Bomag Hypac C766C Parts Manual

I
INDEX-ILLUSTRATED
C766C
FRAMES & HITCH ........................................... A

HOOD & COVERS ........................................... B
COCKPIT & SEATS ......................................... C
ENGINE, COOLING & EXHAUST ................... D
FUEL ............................................................ E
SCRAPERS ......................................................F
WATER SPRAY SYSTEM ................................ G
DRUM ............................................................ H
STEERING ........................................................ I
BRAKES & 2-SPEED ....................................... J
HYDRAULIC SUPPLY & RETURN .................. K
HYDROSTATIC & VIBRATORY DRIVE ............ L
ELECTRICAL................................................... M
PAINT & DECALS ........................................... N
ROPS/FOPS & SEAT BELTS .......................... O
OPTIONAL EQUIPMENT ................................ P
INDEX-NUMERICAL ................................ INDEX
WARNING IMPROPER REPAIRS OR REPAIR PROCEDURES CAN CAUSE

PERSONAL INJURY OR PROPERTY DAMAGE. FOLLOW THE REPAIR PROCEDURES
IN THE SERVICE MANUAL FOR THIS UNIT. TO OBTAIN THE SERVICE MANUAL OR
REPAIR SERVICES - CONTACT YOUR DISTRIBUTOR.
C209/B215 Compaction America Parts Distribution Center 8/03
USE APPROVED PARTS ... IT PAYS!

II
DESCRIPTION MASTER INDEX PAGE

NO.
BRAKES & 2-SPEED ..................................................................................................................................J2-J3

COCKPIT ................................................................................................................................................... C2-C3
CONTROLS-ELECTRONIC ....................................................................................................................... N4-N7
COOLING .................................................................................................................................................. D8-D9
COVERS .................................................................................................................................................... B2-B7
CYLINDER-STEERING ................................................................................................................................ I6-I7
DECALS..................................................................................................................................................... N2-N3
DISPLAY ASSEMBLY ........................................................................................................................... M18-M19
DRIVE-HYDROSTATIC .............................................................................................................................. L2-L5
DRIVE-VIBRATOR ...................................................................................................................................... L2-L5
DRUM ........................................................................................................................................................ H2-H7
ELECTRICAL ............................................................................................................................................ M2-M5
ENGINE ..................................................................................................................................................... D2-D5
EXHAUST .................................................................................................................................................. D6-D7
FILTER-AIR ................................................................................................................................................ D3-D4
FILTER-OIL (HYDRAULIC) ........................................................................................................................ K2-K5
FRAME ...................................................................................................................................................... A2-A3
FUEL .......................................................................................................................................................... E2-E3
HITCH ........................................................................................................................................................ A2-A3
HOODS ...................................................................................................................................................... B2-B7
HYDRAULIC SUPPLY & RETURN ............................................................................................................ K2-K5
HYDROSTATIC DRIVE ............................................................................................................................... L2-L5
MOTOR-TRAVEL .................................................................................................................................... L22-L23
LIGHTS ...................................................................................................................................................... P2-P3
NIGHT PAVING LIGHTS ............................................................................................................................ P6-P9
PAINT ......................................................................................................................................................... N2-N3
PANEL-CONTROL ................................................................................................................................ M12-M13
PANEL-ELECTRICAL PANEL SUB ASSEMBLY .................................................................................. M20-M21
PANEL-GAUGE .................................................................................................................................... M16-M17
PANEL-POWER .................................................................................................................................... M14-M15
PUMP-TANDEM PUMP ASSEMBLY .......................................................................................................... L2-L3
PUMP-VIBRATORY ................................................................................................................................ L24-L29
PUMP-VIBRATORY (REAR) ................................................................................................................... L30-L35
PUMP-WATER SPRAY ..............................................................................................................................G2-G3
ROPS/FOPS ..............................................................................................................................................O2-O3
SCRAPERS ................................................................................................................................................ F2-F3
SEAT ASSEMBLY ...................................................................................................................................... C4-C5
SEAT BELTS ..............................................................................................................................................O2-O3
STEERING.................................................................................................................................................... I2-I5
TURN SIGNALS OPTION.......................................................................................................................... P4-P5
VALVE-BRAKE & 2-SPEED (SOLENOID) .................................................................................................. J4-J5
VALVE-SHUTTLE/FLUSHING .................................................................................................................. M6-M7
VIBRATORY DRIVE .................................................................................................................................. M8-M9
VIBRATOR SUB ASSEMBLY-MALE SHAFT ........................................................................................ M10-M11
VIBRATOR SUB ASSEMBLY-FEMALE SHAFT ................................................................................... M12-M13
WATER SPRAY .........................................................................................................................................G2-G3
WATER TANK ............................................................................................................................................G4-G5

III
IDENTIFICATION-UNIT
XXXX X XXXX X
UNIT CODE PLANT OF MACHINE YEAR OF
MANUFACTURE SERIAL NUMBER SHIPMENT
CODE
OR
109 XXXX XXXX

PLANT OF UNIT CODE MACHINE
MANUFACTURE SERIAL NUMBER
CODE
OR
901 XXXX XXXX
PLANT OF UNIT CODE MACHINE
MANUFACTURE SERIAL NUMBER
CODE
FOR PENDING SERIAL NUMBERS, CONTACT YOUR LOCAL DISTRIBUTOR.
PARTS REFERRED TO IN THIS BOOK AS RIGHT OR LEFT HAND PARTS ARE IN ACCORDANCE WITH THE
ILLUSTRATION BELOW.
RIGHT
FRONT REAR
LEFT
CAUTION: NEVER ATTEMPT TO CLEAN, OIL OR ADJUST A MACHINE WHILE IT IS IN MOTION.

IV
HOW TO USE THE ILLUSTRATED PARTS MANUAL

THIS PARTS MANUAL DESCRIBES AND ILLUS- MENT. IT CAN ALSO INCLUDE PARTS BUILT IN
TRATES ASSEMBLIES, SUBASSEMBLIES AND OVERSEAS SUPPLIER PLANTS.
DETAIL PARTS NEEDED FOR SERVICE REPLACE-
C766C

V
WHEN THE PART NUMBER AND THE NEXT 5. KEYS ARE USED TO SHOW EFFECTIVE
HIGHER ASSEMBLY IS NOT KNOWN: SERIAL NUMBERS FOR TWO, OR MORE,
SIMILAR ASSEMBLIES, RH AND LH ASSEMBLY
1. USE: DETERMINE THE FUNCTION AND PARTS, ETC. SELECT THE APPROPRIATE
APPLICATION OF THE PART REQUIRED. KEY, “A”, “B”, “C” OR “D” AND THE CORRE-
TURN TO THE ILLUSTRATED INDEX PAGE SPONDING QUANTITY COLUMN TO FIND THE
IMMEDIATELY BEHIND THE FRONT COVER REQUIRED PARTS.
AND SELECT THE MOST APPROPRIATE
AREA. 6. INDENT NUMBERS ARE USED TO INDICATE
ASSEMBLIES AND SUBPARTS OF
ASSEMBLIES. COLUMN “1” IS THE MAJOR
WHEN THE PART NUMBER IS NOT KNOWN ASSEMBLY. PART DESCRIPTIONS, WHICH
AND THE NEXT HIGHER ASSEMBLY IS ARE IDENTIFIED UNDER “2”, “3” OR “4”, ARE
KNOWN: SUBPARTS OF THE MAJOR ASSEMBLY
SHOWN ABOVE.
2. DETERMINE THE ASSEMBLY WHICH THE
REQUIRED PART IS USED ON. TURN TO THE 7. QUANTITIES SHOWN ARE FOR ONE
ALPHABETICAL INDEX IMMEDIATELY ASSEMBLY. NOTE THAT TWO ASSEMBLIES
FOLLOWING THE ILLUSTRATION INDEX. ARE SHOWN, BUT THE QUANTITIES OF THE
QUANTITIES OF THE SUBPARTS ARE
3. LOCATE THE ASSEMBLY WHICH THE INDICATED AS THREE AND THREE. THIS
REQUIRED PART IS USED ON AND TURN TO MEANS THREE PER ASSEMBLY.
THE PAGE INDICATED FOR THAT ASSEMBLY.
PROCEED THEN TO LOCATE THE PART ON 8. ENGINEERING CHANGE NOTICE (ECN)
THE ASSEMBLY BREAKDOWN PAGE. NUMBERS FOR PENDING SERIAL NUMBERS
ARE SHOWN FOR MOST CURRENT PARTS
INFORMATION TO BE INCORPORATED INTO
THE PARTS MANUAL. CONTACT YOUR
WHEN THE PART NUMBER IS KNOWN: DISTRIBUTOR FOR SERIAL NUMBER
INFORMATION LISTED BY ECN NUMBER.
4. USE THE NUMERICAL INDEX TO FIND THE
PART NUMBER. TURN TO THE PAGE LISTED
AND LOCATE THE PART AS INDICATED BY ORDERING PARTS:
THE REFERENCE NUMBER.
WHEN ORDERING REPLACEMENT PARTS,
GENERAL: GIVE THE UNIT SERIAL NUMBER, PART
NUMBER, NAME OF PART AND QUANTITY
THE ASSEMBLY BREAKDOWNS INCLUDE REQUIRED.
PART NUMBERS, DESCRIPTION, QUANTITIES
REQUIRED, KEYS AND FOOTNOTES TO
HELP IN SELECTING THE CORRECT PARTS.
FOR ANY FURTHER INFORMATION , SERVICE, OR ORDERING, CONSULT YOUR DISTRIBUTOR.

VI
FIRE PRECAUTION
To avoid fires, operators should be instructed to refuel compactors in well lighted areas outside of buildings.
Repairs and adjustments should be made on only those compactors which have been taken to a garage or
maintenance shop.
STORAGE OF COMPACTOR
Lubricate the compactor according to lubrication recommendations if it is to be left standing for any length of time.
This will help to protect against rusting.
The engine should be run once a week until thoroughly warm. This will circulate the oil and help to prevent rusting
due to condensation, in addition to keeping the battery charged.
If freezing weather is expected before the engine will be started again, see that the cooling system is adequately
protected against freezing. If ballasted, drain all water ballast from the drum, or use calcium chloride solution.
If the engine is to be stored, or left standing, longer than a day, fill the fuel tank with clean fuel to keep out mois-
ture laden air. This will help to prevent condensation and rust from forming inside the tank.
OPERATION AND MAINTENANCE TIPS

The following tips will help increase compactor life and contribute to the reduction of expensive downtime.
1. Check the lubricating and hydraulic oils and engine coolant at the beginning of each work shift. Use only
recommended oils.
2. Do NOT "work" the compactor until engine and hydraulic oils are warm.
3. Do NOT let the engine idle for extended periods.
4. Do NOT operate the compactor with damaged engine speed governor or with excessive hydraulic
pressure. Have qualified service personnel make these checks.
5. Make sure that the engine inlet air pre-cleaner, air filter element, engine fuel filters, engine oil and
hydraulic oil filters are serviced correctly. All connections must be tight with no leaks in the system.
6. Do NOT add coolant to an "overheated" engine cooling system.
7. After "working" the compactor, let the engine run, at "LOW" idle, for a 3-5 minutes before stopping.
8. Fill the fuel tank at the end of the shift, when the compactor is warm.
9. Repair minor damage immediately.

A-1
FRAME & HITCH
FRAME & HITCH........................................................................ A2-A3

8/03
35 27 25
24
21 15
37 1
20
Compaction America Parts Distribution Center

38
18,19
17
36
DETAIL "B"
23,28
DETAIL "A"
FRAME & HITCH
18
20
5
21
A-2
19
1 33 16
15 26 22
DETAIL "A"
34 36
25
31,32
21
29,30,31
10 11,12 1 B 5 11,12 10
C209/B215
A-3
FRAME & HITCH
REF NAME OF PART REF NAME OF PART

NO PART NO 1 2 3 4 QTY NO PART NO 1 2 3 4 QTY
FRONT FRAME GROUP 21 0916358 HITCH WELDMENT 1

1 @ 0934915 FRONT FRAME WELD 1 22 0918906 FLANGE SCREW 10
1 # 0934919 FRONT FRAME WELD 1 23 0918626 PIN WELDMENT 2
24 0058911 SNAP RING 1
REAR FRAME GROUP 25 0397828 BEARING-SPHERICAL 2
5 @ 0934917 REAR FRAME WELD 1 26 0916554 HOUSING-BEARING 1
5 # 0934920 REAR FRAME WELD 1 27 0399237 WASHER 2
28 0340419 STUD LOCK ADHESIVE AR
TANK SUPPORT GROUP 29 0917375 PIN 1
10 @ 0933521 WATER TANK SPRT WELD 2 30 0222162 PIN 1
10 # 0933400 WATER TANK SPRT WELD 2 31 0917376 CABLE 1
11 07132032 HEX BOLT 12 32 0398824 FLANGE LOCKNUT 1
12 08752210 WASHER 12 33 0917826 STEP 1
34 0918086 FLANGE SCREW-SELF TAP 7
HITCH GROUP 35 0221646 CAPSCREW 2
15 0916362 HITCH PLATE 1 36 0398820 FLANGE SCREW 16
16 0933175 PLATE 1 37 0916705 EAR WELD 1
17 0398817 FLANGE SCREW 4 38 0933274 GUSSET 1
18 0394685 SHIM AR
19 0933475 THRUST WASHER 2 @ C766C
20 0394648 BEARING 1 # C778B

NOTES

B-1
HOODS & COVERS
HOODS & COVERS ................................................................... B2-B7

B-2
HOODS & COVERS
26
7
26
3
21
9
26
7 9,19 B
A C
10,11
10,11
10,11
H
VIEW A-A
A B
C
1
4
26
25 29
H 11
7
11
F F
26
1
13,16
10,11
VIEW B-B

