Ic Audio Mantao TEA2261

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APPLICATION NOTE

TEA2260/TEA2261
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

SUMMARY Page
I INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
I.1 MASTER SLAVE MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
I.2 BURST MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
I.3 OPERATION OF MASTER SLAVE POWER SUPPLY IN TV APPLICATION . . . . . . . . 2
I.4 SECONDARY REGULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
I.5 PRIMARY REGULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
II CIRCUIT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
II.1 VOLTAGE REFERENCE AND INTERNAL VCC GENERATION . . . . . . . . . . . . . . . . . . . 10
II.2 OSCILLATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
II.3 ERROR AMPLIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
II.4 PULSE WIDTH MODULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
II.5 SOFT START OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
II.6 BURST GENERATION IN STAND BY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
II.7 IS LOGIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
II.8 SAFETY FUNCTIONS : DIFFERENCES BETWEEN TEA2260 AND TEA2261. . . . . . . 15
II.8.1 I max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
II.8.1.1. First threshold VIM1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
II.8.1.2. Second threshold VIM2 for TEA2260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
II.8.1.3. Second threshold VIM2 for TEA2261 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
II.8.2 Logical block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
II.8.2.1. Logical block for TEA2260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
II.8.2.2. Logical block for TEA2261 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
II.9 OUTPUT STAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
III TV APPLICATION 120W 22O VAC 16KHz SYNCHRONIZED . . . . . . . . . . . . . . . . . . . 20
III.1 CHARACTERISTICS OF APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
III.2 CALCULATION OF EXTERNAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
III.2.1 Transformer calculation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
III.2.1.1 Transformer specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
III.2.2 Switching transistor and its base drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
III.2.2.1 Current limit calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
III.2.2.2 Snubber network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
III.2.2.3 Base drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
III.2.3 Oscillator frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
III.2.4 Regulation loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
III.2.5 Overload capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
III.2.6 Soft start capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
III.2.7 Feedback voltage transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
III.2.8 Start up resistor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
III.2.9 High voltage filtering capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
III.3 ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

AN376/0694 1/33
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

SUMMARY (continued) Page


IV TV APPLICATION 140W 220 VAC 32kHz SYNCHRONIZED . . . . . . . . . . . . . . . . . . . . 32
IV.1 APPLICATION CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
IV.2 TRANSFORMER CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
IV.3 ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
V TV APPLICATION 110W 220 VAC 40kHz REGULATED BY OPTOCOUPLER . . . . . . 34
V.1 FREQUENCY SOFT START . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
V.2 APPLICATION CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
V.3 TRANSFORMER SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
V.4 ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

I - INTRODUCTION I.2 - Burst Mode (Figure 2)


The TEA2260/61 is an integrated circuit able to During start-up and stand-by phases, no regulation
drive a bipolar transistor directly with an output pulses are provided by the master circuit to the
base current up to 1.2A. slave circuit.
So the TEA 2260/61 covers a wide range of appli- The slave circuit operates in primary regulation
cation from 80W to more than 200W with all safety mode. When the output power is very low the burst
requirements respected. mode is automatically used.
The high performances of the regulation loop pro- This operating mode of the SMPS effectively pro-
vide a very low output power due to an automatic vides a very low output power with a high efficiency.
burst mode. The TEA2260/61 generates bursts with a period
The TEA2260/61 can be used in a MASTER varying as a function of the output power.
SLAVE STRUCTURE, in a PRIMARY REGULA- Thus the output power in burst mode can varied in
TION or a SECONDARY REGULATION. a wide range from 1W to more than 30W.
The TEA 2260/61 is very flexible and high perform-
ance device with a very large applications field. I.3 - Operation of Master Slave Power Supply
in TV Application
The only difference between TEA2260 and
TEA2261 concerns security functions (see para- The system architecture generally employed is de-
graph II.8) picted in Figure 3. On the secondary side a micro
controller is connected to the remote control re-
I.1 - Master Slave Mode (Figure 1) ceiver which generates control signal for the stand-
by and normal modes of operation (Figure 4).
In this configuration the master circuit located on
- In stand-by mode, the device power consumption
the secondary side, generates PWM pulses used
is very low (few watts). The master circuit does
for output voltage regulation. These pulses are sent
not send pulses and hence the slave circuit works
via a feedback transformer to the slave circuit
in primary regulation and burst mode.
(Figure 1).
- In the normal mode, the master circuit provides
In this mode of operation, the falling edge of the the PWM signal required for regulation purposes.
PWM Signal may be synchronized with an external This is called MASTER SLAVE MODE. The mas-
signal. By this way the switching off time of the ter circuit can be simultaneously synchronized
power transistor, which generates lot of parasites, with the line flyback signal.
can be synchronized on the line flyback signal in - Power supply start-up. As soon as the VCC(start)
TV applications. threshold is reached, the slave circuit starts in
An other advantage of the MASTER SLAVE continuous mode and primary regulation as long
STRUCTURE is to have a very good regulation not as the nominal output voltages are not reached.
depending of the coupling between transformer After this start-up phase the microcontroller holds
primary and secondary windings, which allows the the TV Set in stand-by mode or either in normal
use of low cost switch mode transformers. mode.

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Figure 1

Sync.
Pulses

PWM
Signal
SLAVE MASTER
CIRCUIT CIRCUIT

Pulse
Input

Base
Current

376-01.EPS
Figure 2 : Burst Mode Operation

Burst Period Switching


typ ~
~ 30ms Period

376-02.EPS
COLLECTOR CURRENT ENVELOP DETAIL OF ONE BURST

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4/33
Muting
AUDIO Control
OUTPUT
STAGE

P1 Remote
MAINS Synchronization SCANNING Stand-by
INPUT DEVICE

P2
C
Figure 3 : TV Application System Diagram

VOLTAGE
REGULATOR
Remote
Stand-by

V CC

TEA2260/61 TEA5170 µP
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

V CC

INFRA-RED
RECEIVER
PWM

Small signal primary ground


Power primary ground
P 1 : Output voltage adjustement in normal mode Secondary ground (isolated from mains)
P 2 : Output voltage adjustement in stand-by

