DESIGN STANDARDS

Material of Construction Test Pressures

Parts Material Test Pressure 800#

A Thermax Group Company
Body ASTM A105 Body 210

Bonnet ASTM A105 Body with Bellow 78

Seat Ring Integral Seat + A105 + Stellite Seat 155

Seat Guide ASTM A276 Gr. 410 + Stellite

Bellow SS 316 Ti
Energy Environment Solutions
Stem ASTM A276 Gr. 410
Gland Packing Grafoil for Sustainable Growth
Gasket Spiral wound SS 304 with Graphite ller

COMPARISON WITH COMPETITOR

CRITERIA BELLOW SEAL VALVES PISTON VALVES
Prevention of leakage Achieved by providing stellited integral Only soft seat in the form of piston rings which
across ports seat and stellited plug is prone to wear, tear and aging

Prevention of leakages to Three seals provided in series to prevent Two seals provided -
atmosphere leakage to atmosphere - Soft seal piston rings
- Metallic Bellow - Gasket between valve body and bonnet
- Spiral wound gasket between valve body - Gland packing for higher sizes only
and bonnet
- Gland packing

Energy / Media Loss / Zero High due to leakage

Monetary Loss
Product loss / Deterioration Nil Starvation of uid to user equipment in case of
in product quality leakage / inadequate rate of heating / longer
batch timing
Downtime and maintenance Zero downtime and maintenance Downtime and maintenance cost is high due to
frequent replacement of piston rings, stem
leakage to atmosphere & leakage through ports
Cost of ownership Low High

Bellow Seal ValveSTEAM ENGINEERING

Registered Office Thermax Business Portfolio
D-13, MIDC Industrial Area, Heating
R D Aga Road, Chinchwad,
Cooling
Pune 411019, India
Steam Engineering
[email protected]
Air Pollution Control
Customer Care: 1800-209-0115 Why Bellow Seal Valves ?
Chemicals
Ver. 0 - Jun 2020

Water and Wastewater Solutions

www.thermaxglobal.com One of the most frequent and serious problems associated with valves is gland leakage. This results in loss of medium, energy and plant downtime. Apart
Solar from the high cost of energy, gland leakages also cause serious environmental, and health hazards to plant personnel. Leakage of sensitive material can lead
www.linkedin.com/company/thermax Power to a re hazard, explosion, or damage to an equipment. Gland packed valves often need continuous maintenance.
Publication No. :

This brochure presents only some of our products and we reserve the right to amend any product details without © Thermax Limited, 2020
notice. The photographs used in the brochure are indicative and may not match the actual plant.
The Bellow Seal Valves give a complete solution for such problems.
DESIGN STANDARDS TWO SECONDARY STEM SEALS CAST BELLOW SEAL GLOBE VALVE

Ÿ Forged valves as per EN ISO 15761 Ÿ Graphite spiral wound gasket and graphite gland Dimensions and weight of Flanged Class 300#
Ÿ Cast Steel valves as per ASME 16.34 packings
Size 25 40 50 65 80 100 125 150 200 250
Ÿ Bellows inspection and test as per MSS SP-117 Ÿ Stem packing ensure perfect sealing as an
additional feature A 203 229 267 292 318 356 400 444 559 622
/ BS 1873
B 17.9 21.1 22.7 25.9 29 32.2 35.4 37 41.7 48.1
Ÿ End ange dimensions as per ASME B16.5
MATERIAL OF CONSTRUCTION ÆC 25 40 51 65 76 102 127 152 203 254
Ÿ Butt weld end dimensions as per ASME B16.25
ÆD 124 155 165 190 210 255 280 320 380 445
Ÿ Face to face & End to end dimensions as per Ÿ Body Material Cast Steel - ASTM A216 Gr. WCB
ASME B16.10 Forged Steel - ASTM A105 ÆE 51 73 92 105 127 157 186 216 270 324
Ÿ Inspection & testing as per API 598 Ÿ Bellows Material AISI - 316 Ti ÆF 150 200 200 250 250 300 400 400 600 700

H-Open 252 305 254 306 344 397 476 504 574 773

FEATURES OF BELLOW SEAL VALVE H-Close 240 290 240 288 320 368 444 461 527 697

Wt-Kg 7.2 13.5 17 31 40 60 105 140 215 330

Ÿ Thermax is the pioneer for supplying IBR bellow seal globe valves for all sizes from 15mm to 250mm in class
150 / 300 / 800
Material of Construction Test Pressures
Ÿ Metallic bellows are welded on the plug / stem and between body and bonnet.
Ÿ This ensures ZERO leakage through valve glands. Parts Material Test Pressure 150# 300#

Ÿ Valves available in cast carbon steel and forged steel both. Body ASTM A105 Body 31 78
Ÿ Bellow seal valves with are four points of sealing - Bonnet ASTM A105 Seat 22 56
ð Stellite coating on seat and plug Seat Ring Integral Seat + Stellite
ð SS 316 + Ti Bellows Seat Guide ASTM A276 Gr. 410 + Stellite
ð Graphite SS spiral wound gasket Bellow SS 316 Ti
ð Graphite packing Stem ASTM A276 Gr. 410
Gland Packing Grafoil

CAST BELLOW SEAL GLOBE VALVE Gasket Spiral wound SS 304 with Graphite ller

Dimensions and weight of Flanged Class 150#

Size 15 20 25 40 50 65 80 100 125 150 200 250
FORGED BELLOW SEAL GLOBE VALVE
A 108 117 127 165 203 216 241 292 356 406 495 622

B 9.6 11.2 11.1 14.3 15.9 17.5 19.1 23.9 23.9 25.4 28.6 31.5 Sizes 15 20 25 40 50

ÆC 9 12 25 40 51 66 76 102 127 152 203 254 A 85 90 103 128 140

B 9.7 12.7 12.7 12.7 15.8
ÆD 90 100 108 127 152 178 190 229 254 279 343 405
OC 21.7 27.1 33.8 48.7 61.6
ÆE 34.9 42.9 51 73 92 105 127 157 186 216 270 324
OD 100 100 100 160 160
ÆF 100 100 150 200 200 250 250 300 300 350 400 400
E-OPEN 155 165 176 248 256
H-Open 152 165 252 305 315 396 407 448 455 478 540 690
E-CLOSE 148 157 169 234 240
H-Close 145 157 240 290 300 378 385 420 423 441 497 620
Wt-Kg 1.9 2.4 3.4 7.5 10.3
Wt-Kg 2.4 3.1 6.2 10 14.5 23 30 45 80 85 130 220