Inspection Technologies: Productivity Through Inspection Solutions

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GE

Sensing & Inspection Technologies

Inspection Technologies
Productivity through inspection solutions

Advanced nondestructive imaging


GE
Sensing & Inspection Technologies

GE Sensing & Inspection Technologies partners with you to meet your nondestructive testing needs. We
provide a full suite of nondestructive testing (NDT) solutions, including radiography, remote visual inspection,
ultrasound, eddy current, hardness testing and metrology. Combined with our Rhythm® software platform,
GE is your ultimate provider of productivity solutions, supplying accurate and reliable inspection data that can
be shared seamlessly with your colleagues and customers around the world.

Nondestructive testing and inspection technologies are advancing very rapidly due to the digital revolution,
software development and newer imaging capabilities. Often derived from the medical community, both 2D
and 3D imaging are extremely useful in helping to solve or trend complex issues in the areas of component life
extension, fitness for service, design optimization, quality control or root-cause failure analysis. High-resolution
imaging has become practical, cost-effective and can save critical time when properly applied to real-world
applications.

GE Sensing & Inspection Technologies is a world leader in providing advanced nondestructive imaging using
the electromagnetic, radiographic, ultrasonic or visible energy spectrum. We have enormous depth and
breadth of know-how which can be applied to your needs.

Our applications cover a wide range of industries:


• aerospace
• metals & castings
• oil & gas
• power generation
• transportation

Read on to learn more about GE’s solutions in these industries and how we can help meet your most
challenging inspection needs.

www.geit.com

On our cover
1. Remote visual image of auger dryer system
2. Phased array weld image
1 2 3 4 3. 3D CT visualization of a section through a cast aluminum piston
4. Pulse eddy current image of aircraft fuselage
5. 3D CT sectional view of aluminum casting
6. 2D X-ray image of steering column
5 6 7 8 7. X-ray image of engine carburetor
8. Remote visual image of damage turbine blade
9. Phased array Top View image of flaws in a pipe
10. Remote visual image of wind turbine gearbox
9 10 11 12 11. Eddy current array image of stress corrosion cracking on pipe
12. NanoCT® image of CSP solder joints
1 Inspection Technologies
Advanced nondestructive imaging
GE Sensing & Inspection Technologies is dedicated to providing high-quality products and services for the oil & gas, power,
aerospace and transportation industries. Our inspection solutions, including advanced imaging capability and powerful
software tools, offer high-quality, data-rich images so customers can make faster and better informed decisions to protect
asset health, help ensure safety, quality and boost productivity.

High-quality inspection results


Used in hundreds of applications across the oil & gas industry, our nondestructive
testing products deliver high quality inspection results. Whether you're
In this brochure
inspecting boilers, condensers, gas turbines or pipelines, our products can help Segment Overviews
protect your assets against corrosion, leakage and extend the life of your plant. Aerospace.......................................................................... 2—3
Even in the harshest environments, our leading-edge inspection solutions boost Metals & Transportation........................................... 4—5
Oil & Gas.............................................................................. 6—7
productivity and improve safety for our customers, based on our ability to
Power Generation­........................................................ 8—9
understand your needs and commercialize advanced inspection technologies.
Product Lines
Improving efficiency Introduction.......................................................................... 10
The power industry is continually challenged to improve efficiency, runtime Eddy Current Testing (EC)............................................. 11
Radiographic Testing (RT)............................................ 12
and output. We help you meet those challenges by providing solutions for key
Remote Visual Inspection (RVI)................................. 13
power generation applications in fossil, nuclear and renewable energy markets. Ultrasonic Testing (UT)­.......................................... 14—15
Applications range from Balance of Plant (BOP) components, steam generators, Software Solutions (SS).................................................. 16
turbine and electrical generators to pipes and vessels and reactor internals. Our Service Solutions............................................................... 17
reliable, advanced technology-based inspection solutions and support services Regional Offices­...................................... back cover
enable power generation customers to maximize efficiency, minimize downtime,
enhance productivity and ensure safety with unyielding integrity.

Meeting or exceeding needs


In keeping pace with new composite materials and changing maintenance
requirements of the aerospace industry, we are developing products and new
techniques that enable more reliable and efficient inspections. Whether your
business is aircraft engine parts production, composite airframe manufacturing or
full aircraft maintenance, we have the knowledge and experience to help prolong
asset life without sacrificing safety or productivity.

Adding value
We offer a wide range of inspection solutions in every step of the value chain from
semi-finished products (rods, bars, billets) up to the final assembling of vehicles and
trains. We provide the transportation industry with world-class inspection solutions
that help build vehicles more efficiently, reducing scrap and process costs.