B-3
HOODS & COVERS

1 83210202 COWL WELD 1 13 # 0399784 FLANGE SCREW 4

2 83210227 END WELD 1 16 0221767 WASHER 4
3 83210229 DOOR WELD 1 19 0918329 PLATE 1
4 83210213 HOOD WELD 1 21 83210234 SUPPORT WELD 1
7 83210222 PLATE 1 25 @ 0933566 PLATE 1
9 @ 0398567 FLANGE SCREW 33 25 # 0933570 PLATE 1
9 # 0398567 FLANGE SCREW 28 26 0916765 SCREW-SELF TAP 6
10 @ 0398824 FLANGE NUT 15 29 @ 0933567 PLATE 1
10 # 0398824 FLANGE NUT 17 29 # 0933571 PLATE 1
11 @ 0398599 FLANGE SCREW 14
11 # 0398599 FLANGE SCREW 18 @ C766C
13 @ 0399784 FLANGE SCREW 8 # C778B

B-4
HOODS & COVERS
6 34,35
9,10,31 2
9 22
23
24
22 3 6
9 23

B-5
HOODS & COVERS

2 83210227 END WELD 1 22 0935971 FLANGE SCREW 13

3 83210229 DOOR WELD 1 23 0917213 COVER 2
5 83210235 DOOR-LOWER HALF 1 24 83210254 PLATE WELD 1
6 83210237 DOOR-UPPER HALF 1 31 83210261 HINGE 1
9 @ 0398567 FLANGE SCREW 33 34 0936414 LATCH 2
9 # 0398567 FLANGE SCREW 28 35 83210296 PADLOCK BRACKET 1
10 @ 0398824 FLANGE NUT 15
10 # 0398824 FLANGE NUT 17 @ C766C
# C778B

B-6
HOODS & COVERS
26
7
19 10
28
9,10
27
26
1
12
10,11
VIEW C-C VIEW D-D
15 9
10
32 10,36
30
VIEW G-G
33 33
VIEW H-H
VIEW E-E
4 17,18 14
D
1
1
9
E
E
11 G 10,11
25 29
20 D
20
G 9
30 VIEW F-F

B-7
HOODS & COVERS

1 83210202 COWL WELD 1 20 # 0918005 BLOCK 4

4 83210213 HOOD WELD 1 25 @ 0933566 PLATE 1
7 83210222 PLATE 1 25 # 0933570 PLATE 1
9 @ 0398567 FLANGE SCREW 33 26 0916765 SCREW-SELF TAP 6
9 # 0398567 FLANGE SCREW 28 27 0261164 FOAM RUBBER TAPE AR
10 @ 0398824 FLANGE NUT 15 28 0917986 CABLE ASSY 1
10 # 0398824 FLANGE NUT 17 29 @ 0933567 PLATE 1
11 @ 0398599 FLANGE SCREW 14 29 # 0933571 PLATE 1
11 # 0398599 FLANGE SCREW 18 30 @ 0939405 PLATE-ANTI RECIRCULATION 1
12 83210223 SUPPORT WELD 1 30 # 0939404 PLATE-ANTI RECIRCULATION 1
14 0931273 PADDLE LATCH 1 32 0018761 CAPSCREW 4
15 0934677 STRIKER BOLT 1 33 83210251 BAR 2
17 0264141 NUT 5 36 0398826 FLANGE SCREW 4
18 0018819 SCREW 5
19 0918329 PLATE 1 @ C766C
20 @ 0918005 BLOCK 2 # C778B

NOTES

C-1
COCKPIT & SEATS
COCKPIT .................................................................................... C2-C3
SEAT ASSEMBLY ...................................................................... C4-C5

C-2
COCKPIT
22,23,24,29,30,31,32 21,23,24,29,30,31,32
20
25,26,27,28
3,4 5,6,7,8
1
15 4,10,12,16
9
16 11
2
9
REF FRAME
13
14

C-3
COCKPIT

COCKPIT SEATS
1 0933413 COCKPIT WELD 1 16 # 0933889 PLATE W/HOLE 3
2 0919695 ISOLATOR 2 20 0395564 SEAT ASSEMBLY 2
3 @ 0397865 FLANGE SCREW 2 (SEE PAGES C4-C5)
3 # 0931191 FLANGE SCREW 2 21 0269448 SEAT RAIL L.H. 2
4 0398833 FLANGE LOCKNUT 3 22 0269449 SEAT RAIL R.H. 2
5 0164524 EYEBOLT 1 23 10015155 WASHER 6
6 0095675 SPRING 1 24 0015005 NUT 8
7 0018515 WASHER 1 25 0164524 EYEBOLT 2
8 0145639 NUT 1 26 0095675 SPRING 2
9 0398817 FLANGE SCREW 6 27 0018515 WASHER 2
10 @ 0398822 FLANGE SCREW 1 28 0145639 NUT 2
10 # 0397865 FLANGE SCREW 1 29 0018731 CAPSCREW 8
11 0919696 ISOLATOR 1 30 0016691 CAPSCREW 8
12 0916708 PLATE W/HOLE 1 31 0204114 SPACER 8
13 0399784 FLANGE SCREW 4 32 0221733 WASHER 8
14 0918923 COVER 1
15 06510131 PLUG 4 @ C766C
# C778B

C-4
SEAT ASSEMBLY
8
7 6
4

C-5
SEAT ASSEMBLY

- 0395564 SEAT 2 5 0306963 ARMREST-LH 1

1 0306968 PLATE-COVER RH 1 6 0306967 PLATE-COVER LH 1
2 0306964 ARMREST-RH 1 7 0306965 WASHER-WAVE 4
3 0306961 SEAT 1 8 0306962 ARMREST BRACKET 1
4 0306966 STOP-ARMREST 2

NOTES

D-1
ENGINE, COOLING & EXHAUST
ENGINE ...................................................................................... D2-D5
ENGINE COOLING & EXHAUST .............................................. D6-D7
COOLING ................................................................................... D8-D9

D-2
ENGINE ASSEMBLY 7
GRID HEATER
CABLES 31
42
HYD TEMP SENDER MAIN

HARNESS
48
16 44
50 15
45
40
34
33
34
44
28 A 58
43
48 36 30 F
41 29 59
G
7 ALTERNATOR
26
27,35
47,48
17
47
46 49
13,14,19
32
23,24,25 2,3,4,5,6
SEE BELOW
22 21
8,11,12
37,38,39
1
52
5 1
54 55,56 8,9
53
11 3
TO ORBITROL
6
18,20 10 4
51
FLYWHEEL
ENGINE MOUNT HOUSING
TO HYD TANK
STEERING PUMP

D-3
ENGINE ASSEMBLY

1 05010014 ENGINE ASSEMBLY 1 30 05010283 HOSE-COOLANT UPPER 1

2 0399776 PUMP DRIVE COUPLING 1 31 0169776 SENDER-OIL 1
3 05010327 DRIVE PLATE ASSY 1 32 1315441 TEMPERATURE SENDER 1
4 0018757 CAPSCREW 8 33 05010284 HOSE-COOLANT LOWER 1
5 0293628 CAPSCREW¡ 12 34 0112989 CLAMP 2
6 05010326 PUMP MOUNT PLATE 1 35 05010297 CLAMP-ACCUSEAL 1
7 05010275 HOOD-AIR INLET 1 36 0119236 CLAMP 2
8 0916708 PLATE W/HOLE 3 37 05010285 FINGER GUARD 1
9 0399783 FLANGE SCREW 2 38 0157233 FLANGE SCREW 6
10 0399785 FLANGE LOCKNUT 2 39 0191941 NUT 2
11 0399645 MOTOR MOUNT 3 40 05010286 TUBE-CHARGE AIR 1
12 0293694 CAPSCREW 1 41 05010287 TUBE-CHARBE AIR 1
13 05010295 AIR FILTER 1 42 83210266 TEMP SWITCH-FAN CLUTCH 1
14 05010276 BAND-MOUNTING 2 43 05010288 FAN CLUTCH 1
15 0938411 T-BOLT CLAMP 2 44 83210240 WIRE HARNESS-ENGINE 1
16 05010277 TUBE-AIR CLEANER 1 45 0936381 T-BOLT CLAMP 1
17 05010296 ELBOW-REDUCING 900 1 46 05010289 HOSE-SILICONE 1
18 0918307 PUMP-GEAR 1 47 05010290 CLAMP-SPRING 8
19 0221493 CAPSCREW 4 48 05010291 HOSE-SILICONE 3
20 0146670 GASKET 1 49 05010292 CLAMP-SPRING 1
21 0932478 BRACKET WELDMENT 1 50 05010293 ELBOW-RUBBER 1
22 0933800 WASHER-ALTERED 1 51 0919520 FITTING-SPECIAL 1
23 0932483 BOLT 4 52 0934600 HOSE ASSY 1
24 08511324 WASHER 4 53 0017224 FITTING 1
25 0932484 DOWEL RING 2 54 0017062 FITTING 1
26 05010278 COOLING ASSY (RAD,OIL COOL) 1 55 0017777 FITTING 1
27 05010292 TUBE-AIR CLEAN TO HOOD 1 56 0017319 FITTING 1
28 05010294 COOLING FAN 1 57 0931960 WIRE ASSY-ALTERNATOR 1
29 0931960 WIRE ASSY-ALTERNATOR 1 58 08110813 HEX NUT 1
59 08110508 HEX NUT 1

D-4
ENGINE ASSEMBLY
90
AIR CLEANER
F F 95,96,97,98,99
VIEW F-F
60 FROM HYD RESERVOIR
61,77
FROM SOLENOID
VALVE SEE BRAKE
72
FROM PORT L2 REAR VIB PUMP
& 2-SPEED
MAIN
71 TO STARTER HARNESS
75 POS POST
71 TO STARTER
62,69 66 NEG POST
67,68
89
CHARGE PRESSURE PORT 82 92
6,25
87,88 91 74
2
86
83
81
79
93
11
8
9
FROM LOOP COOLING

FLUSHING VALVE
83 85 TO RESERVOIR
TRAVEL PUMP BOTTOM
86 60
CASE DRAIN PORT 60 TO RESERVOIR
FROM VIB 92
CHARGE FILTER FROM FRONT VIB
PORT E 70 73 85 CASE DRAIN 70
TO VIB 80 76
CHARGE FILTER TRAVEL PUMP
PORT D INLET PORT S
INLET PORT
94 78 84 FRONT VIB PUMP 63 64,65

D-5
ENGINE ASSEMBLY

2 0399776 PUMP DRIVE COUPLING 1 77 0934593 WASHER-HARDENED 4

6 05010326 PUMP MOUNT PLATE 1 78 0201783 FITTING 2
8 0916708 PLATE W/HOLE 3 79 0016543 FITTING 1
9 0399783 FLANGE SCREW 2 80 0142500 FITTING 1
11 0399645 MOTOR MOUNT 3 81 0293646 CAPSCREW 2
25 0932484 DOWEL RING 2 82 0016541 FITTING 1
60 0934561 TANDEM PUMP ASSY 1 83 0017761 FITTING 2
61 0221565 CAPSCREW 4 84 0016909 FITTING 2
62 0933478 FITTING-SPECIAL TEE 2 85 0917211 HOSE ASSY 1
63 0016579 FITTING 1 86 0017753 FITTING 4
64 0017781 FITTING 2 87 0932483 BOLT 4
65 0167261 FITTING 2 88 08511324 WASHER 4
66 05814104 FLANGE HALF 4 89 0934445 PUMP-VIB DRIVE REAR 1
67 0131136 CAPSCREW 8 90 0939298 BATTERY DISCON SWITCH 1
68 0015157 WASHER 8 91 0933605 HOSE ASSY 1
69 0169787 O-RING 2 92 0201782 FITTING 1
70 0933793 HOSE ASSY 2 93 0395671 HOSE ASSY 1
71 0016540 FITTING 3 94 0933615 HOSE ASSY 2
72 0016971 FITTING 1 95 0398872 VACUUM SWITCH 1
73 0917093 HOSE ASSY 1 96 0016151 FITTING 1
76 0016562 FITTING 1 99 0028584 FITTING 1

D-6
ENGINE COOLING & EXHAUST
5
1
3,4
6,7

D-7
ENGINE COOLING & EXHAUST

1 83210200 ENGINE ASSEMBLY 1 5 0399784 FLANGE SCREW 4

2 0933796 MUFFLER 1 6 83210295 FITTING-SPECIAL 1
3 0931148 TUBE-FLEXABLE EXHAUST 1 7 0939271 FITTING-SPECIAL 1
4 0030375 CLAMP 2 8 0399784 FLANGE SCREW 6
9 0221493 CAPSCREW 4

D-8
COOLING
4 2

D-9
COOLING

1 05010280 RADIATOR ASSEMBLY 1 4 05010298 SHROUD SUB ASSY 1

2 05010281 CHARGE AIR COOLER 1 5 05010299 CAP-RADIATOR 1
3 05010279 OIL COOLER 1 6 0016194 PETCOCK 900 2

NOTES

E-1
FUEL
FUEL .......................................................................................... E2-E3

E-2
FUEL
1,2 20
16
17 13
3
REF WELD
FLANGE
TO FUEL INLET
ON ENGINE
18
TO FUEL OUTLET
7,8 ON ENGINE
21
15
22
6,10
4,5 16
12
3
9 16
17 13
11,14
19 16 15
REF BULKHEAD FITTINGS
REF REAR FRAME

CROSSMEMBER REF PLATE
16,17
15,16
VIEW A-A

E-3
FUEL

1 0186221 COVER 1 14 0017218 FITTING 1

2 0918348 GASKET 1 15 0933812 HOSE ASSY 1
3 0398824 FLANGE NUT 20 16 0395673 HOSE ASSY 2
4 0933443 COVER WELD 1 17 0917093 HOSE ASSY 1
5 0396753 GASKET 1 18 0168718 CLAMP 2
6 0169763 FUEL SENDER 1 19 0015962 FITTING-PIPE 1
7 0220493 SCREW 5 20 0931618 FILTER FITTING 1
8 0190887 STRATO SEAL 5 21 0933818 DOUBLE-BARB FITTING 1
9 09620080 CAP ASSY - DIESEL 1 22 0166857 CLAMP 1
10 0111561 GASKET 1 23 0935977 PRIM FUEL FLTR ELEMT 1
11 0017319 FITTING 1 (NOT SHOWN)
12 0017302 FITTING 1 24 0935979 ENGINE FUEL FILTER 1
13 0017306 FITTING 1 (NOT SHOWN)

