Dadf-Aq1 Service Manual Rev 1.0

DADF-AQ1
Service Manual Rev 1.0
Product Outline
Technology
Periodic Servicing
Parts Replacement and Cleaning Procedure
Adjustment
Installation
Appendix
1 2 3 4 5 6
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, The following paragraph does not apply to any countries where such provisions are
installation, maintenance, and repair of products. This manual covers all localities where the inconsistent with local law.
products are sold. For this reason, there may be information in this manual that does not
apply to your locality. Trademarks
The product names and company names used in this manual are the registered trademarks
Corrections of the individual companies.
This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this Copyright
manual, Canon will release technical information as the need arises. In the event of major This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
changes in the contents of this manual over a long or short period, Canon will issue a new not be copied, reproduced or translated into another language, in whole or in part, without the
edition of this manual. consent of Canon Inc.
© CANON INC. 2015
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential
information.
Explanation of Symbols The following rules apply throughout this Service Manual:
The following symbols are used throughout this Service Manual.
1. Each chapter contains sections explaining the purpose of specific functions and the
relationship between electrical and mechanical systems with reference to the timing of
Symbols Explanation Symbols Explanation
operation.
In the diagrams, represents the path of mechanical drive; where a signal name
Check. Remove the claw.
accompanies the symbol, the arrow indicates the direction of the electric
signal.
The expression "turn on the power" means flipping on the power switch, closing the
Check visually. Insert the claw. front door, and closing the delivery unit door, which results in supplying the machine with
power.
Check the noise. Use the bundled part. 2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
Disconnect the connector. Push the part. signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the field. Therefore, the operations of the microprocessors used in the machines
Connect the connector. Plug the power cable. are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.
Remove the cable/wire The descriptions in this Service Manual are subject to change without notice for product
from the cable guide or wire Turn on the power.
saddle. improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service
Set the cable/wire to the
cable guide or wire saddle. Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.
Remove the screw.
Tighten the screw.

Blank Page
0-5
Contents
Basic Operation-----------------------------------------------------------------------------2-10
Document Detection--------------------------------------------------------------2-10
Outline-----------------------------------------------------------------------------------------2-10
Initial Document Size Detection--------------------------------------------------------- 2-11
Mixed width document size detection-------------------------------------------------2-12
Detecting Jams---------------------------------------------------------------------2-13
Safety Precautions
Detecting method---------------------------------------------------------------------------2-13
Notes Before it Works Serving----------------------------------------------0-7 Power Supply-----------------------------------------------------------------------2-14
Points to Note at Cleaning---------------------------------------------------0-7 Stamp Operation-------------------------------------------------------------------2-14
Notes On Assembly/Disassembly------------------------------------------0-7 Outline-----------------------------------------------------------------------------------------2-14
Original Output Indicator---------------------------------------------------------2-14
1 Product Outline Work of service--------------------------------------------------------------- 2-15
Features--------------------------------------------------------------------------1-2 When replacing the parts--------------------------------------------------------2-15
Specifications-------------------------------------------------------------------1-2 User Maintenance-----------------------------------------------------------------2-15
Names of Parts-----------------------------------------------------------------1-3 Cleaning---------------------------------------------------------------------------------------2-15
External View------------------------------------------------------------------------ 1-3 Replacement---------------------------------------------------------------------------------2-15
Cross Section------------------------------------------------------------------------ 1-3 Periodic Servicing------------------------------------------------------------------2-16
2 Technology 3 Periodic Servicing

Basic Configuration------------------------------------------------------------2-2 List of Work for Servicing----------------------------------------------------3-2
Component Configuration-------------------------------------------------------- 2-2
List of Major Electric Parts---------------------------------------------------------------- 2-2 4 Parts Replacement and Cleaning Procedure
Roller Layout---------------------------------------------------------------------------------- 2-2 List of Parts----------------------------------------------------------------------4-2
Sensor Layout-------------------------------------------------------------------------------- 2-3 External Covers--------------------------------------------------------------------- 4-2
Drive Configuration----------------------------------------------------------------- 2-3 Consumable Parts Requiring Periodic Replacement and Cleaning
Controls---------------------------------------------------------------------------2-4 Points---------------------------------------------------------------------------------- 4-2
Electric Circuit Diagram----------------------------------------------------------- 2-4 List of Clutchs, Solenoids, Motors, PCBs------------------------------------- 4-3
Operation Mode--------------------------------------------------------------------- 2-4 List of Sensors----------------------------------------------------------------------- 4-3
Outline------------------------------------------------------------------------------------------ 2-4
Others---------------------------------------------------------------------------------- 4-4
Forward Pickup/Delivery Operation----------------------------------------------------- 2-4
Removing the Equipment----------------------------------------------------4-5
Forward Pickup/Reverse Delivery Operation----------------------------------------- 2-5
Removing the Equipment--------------------------------------------------------- 4-5
Document Pickup/Separation---------------------------------------------------- 2-7
Procedure-------------------------------------------------------------------------------------- 4-5
Basic Operation------------------------------------------------------------------------------ 2-7
Actions after Reinstalling the ADF------------------------------------------------------- 4-6
Pickup roller assembly and Separation roller----------------------------------------- 2-8
External Covers----------------------------------------------------------------4-7
Document Reversing--------------------------------------------------------------- 2-9
Removing the Front Cover------------------------------------------------------- 4-7
Basic Operation------------------------------------------------------------------------------ 2-9
Procedure-------------------------------------------------------------------------------------- 4-7
Document Delivery----------------------------------------------------------------2-10
0-5
0-6
Removing the Rear Cover-------------------------------------------------------- 4-8 Procedure-------------------------------------------------------------------------------------4-19
Procedure-------------------------------------------------------------------------------------- 4-8 Removing the Document set LED PCB (PCB2)---------------------------4-19
Removing the Feeder Cover----------------------------------------------------- 4-9 Preparation-----------------------------------------------------------------------------------4-19
Preparation------------------------------------------------------------------------------------ 4-9 Procedure-------------------------------------------------------------------------------------4-19
Procedure-------------------------------------------------------------------------------------- 4-9 Removing the Different width sensor PCB((PCB3)-----------------------4-20
Removing the Inner cover-------------------------------------------------------4-10 Preparation-----------------------------------------------------------------------------------4-20
Preparation-----------------------------------------------------------------------------------4-10 Procedure-------------------------------------------------------------------------------------4-20
Procedure-------------------------------------------------------------------------------------4-10 Removing the Sensor(SR1,SR2,SR3)----------------------------------------4-21
Main Units---------------------------------------------------------------------- 4-11 Preparation-----------------------------------------------------------------------------------4-21
Removing the Feed assembly-------------------------------------------------- 4-11 Procedure-------------------------------------------------------------------------------------4-21
Preparation----------------------------------------------------------------------------------- 4-11 Removing the Left hinge---------------------------------------------------------4-24
Procedure------------------------------------------------------------------------------------- 4-11 Preparation-----------------------------------------------------------------------------------4-24
Consumable Parts Requiring Periodic Replacementand Cleaning Procedure-------------------------------------------------------------------------------------4-24
Points--------------------------------------------------------------------------- 4-14 Actions after Replacement---------------------------------------------------------------4-25
Removing the Pickup roller assembly----------------------------------------4-14 Removing the Right hinge-------------------------------------------------------4-25
Procedure-------------------------------------------------------------------------------------4-14 Preparation-----------------------------------------------------------------------------------4-25
Actions after Replacement---------------------------------------------------------------4-14 Procedure-------------------------------------------------------------------------------------4-25
Removing the Separation roller------------------------------------------------4-15 Removing the Platen roller------------------------------------------------------4-26
Procedure-------------------------------------------------------------------------------------4-15 Preparation-----------------------------------------------------------------------------------4-26
Actions after Replacement---------------------------------------------------------------4-15 Procedure-------------------------------------------------------------------------------------4-26
Replacing the Stamp--------------------------------------------------------------4-16
Procedure-------------------------------------------------------------------------------------4-16 5 Adjustment
Actions after Replacement---------------------------------------------------------------4-16 Overview-------------------------------------------------------------------------5-2
Clutchs, Motors, PCBs, Others------------------------------------------- 4-17 Outline--------------------------------------------------------------------------------- 5-2
Removing the Pickup motor (M1)----------------------------------------------4-17 Adjustment When Removing the Equipment----------------------------------------- 5-2
Preparation-----------------------------------------------------------------------------------4-17 Adjustment After Replacing the Parts-------------------------------------------------- 5-2
Procedure-------------------------------------------------------------------------------------4-17 Preparation or Creation of Test Chart------------------------------------------ 5-2
Actions after Replacement---------------------------------------------------------------4-17 Adjustment-----------------------------------------------------------------------5-3
Removing the Read motor (M2)------------------------------------------------4-17 Overview of Adjustment----------------------------------------------------------- 5-3
Preparation-----------------------------------------------------------------------------------4-17 Preparation or Creation of Test Chart------------------------------------------ 5-3
Procedure-------------------------------------------------------------------------------------4-17 Adjusting the Height---------------------------------------------------------------- 5-3
Actions after Replacement---------------------------------------------------------------4-17 Check the Height---------------------------------------------------------------------------- 5-3
Pickup Clutch/Registration Clutch(CL1/CL2)-------------------------------4-18 Order of Adjustment------------------------------------------------------------------------- 5-5
Preparation-----------------------------------------------------------------------------------4-18 Adjusting the Left Hinge Height---------------------------------------------------------- 5-5
Procedure-------------------------------------------------------------------------------------4-18 Adjusting the Right Hinge Height-------------------------------------------------------- 5-6
Removing the ADF driver PCB (PCB1)--------------------------------------4-19 Adjusting the Perpendicularity--------------------------------------------------- 5-6
Preparation-----------------------------------------------------------------------------------4-19 Adjusting the Reading Position-------------------------------------------------- 5-9
0-6
0-7
Adjusting the Magnification------------------------------------------------------- 5-9 Others--------------------------------------------------------------------------- 6-19
Adjustment Procedure---------------------------------------------------------------------- 5-9 Attaching the Hinge Covers-----------------------------------------------------6-19
Adjusting the Image Position (Horizontal Scanning Direction)---------5-10 Cleaning the Stream Reading Glass------------------------------------------6-19
Adjustment Procedure---------------------------------------------------------------------5-10 Checking the Operation----------------------------------------------------------6-19
Adjusting the Image Position (Leading Edge)------------------------------5-10 Operation Check----------------------------------------------------------------------------6-19
Adjustment Procedure---------------------------------------------------------------------5-10
Adjusting the White Level-------------------------------------------------------- 5-11 Appendix
Service Tools---------------------------------------------------------------------- II
6 Installation Solvents and Oils------------------------------------------------------------------------------- II
How to Check this Installation Procedure--------------------------------6-2 Special Tools------------------------------------------------------------------------------------- II
Symbols in the Illustration-------------------------------------------------------- 6-2 General Circuit Diagram--------------------------------------------------------III
Product Name-------------------------------------------------------------------6-2 General Circuit Diagram--------------------------------------------------------------------- III
Making Pre-installation Checks---------------------------------------------6-2
Cautions at the Installation------------------------------------------------------- 6-2
Points to Note at Installation------------------------------------------------6-2
Unpacking and Checking the Components------------------------------6-3
Unpacking and Checking the Contents--------------------------------------- 6-3
Installation Procedure---------------------------------------------------------6-4
Installing this Equipment---------------------------------------------------------- 6-4
Adjustment-----------------------------------------------------------------------6-9
Overview of Adjustment----------------------------------------------------------- 6-9
Preparation or Creation of Test Chart------------------------------------------ 6-9
Adjusting the Height---------------------------------------------------------------- 6-9
Check the Height---------------------------------------------------------------------------- 6-9
Order of Adjustment------------------------------------------------------------------------ 6-11
Adjusting the Left Hinge Height--------------------------------------------------------- 6-11
Adjusting the Right Hinge Height-------------------------------------------------------6-12
Adjusting the Perpendicularity--------------------------------------------------6-13
Adjusting the Reading Position-------------------------------------------------6-15
Adjusting the Magnification------------------------------------------------------6-16
Adjusting the Image Position (Horizontal Scanning Direction)---------6-17
Adjusting the Image Position (Leading Edge)------------------------------6-17
Adjusting the White Level--------------------------------------------------------6-18
0-7
Safety Precautions
■
■Notes Before it Works Serving
■
■Points to Note at Cleaning
■
■Notes On Assembly/Disassembly
0 Notes On Assembly/Disassembly
0-9
Notes Before it Works Serving Notes On Assembly/Disassembly

