NADCAP AC7114 Rev F
NADCAP AC7114 Rev F
NADCAP AC7114 Rev F
F
Issued 1997-07
AUDIT CRITERIA
Revised 2013-1
161 Thorn Hill Road
Warrendale, PA 15086-7527 Superseding AC7114 Rev E
TO BE USED FOR AUDITS ON OR AFTER JULY 01, 2012
Nadcap
AUDIT CRITERIA FOR NONDESTRUCTIVE TESTING (NDT) SUPPLIERS
ACCREDITATION PROGRAM
Editorial change made on 22-Oct-12 to section 1.0 and 3.2
22-Jan-13 to 5.5.1
1 SCOPE
These Audit Criteria are intended for use to survey a facility seeking accreditation from Nadcap for the NDT
process. This criteria is supplemented by Audit Criteria for specific NDT processes to be accredited and shall be
used with the applicable User Prime Supplemental Checklists to ensure that NDT suppliers meet the requirements
for Nadcap accreditation in Nondestructive Testing.
The purpose of this Audit Criteria is to provide a means to verify and document that systems are in place to control
the process and that the process procedures are being followed.
The Nadcap NDT Task Group recognizes ISO17025 (NDT Test Houses only) and/or any Nadcap recognized
quality system in accordance with NOP-002. If the supplier has been audited and approved by Nadcap or any
other Nadcap recognized agency for registration with AS9100 / EN9100, then no further assessment for quality
systems will be required. Although specific Audit Criteria for evaluation of the general quality system is not
included within the text of this checklist, the requirements of AC7004 do form a part of the standard used in the
Nadcap NDT Accreditation program. As such, auditors may identify and record nonconformances related to the
quality system. The supplier must address these nonconformances in order to obtain Nadcap Accreditation.
2 GENERAL INFORMATION
References
SAE Publications: Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15086-0001.
PRI operating procedures provide that "This report is published by PRI to advance the state of technical, engineering, and quality
sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent
infringement arising there from, is the sole responsibility of the user."
PRI values your input. To provide feedback on this document, please contact the appropriate commodity staff engineer.
(Contact information is located at http://www.eauditnet.com under “Contact Us”.)
Copyright 2012 Performance Review Institute. All rights reserved.
t-frm-15 3-Jan-12
PRI AC7114 Rev. F -2-
ISO Publications: Available from the American National Standards Institute, 11 West
42nd Street, New York, NY 10036.
ISO 9100 Quality Systems Aerospace model for Quality Assurance in Design,
Development, Production, Installation and Servicing
ISO 10012-1:1992 International Standard Quality Assurance Requirements for Measuring Equipment – Part
1 Metrological Confirmation Systems for Measuring Equipment
ANSI/NCSL Z540 Calibration Laboratories, and Measuring and Test Equipment – General Requirements
EN Publications: Available from BSI, 389 Chiswick High Road, London W4 4AL. UK.
EN ISO Publications: Available from BSI, 389 Chiswick High Road, London W4 4AL. UK.
EN ISO 9000 Series Quality Management and Quality Assurance Standards - Guidelines;
The auditor must verify the list of procedures provided by the supplier at the time of the audit. Any corrections or
updates to the list must be identified using notes inserted at the applicable criterion.
All negative responses require a Nonconformance Report (NCR). Not Applicable (N/A) responses do not require
an explanation unless otherwise noted. There is only one plausible reason for an N/A, which is, that a particular
operation or issue is not being used at the supplier. There are no N/A’s simply for a lack of a customer
requirement. If a system is in use, then all questions pertaining to that system are applicable. If verification of
results require documentation it shall be so noted in this checklist.
The audit results shall not include any customer proprietary information. Technical information on parts which have
been designated “Export Controlled – License Required”, (EC-LR) cannot be input into eAuditNet. If auditors have
any questions about this, they should contact the Staff Engineer for directions.
