Ic Audio Mantao TEA2261
Ic Audio Mantao TEA2261
Ic Audio Mantao TEA2261
TEA2260/TEA2261
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S
SUMMARY Page
I INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
I.1 MASTER SLAVE MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
I.2 BURST MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
I.3 OPERATION OF MASTER SLAVE POWER SUPPLY IN TV APPLICATION . . . . . . . . 2
I.4 SECONDARY REGULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
I.5 PRIMARY REGULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
II CIRCUIT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
II.1 VOLTAGE REFERENCE AND INTERNAL VCC GENERATION . . . . . . . . . . . . . . . . . . . 10
II.2 OSCILLATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
II.3 ERROR AMPLIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
II.4 PULSE WIDTH MODULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
II.5 SOFT START OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
II.6 BURST GENERATION IN STAND BY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
II.7 IS LOGIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
II.8 SAFETY FUNCTIONS : DIFFERENCES BETWEEN TEA2260 AND TEA2261. . . . . . . 15
II.8.1 I max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
II.8.1.1. First threshold VIM1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
II.8.1.2. Second threshold VIM2 for TEA2260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
II.8.1.3. Second threshold VIM2 for TEA2261 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
II.8.2 Logical block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
II.8.2.1. Logical block for TEA2260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
II.8.2.2. Logical block for TEA2261 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
II.9 OUTPUT STAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
III TV APPLICATION 120W 22O VAC 16KHz SYNCHRONIZED . . . . . . . . . . . . . . . . . . . 20
III.1 CHARACTERISTICS OF APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
III.2 CALCULATION OF EXTERNAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
III.2.1 Transformer calculation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
III.2.1.1 Transformer specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
III.2.2 Switching transistor and its base drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
III.2.2.1 Current limit calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
III.2.2.2 Snubber network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
III.2.2.3 Base drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
III.2.3 Oscillator frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
III.2.4 Regulation loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
III.2.5 Overload capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
III.2.6 Soft start capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
III.2.7 Feedback voltage transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
III.2.8 Start up resistor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
III.2.9 High voltage filtering capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
III.3 ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
AN376/0694 1/33
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Figure 1
Sync.
Pulses
PWM
Signal
SLAVE MASTER
CIRCUIT CIRCUIT
Pulse
Input
Base
Current
376-01.EPS
Figure 2 : Burst Mode Operation
376-02.EPS
COLLECTOR CURRENT ENVELOP DETAIL OF ONE BURST
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Muting
AUDIO Control
OUTPUT
STAGE
P1 Remote
MAINS Synchronization SCANNING Stand-by
INPUT DEVICE
P2
C
Figure 3 : TV Application System Diagram
VOLTAGE
REGULATOR
Remote
Stand-by
V CC
TEA2260/61 TEA5170 µP
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S
V CC
INFRA-RED
RECEIVER
PWM
376-03.EPS
TEA2260/61 VCC(START)
VCC voltage
VCC(STOP)
t
Collector
current
envelop
t
Figure 4 : System Description (waveforms)
Output
voltage
TEA5170
Output voltage
envelop
t
1 µP supply
voltage 1
2 Stand-by
control 2
voltage t
t1 t2
Normal operation
Start-up Stand-by Stand-by
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376-04.EPS
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S
I.4 - Secondary Regulation (Figures 5 and 6) This feature is due to the automatic burst mode
In this configuration the TEA2260/61 provides the (see paragraph II.6).
regulation through an optocoupler to ensure good The structure in a TV Set is simpler than the
accuracy. MASTER SLAVE STRUCTURE because the
The advantage of this configuration is the avaibility power supply switches from normal mode to burst
of a large range of output power variation (e.g 1W mode automatically as a function of the output
to 110W). power.
Figure 5 : TV Application System Diagram
INFRA-RED
RECEIVER
µP
Muting
V CC
VOLTAGE
OUTPUT
DEVICE
STAGE
AUDIO
TEA2260/61
V CC
C
R
376-05.EPS
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TEA2260/61 VCC(START)
VCC voltage
VCC(STOP)
t
Collector
current
envelop
t
Figure 6 : System Description (waveforms)
Output
voltage
Stand-by
voltage
envelop
t
1 µP supply
voltage
t
t1 t2
Normal operation
Start-up Stand-by Stand-by
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376-06.EPS
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S
I.5 - Primary Regulation (Figure 7) pends on the coupling between the transformer
In this configuration the TEA2260/61 provides the primary and secondary winding.
regulation through an auxilliary winding. Due to the automatic burst mode the output power
This structure is very simple but the accuracy de- can vary in a large range.
