CAT320B Service Repair Fault Code ZPW

Download as docx, pdf, or txt
Download as docx, pdf, or txt
You are on page 1of 32
At a glance
Powered by AI
The document discusses various fault codes for a construction vehicle along with their descriptions. It covers engine, hydraulic and electrical system faults.

Some common fault codes mentioned are related to engine oil pressure, coolant temperature, hydraulic oil temperature, battery voltage, governor actuator and digital output currents.

Components monitored for faults include the engine, cooling system, hydraulic system, electrical system, fuel system, sensors like temperature, pressure, level and speed sensors.

CAT 3 2 0 B repair the fault diagnostic error codes:

1301 engine oil pressure is too low

1302 engine coolant temperature is too high

1303 hydraulic oil temperature is too high

1304 intake filter blockage

1305 Battery voltage is abnormal

2201 connected to the battery voltage governor actuator feedback sensor open or short

2202 is connected to the body grounded governor actuator feedback sensor short circuit

2301 governor actuator feedback signal instability

2302 governor actuator feedback signal deviation

2303 governor actuator does not move

2304 calibration data error

3201 RAM monitor abnormal

Excessive power supply controller 4101 pairs (43 V)

4102 PRV current is too large

4103 PRV open

4104 Monitor Power (digital output) over current

4105 digital output over-current (ditching solenoid valves)

4106 digital output over-current (fine control solenoid valve)

4107 digital output over-current (driving speed change solenoid valves)

4108 digital output over-current (lane siren)

4109 spare solenoid a (digital output) over current

410A digital output over-current (turntable brake solenoid valve)

410B spare solenoid 2 (digital output) over current

4201 engine speed anomalies

4202 is connected to the body grounded engine coolant temperature sensor short circuit

4203 is connected to the body ground hydraulic oil temperature sensor short circuit
4204 is connected to the body ground pumping pressure sensor short circuit PWM

4205 is connected to a ground spare body sensor a short circuit PWM

4206 is connected to the body ground spare PWM sensor 2 short-circuit

4207 PWM power pump delivery pressure sensor open

420A is connected to the body open ground fuel sensor

420B connected to the battery voltage sensor is open or shorted fuel

420C power supply is too low (less than 23 volts)

420D power supply is too high (greater than 32 volts)

420E engine speed dial position 10 is not one of the specified

4301 alternator and speed sensor data does not match the one (alternator exception)

4302 alternator and speed sensor data does not match the two (speed sensor malfunction)

4303 engine stall

A201 monitor communication error

A202 monitor controller signal response time is too long

A203 controller communication error

A20D ADEM communication interruption

CAT320D fault code:

1.320D module identification

Fault Code Description

39 engine and pump controller

2.320D failure mode identification (FMI)

Fault Code Description

OO data is valid, but higher than the normal operating value

Ol data is valid, but less than the normal operating value


02 signal error (data instability, intermittent or there is an error)

03 voltage is higher than normal

04 voltage is lower than normal

05 Current below normal

06 current higher than normal

07 mechanical system response is not normal

08 signal abnormalities (frequency, pulse width or cycle abnormalities)

09 update anomalies

10 abnormal rate of change

11 does not recognize failure modes

12 damage to equipment or components

13 calibration failure

14 parallel measurement failure

15 parallel measurement failure

16 parallel measurement is invalid

17 modules (program) did not respond

18 Sensor power failure

19 receive network data errors

20 parallel measurement failure

3.320D part identification (CID)

Fault Code Description

0041 8V Power

0096 fuel level sensor

Oll0 engine coolant temperature sensor

0167 alternator

0168 System Power

0190 engine speed sensor

0246 CAN data line


0247 SAE J1939 data lines

0248 Caterpillar data lines

0254 electronic control module (ECM)

0262 sv sensor supply

0271 alarm device

0291 engine cooling fan solenoid valve

0362 engine variable speed fan control solenoid valve

0374 Rotary brake solenoid valve

0485 recovery solenoid valve engine fan

4.320D part identification (CID)