376-03.EPS
TEA2260/61 VCC(START)
VCC voltage

VCC(STOP)
t

Collector
current
envelop
t
Figure 4 : System Description (waveforms)

Output
voltage

TEA5170
Output voltage
envelop
t

1 µP supply
voltage 1
2 Stand-by
control 2
voltage t
t1 t2
Normal operation
Start-up Stand-by Stand-by

* t 1 and t 2 : commands issued by µP


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376-04.EPS
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

I.4 - Secondary Regulation (Figures 5 and 6) This feature is due to the automatic burst mode
In this configuration the TEA2260/61 provides the (see paragraph II.6).
regulation through an optocoupler to ensure good The structure in a TV Set is simpler than the
accuracy. MASTER SLAVE STRUCTURE because the
The advantage of this configuration is the avaibility power supply switches from normal mode to burst
of a large range of output power variation (e.g 1W mode automatically as a function of the output
to 110W). power.
Figure 5 : TV Application System Diagram

INFRA-RED
RECEIVER

Secondary ground (isolated from mains)


Stand-by
Remote
Control

µP
Muting

V CC

Small signal primary ground


Power primary ground
REGULATOR
SCANNING

VOLTAGE
OUTPUT

DEVICE
STAGE
AUDIO

TEA2260/61
V CC
C
R

P : Output voltage adjustement


MAINS
INPUT

376-05.EPS

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TEA2260/61 VCC(START)
VCC voltage

VCC(STOP)
t

Collector
current
envelop
t
Figure 6 : System Description (waveforms)

Output
voltage

Stand-by
voltage
envelop
t

1 µP supply
voltage

t
t1 t2
Normal operation
Start-up Stand-by Stand-by

* t 1 and t 2 : commands issued by µP


HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

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376-06.EPS
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

I.5 - Primary Regulation (Figure 7) pends on the coupling between the transformer
In this configuration the TEA2260/61 provides the primary and secondary winding.
regulation through an auxilliary winding. Due to the automatic burst mode the output power
This structure is very simple but the accuracy de- can vary in a large range.
Figure 7 : TV Application System Diagram

INFRA-RED
RECEIVER
Stand-by
Remote
Control

µP
Muting

VCC

Secondary ground (isolated from mains)


REGULATOR

Small signal primary ground


SCANNING

VOLTAGE
OUTPUT

DEVICE
STAGE
AUDIO

Power primary ground


TEA2260/61
P

V CC
C
R

P : Output voltage adjustement


MAINS
INPUT

376-07.EPS

8/33
Figure 8
S VCC V+
7 16 15

15.7V
ERROR AMPLIFLIER
INTERNAL
II - CIRCUIT DESCRIPTION

E 6 - VCC MONITORING

+
BIAS
-
+ OVERVOLTAGE
PROTECTION
VREF
VREF (2.49V)
2.49V 7.4V 10.3V
Figure 8 shows the integrated functions.

POSITIVE + 1.2A
-1 - MODULATOR OUTPUT (Max.)
LOGIC STAGE
+ PRIMARY REGULATION
PULSES IS PULSES LOGIC
MODULATORS LOGIC PROCESSOR VCC 14 OUT
+
AUTOMATIC
NEGATIVE - 2A
BURST
OUTPUT (Max.)
GENERATION
-
STAGE

REPETITIVE
OVERLOAD CURRENT
PROTECTION LIMITATION
DEMAGNETIZATION

+
SENSING 45µA
-
+

+
+

-
TON(Max.) (60%)
OSCILLATOR - -
SOFT-START
0.15V
2.55V 0.6V 0.9V
SECONDARY 10µA
PULSE

9 11 10 1 2 8 3 4 5 12 13
C1 R0 C0 IS IN C2 I MAX GND
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

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376-08.EPS
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

The circuit contains 8 blocks : This block also generates an internal regulated
- Voltage reference and internal VCC generation. VCC, VCC(int), the nominal value of which is 5V.
- RC oscillator VCC(int) supplies the circuit when Vcc is higher than
- Error amplifier VCC(start) (10.3V typ.).
- Pulse width modulator (PWM) This allows the circuit to achieve a good external
- "Is logic" for transformer demagnetization check- VCC rejection, and to provide high performance
ing. even with large VCC supply voltage variations.
- Current limitation sub-unit (IMAX)
This block also generates initialization and control
- Logical block.
signals for the logical block. It also contains the
- Output stage.
VCC(Max.) comparator (typ threshold 15.7V).
II.1 - Voltage Reference and Internal VCC Gen- II.2 - Oscillator (Figures 10 and 11)
eration (Figure 9)
The oscillator determines the switching frequency
This block generates a 2.5V typ. voltage reference in primary regulation mode. Two external compo-
valid as soon as VCC exceeds 4V. It is not directly nents are required : a resistor RO and a capacitor
accessible externally but is transmitted to other CO. The oscillator generates a sawtooth signal,
blocks of the circuit. which is available on Pin 10.
Figure 9 : Voltage Reference Block Principle

376-09.EPS
Figure 10 : Operating Principle
376-10.EPS

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Figure 11 : Sawtooth available accross CO

376-11.EPS
CO capacitor is charged with a constant current. 1/3 x VCCint (typ 1.66V), the discharge is stopped,
The current is fixed by RO which is supplied by and the linear charge starts again.
voltage VREF. Theoretical values of T,T1 and T2 as function of RO
and CO :
2.5
Ich = T = CO (0.69 x RO + 1380)
RO
T1 = RO x CO x 0.69
W h en t he vo lt a ge a cr oss CO re ac hes T2 = CO x 2000 x 0.69 = CO x 1380
2 Due to the time response of comparators and
x VCCint (typ 3.33V), Q Transistor conducts and
3 normal spread on thresholds values, the real val-
CO is quickly discharged into an 2kΩ (typ) internal ues of T1 and T2 may be slightly different, compared
r es ist or. W h en t he vo lt ag e rea ches with these theoretical values (see Figure 12).
Figure 12 : Frequency as a Function of RO and CO