Figure 7 : TV Application System Diagram
INFRA-RED
RECEIVER
Stand-by
Remote
Control
µP
Muting
VCC
VOLTAGE
OUTPUT
DEVICE
STAGE
AUDIO
V CC
C
R
376-07.EPS
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Figure 8
S VCC V+
7 16 15
15.7V
ERROR AMPLIFLIER
INTERNAL
II - CIRCUIT DESCRIPTION
E 6 - VCC MONITORING
+
BIAS
-
+ OVERVOLTAGE
PROTECTION
VREF
VREF (2.49V)
2.49V 7.4V 10.3V
Figure 8 shows the integrated functions.
POSITIVE + 1.2A
-1 - MODULATOR OUTPUT (Max.)
LOGIC STAGE
+ PRIMARY REGULATION
PULSES IS PULSES LOGIC
MODULATORS LOGIC PROCESSOR VCC 14 OUT
+
AUTOMATIC
NEGATIVE - 2A
BURST
OUTPUT (Max.)
GENERATION
-
STAGE
REPETITIVE
OVERLOAD CURRENT
PROTECTION LIMITATION
DEMAGNETIZATION
+
SENSING 45µA
-
+
+
+
-
TON(Max.) (60%)
OSCILLATOR - -
SOFT-START
0.15V
2.55V 0.6V 0.9V
SECONDARY 10µA
PULSE
9 11 10 1 2 8 3 4 5 12 13
C1 R0 C0 IS IN C2 I MAX GND
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376-08.EPS
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S
The circuit contains 8 blocks : This block also generates an internal regulated
- Voltage reference and internal VCC generation. VCC, VCC(int), the nominal value of which is 5V.
- RC oscillator VCC(int) supplies the circuit when Vcc is higher than
- Error amplifier VCC(start) (10.3V typ.).
- Pulse width modulator (PWM) This allows the circuit to achieve a good external
- "Is logic" for transformer demagnetization check- VCC rejection, and to provide high performance
ing. even with large VCC supply voltage variations.
- Current limitation sub-unit (IMAX)
This block also generates initialization and control
- Logical block.
signals for the logical block. It also contains the
- Output stage.
VCC(Max.) comparator (typ threshold 15.7V).
II.1 - Voltage Reference and Internal VCC Gen- II.2 - Oscillator (Figures 10 and 11)
eration (Figure 9)
The oscillator determines the switching frequency
This block generates a 2.5V typ. voltage reference in primary regulation mode. Two external compo-
valid as soon as VCC exceeds 4V. It is not directly nents are required : a resistor RO and a capacitor
accessible externally but is transmitted to other CO. The oscillator generates a sawtooth signal,
blocks of the circuit. which is available on Pin 10.
Figure 9 : Voltage Reference Block Principle
376-09.EPS
Figure 10 : Operating Principle
376-10.EPS
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376-11.EPS
CO capacitor is charged with a constant current. 1/3 x VCCint (typ 1.66V), the discharge is stopped,
The current is fixed by RO which is supplied by and the linear charge starts again.
voltage VREF. Theoretical values of T,T1 and T2 as function of RO
and CO :
2.5
Ich = T = CO (0.69 x RO + 1380)
RO
T1 = RO x CO x 0.69
W h en t he vo lt a ge a cr oss CO re ac hes T2 = CO x 2000 x 0.69 = CO x 1380
2 Due to the time response of comparators and
x VCCint (typ 3.33V), Q Transistor conducts and
3 normal spread on thresholds values, the real val-
CO is quickly discharged into an 2kΩ (typ) internal ues of T1 and T2 may be slightly different, compared
r es ist or. W h en t he vo lt ag e rea ches with these theoretical values (see Figure 12).
Figure 12 : Frequency as a Function of RO and CO
376-12.EPS
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HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S
II.3 - Error Amplifier (Figure 13) II.4 - Pulse Width Modulator (PWM) (Figure 14)
It is made of an operational amplifier. The open loop
gain is typically 75dB. The unity gain frequency is The pulse width modulator consists of a compara-
550kHz (typ). An internal protection limits the out- tor fed by the output signal of the error amplifier and
put current (Pin 7) at 2mA in case of shorted to the oscillator output. Its output is used to generate
ground. conduction signal.
