Sistema 4x4 ISUZU D-MAX 3.0

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BACK TO CHAPTER INDEX ISUZU KB P190 2007

TO MODEL INDEX
4C2-2 SHIFT ON THE FLY SYSTEM

SHIFT ON THE FLY SYSTEM

Outline of Shift on The Fly System 2. Retrial of shifting the transfer front output gear.
The shift on the fly system switches between 2 wheel 3. Connecting front wheels to, and disconnecting them
drive (2WD) and 4 wheel drive (4WD) electrically by from, the front axles by axle motor actuator.
driver's pressing the 4WD switch (push button type) on 4. Indicator on instrument panel.
instrument panel. 5. 4WD out signal to other Electronic Hydraulic Control
This system controls below operations. Unit.
1. Shifting the transfer front output gear (Connecting to,
and disconnecting from, front propeller shaft by
motor actuator).

System Diagrams

RUW34BLF000201
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
SHIFT ON THE FLY SYSTEM 4C2-3

SHIFT ON THE FLY ELECTRICAL EQUIPMENT

Axle Shaft Connection and Disconnection

RUW34BMF000101

Actuator Assembly

412RY00004
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
4C2-4 SHIFT ON THE FLY SYSTEM

SHIFT ON THE FLY SYSTEM AND ASSOCIATION PARTS

RTW440LF000701

Disassembly steps Reassembly steps


1. Filler plug To reassemble, follow the disassembly steps in
2. Bolt the reverse order.
3. Front axle drive shaft (LH side)
4. Bolt
5. Actuator assembly
6. Bolt
7. Housing
8. Sleeve
9. Clutch gear
10. Snap ring
11. Inner shaft
12. Snap ring
13. Inner shaft bearing
14. Needing bearing
15. Oil seal

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