SERVICE MANUAL

SAT-S0260W
 TABLE OF CONTENTS
WARNING ........................................................................................................ 3
GENERAL INFORMATION............................................................................... 5
TESTING & TROUBLESHOOING .................................................................. 10
MAINTENANCE REQUIREMENTS................................................................ 17
SCHEMATICS AND DIAGRAMS .................................................................... 27
FITTING.......................................................................................................... 45

2
 WARNING
1. Anytime check the pressure gauge, if the pressure over than 0 kgf/cm².
Please don‘t open door.
2. “USE ONLY DISTILLED or SOFT & FILTERED WATER” Or not, we can’t offer
the quality guarantee service.
3. Please keep open the water source into the chamber, Or not, the low- water
protector will cut-off the elec. power.
4. Please attend the high temperature on the door of the chamber. When she is
working.
5. The door handle must be closed well, when the unit is in sterilization.
6. Please install the No Fuse breaker, between the elec. Power source and
autoclave.
7. Use only a dedicated power supply.
8. The silicon rubber gasket on the inner door and the front of the chamber
should be kept clean.
9. The filter valve inside the chamber, should be cleaned at least every
season.
10. We recommend use of chemical indicator strips as a check for sterility.
These strips may also be kept as a record of sterilization.
11. In the event of an emergency immediately turn the autoclave off at the
mains power point.
12. Please keep the chamber clean, anytime.
13. Movement: This machine over than 350Kg to 750Kg. Anytime, move this
machine must by 6 people at least.

14. Caution! Hot surface.

15 Grounding terminal.

16. “ “ This label is meaning that indicator for power off.

17. “ “ This label is meaning that indicator for power on.

18.
Consult instructions for use

3
 Disposal of Electrical & Electronic Equipment (WEEE):
19. This product should be handed over to an applicable collection point
for the recycling of electrical and electronic equipment. For more
detailed information about the recycling of this product, please
contact your local city office, household waste disposal service or
the retail store where you purchased this product.

20. 0108 Date of Manufacture. EX: 0108 is mean January / 2008.

21. Authorized Representative at europe.

22. MANUFACTURER.

23. STORAGE ENVIRONMENT: TEMPERATURE:-10ْC~+50ْC /

HUMIDITY: ≤ 80%
24. WORKING ENVIRONMENT: TEMPERATURE: 5ْC~+40ْC /
HUMIDITY: ≤ 80%
25. TRANSPORTATION ENVIRONMENT: TEMPERATURE: -10ْC~+60ْc /
HUMIDITY: ≤ 80%

4
 GENERAL INFORMATION
◎FORNT LOCATION

A B C D E F G H I

3 4
2. .7 8-1 9-1
8 J jJ 9
1
5 6
10.

12

11

13

5
 1 Print recorder (optional device)
2 Sterilization program selection switch
3 Chamber pressure gauge/ vacuum gauge
4 Jacket pressure gauge
5 Stand by switch
6 Start switch
7 Temperature controller
8 Sterilization timer
8-1 Sterilization timer indicator
9 Dry timer
9-1 Dry timer indicator
10 Emergency exhaust button
11 Door open/close micro switch
12 Door handle
13 Maintains door

◎LAMP LOCATION

A B C D E F G H I

A Power indicator lamp

B Add water indicator lamp
C Heating-up indicator lamp
D Pre-vacuum indicator lamp
E Sterilization indicator lamp
F Exhaust indicator lamp
G Dry / vacuum indicator lamp
H Vacuum release indicator lamp
I Complete indicator

6
◎SPECIFICATIONS
MODEL NO. SAT-S0260W

Chamber Size (mm) 510(W)X510(H)×1000(D)

Overall (mm) 950(W)X1800(H)X1450(D)

Chamber Capacity Approx 96 LITER

Heating Power 15.0KW 50/60HZ

Stainless Steel #304 TRAY × 2 PCS.

Standard Accessories
Viewer tube × 2PCS
PLC Control System with
Control System Digital Temperature Display
Temperature Control System
Stainless Steel #304 Housing, frame,
Construction
door, chamber and jacket

Design Temperature 140°C

Chamber Design ASME Standard
Chamber Material Stainless Steel
Standard
#304
Chamber Material Stainless Steel
Optional
#316

Automatic Add-Water Yes

105°C – 136°C ≒ (0.2 - 2.3kgf/cm2 )

Using Temperature
221°F – 277°F adjustable

Dry Function Yes

230V 1or 3 Phases, 380V or 415V or
Electric Voltage
440V 3 Phases
Stainless Steel Basket × 2 PCS. &
Optional Accessories
Transportation Cart

Pressure Control Switch Yes/1 PCS.

Water Level Control Switch Yes

Temperature Control Switch Yes
Pre-Vacuum Function Yes
Dry-Vacuum Function Yes
Liquid sterilization function Yes
7
 Temperature Recorder Yes
6 Points Temperature Recorder Can be optioned
Double Door Can be optioned
Door Pressure Auto-Lock Yes
Sliding Door Construction Can be optioned
Pressure Protection Switch,
Temperature Control Switch
Low water alarm/indication/cut-off, Safety
Safety Device
Valve.
Door indication light on, pressure door
auto-lock
Estimate Life Time 7 Years

◎PLACEMANT
As to the good dry function, please check the level installation.