Follow the items below to assemble/disassemble the device.
Caution: • Disconnect the power plug from the outlet for safety when assembling/disassembling.
At servicing, be sure to turn off the power source according to the specified steps and • If not specially instructed, reverse the order of disassembly to reinstall.
disconnect the power plug. • Ensure to use the correct screw type (length, diameter, etc.) at the correct position when
assembling.
• To keep electric conduction, binding screws with washers are used to attach the grounding
wire and the arrestor. Ensure to use the correct screw type when assembling.
• Unless it is specially needed, do not operate the device with some parts removed.
• Never remove the paint-locked screws when disassembling.
Points to Note at Cleaning
Caution :
When using organic solvent such as alcohol to clean, be sure to check that the
component of solvent is vaporized completely before assembling.
0-9
0
Notes On Assembly/Disassembly
1 Product Outline
■
■Features
■
■Specifications
■
■Names of Parts
1
Notes On Assembly/Disassembly
1 Specifications
1-2
Features Specifications
• Improvement of quick-engaging/disengaging the Pickup roller assembly and the Separation Item Specifications
roller Document pickup method Automatic pickup and delivery
• Improvement of paper curl detection by the modification the Document length sensor Document loading direction Face-up
• Installation of the Document delivery Lamp function Document loading position Aligned to center
Document separation method Upper separation
Document Single -sided AB configuration: 42-128 g/m2
weight (Single-sided one sheet feed: 38-128 g/m2)
Inch configuration: 50-128 g/m2
Double-sided 50-128 g/m2
Black and White Same types of paper: 50-128 g/m2
mixed width Different types of paper: 64-81 g/m2
document
Color mixed width Same types of paper: 64-128 g/m2
document Different types of paper: 64-81 g/m2
Black and White/
Color mixed
Document longer Single-sided one sheet feed: 60-90 g/m2
than 432 mm
Document size AB configuration: B6, A5R, A5, B5R, B5, A4R, A4, B4, A3
Inch configuration: 11×17, LGL, LTR, LTRR, STMT, STMTR, 8K,
16K
Width: 140-297 mm
Length: 128-432 mm
(It is available when the operator holds long documents between
432mm and 630mm.)
Document supply tray capacity 100 sheets (80g/m2)
Document feeding mode Single-sided/Double-sided
Document size detection Available (Standard size)
Mixed document function Same types of paper can be mixed.
Different types of paper can be mixed.
Book document Supported (The document thickness must be 50 mm or less.)
Power supply Supplied from the host machine
Dimensions 565 mm×525 mm×139 mm (W×D×H)
Weight Approx. 8kg
T-1-1
1-2
1
Specifications
1 Names of Parts > Cross Section
1-3
Names of Parts Cross Section

[1] [2] [4] [3] [5]
External View
Feeder Cover
Slide guide
Rear Cover
Rear Small Cover
[9] [8] [7] [6]

Front Cover [1] Lower registration roller [6] Lower delivery reversal roller F-1-2
[2] Upper registration roller [7] Read roller 2 (upper)

Document delivery assembly [3] Pickup roller assembly [8] Platen roller
Document supply tray [4] Separation roller [9] Read roller 1 (upper)
[5] Upper delivery reversal roller
F-1-1
1-3
1
Names of Parts > Cross Section
2 Technology
■
■Basic
■
Configuration
■Controls
■
■Work of service
2
Names of Parts > Cross Section
2 Basic Configuration > Component Configuration > Roller Layout
2-2
Basic Configuration ■■Roller Layout

[1] [2] [3] [4] [5]
Component Configuration
■■List of Major Electric Parts
PCB1
M2 SL1
PCB4
[13]
CL1
CL2
[12][11] [10] [9] [8] [7] [6]

F-2-2
[1] Lower registration roller [8] Read roller 2 (lower)
[2] Upper registration roller [9] Read roller 2 (upper)
[3] Feed roller [10] Platen roller
[4] Separation roller [11] Read roller
M1 [5] Pickup roller [12] Read roller 1 (lower)
[6] Upper delivery reversal roller [13] Read roller 1 (upper)
PCB5 [7] Lower delivery reversal roller
SL2 PCB2
PCB3
F-2-1
CL1 Pickup clutch PCB1 ADF driver PCB
CL2 Registration clutch PCB2 Document set LED PCB
SL1 Release solenoid PCB3 Different width sensor PCB
SL2 Stamp solenoid PCB4 Document width sensor PCB
M1 Pickup motor PCB5 Document delivery LED PCB
M2 Read motor
2-2
2
Basic Configuration > Component Configuration > Roller Layout
2 Basic Configuration > Drive Configuration
2-3
■■Sensor Layout Drive Configuration
SR6 SR8
SR9/SR10/SR11/SR12 SR5 M1
SR7
CL2 CL1
SR2 SR1 SR3 SR15 SR13/SR14

F-2-3
No. Component part Detection content

SR1 Registration sensor Registration arch creation timing
SR2 Read sensor Image reading start/completion timing
SR3 Delivery reversal sensor Delivery reversal timing
SR5 Document set sensor Document set detection
SR6 Cover open/closed sensor Open/close of Feeder Cover
SR7 Document length sensor 1 Document size detection(length)
SR8 Document length sensor 2 Document size detection(length)
SR9 Different width sensor 1 Document size detection(width)
SR12 Different width sensor 4 Document size detection(width) SL2 SL1
SR13 Document width sensor 1 Document size detection(width) M2
SR14 Document width sensor 2 Document size detection(width)
F-2-4
SR15 Document width sensor 3 Document size detection(width)
T-2-1 No. Part name Content
M1 Pickup motor Pickup documents.
M2 Read motor Feeds documents when Stream reading or Delivery.
SL1 Release solenoid Shifts the Lower delivery reversal roller after reversal of a document.
SL2 Stamp solenoid Stamps on a document.
CL1 Pickup clutch Transmit the Pickup motor drive to the Pickup roller and the Feed roller.
CL2 Registration clutch Transmit the power of the Pickup motor to the Lower registration roller.
T-2-2
2-3
2
Basic Configuration > Drive Configuration
2 Controls > Operation Mode > Forward Pickup/Delivery Operation
2-4
Controls ■■Forward Pickup/Delivery Operation

• Simplex read operation (when two document sheets are placed)
Electric Circuit Diagram
Electric circuits of this machine is controlled by the host machine. The Main Controller PCB of
Document
the host machine detects the input signals from sensors to output DC load drive signal such
as motors, solenoids, and clutches at the predetermined timing. The ADF driver PCB does
not have a memory space. The data, such as the service mode, is stored in the host machine.
Sensor
Motor Reading of first document

ADF driver sheet
PCB
Clutch
Solenoid
Pickup of first document sheet/ Pickup of second document

Formation of loop sheet
Main controller PCB
F-2-5
Operation Mode
■■Outline
The ADF has two operation modes.
Operation mode name Outline of operation Associated print mode Start for reading of Formation of loop
the first document sheet of second document
Forward pickup/Delivery Picks up, reads, and then delivers Single-sided document ->
a document. Simplex printing
Single-sided document -> To next
Duplex printing
Forward feed/reverse Delivery Picks up, reads, reverses, Double-sided document -> F-2-6
and delivers a document. Duplex printing

Double-sided document ->
Simplex printing
T-2-3
2-4
2
Controls > Operation Mode > Forward Pickup/Delivery Operation
2 Controls > Operation Mode > Forward Pickup/Reverse Delivery Operation
2-5
■■Forward Pickup/Reverse Delivery Operation
• Duplex read operation (when two document sheets are placed)
Document
Completion of reading of Start of reading of front side

Completion of reading of
first document sheet of first document sheet
second document sheet
Start of reading of Completion of delivery of Pickup and formation of loop End of reading of
second document sheet the second document sheet/ of first document sheet first document sheet
End of job
Completion of delivery of Position to start of Stop after feeing the first

first document sheet reading of first document sheet document sheet to reversal
position
To next
F-2-8
F-2-7
2-5
2
Controls > Operation Mode > Forward Pickup/Reverse Delivery Operation
2 Controls > Operation Mode > Forward Pickup/Reverse Delivery Operation
2-6
Removal of registration loop of Stop after feeding the first

document sheet to reversal Start of separation at End of reading of front side of
reverse side of the first document
position the seconddocument sheet/ second document sheet
sheet/Re-pickup/
Pressurization of
Release of
the Lower delivery reversal roller
Position to start reading of Removal of idle registration Start of reading of top side of Stop after feeding
reverse side at loop at the first document sheet/ second document sheet the second document sheet
the first document sheet Re-pickup/Release of
to reversal position
Idle feed of first document

Completion of reading of Delivery of first document sheet Removal of registration loop of
sheet
reverse side at the first document reverse side at the second document
sheet/Pressurization of sheet/Re-pickup/Release of
the Lower delivery reversal roller To next the Lower delivery reversal roller
F-2-9 To next
F-2-10
2-6
2
Controls > Operation Mode > Forward Pickup/Reverse Delivery Operation
2 Controls > Document Pickup/Separation > Basic Operation
2-7
Document Pickup/Separation
■■Basic Operation
After pressing the start key with a document placed on the Document supply tray, a document
is picked up in the following procedure.
●● Pickup operation
The Pickup motor (M1) drives to lower the Pickup roller assembly through the Pickup clutch
(CL1) and then the Pickup roller rotates to feed a document.
The stopper rises in conjunction with the Pickup roller assembly. The Separation roller is used
Start of reading of reverse Removal of idle registration to improve the separation performance while feeding a document.
side of second document sheet loop at the second document sheet/
Re-pickup/Release of
M1 M1
Pickup roller
Pickup roller
CL1 Document CL1
End of reading of reverse

