Part List

1. Layout of Compressor package (HN2T 215NP)

1
 Part List

2. HN2T 215NP Compressor Block

HN2T 215NP Compressor Block (For 7Kg/cm2g

HN2T 215NP Compressor Block (For 10Kg/cm2g

2
Part List

2. HN2T - 215NP Compressor Block

Block for HN2T - 215NP Compressor package (for Pressure - 7Kg/cm2g.)

Ref. No. Description Stock Code Qty.

1 Frame Assly. Z 15 05 150 1
2 Inner Head Assly. (HP) Z 16 40 162 1
3 Cylinder Heads, Piston Assly. (HP)-280 Dia Z 16 52 161 1
4 Outer Head Assly. (HP) Z 17 64 161 1
5 Inner Head Assly. (LP) Z 16 37 162 1
6 Cylinder Heads, Piston Assly. (LP)-470 Dia. Z 16 51 161 1
7 Outer Head Assly. (LP) Z 17 63 161 1

Block for HN2T - 215NP Compressor package (for Pressure - 10Kg/cm2g.)

Ref. No. Description Stock Code Qty.

1 Frame Assly. Z 15 05 150 1
2 Inner Head Assly. (HP) Z 16 40 162 1
3 Cylinder Heads, Piston Assly. (HP)-280 Dia Z 16 52 161 1
4 Outer Head Assly. (HP) Z 17 64 161 1
5 Inner Head Assly. (LP) Z 16 37 162 1
6 Cylinder Heads, Piston Assly. (LP)-470 Dia. Z 16 51 161 1
7 Outer Head Assly. (LP) Z 17 63 161 1
8 Spacer for Lp cylinder B 32 61 161 1

3
 Part List

3. Frame, Cross Slide, Crank shaft and Connecting rod assembly

4
Part List

3. Frame, Cross Slide, Crank shaft and Connecting rod assembly

Ref. No. Description Stock Code Qty.

- Frame Assly. - 1
1 Frame 1901 0603 09 1
- Cover Pump end assembly Z 23 12 162 1
2 Cover (not sold as spare) - 1
3 Main Bearing M 54 80 162 1
- Cover Flywheel End assemly Z 23 11 162 1
4 Cover (not sold as spare) - 11
5 Main Bearing M 54 80 162 2
6 Stud M14x35 (Cover for pump and Flywheel) M 34 79 150 16
7 Hex. Nut, M14 M 20 54 150 16
- Stud M18 for Cyl. Head M 34 78 150 20
- Stud M12x35 for Oil Cooler M 34 80 150 4
- Visual Screw H 17 04 162 1
- Nut M16 for Cyl Head M 20 55 150 20
- Nut M12 for Oil Cooler M 20 53 150 4
8 Cover for Oil Pump end 1901 0603 94 1
9 Gasket for Cover H 07 51 162 1
10 Socket Head Screw M12x25 M 28 52 150 2
11 Spring Washer, M12 M 37 26 150 2
12 Thrust Washer B 68 03 162 2
13 Oil Seal Ring H 03 02 162 1
14 Top Cover for Frame 1901 0087 57 1
15 Handle for Top Cover H 21 13 162 2
16 Breather C 61 10 162 1
17 `O’ Ring for Breather H 02 08 150 1
18 Gasket for Cover Flywheel end H 07 49 162 1
19 Gasket for Top Cover H 07 50 162 1
20 Hex. Hd. Screw, M 10x25 (for Top Cover
& Oil Pump end Cover) M 26 15 150 26

5
 Part List

3. Frame, Cross Slide, Crank shaft and Connecting rod assembly

Ref. No. Description Stock Code Qty.

21 Copper Washer B11 Q 36 19 000 26
22 Cross Head 1901 0040 22 2
23 Cross Head Nut M 20 65 162 2
24 Cross Head Pin 1901 0041 64 2
25 Internal Circlip M 40 08 162 2
- Cross Slide Assembly - 2
26 Cross Slide 1901 0604 00 2
27 Plug, R1/8’’ G 36 22 150 2
28 Stud, M18x45 M 34 78 150 8
29 Nut M18 M 20 55 150 8
30 Door for Cross Slide and Frame E 73 17 151 6
31 Hex. Head Screw, M10x16 Q 25 24 000 60
32 Copper Washer, B11 Q 36 19 000 60
33 Gasket for Door H 07 30 151 6
34 Crank Shaft B 43 16 162 1
- Connecting Rod Assembly Z 18 14 162 2
35 Connecting Rod - 2
36 Connecting rod Bolt D 30 37 162 2
37 Small End Bushing C 95 16 162 2
38 Castle Nut M 22 25 160 4
39 Split pin Dia. 4 M 51 10 150 4
40 Big End Bearing C 99 26 162 2
41 Oil Pump Assembly Z 93 93 162 1
42 Belt Wheel B 02 16 164 1
43 Oil Cooler K 04 13 162 1
- Tube Bundle Assembly W 04 97 162 1
- `O’ Ring W 04 97 801 2
- Rubber Gasket W 04 97 802 1

6
Part List

3. Frame, Cross Slide, Crank shaft and Connecting rod assembly

Ref. No. Description Stock Code Qty.

