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    Procedure Qualification Record (PQR) : Joint

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    Balkishan Dyavanapelly
    This document is a Procedure Qualification Record (PQR) that outlines the requirements for qualifying a welding procedure. It includes sections detailing the base metals, filler metals, joint design, welding positions, preheat and post-weld heat treatment temperatures, electrical characteristics of the welding process, techniques, and test results required to verify the procedure. Upon completion of welding and testing, the document is signed by the operator, welder, and authorized representatives to certify that the qualification tests were performed according to the structural welding code.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Procedure Qualification Record (PQR) : Joint

    Uploaded by

    Balkishan Dyavanapelly
    487 views2 pages
    This document is a Procedure Qualification Record (PQR) that outlines the requirements for qualifying a welding procedure. It includes sections detailing the base metals, filler metals, joint design, welding positions, preheat and post-weld heat treatment temperatures, electrical characteristics of the welding process, techniques, and test results required to verify the procedure. Upon completion of welding and testing, the document is signed by the operator, welder, and authorized representatives to certify that the qualification tests were performed according to the structural welding code.

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    This document is a Procedure Qualification Record (PQR) that outlines the requirements for qualifying a welding procedure. It includes sections detailing the base metals, filler metals, joint design, welding positions, preheat and post-weld heat treatment temperatures, electrical characteristics of the welding process, techniques, and test results required to verify the procedure. Upon completion of welding and testing, the document is signed by the operator, welder, and authorized representatives to certify that the qualification tests were performed according to the structural welding code.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    487 views2 pages

    Procedure Qualification Record (PQR) : Joint

    Uploaded by

    Balkishan Dyavanapelly
    This document is a Procedure Qualification Record (PQR) that outlines the requirements for qualifying a welding procedure. It includes sections detailing the base metals, filler metals, joint design, welding positions, preheat and post-weld heat treatment temperatures, electrical characteristics of the welding process, techniques, and test results required to verify the procedure. Upon completion of welding and testing, the document is signed by the operator, welder, and authorized representatives to certify that the qualification tests were performed according to the structural welding code.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 2

    TBSL/QUAL.

    FORM/029(R1)

    PROCEDURE QUALIFICATION RECORD ( PQR )

    Company Name : By :
    PQR No. : WPS No.. :
    Date. : Revision No. : Date :
    Welding Process(es) : Type(s) : ( Manual / Machine / Semi-Auto / Automatic )

    JOINT
    Joint Design :
    Single : Double Weld :
    Backing :
    Backing Material :
    Root Opening : Root face Dimn. :
    Groove Angle : Radius ( J-U ) :
    Back Gouging : Method :

    BASE METALS POSITIONS


    Specification type and grade : Position of Groove :
    Thickness Range : Weld Progression :
    Base metal -: Groove : Fillet. : Position of Fillet :
    Pipe Dia -: Groove : Others :

    FILLER METALS SHIELDING


    AWS Spec.No. ( SFA ) : Gas : Composition :
    AWS No. ( Class ) : Cup Size : Flow Rate :
    Wire Dia : Electrode - Flux ( Class ) : Flux Trade Name :

    PRE-HEAT POSTWELD HEAT TREATMENT


    Temperature Min. : 0
    C Temperature Range : NA
    Interpass Temp. Min : 0
    C Max. : 0
    C Time Range : NA

    ELECTRICAL CHARACTERISTICS
    Current AC / DC : Voltage Range :
    Polarity : Tungsten Electrode size and Type ( GMAW ) :
    Amp. Range : Others :

    TECHNIQUE
    Stringer or Weave Bead : Initial, Interpass Cleaning :
    Multi-pass or Single Pass (per side) : Method of Back Gouging :
    Number of Electrodes : Travel Speed :
    Contact tube to work distance : Others :

    WELDING PROCEDURE
    Filler Metal Current
    Weld Travel Speed
    Process Others
    Layer(s) Class Wire Dia Type & Polarity Amps ( A ) Volts ( v ) ( inch / min )

    Note:

    Wire Feed Speed : WFS :

    Page 1
    TBSL/QUAL.FORM/029(R1)

    TENSILE TEST.
    Width Thickness Ultimated Tensile Ultimated Unit
    Specimen No. Area mm 2
    Character of Failure and Location
    ( mm ) ( mm ) Load / KN Stress / MPA

    GUIDED BEND TEST.

    Specimen No. Type of Bend Result Remarks

    VISUAL INSPECTION
    Appearance Undercut Piping Porosity Convexity
    Test Date Witnessed By

    Radiographic-Ulrasonic Examination
    RT - Report No. Result :
    UT - Report No. Result :

    FILLET WELD TEST RESULTS.

    Minimum size multiple pass Maximum size single pass 5 mm

    Macroetch 1 2 3 Macroetch 1 2 ---- 3 ----

    All-weld - metal tension test


    Tensile Strength, psi Yield point / Strength, psi
    Elongation in 2 in., % Laboratory test No.

    Operator's Name / Welder's Name Identification No.

    Test Report No.


    Tests Conducted By ( Laboratory )

    Name

    We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in conformance

    with the requirements of Section 4 of AWS D1.1 / D1.1M: 2008. Structural Welding Code - Steel.

    Manufacturer or Contractor

    Name
    Title

    Date

    Page 2

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