SEWERAGE TREATMENT PLANT 500 KLD FOR THIMMAIGUDA AT HYDERABAD

Project : Sewage Treatment Plant for 500 KLD

Client : GHMC
Contractor:

PROCESS DESIGN CALCULATION

MLD Cu.m/Hr.
Design Average Flow MLD 0.500 20.833
Peak Flow Factor (As per CPHEEO Manual) 3.00
Peak Flow MLD 1.500 62.500

Raw & Treated Effluent + Sewage characteristics

Parameters Unit Inlet Outlet
pH 5.5 - 9.0 5.5 - 9.0
BOD mg/l 250.00 ≤ 10
TSS mg/l 375.00 ≤ 20
COD mg/l 450.00 50
Total Nitrogen mg/l 50.00 ≤ 10
Ammonical Nitrogen (NH3-N ) mg/l 32.50
Nitrate Nitrogen (NO3-N) mg/l 5.00
Total Phosphorus mg/l 7.10 ≤1
Oil & Grease mg/l 45.00 Nil
Total Coliform Organism MPN/100ml ≤ 10
Fecal Coliform Organism MPN/100ml <100 /100 ml

UNIT SIZING - COLLECTION SYSTEM

BAR SCREEN CHAMBER Manual
No of Units 1.00 No.
Design Flow 1.500 MLD
Design Flow/Unit 1.500 MLD
62.500 Cu.m/Hr.
0.017 Cu.m/Sec
Clear Opening of Screen 12.00 mm
Width of Screen Flat 6.00 mm
Design Velocity through Screen 0.90 m/sec.
Area Required for Flow 0.019 Sq.m
Effective Area required 0.0289 Sq.m
Width 0.400 m
Depth Required 0.072 m
Depth Provided 0.500 m
Approach Velocity 0.09 m/sec.
Velocity of flow through screen 0.13 m/sec.
Head loss through clean screen 0.001 m
Drop in Screen Chamber Floor 0.000 m
Applying Bernoulis Equation between U/S & D/s of Screen
Z1 + d1 + V1 2 / 2g = Z2 + d2 + V2 2/2g + Hl
Solving by Trial & Error
d2 = 0.181 m
v2 = 0.240 m/sec

When Screen is 50% Clogged

Applying Bernoulis Equation between U/S & D/s of Screen
Z1 + d1 + V1 2 / 2g = Z2 + d2 + V2 2/2g + Hl
Solving by Trial & Error
d1 = 0.141 m
v1 = 0.308 m/sec
Velocity through 50% Clogged Screen 0.924
Approach Velocity at 50% Clogged Condition 0.308
Head Loss through 50% clogged screen = 0.0729*(V1^2-V2^2) 0.055 m
Head Loss in the System at 50% Clogging -0.040 m
Say 0.100 m
Head Buildup on U/S Side at 50% Clogging -0.359 m
Say 0.120 m
Depth Required 0.141 m
Depth Provided 0.400 m
Angle of Inclination of Screen 60.0 Deg
Length Required 1.00 m
Length Provided 2.00 m
FGL of Coarse Screen Chamber area m
Top Level of Coarse Screen Chamber m
Invert Level of Incoming Sewer m
Free fall in receiving chamber 0.15 m
MWL of Screen Channel m
Free Board 0.00 m
Total Depth 0.40 m
Size of Barscreen 1.50 x 0.40x0.40
RAW SEWAGE SUMP
PROCESS DESIGN SHEETS 1 of 5
No of Units 1.00 No.
Inlet Sewage Flow 0.500 MLD
Filtrate Return Flow @ 1.5% 0.0000 MLD
PSF& ACF Back Wash Flow @ 2% 0.0000 MLD
Retention Time for Sewage 15.00 Min
Retention Time for Filtrate 16.00 Hrs.
Retention Time for PSF Back Wash 1.00 Wash
Volume Required for Sewage 5.21 Cu.m
Volume Required for Filtrate 0.00 Cu.m
Volume Required for PSF Backwash 0.00 Cu.m
Total Volume Required 5.21 Cu.m
Liquid Depth of Sump 1.00 m
Size of Sump required 2.28 m
Size of Sump Provided 3.00 m 19.2

Type of Pump Ver Submersible

No. of Working Pumps 3.00 Nos.
No. of Standby Pumps 1.00 Nos.
Total number of pumps 4.00 Nos.
Capacity of Each Raw Sewage Pump 20.83 Cu.m/Hr.
Say 21.00 Cu.m/Hr.