- Gasket for Oil Cooler H 07 62 162 2
- Gasket for Oil Pipe H 07 61 162 1
44 Oil Filter body D 39 05 151 1
- Oil filter element K 06 01 102 1
- Gasket for Oil filter H 07 43 151 1

7
 Part List

4. First Stage Air Cylinder assembly

8
Part List

4. First stage Air cylinder assembly

Ref. No. Description Stock Code Qty.

1 Air cylinder Assembly (470 Dia) Z 16 51 161 1
2 Air cylinder Head assly (Outer) Z 17 63 161 1
3 *Gasket for Closing Plate H 07 33 151 1
4 *Closing Plate B 3613 151 1
5 Air Cylinder Head Assembly (Inner) Z 16 37 162 1
6 Gasket between Cyl. Hd. And Cylinder H 07 53 162 2
7 Deflector D 96 51 163 1
8 ‘O’ Ring for Deflector H 0215 163 1
9 Grub Screw M5 x10 M 28 44 150 2
10 Gakket between Frame & Cyl. Hd. Inner H 07 60 162 1
11 Gasket for Gland Box H 07 55 162 1
12 Hex Hd. Screw M10x25 M 2615 150 8
13 Gland Box for Oil Wiper Ring C 61 11 162 1
14 Oil Wiper Ring (Pair) H 14 45 162 1
15 Soc. Hd. Screw M6*15 M 28 55 150 4
16 Cover for Oil Wiper Ring B 72 21 162 1
17 Hex Hd. Screw M8x30 M 26 23 150 4
18 Gasket for Cover H 07 56 162 1
19 Sealing Ring H 27 53 162 1
20 Cover for sealing Ring B 38 61 162 1
21 Gasket for Water Passage H 07 54 162 12
22 Packing Flange C 44 82 162 1
23 *Stuffing Box B 18 07 162 1
24 Sleeve D 96 55 165 1
25 *’O’ Ring H 0216 150 2
26 Outer Sleeve D 96 53 165 3
27 Intermediate Sleeve D 96 54 165 2
28 Packing ring with Spring H 14 44 162 6
29 Packing Sleeve D 96 52 165 1
30 Aluminium Washer H 07 63 150 1
- Spacer for Cylinder (additional item for
HN2T 215NP with 10 Kg /cm2g) B 32 61 161 1

9
 Part List

5. Second Stage Air Cylinder Assembly

10
Part List

5. Second Air Stage Cylinder Assembly

Ref. No. Description Stock Code Qty.

1 Air cylinder Assembly (280Dia) Z 16 52161 1
2 Air cylinder Head assly (Outer) Z 17 64 161 1
3 *Gasket for Closing Plate H 07 33 151 1
4 *Closing Plate B 3613 151 1
5 Air Cylinder Head Assembly (Inner) Z 16 40 162 1
6 Gasket between Cyl. Hd. And Cylinder H 07 60 162 2
7 Deflector D 96 51 163 1
8 ‘O’ Ring for Deflector H 0215 163 1
9 Grub Screw M5 x10 M 28 44 150 2
10 Gakket between Frame & Cyl. Hd. Inner H 07 60 162 1
11 Gasket for Gland Box H 07 55 162 1
12 Hex Hd. Screw M10x25 M 2615 150 8
13 Gland Box for Oil Wiper Ring C 61 11 162 1
14 Oil Wiper Ring (Pair) H 14 45 162 1
15 Soc. Hd. Screw M6*15 M 28 55 150 4
16 Cover for Oil Wiper Ring B 72 21 162 1
17 Hex Hd. Screw M8x30 M 26 23 150 4
18 Gasket for Cover H 07 56 162 1
19 Sealing Ring H 14 46 162 1
20 Cover for sealing Ring B 38 61 162 1
21 Gasket for Water Passage H 07 54 162 12
22 Packing Flange C 44 82 162 1
23 *Stuffing Box B 18 08 162 1
24 Sleeve D 96 55 165 1
25 *’O’ Ring H 0216 150 1
26 Outer Sleeve D 96 53 165 3
27 Intermediate Sleeve D 96 54 165 2
28 Packing ring with Spring H 14 44 162 6
29 Packing Sleeve D 96 52 165 1
30 Aluminium Washer H 07 63 150 1

11
 Part List

6. First stage Piston assembly

12
Part List

6. First stage Piston assembly

Ref. No. Description Stock Code Qty.

