ASTER BUILDING SOLUTION (P) LTD

Plot No.A-8,ST No.500 3rd Floor

Aishwarya Chambers,Rukminipuri Colony,
Dr A S Rao Nagar,Secundrabad-500062.
Tel : 040-27162621, Fax : 040-27162631

DESIGN BASIS REPORT

Name of Client : CIDCO, Navi Mumbai Metro

Job Site : Navi Mumbai, Maharashtra

ABSPL Job Number : PO-4627

Building Description : Metro Rail Station Roof

The structural design of Metro Rail Station Roof is done in accordance with the applicable Indian codes
of design Practices viz., wind load application as per IS 875-Part-III and Frame optimization is done
as per IS:800-2007. Computer programs have been used where ever applicable to determine the
structural requirement.

Page 1 of 32
 Table of contents

Introduction
Building Description

Design Codes

Material Specifications

Load Assumptions For Analysis & Design Of Metal Bldg Main Frame
Design Assumptions-Pre-engineered Building-Other than Loading

Frame Analysis And Design

Page 2 of 32
Introduction
This document covers the structural analysis & design of Steel Roof Station for Navi Mumbai Metro
Rail Project. The scope involves geometry generation in STAAD Software, Load calculation,
Generation of load cases & Load combinations, performs analysis. Check member adequacy for
serviceability & Strength criteria as per IS800-2007 Code.

Building Description

Frame Type : Curved Roof ( Truss Frame )

Width : 20.19m C/C of Column
Length : 140.00m C/C
Roof Truss spacing : 28 @ 5.00 C/C
Column Spacing Longitudinal : 7 @ 20.00 C/C

Clear Ht at Column (from top of RCC cantilever) : 5.41 m

Clear Ht at Ridge (from top of rail) : 7.72 m

Columns are made of Built up I section and spaced at 20m. Transverse trusses are spaced at 5m and
supported on Longitudinal Jack beams of 20m length.

Page 3 of 32
Design Codes:
All buildings included in this Project, are designed in accordance with the following codes:

Loads on all buildings are applied in accordance with :

IS:875(part 2):1987, Code of Practice for design loads (Imposed loads)
IS:875(part 3):1987, Code of Practice for design loads (Wind loads)
IS:1893-2002, Criteria for Earthquake Resistant Design of Structures.

Hot rolled sections and built up sections are designed in accordance with:
IS:800-2007, Code of Practice for General Construction in Steel.

Cold formed members are designed in accordance with :

IS:801-1975, Code of Practice for use of Cold Formed Light Gauge Steel
Structural members in General Building Construction

Welding is applied in accordance with :

IS: 816-1969 Code of practice for use of Metal arc welding for general construction
in Mild steel.

Page 4 of 32
Material Specifications

The following is the list of the material standards and specifications for which the building
components have been designed:

Sno Materials Grade Code

1. Built-Up Members Fy = 345 Mpa IS: 2062

2. Cold Formed Secondary Members Fy = 345 Mpa ASTM A570M Gr 50

3. Hot-Rolled Sections Fy = 250 Mpa IS 2062

4. Sheeting Panels Fy = 345 Mpa ASTM:792 / AS:1397

5. Tubes/Strut Pipes Fy = 310 Mpa IS :1161

6. Anchor Bolts Gr 8.8 IS: 1363

7. High Strength Bolts Gr 8.8 IS: 6649

Page 5 of 32
Load Assumptions For Analysis

 Roof Dead Load(DL) @ 0.10 kN/m2 for Self Wt of Purlins & Roof Sheeting.

 Roof Live Load of 0.75 kN/m2

(as per table 2 of IS:875(II) live load for curved roof, horizontal greater than 10˚,
(0.75-0.52ϒ²) but a minimum of 0.4 kN/m2)

 Collateral Load from solar panel 0.30 kN/m2

 Drop arm Load: DL:5.20 kN, Horizontal force: 3.50kN, BM:10kN.m

 Wind load and Coefficients application for wind speed of 44m/s is considered as per
IS : 875 Part-III-1987.

