CW-6000/ 6100/ 6200

INDUSTRIAL CHILLER

USER MANUAL
 CW-6000/6100/6200 Series

Contents

<1> Cautions ---------------------------------------------------------------- 3

<2> Contour and parts introduction -------------------------- ------- 4

<3> Installation -------------------------------------------------------------- 5

<4> Operation and parameters adjustment ----------------------- 6

<5> Alarm and output terminal ---------------------------------------- 10

<6> Specifications -------------------------------------------------------- 11

<7> Simple troubleshooting -------------------------------------------- 14

2
 CW-6000/6100/6200 Series

Thank you for using the machine from GUANGZHOU TEYU

ELECTROMECHANICAL CO., LTD. Please read the installation instructions
carefully before installing and operating and keep it properly.
This installation instructions is not a quality assurance. GUANGZHOU TEYU
ELECTROMECHANICAL CO., LTD reserves the right to the interpretation of
correction of typographical errors, improper mentioned information and product
improvement. The amended content will be reprinted in installation instructions
without notice in advance.

<1> Cautions
1. Please ensure that the power supply and electrical outlet are in good contact
and the earth wire must be firmly grounded!
2. Please make sure there is stable and normal voltage for the working chiller!
As the refrigeration compressor is more sensitive to the power supply and
voltage, so the operating voltage of our standard product is of 200 ~ 250V (110V
model is of 100 ~130V). If you do need a wider operating voltage range,
customization is available for us.
3. Unmatched power frequency can cause the chiller damage!
Please choose model of 50Hz or 60Hz according to actual circumstance.
4. To protect the pump, it’s strictly forbidden to run the chiller without water in the
storage water tank!
The new machine is packed after draining whole water in the tank, so please
make sure the tank has water inside before machine starting, otherwise it’s
easily to have the pump damaged. When the water level is below the green
(NORMAL) range of the water level gauge, the cooling capacity of our chiller
will go down slightly. Hence please ensure the water level is within the green
(NORMAL) range. To drain through circulating pump is strictly prohibited!
5. Please be sure that the air inlet and air outlet are in good ventilation!
There must be at least 50cm from obstructions to the air outlet which is in the
back of the cooler, and should leave at least 30cm between obstructions and
the side air inlet.
6. The filter screen must be regularly cleaned!
It’s essential to unpick and wash the dust gauze, or the serious blockage will
cause breakdown to the chiller.
7. Please pay attention to the effect of the condensate water!
With greater ambient humidity, when the water temperature is lower than the
ambient temperature, the condensate water will generate on the surface of
water circular pipes and the cooled components. If above circumstance
appears, it is recommended to set a higher water temperature or keep pipes
and cooled parts warm.
8. This product is an industrial equipment.For professional use only.

3
 CW-6000/6100/6200 Series

<2> Contour and parts introduction

WATER PRESSURE
GAUGE

TEMPERATURE
CONTROLLER

POWER SWITCH

AIR OUTLET

WATER INLET

WATER SUPPLY
WATER OUTLET
INLET

AIR INLET WATER LEVEL

(FILTER GAUZE) GAUGE

ALARM OUTPUT
DRAIN
ELECTRICAL
CONNECTING BOX

4
 CW-6000/6100/6200 Series

<3> Installation
It is very simple to install this industrial cooling machine. The installation for the
first time of the new machine can be carried out by following steps:

1. Open the package to check if the machine is intact and all the necessary
accessories are completed.
2. Open the injection port to feed cooling water. (Do not let the water spill over!)
Observing the water level gauge and adding water slowly, be careful not to
have the water overflowed! For the cooling of carbon steel equipment, the
water should be added an appropriate amount of cooling water additive
(anti-corrosion water aqua). Working in cold north area, it’s better to use
noncorrosive antifreeze fluid.
3. According to system conditions, please connect the water inlet and outlet pipe
well.
4. Plug in power, turn on the power switch. (Do not start up without water in the
water tank!)
(1) Power switch turned on, the circulation pump of the chiller starts working. The
first time of operating may cause more bubbles in the pipe leading to a flow
alarming occasionally, but running for a few minutes later, it will go back to
normal.
(2) After the first boot, you must immediately check whether the water pipe leaks.
(3) Power switched on, if the water temperature is below the set value, it is normal
that fans and other components of the machine do not work. The temperature
controller will automatically control the working conditions of the compressor,
magnetic valve, fans and other parts based on the set controlling parameters.
(4) As it takes a longer time to start over the compressor and other components,
according to different conditions, the time is range from seconds to minutes, so
do not turn off the power and again on frequently.
5. Check the water level in the water tank.
The first startup of the new chiller empties the air in the water pipe, leading a
slight water level decline, but in order to keep the water level in the green area,
it’s allowed to add adequate water again. Please observe and record the current
water level, and inspect it again after the chiller running for a period of time, if
the water level drops obviously, please re-inspect the water pipeline leakage.
6. Adjust parameters of temperature controller.
CW-6000/ 6100/ 6200 series use an intelligent thermostat. Normally users do not
need to adjust it. If it is really necessary, please refer to page 17, “Operating
status and parameters adjustment.”

5
 CW-6000/6100/6200 Series

<4> Operation status and parameters

adjustment
The new T-506 intelligent temperature controller does not need to adjust
the controlling parameters under normal circumstance. It will self-adjust
controlling parameters according to room temperature for meeting equipment
cooling requirements.

The new T-506H intelligent temperature controller is selected constant

temperature control mode as factory setting with water temperature at 25 ℃ .
User can adjust it as needed.

T-506 and T-506H controllers are of same functions and structure except
default setting.
1. Temperature control panel introduction

(1). Indicators of temperature controller working status:

COMP ON, compressor working
SV ON, solenoid valve working
Heating ON, heating rod working
INT Ctrl ON, controller working in intelligent control mode
CT Ctrl ON, controller working in constant temperature control mode
PARAM Set ON, controller working in parameters setting mode
ALM OUT ON, alarm output status
Room Temp ON, displaying room temperature
ST DLA ON, starting up delay status

(2). Press key to show the room temperature, 6 seconds later default
display restored. (Meanwhile, Room Temp light is on, displaying room
temperature.)

(3). keys are for modifying parameters values and keys

are for switching parameter items.

6
 CW-6000/6100/6200 Series

(4). RST key: confirm

(5). SET key: setting function

2. Restore to factory settings

Before machine startup, press and hold keys until the controller
displays rE, 6 seconds later after releasing the keys, the controller works in
normal order. All parameters values settings of the controller have been
restored to factory settings.
3. Alarm function
(1) Alarm Display:
When alarm occurs, the error code and the temperature will be alternately
displayed.

E1 E2 E3 E4 E5 E6
Ultrahigh Ultrahigh Ultralow Room Water Water flow
room water water temperature temperature alarm
temperature temperature temperature sensor failure sensor failure
(2) To suspend the alarm:
In alarming state, the alarm sound could be suspended by pressing any button,
but the alarm display remains until the alarm condition is eliminated.

4. Temperature controller parameters list

T-506 T-506H
Temperature Temperature
Order Code Item Range Note
controller controller
Factory Setting Factory Setting
Constant
Temperature F9~F8/
1 F0 25 25 temperature
setting -20~+40
control effecting
Temperature Intelligent control
2 F1 -15~+5 -2 -2
Difference values effecting
Cooling
3 F2 0.1~3.0 0.8 0.3
hysteresis
1: intelligent
4 F3 Way of control 0~1 1 0 0: constant
temperature
Alarm for ultrahigh
5 F4 1~20 10 10
water temperature
Alarm for ultralow
6 F5 1~20 15 15
water temperature
Alarm for ultrahigh
7 F6 40~50 45 45
room temperature
8 F7 Password 00~99 8 8
The allowed highest （F9+1）
9 F8 30 30
water temperature ~40
The allowed lowest 1~
10 F9 20 20
water temperature （F8-1）

7
 CW-6000/6100/6200 Series

5. General settings adjustment

Press SET key to enter into the user-defined state. Meanwhile, PARAM SET is
on, controller in parameters setup status.
(1) Under intelligent mode, the control panel displays the temperature difference
value between water and air (default value is -2).
(2) Under constant temperature mode ， the control panel displays the set
temperature value (default value is 25).