WATER
EXHAUSTHOLE

LEVEL ADJUSTE

If the dry is not so well, please check the ground level and adjust the level
adjust screws as our suggestion; Adjust the backside leg’s screw to make
back side higher or adjust the front side leg’s screw to make front side lower.
Normally the back will higher than front side about 1 to 2 degree.

8
◎OPERATION
PLEASE CHECK AT FIRST.
1. Open the door and put the sterilized instruments into the chamber. Than closed
the door.
PLEASE DON’T FORGET TO PUT THE STERILIZATION INDICATOR INTO CHAMBER.

2. Set-up the sterilization temperature 121°C or 135°C.

3. Sep-up the sterilization time.

AS TO THE TIME SET, PLEASE REFER THE ENCLOSED APPENDIX. Timer starts
working.
4. Sep-up the dry time. Indicator
AS TO THE TIME SET, PLEASE REFER THE ENCLOSED APPENDIX.

5. After the chamber temperature up-to the you set-up,

The LED of sterilization timer turn to “flash” that means the
sterilization timer starts work. Then the LED turns light on.
This means the sterilization timer finished working then the
the dry-timer start working.
Timer

6. The LED of dry timer turn to “flash” that means the dry timer start work and the
and the “DRY” Indication lamp will be light on. Meanwhile the jack steam
pressure will be exhausted to make the chamber vacuum. The LED turns light
on. This means the dry cycle is finished. Then, the dry-timer stop working, and the
“complete” indicator lamp light on.

7. About 40 seconds buzzer will report you, “ MY DEAR MASTER! YOUR

COMMAND HAVE BEEN COMPLETED.” Please check the COMPLETE indicator.
It must be light on. If not that means this cycle is fail. Please re-sterilize again.

8. SAT series is control by micro processor (PLC). SO she can help you to check the
working steps automatically.

CAUTION
◎BEFORE OPENING THE DOOR ENSURE THE PRESSURE GAUGE IS
AT“ ZERO” POSITION.
◎PLEASE DON’T FORGET THE CHECK THE STERILIZATION IDICATOR,
AFTER STERILIZATION CYCLE.
9
 TESTING & TROUBLESHOOING
◎BASIC TESTING OF STERILIZING

PUT INSTRUMENTS INTO CHAMBER, CLOSE THE DOOR THEN PUSH

ON THE STAND BY SWITCH

SELECT THE STERILIZATION TEMPERATUER

SELECT WRAPPED /UNWRAPPED/ LIQUID STERILIZATION MODE

SET STERILIZATION TIME

SELECT DRY TIMER OR NON-DRY

PUSH START SWITCH ON (START WORKING)

THE VACUUM PUMP STARTS WORKING THREE (3) TIMES FOR

WRAPPED WHEN THE PRESSURE OF JACKET ARRIVED SET

STERILIZATION TIMER START WORKING,

WHEN TEMPERATURE OF CHAMBER ARRIVED SET

THE CHAMBER PRESSURE EXHAUST, WHEN STERILIZATION

THE DRY TIMER & VACUUM PUMP START WORKING, WHEN THE
CHAMBER PRESSURE EXHAUST COMPLETED

AFTER 40 SECONDS BUZZER ON, THEN

10 IT CUT OFF THE ELE. POWER
AUTOMATICLLY.
 THE COMPLETE INDICATOR LAMP TURNS LIGHT ON.
IF NOT LIGHT ON PLEASE RE-CYCLE AGAIN

IF THE COMPLETE INDICTION LAMP NOT LIGH ON PLEASE RE-CYCLE

AGAGIN.

CAUTION
◎HECK THE PRESSURE GAUGE RETURN TO “ZERO” POSITION BEFORE
THE DOOR OPENED.

◎OPEN THE DOOR, IN 10 MINUTES, AFTER ALARM TO MAKE THE DRY

FUNCTION IN GOOD CONDITION

◎IF YOU NEED DO THE NEXT RUN. FIRST TURN THE “START” SWITCH TO
“OFF” POSITION THEN TURN OFF THE POWER SWITCH AGAIN TURN ON
THE POWER SWITCH TO RESET MACHIN.

11
◎TROUBLESHOOING

1.POWER LAMP IS NOT LIGHT ON：

：

：
(1)Cause Power supply is not properly connected.

Solution：Try to connect power supply until power indicator goes on.

：
(2)Cause Breaker broken.

Solution：Replace the breaker with 50A type.

：
(3)Cause Bulb broken.

Solution：Replace the bulb.

：
(4)Cause Power switch fuse broken.

Solution：Replace the fuse.

2.HEATING-UP LAMP IS NOT LIGHT ON：

：

：
(1)Cause Lamp Broken.

Solution：Replace the bulb.

：
(2)Cause Heater broken.

