Quick Guide: Replacement of The SUN2000 - (8KTL-12KTL) and

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Replacement of the SUN2000-(8KTL-12KTL) and

SUN2000-(3KTL-20KTL)-M0

Quick Guide

Issue: 02
Part Number: 31500EPF
Date: 2020-12-20

HUAWEI TECHNOLOGIES CO., LTD.


1. The information in this document is subject to change without notice. Every effort has been
made in the preparation of this document to ensure accuracy of the contents, but all
statements, information, and recommendations in this document do not constitute a
warranty of any kind, express or implied.
2. Before replacing the device, carefully read the SUN2000-(8KTL–20KTL)-M2 User Manual to
get familiar with product information and precautions.
3. Before replacing the device, check whether the configurations of SUN2000-(8KTL–12KTL) and
SUN2000-(8KTL–20KTL)-M0 can be viewed. If they can be viewed, record the parameter
settings for setting or checking parameters after the replacement.
4. Before replacing the device, check whether the cables are long enough. If not, prepare
appropriate cables.

1 SUN2000-(8KTL–12KTL) Replacement Scenario


Remove SUN2000- Install SUN2000- Install the Install the AC
Start
(8KTL–12KTL). (8KTL–20KTL)-M2. PE cable. output power cable.

Replace the Check the installation


Install the Install DC input
End SUN2000-(8KTL– and power on the
signal cable. power cables.
12KTL) protocol. SUN2000.

1.1 Removing SUN2000-(8KTL–12KTL)

• Before removing the original SUN2000, ensure that the DC switch on the SUN2000 and all
the switches connected to the SUN2000 are set to OFF. Otherwise, the high voltage of the
SUN2000 may result in electric shocks.
• After the SUN2000 is powered off, the remaining electricity and heat may still cause electric
shocks and body burns. Therefore, put on protective gloves and begin operating the SUN2000
five minutes after the power-off.

Removing Cables from SUN2000-(8KTL–12KTL) for Future Use


1. Power off the SUN2000 to be replaced.
2. Remove the AC connector and remove the AC output power cable from the mating socket for
future use.

1 Copyright © Huawei Technologies Co., Ltd. 2020. All


rights reserved.
3. Remove the DC connectors and use a cable cutter to cut off the terminals of DC input power
cables. Set the cables aside for future use.

The DC terminals of SUN2000-(8KTL–12KTL) must be cut off. If the DC connectors of SUN2000-


(8KTL–12KTL) are directly connected to SUN2000-(8KTL–12KTL)-M2, the SUN2000 may be
burnt.

Cable
cutter

4. Remove the RS485 communications cable and use a cable cutter to cut off the RJ45
connector. Set the cable aside for future use.

Cable
cutter

5. Remove the PE cable and remove the crimped OT terminal. Set the cable aside for future use.

2
Removing SUN2000-(8KTL–12KTL)
1. (Optional) Open the anti-theft lock. 2. Remove the two hexagonal screws.

3. Remove the SUN2000 from the rear panel. 4. Remove the nuts, spring washers,
and flat washers, and then remove
the rear panel.

3
1.2 Installing SUN2000-(8KTL–20KTL)-M2

The installation of the new rear panel is the same as that of the SUN2000-(8KTL–12KTL) rear
panel. Align the mounting holes.

1. Install the new rear panel. 2. Install the mounting bracket.

3. Install the SUN2000 onto the mounting bracket.

(Optional)
Install an anti-
theft lock.

4
1.3 Installing the PE Cable for SUN2000-(8KTL–20KTL)-M2

Before connecting cables, ensure that the DC switch on the SUN2000 and all the switches
connected to the SUN2000 are set to OFF. Otherwise, the high voltage of the SUN2000 may
result in electric shocks.

It is recommended that silica gel or paint be applied around the ground terminal after the PE
cable is connected.

1.4 Installing the AC Output Power Cable to SUN2000-(8KTL–20KTL)-M2

• Ensure that the protective layer of the AC output power cable is inside the connector, that
the core wires are totally inserted into the cable hole, and that the cable is connected
securely. Failing to do so may cause the device malfunction or damage.
• The hex key is delivered with the SUN2000 and bound to the hanging kit at the bottom of
the SUN2000.