Figure 13
The TEA2260/61 actually integrates two PWM :
- A main PWM generates a regulation signal (∝) by
comparing the error signal (inverted) and the
376-13.EPS
sawtooth.
- An auxiliary PWM generates a maximum duty
cycle conduction signal (β), by comparing the
Output and inverting input are accessible thus sawtooth with an internal fixed voltage. Further-
giving high flexibility in use. The non-inverting input more, during the starting phase of the SMPS, in
is not accessible and is internally connected to association with an external capacitor, this PWM
VREF (or 0.9VREF in burst mode - see paragraph II.6) generates increasing duty cycle, thus allowing a
Before driving the pulse width modulator (PWM) "soft" start-up.
and in order to get the appropriate phase, the error - A logic "AND" between signals (∝) and (β) pro-
amplifier is followed by an inverter. vides the primary regulator output signal TA.
Figure 14
376-14A.EPS / 376-14B.EPS
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376-15.EPS
tooth. This is detected by a special logic and the
voltage applied to the non inverting input becomes
VREF = 0.9 x 2.5 = 2.25V typically.
II.5 - Soft Start Operation (Figure 16) Consequently the regulation loop is in an overvol-
From t1 to t2, there is no output pulse (pin 14) and tage equivalent state and the output pulses disap-
C1 is charged by a 180µA current (typically). When pear. The output voltage decreases and when it
C1 voltage reaches 1.5V (typically), output pulses reaches a value near 0.9 times the normal regula-
appear and the charge current of C1 is divided by tion value , the voltage applied to the non inverting
20 (9µA typically), then the duty cycle increases input is switched again to the normal value
progressively. When C1 voltage reaches 2.7V (typi- VREF = 2.5V. Pulses applied to the power transistor
cally), the soft-starting device ceases to limit the reappear, the output voltage increases again, and
duty cycle, which may reach 60%. so on... A relaxation operation is obtained, gener-
Under established conditions C1 voltage is charged ating the burst.
to 3.1V (typically)
Futhermore, to avoid a current peak at the begin-
ning of each burst, the soft-start is used at this
II.6 - Burst Generation in Stand By (primary instant.
regulation mode)
When the SMPS output power becomes very low,
the duty cycle of the switching transistor conduction Advantages of this method
becomes also very low. In order to transmit a low - improved power supply efficiency compared with
average power, while ensuring correct switching traditional systems, for low power transmission.
conditions to the power transistor, a "burst" system - automatic burst-mode continuous mode transi-
is used for energy transmission in stand by mode. tion, as a function of the output power.
- high stand-by power range.
Principle - burst frequency and duty cycle adjustable with
For a medium output power (e.g. more than 10W), external components to the circuit.
Figure 16 : C1 Voltage (Pin 9)
376-16.EPS
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376-17.EPS
Figure 18
376-18.EPS
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TEA2260 TEA2261
Concerning the safety functions, VCC(max) (over- The safety detections are similar to TEA2260 for
voltage detection) VIM1, VIM2 (overcurrent detec- VCC(max) (overvoltage detection) VIM1, VIM2
tion) the TEA2260 uses an internal counter which (overcurrent detection), but each time a fault detec-
is incremented each time VCCstop is reached (after tion is operating the C2 capacitor is loaded step by
fault detection) and try to restart. After 3 restarts step up to 2.6V, (case of long duration fault detec-
with fault detection the power supply stops. But in tion) and the power supply stpos. To discharge C2
certain cases where the TV set is supplied for a capacitor it is necessary to switch off the TV set and
long time, without swich off, the power supply could to switch on again and the power supply starts up.
Figure 19 : TEA2260 Safety Functions Flowchart
S.M.P.S.
starting
First
threshold reached Y
VIM1
N Second
Y threshold reached
VIM2
VCCmax Y
reached N
S.M.P.S. stopping
N VCC stop reached
N=N+1
Normal operating
C 2 discharged
Restart N
number = 3
Y
Reset C 2 N Definitive
discharged stopping
376-19.EPS
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S.M.P.S.
starting
First
threshold reached Y
VIM1
N Second
threshold reached N
VIM2
C2 charged
N
S.M.P.S. stopped
Normal operating Y
C 2 discharged VC2 < 2.6V
Definitive
stopping
Reset C2 N
discharged
376-20.EPS
Y
Figure 21
II.8.1. I Max (power transistor current limitation)
The current is measured by means of a resistor
inserted in the emitter of the power transistor. The
voltage obtained is applied on Pin 3 of the
TEA2260/61.
