Suresight: Service Manual

Service Manual
TM
SureSight
Welch Allyn Medical Division

4341 State Street Road
P.O. Box 220
Skaneateles Falls, NY 13153-0220
PN 140399 Rev. B 1
Part No. Rev. Description ECN # Date Approved
140399 A SureSight Service Manual 5-41452 5/2000 SH
140399 B SureSight Service Manual 5-41582 6/2000 SH
Drawings and/or illustrations and/or part numbers contained in this

document are for reference purposes only. For current revisions call the
Welch Allyn Customer Service phone number listed in Section 1.
PN 140399 Rev. B 2
TABLE OF CONTENTS
SECTION 1: G ENERAL INFORMATION
1.1 About the SureSight Vision Screener
1.2 About the SureSight Autorefractor
1.3 Technical Help Information, Worldwide Tech Support Phone Number
1.4 Theory of Operation
1.5 Block Diagram
1.6 Tooling Set up
1.7 Warnings
SECTION 2: SERVICE/C ALIBRATION

2.1 Incoming Inspection, Checklist
2.2 Required Upgrades
2.3 Tools Required for Service, Calibration and Software Loading
Table 2.3-1: Tier 1- Unit Check Out - Yearly calibration
Table 2.3-2: Tier 2 - Unit Repair - Major Systems
2.4 Calibration Check (Required after all repairs)
2.5 Software: Loading/Upgrading
2.6 Product Numbering Structure/ Serial Numbering Structure
2.7 Repair Parts List
SECTION 3: TROUBLESHOOTING
3.1 Technical Troubleshooting Table: Complaint/Cause/Corrective Action
SECTION 4: DISASSEMBLY AND REPAIR

4.1 Replacement of Bottom Housing
4.2 Replacement of Flex
4.3 Replacement of DSP Board
4.4 Replacement of RTC Battery
4.5 Replacement of Front Insert Assembly
4.6 Removal of O-Ring
4.7 Replacement of the LCD Assembly
4.8 Replacement of LCD Board
4.9 Replacement of Battery Compartment Assembly
4.10 Replacement of Power Board
4.11 Replacement of the Aligned Baseplate Assembly
4.12 Replacement of Hand Strap
4.13 Replacement of the Top Housing
4.14 Cleaning of the Windows
4.15 Hewlett Packard Printer Check
4.16 Dip Switch Changing
APPENDIX SECTIONS :
A. Final Test Specs.: A04187
B. Electrical Schematics and Drawings: 140150
C. Revision Logs: A04262
D. SureSight Final Assembly Drawing: 140000
PN 140399 Rev. B 3
SECTION 1 GENERAL INFORMATION
1.1 ABOUT THE SURESIGHT PRIMARY CARE M ODEL 14001
SureSight is an objective, accurate, affordable vision test that ensures reliable early detection of
refractive error, the primary vision disorder in children. Early detection improves outcomes and reduces
treatment duration.
1.2 ABOUT THE SURESIGHT AUTOREFRACTOR M ODEL 14011

SureSight is a child friendly, portable, affordable autorefractor that lets you test patients - including
young children and adults - anytime, anywhere. Carry it from room to room, to your waiting area, even off-
site.
PN 140399 Rev. B 4
1.3 T ECHNICAL HELP INFORMATION
All service and repairs must be performed by fully trained and properly equipped personnel, using genuine
replacement parts and correct procedures. Failure to do so will invalidate the product warranty and could
compromise instrument safety and performance.
Read and understand all safety warnings and service notes printed in this Service Manual and the
Operator’s Manuals, SureSight part number 140300 and SureSight Autorefractor part number
140400. If in doubt about any precaution or procedure, for phone help, or to order additional
copies of the SureSight Operator’s Manuals, contact:
Customer Service
Welch Allyn, Inc.
4341 State Street Road, PO Box 220
Skaneateles Falls, NY 13153-0220 USA
Telephone 1-800-535-6663
When calling, refer to the model number shown on data label, found on the bottom of the
SureSight.
Troubleshooting assistance is contained in Section 3 of this manual.
Year 2000 Information: The SureSight is Y2K compliant and will not will not encounter “Year 2000”
Problems.
PN 140399 Rev. B 5
1.4 T HEORY OF OPERATION - DETAILS:
Hartmann-Shack Technique Description:
The following is a description of the basic Hartmann-Shack method on which the device is based.
Figure
Beam
Splitter
Illumination
Exit Port Patient Eye

CCD
Camer
Lens
System Mirror
s
Light is sent from an illumination source inside the SureSight through a beam
splitter and focuses on the back of the eye (retina). The retina, in turn, reflects
the light back into the device. Inside the unit, the beam travels through a series
of mirrors and is received by a micro-lens array, creating an image which is sent
to a CCD camera. The spot pattern of light formed is translated into sphere,
cylinder, and axis.
Examples of Spot Pattern Received Through CCD Camera
Emmetropic Eye 0.00 Diopters Hyperopic Eye +4.24 Diopters

spot pattern of light is uniform spot pattern of light is compacted
PN 140399 Rev. B 6
VISION SCREENER OPTICAL SYSTEM ARCHITECTURE
The following is a description of the present design architecture. A collimated beam of light is projected out
of the patient port by the illumination system. The light is ‘focused” by the eye lens and cornea to a small
spot on the retina. This blur acts as a point source on the back of the eye which then radiates back through
the eye lens and cornea producing a reflected beam which includes information about the lens power and
eye aberrations. The resulting return beam is directed by the beam splitter into the measurement path which
is detected by the camera at the end of the path. To achieve alignment, the practitioner views the patient
eye and the alignment guide pattern through the viewing system. The working distance between the output
port of the device and the patient of approximately 40 centimeters. This large working distance provides the
opportunity to improve accuracy in children, as well as being less intimidating to them. It also reduces the
need for fogging in which is used in conventional autorefractors which work at approximately 2cm.
PN 140399 Rev. B 7
M AJOR SUBSYSTEMS:
Illumination System:
The illumination system generates a laser beam which can be projected into the eye under test.
Because this laser beam radiates in the infrared region - it is not visible without an IR goggle or other IR
detecting device. For repair and calibration purposes, an ITT night vision scope is recommended for any
work which includes the illumination system.
The source of illumination is a 5 mW electrical, 3 mW optical semiconductor laser located on the
laser mini board. This board is attached to the illumination tube which houses the optics needed to collect
the light emitted by the laser and form it into a beam which is projected from the end opposite the laser. The
laser mini board is connected via a 4 position flex cable to the laser drive board which controls the laser
output. The drive system monitors the laser output with a photodiode which is physically built into the laser
diode. The laser drive system controls the laser output to a particular photodiode level which is set by the
DSP board. The DSP controls this setting with a digital pot on the laser drive board according to a
calibration performed at the factory. This beam is transmitted through the beam splitter located near the one
inch port on the front of the unit.
*SAFETY NOTE: While the laser is capable of emitting 3 mW of optical power, only a fraction exits
the illumination tube. Laser levels are controlled to approximately 18 µW, which is well within Class I safety
limits. However, to prevent improper exposure DO NOT look at the bare laser diode.
A properly functioning illumination system produces an approximately collimated beam of light 2mm
in diameter. This beam can be seen using ITT goggles when a piece of white paper is placed in front of an
operating illumination tube. The collimated aspect of the beam can be observed by the lack of change in
size of the beam (spot) regardless of the distance from the front of the tube.
Measurement System:
The measurement system detects the beam reflected from the patients eye back toward the unit.
This beam enters the product through the one inch port on the front of the unit and is reflected down toward
the bottom of the unit by the reflecting side of the beam splitter. This beam passes through a first conjugate
lens, to two measurement mirrors which bend the beam across the bottom of the unit and back up toward
the top where it passes through a second conjugate lens in to the camera/lenslet assembly. The
camera/lenslet assembly consists of the camera board with a lenslet filter mounted to the top of it by a
lenslet housing. When the beam passes through this lenslet and IR filter, a group of spots are created which
represent the optics of the eye from which the beam came.
The camera image is progressively sent to the DSP board for processing. If a sufficient number and
quality of images is detected, the DSP computes and reports a reading of the optical power detected. The
exposure, gain and other settings of the camera are controlled by the DSP board through a serial port and a
digital pot on the camera board. These settings are also set during the factory calibration.
Viewing System:
The purpose of the viewing system is to create a visible image which can be used to align the
product with the patient. Because the laser is invisible, it can not be used for aligning. Instead, the viewing
system produces a visible crosshair target which is aligned so as to be in the same position as the invisible
laser beam at the in-range working distance. In this way, when the practitioner aligns the crosshair with the
patients eye, they are also aligning the laser which is required to make the measurement. It is critical that
the viewing crosshair be aligned to the laser beam at the proper working distance.
The source of illumination for the viewing system is an LED located on the LED mini board. This is a
traditional LED used to backlight a crosshair which is cut into a cup mounted over the LED. This mini board
and cup assembly is mounted to one end of the viewing tube which contains optics required to magnify and
project the crosshair to the patients position 40 cm away. The LED mini board is connected to the laser
drive board through a 4 position flex cable. The actual drive for the LED is on the laser board and is turned
on and off by the DSP using a single control line.
PN 140399 Rev. B 8
PC B OARD ASSEMBLIES:
DSP Board:
The DSP board includes the microprocessor which controls the operation of the product. It also
contains the software in a flash EEPROM, external RAM, a real time clock with battery, and the decoding
circuitry for the user button presses. In addition, the DSP board “passes” both power and control signals
between boards. All boards are connected to the DSP and all signals and power are redistributed as
needed. In other words - any connections which must be made between boards do so through the DSP
board.
Power Board:
The power board includes two switching systems to generate all voltages required to operate the
product. It includes the charging control circuitry, the low battery circuitry, the distance measurement
circuitry, and the speaker/tone generation circuitry.
Fixation Board:
The fixation board includes the fixation LED array which is flashed to attract the patients attention. It
also includes the jacks for USB/RS232 connection, and the charging port. The drive circuitry for the RS232
and USB is located on this board, as well as the IRDA sensor which communicates with the printer. In the
central section of this board, the ultrasonic sensor is mounted. However, the ultrasonic sensor circuitry is
actually on the power board, it only sits on the fixation board to match the output port of the housing.
One important note: the fixation board must be present for the system to power up. If the power
board does not sense the presence of the charging jack with no plug present (i.e.: not charging), it will not
power up.
Laser Board:
The laser board provides the drive for both the viewing crosshair LED and the laser. The LED is
controlled with a simple on/off control at a set output current. The laser is controlled to a target level
depending on the setting of the digital pot on this board. The pot is settable by the DSP during each startup
of the device. In addition, the laser has an on/off control which is used in addition to the digital pot to insure
that the laser is off when not required for measurement.
Camera Board:
The camera board contains a full chipset for the black and white imager which detects the return
beam for measurement. The camera exposure control is accomplished via a serial port on the board, and
the gain is controlled by a digital pot which is settable by the DSP. The camera gain is subject to calibration
at the factory.
LCD:
The LCD is a custom assembly of glass and printed circuit board. In addition to a series of seven
segment displays to present the reading results, and various indicators to indicate other conditions, this
board includes the button inputs, and the dip switch inputs. Theses are passed to the DSP for detection and
decoding.
Laser Mini:
The laser mini is a board which is primarily a mechanical mount. The board includes only the laser
diode and a flex connector which mates it to the laser drive board via a flex cable.
LED Mini:
The LED mini is a board which is primarily a mechanical mount. The board includes only the LED
and a flex connector which mates it to the laser drive board via a flex cable.
PN 140399 Rev. B 9
1.5 BLOCK DIAGRAM
SureSight Block Diagram
Rev C
12.0 (DSP/3.3V
11.0 and 5.0V)
(Camera/3.3V/5.0V - Camera
7.5V/15V) Timing Generator 8 bits FPGA
Vertical Driver Stacks into 32 bit words
Sends to RAM
1.0 (1) on / off Sensor
Generates VD and HD
(Laser/ 3.3 V) Head Amp
Viewing A/D converter
System Eval:
Prelim Good Image Detect
Prelim location of Rows/Cols
(2) Digital Pot
2.0
(Laser/ 3.3 V) Illumination (2) Serial
System (1) on / off Shutter
Control
Echo
3.0
(Power/ 5.0V) Distance Measurement
Serial Port 32
200mm to 500mm Xmit bits
(3) DMA
4.0 (3) IP Lines
14.0
(LCD/3.3V, 7.2V) PowerPC 14.1 DRAM (DSP/3.3V)
Buttons Button Detect
Stores 3 images
Distance Measurement
Good Image Detect
Compute Readings
Report to LCD (DSP/3.3V,5.0V,- (DSP/3.3V)
5.0 (12) LCD Controller AutoOff 7.5V,15.0V) 14.2 Flash
Calibration Ck Stores Main Program + Configs
LCD (as GPL) I/O to Printer (opt) 16 bits
Right, Left, Diff I/O to RS232 (opt)
Refer, Conf
(LCD/3.3 V) LoBatt,
Out of Cal (3) Shift Latch
DIP Switches
“Awake”
“Go”
GPL
10.0
Fixation 6.0 (Power/ 3.3V)
Speaker
(Fixation/ 3.3 V) 8 Flickering LEDs Distributed thru SMCI
PPC board 7.0
(Fixation/3.3V)
USB Port
13.0
Power Supply/Charger SCC
7.2V to 3.3, 5.0, 15.0, -7.5 8.0
Conversion RS232 Port (Fixation/3.3V)
Battery Charger Control
(Power) SMC2
9.0 15.0
13.1 13.2 IRDA Port Printer
(Fixation/3.3V)
Low Charge (Power)
(DSP) Battery Control
PN 140399 Rev. B 10
1.5 T OOLING SET UP: WIRE DIAGRAM
Mouse Computer Power

Cord
Keyboard
USB cord - needed

for testing of the
unit
RS 232 Cable -
Back of
needed to load
software to unit Computer
Do Not Use
Monitor
S Cable WA
P/N: 880181
BNC Cable -
IMAQ-1
Panasonic Camera - S-
Video connector
P/N: GP-KS-162
Gray Switch Box Back Settings:
1 - On
2 - On
3 - Off
4 - Off
GPIB 5 - On
Plug in Fiber Optic Bundle 6 - On
Transformer WA P/N’s: 73210, 7 - Off
WA P/N: 07800, 73308, 387001 8 - Off
73305 UDT Meter Front Settings:
P/N: S370 White Bal. - On
Auto Light - On
Video Level - Manual
UDT Laser Sensor UDT Plug in

P/N: 268-CP Transformer
ElPAC 12V
transformer P/N:
WM 144-1950
Camera Head
PN 140399 Rev. B 11
To Set Up Repair Tooling:
1. Connect all wires to computer per provided wire diagram.
2. Plug all plug in transformers to a power strip.
3. Plug the power strip into a step down transformer.
4. Connect the X-Y adjustment laser measurement slide and the Swing eye fixture to the plate. See
diagrams below for proper placement.
Place T holder in holder,

remove to swing fixture.
Connect swing fixture

with bolt.
Connect X-Y Adjustment

fixture to plate with 2
screws. There is one screw
on each side of the slide.
PN 140399 Rev. B 12
1.7 WARNINGS
ATTENTION: Refer to the operating instructions. This symbol ( ) is intended to advise the user of
the presence of important operating or maintenance instructions in the documents accompanying
the instrument.
Service or Repair to be performed by qualified, authorized personnel only. There are no user
serviceable parts inside the instrument. Opening this device can expose the user to harmful invisible
laser radiation.
Use only Welch Allyn 710 series chargers.
Replacement parts and accessories - Use only approved replacement parts and accessories
specified in this manual. Refer to the repair parts section of this manual.
Do not sterilize the instrument or any of its components.
Use only with IEC 60601-1 approved printers, or keep printer out of patient vicinity.
Battery replacement: Replace with Welch Allyn model # 72420 Lithium Ion battery only.
Do not attempt to disassemble or modify the battery pack. There are no user serviceable parts
inside the pack.
Do not attempt to directly solder the battery pack.
Do not attempt to connect the positive and negative battery terminals to each other, nor to any other
device.
“Caution” - use of controls or adjustments or performance of procedures other than those specified
herein may result in hazardous radiation exposure.
Do not operate, charge, leave or discard battery pack in any environment where it may exceed 0oC
to 40oC.
Do not immerse the battery pack in water.
Do not attempt to open or pierce the battery pack.
Do not throw or strike the battery pack.
Do not use a battery pack which appears to be deformed, leaking, corroded or is otherwise irregular.
If electrolyte leaking from battery contacts your skin or eyes, rinse with running water and
immediately seek medical attention.
IPX∅: Not protected against the ingress of water.
Not for use in the presence of flammable anesthetics.
ITT Nightscope can not leave Welch Allyn repair facility due to import/export regulations. It is
considered a military device.
When the device is opened, laser emission above the acceptable exposure limit (AEL) may be
present. Care must be taken not to look into the beam or project the beam into another person’s
eye.
PN 140399 Rev. B 13
SECTION 2: SERVICE
2.1 INCOMING INSPECTION LIST :
When a SureSight Unit is Returned, Check:
1. Physical Condition of Package and Unit
2. Record the following observations:

• Model #____________
• S/N found on inside of battery door ____________
• Record Dip Switch Position:
ON
1 2 3 4 5 6 7 8
• Does Instrument Power Up? Yes No

• Cal Settings as received? Adult Child
• S/W version as received? _____________
• Distance function check: Pass Fail
• Gross Alignment Check - Fake eye
• Cal light symbol: ON OFF
• Cross Hair Quality: Good Poor
3. Refer to Section 3 - The Customer Complaint and Troubleshooting Guide to localize the problem.
PN 140399 Rev. B 14
2.2 REQUIRED UPGRADES :
Component to Upgrade When to Upgrade