Better tools for enhanced decision making


Our Rhythm data management software is a unique software platform that sets our
inspection solutions apart from the rest. Once data is captured it can be analyzed
and reviewed, assisting in better and faster decisions in the field and in the office.
Rhythm generates reports automatically and stores data with notations for future
historical comparison. Rhythm enables secure, quick and easy storage and retrieval
of inspection images and data. This user-friendly software stores data in one central
location that can be accessed securely by remote users when necessary. Rhythm is
used in many inspection applications across all our key segments.

Inspection Technologies 1
Aerospace
Whether your business is aircraft engine part production, composite airframe manufacturing or full
aircraft maintenance, the GE Sensing & Inspection Technologies aerospace team will support your
process with nondestructive testing and inspection solutions that match worldwide OEM specifications
and help you reach your productivity goals.

Aluminum parts inspection


Corrosion on aluminum multi-layer panels
Our ultrasonic thickness gauges provide high
Our complete line of eddy current systems
precision thickness readings on large and
perform inspection of multi-layer panels in
complex aluminum panels. Accurate readings
less time and with more interrogation of the
can be achieved from a single-sided scan.
panel, resulting in thorough inspection results.

Fuel nozzle, combustion chamber and Commercial Airport


turbine blades
We have a complete line of remote visual
inspection products to inspect internal engine
components to help ensure efficient, reliable
operation and passenger safety. We can
also perform 3D computed tomography
inspections on turbine blades and fuel nozzles.

Aircraft wheel inspection


Our eddy current systems rapidly and
reliably inspect aircraft wheels for fatigue
cracks. These easy-to-use systems do not
tie operators down to lengthy inspections,
leaving them free to get on with other work.
Setup and operation is so easy that extensive
training is not required and the operator does
not need to be an eddy current expert.
Military
Airfield

Conductivity measurement on aluminum parts Foreign object detection and sealing check in
During aircraft operation, some aluminum parts wing fuel tank
can be heated to unacceptable levels, changing the Remote visual inspection with our unique
aluminum conductivity. Our handheld conductivity articulation system is used to check seals inside
meter measures the conductivity of aluminum parts. the tank. Inspections are also performed to
locate and remove foreign objects from inside
the plane wings.

2 Inspection Technologies
Menu directed inspection™ (MDI) and archiving X-ray digital images
MDI for engines improves reporting and data sharing. Our DICONDE compliant Rhythm
software enables manufacturers to easily share and archive radiography images with
remote experts, OEMs and supplier locations. Similarly, ultrasonic and eddy current
images from airframe inspection can be easily archived in one central location with
secure remote access from the field or the office. Rhythm software offers one platform
for all your nondestuctive data.

Thick aluminum or titanium part testing


Aluminum parts are tested for fatigue cracks using multi-
element angle ultrasonic beams that perform inspections
in less time with better penetration delivering high quality
scan result. We also have automatic composite inspection
systems for defect detection in fuselage and blades.

Dove tail slot inspection in engine disks


Eddy current systems enable faster and
more accurate inspection of engine disk
dove tail slots to locate potential cracks.

Electronic components
Microfocus X-ray technology for failure
Composite
analysis and quality assurance in
Parts
electronic components. Cost intensive
recalls in the aero industry are generally
caused by electronic failures. More and
more aerospace components include
Engine Parts Electrical Components electronics with corresponding inspection
tasks, such as solder joint defects and
quality, bond wire integrity, moldings.

Foundry

Rocket
Launch Pad

Quality test of the blades during manufacturing or after repair


Computed radiography and digital radiography are used to
inspect blades for flaws. One imaging plate is used for multiple
X-ray images that are stored in digital format. Unlike file
equipment, images can be evaluated and shared quickly without
chemicals or time consuming processing.

Inspection Technologies 3
Metals & Transportation
We provide the transportation industry with world class inspection solutions that boost productivity
and quality based on our ability to understand industry dynamics and apply advanced technologies.
Our solutions are used in every step from semi-finished products (rods, bars, billets) up to final
assembly. The product range includes dedicated manual or automatic in-line solutions based on all
major nondestructive testing and inspection methods.

Research and development


Our computer tomography delivers precise Rotational tube tester for bar and pipe
information about the shape and geometry Our ultrasonic inspection systems inspect bar
of an object on both on the surface and hot processed pipe, including detection of
and internally. This technology reduces inner and outer flaws, as well as full dimension
development time during R & D and combines measurement.
measurement and inspection solutions within
production.

Bar Manufacturing
Casting
Plant
House

R & D Center

Steel & Plate


Mill

Steel and plate


We design and build large-scale
automated ultrasonic testing and
inspection systems for heavy plate testing Pipe Mill
for online and offline applications. These
systems consist of the complete test
mechanism and test electronics, extended
by automated evaluation software and
web/modem-based remote servicing.