The current limitation device of the TEA2260/61 is
a double threshold device. For the first threshold,
376-21.EPS
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376-22.EPS
Two actions are carried out when the first threshold threshold. When the voltage across C2 reaches the
is reached threshold VC2 (typically 2.55V), output pulses
- The power transistor is switched-off (pulse by (pin 14) are inhibited and the SMPS is stopped.
pulse limitation). A new conduction pulse is nec- A restart may be obtained by decreasing Vcc under
essary to switch-on again. the VCC(stop) threshold to reset the IC.
- The C2 capacitor, which is continuously dis-
charged by Idisch current (10µA typically), is If the output overload disappears before the volt-
charged by the current age across C2 reaches VC2, the capacitor is dis-
Ich - I disch (45µA - 10µA = 35µA typically), until charged and the power supply is not turned off.
the next conduction pulse. Due to this feature, a transient output overload is
The capacitor C2 is charged as long as an output tolerated, depending on the value of C2 (see
overload is triggering the first current limitation III.2.5).
Figure 23 : Example of First Current Limitation Threshold Triggering
376-23.EPS
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376-24.EPS
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VCC (off) R Q
TB
S Q
OR 2.6V
I1
R Q S
8 R
RESET
C2
376-25.EPS
VCC(off) is a signal coming from a comparator TB is the conduction signal coming from the error
checking VCC. When VCC > VCC(stop),VCE(off) is ampliflier system.
high. TC is the output signal transmitted to the output
VCC(max) is a signal coming from a comparator stage.
checking VCC. When VCC > VCC(max),VCC(max) is
high. II.9 - Output Stage
The output stage is made of a push-pull configura-
I1 is a signal coming from the first current limitation tion : the upper transistor is used for power transis-
threshold comparator. tor conduction and the lower transistor for power
When Imax x RSHUNT > VIM1, I1 is high. transistor switch-off.
I2 is a signal coming from the second current limi- A capacitive coupling is recommanded in order to
tation threshold comparator. provide a sufficient negative base current through
When Imax x RSHUNT > VIM2,I2 is high. the power transistor .
Figure 26
376-26.EPS
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376-27.EPS
Important remark : Due to the internal output - ± 0.3% versus mains variations of 170 VAC to
stage structure, the output voltage (Pin 14) must 270 VAC (POUT : 120W)
never exceed 5V. This condition is respected when - ± 0.5% versus load variations of 14W to 120W
a bipolar transistor is driven. (Vin = 220 VAC)
Note that Power-MOS transistor drive is not possi- - Overload protection and complete shut down af-
ble with the TEA2260/61. ter a predetermined time interval.
- Short circuit protection.
- Open load protection by output overvoltage de-
III - TV APPLICATION 120W - 220 VAC - 16kHZ tection
SYNCHRONIZED ON HORIZONTAL DEFLEC- - Complete power supply shut-down after 3 re-
TION FREQUENCY starts resulting in the detection of a fault condition.
General structure and operational features of this - Complete power supply shut-down when VC2
power supply were outlined in section I. reaches 2.6V for TEA2261.
The details covered below apply to a power supply
application using the master circuit TEA5170. III.2 - Calculation of External Components
(refer to TEA5170 data sheet and TEA5170 appli- Also refer to TEA5170 application note "AN-088"
cation note "AN088" for further details). for calculation methods applicable to other power
supply components.