NOTES

F-1
SCRAPERS
SCRAPERS ................................................................................. F2-F3

F-2
SCRAPERS
1
5
4
A
2
A
VIEW A-A

F-3
SCRAPERS

C766C C778B
1 0399796 SCRAPER WELD 4 1 0932607 SCRAPER WELD 4
3 0399791 SCRAPER-RUBBER 4 3 0932610 SCRAPER-RUBBER 4
5 0919850 STRIP 4 5 0932609 STRIP 4

NOTES

G-1
WATER SPRAY SYSTEM
WATER SPRAY SYSTEM ......................................................... G2-G3
WATER TANK ............................................................................ G4-G5

G-2
WATER SPRAY SYSTEM
11 33 7
39
F
D 39
7 F
26 35
10 7 34
18 21
VIEW C-C C A
32 34
11 6
39
13
7 33
VIEW D-D
17 7 9
38 16,40
25
7 7
18 4 5
7 32
9 9 15,20
REF
7 2 FRAME
3 VIEW H-H
VIEW B-B
17 19
B
4,16,40
14 27 1
VIEW A-A
7
REF 12 8
29 30 WATER VIEW G-G
TANK
30 1 36 14
37 39
31 23
VIEW F-F VIEW E-E
1 VIEW J-J
G E
J
J H
H
41
G
41
22,24,28
22,24,28

G-3
WATER SPRAY SYSTEM

1 @ 0933650 WATER TANK ASSY 2 20 0169874 NUT 8

(SEE PAGES G4-G5) 21 0933663 COVER 2
1 # 0934462 WATER TANK ASSY 2 22 0935784 REINFORCEMENT PLATE 16
WATER SPRAY SYSTEM 23 0399853 FLANGE SCREW 10
2 0932932 PUMP 2 24 0318702 THREAD LOCK AR
3 0264150 NUT 20 25 0399514 FITTING-PLASTIC 2
4 0918109 GASKET 2 26 0931359 FITTING-PLASTIC 2
5 0396059 FITTING-PLASTIC 2 27 0933657 SPACER 10
6 0204208 GROMMET 1 28 0399784 FLANGE SCREW 16
7 0166857 CLAMP 18 29 0931246 VALVE-PLASTIC 2
9 0250576 HOSE 2 30 0931248 NIPPLE-PLASTIC 4
10 0393277 SPLIT EYELET CONNECTOR 2 31 0931249 FITTING-PLASTIC 2
11 @ 0932934 PIPE MANIFOLD 2 32 0932701 HOSE 1
11 # 0932744 PIPE MANIFOLD 2 33 0396147 FITTING-PLASTIC 2
12 0932739 NOZZLE ASSY 16 34 0397676 STRAP CLAMP 4
12 % 0937575 BODY 1 35 0934549 FLANGE SCREW 8
12 % 0937576 TIP 1 36 0933658 SELF TAPPING SCREW 4
12 % 0937577 CAP 1 37 0197067 WASHER 4
12 % 0937578 WASHER 1 38 0399166 FITTING-PLASTIC 2
12 % 0937579 ORIFICE 1 39 @ 0120064 HOSE 2
13 0932709 FTG-PLASTIC 4 39 # 0155671 HOSE 2
14 0101625 CLAMP 14 40 0280472 ADHESIVE/SEALANT AR
15 0018515 WASHER 8 41 # 0933811 RUBBER-STRIP 2
16 0933659 COVER WELD 2
17 0398291 FITTING-PLASTIC 2 @ C766C
18 0078456 HOSE 2 # C778B
19 0120857 HOSE 2 % NOT SHOWN

G-4
WATER TANK P/N 0933650
2
5,6
4 1

G-5
WATER TANK P/N 0933650

- 0933650 TANK-WATER SPRAY 1 4 0937851 THREADED INSERT 1

1 0937848 NYLON FITTING 1 5 0937852 RING 1
2 0937849 INLET LID 1 6 0937853 GASKET 1
3 0937850 STRAINER BASKET 1

NOTES

H-1
DRUM
DRUM ASSEMBLY ............................................................................................. H2-H7

8/03
45 43 40 41

37 36 33
31 38
30
20 31
10
1
DRUM ASSEMBLY
15
39
43 42 31 34
H-2
32 30
31
32
31 41
35
40
5
44
33
34 45
15
REF DRIVE
MOTOR
43
C209/B215
H-3
DRUM ASSEMBLY

1@ 0934942 DRUM SUB ASSY 1 32 0938441 ADAPTER COUPLING 2

(SEE PAGES H8-H9) 33 07231217 CAPSCREW-SOCKET HD 6
1 # 0934943 DRUM SUB ASSY 1 34 0938437 FAN 2
(SEE PAGES H8-H9) 35 07231207 CAPSCREW-SOCKET HD 4
5@ 0934928 VIB SUB-DRIVE SIDE 1 36 0938442 COUPLING 1
(SEE PAGES L10-L11) 37 @ 0934892 SHAFT WELD 1
5 # 0934935 VIB SUB-DRIVE SIDE 1 37 # 0934938 SHAFT WELD 1
(SEE PAGES L10-L11) 38 07231226 CAPSCREW-SOCKET HD 4
10 @ 0934929 VIB SUB-VIB SIDE 1 39 07231229 CAPSCREW-SOCKET HD 4
(SEE PAGES L12-L13) 40 07141632 HEX BOLT 20
10 # 0934936 VIB SUB-VIB SIDE 1 41 08752170 TIGHTENING WASHER 20
(SEE PAGES H10-H11) 42 07142034 HEX BOLT 5
15 0934930 ISOLATOR SUB 2 43 08752210 TIGHTENING WASHER 21
(SEE PAGES H8-H9) 44 0932369 SPACER 2
20 0934934 VIB DRIVE SUB 1 45 07142049 HEX BOLT 16
(SEE PAGES L8-L9)
30 07141234 HEX BOLT 24 @ C766C
31 08511324 DISC 36 # C778B

H-4
DRUM SUB ASSEMBLY
1
4,6
4,5
4,7
4,9
10
10
2,3
2,3
4,7
4,5
8

H-5
DRUM SUB ASSEMBLY

- @* 0934942 DRUM SUB ASSY 1 7 0017307 FITTING 1

- #* 0934943 DRUM SUB ASSY 1 8 @ 0934940 HOSE ASSY 2
1 @ 0934882 DRUM 1 8 # 0934941 HOSE ASSY 2
1 # 0934894 DRUM 1 9 0010389 FITTING-PIPE 1
2 0930796 GROMMET 2 10 0016926 FITTING 2
3 0280472 ADHESIVE/SEALANT AR
4 0246108 PIPE THREAD SEALANT AR @ C766C
5 0014388 FITTING-PIPE 2 # C778B
6 0939108 VIEW GAUGE 1 * NOTE: BREAKDOWN IS FOR BOTH DRUM
SUB ASSEMBLIES

H-6
ISOLATOR SUB ASSEMBLY

H-7
ISOLATOR SUB ASSEMBLY

- 0934930 ISOLATOR SUB 1 4 0934055 HALF HOOP WELD 2

1 0934883 ISO WHEEL WELD 1 5 0166425 CAPSCREW 6
2 0397298 VALVE STEM 1 6 0221357 NUT 6
3 0930915 TIRE 1

NOTES

I-1
STEERING
STEERING ................................................................................... I2-I5
STEERING CYLINDER ................................................................ I6-I7

I-2
STEERING
27 26,34
7,9,10,11,38 F F
37 1,36,38
4
27 24
16 26
A
2 20
A 17
15
3,8
25 5
20 VIEW C-C
D
D
21,22,23
18
41 13,28,39 REF OIL COOLER
REF HYD TANK

33 15
17
VIEW E-E
19 18

I-3
STEERING

1 0918307 HYDRAULIC PUMP 1 18 0931262 HOSE ASSY 1

1 0386002 SEAL KIT 1 19 0916721 HOSE ASSY 1
1 0386004 CARTIRDGE (FLOW CONT)1 20 0931258 HOSE ASSY 1
1 0386003 SEAL KIT 1 21 0016275 FITTING 1
2 0296025 CAPSCREW 2 22 0017781 FITTING 1
3 0933554 22" STEERING WHEEL 1 23 0167261 FITTING 1
4 @ 0399998 CYLINDER-STEERING 1 24 0932365 HOSE ASSY 1
(SEE PAGES I-6 & I-7) 25 0930838 STEERING CONTROL ASSY 1
4 # 0932769 CYLINDER-STEERING 1 26 0934600 HOSE ASSY 1
4 #% 0937891 SEAL KIT 1 27 0273775 CLAMP-STRAP AR
5 0918831 STEERING COLUMN ASSY 1 28 0173247 CLAMP 2
6 0933555 BLANK HORN CAP 1 33 0399299 U-CHANNEL-BULK AR
7 0397905 BEARING 2 34 0933556 TEST COUPLING 1
8 0161865 NUT 1 36 0146670 GASKET 1
9 0397649 PIN 2 37 0298829 CLAMP 1
10 0155486 ANCHOR 2 38 0251979 LUBRICANT AR
11 0398817 FLANGE SCREW 2 39 0398824 FLANGE NUT 2
15 0919662 HOSE ASSY 1
16 0932364 HOSE ASSY 1 @ C766C
17 0931260 HOSE ASSY 1 # C778B
% NOT SHOWN

I-4
STEERING
16 24
40 40 TOP
A
17,18
4
H B
I
G J C
L
K
F D
E
19,20
VIEW A-A
VIEW B-B
22,23
20 21,29 12,18 12,19
25
REF OIL
COOLER
5
DETAIL "C" 12,16 12,24
VIEW D-D
30
26 34
31,32
35
17
26
14
15
VIEW F-F
DETAIL "E"

I-5
STEERING

4 @ 0399998 CYLINDER-STEERING 1 23 0167261 FITTING 1

(SEE PAGES I-6 & I-7) 24 0932365 HOSE ASSY 1
4 # 0932769 CYLINDER-STEERING 1 25 0930838 STEERING CONTROL ASSY. 1
4 #% 0937891 SEAL KIT 1 26 0933084 HOSE ASSY 1
5 0918831 STEERING COLUMN ASSY 1 29 0246108 THREAD SEALANT AR
12 0016568 FITTING-ORING 4 30 0017062 FITTING 1
14 0919520 FITTING-SPECIAL 1 31 0017777 FITTING 1
16 0932364 HOSE ASSY 1 34 0933556 TEST COUPLING 1
17 0931260 HOSE ASSY 1 35 0017224 FITTING-ORING 1
19 0916721 HOSE ASSY 1 41 0398825 FLANGE SCREW 2
20 0916722 HOSE ASSY 1
21 0016275 FITTING 1 @ C766C
22 0017781 FITTING 1 # C778B
% NOT SHOWN
STEERING SYSTEM SCHEMATIC
1 (SEE PAGE I3)

5 (SEE PAGE I3)
COOLER
STRAINER
HYDRAULIC TANK
C
STEERING CYLINDER

I-6
STEERING CYLINDER
7 8
6
5
4
3
10
2
11
12
13
14

I-7
STEERING CYLINDER

- @ 0399998 CYLINDER 1 9 0383994 ROD 1

1 0383992 SHELL 1 10 0016378 CAPSCREW 2
2 0053157 LOCKNUT 1 11 $ ............ O-RING 1
3 $ ............ SEAL-PISTON 1 12 $ ............ SEAL 1
4 0383997 SLEEVE 1 13 $ ............ SEAL-ROD 1
5 0383996 LOCKWIRE 1 14 0383993 PISTON 1
6 $ ............ RING-BACK-UP 1
7 0383995 CAP 1 @ C766C
8 $ ............ O-RING 1 $ INCLUDED IN SEAL KIT 383991

NOTES

J-1
BRAKES & 2-SPEED
BRAKES & 2-SPEED .................................................................. J2-J3
SOLENOID VALVE ...................................................................... J4-J5

8/03
18 17
16 13
24

REF FRONT
19,20,21,26,27 MOTOR A
12
11
7
A 16,26,27
BRAKES & 2-SPEED
1 B REF 2-SPEED
8 PORT
23
B 14
J-2
16,25
10
22 18 17
C C
TO BRAKE PORT
3 6 TO 2-SPEED 14 SEE HYD SUPPLY
REF REAR FRAME
9 7 PORT & RETURN
CROSSMEMBER 14
12,13 1
11,13
11
15
12 10
5
8 2 4 15 VIEW C-C
C209/B215
VIEW B-B
VIEW A-A
J-3
BRAKES & 2-SPEED

1 0931025 VALVE-SOLENOID DOUBLE 1 14 0917099 HOSE ASSY 2

(SEE PAGES J4-J5) 15 0933794 HOSE ASSY 1
2 0016576 FITTING-ORING 1 16 0917844 FTG METRIC ADAPTER 3
3 0398825 FITTING SCR 2 17 0919488 BRAKE RELEASE BOLT 2
4 0017776 FITTING 1 18 0918292 FLANGE NUT 2
5 0939323 FITTING-REDUCER 2 19 0919841 FTG-SPECIAL 1
6 0017062 FITTING 2 20 0919842 FTG-SPECIAL 1
7 0917211 HOSE ASSY 1 21 0318702 THREAD LOCK AR
8 0917200 HOSE ASSY 1 22 0273775 STRAP-CLAMP 2
9 0222426 FITTING-ORING 1 23 83210298 HOSE ASSY 1
10 @ 0395677 HOSE ASSY 2 24 0939266 HOSE ASSY 1
10 # 0916722 HOSE ASSY 2 25 0017777 FITTING 2
12 0917098 HOSE ASSY 1
13 @ 0917205 HOSE ASSY 2 @ C766C
13 # 0932625 HOSE ASSY 2 # C778B

