HARD

TURNING
making hard turning less hard than it seems!

FEED the SPEED!

 HARD TURNING SERIES

CUBIC
BORON
NITRIDE
the second hardest material known to mankind

2
FEED the SPEED - TUNGALOY ACCELERATED MACHINING

4 - What is Hard Turning?

6 - Tungaloy´s CBN
10 - Benefits of Coated CBN
11 - CBN Grades
12 - Edge Preparations
16 - Chip breakers
20 - Unique CBN Blanks
22 - Ceramic Grades
23 - Carbide Grades
25 - Selection Guide
26 - Field Test Reports

www.tungaloy.com 3
 HARD TURNING SERIES

WHAT IS HARD
TURNING?
Tungaloy has always been a pathfinder in hard turning applications,
making hard turning less hard than it seems…
HARD TURNING commonly refers to turning Hard turning started to rapidly develop in the
operations of a part or bar stock harder than beginning of the 1990s as the availability of
50HRC on a lathe or turning center. In profiling PcBN and ceramics increased, along with
hardened steel parts, grinding had long been the further advancement in physical vapor deposition
first-choice process for manufacturers to obtain (PVD) coating technologies and the capability of
the dimensions required on the workpiece. This designing and building turning machines that are
was true until polycrystalline cubic boron nitride rigid, stable, and accurate enough to successfully
(PcBN) was introduced in late 1970s, which finish hard turning. These advancements have
eventually impelled a shift from time- and energy- made finish hard turning a viable alternative to
consuming grinding operations to hard turning grinding, as an accurate finishing operation.
operations.

4
 FEED the SPEED - TUNGALOY ACCELERATED MACHINING

Tool materials for hard turning

Natural and synthetic diamonds are used for
precision turning of non-ferrous metals. The
hardest of all materials, however, cannot be used
to machine steel because of its strong affinity for
iron at high temperature.

PcBN solves this problem because of its

hardness, which is approximately the same as
diamond, and its thermal stability and inertness
to iron at elevated temperatures. These unique
properties make PcBN a perfect cutting tool
material for machining hard, abrasive ferrous
workpiece materials at higher cutting speeds.

Ceramic also have excellent wear resistance

at high cutting parameters. Ceramic inserts are
economically priced when compared with other
insert grades and can be applied to high speed,
continuous turning of hardened parts. Their low
thermal shock resistance and fracture toughness,
however, require blunt cutting edge geometry,
which creates a stronger cutting force and lessens
the surface finish potential. Tungaloy’s LX11 is the
ceramic grade most suitable for turning hardened
steel.

Hard turning on low power machines poses

challenges in terms of reliability and cost
effectiveness. The PVD-coated carbide grade
makes a great alternative in such machine setups.
Tungaloy’s AH8000 series is not only efficient in
turning heat-resistant superalloys but also proven
to have superior performance in hard turning
where high cutting parameters are not attainable.
Its superior fracture toughness makes the grades
excellent alternatives, over PcBN and ceramic
grades, for efficient turning of hardened steel and
tempered steel at low speed settings.

Grade recommendations for

different applications
Workpiece hardness (HRC)

65

60
T-CBN
55
Ceramic
50

45
PVD Coated Carbide

Continuous Light Interrupted Heavy Interrupted

www.tungaloy.com 5
 HARD TURNING SERIES

TUNGALOY´S CBN
CBN grain sizes and their effects on surface roughness
Fine grain (Grain size: ~1μm) Coarse grain (Grain size: 3~6μm)

Workpiece Workpiece

Cutting Cutting
edge edge

Fine-grain CBN grades Coarse-grain CBN grade

Sharp and uniform cutting edge Strong bond between grains

Higher speeds and feeds can be

Better surface finish quality
applied

Roughness (Rz<1.6 μm) Roughness (Rz<6.3 μm)

CBN inserts are generally used in a finishing process. A CBN insert grade with coarse abrasive
grains will output a rough surface and may not be able to achieve the surface quality required. To
achieve superior surface quality of Rz= 3.2 or better, always use a fine grain CBN insert.

Grain Size - Coated Grades

Fine Medium Coarse

BXA20 BXC50
BXM20
BXA10
BXA30 BXM10

Grain Size - Uncoated Grades

Fine Medium Coarse

BX380
BX310
BX360
BX330

6
 FEED the SPEED - TUNGALOY ACCELERATED MACHINING

Wear and fracture resistance in terms of CBN content

Wea
r resi
stanc
e
Cutting performance

ce
s tan
resi
ture
Frac
Low CBN content High

The lower the CBN content is, the more wear resistant the grade will be,
and the higher the CBN content is, the more fracture resistant the grade will be
when turning hardened steel.