 Seismic Zone III is considered as per IS : 1893-2002

Basic Load Cases

 Dead Load & Collateral Load
 Live Load
 Wind Load (+)X (+Ve Inside Pressure)
 Wind Load (-)X (+Ve Inside Pressure)
 Wind Load (+)X (-Ve Suction Inside)
 Wind Load (-)X (-Ve Suction Inside)
 Wind Load Longitudinal (+Ve Inside Pressure)
 Wind Load Longitudinal (-Ve Suction Inside)
 Seismic Lateral
 Seismic Longitudinal

Design Load Combinations (as per Table 4 of IS:800-2007)

 1.5 Dead Load + 1.5 Live Load
 1.2 Dead Load + 1.2 Live Load+0.6 Wind Load
 1.2 Dead Load + 1.2 Live Load+0.6 Earth Quake Load
 1.2 Dead Load + 1.2 Live Load+1.2 Wind Load
 1.2 Dead Load + 1.2 Live Load+1.2 Earth Quake Load
 0.9 Dead Load + 1.5 Wind Load
 0.9 Dead Load + 1.5 Earth Quake Load
 1.5 Dead Load + 1.5 Wind Load
 1.5 Dead Load + 1.5 Earth Quake Load

Page 6 of 32
Load calculations

WIDTH(m) LENGTH(m) BUILDING HEIGHT(m) SLOPE( ? : 10) Purlin Spacing

20.19 140.00 24.00 curved 1.500
DEAD LOAD LIVE LOAD COL. LOAD
0.10 kN/m² 0.75 kN/m² 0.30 kN/m²

Dead Load= 0.1x1.5= 0.15 kN/m

Live Load (as per IS 875 II)

(for Slope greater than 10 deg, 0.75kN/m² less 0.02kN/m² for every degree increase in slope over 10 degree

LiveLoad Calculations
Live Load = 0.75 kN/sq.m
High bay Area
Load Tributary UDL on Purlin
Purlin No Angle
(kN/m²) width (m) (kN/m)
1 0.00˚ 0.750 1.500 1.125
2 3.92˚ 0.750 1.497 1.123
3 7.83˚ 0.750 1.486 1.115
4 11.74˚ 0.715 1.469 1.051
5 15.66˚ 0.637 1.444 0.920
6 19.57˚ 0.559 1.413 0.789
7 23.49˚ 0.480 1.376 0.661
8 27.40˚ 0.402 1.332 0.535
9 31.32˚ 0.400 1.295 0.518
10 33.23˚ 0.400 1.181 0.472
11 44.76˚ 0.400 1.096 0.438
12 52.86˚ 0.400 0.906 0.362
13 60.96˚ 0.400 0.728 0.291
14 69.06˚ 0.400 0.536 0.214
15 77.17˚ 0.400 0.329 0.132
16 85.57˚ 0.400 0.119 0.048
17 93.70˚ 0.400 0.000 0.000

Low bay Area

Load Tributary UDL on Purlin
Purlin No Angle
(kN/m²) width (m) (kN/m)
1 0.00˚ 0.750 1.500 1.125
2 4.17˚ 0.750 1.496 1.122
3 8.35˚ 0.750 1.484 1.113
4 12.52˚ 0.700 1.464 1.024
5 16.69˚ 0.616 1.437 0.885
6 20.87˚ 0.533 1.402 0.747
7 25.04˚ 0.449 1.359 0.610
8 29.21˚ 0.400 1.309 0.524
9 33.39˚ 0.400 1.252 0.501
10 37.59˚ 0.400 1.189 0.476
11 41.72˚ 0.400 1.120 0.448

COLL= 0.3x1.5= 0.45 kN/m

Page 7 of 32
WIND PRESSURE
Basic wind speed = 44.00 m/s
K1 K2 K3 K4 INT COEFF
1.07 1.020 1.00 1.00 -0.70
H l d
13.66 34.71 140.00
H/l L/W WIND PRESSURE
0.40 6.93 1.390 kN/m²

