BRITISH STANDARD BS EN

60335-2-21:
2003
Incorporating
Licensed copy: Anthony Lloyd, Swansea College, Version correct as of 07/01/2011 09:50, (c) BSI

amendment no. 1 and

corrigenda nos. 1
and 2

Household and similar

electrical appliances —
Safety —
Part 2-21: Particular requirements for
storage water heaters

The European Standard EN 60335-2-21:2003, incorporating amendment

A1:2005, has the status of a British Standard

ICS 91.140.65; 13.120

12&23<,1*:,7+287%6,3(50,66,21(;&(37$63(50,77('%<&23<5,*+7/$:
 BS EN 60335-2-21:2003

National foreword
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This British Standard is the UK implementation of EN 60335-2-21:2003,

incorporating amendment A1:2005 and corrigendum October 2007. It is
identical to IEC 60335-2-21:2002, incorporating amendment 1:2004 and
corrigendum March 2007. It supersedes BS EN 60335-2-21:1999 which is
withdrawn.
The start and finish of text introduced or altered by amendment is indicated in
the text by tags !". Tags indicating changes to IEC text carry the number
of the IEC amendment. For example, text altered by IEC amendment 1 is
indicated by !".
The UK participation in its preparation was entrusted by Technical Committee
CPL/61, Safety of electrical appliances, to Subcommittee CPL/61/07, Safety of
water heaters.
A list of organizations represented on this subcommittee can be obtained on
request to its secretary.
This publication does not purport to include all the necessary provisions of a
contract. Users are responsible for its correct application.
Compliance with a British Standard cannot confer immunity from
legal obligations.

This British Standard was Amendments issued since publication

published under the authority
of the Standards Policy and
Strategy Committee on Amd. No. Date Comments
14 April 2003
15609 24 May 2005 See national foreword

17192 29 June 2007 Changes to 3.103 Note 1 and 3.105

© BSI 2008 Corrigendum No. 1 Note 1

17503 31 January 2008 In the EN foreword the paragraph

Corrigendum No. 2 following Note 2 has been replaced

ISBN 978 0 580 60768 4

 EUROPEAN STANDARD EN 60335-2-21
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NORME EUROPÉENNE March 2003

EUROPÄISCHE NORM + A1
January 2005
ICS 91.140.65; 13.120 Supersedes EN 60335-2-21:1999 + A1:2000 + A11:2002 + A12:2002
Incorporating corrigendum October 2007

English version

Household and similar electrical appliances -

Safety
Part 2-21: Particular requirements for storage water heaters
(IEC 60335-2-21:2002)

Appareils électrodomestiques Sicherheit elektrischer Geräte für den

et analogues - Hausgebrauch und ähnliche Zwecke
Sécurité Teil 2-21: Besondere Anforderungen für
Partie 2-21: Règles particulières Wassererwärmer (Warmwasserspeicher und
pour les chauffe-eau à accumulation Warmwasserboiler)
(CEI 60335-2-21:2002) (IEC 60335-2-21:2002)

This European Standard was approved by CENELEC on 2003-03-01. CENELEC members are bound to
comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and
notified to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden,
Switzerland and United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Central Secretariat: rue de Stassart 35, B - 1050 Brussels

© 2003 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.

Ref. No. EN 60335-2-21:2003 E

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Foreword

The text of document 61/2135/FDIS, future fifth edition of IEC 60335-2-21, prepared by the IEC Technical
Committee 61, was submitted to the IEC-CENELEC parallel vote.

As a result of the Kista meeting of CENELEC TC 61 in May 2002, a draft amendment prAA containing the
relevant existing common modifications was submitted to the formal vote.

The texts of the FDIS and the prAA were approved by CENELEC as a new edition of EN 60335-2-21 on
2003-03-01.

This European Standard replaces EN 60335-2-21:1999 + A1:2000 + A11:2002 + A12:2002.