1 Piston Half (Dia. 470) B 04 98 161 2
2 Rider Ring H 32 05 161 1
3 Piston Rod B 42 28 162 1
4 Sleeve for Piston C 65 71 161 1
5 Piston Ring - 2
6 Piston Nut C 67 14 165 1
7 Washer M 36 34 161 1
- Piston Ring replacement Kit 1903 0074 95 1
- Gasket for LP Cyl. to Head H 07 53 162 1
- Gasket For water passage H 07 54 162 6
- Gasket for Door H 07 30 151 3
- `O’ ring H 02 15 150 1
- Aluminium washer H 07 63 150 1
- Packing ring with Spring H 14 44 162 6
- Piston Ring B 32 06 161 2

13
 Part List

7. Second stage piston assembly

14
Part List

7. Second stage piston assembly

Ref. No. Description Stock Code Qty.

1 Piston Half (Dia. 280) B 04 998 161 2
2 Rider Ring H 32 07 161 2
3 Piston Rod B 42 28 162 1
4 Piston Nut C 67 14 165 1
5 Sleeve for Piston C 65 71 161 1
6 Piston Ring - 2
7 Intermediate Sleeve C 65 66 161 1
8 Washer M 36 34 161 1
- Piston Ring replacement Kit 1903 0075 95 1
- Gasket for HP Cyl. to Head H 07 57 162 1
- Gasket for Door H 07 30 151 3
- `O’ ring H 02 15 150 4
- Aluminium washer H 07 63 150 1
- Packing ring with Spring H 14 44 162 8
- Piston Ring H 32 08 161 3

15
 Part List

8. Suction valve assembly

16
Part List

8. Suction valve assembly

Ref. No. Description Stock Code Qty.
Suction Valve Assembly - First Stage - Qty, : 04nos. per Compressor
- Suction valve Assembly (First Stage) 1903 2651 90 1
1 *Valve Seat Assembly Z 21 23 161 1
2 Dowel Pin Dia. 3.8x15L M 48 44 162 1
3 Dowel Pin Dia. 2.4x15L M 48 46 162 1
4 *Valve Keeper Assembly Z 21 24 161 1
5 Center stud D 33 05 162 1
6 Lock Pin Dia. 3.2x6L M 48 47 164 1
7 Valve Plate E 22 23 162 1
8 Spring Plate H 34 89 162 12
9 Buffer Plate E 22 32 162 2
10 Lift Washer, 0.6mm H 08 10 162 1
11 Lift Washer H 08 10 162 2
12 Castle Nut, M16 M 22 24 160 1
13 Washer M 36 39 162 1
14 Split Pin Dia. 3.2 M 51 09 150 1
Valve Service Kit 1903 0058 95 1
- *Valve Palte, 174CR E 22 31 162 1
- *`O’ ring for Valve holder H 02 24 150 1
- *`O’ Ring for Unloader Piston H 02 19 150 1
- *Lift Washer H 08 10 162 3
- *Split Pin M 51 09 150 1
- *Valve Spring H 34 89 162 12

Suction Valve Assembly - Second Stage - Qty, : 02nos. per Compressor

- Suction valve Assembly (Second Stage) 1903 2653 90 1
1 *Valve Seat Assembly Z 21 23 161 1
2 Dowel Pin Dia. 3.8x15L M 48 44 162 1
3 Dowel Pin Dia. 2.4x15L M 48 46 162 1
4 *Valve Keeper Assembly Z 21 24 161 1
5 Center stud D 33 05 162 1
6 Lock Pin Dia. 3.2x6L M 48 47 164 1
7 Valve Plate E 22 23 162 1
8 Spring Plate H 34 91 162 12
9 Buffer Plate E 22 32 162 2
10 Lift Washer,1mm H 08 08 164 1
11 Lift Washer, 0.6mm H 08 10 162 2
12 Castle Nut, M16 M 22 24 160 1
13 Washer M 36 39 162 1
14 Split Pin Dia. 3.2 M 51 09 150 1
Valve Service Kit 1903 0060 95 1
- *Valve Palte, 174CR E 22 31 162 1
- *`O’ ring for Valve holder H 02 24 150 1
- *`O’ Ring for Unloader Piston H 02 19 150 1
- *Lift Washer H 08 11 162 2
- *Split Pin M 51 09 150 1
- *Valve Spring H 34 91 162 12

17
 Part List

9. Suction Valve Cover assembly

18
Part List

9. Suction Valve Cover assembly

Ref. No. Description Stock Code Qty.