Solution：Replace the heater

3.DRY LAMP IS NOT LIGHT ON：

：

：
(1)Cause Lamp broken.

Solution：Replace bulb.

：
(2)Cause Dry timer broken.

Solution：Replace the dry timer.

4.LOW WATER (OVER HEAT) INDICATION AND ALARM：

：

：
(1)Cause Water is not enough.

12
 Solution：Check water source.

：
(2)Cause Water level sensor surface dirty and non-conductive.

Solution：Call service.

(3)Check the water pipe leakage or other problem.

PS: THE FILTER MUST BE CLEAN PER EACH SEASON.

5. PRESSURE IN THE CHAMBER CAN‘T EXHAUSE AUTOMATICALLY AFTER

STERILIZATION:
：
(1)Cause Filter is not clean.

Solution：Clean it.

：
(2)Cause Check solenoid valve for chamber exhaust.

Solution：The valve broken, replace it.

：
(3)Cause Check the power for solenoid.

Solution：Call service.

6. PRESSURE CAN‘T UP:

：
(1) Cause Steam solenoid unclean.

Solution-1：Clean the filter.

Solution-2：Clean the solenoid, or replace it.

7. DRY FUNCTION NOT PERFECT :

Please open the door in 15 minutes, after alarm. If still have same problem, please
call engineer.

Due to the “PRESSURE DOOR LOCK DEVICE”, so if you can’t open the door after work
finished, please do following step:

a. Please turn the handle “ ”to tight the door 。

b. Then, turn the handle ” “ back to open it.。

13
The maintenance on the trap it must be isolated from both the supply line and return line
and any pressure allowed to safely normalize to atmosphere. The trap should then be
allowed to cool. When reassembling, ensure that all joint faces are clean.

Note 1: Early spacer plates were uni-directional

and must be fitted with the high points uppermost.
This does not apply to later models.

PS: ANY PROBLEMS PLEASE CHECK THE WIRE CONNECTION AT FIRST.

PROBLEM SYMPTOM PROBABLE CAUSE CHECK CORRECTION

14
15
8. PLC CAN NOT WORK : (CHANGE THE PLC)
8-1. Take out both side transparent cover.
8-2. Take out both screw with screw drive. Same as other side.

screw
8-3. Take out the terminal. Same as other side.

8-4. Pull out writ stop with screw drive. same time pull out PLC body .

16
9. ADJUST VACUUM PUMP NOISE:
9-1. To find the pump water valve reference
9-2. Set valve at middle position.

valve for water in

9-3. To find the parts is same as inside of machine.

Valve for adjust noise.

9-4. One finger put air inlet hold to feeling suck the air . Other hand to adjust the valve to small
and same time finger can feel a small suck. The noise of pump will reduce.

9-5. Now to adjust the water inlet of pump. To adjust valve of pump inlet to check the water flow
of water outlet of vacuum pump to minimum.

Caution
The vacuum pump will damage when the valve of water in is close.

17
 10. CLEAN WATER LEVEL SENSOR:

Warning
Danger of Electric Shock! Disconnect the power prior to the maintenance works.
10-1. Marking and record the wiring number for subsequent restoring works. Do not mix
the High Level sensor, Low Level sensor and Ground sensors.
10-2. Disconnect the three wirings counter-clockwise by using a No. 10 wrench.
10-3. Loosen the two sensors nuts (High Level and Low Level sensors)
counter-clockwise by using a No. 27 wrench, and then loosen the Ground screw
nut counter-clockwise by using a No. 17 wrench.

○
3
○
1

○
2
WATER HIGH
LEVEL SENSOR WATER INLET
(H)
WATER LOW
LEVEL SENSOR
(L)
WATER LEVEL SENSOR (G)

10-4. Disassemble the High Level and Low Level sensors .

Note: Each part must be clean completely; there should be no any dirt on the surface
of the Teflon Insulator.

10-5. Disassemble the High Level and Low Level sensors and Clean each part vey
careful to remove the scale and deposit with clean water, a small brush or scrub
sponge may help to the cleaning works.

Note: Each part must be clean completely; there should be no any dirt on the surface
of the Teflon Insulator.

10-6. Dry all of the components after the cleaning work. Wrap the screw thread of the
High Level and Low Level sensors rods with sealing tape so that they can be
tighten with Teflon Insulators.
18
10-7. Assemble the components and Wrap the screw thread of the nut with sealing tape
for assembly purpose.
10-8. Install the three sensors and their associated wiring with the tools used in step 1.
Visual inspect that the position and wiring identification are match .
10-9. Restore the power.