Fault Code Description

0544 engine cooling fan speed solenoid valve

0581 power shift pressure proportional solenoid valve

0586 engine throttle plate

0588 instrument display system

0590 ECM

0598 walking speed converter solenoid valve

0600 hydraulic oil temperature sensor

0735 heavy duty lifting solenoid valve

1129 right accessories pedal sensor

1130 on the left pedal sensor attachment

1160 hydraulic lock solenoid

1178 mechanical overload alarm pressure sensor

1522 the 2nd relief check valve solenoid valve

1523 on the 1st relief check valve solenoid valve

1525 linear solenoid valve travel

1590 main hydraulic pump output pressure limiting valve

1593 on the 1st Affiliated extended pressure solenoid valve


1594 the 2nd Affiliated extended pressure solenoid valve

1595 on the 3rd Affiliated pressure solenoid valve

In 1596 the 1st Affiliated recover pressure solenoid valve

1597 the 2nd Affiliated back pressure solenoid valve

1598 on the 3rd Affiliated cancel pressure solenoid valve

1609 F2 mode feedback loop pressure sensor valve

1657 Top Left joystick button

1658 top right button on the joystick

1665 on the 1st adjustable pressure relief valve

1666 the 2nd adjustable pressure relief valve

1931 optional loop

2265 pump output pressure sensor l

2266 pump output pressure sensor 2

2275 Hammer oil return line control (direct tank) solenoid valve

2280 Walking alarm relay

2300 switch panel

Caterpillar C-Series engine fault code table

Flash Code SPN (1) / FMI Code Diagnostic Code

or

Event Code Description of Code

13 174-03 174-03 Fuel Temperature open / short to + batt

Fuel temperature sensor or circuit failure

174-04 174-04 Fuel Temperature short to ground

Fuel temperature sensor or circuit failure

16 626-05 2417-05 Ether Injection Control Solenoid open / short to + batt

Ether injection control solenoid valve or line failure

626-06 2417-06 Ether Injection Control Solenoid short to ground

Ether injection control solenoid valve or line failure


21 678-03 41-03 8 Volt DC Supply short to + batt

8V DC power failure

678-04 41-04 8 Volt DC Supply short to ground

8V DC power failure

620-03 262-03 5 Volt Sensor DC Power Supply short to + batt

5V DC power failure

1079-03

620-04 262-04 5 Volt Sensor DC Power Supply short to ground

5V DC power failure

1079-04

24 100-03 100-03 Engine Oil Pressure open / short to + batt

Oil pressure sensor or circuit failure

100-04 100-04 Engine Oil Pressure short to ground

Oil pressure sensor or circuit failure

100-10 100-10 Engine Oil Pressure abnormal rate of change

Oil Pressure update rate is not normal

25 102-03 102-03 Boost Pressure Sensor short to + batt

Supercharging pressure sensor or line failure

102-04 102-04 Boost Pressure Sensor short to ground

Supercharging pressure sensor or line failure

102-10 102-10 Boost Pressure Sensor abnormal rate of change

Boost pressure is not normal update rate

102-03 1785-03 Intake Manifold Pressure Sensor voltage above normal

Intake air pressure sensor voltage higher than normal

102-04 1785-04 Intake Manifold Pressure Sensor voltage below normal

Intake air pressure sensor voltage is lower than normal

102-10 1785-10 Intake Manifold Pressure Sensor abnormal rate of change

Intake pressure is not properly update rate

26 108-03 274-03 Atmospheric Pressure open / short to + batt


Atmospheric pressure sensor or circuit failure

108-04 274-04 Atmospheric Pressure short to ground

Atmospheric pressure sensor or circuit failure

27 110-03 110-03 Engine Coolant Temperature open / short to + batt

Coolant temperature sensor or circuit failure

110-04 110-04 Engine Coolant Temperature short to ground

Coolant temperature sensor or circuit capacity

28 91-13 91-13 Throttle Position calibration required

Throttle needs to be calibrated

32 91-08 91-08 Throttle Position signal abnormal

Throttle signal is not normal

34 190-08 190-08 Engine Speed signal abnormal

The engine speed signal is not normal

723-08 342-08 Secondary Engine Speed signal abnormal

Spare engine speed signal is not normal

35 190-15 E362 (1) Engine Overspeed Warning

Engine overspeed alarm

190-00 E362 (3) Engine Overspeed Shutdown

Engine overspeed shutdown

37 94-03 94-03 Fuel Pressure open / short to + batt

Fuel pressure sensor or circuit failure

94-04 94-04 Fuel Pressure short to ground

Fuel pressure sensor or circuit failure

38 105-03 172-03 Intake Manifold Air Temp open / short to + batt

Intake air temperature sensor or circuit failure

105-04 172-04 Intake Manifold Air Temp short to ground

Intake air temperature sensor or circuit failure

42 637-13 261-13 Engine Timing calibration required

Engine timing calibration required


46 100-17 E360 (1) Low Engine Oil Pressure Warning