Suction Valve Cover Assembly - First Stage - Qty, : 04nos. per Compressor
- Suction valve Cover Assembly (First Stage) Z 25 48 162 1
1 Valve Cover - 1
2 Sleeve Dia. 51 C 65 69 162 1
3 Piston Dia 51 D 55 04 162 1
4 `O’ ring for Piston H 02 19 150 1
5 Lifter C 90 08 162 1
6 Piston for Regulation D 55 05 162 1
7 Castle Nut, M10 M 22 21 160 1
8 Split Pin, Dia. 2.5 M 51 08 150 1
9 Washer M 36 38 162 1
10 Spring M 34 84 162 1
11 Cu. Washer M 36 36 150 1
12 `O’ ring for cover H 02 24 150 1
- Soc. Head Screw, M16x30 for cover M 28 58 150 4

Suction Valve Cover Assembly - Second Stage - Qty, : 02nos. per Compressor
Suction valve Cover Assembly (Second Stage) Z 25 52 162 1
1 Valve Cover - 1
2 Sleeve Dia. 35 C 65 70 162 1
3 Piston Dia 35 D 55 06162 1
4 `O’ ring for Piston H 02 10 150 1
5 Lifter C 90 08 162 1
6 Piston for Regulation D 55 05 162 1
7 Castle Nut, M10 M 22 21 160 1
8 Split Pin, Dia. 2.5 M 51 08 150 1
9 Washer M 36 38 162 1
10 Spring M 34 84 162 1
11 Cu. Washer M 36 36 150 1
12 `O’ ring for cover H 02 24 150 1
- Soc. Head Screw, M16x30 for cover M 28 58 150 4

19
 Part List

10. Discharge valve assembly

20
Part List

10. Discharge valve assembly

Ref. No. Description Stock Code Qty.
Discharge Valve Assembly - First Stage - Qty, : 04nos. per Compressor
- Discharge valve Assembly (First Stage) 1903 2652 90 1
1 *Valve Seat Assembly Z 25 67 161 1
2 Center stud D 33 06 162 1
3 Dowel Pin Dia. 3.8x15L M 48 44 162 1
4 Dowel Pin Dia. 2.4x15L M 48 46 162 1
5 Lock Pin Dia. 3.2x6L M 48 47 164 1
6 Valve Keeper C 61 86 162 1
7 Valve Plate E 22 31 162 1
8 Spring Plate H 34 90 162 8
9 Buffer Plate E 22 32 162 2
10 Lift Washer, 1mm H 08 08 164 1
11 Lift Washer, 0.4mm H 08 11 162 2
12 Castle Nut, M16 M 22 24 160 1
13 Washer M 36 39 162 1
14 Split Pin Dia. 3.2 M 51 09 150 1
Valve Service Kit 1903 0059 95 1
- *Valve Palte, 174CR E 22 31 162 1
- *`O’ ring for Valve holder H 02 24 150 1
- *Lift Washer H 08 11 162 2
- *Lift Washer H 08 08 164 1
- *Split Pin M 51 09 150 1
- *Valve Spring H 34 90 162 8

Discharge Valve Assembly - Second Stage - Qty, : 02nos. per Compressor)

- Discharge valve Assembly (Second Stage) 1903 2654 90 1
1 *Valve Seat Assembly Z 25 67 161 1
2 Center stud D 33 06 162 1
3 Dowel Pin Dia. 3.8x15L M 48 44 162 1
4 Dowel Pin Dia. 2.4x15L M 48 46 162 1
5 Lock Pin Dia. 3.2x6L M 48 47 164 1
6 Valve Keeper C 61 86 162 1
7 Valve Plate E 22 31 162 1
8 Spring Plate H 34 92 162 8
9 Buffer Plate E 22 32 162 2
10 Lift Washer, 1mm H 08 08 164 1
11 Lift Washer, 0.4mm H 08 11 162 2
12 Castle Nut, M16 M 22 24 160 1
13 Washer M 36 39 162 1
14 Split Pin Dia. 3.2 M 51 09 150 1
Valve Service Kit 1903 0059 95 1
- *Valve Palte, 174CR E 22 31 162 1
- *`O’ ring for Valve holder H 02 24 150 1
- *Lift Washer H 08 11 162 2
- *Lift Washer H 08 08 164 1
- *Split Pin M 51 09 150 1
- *Valve Spring H 34 90 162 8

21
 Part List

11. Discharge Valve Cover assembly

22
Part List

11. Discharge Valve Cover assembly

Ref. No. Description Stock Code Qty.