At this moment, press keys to change settings. After modifying the

value, press RST key to save and exit, then new parameters take effect, or
press SET key to exit without saving parameters. If there is no more action
within 20 seconds, it will automatically exit modifying status without saving
parameters.

6. Advanced settings adjustment

(1) Press and hold the key while press SET key for 5 seconds until 00

displayed in upper window and PAS in lower window. Then press

keys to select the password (default setting is 8), and then press the SET key, if
the password is correct, F0 displays, entering into setup status, D1 flashing to
indicate that the controller is under parameters setup status. If the password is
incorrect, it returns to temperature display.

(2) Enter setup state, press keys to switch parameter items

circularly, then press keys to modify the parameter values. Press

enter key RST at any time to exit parameters setup with saving modified
parameters and return to temperature display, then chiller runs under the new
parameters. If no key is pressed within 20 seconds, the controller will
automatically exit parameters setup without saving the modified parameters
(under parameters setup status, system running in original parameters). Under
parameters setup status, SET key does not work.

Note:
1. During parameters setting condition, system runs under original parameters.
2. Under constant temperature control mode, the water temperature is controlled by
parameter F0;
3. Under intelligent control mode, the water temperature will be automatically
adjusted according to temperature changes. The temperature difference is
commanded by F1.

8
 CW-6000/6100/6200 Series

7. Advanced parameters adjustment case:

T-506 T-506H
Value in Value in Value in Temperature Temperature
Order Code Item
case 1 case 2 case 3 controller controller
Factory Setting Factory Setting
Temperature
1 F0 28 25 25 25
setting
Temperature
2 F1 -3 -2 -2
Difference values
Cooling
3 F2 0.5 2.0 1.0 0.8 0.3
hysteresis
4 F3 Way of control 1 0 0 1 0
Alarm for over high
5 F4 10 5 4 10 10
water temperature
Alarm for over low
6 F5 10 10 14 15 15
water temperature
Alarm for over high
7 F6 45 45 45 45 45
Room temperature
8 F7 Password 8 8 8 8 8
The allowed highest
9 F8 31 30 30 30 30
water temperature
The allowed lowest
10 F9 25 5 5 20 20
water temperature

(1) Case 1: cooling water temperature is controlled by intelligent mode. Requiring

water temperature to be between 25℃ to 31℃. Ambient temperature keeping
constant, when the set water temperature is 3℃ lower than the ambient, the
fluctuation will not exceed ±0.5 ℃ . There will be an alert when water
temperature is 10 ℃ lower or higher than target. (e.g. when ambient
temperature is 30.0℃, cooling water temperature is between 27.5℃ to 26.5℃,
if ambient temperature is up to 30.5 ℃ , water temperature will be between
28.0℃ to 27.0℃.)
(2) Case 2: cooling water temperature is controlled by constant mode. Requiring
water temperature is constant in 28℃, and the fluctuate does not exceed ±2℃.
The alarm of over high water temperature will be on when water temperature is
5℃ higher than normal, and the alarm of over low water temperature will be on
when water temperature is 10℃ lower than normal.
(3) Case 3: cooling water temperature is controlled by constant mode. Requiring
water temperature is constant in 25℃, and the fluctuate does not exceed ±1℃.
The over high water temperature will be on then water temperature is higher
than 30℃, and the alarm of over low water temperature will be on when water
temperature is lower than 10 ℃ . (No matter what is the ambient temperature,
the cooling water temperature is constant in 24.0℃ to 26.0℃)

9
 CW-6000/6100/6200 Series

<5> Alarm and output terminal

In order to guarantee the equipment will not be effected while abnormal situation h
appens on the chiller, CW-6000/6100/6200 series chillers possess alarm protection
function.
1. Alarm output terminals and wiring diagram.