The following dates are applicable:

- latest date by which the EN has to be implemented

at national level by publication of an identical
national standard or by endorsement (dop) 2004-03-01

- date on which national standards

conflicting with the EN have to be withdrawn (dow) 2006-03-01

This part 2 has to be used in conjunction with EN 60335-1, Household and similar electrical appliances –
Safety – Part 1: General requirements. It was established on the basis of the 2002 edition of that standard.
Amendments and revisions of Part 1 have also to be taken into account and the dates when such
changes become applicable will be stated in the relevant amendment or revision of Part 1.

This part 2 supplements or modifies the corresponding clauses of EN 60335-1, so as to convert it into the
European Standard: Safety requirements for electric storage water heaters.

When a particular subclause of Part 1 is not mentioned in this part 2, that subclause applies as far as is
reasonable. When this standard states "addition", "modification" or "replacement", the relevant text of
Part 1 is to be adapted accordingly.

NOTE 1 The following numbering system is used:

- subclauses, tables and figures that are numbered starting from 101 are additional to those in Part 1;
- unless notes are in a new subclause or involve notes in Part 1, they are numbered starting from 101, including those in a
replaced clause or subclause;
- additional annexes are lettered AA, BB, etc.;

- subclauses, notes and annexes that are additional to those in the IEC standard are prefixed with the letter Z.

NOTE 2 The following print types are used:

- requirements: in roman type;
- test specifications: in italic type;
- notes: in small roman type.
Words in bold in the text are defined in Clause 3. When a definition concerns an adjective, the adjective and the associated noun
are also in bold.

Special national conditions causing a deviation from this European Standard are listed in Annex ZA and
are in addition to those in EN 60335-1.

National deviations from this European Standard are listed in Annex ZB and are in addition to those in
EN 60335-1.

_____________
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Introduction

An investigation by CENELEC TC 61 has shown that all risks from products within the scope of this
standard are fully covered by the Low Voltage Directive, 73/23/EEC. For products having mechanical
moving parts, a risk assessment in accordance with the Machinery Directive, 98/37/EC, has shown that
the risks are mainly of electrical origin and consequently this directive is not applicable. However, the
relevant essential safety requirements of the Machinery Directive are covered by this standard together
with the principal objectives of the Low Voltage Directive.

____________

Endorsement notice

The text of the International Standard IEC 60335-2-21:2002 was approved by CENELEC as a European
Standard with agreed common modifications.

Foreword to amendment A1

The text of document 61/2683/FDIS, future amendment 1 to IEC 60335-2-21:2002, prepared by the IEC
Technical Committee 61, Safety of household and similar electrical appliances, was submitted to the
IEC-CENELEC parallel vote and was approved by CENELEC as amendment A1 to EN 60335-2-21:2003
on 2004-11-01.

The following dates are applicable:

- latest date by which the amendment has to be

implemented at national level by publication of
an identical national standard or by endorsement (dop) 2005-08-01

- date on which national standards conflicting

with the amendment have to be withdrawn (dow) 2007-11-01

This amendment supplements or modifies the corresponding clauses of EN 60335-2-21:2003.

As a consequence of endorsing amendment 1:2004 to IEC 60335-2-21:2002, the common modifications

in EN 60335-2-21:2003 concerning Subclauses 24.102 and 24.102.2 are replaced by IEC text and
therefore withdrawn.

Additional special national conditions are listed in Annex ZA.

There are no national deviations from this amendment.

_____________

Endorsement notice

The text of amendment 1:2004 to the International Standard IEC 60335-2-21:2002 was approved by
CENELEC as an amendment to the European Standard without any modification.
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CONTENTS

INTRODUCTION.....................................................................................................................5