376-12.EPS

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II.3 - Error Amplifier (Figure 13) II.4 - Pulse Width Modulator (PWM) (Figure 14)
It is made of an operational amplifier. The open loop
gain is typically 75dB. The unity gain frequency is The pulse width modulator consists of a compara-
550kHz (typ). An internal protection limits the out- tor fed by the output signal of the error amplifier and
put current (Pin 7) at 2mA in case of shorted to the oscillator output. Its output is used to generate
ground. conduction signal.
Figure 13
The TEA2260/61 actually integrates two PWM :
- A main PWM generates a regulation signal (∝) by
comparing the error signal (inverted) and the

376-13.EPS
sawtooth.
- An auxiliary PWM generates a maximum duty
cycle conduction signal (β), by comparing the
Output and inverting input are accessible thus sawtooth with an internal fixed voltage. Further-
giving high flexibility in use. The non-inverting input more, during the starting phase of the SMPS, in
is not accessible and is internally connected to association with an external capacitor, this PWM
VREF (or 0.9VREF in burst mode - see paragraph II.6) generates increasing duty cycle, thus allowing a
Before driving the pulse width modulator (PWM) "soft" start-up.
and in order to get the appropriate phase, the error - A logic "AND" between signals (∝) and (β) pro-
amplifier is followed by an inverter. vides the primary regulator output signal TA.
Figure 14

376-14A.EPS / 376-14B.EPS

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Figure 15 the voltage reference is applied to the non- invert-


ing input of the error amplifier. When output power
decreases as the minimum conducting time of the
power transistor is reached, the output voltage
tends to increase. Consequently the error signal
applied to the PWM becomes higher than the saw-

376-15.EPS
tooth. This is detected by a special logic and the
voltage applied to the non inverting input becomes
VREF = 0.9 x 2.5 = 2.25V typically.
II.5 - Soft Start Operation (Figure 16) Consequently the regulation loop is in an overvol-
From t1 to t2, there is no output pulse (pin 14) and tage equivalent state and the output pulses disap-
C1 is charged by a 180µA current (typically). When pear. The output voltage decreases and when it
C1 voltage reaches 1.5V (typically), output pulses reaches a value near 0.9 times the normal regula-
appear and the charge current of C1 is divided by tion value , the voltage applied to the non inverting
20 (9µA typically), then the duty cycle increases input is switched again to the normal value
progressively. When C1 voltage reaches 2.7V (typi- VREF = 2.5V. Pulses applied to the power transistor
cally), the soft-starting device ceases to limit the reappear, the output voltage increases again, and
duty cycle, which may reach 60%. so on... A relaxation operation is obtained, gener-
Under established conditions C1 voltage is charged ating the burst.
to 3.1V (typically)
Futhermore, to avoid a current peak at the begin-
ning of each burst, the soft-start is used at this
II.6 - Burst Generation in Stand By (primary instant.
regulation mode)
When the SMPS output power becomes very low,
the duty cycle of the switching transistor conduction Advantages of this method
becomes also very low. In order to transmit a low - improved power supply efficiency compared with
average power, while ensuring correct switching traditional systems, for low power transmission.
conditions to the power transistor, a "burst" system - automatic burst-mode continuous mode transi-
is used for energy transmission in stand by mode. tion, as a function of the output power.
- high stand-by power range.
Principle - burst frequency and duty cycle adjustable with
For a medium output power (e.g. more than 10W), external components to the circuit.
Figure 16 : C1 Voltage (Pin 9)

376-16.EPS

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II.7 - IS Logic (Figure 17) ments.


During the transition from the "stand-by" mode to The IS Logic block comprises mainly two D flip-
the "normal operating" mode, conduction pulses flops.
generated by the secondary regulator occur con- When a conduction signal arrives, the correspond-
currently with those from the primary regulator.
ing flip-flop is set in order to inhibit a conduction
These pulses are non-synchronous and this may
signal coming from the other regulation loop. Both
be dangerous for the switching transistor. For ex-
flip-flops are reset by the negative edge of the
ample if the transistor is switched-on again during
signal applied to the demagnetization sensing input
the overvoltage phase, just after switching-off, the
(Is Pin 1).
FBSOA may not be respected and the transistor
damaged. Note :The demagnetization checking device just
To solve this problem a special arrangement check- described is only active when there are concur-
ing the magnetization state of the power trans- rently primary and secondary pulses, which in prac-
former is used. tice only occurs during the transient phase from
The aim of the IS Logic is therefore to monitor the Stand-by mode to normal mode.
primary regulation pulses (TA) and the secondary When the power supply is in primary regulation
regulation pulses (Pin 2), and to deliver a signal TB mode or in secondary regulation mode, the demag-
compatible with the power transistor safety require- netization checking function is not activated.
Figure 17 : IS Logic Principle Schematic

376-17.EPS
Figure 18

376-18.EPS

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II.8 - Safety Functions : stop (cases of tube flashes). In this case it is


Differences between TEA2260 and TEA2261 necessary to switch off the TV set and swich on
again to reset the internal counter.

TEA2260 TEA2261
Concerning the safety functions, VCC(max) (over- The safety detections are similar to TEA2260 for
voltage detection) VIM1, VIM2 (overcurrent detec- VCC(max) (overvoltage detection) VIM1, VIM2
tion) the TEA2260 uses an internal counter which (overcurrent detection), but each time a fault detec-
is incremented each time VCCstop is reached (after tion is operating the C2 capacitor is loaded step by
fault detection) and try to restart. After 3 restarts step up to 2.6V, (case of long duration fault detec-
with fault detection the power supply stops. But in tion) and the power supply stpos. To discharge C2
certain cases where the TV set is supplied for a capacitor it is necessary to switch off the TV set and
long time, without swich off, the power supply could to switch on again and the power supply starts up.
Figure 19 : TEA2260 Safety Functions Flowchart

S.M.P.S.
starting

First
threshold reached Y
VIM1

N Second
Y threshold reached
VIM2

Pulse by pulse current


limiting C 2 charged

VC2 < 2.6V Y

VCCmax Y
reached N
S.M.P.S. stopping
N VCC stop reached
N=N+1
Normal operating
C 2 discharged
Restart N
number = 3

Y
Reset C 2 N Definitive
discharged stopping
376-19.EPS

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Figure 20 : TEA2261 Safety Functions Flowchart

S.M.P.S.
starting

First
threshold reached Y
VIM1

N Second
threshold reached N
VIM2

VCCmax Y Pulse by pulse current


reached Y
limiting C2 charged

C2 charged
N
S.M.P.S. stopped
Normal operating Y
C 2 discharged VC2 < 2.6V

VC2 < 2.6V Y N

Definitive
stopping

Reset C2 N
discharged

376-20.EPS
Y

Figure 21
II.8.1. I Max (power transistor current limitation)
The current is measured by means of a resistor
inserted in the emitter of the power transistor. The
voltage obtained is applied on Pin 3 of the
TEA2260/61.
The current limitation device of the TEA2260/61 is
a double threshold device. For the first threshold,
376-21.EPS

there is no difference between the two devices, only


for the second threshold.