Battery Compartment (see section 4.9) • Always replace when the anti-reverse tabs are absent
• Replace compartment if retainer is too tight or too loose
Patient Window • Replace as needed if scratched
• Always replace if before serial #9900594 for 14001 and
before serial #9920228 for 14011
O-Ring (see section 4.6) • Always remove
Power PCB Charger • Domestically - Change when there is a customer complaint
about charge rate in units before 9900480 for 14001 and
9920086 for 14011.
• Internationally - N/A
Cross Tubes / Windows • Always replace if before serial #0000018 for 14001 and
before serial #0020093 for 14011
Software (see section 2.4) • Always upgrade the software to most recent version
PN 140399 Rev. B 15
SECTION 2.3 T OOLS REQUIRED FOR SERVICE, CALIBRATION AND
SOFTWARE LOADING
Table 2.3-1
Tier 1 - Unit Check Out - Yearly Calibration
Tier 1 tooling is the minimum required to equip a site to perform yearly calibrations. This calibration does not
require the opening of the unit and primarily verifies the product performance. Software upgrades are feasible
with this tooling, but no internal repairs are allowed. Bold part numbers indicate parent items. Non bold
items below are included in the parent set.
TIER 1 REQUIRES TOOL SET T17009, WHICH CONSISTS OF THE FOLLOWING:
PART NUMBER DESCRIPTION OPTION NEEDED TO VERIFY

T16936 Tier 1 Plate with Nest, Camera Mounts, Required Alignment Refraction
Distance Fixture & Target Distance Accuracy
PC-Windows 98 with USB connector Required Unit Information
PCI-1411 National Instrument Capture Card Required Software
T17019 SureSight Alignment Check Software Required Alignment Verification
778 044-03 IMAQ Vision Run Time License Required Alignment Verification
T16729 Final Tester Software Required All unit functions
WA part #: 140104-3 USB Cable Required Unit Information
WA part #: 140104-2 RS232 Cable Required Unit Information
WA part #: 880181 S-Cable Requires Unit Information
5370 UDT Meter Required Laser level
268CP UDT Laser Sensor Required Laser Level
777154-01 GPIB National Instrument Card Required Software
Flash point 128 Flash Point FPG Capture Card Required Software
Fluke Model 73 Multimeter Required Charge Current
WA Part #’s: 73210, Lighting for Fake Eye w/ fiber-optic Required Alignment Verification
07800, 73305, 73308 bundle
WA Part #: 387001 F.O. Illuminator Connector Base Required Alignment Verification
Hewlett Packard 82240B SureSight Printer Required Print capability & s/w
version
Panasonic GP-KS-162 Camera, cable and controls Required Images
Panasonic GP-LM24TA Lens Required Images
IMAQ-1 BNC Cable Required Alignment Verification
T17162 Gray Switch Box Required Alignment Verification
T17164 Charge Box Required Charge Current
WA Part #: 73305 Plug in Transformer Required Alignment Verification
WM 144-1950 12 V transformer Required Images
T16545 Fake Eye (0) Required Calibration
TI6934 Fake Eye Set Required Refractive Reading
Accuracy
T17008 Night Vision Scope - Version 2 Required Laser Level
WA part #: 140381 Hand Strap Replacement Tool Required Replace Hand Strap
TI6556 Nest Required
NOTE: REPAIR STATIONS WILL BE REQUIRED TO HAVE A STEP DOWN TRANSFORMER
PN 140399 Rev. B 16
Table 2.3-2
Tier 2: Unit Repairs - Major Systems
Tier 2 tooling is required to equip a site to perform internal repairs. These repairs are limited to major
subsystems. Component level repair is not available for this product. Bold part numbers indicate parent
items. Non bold items below are included in the parent set.
Tier 2 requires Tool Set T17010, which consists of the following:

PART NUMBER DESCRIPTION OPTION NEEDED TO VERIFY
T16936 Tier 1 Plate with Nest, Camera Mounts, Required Alignment Refraction Distance
Distance Fixture & Target Accuracy
PC-Windows 98 with USB connector Required Unit Information
PCI-1411 National Instrument Capture Card Required Software
T17019 SureSight Alignment Check Software Required Alignment Verification
778 044-03 IMAQ Vision Run Time License Required Alignment Verification
T16729 Final Tester Software Required All unit functions
WA part #: 140104-3 USB Cable Required Unit Information
WA part #: 140104-2 232 Cable Required Unit Information
WA part #: 880181 S-Cable Requires Unit Information
5370 UDT Meter Required Laser level
268CP UDT Laser Sensor Required Laser Level
777154-01 GPIB National Instrument Card Required Software
Flash point 128 Flash Point FPG Capture Card Required Software
Fluke Model 73 Multimeter Required Charge Current
WA Part #’s: 73210, 07800, Lighting for Fake Eye w/ fiber-optic bundle Required Alignment Verification
73305, 73308
WA Part #: 387001 F.O. Illuminator Connector Base Required Alignment Verification
Hewlett Packard 82240B SureSight Printer Required Print capability & s/w version
Panasonic GP-KS-162 Camera, cable and controls Required Images
Panasonic GP-LM24TA Lens Required Images
IMAQ-1 BNC Cable Required Alignment Verification
T17162 Gray Switch Box Required Alignment Verification
T17164 Charge Box Required Charge Current
WA Part #: 73305 Plug in Transformer Required Alignment Verification
WM 144-1950 12 V transformer Required Images
T16545 Fake Eye (0) Required Calibration
TI6934 Fake Eye Set Required Refractive Reading Accuracy
T17008 Night Vision Scope - Version 2 Required Laser Level
WA part #: 140381 Hand Strap Replacement Tool Required Replace Hand Strap
TI6556 Nest Required
T1562-23 1.5 - 2.0 in-lb. Required Attachment
Torque Driver*
Phillips Bit for #4 screw 1 5/16” length Required Attachment
Point Size - 1
Torque Driver*
Phillips Bit for #4 screw 1 5/16” length Required Attachment
Point Size - 1
Torque Driver*
Phillips bit for #6 screw 2 ½ “ length Required Attachment
Point Size - 2
Torque Driver*
Torx Bit T-20 Required Attachment
T16541 Baseplate Support Fixture Top Required Main assembly repairs
T16542 Baseplate Support Fixture Bottom Required Main assembly repairs
PN 140399 Rev. B 17
NOTE: REPAIR STATIONS WILL BE REQUIRED TO HAVE A STEP DOWN TRANSFORMER
*NOTE: PROPER TORQUES ARE CRITICAL TO FUNCTION. DO NOT HAND TIGHTEN WITHOUT
TORQUE METER OR DRIVER.
2.4 CALIBRATION CHECK:
2.4.1 Before starting the software make sure all dip switches are in the off position.
2.4.2 Start up software
2.4.3 Place unit in nest, follow instructions on the screen.
2.4.4 Enter the product serial number and select enter, on the screen.
2.4.5 Insert battery and follow instructions on the screen.
2.4.6 Press the child adult button, ensure the unit powers up, and plug in USB. Follow
instructions on the screen.
PN 140399 Rev. B 18
2.4.7 The software will flip through some more screens and stop at the LCD screen. Check to
see if the LCD’s are on and follow instructions on the screen. Then check to see if they are
off and follow instructions on the screen.
2.4.8 After the LCD check, the program will prompt you to place the black cloth over the dog
house. Follow instructions on the screen.
2.4.9 Check screen for crosshair and follow instructions on the screen.
2.4.10 Remove the black cloth from the dog house and follow instructions on the screen.
PN 140399 Rev. B 19
2.4.11 Place the printer in front of the unit. (see Figure 1 - Printer position) Follow instructions on
the screen.
Figure 1 - Printer position
2.4.12 Follow instructions on the screen.
2.4.13 The following screens will prompt you to place the distance block in the subsequent
positions. The positions for the distance block are marked on the plate. Follow instructions
on the screen. The screens will change to let you know when to move the distance block to
the next position.
PN 140399 Rev. B 20
Distance block. The
positions, 1-4, are
marked on the
plate.
Figure 2 - Distance block position
2.4.14 After the distance for position 4 is taken, leave the distance block in that position for the
next operation. The next screen will prompt you to press start, YOU DO NOT NEED TO DO
THIS IT WILL START AUTOMATICALLY. Once the test is done the next screen will
appear.
2.4.15 The next three screens will prompt you to press a certain button, follow the instructions on
the screens. Once you press the button the screen will change to show you which button
to press next. The last button is the go button. Once you press this it will start to take a
reading, hold the go button in until it stops.
2.4.16 The next screen prompts you to place the laser measurement tool in front of the unit. Once
this in the correct position clamp into place.
PN 140399 Rev. B 21
Laser Clamp tool
Measurement down, when in
Tool Figure 3 - Laser Measurement Tool proper place.
2.4.17 Once the fixtures are in place use the NV scope to see the position on the laser. Make
sure the laser is NOT aligned with the sensor. Follow instructions on the screen.
2.4.18 Cover the dog house with the black cloth and follow instructions on the screen.
2.4.19 When prompted to, use the NV scope to align the laser with the sensor. Cover unit and
follow instructions on the screen.
2.4.20 Remove the laser measurement tool and then place the 0.6 ND filter on tester and make
sure the swing eye fixture is positioned in front of the unit.
PN 140399 Rev. B 22
Place ND filter
in groove on
the nest.
Figure 4 - Swing Eye Fixture and ND filter
2.4.21 Click on align laser. This will bring up the flash point screen with the camera image. Find
the max. glare by moving the knobs on the swing eye fixture. Once this is found select exit
on the flash point screen.
2.4.22 The next screen will prompt you to place the black cloth over the dog house.
2.4.23 Check for crosshair and follow instructions on the screen.
PN 140399 Rev. B 23
2.4.24 The next screen will prompt you to remove the black cloth, LEAVE THE BLACK CLOTH
ON THE UNIT BUT MAKE SURE IT DOES NOT BLOCK THE FRONT OF THE DOG
HOUSE. Follow instructions on the screen.
2.4.25 Check for pupil and follow instructions on the screen.
2.4.26 Remove the black cloth and place the ND filter back on the nest. Follow instructions on the
screen.
PN 140399 Rev. B 24
2.4.27 Follow instructions on the screen. When you remove the unit from the nest, keep the USB
connected.
2.4.28 Starting with the -2 diopter, take one reading from each of the fake eyes, on the rack of
eyes.
2.4.29 IF THIS IS A PRIMARY CARE UNIT THIS WILL BE THE END OF THE AUTOMATED
TEST. Reset DIP Switches to their original position and proceed to step 2.4.34. The
following steps are only for EYECARE UNITS.
2.4.30 Follow the instructions on the screen, remove the USB and change the DIP switch settings.
2.4.31 Follow instructions on the screen and replace the battery.
PN 140399 Rev. B 25
2.4.32 Follow instructions on the screen and turn unit on and connect the USB.
2.4.33 THIS IS THE END OF THE AUTOMATED TEST.
2.4.34 Check the charge current of the unit once it has completed the calibration test.
• Insert a discharged or moderately charged battery into the unit under test.
• Connect the 71040 to the charger box IN.
• Connect the extender cable from the charger box OUT to the unit jack.
• Connect the Fluke 73 multimeter to the two jacks on the charge box.
Note: this is the only multimeter allowed to check the charge current.
− Positive lead goes to 10 A
− Negative lead goes to COM
− Set meter at D/C Amps
• Read the current
− The current should read between: 40 mA - 162 mA
• Note: A fully topped off battery may trigger the shutdown circuitry of the
charge system. If the current reads low, it should be verified with a second
battery before replacement.
2.4.35 Check for aesthetics. If there are any fingerprints on housings or windows, properly clean
them off.
PN 140399 Rev. B 26
2.5 SOFTWARE UPGRADE
2.5.1 Make certain the Sure Sight unit is off.

2.5.2 Connect the RS232 Cable (Phone Jack) to the SureSight and RS232 Cable (9 - pin
connector) to the PC COM port.
2.5.3 Upgrade using MS DOS:

2.5.3.1 Insert the SureSight Software Update floppy in the floppy drive. Open up an
MSDOS window and type “A:” (without the quotations) to switch to the floppy
directory and type SETUP.
2.5.3.2 The setup script will prompt you for a COM port (1 or 2) and tell you when to power
on the unit. The progress on the upgrade is given and “Software update completed
successfully!”, should be shown after the update is completed.
2.5.4 Upgrade Using Windows 95 / 98:
2.5.4.1 Insert the SureSight Software Update floppy in the floppy drive. Click on the Start
button and then click on Run. Type A:SETUP and click on OK.
2.5.4.2 The setup script will prompt you for a COM port (1 or 2) and tell you when to power
on the unit. The progress on the upgrade is given and “Software update completed
successfully!” should be shown after the update is completed.
PN 140399 Rev. B 27
2.6 PRODUCT NUMBERING STRUCTURE/ SERIAL NUMBERING STRUCTURE
__X__ _X__ __X__ __X__ __X__ __X__ __X__
S/N (randomized)
2:Eye Care Version

0: Primary Care Version
NOTE: 14001 SureSights should have a 0 in this position

NOTE: 14011 SureSights should have a 2 in this position
Last 2 digits of the year manufactured
PN 140399 Rev. B 28
2.7 REPAIR PARTS LIST
Part Number Description Bubble Qty.
Number
M11052 9 X 12 POLY BAG 1
V140170-120 TARGET SW VER 1.20 1
106100-2 PHPS 2-56 X .187 4
106100-42 4-40 X .25 SCREW 3
140071-30-1750 FLEX CABLE, .5MM PITCH 1
140073-04-1500 FLEX CABLE, 1.00MM PITCH 2
140127-501 FRONT INSERT SUB ASSEMBLY 1
140129-501 BASE PLATE SUB ASSEMBLY 1
236992 IC, SNAPHAT FOR M48T559Y
536000 ROLL OF PAPER 1
72420 LI ION BATTERY 1
140126-501 BATTERY COMPARTMENT SUB ASSEMBLY 0007 1
106102-27 FHPHPS 6 X 32 X .250 0015 18
106124-4 #4 X .250 LG PPHS SELF TPG 0028 8
140020-3 LCD INSERT 0029 1
140103-2 TAPE, DR SIDE WINDOW 0030 1
140040 WINDOW, DOCTOR 0031 1
140041-501 LCD ASSEMBLY 0033 1
140071-30-2500 FLEX CABLE, .5MM PITCH 0034 1
140280-504 POWER PCB ASSY - PATT X9 0036 1
106100-42 4-40 X .25 SCREW 0037 14
106102-7 FLAT HEAD SCREW 0040 2
106100-5 PHPS 6-32 X .25 0042 3
140250-503 DSP PCB ASSY PATT X8 0044 1
140077-3 HAND STRAP, WRDMK GRAY, 5.125L 0045 1
140130-501 TOP HOUSING SUB ASSY 0046 1
140072 BUMPERS 0048 4
140074-3 BOOT 0046 1
140146-1 WINDOW, PATIENT SIDE 0050 1
140068 PATIENT WINDOW U-CHANNEL 0051 1
M11478 PARTS LABEL 0052 1
140022-2 BATTERY DOOR 0053 1
140090 HINGE PIN 0054 1
140131-501 BOTTOM HOUSING SUB ASSY 0056 1
106100-53 PHPS 8-32 X .312 0058 4
140032 DANGER TAG 0059 1
140167 BATTERY FOAM 0062 1
140168 LASER, FOAM 0064 1
M11416 TAPE, KAPTON 0066
PN 140399 Rev. B 29
Section 3: SureSight Troubleshooting Guide
This guide should be used for phone personnel as well as by repair technicians to facilitate quick diagnosis of problems
Chief Cause Look For Customer Corrective Repair Technician