When a satellite audit is conducted, the AC7114 checklist shall be completed as normal for the main facility with
all relevant attachments. For the satellite facilities, the following applies:
a. AC7114 – Attach auditor cover letter/notes, subscriber matrix, NCR report form and NDT personnel listing.
b. AC7114 – Section 3.0 add the following note: “This is a satellite audit to audit #XXXXXX, only the relevant
sections of this checklist have been completed”.
c. Complete all of Section 3 of AC7114.
d. AC7114S– If no new subscriber supplements are applicable to the satellite then add the following note to
section 3.0: “This is a satellite audit to audit #XXXXXX, as no new subscriber supplements are applicable none of
this checklist has been completed”.
PRI AC7114 Rev. F -3-
e. AC7114S–If new subscriber supplements are applicable for the satellite then complete the entire checklist.
f. Complete all applicable method checklists and supplemental criteria.
g. Confirm that all requirements for satellite facilities are met and reference within the auditor cover letter. If the
requirements are not met, the auditor shall inform scheduling immediately. For all other invoked checklists, the
auditor is required to complete them in full attaching the appropriate documentation in the relevant sections.
For all other invoked checklists, the auditor is required to complete them in full attaching the appropriate
documentation in the relevant sections.
When an addition to scope audit is conducted, the AC7114 checklist shall be completed as following:
a. AC7114 – attach auditor cover letter/notes, subscriber matrix, NCR report form and NDT personnel listing.
b. AC7114 – Section 3.0 add the following note: “This is an add scope audit to audit #XXXXXX, only the relevant
sections of this checklist have been completed”.
c. Complete all of Section 3 of AC7114.
d. AC7114S– If no new subscriber supplements are applicable to the add scope audit then add the following note
to section 3.0: “This is an add scope audit to audit #XXXXXX, as no new subscriber supplements are applicable
none of this checklist has been completed”.
e. AC7114S–If new subscriber supplements are applicable for the add scope audit then complete the entire
checklist.
f. Complete all applicable method checklists and supplemental criteria.
NDT Data:
d. List of processes to be approved.
e. Copy of applicable NDT process procedure(s) and certification procedure.
f. Copy of the completed supplier self audit using the applicable Nadcap checklists.
g. List of Approved NDT Personnel including Level 3’s. Supplier may use NDT Attachment
AC7114-A or another format as long as all of the identified information is present (name,
stamp/identification number, certification dates, eye exam dates, vision correction required, years
of experience, certification levels and NDT method).
h. List of NDT procedures (index/table of contents only).
i. List of applicable NDT processing specifications (military, government,
industry, [AMS, etc.], customer).
The format for providing the different required lists may be accessed via the Electronic Database or may
be generated by the supplier and attached electronically to the audit package.
The supplier shall provide for an in-briefing with the auditor. Key members of the applicant's staff should
attend the in-briefing so the audit purpose, methods and assessment processes can be discussed. These
may include the Responsible Level 3, the Quality Manager, internal audit personnel and others as deemed
necessary by the auditor or supplier.
Working space for the auditor with desks or tables, chairs, telephone, etc., shall be made available.
A final out-briefing will be conducted at the completion of the audit. Each nonconformance and
observation will be reviewed at least daily and the supplier will be given the opportunity to discuss
proposed corrective action or to provide any additional information. Note: The PRI Staff Engineers or
Nadcap NDT Task Group may, upon review, change the auditor's determination of a finding.
2.2.3 Following the Audit
In accordance with Nadcap procedures, the supplier has 21 calendar days from the time the auditor
submits the audit to submit a corrective action plan, identify effectivity dates for each NCR and when
applicable, objective evidence. This response shall be entered directly into PRI’s Electronic Database. The
response must address the root cause of the nonconformance from a systems management approach,
the immediate action taken to resolve the discrepancy and the actions taken or to be taken to preclude
recurrence.
PRI staff or the Nadcap NDT Task Group may, after review of the audit report, require additional
information or may find cause to issue additional findings. Note: Final authority over the audit report,
acceptability of corrective actions and accreditation recommendation rests with the Nadcap NDT Task
Group.
