TND316/D

Rev. 3, March-07

220 W LCD TV Power Supply Reference

Design Featuring NCP1396 and NCP1605
Documentation

1
 © 2007 ON Semiconductor.
Disclaimer: ON Semiconductor is providing this reference design documentation package “AS
IS” and the recipient assumes all risk associated with the use and/or commercialization of this
design package. No licenses to ON Semiconductor’s or any third party’s Intellectual Property is
conveyed by the transfer of this documentation. This reference design documentation package is
provided only to assist the customers in evaluation and feasibility assessment of the reference
design. It is expected that users may make further refinements to meet specific performance
goals.

2
1 Overview.......................................................................................................4
2 Introduction ...................................................................................................5
3 LCD TV Power Supply Requirements...........................................................5
3.1 Standby mode ........................................................................................5
3.2 Active mode............................................................................................6
4 Limitations of existing solutions ....................................................................7
5 Overcoming limitations with NCP1605 / NCP1396 / NCP1027.....................7
5.1 Architecture Overview.............................................................................7
5.2 Main power supply: NCP1396 ................................................................8
5.2.1 Half Bridge Resonant LLC topology ................................................8
5.2.2 Protections ......................................................................................9
5.3 Standby Power Supply: NCP1027..........................................................9
5.3.1 NCP1027 characteristics: ..............................................................10
5.4 Power Factor Correction: NCP1605 .....................................................10
6 Specifications..............................................................................................10
7 Reference Design Performance Summary .................................................11
7.1 Efficiency ..............................................................................................11
7.2 Standby Power .....................................................................................11
7.3 Standards and Regulations ..................................................................11
8 Board Picture ..............................................................................................14
9 Schematic ...................................................................................................15
10 Board Layout ..............................................................................................16
11 Bill Of Material ............................................................................................20
12 Appendix.....................................................................................................24
12.1 NCP1396 ..............................................................................................24
12.2 NCP1605 ..............................................................................................24
12.3 NCP1027 ..............................................................................................24
12.4 References ...........................................................................................24

3
1 Overview
This reference document describes a built-and-tested, GreenPointTM solution for an LCD
TV power supply.

The reference design circuit consists of one single-sided 130 mm x 200 mm printed
circuit board designed to fit into an LCD TV. Height is 25 mm.

An overview of the entire circuit is provided by Figure 1. As shown in that figure, ON

Semiconductor devices are available for every block of the LCD TV power supply; and
by judicious choice of design tradeoffs, optimum performance is achieved at minimum
cost.

Figure 1

4
2 Introduction
From Tubes to Flat TVs

Since 1936 when the BBC begins the world’s first public-television broadcast in London,
the TV world made huge progress. A few examples:
• 1953: color broadcasting
• 1956: first VCR
• 1962: first television satellite (Telstar)
• 1981: NHK (Japan) demonstrates an HDTV system

But “the idea of sitting in front of a box in your living room is becoming obsolete. For the
TV industry, technology is creating vast opportunities”. – Newsweek, June 2005.

Obviously Flat Panel Display (FPD) is one of the technologies that will drive these
opportunities:
• High Definition TV (HDTV).
• Digital TV: The analog TV signal will be shut down soon in Europe and in North
America as it is replaced by Digital Terrestrial signal. Satellite and Cable Digital
decoders are already very common.
• Bigger screen, smaller form factor: Now that we all have seen these fancy
screens, who is willing to go back to the old big bulky box?

FPD includes both LCD (Liquid Crystal Display) and Plasma technologies.

3 LCD TV Power Supply Requirements

In large FPD (> 30”), the power supply is generally internal as it requires from 200 W to
600 W. A few voltages are needed to supply the different blocks such as backlighting,
audio, video, demodulation, etc.

Because the input power is above 75 W, the application has to be compliant with the
IEC1000-3-2 class D standard. Power Factor Correction is therefore needed. Because
the main power supply has to be optimized for higher efficiency and slimmer form factor,
an active PFC must be implemented to limit the variation of the input voltage in front of
the main PSU.