Interrupted Cutting Continuous Cutting

7 0.20 CBN
.008" content
6 (vol%)
Flank wear width (mm)

5 75
Tool life (min)

65
4 0.10
.004" 45
3

0 0.00
45 55 65 75 0 2 4 6 8 10 12 14 16 18 20
CBN content (vol%) Cutting time (min)

Cutting conditions Cutting conditions

Cutting speed: Vc=180m/min (590 sfm) Cutting speed: Vc=180m/min (590 sfm)
Depth of cut: ap=0.1mm (.004") Depth of cut: ap=0.2mm (.008")
Feed rate: f=0.1mm/rev (.004") Feed rate: f=0.1mm/rev (.004")
Coolant: Dry Coolant: Dry
Workpiece: SCM435 (60HRC) Workpiece: SCM415 (60HRC)

High CBN content Low CBN content

High fracture resistance High wear resistance

www.tungaloy.com 7
 HARD TURNING SERIES

Typical parts

Ring Gear

Idler Gear
Transmission Shaft

CVJ

Tool Holders

8
 FEED the SPEED - TUNGALOY ACCELERATED MACHINING

Coolant effect - Continuous cutting

Dry Wet
0.12 Cutting conditions
.0047"
Cutting speed: Vc= 180m/min (590 sfm)
Flank wear width (mm)

Depth of cut: ap= 0.2mm (.008")

Feed rate: f= 0.1 mm/rev (.004")
Workpiece: SCM415 (60HRC)
0.08
.003"

0.04
.001"

0
2.3 4.6 9.2 14
Tool life (min)

Wet cutting improves tool life for

continuous cutting operations

Coolant effect - Interrupted cutting

Dry Wet
20

15 Cutting conditions
Tool life (min)

Cutting speed: Vc=150m/min (492 sfm)

Depth of cut: ap=0.2mm (.008")
Feed rate: f=0.2mm/rev (.008")
10 Workpiece: SCM415 (60HRC)

Dry cutting improves tool life for

interrupted cutting operations

Use of coolant
Dry Wet

Continuous cutting

Interrrupted cutting

www.tungaloy.com 9
 HARD TURNING SERIES

BENEFITS OF
COATED CBN
Anti-oxidation wear
PVD coating protects CBN from interacting with oxygen.

Enhanced wear resistance

CBN has high thermal conductivity and plastic deformation resistance,
preventing the coating from delaminating under extreme temperatures
generated during hard turning process.

Coated Grades: BXA10, BXA20, BXA30, BXM10,

BXM20, and BXC50

Insert wear after 6 minutes

Uncoated
0.1
.0039"

0.08
Flank wear (mm)

.0031"

0.06
.0024"
Coated
0.04
.0016"

0.02
.0008"

0
0 1 2 3 4 5 6
Cutting time (min)
Cutting conditions
Vc= 180 m/min (590 sfm)
f= 0.1 mm/rev (.004")
ap= 0.2 mm (.008")
Coolant: Dry
Material: SCM415H (15CrMo4) D63 x 200 mm
Inserts: 2QP-CNGA120408 coated/uncoated

10
 FEED the SPEED - TUNGALOY ACCELERATED MACHINING

CBN GRADES
Tungaloy’s hard-turning CBN grades and their properties
Recommended
Grade CBN grain size CBN content Binder type
Application range
cutting speed
Fine Medium Coarse Low Medium High Ceramic Metal (Vc)

100 - 230
BXA10 m/min
TiCN/TiAlN- ● ● ●
based 328 - 754
Continuous Light Heavy
multilayer sfm Interrupted Interrupted

60 - 180
BXA20 m/min
TiAlN-based ● ● ●
multilayer 197 - 590
Continuous Light Heavy
sfm Interrupted Interrupted

70 - 250
BXA30 m/min
TiAlN ● ● ●
monolayer 206 - 762 Light Heavy
Continuous
sfm Interrupted Interrupted

150 - 350
BXM10 m/min
TiCN-based ● ● ●
multilayer 492 - 1148
Continuous Light Heavy
sfm Interrupted Interrupted

70 - 220
BXM20 m/min
TiCN-based ● ● ●
multilayer 230 - 394
Continuous Light Heavy
sfm Interrupted Interrupted

70 - 120
m/min
BXC50 ● ● ●
TiCNO 230 - 394
sfm Continuous Light Heavy
Interrupted Interrupted

100 - 300
m/min
BX310 ● ● ●
- 328 - 984
sfm Continuous Light Heavy
Interrupted Interrupted

50 - 200
m/min
BX330 ● ● ●
- 164 - 656
sfm Continuous Light Heavy
Interrupted Interrupted

50 - 200
m/min
BX360 ● ● ●
- 164 - 656
sfm Continuous Light Heavy
Interrupted Interrupted

70 - 120
m/min
BX380 ● ● ●
- 230 - 394
Continuous Light Heavy
sfm Interrupted Interrupted
www.tungaloy.com 11
 HARD TURNING SERIES

EDGE
PREPARATIONS
Edge preparation - Designation

Negative land width: W

Negative land angle Large

Rake face
Negative land width

α
W 15° 25° 35°
(mm)
Negative land angle: α
R-honing
0.05 LF - LC
.002"
Relief face

0.13 L Standard
S 0 1 3 2 5
-
.005"

0.18 H
Wide

- - Edge Negative land width Negative land angle

.007"
prep. ID W α
BXA10 and BXA20 inserts S … Chamfered + R-honing

Five standard edge preparations are available for BXA10 and BXA20 inserts for hard turning.