Rail and axle


Ultrasonic and multi-channel phased
Rail array testing systems are used to inspect
Our testing machines are designed wheel set axles for cracks in passenger
to detect imperfections and flaws in and cargo carrying cars.
rail welds. Using ultrasonics, flaws Rail wheel new and re-profiled
perpendicular to the rail surface, such A n ultrasonic phased array railroad wheel
as lack of fusion and porosity across inspection system is a cost effective solution
the entire height of the weld, can be for the inspection of new and re-profiled rail
easily detected. wheels. This handheld system eliminates
costly mechanical wheel handling equipment
and assures complete coverage.

4 Inspection Technologies
Menu directed inspection (MDI), storing and managing images
We offer MDI for rail and in-service inspection and Rhythm with digital X-ray for blade
manufacturing and casting houses. Rhythm software stores and manages inspection
Aluminum cast wheels results for auditing and historical tracking capability.
Aluminum wheels need to be inspected
since they are classified as safety parts.
These parts are inspected via fully
automatic in-line with X-ray inspection
cabinets. Our turn-key solution is designed
for high throughput and automatic part
identification.
Rotating water path to inspect bar and tube
The use of phased array probes enables a compact
Aluminum cast drive train and engine parts test system without rotating parts. Our test
Due to weight reduction, aluminum cast parts are system is adjusted to different diameters by stored
widely used in the transportation segment. Depending parameter sets, enabling a short changeover time.
on the production process, porosity and inclusions can
cause safety critical and expensive part failures. Failures
can be detected using in-line and fully automatic X-ray
Quality test of the blades during
inspection systems to provide process feedback.
manufacturing
Computed radiography and digital radiography
are used to inspect blades for flaws. One
imaging plate is used for multiple
X-ray images that are stored in digital format.
Blade Unlike file equipment, images can be evaluated
Manufacturing and shared quickly without chemicals and time
consuming processing.

Quality control and service support


Corrosion checks or rain checks are only
two examples for the extensive use of
video borescopes. The extremely small
diameters and the specific extensions,
such as extra working channels, make
it easy to use video borescopes in cases
where you need to look into an object
without disassembly. There is a large
range of applications for borescopes in
Auto Critical Assembly production, quality checks, maintenance,
Components Plant engineering and the service shops.
Billets

Weld inspection (Laser or MIG/MAG


welds)
Ultrasonic inspection of welded assembly
parts increases safety and meets quality
management requirements.
Residual stress in critical engine parts Electronic components
Our analytical X-ray systems perform Microfocus X-ray technology for
residual stress analysis to help provide high failure analysis and quality assurance Spot weld inspection
level of quality and on supplied products in electronic car components. Cost- Ultrasonic inspection of spot welded
and final products. The fields of application intensive recalls in the auto industry are parts replaces destructive test
X-ray residual stress analysis include series generally caused by electronic failures. methods, especially for inspection of
production monitoring, development and More and more automotive components high strength steel.
optimization of components, as well as include electronics with corresponding
damage analysis for supplier evaluation. inspection tasks, such as solder joint
defects and quality, bond wire integrity,
moldings.

Inspection Technologies 5
Oil & Gas
GE Sensing & Inspection Technologies addresses all major inspection needs for our oil and gas
customers. We strive to deliver high-quality products that detect corrosion and inspect welds in a
variety of situations and conditions while helping improve productivity. Our leading edge inspection
solutions boosting productivity, help you improve safety and solve your toughest oil and gas inspection
challenges.

Subsea pipelines
Our radiographic, eddy current and ultrasound devices are
often deployed by clients working subsea to assess the in-
service integrity of pipes and risers.

Re-injection stations Offshore


Rotating equipment requires regular non- Production
intrusive inspections to help ensure the
safe working of the machines. We provide
a comprehensive suite of remote visual
Liquefaction
inspection and eddy current systems and Processing
unique software tools to provide improved
quality of inspections and immediate
reporting.
Compression
Separation

Offshore and land-based production Petrochemical Transmission


Asset integrity management and asset life Pipeline
extensions require inspection to provide
Manufacturing
assurance of component integrity and
regulatory compliance. We have a complete Land-Based
Production Gas Storage
portfolio of inspection technologies, including Refining
continuous erosion/corrosion monitoring,
remote visual inspection, digital radiography, L
ultrasonic thickness gauges and flaw Liquid
u Distribution
detectors, X-ray technology and eddy current Storage s
Lube

to inspect pipes, vessels and parts of a


rotating plant.

Refining
Inspection is a critical aspect of maintenance and process
management to help enable the safe and optimized operation
of an oil refinery. We provide inspection technologies for high
temperature corrosion monitoring of critical locations and piping,
vessel and rotating plant inspections using ultrasonics, remote Liquid storage
visual inspection, eddy current, digital radiography and X-ray. Storage tanks require inspection to help assure they
operate safely and within the regulatory standards.
We have tools for large area remote visual inspection
and ultrasound technology for checking remaining
wall thickness and weld quality.