III.1 - Characteristics of Application
The external components to TEA2260/61 deter-
- Discontinuous mode Flyback SMPS mine the following parameters :
- Standby function using the burst mode of - Operating Frequency in primary regulation
TEA2260/61 - Minimum conduction time in primary regulation
- Switching Frequency - Soft start duration
- Normal mode : 15.625 kHz (synchronized on - overload duration
horizontal deflection frequency) - Error amplifier gain and stand-by output voltage
- Standby mode : about 16kHz - Base drive of the switching transistor
- Nominal mains voltage : 220 VAC - Primary current limitation
Mains voltage range : 170 VAC to 270 VAC
- Nominal output power : 120W
- O u t p u t p o wer ran ge in n ormal mo de Ideal values
14W < PO < 120W - Free running Frequency in stand-by mode :
- O u t p u t po w er ra n ge i n st a ndb y mo de 16kHz
1W < PO < 25W - Ton(min) duration : 1µs
- Efficiency - Soft start duration : 30ms
- Normal mode : 85% (under nominal conditions) - Maximum overload duration : 40ms
- Stand by mode : 45% - Error amplifier Gain : 15
- Regulation performance on high voltage output : - Maximum primary current depends on the trans-
140 VDC former specifications
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376-28A.EPS / 376-28B.EPS
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376-29.EPS
Choice : 7 21
T
2 x POUT 2 x 120
IP(MAX) = = = 3A
TON(MAX) 0.85 x 210 x 0.45
η x VIN(MIN) x Winding Pin Inductance
T
nP 3-6 1.95µH
VIN(MIN) 210
LP = x TON(MAX) = x 0.45 x 64 10−6 = 1.95mH nAUX 7-9 8.1µH
IP(MAX) 3
1 1 n2 19-13 770µH
VR = x VIN(MIN) = x 210 = 172V
T 1 n3 19-20 8.2µH
−1 −1
TON(MAX) 0.45
n4 14-17 4.2µH
VPEAK will be calculated with the snubber network
n5 22-21 31.7µH
determination (see II.2.2.2.1)
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376-31A.EPS / 376-31B.EPS
Numerical application
VIN(min)
IE(max) = IP(max) − (TS x ) + IB+
LP
210
IE(max) = 3 − (3 10−6 x ) + 0.85 = 3.55A
1.95 10−3 Numerical application (with SGSF 344 transis-
VIM1 0.6 tor) with :
RSHUNT = = = 0.169Ω
IE(max) 3.255 IP(Max.) = 3A - VIN(Max.) = 370 VDC
tf = 0.3µs - VR = 172V
III.2.2.2 - Snubber network
VCEO = 600V - F = 16kHz
A R.D.C network is used to limit the overvoltage on
the transistor during the switching off time. TON(Min.) = 4µs
When the transistor is switched off, the capacitor is IP(max) x tf 3 x 0.3 10−6
C= = = 2.25nF
charged directly through the diode. VCEO 600
2x 2x
When the transistor is switched on, the capacitor is 3 3
discharged through a resistor. TON(min) 4 10−6
IP(max) x tf R= = = 560Ω
-C=
VCEO
3xC 3 x 2.25 10−9
2x 1
3 P = x C x VIN(max) + VR) 2 x F
- 3 x R x C = Ton(min) 2
(to discharge the capacitor C by the correct 1
P = x 2.25⋅109 x (370 + 172)2 x 16⋅103= 5.29W
amount) 2
- Maximum power dissipated in R : In the final application a value of 2.7nF is chosen
1
P = x C x (VIN(max) + VR) 2 x F to decrease the overvoltage on the transistor in
2 short circuit condition.
23/33
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S
Vpeak = IC(max)
2
√ Lf
C
Numerical application
with : Lf = 0.08 x Lp = 0.08 x 1.9 10 -3 = 152µH
Vpeak
3
2
x √
152 106
2.25 109
= 390V
376-32A.EPS / 376-32B.EPS
The output stage of the TEA2260/61 works in
saturation mode and hence the internal power
dissipation is very low.
VCC+ − VP − VZ − VBE
R1 =
IB+
Numerical application
13 − 0.9 − 3 − 0.6 IC 3
R1 = ≅ 10Ω in this case the current gain, BF = = = 3.5 but it is recom-
0.85 IB 0.85
manded to verify the VCE sat dynamic behaviour on the transistor as follows : see Figure 33
Figure 33
24/33
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S
376-34.EPS
Numerical application with : COUT (filtering output capacitor) and ROUT
FO = 16kHz (load resistor on the output in stand by mode)
CO is chosen at 1nF - To ensure a stable behaviour in stand-by mode
the amplifier gain is choosen to :
so TON min on the TEA2260/61 = 1µs R4
G= ≅ 15
RO =
1
− 1.57 103 R2 + R3
FO x CO x 0.66
Figure 35
1
RO = 3 −9
− 1.57 103
16 10 x 1 10 x 0.66
RO = 93 KΩ
RO = 100kΩ is chosen.