16/33
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

II.8.1.1 - First threshold : VIM1 (typical value)


Figure 22 : Current Limitation Schematic Principle. First Threshold Part.

376-22.EPS
Two actions are carried out when the first threshold threshold. When the voltage across C2 reaches the
is reached threshold VC2 (typically 2.55V), output pulses
- The power transistor is switched-off (pulse by (pin 14) are inhibited and the SMPS is stopped.
pulse limitation). A new conduction pulse is nec- A restart may be obtained by decreasing Vcc under
essary to switch-on again. the VCC(stop) threshold to reset the IC.
- The C2 capacitor, which is continuously dis-
charged by Idisch current (10µA typically), is If the output overload disappears before the volt-
charged by the current age across C2 reaches VC2, the capacitor is dis-
Ich - I disch (45µA - 10µA = 35µA typically), until charged and the power supply is not turned off.
the next conduction pulse. Due to this feature, a transient output overload is
The capacitor C2 is charged as long as an output tolerated, depending on the value of C2 (see
overload is triggering the first current limitation III.2.5).
Figure 23 : Example of First Current Limitation Threshold Triggering

376-23.EPS

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HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

II.8.1.2 - Second current limitation threshold TC is the conduction signal transmitted


(VIM2) for TEA2260 to the output stage.
In case of hard overload or short circuit, despite the I1 is the output signal of the first current
pulse by pulse current limitation operation, the limitation threshold comparator. It is
current in the power transistor continues to in- memorized by the flip-flop B1.
crease. If the second threshold VIM2 is reached, I2 is the output signal of the second
the power supply is immediately turned off and the cu rre n t li mi t a t i on t h re shol d
internal counter is incremented. After 3 restarts, the comparator
power supply is definitively stopped.Restart is ob- VC2 is the output signal of the comparator
tained by decreasing VCC below VCC(stop), as in the checking the voltage across C2.
case of stopping due to the repetitive overload
VCC (Max.) is the signal coming from VCC
protection triggering.
checking comparator.
These three signals VC2, I2, Vcc(max) are memo-
II.8.1.3 - Second current limitation threshold
rized by B2.
(VIM2) for TEA2261
For this device, if the second threshold is reached, In case of B2 flip-flop setting (I2 or VC2 or Vcc(max)
the power supply is turned off, C2 is charged and a defect) the current consumption on VCC increases.
new start-up is authorized only if VC2 < 2.6V. This function allows to decrease the Vcc voltage
until VCC(stop). After this the current consumption on
II.8.2 - Logical Block Vcc decreases to ICC(start) and a new start up is
enabled.
This block receives the safety signals coming from
different blocks and inhibits the conduction signals The VCC(Off) signal comes from the comparator
when necessary. checking VCC. A counter counts the number of
VCC(off) establishment. After four attempted starts
II.8.2.1 - Logical block for TEA2260 of the power supply the output of the circuit is
inhibited. To reset the circuit it is necessary to
TB is the conduction signal (primary or decrease VCC below 5.5V typically. In practice this
secondary)coming from the Is means that the power supply has to be discon-
logical block. nected from the mains.
Figure 24 : TEA2260 Simplified Logical Block Diagram

376-24.EPS

18/33
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

II.8.2.2 - Logical block for TEA2261


Figure 25
I2
OR S Q
VCC (Max.) AND TC

VCC (off) R Q

TB
S Q

OR 2.6V
I1
R Q S

8 R
RESET

C2

376-25.EPS
VCC(off) is a signal coming from a comparator TB is the conduction signal coming from the error
checking VCC. When VCC > VCC(stop),VCE(off) is ampliflier system.
high. TC is the output signal transmitted to the output
VCC(max) is a signal coming from a comparator stage.
checking VCC. When VCC > VCC(max),VCC(max) is
high. II.9 - Output Stage
The output stage is made of a push-pull configura-
I1 is a signal coming from the first current limitation tion : the upper transistor is used for power transis-
threshold comparator. tor conduction and the lower transistor for power
When Imax x RSHUNT > VIM1, I1 is high. transistor switch-off.
I2 is a signal coming from the second current limi- A capacitive coupling is recommanded in order to
tation threshold comparator. provide a sufficient negative base current through
When Imax x RSHUNT > VIM2,I2 is high. the power transistor .
Figure 26
376-26.EPS

19/33
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

Figure 27 : Typical Voltage Drops of Output Transistor versus Current

376-27.EPS
Important remark : Due to the internal output - ± 0.3% versus mains variations of 170 VAC to
stage structure, the output voltage (Pin 14) must 270 VAC (POUT : 120W)
never exceed 5V. This condition is respected when - ± 0.5% versus load variations of 14W to 120W
a bipolar transistor is driven. (Vin = 220 VAC)
Note that Power-MOS transistor drive is not possi- - Overload protection and complete shut down af-
ble with the TEA2260/61. ter a predetermined time interval.
- Short circuit protection.
- Open load protection by output overvoltage de-
III - TV APPLICATION 120W - 220 VAC - 16kHZ tection
SYNCHRONIZED ON HORIZONTAL DEFLEC- - Complete power supply shut-down after 3 re-
TION FREQUENCY starts resulting in the detection of a fault condition.
General structure and operational features of this - Complete power supply shut-down when VC2
power supply were outlined in section I. reaches 2.6V for TEA2261.
The details covered below apply to a power supply
application using the master circuit TEA5170. III.2 - Calculation of External Components
(refer to TEA5170 data sheet and TEA5170 appli- Also refer to TEA5170 application note "AN-088"
cation note "AN088" for further details). for calculation methods applicable to other power
supply components.
III.1 - Characteristics of Application
The external components to TEA2260/61 deter-
- Discontinuous mode Flyback SMPS mine the following parameters :
- Standby function using the burst mode of - Operating Frequency in primary regulation
TEA2260/61 - Minimum conduction time in primary regulation
- Switching Frequency - Soft start duration
- Normal mode : 15.625 kHz (synchronized on - overload duration
horizontal deflection frequency) - Error amplifier gain and stand-by output voltage
- Standby mode : about 16kHz - Base drive of the switching transistor
- Nominal mains voltage : 220 VAC - Primary current limitation
Mains voltage range : 170 VAC to 270 VAC
- Nominal output power : 120W
- O u t p u t p o wer ran ge in n ormal mo de Ideal values
14W < PO < 120W - Free running Frequency in stand-by mode :
- O u t p u t po w er ra n ge i n st a ndb y mo de 16kHz
1W < PO < 25W - Ton(min) duration : 1µs
- Efficiency - Soft start duration : 30ms
- Normal mode : 85% (under nominal conditions) - Maximum overload duration : 40ms
- Stand by mode : 45% - Error amplifier Gain : 15
- Regulation performance on high voltage output : - Maximum primary current depends on the trans-
140 VDC former specifications