Low oil pressure alarm

100-18 E360 (2) Low Engine Oil Pressure Derate

Low Oil Pressure derating

100-01 E360 (3) Low Engine Oil Pressure Shutdown

Low Oil Pressure Shutdown

51 168-00 168-00 System Voltage high

System Voltage High

168-01 168-01 System Voltage low

System voltage low

168-02 168-02 System Voltage intermittent / erratic

System voltage is not normal

56 630-02 268-02 Check Programmable Parameters

Engine parameter settings to be checked

58 639-09 247-09 J1939 Data Link communications

J1939 data link failure

61 110-15 E361 (1) High Engine Coolant Temperature Warning

Coolant temperature high alarm

110-16 E361 (2) High Engine Coolant Temperature Derate

High coolant temperature derating

110-00 E361 (3) High Engine Coolant Temperature Shutdown

High coolant temperature shutdown

62 111-17 E2143 (1) Low Engine Coolant Level Warning

Low coolant level alarm

111-18 E2143 (2) Low Engine Coolant Level Derate

Low coolant level load shedding

111-01 E2143 (3) Low Engine Coolant Level Shutdown

Low coolant level shutdown

63 94-15 E096 (1) High Fuel Pressure Warning


Fuel pressure high alarm

64 1636-15 E539 (1) High Inlet Air Temperature Warning

Intake air temperature and high alarm

1636-00 E539 (3) High Inlet Air Temperature Shutdown

High inlet temperature shutdown

65 174-15 E363 (1) High Fuel Temperature Warning

Fuel temperature high alarm

174-16 E363 (2) High Fuel Temperature Derate

High fuel temperature derating

174-00 E363 (3) High Fuel Temperature Shutdown

High fuel temperature shutdown

67 0441-15 E445 (1) High Auxiliary Temperature Warning

Auxiliary high temperature alarm

0441-16 E445 (2) High Auxiliary Temperature Derate

Auxiliary high temperature derating

0441-00 E445 (3) High Auxiliary Temperature Shutdown

Auxiliary high temperature shutdown

0441-03 1836-03 Auxiliary Temperature Sensor open / short to + batt

Auxiliary temperature sensor or line failure

0441-04 1836-04 Auxiliary Temperature Sensor short to ground

Auxiliary temperature sensor or line failure

68 1387-15 E443 (1) High Auxiliary Pressure Warning

Auxiliary high pressure alarm

1387-16 E443 (2) High Auxiliary Pressure Derate

Auxiliary high pressure load shedding

1387-00 E443 (3) High Auxiliary Pressure Shutdown

Auxiliary high pressure shutdown

1387-03 1835-03 Auxiliary Pressure Sensor open / short to + batt

A pressure sensor or an auxiliary line failure


1387-04 1835-04 Auxiliary Pressure Sensor short to ground

A pressure sensor or an auxiliary line failure

71 651-05 001-05 Cylinder # 1 Injector open circuit

A cylinder injector fault

651-06 001-06 Cylinder # 1 Injector short

A cylinder injector fault

72 652-05 002-05 Cylinder # 2 Injector open circuit

2 cylinder injector fault

652-06 002-06 Cylinder # 2 Injector short

2 cylinder injector fault

73 653-05 003-05 Cylinder # 3 Injector open circuit

3 cylinder injector fault

653-06 003-06 Cylinder # 3 Injector short

3 cylinder injector fault

74 654-05 004-05 Cylinder # 4 Injector open circuit

4 cylinder injector fault

654-06 004-06 Cylinder # 4 Injector short

4 cylinder injector fault

75 655-05 005-05 Cylinder # 5 Injector open circuit

5-cylinder injector fault

655-06 005-06 Cylinder # 5 Injector short

5-cylinder injector fault

76 656-05 006-05 Cylinder # 6 Injector open circuit

6 cylinder injector fault

656-06 006-06 Cylinder # 6 Injector short

Caterpillar 320D fault code

A Caterpillar 320D module identification


Fault Code Description

39 engine and pump controller

2 Caterpillar 320D failure mode identification (FMI)

Fault Code Description

OO data is valid, but higher than the normal operating value

Ol data is valid, but less than the normal operating value

02 signal error (data instability, intermittent or there is an error)

03 voltage is higher than normal

04 voltage is lower than normal

05 Current below normal

06 current higher than normal

07 mechanical system response is not normal

08 signal abnormalities (frequency, pulse width or cycle abnormalities)

09 update anomalies
10 abnormal rate of change

11 does not recognize failure modes

12 damage to equipment or components

13 calibration failure

14 parallel measurement failure

15 parallel measurement failure

16 parallel measurement is invalid

17 modules (program) did not respond

18 Sensor power failure

19 receive network data errors

20 parallel measurement failure

3 Caterpillar 320D parts identification (CID)

Fault Code Description

0041 8V Power

0096 fuel level sensor


Oll0 engine coolant temperature sensor

0167 alternator

0168 System Power

0190 engine speed sensor

0246 CAN data line

0247 SAE J1939 data lines

0248 Caterpillar data lines

0254 electronic control module (ECM)