1 Scope ...............................................................................................................................6
2 Normative references .......................................................................................................6
3 Definitions ........................................................................................................................6
4 General requirement.........................................................................................................8
5 General conditions for the tests ........................................................................................8
6 Classification ....................................................................................................................8
7 Marking and instructions...................................................................................................8
8 Protection against access to live parts..............................................................................9
9 Starting of motor-operated appliances ..............................................................................9
10 Power input and current ...................................................................................................9
11 Heating .......................................................................................................................... 10
12 Void ............................................................................................................................. 10
13 Leakage current and electric strength at operating temperature...................................... 10
14 Transient overvoltages ................................................................................................... 10
15 Moisture resistance ........................................................................................................ 10
16 Leakage current and electric strength ............................................................................. 10
17 Overload protection of transformers and associated circuits ........................................... 10
18 Endurance ...................................................................................................................... 10
19 Abnormal operation ........................................................................................................ 10
20 Stability and mechanical hazards ................................................................................... 11
21 Mechanical strength ....................................................................................................... 12
22 Construction ................................................................................................................... 12
23 Internal wiring................................................................................................................. 14
24 Components ................................................................................................................... 14
25 Supply connection and external flexible cords ................................................................ 15
26 Terminals for external conductors ................................................................................... 15
27 Provision for earthing ..................................................................................................... 16
28 Screws and connections ................................................................................................. 16
29 Clearances, creepage distances and solid insulation ...................................................... 16
30 Resistance to heat and fire ............................................................................................. 16
31 Resistance to rusting ...................................................................................................... 16
32 Radiation, toxicity and similar hazards............................................................................ 16

Annexes ............................................................................................................................... 19
Annex ZA (normative) Special national conditions ................................................................ 21
Annex ZB (informative) A-deviations ..................................................................................... 21

Bibliography.......................................................................................................................... 20

Figure 101 – Examples of types of storage water heaters ..................................................... 17

Figure 102 – Examples of positions of the thermocouples ..................................................... 18
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INTRODUCTION

It has been assumed in the drafting of this International Standard that the execution of its
provisions is entrusted to appropriately qualified and experienced persons.

This standard recognizes the internationally accepted level of protection against hazards such
as electrical, mechanical, thermal, fire and radiation of appliances when operated as in
normal use taking into account the manufacturer's instructions. It also covers abnormal
situations that can be expected in practice and takes into account the way in which
electromagnetic phenomena can affect the safe operation of appliances.

This standard takes into account the requirements of IEC 60364 as far as possible so that
there is compatibility with the wiring rules when the appliance is connected to the supply
mains. However, national wiring rules may differ.

If an appliance within the scope of this standard also incorporates functions that are covered
by another part 2 of IEC 60335, the relevant part 2 is applied to each function separately, as
far as is reasonable. If applicable, the influence of one function on the other is taken into
account.

This standard is a product family standard dealing with the safety of appliances and takes
precedence over horizontal and generic standards covering the same subject.

An appliance that complies with the text of this standard will not necessarily be considered to
comply with the safety principles of the standard if, when examined and tested, it is found to
have other features that impair the level of safety covered by these requirements.

An appliance employing materials or having forms of construction differing from those detailed
in the requirements of this standard may be examined and tested according to the intent of
the requirements and, if found to be substantially equivalent, may be considered to comply
with the standard.
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HOUSEHOLD AND SIMILAR ELECTRICAL APPLIANCES –

SAFETY –

Part 2-21: Particular requirements for storage water heaters

1 Scope

This clause of Part 1 is replaced by the following.

This International Standard deals with the safety of electric storage water heaters for
household and similar purposes and intended for heating water below boiling temperature,
their rated voltage being not more than 250 V for single-phase appliances and 480 V for
other appliances.

Appliances not intended for normal household use but which nevertheless may be a source of
danger to the public, such as appliances intended to be used by laymen in shops, in light
industry and on farms, are within the scope of this standard.

As far as is practicable, this standard deals with the common hazards presented by
appliances that are encountered by all persons in and around the home. However, in general,
it does not take into account

– the use of appliances by young children or infirm persons without supervision;

– playing with the appliance by young children.

NOTE 101 Attention is drawn to the fact that

– for appliances intended to be used at high altitudes, additional requirements may be necessary;
– for appliances intended to be used in vehicles or on board ships or aircraft, additional requirements may be
necessary;
– in many countries additional requirements are specified by the national health authorities, the national
authorities responsible for the protection of labour and similar authorities;
– in many countries regulations exist for the installation of equipment connected to the water mains.