2. Alarm causes and working status table.

Display Alarm code Buzzer OUT OUT

Condition H1、H2 H1、H3
Circulating pump works DISCONNECTION BREAKOVER
properly
Blocked cooling water E6 Sounds BREAKOVER DISCONNECTION
circulation loop
Alarm of water shortage E6 Sounds BREAKOVER DISCONNECTION
Faulted circulating E6 Sounds BREAKOVER DISCONNECTION
pump
Ultrahigh room temp E1 Sounds BREAKOVER DISCONNECTION
Ultrahigh water temp E2 Sounds BREAKOVER DISCONNECTION
Ultralow water temp E3 Sounds BREAKOVER DISCONNECTION
Faulted room temp E4 Sounds BREAKOVER DISCONNECTION
sensor（constant temp
invalid）
Faulted water temp E5 Sounds BREAKOVER DISCONNECTION
sensor
Chiller power failure BREAKOVER DISCONNECTION

Note: The flow alarm is connected to the normally open relay and normally closed
relay contacts, requiring operating current less than 5A, working voltage less than
300V.

10
 CW-6000/6100/6200 Series

<6> Specifications
CW- 6000
Model CW-6000AH CW-6000BH CW-6000DH CW-6000AI CW-6000BI CW-6000DI CW-6000AN CW-6000BN CW-6000DN

Voltage AC 1P 220V AC 1P 220V AC 1P 110V AC 1P 220V AC 1P 220V AC 1P 110V AC 1P 220V AC 1P 220V AC 1P 110V

Frequency 50Hz 60Hz 60Hz 50Hz 60Hz 60Hz 50Hz 60Hz 60Hz

Current 0.3~6.3A 0.45~14.7A 0.7~6.7A 1~15.3A 2.3~8.3A 4.2~18A

Compressor 0.965KW 0.895KW 1.12KW 0.965KW 0.895KW 1.12KW 0.965KW 0.895KW 1.12KW

power
1.28HP 1.22HP 1.52HP 1.28HP 1.22HP 1.52HP 1.28HP 1.22HP 1.52HP

10286Btu/h 9502Btu/h 10724Btu/h 10286Btu/h 9502Btu/h 10724Btu/h 10286Btu/h 9502Btu/h 10724Btu/h

Refrigeration
3.015KW 2.785KW 3.145KW 3.015KW 2.785KW 3.145KW 3.015KW 2.785KW 3.145KW
capacity
2592Kcal/h 2395Kcal/h 2711Kcal/h 2592Kcal/h 2395Kcal/h 2711Kcal/h 2592Kcal/h 2395Kcal/h 2711Kcal/h

Refrigerant R-22 / R-410a

Refrigerant
800g 750g 650g 800g 750g 650g 800g 750g 650g
charge

Precision ±0.5℃

Reducer Capillary

Protection Overcurrent protection for compressor, flow alarm, over temperature alarm
Pump power 0.05KW 0.1KW 0.37~0.75 KW

Tank capacity 15L

Inlet and outlet Rp1/2"

Max. lift 12M 25M 28~53 M

Max. flow 13L/min 16L/min 70L/min

N.W 60Kgs 72Kgs

G.W 70Kgs 82Kgs

Dimension 67 X 47 X 89 cm (L X W X H)

Package
74 X 60 X 109 cm (L X W X H)
dimension

* With heating and higher temperature precision functions are optional.

11
 CW-6000/6100/6200 Series

CW- 6100
Model CW-6100AH CW-6100BH CW-6100AI CW-6100BI CW-6100AN CW-6100BN

Voltage AC 1P 220V AC 1P 220V AC 1P 220V AC 1P 220V AC 1P 220V AC 1P 220V

Frequency 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz

Current 0.3~10 A 0.3~9A 0.7~ 10.4 A 2.3~ 12 A 2.3~11A

Compressor 1.38KW 1.29KW 1.38KW 1.29KW 1.38KW 1.29KW

power
1.84HP 1.72HP 1.84HP 1.72HP 1.84HP 1.72HP

14483Btu/h 14092Btu/h 14483Btu/h 14092Btu/h 14483Btu/h 14092Btu/h

Refrigeration
4.24KW 4.13KW 4.24KW 4.13KW 4.24KW 4.13KW
capacity
3650Kcal/h 3551Kcal/h 3650Kcal/h 3551Kcal/h 3650Kcal/h 3551Kcal/h

Refrigerant R-22 / R-410a

Refrigerant
950g 900g 950g 900g 950g 900g
charge

Precision ±0.5℃

Reducer Capillary

Protection Overcurrent protection for compressor, flow alarm, over temperature alarm
Pump power 0.05KW 0.1KW 0.37~0.75 KW

Tank capacity 15L

Inlet and outlet Rp1/2"

Max. lift 12M 25M 28~53 M

Max. flow 13L/min 16L/min 70L/min

N.W 65Kgs 77Kgs

G.W 75Kgs 87Kgs

Dimension 67 X 47 X 89 cm (L X W X H)

Package
74 X 60 X 109 cm (L X W X H)
dimension

* With heating and higher temperature precision functions are optional.

