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    PPAP Check Sheet

    Uploaded by

    Ninnamman
    This document provides company and product information for Associated Commercial Enterprises Unit II. The company details include the registered address, contact information, key staff, main type of business as sheet metal fabrication, main customers such as L&T KO, Volvo, and Schwing. The document also lists the main machinery including laser cutting, press brakes, turret punch, robotic and Lincoln welding machines. Organizational details note a total of 30 staff with 6 in design, 12 in production, and 12 in quality control. Finally, the document requests a check sheet be completed for PPAP document submission, listing requirements such as design records, engineering changes, dimensional results, material performance tests, process studies and

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    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd

    PPAP Check Sheet

    Uploaded by

    Ninnamman
    487 views13 pages
    This document provides company and product information for Associated Commercial Enterprises Unit II. The company details include the registered address, contact information, key staff, main type of business as sheet metal fabrication, main customers such as L&T KO, Volvo, and Schwing. The document also lists the main machinery including laser cutting, press brakes, turret punch, robotic and Lincoln welding machines. Organizational details note a total of 30 staff with 6 in design, 12 in production, and 12 in quality control. Finally, the document requests a check sheet be completed for PPAP document submission, listing requirements such as design records, engineering changes, dimensional results, material performance tests, process studies and

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    PPAP check sheet

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    This document provides company and product information for Associated Commercial Enterprises Unit II. The company details include the registered address, contact information, key staff, main type of business as sheet metal fabrication, main customers such as L&T KO, Volvo, and Schwing. The document also lists the main machinery including laser cutting, press brakes, turret punch, robotic and Lincoln welding machines. Organizational details note a total of 30 staff with 6 in design, 12 in production, and 12 in quality control. Finally, the document requests a check sheet be completed for PPAP document submission, listing requirements such as design records, engineering changes, dimensional results, material performance tests, process studies and

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    487 views13 pages

    PPAP Check Sheet

    Uploaded by

    Ninnamman
    This document provides company and product information for Associated Commercial Enterprises Unit II. The company details include the registered address, contact information, key staff, main type of business as sheet metal fabrication, main customers such as L&T KO, Volvo, and Schwing. The document also lists the main machinery including laser cutting, press brakes, turret punch, robotic and Lincoln welding machines. Organizational details note a total of 30 staff with 6 in design, 12 in production, and 12 in quality control. Finally, the document requests a check sheet be completed for PPAP document submission, listing requirements such as design records, engineering changes, dimensional results, material performance tests, process studies and

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 13

    A Company Information

    1 Company Name: ASSOCIATED COMMERCIAL ENETRPRISES UNIT II

    Registered Address: B-37B, KIADB INDL ESTATE, CHOKKAHALLY, HOSKOTE


    BANGALORE-562114

    Telephone: 080-27971393

    Fax:

    2 Key Management Staff:


    Name: ASHOK SHARMA Title:

    Name: RAMESH VJ Title:

    Name of Quality Manager:

    Your contact person for LeeBoy India:

    3 Main Type of Business:


    SHEET METAL FABRICATION

    4 Main Customers: (1) L&T KO

    (2) VOLVO
    (Please name 3 latest customers.)

    (3) SCHWING

    5 Quality Management Certification: I


    (e.g. ISO 9001:2000)
    (Please attached copy of valid Certification, if applicable)

    6 LASER CUTTING, PRESS BRAK


    Main Types of Machinery / Equipment available
    KUKA ROBOTIC WELDING, LIN

    (State Brand, Age, Capacity, etc. Please attached a separate


    sheet, if necessary.)

    7 Organisation:
    Total Number of staff: 30 Staff in Design & Developm

    Staff in Sales / Marketing: 4 Staff in Production:

    Staff in Quality Control: 12

    (Please attach your Organisation Chart.)