No. 10 wrench

No. 11 wrench

Ground Sensor Water Level Sensor (High and Low)

Teflon Insulator
Steel Washer

Sensor rod Teflon Washer

Nut

Screw thread

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11. CALIBRATION TEMPERATURE CONTROLLER：
：(CHANGE TEMPERATURE CONTROLLER)

11-1 UT150 LOCATION：

1. PV：TEMPERATURE OF CHAMBER (RED)

2. SV：SETTING STERILIZATION TEMPERATURE (GREEN)
3. LED LAMPS:
- “AL 1” LAMP (RED): PV=SV.
- “OUT” LAMP(ORANGE): CONTROL

NO NAME FUNCTION
a. PV display (red) Indicates PV (measured value) and character information such as

parameter codes and error codes.

b. SP display (green) Indicates SP (target setpoint) and parameter values.

c. Alarm 1 (AL1) lamp (red) Lit when alarm 1 is activated.

d. Alarm 2 (AL2) lamp (red) Lit when alarm 2 is activated

e. SP2 lamp (green) Lit when SP2 is being used for control operation.

f. Output (OUT) display lamps Lit while control output is being output.
UT150: (Left: orange; right: • The left (upper) lamp is lit in orange during control output of standard type.
green) • In heating/cooling control, the left (upper) lamp lights up in orange when
the heating-side output is active; while the right (lower) lamp lights up in
green when the cooling-side output is active.

g. Data change keys • Changes SP and the parameter values.

(Indicated as simply the • Pressing the ▼ key decreases the data value and pressing the ▲ key
▼ and ▲ keys hereafter.) increases it. Holding down the key will gradually increase the speed of the
change.

h. SET/ENT key (data registering • Registers the data value changed using the data change keys.
key) • Switches between operating displays or parameter setting displays
(Indicated as simply the key sequentially.
• Pressing the key for 3 seconds or longer in the operating display retrieves
hereafter.)
the operating parameter setting display.

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11-2 PARAMETER LIST

Item Action PV Display SV Display Remark

1 Power on system

2 Hold "SET" key 3 second

3 A1 0

4 Press "SET" key A2 OFF used "OFF"

5 Press "SET" key CTL PID

6 Press "SET" key AT OFF

7 Press "SET" key P 4

8 Press "SET" key I 4

9 Press "SET" key D 10

10 Press "SET" key CT 2

11 Press "SET" key FL OFF

12 Press "SET" key BS 0

13 LOC Modify to " -1"

Press "SET" key

Now you can enter to level 2 (two)

14 Press "SET" key IN 17

15 Press "SET" key SPH 136

16 Press "SET" key SPL 0

17 Press "SET" key UPR OFF

18 Press "SET" key DNR OFF

19 Press "SET" key TMU 0

20 Press "SET" key AL1 3

21 Press "SET" key AL2 OFF

22 Press "SET" key HY1 2

23 Press "SET" key HY2 2

24 Press "SET" key SC ON

25 Press "SET" key DR 0

26 Press "SET" key IN Go to item 14

Remark ：Please change the value of "0" at item 13 when you finish you job.

21
11-3. UT-150 AUTO-TUNING SETTING：

，
POWER ON WAIT 5 SEC

1. SET STERILIZATION TEMPERATURE ：

PRESSING ▼ or ▲ TO SET STERILIZATION TEMPERATURE 135 ℃。

2. SET “AL1” PARAMETER ，DATA AND STERILIZATION TEMPERATURE AT 135 ℃

3. PRESSING SET/ENT ABOUT 3 SEC ，LED DISPLAY PV ……. AL1

SV ….... 135 ℃

4. PRESSING▼ or ▲ TO SET “AL1”DATA ，

“AL1” DATA EQUAL STERILIZATION TEMPERATURE BE SAME

5. PRESSING SET/ENT ， DISPLAY PV …… CTL

SV …… PID

6. PRESSING SET/ENT ， DISPLAY PV …… AT

SV …… ON

SETTING “AT” (ON) START AUTO-TUNING.

7. PRESSING SET/ENT . ABOUT 3 SEC、RETURN THE SET MODE.

22
 OUT lights, The “PV” temperature slowly increased interaction with the AT lamp will still
blink. When the PV display to set the temperature exceeds 135 ℃, SV, AL1 lights, the
temperature continues to rise OUT lamp.
When AL1 lights about 2 minutes, PV show that the temperature will no longer interact
with the AT light flashing.

Caution
When sterilization temperature at 121 ℃,retrun to setting step1-step7, please.

11-4. ADJUST CHAMBER TEMPERATURE DATA

11-1. Standard temperature recorder and temperature sensor connected
chamber,(wiring see fig.)
11-2. Pressing the Start switch (waiting about 5 sec.)and set the required temperature
correction of the sterilization temperature (121 ℃ or 135 ℃) (at temperature
controller)
11-3. When the device into the set of the sterilization temperature than temperature
controller (UT150) to confirm the temperature record values .
11-4. Temperature controller to enter the set state (BS) and adjusted controller (UT150)
with the recorder temperature difference between the value.
11-5. And then adjust the recorder and controller to confirm the value, if there are
differences, please retune to step 4, Reset BS value.

Standard Temp. Recorder

Chamber

PT-100 Temp. sensor UT-150 Temp. controller

23
◎Error Display during Operation ：
(1) If the controller displays one of the following, carry out the appropriate remedy for the
particular error.

