CH600 Product Brochure
CH600 Product Brochure
CH600 Product Brochure
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ENGINES AVAILABLE: TIER III / ELECTRIC
CONTENTS
5 7 16
1. Content 11. Technical data
2. About us 13. Motor
3. Service & maintenance 14. Safety
5. Cabins 15. Electrical Installations
19
7. Undercarriages 16. Tools
9. Boom & stick 17. Notes
10. Other equipment 19. Contact
1
ABOUT US
Guiding stars
Our guiding stars are essential when we produce our ultimate cargo handler - adjusted for loading/discharging.
“Performance”
means high productivity. We believe high productivity is achieved by an efficient cargo handler with maximum uptime. A strong, fast and
easily maneuverable cargo handler, reliable Caterpillar components and a well-organized service supplier makes the MultiDocker CH600
just that – highly productive.
“Operators comfort”
the operator should be able to operate the cargo handler to its maximum in a safe and comfortable environment. In order to do that, the cabin
environment must be highly developed; for example the cabin needs to be stable, comfortable and the control system must allow the
operator to feel like the cargo handler is like an extension of his own arms.
”Economy”
the performance and the operators comfort added together equals ”economy”. We strive to make our customers’ overall economy
as competitive as possible and to do so we also offer advantageous financing solutions and the Caterpillar certified rebuild program.
Examples:
Through high lifting capacity, high
productivity is achieved, here are some
examples:
2
Service & maintenance
+ Oil sample and pressure ports provide easy checking of machine condition and are standard on every machine.
+ The return filters or capsule filters for the hydraulic system are located beside the hydraulic tank. The filter
elements are revable without spilling hydraulic oil.
+ Service points are centrally located with easy access to facilitate routine maintenance.
+ Pilot hydraulic system filter keeps contaminants from the pilot system and is located in the pump compartment.
+ Radial seal main air cleaner with precleaner has double-layered filter element for more efficient filtration. No tools
are required to change the element.
+ The water separator removes water from fuel, even when under pressure, and water can be monitored in the cab.
3
SERVICE
+ Operation
Improving operating techniques can boost your profits. Your Cat dealer and MultiDocker have videotapes, literature and and other
ideas to help you increase the productivity, and offers operator training classes to help maximize the return on your investment.
+ S.O.S
By enrolling in the S•O•SSM Services Program, a routine oil sampling interval can be established to build-up a trend of data
over time. That trend allows you to compare sample history and more easily identify deviations from the normal trend. This
consequently adds value to the data interpretation process with more meaningful recommendations and recommended actions.
+ Replacement
Repair, rebuild or replace? MultiDocker and your Cat dealer can help you to evaluate the cost involved so you can make the
right choice.
source: www.cat.com 4
Cabin solutions
JOK
Date Date Date
2013-02-20
MultiDocker Cargo Handling AB
GENERAL TOLERANCES
Unless anything else is stated on the drawing
Norrköping, Sweden CH70 Base machine
CABINS
Cab description
The cabin has been designed to be spacious, quiet and comfortable for WIPERS
the operator, assuring high productivity throughout the entire workday. Parallel wiper, including a washer nozzle is mounted below the cab
Switches are conveniently located for easy access. The monitor is loca- windshield; this optimizes the operator’s viewing area and offers conti-
ted to provide excellent visibility and access. The all-new cab provides nuous and intermittent modes.
you with a safe working environment. It also contributes to your comfort
because it’s attached to a reinforced frame with special viscous mounts WINDOWS
that limit vibration and unnecessary sound. Add in special roof lining To maximise visibility, all glass is affixed directly to the cab.
and sealing and you have a cab that’s as quiet inside as any of today’s The cabin solution CM8000 has a floor window as standard. This gives
top pickup trucks. the operator the possibility to view the working area underneath the
cabin. .
SEAT
The seat range includes air suspension, heated, and air cooled op- SOUND
tions. All seats include a reclining back, upper and lower slide adjust- The operator sound level measured according to the procedures speci-
ments, and height and tilt angle adjustments to meet your needs for fied in ISO 6396:2008.
maximum comfort. Adjustable armrests and a retractable seat belt are
also included
GAUGE DISPLAY
SKYLIGHT Three analogue gauges, fuel level, hydraulic oil temperature and
An enlarged skylight with sunshade provides excellent visibility and coolant temperature, are displayed in this area.
good ventilation.