    8 Sales for Last 3 Years:

    Year
    INR

    9 Company brochure and website


    √
    Company brochure attached: Yes / No

    Company Website: www.asscoent.com

    B Company Registration Information

    10 Registration Number:
    (Please provide a copy of your company Registration Certificate.)
    PRISES UNIT II

    AHALLY, HOSKOTE

    Email: [email protected]

    PLANT HEAD

    MANAGER

    MOSHIN PASHA

    ASHOK SHARMA

    L FABRICATION

    L&T KOMATSU, DOOSAN

    VOLVO BUSES INDIA LTD

    SCHWING STETTER INDIA LTD

    ISO 9001-2002 BY TUV

    CUTTING, PRESS BRAKES, TURRET PUNCH,

    OBOTIC WELDING, LINCOLN WELDING MACHINES


    in Design & Development: 6

    in Production: 12

    Registration Date:
    ASSOCIATED COMMERCIAL ENTERPRISES UNIT II
    IN-PROCESS INSPECTION REPORT
    M/c no.: Part Name:
    Date: Part No.:
    GRN/B.C: Lot Size:
    Sample Time Drawing Actual Measurement
    Tolerances
    no. From To Dimensions 1 2 3 4 5 6
    Inspected by: Authorised by:
    ASSOCIATED COMMERCIAL ENTERPRISES UNIT II
    Check Sheet for PPAP Doccument Submission

    Part Decsription:
    Part No.:
    Project Name:

    A. Design Record

    B. Engg change Doccument-

    C. Customer Engg changes

    D. Design FMEA

    E. Process Flow Daigram

    F. Process FMEA

    G. Dimensional results

    H. Material performance:

    IJ Initial process Study:

    K. MSA

    L. Qualified Lab Doc.:

    M. Control Plan
    NO. PSW(Production start Week)

    PQ. AAP

    R BMR Check sheet


    S

    T Master Sample

    U-W Checking Aides

    Z-X R.O. Compliance

    Pls use pencil to tick mark


    ASSOCIATED COMMERCIAL ENTERPRISES UNIT II
    Check Sheet for PPAP Doccument Submission
    Customer:
    Reason for submission:

    Avaialable
    YES No
    Latest Controlled Copy

    ECR approval from the design dept

    If required only

    N/A

    1.Ensure the process flow chart & the actual practices are the same, &
    each process to be numbered
    1.Co-Relate the no. mentioned in Process Flow Daigram
    2.All the process to be addressed
    3.RPN(Risk Priority number) 125 corrective action to be taken up

    1.100% dim results with marked up photo copy drawing


    2.Drawing no. & engg. Level should be of latest.
    3.ECR for deviated dimensions
    4.Open tolerance chart
    5.CMM report if required(Co-ordinate measurement Machines)

    1.Material Test certificate for the R/M used. Ensure date of T/C to
    match the date of sample submission
    2.Third party Inspection report, if required
    3.R/M standard, or data sheet to be enclosed
    4. If R/M is deviating from drawing spec. customer approval for the
    same should be made available.

    1.CPK study for SC's


    2.Whether the same is monitored while processing.
    3.If CPK is less than 1.67%, 100% improvement is require until the
    cpk is achieved below 1%
    4.Action plan for cpk improvement submitted.

    1. Calibration of instruments & gauges


    2.MSA for Instruments & Gauges

    1.Certificate of Accrediation, if required

    1.Process no. to be co-related from process flow chart


    2.SC's to be addressed
    3.SC's process CPK to be monitored
    4.Check for reaction plan
    5.Adress, whether supervisor or operator to check.
    6.check for part no. Revision status, & Spproval of customer

    1.PSW format to be sign off by supplier

    1.Applicable for Appearance Approval parts

    1.Only for bulk lot production


    1.Dimensional Report for off the tool samples

    Reference sample from the approved lot, to be retained at Customer end

    1.List Should cover instruments & Gauges mentioned in control plan


    2.Calibration frequency, calibration agency, & location of the instrument to
    be mentioned clearly.

    1.customer specific requiremnet, like QOS report for Ford


    2.PPm for our supplier in process
    RPN
    RISK PRIORITY NUMBER
    or submission: 1 SEVERITY(S)
    2 SEVERITY X OCCURRENCE
    Avaialable
    N/A 3 SEVERITY X OCCURRENCE
    2
    RITY NUMBER
    SEVERITY(S)
    SEVERITY X OCCURRENCE(S X O-CRITICALITY

    SEVERITY X OCCURRENCE(S X DETECTION (SXOXD)=RPN

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