3 INFORMATION
Name Title
3.1.1.1 Were the applicable procedures, exams and other technical data available in English YES NO
per NOP-002?
Unless an alternative language is agreed upon by the assigned Auditor, the following
items shall be translated in writing prior to the audit:
NOTE: If the choice to translate verbally results in the Auditor not being able to verify
compliance for all required audit checklist criteria, then an NCR will be issued.
3.3.2 Does the suppliers corrective action system, as it applies to the NDT area, ensure that YES NO
the required changes in procedures resulting from corrective action are implemented
and effective?
Has a Level 3 been given accountability for identifying and assuring implementation of
customer NDT requirements for the following?
Compliance Assessment Guidance: The supplier shall identify those accountable for
identification and implementation of customer NDT requirements. The Level 3 in the
method shall review NDT requirements and assure the proper sequence for NDT
operations is achieved as specified by the appropriate process standard and/or
drawing. Verification of proper sequencing may be accomplished by one of the
examples noted below, but is not limited to these options:
1) The Level 3 signature on the routing and/or checklist, approving the
sequence.
2) Use of a sequence template for specific product, or family of product,
which has been approved by the Level 3.
3) Approval of part drawings which include the sequence of operations by
the Level 3.
The Level 3 shall be responsible for NDT procedure and/or technique development,
review and subsequent approval. The Level 3 shall ensure that NDT personnel are
properly trained and examined in accordance with the appropriate standard.
4.2 Procurement
4.2.1 NDT Process Customer Approval Procedure
Is there a procedure in place to ensure that all required customer approvals are YES NO N/A
obtained prior to performing NDT on customer hardware?
Is there evidence that all required customer approvals are current for all of the NDT YES NO N/A
methods being audited?
Compliance Assessment Guidance: Question would only be N/A for those suppliers
not required to hold any specific customer approval.
Is there a procurement procedure to ensure that Prime contractor requirements are YES NO
adequately imposed on the sub-tier supplier that includes but is not limited to
calibration services, cleaning/etching facilities, process control tests, materials and
equipment and inspection facilities as related to NDT?
Is there a procedure requiring an annual internal audit of the NDT System and does it YES NO
PRI AC7114 Rev. F -7-
Does the annual internal NDT audit include a review of the NDT inspection process, YES NO
the associated documentation (planning, travelers and inspection certifications),
personnel certifications (for existence and completeness), NDT process procedure
adequacy and equipment?
Are the personnel performing internal NDT audits knowledgeable in the method(s) YES NO
they are auditing and are they approved by the Responsible Level 3?
4.4.1 Procedure
Is there a procedure implemented defining performance reviews and is it approved by YES NO
a Level 3?
Compliance Assessment Guidance: The auditor shall verify that the documentation
utilized is adequate to indicate that parts were processed and/or evaluated per the
specified requirements. This requirement applies to all individuals qualified to process
hardware including Level 3’s. A practical exam may replace that year’s performance
review if actual parts are used and the exam is conducted internally.
Compliance Assessment Guidance: The review shall include the ability of the individual
to process hardware in accordance with approved procedures and/or, when allowed,
evaluate and disposition hardware in accordance with customer requirements.
Documentation of such reviews shall be maintained on file for review. Nadcap audits
cannot be used as a performance review.
4.5.1 Procedure
Is there a procedure addressing the method to be used for control and identification of YES NO
NDT inspection status?
PRI AC7114 Rev. F -8-
4.5.3 Actions
Are appropriate actions included in the control procedure to deal with lost status YES NO
identifiers, misuse of identifiers, reassigned identifiers and removal of names of
previously authorized, but reassigned personnel?
5.1.10 Records
Does the written practice address the required records to be maintained? YES NO
Compliance Assessment Guidance: The written practice shall include the designation
of the individual(s) or organization(s) responsible for maintaining the qualification and
certification records and where such records shall be kept.
of the failed exam. The additional training shall be documented and shall address
those areas found deficient in the candidate's skills or knowledge.