Edge preparation - Selection guide

Based on the performance of the insert with standard edge preparation, the following solutions are recommended.

Problem Solution

Generates -LF
burrs (S00515)

Generates -L
flank wear (S01315)
Standard
(S01325) -LC
Generates
crater wear (S00535)

Generates -H
fractures (S01835)

12
 FEED the SPEED - TUNGALOY ACCELERATED MACHINING

Edge preparation - Continuous cutting

150 Cutting conditions
Cutting speed: Vc=100m/min (328 sfm)
Depth of cut: ap=0.25mm (.010")
125 Feed rate: f=0.1mm/rev (.004")
Tool life (min)

Coolant: Dry
Continuous cutting
Workpiece: SCM415 (60HRC)
100 Criteria: VBmax=0.15mm

Edge preparations
Width: 0.13mm
75
Angles: -15, -25, and -40°
Honed to: R0.01~0.02 mm (R.0004" ~ .0008")

50
-15 -20 -25 -30 -35 -40
Negative land angle (deg)

The smaller the negative land angle is, the more wear
resistant the cutting edge will be in continuous cuts.

Edge preparation - Interrupted cutting

300
Relative tool life (-25º = 100%)

Cutting conditions
Cutting speed: Vc=100m/min (328 sfm)
Depth of cut: ap=0.25mm (.010")
Feed rate: f=0.15mm/rev (.006")
Coolant: Dry
200
Workpiece: SCM415 (60HRC)
Criteria: Fracture

Edge preparations
100 Width: 0.13 mm
Angles: -15, -20, -25, -30, -35, and -40°
Honed to: R0.01~0.02 mm (R.0004" ~ .0008")

0
-15 -20 -25 -30 -35 -40
Negative land angle (deg)

The larger the negative land angle is, the more fracture
resistant the cutting edge will be in interrupted cuts.

www.tungaloy.com 13
 HARD TURNING SERIES

Edge preparation - Cutting loads

The -L and -LF edge preparations provide reduced cutting loads over the
insert with standard edge preparation.
350 Insert: 2QP-CNGA120408
Workpiece material: SCM415 (60HRC)
300 Reduced Reduced Cutting speed: Vc = 100 m/min (328 sfm)
250
by 15% by 35% Feed: f = 0.3 mm/rev (.012")
Cutting load (N)

Depth of cut: ap = 0.2 mm (.008")

200 Coolant: Dry

150
Cutting (tangential) force
100
Radial force
50
Feed (axial) force
0
Standard -L -LF
(S01325) (S01315) (S00515)

Edge preparation - Flank wear

The -L and -LF edge preparations provide reduced flank wear over the insert
with standard edge preparation.
0.15 Insert: 2QP-CNGA120408
.0059” Workpiece material: SCM415 (60HRC)
Standard
Cutting speed: Vc = 130 m/min (426 sfm)
-L
Feed: f = 0.15 mm/rev (.006")
Max flank wear

-LF Depth of cut: ap = 0.2 mm (.008")

VBmax (mm)

0.10
.0039” Coolant: Wet

0.05
.0020”

0
0 10 20 30 40 50
Cutting time (min)

Edge preparation - Crater wear

The -LC edge preparation provides reduced crater wear over the insert with standard edge
preparation. As a result, insert fracture induced by crater wear is reduced.
After 2 min After 6 min
Insert: 2QP-CNGA120408
Workpiece material: SCM415 (60HRC)
Cutting speed: Vc = 200 m/min (656 sfm)
Standard Feed: f = 0.1 mm/rev (.004")
(S01325) Depth of cut: ap = 0.2 mm (.008")
Coolant: Dry

-LC
(S00535)

14
FEED the SPEED - TUNGALOY ACCELERATED MACHINING

www.tungaloy.com 15
 HARD TURNING SERIES

CHIPBREAKERS
Negative Inserts
Three standard types of chipbreakers are available for negative
inserts:
HP: For standard finishing
HF: For removable carburized layer (at light DOC) of case-hardened steel
HM: For removable carburized layer (at great DOC) of case-hardened steel

1.0

HM
.039”

0.8
Depth of cut: ap (mm)

.031”

0.6
.024”

0.4
.016” HF
HP
0.2
.008”

0
0.05 0.1 0.15 0.2 0.25
.002' .004' .006' .008' .010'
Feed: f (mm/rev)

Positive Inserts
1.0
.039”

0.8
Depth of cut: ap (mm)

.031”

0.6
.024”

0.4
.016”

0.2
.008”

0
HP
0.05 0.1 0.15 0.2 0.25
.002' .004' .006' .008' .010'
Feed: f (mm/rev)

16
 FEED the SPEED - TUNGALOY ACCELERATED MACHINING

HP - HardBreakers for finishing hardened steel

Innovative 3D chipbreaker for efficient chip control

By separating the chipbreaker from the cutting

edge, the cutting force imposed on the cutting
edge during machining is significantly reduced,
thus providing long tool life.