(+i) COEFF. WIND LOAD kN/m

LEFT WALL COEFF 'C2': -0.30 x1.39x1.5= -0.63
ROOF COEFF 'C': -1.80 x1.39x1.5= -3.75
RIGHT WALL COEFF '0.4: -0.30 x1.39x1.5= -0.63

(-i) COEFF. WIND LOAD kN/m

LEFT WALL COEFF 'C2': 1.10 x1.39x1.5= 2.29
ROOF COEFF 'C': -0.40 x1.39x1.5= -0.83
RIGHT WALL COEFF '0.4': 1.10 x1.39x1.5= 2.29

(Longitudinal-) COEFF. WIND LOAD kN/m

LEFT WALL COEFF 'C2': -1.40 x1.39x1.5= -2.92
ROOF COEFF 'C': -1.40 x1.39x1.5= -2.92
RIGHT WALL COEFF 'C2': -1.40 x1.39x1.5= -2.92
Over Hange Portion -1.95 x1.39x1.5= -4.07

(Longitudinal+) COEFF. WIND LOAD kN/m

LEFT WALL COEFF 'C2': 0.00 x1.39x1.5= 0.00
ROOF COEFF 'C': 0.00 x1.39x1.5= 0.00
RIGHT WALL COEFF 'C2': 0.00 x1.39x1.5= 0.00
Over Hange Portion + 0.55 x1.39x1.5= 1.15

Frictional Drag [6.3.1]

d= 140.00
h= 13.66
b= 20.19

d/h 10.25
b/h 1.48
F’= Cf' (d – 4h) b. Pd
Cf' = 0.04 for corrugated surfaces
= 95.82 kN

load on each col= 5.99 kN

Page 8 of 32
Design Assumptions

 All Columns are Fixed.

 The lateral stability of the building is provided by a series of Curved Trusses.

 The roof purlins and girts are continuous beams supported at rigid frame locations
and spans along bay spacing of the building. For continuity, lap is provided.

 Purlin and Girts are designed with ‘Z’ shaped member of size 175mm depth and
2.5mm thick.

Page 9 of 32
Frame Design

Page 10 of 32
3D Rendered View

Page 11 of 32
Page 12 of 32
Columns: Built up I sections of web : 400x12 and Flange: 300x20

Lower Bay Transverse Trusses

Page 13 of 32
Higher Bay Transverse Trusses

Page 14 of 32
Longitudinal Jack Beam along Column lines

Intermediate Longitudinal Jack Beam

Page 15 of 32
Frame 1 & 8

Page 16 of 32
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Page 17 of 32
Frame 2, 4, 5, 7

Page 18 of 32
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Page 19 of 32
Frame 3, 6

Page 20 of 32
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Page 21 of 32
Longitudinal Jack Beam between 1-2

Longitudinal Jack Beam between 2-3

Page 22 of 32
 Anchor Bolt Design
ASTER BUILDING SOLUTION (P) LTD
Job No.: J-619 Date: 19-02-2014
Client: CIDCO Designed By: MSS
Building: Mumbai Metro Checked By: MNU

DESIGN OF BASE PLATE

Detail A (node 1)
Factored Design Forces DL+LL DL+WL
Shear Force (Fx) kN 77 145
Axial load (Fy) kN 254 322
Bending Moment (M) kN 258 390
Grade of steel N/mm2 345
Grade of Anchor Bolt Gr 8.8
Concrete Grade (fck) N/mm2 40
Geometric properties
Web Size mm 400 x12
Flange Depth mm 300 x20
Bolts Dia mm 32
No. Of Bolts (n) 12
Plate Thickness (t) mm 36
Pitch (p) mm 140 O.K
guage (g) mm 96 O.K
Edge Distance 50 O.K
Embed Length (Le) mm 850

Plate Length 'L' : 650 mm

Plate Width 'W' : 500 mm

Check for capacity of bolts

Sd² = 2x140²+2x270²+4x410²
= 857400 mm^4
Maximum Tension in extreme Bolt= 390X10^3x410/857400
186.5 kN