Complaint Action Corrective Action
Does Not Battery a) Verify battery is installed correctly (orientation) in a) Install battery correctly a) Verify the Charge
Power up not device and battery retainer is latched over battery. See per label. Current
charged label and arrow on battery indicating direction of proper b) Charge battery overnight b) Check to see if flexes
insertion. Early versions do not have the battery rib to in stand with 71040. are connected, connect
prevent mis-insertion. c) Return unit for repair. if not.
b) Check for constant or blinking battery symbol on the c) Replace LCD Assembly
LCD. Constant = no charge. Blinking = ~10 to 15 and/or flex.
minutes of charge left. d) Replace battery
compartment.
e) Replace Power Board.
f) Replace DSP Board.
No LCD No Data a) Ensure that test was taken within last 5 minutes, a) Retake test a) Check to see if flexes
Display stored in otherwise data is not stored. b) Note version 1.09 are connected, connect
memory software and higher. If it if not.
is a lower version send b) Replace LCD Assembly
unit in to repair to and/or flex
upgrade.
c) Return Unit for repair
No LCD Defective a) Ensure that test was taken within last 5 minutes, a) Retake test c) Check to see if flexes
Display LCD otherwise data is not stored. b) Note version 1.09 are connected, connect
software and higher. If it if not.
is a lower version send a) Replace LCD Assembly
unit in to repair to and/or flex
upgrade.
c) Return Unit for repair
PN 140399 Rev. B 30
Chief Cause Look For Customer Repair Technician
Complaint Corrective Action Corrective Action
Does Not Printing too far a) Ensure printer is turned on. a) Retry printing a) Check to see if flexes are
Print b) Ensure that the print button is held until the “ta-da” is b) Replace batteries in connected, connect if
heard printer not.
c) Ensure the unit is aimed at the front of the printer. c) Return unit for repair b) Replace Front Insert
d) Try printing within 3 feet of printer Assembly. NOTE: Wire
Harness must be
replaced if Front Insert
Assembly is replaced.
Does Not Printer has gone to a) Check to see if red LED is lit in the front. a) Press feed (right most a) Check to see if flexes are
Print “sleep” button) to wake printer connected, connect if
up. not.
b) Return unit for repair. b) Replace Front Insert
Assembly. NOTE: Wire
Harness must be
Assembly is replaced.
Prints too Print darkness a) Try sliding the center contrast switch to the right. a) Reset to roughly
light setting is set too b) Try self-test on printer to see if the batteries are low; center of range.
light refer to printer manual pg. 14 Printer can be used at
higher or lower
settings if customer
desires.
b) Replace batteries
c) Return unit to Hewlett
Packard for repair.
No Cross- Defective LED Mini a) Ensure battery is charged. d) Return unit for repair. a) Check to see if flexes are
Hair board or electrical b) Ensure battery is installed and turned on. connected, connect if
failure c) Look through peephole and identify Crosshair. not.
b) Inspect to see if green
LED lights
c) Replace Tubes with PC
Sub-Assembly - WA In-
House Only
d) Replace baseplate
assembly
PN 140399 Rev. B 31
Unit is not Unit dropped or a) Crosshair is in patients pupil and in range distance is a) Return unit for repair. a) Check Tube with PC
aligned Impacted beyond constant but no images are being taken Assembly. May need to
shock level b) Search around eye for “sweet spot” shake to see if there is
provided c) Ensure that doctor and patient are at same height, aperture movement. If
squared and level with each other. there is replace tubes
with PC Assembly. WA
In-House Only
b) Replace Aligned Base-
plate Assembly.
No Reading Incorrect Distance a) Adjust distance until constant tone a) Return unit for repair a) If O-ring exists, remove
b) If unit cannot obtain constant tone, send in for repair. it.
b) Replace Front Insert
Assembly NOTE: Wire
Harness must be
is replaced
c) Replace Power board.
No Reading Unit misaligned Refer to Unit is not aligned
Low Unit misaligned a) Ensure level test with patient a) Retest patient level with Refer to Unit is not aligned
Reading b) Ensure unit is on proper calibration (adult / child) unit
c) Verify room lighting / not direct lighting b) Turn down room lights
d) Verify confidence readings are 6 or higher c) verify adult / child
e) Verify that readings are within .5 D typ. calibration
d) Verify S/W version
e) Return unit for repair
High Unit misaligned a) Ensure level test with patient a) Retest patient level with Refer to Unit is not aligned
Reading b) Ensure unit is on proper calibration (adult / child) unit
c) Verify room lighting / not direct lighting b) Turn down room lights
d) Verify confidence readings are 6 or higher c) verify adult / child
e) Verify that readings are within .5 D typ. calibration
d) Verify S/W version
e) Return unit for repair
PN 140399 Rev. B 32
Buttons not Electrical or a) Verify button press performs correct function a) Return unit for repair a) Replace LCD Assembly
functioning Mechanical failure b) Ensure battery symbol is not lit.
Unit not Wrong calibration a) Ensure unit is on proper calibration (adult / child). a) Change calibration as a) Calibrate unit
giving SureSight will only refer on child calibration. appropriate
referral b) Return unit for repair.
criteria - *’s
Crosshair Flex connector a) Ensure battery in installed and turned on. a) Return for repair a) Check to see if flexes
not visible loose b) Press Go button are connected, connect
c) Verify no Crosshair if not.
Red LED not Flex connector a) Ensure battery in installed and turned on. b) Return for repair a) Check to see if flexes
visible loose b) Press Go button are connected, connect
c) Verify no LED if not.
Unit has low Foam over speaker d) Foam is placed directly over speaker in production a) Return unit for repair a) Place foam in proper
speaker on power board position.
Unit does Power problem a) Verify battery is inserted in proper orientation a) Bend contacts up to a) Replace power Board
not charge b) Verify battery was not inserted in reversed orientation normal position with Assembly
in that the battery would crush the contacts down thus dental pick. b) Replace Front Insert
allowing intermittent contact. b) Return unit for repair of Assembly. NOTE: Wire
c) Verify battery contact has sufficient tension on the the battery Harness must be
battery. Determined by letting the battery retainer compartment sub replaced if Front Insert
freely rotate by gravity alone, when properly engaged assembly. Assembly is replaced.
over a battery. Retainer should not move when a
battery is in place.
Eye Care Dip switches are at a) Make sure the dip switches are set correctly: Refer to a) Set dip switches to the a) Replace the LCD
Unit does the wrong settings the Device configuration table below correct setting. Assembly
not Show b) Send Unit in for repair. b) Replace the DSP Board
Axis
PN 140399 Rev. B 33
DEVICE CONFIGURATION TABLE:
SureSight performance is controlled by the type of instrument (Primary Care Unit or Eye Care Unit), the dip switches
accessible through the battery compartment, located underneath the battery compartment on the LCD board (see figure
below) and the Adult Child Mode button (located on the LCD Display). The following table and diagrams show the
combinations of settings and the corresponding performance it determines.
On There are a total of 8 dip
Position 1 switches, but only the first 3
Inside of Unit are used. Each are labeled with
their corresponding number.
Push in to switch to Position 1

1 2 3 4 5 6 7 8 and Pull out to switch to
Position 0 Position 0.
Resolution Resolution
Dip Switch 1 Dip Switch 2 Dip Switch 3 A/C Button Axis Cylinder Difference Range (min. Referrals
Unit Type of Reading of Reading
Setting Setting Setting Setting Displayed Convention Displayed Sphere) Marked with *
Displayed Computed
Primary Care 0 = Opt N/A N/A Adult 10 No Negative No -4.5 No 1/4
N/A N/A Child 10 No Negative Yes -4.5 Yes 1/4
1 = Oph N/A N/A Adult 10 No Positive No -4.5 No 1/4
N/A N/A Child 10 No Positive Yes -4.5 Yes 1/4
Eye Care 0 = Opt 0 = Std 0 = 1/4 Adult 100 Yes Negative No -5 No 1/4
1 = 1/8 Adult 100 Yes Negative No -5 No 1/8
0 = 1/4 Child 100 Yes Negative No -5 No 1/4
1 = 1/8 Child 100 Yes Negative No -5 No 1/8
1 = Scr N/A Adult 10 No Negative No -5 No 1/4
N/A Child 10 No Negative Yes -5 Yes 1/4
1 = Oph 0 = Std 0 = 1/4 Adult 100 Yes Positive No -5 No 1/4
1 = 1/8 Adult 100 Yes Positive No -5 No 1/8
0 = 1/4 Child 100 Yes Positive No -5 No 1/4
PN 140399 Rev. B 34
PRIMARY CARE DEVICE CONFIGURATION:
* Resolution of Reading Displayed = Tenths
* Measurement Range = -4.5D to +5D
Dip Switch 1 Dip Switch 2 Dip Switch 3 A/C Button
A = Adult Mode
C = Child Mode
• Difference Displayed
• Referrals vs. AAP guidelines for 3 yr. olds are noted
• Uses child calibration curve
N/A
N/A
0 = Optometry Convention
• Negative Cylinder
Convention
1 = Ophthalmology Convention
• Positive Cylinder
Convention
PN 140399 Rev. B 35
EYE CARE DEVICE CONFIGURATION
* Measurement Range = -5D to +5D
Dip Switch 1 Dip Switch 2 Dip Switch 3 A/C Button
A = Adult Mode
C = Child Mode
• In Screening Mode Difference is Displayed
• In Screening Mode Referrals vs. AAP Guidelines for 3 yr.
olds are noted
• Uses child calibration curve
0 = ¼ Measurement computed to precision
1 = 1/8 Measurement computed to precision
0 = Standard Mode
• Axis Displayed
• Resolution of Reading Displayed = Hundredths
1 = Screening Mode
• Resolution of Reading = Tenths
• In Child Mode Difference is Displayed
• In Child Mode Referrals vs. AAP guidelines for 3
yr. Olds are Noted
0 = Optometry Convention
• Negative Cylinder Convention
1 = Ophthalmology Convention
• Positive Cylinder Convention
PN 140399 Rev. B 36
SECTION 4: SURESIGHT REPAIR INSTRUCTIONS
*NOTE: ALL REPAIR PROCEDURES MUST BE FOLLOWED BY A CALIBRATION CHECK ( SEE
SECTION 2.2), WITH THE EXCEPTION OF SECTIONS 4.12, 4.14 (IF UNIT IS NOT
OPENED), 4.15, AND 4.16.
DSP Board
LCD Assembly &

Baseplate
LCD Board
Assembly
Front Insert Bottom Housing

Assembly &
Fixation Board
Top Housing
Rubber Boot
Power Board Optical Plate
PN 140399 Rev. B 37
4.1. REPLACEMENT OF BOTTOM HOUSING
4.1.1. Place unit in nest T16556, with bottom housing facing up.
4.1.2. Remove the 4 T-20 torx screws from bottom housing.
4.1.3. Gently remove housing. It may be necessary to hold the front insert down as the housing is
removed.
4.1.3.1. Prior to replacement verify the black tape is visible and in its proper location.
`1
4.1.3.2. Ensure that the bumpers are seated correctly, down and completely in their cut
out areas, in the top housing.
One of the
three bumpers
seated in cut
out area
4.1.3.3. Replace housing by aligning the front insert and LCD assembly with the guides
on the bottom housing.
4.1.3.4. Ensure the housing aligns with the battery door and patient window.
4.1.3.5. Re-torque to 5.5 - 7.5 in-lb., using torque driver T1562-12. (See drawing 140000 -
Appendix D)
4.1.3.6. Verify no flexes are caught in between the housings.
PN 140399 Rev. B 38
4.2. REPLACEMENT OF FLEX
4.2.2. Remove bottom housing. (See Section 4.1)
4.2.3. Remove glue or kapton tape, if it exists, from the flex.
4.2.4. Locate the tabs bar, of the flex insert, toward the flex.
4.2.5. Pull out the tab bar away from the flex connector body to loosen the connection, which will
allow the flex to slide out. Make sure both sides of the tab are unlatched.
Glue or Kapton
Connector
Tape will be on
body
this flex.
Tab Bar.
Pull bar out to
loosen.
4.2.6. Replace the flex by holding the tab bar out and sliding the flex back into the connection:
4.2.6.1. Note the flex has an insulated side and a side with connectors.
4.2.6.2. Place the connector side, of the flex, toward the connector side of the flex
insert. This is always the opposite side from where the tab bar is.
Slide the tab bar

in to tighten.
4.2.6.3. Once the flex is slid into the flex insert, slide the tab bar back into place. Make
sure that the flex is straight, or connections will not be properly made.
4.2.6.4. If the flex, that had been removed had either glue or kapton tape on it, replace
with kapton tape only.
PN 140399 Rev. B 39
4.3. REPLACEMENT OF DSP B OARD
4.3.2. Remove bottom housing (See Section 4.1).
4.3.3. Disconnect the flexes, located on the DSP board that connect from the LCD board, fixation
board, laser board, power board and the camera board. (See Section 4.2).
4.3.3.1. Note that the fixation and LCD flex may have glue or Kapton tape over them, to
keep them secure.
4.3.3.2. Remove glue or kapton tape from the connector. To prevent damage, peel the
hardened glue or kapton tape in the direction of the flex, NOT toward the
connector, or the connector may be damaged or peel off.
4.3.4. Once flexes are clear, remove the 2 screws from the DSP board and carefully lift it out of
the unit.
4.3.5. Replace the new DSP board, battery side down, onto the aligned plate assembly, aligning
holes in board with mounting holes.
4.3.5.1. Replace the laser tag on the right screw, then fasten the DSP board with the 2
screws. Torque screws to 1.5 - 2.0 in-lb., using torque driver T1562-23 . (See
Drawing 140000 - Appendix D)
4.3.5.2. Reconnect the removed flexes to the proper positions, (See Section 4.2), then
using Kapton tape only, tape together the flex and the connector.
Kapton Tape on
the flex and
connector
4.3.6. Replace the bottom housing and fasten together. (See Section 4.1) Once the unit is
reassembled, download the software (See Section 2.7)
PN 140399 Rev. B 40
4.4. REPLACEMENT OF RTC B ATTERY
NOTE: The RTC battery should last 10 years from its initial placement.
4.4.1. Remove the DSP Board. (See Section 4.3)
4.4.2. Disconnect RTC battery from bottom of DSP board:
4.4.2.1. Being very careful not to break the legs of the RTC battery or damage the pins of
the IC chip off of the pad, pry the four outer legs of RTC battery away from the
board.
4.4.3. Place the new RTC battery onto the DSP board:
4.4.3.1. Align the 4 pins and the alignment tab, of the RTC battery, to the 4 holes and
slot on the IC chip.
4.4.3.2. Press the RTC battery down to securely clip onto the IC chip.
NOTE: RTC battery is keyed - DO NOT force it down - make sure its tabs align with RTC chip slots.
4.4.4. One the unit is reassembled, download software. (See Section 2.7)
PN 140399 Rev. B 41
4.5. REPLACEMENT OF FRONT INSERT ASSEMBLY
4.5.2. Remove the bottom housing (See Section 4.1).
4.5.3. Lift the baseplate sub-assembly, with front insert and LCD assembly out of the top housing
and disconnect the distance wire assembly from the power board, as well as the front insert
flex to the DSP board.
4.5.4. Remove the Front Insert Assembly by sliding it up.
NOTE: You MUST replace the distance wire assembly whenever it is removed from the sensor
contacts. It is a single use spring clip only.
Disconnect
the wire
harness from Disconnect
the power the wire
board harness from
the ultrasonic
sensor
4.5.5. Replace the front insert assembly and the distance wire assembly:
4.5.5.1. Clip the new distance wire assembly on to the power board.
4.5.5.1.1. Connect the black wire onto the silver tab of the sensor.
4.5.5.1.2. Connect the red wire to the copper tab of the sensor.
4.5.5.2. Replace the entire assembly back into the top housing. Align the bumpers and
seat correctly in the guides, on the top housing.
4.5.5.2.1. Slide the front assembly into the unit so that the rubber boot fits into
the opening and the tabs of the front insert align with the guides on the
bottom housing. Check to make sure there are no wires caught in
between the front insert and the bottom housing.
4.5.5.2.2. Reconnect the flex to the DSP board, then using kapton tape, tape
together the flex and the connector. (See Section 4.2)
PN 140399 Rev. B 42
4.5.5.2.3. Ensure the bumpers are seated correctly, down and completely in
their cut out areas.
4.5.5.2.4. Place the bottom housing back on to the unit. (See Section 4.1)
4.5.6. Once the unit is reassembled, download software (See Section 2.7)
PN 140399 Rev. B 43
4.6. REMOVAL OF O-RING
4.6.3. Locate o-ring on the ultrasonic sensor and wire harness assembly.
4.6.4. Lift the o-ring away from any wires and clip with a small pair of cutters. Be careful not to
damage anything around the o-ring, especially the gold contact and wire assembly.
4.6.5. Remove o-ring with tweezers. As much as possible, pull o-ring away from gold contact.
4.6.6. Replace bottom housing. (See Section 4.1)
PN 140399 Rev. B 44
4.7. REPLACEMENT OF THE LCD ASSEMBLY
4.7.2. Remove the bottom housing. (See Section 4.1)
4.7.3. Remove glue or kapton tape on LCD flex and disconnect the flex from the DSP board (See
Section 4.2).
4.7.4. Slide the LCD assembly out of the unit.
4.7.5. Make sure to copy over the dip switch settings from the old LCD.
4.7.6. Replace the LCD Assembly by sliding it back into its original place.
4.7.6.1. Slide the assembly back into place by lining it up with the guides on the top
housing.
4.7.7. Reconnect the LCD flex to the DSP board, then using kapton tape only, tape together the
flex and the connector.
PN 140399 Rev. B 45
4.8. REPLACEMENT OF LCD B OARD
4.8.1. Remove LCD Assembly (See Section 4.7).
4.8.2. Remove the 4 screws.
4.8.3. Remove the LCD board and replace. Make sure to transfer buttons to new assembly. Also,
copy dip switch settings from old LCD board.
4.8.4. Reattach the board with the screws. Torque screws to 2.75 - 3.75 in-lb., using torque driver
T1562-12. (See Drawing 140000 - Appendix D)
4.8.5. Replace LCD assembly (See Section 4.7).
4.8.6. Replace the bottom housing. (See Section 4.1)
4.8.7. Once the unit is reassembled, download software. (See Section 2.7)
PN 140399 Rev. B 46
4.9. REPLACEMENT OF BATTERY COMPARTMENT ASSEMBLY
4.9.3. Lift baseplate assembly, with LCD assembly and front insert assembly, out of the top
housing. Make sure to disconnect front insert distance wire assembly from connection on
the power board and disconnect the LCD flex and the front insert flex from the DSP board.
Remove bumpers and place on baseplate support fixture T16541.
4.9.4. Disconnect the DSP board. (See Section 4.3)
4.9.5. Remove 3 screws from battery retainer unit.
4.9.6. Remove the 1 screw from the green ground wire.
3 screws
Green Ground
Wire
4.9.7. Remove the black and red wire clip from bottom of the power board:
4.9.7.1. Squeeze the clip down on the side of the wires and slide out.
4.9.8. Before installing battery compartment assembly, verify wires are in correct slots. With
compartment opening facing you, slot side down, the red wire should be on the bottom side
and the green wire should be on the top side. The black wire should be connected with the
green wire at the contact and then connected with the red wire at the clip. DO NOT USE
ANY BATTERY COMPARTMENT THAT IS NOT CORRECTLY WIRED.
4.9.9. Replace the battery compartment assembly:
PN 140399 Rev. B 47
4.9.9.1. Connect the black and red wire to the bottom of the power board by sliding the
clip on.
4.9.9.2. Attach the battery compartment to the baseplate assembly with the three
screws. Torque to 1.5 - 2.0 in-lb., using torque driver T1562-23. (See Drawing
140000 - Appendix D)
4.9.9.3. Ensuring that the wires are close to the camera and out of the way of the
standoff, secure the green ground wire, with one screw, to the baseplate. Torque
to 3.5 - 4.5 in-lb., using torque driver T1562-12. (See Drawing 140000 - Appendix
D) If needed bend the contact at a 90o angle to place wires out of the way of the
standoff.
4.9.9.4. Place a new piece of foam on the side of the battery compartment. The foam
should be placed between the end of the cut out, on the side of the
compartment, and the closed end on the compartment.
4.9.10. Replace the DSP board (See Section 4.3).
4.9.10.1. Place the entire assembly back into the top housing by lining up the bumpers
into guides, in the top housing. Make sure they are down and fully in their cut out
area.
PN 140399 Rev. B 48
4.10. REPLACEMENT OF POWER BOARD
4.10.1. Place the unit in nest T16556, with bottom housing facing up.
4.10.2. Remove the bottom housing (See Section 4.1), front insert assembly (See Section 4.5),
and LCD assembly (See Section 4.7)
4.10.3. Remove the baseplate assembly, along with the LCD assembly and the front insert
assembly, from the top housing.
4.10.4. Turn baseplate assembly over.
4.10.5. Disconnect the battery compartment assembly wire connection and fixation wire assembly
from the power board.
4.10.6. Place the assembly on the base plate support fixture T16542.
4.10.7. Disconnect power flex from the power board.
4.10.8. Remove the 4 screws from the power board.
4.10.9. Replace the power board:

4.10.9.1. Attach the new power board, so that the battery retainer clip is closest to the
battery retainer side and the flex insert is closest to the open slot of the
alignment plate. Torque to 1.5 - 2.0 in-lb., using torque driver T1562-23. (See
Drawing 140000 - Appendix D)
4.10.9.2. Reconnect the battery compartment wire assembly to the proper connection on
the power board.
4.10.9.3. Reconnect the power flex to the new power board.
4.10.9.4. Reconnect the a new wire harness assembly to the proper connection the
power board.
NOTE: You MUST replace the wire harness whenever it is removed from the sensor contacts. It is a single
use spring clip only.
4.10.9.5. Place the assembly back into the top housing by lining up the bumpers in the
guides on the top housing. Ensuring that the battery compartment assembly
wires are tucked underneath and that the ultrasonic sensor wires are free and
out of the optical pathway.
4.10.10. Replace LCD assembly (See Section 4.7) and bottom housing (See Section 4.1).
PN 140399 Rev. B 49
4.11. REPLACEMENT OF THE ALIGNED BASEPLATE ASSEMBLY
4.11.1. Place the unit in nest T16556, with bottom housing facing up.
4.11.2. Remove the bottom housing (See Section 4.1), DSP Board (See Section 4.3), front
insert assembly (See Section 4.5), LCD Assembly (See Section 4.9) and Power board
(See Section 4.11)
4.11.3. Remove the rest of the baseplate assembly.
4.11.4. Remove the 4 bumpers from the old aligned baseplate assembly.
4.11.5. Place the new baseplate assembly on baseplate support fixture T16542.
4.11.6. Write the Product Serial number (located on the battery compartment door) on the new
baseplate (next to the baseplate serial number). Then write the new baseplate number
on the label in the inside of the door of the battery compartment.
4.11.7. Replace the power board to the new aligned baseplate assembly (See Section 4.11)
4.11.8. Connect the battery compartment wire assembly to the power board.
4.11.9. Turn the baseplate assembly over and place on baseplate support fixture T16541.
4.11.10. Replace the DSP board (See Section 4.3).Attach the LCD assembly (See Section 4.7)
and the front insert assembly (See Section 4.5) to the DSP board.
4.11.11. Connect the distance wire assembly clip to the power board.
NOTE: You MUST replace the wire harness whenever it is removed from the sensor contacts. It is a single
use spring clip only.
4.11.12. Replace the 4 bumpers on the new aligned baseplate assembly.
4.11.13. Place the top housing in nest T16556.
4.11.14. Place the assembly into the top housing by lining up the bumpers in the guides, on the
bottom housing.
4.11.15. Replace the bottom housing. (See Section 4.1).
PN 140399 Rev. B 50
4.12. REPLACEMENT OF HAND STRAP
4.12.1. Position the unit so that the hand strap is facing up and the battery door compartment is
toward you.
4.12.2. Push the hand strap forward until the square notches beneath it are visible; hold the strap
in this position with one hand.
4.12.3. Insert the tool provided into one of the notches and press outward until the fastener is
released.
4.12.4. Repeat step 4.12.3 on the other fastener.
4.12.5. Insert the fasteners of the new strap into the appropriate slots, so that “Welch Allyn” can
be read.
4.12.6. Pull on the strap to ensure that it is seated properly.
PN 140399 Rev. B 51
4.13. REPLACEMENT OF THE TOP HOUSING
4.13.2. Remove bottom housing (See Section 4.1), the front insert assembly (See Section 4.5),
the LCD assembly (See Section 4.7) and the patient window.
4.13.3. Remove the remaining assembly from the top housing.
4.13.4. Remove the hand strap. (See Section 4.12)
4.13.5. Prior to installing the top housing, ensure the black Kapton tape is present.
4.13.6. Place the new top housing into nest T16556.
4.13.7. Replace the baseplate assembly (See Section 4.11), front insert assembly (See Section
4.5) and LCD assembly (See Section 4.7)
4.13.8. Replace the patient window:
4.13.8.1. Ensure the window is clean before replacing. (See Section 4.14)
4.13.8.1.1. Ensure that the gasket is wrapped around the window correctly.
4.13.8.1.2. Slide the window, with the unconnected seam side of the gasket
down, into the guides on the top housing.
4.13.8.2. Place the bottom housing back onto the top housing, ensure that the LCD
assembly, front insert assembly, patient window and battery door are aligned
in the proper places.
4.13.8.3. Reinsert screws. Torque to 5.5 - 7.5 in-lb., using torque driver T1652-12. (See
drawing 140000-Appendix D)
4.13.8.4. Replace Hand Strap (See Section 4.12)
PN 140399 Rev. B 52
4.14. CLEANING OF THE WINDOWS
4.14.1. All windows on the Sure Sight may be cleaned with a soft window (scratch resistant)
cloth moistened with 70% Isopropyl Alcohol or any standard window cleaner.
4.14.2. Be sure not to leave streaks to ensure proper function.
4.14.3. On older units the patient window may have excess scratches. Replace with new
(harder coated) window. (See S/N Revision Log)
4.15. HEWLETT PACKARD PRINTER CHECK

4.15.1. Make sure there is paper in unit. Install 536000 if needed.
4.15.2. While holding down the paper advance button , turn unit on then release paper advance
button.
4.15.3. Printer should print out a self-test. Make sure everything is clear and readable.
4.15.4. The battery reading on the bottom of self-test should be 3,4 or 5. Replace the batteries
if reading is 0 or 1.
4.15.5. Down load information from a unit.
4.15.6. Turn unit off.
4.15.7. Placed printer back with customer order.
4.15.8. Use PRT as a work unit code with an inspect time of 10 minutes.
Note: If unit is from a warranty replacement and there is not paper in it and batteries are in the
Styrofoam insert - unit was never used - OK to send back to stock as new without running self-test.
Make sure there is a roll of paper, manual and card in box.
PN 140399 Rev. B 53
4.16. DIP SWITCH CHANGES
4.16.1. Open the battery compartment door and locate dip switches underneath the battery
compartment, on the LCD board.
4.16.2. Using the tool provided, pull of push the dip switch to the On or OFF Position. (See
diagram below)
When the dip switch

ON
is in the UP position,
the Dip switch is ON
1 2 3 4 5 6 7 8
When the dip switch
is in the DOWN
position, the Dip
switch is OFF
PN 140399 Rev. B 54
PAGE 1 OF 9 SIZE DRAWING NUMBER REV
A A04187 B
PROCESS SHEET FOR:
SureSight
Final Test Specification
DRAWN: C. Fahrenkrug DATE: 3.30.00

APPROVED: Rich Andrews DATE: 3.30.00
REL TO PROD:GR Waclena DATE: 3/30/00
REV REV DESCRIPTION ECN # INIT DATE APPR

A Release to Production 5-41157 CCF 03.30.00 RGA
B Added clarifying repair 5-41599 CCF 06.29.00 RGA
notes - p6&7
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF WELCH ALLYN, INC. AND
SHALL NOT BE REPRODUCED OR COPIED, OR USED AS A BASIS FOR MANUFACTURE OR SALE OF
EQUIPMENT OR DEVICES WITHOUT WRITTEN PERMISSION.
A A04187 B
GENERAL___________________________________________
PCBA tester must do/verify the following functions:
1. Default Calibration Record
2. Unit Information
3. Distance sensor calibration
4. User Indicators: Fixation LED’s, LCD operation, Alignment Crosshair
5. Button operation
6. Print operation (IR)
7. RS232 - Download Operation
8. Laser levels (Minimum, Nominal, Maximum)
9. Camera Gain Setting
10. Refractive readings (Sphere and Cylinder)
11. Charge Current
12. Low Battery Detect and Low Battery Warning
13. Nominal Current Draw
14. Real Time Clock
Unless otherwise specified:

• All measurement accuracies to be within 2%.
• All voltage and current is expressed as RMS.
• Input voltages to be maintained within 5%.
• All communications to unit are through USB interface using cable 140104-1 except step 7
which uses the RS232 interface and cable 140104-2.
1. DEFAULT CAL RECORD

• Apply Supply Voltage to the unit 7.2V to 8.0V at the *Nominal voltage range ± 5%
battery terminals
• Default CAL Record to be loaded into unit prior to
calibration including the following settings:
• Camera set to step 23 *Zero out distance offset
• Exposure set to 1 frame *Open Laser range
*Set Exposure
• CAL fields to be updated throughout tests as described
below.
•
A A04187 B
2. UNIT INFORMATION
• CAL Record should include the following *See also History Log Aspec’s.
information:
• Serial Number
• Software Revision
• Hardware Revision
• Odometer *Tracks number of tests.
• FPGA Revision
•
•
3. DISTANCE CALIBRATION
• Measure distance at four distances between 200 & 500 *Target to be 5” x 5” of any
mm. solid material including ABS
• Distances to be approximately evenly spaced to allow *Distances selected should be
best data for linearization. approximately 200,300,400, 500
• Distance positions to match “true” settings within mm.**
2mm. (actual vs. Programmed)
• Compute the average offset of the distance sensor over *All measurements to be taken
this 200 to 500 mm range and load it into the CAL from front of unit at the center
record. of the distance measurement
opening.
• If Offset computed is >24 mm FAIL unit. *Typical Offset 7-15 mm
• Return to the 200mm location and measure the *Where actual is the physical
position. Return distance must be within 2mm of position of the tester block with
200mm actual. respect unit front at ultrasonic
port.
•
**These selected positions may vary from recommended up to 20 mm. However, their exact
location must be determined to use as the “true” setting for comparison to the instrument reading.
A A04187 B
4. USER INDICATORS: FIXATION LED’S, LCD, CROSSHAIR

• Light fixation LED’s and verify that they function and
flash.
• Light LCD segments and insure that they all turn OFF
and ON
• Light green viewing crosshair and insure that it is
visible.
• If any of these indicators do not function as stated,
FAIL unit.
5. BUTTON OPERATION
• Press each button separately and verify that each
returns its own value only. The corresponding values
are:
• Left = 1 *SDK returns these values based
• Right = 2 on button selected.
• Center = 0
•
6. PRINT OPERATION (IR)

• Print test assumes use of an HP82240B IR printer
• Print test sentence from 18 inches ± 2 inches
• Insure that no letters are skipped and no error boxes
(!) are printed.
•
7. RS232 - DOWNLOAD OPERATION

• Connect cable 140104-2 connected between unit and *See BOM for current revision
PC running Win98, latest revision of WA_Down and level.
FPG .DLL
• Download latest version of software and update Unit
Information.
• Note: If this function is performed on a previous
station, it is not required a second time.
A A04187 B
8. LASER SETTINGS
• All laser readings to be done on a UDT meter with a *780 single point cal to be the
single point 780nm calibration only cal in the UDT meter to
• Readings must be done in ambient light lower than avoid risk of incorrect cal usage.
.4µW for all steps in this section. Nominal wavelength of laser is
785nm.
• Step laser pot down at least 120 steps to insure that it *Will guarantee that 100 step
is at its minimum. pot will be at its minimum.
• Step pot up one step at a time until the laser power is *The purpose of this step is to
greater than or equal to 7 µW, but less than 16µW. demonstrate “normal” ability to
Log this pot setting as the laser minimum setting. adjust laser - actual value is less
• Store both the laser step and the actual light output in important, and not used in
µW in test record. product function.
• Step pot up one step at a time until the laser power is *This nominal setting results
greater than 17 µW, but less than or equal to 22 µW. typically in 18 µW. This value
Log this pot setting as the laser nominal setting. is used during product function.
• Store both the laser step and the actual light output in
µW in test record.
• Step pot up one step at a time until the laser power is *The purpose of this step is to
greater than or equal to 28 µW, but less than 33 µW. demonstrate “normal” ability to
Log this pot setting as the laser maximum setting. adjust laser - actual value is less
• Store both the laser step and the actual light output in important, and not used in
µW in test record. product function.
• Laser reading must be repeated (at nominal) a second *Addresses FMEA issue that a
time during the test sequence. This reading should be misaligned laser would be
sequenced so that the operator must realign to get the accidently set too high.
reading.
• Reading to be within nominal specifications above
(17µW to 22µW)
• Turn laser off, and measure output power. *Addresses potential comparator
• Output power to be less than .4µW failure at output which leaves
laser on at approximately .5µW.
•
9. CAMERA GAIN SETTING

• Set the camera gain to step 23. Gain is a constant pot step
• This setting must be present prior to boundary value All boundary checks assume this
checks. setting.
•
10. REFRACTIVE READINGS
A A04187 B
• Activate unit with the laser set at nominal and the

camera setting at nominal as determined in prior steps.
• Align unit with glare and image as central as possible, *Do not align to green box if it
preferably within the green box. causes image to be clipped.
• With .9 ND filter present - refract the zero eye *.3 and .6 together.
position.
• Reduce .6 ND filter. *4 or more lens failures equal a
• Refract all remaining lenses and compare to limits as fail.
described in Appendix 1.
• Values to be within attached boundary limits Due to
alignment variations - up to 3 failures are allowed for
a unit to “Pass” the boundary tests.
11. CHARGE CURRENT (For Repair Spec’s see Service Manual)

• Connect current meter in series with battery *Note - this current will be
connection. larger than actual charge current
- See Aspec specified on BOM
for proper derivation.
• Attach a 71040 to charging jack. (Note: battery
connection must be made prior to attachment of
71040)
• Measure the current through the current meter.
• Requirement: 200mA ≥ I ≥ 150mA *Intended to correspond with
150mA.
12. LOW BATTERY FUNCTIONS (Not required for Repair)

• All voltages shown below are referenced to the power board. If voltage drop occurs between
supply and unit (due to wires, relays, etc) the actual input should be adjusted to yield the
specified voltage at the power board.
• Set Input voltage to 7.4V *LBW=7.3V max, 6.8V min.
• Verify that neither LBW nor LBD are set. (7.056 nom)
• Set Input voltage to 6.5V *LBD=6.4V max, 6.0V min.
• Verify that LBW is set, but LBD is not. (6.256 nom)
• Set Input voltage to 5.9V *Unit will not function at this
• Verify that LBW and LBD is set. voltage level. This is optional to
test in the final assembly, but
preferred if possible.
A A04187 B
13. NOMINAL CURRENT DRAW (Not required for Repair)

• Restore input voltage to 8.0 to 8.4V *Nominal voltage.
• With unit in “ON” mode (MCU powered up), measure
the input current.
• Requirement: 300mA < I <550mA *Nominal = 477mA
•
14. REAL TIME CLOCK SETTING

• Set Real Time Clock to Skaneateles date and time. *Note: Clock is not to be reset
to other time zones - it is for
factory use only.
• Set Cal Location to WA Skaneateles *Record location of last
calibration.
•
15. DISTANCE TARGET SIZE/RELIABILITY

• Set distance block at 500mm position. Position can be ± 20 mm.
• Unit must detect the presence of the distance block on *Addresses lowered sensitivity
500 consecutive measurements. Measurements must which occurs when ultrasonic
not deviate from nominal setting by more than 2 mm, sensor is improperly assembled.
or unit is a fail.
•
A A04187 B
Appendix 1: Refraction Boundary Limits*

*Refer also to Fake Eye Aspec for additional specifications.
Sphere Set
Sphere Cylinder
Lens Max Min Max Min
1 0.5 -4.0 2.8 0
2 4.7 -0.6 3.0 0
3 9.7 2.4 3.4 0
4 13.9 7.9 4.7 0
5 19.9 12.5 6.2 0
6 26.0 16.4 6.9 0
9 -3.2 -7.9 4.3 0
10 -6.6 -11.5 3.0 0
11 -9.5 -14.7 3.2 0
12 -12.4 -18.0 2.8 0
13 -15.0 -20.2 2.7 0
Cylinder Set
Cylinder Sphere Axis
Lens Max Min Max Min Max Min
15 6.3 1.7 2.1 -4.3
Note that
16 11.0 5.9 1.6 -4.2 Axis accuracy
17 18.5 7.7 2.3 -4.7 was qualified
18 25.8 12.8 2.0 -5.1 and is not
21 7.2 1.7 -1.8 -9.8 tested in
22 10.1 5.2 -4.8 -13.0 Production.
23 13.9 7.1 -8.1 -15.7
24 16.3 11.0 -11.6 -18.3
A A04187 B
Notes:
Due to the large variation in parameters which determine the refractive values, (sphere/cylinder
variation from lens value, distance to wheel, exact alignment to lens center, unaccounted for
aberrations in lenses, ND power variation, retinal material variation, fake eye actual
dimensions, etc) deterministic methods do not yield expected values with an acceptable
degree of accuracy. Consequently, boundaries require correlation to positive clinical
performance, and are not deductively linked to the lens value placed in the wheel position.
To revise or reset boundaries if tester or wheel are changed, there are two possible means. Five
or more units can be tested five times to determine range of values, and then clinically
verified to provide proper performance. Since this is very time consuming, the alternative is
to test 30 units under the current settings and then use them to reset and or reverify the
acceptable range of values under the new setup. During this comparison, standard deviations
of the new setup must be sufficiently low so as to allow new boundaries to be set. For
reference, a current set of wheel values including standard deviations is included in the wheel
verification Aspec listed on the BOM.
A A04260 B
PROCESS SHEET FOR:
SureSight
Alignment Specification
DRAWN: C. Fahrenkrug DATE: 05/05/00

APPROVED: RA DATE: 05/05/00
REL TO PROD: GR Waclena DATE: 05/05/00

A Release to Production 5-41366 CCF 7/17/2000 RA
B Rev’d p5 to account for Repair 5-41599 CCF 6/29/2000 RA
plates
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF WELCH ALLYN, INC. AND SHALL
NOT BE REPRODUCED OR COPIED, OR USED AS A BASIS FOR MANUFACTURE OR SALE OF
A A04260 B
GENERAL___________________________________________
The purpose of this specification is to provide the product requirements for alignment
for the SureSight product. The process aspec is derived based on these specifications,
and the actual magnification and camera selected for use in the alignment station
tooling. In addition, a specification for the manufacturing setting is listed in addition to
the final product requirement. In each case, the manufacturing specification is tighter
than the final product specification. This is to insure that the manufacturing setting plus
the repeatability variation do not exceed the final product requirement. It should be
noted that if the final product requirement is used for the manufacturing setting limits -
excessive fallout would be likely at the final tester due to variations in repeatability.