Delivery of second document sheet/
side of second document sheet
Pressurization at
the Lower delivery reversal roller Stopper
分離ローラー
Separation
分離ローラー roller
F-2-12
●● Formation of loop
During Pickup Operation, the Lower registration roller is stopped rotating while moving a
document against the Upper/Lower registration rollers and then form a loop. Thus it prevents
a document from skewing.
Stop after feeding the second Completion of delivery of
document sheet to reversal position Upper/Lower registration roller
second document sheet/end of job
Loop
F-2-11
F-2-13
2-7
2
Controls > Document Pickup/Separation > Basic Operation
2 Controls > Document Pickup/Separation > Pickup roller assembly and Separation roller
2-8
●● Feed ■■Pickup roller assembly and Separation roller
The Pickup motor (M1) drives the Lower registration roller through the Registration clutch
The Pickup roller assembly consists of the Pickup roller and the Feed roller.
(CL2). Thus a document is fed.
When the start key is pressed or a document pickup signal is input, the Pickup motor (M1)
A document is fed to the read wait point when the Read motor (M2) drives the Read roller 1
drives to lower the Pickup roller assembly through the Pickup clutch (CL1) and then the
(upper).
Pickup roller and the Feed roller rotates to feed a document to the Registration roller.
M2 The Pickup roller assembly is equipped with stoppers to prevent that a document is inserted
deeper than appropriate position.
CL2 M1 The Separation roller is used to improve the separation performance while picking up a
document.
Stopper
Pickup motor(M1)
Read roller 1 Pickup roller
(Upper)
Reading start point Lower registration roller

F-2-14
Document
●● Stream reading Pickup clutch(CL1)
The stream reading starts when the leading edge of a document reaches the reading point Stopper
Feed roller
and the read start signal is received from the host machine."Stream reading" is a scan
function which a document is scanned while feeding along the Document glass.The Scanner Separation roller
which is fixed under the Document glass reads the image. A document is fed by the Read F-2-16
roller 1 (upper) and the Platen roller driven by the Read motor (M2). The read image is stored
in the memory of the host machine.
M2
Platen roller
Document glass Scanner
F-2-15
2-8
2
Controls > Document Pickup/Separation > Pickup roller assembly and Separation roller
2 Controls > Document Reversing > Basic Operation
2-9
Document Reversing ●● Reversal/Feed 1
After the trailing edge of a fed document passes the Delivery reversal sensor (SR3), the Read
■■Basic Operation motor (M2) stops.Thus a document stops at the reverse point. The Read motor (M2) drives in
There are two types of document reversal operation: one that is performed from the top to reverse direction to feed a document to the Registration roller and then it stops. After that, the
thereverse side of the document and the other that is performed from the reverse side to the Release solenoid (SL1) turns on to release the Lower delivery reversal roller.
top of the document.
M2 M2
Since the basic operation methods are identical, only the reversal operation performed from
the reverse side to the top is discussed below.
●● Top side pickup

The Read motor (M2) drives the Read roller 1 (upper) and the Platen roller to scan the
surface of a document on stream reading. After completion of scanning, Read motor (M2)
SL1 SL1
drives the Read roller 2 (upper) and the Upper delivery reversal roller to feed a document to
Delivery reversal sensor(SR3)
the reverse point.
F-2-18
Upper delivery reversal roller
M2 M2 ●● Reversal/Feed 2
The Pickup motor (M1) drives the Lower registration roller through the Registration clutch (CL2)
to feed a document to the Read wait point.
Thus, the document is reversed.After a document is picked up again, Turn OFF the Release
solenoid (SL1) to pressurize at the same time that reverse side reading is complete.After that,
each operation is performed such as re-reverse, feeding and delivering.
M2
Read roller 1 Read roller 2(Upper)
(Upper) Platen roller
F-2-17 Read roller 1 CL2 M1 Lower registration roller Upper delivery

M2
(Upper) reversal roller
SL1 SL1
Reading start point
F-2-19
2-9
2
Controls > Document Reversing > Basic Operation
2 Controls > Document Detection > Outline
2-10
Document Delivery Document Detection
■■Basic Operation ■■Outline
A document is delivered by the Read roller 2 (upper) and the Upper delivery reversal roller This machine detects a document using either of the two methods depending on the print
driven by the Read motor (M2). mode.
• Normal print mode (other than mixed size print mode and banner paper mode)
M2 M2
Upper delivery reversal roller • Mixed size print mode and banner paper mode
●● Normal print mode

Function Description Description
Document presence/absence Detects document existence on the Document set
detection Document supply tray. sensor(SR5)
SL1 SL1 Initial document Length Detects document length on the Document Document length
Read roller 2 (Upper) sizeabsence supply tray. sensor 1/2 (SR7/SR8)
F-2-20 detection Width Detects the document width on the Document width
Document supply tray. sensor1/2/3
(SR13/14/15)
T-2-4
●● Mixed size print mode and banner paper mode

Function Description Description
Document presence/absence Detects document existence on the Document set
detection Document supply tray. sensor(SR5)
Mixed width Length Document length is detected while Registration sensor
document size feeding. (SR1)
Read sensor
detection
(SR2)
Width Detects the maximum document width on Document width
the Document supply tray. sensor1/2/3
(SR13/14/15)
Document width is detected while feeding. Different width sensor
1/2/3/4
(SR9/10/11/12)
T-2-5
2-10
2
Controls > Document Detection > Outline
2 Controls > Document Detection > Initial Document Size Detection
2-11
■■Initial Document Size Detection The following table shows the relationship among detection sensor signals and initial
document size detections.
Initial document size is detected when a document is placed on the Document supply tray.
Document width detection Document Detected size
The Document length sensor 1/2 (SR7/8) and the Document width sensor 1/2/3 (SR13/14/15)
length
are used for the detection.
detection
The light shading detects document length whose sensor is the Document length sensor 1/2
Width (mm) Sensor No. Sensor No. Configuration
(SR7/8). SR13 SR14 SR15 SR7 SR8 AB Inch AB/INCH AB/K
Document width is detected by the Document width sensor 1/2/3 (SR13/14/15) which W</=143.9 OFF OFF OFF ON ON - - STMTR A5R
performs by light prevention plate connected with the Slide guide adjustment. OFF ON - - STMTR A5R
Document sizes are determined by combination of ON/OFF states of these sensors. ON OFF - - STMTR A5R
OFF OFF - STMTR STMTR A5R
The Document length sensor 1 (SR7) is a Reflection Sensor which is available to detect the
143.9<W</=165.0 OFF ON ON ON ON - - A5R A5R
length of a document in case that the curled paper is placed on the document pickup tray. OFF ON - - A5R A5R
ON OFF - - A5R A5R
SR8
OFF OFF A5R - A5R A5R
SR14 165.0<W</=196.0 OFF OFF ON ON ON - - B5R B5R
OFF ON - - B5R B5R
SR15
ON OFF B5R - B5R B5R
OFF OFF B6 - B6 B6
196.0<W</=213.9 ON OFF ON ON ON - - A4R A4R
SR7 OFF ON - - A4R A4R
ON OFF A4R - A4R A4R
OFF OFF A5 - A5 A5
213.9<W</=236.5 ON ON ON ON ON - LGL LGL B4R
OFF ON - - LGL B4R
ON OFF - LTRR LTRR B4R
OFF OFF - STMT STMT B5
236.5<W</=263.5 ON OFF OFF ON ON B4R - B4R B4R
OFF ON - - B4R B4R
ON OFF - - B4R B4R
SR13 OFF OFF B5 - B5 B5
263.5<W</=288.2 ON ON OFF ON ON - 11×17 11×17 K8
OFF ON - 11×17 11×17 K8
ON OFF - 11×17 11×17 K8
OFF OFF - LTR LTR K16
288.2<W OFF ON OFF ON ON A3 11×17 A3 A3
OFF ON - 11×17 A3 A3
F-2-21
ON OFF - 11×17 A3 A3
OFF OFF A4 LTR A4 A4
T-2-6
2-11
2
Controls > Document Detection > Initial Document Size Detection
2 Controls > Document Detection > Mixed width document size detection
2-12
■■Mixed width document size detection ●● Same series mixed width document combination
In case that mixed width and length documents are set, 3 types of paper detections such as Same series of size(AB configuration) Same series of size(Inch configuration)
maximum width, other than maximum width and length are performed. A4 B5 A5 B6 LTR LGL LTRR STMT
A3 A - - - - - - -
The maximum width is detected by the Document width sensor 1/2/3(SR13/14/15) in the
B4 - A - - - - - -
same way of initial document size detection. A4R - - A - - - - -
Width other than maximum width are detected by the Different width sensor 1/2/3/4 B5R - - A - - - -
(SR9/10/11/12). 11×17 - - - - A - - -
Document length is detected by ON state on the Read sensor (SR2) and OFF state on the LGL - - - - - - A A
Registration sensor (SR1). Each document size is determined by the combination of the ON/ LTRR - - - - - A - A
STMT - - - - - A A -
OFF states on these sensors.
●● Different series mixed width document combination T-2-7
SR14
• AB configuration Mixed
SR15
Different series of size
B4R B5 A4R A5 B5R B6 A5R
Maximum Width 257 210 182 148.5
size (mm)
A3 297.0 A B C C C C -
A4 B A C C C C -
B4 257.0 - - A B C C C
B5 - - B A C C C
A4R 210.0 - - - - A B C
A5 - - - - B A C
SR12 B5R 182.0 - - - - - - C
SR11 B6 - - - - - - C
SR10
SR9 • Inch configuration Mixed T-2-8
SR13
Different series of size
LGL LTRR STMT STMTR
Maximum Width 215.9 139.7
SR2
size (mm)
11×17 279.0 A B B -
LTR A B A C
SR1
LGL 215.9 - - - C
F-2-22 LTRR - - - C
STMT - - - C
T-2-9
Contents
A Combination assured
B Not assured. (Possible to feed)
C Not assured. (Possible to have original jam)
- Out of Specifications
T-2-10
2-12
2
Controls > Document Detection > Mixed width document size detection
2 Controls > Detecting Jams > Detecting method
2-13
Detecting Jams ACC ID JAM Code JAM Type Sensor Name Sensor ID
01 0003 DELAY Registration sensor SR1
■■Detecting method 01 0043 DELAY Registration sensor SR1
01 0004 STNRY Registration sensor SR1
This machine detects document jams using the sensors shown below.
01 0044 STNRY Registration sensor SR1
Document jam check timing is controlled by the host machine which determines jam
01 0009 DELAY Read sensor SR2
occurrence by document existence on the specific sensors. Jam codes can be checked by
01 0049 DELAY Read sensor SR2
outputting a jam error log report in the service mode of the host machne. 01 0010 STNRY Read sensor SR2
01 0050 STNRY Read sensor SR2
01 0013 DELAY Delivery reversal sensor SR3
01 0053 DELAY Delivery reversal sensor SR3
SR5
01 0014 STNRY Delivery reversal sensor SR3
01 0054 STNRY Delivery reversal sensor SR3
SR6 01 0071 Sequence - -
01 0090 DADF OP Copyboard cover open/closed PS_N1*1
sensor 1
(At copy mode, select the
Pickup Cassette)
01 0091 DADF OP Copyboard cover open/closed PS_N1*1
sensor 1
(other than those above)
01 0092 COVER OP Cover open/closed sensor SR6
01 0093 COVER OP Cover open/closed sensor SR6
01 0095 Paper pickup error Registration sensor SR1/SR5
Document set sensor
SR2 01 0096 Limited function *2 - -
01 00A1 Power-on Registration sensor SR1
01 00A2 Power-on Read sensor SR2
SR3
SR1
01 00A3 Power-on Delivery reversal sensor SR3
*1The sensor of the Reader of the host machine. T-2-11
F-2-23
*2 Limited functions jam is a jam for preventing an original to be left inside the machine
when a problem which requires the machine moves to limited functions mode occurs. If an
error occurs for some reasons, a jam message is displayed to make the user to perform jam
removal. The troubleshooting from this jam cord is not possible.
2-13
2
Controls > Detecting Jams > Detecting method
2 Controls > Original Output Indicator
2-14
Power Supply Original Output Indicator
The power supply lines are shown below. This machine power is supplied from the host After completion of reading, the LED at the Document delivery LED PCB (PCB5) lights ON to
machine. prevent from leaving a document. The LED keeps lighting for 10 seconds and then turns OFF.
The function is switched ON/OFF on the service mode.
24V 24V ・Motor