Actual Allowable
(kN) (kN)
186.50
Max Tension due to Axial Force ( Fy/n ) : 26.84
213.34 323.14 Hence Safe
Shear in each Bolt ( Fx/n) : 12.09 207.30 Hence Safe
Check for thickness of Plate in Tension
P x g/ 4
: 213.34x0.096/4
: 5.13 kN.m
Thickness of plate required ( t ) : 32.00 <36mm Hence Safe
Check for Combined Tension and Shear
Actual Tension Actual Shear
+ <1.0
Allowable Tension Allowable Shear

(213.34 / 323.136 ) ^2+(12.09 / 207.3)^2 = 0.44 <1.0 Hence Safe

Check for Bolt Length

2
Bond Stress : 1.9 N/mm
Pullout Force resisted by square plate in tension 56.5 kN
Force resisted by bolt 156.8 kN

Length of bolt required : Tension in bolt/(p x bolt Dia.)x Bond stress

: 156.8x1000/(3.14x32)x1.9
: 821 mm Hence Safe

Page 23 of 32
Check for capacity of bolts
Shear Force (Fx) 77
VERTICAL LOAD (downward '+'-ve) (kN) : 254
B.M (kN-m) : 258

Try with a BASE PL. length L (mm.) : 650

BASE PL. width B (mm.) : 500

Eccentricity, e (mm.) = 1017 mm Tension Occurs in the Anchor Bolts

Max. stress on fdn. concrete, Pmax (N/mm2) = 8.12 OK.
Min. stress on fdn. concrete, Pmin (N/mm2) = -6.55

c : L * Pmax / (Pmax+Pmin) = 360 mm

a : L/2 -c/3 = 205 mm
e : edge distance 50 mm
y : L - c/3 - e = 480 mm

FT = Tension in all anchor bolts located at one side of base plate

FT = (M - P x a) /y = 429 kN
Tension per bolt 72 kN 323.14 Hence Safe
Shear per bolt 4 kN 207.29 Hence Safe

Check for thickness of Plate in Compression

For Cantilever Plate Portion
ALLOWABLE BEARING STRESS (N/mm2) : 24.0 N/mm2

Projection of base pl. beyond column flange/gusset (a1) (mm) = 105

Width of Plate (d1) (mm) = 96

a1/d1 = 1.09 1.09

From the Mukhanov chart, a = 0.12
B.M., M = a.q.b2
Here, q (N/mm2) = 5.76 Py = 254 kN.
M (N-mm) = 6145 (in a 1 mm. wide plate strip)
treqd (mm.) = 10.90 < 36 mm., OK. M = 258.211153903157 kN-m.

105 mm.

t=
36 mm.
Pmax = 8.12 N/mm2

L = 650 mm.
For Mid Span Portion
Length of the plate portion, b (mm) = 133 (two stiffeners in between)
Width of the plate portion, a (mm) = 244
a/b = 1.83
From the Mukhanov chart, a = 0.130

B.M., M = a.q.b2

Here, q (N/mm2) = 3.28

M (N-mm) = 7598 (in a 1 mm. wide plate strip)

treqd (mm.) = 12.1 < 36 mm., OK.

Page 24 of 32
 ASTER BUILDING SOLUTION (P) LTD
Job No.: J-619 Date: 19-02-2014
Client: CIDCO Designed By: MSS
Building: Mumbai Metro Checked By: MNU

DESIGN OF BASE PLATE

Detail B (node 5)
Factored Design Forces DL+LL DL+WL
Shear Force (Fx) kN 565 561
Axial load (Fy) kN 22 1111
Bending Moment (M) kN 141 76
Grade of steel N/mm2 345
Grade of Anchor Bolt Gr 8.8
Concrete Grade (fck) N/mm2 40
Geometric properties
Web Size mm 400 x12
Flange Depth mm 300 x20
Bolts Dia mm 32
No. Of Bolts (n) 12
Plate Thickness (t) mm 36
Pitch (p) mm 140 O.K
guage (g) mm 120 O.K
Edge Distance 50 O.K
Embed Length (Le) mm 720

Plate Length 'L' : 650 mm

Plate Width 'W' : 500 mm

Check for capacity of bolts

Sd² = 2x140²+2x270²+4x410²
= 857400 mm^4
Maximum Tension in extreme Bolt= 76X10^3x410/857400
36.35 kN