0262 sv sensor supply

0271 alarm device

0291 engine cooling fan solenoid valve

0362 engine variable speed fan control solenoid valve

0374 Rotary brake solenoid valve

0485 recovery solenoid valve engine fan


4 Caterpillar 320D parts identification (CID)

Fault Code Description

0544 engine cooling fan speed solenoid valve

0581 power shift pressure proportional solenoid valve

0586 engine throttle plate

0588 instrument display system

0590 ECM

0598 walking speed converter solenoid valve

0600 hydraulic oil temperature sensor

0735 heavy duty lifting solenoid valve

1129 right accessories pedal sensor

1130 on the left pedal sensor attachment

1160 hydraulic lock solenoid

1178 mechanical overload alarm pressure sensor

1522 the 2nd relief check valve solenoid valve


1523 on the 1st relief check valve solenoid valve

1525 linear solenoid valve travel

1590 main hydraulic pump output pressure limiting valve

1593 on the 1st Affiliated extended pressure solenoid valve

1594 the 2nd Affiliated extended pressure solenoid valve

1595 on the 3rd Affiliated pressure solenoid valve

In 1596 the 1st Affiliated recover pressure solenoid valve

1597 the 2nd Affiliated back pressure solenoid valve

1598 on the 3rd Affiliated cancel pressure solenoid valve

1609 F2 mode feedback loop pressure sensor valve

1657 Top Left joystick button

1658 top right button on the joystick

1665 on the 1st adjustable pressure relief valve

1666 the 2nd adjustable pressure relief valve


1931 optional loop

2265 pump output pressure sensor l

2266 pump output pressure sensor 2

2275 Hammer oil return line control (direct tank) solenoid valve

2280 Walking alarm relay

2300 switch panel

CAT320 excavator – Fault code – details are as follows:

Code No. Description

E0 ———- no fault

E1 ———- engine oil pressure is too low

E2 ———- engine water temperature is too high

E3 ———- hydraulic oil temperature is too high

E4 ———- battery voltage is too high

E5 ———- generator P or W contacts open

E6 ———- speed sensor is installed incorrectly or circuit breaker

E7 ———- engine speed is not normal

E9 ———- throttle motor feedback voltage is too low

El0 ——— throttle feedback sensor circuit shorted or open circuit on the power

E11 ——— throttle feedback sensor shorted to ground

E12 ——— feedback throttle sensor voltage instability

E13 ——— throttle motor circuit shorted to ground

E14 ——— throttle without motor or motor circuit short to power

E15 ——— spare throttle position switch is in standby or throttle motor circuit breaker
E16 ——— proportional valve shorted to ground

E17 ——— proportional valve circuit short to power

E18 ——— proportional valve circuit breaker

E25 ——— water temperature sensor shorted to ground

E27 ——— hydraulic oil temperature sensor short circuit to ground

E31 ——— different controller 10 receives the set engine speed signal and the throttle disc

E32 ——— throttle plate setpoint and actual speed difference over lOOr / min

E33 ——— data output circuit short to power

E34 ——— throttle motor action lags behind the throttle plate 2.5s

E36 ——— monitor reads the signal from the controller for more than Is

E37 ——— Monitor RAM is not normal

E38 ——— controller error signal obtained from a monitor at

E39 ——— controller itself generates an error signal

E40 ——— controller memory error

E41 ——— inconsistent controller and mechanical models

E48 ——— engine stalling

CAT320B Carter excavator

1301 1302 engine oil pressure is too low engine coolant temperature hydraulic oil temperature is too
high 1303 1304 1305 intake filter clogging battery voltage is abnormal

2201 connected to the battery voltage governor actuator feedback sensor open or short

Caterpillar 320C excavator run-time fault code

Code number

MID resolved

69

Engine and pump controller


6A

Tool controller

1E

Monitoring System

Serial number

CID Name

96

Fuel oil level sensor

110

Engine coolant temperature sensor

167

Alternator

168

Supply voltage (key switch)

190

Speed Sensor

248

Caterpillar automatic data transmission device

374

Wheel brake solenoid

376

Driving Sirens

581

Power shift pressure proportional valve

586

Engine speed knob

587

Governor brake feedback sensor

598
Travel speed solenoid

600

Hydraulic oil temperature sensor

1161

Pump output pressure sensor (1)

1162

Pump output pressure sensor (2)

1525

Straight ahead solenoid

2002

Failure alarm

Serial number

FMI name

00

Above the normal range

(Data is valid, but higher than the normal range)

01

Below the normal range

(Data is valid, but less than the normal range)

02

Error signal

03

Voltage higher than normal

(Voltage higher than normal or slightly higher)

04

Voltage is lower than normal

(Voltage lower than normal or less)

05

Current below normal


(Current lower than normal, or circuit disconnect)

06

Current higher than normal

(Current is higher than normal, or circuit ground)

07

Abnormal mechanical response (no reaction to normal mechanical systems)

08

Anomaly signal (abnormal frequency, pulse width or period)

09

Update anomalies (abnormal update rate)

10

Abnormal rate of change (change rate abnormality)

11

Failure mode does not recognize (failure mode does not recognize)

12

Faulty (damaged equipment or parts)

13

Calibration failure (calibration failure)

Record event mode (fault history) into the maintenance mode. Use the arrow keys to select “LOGGED
EVENT” option (see below).

