INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1500/1800 CUSTOMER PART #: TMD27F00275 MODEL NO.: DB2429-5169
GOV. REGULATION: 3-5 % CUSTOMER'S NAME: SUPERSEDES: DB2429-4358
ENGINE: TMD27 WISCON TOTAL POWER CORP. EDITION NO.: 9
APPLICATION: DATED: 11/17/2017
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS: (FOLLOWING PUMP SERVICE)

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.971 ± .001"
.093" (2.4 mm) ID X 25" (635 mm) LONG. (50.06 ± .025 mm)
2. CALIBRATING INJECTORS.....SAE J968/ISO 7440 MAXIMUM ECCENTRICITY: .004" (0.1 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 1700 PSI (117 BAR) 2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm)
3. CALIBRATION FLUID...SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95)
a. TEMPERATURE: 110°-115°F (43°-46°C) AT INLET. 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 2.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(14 ± 3 kPa) AT PUMP INLET. 4. 400 RPM (WOT):
4. ELECTRONIC ADVANCE INDICATOR: 39938 a. CHECK SHUT-OFF 4 mm³/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.,
PUMP INSTALLATION: IT-001 (60 kPa)
ROTATION-C-* LEVER ANGLES (REF.) 5. 1800 RPM (WOT):
NAME PLATE-L-SIDE** THOT MIN.(∠B) N/A a. SET TRANSFER PUMP PRESSURE FOR 70-75 PSI,
#1 CYL.-5-O'CLOCK** THOT TOTAL(∠C) N/A (483-517 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
THROTTLE-L-SIDE** S.O. (∠ E) N/A b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER
TIMING MARK 133.5° S.O. (∠ F) N/A PUMP PRESSURE.
E.S.O. (12V ETR) c. CHECK HOUSING PRESSURE FOR 4-8.5 PSI, (28-59 kPa)
6. 1800 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 48.5-49.5 mm³/STROKE.
7. SET TORQUE SCREW SO AS NOT TO IMPEDE METERING VALVE
MECHANICALLY TIMED (PER S.B. 177) MOVEMENT UNLESS BEING RESET FOR HIGH ALTITUDE
PUMP OPERATING SPEED...HALF...ENGINE SPEED APPLICATIONS PER CUSTOMER REQUIREMENTS.
8. TURN SPEED DROOP ADJUSTING CAP IN 5 FULL TURNS
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE CLOCKWISE.
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP) 9. 1860 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO 11-17 mm³/STROKE.
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 10. CHECK POINTS:
2. TURN SPEED DROOP TO MINIMUM DROOP POSITION
(C'C DIRECTION) THROTTLE T.P.
3. 1860 RPM (H.I.):PRIOR TO CHECKING PUMP PERFORMANCE, RESET RPM POSITION mm³/STROKE PRESSURE
HIGH IDLE SCREW TO OBTAIN 11-17 mm³/STROKE. a. 150 WOT 32 MIN. 10 MIN.**
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) b. 400 WOT* 4 MAX. ---
c. 1800 WOT 48.5-49.5 70-75***
THROTTLE d. 1800 WOT* 4 MAX. ---
RPM POSITION mm³/STROKE e. 1860 WOT 11-17 ---
a. 150 WOT 31 MIN. f. 1900 WOT 5 MAX. ---
b. 400 WOT* 4 MAX.
c. 1800 WOT 47-51 * E.S.O. DE-ENERGIZED ** (69 kPa) *** (483-517 kPa)
d. 1800 WOT* 4 MAX.
e. 1860 WOT 11-17 11. SPECIAL NOTES:
f. 1900 WOT 5 MAX. a. TORQUE ALL FASTENERS PER S.B. 106.
b. SEAL FASTENERS PER S.B. 134.
* E.S.O. DE-ENERGIZED c. ADJUST SPEED DROOP PER S.B. 97R.
d. ELECTRIC SHUT-OFF TO BE CHECKED PER S.B. 108.
e. DO NOT STAMP RPM ON NAME PLATE. (STAMPED BY O.E.M.)
f. FOR HIGH ALTITUDE CONVERSION RECALIBRATE TO DB2-4182
SPEC.
12. IF THE NAME PLATE IS STAMPED 1500 RPM, SET HIGH IDLE
11-17 mm³/STROKE AT 1560 (5 MAX. AT 1600).

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Note:

Note:

Note:
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Note: * O.S. METERING VALVE AND ARM ASSY 22248 REF S.B.336

Note: THROTTLE LEVER BUSHING IN

Note: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108
 DB2429-5169 EDITION 9 DATED 11/17/2017 Page 4 of 4

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 03/14/1994 23113 1
26431 ESO MOUNTING AND GROUNDING KIT 03/22/1994 23133M 2
32980 PILOT TUBE REPLACEMENT (REF SB 171C) 07/20/1994 23199 3
33814 GASKET KIT 10/03/1996 24525 4
07/31/2003 27563 5
07/11/2008 31501 6
06/30/2011 33372 7
06/19/2015 38395 8
11/17/2017 39745 9