SPARE PARTS LIST

CHAIN SAWS
545
ACCESSORIES 545
ACCESSORIES 545

Ref Part No Description Remark QTY KIT

1 575 43 92-01 TOOL 1
2 522 52 11-01 COMBINATION WRENCH 1 1
3 503 55 86-01 SPANNER 1 1
4 503 55 86-02 SPANNER 1 1
5 503 62 12-01 GREASE 1 1
6 501 91 14-01 GREASE GUN 1 1
7 576 69 23-01 SERVICE TOOLS Engine diagnostic tool 1
8 576 18 34-01 CABLE ASSY Diagnostics cable 1 7
9 522 98 66-01 WINTER KIT 1
10 525 55 80-01 WINTER COVER 1 9
11 578 12 55-01 WINTER PLUG 1 9
12 503 21 70-16 SCREW CCRPANT 2 9
13 740 42 01-00 O-RING 2 9
14 577 88 72-01 ENCLOSED KIT 1
15 576 95 22-01 CABLE ASSY Diagnostics cable 545 1 7
16 503 26 72-01 GLUE 1
17 575 88 07-01 WRENCH 1
CARBURETOR & AIR FILTER 545
CARBURETOR & AIR FILTER 545

Ref Part No Description Remark QTY KIT

1 522 67 54-04 AIR FILTER ASSY NYLON 80 µm black 1
1 522 67 54-05 AIR FILTER ASSY NYLON 44 µm yellow 1
1 522 67 54-06 AIR FILTER ASSY FELT white 1
1 522 67 54-07 AIR FILTER ASSY NYLON 25 µm orange 1
2 574 19 89-03 FILTER HOLDER ASSY 1
3 522 90 73-01 SHACKLE 1 2
4 510 01 72-02 CHOKE CONTROL ASSY 1
5 505 15 62-01 SCREW 1
6 525 58 81-01 SEALING 1
7 503 93 66-01 PURGE 1
8 574 35 35-03 SCREW ITXSCM 2
9 587 64 54-04 VENTILATING HOSE From s/n 20153900097 1 9
9 589 35 71-01 VENTILATING HOSE Up to s/n 20153900096 1
10 587 08 48-04 CARBURETTOR KIT AT-7B 1
11 526 81 81-01 SCREW ITXSCM 4
12 523 06 40-02 FLANGE 1
13 503 22 65-03 SQUARE NUT 2 12
14 525 50 00-03 INLET PIPE ASSY 1
15 522 95 10-01 INTERMEDIATE WALL 1
16 525 61 92-01 SEALING 1
17 525 61 90-01 SEALING 1
18 523 05 68-01 FUEL HOSE 1
Download from your local
19 . TBD 1
supportsite
20 577 53 64-01 WIRING ASSY 1
21 585 19 50-01 SUPPORT SLEEVE 1
CARBURETOR DETAILS 545
CARBURETOR DETAILS 545

Ref Part No Description Remark QTY KIT

1 587 08 48-04 CARBURETTOR KIT AT-7B 1
4 577 26 29-01 RETAINER 1 1
5 574 35 77-01 LEVER 1 1
6 576 61 85-01 LEVER 1 1
7 577 21 92-01 THROTTLE LEVER ASSY 1 1
8 574 35 79-01 LINK 1 1
9 574 35 81-01 COVER 1 1
10 575 79 48-01 INLET 1 1
11 575 79 47-01 COVER 1 1
12 574 35 84-01 SHAFT ASSY 1 1
13 574 35 82-01 SHAFT 1 1
14 574 35 85-01 VALVE 1 1
15 574 35 75-01 VALVE 1 1
16 503 56 34-01 INLET 1 1
19 576 61 88-01 NOZZLE ASSY 1
21 504 79 08-01 PLUG 1 1
22 502 84 69-01 PLUG 1 1
25 504 13 09-06 GASKET 1 1
26 574 35 86-01 GASKET 1 1
28 577 01 66-01 DIAPHRAGM 1 1
29 574 35 88-01 DIAPHRAGM ASSY 1 1
30 501 46 87-01 SCREW 1 1
31 537 00 34-01 SCREW 1 1
32 537 00 31-01 SCREW 4 1
33 502 84 71-01 SCREW 1 1
34 544 11 15-01 SCREW 2 1
35 574 35 90-01 SCREW 1 1
37 576 61 89-01 SCREW 4 1
38 503 56 24-01 SPRING 1 1
39 574 35 93-01 SPRING 1 1
40 574 35 94-01 SPRING 1 1
41 577 66 61-01 REPAIR KIT 1
45 579 32 31-01 THROTTLE VALVE ASSY 1 1
46 501 66 61-01 SCREEN 1 1
47 505 52 01-25 PIN-METERING LEVER 1 1
48 574 35 96-01 BUSHING 1 1
49 502 84 74-01 LEVER 1 1
51 574 35 74-01 SHAFT ASSY 1 1
52 574 35 76-01 SPRING 1 1
53 576 61 90-01 VALVE 1 1
54 505 31 67-36 RING 1 1
55 576 66 65-01 GASKET KIT 1
Download from your local
60 . TBD 1
supportsite
CHAIN BRAKE & CLUTCH COVER 545
CHAIN BRAKE & CLUTCH COVER 545