PROCESS DESIGN SHEETS 2 of 5

AERATION TANK
No of Units 1.00 No.
Design Flow 0.800 MLD
500.00 KLD
Design Flow/Unit 0.500 MLD
Flow 25.00 cum/hr
Design BOD Removal 250.00 mg/l
BOD Load 125.00 kg/day
MLSS 3500.00
F/M 0.16
Bio mass 781.25 kg/day
Hence we have increased 1500.00
Design MLSS 3500.00 mg/l
3.50 kg/cum
Aeration tank volume 428.57
Depth of Tank 3.50 m
Area Required 122.45 Sq.m
Length of Each Tank 10.00 m
Width of Each Tank 12.24 m
Width Provided 13.00 m
Surface Area Provided 130.00 Sq.m
Free Board 0.50 m
Total Depth 4.00 m
Aeration tank volume 455.00 Cum
Retention Time 21.84 Hours

OXYGEN CALCULATIONS :
Volume of Sewage treated 500.00 m3/day
Theoretical Kg O2 required per Kg BOD as per Sewage Manual 1.20 Kg/Kg BOD
Inlet BOD5 250 mg/l
Outlet BOD5 10.00 mg/l
BOD5 removed 240 mg/l
Kg of BOD removed in a day 120.00 Kg/day
Kg O2 reqd. for BOD load 144 Kg/day
Inlet Total Kjeldhal Nitrogen 32.5 mg/l
Outlet Ammoniacal Nitrogen 0.00 mg/l
Nitrogen assimilated in during BOD removal (@ 5% of Inlet BOD) 12 mg/l
Outlet Nitrate Nitrogen 5.00 mg/l
NH3-N removed in a day 20.5 mg/l
Kg O2 required per Kg of NH3-N 4.60 Kg/ Kg of NH3-N
Kg of NH3-N removed in a day 10.25 Kg/day
Kg O2 reqd. for NH3-N removal 47.15 Kg/day
Kg O2 released per Kg of Nitrate-Nitrogen during denitrification 2.86 -
Kg of Nitrate-Nitrogen generated 7.69 Kg/day
Assuming 75% of Nitrification
Kg of Nitrate Nitrogen in the treated sewage 2.50 Kg/day
Quantity of Nitrate Nitrogen that is denitrified 5.19 Kg/day
Kg O2 released during denitrification 14.84 Kg/day
Total Kg O2 required/day 176.31 Kg/day

AIR REQUIREMENT CALCULATIONS:

Total actual Kg O2 required per day (AOR) 176.31 Kg/day
T = Field Temperature 40 °C 18
H = Altitude of site 542.00 m

Properties of Air
g 9.81 m/ s2
M = Mole of Air 28.97 kg / kg-Mole
R =Universal Gas Constant 8314.00 kg.m2/s2.kg.mole.k
Pa = Atmospheric Pressure 101.325 KN/m2
Oxygen by Weight in air 23.180 %
Ot = % Oxygen Concentration leaving tank 19.00
C = Oxygen Concentration in Tank 2.00

α = Oxygen Transfer Correction Factor 0.65 -

As per Metcalf & Eddy - Page No. 711 - Example 8.2
β = Salinity Surface Tension Correction Factor 0.95 -
F = Fouling Factor 0.9 -

Aeration Depth 3.70 m

Relative Pressure (Pb/Pa)

exp (- g M (Zb - Za) / RT) 0.9426 0.9344

DO Concentration (As per Table D 1 of App D, Metcalf & Eddy) 6.410 9.450
Specific Weight (As per Table C 1 of App C, Metcalf & Eddy) 9.730 9.793

PROCESS DESIGN SHEETS 3 of 5

Oxygen Concentration at specified temp & altitude (C STH) 6.042 8.830
Atmospheric Pressure at Specified Elevation & Temp in m 9.815 9.669

C' S T H
(C STH) (1/2) (((Patm,h + Pw, eff depth)/Patm,h) +(Ot / 21)) 6.8928 10.0994

Oxygen required under Standard Conditions (SOTR)

= AOTR ÷ [((βC'STH – C) ÷ CS20) x 1.024(T – 20) x α x F] 389.70 Kg/day 393.25

Hence, SOR 389.70 Kg/day 393.25

No. of Basins 1 Nos. 1
Standard O2 required at Field Conditions per Basin 389.70 Kg/day/Basin 393.25

Top Water Level (TWL) in Basin 3.50 m 3.50

Bottom Water Level (BWL) in Basins 0.00 m 0.00
Liquid level in Basin 3.50 m 3.50
Height at which Diffusers are kept 0.30 m 0.30
Effective Aeration Depth 3.20 m 3.20