・Solenoid • COPIER>OPTION>BODY >CUSTOM>DFEJCLED.
J9
・Clutch
Host machine
5V 5V
J5
・Sensor
ADF driver PCB
F-2-24
Stamp Operation
■■Outline
When the stamp function is selected on the FAX mode or scan mode, a document is stamped
indicating that a document is already read or sent. The Stamp solenoid (SL2) drives the
Stamper. The Stamp solenoid (SL2) is driven by the signal from the ADF driver PCB (PCB1).
PCB5
Document F-2-26
Stamper
Stamp solenoid
signal
ADF driver PCB
F-2-25
2-14
2
Controls > Original Output Indicator
2 Work of service > User Maintenance > Replacement
2-15
Work of service User Maintenance

■■Cleaning
When replacing the parts Clean the following parts.
In case of removing this equipment such as parts replacement, adjust it in order as shown No. Parts to clean Cleaning method Cleaning Reference
cycle
below.
[1] White plate (pressure plate) Clean with a cloth which is As -
No. Adjustment type Reference [2] Platen roller dampened with water or required -
1 Adjusting the Height p. 5-3 [3] White sheet neutral detergent and -
2 Adjusting the Perpendicularity p. 5-6 squeezed hard, and then
3 Adjusting the Reading Position p. 5-9 wipe with a dry cloth.
T-2-14
4 Adjusting the Magnification p. 5-9
5 Adjusting the Image Position (Horizontal Scanning Direction) p. 5-10
6 Adjusting the Image Position (Leading Edge) p. 5-10
7 Adjusting the White Level p. 5-11
T-2-12
In case of parts are replaced as shown below, related adjustment must be performed and
[2] [1]
then clear the counter.
Parts to replace Adjustment type Parts counter Reference [3]
Pickup roller assembly - DF-PU-RL -
Separation roller - DF-SP-RL -
Other motor/roller Adjusting the Magnification - p. 5-9
Left hinge - DF-HNG-L -
Stamper - STAMP -
T-2-13
■■Replacement F-2-27
Replace it when the Stamper image becomes faint. (Expected life;7,000 times)(Refer to page
4-16)
2-15
2
Work of service > User Maintenance > Replacement
2 Work of service > Periodic Servicing
2-16
Periodic Servicing
When the parts are reaching the expected service life, perform the parts replacement or
cleaning etc if needed.
Item Part name Expected Operation Reference
service life
Periodically None
replaced parts
Durables parts Pickup roller assembly 80,000 Replacement p. 4-14
Separation roller sheets p. 4-15
Stamper 7,000 p. 4-16
sheets
Left hinge 150,000 p. 4-24
times
Periodically Pickup roller assembly Timely Cleaning -
serviced parts Separation roller -
Upper/Lower registration roller -
Feed Guide/Rib -
Upper/Lower delivery reversal roller -
Various rollers/driven rollers -
Various scrapers -
Adjusting the Height of the hinge Timely Adjustment p. 5-3
T-2-15
2-16
2
Work of service > Periodic Servicing
3 Periodic
Servicing
■
■List of Work for Servicing
3
Work of service > Periodic Servicing
3 List of Work for Servicing
3-2
List of Work for Servicing

As for the user maintenance point as well, clean it at the time of the periodic maintenance.
PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:Maintenance
No. Part name Part number Qty Work interval Parts counter Remarks
80,000 sheets Timely Other
1 Pickup roller assembly FM1-D470 1 CR CL DF-PU-RL
(Pickup roller, Feed roller)
2 Separation roller FM1-D471 1 CR CL DF-SP-RL
3 Left hinge FE3-5484 1 CR (150,000 times) DF-HNG-L The coming and going opening and shutting number of times
4 Stamper FB5-9410 1 CR (7,000 times) STAMP User Maintenance
5 Upper/Lower registration roller 1 CL
6 Feed Guide(Dust collecting tape) 1 CL
7 Upper/Lower Delivery reverse roller 1 CL
8 White plate (pressure plate) 1 CL
9 Platen roller 1 CL
10 White sheet 1 CL
11 Various rollers/driven rollers - - CL
12 Various scrapers - - CL
13 ADF height adjustment - - AD
• The number of document sheets that have been used for the ADF actually can be checked in the service mode of the host machine. COPIER>COUNTER>FEEDER>FEED T-3-1
Caution:
Use only the specified solvents and oil.Black streaks can appear due to the paper dust and other foreign particles on the rollers, scrapers, and other part.
Clean these parts with care.
3-2
3
4 Parts Others
Replacement
and Cleaning
Procedure
■
■List of Parts
■
■Removing the Equipment
■
■External Covers
■
■Main Units
■
■Consumable Parts
Requiring Periodic
Replacementand
Cleaning Points
■
■Clutchs, Motors, PCBs,
4
4 List of Parts > Consumable Parts Requiring Periodic Replacement and Cleaning Points
4-2
List of Parts Consumable Parts Requiring Periodic Replacement

and Cleaning Points
External Covers
[4]
[2]
[4]
[1]
[3]
[1]
F-4-1
No. Part name Reference

[1] Front Cover Refer to page 4-7
[2]
[2] Rear Cover Refer to page 4-8
[3] Feeder Cover Refer to page 4-9
[4] Rear Small Cover Refer to page 4-8 [3]
T-4-1
F-4-2
No. Part name Part number Part number

[1] Pickup roller assembly FM1-D470 Refer to page 4-14
[2] Separation roller FM1-D471 Refer to page 4-15
[3] Stamper FB5-9410 Refer to page 4-16
[4] Left hinge FE3-5484 Refer to page 4-24
T-4-2
4-2
4
List of Parts > Consumable Parts Requiring Periodic Replacement and Cleaning Points
4 List of Parts > List of Sensors
4-3
List of Clutchs, Solenoids, Motors, PCBs List of Sensors
PCB1 SR8
SL1 SR14
M2
PCB4 SR15
CL1
CL2 SR5
SR7
SR6
M1
SR12
SR11
PCB5 SR10
SR9 SR13
SL2 PCB2
PCB3 SR2
F-4-3
SR3
No. Part name Main Unit Reference
SR1
M1 Pickup motor - Refer to page 4-17
F-4-4
M2 Read motor - Refer to page 4-17
SL1 Release solenoid - - No. Part name Main Unit Reference
SL2 Stamp solenoid - - SR1 Registration sensor Feed assembly Refer to page 4-21
CL1 Pickup clutch - Refer to page 4-18 SR2 Read sensor Feed assembly Refer to page 4-21
CL2 Registration clutch - Refer to page 4-18 SR3 Delivery reversal sensor Feed assembly Refer to page 4-21
PCB1 ADF driver PCB - Refer to page 4-19 SR5 Document set sensor - -
PCB2 Document set LED PCB Document supply tray Refer to page 4-19 SR6 Cover open/closed sensor - -
PCB3 Different width sensor PCB Feeder Cover Refer to page 4-20 SR7 Document length sensor1 Document supply tray -
PCB4 Document width sensor PCB Document supply tray - SR8 Document length sensor2 Document supply tray -
PCB5 Document delivery LED PCB Document supply tray - SR9 Different width sensor1 Feeder Cover Refer to page 4-20
T-4-3 SR10 Different width sensor2 Feeder Cover Refer to page 4-20
SR11 Different width sensor3 Feeder Cover Refer to page 4-20
SR12 Different width sensor4 Feeder Cover Refer to page 4-20
SR13 Document width sensor1 Document supply tray -
T-4-4
4-3
4
List of Parts > List of Sensors
4 List of Parts > Others
4-4
Others
[1]
[2]
F-4-5
No. Part name Reference

[1] Right hinge Refer to page 4-25
[2] Platen roller Refer to page 4-26
T-4-5
4-4
4
List of Parts > Others
4 Removing the Equipment > Removing the Equipment > Procedure
4-5
Removing the Equipment 2) Remove the Connector and Grounding Wire.

- Screw 1 pc.
- Connector 2 pcs.
Removing the Equipment
■■Procedure
1) Remove the Cover of Reader.
x1
- Screw 2 pcs.
x2
x2
F-4-7
3) Open the ADF.
F-4-6
4-5
4
Removing the Equipment > Removing the Equipment > Procedure
4 Removing the Equipment > Removing the Equipment > Actions after Reinstalling the ADF
4-6
4) Remove the ADF.
CAUTION:
When holding this equipment, be careful not to touch the Platen roller.
- Screw 2 pcs.
x2
Platen roller
F-4-8
■■Actions after Reinstalling the ADF

1) Adjusting the Height. ("Adjusting the Height"(page 6-9).)
2) Adjusting the Perpendicularity. ("Adjusting the Perpendicularity"(page 6-13).)
3) Adjusting the Reading Position. ("Adjusting the Reading Position"(page 5-9).)
4) Adjusting the Magnification. ("Adjusting the Magnification"(page 5-9).)
5) Adjusting the Image Position (Horizontal Scanning Direction). ("Adjusting the Image
Position (Horizontal Scanning Direction)"(page 5-10).)
6) Adjusting the Image Position (Leading Edge). ("Adjusting the Image Position (Leading
Edge)"(page 5-10).)
7) Adjusting the White Level. ("Adjusting the White Level"(page 5-11).)
4-6
4
Removing the Equipment > Removing the Equipment > Actions after Reinstalling the ADF
4 External Covers > Removing the Front Cover > Procedure
4-7
External Covers 2) Remove the screw.

- Screw 1 pc.
Removing the Front Cover

■■Procedure
x1
1) Open the Feeder Cover.
F-4-10
3) Open the ADF.
4) Remove the Front Cover.
- Screw 2 pcs.
x2
F-4-9
F-4-11
4-7
4
External Covers > Removing the Front Cover > Procedure
4 External Covers > Removing the Rear Cover > Procedure
4-8
Removing the Rear Cover 3) Lift the Document supply tray while pushing the Claws and then remove the Rear Cover.
- Screw 2 pcs.
■■Procedure - Claw 2 pcs.
1) Open the Feeder Cover.
x2
x2
Claw
F-4-14
F-4-12
2) Remove the Rear Small Cover.
- Screw 1 pc.
x1
F-4-13
4-8
4
External Covers > Removing the Rear Cover > Procedure
4 External Covers > Removing the Feeder Cover > Procedure
4-9
Removing the Feeder Cover 2) Remove the Feeder Cover.
- Screw 1 pc.
■■Preparation - Positioning pin 1 pc.
1) Remove the Rear Cover. ("Removing the Rear Cover"(page 4-8).)