NOTE 102 This standard does not apply to

– appliances for boiling water (IEC 60335-2-15);
– instantaneous water heaters (IEC 60335-2-35);
– commercial dispensing appliances and vending machines (IEC 60335-2-75);
– appliances intended exclusively for industrial purposes;
– appliances intended to be used in locations where special conditions prevail, such as the presence of a
corrosive or explosive atmosphere (dust, vapour or gas).

2 Normative references

This clause of Part 1 is applicable.

3 Definitions

This clause of Part 1 is applicable except as follows.

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3.1.9 Replacement:

normal operation
operation of the appliance after installation in accordance with the instructions and filled with
cold water

3.101
storage water heater
stationary appliance for heating and storing water in a container and incorporating devices
to control the water temperature

3.102
closed water heater
unvented storage water heater intended to operate at the pressure of the water system, the
flow of water being controlled by one or more valves in the outlet system
NOTE 1 A closed water heater is shown in Figure 101a.
NOTE 2 The operating pressure may be the output pressure of a reducing or boosting device.

3.103
cistern-fed water heater
storage water heater that is vented to atmosphere and intended to be supplied by water
under gravity from a separate cistern, the flow of water being controlled by one or more
valves in the outlet system
NOTE 1 A cistern-fed water heater is shown in Figure 101 d.
NOTE 2 The water heater may be installed so that the expanded water returns to the cistern.
NOTE 3 In a cistern-fed water heater, the pressure in the container results from the column of water in the
cistern.

3.104
cistern-type water heater
storage water heater having a container supplied by water under gravity from a cistern
incorporated in the appliance. The expanded water can return to the cistern, the flow of water
being controlled by one or more valves in the outlet system
NOTE 1 A cistern-type water heater is shown in Figure 101c.
NOTE 2 In a cistern-type water heater, the surface of the water is always at atmospheric pressure.

3.105
open-outlet water heater
storage water heater in which the flow of water is only controlled by a valve in the inlet pipe
and in which the expanded or displaced water flows through the outlet
NOTE 1 A open-outlet water heater is shown in Figure 101b.
NOTE 2 In an open-outlet water heater, the static pressure at the outlet is always at atmospheric pressure.

3.106
low-pressure water heater
storage water heater that is vented to atmosphere and intended to be connected to the water
mains through a pressure reducing valve, the flow of water being controlled by one or more
valves in the outlet system
NOTE A low-pressure water heater is shown in Figure 101e.

3.107
rated pressure
water pressure assigned to the appliance by the manufacturer
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4 General requirement

This clause of Part 1 is applicable.

5 General conditions for the tests

This clause of Part 1 is applicable except as follows.

5.2 Addition:

NOTE 101 Additional appliances may be required if damage occurs during the tests of 19.2 or 19.3.

5.3 Addition:

When the tests are carried out on a single appliance, the tests of 22.102, 22.103, 22.112 and
24.102 are carried out before the tests of Clause 19.

6 Classification

This clause of Part 1 is applicable except as follows.

6.1 Modification:

Water heaters shall be class I, class II or class III.

6.2 Addition:

Water heaters for installation outdoors shall be at least IPX4. Other water heaters shall be at
least IPX1.

7 Marking and instructions

This clause of Part 1 is applicable except as follows.

7.1 Addition:

Appliances, other than cistern-type water heaters, shall be marked with the rated pressure
in pascals.

Appliances shall be marked with the rated capacity in litres.

Closed water heaters shall be marked with a statement that a pressure-relief device is to be
fitted in the installation, unless it is incorporated in the appliance.
Closed water heaters having a rated pressure less than 0,6 MPa and low-pressure water
heaters shall be marked with a statement that a pressure reducing valve is to be fitted in the
installation.
Open-outlet water heaters shall be marked, close to the outlet connection or on a tag
attached to the appliance, with the substance of the following:

WARNING: This outlet acts as a vent and must only be connected to a fitting
recommended by the manufacturer. It must not be connected to a tap.
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7.12 Addition:

The instructions for closed water heaters shall state the substance of the following:

– the water may drip from the discharge pipe of the pressure-relief device and that this pipe
must be left open to the atmosphere;
– the pressure-relief device is to be operated regularly to remove lime deposits and to verify
that it is not blocked;
– how the water heater can be drained.

