Hi-Q

PCD / PCBN
Reamers
End Mills
Drills
Standard / Solid & Full Top Inserts,
Milling Cutters & Cartridges
Shank Tools
Bites
Boring / Micro Boring Tools
Grooving Tools
Wood working Tools
Diamond & Monocrystal tools
Diamond Dressers
Diamond / PCBN Mounted Points
HSK Holders
Special tools as per drawings
Re-grinding & Re-tipping services

Enduring Designs, Everlasting Success

Every time you look at us, we have added new products...

2 KJK, a fully automated Hi-tech company, serving the global customers...
 OVER VIEW ABOUT INDUSTRY, OUR VISION AND VALUES
India, being one of the fastest growing economies, is undergoing a rapid transformation currently. It is playing a
major role by getting connected with other major economies of the world with a wide range of industrial sectors.

KJK Polydiamonds International Pvt. Ltd., the Company, accredited with an ISO 9001: 2008, a member of the
KJK Group, that stood the test of time, with decades of expertise and International experience, is a leading
manufacturer of advanced cutting tools with Diamond, PCD, PCBN and Super Abrasives for over 25 years.

We invite you to experience our high quality advanced cutting tools produced with the latest technologies and
infra-structural developments.

We are dedicated to develop and manufacture both micro and larger diameter tools in standard and complex
designs and supply to various industries like Automobiles, General Engineering, Aircraft and Aerospace
K.J.Kumar establishments etc.,
Chairman
Our customers consider KJK's Hi-Q products as the best in the segment for offering complete tooling solutions for
all types of machining, grinding etc.

We offer the following Hi-Q tools to the domestic and International markets under our own brand "KJK".

* PCD / PCBN Reamers, End mills, Drills, Routers, Grooving Tools, Shank Tools, Boring & Micro boring tools,
Inserts, Cartridges and Milling cutters,
* PCD tools for the wood working industry,
* Diamond and Monocrystal tools for Jewellery and Watch industries,
* Diamond dressers,
* Diamond and PCBN Internal grinding wheels,
* HSK adaptors and special tools.

Re-sharpening and Re-tipping services are also available at the shortest time, to all our customers, across the
Globe.

Before mid 2011, KJK will deliver Natural diamond and Mono crystal tools for high speed and high finish
machining of Gold, Silver and other rare metals used in Jewellery, Watch and other industries.

KJK Polydiamonds products are manufactured with the world's best raw materials, in its state-of-art and
automated production facility, equipped with the latest high precision CNC grinding and measurement machines,
Inspection equipments, EDM & Wire EDMs and laser marking machines from Germany, Switzerland, UK, USA,
Japan, Australia, etc.

KJK has a modern R&D facility led by a team of experts and a tool application testing center which helps tooling
innovations every year.

The tools manufactured at KJK production facility, are used in all kinds of applications on ferrous and non-ferrous
materials like Aluminum alloy, Cast Iron, Hardened steel, Alloy steel, Stainless steel, Titanium alloy, Nickel, Heat
resistant alloys, Gold, Silver, Brass, Copper, Graphite, Concrete, Carbide, Ceramics, Hard rubber, Rocks, stone,
various composite materials like particle boards, chip boards, cement fibre boards, Plastics, FRP and Solid
Woods etc.

Pre and post sales Service is our strength and our customer's confidence.

Our Vision

Our Vision is to be a leader in innovation, design and manufacture of high quality advanced tools with super hard
materials like PCD, PCBN, Diamond, Carbide, Ceramics, Cermet etc., through continual improvement and
advancements, providing high quality and cost competitive tooling solutions, which offer outstanding values to
our customers all over the world.

To increase our production capacity to supply 1 million PCD / PCBN and Diamond tools per annum to the
domestic and International markets.

Today, what ever engineering products you see, feel and touch, in your everyday life, would reveal that KJK has
been involved directly or indirectly in the production of that product.

We thank all our customers for their continued and excellent support in pursuing excellence.

K.J KUMAR
Chairman & Managing Director
www.kjkgroup.com

We are your strategic partner for success... 3

KJK PCD / PCBN APPLICATIONS

4 We have the right solutions for you...

KJK REAMERS
India - a Vibrant economy, becoming a Global and Regional hub / lead country for
Automobiles, engineering, aerospace, hydraulic industries and many other sectors,
showing double digit growth. And for decades, KJK has been involved and serving
many large and SMEs in the manufacturing sectors in India and abroad.

