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    National Dairy Development Board Inspection Report: SS 316 BIBO Units-3 Nos

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    Zero Watts
    The document provides an inspection report for 3 SS 316 BIBO units purchased for a small animal testing facility. Minor issues were observed with sheet thickness, hole sizes, missing bolts, and minor leaks. Leakage tests showed no leakage up to 2500 Pa of pressure. The report concludes the quality has improved, minor issues can be addressed, and the units can be dispatched after attending to the noted points.

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    National Dairy Development Board Inspection Report: SS 316 BIBO Units-3 Nos

    Uploaded by

    Zero Watts
    38 views9 pages
    The document provides an inspection report for 3 SS 316 BIBO units purchased for a small animal testing facility. Minor issues were observed with sheet thickness, hole sizes, missing bolts, and minor leaks. Leakage tests showed no leakage up to 2500 Pa of pressure. The report concludes the quality has improved, minor issues can be addressed, and the units can be dispatched after attending to the noted points.

    Original Description:

    FAT FOR BIBO

    Original Title

    FAT FOR BIBO

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    The document provides an inspection report for 3 SS 316 BIBO units purchased for a small animal testing facility. Minor issues were observed with sheet thickness, hole sizes, missing bolts, and minor leaks. Leakage tests showed no leakage up to 2500 Pa of pressure. The report concludes the quality has improved, minor issues can be addressed, and the units can be dispatched after attending to the noted points.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    38 views9 pages

    National Dairy Development Board Inspection Report: SS 316 BIBO Units-3 Nos

    Uploaded by

    Zero Watts
    The document provides an inspection report for 3 SS 316 BIBO units purchased for a small animal testing facility. Minor issues were observed with sheet thickness, hole sizes, missing bolts, and minor leaks. Leakage tests showed no leakage up to 2500 Pa of pressure. The report concludes the quality has improved, minor issues can be addressed, and the units can be dispatched after attending to the noted points.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 9

    NATIONAL DAIRY DEVELOPMENT Date Of

    NDDB Inspection:
    BOARD
    INSPECTION REPORT 30.07.2018

    SS 316 BIBO Units-3 Nos


    Project Name :- BSL-3 LAB With Small Animal Testing Facility At TANUVAS
    Vendor Name :- M/s TRAC FUJICO
    Purchase Order :- PO-FY-1718-000025 Dated :- 19.04.2017
    Manufacturer Name: MK PRECISION METAL PARTS PVT. LTD
    Drg/Data Sheet :- MK 2018-0380

    SNO Description Specified Observation

    1) BIBO- 7000 CFM – 3 Nos.

    a) Sheet Make - OUTOKUMPU

    b) Sheet thickness 12 Gauge 3.0mm

    c) Flanges Thickness 1½” Wide, 3.0mm


    Thickness 7 gauge
    d) MOC of Housing SS316 SS 316

    e) Dimension As per Drawing Within acceptable limits.

    f) Valves Janatic Make Shall be provided by


    M/s Trac Fujico
    g) BIBO Support 3 inch High & 2 inch Detachable supports shall
    wide support be provided along with the
    supply of material and
    shall be fixed at site
    h) Fumigation & DOP port Upstream (Quick Shall be provided by
    Location Coupling Type) M/s Trac Fujico
    Bleed of port Location Downstream( Quick Shall be provided by
    i) Coupling Type) M/s Trac Fujico
    j) Port for Filters Provided Provided

    k) Damper Connection & 700mmx 700mm Philips


    Size
    l) Leakage rate 1.1 CFM/Ft3 of 0.0 CMF @1000Pa
    the housing at 1000
    Pa. (0.197 CFM)

    Page 1 of 9
    OBSERVATIONS:
    1) BIBO Filters, Bleed of Filters & Differential Pressure gauge shall be supplied by
    M/s Trac Fujico
    2) The following are observations of Visual inspection
    a. The dimensions are within the acceptable limits.
    b. 3.0 mm Thick sheet has been used for BIBO unit instead of 2.5mm.
    c. 3.0 mm Thick sheet used for Flanges instead of 5.0mm
    d. The Transition pieces have been fabricated using 1.6mm SS sheet.
    e. Observed that on the flanges bigger size holes have been drilled to match
    the holes on counter flange. The excess hole shall be closed by welding.
    f. Some of the Bolts have been fitted crossly the same shall be rectified.
    g. In Unit No-2 bolts are missing on all the four corners joint between BIBO
    unit and each Transition piece.