Most of the LCD TV power supplies are designed to cope with universal mains: 85 Vac
to 265 Vac, 47-63 Hz.

A 5 V auxiliary power supply is needed to supply the microcontroller that must remain
alive in standby mode.

3.1 Standby mode

Having a low consumption in standby mode is a key requirement. Recent studies and in
situ measurement campaigns have indicated that in the average EU household, between
5% and 10% of its total yearly electricity consumption is due to the standby mode of
consumer electronics equipment and other apparatus. TV sets are obviously one of the
biggest contributors.

5
In 1997, the European Commission concluded a negotiated agreement with individual
consumer electronics manufacturers and the EU trade association EACEM, to reduce
the stand-by losses of TVs and VCRs. In the year 2003 a new agreement for TVs and
DVDs was concluded.

Many initiatives have been taken around the world. And even if these requirements are
not yet standards, most of the manufacturers have already applied these rules in their
designs.

Hereinafter the list of the most important initiatives:

Region / Demoboard
Program name Requirements for Televisions
Country compliance
China CSC 3W Yes
Korea Energy Saving 3W Yes
European 1W
EU Eco-Label Yes
Union 9 W with a STB
European EU Code of
3 W with a STB Yes
Union Conduct
Europe GEEA 1W Yes
1 Watt Executive
US 1W Yes
Order

Energy Star

Phase II Standby
Phase I Standby Mode Phase III Standby
Product Category Mode (effective
(effective 7/1/02) Mode (effective 7/1/05)
7/1/04)
Analog: < 1 Watt
TV < 3 Watts < 1 Watt
Digital: < 3 Watts
Analog: < 1 Watt
Television Monitor < 1 Watt
Digital: < 3 Watts
Component Television
< 3 Watts < 1 Watt
Unit
TV/VCR Combination
< 6 Watts < 1 Watt
Unit
TV/DVD, VCR/DVD, and
TV/VCR/DVD < 4 Watts < 1 Watt
Combinations

3.2 Active mode

According to the American Department of Energy’s (DOE) Energy Information
Administration (EIA), by 2015 electronics products may account for 18% of total
household electricity demand – this will exceed lighting and appliances as a percent of
total residential electricity consumption. This is linked to the fact that
TVs are ‘on’ more hours per day. According to Nielsen Media Research (NMR), for the
September 2004 – September 2005 viewing season, the average U.S. household was
tuned into television an average of 8 hours and 11 minutes per day. And this does not
take into account additional hours that a TV is on due to peripheral devices such as
game consoles, digital video recorders, and increased availability of cable/satellite
programming.

6
Furthermore most of the flat panel televisions being purchased by consumers will
consume double or more the active mode power of the smaller CRT televisions that they
are replacing. Much of this differential in power consumption is simply attributable to the
increased size of the products being sold now.

As a consequence of these market evolutions, Energy star / EPA intend to develop

energy efficiency specifications for TVs that are performance-based and technology
neutral. (See

4 Limitations of existing solutions

One of the key differentiating factors of a flat TV over a classical TV is the thickness of
the cabinet - the thinner the better. But one must keep in mind:
• The amount of power to be delivered is relatively large: the number of watts per
cm3 is much larger compared to the one in a CRT TV.
• Because the TV will be used in the living room, audible noise can be a problem,
and the use of fans is limited.
• Cost is key in the very competitive environment of the consumer electronics
world.
• The panel, the power supply and the audio card are close to each other;
therefore EMI and pollution could severely alter the picture and sound quality.

High efficiency and a low EMI signature at a reasonable cost are required, and classical
topologies can hardly combine these needs:
• Flyback: transformer usage is far from being optimal
• Forward: the EMI signature is not reduced to its minimum

5 Overcoming limitations with NCP1605 / NCP1396 /

NCP1027
5.1 Architecture Overview
First, the use of active power factor correction in the front-end allows system
optimization because the PFC output voltage is well regulated. The implementation of
the active PFC front end is done using the NCP1605.