Many industries are using KJK PCD / PCBN and Diamond tools such as PCD reamers
etc., as their first choice, for machining non ferrous and ferrous metal automobile engine
heads, auto components and many other products. The Aerospace exotic materials and
composites, demand KJK's fine tuned cutting tools manufactured with highest
technology levels. KJK offers its tools for multiple bore configurations and difficult
access contours, calling for intricate tool designs.

KJK is now transformed into a Hi-tech company to serve innovative products with high
quality, to all its dear customers in the world. Every industry has their own specific
requirements and no plant is too big or too small to take advantage of the benefits of our
tools and services. KJK is well positioned as the reliable partner to all its customers,
looking for solutions, design, engineering, high quality products and performance
guarantee.

We partner with Automotive companies, Aircraft and Aerospace establishments, major

industries, Tool management Companies and suppliers on a worldwide basis, offering
standard and special solutions for machining operations ranging from simple to
complex. In addition to the applications, KJK offers solutions for machining engine
blocks, steering housings and components, torque converters, water pumps, valve
bodies, transmission cases and hubs, clutch housings, universal joints, rear axle
differentials, crankshafts, and many more.

So, partnering ourselves, let's set to go with high quality tools offered by KJK, for
meeting the demands and special demands, conserving energy and achieving high
precision at your end.

The innovation continues... 5

KJK PCD REAMERS

Hi-Q PCD Reamers,

Our Speciality

Your Success is Our Success

6 Our creations benefit, our customers...

KJK PCD REAMERS
KJK PCD reamers are successfully used in many automobile and engineering industries for the machining of
aluminum and other non-ferrous metals. KJK PCD reamers are manufactured in diameters ranging from 3.0 to
200.0 millimeters with two or four flutes to suit the bore dimensions, tolerances and cutting geometries of the
specific application.

Applications:

* Pin and positioning bores in aluminum.

* Direct machining of precast bores without preliminary machining.
* Perfect form and accuracy, needed in precision machining.

Advantages:

* Maximum stability.
* Maximum economy.
* Maximum feed speed.
* Suitable for the machining of pin and positioning bores.
* Optimised final machining of precast bores.

KJK has special design for Injection bore. The fluting and coolant geometry lay out is specifically designed for
this application. KJK PCD tool enables high precision cutting with extreme fast cutting parameters (in several
cases double-up in comparison to the “normal” market features). Extreme cutting parameters shorten cycle
time thus reducing overall costs. Also, the long tool life that comes from KJK PCD reamers reduces the total
tooling costs.

Integral shank Reamers :

For high speed machining and to provide good rigidity to the tools, we offer integral reamers with HSK A50,
HSK A50, HSK A63, HSK A80 and HSK A100 series shanks. These are directly clamped on to spindle and there
is no separate setting time is needed, thus saving time and energy. We offer these type of Reamers with cutting
edges dialed to 0.001 mm accuracy, to help our customers to achieve highest dimensional accuracy in their
components.

Flange type Reamers

These are the reamers with cutting edges dialed to 0.001 mm accuracy, to help our customers to achieve
highest dimensional accuracy in their components. Even if the machine spindle is having a run out, it will be
compensated by these types of reamers. These reamers are dynamically balanced to give good result on the
applications. Normally these reamers are held in BT or HSK shanks. The compensation holders also supplied
by KJK to hold the flange reamers. The BT and BBT with KAH 63 and KAH 81 (KAH are KJK adjustable
holders), HSK A50 and HSK A63 with KAH63 and KAH81 holders are supplied based on the applications.

Regrinding and re-tipping service is also offered to all users.

We turn every thing to possible… 7

KJK PCD REAMERS
KJK reamers are "finishing" tools used to "ream" a hole previously drilled to create a good finish or achieve an accurate diameter, within the
required tolerance of up to 0.001 mm (1 micron).

Reamers are end-type tools, cutting only from the chamfer edge at the outside diameter of the preformed hole. The Lead angle provides
effective cutting action for most materials. For high precision and finishing of automotive engine parts, miniature parts, electronic parts and
related products with close tolerances. In large production, KJK PCD Reamers are excellent, due to its high resistant to wear and capability
to machine at high speed.