Discharge Valve Cover Assembly - First Stage - Qty, : 04nos. per Compressor
Discharge Valve Cover Assembly - Second Stage - Qty, : 02nos. per Compressor
1 Copper Washer M 36 36 150 1
2 Cover C 02 24 162 1
3 `O’ ring for Cover H 02 24 160 1
4 Socket Head Screw M16x30 for cover M 28 58 150 4

23
 Part List

12. Running Gear Lubrication Piping

To Bearing Housing
Flywheel End

Adapotor
(G 30 69 150)

Cu. Tube
(Q 77 30 000)

To cross Head Guide Choke Cu. Tube Cross

LP Cylinder (G 43 08 150) (Q 77 27 000) (G 40 04 150)

Cu. Tube
(Q 77 30 000)

Tee
(G 40 08 150)

Cu. Tube
(Q 77 30 000)

Adaport
(G 39 68 150)

To Bearing Housing
Pump End

Oil Pump Assly.

(Z 93 93 162)

Elbow
(G 36 63 150)

24
Part List

Adaptor Cu. Tube adaptor To Pressure G

(G 39 63 150) (Q 77 27 000) (G 39 64 150) (M 06 02 200)

Cu. Tube Choke To crsss Head Guide

(Q 77 27 000) (G 43 08 150) HP clylinder

Cu. Tube Adpator Oil Filter

(Q 27 15 150) (G 39 79 150) (D 39 05 151)

Adaptor
(G 39 70 150)

Cu. Tube
(Q 27 15 150)

Adaptor
(G 39 70 150)

Oil Pipe Asely. ‘O’ Ring Oil Cooler

(K 20 51 162) (H 02 17 150) (K 05 97 182)

Pipe Elbow
(G 05 36 162) (G 36 63 150)

Stainer (Rp 3/8”) From Frame

(K 05 48 151)

25
 Part List

13. Compressor block packaging assembly

26
Part List

13. Compressor block packaging assembly

27
 Part List

13. Compressor block packaging assembly

Ref. No. Description Stock Code Qty.

1 Main Deck 1903 0926 01 1
2 Antivibration Mounting H 24 11 161 12
3 Sub Deck 1903 0927 01 1
4 Intercooler K 04 86 162 1
5 Safety Valve for Intercooler M 04 23 150 1
6 Metallic Hose 80 NB G 30 89 161 1
7 Slide rail M 68 05 150 2
8 T-Head Bolt M 24x110 Lg. 1903 2706 11 4
9 Washer (Slide Rail fixing) M 36 44 150 4
10 Hex. Head Bolt, M20x45L M 26 97 150 4
11 Washer M 24 Comes with `T’ HD.Bolts 4
12 Nut M 24 Comes with `T’ HD.Bolts 4
13 Electric Motor 215HP 1903 0450 11 1
14 Terminal Box Cover Comes along with Motor 1
15 Motor Pulley
- (HN2T-215NP : Pr. 10Kg/cm2g) B 51 87 370 1
- (HN2T-215NP : Pr. 7Kg/cm2g) B 51 87 412 1
16 Clamping plate E 16 17 011 1
17 Hex. Head Bolt, M20x45L M 26 97 150 1
18 `V’ Belt SPC 4000 M 57 48 150 8
19 Belt Guard A 36 54 161 1
20 Spring Washer B16 M 36 18 150 6
21 Hex.HD.Screw M12x25 Lg. M 26 22 150 6
22 Compressor Block HN2T-215NP(for 7Kg/cm2g) Z 01 01 161 1
Compressor Block HN2T-215NP(for 10Kg/cm2g) Z 01 02 161 1
23 Shims H 54 66 160 4
24 Hex. Head Screw M 26 16 150 4
25 Silencer Filter A 22 54 161 1
26 Filter Element W 08 56 801 1
27 Nipple Brass 1/8” G 20 65 150 1
28 Vaccum Indicator M 06 17 150 1

28
Part List

13. Compressor block packaging assembly

Ref. No. Description Stock Code Qty.