Ref Part No Description Remark QTY KIT

1 522 67 75-01 HAND GUARD 1
2 526 83 45-01 SCREW 2
3 577 78 02-01 BUSHING 2
4 505 19 73-01 NUT 2
5 505 19 90-06 CLUTCH COVER ASSY 1
6 503 75 18-01 PIN KNEE-JOINT 1 5
7 526 22 18-01 SCREW CITXPANT 5 5
8 505 19 93-01 KNEE JOINT ASSY 1 5
9 503 90 83-01 BRAKE SPRING 1 5
10 505 19 95-02 BRAKE BAND ASSY 1 5
11 505 20 16-01 GUARD 1 5
12 505 19 97-01 COVER 1 5
14 523 05 80-01 LABEL 1 5
15 575 26 04-03 CHAIN TENSIONER KIT 1 5
16 740 48 07-02 O-RING 1 15, 5
17 503 23 00-63 WASHER 1 15, 5
20 537 01 74-01 BEARING SLEEVE 1 15, 5
22 505 19 98-01 CHAIN GUIDE 1 5
CLUTCH & OIL PUMP 545
CLUTCH & OIL PUMP 545

Ref Part No Description Remark QTY KIT

1 577 51 82-01 CLUTCH ASSY 1
2 537 35 91-01 CLUTCH SPRING 3 1
3 575 26 10-05 CLUTCH DRUM ASSY ".325""x7" 1
4 501 45 74-02 RIM ".325""x7" 1 3
5 503 25 34-01 NEEDLE BEARING 1 3
6 505 20 08-01 WORM WHEEL 1
7 505 19 99-04 OIL PUMP ASSY 1
8 505 20 02-01 PUMP PISTON 1 7
9 505 20 03-01 CASING 1 7
10 503 23 00-60 WASHER 2 7
11 503 89 16-01 SPRING 1 7
12 505 20 14-01 ADJUSTMENT SCREW 1 7
13 721 11 64-30 GROOVED PIN 1 7
14 526 81 81-01 SCREW ITXSCM 2
15 505 20 04-01 OIL HOSE 1
16 504 71 00-03 OIL PLUMMET 1
17 720 12 33-00 PARALLEL PIN 2 7
18 503 89 15-01 SPRING 1 7
19 505 20 01-01 PUMP CYLINDER 1 7
20 503 62 49-01 SEALING PLUG 1 7
CRANKCASE 545
CRANKCASE 545

Ref Part No Description Remark QTY KIT

1 525 40 32-01 CARBURETTOR 1
2 525 75 52-02 SCREW ITXSCFM 4
3 503 86 93-01 CARBURETTOR 2
4 581 55 92-01 BELLOWS 1
5 577 83 47-11 CRANKCASE ASSY 1
6 522 74 28-01 CHAIN GUIDE PLATE 1
7 575 79 35-01 SCREW ITXPANM 2
8 537 40 35-01 FILTER 1 5
9 530 02 61-19 CHECK VALVE 1 5
10 537 21 07-01 SPRING GUIDE 1
11 503 43 65-01 POSITION SPRING 1
12 505 20 12-01 CATCH 1
13 503 75 18-01 PIN KNEE-JOINT 1 5
14 501 27 08-01 GUIDE BUSHING 2 5
15 505 21 73-01 BAR BOLT 2 5
16 525 82 44-01 SCREW ITXSCM 2 5
17 575 84 11-04 SCREW ITXSCM 5
19 578 40 05-01 SPIKE 1
20 537 37 79-02 CHAIN CATCHER 1
21 525 79 81-03 SCREW ITXSCFT 1
22 505 12 58-01 DEFLECTION LIMITER 1
23 503 89 47-01 SNAP 3
24 525 41 74-01 AIR NOZZLE 1
25 526 81 81-01 SCREW ITXSCM 1
26 577 87 86-03 TANK CAP ASSY 1
27 589 24 13-01 GASKET 1 26
28 503 57 89-01 HOLDER 1 26
29 525 39 12-01 RADIAL SEAL 1 5
30 525 88 74-01 SCREW CITXPANT 1
31 577 76 66-03 GASKET KIT A=set of gaskets 1
32 577 88 72-01 ENCLOSED KIT 1
CRANKSHAFT 545
CRANKSHAFT 545