KJK PCD Reamers are supplied in straight shanks, flange type, integral shanks, spiral shanks and ABS type.

The straight shank reamers are held in Hydro-grip chuck or Power-grip in Machining centers running at high parameters. KJK designs
various reamers based on the applications at the customers end. KJK's technical and business development members periodically visit the
customers to know, monitor and record the life of the tools supplied. KJK supplies standard and special profile tools as per the component
drawing. The PCD reamers are supplied in diameters of a minimum of 3 mm to a maximum of 200 mm. Even up to 10 operations can be
combined in one reamer, based on the application, for reducing the cycle time there by the cost per component can be brought down
drastically.

KJK supplies spiral shank reamers with spiral coolant flow. Profiles and combination of the process is also possible based on the
applications.

The ABS shanks are specially designed and developed based on the applications.

Regrinding and re-tipping service is also offered to all users.

8 We are a part of the solutions...

KJK PCD / PCBN END MILLS
The automotive industry takes full advantage of KJK PCD / PCBN end Mills in
machining silicon aluminum transmissions. Our unique “through-tool-coolant”
PCD end mills work round-the-clock with no tool change downtime.

In the recent years, the aerospace industry is discovering the value of PCD's
long life in the manufacture of aircraft components and are currently still
attracting for use on modern machining equipments.

Particularly, the highly abrasive materials cause uncontrollable wear on the

solid carbide milling cutters, resulting to distortions in geometry on forms or
the required corner radii are not produced. In these cases, enormous potential
of KJK PCD / PCBN end mills are demonstrated.

The PCD / PCBN end mill requirements exploded in the last 10 years as
manufacturing process incorporated more and more mold and dies to improve
productivity. This shift in manufacturing process triggered another race, which
end mills can machine mold and dies faster.

KJK PCBN end mills machine the hardest mold and die material with finesse,
and excels in machining at high speed in most commonly used materials.

KJK's dedicated engineers reach out, not only to provide end-mills, but also to
develop machining technologies with all our demanding customers.

KJK cover all the requirements of today's mold and die industries need.

KJK offers PCD / PCBN end mills in straight flutes, helical flutes, profile forms,
in straight shanks, Integral shanks and flange types.

Advantages :

Longer life, cutting edge stays sharper longer, addresses the issues which
have long been defeated, exceeds the expectations and technical challenges
of modern machining, meets close tolerance requirements, increased
productivity, reduces down time and made to customer specifications.

Re-grinding and re-tipping service is also offered to all users.

Customer is a part of our growth... 9

KJK PCD DRILLS
The benefits of machining non-ferrous materials with KJK PCD tools are well
established for decades. However, applying KJK PCD technology to the drilling
process has long been an objective for many of our customers. KJK's advanced
technological innovations, has successfully developed unique PCD drills to the
engineering industry's demand for precision drilling operations.

KJK PCD technology and expertise, offers PCD drills with sharp cutting edges
in rigid carbide shanks to give the following advantages.

* Runs without coolant

* Cutting edge stays sharper longer
* Addresses the issues which have long been defeated.
* Exceeds the expectations and technical challenges of modern machining
* Life is approximately 50 times the tungsten carbide
* Meets tolerance requirements
* Can drill to H8 tolerance and eliminates reaming
* Increased machining parameters and consequent productivity ( 50-100%):
* Vastly improved drill life
* Improved drill hole surface finish
* Greater tolerance control
* Greatly reduces down time
* Rugged construction
* Enables to handle difficult conditions
* Increased drill speeds and feeds
* Available in 3 - 13mm diameters
* Standard lengths up to 200mm and others as per application
* Designed for use on: very high silica aluminum, Fiber Reinforced Plastics,
reinforced Ceramic Composites, Metal Matrix, composites & green carbide
* Sharper cutting edge, improves wear and chip resistance
* Available in straight and spiral flutes.
* Made to customer specifications.

Re-grinding and re-tipping service is also offered to all our customers.

10 KJK, meeting customer needs....

KJK PCD INSERTS
KJK offers a complete range of high quality Polycrystalline diamond ( PCD )
Inserts for machining nonferrous materials. These Inserts are designed to
provide significantly increased tool life, consistent surface finish and
dimensional control. As a direct result, over all cost of the component can be
significantly decreased, resulting in higher productivity as well as cost savings in
the total manufacturing operation are successfully achieved.