The cutting edge preparation is designed to Optimized edge

ensure easy cutting at low cutting forces, while preparation for low
maintaining close tolerances with no deviations. cutting force

The HP style chipbreaker, combined with built-in HP chipbreaker

wipers, yields excellent surface quality and good
chip control.
Wiper

Consistent and durable chip breaking

hardbreaker HP Vs. Competitor

40 min

Insert: 2QP-CNGM120408-HP
Workpiece material: SCM420 (58 HRC)
Cutting speed: Vc = 180 m/min (590 sfm)
80 min Feed: f = 0.15 mm/rev (.006")
Depth of cut: ap = 0.15 mm (.006")
Holder: ACLNR2525M12-A
Coolant: Wet
Machining: External continuous cutting

Chatter-free machining

hardbreaker HP Competitor (without breaker)

Due to low cutting force, chatter

stability is greatly improved.

www.tungaloy.com 17
 HARD TURNING SERIES

HF & HM - HardBreakers for removing carburized layer

Two types of chipbreakers provide excellent chip control in a wide application range

hardbreaker HF HF chipbreaker
metric

0.75 1.0
Depth of cut: ap (mm)

0.25 0.5
Single-sided CBN insert provides
high stability in heavy machining
0.05 0.1 0.15 0.2
Excellent chip control in small depth Feed: f (mm/rev)
of cut due to the high functional nose
imperial
Delivers exceptional surface finishes

.01" .02" .03" .04"

Depth of cut: ap (inch)
.002" .004" .006" .008"
Feed: f (in/rev)

hardbreaker HM
HM chipbreaker
Single-sided CBN insert provides metric
high stability in heavy machining 0.75 1.0
Depth of cut: ap (mm)

Provides ideal chip control in large

depth of cut with the well-designed
0.25 0.5

chipbreaker
Suitable for medium cutting or roughing 0.05 0.1 0.15 0.2
Feed: f (mm/rev)

imperial
.01" .02" .03" .04"
Depth of cut: ap (inch)

.002" .004" .006" .008"

Feed: f (in/rev)

18
FEED the SPEED - TUNGALOY ACCELERATED MACHINING

www.tungaloy.com 19
 HARD TURNING SERIES

TAILORED TO
YOUR NEEDS
Tungaloy is the market leader of CBN Blanks

Made by Tungaloy
Carefully-selected micron-sized cubic boron Tungaloy welcomes customers to collaborate
nitride powers are sintered with a ceramic with its Advanced Materials Team to develop
or metallic binder under high-temperature, customized CBN grades perfectly tailored to
high-pressure (HTHP) environment of over 5 the customer's specific hard turning needs.
GPa (over 725,189 psi) at 1400OC -1500OC Tungaloy offers a high level of performance in
(2552OF - 2730OF) in Tungaloy's latest sintering the most challenging hard turning applications
equipment. The CBN blanks will then undergo but can also bring these unique products to
strict quality screening before being fabricated the customers in a short time span.
into CBN inserts.

20
 FEED the SPEED - TUNGALOY ACCELERATED MACHINING

Wavy Joint
New brazing technology for increased machining efficiency - “WavyJoint”

For high depth of cut in hard turning up to 0.8 mm

Great performance for continuous to heavy interrupted
cutting at low and medium speeds

Strong joint
The "wavy" contact
surface enhances
the brazing strength.

1 2

3 4

double sided inserts

WavyJoint Vs. Standard

CBN Tip Size: 200% larger for

improved wear resistance of the
cutting edge

Brazing Area: 160% larger for

enhanced brazing strength

www.tungaloy.com 21
 HARD TURNING SERIES

CERAMIC SERIES
Medium speed, continuous turning of hardened steel

Ceramic
Ceramic cutting tools make a great alternative for efficient and economical hard turning generally due to
its excellent wear resistance at high cutting speeds.
However, ceramics suffer lack of fracture toughness and thermal shock resistance, and, as the result,
any type of shocks or impact during machining must be avoided to prevent chipping or fracture.

LX11 is Tungaloy’s oxide-based ceramic grade composed of aluminum oxide (Al2O3), or alumina, in a
titanium nitride (TiN) coating. It is suited for hard turning in continuous to light-interrupted cuts, where
surface finish requirements are moderate.

LX21 is another alumina-based ceramic grade of Tungaloy with higher bend strength than LX11 to
enhance the grade’s fracture resistance. Designed with fracture toughness, LX21 is best suited for
interrupted cuts or large removal applications, such as hard turning of steel rolls.

Ceramic Grades
Main Recommended
Ceramic grain size component
Grade cutting speed Application range
Fine Medium Coarse Al2O3-TiC (Vc)

60 - 180 m/min
LX11
TiN ● ● 197 - 590
monolayer sfm Light Heavy
Continuous
Interrupted Interrupted

60 - 150 m/min
LX21 ● ● 197 - 490
sfm Continuous Light Heavy
Interrupted Interrupted

22
 FEED the SPEED - TUNGALOY ACCELERATED MACHINING

PVD COATED
CARBIDE SERIES
Cost-effective solution for turning hardened steel

The AH8000 series

Tungaloy's AH8000 series features a nano multi-layered PVD coating with high Al content. This provides
the grades with multiple characteristics, including high hardness, good cutting edge integrity,
and strong adhesion to the tough carbide substrate, all of which are vital for efficient turning of hardened
steel. The AH8000 series is particularly suited for hard turning applications using moderate cutting
speeds of up to 50 m/min and large depths of cut of 0.5 mm or greater.