Actual Allowable
(kN) (kN)
36.35
Max Tension due to Axial Force ( Fy/n ) : 92.59
128.94 323.14 Hence Safe

Shear in each Bolt ( Fx/n) : 46.75 207.30 Hence Safe

Check for thickness of Plate in Tension
P x g/ 4
: 128.94x0.12/4
: 3.87 kN.m
Thickness of plate required ( t ) : 24.90 <36mm Hence Safe
Check for Combined Tension and Shear
Actual Tension Actual Shear
+ <1.0
Allowable Tension Allowable Shear
(128.94 / 323.136 ) ^2+(46.75 / 207.3)^2 = 0.21 <1.0 Hence Safe

Check for Bolt Length

2
Bond Stress : 1.9 N/mm
Pullout Force resisted by square plate in tension 56.5 kN
Force resisted by bolt 72.4 kN

Length of bolt required : Tension in bolt/(p x bolt Dia.)x Bond stress

: 72.4x1000/(3.14x32)x1.9
: 379 mm Hence Safe

Page 25 of 32
Check for capacity of bolts
Shear Force (Fx) 565
VERTICAL LOAD (downward '+'-ve) (kN) : 22
B.M (kN-m) : 141

Try with a BASE PL. length L (mm.) : 650

BASE PL. width B (mm.) : 500

Eccentricity, e (mm.) = 6391 mm Tension Occurs in the Anchor Bolts

Max. stress on fdn. concrete, Pmax (N/mm2) = 4.06 OK.
Min. stress on fdn. concrete, Pmin (N/mm2) = -3.93

c : L * Pmax / (Pmax+Pmin) = 330 mm

a : L/2 -c/3 = 215 mm
e : edge distance 50 mm
y : L - c/3 - e = 490 mm

FT = Tension in all anchor bolts located at one side of base plate

FT = (M - P x a) /y = 277 kN
Tension per bolt 46 kN 323.14 Hence Safe
Shear per bolt 3 kN 207.29 Hence Safe

Check for thickness of Plate in Compression

For Cantilever Plate Portion
ALLOWABLE BEARING STRESS (N/mm2) : 24.0 N/mm2

Projection of base pl. beyond column flange/gusset (a1) (mm) = 105

Width of Plate (d1) (mm) = 120

a1/d1 = 0.88 0.88

From the Mukhanov chart, a = 0.10
B.M., M = a.q.b2
Here, q (N/mm2) = 2.77 Py = 22 kN.
M (N-mm) = 4168 (in a 1 mm. wide plate strip)
treqd (mm.) = 9.00 < 36 mm., OK. M = 140.60227594175 kN-m.

105 mm.

t=
36 mm.
Pmax = 4.06 N/mm2

L = 650 mm.
For Mid Span Portion
Length of the plate portion, b (mm) = 133 (two stiffeners in between)
Width of the plate portion, a (mm) = 244
a/b = 1.83
From the Mukhanov chart, a = 0.130

B.M., M = a.q.b2

Here, q (N/mm2) = 1.42

M (N-mm) = 3289 (in a 1 mm. wide plate strip)

treqd (mm.) = 8 < 36 mm., OK.

Page 26 of 32
 ASTER BUILDING SOLUTION (P) LTD
Job No.: J-619 Date: 19-02-2014
Client: CIDCO Designed By: MSS
Building: Mumbai Metro Checked By: MNU

DESIGN OF BASE PLATE

Detail C (node 10)

Factored Design Forces DL+LL DL+WL
Shear Force (Fx) kN 60 146
Axial load (Fy) kN 460 651
Bending Moment (M) kN 234 389
Grade of steel N/mm2 345
Grade of Anchor Bolt Gr 8.8
Concrete Grade (fck) N/mm2 40
Geometric properties
Web Size mm 400 x12
Flange Depth mm 300 x20
Bolts Dia mm 32
No. Of Bolts (n) 12
Plate Thickness (t) mm 36
Pitch (p) mm 130 O.K
guage (g) mm 200 O.K
Edge Distance 50 O.K
Embed Length (Le) mm 850

