ESP Sharing, High Temperature Motor & Troubleshooting

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 Grid VSD Transformers

Wellhead Junction Box


Pump

GS/Intake

Protector

Motor
As General motor consist of 2 Main Part:

 1.Rotor (part of Dynamics/spin)

 2.Stator (Part of static)


ESP Motor

Motor Lead
Extension

Drain and fill plug

Pot Head Connector

Shaft

Stator winding

Iws/ Basic ESP- 2001


Plug in Trident
Tape in
Electric Motor filling oil (Mineral/Dielectric Oil), with function

1. Lubrication motor

2. Resistant isolasion between rotor and starto

3. As media/fluids, heat transfer from inner to outside (housing motor)


 Induction Motor (IM)
 Permanent Magnet Motor (PMM)

The Main difference of Induction Motor (IM) & Permanent Magnet Motor
(PMM) is at The Rotor : IM Rotor consist of Copper and PMM consist of
Permanent Magnet
Material Temp Coefficient α (/C)
Silver 0.0038
Gold 0.0037
Copper 0.004
Aluminum 0.0043
Ceramic -0.002
Samarium Cobalt (SmCo) -0.0004
Magnetic
Aluminum Nickel Cobalt(AlNiCo) -0.0002
Neodymium Iron Boron (NdFeB) -0.0012
 Example

 Volt R-S : 2500 V


 Volt S-T : 2475 V
 Volt R-T : 2486 V
 Average (2500+2475+2486)/3 = 2487 V
 Biggest Difference at R-S:2500-2487=13 V
 (100 * 13)/2487 = 0.5 % (Tolerance)

 Max Tolerance 5 %
 Installed at Condition

 Low Velocity Outside Motor


 Larger Casing Diameter
 ESP Below Perforation
 Formation/Wellbore to high Temperature
 GOR, % of Gas
 Water Cut %
 Motor is too small for the Application/Load to High than Motor Spec
 Start Stop as frequently & continuously
 High or Low Voltage Supply (Less/More 10% than required)
 Unbalance Voltage
 Wave Distortion Voltage/Current
 Blockage Pump Intake
 Low Flow outside motor as cooling system (standard 1 ft/s)
Scaling Tendencies
Non Harmonics wave distortion electricity

Pump stuck

Low Flowrate

Tubing Leaking

Closed/Damage Choke

Low influx Well

Casing & Motor Diameter

ESP below Perforation

Low Resistant Cable

Vibration

Mechanical Damage inside Motor


Heavy Oil

Iws/ Basic ESP- 2001


• Chek Historical Data Well (GOR,Watercut,Density,Temperatur, ect)

• Detail Monitoring parameter VSD & Sensor Data


• Design ESP, Choose Spec Motor Related as Required

• Tapping Trafo Chek Voltage set as required Motor

• Monitor WHP,FLP,CP, Choke, Flowrate, ECT

• Chek and Monitor Resistant Cable

• Release Casing Pressure

• Adjust Freq, Up/Down


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 1.PeristaLift

 2.Liquid Piston Compressor System

 3.Cord Vertical Lift

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