The AH8000 Series

Main Recommended
Ceramic grain size component
Grade cutting speed Application range
Fine Medium Coarse WC-Co (Vc)

AH8005 50 m/min
AlTiN ● ●
multilayer 164 sfm
Continuous Light Heavy
Interrupted Interrupted

AH8015 50 m/min
AlTiN ● ●
multilayer 164 sfm Light Heavy
Continuous
Interrupted Interrupted

www.tungaloy.com 23
 HARD TURNING SERIES

24
 FEED the SPEED - TUNGALOY ACCELERATED MACHINING

SELECTION GUIDE
Tungaloy's recommended solutions for hard turning
Get started!
Is the workpiece hardened to 50 HRC or higher?

NO

PVD Grade YES

AH8000 Series
Cutting Condition

Continuous Light Interrupted Heavy Interrupted

First Recommendations
bxa10 bxa20 bxa20
Edge preparation - Edge preparation - Wavy Joint
Standard Standard Edge preparation - H

More Solutions
For reduce burr For improved fracture resistance For low cutting speed
bxa10 bxa20 bx380
Edge preparation - LF Edge preparation - H Edge preparation - Standard
For improved crater wear For low cutting speed
bxa10 bx360
Edge preparation - LC Edge preparation - Standard

Other Solutions
For better surface finish
bxa30
Edge preparation - Standard
For improved chip control
bxa10
with Hardbreaker HP
For an economical solution
LX11
www.tungaloy.com 25
 HARD TURNING SERIES - FIELD TEST REPORTS

FIELD TEST
REPORTS
Industry: Automotive / Gear
Material: 18CrMo4 / SCM420 (62HRC)
Toolholder: ACLNL2525M12-A
Insert: 2QP-CNGA120408
ø50 mm
Grade: BXA10 (1.969")
Cutting conditions:
Vc = 100 m/min (328 sfm)
f = 0.05 mm/rev (.002 ipr)
ap = 0.15 mm (.006") 400 Tool life
Coolant = Wet
1.9 times!
tool life (pcs/corner)
Application: Face turning 300

Machine: CNC lathe

200

100

0
Tungaloy Competitor

Industry: Automotive / CVT

Material: 18CrMo4 / SCM420 (HV720 - 850)
Toolholder: A32S-PDUNL15-D400
Insert: 2QP-DNGA150408
Grade: BXA10 ø114 mm
Cutting conditions: (4.488")
Vc = 130 m/min (426 sfm)
f = 0.1 mm/rev (.004 ipr)
ap = 0.15 mm (.006") 200 Tool life
Coolant = Wet 1.7 times!
tool life (pcs/corner)

Application: Internal turning 150

Machine: CNC lathe 100

50

0
Tungaloy Competitor

26
 FEED the SPEED - TUNGALOY ACCELERATED MACHINING

Industry: Automotive / Stator

Material: 18CrMo4 / SCM420 (62HRC)
Toolholder: SDJCR2020K11
Insert: 2QP-DCGW11T308 ø120 mm
(4.724")
Grade: BXA10
Cutting conditions:
Vc = 168 m/min (551 sfm)
f = 0.08 mm/rev (.003 ipr)
ap = 0.2 mm (.008") x2 passes 400 Tool life
Coolant = Wet 1.7 times!

tool life (pcs/corner)

300
Application: Face turning
Machine: CNC lathe 200

100

0
Tungaloy Competitor

Industry: General Engineering / Nut

Material: 20CrMo4 / SCM420H (58HRC)
Toolholder: ATGNR2525M16-A
Insert: 3QP-TNGA160408
Grade: BXA20 ø55 mm
(2.165")
Cutting conditions:
Vc = 200 m/min (656 sfm)
f = 0.08 mm/rev (.003 ipr)
ap = 0.15 mm (.006") 600 Tool life
Coolant = Wet 1.3 times!
tool life (pcs/corner)

Application: External turning 400

Machine: CNC lathe

200

0
Tungaloy Competitor

Industry: Automotive / Input shaft

Material: 20Cr4 / SCr420 (63HRC)
Toolholder: E16R-SCLCR09-D180
Insert: 2QP-CCGW060204
Grade: BXA20 ø16 mm
Cutting conditions: (.630")
Vc = 120 m/min (394 sfm)
f = 0.1 mm/rev (.004 ipr) 300
ap = 0.1 mm (.004") Double
tool life (pcs/corner)

Coolant = Wet
200 tool life!
Application: Internal turning
Machine: CNC lathe 100