KJK PCD Inserts are offered in standard and nonstandard or as per the drawings
from the customers. The following shall give our customers, an idea to choose
the standards Inserts.

Full Top PCD Inserts are supplied to our customers, also with special tool
holders. Please ask us with your specific needs..

Re-grinding service is also offered to all our customers.

CCMT CNMA CNMX CPMT CPMW CPEW

DCMW DCMT DNMA DNMX DPMW EPMW

SNGA SPGW SCGW SEGN SFEN TNMA TNMX

TBGN TBGN TCMT TEGN TPGN TPEN TPGW

VBMT VBMW VCMT VCMT VNMA VNMX WBMT

HEEN VNGA RNGN RNGN TBGN

FULL TOP FULL TOP FULL TOP FULL TOP FULL TOP

We keep our customers happy... 11

KJK PCBN INSERTS
KJK manufactures a complete range of high quality Polycrystalline Cubic
Boron Nitride (PCBN) Inserts for machining ferrous materials.

The combination of material, brazing and the high technologies used at KJK
means that PCBN inserts are especially made for effective and efficient in high
speed and accurate machining of hardened steel and cast iron.

PCBN Inserts has a hardness second only to diamond, has lower affinity to iron
than diamond. The low affinity and high hardness properties means that KJK
PCBN delivers significant increase in tool life, consistent surface finish,
dimensional control, decrease in over all cost of the component, higher
productivity and cost savings in total manufacturing operation.

The customers shall have an idea to choose any PCBN Inserts from our
standard range of Inserts as detailed below, suitable for there purpose.

The Solid and Full Top PCBN Inserts are supplied to our customers for many applications, also with special tool holders.

Re-grinding service is also provided to all our customers.

CNMA CCMW CPMW DNGA DNMA DCGW

TPGW TCMW TNMA TPGN VCGW VNMA VBGW

SNMA SNGN SPGN SCGW

CNGN CNGA RNGN SNGN SNGA TNGN TNGA

SOLID SOLID SOLID SOLID SOLID SOLID SOLID

VNGA RNGN RNGN TBGN

SOLID FULL TOP FULL TOP FULL TOP

12 We respect and serve our customers...

KJK MILLING CUTTERS & CARTRIDGES
KJK manufactures cutter bodies in aluminum and steel in different diameters with 3, 6, 8, 10
and 12 cartridge configurations for face and shoulder and wiper milling. However, there is
also a special CT-cartridge with 75° lead angle and 0.2 mm by 45° chamfer for semi-finish
milling operations where the surface has to be prepared ready for a defined finish and
flatness specification.

We are engaged in offering a range of Face Mill Arbor that is manufactured using quality
engineering steel. These are considered to be perfect for high speed, safe and efficient
milling, designed and fabricated as per ISO standards. These Face Mill Arbors find
extensive application in conventional milling machines and CNC machining centers. These
are manufactured in shorter version (Stub Milling Arbor) and longer version (Long Milling
arbor).

By incorporating, very compact insert / cartridge into its latest multiple tooth milling cutter
system is able to run at up to double the speed of a normal face mill due to the number of
inserts it can carry maintaining the same rate of feed per tooth.

The Rotary Milling cutters are shipped complete with bodies, cartridges and wiper inserts.

The new cutters from KJK has high-precision body and the PCD cartridge special designs
enable the customers to achieve high-cutting depth, required surface roughness and
percentage of contact area.

The cutter body design also has a minimum number of separate components and utilizes
high-precision stress-free friction clamping, giving a simple fine adjustment of each cutting
edge for perfect “flat” running and minimal creation of rags or burrs.

KJK cutter bodies are mostly in aluminum and ranging in diameters from 63 mm with eight
teeth to 125 mm with 16 teeth. The largest cutter can also be specified with an additional two
teeth depending on the application. The positive interlocking of each PCD-cartridge unit
requires a low-torque setting that prevents the cartridge moving on final tightening and
ensures each cartridge unit is set to the same height, precisely.

KJK milling cutters are extensively used in automotive applications to produce joint faces on
transmission housings, cylinder heads and crankcases as well as the milling of valve bodies
where the high demands of surface finish with excellent predictable tool life contribute to
higher spindle utilization with minimal downtime.