29 Belt Wheel B 02 16 162 1
30 Key M 43 24 162 1
31 Holder Key D 96 48 162 1
32 Hex. HD. Screw M20x70 Lg M 26 16 150 1
33 Bellow Hose H 22 05 161 1
34 Hose Clip 9” M 44 20 161 1
35 Suction Bottle A 22 53 161 1
36 NRV 100 NB M 03 44 150 1
37 Ball Valve 100 NB M 02 60 150 1
38 Solenoid Valve ADT Assly 1903 7624 90 1
39 Water Piping Complete 1903 7505 90 1
40 Aftercooler V 05 76 800 1
41 Safety Valve V 22 01 103 1
42 Fixture for AVM D 66 73 196 11
43 AVM Protection Spacer D 66 74 196 10
44 Jack for AVM protn.spacer D 66 75 196 10
45 Air Pipe (Hose to M/S) G 11 87 161 1
46 Adaptor (NRV to Ball Valve) G 11 88 161 1
47 Level gauge M 06 18 150 1
48 Pr. Transmeter 1089 0575 43 3
49 Temp.Transmeter 1089 0574 40 2
50 Moisture Seperator A 76 58 150 1
51 Air Line Filter K 08 78 150 1
52 Solenoid Valve L 22 12 150 1
53 Globe Valve, 1/2’’ M 01 16 150 1

29
 Part List

14. Water Piping Assembly

30
Part List

14. Water Piping Assembly

Ref. No. Description Stock Code Qty.

1 Rubber Hose (A/C inlet) 1903 3369 07 1
2 Rubber Hose ( I/C inlet) 1903 3370 07 1
3 Rubber Hose ( I/C to LP cyl.) 1903 3371 07 1
4 Rubber Hose( LP to HP cyl.) 1903 3372 07 1
5 Rubber Hose ( HP cyl.outlet) 1903 3373 07 1
6 Rubber Hose ( A/C outlet) 1903 3374 07 1
7 Rubber Hose ( O/C inlet) 1903 3375 07 1
8 Rubber Hose ( O/C outlet) 1903 3376 07 1
9 Manifold 1903 5454 07 1
10 Ball Valve (Rp 2 1/2”) 1903 0269 13 2
11 Ball Valve (Rp 1 1/2”) M 02 53 150 2
12 Ball Valve (Rp 1/2”) M 02 49 150 2
13 Plug, R 1 1/4’’ G 36 21 150 1
14 Rubber Hose ( HP cyl.in & o/l conn.) 1903 3377 07 2
15 Eq.Female Tee (Rp 1 1/4”) G 38 68 150 4
16 Hex. Nipple ( R1 1/2”) G 37 05 150 2
17 Hex.Nipple ( R 1/2”) G 37 06 150 1
18 Hex.Nipple (R 1 1/4”) G 37 02 150 5
19 Reducing Nipple (R1 1/4”xRp1/2”) G 37 32 150 5
20 Reducing Nipple (R1 1/4”xRp1 1/2”) G 37 31 150 1
21 Adaptor (32NB to 1 1/4”BSP) G 08 59 150 4
22 Adaptor (15NB to 1/2”BSP) G 08 57 150 4

31
 Part List

15. Starter Cum Control Panel

32
Part List

15. Starter Cum Control Panel

Ref. No. Description Stock Code Qty.

1 Starter Cum Control Panel (for HN2T 215NP) APL 1903 1293 90 1
Starter Cum Control Panel (for HN2T 215NP) 1903 4348 12 1
2 MK IV Regulator - CP Tronic III 1900 0710 31 1
3 Hex. Head Bolt M 12x25Lg. M 26 22 150 4

33
Part List
HN2T - 215 NP
 Part List
HN2T - 215NP

Chicago Pneumatic Sales,

[A Division of Atlas Copco (India) Ltd.]
Chemtex House,
Main Street, 1st Floor
Hiranandani Gardens,
Aug. 2004 Powai, Mumbai 400 076
Contents
IIIst no. Description Page No.

1 Layout of HN2T 215NP Package 1

2 Compressor Block 2-3

3 Frame, Cross Slide, Crank Shaft and connecting Rod Assembly 4-7

4 First Stage Air Cylinder Assembly 8-9

5 Second Stage Air Cylinder Assembly 10-11

6 First Stage Piston Assembly 12-13

7 Second Stage Piston Assembly 14-15

8 Suction Valve Assembly 16-17

9 Suction Valve Cover Assembly 18-19

10 Discharge valve Assembly 20-21

11 Discharge valve cover Assembly 22-23

12 Running Gear Oil Piping 24-25

13 Compressor Block Assly. Packaging 26-29

14 Water Piping 30-31

15 Starter Cum Control Panel 32-33

OWNERSHIP DATA
Unit type: ............................................................................. Owner’s machine No.: .................................................................
Motor type: ......................................................................... Unit Serial No.: ........................................................................
Delivery date: ..................................................................... Motor serial No.: .....................................................................
Service Plan: ...................................................................... First start-up date:

Capacity: .................................................................................

