system
(optional, not marked in the picture).

Overload Protection System


The machines lifting capacity values have been calculated in compliance with SS-EN 130 01.
The capacities do not exceed 87% of the Hydraulic capability and 75% of the tipping load with the machine on a firm and
level ground. In the case of an overload situation the protection system will not allow the dipper arm stick to move outwards
therefore preventing an overload in the boom cylinders and uncontrolled lowering of the arm.

Cabin Safety System


The machine is equipped with an electronic safety system with motion control. The system can as an option prevent from
collision between the cabin and the work tool. The system also controls the load in the machine to avoid overload

source: www.cat.com 14
Electrical installations
Electrical equipment from widely accessible and serviceable brands, including Siemens.

21
ONE CARGO HANDLER,
MANY POSSIBILITIES!

Tools & quick release coupling

MultiDocker is one of the market’s most versatile machines for fast and safe cargo handling. It can be equipped with a varity
of tools, customized for different commodities. The quick release coupling facilitates convenient and quick change of tools to
handle the different types of goods.

STEEL FORESTRY OTHER


Steel coil attachments Fully automatic paper reel attchments Waste handling clamps
Scrap magnets Timber grabs 1,5-3,3 m2 Orange peel buckets 0,7-10 m3
Fully automatic billet devices Semi automatic lumber spreaders 2-3 units Container spreaders
Dust controls Fully automatic paper pulp devices 3-6 units Clamshell buckets 2-13 m3
Clamshell buckets 2-13 m3 Lifting frames
Lifting diagrams

Reach 13,2 meters


Boom 7,5 m and stick 6,4 m

Lifting capacity table, unit tonne = 1 000 kg


The lifting capacities are measured at 360º in the stick end-joint. The above values have been calculated in compliance with SS-EN 13001. They do not exceed 87% of
the hydraulic lifting capacity or 75% of the tipping load, with the machine on firm, level ground. Lifting diagram calculations will be affected by choice of tool.
Reach 13,2 meters
Boom 7,5 m and stick 6,4 m
Working hard for you! +
WE DIDN’T INVENT THE MULTIDOCKER AND START THE COMPANY TO MAKE MONEY. WE INVENTED THE MULTIDOCKER TO DO A
JOB, FOR US. BECAUSE WE WERE DOCK-OPERATORS OURSELVES, WE KNEW JUST WHAT’S NEEDED. WE SAT DOWN AND SAID TO
OURSELVES: IF WE COULD INVENT EXACTLY THE RIGHT MACHINES TO DO THE JOBS WE NEED, WHAT WOULD IT LOOK LIKE? HOW
WOULD IT WORK?

AND WITH A LONG PROCESS OF EXPERIMENTATION, WE DEVISED THE MULTIDOCKER CH - A MACHINE THAT’S MOSTLY STANDARD,
TRIED- AND-TESTED, ULTRA-RELIABLE CATERPILLAR COMPONENTS. WE WANTED HIGH EFFICIENCY, FAST PERFORMANCE, FAULTLESS
RELIABILITY, HIGH MACHINE AVAILABILITY AND A LONG LOW-COST WORKING LIFE. SO WE BUILT IT, AND IT WORKED. OVER THE YEARS
WE HAVE DEVELOPED THE PRODUCTS FURTHER AND INCREASED OUR PORTFOLIO AND OUR NUMBER OF PARTNERS. TODAY WE ARE
PROUD TO OFFER WORLD LEADING PRODUCTS AND SERVICES TO CUSTOMERS IN MANY INDUSTRIES ALL OVER THE WORLD.
WELCOME TO CONTACT US OR VISIT OUR WEB SITE FOR MORE INFORMATION!

MultiDocker Cargo Handling AB Phone +46 (0)11 450 30 00


Saltängsgatan 15 E-mail: inf o@mu ltid o cke r.co m
SE-602 22 Norrköping, Sweden Web: www.mu ltid o cke r.co m

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