20/33
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

III.2.1 - Transformer calculation Primary inductance of the transformer


The following important features must be consid- VIN(min)
ered to calculate the specifications of the trans- LP = x TON(max)
IP(max)
former :
- Maximum output power : 120W
- Minimum input voltage : Transformer ratio
- 220 VAC - 20% → Vin(min) = 210 VDC with 40V ns (VOUT + VD) x TDM
ripple on the high voltage filtering capacitor =
np VIN(min) x TON(max)
- Switching Frequency : 15.625kHz
- Maximum duty cycle : 0.45
Reflected voltage
- Output voltages :
+ 140V - 0.6A 1
VR = x VIN(min)
+ 14V - 0.5A T
−1
+ 25V - 1A TON(max)
+ 7.5V - 0.6A
+ 13V - 0.3A
Overvoltage due to the leakage inductance
Maximum primary current VPEAK =
IP(max)
2
x 

Lf
C
POUT
IP(max) = 2 x
TON(max) with : Lf = leakage inductance of the transformer
η x VIN(min) x
T 0.04 x Lp < Lf < 0.10 x Lp
η : efficiency of the power supply 0.80 < η < 0.85 C = capacitor of the snubber network (see III.2.2.2)
Figure 28

376-28A.EPS / 376-28B.EPS

21/33
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

Numerical application III.2.1.1 - Transformer specification


To determinate the specifications of the trans- - Reference : OREGA - SMT5 - G4467-03
former, it is necessary to make a compromise - Mechanical Data :
between a maximum primary current and a maxi- - Ferrite : B50
mum voltage on the transistor : - 2 cores : 53 x 18 x 18 (mm) THOMSON-LCC
- To minimize the maximum primary current - Airgap : 1.7 mm
TON(max)
with 0.4 < < 0.5 - Electrical Data :
T
- To minimize the maximum voltage on the transis- Figure 29
tor during the demagnetization phase.
TON(max) 3 13
0.3 < < 0.4
T 20

When the output power of the power supply is 19


greater than 100W it is better to minimize the 14
6
maximum primary current because the current gain
17
Bf = IC / IB of bipolar transistor is 1.5 < Bf < 6 9
22
TON(max)
< 0.45

376-29.EPS
Choice : 7 21
T
2 x POUT 2 x 120
IP(MAX) = = = 3A
TON(MAX) 0.85 x 210 x 0.45
η x VIN(MIN) x Winding Pin Inductance
T
nP 3-6 1.95µH
VIN(MIN) 210
LP = x TON(MAX) = x 0.45 x 64 10−6 = 1.95mH nAUX 7-9 8.1µH
IP(MAX) 3
1 1 n2 19-13 770µH
VR = x VIN(MIN) = x 210 = 172V
T 1 n3 19-20 8.2µH
−1 −1
TON(MAX) 0.45
n4 14-17 4.2µH
VPEAK will be calculated with the snubber network
n5 22-21 31.7µH
determination (see II.2.2.2.1)

III.2.2 - Switching transistor and its base drive


III.2.2.1 - First current limitation
Figure 30 : Current Limitation

376-30A.EPS / 376-30B.EPS / 376-30C.EPS

Note : in current limitation TIBon < TON

22/33
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

The current measurement is IE = IB + IC Figure 31


The maximum collector current calculated in III.2.1
is IC(Max.) = 3A (a switching transistor SGSF344
may be chosen)
IC
The current gain is: Bf = = 3.5
IB+
The current limitation is :
VIN(min)
IE(max) = IP(max) − (TS x ) + IB+
LP
with : TS = storage time of the switching transistor
(typ 3µs) and VIM1 = first threshold of current
measurement (typ 0.6 v)
VIM1
RSHUNT =
IE(max)

376-31A.EPS / 376-31B.EPS
Numerical application
VIN(min)
IE(max) = IP(max) − (TS x ) + IB+
LP
210
IE(max) = 3 − (3 10−6 x ) + 0.85 = 3.55A
1.95 10−3 Numerical application (with SGSF 344 transis-
VIM1 0.6 tor) with :
RSHUNT = = = 0.169Ω
IE(max) 3.255 IP(Max.) = 3A - VIN(Max.) = 370 VDC
tf = 0.3µs - VR = 172V
III.2.2.2 - Snubber network
VCEO = 600V - F = 16kHz
A R.D.C network is used to limit the overvoltage on
the transistor during the switching off time. TON(Min.) = 4µs
When the transistor is switched off, the capacitor is IP(max) x tf 3 x 0.3 10−6
C= = = 2.25nF
charged directly through the diode. VCEO 600
2x 2x
When the transistor is switched on, the capacitor is 3 3
discharged through a resistor. TON(min) 4 10−6
IP(max) x tf R= = = 560Ω
-C=
VCEO
3xC 3 x 2.25 10−9
2x 1
3 P = x C x VIN(max) + VR) 2 x F
- 3 x R x C = Ton(min) 2
(to discharge the capacitor C by the correct 1
P = x 2.25⋅109 x (370 + 172)2 x 16⋅103= 5.29W
amount) 2
- Maximum power dissipated in R : In the final application a value of 2.7nF is chosen
1
P = x C x (VIN(max) + VR) 2 x F to decrease the overvoltage on the transistor in
2 short circuit condition.