Local CP Representatives
Name: .............................................................................................................................................................................................................
Address: ...........................................................................................................................................................................................................
Telephone: ............................................................................. Contact persons: Service: ..............................................................
Telex: ..................................................................................... Parts ...................................................................

SAFETY PRECAUTIONS
To be read attentively and acted accordingly before installing, operating or repairing the unit.
These recommendations apply to machinery processing or consuming air or inert gas. Processing of any other gas requires
additional safety precautions typical to the application which are not included herein.
In addition to normal safety rules which should be observed with stationery air compressors and equipment, the following safety directions and precautions
are of special importance.

When operating this unit, the operator must employ safe working practices and observe all related local work safety requirements and ordinances.

The owner is responsible for maintaining the unit in a safe operating condition. Parts and accessories shall be replaced if unsuitable for safe operation.

Installation, operation, maintenance and repair shall only be performed by authorized, trained, competent personnel.

Normal ratings (pressures, temperatures, time settings etc.) shall be durably marked.

Any modifications on the compressor shall only be performed in agreement with CP and under supervision of authorized, competent personnel.

6. Arrange the air intake so that loose clothing of people cannot be sucked in.
If any statement in this book, especially with regard to safety, does not comply with
7. Ensure that the discharge pipe from the compressor to the after cooler or air
local legislation, the stricter of the two shall apply.
net is free to expand under heat and that it is not in contact with or close to
These precautions are general and cover several machine types and equipment; flammable material.
hence some statements may not apply to the unit(s) described in this book.
8. No external force may be exerted on the air outlet valve; the connected pipe
Installation must be free of strain.

Apart from general engineering practice in conformity with the local safety regulations, 9. If remote control is installed, the unit shall bear an obvious sign reading:
the following directives are specially stressed: DANGER: This machine is remotely controlled and may start without
1. A compressor shall be lifted only with adequate equipment in conformity with warning.
local safety rules. As a further safeguard, persons switching or remotely controlled units shall
Loose or pivoting parts shall be securely fastened before lifting. It is strictly take adequate precautions to ensure that there is no one checking or working
forbidden do dwell or stay in the risk zone under a lifted load. Lifting acceleration on the machine. To this end, a suitable notice shall be affixed to the start
and retardation shall be kept within safe limits. equipment.

Wear a safety helmet when working in the area of overhead or lifting equipment. 10. On units with automatic start-stop system, a sign stating “This machine may
start without warning” shall be attached near the instrument panel.
2. Any blanking flanges, plugs, caps and desiccant bags shall be removed
before connecting up the pipes. Distribution pipes and connections shall be 11. In multiple compressor systems manual valves shall be installed to isolate
of correct size and suitable for the working pressure. each compressor. Non-return valves (check valves) shall not be relied upon
for isolating pressure systems.
3. Place the unit where the ambient air is as cool and clean as possible. If
necessary, install a suction duct. Never obstruct the air inlet. Care shall be 12. Never remove or tamper with the safety devices, guards or insulations
taken to minimize the entry of moisture with the inlet air. fitted on the unit. Every pressure vessel or auxiliary installed outside
the unit to contain air above atmospheric. pressure shall be protected
4. The aspirated air shall be free from flammable fumes or vapours, e.g. paint by a pressure-relieving device or devices as required.
solvents, that can lead to internal fire or explosion.

5. Air-cooled units shall be installed in such a way that an adequate flow of

cooling air is available and that the exhausted air does not recirculate to the
inlet.
 SAFETY PRECAUTIONS (CONTINUED)