Three different variations are available with 45°, 60° and 90° lead angles and with a variety
of inserts / cartridges.

Re-grinding and re-tipping service of PCD and PCBN cartridges are offered to all our
customers.

There is a lot right in us, so our customers consider us as the first choice… 13
KJK PCD / PCBN SHANK TOOLS
Most of the general machining areas in production requires shortest
machining times meeting highest quality requirements.

KJK PCD and PCBN shanked tools effectively work in turning operation on
most non-ferrous metals and highly abrasive non-metallic materials,
including: Brass, Magnesium, Aluminum, Copper, Rubber, Columbium,
Reinforced Plastics, Graphite, Ceramics, Wood, Fiberglass, and many
composite materials and the life is much longer than that of carbide, etc.

Due to the long life, KJK PCD / PCBN shank tools are widely accepted in all
industries and are very efficient in the large companies.

These tools are highly rigid with perfect geometries specially manufactured
and supplied in standard and special sizes and specifications / drawings
according to our customers need.

Re-grinding and re-tipping service is also offered to all our customers.

14 Our positive attitude, benefits our customers...

KJK PCD / PCBN BITES
Modern batch production is characterised by the shortest machining times and
the highest quality requirements.

KJK offers PCD & PCBN Bites in standard and special geometries according
to the users applications and requirements.

Suitable for many applications on ferrous and non-ferrous metals and highly
abrasive non-metallic materials, including: Brass, Magnesium, Aluminum,
Copper, Rubber, Columbium, Reinforced Plastics, Graphite, Ceramics, Wood,
Fiberglass,and many composite materials and the life is much longer.

Due to high rigidity, special geometries and the long life, the PCD / PCBN Bites
offered by KJK are widely accepted in all industries for many general and very
special machining applications.

Re-grinding and re-tipping service is also offered to all our customers.

KJK Creations are appreciated worldwide... 15

KJK PCD / PCBN FOR BORING & MICRO BORING
To meet the demands of high precision boring and micro boring operations KJK
offers excellent tools and solutions.

For the fine boring, tools are specially designed, manufactured and supplied by
KJK, understanding the requirements and demands of today's Industry.

The tooling that KJK have engineered, excels in the areas demanded by the
machinists to produce complete, accurate, high quality precision boring and
micro boring of parts. Extreme rigidity, higher tool life, repeatability and easy of
set up are just some of the best qualities that KJK Tools feature.

For very fine and precise small sized boring of holes, we manufacture and supply
superior quality fine boring tools, which are easy to use for a wide range for
boring from 10 to 80 mm diameters, within an accuracy of 10 microns.

KJK offers PCD / PCBN boring / microbore tools with cartridges of various sizes
and dimensions, at economical prices.

Re-grinding and re-tipping service is also offered to all our customers.

Top Adjustment
Lock Springs
Screw

Graduated
Dial

Washer Cartridge

16 KJK's experience and expertise, advantage our customers...

KJK PCD / PCBN FOR GROOVING
KJK offers the widest array of standard tooling and the broadest range of
solutions for precision grooving, recessing, and internal and external facing
and chamfering. High precision tooling is the corner stone of mechanical
engineering enabling faster and more accurate production of machines and
components for all the industrial branches.

KJK's presence with high technological innovations offers efficient and in

expensive PCD and PCBN grooving tools for the world wide market for
precision tooling. The main benefit of KJK series of grooving tools is comprised
by its high precision and multi functional capabilities, reducing grooving time,
increasing productivity as well as reducing through-put time with lower tooling
costs.

KJK PCD and PCBN grooving tools are successfully used in many automobile
and engineering industries for grooving / machining of aluminum and non-
ferrous and ferrous metals. KJK grooving tools are offered in cutting widths
ranging from 0.80 to 8.00 millimeters with carbide shanks. dimensions,
tolerances and cutting geometries of the specific application.

Applications:

* Grooving in aluminum pistons and non ferrous parts

* Direct machining of precast cylinders without preliminary machining.

* Where ever perfect form and high accuracy are needed

Advantages :

* Enables high speed machining while maintaining longer tool life.

* Provides consistent products, simplified quality control, and lower cost.

* Maximum stability.

* Maximum economy.

* Maximum feed / speed.