23/33
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

III.2.2.2.1 - Overvoltage due to the leakage in- Figure 32


ductance (See. III.2.1)
The capacitor C of the snubber network influences
the overvoltage due to the leakage inductance.

Vpeak = IC(max)
2

√ Lf
C

Numerical application
with : Lf = 0.08 x Lp = 0.08 x 1.9 10 -3 = 152µH

Vpeak
3
2
x √
 152 106
2.25 109
= 390V

so VCE(Max.) = VIN(Max.) + VR + Vpeak = VCE(Max.) =


370 + 172 + 390 ≅ 930V

III.2.2.3 - Base drive

376-32A.EPS / 376-32B.EPS
The output stage of the TEA2260/61 works in
saturation mode and hence the internal power
dissipation is very low.
VCC+ − VP − VZ − VBE
R1 =
IB+
Numerical application
13 − 0.9 − 3 − 0.6 IC 3
R1 = ≅ 10Ω in this case the current gain, BF = = = 3.5 but it is recom-
0.85 IB 0.85
manded to verify the VCE sat dynamic behaviour on the transistor as follows : see Figure 33
Figure 33

Ideal value : 1V ≤ VCEsat + VD ≤ 2V


376-33A.EPS / 376-33B.EPS

Remark : The mains of the TEA2260/61 must be provided


through an isolation transformer for this measurement

24/33
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

III.2.3 - Oscillator frequency


The free running frequency is given on II.2.
The typical value of minimum conduction time Ton(min) on the output of the TEA2260/61 is given by:
Ton(min) = 1040 x CO
Note : the minimum conduction time TON(min) on the transistor is longer due to the storage time.
Figure 34

376-34.EPS
Numerical application with : COUT (filtering output capacitor) and ROUT
FO = 16kHz (load resistor on the output in stand by mode)
CO is chosen at 1nF - To ensure a stable behaviour in stand-by mode
the amplifier gain is choosen to :
so TON min on the TEA2260/61 = 1µs R4
G= ≅ 15
RO =
1
− 1.57 103 R2 + R3
FO x CO x 0.66
Figure 35
1
RO = 3 −9
− 1.57 103
16 10 x 1 10 x 0.66
RO = 93 KΩ
RO = 100kΩ is chosen.
Note : Fo is chosen relatively low to avoid magneti-
zation of the transformer during the start-up phase.

III.2.4 - Regulation loop


In stand by mode the error amplifier of the
376-35.EPS

TEA2260/61 carries out the regulation.


- The R.C. filter is necessary to avoid the peak
voltage due to the leakage inductance. The time
Calculation of R, R1, R2, R3, R4
constant τ = RC is about 30µs < R.C. < 150µs as
a function of the transformer technology. a) The resistor R is given by
- To achieve a stable behaviour of the regulation τ
R=
loop and to decrease the ripple on the output C
voltage in stand by mode the time constant C choosen between 1µF < C < 10µF
should be approximately :
ROUT x COUT τ = 80µs is chosen
(R1 + R2 + R3) x C≅ C = 2.2µF is chosen
15
25/33
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

Numerical application Figure 36 : Load of Overload Capacitor


−6
τ 80 10
SO R = = = 36Ω
C 2.2 10−6
b) The resistors R1, R2, R3 are given by
COUT x ROUT
R1 + R2 + R3 ≅
15 x C
with :
Vref : reference voltage of the error amplifier
Vref = 2.5V
Vcc(stand by) : Vcc voltage in stand by mode.
Vcc(stand by) = 0.9 x Vcc (in normal mode)

376-36.EPS
Numerical application
with : Numerical application
Vcc = 13V with : maximum overload time = 40 ms
Vref = 2.5V the longer delay time is obtained when
Rout = 2k Ω on output 135 V Ton = Ton(max)
Cout = 100µF on output 135 V T − Ton(max) Toverload
C2 = (( x ICH) − IDISCH) x
C = 2.2µF T 2.5
COUT x ROUT 100 10−6 x 2 103
R1 + R2 + R3 ≅ = = 6kΩ 40 10−3
15 x C 15 x 2.2 10−6 C2 = (0.55 x 45 10-6 - 10 10-6 ≅ 220nF
2.5
VREF
R2 + R3 = (R1 + R2 + R3) x Note : in practice, the overload capacitor value
VCC(stand by)
must be greater than the soft start capacitor (C2 ≥
2.5
R2 + R3 = 6 103 x = 1.28kΩ C1) to ensure a correct start up phase of the power
0.9 x 13 supply.
values choosen :
R2 potentiometer resistor of 1kΩ III.2.6 - Soft start capacitor
R3 fixed resistor 1kΩ Refer to paragraph II.5 for the soft start function
explanation.
R1 = (R1+ R2 + R3) - (R2+ R3)
The soft start duration is given by :
R1 = 6k - 1.28k = 4.7kΩ
(2.7 − 1.5) x C1
c) The resistor R4 is given by R4 ≅ 15 x (R2 + R3) TSOFTSTART =
9 10−6
Numerical application C1= 7.5 10−6 x TSOFTSTART
R4 ≅ 15 x (R2 + R3) ≅ 15 x (1.28 103) ≅ 18kΩ
Numerical application
III.2.5 - Overload capacitor
with : Tsoft start = 30 ms
When an overload is detected with the first thresh-
old VIM1 the capacitor C2 (pin 8) is charged until C1 = 7.5 10-6 x 30 10-3 = 220 nF
the end of the period as shown in figure 33.
III.2.7 - Feed back voltage transformer
So the average load current is given by :
A feedback voltage transformer is used to send
T − TON
IC2 = x ICH − IDISH information from the secondary circuit (master cir-
T cuit) to the primary circuit (slave circuit).
the threshold to cut off the TEA2260/61 power This transformer is needed to provide an electric
supply is 2.5V typically and hence the delay time insulation between primary and secondary side.
before overload detection is given by :
The feedback input of TEA2260/61 is fed with logic
2.5 x C2
Toverload = level (threshold 0.9V)
T − TON
( x ICH) − IDISCH It is necessary to have the same waveform on the
T primary side as on the secondary side.