Plate Length 'L' : 650 mm

Plate Width 'W' : 500 mm

Check for capacity of bolts

Sd² = 2x140²+2x270²+2x400²+3x540²
= 1379800 mm^4
Maximum Tension in extreme Bolt= 388.870158279084X10^3x540/1379800
152.19 kN

Actual Allowable
(kN) (kN)
152.19
Max Tension due to Axial Force ( Fy/n ) : 54.25
206.44 323.14 Hence Safe

Shear in each Bolt ( Fx/n) : 12.17 207.30 Hence Safe

Check for thickness of Plate in Tension
P x g/ 4
: 206.44x0.2/4
: 10.33 kN.m
Thickness of plate required ( t ) : 31.50 <36mm Hence Safe
Check for Combined Tension and Shear
Actual Tension Actual Shear
+ <1.0
Allowable Tension Allowable Shear
(206.44 / 323.136 ) ^2+(12.17 / 207.3)^2 = 0.41 <1.0 Hence Safe

Check for Bolt Length

2
Bond Stress : 1.9 N/mm
Pullout Force resisted by square plate in tension 56.5 kN
Force resisted by bolt 149.9 kN

Length of bolt required : Tension in bolt/(p x bolt Dia.)x Bond stress

: 149.9x1000/(3.14x32)x1.9
: 785 mm Hence Safe

Page 27 of 32
Check for capacity of bolts
Shear Force (Fx) 60
VERTICAL LOAD (downward '+'-ve) (kN) : 460
B.M (kN-m) : 234

Try with a BASE PL. length L (mm.) : 650

BASE PL. width B (mm.) : 500

Eccentricity, e (mm.) = 508 mm Tension Occurs in the Anchor Bolts

Max. stress on fdn. concrete, Pmax (N/mm2) = 8.05 OK.
Min. stress on fdn. concrete, Pmin (N/mm2) = -5.22

c : L * Pmax / (Pmax+Pmin) = 394 mm

a : L/2 -c/3 = 194 mm
e : edge distance 50 mm
y : L - c/3 - e = 469 mm

FT = Tension in all anchor bolts located at one side of base plate

FT = (M - P x a) /y = 308 kN
Tension per bolt 51 kN 323.14 Hence Safe
Shear per bolt 3 kN 207.29 Hence Safe

Check for thickness of Plate in Compression

For Cantilever Plate Portion
ALLOWABLE BEARING STRESS (N/mm2) : 24.0 N/mm2

Projection of base pl. beyond column flange/gusset (a1) (mm) = 105

Width of Plate (d1) (mm) = 200

a1/d1 = 0.53 0.53

From the Mukhanov chart, a = 0.06
B.M., M = a.q.b2
Here, q (N/mm2) = 5.91 Py = 460 kN.
M (N-mm) = 15011 (in a 1 mm. wide plate strip)
treqd (mm.) = 17.00 < 36 mm., OK. M = 233.55513267749 kN-m.

105 mm.

t=
36 mm.
Pmax = 8.05 N/mm2

L = 650 mm.
For Mid Span Portion
Length of the plate portion, b (mm) = 133 (two stiffeners in between)
Width of the plate portion, a (mm) = 244
a/b = 1.83
From the Mukhanov chart, a = 0.130

B.M., M = a.q.b2

Here, q (N/mm2) = 3.67

M (N-mm) = 8501 (in a 1 mm. wide plate strip)

treqd (mm.) = 12.8 < 36 mm., OK.