J-4
SOLENOID VALVE
3 1
2
4

J-5
SOLENOID VALVE

- 0931025 VALVE 1 3 1332777 MANIFOLD 1

1 1332775 COIL 2 4 1332779 SEAL KIT 2
2 1332776 SOLENOID VALVE 2

NOTES

K-1
HYDRAULIC SUPPLY & RETURN
HYDRAULIC SUPPLY & RETURN ............................................ K2-K5

K-2
A
A
40
39
10
B
D
C
REF VIB
DRIVE
H
4
8
7
3
B
25
G
24
26,27
9
32
5
D
G
6
C
36
37
1
30
F

K-3

1 83210238 HYD. TANK WELD & ASSY. 1 8 0017062 FITTING 2

1 0917324 PIPE-FILL 1 9 0931603 HOSE ASSY 1
1 0398824 FLANGE NUT 8 24 0016963 FITTING-ORING 1
1 0186221 COVER 1 25 0398995 CAP ASSY-OIL 1
1 0918348 GASKET 1 26 0146073 VIEW GAUGE 1
1 0399932 O-RING FTG 3 27 0246108 PIPE THREAD SEALANT AR
3 0916885 STRAINER 2 30 0156696 FITTING PIPE 1
4 0917837 DIFFUSER 1 32 0017784 FITTING 1
6 0933477 O-RING FITTING SPECIAL 1 37 0017346 FITTING 1
7 0222370 FITTING 1 39 0017050 FITTING 1
40 0017777 FITTING 1

K-4
REF REAR
FRAME CROSS- 38
MEMBER
REF
PLATE
11 8 35
14,15,17 10
VIEW B-B (TOP VIEW)

17,33,34
VIEW A-A
2
15,17
14 8
12
10
REF PLATE
BULKHEAD FITTING 11
PLACEMENT
VIEW B-B (SIDE VIEW)
29 16 13
28 2
18
19
20 VIEW E-E
VIEW C-C 5 6
13
28 31
18 23
VIEW G-G
2
VIEW D-D 43,44 VIEW F-F
41 41
38
42
42
VIEW H-H

K-5

2 0399784 FLANGE SCREW 24 20 0933589 RUBBER BLOCK 4

5 0016949 FITTING-ORING 1 23 0939212 RUBBER BLOCK 4
6 0933477 O-RING FITTING SPECIAL 1 28 0933556 TEST COUPLING 9
8 0017062 FITTING 2 29 0016465 FITTING 1
11 0933930 FILTER-VIB SYS PRESS 1 33 0917931 FITTING-BULKHEAD 4
11 0933931 ELEMENT-FILTER 1 34 0014762 NUT-FTG 8
14 0916555 FITTING-BULKHEAD 7 41 0335047 CLAMP 2
15 0014761 NUT-FITTING 14 42 0398567 FLANGE SCREW 2
16 0016466 FITTING 3 43 07131022 BOLT 4
17 0264134 ADHESIVE-SEALANT AR 44 08752106 WASNER-TIGHTENING 4
18 0933587 PLATE 2 45 * 0012845 FITTING-PIPE 1
19 0933588 CLAMP 2
* NOT SHOWN

NOTES

L-1
HYDROSTATIC & VIBRATORY DRIVE
HYDROSTATIC & VIBRATORY DRIVE ...................................... L2-L5
SHUTTLE/FLUSHING VALVE .................................................... L6-L7
TRAVEL PUMP #0934443 ...................................................... L14-L21
TRAVEL MOTOR #0934483 ................................................... L22-L23
VIBRATORY DRIVE SUB ASSEMBLY ....................................... L8-L9
VIBRATORY SUB ASSEMBLY-MALE SHAFT ....................... L10-L11
VIBRATORY SUB ASSEMBLY-FEMALE SHAFT .................. L12-L13
VIBRATORY PUMP #0934444 ................................................ L24-L29
VIBRATORY PUMP-REAR #0934445 .................................... L30-L35

L-2
HYDROSTATIC DRIVE & VIBRATORY DRIVE
42
35,36 2,43,44
35,36
30
29
41

L-3

1 0934561 TANDEM PUMP ASSY 1 24 0917148 FITTING-METRIC ADAPT 4

1 0934443 TRAVEL PUMP 1 25 0016971 FITTING-ORING 1
(SEE PAGES L14-L21) 26 0919496 VALVE-FLUSHING 1
1 0934444 PUMP-VIB DRIVE FR 1 (SEE PAGES L6-L7)
(SEE PAGES L24-L29) 27 0917093 HOSE ASSY 1
2 0221565 FLANGE SCREW 4 28 0933614 HOSE ASSY 2
2 0934593 WASHER 4 29 0917843 HOSE ASSY 2
3 0933478 SPECIAL TEE FITTING 2 30 0221510 CAPSCREW 2
4 0016579 FITTING-ORING 1 31 0016562 FITTING-ORING 1
5 0017781 FITTING 2 32 0017218 FITTING 2
6 0167261 FITTING 2 33 0131460 FITTING-ORING 1
7 05814104 FITTING-HOSE 4 34 0932630 HOSE ASSY 1
8 0131136 CAPSCREW 8 35 0016969 FITTING-ORING 2
9 0015157 WASHER 8 36 0017776 FITTING 2
10 0169787 O-RING 2 37 0931599 HOSE ASSY 1
12 # 0933190 HOSE ASSY 2 40 @ 0931344 HOSE ASSY 1
14 0933179 HOSE ASSY 1 40 # 0932626 HOSE ASSY 1
15 # 0933192 HOSE ASSY 1 42 0397676 STRAP CLAMP 5
16 @ 0933182 HOSE ASSY 1 43 0251099 ADHESIVE-SEALANT AR
16 # 0933191 HOSE ASSY 1 44 0934593 HARDENED WASHER 4
19 05814102 FITTING-HOSE 8 78 0395671 HOSE ASSY 1
20 0210641 O-RING 4 84 & 0917091 HOSE ASSY 1
21 0296027 CAPSCREW 16
22 0933180 HOSE ASSY 1 @ C766C
23 0934483 DRIVE MOTOR 2 # C778B
(SEE PAGES L22-L23)
(ALSO SEE PAGES M4-M5)

L-4
74
70
63
58
59
55

L-5


40 # 0932626 HOSE ASSY 1 67 0933184 HOSE ASSY 2
50 0399805 MOTOR-VIBRATOR DRIVE 2 68 0201784 FITTING-ORING 4
50 0389648 ROTARY GROUP 1 69 0933194 HOSE ASSY 1
50 0389649 SEAL KIT 1 70 0142500 FITTING-ORING 1
51 0398817 FLANGE SCREW 4 71 0293646 CAPSCREW 2
54 0201783 FITTING-ORING 4 73 0016541 FITTING-ORING 1
55 0934445 PUMP-VIB DRIVE REAR 1 74 0017761 FITTING-ORING 2
(SEE PAGES L30-L36) 75 0016909 FITTING-ORING 2
56 # 0932628 HOSE ASSY 1 77 0917211 HOSE ASSY 1
58 0014561 FITTING 1 80 64060202 WASHER 2
59 0395673 HOSE ASSY 1 81 0397676 STRAP CLAMP 5
60 0932228 HOSE ASSY 1 83 & 0916995 HOSE ASSY 1
61 0933186 HOSE ASSY 1 85 0221771 WASHER 4
62 0933187 HOSE ASSY 1
63 0933793 HOSE ASSY 1 @ C766C
64 0131460 FITTING-ORING 2 # C778B
65 0016543 FITTING-ORING 1 & NOT SHOWN
(ALSO SEE PAGES M2-M3)

L-6
SHUTTLE/FLUSHING VALVE
6 1
3
13
2 9
10
12
11

L-7
SHUTTLE/FLUSHING VALVE

- 0919496 VALVE 1 7 1316390 PLUG AR

1 14594 ADAPTER 3 8 1316391 SPOOL 1
1 16483 O-RING 2 9 1316392 WASHER 2
2 1316386 POPPET 1 10 1316393 SPRING 2
3 1316387 SPRING 1 11 1316394 PLUG 2
4 1316388 PLUG 1 12 16483 O-RING 2
5 1316389 NUT 1 13 ............ HOUSING 1
6 16485 O-RING 1

L-8
VIB DRIVE SUB ASSEMBLY
REF VIB
MOTOR
9
16
17
5
7
8
6
15
14
11
19
10
18
15
13
17
12
4
3
WELDMENT
REF SHAFT
2
1

L-9
VIB DRIVE SUB ASSEMBLY

- 0934934 VIB DRIVE SUB 1 10 07142049 HEX BOLT 10

1 0934888 HUB 1 11 08752210 TIGHTENING WASHER 10
2 0932955 BEARING ASSY 1 12 0939306 COUPLING-RUBBER 1
3 0934061 RETAINER 1 13 07131220 HEX BOLT 3
4 07320617 SCREW-COUNTERSNK 8 14 0939319 HUB ASSEMBLY 1
5 0934886 SUPPORT WELD 1 15 07560604 PIN-TAPPED 2
6 0939111 MOTOR MOUNT WELD 1 16 07131220 HEX BOLT 2
7 07141030 HEX BOLT 6 17 08511324 DISC 5
8 08511021 DISC 6 18 0221453 CAPSCREW 1
9 0934885 SPACER 2 19 08500823 DISC 1

L-10
VIBRATOR SUB ASSEMBLY - MALE SHAFT
24
15
11
10
3
14
5
2
8
6
9
7
8
1
4
10
6
5
16
13
12
11
6
17
15
21
18
23
19
22
20

L-11
VIBRATOR SUB ASSEMBLY - MALE SHAFT

- @* 0934928 VIB SUB-MALE SHAFT 1 14 0934768 VIB HOUSING 1

- #* 0934935 VIB SUB-MALE SHAFT 1 15 09225700 CIRCLIP-INTERNAL 2
1 0934944 SHAFT-MALE 1 16 06222663 O-RING 1
2 @ 0934947 WEIGHT ASSY 1 17 07141234 HEX BOLT 12
2 # 0934948 WEIGHT ASSY 1 18 0938439 SEAL CARRIER 1
3 0934112 CAMPLATE-RH 1 19 0939110 SEAL 1
4 0934111 CAMPLATE-LH 1 20 09225100 CIRCLIP INTERNAL 1
5 07141222 HEX BOLT 14 21 06221963 O-RING 1
6 08511324 DISC 26 22 07141030 HEX BOLT 8
7 0934090 CAP ASSY 1 23 08752106 TIGHTENING WASHER 8
8 0934121 SPRING 2 24 06223404 O-RING 1
9 0398833 FLANGE LOCKNUT 2
10 0934703 SPACER 2 @ C766C
11 0934870 BEARING-VIB 2 # C778B
12 40003761 INNER RING 1 * NOTE: BREAKDOWN IS FOR BOTH MALE
13 0934766 BEARING CARRIER 1 SHAFT SUB ASSEMBLIES

L-12
VIBRATOR SUB ASSEMBLY - FEMALE SHAFT
19
20
18
22
12
23
21
11
15
13
17
6
16
10
2
5
8
6
3
9
7
4
1
10
56
14
11
15
24

L-13
VIBRATOR SUB ASSEMBLY - FEMALE SHAFT

- @* 0934929 VIB SUB-FEMALE SHAFT 1 14 0934768 VIB HOUSING 1

- #* 0934936 VIB SUB-FEMALE SHAFT 1 15 09225700 CIRCLIP-INTERNAL 2
1 0938438 SHAFT-FEMALE 1 16 06222663 O-RING 1
2 @ 0934947 WEIGHT ASSY 1 17 07141234 HEX BOLT 12
2 # 0934948 WEIGHT ASSY 1 18 0938439 SEAL CARRIER 1
3 0934112 CAMPLATE-RH 1 19 0939110 SEAL 1
4 0934111 CAMPLATE-LH 1 20 09225100 CIRCLIP-INTERNAL 1
5 07141222 HEX BOLT 14 21 06221963 O-RING 1
6 08511324 DISC 26 22 07141030 HEX BOLT 8
7 0934090 CAP ASSY 1 23 08752106 TIGHTENING WASHER 8
8 0934121 SPRING 2 24 06223404 O-RING 1
9 0398833 FLANGE LOCKNUT 2
10 0934703 SPACER 2 @ C766C
11 0934870 BEARING-VIB 2 # C778B
12 40003761 INNER RING 1 * NOTE: BREAKDOWN IS FOR BOTH MALE
13 0934766 BEARING CARRIER 1 SHAFT SUB ASSEMBLIES

L-14
TRAVEL PUMP #0934443

L-15

1 0944825 O-RING 1 5 0937753 MULTI-FUNCTION VALVE ASSY 2

2 1308639 CONTROL FILTER SCREEN 2 6 32044005 O-RING 2
3 1308650 O-RING 1 7 1331475 O-RING 2
4 1308659 LIP SEAL 1 8 1338210 CHRG PRESS RELIER VLV KIT 1
9 1308803 SEAL KIT 1

L-16

L-17

1 0937945 EDC KIT, DEUTSCH CON 2

2 0937946 PCP, DEUTSCH CONNECTOR 1
3 1308636 CONTROL GASKET 1

L-18

L-19

1 1338200 FILTER 1 3 05817462 LOOP RING 1

2 0016487 O-RING 1 4 1308768 O-RING 1

L-20

L-21

1 1337995 SHAFT 1
2 1308666 BEARING 1
3 0058901 SNAP RING 1

L-22
TRAVEL MOTOR #0934483
11
10
7
9
2
1
5
3
14
15
16
13

L-23
TRAVEL MOTOR #0934483

- 0934483 TRAVEL MOTOR 2 10 05805035 DEFLECTOR 1

1 05815978 CYLINDER BLOCK 2 11 05805036 SHAFT 1
2 05816027 O-RING 12 * 05805037 SET OF STUDS 1
3 05010339 VALVING COVER 1 13 05010340 DISC BRAKE
4 05815323 SEAL KIT 1 14 05816054 SHAFT 1
5 06220371 O-RING 1 15 05814878 BRAKE DISCS KIT 1
6 05815989 RUBBER SEAL RING 1 16 05815036 O-RING 1
7 05805033 BEARING 1 17 * 05805027 SEAL KIT
8 05815651 BEARING 1 18 * 05805028 SEAL KIT
9 05805034 SEAL 1
* NOT SHOWN