* Suitable for general and optimised final machining

KJK offers designs and geometry lay outs for specific applications, to enable
high precision and extreme fast cutting parameters are achieved to shorten the
cycle time and to reducing overall costs. Also, the long tool life that comes from
KJK PCD / PCBN grooving tools, reduces the total tooling costs.

A complete tooling package, best suited for our customers application,

including a variety of standard and special sizes and configurations for axial
and radial machining is offered. KJK. PCD grooving tools are highly rigid with
geometries that have been specially developed suitable for every application.

KJK manufactured Grooving Tools, groove burnishing Tools, industrial

Grooving Tools, special purpose Grooving Tools, face Grooving Tools, internal
Grooving Tools and tool holders are available for all standard and special
applications of our customers, world wide.

Re-grinding and re-tipping service is also offered to all our customers.

KJK is a resources of time, skill and good will... 17

KJK PCD TOOLS FOR WOOD WORKING
We take great pride in our customer-focused innovation and are pleased to
provide high quality cutting tools with precision at an affordable price. With the
unveiling of our PCD series, we're now ensuring that our customers can achieve
the best results to save labor, time and money.

The Conventional tungsten carbide wood working tools, are becoming obsolete
due to emergence of PCD tools offering high productivity and higher finish on
the end product, reducing labor costs, time and money.

KJK manufactures and supplies high quality PCD Tools for wood working, giving
major advantages such as high productivity, higher finish, reducing labor cost
and saving time and money.

The high quality of KJK PCD tools significantly increases the life and are ideal
for use in harder types of materials such as MDF and chipboards.

Re-grinding and re-tipping service is also provided to all our customers.

18 Quality, first at KJK...

KJK MONO CRYSTALINE DIAMOND TOOLS
KJK Mono Crystalline Diamond (MKD) is a synthetic diamond out of pure
carbon. These diamonds enable the production of geometric defined flutes
with absolutely notch free. KJK Mono Crystalline Diamond (MKD) is suitable
for achieving very high surface finishes, mirror bright surfaces, machining of
non-ferrous materials, micro machining and machining of titanium without
burr.

The KJK Mono Crystalline Diamond tool of the present invention is available
for performing ultra precision machining on hard and brittle materials and a
difficult-to-machining materials, or the like.

KJK offers Mono Crystalline Diamond cutting tools to perform ultra precision
machining of hard and brittle materials with good swarf discharge and
reduced cutting resistance to improve precision in cutting surface and less
wear or micro chipping of a cutting edge, thus achieving long life.

Applications :

* Machining of Jewels / Ornaments.

* Machining Watch cases.

* Fine turning & boring of Gold, Silver and other Rare materials.

Re-grinding and re-tipping service for these tools is also provided to all our
customers.

Our customers give us the opportunity to prosper... 19

KJK DIAMOND DRESSERS
In the last few decades, single point diamond dressers have, undoubtedly,
emerged as the most widely used diamond dressing tools. The prime reason
for the popularity of these tools is the versatility offered by them, as they can be
used for truing as well as dressing of grinding wheels.

KJK Single Point Diamond Dressers

These are manufactured using high quality single crystal diamond that is
selected with utmost precaution the dimension of the grinding wheel,
hardness, grit size and the abrasive type. These dressers are available in
various shapes of shanks and the diamond sizes ranging from 0.16 Carat to
5.00 Carat. Depending upon the varying sizes of these single point diamond
dressers, they can be used for soft wheels, medium hardness wheels and very
hard type of wheels.

KJK Multi Point Diamond Dressers

These multi point dressers are comprising of several natural diamonds, which
can be utilized to the maximum possible extent without requiring any resetting
or re-sharpening of the diamonds used in it. These are ideal for the application
of rough dressing of grinding wheels.

The range of multi point diamond dressers fabricated by us provides swift

dressing and thus, produces consistent an smooth surface on grinding wheel.
Moreover, owing to the contact of multiple diamond points with the face of the
wheel, the unit pressure on individual points reduces, thereby, making them Single Point Dressers
more durable. Available with us are, Cluster type diamond dressers, indexable
Crown Type diamond dressers.

KJK Blade Type Diamond Dressers

These are manufactured using high quality long diamonds, selected with
utmost precaution suitable for form dressing of the grinding wheels. These are
available in various shapes of shanks suitable for the machines.

