Plant Layout & Piping Design: PL L1 Basic Medule

PLANT
LAYOUT &
PIPING DESIGN
PL L1 BASIC MEDULE
 Course Objective
Due to the demand increase of engineers in Oil & Gas field , it became a
necessity to provide the market with qualified engineers obtaining the suitable
practical knowledge.
Academic studies have always been including basics of any field , but when it
comes to a real job opportunity practical knowledge is a must.
Reaching an attractive zone in process piping field means your foot, is the first
step in DESIGN. At that point you will start to be creative member in design team.
Your engineering sense, thinking will be as a converter of lines to real live plant.
From this point, HOPPE offers this course as first step on sharing the basics
Plant Layout activities with process plant layout and piping design team.
Course outlines
1‐Plant Layout (PL L1) 2‐Piping Design (PL L2)
• Flow diagrams
• Plant Equipment overview • Piping abbreviations
• Layout meaning • Process and instrumentation diagram (PID)
• Plot Plan • Piping isometrics and GA’s
• Equipment spacing (GAP) • PDMS overview (INTRO MEDULE)
• Pipe Racks
3‐Piping Stress Analysis (SA L1)
• Loads on pipes
• Criticality curve
• Types of supports
• Pipe span
• CAESER II overview (INTRO MEDULE)
 Roles and Responsibilities
Piping Department
Layout Piping design Stress Material

Roles and Responsibilities
Layout & Piping Design
 Piping specifications.
 Project plot plan (overall plant) and unit plot plan.
 Piping standards and piping details
 Vessel orientation layouts and equipment layout studies.
 Piping drawing indexes
 Piping plans and piping sections (elevations)
 Piping isometrics
 Heat tracing drawings
 Piping demolition drawings
 Piping tie‐in drawings and tie‐in list
 Demolition and removal drawings
Material
 Piping material line class specifications
 Piping material purchase specifications or technical notes
 Insulation specifications
 Pipe painting specifications
 Piping line list
 Specialty item specifications
 SP item list
Stress
 Formal stress calculations
 Pipe Support Design
 Special Supporting Items Technical Specifications
 Pipe Supports Material Summary
Plant Layout
Flow Diagrams
Flow diagram is a schematic drawing showing the flow of fluids through a unit
or an entire plant. By using symbols to represent different types of
equipment, the flow diagram provides the piping designer with an overall
view of the operation of a facility.
There are two types of flow diagrams commonly used in our field which are :
a‐ Process/Utility Flow Diagram (PFD/UFD)
b‐ Piping and Instrument Diagram (P&ID)
A) Process/Utility Flow Diagrams (PFD/UFD):
Flow diagrams (Fig 1) are the first flow diagram developed by process department.
They show the process sequences through the plant to produce a certain output
including mass and heat balance along the fluid streams between the different
equipment at operating and maximum operating phases & the utilities generating
equipment and its distributions inside the plant.
Plant Layout
Process Flow Diagrams
PFD are used by the piping group to develop and lay out the plot plan.
When developing the plot plan, the arrangement of the equipment in the facility
reflects, in part, the logical sequence of flow depicted on the flow diagram. However,
many other factors such as code requirements, client standards and preferences, safety,
and cost also influence the positioning of equipment.
Plant Layout
Piping & Instrument Diagrams
B) Piping and Instrument Diagram (P&ID):
From the process & utility flow diagrams, the process group develops the P&IDs .
The P&ID provides much more detailed data than the process flow diagram.
They are more detailed diagram showing all interconnecting piping and instruments
details in additional to equipment process design data and its sizing.
P&IDs are used by piping group to prepare piping 3‐D model, piping general
arrangement drawings, piping isometrics and piping materials take off reports.
The P&IDs drawings are starting with what is called the “Legend P&IDs” or “Zeros
P&IDs” which define the following, but not limited to:
‐ P&IDs general notes and definitions
‐ Abbreviations, Line nomenclature…etc
‐ Piping, Instrument , Equipment & Safety symbology
‐ Standard details (as sample connection details,...etc)
‐ Break limit between the scope of work of both piping and instrument teams
Plant Layout
Plant Equipment overview
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Layout Piping design Stress Material

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