6 Inspection Technologies
Image Management Software - Rhythm
Used widely in the oil and gas industry, Rhythm is a multi-modal inspection software platform incorporating
digital radiography, phased array ultrasound, remote visual inspection and eddy current. Rhythm encompasses
the image management tools required to help provide asset assurance through proprietary tools such as the
wall thickness measurement tool for digital radiography, menu directed inspections for remote visual and a
complete archive and web access suite for long-term data management and retrieval. Rhythm is 100% DICONDE
compliant, the industry standard for inspection data protocols.

Liquefied Natural Gas (LNG) liquefaction


Rotating equipment requires regular non-intrusive inspections to help
ensure the safe working of the machines. GE provides a comprehensive
suite of remote visual and eddy current systems and unique software tools
to provide improved quality of inspections and immediate reporting. For
new LNG projects a large number of welds need to be inspected to ensure
weld quality. GE provides a full suite of radiography and ultrasonic systems Compression stations
for high quality weld inspection. Rotating equipment requires regular
non-intrusive inspections to ensure the
safe working of the machines. GE provides
a comprehensive suite of remote visual
inspection and eddy current systems and
unique software tools to provide improved
quality of inspections and immediate
reporting.

LNG Loading

LNG Transportation
LNG
Storage

Transmission pipeline
LNG
Storage From upstream through downstream, we
have a range of testing and inspection
Re-gasification
LNG Unloading products for transmission pipelines. In the
Odorant pipe mill, we provide testing machines to
Injection
ensure material and weld quality. In the
e
construction phase, we provide automated
ultrasonic and portable X-ray and digital/
Electric Power film solutions. For in-service inspection,
Generation
we offer continuous monitoring, portable
Consumers ultrasonic and remote visual inspection
devices.

Manufacturing
We design, manufacture and support a full range
of testing machines for plate, billet, bar and pipe
inspection using ultrasonic and X-ray technology
Petrochemical
Nondestructive testing and inspection are a critical
part of maintenance and process management
to optimize the safe operation of a petrochemical
facility. Our solutions offer high temperature
corrosion monitoring of critical locations and
piping, vessel and rotating plant inspections using
ultrasonics, remote visual inspection, eddy current,
digital radiography and X-ray.

Inspection Technologies 7
Power Generation
We provide nondestructive and inspection products and solutions for key power generation
applications, including those for fossil, nuclear, renewable energy markets, transmission and
distribution. Our reliable, advanced technology inspection solutions and support services enable power
generation customers to help maximize efficiency, minimize downtime and enhance productivity with
unyielding integrity.

Primary and secondary piping


To prevent leakage and failures, piping is regularly
inspected for corrosion, weld defects and gas
accumulation using ultrasonics, remote visual
inspection and direct radiography systems. These same
technologies are also used to inspect pipes, welds and
vessel components to help ensure integrity.

Hydro

Nuclear submarines
To help ensure maximum safety of a
submarine crew, numerous nondestructive
tests are carried out to verify quality of Combined
Cycle
the vessel girth welds, steam generator
system, primary and secondary piping
and reactor vessels. The submarine
environment demands use of all
nondestructive technologies to help
ensure safety.

Nuclear

Reactor vessel
Feed water heaters, condensers and heat exchangers High-pressure boilers and vessels are kept operating safely using
Proper operation of these crucial components is remote visual inspection. Regular inspection for cracks and defects
essential for efficient operation of a power plant. Each help ensure safe operation and help prevent loss of structural integrity
machine is inspected internally and externally for of the vessel.
fitness for service. Our menu-directed remote visual
inspection and eddy current systems can detect
defects and cracks that cause leaks.
Nuclear fuel and fuel rods
Ultrasonics, eddy current and radiography are commonly used in
the manufacturing environment to test rods for ovality, to ensure the
rods fit into a fuel cluster. A fuel assembly that does not fit precisely
as designed can cause long and unacceptable delays in a plant
maintenance outage.

8 Inspection Technologies
Image and data sharing
Rhythm software ties all inspected components of the plant into one data file and helps
plant operators plan maintenance rather than react to forced outages. DICONDE compliant,
this software platform is compatible with our digital radiography, phased array ultrasound,
remote visual inspection and eddy current technologies. Rhythm encompasses the image
management tools that help ensure thorough inspections results and rapid data sharing.

Manufacturing power plant components


Turbines and generators The very low tolerance for manufacturing defects
Using our remote visual inspection, eddy or foreign matter inclusions in large forgings, such
current and ultrasonic systems, blades and as turbine shafts or in controlling piping and vessel
dovetails found in rotating machines, such materials is mitigated by using nondestructive testing
as turbines and generators are inspected systems in the manufacturing facility. Our radiography,
for cracks and defects to minimize film or digital solutions, coupled with ultrasonics, detects
downtime and possible injury. volumetric defects. Our eddy current systems are used
for near surface defect detection.