• Fake eyes to be built as per Fake Eye Construction Aspec on BOM. Nominally this
includes a 4.5mm pupil. (ref)
• All measurements to be completed at nominal working distance = 360mm from first
conjugate surface to front surface of fake eye.
1. MAXIMUM GLARE
All alignments to be done with fake eye positioned for maximum glare. Maximum glare
occurs when the laser is projected into a fake eye in the center and perpendicular to the
lens. This demonstrated by achieving the brightest glare within the image. In general,
this will also occur roughly in the center of the return image. See Figure 1.
Figure 1
A A04260 B
2. BEAM SPLITTER/CAMERA ALIGNMENT

The purpose of the beam splitter alignment is to place the return image in the center of
the camera active area. This insures that the margin of aiming is as equal as possible
in the up, down, right, and left directions. For example, if the beam splitter image is
aligned toward the top of the camera active area, any slight aiming above this will drop
the image off the camera - resulting in no readings.
To facilitate measurement of the image position, a green box function is projected by

the software in the exact center of the camera active area, and in a size which
represents the 4.5mm image. For reference, the camera active area is 696 by 494
pixels. The green box is 300 by 300 pixels, and positioned with a center of 348,247 to
correspond with the center of the active area.
Image position accuracy is measured in number of lines outside the green box. Given
the pitch of the lenslet, each line outside the box corresponds to 1mm of offset in the
position of the center of the image compared to the center of the camera active area.
Figure 2
A A04260 B
Row Measurement
The measurement of rows outside the box on any side is as follows:
Only rows which are three or more spots are considered a row.
If the row sits on the green line, it is counted as a half row.
If the row is fully outside the line, it is counted as a full row.
Figures 2 shows some examples of row counts.
2 Rows 1.5 Rows

Out Out
Figure 3: Figure 4:
Fails at Alignment station Pass at Alignment station
Pass at Final Tester Pass at Final Tester
Allowable image rows outside the green

box
Alignment station Pixels
Manufacturing Setting 1.5
Final Product Specification 2
Repair Specification 2
3. MIRROR ALIGNMENT
A A04260 B
The purpose of the mirror alignment is to place the crosshair image on top of the laser
at the nominal working distance. This insures that the when the physician aligns the
crosshair with the patients pupil, he is also aligning the laser to the pupil. This is
necessary because the laser is not visible and can not be aligned without an alternate
means.
As noted below, the alignment station setting specification is .41 mm from the pixel
center. This is to insure that it will meet the crosshair product specification of .76mm
from the center of the pupil. When unit is initially shipped to the field, Repair Stations
are allowed a modest increase beyond this to cover plate to plate variation which is 1-2
pixels (typical).
For convenience, crosshair position accuracy can be measured in pixels from pupil
center. The equivalent specifications in pixels for the alignment station as well as for
the final tester are listed below.
The acceptable limit for the number of pixels the crosshair center can be from the pupil
center is a function of the magnification of the optics as well as the resolution of the
observing camera. Any alteration of camera or magnification would require revision to
these specifications. The procedure for determining the magnification as well as the
number of pixels within the product specification is listed in the next section.
Measurement Station Used

Alignment Station Final Tester Repair Stations
Magnification pixels/mm 14.4 7.9 5.1
Specifications: mm pixels mm pixels mm pixels

Alignment .41 5.9 n/a n/a n/a n/a
Final Tester n/a n/a .76 6 n/a n/a
Repair n/a n/a .76 6 1.18 6
*Note: Specifications are only given on the stations on which they are normally tested.
All others are labeled as n/a. Repair Station plates are allowed larger deviation for
repair units only and can not be used for new production.
A A04260 B
4. MAGNIFICATION MEASUREMENT
The purpose of the magnification measurement is to determine the pixels per millimeter
of a particular optical/camera setting. This magnification is multiplied by the
specification in millimeters to convert to specifications in pixels for that station.
Procedure:
1. Place a metric ruler as close to the plane of the fake eye pupil as possible and
placed across the pupil so that the numerical labels on the ruler can be seen for at
least 30 mm. The ruler tick marks should be clearly visible and the ruler should be
as straight as possible.
2. Using FPGEYE software, grab a picture of the ruler and save the image.
3. Open the image using Vision Builder, PC Paint or equivalent.
4. Count the number of pixels which are visible over a 30mm span of the ruler.
5. Compute this number/30 to determine pixels per mm magnification.

!"!#! $% &%'($% $ )* */* -

+

,

(

$()*

-.

+, -.
!"# $%

& '

A B C D E
REV DESCRIPTION ECN DATE APPROVAL
A Release to Production at X9 5-41452 6/9/00 CCF
4 4
3 3
JP1
LASER_LD 1
2
3
LASER_PD 4
71220-0400
2
D1
RLD-78PP
PD
LD
GND
2 2
Notes:
1. All values are shown for reference only.
See BOM for proper values.
2. PD is sent redundantly on pin1
3. D1 is a single package
4. D1 footprint does not match suppliers
DRAWN DATE
recommended dimensions. This reduced
K. HENNING 10/08/98
1
format is critical to prevent shorting CHECKED 1
to the case and should not be changed. CCF 06/08/00

APPROVED
CCF 06/08/00 Title

RELEASED DAVE Laser Mini Schematic
MKT 06/08/00 Size Document Number Rev

ENGINEER PROJECT NO. B 140152 A
CCF RD14000 Date: Wednesday, June 28, 2000 Sheet 1 of 1

A B C D E
A Release to Production at X9 : Modifed Q3 / laser on to fix laser / on wheel

failures of previous version. 5-41452 6/9/00 CCF
VSLaser VSLaser
T P 11
Laser Drive R24

10k
2
TP3 Q3 1 LASER_ON/OFF
R4
M M B T 4 4 03
R25
2k
Viewing LED Drive
3
1K
VSLaser +5V
VSLaser VSLED VSLED
VSLaser R10 provides maximum resistor value J1
C1 and maximum Vset achievable.
1uF/25V TP1 LASER_INC 1
1 2
LASER_U/D 2
1 2
C3 TP6 R6 R1 LASER_ON/OFF 3
1uF/25V 2K LASER_CS 4
2k
5
4
C8 R2 +3.3V VIEW_ON/OFF
6
2
PD 2 R9 .1uF/100V/X7R 1K Q1
7
2
1 3 2K VIEW_ON/OFF 1 M M B T 4 403
+ 8
3 1 1 Q2
VREF U1A VSET Molex 52271-0890
2 - M M B T 4 4 03
U8A
3
11
NE5234 LMC6762 VLED
3
4
VM
R10 R3
10k R11 VSLogic 150 To Laser Mini
1K R15
20 TP2 JP1
LED
LD 1
VSLogic PD 2
C6 R14 3
1uF/25V R12 10k 4
1 2 50k TP7 TP8 TP9 Molex 71220-0400
Do not Pop - R18
R17 R18
U2 20 20
8 1 R16 499 LASER_INC To LED Mini
VCC INC
5 TP10
VW R20 499 LASER_U/D LD TP4
3 2 JP2
R19 VH U/D
6
3.32K VL R21 499 LASER_CS 1
7
CS 2
4
VSS LED 3
Do not pop - R22 4
X 9 3 1 4 W S-3 Molex 71220-0400
C9 R22
10K
.01uF/100V-X7R
R23
U1C 32.4K
9
8 TP5 T P 14
10
VSLaser
NE5234
Spares VSLaser +5V
R26 VSLED +3.3V

180
VSLogic
13 TP13 6
T P 12
14 VPD 7
12 5
U1D VREF U1B
NE5234 NE5234
1
D2
TL431AC
R27 2%+TC 8
10k
2.5V Ref
VSLaser
8
5 +
7
6 -
U8B
LMC6762
4
Notes:
1. All values are shown for reference only.
See BOM for proper values.
2. Net names on ground symbols may vary.
No changes should be made to
allocation without rechecking.
3. Test Point Cross Reference
TP1 - VIEW_ON/OFF
TP2 - LED
TP3 - PD Current
TP4 - GND
TP5 - VSLaser
TP6 - VSET
TP7 - Laser_CS
TP8 - LASER_U/D
TP9 - LASER_INC
TP10- LD Cathode
TP11- LASER_ON/OFF
TP12- PD Voltage
TP13- VREF
TP14- VSLED, VSLogic
DRAWN DATE
E. Dickman 03/25/99
APPROVED
CCF 06/08/00
Title
RELEASED DAVE LASER DRIVE Schematic
MKT 06/08/00
Size Document Number Rev
ENGINEER PROJECT NO. D 140153 A
CCF RD14000 Date: Tuesday, June 27, 2000 Sheet 1 of 1

A Release to Production at X10 : added LED's for charge detect. 5-41452 6/9/00 CCF
FID1 FID2 FID3

FIXATION LED'S
FIDUCIAL FIDUCIAL FIDUCIAL
R5 TP1 +3.3V
150 D1
1 2 1 2 TP2
Rohm SML-010-MT-T86 JP1

524 35-2891
R6 TP3 +3.3V
150 D3 TP4 1
USBOE 2
1 2 1 2
USBRXD 3
USBTXN 4
Rohm SML-010-MT-T86 5
U S B T XP
USBRXN 6
USBRXP 7
Maximum leakage = 1uA +3.3V R7 TP5 FIX_DATA 8
D4
150 Green FIX_CLOCK 9
FIX_LATCH 10
1 2 2 1
IRDA_TXOUT 11
IRDA_RXIN 12
ChargeLED2 13
4 3 DCINGND PwrDN
+3.3V DCIN 14
15
1
C1 Yellow TP38
R1 R2 R3 R4 0.1uF/50V/X7R Rohm SML-020-MYT-T86 TP37 DCINGND 16
RS232 +3.3V
C3
10K 10K 10K 10K
C2
R44
4K DCINUNPLUGGED
17
18
19
0.1uF/50V/X7R 2 1uF/25V ChargeLED2 GND
+
1 1 2
U1 GND 20
2
C5 SP3221E C6 R45 P P C TX 21
0.1uF/35V 1uF/25V 4K PPCRX 22
+
2 15
C1+ Vcc U2 23
+
1 2
24
16
TP6 FIX_DATA Vcc 25
4 14 15
+3.3V +3.3V C1- C7 SER QA R10 TP9 26
1
C8 0.1uF/35V FIX_CLOCK QB 150 D5 27
+
3 11 2
0.1uF/35V V+ SRCLK QC 28
5 10 3 1 2 1 2
TP7 C2+ TP8 RESET QD
+
4
C9 FIX_LATCH QE
12 5 Rohm SML-010-MT-T86
R9 R8 TP10 0.1uF/35V RCLK QF
6 7 13 6
10K 10K C2- V- OE QG R12 TP14
+
7
QH
3
R39 150 D6
200 TP32 + R11 8 9 1 2 1 2
P P C TX RXD D2 C4 10K GND QH' J1
11 13
T1IN T1OUT DO NOT POP 555166-1 Amp
74HC595 Rohm SML-010-MT-T86
TP33 DO NOT POP TP11 TP12 TP13 GND
PPCRX TXM R14 TP15 1
1
9 8
R1OUT R1IN 150 D7 +3.3V 2
R40 D+ 3
1 2 1 2
PwrDN 200 D- 4
1
EN 5
Rohm SML-010-MT-T86 TP39 6
+3.3V 16 TXM
FORCEOFF R16 TP16 RXD 7
12
FORCEON 150 D8 8
9
10 14 1 2 1 2
INVALID GND 10
Maximum leakage = 1uA
Off when EN=H Rohm SML-010-MT-T86
R17 TP17 D9
150 Green
1 2 2 1
ChargeLED1 4 3 DCINGND
Yellow
RohmSML-020-MYT-T86
TP36
TP40
J2
R41 DCINGND
4K DCINUNPLUGGED 3
DCIN 2
2 1
1
R46 RAPC-712
4K
2 1
TP18 TP19 +LED
+3.3V
USBTXN +LED
U S B T XP C10
6.8uF/16V
+
C11
R21 R22 0.47uF/25V/X7R
10K 10K IRDA
USB
On Philips part, pin 1 = R18
Mode, default open 4.7 Ohm
TP35 Spec is 2.2 Ohms
+3.3V
Test Points - For Reference only.
+3.3V
C12 C13 U3
10
+
+3.3V 1uF/25V +3.3V 1uF/25V HSDL-3600#018 TP2 = +3.3V
+
TP23 TP34 TP20 TP21 TP22 TP24 TP4 = GND
LEDA
C14
C15 For Full Speed operation - populate R25 only DO NOT POP 1
R23 0.1uF/50V/X7R R20 Vcc RS232
10K U4 +3.3V +3.3V TP25 10K TP6 = V+ Charge Pump
PDIUSBP11A D 6 TP7 = PPCRX
NC TP8 = V- Charge Pump
1 14
RERR Vcc TP10 = PPCTX
USBOE 2 13 R25 R36 TP26 IRDA_RXIN 8 TP32 = RXD
OE VMO 1.5 K 1.5K IRDA_TXOUT RXD TP33 = TXM
9
USBRXD R42 TXD
3 12
RCV VPO 23.2 Ohm R38
USBRXP 4 11 D+ 200 Ohm
VP D+ R29 PwrDN Fixation LED's
4
USBRXN R43 23.2 Ohm D- 10K MD0 TP1 = LED1
5 10
VM D- TP3 = LED3
2
PwrDN R28 0 Ohm +3.3V AGND TP5 = LED4
6 9 5
SUSPND SPEED MD1 TP9 = LED5
7
TP29 GND TP11 = DATA
7 8
R34 R31 R32 R33 GND RSEO TP12 = CLOCK
10K 10K 10K 10K TP31 R35 TP30 R30 TP13 = LATCH
DO NOT POP TP28 DO NOT POP TP14 = LED6
On Philips part, pin 8=NC TP15 = LED7
3
Off when Suspend=H +3.3V FIR_SEL TP16 = LED8
DO NOT POPULATE R30 TP17 = LED9
TP36 = Chargeled1
Maximum leakage = .1uA R37 TP37 = Chargeled2
0 Ohm
Off when Mode 0=H
Maximum leakage = 5uA USB
TP18 = USBTXN
TP19 = USBTXP
TP20 = USBRXD
TP21 = USBRXP
TP22 = USBRXN
TP23 = PwrDN
TP24 = RERR
TP26 = D+
TP30 = D-
TP31 = RSEO
TP34 = USBOE
Notes: IRDA
TP25 = TXD
TP27 = RXDSIR
1. All values are shown for reference only. TP28 = RXDFIR
TP29 = PWDWN
See BOM for proper values. TP35 = +LED
2. IRDA current limit set by R18 is lower