Page 28 of 32
Purlin Design

Page 29 of 32
 Cold Formed Purlins Design As Per IS:801

LOAD DATA :-
Dead Load : 0.10 KN/m2 , (Inclusive of Purlin self weight)
Live Load : 1.05 KN/m2
Design Wind Pressure : 1.39 KN/m2
Int Pressure Coefficient : 0.70
Ext Pressure Coefficient : 1.10
Yeild Strength : 345 N/mm2
Youngs Modulus : 2.00E+05 N/mm2
Allowable Deflection L/ 150.00

PURLIN DATA :- End Purlin Interior Purlin

Purlin Section : Z175x2.50 Z175x2.50
Span of the Purlin : 5.00 M 5.00 M
Roof Slope : 1:10 1:10
No of Sag Rods : 2 Nos. 1 Nos.
Purlin Lap : 375 mm 375 mm
Critical Spacing Edge Strip : 1500 mm 1500 mm
Critical Spacing interior Strip : 1500 mm 1500 mm
o
Roof Angle : 5.71

UDL ON PURLINS :-
DEAD LOAD :-
about X-X axis : 0.1x 1.5 x Cos 5.72 = 0.149 KN/m
about Y-Y axis : 0.1x 1.5 x Sin 5.72 = 0.015 KN/m
LIVE LOAD :- :
about X-X axis : 1.05x 1.5 x Cos 5.72 = 1.567 KN/m
about Y-Y axis : 1.05x 1.5 x Sin 5.72 = 0.157 KN/m
WIND LOAD :-
about X-X axis : 1.39 x ( 0.7 + 1.1 )x1.5 = 3.753 KN/m , as the Interior strip load is critical
LOAD CASES :-
Px Py
DEAD LOAD + LIVE LOAD = (0.149 + 1.567) = (0.015 + 0.157)
= 1.716 KN/m = 0.172 KN/m
DEAD LOAD + WIND LOAD = ( 3.753 - 0.149) x1 = (0.015 + 0) x 1
= 3.604 KN/m = 0.015 KN/m 3.604 KN/m

LOADING DIAGRAM :-

A 5000 B 5000 5000 D 5000 E

Ra=7.08 KN Rb=20.6 KN Rc=16.72 KN Rd=16.72 KN Re =16.72 KN
(0.393 wl) (1.143 wl) (0.928 wl) (0.928 wl) (0.928 wl)
SF DIAGRAM :-
(0.393 wl) (0.536 wl) (0.464 wl) (0.464 wl) (0.464 wl)
7.08 9.66 8.36 8.36 8.36

10.94 8.36 8.36 8.36

(0.607 wl) (0.464 wl) (0.464 wl) (0.464 wl)
BM DIAGRAM :-
(-0.1071 wl 2 ) (-0.0714 wl 2 ) (-0.0714 wl 2 ) (-0.0714 wl 2 )
-9.65 -6.43 -6.43 -6.43

3.28 3.28 3.28

6.96 (+0.0364 wl 2 ) (+0.0364 wl 2 ) (+0.0364 wl 2 )
(+0.0772 wl 2 )
3.604 KN/m

9.65 KN-M

0.375 M
10.94 KN
Free body diagram

Page 30 of 32
DESIGN MOMENTS :-
Major axis Bending - Mxx 6.96 KN-M, @ Mid span 3.28 KN-M, @ Mid span
Major axis Bending - Mxx 9.65 KN-M, @ Support -6.43 KN-M, @ Support
Moment at end of lap - Mxx 9.65 + 3.604 x0.375^2/2 - 10.94x0.375 6.43 + 3.604 x0.375^2/2 - 8.36x0.375
5.8 KN-M 3.55 KN-M
Shear force along y dirn. -Pv 10.94 KN 10.94 KN
Minor axis Bending - Myy 0.010 KN-M 0.010 KN-M

2.50 175 2.50 175

Properties of Z175x2.50 Properties of

Area 8.05 cm2 Area 8.05 cm2
4
Ixx 378.00 cm Ixx 378.00 cm4
Sx 43.17 cm3 Sx 43.17 cm3
Rx 6.85 cm Rx 6.85 cm
Iyy 75.22 cm4 Iyy 75.22 cm4
Sy 10.16 cm3 Sy 10.16 cm3
Ry 3.06 cm Ry 3.06 cm