Component
Manufacturing

Transmission &
Blade Blade manufacturing for wind energy
Manufacturing
Distribution Throughout the steps of the blade
manufacturing process, ultrasonic
technology is used to test composite
material for delaminations and defective
layering to ensure quality. The bonding
Wind
of portions of the blade to one another
and support structures is also monitored
using ultrasonics.

Transmission & distribution Wind generation


Remote visual inspection of switches Condition-based inspection of the gearbox in the
helps ensure safe operation of the nacelle decreases the likelihood of catastrophic failure
substation and compliance with safety and enables scheduling of repairs and preventative
standards. maintenance. Our easy-to-use remote visual inspection
systems require no special training, while producing
more uniform inspection results.

Inspection Technologies 9
Inspection products that deliver
GE Sensing & Inspection Technologies offers the most comprehensive selection of testing & inspection capabilities and other products for
many industry applications. Our strength lies in the use of field experience and customer feedback to build the most productive NDT and
RVI products in the market.

Eddy Current Radiography Remote Visual


We offer a complete range of We offer a comprehensive range of We offer a comprehensive selection
instruments, testing machines and industrial radiographic equipment and of remote viewing equipment from
probes for industrial applications techniques from film to digital, analytical basic borescopes and fiberscope to
requiring surface and sub-surface to metrology and X-ray generators to measurement capable digital video
crack detection and metal sorting. Our integrated test machines, including borescopes, pan-tilt-zoom camera
nondestructive eddy current testing 3D computed tomography. We will systems and robotic crawler systems.
equipment and solutions meet the work with you to identify the most We have the right visual inspection
critical requirements of your application appropriate solution to ensure optimum equipment for your needs for any
and deliver productivity and quality. technique performance, speed and industry. Our systems are portable and
(See more details on page 11) economy for your application. ruggedly built to survive the rigors of
(See more details on page 12) industrial environments.
(See more details on page 13)

Ultrasonics Software Solutions


We offer ultrasonic testing equipment, We offer advanced and user-friendly
testing machines, instrumentation, software that improves productivity
transducers, and software for industrial by enabling you to make smarter and
applications requiring internal defect quicker decisions in the field and in
detection and sizing. Our nondestructive the office. We offer software for all
ultrasonic testing solutions will meet the NDT applications and testing methods,
critical requirements of your application including software for data input,
and deliver productivity and quality. analysis, image review, reporting, data
(See more details on page 14 & 15) management, remote collaboration and
storage. Browse our software offerings
to learn more.
(See more details on page 16)

superior imaging
quality
asset health
data management
10 Inspection Technologies
Eddy Current Testing (ET) Solutions
Eddy current is a fast, accurate, cost-effective NDT method for detection of surface or near surface flaws and for heat treatment
verification. It is used for the inspection of raw materials, quality control of finished products and for maintenance inspections.

Apollo™ Eddy Current System Portable instruments Probes


Apollo is a multi-channel/multi-fre- A range of portable and rugged We supply a wide range of standard
quency eddy current instrument for instruments provides high and low eddy current probes and coils for our
inspection of heat exchanger tubing. It frequency inspections for defect complete range of eddy current
supports industry standard eddy current detection, conductivity and coating instruments. We also offer ID tubing
(ET) and remote field (RFT) tubing probes thickness measurement, including dual probes for heat exchanger inspection
as well as surface scanning arrays for frequency inspection and dynamic in refineries, petro-chemical plants and
wide area inspection. rotating drive capabilities. power utilities.

ID probes for balance-of-plant, non-ferrous heat


exchanger tubing

Apollo multi-channel, multi-frequency eddy current


system
Eddy current
Aircraft inspection with the Phasec 3 series flaw detectors
We are a leading developer of eddy
Conductivity measurement
current testing machines and systems
Accurate and repeatable checking of
In-line inspection for industrial applications requiring
non-ferrous metals for identity, grade
Automatic systems increase automated surface and sub-surface crack
and material conditions. We offer
production flow rates with high sampling detection, metal sorting, heat treat sorting
portable, lightweight and rugged
speeds, consistent scanning patterns and feature detection.
instruments with digital display.
and minimize human error. These
systems are specifically designed as Our automated aircraft wheel inspection
in-line or off-line systems. system ensures scanning coverage,
improves inspection accuracy
and repeatability and provides full
documentation of set-up parameters and
test results.