1. Connect the AC output power cable to the AC connector.

Hex Key

Hex key

Hanging kit

Stripping
Requirements

5
Five-Core Cable (L1, L2, L3, N, and PE)

• This section describes how to connect a five-core AC output power cable to an AC connector.
• A three-core AC output power cable can be connected similarly. The three-core cable (L1, L2,
and L3) is not connected to the N terminal or PE terminal.
• A four-core AC output power cable can be connected similarly. The four-core cable (L1, L2,
L3, and PE) is not connected to the N terminal, and the four-core cable (L1, L2, L3, and N) is
not connected to the PE terminal.

Click

2. Connect the AC connector to the AC output port.

AC output port (AC)

3. Check the route of the AC output power cable.

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1.5 Installing DC Input Power Cables for SUN2000-(8KTL–20KTL)-M2

1. Ensure that the PV module output is well insulated to ground.


2. Use the positive and negative Staubli MC4 metal terminals and DC connectors supplied with
the SUN2000. Using incompatible positive and negative metal terminals and DC connectors
may result in serious consequences. The caused device damage is not covered under warranty.
3. The DC input voltage of the SUN2000 shall not exceed 1080 V DC under any circumstance.
4. Before installing DC input power cables, label the cable polarities to ensure correct cable
connections.
5. If the polarity of the DC input power cables is reversed, do not operate the DC switch as well
as positive and negative connectors immediately. Failing to do so may cause device damage,
which is not covered under warranty. Wait until the night when solar irradiance declines and
the PV string current drops to below 0.5 A. Then set the DC switch to OFF, remove the positive
and negative connectors, and correct the polarity of the DC input power cables.

1. Assemble DC connectors.

Positive metal terminal Positive connector

PV-CZM-22100 (Staubli)
Negative
Ensure that the cable
Negative metal terminal connector Click
cannot be pulled out
after being crimped.

Use the wrench


Ensure that cable shown in the figure to
polarities are correct. tighten the locking
nut. When the wrench
slips during the
tightening, the
locking nut has been
PV-MS-HZ open-
tightened.
end wrench
(Staubli)

2. Install the DC input power cables.

If the original DC input power cables are not long enough, add DC input extension cables.

DC input terminals

7
Pull the DC input power cables back to
ensure that they are connected securely. Click

Extension cables for DC terminals

1.6 Installing the Signal Cable for SUN2000-(8KTL–20KTL)-M2


Communications Port Signal Definitions for SUN2000-(8KTL–12KTL)

No. Color Pin Description

1 White and orange RS485A, RS485 differential signal+ Ensure that the protective
layer of the cable is inside
2 Orange RS485B, RS485 differential signal– the connector, that excess
core wires are cut off from
3 White and green PGND the protection layer, that
4 Blue RS485A, RS485 differential signal+ the exposed core wire is
totally inserted into the
5 White and blue RS485B, RS485 differential signal– cable hole, and that the
cable is connected securely.
6 Green PGND

7 White and brown PGND

8 Brown PGND

Communications Port Signal Definitions for SUN2000-(8KTL–20KTL)-M2

Pin Definition Functions Remarks Pin Definition Functions Remarks


RS485A, RS485 Used for RS485A, RS485 Used for
1 485A1-1 differential SUN2000 2 485A1-2 differential SUN2000
signal+ cascading or signal+ cascading or
connecting to connecting to
RS485B, RS485 the RS485 RS485B, RS485
the RS485
3 485B1-1 differential signal port on signal port on
4 485B1-2 differential
signal– the the
signal–
SmartLogger SmartLogger
Ground point Ground point
5 PE on the shield N/A 6 PE on the shield N/A
layer layer
7 485A2 Reserved N/A 8 N/A
9 485B2 Reserved N/A 10 N/A
11 – – N/A 12 N/A N/A N/A
13 GND Reserved N/A 14 N/A
15 DIN5 Reserved N/A 16 N/A

8
Terminals for the Signal Cable

The figures show the RJ45


connector when the surface without
the fastener faces upwards. If the
colors and functions of the wires are
different, connect the wires based
on their functions.

(Optional) Connecting RS485 Communications Cables (SUN2000 Cascading)


1. Connect the signal cable to the signal connector.

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2. Connect the signal cable connector to the communications port.