12
 CW-6000/6100/6200 Series

CW- 6200
Model CW-6200AH CW-6200BH CW-6200AI CW-6200BI CW-6200AN CW-6200BN

Voltage AC 1P 220V AC 1P 220V AC 1P 220V AC 1P 220V AC 1P 220V AC 1P 220V

Frequency 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz

Current 0.3~11A 0.3~11A 0.7~11.4A 0.7~11.4A 2.3~13A 2.3~14A

1.68KW 1.645KW 1.68KW 1.645KW 1.68KW 1.645KW

Compressor power

2.28HP 2.24HP 2.28HP 2.24HP 2.28HP 2.24HP

17510Btu/h 17640Btu/h 17510Btu/h 17640Btu/h 17510Btu/h 17640Btu/h

Refrigeration capacity 5.13KW 5.17KW 5.13KW 5.17KW 5.13KW 5.17KW

4420Kcal/h 4446Kcal/h 4420Kcal/h 4446Kcal/h 4420Kcal/h 4446Kcal/h

Refrigerant R-22 / R-410a

Refrigerant charge 1100g 1200g 1100g 1200g 1100g 1200g

Precision ±0.5℃

Reducer Capillary

Protection Overcurrent protection for compressor, flow alarm, over temperature alarm

Pump power 0.05KW 0.1KW 0.37~0.75 KW

Tank capacity 15L

Inlet and outlet Rp1/2"

Max. lift 12M 25M 28~53 M

Max. flow 13L/min 16L/min 70L/min

N.W 69Kgs 82Kgs

G.W 79Kgs 92Kgs

Dimension 67 X 47 X 89 cm (L X W X H)

Package dimension 74 X 60 X 109 cm (L X W X H)

* With heating and higher temperature precision functions are optional.

13
 CW-6000/6100/6200 Series

<7> Simple troubleshooting

Failure Failure Cause Approach

Check and ensure the power interface

Power cord is not plugged in place and the power plug is plugged in place
and in good contact.

Machine turned on but Open the electric box cover, check the
unelectrified protective tube, replace with spare one
if necessary and check whether the
Fuse burnt-out power supply voltage is stable; Check
and ensure the power interface and
the power plug are in good contact.

Flow Alarm
Check the water level gauge display,
(controller displays E6) use a
Water level in the storage water tank is too add water until the level shown in the
water pipe directly connect
low green area; And check whether water
to the water outlet and inlet
circulation pipe leaks.
but still without water flowing
Flow alarm occurs while
running with other
equipment (controller
displays E6), but there is Water circulation pipes are blocked or a
Check water circulation pipe
water flowing and no alarm pipe bending deformation.
when use a water pipe
directly connected to the
chiller water outlet and inlet.
Unpick and wash the dust gauze
Blocked dust gauze, bad thermolysis
regularly
To ensure a smooth ventilation
Poor ventilation for air outlet and inlet
for air outlet and inlet
To improve the power supply circuit or
Voltage is extremely low or astable
Ultrahigh water temperature use a voltage regulator
alarm To reset controlling parameters or
Improper parameter settings on thermostat
(controller displays E2) restore factory settings
To ensure there is sufficient time
Switch the power frequently for refrigeration
(more than 5 minuets)
Reduce the heat load or use other
Excessive heat load
model with larger cooling capacity
Ultrahigh room temperature To improve the ventilation to
The working ambient
alarm guarantee that the machine is running
temperature is too high for the chiller
(controller displays E1) under 40℃.
Serious problem of Water temperature is much lower than Increase water temperature or
condensate water ambient temperature, high humidity to preserve heat for pipeline
Water drains slowly from
Injection port is not open Open the injection port
outfall during water changing

14
 CW-6000/6100/6200 Series

15