L-24
VIBRATION PUMP #0934444

L-25

1 05010328 SHAFT 1 4 05010329 O-RING 1

2 0937821 RETAINING RING 1 5 0937819 LIP SEAL 1
3 0937822 ROLLER BEARING 1 6 05817133 OVERHAUL GASKET/SEAL KIT 1

L-26

L-27

1 05010330 CONTROL 1 3 0944825 O-RING 2

2 0937827 CONTROL GASKET 1 4 0937844 BACK-UP RING 2
5 0937845 O-RING 2

L-28

L-29

1 05010333 FILTER ADAPTER KIT 1 4 0937833 O-RING 2

2 0937825 O-RING 1 5 05010331 O-RING 2
3 0937833 O-RING 1 6 05010331 O-RING 1
7 0944616 O-RING 1

L-30
VIBRATION PUMP-REAR #0934445

L-31

1 0510328 SHAFT 1 3 0937819 LIP SEAL 1

2 0937822 ROLLER BEARING 1 4 0937824 O-RING 1

L-32

L-33

1 0510332 CONTROL 1 3 0944825 O-RING 2

2 0937827 CONTROL GASKET 1 4 0937844 BACK-UP RING 2
5 0937845 O-RING 2

L-34

L-35

1 0510331 O-RING 2 4 0510331 O-RING 1

2 0510331 O-RING 2 5 0937833 O-RING 1
3 0937833 O-RING 2 6 0937834 O-RING 1
7 0944807 O-RING 1

NOTES

M-1
ELECTRICAL
ELECTRICAL ............................................................................................ M2-M7
ELECTRONIC CONTROLS .................................................................... M8-M11
ELECTRICAL PANEL SUB ASSEMBLY .............................................. M20-M21
CONTROL PANEL ................................................................................ M12-M13
DISPLAY ASSEMBLY ........................................................................... M18-M19
GAUGE PANEL ..................................................................................... M16-M17
POWER PANEL .................................................................................... M14-M15

8/03
4,6,7,17,23

33,43
16 16 13,64
37,38 33,43 3
51
21,34
43
REF WATERSPRAY
PUMP
EE
26,44,51 G
G
ELECTRICAL
38,39 25
G
1 D D
67,68,69
REF STARTER
50
M-2
F KK
45 F
E E
38,56 J
33,38
D 45
50 2,3
A A 38,60
37,38 38,55
TO ENGINE 37,38
OIL PRESS
65
59
WWW
VV
51 14 33
4,17
33,43
C C
B B
C209/B215
M-3
ELECTRICAL

1 83210221 WIRE HRNESS-MAIN FRM 1 37 0164488 CLAMP 7

2 0012845 FITTING-PIPE 1 38 0139589 FLANGE SCREW SERRATED15
3 1315441 SEND UNIT-TEMP GAUGE 2 39 0136516 CLAMP 2
4 0015002 NUT 2 43 0398567 FLANGE SCREW 8
5 0015152 WASHER 2 44 0371071 HORN 1
6 0017801 FITTING-PIPE 1 45 0934663 WIRE ASSY 2
7 0169776 SENDER OIL PRESSURE 1 50 0014387 FITTING PIPE 2
13 0916394 FLANGE SCREW 4 51 0298829 CLAMP 3
14 0094724 GROMMET 1 55 0173247 CLAMP 1
16 0397676 CLAMP-STRAP AR 56 0166112 CLAMP 1
17 0015916 WASHER 2 59 50160103 RUBBER STRAP 3
21 0156133 NUT 2 60 0128408 CLAMP 4
23 0016168 FITTING-PIPE 1 64 0275497 CONDUIT AR
25 0652003 PROFILE AR 65 0397987 HOSE GUARD BULK AR
26 0157233 FLANGE SCREW 1 67 83210030 WARNING BUZZER 1
33 1310611 CLAMP 9 68 0157233 FLANGE SCREW 2
34 0015134 WASHER 1 69 0191534 NUT 2
A BLUE 8
B BLACK/WHITE 8
C ORANGE 14
D BROWN 14
F LT GREEN 14
G BLACK 8-14
J BROWN 14
L ORANGE 14
S YELLOW 14
Y YELLOW 14
AE RED 10
AF BLACK 10
CA RED 12
CB WHITE 12
EE RED 14
FB BLUE 12
FG RED 10
KK WHITE 12
UU RED 14
VV TAN 14
AAA BLACK 14
LLL PURPLE 14
RRR BLUE 14
WWW GREEN 14

M-4
ELECTRICAL
73,74,75 76 12,13
72
57,70,71,58
77,78
FROM FUSE BOX
85
MAIN HARNESS
TO STARTER
POS POST
38,84
TO STARTER
NEG POST
VIEW A-A VIEW B-B
13,64
8 10
SEE
66 11
SIDE
11 VIEW 42 25
59 40,41,54 25 SIDE VIEW

9,22
VIEW C-C
A 32
REF BOTTOM
OF COCKPIT FLOOR
10 61
48
F 30 HARNESS CLAMP
VIEW E-E REF BATTERY
20 29 8
G VIEW F-F
VIEW D-D

M-5
ELECTRICAL

5 0015152 WASHER 2 54 0934427 THREAD LOCK AR

8 0392582 BOLT 2 57 05010059 HARNESS ASSY-DIAGNOSTIC 1
9 0017443 NUT 2 58 0264150 NUT 2
10 0924185 BATTERY HOLD DOWN 1 59 50160103 RUBBER STRAP 3
11 0379596 BATTERY 1 61 0934658 BRACKET WELD 1
12 83210219 ELECT PANEL SUB ASSY 1 64 0275497 CONDUIT AR
(SEE PAGES M20-M21) 70 0936635 SCREW-BUTTON HD 2
20 0918237 ALTERNATOR WIRE HARN 1 71 83210260 PLATE 1
22 0015175 WASHER 2 72 0933788 RELAY ASSY 1
23 0016168 FITTING-PIPE 1 73 07230505 CAPSCREW 2
29 0292513 HEX NUT 1 74 08751053 SPRING WASHER 2
30 0292682 TUBE-HEAT SHRINKABLE 1 75 08130508 NUT 2
32 0136687 HEX NUT 1 76 0220504 SCREW 4
38 0139589 FLANGE SCREW SERRATED15 77 07210320 SCREW-LENS HD 4
40 0132860 CAPSCREW 2 78 08130305 NUT-SAFETY 4
41 08511324 DISC 2 84 0166112 CLAMP 1
48 0157065 PROTECTOR BOOT 1 85 83210265 CABLE-POSITIVE 1
A BLUE 8
B BLACK/WHITE 8
C ORANGE 14
D BROWN 14
F LT GREEN 14
G BLACK 8-14
J BROWN 14
L ORANGE 14
S YELLOW 14
Y YELLOW 14
AE RED 10
AF BLACK 10
CA RED 12
CB WHITE 12
EE RED 14
FB BLUE 12
FG RED 10
KK WHITE 12
UU RED 14
VV TAN 14
AAA BLACK 14
LLL PURPLE 14
RRR BLUE 14
WWW GREEN 14

M-6
ELECTRICAL
GRID
HEATER 39,79 3
HYD FAN CABLES
CLUTCH SWITCH
HYD TEMP
SENDER
MAIN LLL
HARNESS
83
J RRR
ENGINE
HARNESS
15
VV
39,79
MAIN
MAIN HARNESS
HARNESS
24
60
D
1
42
19
A 7
G
BY
80,81,82

M-7
ELECTRICAL

3 1315441 SEND UNIT-TEMP GAUGE 2 42 0934590 BATTERY CABLE GROUND 1

5 0015152 WASHER 2 60 0128408 CLAMP 4
7 0169776 SENDER OIL PRESSURE 1 79 07141032 HEX BOLT 1
15 83210240 WIRE HARNESS 1 80 0377301 CLAMP 1
19 05710931 PROTECTOR BOOT 1 81 07141218 BOLT 1
24 0398872 VACUUM SWITCH 1 82 08752130 WASHER 1
39 0136516 CLAMP 2 83 0938222 HOSE GUARD 1
A BLUE 8
B BLACK/WHITE 8
C ORANGE 14
D BROWN 14
F LT GREEN 14
G BLACK 8-14
J BROWN 14
L ORANGE 14
S YELLOW 14
Y YELLOW 14
AE RED 10
AF BLACK 10
CA RED 12
CB WHITE 12
EE RED 14
FB BLUE 12
FG RED 10
KK WHITE 12
UU RED 14
VV TAN 14
AAA BLACK 14
LLL PURPLE 14
RRR BLUE 14
WWW GREEN 14

M-8
ELECTRONIC CONTROLS
22 14
15
1
22
3 2
AUTO MAX
WATER TEMP OIL TEMP

HOUR METER
GAUGE GAUGE VIBRATOR MODE
WATER SPRAY
FRONT REAR
ENG OIL
PRESSURE
GAUGE
VOLTMETER
FUEL
GAUGE
DRUM
HIGH
DRUM
LOW
AMPLITUDE
INON VIB SPEED
VIBRATOR SPEED
BRAKE WATER SPRAY
37
13 38 5,6 33,34,36
33,34,35
STATUS
27,28,29
POWER
42
20
11,12,21 8
7
14
10,22
10,26
19
19
25
25 19
18
20
19,23
19
16,17
25
20

M-9
ELECTRONIC CONTROLS

1 0933414 CONTROL WELD 1 14 83210242 DISPLAY ASSEMBLY 1

2 0933173 RIGHT-CONTROL HANDLE 1 (SEE PAGES M18-M19)
2 # 0937803 COLLAR 1 15 0933948 CONTROL PANEL ASSY 1
2 # 0937804 BOOT, RUBBER 1 (SEE PAGES M12-M13)
2 # 0937725 SWITCH 1 16 0939229 COMPUTER CONTROLLER 1
2 # 0937806 RUBBER BOOT 1 17 0018723 CAPSCREW 4
2 # 0937807 LOCK RING 1 18 0933686 COVER PLATE 1
2 # 08110409 HEX NUT 2 19 0397161 FLANGE SCREW 12
2 # 0292670 CAPSCREW 2 20 0934432 CONTROL HARNESS 1
2 # 0937808 COLLAR 1 21 08510511 DISC 2
2 # 0937811 SCREW 2 22 0936634 CAPSCREW 18
2 # 0937809 SHIM 1 23 0934664 POWER PANEL ASSY 1
2 # 0937847 CONTROL ASSY (FRICT) 1 (SEE PAGES M14-M15)
2 # 0937870 SWITCH (MICRO) 2 25 0399299 U CHANNEL AR
2 # 0937871 POT. (PLASTIC) 1 26 0016362 CAPSCREW 4
3 0933174 LEFT-CONTROL HANDLE 1 27 0298829 CLAMP 1
3 0937725 SWITCH 1 28 0398567 FLANGE SCREW 3
4 07230513 CAPSCREW 8 29 0398824 FLANGE NUT 1
5 0933433 CONTROLLER LINK 1 33 0134803 FLANGE SCREW-SELF LK 2
6 0221416 CAPSCREW 2 34 0156133 NUT 2
7 0933683 PLATE 1 35 0164488 INSULATING CLAMP 1
8 0933797 HINGE-ALTERED 2 36 0128408 INSULATING CLAMP 1
10 0264150 NUT 10 37 0275496 CONDUIT AR
11 0181859 BUMPER 2 38 05755827 CORRUGATED PIPE AR
12 0015002 NUT 2 42 0938121 WIRE ASSY 1
13 0918788 GAUGE PANEL ASSEMBLY 1
(SEE PAGES M16-M17) # NOT SHOWN

M-10
ELECTRONIC CONTROLS
40
31 REF REAR
VIBRATOR
28 @ PUMP
30
32
20
REF
ENGINE
@ REF
TRAVEL
PUMP
41
REF FRONT
VIBRATOR
PUMP
@
39

M-11
ELECTRONIC CONTROLS

20 0934432 CONTROL HARNESS 1 32 0934548 FOAM AR

28 0398567 FLANGE SCREW 3 39 0137852 CLAMP STRAP AR
30 0934433 TEMP SENSOR ASSY 1 40 0397676 CLAMP AR
31 0934435 CLAMP 1 41 0275494 CONDUIT AR

M-12
CONTROL PANEL P/N 0933948
4 3 5
A
3 17,18,19
RUN FILTERS 15,16 B4 BLK/WHT4 8
13 B
E4 BROWN4 16
2 G4 BLACK4 12-16
L4 ORANGE4 12
IDLE HYD OIL AIR P4 YELLOW4 14
1 THROTTLE
SPEED RANGE Q4 YELLOW4 16
AUTO MANUAL R4 RED4 16
T4 BLACK4 16
BRAKE WATERSPRAY 6 Y4 YELLOW4 16
B Z4 GREEN4 16
DP4 BLACK4 16
DT4 RED4 16
7 EE4 RED4 14
EY4 GRAY4 16
EZ4 ORANGE4 16
FF4 BROWN4 14
FP4 TAN4 14
9,10,11,12 8 FQ4 GRAY4 14
JJ4 YELLOW4 12
A PP4 ORANGE4 12
SEE VIEW B-B UU4 RED4 16
VV4 TAN4 16
BBB4 LT. GREEN4 14
P 20,22 LLL4 PURPLE4 14
E R T G RRR4 BLUE4 14
XXX4 YELLOW/WHT4 12
YYY4 ORANGE/WHT4 12
AIR OIL
1
2
4
5
1
2
4
5
P ZZZ4 RED/WHT4 12
RRR 3 6 3 6 Y
DT
3
2
1
G
G
15A G DP
BAT
1 NC
EY
D IG
ACC
B
GR
1 NC
ST
GR
D IG
N
N
2
ZZZ EZ ST
ACC
XXX YYY Q
FP EE LLL Z UU
BBB Q
FF
VV BAT
PP
JJ
FQ
IGN. SWITH DETAIL
H
21 A
B
14
FP
FQ PPJJ
BATT AUX BATT AUX BATT AUX
LIGHT SWITCH DETAIL
G VIEW A-A
XXX
YYY
FF BBB
E
1
L
JJ P
ZZZ
NO
NC
2
VIEW B-B
21 VIEW D-D