(2) The controller needs to be repaired if any of the indications in the table below appear.
In these cases, do not try to repair the controller yourself. Order a new controller or
contact us for repair.

12. ALIGNMENT DOOR SWITCH

Caution：Disconnect the power prior to the maintenance works.

12-1. Check gap between the micro-switch and actuator.
12-2. Alignment the micro-switch
12-3. Alignment the support of micro-switch

micro-switch

24
 MAINTENANCE REQUIREMENTS
DAILY:
◎WIPE THE INSIDE OF THE CHAMBER AND THE INSIDE OF THE DOOR WITH
A NON LINT CLOTH SUCH AS A WETTEX.
◎CHECK WATER SOURCE.

WEEKLY:
◎CLEAN THE RACK AND TRAYS.
◎CLEAN THE FILTER IN THE CHAMBER. (ON THE EXHAUST HOLE)

MONTHLY:
◎AFTER STERILIZATION, WHEN THE CHAMBER PRESSURE STILL OVER
THAN 0 kgf/cm², PLEASE TURN-OPEN THE JACKET EXHAUST VALVE
(KNOB). THEN, THE PRESSURE WILL EXHAUST THE BALANCE WATER AND
STEAM FROM THE JACKET AND THE BOIL. THIS WAY WILL KEEP THE
JACKET AND BOILER CLEAN. AND PUSH-ON THE POWER SWITCH TO
REFILL THE WATER. TO THE BOIL AGAIN. AFTER 10 MINUTES, PLEASE
PUCH-OFF THE POWER SWITCH, AND TURN-OPEN THE EXHAUST VALVE
(KNOB) AGAIN. AFTER 2-3 TIMES, THE BOIL AND JACKET WILL BE CLEAN
WELL.
◎EXHAUST ALL WATER FROM STERILIZATION GENERATOR. AND TAKE OUT
SENSOR OF WATER LEVEL FROM THE TOP OF STERILIZATION GENERATOR
(Before you take out the sensor, Please make the maker at the side) THAN CLEAR THE
SENSOR OF WATER LEVEL. AFTER THE CLEAN, REINSTALL THE SENSOR OF
WATER LEVE BACK TO STERILIZATION GENERATOR.

YEARLY: (CHECK BY ENGINEER)

◎REMOVE, CLEAN AND REPLACE THE WIRE MESH FILTER AT INSIDE OF
THE HOUSING. THEN, FIX RETURNS THE FILTER.
◎CHECK THE ELECTRIC WIRE SYSTEM, FUSE, AND CONNECTORS.
◎CHECK THE TUBING SYSTEM.
◎CLEAN THE SOLENOID VALVE.
◎CHECK THE INDICATION LAMPS, AND ALL CYCLE FUNCTION.
◎CHECK THE DOOR GASKET. (SUGGESTION: REPLACE IT PER YEAR.)
◎CHECK THE FUNCTION OF THE SAFETY VALVE.
◎CLEAN THE SURFACE OF THE WATER LEVEL CENSOR.
25
 SCHEMATICS AND DIAGRAMS
THE STERILIZATION MODE:

WRAPPED STERILIZATION MODE:

121OC ~ 135OC

STERILIZATION

PRE-VACUUM DRY VACUUM

UNWRAPPED STERILIZATION MODE:

121OC ~ 135OC

STERILIZATION

PRE-VACUUM

LIQUID STERILIZATION MODE:

121OC

SLOW EXHAUST
STERILIZATION

26
INSTALLATION PLAN
1.ALL THE OUTLETS MUST BE INSTALLED ACCORDING TO LOCAL APPLICABLE
NORMS.
2.IF THERE IS NO FALSE CEILING, THE AIR EXTRACTION, MUST BE INSTALLED
IN THE WALL, AND HAVE THE SAME CAPACITY AS THOSE OF THE FALSE
CEILING, SO THE AIR CAN BE CARRIED OUTSIDE OF THE BUILDING. IT ALSO
NEEDS TO BE EQUIPPED WITH A GRILLE.
3.THE INSTALLATION UP TO THE MACHINE AS WELL AS THE SUPPLY OF
ACCESSIBLE KEY ACCORDING TO THE SPECIFICATIONS INDICATED IN THE
DRAWING, ARE CHARGEABLE TO THE PURCHASERS.
4.IF THERE IS ANY KIND OF PROBLEM DURING INSTALLATION FOR THE
VARIOUS INTAKES NOT INDICATED IN THE DRAWING, PLEASE CONTACT OUR
TECHNICAL SERVICE DEPT. FOR FURTHER ASSISTANCE.
5.THE MEASUREMENTS OF THIS DRAWING ARE CONSIDERING FINISHED
WALLS.
6.THE SPACES OF MAINTENANCE MUST BE SUFFICIENTLY ILLUMINATED.

AIR INTAKE FREE OF IMPURITIES ∮1/4", FILTERED AND REGULATED AT A

PRESSURE OF 6-7 bar, FLOW OF 0.0083 Nm3/min, APROX. CYCLE CONSUMPTION
27
0.005 Nm3/min, PLACED THE WALL WITH BUILT-IN AND ACCESSIBLE KEY.
(THIS INTAKE WILL BE PROVIDED ONLY IF THE CUSTOMER HAS AIR NETWORK.)