Note : Fo is chosen relatively low to avoid magneti-
zation of the transformer during the start-up phase.
376-36.EPS
Numerical application
with : Numerical application
Vcc = 13V with : maximum overload time = 40 ms
Vref = 2.5V the longer delay time is obtained when
Rout = 2k Ω on output 135 V Ton = Ton(max)
Cout = 100µF on output 135 V T − Ton(max) Toverload
C2 = (( x ICH) − IDISCH) x
C = 2.2µF T 2.5
COUT x ROUT 100 10−6 x 2 103
R1 + R2 + R3 ≅ = = 6kΩ 40 10−3
15 x C 15 x 2.2 10−6 C2 = (0.55 x 45 10-6 - 10 10-6 ≅ 220nF
2.5
VREF
R2 + R3 = (R1 + R2 + R3) x Note : in practice, the overload capacitor value
VCC(stand by)
must be greater than the soft start capacitor (C2 ≥
2.5
R2 + R3 = 6 103 x = 1.28kΩ C1) to ensure a correct start up phase of the power
0.9 x 13 supply.
values choosen :
R2 potentiometer resistor of 1kΩ III.2.6 - Soft start capacitor
R3 fixed resistor 1kΩ Refer to paragraph II.5 for the soft start function
explanation.
R1 = (R1+ R2 + R3) - (R2+ R3)
The soft start duration is given by :
R1 = 6k - 1.28k = 4.7kΩ
(2.7 − 1.5) x C1
c) The resistor R4 is given by R4 ≅ 15 x (R2 + R3) TSOFTSTART =
9 10−6
Numerical application C1= 7.5 10−6 x TSOFTSTART
R4 ≅ 15 x (R2 + R3) ≅ 15 x (1.28 103) ≅ 18kΩ
Numerical application
III.2.5 - Overload capacitor
with : Tsoft start = 30 ms
When an overload is detected with the first thresh-
old VIM1 the capacitor C2 (pin 8) is charged until C1 = 7.5 10-6 x 30 10-3 = 220 nF
the end of the period as shown in figure 33.
III.2.7 - Feed back voltage transformer
So the average load current is given by :
A feedback voltage transformer is used to send
T − TON
IC2 = x ICH − IDISH information from the secondary circuit (master cir-
T cuit) to the primary circuit (slave circuit).
the threshold to cut off the TEA2260/61 power This transformer is needed to provide an electric
supply is 2.5V typically and hence the delay time insulation between primary and secondary side.
before overload detection is given by :
The feedback input of TEA2260/61 is fed with logic
2.5 x C2
Toverload = level (threshold 0.9V)
T − TON
( x ICH) − IDISCH It is necessary to have the same waveform on the
T primary side as on the secondary side.
26/33
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S
Figure 37 Figure 38
376-37.EPS
For this reason the time constant must be higher
376-38.EPS
than the maximum conduction time in normal
mode.
Hence the primary inductance Lp must be calcu-
lated as follows : Lp > 3.R.Ton(max) Start up delay time
Numerical application √
2 x VIN AC(min)
IMOY =
with : ∏ x RST
TON(max) = 28µs VCC START
R = 270Ω Start-up delay time = Tst = xC
IMOY − ICC START
Lp > 3 x 270 x 28 10-6 = 22mH
a) When the TEA5170 is used VIN = 7V
√ 2 x VIN AC(min)
VS(min) RST =
ns VCC START
= ∏ x (C x ) + ICC START
np TON(max) TST
VIN x (1 − )
T
ns 1.5 Power dissipated in start up resistor
= = 0.389
np 7 x (1 − 0.45) VIN AC(max)2
P=
b) When the TEA 2028 is used VIN = 12V 2 . RST
ns 1.5
= = 0.227
np 12 x (1 − 0.45) Numerical application
Note : The R1.C1 filter is used to damp oscillation with :
on the secondary side of the feedback transformer. start up delay time = 1s
The time constant R1 x C1 ≅ 0.1µs. VIN(max) = 370V DC (VIN AC(max) = 265V)
VIN AC(min) = 175V
III.2.8 - Start up resistor Vccstart = 10.3V
After switching on the power supply the filtering Iccstart = 0.7mA
capacitor on VCC of TEA2260/61 is charged C = 220µF
through a resistor connected to the mains input 2 x 175
RST = = 26kΩ
voltage. Do not connect this resistor to the high ∏ x (220 10 x 10.3 + 0.7 10−3)