Ref Part No Description Remark QTY KIT

1 577 76 73-10 CRANKSHAFT ASSY 1
2 505 13 35-03 BALL BEARING 2 1
3 525 43 42-03 BALL BEARING 1 1
4 503 25 63-02 NEEDLE BEARING 1 1
5 525 39 12-01 RADIAL SEAL 2 1
6 503 26 09-01 SEALING 1 1, 3
CYLINDER COVER 545
CYLINDER COVER 545

Ref Part No Description Remark QTY KIT

1 587 24 86-04 CYLINDER COVER ASSY 1
2 587 14 95-01 LABEL 1 1
CYLINDER PISTON 545
CYLINDER PISTON 545

Ref Part No Description Remark QTY KIT

1 574 51 96-01 SPARK PLUG 1
2 582 39 27-01 SCREW 4
3 575 27 69-01 DECOMPRESSION VALVE 1
4 503 55 22-01 PLUG 1
5 576 71 76-02 SLEEVE 4
6 525 31 58-01 GASKET 1 12
7 577 76 47-06 CYLINDER ASSY 1
8 577 04 70-06 PISTON ASSY 1 7
9 577 95 83-01 PISTON RING 1 8, 7
10 737 44 10-00 SNAP RING 2 8, 7
11 503 25 63-02 NEEDLE BEARING 1 7
12 577 76 66-03 GASKET KIT A=set of gaskets 1
13 520 29 11-01 BUSHING 7
FUEL TANK 545
FUEL TANK 545

Ref Part No Description Remark QTY KIT

1 525 88 74-01 SCREW CITXPANT 1 4
2 504 10 63-01 HANDLE INSERT 1 4
4 577 79 02-03 FUEL TANK ASSY 1
5 501 15 29-01 TANK VENT ASSY 1 4
6 544 09 98-01 THROTTLE LOCKOUT 1 4
7 544 09 99-01 SPRING 1 4
8 505 15 77-01 THROTTLE 1 4
9 720 18 25-20 PARALLEL PIN 1 4
10 579 48 24-01 THROTTLE CABLE ASSY 1 4
11 525 79 81-02 SCREW ITXSCFT 1
12 573 99 35-03 FUEL HOSE Up to AT-7A 1
13 503 44 32-01 FUEL FILTER 1
15 578 22 74-03 ANTIVIBRATION ELEMENT 1
16 505 12 87-02 ANTIVIBRATION ELEMENT 1
17 523 08 55-01 DEFLECTION LIMITER 1
18 501 00 76-01 LATERAL SUPPORT 1
19 522 62 00-03 TANK CAP ASSY 1
20 589 24 11-01 GASKET 1 19
21 503 57 89-01 HOLDER 1 19
22 525 79 81-03 SCREW ITXSCFT 1
23 577 84 43-01 DECAL 1 4
24 577 50 41-01 FUEL HOSE From AT-7B 1
HANDLE 545
HANDLE 545

Ref Part No Description Remark QTY KIT

1 577 79 82-03 FRONT HANDLE 1
2 525 79 81-03 SCREW ITXSCFT 2 1
3 525 79 81-01 SCREW ITXSCFT 4 1
4 522 95 15-07 ANTIVIBRATION ELEMENT 1 1
IGNITION SYSTEM 545
IGNITION SYSTEM 545

Ref Part No Description Remark QTY KIT

1 581 72 37-02 IGNITION MODULE ASSY 1
2 501 48 54-04 SPARK PLUG CAP ASSY 1 1
3 525 75 52-03 SCREW ITXSCFM 2
4 577 96 76-02 WIRING ASSY 1 1
5 529 29 26-01 CABLE HOLDER 1 1
6 503 22 04-01 NUT 1
7 522 93 78-03 FLYWHEEL ASSY 1
8 503 23 00-42 WASHER 2 7
9 501 67 35-01 SPRING 2 7
10 501 67 32-01 PAWL 2 7
11 506 00 69-01 SCREW 2 7
12 504 04 35-05 CABLE COVER 1 1
13 503 23 85-01 SHRINKAGE HOSE 2 1
14 525 88 74-01 SCREW CITXPANT 1
MUFFLER 545
MUFFLER 545