7.12.1 Addition:

The installation instructions shall state the substance of the following:

– the type or characteristics of the pressure-relief device and how to connect it, unless it is
incorporated in the appliance;
– a discharge pipe connected to the pressure-relief device is to be installed in a
continuously downward direction and in a frost-free environment;
– the type or characteristics of a pressure reducing valve and the installation details (for
appliances having a rated pressure less than 0,6 MPa).

The instructions for closed water heaters incorporating a heat exchanger shall give details
on the installation of control devices and the temperature settings that are necessary to
prevent operation of the thermal cut-out caused by the heat from the exchanger.

The instructions for cistern-fed water heaters and low-pressure water heaters shall contain
the substance of the following:

WARNING: Do not connect any pressure-relief device to the vent pipe of this water
heater.

7.101 The water inlet and the water outlet shall be identified. This identification shall not be
on detachable parts. If colours are used, blue shall be used for the inlet and red for the
outlet.
NOTE Identification may be by means of arrows showing the direction of the water flow.

Compliance is checked by inspection.

8 Protection against access to live parts

This clause of Part 1 is applicable.

9 Starting of motor-operated appliances

This clause of Part 1 is not applicable.

10 Power input and current

This clause of Part 1 is applicable.

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11 Heating

This clause of Part 1 is applicable except as follows.

11.7 Replacement:

The appliance is operated until steady conditions are established or until the thermostat
interrupts the current for the first time after 16 h, whichever is shorter.

12 Void

13 Leakage current and electric strength at operating temperature

This clause of Part 1 is applicable.

14 Transient overvoltages

This clause of Part 1 is applicable.

15 Moisture resistance

This clause of Part 1 is applicable except as follows.

15.2 Addition:

The test is only applicable to cistern-type water heaters.

15.3 Addition:
NOTE 101 If the appliance is too large for the humidity cabinet, the test may be carried out on those parts that
contain electrical components.

16 Leakage current and electric strength

This clause of Part 1 is applicable.

17 Overload protection of transformers and associated circuits

This clause of Part 1 is applicable.

18 Endurance

This clause of Part 1 is not applicable.

19 Abnormal operation

This clause of Part 1 is applicable except as follows.

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19.1 Modification:

Instead of the tests specified for appliances incorporating heating elements, the following
applies.

For closed water heaters, low-pressure water heaters and open-outlet water heaters,
compliance is checked by the tests of 19.2, 19.3 and 19.4 if applicable. However, 19.101
applies instead for appliances not liable to be emptied in normal use and having all four of the
following features:

– an outer enclosure of metal;

NOTE 101 Non-metallic covers may be used for the supply terminals and controls.
– non-combustible thermal insulation;
NOTE 102 Insulation withstanding the needle flame test of Annex E is considered to be non-combustible.
– a capacity exceeding 30 l;
– a rated power input not exceeding 6 kW.

NOTE 103 Appliances are not considered liable to be emptied in normal use if emptying through the inlet is
prevented by a check valve, a pipe interrupter or an air gap. These devices may be fitted in the inlet pipe in
accordance with the instructions. Emptying through openings provided for servicing purposes only is not
considered to be normal use.
NOTE 104 Cistern-fed water heaters and cistern-type water heaters are not subjected to the tests.

19.2 Addition:

The appliance is operated empty, any thermal control that operates during the test of
Clause 11 being short-circuited.
NOTE 101 If the appliance is provided with more than one thermal control, these are short-circuited in turn.

19.3 Addition:
NOTE 101 If the water heater has been damaged during the previous test, a new appliance is used.

19.4 Replacement:

For open-outlet water heaters, the test of 19.2 is repeated but with the container filled with
water to a level at least 10 mm above the highest point of the heating element. The appliance
is operated at 1,15 times rated power input under normal operation.
NOTE 101 If the water heater has been damaged during previous tests, a new appliance is used.

19.13 Addition:

There shall be no leakage from the container during the tests.

19.101 The appliance is tested for 24 h under the conditions specified in Clause 11 but with
the container empty.

20 Stability and mechanical hazards

This clause of Part 1 is applicable.