Carter excavator CAT320C fault code history

This option is to record the history of the machine running the fault code, the third line is a historical
record of the total number of fault error (see below)

Carter excavator CAT320C fault code history

Historical and real-time fault code fault codes differ, shows the MID and EID, MID and the same data in
Table 1, EID data in the following table

Table IV

Serial number
EID resolved

17

Coolant overheat

43

Battery charging abnormal (supply voltage is too low)

50

Battery charging abnormal (supply voltage too high)

59

Coolant level is too low

95

Fuel filter clogged

100

Engine oil pressure drops

119

Fuel oil level is too low

171

Engine oil level is too low

179

Abnormal battery charging (charge anomalies)

232

Water separator discharge points requirements

235

Hydraulic oil level is too low

236

Hydraulic oil filter clogging

237

Overload warning

272

Air filter clogged


600

Hydraulic oil overheating

862

Special filter clogging

863

Automatic Oiler failure

CAT320B Carter excavator repair the fault diagnostic error codes Carter excavator repair intelligent real-
time monitoring, real-time fault error code is displayed in the computer instrumentation, view the fault
code in machine maintenance overhaul excavator which is conducive to rapid fault, the fault code into
the excavator monitor view a password is required, please view the tutorial, the following is Carter 320B
monitoring project option item 18, the description of the meaning of the fault code 1301 1302 engine oil
pressure is too low engine coolant temperature hydraulic oil temperature is too high 1303 1304 1305
battery intake filter blockage 2201 is connected to the battery voltage is abnormal voltage governor
actuator feedback sensor open or shorted to ground the body connected to the 2202 governor actuator
feedback sensor shorted 2301 governor actuator feedback signal instability caused 2302 governor the
feedback signal has a deviation of the actuator 2303 governor actuator 2304 Fixed error calibration data
RAM 3201 monitors the power supply controller 4101 pairs of abnormal excess (43 V) 4102 PRV open
overcurrent 4103 PRV power monitor 4104 (digital output) 4105 digital output overcurrent overcurrent
(ditching solenoid valves) 4106 digital output over-current (fine control solenoid valve) 4107 digital
output over-current (driving speed change solenoid valves) 4108 digital output over-current (traffic alert
control) 4109 1 spare solenoid (digital output) through the digital output current 410A overcurrent
(wheel brake solenoid) 410B spare solenoid 2 (digital output) through the current engine speed error
4201 of the body 4202 is connected to the ground of the engine coolant temperature sensor short
circuit 4203 is connected to the body ground hydraulic oil temperature sensor short circuit 4204 is
connected to the body grounded PWM pump delivery pressure sensor short circuit 4205 is connected to
the body ground spare PWM sensor 4206 is connected to a short circuit to ground the body spare PWM
sensor 2 short-circuit power in 4207 PWM pump delivery pressure sensor open circuit 420A is
connected to the body open ground fuel sensor 420B connected to the battery voltage, fuel sensor open
or short

420C power supply is too low (less than 23 volts) 420D-powered high (greater than 32 volts) 420E
engine speed knob 10 is not one of the specified location does not match 4301 alternator and speed
sensor data 1 (alternator exception) 4302 AC generators and speed sensor data does not match the two
(speed sensor malfunction) 4303 engine stall abnormal A202 A201 monitor communications controller
monitors the response time is too long A203 controller signal communication error A20D ADEM
communication interruption

Komatsu excavator fault code meaning:


E01, HYPER system in automatic mode systems.

E02, PC-EPC system

E03, Swing parking brake system

E04 + CALL, HYPER system joystick-bit systems

E05, governor motor system

E06 + CALL, HYPER system EPC solenoid valve drive system

E09, HYPER-GX system shutdown.

E101, fault history exception.

E102, clock data anomalies.

E103, buzzer output short circuit, buzzer driving harness contact with the 24V power cable.

E104, air filter clogging.

E108, the water temperature above 105 ℃.

E112, wiper motor drive forward system shorted (new).

E113, reversing wiper motor drive system short-circuit (new).

E114, spray drive circuit shorted (new).