IMPORTANT
ENVIRONMENT CONDITIONS IN THE STERILE AREA：
◎THE STERILE AREA TEMPERATURE MUST BE ≦40℃ ；HUMIDITY ≦85%RH
◎TO KEEP THESE CONDITIONS IN THE STERILE AREA AND DEPENDING ON THE
Kcal. LOST BY THE EQUIPMENT INDICATED IN THE ITEMS 5 & 5-1, WE SUGGEST
THAT THE EXTRACTOR AND THE DIAMETER OF THE EXTRACTION TUBE ARE
CALCULATED AND MADE BY A SPECIALIZED COMPANY.

28
 ＞

>

≧
≦

THE EQUIPMENT SHALL BE ADJUST TO A ANGLE OF 1°~2° WITH REAR SITE

HIGHER THAN FRONT SITE FOR THE PROPER OPERATION OF DRY AND
DRAINAGE.

NOTE
EACH TIME THE STEAM GENERATOR IS EMPTIED FOR CLEANING OR
MAINTENANCE, A FURTHER 15 LITER OF WATER ARE NEEDED TO FILL IT UP
AGAIN.

1.COLD WATER INTAKE OF ∮1/2", TEMPERATURE OF WATER 25℃,

CONSUMPTION PER CYCLE 10~300 LITERS. (WATER CONSUMPTION
DETERMINED BY DRYING TIME) THE VACUUM PUMP 10 L/MIN. PRESSURE OF
WATER 0.5-10 bar、HARDNESS OF WATER 9 ℉r、pH 7-9、THE CHLORIDES LEVEL
WILL ≦0.1 mg/l, PLACED THE WALL WITH BUILT-IN AND ACCESSIBLE KEY.

29
2.COLD TREATEDWATER INTAKE OF ∮1/2", SUPPLIED AT TEMPERATURE OF
25℃, CONSUMPTION PER 13L/CYC, PRESSURE OF WATER 0.5~10 bar、
HARDNESS OF WATER≦2℉r，pH 5~7 AND WITH CONDUCTIVITY ≦15S/cm ,
PLACED THE WALL WITH BUILT-IN AND ACCESSIBLE KEY.

3.DRAINAGE PIPE ∮≧1" METALLIC PIPE, CORROSION RESISTANCE 2"G. AND A

TEMPERATURE OF 100℃ ABOVE.

4.ELECTRIC INTAKE 3∮, 4W 415VAC，12kW，WIRE 4 m LONG. (GENERAL POWER

SUPPLY TO THE STERILIZER).

5.CEILING MOUNTED AIR EXTRACTION WITH GRILLE DRAW 200 Kcal/h (LOADING
/ UNLOADING AREA).

5-1.CEILING MOUNTED AIR EXTRACTION WITH GRILLE DRAW 400 Kcal/h

(STERILIZE AREA).

6. A CHECK VALVE SHALL BE FITTED AS INDICATED IN THE DRAWING (6) and (7).

NOTE
WASTE WATER SHOULD BE BROUGHT INTO THE PUBLIC NET IN ACCORDANCE
WITH THE LOCAL RULES OR REQUIREMENTS I.E.

30
◎Exhaust pipe

Exhaust pipe Exhaust pipe install

Water under ground

Ground

Water
CAITION：
The balance water in the tube or pipe, it'll make the vacuum release function fail (because it just
a little vacuum in the chamber only).Exhaust pipe installation by this way, it will keep the straight
and empty in any time.

Exhaust pipe
Keep straight & empty
Exhaust pipe do not
in any time
crosses the depth