The SMPS stage uses a Half Bridge Resonant LLC topology. This topology offers a
number of advantages as demonstrated in the schematics and the results. It improves
efficiency, reduces EMI signature and provides better magnetic utilization. The NCP1396
controller is used to implement the most effective control scheme of Half Bridge
Resonant LLC converter.

For the standby output circuit, a higher integration level is made feasible by using the
NCP1027, a PWM regulator that also incorporates an appropriate switch to provide all
functionality in one package.

In summary, the architecture selected for this reference design allows design
optimization so that the desired performance is achieved without increasing the
component costs and circuit complexity too much. The performance results section
demonstrates the performance.

7
5.2 Main power supply: NCP1396

5.2.1 Half Bridge Resonant LLC topology

The Half Bridge Resonant LLC topology, that is a member of the Series Resonant
Converters (SRC), begins to be widely used in consumer applications such as LCD TVs
or plasma display panels. In these particular applications, the output power level ranges
from 200 W up to 600 W.

The Half Bridge Resonant LLC converter is an attractive alternative to the traditional Half
Bridge (HB) topology for several reasons. Advantages include:
• ZVS (Zero Voltage Switching) capability over the entire load range:
Switching takes place under conditions of zero drain voltage. Turn-on losses are
thus nearly zero and EMI signature is improved compared to the HB, which
operates under hard-switching conditions.
• Low turnoff current: Switches are turned off under low current conditions, and
so the turn-off losses are also lowered compared to the HB topology.
• Zero current turnoff of the secondary diodes: When the converter operates
under full load, the output rectifiers are turned off under zero-current conditions,
reducing the EMI signature.
• No increased component count: The component count is virtually the same as
the classical half bridge topology.

Figure 2 is the structure of this resonant converter. A 50 % duty-cycle half-bridge

delivers high-voltage square waves swinging from 0 to the input voltage VIN to a
resonating circuit. By adjusting the frequency via a voltage-controlled oscillator (VCO),
the feedback loop can adjust the output level depending on the power demand.
Vin

Qb
Vout

Ls Cs N:1
6 5 7

Lm
C RL
Q

Figure 2

The resonating circuit is made of a capacitor, Cs, in series with two inductors, Ls and
Lm. One of these inductors, Lm, represents the magnetizing inductor of the transformer
and creates one resonating point together with Ls and Cs. The reflection of the load over
this inductor will either make it disappear from the circuit (Lm is fully short-circuited by a
reflected RL of low value at heavy load currents) or will make it stay in series with the

8
series inductor Ls in light load conditions. As a result, depending on the loading
conditions, the resonant frequency will move between a minimum and a maximum:

The frequency of operation depends on the power demand. For a low power demand,
the operating frequency is rather high, away from the resonating point. To the contrary,
at high power, the control loop reduces the switching frequency and approaches one of
the resonant frequencies to deliver the necessary amount of current to the load.

This topology behaves like a frequency dependent divider.

Figure 3: Substitutive schematic of the LLC resonant converter

8 ⋅ RL
Rac =
π ⋅ n 2 ⋅η
2

Where:
RL is the real loading resistance
n is the transformer turns ratio
η is the expected efficiency

5.2.2 Protections
The NCP1396 differs from other resonant controllers thanks to its protection features.
The device can react to various inputs like:
• Fast events input: Like an over-current condition, a need to shutdown (sleep
mode) or a way to force a controlled burst mode (skip cycle at low output power).
• Slow events input: This input serves as a delayed shutdown, where an event
like a transient overload does not immediately stop pulses but starts a timer. If
the event duration lasts longer than what the timer imposes, then all pulses are
disabled.

5.3 Standby Power Supply: NCP1027

A NCP1027 is used for the auxiliary flyback power supply. This power supply provides a
stable Vcc to supply the NCP1653, the NCP1395 and the NCP5181 under all operating
conditions, but it also supplies 5 V to the devices that must remain alive in standby
mode.