then manufacturers recommended. This
was found to substantially improve
directional and distance performance.
DRAWN DATE
D.Fallat 02/26/2000
APPROVED
CCF 06/08/00
Title
RELEASED F i x a tion Display Driver Schematic
MKT 06/08/00
CCF
RD14000 Date: Tuesday, June 27, 2000 Sheet 1 of 1
THiS DRAWING AND SPECIFICATIONS ARE THE PROPERTY OF WELCH ALLYN, INC. AND REV DESCRIPTION ECN DATE APPROVAL
SHALL NOT BE REPRODUCED, COPIED OR USED AS THE BASIS FOR THE MANUFACTURE OR
THE SALE OF EQUIPMENT OR DEVICES, WITHOUT WRITTEN PERMISSION OF WELCH ALLYN, INC. Release to Production at rev X9 : Added testpoints for D0-D7, TP34-TP41
A Updated testpoint list on bottom of schematic
Added testpoint to stdby TP33 and ID3 TP42 5-41452 6/9/00 CCF
+5_IMG +5F
L1 C3
.01uF/50V/X7R 10uF/16V
1
6.8uH
1
C1 C4
22uF/16V
2
AGND
AGND
AGND
20
27
9
S[1..6] TP1
C5
VCC1
VCC2
VCC3
1 1uF/16V/X7R
CAM/VID VIDEO_OUT
7
DRVOUT
2
R1 PB/REC
8
47.5K CLPDRV
+5_IMG C6
C7 C8 .01uF/50V/X7R 3
22uF/16V .01uF/50V/X7R VSHI
19
CCDLEVEL
4 U1
CSHI
1
5 16 C9
AGND VSHP AGCCLP
.01uF/50V/X7R
R2 DGND5 +5F
2
DGND5 DGND5 VRB 10
12
20
30
9.09K VRB
VRT 11 R3
VDD
VDD
VDD
VRT
1
OSCO 2K Check connections for VW VH VL Vcc
TP2 40 +15V C10 R4 32.4K 12 AGND
IM_REF_CLK_5 CKO .01uF/50V/X7R OFFSET
2
OSC1 C11 AGND +3.3V +3.3V
38
+5_IMG CL TP30 .01uF/50V/X7R S4 PBLK 13 TP3
C12 PBLK +5F +3.3V
17
XV1 22uF/25V +15V S1 XRS AGCMAX TP4 TP5 TP6
43 18 14
TRIG XV1 TP29 + AGND XRS R9 R11
44
ESG XV2
17 XV2 S5 XCPOB 15
CLPOB
AMPLIFIER C13 R6 49.9K 49.9K
C14 .047uF/50V/X7R 10K
45 16 XV3 .01uF/50V/X7R R31 U3
EFS XV3 TP7 R7 S3 XSHP TP8 INC
21 8 1
XV4 XSG +15V DGND5 DGND5 100 Ohms SHP 634 VCC INC
19 5
XSG VW
9
TP9 S2 XSHD 22 AGND AGND 3 2 U/D
SHD VH U/D
18 6
VDD
XRS S1 V3 AGND AGCCONT VL CS
23 1 24 7
XRS V3 CLPDM CS
1
Q1 4
DGND5 XSHD S2 R8 D1 V2 AS1 3 MMBFJ309LT1 C15 VSS
22 2 8
XSHD V2 VOUT .1uF/16V/X7R R10
8 U2 31 X9314WS-3
SMD1 XSHP S3 TP10 TP11 100K TP28 V1 S6 XCPDM REFCONT 49.9K
21 3
Serial ports internally pulled up XSHP V1 AS2 AGND R12 Do not populate R31 if U3 is
2
9
+5_IMG SMD2 MMBD4148 AGND
1
populated. Only Populate U3
IM_SER_DATA 7 13 H1 15 32 AGND 3.48K with the Xicor X9314WS-3
TP12
TO CAMERA DATA H1 H1 U4 R13 C16 PBRFC
Part. DO NOT POPULATE with
IM_SER_CLK 5 14 H2 16 2.21K 1 2 1uF/25V AS3 25
TP13 DCLK H2 H2 PIN the Dallas DS1804 DGND3
AS4
GND1
GND2
GND3
IM_SER_STRB 4 C19 1 2 26 C17
LINE
TP14
CONTROLLER STRB
10 /RG R14 0 Ohm //RG RG Reset Gate 14 CCD C18 DIN .1uF/16V/X7R
NC
DGND5 RG RG 1uF/25V AGND
3
PS
TIMING .001uF/50V/X7R AGND CXA1690Q
29
23
30
28
DGND5
6
25 36 13
+5_IMG FSE BUSY TP15 VL
4
NC
2
TP33 26 35 WEN5
SMDE WEN C21
DGND5 -7.5V C20 10
+5_IMG R30 ID5 1uF/25V SUBCIR
29 34 .01uF/50V/X7R
10k WM ID AGND
12 C22
Stdby R15 2.21K PBLK S4 +15V SUB
1
42 33
STDBY PBLK
GND
GND
GND
3
HORIZB_5 46 32 R16 2.21K XCPOB S5 AGND AGND .1uF/16V/X7R
NC
TP17 HD XCPOB D2
VERTB_5 47 31 XCPDM S6 TP19 ICX084
11
TP18 VD XCPDM MMBD4148 AGND TP34 TP35 TP36 TP37
7
V[1..3]
R17 2.21K
C24
C23 U5 TP38 TP39 TP40 TP41
1
11 AD_CLOCK_5 22 1
XSUB 47pF/100V/NPO C25 CLK D0
41 +15V .1uF/50V/X7R +15V VIDEO_OUT 39 2
+5_IMG TEST3 C26 R18 DGND5 VIN D1 D0_3
47pF/100V/NPO R19 3
D2
XV[1..4]
48 100K C27 OUTPUT ENABLE 23 4 D1_3
TEST2 47pF/100V/NPO 1M CE D3
DGND5 2200pF/100V/X7R 5 D2_3
A/D D4
1
28 CHIP ENABLE 24 8 D3_3
TEST1 C28 C30 CE1 D5
CLD
VSS
VSS
VSS
VSS
VSS
C29 9 D4_3
.01uF/50V/X7R D6 D5_3
.01uF/50V/X7R 10
CXD2434T 22uF/25V DGND5 DGND5 DGND5 DGND5 DGND5 TP20 D7 D6_3 +3.3V
11
D8
39
15
24
27
37
MSB D7_3
6
2
12
D9
29
DGND5 DGND5 DGND5 VRT VRT
30 7
VRT DVDD
2
AD_CLOCK_5 45
DVDD2
1
C32
VH
DGND5 1 20 C31 .1uF/16V/X7R 25 C34
CPP3 CPP1 10uF/10V AVDD C33 .1uF/16V/X7R
26
TP31 AVDD 22uF/10V
19 18
CPP2 AVDD2
2
3
DGND5 DCIN
18 AGND VRB 34 15
DCOUT VRB RESET
4 35 19
XSHT VRB TESTMODE
1
C35 C37 +5F
3.3uF/50V C36
17 2 1 .1uF/16V/X7R DGND3
XV2 VSHT 10uF/10V
6 41
XV1 CAL
42
XV1 V1 TS
2
5 U6 15 17
XV2 V2 SEL
14
XV3 V2 TIN C38 C39
8 14 37
XV3 V1 TSTR
1
AGND 20 .1uF/16V/X7R 22uF/16V
V3 LINW
10 12 21
XV4 V3 MINW
27 38
XV4 XSG AVSS AT
7 11 28 13
XSG1 V4 AVSS TO
2
36 31
DGND5 XV4 XSG AVSS NC
9 43 32
XSG2 AVSS4 NC
13 44 33
J1 VM AVSS3 NC
6 40
VL
TP21 R20 DVSS NC5
16 46 DGND3
HORIZB_5 1 CXD1267AN DGND5 DVSS NC4
48 47
2
VERTICAL DVSS2 NC3
16
IM_REF_CLK_5
VERTB_5 3 0 Ohm
CXD2311AR
DGND5 ID3 R21 0 Ohm 4
5
CLOCK
AGND DGND5
6
2
DO NOT POPULATE R21
TP42 IM_SER_CLK 7 C40 C41 -7.5V
IM_SER_DATA 8 22uF/25V
WEN3 9 .1uF/50V/X7R
IM_SER_STRB 10
11 1
CS
Stdby 12 DGND5 DGND5
+5_IMG -7.5V +15V U/D 13
INC 14
15
16
17
D0_3 18
D1_3 19
D2_3 20
D3_3 21
D4_3 22
TP23 TP24 TP25 +3.3V D5_3 23
D6_3 24
D7_3 25
TP26 26
27
TP27 28
29
30 TEST POINTS - for reference only WEN5 WEN3
TP1 - VIDEO OUT - NEAR U1 PIN 7 TP32
CONNECTOR-30
TP2 - IM_REF_CLK_5 ID5 ID3
AGND DGND5 TP3 - AGCMAX
TP4 - CS AD_CLOCK_5 AD_CLOCK_3
TP5 - U/D
TP6 - INC
TP7 - V3
R27 R28 R29 TP8 - AGCCONT
0 Ohm 0 Ohm 0 Ohm TP9 - CCD OUT
TP10 - H2
TP11 - H1
TP12 - IM_SER_DATA
TP13 - IM_SER_CLK
TP14 - IM_SER_STRB
DGND5 AGND DGND5 DGND3 TP15 - WEN5
TP17 - HORIZB_5
TP18 - VERTB_5
Notes: Net Separators - nets are joined in copper TP19
TP20
TP21
-
-
-
SUB
VRT
DGND5
TP23 - +5_IMG
1. All values are shown for reference only. TP24 - -7.5V
TP25 - +15V
See BOM for proper values. TP26 - +3.3V
TP27 - AGND
TP28 - Reset Gate
2. Supply integrity is extremely important TP29 - V2
TP30 - V1
on this board. Netnames on ground TP31 - VRB
TP32 - AD_CLOCK_5
symbols vary. No changes should be TP33 - Stdby
TP34 - D1
made to allocation without rechecking. TP35 - D3
TP36 - D5
TP37 - D7
TP38 - D0
TP39 - D2
TP40 - D4
TP41 - D6
TP42 - ID3 DRAWN DATE
D. Fallat 04/19/00
APPROVED
CCF 06/08/00 Title

RELEASED DAVE Camera Schematic
MKT 06/08/00 Size Document Number Rev


+3.3VFIL +3.3VFIL REV DESCRIPTION ECN DATE APPROVAL
Place close to power pins of U4
FID1 FID2 FID3 +5V +3.3VFIL
FIDUCIAL FIDUCIAL FIDUCIAL
+3.3VFIL A Release to Production at X10 5-41452 6/9/00 CCF
+3.3VFIL +5V
C1 C2 C3 C4 C5 C6 C7 U1
GND + C8 + C9 + C10 .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R
.1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R
GND 1 u F /25V/TAJ 1 u F /25V/TAJ 1 u F/25V/TAJ + C11 ASIC / G2_FPGA
10V 10V 10V 1 u F /25V/TAJ
84
64
43
23
65
22
10416-01 / 10178-01
10V
Vpp
VCCI
VCCI
VSV
VCCA
VCCA
C17 C18 C19 C20 C21 C22 C23
.1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R
.1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R
+3.3VFIL +3.3VFIL
Bypass Caps for FPGA
+3.3VFIL 82
CCD_Ref_CLK C C D _ R ef_CLK_3
C24 C26 C28 C30
IRQ1b C25 C27 C29 C31
U3 48.0000Mhz TP42
M10
M11
M12
1 E/D 4
G12
H12
E10
E11
E12
K12
F12
L12
J12
Vcc
M5
M6
M7
M8
M9
G5
U4
H5
E5
E6
E7
E8
E9
K5
F5
C34 C36
L5
J5
VDb 25
C32 M P C823 V E RTb_3 .1uF/50V/X7R .1uF/50V/X7R
.1uF/50V/X7R D12 ROM_CSb 16 C33 C35 C37
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
Vddh
OSC D12_CS0 HDb HORIZb_3
2 3 A14 DRAM_CSb 44 .1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R
GND OUT A14_CS1 FPGA_Csb D0_3 A/D_D0
B14 39
B14_CS2 RTC_Csb D1_3 A/D_D1
A15 40
L5
L12
F5
F12
J5
J12
E10
E11
E12
K12
E5
E6
E7
E8
E9
K5
H12
H5
G12
G5
M10
M11
M12
M5
M6
M7
M8
M9
A15_CS3 RTC_Csb D2_3 A/D_D2
B16 D3_3 45
B16_CS4 A/D_D3
T7 D13 38
+3.3VFIL T7 Vddl D13_CS5 D4_3 A/D_D4
J16 J16 Vddl C14_CS6/CE1_B C14 D5_3 42 A/D_D5
.1uF/50V/X7R .1uF/50V/X7R A7 B15 47 +3.3VFIL
C41 C42 C43 C44 C40 A7 Vddl B15_CS7/CE2_B D6_3 A/D_D6
G1 41
.1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R G1 Vddl A31 D7_3 A/D_D7
F16
R4 F16_A31 A30 LSB TP37
A3 G15
499 TP1 A3 KAPWR G15_A30 A29
H16
1% +3.3VFIL H16_A29 A28
B1 B1_VDDSYN G16
G16_A28 A27
K16 46
VDDSYN K16_A27 A26 WEN_5 WENb
F14 R6
OSC F14_A26 A25
A6 H14 10K
A6_EXTCLK H14_A25 A24
H13
R7 GND H13_A24 A23 TP39
A5 H15
TP2 4.22K A5_EXTAL H15_A23 A22
G14
1% + C45 G14_A22 A21
U5 J14
1 0 u F/16V/TAJ C46 C47 J14_A21 A20
J15
1 0 Vas close .1uF/50V/X7R 390pF/100V/NPOA 4 J15_A20 A19 DMA_REQ1
2 1 Place K15 61
IN R E S E T A4_XTAL K15_A19 DMA_REQ1
A[13..31]
3 6 as possible to G13 A18
NC NC G13_A18 A17 FPGA_Csb
5 NC NC 7 Power PC B2 K13 20
B2_XFC K13_A17 A16 FPGA_Csb Data31 LSB
4 8 K14 30
GND NC VSSSYN K14_A16 A15 D0 Data30
A1 L16 37
+3.3VFIL A1 Vsssyn L16_A15 A14 D1 Data29
3 4 1 64 A2 L15 34
A 2 V s s s y n 1 ?????? L15_A14 A13 MSB D2 Data28
L14 31
L14_A13 D3 Data27
M14 35
M14_A12 D4 Data26
M16 29
PORESETb M16_A11 D5
B3 L13 32 Data25
HRESETb B3_PORESET L13_A10 D6 Data24
B5 M15 36
R9 R11 R12 B5_HRESET M15_A9 +3.3VFIL D7 Data23
R8 R10 R13 N16 14
SRESETb N16_A8 D8 Data22
10K 47K 47K 47K 47K 47K B4 N15 8
GND B4_SRESET N15_A7 D9 Data21
C5 C5_RSTCONF M13_A6 M13 5
D10 Data20
3
IRQ0b D11 Data19
N1 9
IRQ1b N1_IRQ0 D12 Data18
N2 15
IRQ2b N2_IRQ1 D13 Data17
D9 R15 2
IRQ3b D9_RSV/IRQ2 TAb D14 Data16
C3 10K 75 7
IRQ4b C3_DP0/IRQ3 TA D15 Data15
D4 60
IRQ5b D4_DP1/IRQ4 D16 Data14
D3 D3_DP2/IRQ5 D17 59
IRQ6b C2 SDACK1 50 51 Data13
IRQ7b C2_DP3/IRQ6 DMA_SYNC_ACK1 D18 Data12
N3 N3_IRQ7 D19 53
55 Data11
D20 Data10
D21 56
HRESETb Data31 LSB Data9
E3 52
RESET E3_D31 Data30 D22 Data8
D2 57
D2_D30 Data29 R17 R18 D23 Data7
E2 79
E2_D29 Data28 1K OSC D24 Data6
F4 1K 83 19
F4_D28 Data27 TP38 HCLK D25 Data5
L3 78
L3_D27 Data26 D26 Data4
E4_D26 E4 D27 18
G4 Data25 SRESETb 73 Data3
G4_D25 Data24 D28 Data2
F3 77
F3_D24 Data23 HRESETb D29 Data1
MODE
LCD_GO D8 L4 66 80
D8_IP_B7/PTR/AT3 L4_D23 RESET D30
GND
GND
GND
GND
C7 H4 Data22 72 Data0 MSB
LCD_Right C7_IP_B6/DSDI/AT0 H4_D22 Data21 D31
LP
C9 F2
LCD_Left C9_IP_B5/LWP1/VF1 F2_D21 Data20
B9 G3
LoBatt_Warning B9_IP_B4/LWP0/VF0 G3_D20 Data19
A9 G2
70
63
49
28
12
LoBatt_DEAD A9_IP_B3/IWP2/VF2 G2_D19
6
D7 H3 Data18
+3.3VFIL DIPSW2 D7_IP_B2/IOIS16_B/AT2 H3_D18 Data17
A8 K4
DIPSW0 A8_IP_B0/IWP0/VFLS0 K4_D17 Data16
C8 H2
DIPSW1 C8_IP_B1/IWP1/VFLS1 H2_D16 Data15
J4_D15 J4
J3 Data14
R26 R27 J3_D14 Data13
R25 C4 M3
C4_WAIT_B M3_D13
DATA[0:31]
20K 20K M4 Data12
20K M4_D12
K1 Data11
K1_D11 Data10
K3_D10 K3
1
K2 Data9
R28 R24 K2_D9 Data8
B8 M2
R31 10K B8_ALE_B/DSCK/AT1 M2_D8 Data7
10K E1
10K E1_D7 Data6 +3.3VFIL
F1_D6 F1
A[13..31]
H1 Data5
H1_D5 Data4
2
B6 L2
B6_OP3/MODCK2/DSDO L2_D4 Data3
D6 D6_OP2/MODCK1/STS J1
J1_D3 Data2 C48
J2
J2_D2 Data1 .1uF/50V/X7R
D11 L1
D11_UPWAITA/GPL_A4 L1_D1 Data0 MSB
B13 M1
B13_UPWAITB/GPL_B4 M1_D0 +3.3VFIL
B11
B11_BR ?????? C13 RD/WRb
C13_RD/WR +3.3VFIL
LD0 = MSB A[13..31]
R 1 73 TP43 A[13..31]
R4
LCD_D7 R4_PD15/LD8/VD7 47K U6
LCD_D6 T3 T3_PD14/LD7/VD6
P5 DATA[0:31] 29LV400/800_TSOP
LCD_D5 P5_PD13/LD6/VD5 DATA[0:31]
13
37
R3 TSOP48
LCD_D4 R3_PD12/LD5/VD4 WE0
N5 D16 WE0
LCD_D3 N5_PD11/LD4/VD3 D16_WE0/BS_AB0/IORD TP47 A30 Data15
T2 E16 25 29
Intel_Vpp
Vcc
LCD_D2 T2_PD10/LD3/VD2 E16_WE1/BS_AB1/IOWR A29 A0 D0 Data14
P4 D15 24 31
LCD_D1 P4_PD9/LD2/VD1 D15_WE2/BS_AB2/PCOE A28 A1 D1 Data13
LCD_D0 T1 T1_PD8/LD1/VD0 F13 23 33
F13_WE3/BS_AB3/PCWE A27 A2 D2 Data12
R2 22 35
LCD_/RE R2_PD7/LD0/FIELD A26 A3 D3 Data11
R1 E13 21 38
LCD_SB R1_PD6/LCD_AC/LOE/BLANK E13_GPL_A0/GPL_B0 OEb A25 A4 D4 Data10
LCD_/WE P2 P2_PD5/FRAME/SYNC C16_OE/GPL_A1/GPL_B1 C16 20 A5 D5 40
P3 C15 A24 19 42 Data9
LCD_/CS P3_PD4/LOAD/HSYNC C15_GPL_A2/GPL_B2/CS2 A23 A6 D6 Data8
N4 N4_PD3/SHIFT/CLK/CLK D14 18 44
D14_GPL_A3/GPL_B3/CS3 +3.3VFIL A22 A7 D7 Data7
C12 8 30
DMA_REQ1 C12_GPL_A5 A21 A8 D8 Data6
R16 R16_PC15/DREQ1/L1ST5 7 A9 D9 32
T16 +3.3VFIL A20 6 34 Data5
Fix_Latch T16_PC14/DREQ2/RTS2/L1ST6 TSb +3.3VFIL A19 A10 D10 Data4
P13 D10 TSb 5 36
Fix_Clock P13_PC13/L1ST7 D10_TS TAb R32 U7 BYPASS CAPS U6 BYPASS CAPS A18 A11 D11 Data3
Fix_Data T13 T13_PC12/L1RQA/L1ST8 A12_TA A12 TAb 4 A12 D12 39
R10 C11 TEAb 47K A17 3 41 Data2
USB_RXP R10_PC11/USBRXP C11_TEA T E Ab A13 D13
To maintain power during BDM, P9 C13 A16 2 43 Data1
USB_RXN P9_PC10/USBRXN/TGATE1 C12 .1uF/50V/X7R A15 A14 D14 D a t a 0 MSB
TRIG_A's test point must be R8 B10 1 45
Blanking R8_PC9/CTS2 B10_BURST .1uF/50V/X7R C14 C15 A14 A15 D15
N8 N8_PC8/CD2/TGATE1 B12 48
pulled high (3.3V). B12_BI .1uF/50V/X7R .1uF/50V/X7R A13 A16 +3.3VFIL
USB_TXP T5 A13 17
T5_PC7/USBTXP A13_BDIP/GPL_B5 TP41 TP44 A17
N6 16
USB_TXN N6_PC6/USBTXN BGb +3.3VFIL A18/NC
Dist_Echo P6 P6_PC5/L1TSYNCA/SDACK1 C10_BG C10 BGb BYTE 47
+3.3VFIL Spkr_CS T4 A11 BBb
Spkr_CS T4_PC4/L1RSYNCA A11_BB BBb R174 ROM_CSb 26 15
R33 CE RDY/BSY
T12
R12
T12_TCK/DSCK
R12_TMS
F15_TSIZ0
E15_TSIZ1/REG
F15
E15 R177 R99
10K OEb
WE0
HRESETb
28
11
OE
WE Intel_WP 14 Note:PowerPC Bit Significance
R11 10K 10K 12
R11_TDI/DSDI RESET
GND
GND
N12 P16
R34
47K TP3 FRZ A10
N12_TDO/DSDO
A10_FRZ/IRQ6
?????? P16_PA15/USBRXD
R15_PA14/USBOE
R15
USB_RXD
USB_OE
A31/Data31 - Least
100 P11 R14 R35
P11_TRST R14_PA13/RXD2 IRDA_RXD TP45 10K
R13
A0/Data0 - Most
27
46
R13_PA12/TXD2 IRDA_TXD +3.3VFIL
TP46
TP32 +3.3VFIL
TP4 DIPSW3
N10
N10_PA9/L1TXDA/SMRXD2
T9
T9_PA8/L1RXDA/SMTXD2
T8
T8_PA7/CLK1/TIN1/L1RCLKA/BRGO1 U7
P8 Power_MCU
P8_PA6/CLK2//BRGCLK1/TOUT1
25
T6 Power_Fix MT4LC1M16E5TG-6 U8
T6_PA5/CLK3/TIN2/L1TCLKA/BRGO2
6
FRZ +3.3VFIL
25
R6 Disable_WEN
R6_PA4/CLK4/BRGCLK2/TOUT2 DIPSW4
6
MT4LC1M16E5TG-6
Vcc
Vcc
Vcc
SRESETb
Vcc
Vcc
Vcc
TP6
A29 21 2 Data15
DSCK A28 A0 D0 Data14 A29 Data31 LSB R 1 0 7 2.0K Data1
TP7 22 A1 D1 3 21 2
A27 Data13 A28 A0 D0 Data30 R 1 0 9 2.0K Data4
23 A2 D2 4 22 A1 D1 3
N14 A26 24 5 Data12 A27 23 4 Data29 R 1 1 1 2.0K Data7
N14_PB31/SPISEL/LCD_A Im_Ser_Str_3 A25 A3 D3 Data11 A26 A2 D2 Data28
P15_PB30/SPICLK P15 Im_Ser_CLK_3 27 A4 D4 7 24 A3 D3 5
P14 A24 28 8 Data10 A25 27 7 Data27 R 1 1 5 2.0K Data9
P14_PB29/SPIMOSI Dist_Xmit A23 A5 D5 Data9 A24 A4 D4 Data26 R 1 1 7 2.0K Data10
T15 Im_Ser_Data_3 29 9 28 8
HRESETb T15_PB28/SPIMISO Laser_CS A22 A6 D6 Data8 A23 A5 D5 Data25
TP9 T14 Laser_CS 30 10 29 9
T14_PB27/BRGO1/I2CSDA Cam_CS A21 A7 D7 Data7 A22 A6 D6 Data24
P12_PB26/BRGO2/I2CSCL P12 Cam_CS 31 A8 D8 41 30 A7 D7 10
DSDI N11 A20 32 42 Data6 A21 31 41 Data23
TP10 N11_PB25/SMTXD1 R S 232_TXD A19 A9 D9 Data5 A20 A8 D8 Data22
T11 RS232_RXD 20 43 32 42
T11_PB24/SMTRXD1 SDACK1 A18 A10 D10 Data4 A19 A9 D9 Data21
T10 19 44 20 43
T10_PB23/SMSYN1/SDACK1 A11 D11 Data3 A18 A10 D10 Data20
R9_PB22/SMSYN2/SDACK2 R9 Laser_Inc D12 46 19 A11 D11 44
47 Data2 46 Data19
TP11 DRAM_CSb D13 Data1 D12 Data18
18 RAS D14 48 D13 47
R7 35 49 Data0 MSB DRAM_CSb 18 48 Data17
R7_PB19/L1ST1/LCD_B Laser_ON/OFF CASL D15 RAS D14
J1 P7 34 35 49 Data16
P7_PB18/L1ST2/RTS2 LED_ON/OFF CASH CASL D15 U4 pin 213 was pulled up and U4 pin 191 was pulled down
1 N7_PB17/L1ST3/LCD_3 N7 Laser_U/D 34 CASH
R5 to reflect changes made to the green board. This is not the
2 R5_PB16/L1ST4/L1RQA ToneEN
33
DATA[0:31]
3 OE same as the 2D scanner final design.
GND
GND
GND
+3.3VFIL 17 33
DATA[0:31]
4 R36 WE OE
GND
GND
GND
D1 17 Changed Spkr/Beep to Speaker to match fixation PCB
5 ?????? D1_CLKOUT WE
6 B7_KR/RETRY/IRQ4/SPKROUT B7 1 2
D5
26
45
50
7 D5_TEXP
G10 G10 Vss
G11 G11 Vss
H10 H10 Vss