Ground

Water

31
WIRING DRAWING

32
SYMBOL NAME REMARKS
START START SWITCH

EMO: EMERGENCEY BOTTOM

SS: STAND BY SWITCH

PS: PROGRAM SWITCH

～
RY1 RY8: 2P RELAY

RY9: 4P RELAY

～
MC1 MC3: MAGNETIC SWITCH

M1: VACUUM PUMP

M2: ADD WATER PUMP

BZ: BUZZER

PLC: PROGRMMABLE LOGIC CONTROLLER

PC: PRESSURE CONTROL

TC: TEMPERATURE CONTROL

TR: TRANSFORMER

NFB1~NFB2: NO FUSE BREAKER

MS: SENSITIVE SWITCH

T1: STERILIZATION TIMER

T2: DRY TIMER

OL1~OL2: OVER LOAD

PL: POWER LAMP

TL: START LAMP

AL: ADD WATER LAMP

HL: HEATING LAMP

VL: VACUUM LAMP

SL: STERILIZATION LAMP

EL: EXHAUST LAMP

DL: DY LAMP

RL: VACUUM RELEASE LAMP

CL: COMPLETE LAMP

X1: SINGLE CHANNELTEMPERATURE RECORDER

S1: ADD WATER SOLENOID

S2: STERILIZATION SOLENOID

S3: CHAMBER EXHAUST SOLENOID

S4: LIQUID PROGRAM EXHAUST SOLEUOID

S5: JACKET EXHAUST SOLEUOID

S6: VACUUM RELEASE SOLEUOID

S7: PRE-VACUUM SOLENOID

S8: COOLING VACUUM SOLENOID

33
 ~

POWER CIRCUIT DIAGRAM

34
CONTROLL CIRCUIT DIAGRAM -1

35
CONTROLL CIRCUIT DIAGRAM -2

36
-

PLC CIRCUIT DIAGRAM

37
 E
出水

馬達進水
C H
F E
內鍋壓力錶

外鍋壓力錶
B

A B A

F H

排水
排氣

PIPELINE DIAGRAM

38
Item No Part No. Name / Spec. Unit.

1 003-09001 PRESSURE SWITCH LTB-2200(0.9-2.2Kg) 1

2 008-01006 SOLENOID VALVE AD-20-S-C2 1

3 008-01005 SOLENOID VALVE AD-15-S-C2 6

4 101-01018 REDUCER BUSHING 1”PT × 3/4” PT 1

5 101-01011 REDUCER BUSHING 3/4”PT × 1/2” PT 4

6 101-01012 REDUCER BUSHING 1/2”PT × 1/4” PT 5

7 011-02003 VACUUM PUMP 1.5HP(3 ∮ 220/ 380V_MEX25) 1

8 101-04002 90 ° ELBOWS BANDED EQUAL 1/2” PT 27

9 101-06003 3/4” PT EQUAL TEE FEMALE THREAD 1

10 101-06005 1/2” PT EQUAL TEE FEMALE THREAD 16

11 217-03006 PRESSURE / VACUUM GAUGE 60mm 1

12 101-04003 °
45 ELBOWS BANDED EQUAL 3/4” PT 1

13 102-01005 PT-S CONNECTOR 1/2” PT×1/2”S 16

14 102-01007 PT-S CONNECTOR 1/2” PT×3/8”S 4

15 102-01010 PT-S CONNECTOR 1/2” PT×1/4”S 3

16 102-02001 FEMALE CONNECTOR 1/4”PS ×1/4”S 2

17 101-04004 °
45 ELBOWS BANDED EQUAL 1” PT 3

18 102-06001 90° 1/4” PT ELBOW MALE ×1/4” S 1

19 106-03005 CHECK VALVE 3/4” (ROMA) 1

20 102-07001 EQUAL TEE FLARE CONNECTOR 1/4”S 1

21 103-08001 FLARE NUT 1/4”H 1

22 106-09001 FOLW CONTROL VALVE 1/4” 1

23 106-02005 SAFETY VALVE 3/4” 1

24 106-03004 CHECK VALVE 1/2” (L) 3

25 106-04003 BALL VALVE 1/2” 7

26 106-04004 BRONZE WATER GAUGE VALVE 1

27 106-04008 BRONZE WATER GAUGE VALVE WITH EXHAUST 1

28 106-07001 STEAM TRAP 1/2” 1

29 106-08001 BRONZE Y 1/2” STRAINES 3

30 106-08002 BRONZE Y 3/4” STRAINES 1

31 106-03008 CHECK VALVE 1/4” (L) (V02-C202) 3

32 201-08005 PLUG 1” PT (STAINLESS STEEL) 1

33 201-11001 PIPE COVER 1/2”PT (STAINLESS STEEL) 1

34 217-01008 PRESSURE GAUGE 60mm 4 Kg 2

35 908-01004 STEAM TRAP 1/4” 3

36 911-02002 WATER LEVEL SENSOR SA-450A(S) 1

39
37 911-02003 WATER LEVEL SENSOR SA-450A(L) 1

38 911-02005 WATER LEVEL SENSOR (GROUND) 1

39 201-09002 UNIONS F&F 3/4”PT 1

40 008-01007 SOLENOID VALVE ADS-12A-V-C2 SUS316/AC220V 1

41 411-01002 AIR FILTER 1

42 102-08001 BRANCH TEE FLARE CONNECTOR 1/4” PT × 1/4”S (2) 1

43 201-09001 UNIONS F&F 1/2”PT (STAINLESS STEEL) 2

44 101-01010 MALE THREAD SLEEVE CONNECTOR 1/2”PT× 1/4”S 2

45 102-06004 90 ° 1/2” PT ELBOW MALE ×1/2” S 2

40
 COMBINATION DIAGRAM

Item
Part No. Name / Spec. Unit.
No