−6
voltage filtering capacitor because there is enough Value choosen = 22kΩ
energy in this capacitor to cause three attempted
restarts and to cut off the TEA2260/61 on fault
detection when the power supply is switched off. Power dissipated
Hence it is recommended to connect the start-up (265)2
P= = 1.6W
resistor as follows : 2 x 22 103
27/33
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S
376-39A.EPS / 376-39B.EPS
Hypothesis : Numerical application
∆V : ripple on the filtering voltage ∆V = 40V
VIN.AC(min) : minimal value of A.C. input voltage VIN AC(min) = 170 VAC
T = 20ms
T : period of the mains voltage
POUT = 120W
Pout : output power of the power supply η = 0.85
η : efficiency of the power supply π 40
π ∆V + ArcSin(1 − )
+ ArcSin(1 − ) 20 10−3 2 250 120
C= x x = 115µF
T 2 V IN AC(min) x√
2 POUT 2π 40 x 250 0.85
C= x x
2π ∆VIN AC(min) x
√2 η value choosen : C = 120µs
28/33
Figure 40
170 VAC 4 x 1N4007 BY218-600
3 13
135V
270 VAC P1
120µF 22k Ω PLR811 47k Ω
385V 2W 20
12V 100µF 120k Ω
III.3 - Electrical Diagram
250V
4.7k Ω 36 Ω 1N4148 470µF
6 19 25V
2.2k Ω
1k Ω P 2.2 Ω /0.5W
2 9 14
2.2µF 7.5V
18k Ω 1nF 16V BA157 BY218-100
220µF 1000µF
1k Ω 10 Ω 10k Ω
7 17 25V
1W 25V Stand-by
BC547C
22 control
25V
7 6 4 5 12 13 16 15 BY218-100 1000µF
21 25V 3.3nF 75
kΩ
TEA2260/61
22k Ω
11 10 2 9 8 3 14 1
2 4 6 5
2.2µH 47µF SGSF 10µF
344 16V
560k Ω TEA5170
220 220
BY299
8W
nF
100k Ω
1nF nF
330 Ω 3 7 8 1
1 18 Ω BZX85-3V0 2.7nF
nF 1.2
100 Ω
0.170 Ω /1W 1kV nF 47nF
2%
1N4148 150pF
Sync.
input
100pF 1k Ω 270 Ω
29/33
376-40.EPS
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S
IV - TV APPLICATION 140W - 220 VAC - 32kHz Line regulation (I135 : 0.8A; I25 : 1A)
SYNCHRONIZABLE Output 135V (+/- 0.13%)→ (210V < VDC < 370V)
All details concerning the determination of external Output 25V (+/- 0.17%)
components are described in section III.
IV.2 - Transformer Specification
IV.1 - Application Characteristics - Reference : OREGA.SMT5. G4576-03
- Discontinuous mode flyback SMPS - Electrical Data :
- Stand-by function using the burst mode of TEA
2260. Figure 41
- Switching frequency in burst mode : 16kHz
- Switching frequency in normal mode : 32kHz 3 13
- Nominal mains voltage : 220 VAC
20
- Mains voltage range : 170 VAC to 270 VAC
- Output power range in normal mode 25W < Po 19
140W
14
- Output power range in stand-by mode 2W < Po 6
45W 17
- Efficiency at full load > 80% 9
22
- Efficiency in stand-by mode (Po = 7W) > 50%
- Short circuit protection 7 21
376-41.EPS
- Long duration overload protection
- Complete shut down after 3 restarts with fault
detection for TEA2260
- Complete shut down when VC2 reaches 2.6V for Winding Pin Inductance
TEA2261 nP 3-6 790µH
nAUX 7-9 5.4µH
Load regulation (VDC = 310V)
n2 19-13 338µH
Output 135V (+/- 0.18%) → (I135 : 0.01A to 0.8A;
n3 19-20 4.8µH
I25 = 1A)
n4 14-17 3.4µH
Output 25V (+/- 2%) → (I135 : O.8A; I25 = 0.5A to
1A) n5 22-21 13µH
30/33
Figure 42
170 VAC 4 x 1N4007 BY218-600
3 13 135V
270 VAC P1 0.8A
150µF 22k Ω PLR811 47k Ω
385V 3W 20 12V 100µF
IV.3 - Electrical Diagram
0.5A 250V
120k Ω
4.7k Ω 39 Ω 1N4148 470µF
6 19 25V
2.2k Ω
1k Ω 2.2 Ω /0.5W
P2 9 14 7.5V
3.3 2.2µF
1A
nF 1nF 16V BA157 BY218-100
22k Ω 330µF 1000µF
1k Ω 10 Ω 10k Ω
7 17 25V
1W 25V Stand-by
BC547C
control
22 25V
1A
7 6 4 5 12 13 16 15 BY218-100
1000µF
21 1.2nF 75
25V
kΩ
TEA2260/61
22k Ω
11 10 2 9 8 3 14 1
2 4 6 5
2.2µH 47µF SGSF 10µF
344 16V
220 Ω TEA5170
330 330
BY299
82kΩ 16W
1nF nF nF
330 Ω 3 7 8 1
1 18 Ω BZX85-3V0 2.7nF
nF 560
100 Ω
0.135 Ω /1W 1kV pF 47nF
2%
1N4148 150pF
Sync.