CAUTION :
2) Remove the Front Cover. ("Removing the Front Cover"(page 4-7).)
Be careful not to hang the cables while putting the rear cables through the hole at the
plate.
■■Procedure
1) Remove the Harness and Grounding Wire.
- Connector 1 pc.
- Screw 1 pc.
x1
- Clamp 2 pcs.
x1
x1
x2
F-4-15
F-4-16
4-9
4
External Covers > Removing the Feeder Cover > Procedure
4 External Covers > Removing the Inner cover > Procedure
4-10
Removing the Inner cover
■■Preparation
1) Remove the Pickup roller assembly. ("Removing the Pickup roller assembly"(page 4-14).)
■■Procedure
1) Remove the inner cover from the Feeder Cover.
- Screw 1 pc.
- Claw 2 pcs.
x1
x2
F-4-17
4-10
4
External Covers > Removing the Inner cover > Procedure
4 Main Units > Removing the Feed assembly > Procedure
4-11
Main Units 2) Remove the Grounding Wire.

- Screw 1 pc.
Removing the Feed assembly

■■Preparation
1) Remove the Front Cover. ("Removing the Front Cover"(page 4-7).)
x1
2) Remove the ADF from the host machine.("Removing the Equipment"(page 4-5).)
3) Remove the Feeder Cover. ("Removing the Feeder Cover"(page 4-9).)
■■Procedure
1) Remove the Tray holder.
- Screw 1 pc.
F-4-19
3) Remove the Connector on the ADF driver PCB.
x1 - Connector 8 pcs.
x8
F-4-18
F-4-20
4-11
4
Main Units > Removing the Feed assembly > Procedure
4-12
4) Remove the Grounding Wire and then remove the Document supply tray. 9) Remove the harness guide.
- Screw 1 pc. - Screw 1 pc.
- Ferrite Core 1 pc. - Connector 2 pcs.
x1
x1
x2
F-4-22
F-4-21
5) Remove the Read motor. ("Removing the Read motor (M2)"(page 4-17).)
6) Remove the Left hinge. ("Removing the Left hinge"(page 4-24).)
7) Remove the Pickup clutch/Registration clutch.("Pickup Clutch/Registration Clutch(CL1/
CL2)"(page 4-18).)
8) Remove the Pickup motor. ("Removing the Pickup motor (M1)"(page 4-17).)
4-12
4
4-13
10) Remove the feed unit.
- Screw 6 pcs.
x6
F-4-23
4-13
4
4 Consumable Parts Requiring Periodic Replacementand Cleaning Points > Removing the Pickup roller assembly > Actions after Replacement
4-14
Consumable Parts Requiring Periodic 2) Remove the Pickup roller assembly.
Replacementand Cleaning Points
Removing the Pickup roller assembly

■■Procedure
1) Open the Feeder cover.
F-4-25
■■Actions after Replacement

1) Clear Parts count.
F-4-24
• COPIER > COUNTER > DRBL-2 > DF-PU-RL
4-14
4
Consumable Parts Requiring Periodic Replacementand Cleaning Points > Removing the Pickup roller assembly > Actions after Replacement
4 Consumable Parts Requiring Periodic Replacementand Cleaning Points > Removing the Separation roller > Actions after Replacement
4-15
Removing the Separation roller 2) Remove the Separation roller
■■Procedure
1) Open the Feeder cover.
F-4-26
F-4-27

• COPIER > COUNTER > DRBL-2 > DF-SP-RL
4-15
4
Consumable Parts Requiring Periodic Replacementand Cleaning Points > Removing the Separation roller > Actions after Replacement
4 Consumable Parts Requiring Periodic Replacementand Cleaning Points > Replacing the Stamp > Actions after Replacement
4-16
Replacing the Stamp

■■Procedure
1) Open the Feeder Cover and Separation guide.
2) Using tweezers, remove the Stamper.
3) Use tweezers to attach the new Stamper. Be careful to set the Stamper side to the front.
F-4-28
4) Close the Feeder cover and Separation guide.
CAUTION:
If the Stamper is floating, a jam can occur. Be sure to push in the Stamper until it clicks.

• COPIER > COUNTER > DRBL-2 > STAMP
4-16
4
Consumable Parts Requiring Periodic Replacementand Cleaning Points > Replacing the Stamp > Actions after Replacement
4 Clutchs, Motors, PCBs, Others > Removing the Read motor (M2) > Actions after Replacement
4-17
Clutchs, Motors, PCBs, Others Removing the Read motor (M2)

■■Preparation
Removing the Pickup motor (M1)
1) Remove the Rear Cover. ("Removing the Rear Cover"(page 4-8).)
■■Preparation
1) Remove the Rear Cover. ("Removing the Rear Cover"(page 4-8).) ■■Procedure
2) Remove the Cluch unit. ("Pickup Clutch/Registration Clutch(CL1/CL2)"(page 4-18).) 1) Remove the Read motor.
- Connector 1 pc.
■■Procedure - Screw 3 pcs.
- Tension spring 1 pc.
1) Remove the Pickup motor.
- Screw 2 pcs.
- Tension spring 1 pc.
x1
x2
x3
F-4-30
F-4-29
■■Actions after Replacement ■■Actions after Replacement

4-17
4
Clutchs, Motors, PCBs, Others > Removing the Read motor (M2) > Actions after Replacement
4 Clutchs, Motors, PCBs, Others > Pickup Clutch/Registration Clutch(CL1/CL2) > Procedure
4-18
Pickup Clutch/Registration Clutch(CL1/CL2) 2) Remove the Clutchs.
- Resin ring 2 pcs.
■■Preparation - Shaft Support 2 pcs.
1) Remove the Rear Cover. ("Removing the Rear Cover"(page 4-8).) CL1
2) Remove the Feeder Cover. ("Removing the Feeder Cover"(page 4-9).)
CL2
■■Procedure
1) Remove the Clutch support plate.
- Connector 3 pcs.
- Screw 2 pcs.
x2
x3
F-4-31
F-4-32
4-18
4
Clutchs, Motors, PCBs, Others > Pickup Clutch/Registration Clutch(CL1/CL2) > Procedure
4 Clutchs, Motors, PCBs, Others > Removing the Document set LED PCB (PCB2) > Procedure
4-19
Removing the ADF driver PCB (PCB1) Removing the Document set LED PCB (PCB2)
■■Preparation ■■Preparation
1) Remove the Rear Cover. ("Removing the Rear Cover"(page 4-8).) 1) Remove the Inner cover.("Removing the Inner cover"(page 4-10).)
■■Procedure ■■Procedure
1) Remove the ADF driver PCB. 1) Remove the different width sensor holder.
- Connector 10 pcs. (ALL) - Screw 3pcs.
- Screw 2 pcs.
x10 x3
x2
F-4-33
F-4-34
4-19
4
Clutchs, Motors, PCBs, Others > Removing the Document set LED PCB (PCB2) > Procedure
4 Clutchs, Motors, PCBs, Others > Removing the Different width sensor PCB((PCB3) > Procedure
4-20
2) Remove the LED PCB.
Removing the Different width sensor PCB((PCB3)
- Screw 1 pc.
- Connector 1 pc. ■■Preparation
1) Remove the Inner cover.("Removing the Inner cover"(page 4-10).)
■■Procedure
x1 1) Remove the different width sensor holder.
- Screw 3pcs.
x1
x3
F-4-35
F-4-36
4-20
4
Clutchs, Motors, PCBs, Others > Removing the Different width sensor PCB((PCB3) > Procedure
4 Clutchs, Motors, PCBs, Others > Removing the Sensor(SR1,SR2,SR3) > Procedure
4-21
2) Remove the Different width sensor PCB.
Removing the Sensor(SR1,SR2,SR3)
- Connector 1 pc.
- Claw 3 pcs. ■■Preparation
1) Remove the Feed assembly. ("Removing the Feed assembly"(page 4-11).))
■■Procedure
x1
1) Remove the metal plate.
- Screw 3 pcs.
x3
Claw x3
F-4-37
F-4-38
4-21
4
Clutchs, Motors, PCBs, Others > Removing the Sensor(SR1,SR2,SR3) > Procedure
4-22
2) Remove the Resin ring, Flange, Pulley E-ring and Bearing (A position). Remove the Shaft 3) While pushing the Claws in the direction of the arrow, remove the Platen roller unit in the
Support and Gear (B position). direction of the arrow.
- Resin ring 1 pc. - Claw 2 pcs.
- Flange 1 pc
- Pulley 1 pc.
- E-ring 1 pc.
x2
- Bearing 1 pc.
- Shaft Support 1 pc
- Gear 1 pc.
F-4-40
F-4-39
4-22
4
4-23
4) Remove the Cover 5) Remove the Read roller 2(upper)
- Screw 2 pcs. - Resin ring 1 pc.
- Flange 1 pc.
- Pulley 1 pc.
- E-ring 1 pc.
x2 - Bearing 1 pc.
- Shaft Support 1 pc.
- Gear 1 pc.
F-4-41
F-4-42
4-23
4
4 Clutchs, Motors, PCBs, Others > Removing the Left hinge > Procedure
4-24
6) Remove the Sensor mount.
Removing the Left hinge
- Screw 2 pcs.
- Claw 2 pcs. ■■Preparation
1) Remove the ADF from the host machine. ("Removing the Equipment"(page 4-5).)
2) Removing the Rear Cover. ("Removing the Rear Cover"(page 4-8).)
x2
■■Procedure
3) Remove the Left hinge.
x2
- Screw 6 pcs.
x6
Claws
F-4-43
7) Remove the Sensors.
- Connector 3 pcs.
x3
SR3
SR1
SR2
F-4-44
F-4-45
CAUTION :
Be careful not to drop the Left hinge. Hold it while removing the screws from it.
4-24
4
Clutchs, Motors, PCBs, Others > Removing the Left hinge > Procedure
4 Clutchs, Motors, PCBs, Others > Removing the Right hinge > Procedure
4-25
■■Actions after Replacement Removing the Right hinge
■■Preparation
• COPIER > COUNTER > DRBL-2 > DF-HNG-L
1) Remove the ADF from the host machine. ("Removing the Equipment"(page 4-5).)
■■Procedure
2 Reverse ADF.
3 Remove the Right hinge.
-Screw 2 pcs.
x2
F-4-46
4-25
4
Clutchs, Motors, PCBs, Others > Removing the Right hinge > Procedure
4 Clutchs, Motors, PCBs, Others > Removing the Platen roller > Procedure
4-26
Removing the Platen roller 2) Remove the Resin ring, Flange, Pulley E-ring and Bearing (A position). Remove the Shaft
Support and Gear (B position).
■■Preparation - Resin ring 1 pc.
- Flange 1 pc.
1) Remove the Feed assembly. ("Removing the Feed assembly"(page 4-11).)
- Pulley 1 pc.
- E-ring 1 pc.
■■Procedure - Bearing 1 pc.
1) Remove the Metal plate. - Shaft Support 1 pc.
- Screw 3 pcs. - Gear 1 pc.
x3
F-4-47
A
F-4-48
4-26
4
Clutchs, Motors, PCBs, Others > Removing the Platen roller > Procedure
4 Clutchs, Motors, PCBs, Others > Removing the Platen roller > Procedure
4-27
3) While pushing the Claws in the direction of the arrow, remove the Platen roller unit in the 4) Remove the Platen roller.
direction of the arrow. - Screw 2 pcs.
- Claw 2 pcs. - Platen roller holder(front) 1 pc.
- Plate 1 pc.
- Shaft Support 1 pc.
- Platen roller holder(rear) 1 pc.
- Gear 1 pc.
x2
x2
F-4-49
F-4-50
4-27
4
5 Adjustment
■
■Overview
■
■Adjustment
5
5 Overview > Preparation or Creation of Test Chart
5-2
Overview Preparation or Creation of Test Chart