Ref Part No Description Remark QTY KIT

1 523 05 26-04 MUFFLER KIT 1
2 724 12 87-59 SCREW CRPANM 1 1
3 576 89 02-01 SPARK ARRESTER 1 1
4 525 82 51-04 SCREW ITXSCM 2 1
5 576 88 56-01 SPACING TUBE 2 1
6 523 05 24-01 GASKET 1 1, 9
7 523 05 25-01 HEAT DEFLECTOR 1 1
8 525 76 25-01 SCREW ITXSCM 2
9 577 76 66-03 GASKET KIT A=set of gaskets 1
10 577 90 22-01 WASHER 1
STARTER 545
STARTER 545

Ref Part No Description Remark QTY KIT

1 522 79 62-01 AIR CONDUCTOR 1
2 522 74 25-04 STARTER ASSY 1
3 537 23 25-01 STARTER HANDLE 1 2, 14
4 505 30 51-25 STARTER CORD 1 2, 14
5 575 85 76-01 CLIP 1 2
2, 11,
6 537 28 32-01 REINFORCEMENT SLEEVE 1
14, 15
7 505 15 81-01 STARTER PULLEY ASSY 1 2, 14
8 525 88 74-01 SCREW CITXPANT 2 2, 14
9 505 15 79-02 SPRING CASSETTE ASSY 1 2, 14
10 525 82 45-01 SCREW CITXPANMO 4 2, 14
11 522 74 13-02 STARTER HOUSING 1 2
12 523 08 32-01 LABEL 1
13 505 15 85-01 WASHER 1 2
14 522 74 25-07 STARTER ASSY 1
15 522 74 13-04 STARTER HOUSING 1 14
16 576 35 66-01 SCREW ITXSCT 1 14
 Illustrated Parts List - IPL Update

Product Name(s)

545

Description of change

1. Implementation of Torx key on all screws. We change all screws with Allen key to Torx key. This
change is made to ensure the correct torque of screws in production.

Comments
This update is fully exchangeable. Some kits in our spare part Warehouses will be depleted with the old screws.
The screws for the starter pawl on the flywheel are excluded.

Introduced from
Serial number / Date Remark
s/n 20174400101 Valid for new Torx screws.

IPL updates

Page Title Ref. New part no Name Excl. part no. Remark
no
Accessories 17 575 88 07-01 Spanner T27/T20 New
Carburettor & 8 574 35 35-03 Screw ITXSCM 503 20 25-50
Air filter
11 526 81 81-01 Screw ITXSCM 510 02 06-01

Chain brake 2 526 83 45-01 Screw CH DS 537 20 90-01

7 526 22 18-01 Screw CITXPANT 503 21 70-10

Clutch & 14 526 81 81-01 Screw ITXSCM 510 02 06-01

Oil pump
Crankcase 2 525 75 52-02 Screw ITXSCFM 503 20 02-16

7 575 79 35-01 Screw ITXPANM 503 21 26-16

16 525 82 44-01 Screw ITXSCM 505 11 15-01

17 575 84 11-04 Screw ITXSCM 503 20 08-03

21 525 79 81-03 Screw ITXSCFT 503 21 88-76

25 526 81 81-01 Screw ITXSCM 510 02 06-01

Cylinder piston 2 582 39 27-01 Screw 725 53 39-55

 Page Title Ref. New part no Name Excl. part no. Remark
no
Fuel tank 1 525 88 74-01 Screw CITXPANT 503 21 28-13

11 525 79 81-02 Screw ITXSCFT 503 21 88-74

15 578 22 74-03 Antivib. element 578 22 74-01

16 505 12 87-02 Antivib. element 505 12 87-01

22 525 79 81-03 Screw ITXSCFT 503 21 88-76

Handle 1 577 79 82-03 Front handle 577 79 82-01

2 525 79 81-03 Screw ITXSCFT 503 21 88-76

3 525 79 81-01 Screw ITXSCFT 503 21 88-72

4 522 95 15-07 Antivib. element 522 95 15-01

Ignition system 3 525 75 52-03 Screw ITXSCFM 503 20 02-20

7 522 93 78-03 Flywheel assy 522 93 78-01

11 506 00 69-01 Screw PAWL 501 81 99-01 See comment.

Muffler 1 523 05 26-04 Muffler assy 523 05 26-02

4 525 82 51-04 Screw ITXSCM 725 53 76-55

8 525 76 25-01 Screw ITXSCM 503 20 73-20

Starter 8 525 88 74-01 Screw CITXPANT 503 21 28-13

10 525 82 45-01 Screw CITXPANMO 544 08 03-01

16 576 35 66-01 Screw ITXSCT 503 20 52-16