ACTUAL BENDING STRESS :-

Actual Stress major axis -s bc.cal-xx = Mxx / Sx
= 6.96 x 10^6 / 43.17x 10^3 , as the midspan governs 3.55 x 10^6 / 43.17x 10^3 , as the midspan governs
= 162 N/mm2 = 83 N/mm2
Actual Stress minor axis -s bc.cal-yy = Mxx / Sy
= 0.01 x 10 ^ 6 / 10.16x 10 ^ 3 = 0.01 x 10 ^ 6 / 10.16x 10 ^ 3
= 1 N/mm2 = 1 N/mm2

ALLOWABLE BENDING STRESS :-

Un supported Length L 166.666667 cms , distance between sag rods 166.6666667 cms , distance between sag rods
Co-efficient of Bending Cb 1.75 + 1.05 (M1/M2) + 0.3 (M1/M2) 2 , subject to a min. of 1.00 & max of 2.3
= 1.0 , conservatively taken as it is single curvature bending
(as per cl. 6.3 of IS 801; Page 15)

Parameters :-
As Iyc = Iyy / 2 37.61 cm4 37.61 cm4
L2 x Sxc / d Iyc 166.666666666667^2 x 43.17 / D x 37.61 166.666666666667^2 x 43.17 / D x 37.61
1822 1822
0.18 x P2 x E x Cb / Fy 0.18 x 3.142^2 x 2.05x10^5 x 1.0 / 345 0.18 x 3.142^2 x 2.05x10^5 x 1.0 / 345
1056 1056
0.90 x P2 x E x Cb / Fy 0.90 x 3.142^2 x 2.05x10^5 x 1.0 / 345 0.90 x 3.142^2 x 2.05x10^5 x 1.0 / 345
5279 5279

Allowable Bending Stress Fbx 2/3 Fy - Fy^2 / (2.7xPi^2x E x Cb ) x ( L^2 Sx / d Iyc ) 2/3 Fy - Fy^2 / (2.7xPi^2x E x Cb ) x ( L^2 Sx / d Iyc )
2/3 x 345 - 345^2 / 2.7x3.142^2x2x10^5x1.0) x ( 1822) 2/3 x 345 - 345^2 / 2.7x3.142^2x2x10^5x1.0) x ( 1822)
189.30 N/mm2 189.30 N/mm2
Allowable Bending Stress Fby 0.6 Fy (as per cl. 6.1 of IS 801; Page 11) 0.6 Fy
207 N/mm2 207 N/mm2
RATIO :-
s bx/Fbx + s by/Fbx = 162/190 + 1/207 83/190 + 1/207
= 0.86 < 1, Hence Safe 0.44 < 1, Hence Safe

Page 31 of 32
SHEAR STRESS :-
Actual Shear Stress :- =
Actual Shear Stress, fv = Pv / (d x t) fv = Pv / (d x t)
1116 / (17.5x0.25) 853 / (17.5x0.25)
255 Kg/cm2 195 Kg/cm2
Allowable Shear Stress :-
Parameters :-
d/t = 17.5 / 0.25 = 17.5 / 0.25
= 70.00 = 70.00
4590 / Sqrt (Fy) = 4590 / Sqrt(3450) 4590 / Sqrt(3450)
= 78 = 78
Allowable Shear Stress, Fv= 1275 x Sqrt (Fy) / (d/t) ,as d/t < 4590/Sqrt(Fy) Fv= 1275 x Sqrt (Fy) / (d/t) ,as d/t < 4590/Sqrt(Fy)
= 1275 x Sqrt(3450) / 70 = 1275 x Sqrt(3450) / 70
= 1070 Kg/cm2 > 255 Kg/cm^2, OK = 1070 Kg/cm2 > 195 Kg/cm^2, OK

DEFLECTION :-
Actual Deflection = 0.0065wl 4 /EI , at 0.44 L 0.1042Ml 2 /EI
= 0.0065 x 3.604 x 5000^4 / 200000 x 378 x 10E04 0.1042 x 3.28x 10E06 x 5000^2 / 200000 x 378 x 10E04
= 20.0 mm, @ 2200 from the end support 12 mm, @ 2200 from the end support
Allowable Deflection = Span /150 Span /150
= 5000 / 150 5000 / 150
= 34 mm > 20 , Hence Safe 34 mm > 12 , Hence Safe

Page 32 of 32