9
5.3.1 NCP1027 characteristics:
• Brown-out detection: The controller will not allow operation in low mains
conditions. You can adjust the level at which the circuit starts or stops operation.
• Ramp compensation: Designing in Continuous Conduction Mode helps to
reduce conduction losses. However, at low input voltage (85 Vac), the duty-cycle
might exceed 50% and the risk exists to enter a subharmonic mode. A simple
resistor to ground injects the right compensation level.
• Over power protection: A resistive network to the bulk reduces the peak current
capability and accordingly harnesses the maximum power at high line. As this is
done independently from the auxiliary Vcc, the design gains in simplicity and
execution speed.
• Latch-off input: Some PC manufacturers require a complete latch-off in the
presence of an external event, e.g., over temperature. The controller offers this
possibility via a dedicated input.
• Frequency dithering: The switching frequency (here 65 kHz) is modulated
during operation. This naturally spreads the harmonic content and reduces the
peak value when analyzing the signature.

5.4 Power Factor Correction: NCP1605

The NCP1605 is a PFC driver designed to operate in fixed frequency, discontinuous
Conduction Mode (DCM). In the most stressful conditions, Critical Conduction Mode
(CRM) can be achieved without power factor degradation and the circuit could be viewed
as a CRM controller with a frequency clamp (given by the oscillator). Finally, the
NCP1605 tends to give the best of both modes without their respective drawbacks.
Furthermore, the circuit incorporates protection features for a rugged operation together
with some special circuitry to lower the power consumed by the PFC stage in no load
conditions.

6 Specifications
Input Voltage: Universal input 85 Vac to 265 Vac, 47-63 Hz

Main Power Supply Output voltages:

• 24 V / 6 A
• 12 V / 3 A
• 30 V / 1 A

Standby Power Supply:

• 5 V / 2.5 A
• Pin < 1 W when the consumption on the 5 V is 100 mA

10
7 Reference Design Performance Summary
7.1 Efficiency
TV_220W Efficiency
(Load 5V/0-2.5A,30V/1A,12V/3A,24V/6A)
95
94
93
92
91
EFFICIENCY [%]

90
89
88
87
86
85
84
83
82 Input [Vac] 115
81 Input [Vac] 230
80
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
LOAD [A]

7.2 Standby Power

Power
Input Voltage Standby load
consumption
115 V 0.5 W 0.735 W
230 V 0.5 W 0.873 W

7.3 Standards and Regulations

Specification Result

EN61000-3-2 – Limits for harmonic current emissions Class D Pass

11
Conducted Emissions @ 230 Vac

12
Conducted Emissions @ 110 Vac

13
8 Board Picture

14
9 Schematic

15
10 Board Layout

16
17
18
19
11 Bill Of Material
Substitution Lead
Designator Quantity Description Value Tolerance Footprint Manufacturer Manufacturer Part No. Allowed Free Comments

B1 1 Bridge rectifier KBU8M KBU Fairchild KBU8M Yes Yes

C1, C2, C3, C8, C9, C12, C13, C14,
11 Electrolytic capacitor 470uF/35V 20% CPOL-EUE5-10.5 Rubycon 35ZL470M10X20 Yes Yes
C15, C45, C46
C10 1 Electrolytic capacitor 220uF/63V 10% CPOL-EUE5-10.5 Rubycon 63 YXA220M 10×16 Yes Yes

C11 1 MKP Capacitor 33nF/630Vdc 20% C-EU150-084X183 Arcotronics R73-0.033uF 15 630V Yes Yes

C16 1 Electrolytic capacitor 220uF/35V 20% CPOL-EUE5-10.5 Rubycon 35 RX30220M 10×12.5 Yes Yes

C17, C23, C50 3 Ceramic capacitor SMD 10n 10% C-EUC1206 Epcos B37872A5103K060 Yes Yes