Prepare a test chart. If there is no test chart, create a test chart.
Outline Create a test chart that has a 10 mm smaller rectangle from the edge of A4 or LTR paper.
This machine has the following adjustment items. NOTE:

Check the image for each item and adjust it if necessary. Follow the procedure in order for Be sure to write a character or mark to identify the printed image direction.
the image adjustment.
10 mm
■■Adjustment When Removing the Equipment
In case of removing this equipment and then re-installed, adjust it in order as shown below.
No Adjustment type Reference
1 Adjusting the Height p. 5-3
2 Adjusting the Perpendicularity p. 5-6
3 Adjusting the Reading Position p. 5-9 10 mm 10 mm
4 Adjusting the Magnification p. 5-9
5 Adjusting the Image Position (Horizontal Scanning Direction) p. 5-10
6 Adjusting the Image Position (Leading Edge) p. 5-10
7 Adjusting the White Level p. 5-11
T-5-1
■■Adjustment After Replacing the Parts 10 mm

In case of removing the parts as shown below, adjust the following item. F-5-1
Parts to replace Adjustment type Reference

Motor/Roller Adjusting the Magnification p. 5-9
T-5-2
5-2
5
Overview > Preparation or Creation of Test Chart
5 Adjustment > Adjusting the Height > Check the Height
5-3
Adjustment Adjusting the Height

■■Check the Height
Overview of Adjustment When closing this Equipment, make sure that the Front and Rear Document Glass Spacers
This Equipment has the following adjustment items. of this Equipment bottom are in contact with the Document Glass.
Check the image for each item and adjust it if necessary. The following is the order of If visual check is difficult, perform the check with reference to the next and subsequent pages.
adjustment.
No Adjustment item
1 Adjusting the Height
2 Adjusting the Perpendicularity
3 Adjusting the Reading Position
4 Adjusting the Magnification
5 Adjusting the Image Position (Horizontal Scanning Direction)
6 Adjusting the Image Position (Leading Edge)
7 Adjusting the White Level
Preparation or Creation of Test Chart

Create a test chart that has a 10 mm smaller rectangle from the edge of A4 or LTR paper.
NOTE:
Be sure to write a character or mark to identify the printed image direction.
10 mm
F-5-3
10 mm 10 mm
10 mm
F-5-2
5-3
5
Adjustment > Adjusting the Height > Check the Height
5-4
●● Check the Left Hinge Height 2) Pulling out the set paper.
1) Checking the rear-left height of this machine. Pull out the paper in the direction of the arrow to check that slight resistance is felt.
Cut a sheet of paper to make a paper slip with width of 45mm.
Set paper against the protrusions of the stream reading glass in such a manner that the
sheet of the stream reading glass is nearly hidden.
NOTE:
By placing the paper slip as instructed, it does not interfere the soundproofing sheet
stuck on the bottom of this Equipment when closing it.
3) Checking the front-left height of this Equipment. F-5-5

Soundproofing Sheet sheet of the stream reading glass is nearly hidden.
CAUTION:
Set paper so that it does not reach the document reader.
CAUTION:
Paper use paper generally.
Sheet
Sheet
Protrusions Document reader Document reader
Protrusions
Paper
Protrusions Protrusions
Paper
Document reader Document reader
Sheet Sheet
F-5-6
F-5-4
5-4
5
5 Adjustment > Adjusting the Height > Adjusting the Left Hinge Height
5-5
4) Pulling out the set paper. ■■Adjusting the Left Hinge Height
Pull out the paper in the direction of the arrow to check that slight resistance is felt.
1) Adjust the height with the left hinge height adjusting screw.
CAUTION:
Loosen the lock nut before adjustment, and tighten it after adjustment.
• If the front spacer is floating, turn the adjusting screw clockwise to bring the front spacer
closer to the glass.
• If only the rear spacer or both front and rear spacers are floating, turn the adjusting screw
counterclockwise to bring the rear spacer closer to the glass.
F-5-7
Hinge height adjusting screw
●● Checking the Right Hinge Height
1) Be sure that the white plate is in close contact with the front and rear document glass when Lock nut
the this Equipment is closed.
■■Order of Adjustment
(When the front or rear side is floating)
1) Adjust the Left Hinge Height.
2) Adjust the Right Hinge Height.
3) Check or Adjust the Left Hinge Height.
(When the left or right both sides are floating)
2) Adjust the Rght Hinge Height. F-5-8

4) Check or Adjust the Right Hinge Height.
5-5
5
Adjustment > Adjusting the Height > Adjusting the Left Hinge Height
5 Adjustment > Adjusting the Perpendicularity
5-6
■■Adjusting the Right Hinge Height Adjusting the Perpendicularity

1) Adjust the height with the right hinge height adjusting screw. 1) Load a test chart in this Equipment to make a copy.
2) Check the perpendicularity at the leading edges of the Test Chart and copy.
CAUTION: Measure dimensions A and B on the Test Chart and dimensions A' and B' on the copy. If (A-B)
Loosen the lock nut before adjustment, and tighten it after adjustment. is not (A'-B'), go through steps after atep 3).
A
• Turning the adjusting screw clockwise reduces the front-right side height of this Equipment.
• Turning the adjusting screw counterclockwise increases the front-right side height of this
Equipment.
Hinge height adjusting screw Feed direction Test chart
Lock nut
A’
F-5-9
Feed direction Copy
2) Check the height of the left hinge. If the height is inappropriate, adjust it again.
B’
F-5-10
5-6
5
Adjustment > Adjusting the Perpendicularity
5-7
3) Loosen the screw securing the Right Hinge,and slide the hinge back and forth with 5) Remove the White Plate.
reference to the graduation marks.
6) Place the White Plate on the Copyboard Glass by aligning itF-5-12

with the Index Sheet.
1x
A’> B’
REAR
FRO
NT
B’> A’
• For A'>B' F-5-11

F-5-13
Slide the hinge to rear side.
• For B'>A'
Slide the hinge to front side.
4) Tighten back the fixing screw loosened in step 3).
5-7
5
5-8
7) Close this Equipment, and then open it again. 9) With this Equipment closed, check that the White Plate is not placed on the Index Sheet as
shown in the figures.
CAUTION:
Be sure that there is no gap between the White Plate and the Index Sheet. As a guide,
it should be 0.3 mm or less.
DADF DADF
F-5-14
8) Press the White Plate upward as shown in the figure below.
White Plate White Plate Index Sheet
Reader Unit Index Sheet
CAUTION: Reader Unit
If the White Plate is pressed downward, it is placed on the Index Sheet, so be sure to
press it upward.
DADF DADF
White Plate White Plate

Index Sheet Index Sheet
Reader Unit Reader Unit
F-5-15
F-5-16
5-8
5
5 Adjustment > Adjusting the Magnification > Adjustment Procedure
5-9
Adjusting the Reading Position Adjusting the Magnification
1) Enter the service mode (Level 1). 1) Place the Test Chart in this Equipment, and make a copy.
2) On the Service Mode Screen, touch the following notations in sequence to bring up the 2) Compare Test Chart and copy in terms of the length of the image in feed direction; as
Adjustment Screen: necessary, make adjustments in service mode.
COPIER > FUNCTION > INSTALL > STRD-POS
3)Press [OK].A press on [OK] will cause the scanner to start a scan; in several seconds,the ■■Adjustment Procedure
machine will end auto adjustment of the read position and indicate 'OK'.
1) Enter the service mode (Level 1).
CAUTION: 2) From the Service Mode screen, touch the following notations to bring up the Adjustment
screen:
If the machine fails auto adjustment and indicates 'NG', go through the following:
FEEDER>ADJUST>LA-SPEED
(1) Clean the white roller of this Equipment and the Stream Reading Glass of the Host
3) Change the value as follows.
Machine; then, execute auto adjustment once again.
• If the printed image of the copy is shorter, decrease the setting (so that the speed at
(2)If the auto adjustment operation still fails, start service mode, and make adjustments
which originals are moved in stream reading mode will be reduced).
manually:
• If the printed image of the copy is longer, increase the setting so that the speed at
COPIER>ADJUST>ADJ-XY>STRD-POS
which originals are moved in stream reading mode will be increased).
Adjust the reading position by changing the setting in this service mode so that the unit of adjustments: 0.1%
leading edge of the test chart can match the leading edge of the copy image. 4) Write down the new adjustment value on the service label on the back of Reader Front
Write down the new adjustment value on the service label on the back of Reader Front Cover.
Cover. 5) Exit the service mode after completion.
< If the printed image is shorter > < If the printed image is longer >
4) Exit the service mode after completion.
Trailing edge of Trailing edge of

printed image test chart
test chart printed image
Feed direction Feed direction

F-5-17
5-9
5
Adjustment > Adjusting the Magnification > Adjustment Procedure
5 Adjustment > Adjusting the Image Position (Leading Edge) > Adjustment Procedure
5-10
Adjusting the Image Position (Horizontal Scanning Adjusting the Image Position (Leading Edge)
Direction) 1) Copy the test chart with this Equipment.
2) Compare the leading edge registration between the copy and the test chart. As necessary,
1) Copy the test chart with the This Equipment.
make the following adjustment.
2) Compare the horizontal registration between the copy and the test chart. As necessary,
■■Adjustment Procedure
■■Adjustment Procedure 1) Enter the service mode (Level 1).
2) On the Service Mode screen, touch the following notations to bring up the Adjustment
screen:
FEEDER > ADJUST> DOCST
screen:
COPIER>ADJUST>ADJ-XY>ADJ-Y-DF
• If the printed image is displaced to the leading edge, decrease the setting.
3)Change the value as follows.
• If the printed image is displaced to the trailing edge, increase the setting.
• If the printed image is displaced to the front, decrease the setting.
unit of adjustment: 0.1 mm
• If the printed image is displaced to the rear, increase the setting.
4) Write down the new adjustment value on the service label on the back of Reader Front
unit of adjustment: 0.1 mm
Cover.
Cover.
5) Exit the service mode after completion. < If the image is displaced toward leading edge > < If the image is displaced toward trailing edge >
< If the image is displaced toward front > < If the image is displaced toward rear > Leading edge of Leading edge of Leading edge of
Leading edge of test chart image printed image
printed image test chart image
Rear side of
Rear side of printed image
test chart image
Rear side of
Rear side of test chart image
printed image

F-5-19

F-5-18
5-10
5
Adjustment > Adjusting the Image Position (Leading Edge) > Adjustment Procedure
5 Adjustment > Adjusting the White Level
5-11
Adjusting the White Level
NOTE:
1）This is a item of adjustment in which the white level of images made in stream
reading mode are matched with the white level of images made in copyboard cover
mode. If you omit this adjustment, the following will likely occur:
• Inappropriate reproduction of background density in images made in stream reading
mode
• Wrong speck detection in stream reading mode
2）The white level adjustments perform the following.