E202, LS select solenoid valve circuit.

E203, Swing parking brake solenoid valve circuit.

E204, pump confluence / bypass solenoid valve circuit.

E205, two overflow solenoid circuit.

E206, walking speed converter solenoid circuit.

E207, fast mode solenoid valve circuit.

E208, fast mode solenoid circuit breaker.

E213, Swing parking brake solenoid valve circuit breaker.

E214, pump confluence / diverter solenoid circuit breaker.

E215, two overflow solenoid circuit breaker.

E216, walking speed converter solenoid circuit.

E207, fast mode solenoid valve circuit.

E208, fast mode solenoid circuit breaker.

E213, Swing parking brake solenoid valve circuit breaker.


E214, pump confluence / diverter solenoid circuit breaker.

E215, two overflow solenoid circuit breaker.

E216, walking speed converter solenoid circuit breaker.

E217, mode selection input fault.

E218, the network in response to a timeout failure.

E222, LS-EPC solenoid circuit.

E223, LS-EPC solenoid circuit breaker.

E224, before the pump pressure sensor circuit is abnormal.

E225, the pump pressure sensor circuit is abnormal.

E226, pressure sensor circuit power anomalies.

E227, the engine speed sensor is abnormal.

E231, activation (rotary) solenoid circuit.

E232, before the pump TVC solenoid circuit shorted (old).

E233, before the pump TVC solenoid circuit breaker (old).

E225, the pump pressure sensor circuit is abnormal.

E226, pressure sensor circuit power anomalies.

E227, the engine speed sensor is abnormal.

E231, activation (rotary) solenoid circuit.

E232, before the pump TVC solenoid circuit shorted (old).

E233, before the pump TVC solenoid circuit breaker (old).

E235, activation (rotary) solenoid circuit breaker.

E236, the pump TVC solenoid circuit.

E237, the pump TVC solenoid circuit breaker.

E302, rotary stroke control solenoid circuit.

E303, rotary stroke control solenoid circuit breaker.

E306, feedback potentiometer circuit abnormalities.

E308, fuel dial input anomalies.

E313, Automatic for the fat controller failure (optional).

E315, the battery relay output circuit.


E316, governor motor disorders.

E317, governor motor circuit breaker.

E318, governor motor circuit.

Komatsu PC200-8 fault code:

PC200-8 using EFI engine, the user code and PC200-6 / 7 there is a big difference.

PC200-8 user code:

E02, PC-EPC system.

E03, Swing parking brake system.

E10, engine controller power failure, the engine control drive system circuit fault (this engine is stopped.

E11, engine control system failure (reduction of output power, to protect the engine).

E14, feedback system abnormalities.

E15, engine sensors (temperature, fuel pressure, oil pressure) fault.

EOE, network failure.

Fault code:

989L00, engine controller lock warning (mode 1).

989M00, warning the engine controller lock (mode 2).

989N00, engine controller lock warning (mode 3).

CA111, engine controller internal fault.

CA115, engine speed sensor and backup speed sensor failure.

CA122, intake air pressure sensor feedback voltage is too high failure.

CA123, intake air pressure sensor feedback voltage is too low failure.

CA131, throttle plate sensor feedback voltage high failure.

CA132, throttle plate sensor feedback voltage low failure.

CA144, coolant temperature sensor feedback voltage is too high failure.

CA145, coolant temperature sensor feedback voltage is too low failure.

CA153, intake air temperature sensor feedback voltage is too high failure.

CA154, intake air temperature sensor feedback voltage is too low failure.

CA155, intake air temperature is too high (over limit).

CA187, sensor supply two high voltage fault.


CA221, the feedback voltage is too high ambient pressure sensor failure.

CA222, environmental pressure sensor feedback voltage is too low failure.

CA227, sensor supply two high voltage fault.

CA234, engine overspeed.

CA238, speed sensor supply voltage failure.

CA271, IMV / PCV1 short circuit.

CA272, IMV / PCV1 circuit.

CA322, nozzle 1 circuit, short-circuit faults.

CA323, nozzle 5 open circuit, short circuit faults.

CA324, nozzle 3 open circuit, short circuit faults.

CA325, nozzle 6 circuit, short-circuit faults.

CA331, nozzle 2 open circuit, short circuit faults.

CA332, nozzle 4 circuit, short-circuit faults.

CA342, the correction code is incorrect.

CA351, jet drive circuit failure.

CA352, sensor supply voltage is too low failure.

CA386, sensor supply voltage is too high failure.

CA428, fuel moisture sensor feedback voltage is too high failure.

CA429, fuel moisture sensor feedback voltage is too low failure.

CA435, engine oil pressure switch failure.

CA441, the battery voltage is too low failure.