C18 1 Ceramic capacitor 220p 10% C-EU050-045X075 Panasonic ECKA3A221KBP Yes Yes

C19, C28, C33, C34, C38 5 NU C-EUC1206

C20 1 Ceramic capacitor SMD 2u2 10% C-EUC1206 Epcos B37872K9225K062 Yes Yes

C21, C35, C54 3 Ceramic capacitor SMD 1uF 10% C-EUC1206 Epcos B37872K0105K062 Yes Yes

C22 1 Ceramic capacitor SMD 39n 10% C-EUC1206 Epcos B37872K5393K060 Yes Yes

C24 1 Ceramic capacitor SMD 390p 5% C-EUC1206 Epcos B37871K5391J060 Yes Yes

C25, C26, C29, C37, C40, C42, C53 7 Ceramic capacitor SMD 100n 10% C-EUC1206 Epcos B37872A5104K060 Yes Yes

C27 1 Ceramic capacitor SMD 1n 10% C-EUC1206 Epcos B37872A5102K060 Yes Yes

C30 1 Ceramic capacitor SMD 22n 10% C-EUC1206 Epcos B37872A5223K060 Yes Yes

C32 1 Ceramic capacitor SMD 68n 10% C-EUC1206 Epcos B37872A5683K060 Yes Yes

C36 1 Electrolytic capacitor 4u7/35V 20% CPOL-EUE2-5 Rubycon 35 MH54.7M 4×5 Yes Yes

C39 1 Ceramic capacitor SMD 2n2 10% C-EUC1206 Epcos B37872A5222K060 Yes Yes

C4, C47 2 Electrolytic capacitor 220uF/25V 20% CPOL-EUE5-10.5 Rubycon 25 NXA220M 10×12.5 Yes Yes

C41 1 NU C-EU150-064X183

C43 1 MKP Capacitor 10nF/400Vdc 20% C-EU075-032X103 Epcos B32520C6103M289 Yes Yes

C48 1 Electrolytic capacitor 1u 20% CPOL-EUE2-5 Rubycon 50 MH51M 4×5 Yes Yes

C49 1 Electrolytic capacitor 100uF/35V 20% CPOL-EUE5.5-8 Rubycon 50 PK100M 8×11.5 Yes Yes

C5, C31, C44 3 MKP Capacitor 1uF/275Vac 20% C-EU225-108X268 Arcotronics R46KM410000N1M Yes Yes

C51 1 Electrolytic capacitor 10uF/35V 20% CPOL-EUE2.5-6 Rubycon 50 MH710M 6.3×7 Yes Yes

C52 1 Ceramic capacitor SMD 100p 20% C-EUC1206 Epcos B37871K5101J060 Yes Yes

C6 1 Electrolytic capacitor 100uF/450V 20% EC18L40'22L35' Rubycon 450 VXG100M 22×30 Yes Yes

C7 1 Electrolytic capacitor 100uF/450V 20% EC18L40'22L35_90' Rubycon 450 VXG100M 22×30 Yes Yes

CY1, CY2, CY3 3 Ceramic capacitor 2n2/Y1 20% CYYC10B4 Murata DE1E3KX222MA5B Yes Yes

D1, D11, D12, D15, D18 5 Diode MMSD4148 SOD-123 ON semiconductor MMSD4148T1G No Yes

D10 1 Dual diode MBRF20100CT TO-220 ON semiconductor MBRF20100CTG No Yes

D13, D22, D24 3 Diode MURA160SMD SMA ON semiconductor MURA160T3G No Yes

20
D14 1 NU SOD-123

D16 1 Zener diode 3V3 5% SOD-123 ON semiconductor MMSZ3V3T1G No Yes

D17 1 NU SOD-123

D19 1 Zener diode 7V5 5% SOD-123 ON semiconductor MMSZ7V5T1G No Yes

Axial Lead
D2 1 Diode 1N5408 ON semiconductor 1N5408G No Yes
9.50x5.30mm
D20 1 NU SMA

D21 1 Diode MBRS340T3 SMC ON semiconductor MBRS320T3G No Yes

D23 1 Zener diode 18V 5% SOD-123 ON semiconductor MMSZ18T1G No Yes

D3, D5, D6, D7, D8, D9 6 Diode MBRS4201T3G SMC ON semiconductor MBRS4201T3G No Yes