MONITOR DISPLAY SCREEN
HYDRAULIC ACTIVATION CONTROL LEVER The monitor is a full colour 400x234 pixels LCD graphic display. The Master
The hydraulic activation control lever deactivates all hydraulic functions Caution Lamp blinks ON and OFF when one of the critical conditions below
during engine start-up, and prevents unintentional machine movements. occurs:
• Engine oil pressure low
CLIMATE CONTROL • Coolant temperature high
The automatic climate control system features multiple air outlets with • Hydraulic oil temperature high
filtered ventilation to make your work in either hot or cold weather much Under normal conditions or the default condition, the monitor display
more pleasant and productive screen is divided into four areas: clock and throttle dial, gauge, event
display and multi-information display.
MONITOR
The LCD monitor is easy to see and navigate. Programmable in up to MULTI-INFORMATION DISPLAY
42 languages to meet the needs of today’s diverse workforce, the mo- This area is reserved for displaying information that is convenient for the
nitor clearly displays critical information you need to operate efficiently operator. The “Cat” logo mark is displayed when no information is available
and effectively. You can even change between the backhoe pattern or to display.
cargo handler control pattern right through the monitor. Plus it projects
the image from the standard rearview camera to help you see what’s CONTROLS
going on around you so you can stay safely focused on the job at hand. Not only can the right and left joystick consoles be adjusted to improve
your comfort and productivity during the course of a day, but the joys-
CABIN SAFETY SYSTEM tick levers themselves can be adjusted for gain and response. Gain is
The machine is equipped with an electronic safety system with motion the relationship between the control lever stroke and cylinder speed,
control. The system prevents from collision between the cabin and the and response is the time elapsed from the moment the control lever is
work tool. The system also controls the load in the machine to avoid operated until the cylinder attains speed. The CH74F has multiple gain
overload and response settings to make the machine respond exactly how you
want it to.
CAB EXTERIOR
The exterior design uses thick steel tubing along the bottom perimeter ELECTRONIC JOYSTICKS
of the cab, improving resistance fatigue and vibration. The cabin has an Electronic joysticks provide features not possible with hydraulic pilot
overhead protection frame (F.O.P.S = falling object protective system) valves:
bolted directly to the top of the cabin. • Eliminate pilot lines in cab for quieter operation
• Adjustable gain/response
CAB MOUNTS
The cabin shell is attached to the frame with viscous rubber cabin
mounts, which dampen vibrations and sound levels while enhancing
operator comfort.
6
Undercarriages
MG7500C
The height of 4,3 meter allows lorries and railway
Technical information MG7500C
wagons to safely pass through underneath the Clearance 4 750
machine.
Flat shoes width (mm) 600 - 800
This solution saves space at the site and makes
the MultiDocker extremely efficient by allowing short Total length 7 000
swing cycles and the possibility to to work in a larger
Weight incl.crawler tracks (kg 45 000
area without having to constantly move the machine.
7
UNDERCARRIAGE
Due to the unique module system we can tailor the height and width
of the undercarriage raiser, the length of the track frames and the width of
the flat shoes to meet special requirements in regards of weight, ground
loadings, available space at the site etc.
TRACK
The MultiDocker cargo handler comes with grease lubricated tracks as
standard. The track links are assembled and sealed with grease to decrease
internal bushing wear, reduce travel noise and extend service life thus lowering
operating costs.
TRACK SHOES
The flat shoe’s outer edges are curved and chamfered on the outer edges to further
smooth transportation as well as prevent unnecessary damages to the ground.
Being such a large material handler, the MultiDocker flat shoes cause very little Pedestal undercarriage
effect to the ground surfaces. Due to the design of the MultiDocker bended
flat shoes, they are very kind to all types of road surfaces, concrete, blocks or
tarmac.
TRAVEL MOTOR
Two-speed axial piston hydraulic motors provide the drive power and automatic
speed selection when the high-speed position is selected. This enables the
machine to automatically change between computer controlled high and low
speeds depending on drawbar-pull requirements.
FINAL DRIVES
The final drives are the three-stage reduction
planetary type. This design provides a complete drive/brake unit that is com-
pact and delivers excellent performance and reliability.
OTHERS
+ Color, black
+ Heavy-duty access service ladders and platforms
+ Emergency stops, 2 pcs
+ Flashing and acustic beacons, 2 pcs
+ Power supply to service platform
Optional equipment
+ Customized colors
+ Extra fuel tank 4 600 liters
+ Wider flat shoes
+ Working light Gantry undercarriage on wheels
8
Boom & stick
9
Make your MultiDocker unique
by choosing your own color.
Other equipment
10
Technical data
Boom & stick 10,5-15 meter reach. HEX and MH versions available
Undercarriage Pedestal
Gantry
Safety cameras 1 no. Caterpillar rear view camera, mounted on the counter weight integrated with the main
monitor in the cabin. 1 no. camera mounted on stick. 1 no. monitor mounted in cabin.