AutoSigma 3000 electrical conductivity meter

Vector VIP eddy current in-line inspection system

Aircraft wheel inspection with WheelScan 5

Inspection Technologies 11
Radiographic Testing (RT) Solutions
Radiography is one of the most reliable and proven nondestructive testing methods and offers unique benefits, such as revealing
changes in thickness, internal and external defects, interior assembly details and more. We offer conventional film radiography,
digital technologies, portable or stationary X-ray sources, 3D computed tomography and analytical X-ray.

Film radiography Industrial X-ray tubes and generators 3D Computed Tomography (CT)
Traditional, and still very popular, X-ray 160-300kV portables and 160-450kV Direct three-dimensional CT enables
methods require the use of film. We offer stationary equipment with directional or simple and economical analysis of a test
a comprehensive range of radiographic panoramic tubes and different object. The power of X-ray, coupled with
films, processing equipment and chemi- combinations of focal spot sizes provide our rendering software, produce high
cals, perfectly geared to one another. the appropriate X-ray source to meet resolution images for accurate
No object is too large or too small—a your specific requirements. In addition, measurement.
radiographic film of the appropriate size we offer a complete line of micro and
is available for every exposure. nano focus X-ray generators and tubes.

nanome|x CT system for electronic component inspection

Oil & gas weld inspection using film Inspection of aircraft components using industrial X-ray

Digital X-ray imaging Testing machines


Similar to film radiography with distinct GE offers a complete turnkey X-ray
advantages such as fewer inspection systems based on 2D X-ray
consumables, lower infrastructure cost, and 3D computed tomography for
lower doses, shorter exposure times and on-, in-, at- or off-line applications in
fewer retakes. We offer a wide product the manufacturing process as well as
range of computed radiography laboratory-installed systems. These test- Visualization of board distortion
scanners, phosphor imaging plates and ing machines are designed to provide
cassettes. fast inspection times for maximum Analytical X-ray
throughput. Complete range of analytical X-ray
equipment for X-ray diffraction (XRD)
techniques used to reveal near-surface
structural information.

CRxFlex computed radiography scanner v|tome|x L 450 3D computed tomography inspection


system

XRD stress analyzer with Meteor1D detector

12 Inspection Technologies
Remote Visual Inspection (RVI) Solutions
RVI is a cost-effective inspection technique used to capture real-time views and images from inside voids such as tubes, pipes,
machines, engines and enclosed structures. RVI can be a complementary technique to other NDT disciplines and is frequently
used as the primary inspection method.

Video borescopes Pan-Tilt-Zoom (PTZ) cameras


We offer an array of technologically GE has a full range of rugged industrial
advanced video borescopes, from the PTZ cameras for remote viewing in large
most portable to the most capable - all areas. They feature three interchange-
designed for ease of use while delivering able zoom camera head diameters
video images of unsurpassed quality. with high-intensity lighting, pan-and-tilt
mechanisms and industrial waterproof
Distinguished by an intuitive, patented packaging for protection from extreme
joystick and one-handed operation, environments.
these systems feature integrated LCD
video and a variety of imaging and Aiircraft engine inspection using the XLG3™ VideoProbe

measurement options. Our video bo-


rescopes are engineered for durability
and available in many diameters and
lengths.

Inspecting chemical plant vessel with Ca-Zoom® PTZ


inspection system

Sample inspection Menu Directed Inspection list


selection screen Rigid borescopes
Detect irregularities in castings, ensure
the structural integrity of an aircraft
engine or take a quick look in an applica-
Large gas turbine inspection with the XL Go™ VideoProbe®
tion with "straight line" access—nothing
gets by the exceptional clarity and high
Inspection enhancements precision optics of our rigid borescopes.
We provide the necessary software tools Our scopes are very durable with
to make your RVI job easier and more all-metal construction and a triple tube
productive. Our software range includes shaft design built to withstand harsh
Rhythm Visual, a data management environments.
solution and menu-directed inspection
(MDI) for guided inspection and Flexible fiberscopes
StereoProbe® area measurement screen shot from XLG3
automatic report generation. VideoProbe Our line of fiberscopes range from
8.0 mm to 1.5 mm diameter for fast
access in the smallest areas. Featur-
ing high-resolution image bundles and
durable tungsten jacket construction,
these simple inspection devices provide
a window into otherwise inaccessible
locations.

Inspection Technologies 13
Ultrasonic Testing (UT) Solutions
Ultrasonic testing is a versatile nondestructive evaluation method using high frequency sound beams to help detect internal
discontinuities in a wide range of materials, including metals, plastics and composites. It is widely used for testing welds, forgings,
bars/billets, tubing and tanks for corrosion.