Communications port (COM)

1.7 Checking the Installation of SUN2000-(8KTL–20KTL)-M2 and


Powering On the SUN2000
Post-installation Check

No. Acceptance Criterion

1 The SUN2000 is installed correctly and securely.

2 The cables are routed properly as required by the customer.

3 The communications expansion module is installed correctly and securely.

4 Cable ties are secured evenly and no burr exists.

5 The PE cable is connected correctly and securely.

6 The DC switch and all the switches connected to the SUN2000 are set to OFF.

7 The AC output power cable, DC input power cables, and signal cable are connected correctly
and securely.

8 Unused terminals and ports are locked by watertight caps.

9 The installation space is proper, and the installation environment is clean and tidy.

SUN2000 Power-On

Before turning on the AC switch between the SUN2000 and the power grid, check that the AC
voltage is within the specified range using a multimeter.

1. Turn on the AC switch between the SUN2000 and the power grid.
2. Turn on the DC switch (if any) between the PV string and the SUN2000.
3. Turn on the DC switch at the bottom of the SUN2000.

10
1.8 Replacing the SUN2000-(8KTL–12KTL)-M2 Protocol
1. Downloading the App
Method 1: Search for FusionSolar on Huawei AppGallery and download the latest installation
package.
Method 2: Access https://solar.huawei.com using the mobile phone browser and download the
latest installation package.

Method 3: Scan the following QR code and download the latest installation package.

FusionSolar

11
2. Access the Device commissioning screen.
Scenario 1: Your phone is not Scenario 2: Your phone is
connected to the Internet. connected to the Internet.

When your phone is


connected to the
Internet, Device
commissioning is not
displayed after you tap ...
on the screen.

3. Connect to the SUN2000 WLAN and log in as user installer to access the Device
commissioning screen.

At the first login, the


Quick settings screen is
displayed by default. Exit
the quick settings.

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4. Choose Maintenance > Device replacement and select a device replacement type to replace
or restore the protocol.

Before replacing SUN2000-(8KTL–12KTL) with SUN2000-(8KTL–12KTL)-M2, you must replace


the protocol. Otherwise, SUN2000-(8KTL–12KTL)-M2 cannot connect to the management
system.

Default Settings of
Device Replacement

By default, Device
replacement is set
to None. Restore the
SUN2000-(8KTL–
12KTL)-M2 protocol.

Model Selection for


Device Replacement

5. (Optional) If you need to set other parameters, tap Settings.

Select a model for device


replacement, set the grid
code, time zone, time, and
communication address,
and complete the protocol
replacement.

13
2 SUN2000-(8KTL–20KTL)-M0 Replacement Scenario
Remove SUN2000- Install SUN2000- Perform SUN2000-(8KTL–
Start
(8KTL–20KTL)-M0. (8KTL–20KTL)-M2. 20KTL)-M2 electrical connections.

Perform the SUN2000-(8KTL– Check the installation and


End
20KTL)-M2 deployment wizard. power on the SUN2000.

2.1 Removing SUN2000-(8KTL–20KTL)-M0

• Before removing the original SUN2000, ensure that the DC switch on the SUN2000 and all
the switches connected to the SUN2000 are set to OFF. Otherwise, the high voltage of the
SUN2000 may result in electric shocks.
• After the SUN2000 is powered off, the remaining electricity and heat may still cause electric
shocks and body burns. Therefore, put on protective gloves and begin operating the SUN2000
five minutes after the power-off.

Removing Cables from SUN2000-(8KTL–20KTL)-M0 for Future Use


1. Power off the SUN2000 to be replaced.
2. Remove the AC connector for future use.

DC input terminals AC output port (AC)

3. Remove the DC connectors and use a cable cutter to cut off the terminals of DC input power
cables. Set the cables aside for future use.

The DC terminals of SUN2000-


(8KTL–20KTL)-M0 must be cut off.
If the DC connectors of SUN2000- Cable
(8KTL–20KTL)-M0 are directly cutter
connected to SUN2000-(8KTL–
20KTL)-M2, the SUN2000 may be
burnt.

14
4. (Optional) Remove the Smart Dongle for future use.

• This section describes how to remove a WLAN-FE Smart


Dongle.
• The 4G Smart Dongle and WLAN Smart Dongle can be
removed similarly.