D4 1 Diode MSR860 TO-220 ON semiconductor MSR860G No Yes

F1 1 FUSEHOLDER, 20X5MM SH22,5A SH22,5A Multicomp MCHTC-15M Yes Yes

1 COVER, PCB FUSEHOLDER Multicomp MCHTC-150M Yes Yes

1 FUSE, MEDIUM DELAY 4A 4A BUSSMANN TDC 210-4A Yes Yes

HEATSING_1 1 Heatsing SK 454 150 SA SK454/150_GND Fischer Elektronik SK 454 150 SA Yes Yes

HEATSING_2 1 Heatsing SK 454 100 SA SK454/100_GND Fischer Elektronik SK 454 100 SA Yes Yes

IC1 1 PFC controller NCP1605 SOIC 16 ON semiconductor NCP1605DR2G No Yes

IC2, IC6 2 Programmable Precision Reference TL431SO8 SOIC-8 ON semiconductor NCV431AIDR2G No Yes

IC3 1 Resonant controller NCP1396A SOIC 16 ON semiconductor NCP1396ADR2G No Yes

IC4 1 Programmable Precision Reference TLV431A SOT-23 ON semiconductor TLV431ASN1T1G No Yes

IC5 1 HV Switcher for Medium Power Offline SMPS NCP1027 PDIP (8 Minus Pin 6) ON semiconductor NCP1027P065G No Yes

J1, J3 2 Conector 22-23-2071 MOLEX-7PIN Molex 22-23-2071 Yes Yes

J2 1 Conector 22-23-2101 MOLEX-10PIN Molex 22-23-2101 Yes Yes

J4 1 Conector 22-23-2051 MOLEX-5PIN Molex 22-23-2051 Yes Yes

J5 1 Conector LP7.5/2/903.2 OR Weidmueller Weidmueller LP7.5/2/903.2 OR Yes Yes

L1 1 Inductor 2702.0012A (260uH) 10% Pulse_2702 Pulse 2702.0012A Yes Yes

L2 1 EMI filter 7mH 10% TLBI Pulse 6001.0069 Yes Yes

L3 1 NU TLBI

L4 1 Inductor 100u 20% DO5040H_100 Coilcraft DO5040H-104MLB Yes Yes

OK1, OK2, OK3 3 Opto-coupler PC817 PC817SMD AVAGO TECHNOLOGIES HCPL-817-300E Yes Yes

Q1 1 NPN Dual General Purpose Transistor BC848CDW SOT−363 6 LEAD ON semiconductor BC848CDW1T1G No Yes

Q2, Q4, Q6 3 NPN General Purpose Transistor BC817-16LT1 SOT-23 ON semiconductor BC817-16LT1G No Yes

Q3 1 NPN General Purpose Transistor BC846B SOT-23 ON semiconductor BC846BLT1G No Yes

21
Q5 1 NU SOT-23

R1,R33, R41 3 Resistor SMD 10R 1% R-EU_R1206 Vishay RCA120610R0FKEA Yes Yes

R11 1 Resistor trough hole 0.1R 1% R-EU_0617/22 Vishay PAC300001007FAC000 Yes Yes

R12, R13 2 Resistor SMD 6k8 1% R-EU_R1206 Vishay RCA12066K80FKEA Yes Yes

R14 1 Resistor SMD 200k 1% R-EU_R1206 Vishay RCA120620K0FKEA Yes Yes

R15 1 Resistor SMD 47k 1% R-EU_R1206 Vishay RCA120647K0FKEA Yes Yes

R16 1 Resistor SMD 1k3 1% R-EU_R1206 Vishay RCA12061K30FKEA Yes Yes

R17 1 Resistor SMD 910R 1% R-EU_R1206 Vishay RCA1206910RFKEA Yes Yes

R19, R32, R37, R39, R72 5 Resistor SMD 1k 1% R-EU_R1206 Vishay RCA12061K00FKEA Yes Yes