0
Tungaloy Competitor

www.tungaloy.com 27
 HARD TURNING SERIES - FIELD TEST REPORTS

Industry: Automotive / Input shaft

Material: SNCM420(H)(JIS) (58HRC)
Toolholder: E20S-STUPR1103-D220
Insert: 3QP-TPGW110308
Grade: BXA20
Cutting conditions: ø24 mm
Vc = 170 m/min (558 sfm) (.94")
f = 0.08 mm/rev (.003 ipr)
250
ap = 0.10 mm (.004")
Coolant = Wet

tool life (pcs/corner)

200
Tool life
Application: Internal turning 150 3 times!
Machine: CNC lathe
100

50

0
Tungaloy Competitor

Industry: Automotive / Gear wheel

Material: SCM420 (58HRC)
Toolholder: ACLNL2525M12-H
Insert: 4QS-CNGA120412-H
Grade: BXA20
Cutting conditions: ø35 mm
Vc = 100 m/min (328 sfm) (1.38")
f = 0.15 mm/rev (.006 ipr)
ap = 1.0 mm (.039") 160
Coolant = Wet 140
Double
tool life (pcs/corner)

Application: Internal turning 120

Machine: CNC lathe 100 tool life!

80
60
40
20
0
Tungaloy Competitor

ø100 mm
(3.94")
Industry: Heavy Industries / Movable arm shaft ø40 mm
(1.57")
Material: S45C (50HRC)
Toolholder: ACLNR2020K12-A
Insert: 4QS-CNGA120408-H
Grade: BXA20
Cutting conditions:
Vc = 180 m/min (591 sfm)
f = 0.10 mm/rev (.04 ipr) 100
ap = 0.5 mm (.020") Double
tool life (pcs/corner)

80
Coolant = Dry tool life!
60
Application: External turning (Finishing)
Machine: NC lathe 40

20

0
Tungaloy Competitor

28
 FEED the SPEED - TUNGALOY ACCELERATED MACHINING

Industry: Automotive / Gear part

Material: 20Cr4 / SCr420 (JIS) (60HRC)
Toolholder: D25T-DCLNR1204-32
Insert: 2QP-GNGA120408
Grade: BXA20 ø66 mm
Cutting conditions: (2.6")
Vc = 120 m/min (394 sfm)
f = 0.10 mm/rev (.004 ipr) 300 Tool life
ap = 0.10 mm (.004")
1.3 times!

tool life (pcs/corner)

Coolant = Wet
200
Application: Internal turning
Machine: CNC lathe
100

0
Tungaloy Competitor

Industry: Automotive / CVJ part ø10 mm

Material: SCR420(JIS) (60HRC) (.39")
Toolholder: ACLNR2525M12-A
Insert: 2QP-CNGM120408-HP
Grade: BXM10
Cutting conditions:
ø35 mm
Vc = 250 m/min (820 sfm) (1.38")
f = 0.20 mm/rev (.08 ipr)
ap = 0.20 mm (.08") 400 Tool life
Coolant = Wet 1.3 times!
tool life (pcs/corner)

300
Application: Facing & external turning
Machine: CNC lathe 200

100

0
Tungaloy Competitor

Industry: Automotive / Shaft

Material: SCM420(JIS) (59HRC)
Toolholder: SDJCR2525M11
Insert: 2QP-DCGT11T304-HP
Grade: BXM10 ø30 mm
Cutting conditions: (1.18")
Vc = 120 m/min (394 sfm)
f = 0.05 mm/rev (.002 ipr) 300
Tool life
ap = 0.20 mm (.08") 1.2 times!
tool life (pcs/corner)

Coolant = Wet 200

Application: External turning
Machine: CNC lathe 100

0
Tungaloy Competitor

www.tungaloy.com 29
 HARD TURNING SERIES - FIELD TEST REPORTS

Industry: Automotive / Sprocket

Material: SCM415(JIS) (55HRC)
Toolholder: ACLNL2020K12-A
Insert: 2QP-CNGM120404WL-HP
Grade: BXA20 ø45 mm
Cutting conditions: (1.77")
Vc = 120 m/min (394 sfm)
f = 0.05 mm/rev (.002 ipr) 400
ap = 0.10 mm (.04")
Double

tool life (pcs/corner)

Coolant = Wet 300
Application: External turning tool life!
200
Machine: CNC lathe
100

0
Tungaloy Competitor

Industry: Die&Mold / Guide pin

Material: D2 tool steel (60 HRC)
Toolholder: ADJNR2525M15
Insert: DNGA432
Grade: LX11
ø25 mm
Cutting conditions: (.98")
Vc = 120 m/min 394 sfm)
f = 0.2 mm/rev (.008 ipr)
ap = 1.0 mm (.04") 400

Coolant = Wet Double

tool life (pcs/corner)

300
Application: OD turning tool life!
Machine: CNC lathe 200

100

0
Tungaloy Competitor

Industry: Automotive / Guide starter gear

Material: 16MnCr5 (58 HRC)
Toolholder: ACLNL2525M12-A
Insert: CNGA120408 ø280 mm
Grade: LX11 (11.02")
Cutting conditions:
Vc = 90 m/min 295 sfm)
500
f = 0.08 mm/rev .003 ipr)
ap = 0.05 mm (.002") Tool life
tool life (pcs/corner)