Flaw detection Hardness testing Thickness gaging


Flaw detection is a fast and accurate An extensive range of portable These useful and productive tools are
inspection method to evaluate internal instruments provide on-site hardness designed to help improve safety and
product integrity. Ultrasound penetrates testing, in different scales, with ensure reliability of equipment and
deeply into materials searching for applications ranging from thin coatings material subject to corrosion or erosion.
defects, cracks, delamination, lack of to large and heavy cast components.
bonding and other discontinuities. A full
range of portable flaw detectors is
available, including an upgradeable
solution combining conventional flaw
detection with phased array.

DynaPocket hardness tester DM5E ultrasonic thickness gaging of pipes

Transducers and solutions Installed sensors


GE offers more than 4,000 standard Sensors continuously monitor wall
transducers, including contact, thickness of oil & gas high temperature-
immersion, angle beam and single/multi- pipelines while providing frequent and
Phasor XS™ phased array ultrasonic flaw detector inspec-
tion of aircraft frame element probes for virtually all flaw and reliable information for decision making.
thickness inspection applications.
Standard and phased array probes are
available for North American and
European specifications.

RIGHTRAX® permanently-installed sensor on oil & gas


pipe section

USM Go portable ultrasonic flaw detector Ultrasonic transducers

14 Inspection Technologies
Testing machines
Complete turnkey ultrasonic inspection systems support both on-line and off-line applications in the manufacturing process,
as well as mobile systems for field applications. These testing machines are designed to provide the fastest inspection times for
maximum throughput to cover the complete product range and to meet major international testing standards.

Depending on the test task, all ultrasonic technologies from single probe to multiple channel and multi-probe phased array are
applied. All in-line testing machines have an interface to the material handling devices and to the customer's computer network.
Testing results are evaluated in real-time, documented in different formats and allow further processing.

Instrumentation
From single channel instruments for precision immersion tank applications to multi-channel and phased array instruments for
demanding, high production environments, we offer a wide range of system level ultrasonic instrumentation for virtually every
industrial application, including precision inspection of critical aircraft engine parts, automotive components and high-speed
in-line pipe and weld inspection.

All systems instruments provide a variety of I/O including, TTL and analog outputs and test data release functions to interface with
existing customer equipment. Software development kits are also available to allow you to structure custom interfaces from the
instrument and your application software.

Weldstar mobile ultrasonic inspection system SNUP ultrasonic pipe testing system Phased Array Squirter with robots

GRP ultrasonic tube and pipe testing system ROTA ultrasonic bar, tube and pipe testing system Multi-channel ultrasonic instrumentation

Inspection Technologies 15
Software Solutions (SS)
GE Sensing & Inspection Technologies offers advanced and user-friendly software that improves productivity by helping you
make smarter and quicker decisions in the field and in the office. Our software covers all NDT applications and testing methods,
including software for data input, analysis, image review, reporting, data management, remote collaboration and storage.

Rhythm Software Suite


The Rhythm suite of user-friendly software offers advanced image review tools and
data management for all remote visual inspection, ultrasonic and X-ray (including
computed radiography, digital radiography and film digitization) testing methods. Its
advanced data sharing capabilities allow significant improvements in productivity
and help enable faster identification of quality problems, leading to reduced
production defects and/or better in-service asset management. The Rhythm platform
is based on Digital Imaging Communication of Nondestructive Evaluation (DICONDE)
providing the ability to have multiple modalities in one platform operating in an
industry standard, non-proprietary data format. Rhythm Review screen

Menu Directed Inspection (MDI)


Menu Directed Inspection is the first software tool in the NDT industry to standardize the inspection process. A GE video borescope
operating MDI software helps guide inspectors through the inspection process and intelligently auto-generates a report, saving
time, improving quality and increasing productivity.
Application Specific Software
We offer application specific software to enhance defect detection. For example, our automatic defect recognition (ADR) provides
unattended or redundant X-ray inspection of light-metal castings. This software can be used with different X-ray detectors, such
as flat-panels or image intensifiers and is also available for off-line result analysis and optimization.

For example, our easy-to-use specialized software packages for ultrasonic testing inspection manages part scanning, ultrasonic
signal acquisition and provides imaging tools for off-line analysis. In addition, we offer 3D rendering software for help identify and
size defects and for 3D metrology.

16 Inspection Technologies
Service Solutions
GE Sensing & Inspection Technologies provides a wide array of service solutions across multiple modalities and industries. From
equipment repair, spare parts, product calibration, on-site remote visual inspection, equipment rental, training, custom service
agreements and preventative maintenance, we have the correct service solution to help keep your inspection operations up and
running.

Repair and calibration NDT training schools and programs Service agreements
We provide a full line up of equipment Our training organization is based in the Control your equipment costs, reduce
repair and calibration services. Our global United States and Europe, and includes operational risks and help ensure
team utilizes proven analytical tools to classroom instruction and on-site training performance with a custom service
quickly repair or calibrate your equipment for digital and film radiography, ultrasonic, agreement. Regardless if you own a
to ensure its availability. On-site calibration remote visual inspection and eddy current. single portable instrument or numerous
is available and can be done to your Level-I and II training and certification advanced testing machines, we can design
specifications. Traceable calibration is available for all NDT modalities, as is a service program that locks in your long-
certificates are available as well. customized instruction. term service costs.

