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    A Quick Guide For TDBFP Rolling.: Prepared by Group-4

    Uploaded by

    Rajanish Biswas
    This document provides instructions for rolling a TDBFP turbine. Key steps include lining up the oil, water, and steam systems, resetting the turbine, opening drain valves and the extraction steam valve, raising the speed slowly while monitoring parameters, and soaking the turbine before further rolling and loading. Opening the exhaust valve in coordination with condenser vacuum is identified as the most critical step.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    A Quick Guide For TDBFP Rolling.: Prepared by Group-4

    Uploaded by

    Rajanish Biswas
    490 views7 pages
    This document provides instructions for rolling a TDBFP turbine. Key steps include lining up the oil, water, and steam systems, resetting the turbine, opening drain valves and the extraction steam valve, raising the speed slowly while monitoring parameters, and soaking the turbine before further rolling and loading. Opening the exhaust valve in coordination with condenser vacuum is identified as the most critical step.

    Original Title

    TDBFP ROLLING GUIDE

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    This document provides instructions for rolling a TDBFP turbine. Key steps include lining up the oil, water, and steam systems, resetting the turbine, opening drain valves and the extraction steam valve, raising the speed slowly while monitoring parameters, and soaking the turbine before further rolling and loading. Opening the exhaust valve in coordination with condenser vacuum is identified as the most critical step.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    490 views7 pages

    A Quick Guide For TDBFP Rolling.: Prepared by Group-4

    Uploaded by

    Rajanish Biswas
    This document provides instructions for rolling a TDBFP turbine. Key steps include lining up the oil, water, and steam systems, resetting the turbine, opening drain valves and the extraction steam valve, raising the speed slowly while monitoring parameters, and soaking the turbine before further rolling and loading. Opening the exhaust valve in coordination with condenser vacuum is identified as the most critical step.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

    A QUICK GUIDE FOR TDBFP ROLLING.

    Prepared by Group-4
    OIL SYSTEM LINE UP
    • Tank level is adequate.
    • All the bearings are boxed up.
    • Keep at least one oil vapor exhauster fan in service.
    • Filters and coolers are lined up.
    • Oil to be charged with DCEOP .
    • Switch ON DCEOP. Establish oil flow. ( DCEOP will not stop
    from remote as it is hard wired.)
    • Ensure there is no oil leakage.
    • Start one AOP.
    • Open the governing rack isolating valve at 17m.
    • Check if lube oil pressure and control oil pressures are
    adequate.
    • Observe return oil flow, from the bearings.
    • Start JOP. Ensure jacking oil pressure is adequate.(above 55
    ksc)
    WATER SYSTEM LINEUP
    • Charge the seal water cooling line for both
    booster pump and main pump.
    • Check seal cooler and magnetic filter line up.
    • Close drains in suction, discharge and
    recirculation line and keep the vents open.
    • Open manual valve in recirculation line.
    • Ensure Recirculation control valve is in open
    condition.
    • Open the suction valve bypass line. Close the
    vents after water starts coming out. (Booster
    p/p, main pump and suction strainer vents.)
    • Open the suction valve and observe buildup
    of discharge pressure.
    • Take the BFP on barring at 1 ksc discharge
    pressure.
    • Open Superheater and reheater spray line
    isolation valve.
    STEAM SYSTEM LINEUP
    • Open the motorized valve(ASV-1) in the
    APRDS supply line to TDBFP.
    • Open the motorized drain(ASV-104) to LP
    flash tank.
    • Ensure seal and leak steam control and
    bypass valves are operative beforehand.
    • Monitor seal steam temperature rise.
    • Open the exhaust valve bypass line to
    condenser and keep a watch on condenser
    vacuum. Wait till the TDBFP exhaust
    pressure becomes equal to condenser
    vacuum.
    STEAM SYSTEM LINEUP
    cont…
    • Open the manual valve of seal
    steam at 8.5m.
    • Charge the seal steam and start
    opening the inching exhaust valve
    EXV-25 simultaneously so that
    condenser vacuum doesn’t
    deteriorate.
    • Ensure extraction line motorized(
    EXV-15,Common to both TDBFP) is
    open.
    • Open Extraction manual valve at
    8.5m.
    TDBFP ROLLING
    • Reset the turbine.
    • Both trip solenoids closes and trip oil pressure builds up.
    • Ensure main control valve and ACV are fully closed.
    • Ensure casing drain to LP flash tank are open.
    • Open the ESV.
    • Put the speed controller in AUTO.
    • Raise speed reference to 1500 RPM. Speed will start rising.
    • Observe barring valve closes and JOP stops at set values of speed.
    • Soak the turbine at 1500 RPM. Observe temperature rise of casing.
    • Extraction steam from CRH can now be lined up by opening CRHV-1.
    • After proper soaking and with sufficient casing temperature , further rolling
    and loading can be done.
    Caution:-
    • Exhaust valve opening and seal steam charging is the most critical
    activity of TDBFP rolling. Exhaust valve to be opened in coordination
    with the operator who is manned at exhaust valve at local keeping a
    close watch at vacuum.
    • A diaphragm is provided in the exhaust line of TDBFP. Make sure
    diaphragm is healthy before opening of exhaust valve.
    • Turbovisory parameters to be watched during the rolling.
    • Manual valve at deaerator floor must be open before rolling.

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