CA442, the battery voltage is too high failure.

CA449, common rail high pressure failure.

CA451, rail pressure sensor feedback value is too high failure.

CA452, rail pressure sensor feedback value is too low failure.

CA488, intake air temperature is too high (torque reduction).

CA553, common rail high pressure failure.

CA559, common rail pressure is too low failure.

CA689, engine speed sensor fault.


CA731, spare engine speed sensor signal phase fault.

CA757, all data is lost.

CA778, spare engine speed sensor fault.

CA633, data transport suspend failure.

CA2185, throttle plate supply voltage is too high failure.

CA2186, throttle plate supply voltage is too low failure.

CA2249, common rail pressure is too low failure.

CA2311, IMV solenoid valve failure.

CA2555, intake air preheating voltage is too high failure.

CA2556, preheat intake low voltage fault.

D19JKZ, personalized transcoding exception.

D862KA, GPS antenna circuit.

DA22KK, pump solenoid valve power supply voltage is too low failure.

DA25KP, 5V sensor supply is abnormal.

DA29KQ, mode selection error.

DA2RMC, CAN circuit (monitor).

DGH2KB, hydraulic oil temperature sensor short circuit.

DHPAMA, before the pump pressure sensor is abnormal.

DHPBMA, the pump pressure sensor is abnormal.

DHS3MA, PPC stick back pressure sensor is abnormal.

DHS4MA, bucket involved in PPC pressure sensor anomaly.

DHS8MA, Boom PPC pressure sensor anomaly.

DHSAMA, turning right PPC pressure sensor anomaly.

DHSBMA, turning left PPC pressure sensor anomaly.

DHSDMA, bucket open PPC pressure sensor anomaly.

DHX1MA, load sensor is abnormal.

DW43KA, walking high and low conversion solenoid valve circuit.

DW43KB, walking high and low conversion solenoid shorted.

DW45KA, rotary solenoid valves keep breaking.


DW45KB, rotary holding solenoid valve is shorted.

DW91KA, two overflow solenoid valve circuit.

DW91KB, walking bus solenoid shorted.

DWA2KA, spare solenoid valve circuit.

DWA2KB, spare solenoid shorted.

DWK0KA, two overflow solenoid valve circuit.

DWK0KB, two overflow solenoid shorted.

DXA8KA, before the pump PC-EPC solenoid valve circuit.

DXA8KB, before the pump PC-EPC solenoid shorted.

DXA9KA, after the pump PC-EPC solenoid valve circuit.

DXA9KB, after the pump PC-EPC solenoid shorted.

DXE0KA, LS-EPC solenoid valve circuit.

DXE0KB, LS-EPC solenoid shorted.

DXE4KA, emergency EPC circuit breaker.

DXE4KB, emergency EPC circuit.

DXE5KA, pumps merging / diverging main solenoid valve circuit.

DXE5KB, pump confluence / diverging main solenoid valve is shorted.

DXE6KA, pump confluence / LS solenoid valve shunt circuit.

DXE6KB, pump confluence / shunt LS solenoid shorted.

DY20KA wiper not working.

DY20MA, wiper parked exception.

DY2CKA, spray motor circuit.

DY2CKB, spray motor shorted.

330C fault / event code

Fault code

Engine Control Engine Controller (MID No. 036)

CID Component element

0001 Injector Solenoid 1st Cylinder 1 # cylinder injector solenoid valve

0002 Injector Solenoid 2nd Cylinder 2 # cylinder injector solenoid valve


0003 Injector Solenoid 3rd Cylinder 3 # cylinder injector solenoid valve

0004 Injector Solenoid 4th Cylinder 4 # cylinder injector solenoid valve

0005 Injector Solenoid 5th Cylinder 5 # cylinder injector solenoid valve

0006 Injector Solenoid 6th Cylinder 6 # cylinder injector solenoid valve

0041 8V DC Supply 8V DC power supply

0042 Injection Actuation Control Valve injectors actuated control valve

0091 Throttle Position Signal throttle position signal

0094 Fuel Pressure Sensor Fuel Pressure Sensor country

0100 Engine Oil Pressure Sensor Engine Oil Pressure Sensor

0110 Engine Coolant Temperature Sensor Engine coolant temperature sensor

0164 Injector Actuation Pressure injector actuation pressure

0168 System Voltage System Voltage

0172 Intake Manifold Air Temperature intake manifold air temperature

0175 Engine Oil Temperature Sensor engine oil temperature sensor

0190 Engine Speed Sensor engine speed sensor

0253 Personality Module personality module

0261 Engine Timing Calibration engine timing verification

0262 5V Sensor DC Power Supply 5V DC power sensor

0268 Check Programable Parameters check programmable parameters

0273 Turbo Outlet Pressure Sensor turbocharger outlet pressure sensor

0274 Atmospheric Pressure Sensor atmospheric pressure sensor

0286 Oil Lamp machine lamp

0342 Secondary Engine Speed Sensor secondary engine speed sensor

0617 Air Inlet Heater Relay air intake heating relay

1627 Fuel Pump Relay fuel pump relay

Engine / Pump Control engine / pump controller (MID No. 105)