Preventive maintenance Spare parts Equipment rental


Periodic maintenance, if neglected, As one of the leading manufacturer of Our rental program allows customers
could result in unnecessary production NDT test equipment, GE is able to support temporary access to needed equipment
outages. GE can show you how to the performance of your equipment on a temporary basis. We offer ultrasonic,
avoid unnecessary downtime with by offering genuine spare parts as eddy current, radiography and remote
a comprehensive set of component supplements to your parts inventory or as visual inspection equipment for rental.
inspections and sub-system tests tailored required to maintain your equipment. The Commercial arrangements are available
to the design specifications of your utilization of global warehouses and parts for daily, weekly, monthly or yearly
equipment. We can schedule our services centers provides quick delivery to your equipment needs.
to meet your needs and the specific needs location.
of your equipment.

On-site remote visual inspection service


Our staff of experienced remote imaging
specialists, equipped with the latest
remote visual inspection equipment, is
available around the clock. They can assist
during planned and unplanned outages,
preventive maintenance, emergency
services or with state or federal
compliance issues.

Applications centers
Our Application Centers bring together
worldwide knowledge and experience
to help our customers quickly solve their
application challenges. Our engineers,
technicians and specialists possess a
broad knowledge encompassing many
NDT technologies and many industry
segments to develop specialized
inspection solutions.

Inspection Technologies 17
Regional Offices
Europe Americas Asia & Middle East
Germany United States China
Robert Bosch Strasse 3 50 Industrial Park Road 5F, Building 1, No.1 Huatuo Road,
50354 Huerth Lewistown, PA 17044 Zhangjiang High-Tech Park,
+49 2233 6010 +1 866 243 2638 (toll free) Shanghai 201203
+1 717 242 0327 +86 800 915 9966 (toll-free)
Lotzenäcker Strasse 4 +86 (0) 21-3877 7888
72379 Hechingen 721 Visions Drive
(RVI only) Skaneateles, NY 13152 Unit 1602, 16/F Sing Pao Building
+49 (0) 7471 9882 0 (RVI only) 101 King’s Road
+1 888 332 3848 (toll free) North Point
Niels-Bohr-Strasse 7 +1 315 554 2000 ext. 1 Hong Kong
31515 Wunstorf +852 2877 0801
P.O. Box 6241 Brazil
(RT only) Av. das Nacoes Unidas, 8501 1st floor Japan
31510 Wunstorf São Paulo, SP 05425-070 7F Medie Corp Bldg. 8
+49 5031 172 0 2-4-14 Kichijoji Honcho, Musashino-shi
Tel: + 55 3067 8166
Tokyo 180-0004
Bogenstrasse 41 +81 442 67 7067
22926 Ahrensburg
(RT only) India
+49 4102 807 117 Technosoft Knowledge Gateway
2nd Floor, Plot No. B-14, Road No.-1
United Kingdom Near MIDC Bldg, Wagle Estate,
892 Charter Avenue Canley Near Mulund Check Naka,
Coventry CV4 8AF Thane (West) - 400 604
+44 845 130 3925 +9122-40793105

France United Arab Emirates


68, Chemin des Ormeaux 11th Floor, City Tower 2
Limonest 69760 P.O. Box 11549
Sheikh Zayed Road
+33 47 217 9216
Dubai
Spain +971 43131234
San Maximo, 31, Planta 4A, Nave 6
Madrid 28041 GE Sensing & Inspection Technologies has sales and service offices all over the world.
+34 915 500 59 90 Below are some of our locations. Visit www.geit.com for a complete listing.

Russia
• Berchem, Belgium • East Perth, Australia
27 bld.8, Elektrozavodskaya str. • Alzenau, Germany • Singapore
Lefort Business Centre, 5th floor
Moscow 107023 Russia • Burford, United Kingdom • Buenos Aires, Argentina
• Bucharest, Romania • Mexico City, Mexico
+7 495 937 1111
• Prague, Czech Republic • Airdrie, Alberta, Canada
• Stockholm, Sweden • Toronto, Ontario, Canda
www.geit.com • Milan, Italy • Montreal, Quebec, Canada

RVI = Remote Visual Inspection


RT = Radiographic Testing
All other sites cover multiple modalities

GEIT-10012EN (06/09)

© 2009 General Electric Company. All Rights Reserved. Specifications subject to change without prior notice. Other company or product names mentioned in this document may be trademarks or registered trade-
marks of their respective companies, which are not affiliated with GE.

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