input
100pF 1k Ω 270 Ω
100k Ω 6.8k Ω
Small signal secondary ground POUT : 140W
1%
Power primary ground f : 32kHz
Secondary ground (isolated from mains)
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S
31/33
376-42.EPS
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S
V.1 - Frequency Soft Start Influence of the audio output on the video out-
The nominal switching frequency is 40kHz but dur- put
ing the start-up phase the switching frequency is Output 135V (+/- 0.1%) →(I135 = 0.6A; I25 : 0 →1A)
shifted to 10kHz in order to avoid the magnetization Output 135V (+/- 0.05%) →(I135 = 0.3A; I25 : 0 →1A
of the transformer.
Otherwise the second current limitation will be V.3 - Transformer Specification
reached at high input voltage and hence the power - Reference : OREGA.SMT5. G4576-02
supply will not start. - Mechanical Data :
- Ferrite : B50
V.2 - Application Characteristics - 2 cores : 53 x 18 x 18(mm) THOMSON LCC
- Discontinous mode Flyback SMPS - Electrical Data :
- Switching frequency : 40kHz Figure 43
- Nominal mains voltage : 220 VAC
- Mains voltage range : 170 VAC to 220 VAC 3 13
- Output power in normal mode : 30W < Po < 110W
20
- Output p o we r in bu rst mod e :
1W < Po < 30W.The transient phase between 19
376-43.EPS
7 21
1W < Po < 110W
- Efficiency as full load > 80%
- Efficiency in burst mode (Po = 8W) > 50%
Winding Pin Inductance
- Short circuit protection
- Open load protection nP 3-6 790µH
- Long duration overload protection nAUX 7-9 5.4µH
- Complete shutdown after 3 restarts with fault n2 19-13 338µH
detection for TEA2260 n3 19-20 4.8µH
- Complete shut down when VC2 reaches 2.6V for n4 14-17 3.4µH
TEA2261 n5 22-21 13µH
32/33
Figure 44
PLR811
385V 2W 20
100µF
250V 4.7k Ω
2.2k Ω 470µF
4 5
6 19 25V
4.7k Ω
2.2 Ω /0.5W
9 14 7.5V
39
2.2k Ω 1A
nF BA157 BY218-100 12V
560 Ω 470µF 1
10 Ω 330µF 0.5A
25V 7 17 25V
2W
CNX62
22 25V
2
1A
7 6 4 5 12 13 16 15 BY218-100
470µF
21 40V BC547A
TEA2260/61
2.2
10nF
kΩ
11 10 2 9 8 3 14 1
2.2µH 47µF SGSF
344
56k Ω
220 Ω
2.2M Ω
220k Ω
680 BZX55C6V2
16W
BY299
1µF 1µF
pF
BC547 330 Ω
1 18 Ω BZX85-3V0 2.7nF
nF
100 Ω
27
0.120 Ω /1W 1kV
nF
33/33
376-44.EPS
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for the consequences of use of such information nor for any infringement of patents or other rights of third parties which may result
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support devices or systems without express written approval of SGS-THOMSON Microelectronics.
Purchase of I2C Components of SGS-THOMSON Microelectronics, conveys a license under the Philips
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the I2C Standard Specifications as defined by Philips.