1 910-02002 LEVEL ADJUST SCREW SET SA-600 4

2 905-05010 FRAME SAP-S0260W 1

3 903-06002 WATER TANK 1

4 901-05008 CHAMBER 1

5 909-06001 BARRICADE 1

6 310-03034 THERMAL INSULATING SHELL (LEFT/RIGHT) 2

7 310-03035 THERMAL INSULATING SHELL (UP / DOWN) 2

8 310-03036 THERMAL INSULATING SHELL (FORMED HEADS) 1

9 224-01007 HOLDER OF MAGNETIC CONTRACTORS 1

10 202-16135 HOUSING-FRONT PART (NO. 1) 1

41
11 202-16102 HOUSING-FRONT PART (NO. 2) 1

12 202-16103 HOUSING-FRONT PART (NO. 3) 1

13 202-16104 HOUSING-COVER PART (NO. 4) 2

14 202-16123 HOUSING-COVER PART (NO. 5) 2

15 202-16106 HOUSING-SIDE PART (NO. 6) 4

16 202-16124 HOUSING-DOOR PLANK (NO. 8) 2

17 202-16125 HOUSING-DOOR PLANK (NO. 9) 2

18 211-02008 HANDLE MS-711 4

19 209-03005 DOOR SWITCH 1

20 224-01017 DOOR SWITCH BASE 1

21 107-01001 TUFOR HANDLE 1/2”*35L 4

22 107-01004 STAINLESS STEEL TUBE 2

23 113-03007 NUT 1

24 113-04003 SCREW (SAP-S0260/DOOR PROMOTE) 1

25 204-02003 DOOR HINGE (SAT-SO110) 12

26 204-02028 DOOR HINGE DOWN 12

27 204-03042 DOOR COVER SUPPORTER 12

28 204-03043 SEAL KNOB FIXED PANEL 1

29 209-01033 DOOR COVER , CHAMBER 1

30 209-06002 AIRTIGHT KNOB CASE 1

31 213-01023 STAINLESS STEEL TUBE 24

32 301-02008 OUTSIDE COVER 1

33 308-02012 SCREW 1/2” * 120 4

34 308-03005 NUT 1

35 311-01015 FOLK (LONG) 4

36 311-01016 FOLK (SHORT) 8

37 311-03001 BASE (DOOR FOLK BAR) 1

38 313-01004 BEARING ASSY. LOCK SHAFT 1

39 315-03008 DOOR HANDEL BODY 1

40 316-01018 DOOR BAR COVER 1

41 316-01019 IRON SHEET 1

42 401-02005 REVOLVING HANDLES 4

43 403-01026 WASHER (DOOR PROMOTE) 1

44 409-02013 PACKING , CHAMBER DOOR 1

45 911-04005 STEEL SUPPORTOR PIN 1

46 912-05005 DOOR LUCK FILM (SILICONE) 1

47 912-05006 DOOR FRAME HINGE 1

48 302-03023 DOOR PROMOTE GUIDES 1

42
49 003-01001 PRESS BUTTON SWITCH ∮25(RED) 1

50 003-01002 PUSH BUTTON ∮25(GREEN) 1

51 003-01003 PUSH BUTTON ∮25(GREEN WITH LIGHT) 1

52 003-02001 SELECTOR SWITCH ∮25(BLACK) 1

53 005-01009 12∮(GREEN) INDICATOR 220V 3

54 005-01010 12∮(RED) INDICATOR 220V 1

55 005-01011 12∮(WHITE) INDICATOR 220V 3

56 005-01012 12∮(ORANGE) INDICATOR 220V 2

57 217-01007 PRESSURE GAUGE 4 KG 75mm 1

58 004-01011 IC TIMER 60 MINUTES 2

59 211-02005 BARRICADE 1

60 202-16011 REINFORCEMENT FOR HOUSING-FRONT PART 1

61 212-04002 CONTROL PANEL SAT-400/PLC 1

62 009-01031 HEATER 2” 12KW (AC 415V) 1

63 921-02001 FILTER FOR WATER 1

64 003-05002 DOOR SWITCH TM1308 1

65 004-06006 TEMP. CONTROLER (UT-150-R) 1

66 004-07003 TEMP. RECORDER SR10001 (SINGLE CHANNEL) 1

67 011-02003 VACUUM PUMP 1.5HP (220/380V_MEX 25) 1

68 011-03003 WATER PUMP 0.5HP * 1” (220/380V) 1

69 911-03009 DOOR LUCK POLE AS. 1

70 403-02003 DOOR LUCK COVER TOP 1

71 917-11001 DOOR LUCK COVER BOTTOM 1

72 917-11002 NUT (SA-S0260/DOOR PROMTE) 1

73 214-04001 DOOR LUCK BOLT ∮6*28.5mm 1

74 224-01016 DOOR LUCK BUTTON BASE 1

75 203-03006 DOORLUCK SUPPORT BASE 1

76 102-05001 90° 1/8” PT ELBOW FEMALE*4 mm S (SLEEVE) 1

77 101-01017 REDUCER BUSHING 1/2” PT *1/4” PT 45L 1

78 102-06002 90° 1/8” PT ELBOW MALE*4 mm S (SLEEVE) 1

79 217-03005 PRESSURE / VACUUM GAUGE 75mm 1

43
 FITTING
1.TRACK ASSEMBLY (203-02016-01)

2.NET TRACK (212-02022-02)

44
3. NET (212-03018-01)

4.TORELLY ASSEMBLY (216-01014-01)

45