5.1.13 Re-examinations
Does the written practice address the requirements for re-examination of those YES NO
personnel who have failed their certification/re-certification examinations or have had
their certifications revoked?
Compliance Assessment Guidance: The re-examination shall not use the same written
tests or test samples that were used in the initial examination. The re-examination test
must contain a minimum of 25% new questions.
5.1.16 Administration
Does the written practice include the identification of the individual(s) or YES NO
organization(s) responsible for administering and maintaining all or part of the
employer's certification program?
5.2.2 Identification
Do the records indicate the name of the certified individual? YES NO
Are the latest written and practical examinations on file? YES NO N/A
Compliance Assessment Guidance: The facility shall maintain the results of all
qualification examinations. A copy of the latest examinations shall be made available
for review during the audit. Documentation shall be adequate to ascertain all pertinent
facts surrounding the exams. In the case of the practical exam, evidence shall exist
that the candidate has documented their results. In the case where a recognized
Independent National Aerospace NDT board (NANDTB) provides the qualification
examinations, these do not need to be maintained at the supplier’s facility.
Compliance Assessment Guidance: The answer would be N/A only if the individual in
question has only taken one set of examinations for a particular NDT method at the
employer being audited, i.e., no previous examinations.
Compliance Assessment Guidance: For personnel previously certified under NAS 410,
EN 4179 or other recognized NDT qualification program, the adequacy and
equivalency of their previous experience shall be determined and documented by the
Responsible Level 3 or NANDTB.
PRI AC7114 Rev. F - 12 -
5.2.11 Education
When used to meet qualification requirements, do records indicate the extent of and YES NO NA
provide documentation of formal education?
Compliance Assessment Guidance: For personnel previously certified under NAS 410,
EN 4179 or other recognized NDT qualification program, the adequacy and
equivalency of their previous training shall be determined and documented by the
Responsible Level 3 or NANDTB.
RESPONSIBLE LEVEL 3
5.3 Examinations
the Responsible Level 3 or Examiner. Responses to essay and fill-in questions must
be evaluated by the Responsible Level 3 or Examiner, certified in the applicable test
method, to verify the candidate's adequate understanding of the subject matter.
Compliance Assessment Guidance: For the purpose of this checklist, Jaeger J1 at not
less than 12 inches/30.5 cm and the UK NANDTB tumbling E near vision acuity test
are considered acceptable. Any alternative to the Snellen 20/25 must be defined in
the Supplier’s Written Practice. NOTE: Documented evidence of equivalency
determination does not need to be kept on file.
writing. The employer shall ensure the flowdown of the (NAS 410/EN4179) Table V
vision requirements to all necessary personnel and/or facilities.
Compliance Assessment Guidance: This includes those training course outlines used
by an outside agency. If an outside agency or NANDTB is used to provide the training,
the Responsible Level 3 shall verify that the training meets the employer’s
requirements.
5.6.7 Equipment
Do the training courses outline address, for each method, equipment operation and YES NO
standardization?
5.6.10 Safety
Does the training course outline address, for each method, safety related training YES NO
requirements as determined by the supplier?
Compliance Assessment Guidance: Instructors shall have the skills and knowledge to
plan, organize, and present classroom training and practical exercises in accordance
with approved course outlines.
6 PERSONNEL
PRI AC7114 Rev. F - 21 -
The supplier shall complete and the auditor shall review, the employer’s provided list of Attachment
NDT personnel for adequacy, content and correctness. This list shall include trainees
and suspended personnel. Attachments are for information only but shall be
completed fully. NCR’s shall not be written against attachments. Supplier may use
Attachment AC7114-A or similar format which contains the same information.
7.1.1 Procedure
Is there a procedure that addresses how changes are to be made and who is YES NO
authorized to make changes?
8 CALIBRATION
8.1 Procedure
8.3.2 Documentation
Does the calibration procedure address criteria to reduce the calibration frequency? YES NO
Failure Procedure