400
Coolant = Wet 250%!
300
Application: OD turning
200
Machine: CNC lathe
100

0
Tungaloy Competitor

30
 FEED the SPEED - TUNGALOY ACCELERATED MACHINING

Industry: General Engineering / Toggle pin

Material: Tool steel (49 HRC)
Toolholder: PCLNR3232
Insert: CNMG190616-HRM
Grade: AH8005
Cutting conditions:
ø120 mm
Vc = 66 m/min (216 sfm)
(4.72")
f = 0.6 mm/rev (.023 ipr) 6
ap = 1.25 mm (.010")
5 Double

tool life (pcs/corner)

Coolant = Dry
Application: OD turning 4 tool life!
3
Machine: CNC lathe
2
1

0
Tungaloy Competitor

Industry: Die & Mold / Pin for die set

Material: SKH51 (HS6-5-2, M2) (63 HRC)
Toolholder: PTGNR2525M16
Insert: TNMG160408-HRF
Grade: AH8005 ø30 mm
Cutting conditions: (1.18")
Vc = 30 m/min (98.4 sfm)
f = 0.1 mm/rev (.004 ipr) 2
ap = 1.0 mm (.040")
Double
tool life (pcs/corner)

Coolant = Wet
Application: OD turning tool life!
1
Machine: CNC lathe

0
Tungaloy Competitor

Industry: Heavy Industries / Roll

Material: SKD11 (60 HRC)
Toolholder: ACLNL2525M12-A
Insert: RCMT1204M0-RS ø300 mm
Grade: AH8005 (11.8")
Cutting conditions:
Vc = 80 m/min (262 sfm)
f = 0.2 mm/rev (.008 ipr) 5
ap = 2.0 mm (.08") Tool life
tool life (pcs/corner)

4
Coolant = Wet 1.7 times!
3
Application: Face turning, interrupted
Machine: Vertical CNC lathe 2

0
Tungaloy Competitor

www.tungaloy.com 31
 HARD TURNING SERIES
ME M O

32
 FEED the SPEED - TUNGALOY ACCELERATED MACHINING

stay tuned with our

new website, e-catalog
and our App!

www.tungaloy.com 33
 HARD TURNING SERIES

Worldwide Network
Tungaloy Germany GmbH
An der Alten Ziegelei 1
D-40789 Monheim, Germany
Phone: +49-2173-90420-0
Fax: +49-2173-90420-19
www.tungaloy.com/de
Head Office & Production Sales Channels
Facilities in Japan Tungaloy France S.A.S.
ZA Courtaboeuf - Le Rio
1 rue de la Terre de feu
Tungaloy Corporation Tungaloy America, Inc. F-91952 Courtaboeuf Cedex, France
3726 N Ventura Drive Phone: +33-1-6486-4300
Head Office Arlington Heights, Fax: +33-1-6907-7817
11-1 Yoshima Kogyodanchi IL 60004, U.S.A. www.tungaloy.com/fr
Iwaki-city, Fukushima 970-1144 Japan Phone: +1-888-554-8394
Phone: +81-246-36-8501
Fax: +81-246-36-8542
Fax: +1-888-554-8392 Tungaloy Italia S.r.I.
www.tungaloy.com www.tungaloy.com/us Via E. Andolfato 10
I-20126 Milano, Italy
Iwaki Plant Tungaloy Canada Phone: +39-02-252012-1
Products: Cutting Tools Fax: +39-02-252012-65
432 Elgin St. Unit 3, Brantford
www.tungaloy.com/it
Ontario N3S 7P7, Canada
Nagoya Plant Phone: +1-519-758-5779
Products: Cutting Tools Fax: +1-519-758-5791 Tungaloy Czech s.r.o
www.tungaloy.com/ca Turanka 115
Kyushu Plant CZ-627 00 Brno, Czech Republic
Phone: +420-532 123 391
Products: PCBN Tungaloy de Mexico S.A. Fax: +420-532 123 392
PCD Tools C Los Arellano 113,
Deep Hole Drills www.tungaloy.com/cz
Parque Industrial Siglo XXI
Aguascalientes, AGS,
Nirasaki Plant Mexico 20290 Tungaloy Ibérica S.L.
Products: Cutting Tools Phone: +52-449-929-5410 C/Miquel Servet, 43B, Nau 7
Friction Materials (TungFric) Fax: +52-449-929-5411 Pol. Ind. Bufalvent
Wear Resistant Tools www.tungaloy.com/mx ES-08243 Manresa (BCN), Spain
Civil Engineering Tools Phone: +34 93 113 1360
Fax: +34 93 876 2798
Tungaloy do Brasil Ltda. www.tungaloy.com/es
Avd. Independencia N4158
Residencial Flora
13280-000 Vinhedo, Tungaloy Scandinavia AB
São Paulo, Brazil Bultgatan 38, 442 40
Phone: +55-19-38262757 Kungälv, Sweden
Fax: +55-19-38262757 Phone: +46-462119200
www.tungaloy.com/br Fax: +46-462119207
www.tungaloy.com/se

Tungaloy Rus, LLC

Andropova avenue, h.18/7,
11 floor, office 3, 115432,
Moscow, Russia
Phone: +7-499-683-01-80
Fax: +7-499-683-01-81
www.tungaloy.com/ru

Tungaloy Polska Sp. z o.o.