M-13
CONTROL PANEL P/N 0933948

- 0933948 CONTROL PANEL ASSY 1 11 05762208 SWITCH BLOCK (OPEN) 1

1 0933623 PLATE-CONTROL 1 12 05762209 SWITCH BLOCK (CLSED) 2
2 0933622 DECAL-CONTROL PNL 1 13 0918825 MOUNTING BRACKET 1
3 0156907 SWITCH-TOGGLE 2 14 0129894 E-FITTING RING TERM 2
4 0938120 LIGHT SWITCH 1 15 0392620 FLANGE SCREW 3
5 0358176 IND. LAMP 2 16 0264150 NUT 3
6 0931333 SWITCH-TOGGLE 1 17 0163762 CIRCUIT BREAKER 3
7 0392891 SWITCH-IGNITION 1 18 0015916 WASHER 6
7 0186304 KEY 1 19 0015002 NUT 12
8 0347125 HORN BUTTON ASSY 1 20 0147442 E-FITTING BULLET 2
9 05762206 FRONT ELEMENT 1 21 0933952 CONTROL HARN-IGN 1
10 05762210 MOUNTING FLANGE 1 22 0042958 E-FTG CONN BODY 2

M-14
POWER PANEL P/N 0934664
FQ G FM FH
1 2,8,9 4,10 11 5,8,9 13,14 6 10,15,16

3,8,9 18
A
+ POS
30 87 86 85
49
49a
K1
C3
49
BAT X1
F5
C2
C
31 AUX
49a
31
FG 17
FL
FG FL K6
FM
- NEG AAA
BAT
F6
K2 X2
A
30 87 86 85 30 87 86 85 AUX
7,10,15
G F7
FK FJ 15A
CC FM G FP KK FJ G T FN FM G
12
4 G4 BLACK4 10 - 14
4 T4 BLACK4 14
4 A4 RED4 16
4 B4 BLUE4 16
4 C4 BLACK4 16
4 D4 WHITE4 16
4 CC4 BLUE4 12 K1 - FORWARD RELAY
4 FG4 RED4 10 K2 - REVERSE RELAY
4 FH4 PURPLE4 12 K3 - HIGH BEAM RELAY
4 FJ4 BLUE4 12 K4 - LOW BEAM RELAY
4 FK4 YELLOW4 14 K5 - WATER PUMP SPRAY RELAY
4 FL4 ORANGE4 10 K6 - BACKUP ALARM RELAY
4 FM4 GREEN4 12 F5 - ACCESSORY CIRCUIT BREAKER
4 FN4 BLUE4 14 F6 - WATER SPRAY CIRCUIT BREAKER
4 FP4 TAN4 14 F7 - BACKUP ALARM FUSE
4 FQ4 GRAY4 14
4 GG4 RED4 14
4 HH4 GREEN4 14
4 KK4 WHITE4 12
4 AAA4 BLACK4 14
4C - 54 BLACK4 16
4D - 54 WHITE4 16
AAA D-5 C-5

B 18
C
15A
D 17
A
16
VIEW A-A

M-15
POWER PANEL P/N 0934664

- 0934664 POWER PANEL ASSY 1 9 0015127 WASHER 9

1 0933950 PLATE 1 10 07230505 CAPSCREW 7
2 0932081 POWER RELAY 3 11 0156133 NUT 2
3 0933915 RELAY-FLASHER 1 12 0934666 HARNESS-POWER PNL 1
4 0933951 JUNCTION BLOCK 2 13 0015916 WASHER 4
5 0212167 CIRCUIT BREAKER 2 14 0015002 NUT 8
6 0933953 BOOT-CIRCUIT BRKER 2 15 08751053 SPRING WASHER 3
7 0933788 RELAY ASSY 1 16 05754304 RELAY 2
8 0392620 FLANGE SCREW 9 17 0934651 WIRE ASSY 1
18 0934652 HARNESS-RELAY 1

M-16
GAUGE PANEL P/N 0918788
4
3
6
5
2
7 8
1
9

M-17
GAUGE PANEL P/N 0918788

- 0918788 GAUGE PANEL ASSY 1 5 0169759 ENG OIL PRES GAUGE 1

1 0918790 PLATE-GAUGE 1 6 0193327 VOLTMETER 1
2 0170805 XMSN OIL TEMP GAUGE 1 7 0169775 FUEL GAUGE 1
3 0932667 HOUR METER 1 8 0169786 LAMP-BULB 5
4 0169779 WATER TEMP GAUGE 1 9 0918793 WIRE HARNESS 1

M-18
DISPLAY ASSEMBLY P/N 83210242
3,10
1 2 9
OFF
AUTO MAN
1
2
VIBRATOR MODE
5 FRONT
BOTH
REAR
WATER SAVER
1
2
DRUM SELECT
FRONT VIB SPEED
HIGH LOW
1
2
6 AMPLITUDE
REAR VIB SPEED
WATER IN CHECK WAIT TO

STOP
FUEL SCROLL BUTTON ENGINE START
7
4
11,12,13 11,12,14 8 11,12,14 11,12,15
REF CONTROLLER LINK REF CONTROL HARNESS
STOP WATER-IN-FUEL CHECK ENGINE WAIT-TO-START

LAMP LAMP LAMP LAMP
INDICATOR LIGHT
X1 X2 X1 X2 X1 X2 X1 X2
TERMINAL
L BC L BC L BB L BA WIRE CODE
FROM MAIN HARNESS

M-19
DISPLAY ASSEMBLY P/N 83210242

- 83210242 DISPLAY ASSY 1 8 0933196 DISPLAY HARNESS 1

1 83210243 PLATE-CONTROL PNL 1 9 83210244 DECAL-DISPLAY 1
2 0933537 DISPLAY 1 10 0264141 NUT 4
3 0018089 CAPSCREW 4 11 05762201 LIGHT BASE-LOWER 4
4 0933619 SWITCH-SCROLL BUTN 1 12 05762202 BULB 4
5 0931333 SWITCH 2 13 05762204 FRNT ELEMENT-RED 1
6 0933792 SWITCH 1 14 05762219 FRNT ELEMENT-YELLOW 2
7 0933618 POTENTIOMETER ASSY 3 15 05762235 FRNT ELEMENT-BLUE 1
VIBRATOR MODE SWITCHES

S1-1 EM
S1-2 DY SWITCH AUTO/OFF/MANUAL
S1-3 EP 1
BA BLUE
BB ORANGE
S2-1 EH BC YELLOW
S2-2 DY SWITCH FRONT/BOTH/REAR BD RED
S2-3 EP 2 L ORANGE
DN BLACK
S3-1 DM PURPLE
S3-2 DR SWITCH LOW AMPLITUDE/HI AMPLITUDE DL GREEN
S3-3 EF 3 ET RED
ER ORANGE
S4-1 EX SCROLL EP WHITE
S4-2 ER BUTTON EM PURPLE
EL GREEN
EH BLACK
P1-1 DN
P1-2 DM EG GRAY
P1-3 EF YELLOW
TO DISPLAY
P1-4 DM FE WHITE
P1-5 DL ED RED
P1-6 ET EC PURPLE
EB GREEN
R1-CW + A EB EA BLUE
R1-WIPER B EG POT - WATER SPRAY DZ BROWN
R1-CCW - C ED 1 DY BLACK
DU WHITE
R2-CW + A DZ DS ORANGE
R2-WIPER B FE POT - FRONT VIB SPEED DR BLUE
R2-CCW - C EA 2 EX PURPLE
R3-CW + A DS
R3-WIPER B EC POT - REAR VIB SPEED
R3-CCW - C DU 3

M-20
ELECTRICAL PANEL SUB ASSEMBLY P/N 83210219
30
K1
18,25,26
88
VIEW A-A
88A
K2
88
88A
29
12
28
6,15,20
11
24
21
9
1
23
6,15,20
8
14,18
C8
A
K1
C9
23
K2
7
19
A
22
15,17
13
5
16,18
10

M-21
ELECTRICAL PANEL SUB ASSEMBLY P/N 83210219

- 83210219 ELECT PANEL SUB ASSY 1 15 07230505 HEX SOCKET HD BOLT 8

1 83210217 ELECT BOX WELD 1 16 07230605 HEX SOCKET HD BOLT 4
2 0934733 RR POWER DIST ASSY 1 17 08510511 WASHER 4
3 0934772 POWER RELAY 2 18 08510612 WASHER 26
4 0938676 FUSE HOLDER 2 19 0938092 FLANGE SCREW 4
5 0938677 FUSE 2 20 0156133 NUT 2
6 0933951 JUNCTION BLOCK 2 21 0938675 GROMMET 1
7 83210268 CABLE-GRID HEATER 2 22 0939142 GROMMET 2
8 83210269 CBL-RR DIST SUPPLY 1 23 0938673 GROMMET 1
9 0938682 CBL-RR DIST GROUND 1 24 0283259 TAPE-FOAM RUBBER AR
10 0938686 DBL CABLE-HT RELAY 1 25 07140626 HEX BOLT 12
11 0938687 CBL-REAR PANEL SUPPLY 1 26 08130611 NUT-SAFETY 12
12 0938688 CBL-REAR PANEL GROUND 1 28 83210220 PLATE-COVER 1
13 0938689 CBL-RELAY TO FUSE 2 29 83210230 LATCH 2
14 07230637 HEX SOCKET HD BOLT 2 30 0939132 HINGE 2

NOTES

N-1
PAINT & DECALS
PAINT & DECALS ...................................................................... N2-N3

N-2
PAINT & DECALS
6 11,13
9
A
B B 10
7 8 3
16
15
TOP VIEW
22
VIEW C-C
1,14 FRONT VIEW

24
VIEW A-A VIEW B-B
FAN SHROUD
23
2
VIEW D
5
4 26
25
30,31 12
C

N-3
PAINT & DECALS

COMMON PARTS 16 0933590 DECAL-HYPAC 2

1 0932714 SERIAL N0. PLATE 1 17 0935304 PAINT-YELLOW PRIMER AR
2 0398899 DECAL-DIESEL FUEL 1 18 0933631 PAINT-HYPAC YELLOW AR
3 0399284 DECAL-OIL LEVEL 1 19 0932215 PAINT-HYPAC BLACK AR
4 0390757 DECAL-CLEAR. CLOSES 4 20 0932216 PAINT-HYPAC RED AR
5 0933696 DECAL-MAINTENANCE 1 21 0932212 PAINT-HI TEMP BLACK AR
6 0933695 DECAL-OPERATING INSTR 1 22 0932438 DECAL-COOL SYS PROTECT 1
7 0918141 DECAL-WARNING 1 23 0932950 SAFETY TREAD 1
8 0398325 DECAL-OIL 1 24 0932951 SAFETY TREAD 1
9 0917990 SAFETY TREAD 2 25 0396143 RED BULK TAPE AR
10 0930408 DECAL-WARNING 1 26 0933592 DECAL-HYPAC 2
11 0933694 FLOORMAT 1 C766C
12 0398846 DECAL-TIRE PRESSURE 4 30 0933598 DECAL-MODEL 2
13 0158859 ADHESIVE AR C778B
14 0919619 METAL TACK FASTENER 4 31 0933597 DECAL-MODEL 2
15 1300094 DECAL-FAN WARNING 1
NOTE: UNIT WILL BE PAINTED YELLOW WITH THE

FOLLOWING EXCEPTIONS: NOT PAINTED
KNOBS AND HANDLES
BLACK STEERING WHEEL
STEERING COLUMN SEATS
GRILLE ON DOOR ISOLATORS
FRAME SIDE PLATES HOSES
NAMEPLATE
HI-TEMP BLACK SAFETY TREAD
EXHAUST PIPE WATERSPRAY NOZZLES
GAUGES
RED INSTRUMENTS
FILLER CAP FOR FUEL TANK RUBBER SCRAPPERS
STEERING LOCK PIN STEERING CYLINDER RODS
SIGHT GAUGE ON DRUMS PLASTIC WATER TANK

NOTES

O-1
ROPS/FOPS & SEAT BELTS
ROPS/FOPS & SEAT BELTS ................................................... O2-O3

O-2
5,6
8,9
4
2,3
6,10

O-3

1 @ 0932679 R.O.P.S./F.O.P.S. WELD 1 6 0919619 METAL TACK FSTNR 8

1 # 0932649 R.O.P.S./F.O.P.S. WELD 1 8 08752210 WASHER 8
2 0397999 SEAT BELT ASSY 2 9 07132053 HEX BOLT 8
3 0391403 EYEBOLT 4 10 0935311 R.O.P.S.-PLATE 1
4 0918142 DECAL-SEAT BELT 2
5 0919618 DECAL-TORQUE INFO 1 @ C766C
# C778B

NOTES

P-1
OPTIONAL EQUIPMENT
LIGHTS OPTION ........................................................................ P2-P3
TURN SIGNALS OPTION .......................................................... P4-P5
NIGHT PAVING LIGHTS ............................................................ P6-P9

P-2
LIGHTS OPTION
4,5
3

P-3
LIGHTS OPTION

1 0934546 LIGHT ASSEMBLY 4 4 0393939 NUT 4

3 0934547 BRACKET 4 5 0398817 FLANGE SCREW 4

P-4
TURN SIGNALS OPTION
GG 2
RED
1
4
HH
DETAIL A GREEN
BLACK
NOT USED
MAIN
FRAME
HARNESS
DETAIL A

P-5
TURN SIGNALS OPTION

1 # 0933677 SIGNAL SWITCH 1 3 0021778 FUSE 1

2 05755655 FLASHER UNIT 1 4 0933913 WIRE ASSY 1
TURN SIGNALS OPTION
RIGHT SIDE OF MACHINE
HH
HH RED
FUSE
FRONT REAR
4
GG
N GREEN
GG
LEFT SIDE OF MACHINE
WIRE COLOR GAUGE