13. Pipework or other parts with a temperature in excess of 80 degress celsius to the srarting equipment.
and which may be accidentally touched by personnel in normal operation 4. Before removing any pressurized component, effectively isolate the unit
shall be guarded or insulated. Other high-temperature pipework shall be clearly from all sources of pressure and relieve the entire system of pressure.
marked.
5. Never use flammable solvents or carbon tetrachloride for cleaning parts.
14. If the ground is not level or can be subject to variable inclination, consult Take safety precautions against toxic vapours of cleaning liquids.
Chicago Pneumatic.
6. Scrupulously observe cleanlines during maintenance and repair. Keep
15. The electrical connections shall correspond to the local codes. The dirt away by covering the parts and exposed openings with a clean cloth,
units shall be grounded and protected against short circuits by fuses. paper or tape.
Operation 7. Never weld or perform any operation involving heat near the oil system.
Oil tanks must be completely purged. e.g. by steam-cleaning, before
1. Air hoses shall be of correct size and suitable for the working pressure. carrying out such operations.
Never use frayed, damaged or deteriorated hoses. Use only the correct Never weld on, or in any way modify, pressure vessels.
type and size of hose and fittings and connections. When blowing through Whenever there is an indication or any suspicion that an internal part of
a hose or air line, ensure that the open end is held securely. A free end a machine is overheated, the machine shall be stopped but no inspection
will whip and may cause injury. Make sure that a hose is fully covers shall be opened before sufficient cooling time has elapsed; this
depressurized before disconnecting it. to avoid the risk of spontaneous ignition of the oil vapour when air is
Never play with compressed air. Do not apply it to your skin or direct an admitted.
air stream at people. Never use it to clean dirt from your clothes. When Never use a light source with open flame for inspecting the interior of
using it to clean equipment, do so with extreme caution and use eye machine, pressure vessel, etc.
protection.
2. The compressor is not considered as capable of producing air of 8. Make sure that no tools, loose parts or rags ae left in or on the unit.
breathing quality. For breathing air quality, the compressed air must be 9. Before cleaning the unit for use after maintenance or overhaul, check
adequately purified according to local legislation and standards. that operating pressures, temperaturea and time settings are correct
3. Never operate the unit when there is a possibility of taking in flammable and tha the control and shut-down devices function correctly. If removed,
or toxic fumes. check that the coupling guard of the compressor drive shaft has been
4. Never operate the unit at pressures below or in excess of its limit ratings reinstalled.
as indicated on the Principal Data sheet. 10. Every time the separator element is renewed, examine the discharge
5. Keep all bodywork doors shut during operation. The doors may be opened pipe and the inside of the oil separator vessel for carbon deposits; if
for short period ony e.g. to carry out checks. Wear ear protectors when excessive, the deposits should be removed.
opening a door. 11. Protect the motor, air filter, electrical and regulating components, etc. to
6. People staying in environments or rooms where the sound pressure prevent moisture from entering them e.g. when steam-cleaning.
level reaches or exceeds 90 dB (A) shall wear ear protectors. 12. Make sure that all sound-damping material, e.g. on the bodywork and in
7. Periodically check that: the air inlet and outlet systems of the compressor, is in good condtions.
If damaged, repalce it by genuine CP material to prevent the sound
a. All guards are in place and securely fastened pressure level from increasing.
b. All hoses and / or pipes inside the unit are in good condition, secure 13. Never use caustic solvents which can damage materials of the air net,
and not rubbing. e.g. polycarbonate bowls.
c. There are no leaks 14. The following safety precautions are stressed when handling refregerant:
d. All fasteners are tight a Never inhale refrigerant vapours. Check that the working area is
e. All electrical leads are secure and in good order. adequately ventilated; if rquired, use breathing protection.
f. Safety valves and other pressure - relief devices are not obstructed b Always wear special gloves. In case of regrigerant contact with
by dirt or paint. the skin, rinse the shin with water. If liquid refrigerant contacts the
g. Air outlet valve and air net, i.e. pipes, couplings, manifolds, valves, skin through clothing, never tear off or remove the latter; flush
hoses, etc. are in good repair, free of water or abuse. abundantlty with fresh water over seek medical until all regrigerant
8. If warm cooling air from compressors is used in air heating systems e.g. is flushed away; then seek medical first aid.
to warm up a workroom, take precautions against air pollution and c Always wear safety glasses.
possible contamination of the breating air. 15. protect hands to avoid injury from hot machine parts, e.g. during draining
9. Do not remove any of, or tamper with, the sound - damping material. of oil.
Maintenance Note : With stationery machine units driven by an internal
Maintenance and repair work shall only be carried out under supervisior of combustion engine, allowance has to be made for
someone qualified for the job. extra safety precautions, e.g. spark
1. Use only the correct tools for maintenance and repair work. arrestors, fuelling care, etc. Consult
Chicago Pneumatic.
2. Use only genuine spare parts.
All responsibility for any damage or injury resulting from neglecting
3. All maintenance work, other than routine attention, shall only be
these precautions, or by non-obsrvance of ordinary caution and due
undertaken when the unit is stopped, the main power supply is switched
care required in handling, operating, maintenance or repair, even
off and the machine has cooled down. Take positive precaution to ensure
if not expressly mentioned in this book, will be discalimed by
that the unit cannot be started inadvertently. In addition, a warning sign
Chicago Pneumatic.
bearing a legend such as “work in progress; do not start” shall be attached