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21 Mechanical strength

This clause of Part 1 is applicable.

22 Construction

This clause of Part 1 is applicable except as follows.

22.6 Addition:

The enclosure shall have a drain hole positioned so that the water can drain without impairing
electrical insulation, unless condensed water cannot accumulate within the enclosure in
2
normal use. The hole shall be at least 5 mm in diameter or 20 mm in area with a width of at
least 3 mm.

Compliance is checked by inspection and measurement.

22.20 Addition:

Thermal insulation shall not be used for basic insulation of internal wiring.

22.101 The rated pressure of closed water heaters intended for direct connection to the
water main shall be at least 0,6 MPa.

The rated pressure of closed water heaters and low-pressure water heaters, intended to
be supplied by a pressure reducing valve that is not incorporated in the appliance, shall be at
least 0,1 MPa.

The rated pressure of cistern-fed water heaters shall not exceed 0,2 MPa.
NOTE The rated pressure of open-outlet water heaters is 0 Pa.

Compliance is checked by inspection.

22.102 Appliances shall withstand the water pressure occurring in normal use.

Compliance is checked by subjecting the appliance to a water pressure of

– twice the rated pressure, for closed water heaters. If the water heater is supplied
through a pressure reducing valve, the container is subjected to twice the working pressure
instead;
NOTE 1 The pressure reducing valve may be incorporated in the water-inlet pipe.
NOTE 2 The working pressure is the maximum pressure in the container measured during the test of Clause 11.

– 1,5 times rated pressure, for cistern-fed water heaters and low-pressure water
heaters;
– 0,15 MPa, for open-outlet water heaters;
– 0,03 MPa, for cistern-type water heaters.

Pressure-relief devices are rendered inoperative. The pressure is raised at a rate of

0,13 MPa/s to the specified value and is maintained at that value for 15 min.

Water shall not leak from the appliance and there shall be no permanent deformation to such
an extent that compliance with this standard is impaired.
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NOTE 3 Heat exchangers incorporated in an appliance are subjected to a pressure test based on their working
pressure.
NOTE 4 Damage to a protective coating on the inside of containers is not considered to be a hazard.

22.103 Pressure-relief devices of closed water heaters shall prevent the pressure in the
container from exceeding the rated pressure by more than 0,1 MPa.

Compliance is checked by subjecting the container to a slowly increasing water pressure.

NOTE The pressure-relief device may be fitted during installation.

22.104 The outlet of open-outlet water heaters shall be constructed so that the water flow
is not limited to such an extent that the container is subjected to a significant pressure.
NOTE This requirement is considered to be met if the cross-sectional area of the water outlet is not less than that
of the inlet.

The vent pipe of low pressure water heaters shall have an internal diameter of at least
20 mm.

Compliance is checked by inspection and measurement.

22.105 Cistern-type water heaters shall be constructed so that the container is always at
2
atmospheric pressure by means of a vent having an area of at least 30 mm and a minimum
dimension of at least 3 mm.

Compliance is checked by inspection and by measurement.

22.106 Closed water heaters shall incorporate a thermal cut-out providing all-pole
disconnection and which operates independently from the thermostat. However, for
appliances intended to be connected to fixed wiring, the neutral conductor need not be
disconnected.

Compliance is checked by inspection.

22.107 Heating elements and thermal control sensors in contact with the outer surface of the
container shall be held in position securely.

Compliance is checked by inspection.

22.108 Appliances for wall mounting shall have reliable provision for fixing to a wall,
independent of the connection to the water mains.

Compliance is checked by inspection.

22.109 Appliances having a capacity of more than 15 l that cannot be emptied through a
drain fitted in the water pipes shall incorporate means for draining that requires a tool for its
operation.

Compliance is checked by inspection and by manual test.

NOTE 1 Residual water in the container below the end of the inlet pipe is disregarded.
NOTE 2 The means for draining may be combined with a pressure-relief valve.