GG RED 14
HH GREEN 14
N BLUE 14

P-6
NIGHT PAVING LIGHTS
1,11 A
A
5
C
17,19 18,19
8 8
17,19 17,19
8 8
B B
17,19
6 8
18,19

P-7
NIGHT PAVING LIGHTS

1 0939260 LIGHT 6 11 06911048 TIE STRAP 30

2 0934688 DOMELIGHT 1 12 0937150 CAPSCREW-BUTTON HD 2
3 0227096 SCREW 3 13 0934535 RELAY ASSY 1
4 0934528 WIRE HARNESS-ROPS 1 14 0933792 SWITCH-TOGGLE 1
5 0934529 WIRE HARNESS-COCKPIT 1 15 0934586 WIRE ASSY 1
6 0934530 PLATE 6 16 0934587 DECAL-NIGHT PAV LTS 1
7 0934531 BRACKET-DOMELIGHT 1 17 0939214 GUSSET 4
8 0934532 ANGLE 4 18 0939259 GUSSET 2
9 0934533 ANGLE 1 19 0015129 WASHER 6
10 0934534 ANGLE 1

P-8
NIGHT PAVING LIGHTS
4,10,11 4,8,11
10
6
7
VIEW A-A 2
E 3 E
VIEW B-B
D FU 15 G
14
12 G
FU
13
5,11
D VIEW C-C VIEW D-D
2 G
FR
G FS 5
VIEW F-F
3
16
VIEW E-E
G4 BLACK4 14
FR4 RED4 14
FS4 ORANGE4 14
FU4 ORANGE4 16
VIEW G-G

P-9
NIGHT PAVING LIGHTS

1 0934525 LIGHT 6 9 0934533 ANGLE 1

2 0934688 DOMELIGHT 1 10 0934534 ANGLE 1
3 0227096 SCREW 3 11 06911048 TIE STRAP 30
4 0934528 WIRE HARNESS-ROPS 1 12 0937150 CAPSCREW-BUTTON HD 2
5 0934529 WIRE HARNESS-COCKPIT 1 13 0934535 RELAY ASSY 1
6 0934530 PLATE 6 14 0933792 SWITCH-TOGGLE 1
7 0934531 BRACKET-DOMELIGHT 1 15 0934586 WIRE ASSY 1
8 0934532 ANGLE 4 16 0934587 DECAL-NIGHT PAV LTS 1

NOTES

INDEX-1
INDEX - NUMERICAL
0010389-0131460 .................................................................................... 2
0132860-0306965 .................................................................................... 3
0306966-0510328 .................................................................................... 4
0510331-0932484 .................................................................................... 5
0932484-0934432 .................................................................................... 6
0934432-0937833 .................................................................................... 7
0937834-05762208 .................................................................................. 8
05762209-83210251 ................................................................................ 9
83210254-83210298 .............................................................................. 10

INDEX-2
INDEX - NUMERICAL
PART PAGE REF. PART PAGE REF. PART PAGE REF.
NO. NO. NO. NO. NO. NO. NO. NO. NO.
0010389 H5 9 0016540 D5 71 0017776 J3 4
0012821 D5 97 L3 18 L3 36
0012845 K5 45 0016541 D5 82 0017777 D3 55
M3 2 L5 73 I5 31
0014387 M3 50 0016543 D5 79 J3 25
0014388 H5 5 L5 65 K3 40
0014561 L5 58 0016559 I5 40 0017781 D5 64
0014594 L7 1 0016562 D5 76 I3 22
0014761 K5 15 L3 31 I5 22
0014762 K5 34 0016568 I5 12 L3 5
0015002 M3 4 0016576 J3 2 0017784 K3 32
M9 12 0016579 D5 63 0017801 M3 6
M13 19 L3 4 0018089 M19 3
M15 14 0016691 C3 30 0018515 C3 7
0015005 C3 24 0016909 D5 84 C3 27
0015127 M15 9 L5 75 G3 15
0015129 P7 19 0016926 H5 10 0018723 M9 17
0015134 M3 34 0016949 K3 5 0018731 C3 29
0015152 M3 5 K5 5 0018757 D3 4
M5 5 0016963 K3 24 0018761 B7 32
M7 5 0016969 L3 35 0018819 B7 18
0015157 D5 68 0016971 D5 72 0021778 P5 3
L3 9 L3 25 0028584 D5 99
0015175 M5 22 0017050 K3 39 0030375 D7 4
0015316 K3 1 0017062 D3 54 0042958 M13 22
M3 17 I5 30 0053157 I7 2
M13 18 J3 6 0058901 L21 3
M15 13 K3 8 0058911 A3 24
0015962 E3 19 K5 8 0078456 G3 18
0016151 D5 96 0017218 E3 14 0094724 M3 14
0016168 D5 98 L3 32 0095675 C3 6
M3 23 0017224 D3 53 C3 26
M5 23 I5 35 0101625 G3 14
0016194 D9 6 0017302 E3 12 0111561 E3 10
0016275 I3 21 0017306 E3 13 0112989 D3 34
I5 21 0017307 H5 7 0119236 D3 36
0016362 M9 26 0017319 D3 56 0120064 G3 39
0016378 I7 10 E3 11 0120857 G3 19
0016448 K5 31 I5 32 0128408 M3 60
0016465 K5 29 J3 26 M7 60
0016466 K5 16 0017346 K3 37 M9 36
0016467 K5 13 0017443 M5 9 0129894 M13 14
0016483 L7 1 0017753 D5 86 0131136 D5 67
L7 12 L5 79 L3 8
0016485 L7 6 0017761 D5 83 0131460 L3 33
0016487 L19 2 L5 74 L5 64

INDEX-3
INDEX - NUMERICAL
0132860 M5 40 0169763 E3 6 0222370 K3 7
0134803 M9 33 0169775 M17 7 0222426 J3 9
0136516 M3 39 0169776 D3 31 0227096 P7 3
M7 39 M3 7 P9 3
0136687 M5 32 M7 7 0246108 H5 4
0137852 M11 39 0169779 M17 4 I5 29
0139589 M3 38 0169786 M17 8 K3 27
M5 38 0169787 D5 69 0250576 G3 9
0142500 D5 80 L3 10 0251099 L3 43
L5 70 0169874 G3 20 0251979 I3 38
0145639 C3 8 0170805 M17 2 0261164 B7 27
C3 28 0173247 I3 28 0264134 K5 17
0146073 K3 26 M3 55 0264141 B7 17
0146670 D3 20 0181859 M9 11 M19 10
I3 36 0186221 E3 1 0264150 G3 3
0147442 M13 20 K3 1 M5 58
0155486 I3 10 0186304 M13 7 M9 10
0155671 G3 39 0190887 E3 8 M13 16
0156133 M3 21 0191534 M3 69 0269448 C3 21
M9 34 0191941 D3 39 0269449 C3 22
M15 11 0193327 M17 6 0273775 I3 27
M21 20 0197067 G3 37 J3 22
0156696 K3 30 0201771 K5 12 0275494 M11 41
0156907 M13 3 0201782 D5 92 0275496 M9 37
0157065 M5 48 0201783 D5 78 0275497 M3 64
0157233 D3 38 L5 54 M5 64
M3 26 0201784 L5 68 0280472 G3 40
M3 68 0204114 C3 31 H5 3
0158859 N3 13 0204208 G3 6 0283259 M21 24
0161865 I3 8 0210641 L3 20 0292513 M5 29
0163762 M13 17 0212167 M15 5 0292670 M9 2
0164488 M3 37 0220493 E3 7 0292682 M5 30
M9 35 0220504 M5 76 0293628 D3 5
0164524 C3 5 0221357 H7 6 0293646 D5 81
C3 25 0221416 M9 6 L5 71
0166112 M3 56 0221453 L9 18 0293694 D3 12
M5 84 0221493 D3 19 0296025 I3 2
0166425 H7 5 D7 9 0296027 L3 21
0166857 E3 22 0221510 L3 30 0298829 I3 37
G3 7 0221565 D5 61 M3 51
0167261 D5 65 L3 2 M9 27
I3 23 0221646 A3 35 0306961 C5 3
I5 23 0221733 C3 32 0306962 C5 8
L3 6 0221767 B3 16 0306963 C5 5
0168718 E3 18 0221771 L5 85 0306964 C5 2
0169759 M17 5 0222162 A3 30 0306965 C5 7

INDEX-4
INDEX - NUMERICAL
0306966 C5 4 0397161 M9 19 0398824 I3 39
0306967 C5 6 0397298 H7 2 K3 1
0306968 C5 1 0397649 I3 9 M9 29
0318702 G3 24 0397676 G3 34 0398825 I3 41
J3 21 L3 42 I5 41
0335047 K5 41 L5 81 J3 3
0340419 A3 28 M3 16 0398826 B7 36
0347125 M13 8 M11 40 0398833 C3 4
0358176 M13 5 0397828 A3 25 L11 9
0371071 M3 44 0397865 C3 3 L13 9
0377301 M7 80 C3 10 0398839 F3 2
0379596 M5 11 0397905 I3 7 0398846 N3 12
0383992 I7 1 0397987 M3 65 0398872 D5 95
0383993 I7 14 0397999 O3 2 M7 24
0383994 I7 9 0398291 G3 17 0398888 F3 4
0383995 I7 7 0398325 N3 8 0398899 N3 2
0383996 I7 5 0398567 B3 9 0398995 K3 25
0383997 I7 4 B3 9 0399166 G3 38
0386002 I3 1 B5 9 0399237 A3 27
0386003 I3 1 B5 9 0399284 N3 3
0386004 I3 1 B7 9 0399299 I3 33
0389648 L5 50 B7 9 M9 25
0389649 L5 50 I3 13 0399514 G3 25
0390757 N3 4 K5 42 0399645 D3 11
0391403 O3 3 M3 43 D5 11
0392582 M5 8 M9 28 0399776 D3 2
0392620 M13 15 M11 28 D5 2
M15 8 0398599 B3 11 0399783 D3 9
0392891 M13 7 B3 11 D5 9
0393277 G3 10 B7 11 0399784 B3 13
0393939 P3 4 B7 11 B3 13
0394648 A3 20 0398817 A3 17 C3 13
0394685 A3 18 C3 9 D7 5
0395564 C3 20 I3 11 D7 8
C5 - L5 51 G3 28
0395671 D5 93 P3 5 K5 2
L3 78 0398820 A3 36 0399785 D3 10
0395673 E3 16 0398822 C3 10 0399791 F3 3
L5 59 0398824 A3 32 0399796 F3 1
0395677 J3 10 B3 10 0399805 L5 50
0396059 G3 5 B3 10 0399853 G3 23
0396143 N3 25 B5 10 0399932 K3 1
0396147 G3 33 B5 10 0399998 I3 4
0396266 K3 10 B7 10 I5 4
K5 10 B7 10 I7 -
0396753 E3 5 E3 3 0510328 L31 1

INDEX-5
INDEX - NUMERICAL
0510331 L35 1 0917843 L3 29 0930408 N3 10
L35 2 0917844 J3 16 0930796 H5 2
L35 4 0917931 K5 33 0930838 I3 25
0510332 L33 1 0917986 B7 28 I5 25
0652003 M3 25 0917990 N3 9 0930915 H7 3
0916358 A3 21 0918005 B7 20 0931025 J3 1
0916362 A3 15 B7 20 J5 -
0916394 M3 13 0918086 A3 34 0931148 D7 3
0916554 A3 26 0918109 G3 4 0931191 C3 3
0916555 K5 14 0918141 N3 7 0931246 G3 29
0916705 A3 37 0918142 O3 4 0931248 G3 30
0916708 C3 12 0918237 M5 20 0931249 G3 31
D3 8 0918292 J3 18 0931258 I3 20
D5 8 0918307 D3 18 J3 11
0916721 I3 19 I3 1 0931260 I3 17
I5 19 0918329 B3 19 I5 17
0916722 I5 20 B7 19 0931262 I3 18
J3 10 0918348 E3 2 I5 18
0916765 B3 26 K3 1 0931273 B7 14
B7 26 0918626 A3 23 0931333 M13 6
0916885 K3 3 0918788 M9 13 M19 5
0916995 L5 83 M17 - 0931344 L3 40
0917091 L3 84 0918790 M17 1 L5 40
0917093 D5 73 0918793 M17 9 0931345 L3 38
E3 17 0918825 M13 13 0931359 G3 26
K5 35 0918831 I3 5 0931599 L3 37
L3 27 I5 5 0931600 L3 39
0917096 L5 66 0918906 A3 22 0931603 K3 9
0917098 J3 12 0918923 C3 14 0931618 E3 20
0917099 J3 14 0919488 J3 17 0931960 D3 29
0917148 L3 24 0919496 L3 26 D3 57
0917200 J3 8 L7 - 0932081 M15 2
0917201 L3 41 0919520 D3 51 0932212 N3 21
0917204 L5 56 I5 14 0932215 N3 19
0917205 J3 13 0919570 K3 36 0932216 N3 20
0917211 D5 85 0919618 O3 5 0932228 L5 60
J3 7 0919619 N3 14 0932364 I3 16
L3 77 O3 6 I5 16
L5 77 0919662 I3 15 0932365 I3 24
0917213 B5 23 I5 15 I5 24
0917324 K3 1 0919695 C3 2 0932369 H3 44
0917375 A3 29 0919696 C3 11 0932438 N3 22
0917376 A3 31 0919841 J3 19 0932478 D3 21
0917826 A3 33 0919842 J3 20 0932483 D3 23
0917837 K3 4 0919850 F3 5 D5 87
0917843 D5 75 0924185 M5 10 0932484 D3 25