COPIER > FUNCTION > CCD > DF-WLVL1, COPIER > FUNCTION > CCD > DF-
WLVL2 in the service mode (Level 1).

2) Touch the following notations in sequence to bring up the Adjustment Screen:
COPIER > FUNCTION > CCD
3) Place paper (of the white paper type most often used by the user) on the copyboard glass,
and close this Equipment.
4) Press [DF-WLVL1] to highlight.
5) Press [OK].
Automatic adjustment starts; if it ends successfully, the screen shows [OK!].
6) Remove the paper from the copyboard glass, and place it on the original tray of this
Equipment.
7) Press [DF-WLVL2] on the touch panel to highlight.
8) Press [OK].
- The machine executes auto adjustment (duplex stream reading).
- When the adjustment ends normally, the machine indicates 'OK!' on the screen.
9) If adjustment fails, perform steps 3) to 8) again.
10) The result of the adjustment is reflected to COPIER> ADJUST> CCD> DFTAR-R/
DFTAR-G/ DFTAR-B and write down the new adjustment value on the service label on the
back of Reader Front Cover.
5-11
5
Adjustment > Adjusting the White Level
6 Installation
■
■How to Check this
Installation Procedure
■
■Product Name
■
■Making Pre-installation
Checks
■
■Points to Note at
Installation
■
■Unpacking and Checking
the Components
■
■Installation Procedure
■
■Adjustment
■
■Others
6
6 Points to Note at Installation
6-2
How to Check this Installation Procedure Making Pre-installation Checks
Symbols in the Illustration Cautions at the Installation

The frequently-performed operations are described with symbols in this procedure.
Screw
Check that the main power swith is OFF.
1) Turn OFF the main power switch.
1x 1x 1x 1x 2) Be sure that display in the Control Panel and the lamp of the main power supply are turned
off, then disconnect the power plug.
Packaged Item Unused Parts Install Remove Tighten Loosen
Harness Connector Power Cord

(Common for Guides and Clamps)
1x 1x 1x 1x Points to Note at Installation

Install Remove Connect Disconnect Connect Disconnect
CAUTION: Marked portion
When tightening the screws, do not tighten them too tightly. Otherwise, there is a risk
Power
of damage and deformation of screw holes.
ON OFF Check the sound Check visually Check Push Cleaning
F-6-1
F-6-2
Product Name
Safety regulations require the product's name to be registered. In some regions where this
product is sold, the following name may be registered instead.
F281170
6-2
6
Points to Note at Installation
6 Unpacking and Checking the Components > Unpacking and Checking the Contents
6-3
Unpacking and Checking the Components [2]
[2]
Unpacking and Checking the Contents
1) Make sure that none of the following parts are missing.
[1] DADF 1unit

[2] Hinge Cover 2pcs.
[3] Face Sticker 2pcs.
[4] Stepped Screw (Black; (M5x6)) 2pcs.
[5] Stepped Screw (M4x10) 2pcs.
[6] RS Tight Screw (M3x8) 1pc. [1]
[6] [4]
2) Check to make sure that none of the following documentations are missing.
[5] [5]
• EAC Document (Europe model only) [3]
• China RoHS Document (Asia model only) [4]
[3]
F-6-3
6-3
6
Unpacking and Checking the Components > Unpacking and Checking the Contents
6 Installation Procedure > Installing this Equipment
6-4
Installation Procedure 3)
Installing this Equipment
1) Remove packing materials and tapes from this Equipment.
NOTE:
Weight of this Equipment is about 7.5kg.
2)
F-6-5
4)
Stepped Screw
Black;M5x6
2x
2x
F-6-6
F-6-4
6-4
6
Installation Procedure > Installing this Equipment
6-5
5) Engage the Hinges of this Equipment with the Stepped Screws from behind and slide them 6)
toward the front of the Host Machine.
NOTE:
CAUTION: Secure the Right Hinge so that the edge of the screw head can align with the mark-off
line (long).
When holding this Equipment, be careful not to touch the Platen Roller.
Platen Roller
2x
Stepped Screw
M4x10
F-6-7
F-6-8
6-5
6
6-6
7) Remove the White Plate. 9)
F-6-11
F-6-9
10)
8) Place the White Plate on the Copyboard Glass by aligning it with the Index Sheet. CAUTION:
If the White Plate is pressed downward, it may occure to place on the Index Sheet, so
be sure to press it upward.
REAR
FRO
NT
F-6-10
F-6-12
6-6
6
6-7
11) After closing this Equipment, make sure that the White Plate is not over the Index Sheet. 12)
CAUTION:
Be sure that there is no gap between the White Plate and the Index Sheet. As a guide,
2x
it should be 0.3 mm or less.
DADF DADF
White Plate White Plate Index Sheet

Index Sheet F-6-14
NOTE:
The removed Screws and Face Robber Covers will be used in step 15).
13)
DADF DADF

F-6-13
F-6-15
6-7
6
6-8
14)
2x
1x
RS Tight Screw
M3x8
F-6-16
15)
NOTE:
Place the gap between two tie-wrap of the cable to the groove of the cover.
2x
F-6-17
6-8
6
6-9
Adjustment Adjusting the Height

■■Check the Height
Overview of Adjustment
When closing this Equipment, make sure that the Front and Rear Document Glass Spacers
This Equipment has the following adjustment items. of this Equipment bottom are in contact with the Document Glass.
Check the image for each item and adjust it if necessary. The following is the order of If visual check is difficult, perform the check with reference to the next and subsequent pages.
adjustment.
No Adjustment item
1 Adjusting the Height
2 Adjusting the Perpendicularity
3 Adjusting the Reading Position
4 Adjusting the Magnification
5 Adjusting the Image Position (Horizontal Scanning Direction)
6 Adjusting the Image Position (Leading Edge)
7 Adjusting the White Level
Preparation or Creation of Test Chart

Create a test chart that has a 10 mm smaller rectangle from the edge of A4 or LTR paper.
NOTE:
Be sure to write a character or mark to identify the printed image direction.
10 mm
F-6-19
10 mm 10 mm
10 mm
F-6-18
6-9
6
6-10
●● Check the Left Hinge Height
2) Pulling out the set paper.
1) Checking the rear-left height of this machine. Pull out the paper in the direction of the arrow to check that slight resistance is felt.
Cut a sheet of paper to make a paper slip with width of 45mm.
NOTE:
By placing the paper slip as instructed, it does not interfere the soundproofing sheet
stuck on the bottom of this Equipment when closing it.
F-6-22
3) Checking the front-left height of this Equipment.
Soundproofing Sheet Set paper against the protrusions of the stream reading glass in such a manner that the
CAUTION:
F-6-20
CAUTION:
Paper use paper generally.
Sheet
Sheet
Protrusions Document reader Document reader
Protrusions
Paper Paper
Protrusions Protrusions
Document reader Document reader
Sheet Sheet
F-6-23
F-6-21
6-10
6
6 Adjustment > Adjusting the Height > Adjusting the Left Hinge Height
6-11
■■Order of Adjustment
4) Pulling out the set paper.
Pull out the paper in the direction of the arrow to check that slight resistance is felt.
(When the front or rear side is floating)
2) Adjust the Right Hinge Height.
3) Check or Adjust the Left Hinge Height.
(When the left or right both sides are floating)

2) Adjust the Rght Hinge Height.
4) Check or Adjust the Right Hinge Height.
F-6-24
●● Checking the Right Hinge Height ■■Adjusting the Left Hinge Height
1) Be sure that the white plate is in close contact with the front and rear document glass when 1) Adjust the height with the left hinge height adjusting screw.
the this Equipment is closed.
CAUTION:
• If the front spacer is floating, turn the adjusting screw clockwise to bring the front spacer
closer to the glass.
• If only the rear spacer or both front and rear spacers are floating, turn the adjusting screw
counterclockwise to bring the rear spacer closer to the glass.
Lock nut
F-6-25
6-11
6
Adjustment > Adjusting the Height > Adjusting the Left Hinge Height
6 Adjustment > Adjusting the Height > Adjusting the Right Hinge Height
6-12
■■Adjusting the Right Hinge Height
1) Adjust the height with the right hinge height adjusting screw.
CAUTION:
• Turning the adjusting screw clockwise reduces the front-right side height of this Equipment.
• Turning the adjusting screw counterclockwise increases the front-right side height of this
Equipment.
Lock nut
F-6-26
2) Check the height of the left hinge. If the height is inappropriate, adjust it again.
6-12
6
Adjustment > Adjusting the Height > Adjusting the Right Hinge Height
6-13
Adjusting the Perpendicularity
3) Loosen the screw securing the Right Hinge,and slide the hinge back and forth with
reference to the graduation marks.
1) Load a test chart in this Equipment to make a copy.
2) Check the perpendicularity at the leading edges of the Test Chart and copy.
Measure dimensions A and B on the Test Chart and dimensions A' and B' on the copy. If (A-B)
is not (A'-B'), go through steps after atep 3).
Feed direction Test chart
B
1x
A’ A’> B’
Feed direction Copy B’> A’
• For A'>B' F-6-28

B’ Slide the hinge to rear side.
• For B'>A'
F-6-27 Slide the hinge to front side.
4) Tighten back the fixing screw loosened in step 3).
6-13
6
6-14
5) Remove the White Plate. 7) Close this Equipment, and then open it again.
F-6-31
F-6-29
8) Press the White Plate upward as shown in the figure below.
6) Place the White Plate on the Copyboard Glass by aligning it with the Index Sheet.
CAUTION:
If the White Plate is pressed downward, it is placed on the Index Sheet, so be sure to
press it upward.
REAR
FRO
NT
F-6-30
F-6-32
6-14
6
6 Adjustment > Adjusting the Reading Position
6-15
Adjusting the Reading Position
9) With this Equipment closed, check that the White Plate is not placed on the Index Sheet as
shown in the figures.
CAUTION: 2) On the Service Mode Screen, touch the following notations in sequence to bring up the
Be sure that there is no gap between the White Plate and the Index Sheet. As a guide, Adjustment Screen:
it should be 0.3 mm or less. COPIER > FUNCTION > INSTALL > STRD-POS
3)Press [OK].A press on [OK] will cause the scanner to start a scan; in several seconds,the
machine will end auto adjustment of the read position and indicate 'OK'.
Caution:
If the machine fails auto adjustment and indicates 'NG', go through the following:
DADF DADF (1) Clean the white roller of this Equipment and the Stream Reading Glass of the Host
Machine; then, execute auto adjustment once again.
(2)If the auto adjustment operation still fails, start service mode, and make adjustments
White Plate White Plate Index Sheet manually:
Reader Unit Index Sheet
Reader Unit
COPIER>ADJUST>ADJ-XY>STRD-POS
Adjust the reading position by changing the setting in this service mode so that the
leading edge of the test chart can match the leading edge of the copy image.
Write down the new adjustment value on the service label on the back of Reader Front
Cover.
DADF DADF

F-6-33
6-15
6
Adjustment > Adjusting the Reading Position
6 Adjustment > Adjusting the Magnification > Adjustment Procedure
6-16
Adjusting the Magnification 5) Exit the service mode after completion.
< If the printed image is shorter > < If the printed image is longer >
1) Place the Test Chart in this Equipment, and make a copy.