22.110 Open-outlet water heaters having plastic containers shall be constructed to ensure
that the appliance is only likely to be installed in the intended orientation.
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NOTE Appliances marked with the mounting position adjacent to the water connections are considered to meet
this requirement.

Compliance is checked by inspection.

22.111 Closed water heaters incorporating a heat exchanger shall be constructed so that
during normal use the thermal cut-out does not operate due to heat from the exchanger.

Thermostatic valves, by-pass valves and similar controlling devices used for this purpose
shall be supplied with the appliance.

Compliance is checked by inspection.

22.112 Closed water heaters shall be constructed so that repeated drawing off does not
cause the water to boil.

Compliance is checked by the following test.

The appliance is operated as specified in Clause 11.

When the thermostat has operated for the first time, water is drawn off at a rate of
approximately 2 l/min or 10 % of the capacity of the appliance per minute, whichever is less,
until the thermostat switches on again.

When the thermostat next operates, water is drawn off again at the same rate until the
thermostat switches on, this sequence being repeated until steady conditions are
established.

The temperature of the water, measured by means of a thermocouple at the outlet, shall not
exceed 98 °C.

23 Internal wiring

This clause of Part 1 is applicable.

24 Components

This clause of Part 1 is applicable except as follows.

24.1.4 Addition:

Thermal cut-outs incorporated in closed water heaters shall comply with the requirements
for type 2B controls in Clauses 13, 15, 16 17 and 20 of IEC 60730-1, unless they are tested
with the appliance.

24.101 Thermal cut-outs shall be non-self-resetting. They shall have a trip-free switching
mechanism or be located so that they can only be reset after removal of a non-detachable
cover.

Compliance is checked by inspection.

24.102 The operating temperature of the thermal cut-out of a closed water heater shall
ensure that the water temperature cannot exceed 99 °C or !that" the thermal cut-out
operates before its temperature exceeds 110 °C.
Compliance is checked by the test of 24.102.1 for water temperatures not exceeding 99 °C or
by the test of 24.102.2 for thermal cut-outs having an operating temperature up to 110 °C.
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EN 60335−2−21:2003
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24.102.1 The appliance is operated under the conditions specified in Clause 11 until the
thermostat operates for the first time. A quantity of water equal to 25 % of the capacity of the
container is then drawn off so that it is replaced by cold water.

Immediately after the thermostat operates for the second time, it is short-circuited. The test
is continued until the thermal cut-out operates. The outlet valve is then opened and the
temperature of the water measured at the outlet.

The temperature shall not exceed 99 °C.

24.102.2 The operating temperature of the thermal cut-out is measured by means of a

thermocouple positioned on its sensing element or as close as possible to it.
!The water temperature for appliances having vertically oriented metallic water containers
is measured by a thermocouple attached to the outer surface of the upper dome. If the water
container is horizontally oriented, two thermocouples are attached to the outer surface. The
position of the thermocouple is shown in Figure 102a.

The water temperature for appliances having non-metallic water containers is measured by a
thermocouple positioned 50 mm below the upper inner surface of the container, as shown in
one of the diagrams of Figure 102b. This method may also be used to measure the water
temperature of appliances having vertically oriented metallic water containers.

The appliance is operated at 1,15 times rated power input under normal operation with the
outlet valve closed and thermostats short-circuited. The test is continued until the thermal
cut-out operates.

The thermal cut-out shall operate before its temperature exceeds 110 °C. The water
temperature shall not exceed 20 K of the maximum permitted operating temperature of the
thermal cut-out."

25 Supply connection and external flexible cords

This clause of Part 1 is applicable except as follows.

25.1 Modification:

Appliances shall not incorporate an appliance inlet.

26 Terminals for external conductors

This clause of Part 1 is applicable.

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27 Provision for earthing

This clause of Part 1 is applicable except as follows.

27.1 Addition:

For class I water heaters, the sheath of the heating element shall be permanently and
reliably connected to the earthing terminal unless

– the container is provided with inlet and outlet pipes of metal that are permanently and
reliably connected to the earthing terminal, and
– other accessible metal parts of the container in contact with the water are permanently
and reliably connected to the earthing terminal.