OTE for Diffusers per m depth of submergence 6.00 %

SOTE for the above Effective Aeration Depth 19.200 % 19.20
Fraction of O2 in Air 23.18 % 23.18
Specific Gravity of Air at field Condition
ra = (PM/RT)*(Pb/Pa) 1.063 1.208
Air required at Field Conditions per Basin 8239.56 Nm3/day/ Basin 7315.69
Hours of Aeration per Basin per day 24.00 hr/day/Basin 24
Air required per hour per Basin = M / N 343.32 Nm3/hr/ Basin 304.82
No. of Operating Air Blowers per Basin 1.00 Nos. 1
Capacity of Air Blowers required = O / P 343.32 Nm3/hr 304.82
Safety Factor in Blower Capacity 5.00 % 5
Capacity of Air Blowers with Safety Factor = Q x (1 + R) 360.48 Nm3/hr 320.06
Capacity of Air Blowers provided 370.00 Nm3/hr 330.00

Air Requirment Calculation for Mixing (Based on Surface Area of Tank)

Area of One Reactor Tank 122.4 Sq.m
Air Requirment for Mixing 2.25 Cu.m/Hr./Sq.m
Capacity of Blower Required for Mixing (For One Tank) (On Area Ba 275.5 Cu.m/Hr.

Air Requirment Calculation for Mixing (Based on Volume of Tank)

Volume of One Reactor Tank 130.0 Cu.m
Air Requirment for Mixing 12.50 Cu.m/1000 Cu.m/min
Capacity of Blower Required for Mixing (For One Tank) (On Volume 97.5 Cu.m

Capacity of Blower Required For Each Tank 370 Nm3/Hr.

No of Working Blowers for two Tanks 1.00 Nos.
Capacity of each Blower Required 370 Nm3/Hr.
Say 370.00 Cum/Hr
Head for Blower 4.50 MWC
Number of Working Blowers 1.00 Nos.
Number of Standby Blowers 1.00 Nos.
Total number of Blowers 2.00 Nos.
Type of Blower Twin Lobe

Flow per Diffuser (Fine Bubble Tubular Diffuser) 12.50 m3/Hr.

No. of Diffusers required per Tank 29.60 Nos.
Say 30.00 Nos.

PROCESS DESIGN SHEETS 4 of 5

SECONDARY CLARIFIER
No of Units 1.00 No.
Design Flow 0.500 MLD
Design Flow/Unit 0.500 MLD
500.000 KLD
SOR 60 (40-64 ) As per Metclaff & Eddy
Solids conic in settled sludge 0.80-0.90

Surface area of the tank 8.33

Retention Time 3.00 Hrs.
Volume Required 62.50 Cu.m
Depth Provided 3.00 m
Diametre Required for Secondary Settling Tank 3.26 m
Diameter Provided for Secondary Clarifier 4.00 m
Free Board 0.50 m
Total Depth 3.50 m
Velocity of flow in launder 0.60 m/sec.
Area of Launder Required 0.005 Sq.m
Width of Launder 0.30 m
Liquid Depth in Launder 0.02 m
Wall Tk of launder 0.10 m
Weir length in Clarifier 10.23 RM

Weir loading rate 48.89

Volume of Tank 150.72 Cum
Hydraulic Detention time 7.23 Hours
Hence ok for Retention time 3.00-6.00 Hours

INTERNAL RECRICULATION (NITRIFIED LIQUOR)

Recirculation 100 %
Volume of Recirculation per Day 500 Cu.m/Day
Capacity of Pump Required 20.83 Cu.m/Hr.
No. of Working Pumps 1.00 Nos.
No of Pumps provided (1W+1S) 2.00 Nos.
Type of Pump Submersible
Capacity of Each Pump Required 20.83 Cu.m/Hr.

Sludge Drying Beds

Bed surface area required for digested primary sludge 80-120 kg dry solids /m2 /yr
Sludge drying time 2-4 weeks
Size of bed 6-30 m length
3-8 width
Specific sludge solids loading rate 50-210 kg /m2 -yr
Dry solids produced 280000 g/day
280 kg/day

area of bed needed 1022 (assumed 100 kg /m2 /year

Check for area of drying bed per capita 0.146 m2 / capita

Area of one bed 30x8 m wide beds

Number of beds 4.26

Say 5.00 Nos

SODIUM HYPO CHLORITE DOSING SYSTEM

Chlorine Dosage 6.00 PPM
Design flow 0.50 MLD
Chlorine Required per Day 3.00 Kgs.
0.125 Kgs./Hr.
Solution Strength as procured in % 5.00
Available strength at point of use in % 4.00
Volume of solution needed liters / Hr. 3.13 Lit/Hr.
75.00 Lit.Day
Providing a dosing tank for 24.00 Hrs.
Vol of tank required 75.00 Ltrs
Say 100.00 Ltrs
Capacity of Dosing Pump 3.13 Ltrs/Hr.
No of Dosing Pumps 1 Nos.
Capacity of each Dosing Pump 3.13
Say 4.00 Ltrs/Hr.

PROCESS DESIGN SHEETS 5 of 5