2) Compare Test Chart and copy in terms of the length of the image in feed direction; as printed image test chart
necessary, make adjustments in service mode. test chart printed image

2) From the Service Mode screen, touch the following notations to bring up the Adjustment
screen:
FEEDER>ADJUST>LA-SPEED
• If the printed image of the copy is shorter, decrease the setting (so that the speed at
which originals are moved in stream reading mode will be reduced).
• If the printed image of the copy is longer, increase the setting so that the speed at
which originals are moved in stream reading mode will be increased).
unit of adjustments: 0.1% F-6-34
Cover.
6-16
6
Adjustment > Adjusting the Magnification > Adjustment Procedure
6 Adjustment > Adjusting the Image Position (Leading Edge) > Adjustment Procedure
6-17
Adjusting the Image Position (Horizontal Scanning
Adjusting the Image Position (Leading Edge)
Direction)
1) Copy the test chart with this Equipment.
1) Copy the test chart with the This Equipment. 2) Compare the leading edge registration between the copy and the test chart. As necessary,
2) Compare the horizontal registration between the copy and the test chart. As necessary, make the following adjustment.
1) Enter the service mode (Level 1). screen:
2) On the Service Mode screen, touch the following notations to bring up the Adjustment FEEDER > ADJUST> DOCST
screen: 3) Change the value as follows.
COPIER>ADJUST>ADJ-XY>ADJ-Y-DF • If the printed image is displaced to the leading edge, decrease the setting.
3)Change the value as follows. • If the printed image is displaced to the trailing edge, increase the setting.
• If the printed image is displaced to the front, decrease the setting. unit of adjustment: 0.1 mm
• If the printed image is displaced to the rear, increase the setting. 4) Write down the new adjustment value on the service label on the back of Reader Front
unit of adjustment: 0.1 mm Cover.
4) Write down the new adjustment value on the service label on the back of Reader Front 5) Exit the service mode after completion.
Cover.
5) Exit the service mode after completion. < If the image is displaced toward leading edge > < If the image is displaced toward trailing edge >
Leading edge of Leading edge of Leading edge of
< If the image is displaced toward front > < If the image is displaced toward rear > Leading edge of test chart image printed image
printed image test chart image
Rear side of
Rear side of printed image
test chart image
Rear side of
Rear side of test chart image
printed image

F-6-36
Feed direction Feed direction F-6-35
6-17
6
Adjustment > Adjusting the Image Position (Leading Edge) > Adjustment Procedure
6 Adjustment > Adjusting the White Level
6-18
Adjusting the White Level
NOTE:
1）This is a item of adjustment in which the white level of images made in stream
reading mode are matched with the white level of images made in copyboard cover
mode. If you omit this adjustment, the following will likely occur:
• Inappropriate reproduction of background density in images made in stream reading
mode
• Wrong speck detection in stream reading mode
2）The white level adjustments perform the following.

COPIER > FUNCTION > CCD > DF-WLVL1, COPIER > FUNCTION > CCD > DF-
WLVL2 in the service mode (Level 1).

2) Touch the following notations in sequence to bring up the Adjustment Screen:
COPIER > FUNCTION > CCD
3) Place paper (of the white paper type most often used by the user) on the copyboard glass,
and close this Equipment.
4) Press [DF-WLVL1] to highlight.
5) Press [OK].
Automatic adjustment starts; if it ends successfully, the screen shows [OK!].
6) Remove the paper from the copyboard glass, and place it on the original tray of this
Equipment.
7) Press [DF-WLVL2] on the touch panel to highlight.
8) Press [OK].
- The machine executes auto adjustment (duplex stream reading).
- When the adjustment ends normally, the machine indicates 'OK!' on the screen.
9) If adjustment fails, perform steps 3) to 8) again.
10) The result of the adjustment is reflected to COPIER> ADJUST> CCD> DFTAR-R/
DFTAR-G/ DFTAR-B and write down the new adjustment value on the service label on the
back of Reader Front Cover.
6-18
6
6 Others > Checking the Operation > Operation Check
6-19
Others
Checking the Operation
Attaching the Hinge Covers
■■Operation Check
1)
1) Check the following operations.
• Check the single-sided and double-sided copy operations.
F-6-37
Cleaning the Stream Reading Glass
1)Using the cleaning sheet supplied for Host Machine, wipe the Stream Reading Glass to
clean.

F-6-38
6-19
6
Others > Checking the Operation > Operation Check
Appendix
■
■Service Tools
■
■General Circuit Diagram
Service Tools
II
Service Tools
■■Solvents and Oils
No. Name Uses Composition Remarks
1 Vic Clean Cleaning: Hydrocarbon (fluorine • Do not bring near fire.
e.g., glass, plastic, family), Alcohol, Surface • Procure locally.
rubber parts, external activating agent, Water Isopropyl alcohol may
covers be substituted.
2 Lubricating oil Lubrication; e.g., Special oil • Tool No.: HY9-0007
(EM-50L) gears. Special solid lubricating
agent
Lithium soap
T-7-1
■■Special Tools
None
II
Service Tools
III
General Circuit Diagram

■■General Circuit Diagram

10 9 8 7 6 5 4 3 2 1
CL1 CL2 SL1 SL2 M1 M2

Pickup clutch Registration clutch Release solenoid Stamp solenoid Pickup motor Read motor
M M
1 1 1 2 3 4 5 6 1 2 3 4 5 6
J105 J109 MT2 1 1
F CL CL
MT10 MT12 F
19181716151413121110 9 8 7 6 5 4 3 2 1 1 2 SL SL 1 2 3 4 5 6 1 2 3 4 5 6
2 2 2 2 J101 J201
J412 J212 J203
1 2 1 2 2 1
2 1 J312H 2 1 J112H 1 2 J103H
J312 J112 J103
EMPTY SENS
RD MOT CLK
RK MOT CLK
KY MOT CLK
READ SENS
E E
EXIT SENS
STAMP ON
REG SENS
SENS 3.3V
RIKAN ON
RIKAN SL
PICK ON
REG ON
REG CL
RESET
SCLK
+24U
+24U
+24U
+24U
+24V
GND
GND
GND
GND
3.3U
+5V
MT9 MT11
RX
TX
*B
*A
*B
*A
B
A
B
A
1 2 3 4 5 6 7 8 9 10111213141516171819 2 1 1 2 3 4 1 2 1 2 3 1 2 3 4 5 6 7 8
J5 J9 MT1 J12 J6 J3 J1
CT 2pin
PCB1
D ADF driver PCB D
J4 J2
J10 J13
9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 6 5 4 3 2 1
DIFWIDE SEN 4
DIFWIDE SEN 3
DIFWIDE SEN 2
DIFWIDE SEN 1
EJECT LED ON
SIZE W3 SENS
SIZE W2 SENS
SIZE W1 SENS
EJECT LED V5
MT7 MT5
SIZE L2 SENS
SIZE L1 SENS
COVER SENS
EMPTY SENS
SET LED ON
READ SENS
SET LED V5
EXIT SENS
REG SENS
SENS 3.3V
SENS 5V
SENS 5V
SENS 5V
SENS 5V
GND
GND
GND
GND
GND
GND
GND
+5V
+5V
C C
PCB 5
Document
delivery
LED PCB J304 J204 J104 J202 J102
1 2 3 MT3 J113 1 2 3 4 5 6 7 8
MT8 MT6 J113H 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
J310 8 7 6 5 4 3 2 1
J213
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
1 2 3 4 5 6 7 8
B J110 SR3 SR2 SR1 SR6 SR5 B
PCB 4 Delivery reversal Read sensor Registration Cover open/closed Document set
J210
6 5 4 3 2 1
Document width sensor sensor sensor sensor
sensor PCB
SIZE L2 SENS
SIZE L1 SENS
1 2 3 4 5 6 1 2 3
J413 J313
SENS 5V
PCB 3
Different width PCB 2
GND
GND
+5V
sensor PCB Document set LED PCB

MT4
A J510 1 2 3 J410 1 2 3
A
1 2 3 1 2 3
SR7 SR8
Document length sensor 1 Document length sensor 2
10 9 8 7 6 5 4 3 2 1
P.1
III

Dadf-Aq1 Service Manual Rev 1.0

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DADF-AQ1

Service Manual Rev 1.0

© CANON INC. 2015

Remove the screw.

Tighten the screw.

2 Technology 3 Periodic Servicing

Notes Before it Works Serving Notes On Assembly/Disassembly

Names of Parts Cross Section

[9] [8] [7] [6]

[2] Upper registration roller [7] Read roller 2 (upper)

Basic Configuration ■■Roller Layout

[12][11] [10] [9] [8] [7] [6]

SR2 SR1 SR3 SR15 SR13/SR14

No. Component part Detection content

Controls ■■Forward Pickup/Delivery Operation

Motor Reading of first document

Pickup of first document sheet/ Pickup of second document

and delivers a document. Duplex printing

Completion of reading of Start of reading of front side

Completion of delivery of Position to start of Stop after feeing the first

Removal of registration loop of Stop after feeding the first

Idle feed of first document

End of reading of reverse

Reading start point Lower registration roller

●● Top side pickup

F-2-17 Read roller 1 CL2 M1 Lower registration roller Upper delivery

●● Normal print mode

●● Mixed size print mode and banner paper mode

24V 24V ・Motor

ADF driver PCB

Work of service User Maintenance

List of Work for Servicing

List of Parts Consumable Parts Requiring Periodic Replacement

No. Part name Reference

No. Part name Part number Part number

No. Part name Reference

Removing the Equipment 2) Remove the Connector and Grounding Wire.

■■Actions after Reinstalling the ADF

External Covers 2) Remove the screw.

Removing the Front Cover

1) Open the Feeder Cover.

1) Remove the Rear Cover. ("Removing the Rear Cover"(page 4-8).)

Main Units 2) Remove the Grounding Wire.

Removing the Feed assembly

Consumable Parts Requiring Periodic 2) Remove the Pickup roller assembly.

Replacementand Cleaning Points

Removing the Pickup roller assembly

■■Actions after Replacement

■■Actions after Replacement

Replacing the Stamp

■■Actions after Replacement

Clutchs, Motors, PCBs, Others Removing the Read motor (M2)

■■Actions after Replacement ■■Actions after Replacement

Overview Preparation or Creation of Test Chart

This machine has the following adjustment items. NOTE:

■■Adjustment After Replacing the Parts 10 mm

Parts to replace Adjustment type Reference

Adjustment Adjusting the Height

Preparation or Creation of Test Chart