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HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

Figure 37 Figure 38

376-37.EPS
For this reason the time constant must be higher

376-38.EPS
than the maximum conduction time in normal
mode.
Hence the primary inductance Lp must be calcu-
lated as follows : Lp > 3.R.Ton(max) Start up delay time

Numerical application √
 2 x VIN AC(min)
IMOY =
with : ∏ x RST
TON(max) = 28µs VCC START
R = 270Ω Start-up delay time = Tst = xC
IMOY − ICC START
Lp > 3 x 270 x 28 10-6 = 22mH
a) When the TEA5170 is used VIN = 7V 
√ 2 x VIN AC(min)
VS(min) RST =
ns VCC START
= ∏ x (C x ) + ICC START
np TON(max) TST
VIN x (1 − )
T
ns 1.5 Power dissipated in start up resistor
= = 0.389
np 7 x (1 − 0.45) VIN AC(max)2
P=
b) When the TEA 2028 is used VIN = 12V 2 . RST
ns 1.5
= = 0.227
np 12 x (1 − 0.45) Numerical application
Note : The R1.C1 filter is used to damp oscillation with :
on the secondary side of the feedback transformer. start up delay time = 1s
The time constant R1 x C1 ≅ 0.1µs. VIN(max) = 370V DC (VIN AC(max) = 265V)
VIN AC(min) = 175V
III.2.8 - Start up resistor Vccstart = 10.3V
After switching on the power supply the filtering Iccstart = 0.7mA
capacitor on VCC of TEA2260/61 is charged C = 220µF
through a resistor connected to the mains input 2 x 175
RST = = 26kΩ
voltage. Do not connect this resistor to the high ∏ x (220 10 x 10.3 + 0.7 10−3)
−6
voltage filtering capacitor because there is enough Value choosen = 22kΩ
energy in this capacitor to cause three attempted
restarts and to cut off the TEA2260/61 on fault
detection when the power supply is switched off. Power dissipated
Hence it is recommended to connect the start-up (265)2
P= = 1.6W
resistor as follows : 2 x 22 103

27/33
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

III.2.9 - Determination of high voltage filtering capacitor


Figure 39

376-39A.EPS / 376-39B.EPS
Hypothesis : Numerical application
∆V : ripple on the filtering voltage ∆V = 40V
VIN.AC(min) : minimal value of A.C. input voltage VIN AC(min) = 170 VAC
T = 20ms
T : period of the mains voltage
POUT = 120W
Pout : output power of the power supply η = 0.85
η : efficiency of the power supply π 40
π ∆V + ArcSin(1 − )
+ ArcSin(1 − ) 20 10−3 2 250 120
C= x x = 115µF
T 2 V IN AC(min) x√
2 POUT 2π 40 x 250 0.85
C= x x
2π ∆VIN AC(min) x 
√2 η value choosen : C = 120µs

28/33
Figure 40
170 VAC 4 x 1N4007 BY218-600
3 13
135V
270 VAC P1
120µF 22k Ω PLR811 47k Ω
385V 2W 20
12V 100µF 120k Ω
III.3 - Electrical Diagram

250V
4.7k Ω 36 Ω 1N4148 470µF
6 19 25V
2.2k Ω
1k Ω P 2.2 Ω /0.5W
2 9 14
2.2µF 7.5V
18k Ω 1nF 16V BA157 BY218-100
220µF 1000µF
1k Ω 10 Ω 10k Ω
7 17 25V
1W 25V Stand-by
BC547C
22 control
25V

7 6 4 5 12 13 16 15 BY218-100 1000µF
21 25V 3.3nF 75
kΩ
TEA2260/61
22k Ω

11 10 2 9 8 3 14 1
2 4 6 5
2.2µH 47µF SGSF 10µF
344 16V
560k Ω TEA5170
220 220

BY299
8W
nF

100k Ω
1nF nF
330 Ω 3 7 8 1
1 18 Ω BZX85-3V0 2.7nF
nF 1.2

100 Ω
0.170 Ω /1W 1kV nF 47nF
2%

1N4148 150pF
Sync.
input
100pF 1k Ω 270 Ω

Small signal secondary ground POUT : 120W 105k Ω 6.8k Ω


1%
Power primary ground f : 16kHz
Secondary ground (isolated from mains)
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

29/33
376-40.EPS
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

IV - TV APPLICATION 140W - 220 VAC - 32kHz Line regulation (I135 : 0.8A; I25 : 1A)
SYNCHRONIZABLE Output 135V (+/- 0.13%)→ (210V < VDC < 370V)
All details concerning the determination of external Output 25V (+/- 0.17%)
components are described in section III.
IV.2 - Transformer Specification
IV.1 - Application Characteristics - Reference : OREGA.SMT5. G4576-03
- Discontinuous mode flyback SMPS - Electrical Data :
- Stand-by function using the burst mode of TEA
2260. Figure 41
- Switching frequency in burst mode : 16kHz
- Switching frequency in normal mode : 32kHz 3 13
- Nominal mains voltage : 220 VAC
20
- Mains voltage range : 170 VAC to 270 VAC
- Output power range in normal mode 25W < Po 19
140W
14
- Output power range in stand-by mode 2W < Po 6
45W 17
- Efficiency at full load > 80% 9
22
- Efficiency in stand-by mode (Po = 7W) > 50%
- Short circuit protection 7 21

376-41.EPS
- Long duration overload protection
- Complete shut down after 3 restarts with fault
detection for TEA2260
- Complete shut down when VC2 reaches 2.6V for Winding Pin Inductance
TEA2261 nP 3-6 790µH
nAUX 7-9 5.4µH
Load regulation (VDC = 310V)
n2 19-13 338µH
Output 135V (+/- 0.18%) → (I135 : 0.01A to 0.8A;
n3 19-20 4.8µH
I25 = 1A)
n4 14-17 3.4µH
Output 25V (+/- 2%) → (I135 : O.8A; I25 = 0.5A to
1A) n5 22-21 13µH

30/33
Figure 42
170 VAC 4 x 1N4007 BY218-600
3 13 135V
270 VAC P1 0.8A
150µF 22k Ω PLR811 47k Ω
385V 3W 20 12V 100µF
IV.3 - Electrical Diagram