28 Screws and connections

This clause of Part 1 is applicable.

29 Clearances, creepage distances and solid insulation

This clause of Part 1 is applicable.

30 Resistance to heat and fire

This clause of Part 1 is applicable except as follows.

30.1 Addition:

The temperature rises occurring during the tests of 19.2, 19.3 and 19.101 are not taken into
account.

30.2.2 Not applicable.

31 Resistance to rusting

This clause of Part 1 is applicable.

32 Radiation, toxicity and similar hazards

This clause of Part 1 is applicable.

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B B

A A

a b

D E

C
H H
E F

D G

G
F
B
B

A
A
A

c d e

IEC 1269/02

Key Type
A Heating element a Closed water heaters
B Container b Open-outlet water heaters
C Expansion pipe c Cistern-type water heater
D Overflow pipe d Cistern-fed water heater
E Ball valve e Low-pressure water heater
F Water level
G Cistern
H Vent pipe
Figure 101 – Examples of types of storage water heaters
 Page 18
EN 60335−2−21:2003
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B
B

A
1/2 h

IEC 1270/02

!Figure 102a – Position of thermocouples for metallic water containers"

C C
C D

D D

A A A

F
F E F E E

IEC 1271/02

The thermocouple in a tube is The thermocouple in a Insulated thermocouple wires

inserted in the outlet pipe through tube is inserted through are inserted through a sealed
a sealed entry a sealed entry entry and attached to the
outlet pipe
!Figure 102b – Position of thermocouples for vertically oriented water containers"

Key

A Container
B External thermocouple
C Internal thermocouple
D Outlet pipe
E Inlet pipe
F Sealed entry

Figure 102 – Examples of positions of the thermocouples

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EN 60335−2−21:2003
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Annexes

The annexes of Part 1 are applicable except as follows.

Annex A
(informative)

Routine tests

This annex of Part 1 is applicable except as follows.

A.101 Pressure test

The water container is subjected to a pressure test using a fluid.

When a liquid is used, the pressure is

– for closed water heaters, 0,7 MPa for those having a rated pressure not greater than
0,6 MPa, and 1,1 times rated pressure for others;
– for cistern-fed water heaters and low-pressure water heaters, 1,1 times rated
pressure;
– for open-outlet water heaters, 0,05 MPa;
– for cistern-type water heaters, 0,03 MPa.

When gas is used, these pressures may be reduced but are to be sufficient to reveal leakage.
NOTE Care should be taken when testing closed water heaters with gas.

Leakage of the fluid is not to occur during the test.

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Bibliography

The bibliography of Part 1 is applicable except as follows.

Addition:

IEC 60335-2-15, Household and similar electrical appliances – Safety – Part 2-15: Particular
requirements for appliances for heating liquids

IEC 60335-2-35, Household and similar electrical appliances – Safety – Part 2-35: Particular
requirements for instantaneous water heaters

IEC 60335-2-75, Household and similar electrical appliances – Safety – Part 2-75: Particular
requirements for commercial dispensing appliances and vending machines
 Page 21
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Annex ZA
(normative)

Special national conditions

Addition:

Clause Special national condition

22.101 Denmark, Finland, Norway and Sweden

For closed water heaters, the minimum rated pressure is 1,0 MPa.

Annex ZB
(informative)

A-deviations
Addition:

Clause Deviation

24.101 United Kingdom (Building Regulation Part G3)

In addition to a non-self-resetting thermal cut-out, any closed water heater having

a storage capacity in excess of 15 l shall be fitted with a temperature relief valve
according to BS 6283 Part 2 or a combined temperature and pressure relief valve
according to BS 6283 Part 3.

24.102 United Kingdom (Building Regulation Part G3)

The water temperature of the stored water shall not at any time exceed 99 °C in
closed water heaters having a storage capacity in excess of 15 l.

National Annex NA
(informative)

Original IEC text amended by CENELEC common modifications

National Annex deleted

 BS EN
60335-2-21:
2003 BSI — British Standards Institution
Licensed copy: Anthony Lloyd, Swansea College, Version correct as of 07/01/2011 09:50, (c) BSI

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