Lubrication system Lincoln Quicklube VDC233 system for automatic greasing of the boom, stick and the
swing bearing
Warrenty MultiDocker CH600 is delivered with a 12 month or 2 000 running hours’ warranty,
whichever occurs first, to cover defects in materials or workmanship. Other options
available.
11
Engine (E-power*) Hydraulics
The E-power concept, featuring a state of the art electric engine, offers Main Pumps
customers a more energy efficient and environmentally friendly way The hydraulic system includes three pumps with an independent
to handle cargo. The high quality engine requires less service than an swing circuit. The hydraulic circuit utilizes a load-sensing system to
average diesel engine - cutting the service time and cost significantly.
ensure high hydraulic system efficiency and excellent productivity
with little hydraulic loss. Large, heavy-duty main pumps and a se-
Utilizing an Emotron frequency converter, the E-power enables the dri-
parate swing pump provide quick cycle times during multi-func-
ver to very precisely adjust speed and effect by simply regulating the tion operation.
RPM. E-power has integrated Caterpillar software and hydraulic sys-
tem - rendering the Caterpillar service network available for customers Reverse Swing Dampening Valve
world wide. Swing dampening valves reduce swing wag and produce smooth
swing stops.
Service Points
Service points are centrally located with easy access to facilitate routi-
ne maintenance.
Pilot hydraulic system filter keeps contaminants from the pilot system
and is located in the pump compartment.
party, or used for any purpose without written permission.
reproduced, transmitted or communicated to a third
This document and its contents are the exclusive
First angle
Radial seal main air cleaner with precleaner has a double-layered filter
Machined with cutting tools (does not include sawing) SS-ISO 2768-1-m projection
element for more efficient filtration. No tools are required to change the
element.
Fuel-Water Separator
The water separator removes water from fuel, even when under press-
ure, and the water level can be monitored in the cab.
source: www.cat.com 12
Motor
Whilst this is not strictly untrue, it should be appreciated when considering their lifetime that the cost of acquisition of an
induction motor typically represents only 2% of the total cost of ownership. In contrast, the associated energy savings
provided by Super Premium and Premium efficiency motors far outweigh this additional investment in purchase price.
The reduction in CO2 emissions is one of the direct consequences, and therefore benefits, of increasing efficiency in
industry. Using IE4 rated motors today will show that a company is serious about saving energy, carbon reduction and
saving money.
The W22 Super Premium Efficiency line from WEG is the most complete range of IE4 motors available to Industry today,
designed to offer not only a significant reduction in energy consumption, but improved noise and vibration levels,
higher reliability, easier maintenance and lower overall total cost of ownership.
Visual index
3.1 Frame
3.2 Eyebolts
3.4 Earth terminals
3.5 Terminal box
3.8 Endshields
3.10 Fan cover
3.11 Nameplate
4.1 Cooling system
5.1 Shaft
5.2 Bearings
7.2 Sealing system
7.3 Painting
Facts
Power: 250 kW
Hz: 50 or 60
Voltage: 690
Air temp: - 30 to +60
13
1 3 2
Safety
source: www.cat.com 14
Electrical installations
Electrical equipment from widely accessible and serviceable brands, including Siemens.
21
ONE CARGO HANDLER,
MANY POSSIBILITIES!
MultiDocker is one of the market’s most versatile machines for fast and safe cargo handling. It can be equipped with a varity
of tools, customized for different commodities. The quick release coupling facilitates convenient and quick change of tools to
handle the different types of goods.
AND WITH A LONG PROCESS OF EXPERIMENTATION, WE DEVISED THE MULTIDOCKER CH - A MACHINE THAT’S MOSTLY STANDARD,
TRIED- AND-TESTED, ULTRA-RELIABLE CATERPILLAR COMPONENTS. WE WANTED HIGH EFFICIENCY, FAST PERFORMANCE, FAULTLESS
RELIABILITY, HIGH MACHINE AVAILABILITY AND A LONG LOW-COST WORKING LIFE. SO WE BUILT IT, AND IT WORKED. OVER THE YEARS
WE HAVE DEVELOPED THE PRODUCTS FURTHER AND INCREASED OUR PORTFOLIO AND OUR NUMBER OF PARTNERS. TODAY WE ARE
PROUD TO OFFER WORLD LEADING PRODUCTS AND SERVICES TO CUSTOMERS IN MANY INDUSTRIES ALL OVER THE WORLD.
WELCOME TO CONTACT US OR VISIT OUR WEB SITE FOR MORE INFORMATION!