R2, R6 2 Resistor trough hole 2M2 1% R-EU_0204/7 Vishay MRS16000C2204FCT Yes Yes

R20 1 Resistor SMD 18k 1% R-EU_R1206 Vishay RCA120618K0FKEA Yes Yes

R21, R22, R23, R49 4 NU R-EU_R1206

R24 1 Varistor VDRH10S275TSE VARISTOR10K300 Vishay 2381 584 T271S Yes Yes

R25 1 Resistor SMD 11k 1% R-EU_R1206 Vishay RCA120611K0FKEA Yes Yes

R26, R69 2 Resistor SMD 180k 1% R-EU_R1206 Vishay RCA1206180KFKEA Yes Yes

R27 1 Resistor SMD 5k1 1% R-EU_R1206 Vishay RCA12065K10FKEA Yes Yes

R28 1 Resistor SMD 3k3 1% R-EU_R1206 Vishay RCA12063K30FKEA Yes Yes

R29 1 Resistor SMD 470R 1% R-EU_R1206 Vishay RCA1206470RFKEA Yes Yes

R3, R5 2 Resistor SMD 2M2 1% R-EU_R1206 Vishay RCA12062M20FKEA Yes Yes

R30 1 Resistor SMD 220k 1% R-EU_R1206 Vishay RCA1206220KFKEA Yes Yes

R31, R71 2 Resistor SMD 100R 1% R-EU_R1206 Vishay RCA1206100RFKEA Yes Yes

R34, R76 2 Resistor SMD 18k 1% R-EU_R1206 Vishay RCA120618K0FKEA Yes Yes

R35 1 Resistor SMD 68k 1% R-EU_R1206 Vishay RCA120668K0FKEA Yes Yes

R36 1 Resistor SMD 82k 1% R-EU_R1206 Vishay RCA120682K0FKEA Yes Yes

R38 1 Resistor SMD 20k 1% R-EU_R1206 Vishay RCA120620K0FKEA Yes Yes

R4, R7, R10, R18, R44, R51, R55, R56,
12 Resistor SMD 10k 1% R-EU_R1206 Vishay RCA120610K0FKEA Yes Yes
R60, R73, R78, R79
R40 1 Resistor SMD 1M 1% R-EU_R1206 Vishay RCA12061M00FKEA Yes Yes