Ul. Irysowa 1, 55-040 Bielany
Wrocławskie, Poland
Phone: +48 607 907 237
www.tungaloy.com/pl

Tungaloy U.K. Ltd

Gallan Park, Watling Street,
Cannock, WS110XG, UK
Phone: +44 121 4000 231
Fax: +44 121 270 9694
www.tungaloy.com/uk

34
 FEED the SPEED - TUNGALOY ACCELERATED MACHINING

Tungaloy Hungary Kft Tungaloy Cutting Tools Tungaloy India Pvt. Ltd.
Erzsébet királyné útja 125 (Thailand) Co.,Ltd. Indiabulls Finance Centre,
H-1142 Budapest, Hungary Interlink tower 4th Fl. Unit # 902-A, 9th Floor,
Phone: +36 1 781-6846 1858/5-7 Bangna-Trad Road Tower 1, Senapati Bapat Marg,
Fax: +36 1 781-6866 km.5 Bangna, Bangna, Bangkok Elphinstone Road (West),
www.tungaloy.com/hu 10260 Thailand Mumbai -400013, India
Phone: +66-2-751-5711 Phone: +91-22-6124-8804
Tungaloy Turkey Fax: +66-2-751-5715 Fax: +91-22-6124-8899
Serifali Mah.bayraktar Bulvari Kule Sk. No:26 www.tungaloy.com/th www.tungaloy.com/in
34775 Umraniye / Istanbul / Turkey
Phone: +90 216 540 04 67
Tungaloy Cutting Tools Tungaloy Korea Co., Ltd
Fax: +90 216 540 04 87 #1312, Byucksan Digital Valley 5-cha
www.tungaloy.com/tr (Taiwan) Co.,Ltd. Beotkkot-ro 244, Geumcheon-gu
9F. No.293, Zhongyang Rd, 153-788 Seoul, Korea
Tungaloy Benelux b.v. Xinzhuang Dist, New Taipei City, Phone: +82-2-2621-6161
Tjalk 70 24251 Taiwan Fax: +82-2-6393-8952
NL-2411 NZ Bodegraven, Netherlands Phone: +886-2-8521-9986 www.tungaloy.com/kr
Phone: +31 172 630 420 Fax: +886-2-8521-8935
www.tungaloy.com/tw
Fax: +31 172 630 429 Tungaloy Malaysia Sdn Bhd
www.tungaloy.com/nl 50 K-2, Kelana Mall, Jalan
Tungaloy Singapore SS6/14 Kelana Jaya, 47301
Tungaloy Croatia (Pte.), Ltd. Petaling Jaya, Selangor Darul Ehsan
Ulica bana Josipa Jelačića 87, 62 Ubi Road 1, Malaysia
10430, Samobor, Croatia #06-11 Oxley BizHub 2 Phone: +603-7805-3222
Phone: +385 1 3326 604 Singapore 408734 Fax: +603-7804-8563
Fax: +385 1 3327 683 Phone: +65-6391-1833 www.tungaloy.com/my
www.tungaloy.com/hr Fax: +65-6299-4557
www.tungaloy.com/sg Tungaloy Australia Pty Ltd
Tungaloy Cutting Tool Unit 68 1470 Ferntree Gully Road
(Shanghai) Co.,Ltd. Tungaloy Vietnam Knoxfield 3180 Victoria, Australia
LE04.38, Lexington Residence Phone: +61-3-9755-8147
Rm No 401 No.88 Zhabei Fax: +61-3-9755-6070
67 Mai Chi Tho St., Dist. 2,
Jiangchang No.3 Rd www.tungaloy.com/au
Ho Chi Minh City, Vietnam
Shanghai 200436, China
Phone: +84-2837406660
Phone: +86-21-3632-1880
www.tungaloy.com/sg PT. Tungaloy Indonesia
Fax: +86-21-3621-1918
www.tungaloy.com/cn Kompleks Grand Wisata Block AA-10
No.3-5 Cibitung
Bekasi 17510, Indonesia
Phone: +62-21-8261-5808
Fax: +62-21-8261-5809
www.tungaloy.com/id

Official Distributor in South

Africa - Star Tooling CC
P.O. Box 11316
Selcourt 1567
Springs, South Africa
Phone: +27 011 818-2259
Fax: +27 011 818-2250
www.startooling.co.za

www.tungaloy.com 35
FEED the SPEED!

H A R D
TURNING
S E R I E S
w w w . t u n g a l o y . c o m
Distributed by:

AS9100 Certified
78006
2015.11.04
ISO14001 Certified
EC97J1123
1997.11.26