H11 H11 Vss
K10 Vss
K11 K11 Vss
F10 F10 Vss
F11 F11 Vss
L10 Vss
L11 L11 Vss
J10 J10 Vss
J11 J11 Vss
26
45
50
8 47K
G6 G6 Vss
G7 G7 Vss
G8 G8 Vss
G9 G9 Vss
H6 Vss
H7 H7 Vss
H8 H8 Vss
H9 H9 Vss
K6 Vss
K7 K7 Vss
K8 Vss
K9 K9 Vss
F6 F6 Vss
F7 F7 Vss
F8 F8 Vss
F9 F9 Vss
L6 L6 Vss
L7 L7 Vss
L8 Vss
L9 L9 Vss
J6 Vss
J7 J7 Vss
J8 Vss
J9 J9 Vss
R37 R38
9 1K
10 1K
K10
L10
Debug
H6
K6
K8
L8
J6
J8
BDM PINOUT DATA[0:31] DATA[0:31] DATA[0:31]
1 - FRZ or VFLS0 (TP10)

2 - SRESETb (TP9)
3 - GND (TP5) DRAWN DATE
4 - DSCK (TP11) E. Dickman 03/25/99
5 - GND (TP5)
6 - FRZ or VFLS1 (TP8) APPROVED
7 - HRESETb (TP7) CCF 6/9/00
8 - DSDI (TP12) Title
9 - Pull to +3.3V with 100 Ohms. (TP56) RELEASED DAVE DSP/MCU Schematic
10 - DSDO (TP13) MKT 6/9/00
ENGINEER PROJECT NO. 140156 A
CCF RD14000
Date: T u e s d a y , J une 27, 2000 Sheet 1 of 2
-7.5V +15V +5V
C49 C50 + C52 + C54 A Release to Production at X10 5-41452 6/9/00 CCF
1 u F /25V/TAJ
+
1 u F/25V/TAJ C51 1 u F/25V/TAJ C53
.1uF/50V/X7R 16v .1uF/50V/X7R 35v .1uF/50V/X7R 10v
+VBATT
FID4 FID5 FID6
FIDUCIAL FIDUCIAL FIDUCIAL +VBATT +VBATT +VBATT +VBATT +VBATT
TP19
Place Close to Imager
Connector Pin 1 Place Close to Imager
Place Close to Imager Connector Pin 1
R93 R94 R95
Connector Pin 2
1K 1K 1K
R125 R126 R127 +VBATT TP12
2
1K 1K 1K
K1 1 Q1 K2 1 Q2 K3 1 Q3 TP13 Place Close to Power
MMBT4403 MMBT4403 MMBT4403 Connector pin 9
+3.3VFIL +5V
3
C60 C61 C62 R178 TP20
.1uF/50V/X7R .1uF/50V/X7R .1uF/50V/X7R 47K + C57
+3.3VFIL + C59 C56 1 0 u F /35V/TAJ
ON C58 1 0 u F/35V/TAJ .1uF/50V/X7R 10v
.1uF/50V/X7R 6.3v From Imager Board
+3.3VFIL TP36
+3.3VFIL R128
3
TP14 4.22K Q4
1 MMBT4401
Place Close to Power
GND C63 Connector Imager Connector
GND .1uF/50V/X7R
2
R 1 29 J2
1K GND
HORIZb_5 1
Im_Ref_CLK_5 2
VERTb_5 3
4 ID3
TP25 5
TP24 6
R 1 30 Im_Ser_CLK_5 7
8
3
1K Q5 +3.3VFIL IM_Ser_Data_5
+3.3VFIL MCU_ON MMBT4401 +3.3VFIL WEN_5 9
1
Power_MCU +3.3VFIL WEN_5 Im_Ser_Strb_5 10
+3.3VFIL Cam_CS 11
Cam_CS Cam_Stdby 12 AD_Clk(Return)
2
R131 R163 U/D 13
10K R164 100K Laser_U/D INC 14
R165 100K Laser_Inc +15V 15
R44 R47 R48 R166 100K -7.5V 16
R43 R45 R46
10K 100K +5V 17
47K 47K 1K 1K 10K
D0_3 D0_3 18
D1_3 D1_3 19
D2_3 D2_3 20
D3_3 D3_3 21
D4_3 D4_3 22
D5_3 D5_3 23
+5V D6_3 D6_3 24
D7_3 D7_3 25
+3.3VFIL 26
RD/WRb 27
RD/WRb Tsb R176 GND 28
TSb TAb +3.3VFIL TP26 10K R167 29
TAb TEAb +3.3VFIL +3.3VFIL R168 100K 30
T E Ab BBb TP23 R169 R 1 70 100K
BBb Connect to disable WEN Molex 71220-1000
BGb TP21 TP22 100K 100K
BGb TP31 Cam_Stdby
2
2
3
K3 1 Q6
K1 1 Q7 K2 1 Q8 MMBT4403 2 1 1 Q9
MMBT4403 TP33 MMBT4403 TP34 R132 TP35 MMBT4401
R133 R 1 34 1K R171
3
3
2
1K 1K 1K
LCD_LEFT LCD_RIGHT LCD_GO
LCD_LEFT LCD_RIGHT LCD_GO
2
R172
PB1 10K
SW PUSHBUTTON
R136 R 1 37 R135
47K 47K 47K
1
Pushbutton allows the Disable_WEN

Disable_WEN D1
unit to be powered up
without attaching LCD. +3.3VFIL R o h m S M L - 0 10-MT-T86
1 2
R 1 79
1K
To tell when the 3.3v supply is up.

A[13..31] A[13..31] +3.3V
U99
If ASIC - Populate Jumpers Remove U10.
M48T37V
If FPGA - Remove jumpers, Populate U10.
A31 17 44
+5V A30 A0 Vcc DATA[0:31]
Port Pins must be R39 16 21 DATA[0:31]
A29 A1 NC
configured for 15 A2 NC 23
A28 11 29
Wired-Or mode to 0 A27 A3 NC DATA0
10 A4 18
meet the +5 Volt A26 DQ0 DATA1
9 A5 DQ1 19
requirement of R71 R72 R73 R41 A25 8 20 DATA2
+5V DO NOT POPULATE R39, R41, R58 A24 A6 DQ2 DATA3
these signals. 1K 1K 1K 7 A7 DQ3 24
A23 37 25 DATA4
0 A22 A8 DQ4 DATA5
36 A9 DQ5 26
A21 31 27 DATA6
A20 A10 DQ6 DATA7 +3.3V
35 A11 DQ7 28
R96 0 Ohm Im_Ser_Strb_5 C55 A19 6 14
Im_Ser_Str_3 R97 0 Ohm Im_Ser_Data_5 .1uF/50V/X7R A18 A12 WDI
38 32
Im_Ser_Data_3
Im_Ser_CLK_3
R98 0 Ohm Im_Ser_CLK_5
R58
A17 5
A13
A14
NC
NC 43 Xicor X9314 CS is active low +5V From Laser Board
1 NC IRQ/FT 40
0
3 33
+5V NC NC JP2
C C D _ R ef_CLK_3 4 NC NC 41
2 30 RTC_Csb
RESET RST E RTC_Csb LASER_INC 1
12 NC 34
G LASER_Inc 2
20
U9 13 42 LASER_U/D
V E R Tb_3 out WE0 NC NC LASER_U/D LASER_ON/OFF 3
WE0 39 W 22
Im_Ref_CLK_5 Vss LASER_ON/OFF LASER_CS 4
2 18
VCC
H O RIZb_3 1A1 1Y1 LASER_CS LED_ON/OFF 5
4 1A2 1Y2 16 LED_ON/OFF 6
6 1A3 1Y3 14 7
8 12 VERTb_5 R143
1A4 1Y4 10k +3.3V 8
11 2A1 2Y1 9
13 7 HORIZb_5
2A2 2Y2 M o l e x 5 2 746-0890
15 2A3 2Y3 5
17 2A4 2Y4 3
GND
1 1G
19 2G
10
74ACT244
SSOP20
From Power Supply and

Distance Board
+3.3V +3.3V +3.3V +3.3V +3.3V +3.3VFIL +3.3
+3.3VFIL
R162 R 1 61 LCD_DIP_GND LCD_VSS LCD_BUTTON_GND J3

100K 100K
+3.3VFIL 1
2
+15V 3
R158 R157 -7.5V 4
TP18 TP17 TP16 TP15 100K 100K From LCD +5V
+5V 5
6
JP5
LCD_VSS 7
+3.3V 1 8
2 9
LCD_D0 3 +VBATT 10
LCD_D1 4 TP40 ON 11
LCD_D2
LCD_D3
5
6
From Fixation Board 12
13
LBO
LCD_D4 7 LoBatt_DEAD LBW 14
LCD_D5 8 L o B att_Warning 15
X M IT
LCD_D6 9 Dist_Xmit BLANKING 16
LCD_D7 10 Blanking LOGIC ECHO 17
JP4
LCD_SB 11 Dist_Echo 18
R 1 44 LCD_/RE 12 +3.3VFIL ToneEN 19
0 Ohm R 1 55 R156 LCD_/WE 13 1 ToneEN ToneINC 20
LCD_VSS GND3 100K 100K LCD_/CS 14 2 Laser_Inc ToneCS 21
15 USB_OE 3 Spkr_CS ToneU/D 22
R160 LCD_BUTTON_GND 16 USB_RXD 4 Laser_U/D DCIN 23
R 1 59 100K +3.3V K1 17 USB_TXN 5 DCINGND 24
LCD_BUTTON_GND 100K K2 18 USB_TXP 6 DCINUNPLUGGED 25
K3 19 USB_RXN 7 26
R 1 45 R 1 46 47K DIP_D0 20 USB_RXP 8 27
0 Ohm R 1 47 47K DIP_D1 21 Fix_Data 9 28
TP27 TP28 TP29 TP30 R 1 48 47K DIP_D2 22 Fix_Clock 10 BATT_GND 29
R 1 49 47K DIP_D3 23 R175 Fix_Latch 11 30
R 1 50 47K DIP_D4 24 IRDA_TXD 12
25 IRDA_RXD 1 2 13
R 1 51 47K DIP_D5 52435-3091
R 1 52 47K DIP_D6 26 Power_Fix 14
R 1 53 47K DIP_D7 27 0 Ohm DCIN 15 Main Trigger = L= ON
LCD_DIP_GND 28 DCINGND 16 Camtrig H=Off
29 17
Notes: DIPSW0
DIPSW1
30
Molex 52437-3091 GND
DCINUNPLUGGED 18
19
20
BATT_GND
1. All values are shown for reference only. PPCTX 21
See BOM for proper values. DIPSW2 R S 232_TXD PPCRX 22
R180 0 RS232_RXD 23
2. Text notes from 2D design are DIPSW3 24
maintained for reference R181 0 25 DRAWN DATE
DIPSW4 26 E. Dickman 03/25/99
only. 27
28 APPROVED
CCF 6/9/00
Molex 52435-2891 Title
RELEASED DAVE DSP/MCU Schematic
MKT 6/9/00
CCF RD14000
Date: T u e s d a y , J une 27, 2000 Sheet 2 of 2
THiS DRAWING AND SPECIFICATIONS ARE THE PROPERTY OF WELCH ALLYN, INC. AND REV DESCRIPTION ECN DATE APPROVAL
SHALL NOT BE REPRODUCED, COPIED OR USED AS THE BASIS FOR THE MANUFACTURE OR
THE SALE OF EQUIPMENT OR DEVICES, WITHOUT WRITTEN PERMISSION OF WELCH ALLYN, INC.
A Release to Production at X10 5-41452 6/9/00 CCF
Charging Control 7.9v regulator FID1 FID2 FID3 FID4

FIDUCIAL FIDUCIAL FIDUCIAL FIDUCIAL
TPX4
TPX6 TPX8 TP1
TP25 +VBATT
R92 Q14 Q1
33 Ohm D1 Si2301DS M M B T 4 4 03 DX1
1 2 1 2 2 3 2 3 1 2
CMSH1-40M R70 CMSH1-40M