KJK Bonded Diamond Dressers

These are manufactured using high quality small sized diamonds, selected Multi Point Dressers
with utmost precaution and bonded with metal matrices. These dressers are
available in various shapes of shank and grades of the grinding wheel,
hardness, grit size and the abrasive type.

KJK Hand Dressers

The diamond dressers are offered with single crystal diamond are bonded
diamonds mounted on metal shanks with plastic handle or straight metal
shanks for holding the tool for “OFF HAND DRESSING” of grinding wheels as
shown in the page.
Roller Dressers

Bonded Dressers Hand Dressers

Blade Dressers

20 Our creations, fulfill our customers need...

KJK DIAMOND / PCBN ID GRINDING WHEELS
Small diameter vitrified / Resin bonded Diamond / PCBN wheels used for grinding and
finishing the inside diameter (ID) of bores. Typically used on Jig grinders and Universal
grinders, for hardened steel and super alloys internal grinding.

Applications:

* Internal Grinding Fuel Injection Nozzle Bore and Seat face

* Internal grinding of Valve Lifter Bore

* Internal Grinding of Automotive Bearing

* Internal Grinding of Power Steering Pump Stator

* Internal Grinding of Compressor Stator

Sizes :

* Wheel diameter from 4mm to 45mm

* Abrasive Depth from 5mm to 50mm

Advantages :

High stock removal rate, long dressing interval, low grinding cost per part, tightly
controlled abrasive particle size distributions (PSD), standard sized ID wheels limitless
custom sizes and configurations are available, both diamond and PCBN wheels with
Standard and custom formulations for specific, applications, to maximize grinding quality
with self-dressing properties is offered. Unlimited combinations of geometries, bond
hardness and matrix structures can be produced.

Example of fuel injection nozzle internal grinding:

KJK's outstanding services, gain customers confidence... 21

29
KJK HSK TOOL HOLDERS & ADAPTORS
"HSK" is the German abbreviation for "hollow taper shank. HSK shanks must be connected to machines via compatible HSK spindle
receivers. Whereas steep-taper shanks were developed prior to standardization, HSK shanks were developed to address performance
problems associated with the traditional interfaces, particularly in high speed machining applications.

The shank styles are designated by the letters A through F identified by the diameter of the shank's flange in millimeters. Styles A, B, C, and
D are for low-speed applications. E and F are for high speeds. The main differences between the styles are the positions of the drive slots,
gripper-location slots, coolant holes, and the area of the flange. Each style was defined for certain applications. It is critical that the proper
type of HSK tooling be specified on high-speed machine tools, not just the correct size.

These holders are dynamically balanced, to give good results in machining. For high speed machining and to provide good rigidity to the
tools, we offer integral reamers with HSK 50, HSK 63, HSK 80 and HSK 100 series shanks. These can be directly clamped on to spindle and
there is no separate setting time is needed.

These are supplied with high accuracy, to help our customers to achieve highest dimensional accuracy in their components, even if the
machine spindle is having a run out,

The compensation holders also supplied by KJK to hold the flange reamers. The BT and BBT with KAH 63 and KAH 81 (KAH are KJK
adjustable holders), HSK A50 and HSK A63 with KAH63 and KAH81 holders are supplied based on the applications.

Ultra High Speed Slim Collet Chuck Side Lock Arbor High Speed Milling Chuck
High Speed Collet Chuck Collet Chuck

New Power Milling Hydraulic Expansion

Chuck Milling Chuck Chuck Shrinking Chuck Face Mill Arbor

Balance Cut Tool Micro Boring Bar Micro Boring Bar Micro Boring Bar Small Micro Boring Bar

Small Micro Boring Bar Micro Boring Bar Balance Cut Tool Micro Boring Bar Adaptor with Collet

22 KJK is known across the Globe for Hi-Q...

OUR Hi-Q AUTOMATED PRODUCTION LINES

Success is not the end, it continues... 23

KJK Polydiamonds International Pvt. Ltd.
2D, ‘Eldorado’, 112. N.H. Road, Chennai - 600 034, India
Phone : + 91 44 2820 6085 / 2820 6845 Fax : + 91 44 2824 1411
E-mail : [email protected]
Website : www.kjkgroup.com / www.kjkpcd.com