    3) The Leakage test has been conducted by pressurizing the unit up t0 1000 Pa,
    2000 Pa and 2500 Pa. The leakage rate at for all these Pressures is @0.0 CMF.

    4) Minor Leakages have been observed at the following pages,


    a. Flange joints of Duct connection collars due to excess grinding. The same
    shall be closed by welding.
    b. Flange connection between unit and the transition piece. The gasket
    shall be properly fitted.
    c. Leakage observed near one of the port fixed to the unit. M/s Trac Fujico
    has to ensure that all the ports shall be fitted tightly to avoid leakages at
    site.
    d. Also light leakage has been observed at one of the door gasket joint. The
    door gasket ends shall be cut in 45 Deg and the joint shall be fixed by
    overlapping the ends.

    5) SS Valves with quick coupling arrangement has to be provided as per drawing.


    6) Fumigation port has to be provided on upstream side and Bleed off port has to
    be provided on downstream side.
    7) Pedestals and Filter Clamps shall be fixed before dispatch or at site.

    Conclusion:
    a) The quality of fabrication of units has been improved compared to units
    supplied at IC-FMD Site.
    b) Caps of latches for Doors have been improved. SS Caps have been provided
    instead of Plastic Cap. This will ensure that the doors are tightly fitted as the
    Plastic caps tends to failure during tightening.
    c) The above leakages observed are minor and the same can be avoided by excess
    grinding of joints.
    d) Site team to check whether BIBO units require insulation to prevent
    condensation.
    e) Site team to ensure proper fixing of Ports to avoid leakages.
    f) The units can be dispatched after attending to the above points.
    g) All the Test certificates shall be provided along with material.

    Page 2 of 9
    Annexure:-
    1) MOC of SS Sheet used for BIBO unit..
    2) Photos

    S
    PICTURE DESCRIPTION
    No

    1 SS 316 BIBO Unit

    2 SS 316 BIBO Unit

    Page 3 of 9
    S
    PICTURE DESCRIPTION
    No

    3
    SS 316 BIBO Unit

    EXCESS HOLES TO BE
    CLOSED BY WELDING

    Page 4 of 9
    BOLTS MISALIGNMENT
    S
    PICTURE DESCRIPTION
    No

    BOLT MISSING IN AT ALL FOUR


    6 CORNERS OF BIBO UNIT AND
    TRASITION PIECE

    7 LEAKAGE TEST READING UNIT-I

    Page 5 of 9
    S
    PICTURE DESCRIPTION
    No

    8 LEAKAGE TEST READING UNIT-2

    9 LEAKAGE TEST READING UNIT-3

    CHECKING OF BIBO UNIT APPLYING


    10 SOAP SOLUTION WITH BIBO UNITS
    UNDER PRESSURE

    LEAKAGE NEAR THE FLANGES OF


    11
    DUCT CONNECTION COLLAR

    Page 6 of 9
    S
    PICTURE DESCRIPTION
    No

    LEAKAGE NEAR THE FLANGES B/W


    12 BIBO UNIT AND TRANSITION PIECE

    LEAKAGE NEAR THE FLANGES OF


    DUCT CONNECTION COLLAR (UNIT-
    13 II)

    LEAKAGE NEAR THE FLANGES OF


    DUCT CONNECTION COLLAR (UNIT-
    14 III)

    LEAKAGE NEAR THE PRESSURE


    15
    INJECTION PORT

    Page 7 of 9
    S
    PICTURE DESCRIPTION
    No

    16 PVC FILTE BAG FITTED TO UNIT

    HEPA FILTE CLAMPING


    17 ARRANGEMENT

    Page 8 of 9
    S
    PICTURE DESCRIPTION
    No

    METTALLIC DUST INSIDE THE


    18 TANSITION PIECES. UNITS SHALL
    BE PROPERLY CLEANED

    FIXING LATCHES FOR BIBO UNIT


    19
    DOORS AND ITS KEY

    PEDESTAL FOR MOUNTING THE


    20 BIBO UNIT

    Page 9 of 9

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