CID Component element

0091 Throttle Position Signal throttle position signal


0096 Fuel Level Sensor Fuel Level Sensor

0110 Engine Coolant Temperature Sensor Engine coolant temperature sensor

0167 Alternator Generator

0168 Voltage Of The Power Supply (Keyswitch) key gate voltage

0190 Speed Sensor Speed Sensor

0248 Cat Data Link CAT data lines

0286 Signal For Low Engine Oil Pressure low engine oil pressure signal

0374 Swing Brake Solenoid swing brake solenoid valve

0376 Travel Alarm travel alert

0581 “Proportional Reducing Valve For The Powershift Pressure” power shift proportional valve

0586 Engine Speed Dial engine speed dial switch

0587 Feedback Sensor For The Governor Actuator regulator feedback signal transmission

0590 Engine Controller Engine Controller

0598 Travel Speed Solenoid walking speed solenoid valve

0600 Hydraulic Oil Temperature Sensor hydraulic oil temperature sensor

1161 Pump Delivery Pressure Pump pressure

1162 Pump Delivery Pressure Pump pressure

1524 “Proportional Solenoid Valve For

Negative Flow Control “negative flow control proportional solenoid valve

1525 Straight Travel Solenoid walk a straight line solenoid valve

1590 “Proportional Solenoid Valve For

Negative Flow Control “negative flow control proportional solenoid valve

2002 Action Alarm Alert

FMI fault description

0 Data valid but above normal operationl range data is correct, but higher than the normal range

1 Data valid but below normal operationl range data is correct, but lower than the normal range

2 Data erratic, intermittent, or incorrect data instability, intermittent or incorrect

3 Voltage above normal or shorted high voltage is higher than normal or sudden high
4 Voltage below normal or shorted low voltage is lower than normal or sudden low

5 Current below normal or open circuit current is below normal or open

6 Current above normal or grounded circuit or short circuit current is higher than normal

7 Mechanical system not responding properly. Machine system is not the correct response

8 Abnormal frequency, pulse width, or period. Abnormal frequency, pulse or cycle

9 Abnormal update. Abnormal update

10 Abnormal rate of change. Abnormal rate of change

11 Failure mode not identifiable. Failure mode can not be confirmed

12 Bad device or component. Bad equipment or components

13 Out of calibration. Beyond parity range

14-31 Reserved reserved

Event code

Event Codes Event Code

Engine / Pump Control engine / pump controller

Event Code Condition

017 Coolant Overheat coolant temperature

043 “Abnormal Battery Charge

(Voltage To Power Supply Low) “abnormal voltage (low voltage)

050 “Abnormal Battery Charge

(Voltage To Power Supply High) “abnormal voltage (high voltage)

059 Insufficient Level Of Coolant insufficient coolant

095 Fuel Filter Is Clogged fuel filter blockage

100 Engine Oil Pressure Is Low engine oil pressure is low

119 Fuel Level Is Low fuel level low

171 Engine Oil Level Is Low engine oil level is low

179 “Abnormal Battery Charge

(Charging Is Abnormal) “abnormal battery charge


232 Water Separator Draining Demand need to drain water separator

235 Hydraulic Oil Level Is Low hydraulic oil level is low

236 Hydraulic Oil Filter Is Clogged hydraulic oil filter clogging

237 Overload Warning overload alarm

272 Air Filter Is Clogged air filter clogged

600 Hydraulic Oil Overheat hydraulic oil temperature

862 Special Filter Is Clogged special filter blockage

863 Automatic Greasing Failure grease automatic oiling failure

Event Codes Event Code

Engine Control Engine Controller

Event Code Condition

005 Fuel Filter Restriction Derate fuel filter blockage derating

015 High Engine Coolant Temperature Derate coolant temperature derating

017 High Engine Coolant Temperature Warning coolant temperature alarm

025 High Inlet Air Temperature Derate high inlet temperature derating

027 High Inlet Air Temperature Warning intake air temperature is high alert

039 Low Engine Oil Pressure Derate Low Oil Pressure derating

096 High Fuel Pressure Fuel pressure high

100 Low Engine Oil Pressure Warning Low engine oil pressure alarm

190 Engine Overspeed Warning engine overspeed alarm

265 User Defined Shutdown user-defined flameout

You might also like