0.5A 250V
120k Ω
4.7k Ω 39 Ω 1N4148 470µF
6 19 25V
2.2k Ω
1k Ω 2.2 Ω /0.5W
P2 9 14 7.5V
3.3 2.2µF
1A
nF 1nF 16V BA157 BY218-100
22k Ω 330µF 1000µF
1k Ω 10 Ω 10k Ω
7 17 25V
1W 25V Stand-by
BC547C
control
22 25V
1A
7 6 4 5 12 13 16 15 BY218-100
1000µF
21 1.2nF 75
25V
kΩ
TEA2260/61
22k Ω

11 10 2 9 8 3 14 1
2 4 6 5
2.2µH 47µF SGSF 10µF
344 16V
220 Ω TEA5170
330 330

BY299
82kΩ 16W
1nF nF nF
330 Ω 3 7 8 1
1 18 Ω BZX85-3V0 2.7nF
nF 560

100 Ω
0.135 Ω /1W 1kV pF 47nF
2%

1N4148 150pF
Sync.
input
100pF 1k Ω 270 Ω

100k Ω 6.8k Ω
Small signal secondary ground POUT : 140W
1%
Power primary ground f : 32kHz
Secondary ground (isolated from mains)
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

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376-42.EPS
HIGH PERFORMANCE DRIVER CIRCUITS FOR S.M.P.S

V - TV APPLICATION 110W -220 VAC - 40kHz Load regulation (VDC = 310V)


REGULATED WITH OPTOCOUPLER Output 135V (+/- 0.15%) → (I135 : 0.05A to 0.6A;
This application works in asynchronous mode. The I25 = 1A)
regulation characteristics are very attractive (out- Output 25V (+/- 2.5%) →(I135 = 0.6A; I25 : 0.25 to
put power variation range from 1W to 110W due to 1A)
automatic burst mode (see II.6). In this configura-
tion higher is the regulation loop gain, lower is the Line regulation (I135 : 0.6A; I25 : 1A)
output voltage ripple in burst mode (e.g. ouput Output 135V (+/- 0.30%) → (210V < VDC <, 370V)
voltage ripple 0.8% with a loop gain of 15). Output 25V (+/- 0.30%)

V.1 - Frequency Soft Start Influence of the audio output on the video out-
The nominal switching frequency is 40kHz but dur- put
ing the start-up phase the switching frequency is Output 135V (+/- 0.1%) →(I135 = 0.6A; I25 : 0 →1A)
shifted to 10kHz in order to avoid the magnetization Output 135V (+/- 0.05%) →(I135 = 0.3A; I25 : 0 →1A
of the transformer.
Otherwise the second current limitation will be V.3 - Transformer Specification
reached at high input voltage and hence the power - Reference : OREGA.SMT5. G4576-02
supply will not start. - Mechanical Data :
- Ferrite : B50
V.2 - Application Characteristics - 2 cores : 53 x 18 x 18(mm) THOMSON LCC
- Discontinous mode Flyback SMPS - Electrical Data :
- Switching frequency : 40kHz Figure 43
- Nominal mains voltage : 220 VAC
- Mains voltage range : 170 VAC to 220 VAC 3 13
- Output power in normal mode : 30W < Po < 110W
20
- Output p o we r in bu rst mod e :
1W < Po < 30W.The transient phase between 19

normal mode and burst mode is determinated 6


14

automatically as a function of the output power. 17


Hence the regulation of the output voltage is 9
22
effective for an output power variation of

376-43.EPS
7 21
1W < Po < 110W
- Efficiency as full load > 80%
- Efficiency in burst mode (Po = 8W) > 50%
Winding Pin Inductance
- Short circuit protection
- Open load protection nP 3-6 790µH
- Long duration overload protection nAUX 7-9 5.4µH
- Complete shutdown after 3 restarts with fault n2 19-13 338µH
detection for TEA2260 n3 19-20 4.8µH
- Complete shut down when VC2 reaches 2.6V for n4 14-17 3.4µH
TEA2261 n5 22-21 13µH

32/33
Figure 44

170 VAC 4 x 1N4007 BY218-600


3 13 135V
270 VAC 0.7A
120k Ω
120µF 22k Ω
V.4 - Electrical Diagram

PLR811
385V 2W 20
100µF
250V 4.7k Ω
2.2k Ω 470µF
4 5
6 19 25V
4.7k Ω
2.2 Ω /0.5W
9 14 7.5V
39
2.2k Ω 1A
nF BA157 BY218-100 12V
560 Ω 470µF 1
10 Ω 330µF 0.5A
25V 7 17 25V
2W
CNX62
22 25V
2
1A
7 6 4 5 12 13 16 15 BY218-100
470µF
21 40V BC547A

TEA2260/61
2.2
10nF
kΩ
11 10 2 9 8 3 14 1
2.2µH 47µF SGSF
344

56k Ω
220 Ω

2.2M Ω
220k Ω
680 BZX55C6V2
16W

BY299
1µF 1µF
pF
BC547 330 Ω
1 18 Ω BZX85-3V0 2.7nF
nF

100 Ω
27
0.120 Ω /1W 1kV
nF

Small signal secondary ground POUT : 110W


Power primary ground f : 40kHz
Secondary ground (isolated from mains)
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376-44.EPS
Information furnished is believed to be accurate and reliable. However, SGS-THOMSON Microelectronics assumes no responsibility
for the consequences of use of such information nor for any infringement of patents or other rights of third parties which may result
from its use. No licence is granted by implication or otherwise under any patent or patent rights of SGS-THOMSON Microelectronics.
Specifications mentioned in this publication are subject to change without notice. This publication supersedes and replaces all
information previously supplied. SGS-THOMSON Microelectronics products are not authorized for use as critical components in life
support devices or systems without express written approval of SGS-THOMSON Microelectronics.

© 1994 SGS-THOMSON Microelectronics - All Rights Reserved

Purchase of I2C Components of SGS-THOMSON Microelectronics, conveys a license under the Philips
I2C Patent. Rights to use these components in a I2C system, is granted provided that the system conforms to
the I2C Standard Specifications as defined by Philips.

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