DCINCHRG R93 47K
33 Ohm
1
1
1
1 2 R2
CX1 C57 2K
22uF TPS 25V .22uF/50V 1 2
2
TP26
DCGND TPX7 R3
U14 10.7 Ohms
LM3620 1 2
DCGND 3 TP2
ExtDrv
1
LEDVLTG
R4 4 L1 D3 C3 C4
100K C56 Drive(Sink) CMSH1-40M TPS22uF/25V TPS22uF/25V
220pf/100V/NPO SW1 1 2 LEDVLTG 25V 25V
1 10uH
BattS
1
2
GND
1
5 C2 D5
Select TPS22uF/25V C5 CMSH1-40M
TPX3
1
71032, 71036, 71040 R71 U2 R6 TPS4.7uF/35V
14v no load TPX5 1.4 Volt Cutoff 0 OHM 118K D4
2
1 2
VIN
SWITCH
4.2v 107ma CMSH1-40M
PGND1
3.0v 130ma 8.2 Volt cutoff
2
U3
2
TC54VN1401ECB C54
4700pF/100V/X7R D6
2
2 1 6
710150 VIN VOUT S/S CMSH1-40M -7.5V
8.8v no load R7 Do Not U4
Vss
4.2v 70ma 2 51.1 Ohms Populate R9 LT1175
FB TP4
1
3.0v 86ma
1
3 1 2 8 3
NFB VIN VOUT
1
R8
R10
2
20K C6
3
1 C9
1uF/25V VIN2 +15V
Charge Shutoff U5
GND
1K
TAB
1
C7 C8 R9 R12
2
2 LT1129
VC
VN indicates open collector ILIM2 1uF/25V
TPS4.7uF/35V TPS4.7uF/35V DO NOT POP 0 Ohm TP5
2
4 L2
LT1371 R11 SENSE
1
7 1 2 8 1
10K ILIM4 VIN VOUT
2
120uH
1
+3.3V R13
GND
1
2
6 C10 5 100K
SHDN R14 SHDN C11
1
1K TPS4.7uF/35V 2 TPS4.7uF/35V
R15 PGND1 NC/ADJ
2
C12
2
274K TPS4.7uF/35V
NC
3
GND
1
6
7
2
2
Q2 C14
2
1 2 R17
M M B T 4 403 .047uF/100V/X7R +5V
4
6
7
1 33.2K
R16
10K
1
3
2
R18
C15
.1uF/50V/X7R C13
2K
TRIGGER/POWER CIRCUIT 4700pF/100V/X7R
2
+5_IMG
+5_IMG +5_IMG
U7
+VBATT
TP7 1 8 TP8
+VBATT 2 7 VINSW
RX99
3 6
1
NetSeparator
C51 4 5 N00254 VHCurrent
1uF/25V
1
R22
2
SI4953DY
49.9K C17 C18
TPS22uF/25V TPS22uF/25V RX98 U8 +5V +5HV
NetSeparator C19 L3 C21 LT1129-5 C20
+VBATT TPS22uF/25V 100uH TPS22uF/25V TPS4.7uF/35V
2
TP9
+VBATT HCGND U9A 2 1 25V 25V 8 1 25V +5_IMG 1 2
VIN VOUT
8
SI9925DY
1
RX1
D1
D2
2
R86 U10 5 R23 0 Ohm
13
SHDN
1
499k LTC1435CS 2 RX97 2K D7
G
2
+VBATT C22 NetSeparator 2 CMSH1-40M
VIN
NC/ADJ
S
68pF/100V/NPO 1 16
R87 U19 COSC TG D8
2
4
102k TLC555 +VBATT C23 RX95 CMSH1-40M
1
NC
3
GND
6
7
4700pF/100V/X7R 2 NetSeparator
VCC
R
TP31 RUN/SS SW2
1
7 14
DIS R88 SW +3.3V
4
6
7
2 6 47K R24 1 2 3 L4 R25
TR THR 10K ITH U9B .047 ohm
TP32 TP10
2
6
C55 Q17 C24 C25 SI9925DY LR 1 2
GND
1
1uF/50V 5 3 Powerup_Delay 1 Si2301DS 220pF/100V/NPO .1uF/50V/X7R
D1
D2
CV Q 10uH
2
1
R90 C27 C28
3
2
R89 2K C26 4 11 4
SFB BG G
1
D14 2K Q18 47pF/100V/NPO

1
1
2
S
CMSH1-40M C52 M M B T 4 4 01 D10 TPS100uF/16V TPS100uF/16V
2
1
1uF/50V CM
1 DSH-3 C31
2
15 2 D9
BOOST 1000pF/100V/X7R R26
1
3
MBRS130LT3
1
R91 VOSense C32 C29
1
1
6 12 100K
10K VOSENSE INTVCC TPS4.7uF/35V 100pF/100V/NPO
C30 25V
C53 100pF/100V/NPO HCGND
2
5
.01uF/100V/X7R SGND
2
PGND2
EXTVCC
PGND2
8
SENSE+
PGND
1
+VBATT 7
SENSE- R27
RX96
NetSeparator 56.2K
10
+VBATT HCGND
9
TP11
+5V
TP12
2
R29
PGND2
47K
2
Q5
DCINUNPLUGGED 1 Si2301DS
R32
3
DCINUNPLUGGED R31 2K
2K Q6
3
1
M M B T 4 4 01
2
R33
10K
+VBATT
RX's are temporary net separators
R34 +VBATT
TP14 47K
1 2
2
ON 1 Q7 R36 RX2
3
Si2301DS 2K 0 Ohm
R35 1 Q8
2K M M B T 4 4 01
3
GND_SIGNAL PGND2 PGND1 HVGND BATTGND

ON
2
R37
10K All these individual gnd nets are
all connected at a single point on
Low Battery Warning the actual board. This is just to
reference that. Originally,
+5V
resistors were used as net
Low Battery Detect +3.3V separators.
+3.3V
1
Notes: + C40
1
1uF/25V
1. All values are reference only. R73 R72
100K 100K
2
For actual part values please see BOM. TP24 R40 TP23
8
TP1 - VIEW_ON/OFF 60.4K

N00254
2
TP2 - LED VREF
3 + 5 +
TP3 - PD Current N00254
1
LBW
7
LBO
TP4 - GND 2 -
U15-1 VREF
6 -
U15-2
TP5 - L_VDD R41 LMC6772AIMX L M C 6 7 7 2 A I MX
TP6 - VSET 69.8K
TP7 - Laser_CS
4
TP8 - LASER_U/D R44

TP9 - LASER_INC 40.2K
TP10- LD Cathode
TP11- LASER_ON/OFF
TP12- PD Voltage R46
TP13- VREF 38.3K
3. Netnames on ground symbols vary. All DRAWN DATE WELCH ALLYN INC.
Setting is 6.2V.
supplies are passed to and from DSP.
E. Dickman 03/25/99 MEDICAL DIVISION
Allocation should not be changed Setting is 7.1V. APPROVED SKANEATELES FALLS, NY USA
without rechecking. CCF
6/9/00
Title
RELEASED Power and Distance Board
MKT 6/9/00
A Release to Production at X10: made provision for 100 step pot 5-41452 6/9/00 CCF
T1p4 is the HV output pin

+5V D12 may be optionally SC
C35
Distance Measure 1 2
+
1uF/25V
+5HV
TP16
C36
2200pf/X7R/1000V To DSP Board
1. T1 4 HVS 1 2 SENSOR_SIGNAL
2
3 1 4 TP15
1
+3.3V
1
L5 R48 C41 C42 J1
POLAROID 614095 C37 100 TPS10uF/25V TPS10uF/25V 2 2 3 .3 +15V Molex 52435-3091
.01uF/50V/X7R +3.3V
PID616339 1
2
-7.5V
2
D11 2
1
2
HVGND HVGND
+5_IMG +5V +15V 3
U13 1SMB5956BT3 4
TP18 -7.5V
LC 4 Vcc +5_IMG +5V 5
5
LC Vcc +5_IMG 6
HVDiodes
R52
1
XMIT 7
7 11 1 2 1 Q10
G2IN NC1 8
M M B T 4 401 9
C38 1 2 G1OUT 6 10
G1OUT NC2 22K 10
4
2
2
.01uF/50V/X7R TP20 +VBATT
2
BIAS GCA Q11 D12 ON ON 11
8 14 1
BIAS GCA 12
1
Open = Increased MJD3055V 1SMB5956BT3 TP33
GCB R53 LBO 13
1 13 Gain, GCD = MSB LBO
R54 G1IN GCB LBW LBW 14
3
1K 15
1
68.1K GCC Nominal population: SENSOR_GND X M IT
1
1 2 3 12
GADJ GCC R56 BLANKING 16
R49 and R50 Only
R55 GCD LOGIC_ECHO 17
2 15
2
10K XIN GCD 10K 18
TP34
G N D 16 REC ToneEN 19
9
GND REC 20
1
R58 ToneINC
2
R49 R50 R76 R77 ToneCS 21
10K PID614906 22
0 Ohm 0 Ohm 0 Ohm 0 Ohm ToneU/D
TP21 DCINCHRG DCINCHRG 23
DCGND DCGND 24
DO NOT POPULATE R76, R77 DCINUNPLUGGED DCINUNPLUGGED 25
2
HVGND 26
RAW_ECHO RAW_ECHO 27
28
29
30
U12D
NE5234
12
14
13 Battery Header
+VBATT
JP1
1
+5V 2
1 2 43650-0212
BATTGND
R62
0 Ohm
2
1
C43
1uF/25V C44
R63 .1uF/50V/X7R
DO NOT POPULATE R63 100K R69 Ultrasonic Header
2
1k +3.3V
JP2
1
SENSOR_SIGNAL
1
2
1
SENSOR_GND
+5V 3
TP22 R78 48650-0312
TP29 100K
2
8
TP28
3 +
1 LOGIC_ECHO
3
R60 2 +VBATT
BLANKING -
1 2 1 Q13 U16-1
M M B T 4 401 LMC6772AIMX
2K
4
TP17
2
1
R61
49.9K TP19
2
BATTGND
+5V
2
R64
470 VREF
R65
1 2
1
10K
1
D13 R66
1
14K
TL431ACD
2
+3.3V
+3.3V
+3.3V
1
2
3
6
7
2
C45 +3.3V
R85 1uF/25V
Audible Feedback
1
10K
2
+3.3V C46
1
+3.3V 1uF/25V +3.3V
R79 R81
2
R84 100k 100k
2
TPX1 2k
ToneEN 1 2 1 R83
Q16 1K
2
M M B T 4 4 03 +3.3V
+1 LS1
CUT-03A
3
2
8 1 ToneINC
VCC INC C47
5
VW ToneU/D 390pF/50V/NPO
3 2
VH U/D
3
6
VL
1
+5V U17 7 ToneCS 1 Q12
CS
8
U12B TLC555 4 M M B T 4 4 01
VSS
1
NE5234 R82
VCC
R
1
10K
2
7
GNDSignal U12A DIS X9314WS-3 R94 R80 TP30 R57
5
4
7 2 6 U18 100k 100k 182
2
NE5234 TR THR
6 2
2
1
GND
TONE_DRIVE
2
3 5 3
CV Q
11
1
1
U12C C48 C49
NE5234 .01uF/50V/X7R .22uF/35V Populate R79 for 32 step pot. C50 R59
390pF/50V/NPO 1K
1
10 Populate R94 for 100 step pot.
2
8
2
9 Do not populate both.
Notes:
1. All values are reference only.
For actual part values please see BOM.
+3.3V
TP1 - VIEW_ON/OFF
TP2 - LED
TP3 - PD Current
TP4 - GND
5 +
7
TP5 - L_VDD
6
TP6 - VSET
-
U16-2
TP7 - Laser_CS
LMC6772AIMX
TP8 - LASER_U/D
TP9 - LASER_INC
TP10- LD Cathode
TP11- LASER_ON/OFF DRAWN DATE
TP12- PD Voltage David Fallat 04/25/00
TP13- VREF
3. Netnames on ground symbols vary. All APPROVED
supplies are passed to and from DSP. CCF 06/09/00
Title
Allocation should not be changed RELEASED Power and Distance Schematic
without rechecking. MKT 06/09/00

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0

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1
1

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1
: ,-=

23314 2334

% % %/
6 6 6
% 116
5
5

0

1
/ 1 1 1 /
81 1 /
% 9 8 /1 1 1
1 / 11
8 / 0
: 8/ / / 0 1
/ 1 1
% 8 1 1 1
/ ; 8 0 1 1 1/
0 0 1 1
80 1 11
/ 8 11 1
0 / / 10 1
8 / 1 1
8 1
1 1 1/
81 0 1/ 1
1 8 1 0 1
1 1 1
7//% 8 / 1 10
8/ / 10
3
/
8
0 1

/
% < 8 0 1
% < 80 0
1 1
% 1 81 1 / 1
0 81 / / 0
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81 11 /
811 1 /
1 1 0
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A A04262 A
PROCESS SHEET FOR:
SureSight
Revision Logs
DRAWN: C. Fahrenkrug DATE: 05/05/00

APPROVED: RA DATE: 05/08/00
REL TO PROD: GR Waclena DATE: 05/15/00

A Release to Production 5-41366 CCF 7/10/2000 RA
SHALL NOT BE REPRODUCED OR COPIED, OR USED AS A BASIS FOR MANUFACTURE OR SALE
OF EQUIPMENT OR DEVICES WITHOUT WRITTEN PERMISSION.
A A04262 A
GENERAL______________________________________
These revision logs are maintained for reference, and do not contain every single
change which has been made to this product. It is intended to provide a list of major
changes which are relevant to the repair and troubleshooting of units. Any critical
product traceability should be done through the Welch Allyn ECR documentation.

• All changes refer to both eyecare and primary care units. S/N’s for each model are
given in the S/N log.
• S/N’s and Dates refer to best estimate of implementation. Units which are very
close to this transition may or may not have been run to the new change and should
be checked for compliance. An estimate of 2 weeks, or 20 units would be an
expected potential overlap.
• It is the judgment of the ECR originator through the ECR process to determine if a
change merits inclusion on this list. Changes may also be added after the ECR as
long as the relevant dates and S/N’s are supplied.
• Changes are noted under each category that they impact. Most will occur in at least
two categories.
A A04262 A
Table 1: Serial Number Revision Log

Recommended
S/N Cut-Ins Description of Changes Upgrades
14001 ~S# 9900001 Initial Release
14011 ~S# 9920001
14001 ~S# 9900480 Power board charge current Change of power board is
14011 ~S# 9920086 increased.Increased to allow international optional.
charging (220V) and use of unit in Japan
(100V). This increases domestic to
approximately a 9 hour charge.
14001~S# 9900395 Units do not have o-ring assembled in front Remove O-ring.
14011~S# 9920000 insert assembly.
Replace distance wire
assembly if it is disconnected
from the contact sensor at
anytime.
14001~S# 9900604 Anti-reverse battery insertion compartment Replace battery compartment.

14011~S# 9920287
14001~S# 0000094 New Battery Compartment Retainers. Only if battery retainer is
14011~S# 0020222 (with screw attachment) excessively loose - replace
battery compartment.
14001~S# 0000018 New Tube Design - solid apertures. Upgrade plate to new design.
14011~S# 0020093
14001~S# 0000007 Changed Patient window to harder coated If window is excessively
14011~S# 00200043 version. scratched-replace with new
window.
14001~S# Charge LED indicators added to fixation board. Optional - upgrade if customer
14011~S# has charging related
complaints.
Future - S/N tbd.
A A04262 A
Table 2: Software Revision Log

Software Suggested
Revision New Features Bug Fixes Upgrade
1.01 • Initial Release N/A V 1.20
1.02 • None • Changed camera initialization to V 1.20
prevent long delay in obtaining
good images
• For additional items, see corrective
action list in VDD
1.04 • Added support to obtain the software • Low battery signal no longer lost V 1.20
version and current dip switch after depressing Adult/Child
positions. button.
• Print out matches LCD
1.05 • None • No axis printed out if cylinder equal V 1.20
to zero.
• No sign is printed or displayed for
zero sphere or cylinder.
1.06 • RS-232 EMR Interface • None V 1.20
1.07 • New auto-shutdown operation. Shut • None V 1.20
down occurs in 1 minute, with results
saved in battery-backed RAM for
recall at any later time.
• FPGA BIT Test disabled
1.09 • None • Initialize pointers to patient and V 1.20
display patient records
1.14 • New image processing, adult zero • None V 1.20
and adult curvefit.
1.15 • New adult cylinder curvefit • None V 1.20
1.16 • New USB SDK functions to disable • None V 1.20
distance measurements during tests.
1.17 • Longer blanking time when taking • None V 1.20
distance measurements to try to
prevent flaky distance problem.
• Add event recording for calibration
data updates.
1.20 • Revised Adult Curvefit • None N/A
Notes:
1. These include .DLL and WA_Down changes.
2. Numbers not included above, were not released to production.
3. Shaded releases were for internal .DLL only and do not affect service.
4. Unless otherwise specified - all units should be upgraded to the current S/W
version.

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Service Manual

Welch Allyn Medical Division

Drawings and/or illustrations and/or part numbers contained in this

SECTION 2: SERVICE/C ALIBRATION

SECTION 4: DISASSEMBLY AND REPAIR

1.2 ABOUT THE SURESIGHT AUTOREFRACTOR M ODEL 14011

Troubleshooting assistance is contained in Section 3 of this manual.

Exit Port Patient Eye

Examples of Spot Pattern Received Through CCD Camera

Emmetropic Eye 0.00 Diopters Hyperopic Eye +4.24 Diopters

Mouse Computer Power

USB cord - needed

UDT Laser Sensor UDT Plug in

Place T holder in holder,

Connect swing fixture

Connect X-Y Adjustment

Use only Welch Allyn 710 series chargers.

Do not sterilize the instrument or any of its components.

Do not attempt to directly solder the battery pack.

Do not immerse the battery pack in water.

Do not attempt to open or pierce the battery pack.

Do not throw or strike the battery pack.

IPX∅: Not protected against the ingress of water.

Not for use in the presence of flammable anesthetics.

1. Physical Condition of Package and Unit

2. Record the following observations:

• Does Instrument Power Up? Yes No

Component to Upgrade When to Upgrade

TIER 1 REQUIRES TOOL SET T17009, WHICH CONSISTS OF THE FOLLOWING:

PART NUMBER DESCRIPTION OPTION NEEDED TO VERIFY

Tier 2 requires Tool Set T17010, which consists of the following:

2.4.5 Insert battery and follow instructions on the screen.

Figure 1 - Printer position

2.4.12 Follow instructions on the screen.

Figure 2 - Distance block position

Figure 4 - Swing Eye Fixture and ND filter

2.4.23 Check for crosshair and follow instructions on the screen.

2.4.25 Check for pupil and follow instructions on the screen.

2.4.31 Follow instructions on the screen and replace the battery.

2.4.33 THIS IS THE END OF THE AUTOMATED TEST.

2.5.1 Make certain the Sure Sight unit is off.

2.5.3 Upgrade using MS DOS:

__X__ _X__ __X__ __X__ __X__ __X__ __X__

2:Eye Care Version

NOTE: 14001 SureSights should have a 0 in this position

Last 2 digits of the year manufactured

Chief Cause Look For Customer Corrective Repair Technician

Push in to switch to Position 1

Dip Switch 1 Dip Switch 2 Dip Switch 3 A/C Button

Dip Switch 1 Dip Switch 2 Dip Switch 3 A/C Button

0 = ¼ Measurement computed to precision

1 = 1/8 Measurement computed to precision

LCD Assembly &

Front Insert Bottom Housing

Power Board Optical Plate

Slide the tab bar

4.10.9. Replace the power board:

4.15. HEWLETT PACKARD PRINTER CHECK

X _X X X X X X__

!"!#! $% &%'($% $ )* / -