INDEX-6
INDEX - NUMERICAL
0932484 D5 25 0933443 E3 4 0933663 G3 21
0932625 J3 13 0933475 A3 19 0933677 P5 1
0932626 L3 40 0933477 K3 6 0933683 M9 7
L5 40 K5 6 0933686 M9 18
0932628 L5 56 0933478 D5 62 0933694 N3 11
0932630 L3 34 L3 3 0933695 N3 6
0932649 O3 1 0933521 A3 10 0933696 N3 5
0932667 M17 3 0933537 M19 2 0933788 M5 72
0932679 O3 1 0933554 I3 3 M15 7
0932701 G3 32 0933555 I3 6 0933792 M19 6
0932709 G3 13 0933556 I3 34 P7 14
0932714 N3 1 I5 34 P9 14
0932739 G3 12 K5 28 0933793 D5 70
0932744 G3 11 0933566 B3 25 L3 17
0932769 I3 4 B7 25 L5 63
I5 4 0933567 B3 29 0933794 J3 15
0932932 G3 2 B7 29 0933796 D7 2
0932934 G3 11 0933570 B3 25 0933797 M9 8
0932950 N3 23 B7 25 0933800 D3 22
0932951 N3 24 0933571 B3 29 0933811 G3 41
0932955 L9 2 B7 29 0933812 E3 15
0933084 I5 26 0933587 K5 18 0933818 E3 21
0933173 M9 2 0933588 K5 19 0933889 C3 16
0933174 M9 3 0933589 K5 20 0933913 P5 4
0933175 A3 16 0933590 N3 16 0933915 M15 3
0933178 L3 12 0933592 N3 26 0933930 K5 11
0933179 L3 14 0933597 N3 31 0933931 K5 11
0933180 L3 22 0933598 N3 30 0933948 M13 -
0933182 L3 16 0933605 D5 91 0933950 M15 1
0933183 L3 15 K5 38 0933951 M15 4
0933184 L3 11 0933614 D5 74 M21 6
L5 67 L3 28 0933952 M13 21
0933185 L5 72 L5 57 0933953 M15 6
0933186 L5 61 0933615 D5 94 0933984 M9 15
0933187 L5 62 L3 76 0934055 H7 4
0933190 L3 12 L5 76 0934061 L9 3
0933191 L3 16 0933618 M19 7 0934090 L11 7
0933192 L3 15 0933619 M19 4 L13 7
0933193 L5 53 0933622 M13 2 0934111 L11 4
0933194 L5 69 0933623 M13 1 L13 4
0933196 M19 8 0933631 N3 18 0934112 L11 3
0933274 A3 38 0933650 G3 1 L13 3
0933400 A3 10 G5 - 0934121 L11 8
0933413 C3 1 0933657 G3 27 L13 8
0933414 M9 1 0933658 G3 36 0934427 M5 54
0933433 M9 5 0933659 G3 16 0934432 M9 20

INDEX-7
INDEX - NUMERICAL
0934432 M11 20 0934663 M3 45 0934943 H5 -
0934433 M11 30 0934664 M9 23 0934944 L11 1
0934435 M11 31 M15 - 0934947 L11 2
0934443 L3 1 0934666 M15 12 L13 2
0934444 L3 1 0934677 B7 15 0934948 L11 2
0934445 D5 89 0934688 P7 2 L13 2
L5 55 P9 2 0935304 N3 17
0934462 G3 1 0934703 L11 10 0935311 O3 10
0934483 L3 23 L13 10 0935784 G3 22
L23 - 0934733 M21 2 0935971 B5 22
0934525 P9 1 0934766 L11 13 0935977 E3 23
0934528 P7 4 L13 13 0935979 E3 24
P9 4 0934768 L11 14 0936381 D3 45
0934529 P7 5 L13 14 0936414 B5 34
P9 5 0934772 M21 3 0936634 M9 22
0934530 P7 6 0934870 L11 11 0936635 M5 70
P9 6 L13 11 0937150 P7 12
0934531 P7 7 0934882 H5 1 P9 12
P9 7 0934883 H7 1 0937575 G3 12
0934532 P7 8 0934885 L9 9 0937576 G3 12
P9 8 0934886 L9 5 0937577 G3 12
0934533 P7 9 0934888 L9 1 0937578 G3 12
P9 9 0934892 H3 37 0937579 G3 12
0934534 P7 10 0934894 H5 1 0937725 M9 2
P9 10 0934915 A3 1 M9 3
0934535 P7 13 0934917 A3 5 0937753 L15 5
P9 13 0934919 A3 1 0937803 M9 2
0934546 P3 1 0934920 A3 5 0937804 M9 2
0934547 P3 3 0934928 H3 5 0937806 M9 2
0934548 M11 32 L11 - 0937807 M9 2
0934549 G3 35 0934929 H3 10 0937808 M9 2
0934561 D5 60 L13 - 0937809 M9 2
L3 1 0934930 H3 15 0937811 M9 2
0934586 P7 15 H7 - 0937819 L25 5
P9 15 0934934 H3 20 L31 3
0934587 P7 16 L9 - 0937821 L25 2
P9 16 0934935 H3 5 0937822 L25 3
0934590 M7 42 L11 - L31 2
0934593 D5 77 0934936 H3 10 0937824 L31 4
L3 2 L13 - 0937825 L29 2
L3 44 0934938 H3 37 0937827 L27 2
0934600 D3 52 0934940 H5 8 L33 2
I3 26 0934941 H5 8 0937833 L29 3
0934651 M15 17 0934942 H3 1 L29 4
0934652 M15 18 H5 - L35 3
0934658 M5 61 0934943 H3 1 L35 5

INDEX-8
INDEX - NUMERICAL
0937834 L35 6 0939230 M9 16 05010059 M5 57
0937844 L27 4 0939259 P7 18 05010275 D3 7
L33 4 0939260 P7 1 05010276 D3 14
0937845 L27 5 0939266 J3 24 05010277 D3 16
L33 5 0939271 D7 7 05010278 D3 26
0937847 M9 2 0939298 D5 90 05010279 D9 3
0937848 G5 1 0939306 L9 12 05010280 D9 1
0937849 G5 2 0939319 L9 14 05010281 D9 2
0937850 G5 3 0939323 J3 5 05010283 D3 30
0937851 G5 4 0939404 B7 30 05010284 D3 33
0937852 G5 5 0939405 B7 30 05010285 D3 37
0937853 G5 6 0944616 L29 7 05010286 D3 40
0937870 M9 2 0944807 L35 7 05010287 D3 41
0937871 M9 2 0944825 L15 1 05010288 D3 43
0937891 I3 4 L27 3 05010289 D3 46
I5 4 L33 3 05010290 D3 47
0937945 L17 1 1300094 N3 15 05010291 D3 48
0937946 L17 2 1308636 L17 3 05010292 D3 27
0938092 M21 19 1308639 L15 2 D3 49
0938120 M13 4 1308650 L15 3 05010293 D3 50
0938121 M9 42 1308659 L15 4 05010294 D3 28
0938222 M7 83 1308666 L21 2 05010295 D3 13
0938411 D3 15 1308768 L19 4 05010296 D3 17
0938437 H3 34 1308803 L15 9 05010297 D3 35
0938438 L13 1 1310611 M3 33 05010298 D9 4
0938439 L11 18 1315441 D3 32 05010299 D9 5
L13 18 M3 3 05010326 D3 6
0938441 H3 32 M7 3 D5 6
0938442 H3 36 1316386 L7 2 05010327 D3 3
0938673 M21 23 1316387 L7 3 05010328 L25 1
0938675 M21 21 1316388 L7 4 05010329 L25 4
0938676 M21 4 1316389 L7 5 05010330 L27 1
0938677 M21 5 1316390 L7 7 05010331 L29 5
0938682 M21 9 1316391 L7 8 L29 6
0938686 M21 10 1316392 L7 9 05010333 L29 1
0938687 M21 11 1316393 L7 10 05010339 L23 3
0938688 M21 12 1316394 L7 11 05010340 L23 13
0938689 M21 13 1331475 L15 7 05710931 M7 19
0939108 H5 6 J5 1 05754304 M15 16
0939110 L11 19 1332776 J5 2 05755655 P5 2
L13 19 1332777 J5 3 05755827 M9 38
0939111 L9 6 1332779 J5 4 05762201 M19 11
0939132 M21 30 1337995 L21 1 05762202 M19 12
0939142 M21 22 1338200 L19 1 05762204 M19 13
0939212 K5 23 1338210 L15 8 05762206 M13 9
0939214 P7 17 05010014 D3 1 05762208 M13 11

INDEX-9
INDEX - NUMERICAL
05762209 M13 12 07141222 L13 5 08752210 A3 12
05762210 M13 10 07141234 H3 30 H3 43
05762219 M19 14 L11 17 L9 11
05762235 M19 15 L13 17 O3 8
05805027 L23 17 07141632 H3 40 09225100 L11 20
05805028 L23 18 07142034 H3 42 L13 20
05805033 L23 7 07142049 H3 45 09225700 L11 15
05805034 L23 9 L9 10 L13 15
05805035 L23 10 07210320 M5 77 09620080 E3 9
05805036 L23 11 07230505 M5 73 10015155 C3 23
05805037 L23 12 M15 10 32044005 L15 6
05814102 L3 19 M21 15 40003761 L11 12
05814104 D5 66 07230513 M9 4 L13 12
L3 7 07230605 M21 16 50160103 M3 59
05814878 L23 15 07230637 M21 14 M5 59
05815036 L23 16 07231207 H3 35 64060202 L5 80
05815323 L23 4 07231217 H3 33 83210030 M3 67
05815651 L23 8 07231226 H3 38 83210200 D7 1
05815978 L23 1 07231229 H3 39 83210202 B3 1
05815989 L23 6 07320617 L9 4 B7 1
05816027 L23 2 07560604 L9 15 83210213 B3 4
05816054 L23 14 08110409 M9 2 B7 4
05817133 L25 6 08110508 D3 59 83210217 M21 1
05817462 L19 3 08110813 D3 58 83210219 M5 12
06220371 L23 5 08130305 M5 78 M21 -
06221963 L11 21 08130508 M5 75 83210220 M21 28
L13 21 08130611 M21 26 83210221 M3 1
06222663 L11 16 08500823 L9 19 83210222 B3 7
L13 16 08510511 M9 21 B7 7
06223404 L11 24 M21 17 83210223 B7 12
L13 24 08510612 M21 18 83210227 B3 2
06510131 C3 15 08511021 L9 8 B5 2
06911048 P7 11 08511324 D3 24 83210229 B3 3
P9 11 D5 88 B5 3
07131022 K5 43 H3 31 83210230 M21 29
07131220 L9 13 L9 17 83210234 B3 21
L9 16 L11 6 83210235 B5 5
07132032 A3 11 L13 6 83210237 B5 6
07132053 O3 9 M5 41 83210238 K3 1
07140626 M21 25 08751053 M5 74 83210240 D3 44
07141030 L9 7 M15 15 M7 15
L11 22 08752106 K5 44 83210242 M9 14
L13 22 L11 23 M19 -
07141032 M7 79 L13 23 83210243 M19 1
07141218 M7 81 08752130 M7 82 83210244 M19 9
07141222 L11 5 08752170 H3 41 83210251 B7 33

INDEX-10
INDEX - NUMERICAL
83210254 B5 24
83210260 M5 71
83210261 B5 31
83210265 M5 85
83210266 D3 42
83210268 M21 7
83210269 M21 8
83210295 D7 6
83210296 B5 35
83210298 J3 23

Bomag Hypac C766C Parts Manual

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I

FRAMES & HITCH ........................................... A

WARNING IMPROPER REPAIRS OR REPAIR PROCEDURES CAN CAUSE

C209/B215 Compaction America Parts Distribution Center 8/03

USE APPROVED PARTS ... IT PAYS!

DESCRIPTION MASTER INDEX PAGE

BRAKES & 2-SPEED ..................................................................................................................................J2-J3

C209/B215 Compaction America Parts Distribution Center 8/03

109 XXXX XXXX

FOR PENDING SERIAL NUMBERS, CONTACT YOUR LOCAL DISTRIBUTOR.

CAUTION: NEVER ATTEMPT TO CLEAN, OIL OR ADJUST A MACHINE WHILE IT IS IN MOTION.

C209/B215 Compaction America Parts Distribution Center 8/03

USE APPROVED PARTS ... IT PAYS!

HOW TO USE THE ILLUSTRATED PARTS MANUAL

C209/B215 Compaction America Parts Distribution Center 8/03

FOR ANY FURTHER INFORMATION , SERVICE, OR ORDERING, CONSULT YOUR DISTRIBUTOR.

C209/B215 Compaction America Parts Distribution Center 8/03

USE APPROVED PARTS ... IT PAYS!

OPERATION AND MAINTENANCE TIPS

3. Do NOT let the engine idle for extended periods.

6. Do NOT add coolant to an "overheated" engine cooling system.

9. Repair minor damage immediately.

C209/B215 Compaction America Parts Distribution Center 8/03

FRAME & HITCH

FRAME & HITCH........................................................................ A2-A3

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USE APPROVED PARTS ... IT PAYS!

Compaction America Parts Distribution Center

REF NAME OF PART REF NAME OF PART

FRONT FRAME GROUP 21 0916358 HITCH WELDMENT 1

C209/B215 Compaction America Parts Distribution Center 8/03

USE APPROVED PARTS ... IT PAYS!

C209/B215 Compaction America Parts Distribution Center 8/03

USE APPROVED PARTS ... IT PAYS!

HOODS & COVERS

HOODS & COVERS ................................................................... B2-B7

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USE APPROVED PARTS ... IT PAYS!

C209/B215 Compaction America Parts Distribution Center 8/03

REF NAME OF PART REF NAME OF PART

1 83210202 COWL WELD 1 13 # 0399784 FLANGE SCREW 4

C209/B215 Compaction America Parts Distribution Center 8/03

USE APPROVED PARTS ... IT PAYS!

C209/B215 Compaction America Parts Distribution Center 8/03

REF NAME OF PART REF NAME OF PART

2 83210227 END WELD 1 22 0935971 FLANGE SCREW 13

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VIEW C-C VIEW D-D

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REF NAME OF PART REF NAME OF PART

1 83210202 COWL WELD 1 20 # 0918005 BLOCK 4

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USE APPROVED PARTS ... IT PAYS!

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COCKPIT & SEATS

COCKPIT .................................................................................... C2-C3

SEAT ASSEMBLY ...................................................................... C4-C5

C209/B215 Compaction America Parts Distribution Center 8/03