R42 1 Resistor SMD 51k 1% R-EU_R1206 Vishay RCA120651K0FKEA Yes Yes

R43 1 Resistor SMD 18R 1% R-EU_R1206 Vishay RCA120618R0FKEA Yes Yes

R45 1 Resistor SMD 2k7 1% R-EU_R1206 Vishay RCA12062K70FKEA Yes Yes

R46 1 Resistor SMD 2k2 1% R-EU_R1206 Vishay RCA12062K20FKEA Yes Yes

R47 1 Resistor SMD 3k3 1% R-EU_R1206 Vishay RCA12063K30FKEA Yes Yes

22
R48 1 Resistor SMD 5k6 1% R-EU_R1206 Vishay RCA12065K60FKEA Yes Yes

R50 1 Resistor SMD 8k2 1% R-EU_R1206 Vishay RCA12068K20FKEA Yes Yes

R52 1 Resistor SMD 12k 1% R-EU_R1206 Vishay RCA120612K0FKEA Yes Yes

R53 1 Resistor SMD 150k 1% R-EU_R1206 Vishay RCA1206150KFKEA Yes Yes

R54 1 Resistor SMD 15k 1% R-EU_R1206 Vishay RCA120615K0FKEA Yes Yes

R57 1 Resistor SMD 1k5 1% R-EU_R1206 Vishay RCA12061K50FKEA Yes Yes

R58 1 Resistor SMD 6k2 1% R-EU_R1206 Vishay RCA12066K20FKEA Yes Yes

R59, R61, R62 3 Resistor SMD 820R 1% R-EU_R1206 Vishay RCA1206820RFKEA Yes Yes

R63, R67 2 Resistor SMD 1M2 1% R-EU_R1206 Vishay RCA12061M20FKEA Yes Yes

R64 1 Resistor SMD 4k7 1% R-EU_R1206 Vishay RCA12064K70FKEA Yes Yes

R65 1 Resistor trough hole 150k 1% R-EU_0207/10 Vishay MRS25000C1503FCT Yes Yes

R66 1 Resistor trough hole 47R 1% R-EU_0207/10 Vishay MRS25000C4709FCT Yes Yes
Thermistor PTCCL09H191HBE is type for 230V PTCCL09H191HBE 2381 661 51913
R68 1 P594 Vishay Yes Yes
Thermistor PTCCL13H321HBE width range PTCCL13H321HBE 2381 662 53213
R70 1 Resistor SMD 3k9 1% R-EU_R1206 Vishay RCA12063K90FKEA Yes Yes

R74 1 Resistor SMD 360k 1% R-EU_R1206 Vishay RCA1206360KFKEA Yes Yes

R75 1 Resistor SMD 470k 1% R-EU_R1206 Vishay RCA1206470KFKEA Yes Yes

R77 1 Resistor SMD 75k 1% R-EU_R1206 Vishay RCA120675K0FKEA Yes Yes

R8, R9 2 Resistor SMD M22 1% R-EU_R1206 Vishay RCA1206220KFKEA Yes Yes

R80 1 Resistor trough hole, high voltage 4M7 5% R-EU_0414/15 Vishay VR37000004704JA100 Yes Yes

T1, T3 2 MOSFET transistor STP12NM50FP TO-220 STMICROELECTRONICS STP12NM50FP Yes Yes

T2 1 MOSFET transistor STP20NM60FP TO-220 STMICROELECTRONICS STP12NM50FP Yes Yes

TL1, TL2, TL3, TL4 4 Inductor 2u2 20% RFB0807 Coilcraft RFB0807-2R2L Yes Yes

TR1 1 Resonant transformer 2652.0017A 10% 2652 Pulse 2652.0017A Yes Yes

TR2 1 Stand by transformer 2362.0031B 10% 2362 Pulse 2362.0031B Yes Yes

23
12 Appendix
12.1 NCP1396
• Datasheet
• AND8255: A Simple DC SPICE Model for the LLC Converter
• Excel spreadsheet to help LLC circuit design

12.2 NCP1605
• Datasheet
• AND8281: Implementing the NCP1605 to Drive the PFC Stage of a 19 V / 8 A Power Supply
• NCP1605 PFC Boost Design Worksheet

12.3 NCP1027
• Datasheet
• AND8241: A 5 V/2 A Standby Power Supply for Intel Compliant ATX Applications
• NCP1027 Brownout Computing

1 2.4 References
Draft Commission Communication on Policy Instruments to Reduce Stand-by Losses of Consumer
Electronic Equipment (19 February 1999)
• http://energyefficiency.jrc.cec.eu.int/pdf/consumer_electronics_communication.pdf

European Information & Communications Technology Industry Association

• http://www.eicta.org/
• http://standby.lbl.gov/ACEEE/StandbyPaper.pdf

CSC (China):
• http://www.cecp.org.cn/englishhtml/index.asp

Top Runner (Japan):

• http://www.eccj.or.jp/top_runner/index.html

EU Eco-label (Europe):
• http://europa.eu.int/comm/environment/ecolabel/product/pg_television_en.htm

EU Code of Conduct (Europe):

• http://energyefficiency.jrc.cec.eu.int/html/standby_initiative.htm

GEEA (Europe):
• http://www.efficient-appliances.org/
• http://www.efficient-appliances.org/Criteria.htm

Energy Star:
• http://www.energystar.gov/
• http://www.energystar.gov/index.cfm?c=product_specs.pt_product_specs
• http://www.energystar.gov/index.cfm?c=revisions.tv_vcr_spec

1 Watt Executive Order:

• http://oahu.lbl.gov/
• http://oahu.lbl.gov/level_summary.html

24