5. Remove the signal cable connector for future use. Smart Dongle port (GPRS/4G/WLAN)

Communications port (COM)

6. Remove the PE cable and remove the crimped OT terminal. Set the cable aside for future use.

Removing SUN2000-(8KTL–20KTL)-M0

Loosen the nuts, flat washers, and spring washers of the two expansion bolts below.

1. (Optional) Open the anti-theft lock. 2. Remove the SUN2000 from the mounting bracket.

Expansion
bolt

15
2.2 Install SUN2000-(8KTL–20KTL)-M2
1. Install the SUN2000 onto the mounting bracket. 2. (Optional) Install an anti-theft lock.

2.3 Performing SUN2000-(8KTL–20KTL)-M2 Electrical Connections

Before connecting cables, ensure that the DC switch on the SUN2000 and all the switches
connected to the SUN2000 are set to OFF. Otherwise, the high voltage of the SUN2000 may result
in electric shocks.

1. Install the PE cable.

It is recommended that silica gel or paint be applied around the ground terminal after the PE
cable is connected.

AC output port (AC)


2. Connect the AC connector to the AC output port.

16
3. Install DC input power cables.

1. Ensure that the PV module output is well insulated to ground.


2. Use the positive and negative Staubli MC4 metal terminals and DC connectors supplied with
the SUN2000. Using incompatible positive and negative metal terminals and DC connectors
may result in serious consequences. The caused device damage is not covered under warranty.
3. The DC input voltage of the SUN2000 shall not exceed 1080 V DC under any circumstance.
4. Before installing DC input power cables, label the cable polarities to ensure correct cable
connections.
5. If the polarity of the DC input power cables is reversed, do not operate the DC switch as well as
positive and negative connectors immediately. Failing to do so may cause device damage,
which is not covered under warranty. Wait until the night when solar irradiance declines and
the PV string current drops to below 0.5 A. Then set the DC switch to OFF, remove the positive
and negative connectors, and correct the polarity of the DC input power cables.

Assembling DC Connectors

Positive metal terminal Positive connector

PV-CZM-22100 (Staubli)
Negative
Ensure that the cable
Negative metal terminal connector Click
cannot be pulled out after
being crimped.

Use the wrench


Ensure that cable shown in the figure to
polarities are correct. tighten the locking
nut. When the wrench
slips during the
tightening, the
locking nut has been PV-MS-HZ open-
tightened. end wrench
(Staubli)

Installing DC Input Power Cables

If the original DC input power cables are not long enough, add DC input extension cables.

DC input terminals

17
Pull the DC input power cables back to
Click
ensure that they are connected securely.

Extension cables for DC terminals

4. (Optional) Install the Smart Dongle.

• If a Smart Dongle is configured, it is recommended that you install it before connecting the
signal cable.
• This section describes how to install a WLAN-FE Smart Dongle.
• The 4G Smart Dongle and WLAN Smart Dongle can be installed similarly.

Smart Dongle port (GPRS/4G/WLAN)

5. Connect the signal cable connector to the communications port.

Communications
port (COM)

18
1.4 Checking the Installation of SUN2000-(8KTL–20KTL)-M2 and
2.4 Powering On the SUN2000
Post-installation Check

No. Acceptance Criterion

1 The SUN2000 is installed correctly and securely.

2 The cables are routed properly as required by the customer.

3 The communications expansion module is installed correctly and securely.

4 Cable ties are secured evenly and no burr exists.

5 The PE cable is connected correctly and securely.

6 The DC switch and all the switches connected to the SUN2000 are set to OFF.

7 The AC output power cable, DC input power cables, and signal cable are connected
correctly and securely.

8 Unused terminals and ports are locked by watertight caps.

9 The installation space is proper, and the installation environment is clean and tidy.

SUN2000 Power-On

Before turning on the AC switch between the SUN2000 and the power grid, check that the AC
voltage is within the specified range using a multimeter.

1. Turn on the AC switch between the SUN2000 and the power grid.
2. Turn on the DC switch (if any) between the PV string and the SUN2000.
3. Turn on the DC switch at the bottom of the SUN2000.

2.5 Performing SUN2000-(8KTL–20KTL)-M2 Quick Settings


1. Downloading the App
Method 1: Search for FusionSolar on Huawei AppGallery and download the latest installation
package.
Method 2: Access https://solar.huawei.com using the mobile phone browser and download the
latest installation package.

19
Method 3: Scan the following QR code and download the latest installation
package.

FusionSolar

2. Log in to the app and tap Setup Wizard and scan the SUN2000 QR code to connect to the
SUN2000.

When connecting
the Smart Dongle,
scan the QR code
of the SUN2000
connected to the
Smart Dongle.

3. Log in to the Device commissioning screen as user installer. At the first login, the Quick
settings screen is displayed by default. Set the grid code, time zone, time, and
communication address.

20
For details about how to cascade SUN2000s
and set communication parameters, see the
FusionSolar App Quick Guide. During the
FusionSolar app upgrade, scan the QR code to
download the correponding quick guide
according to the downloaded app version.

4. (Optional) If you need to set other parameters, tap Settings.

21
3 SUN2000-(3KTL–10KTL)-M0 Replacement Scenario
Remove SUN2000- Install SUN2000- Perform SUN2000-(3KTL–
Start
(3KTL–10KTL)-M0. (3KTL–10KTL)-M1. 10KTL)-M1 electrical connections.

Perform the SUN2000-(3KTL– Check the installation and


End
10KTL)-M1 deployment wizard. power on the SUN2000.

• The methods for removing the SUN2000-(3KTL-10KTL)-M0 and SUN2000-(8KTL-20KTL)-M0


are the same. For details, see the method for removing the SUN2000-(8KTL-20KTL)-M0.
• The installation, electrical connection, post-installation check, system power-on, and
deployment wizard of the SUN2000-(3KTL-10KTL)-M1 and SUN2000-(8KTL-20KTL)-M2 are
the same. For details, see the procedures for SUN2000-(8KTL-20KTL)-M2.
• Remove and install the DC connectors by referring to the following figure.

1. Remove the DC connectors from the SUN2000-(3KTL-10KTL)-M0, and use a cable cutter
to cut off the terminals.

The DC terminals of SUN2000-(3KTL–10KTL)-M0 must be cut off. If the DC connectors of


SUN2000-(3KTL–10KTL)-M0 are directly connected to SUN2000-(3KTL–10KTL)-M1, the
SUN2000 may be burnt.

DC input terminals

Cable
cutter

Battery terminals (BAT+/BAT–)

2. Install DC input power cables for the SUN2000-(3KTL-10KTL)-M1.

1. Ensure that the PV module output is well insulated to ground.


2. Use the positive and negative Staubli MC4 metal terminals and DC connectors supplied with
the SUN2000. Using incompatible positive and negative metal terminals and DC connectors
may result in serious consequences. The caused device damage is not covered under warranty.
3. The DC input voltage of the SUN2000 shall not exceed 1080 V DC under any circumstance.
4. Before installing DC input power cables, label the cable polarities to ensure correct cable
connections.
5. If the polarity of the DC input power cables is reversed, do not operate the DC switch as well as
positive and negative connectors immediately. Failing to do so may cause device damage,
which is not covered under warranty. Wait until the night when solar irradiance declines and
the PV string current drops to below 0.5 A. Then set the DC switch to OFF, remove the positive
and negative connectors, and correct the polarity of the DC input power cables.

22
Assembling DC Connectors

Positive metal terminal Positive connector

PV-CZM-22100 (Staubli)
Negative
Ensure that the cable
Negative metal terminal connector Click
cannot be pulled out after
being crimped.

Use the wrench


Ensure that cable shown in the figure to
polarities are correct. tighten the locking
nut. When the wrench
slips during the
tightening, the
locking nut has been PV-MS-HZ open-
tightened. end wrench
(Staubli)

Installing DC Input Power Cables

• If the original DC input power cables are not long enough, add DC input extension cables.
• (Optional) installing battery cables, assemble the positive and negative connectors by
following the instructions in section "Installing DC Input Power Cables."
DC input terminals

Battery terminals (BAT+/BAT–)

Pull the DC input power cables back to


Click
ensure that they are connected securely.

Extension cables for DC terminals

23
Huawei Technologies Co., Ltd.
Huawei Industrial Base, Bantian, Longgang
Shenzhen 518129 People's Republic of China

solar.huawei.com

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