MPCW2201SP 6-30-2020 PDF
MPCW2201SP 6-30-2020 PDF
MPCW2201SP 6-30-2020 PDF
SERVICE MANUAL
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within this document to maintain a level of confidentiality that is in the best
interest of Ricoh USA, Inc. and its member companies.
DOCUMENTATION HISTORY
REV. NO. DATE COMMENTS
* 06/2016 Original Printing
D262
TABLE OF CONTENTS
SM i D262
2.2 MAIN MACHINE INSTALLATION .................................................................................. 2-6
2.2.1 BEFORE YOU BEGIN ......................................................................................... 2-6
Accessory Boxes ..................................................................................................... 2-6
What You Need ....................................................................................................... 2-7
Accessory List in Box [3] ......................................................................................... 2-7
Accessory List in Box [5] ......................................................................................... 2-9
2.2.2 MAIN UNIT STAND ........................................................................................... 2-10
Accessories: Main Unit Stand ............................................................................... 2-10
Installing the Main Unit Stand................................................................................ 2-11
2.2.3 MOUNTING THE MAIN UNIT ........................................................................... 2-13
2.2.4 ASSEMBLING THE SCANNER STAND ........................................................... 2-16
Accessories: Scanner Stand ................................................................................. 2-16
Installing the Scanner Stand ................................................................................. 2-17
2.2.5 MOUNTING THE SCANNER UNIT .................................................................. 2-19
2.2.6 ROLL UNIT 1 (STANDARD) .............................................................................. 2-22
Accessories: Roll Unit 1 ........................................................................................ 2-22
Installing Roll Unit 1............................................................................................... 2-23
Wiring Roll Unit 1................................................................................................... 2-27
2.2.7 ROLL UNIT 2 (OPTION).................................................................................... 2-30
Accessories ........................................................................................................... 2-30
Installing Roll Unit 2............................................................................................... 2-31
Wiring Roll Unit 2................................................................................................... 2-34
2.2.8 CONTROLLER OPTIONS................................................................................. 2-40
2.2.9 CONNECTING THE SCANNER AND MAIN UNIT ........................................... 2-40
Parts to be Used .................................................................................................... 2-40
Connecting the Harnesses .................................................................................... 2-40
Wiring the Scanner Cable ..................................................................................... 2-42
Clamping the Power Cord ..................................................................................... 2-46
2.2.10 REMOVING TAPES AND SHIPPING MATERIALS .......................................... 2-48
2.2.11 ORIGINAL STACKER, GUIDES........................................................................ 2-50
Installing the Original Stacker, Guides .................................................................. 2-50
2.2.12 INK COLLECTOR TANK STORAGE SHELF.................................................... 2-52
Installing the Ink Collector Tank Storage Shelf...................................................... 2-52
2.2.13 EXIT STACKER ................................................................................................. 2-53
Accessories: Exit Stacker ...................................................................................... 2-53
Installing the Exit Stacker ...................................................................................... 2-54
Changing the mode of the Paper Exit Stacker ...................................................... 2-58
2.2.14 INK FILLING ...................................................................................................... 2-58
Draining and Filling Procedure .............................................................................. 2-59
D262 ii SM
If Draining Fails to Start ......................................................................................... 2-62
2.2.15 SETTING ROLL PAPER.................................................................................... 2-63
Setting the Paper Spool to Roll Paper .................................................................. 2-63
Setting the Paper Roll to the Machine .................................................................. 2-65
2.2.16 CONNECTING TO THE GIGABIT ETHERNET INTERFACE .......................... 2-68
2.2.17 CHECK PRINTING............................................................................................ 2-70
Nozzle Check Pattern............................................................................................ 2-70
When an Unbroken Nozzle Check Pattern Cannot be Produced......................... 2-71
Halftone Check ...................................................................................................... 2-72
2.2.18 FINAL ADJUSTMENTS ..................................................................................... 2-73
Caster Lock ........................................................................................................... 2-73
Level Adjustment ................................................................................................... 2-73
Manual Adjust Head Position ................................................................................ 2-75
Adjust Paper Feed................................................................................................. 2-77
Adjust Print Position .............................................................................................. 2-78
2.2.19 FINAL SETTINGS ............................................................................................. 2-79
2.2.20 AFTER INSTALLATION..................................................................................... 2-79
2.2.21 MOVING THE MACHINE .................................................................................. 2-80
2.3 CONTROLLER OPTIONS ........................................................................................... 2-81
2.3.1 OVERVIEW ....................................................................................................... 2-81
Slots ....................................................................................................................... 2-81
Standard Controller Features ................................................................................ 2-82
2.3.2 SD CARD APPLI MOVE.................................................................................... 2-82
Overview................................................................................................................ 2-82
Move Exec ............................................................................................................. 2-82
Undo Exec ............................................................................................................. 2-83
2.3.3 IEEE 802.11 A/G/N INTERFACE UNIT TYPE M19 .......................................... 2-85
Included Parts........................................................................................................ 2-85
Installation ............................................................................................................. 2-85
Attaching Antennas ............................................................................................... 2-86
Checking the Wireless LAN Interface Connection ................................................ 2-90
2.3.4 OCR UNIT TYPE M13 ....................................................................................... 2-91
Recovery Procedure.............................................................................................. 2-93
2.3.5 FILE FORMAT CONVERTER TYPE M23 (MLB) .............................................. 2-94
Included Parts........................................................................................................ 2-94
Installation of MLB ................................................................................................. 2-94
2.3.6 DATA OVERWRITE SECURITY UNIT TYPE M19 ........................................... 2-96
Overview................................................................................................................ 2-96
Before You Begin the Procedure ........................................................................... 2-96
SM iii D262
Seal Check and Removal ...................................................................................... 2-97
Installation Procedure............................................................................................ 2-98
2.3.7 R/W NFC PERSONAL AUTHENTICATION IC CARD .................................... 2-100
Included Parts......................................................................................................2-100
Installation Guide .................................................................................................2-100
2.3.8 CHECK ALL CONNECTIONS ......................................................................... 2-106
2.4 SECURITY SETTING ................................................................................................2-107
2.4.1 SECURITY FUNCTION INSTALLATION ........................................................ 2-107
2.4.2 DATA OVERWRITE SECURITY ..................................................................... 2-108
Before You Begin the Procedure ......................................................................... 2-108
Using Auto Erase Memory ..................................................................................2-108
2.4.3 HDD ENCRYPTION ........................................................................................ 2-110
Before You Begin the Procedure:........................................................................ 2-110
Enable Encryption Setting ................................................................................... 2-111
Backing Up the Encryption Key........................................................................... 2-113
Encryption Key Restoration................................................................................. 2-114
2.5 @REMOTE SETTING ............................................................................................... 2-116
2.5.1 SETTINGS RELEVANT TO THE SERVICE CONTRACT .............................. 2-116
2.5.2 SETTINGS FOR @REMOTE SERVICE ......................................................... 2-117
D262 iv SM
4.2 GENERAL PRECAUTIONS ........................................................................................... 4-5
4.2.1 EXTERNAL COVERS ......................................................................................... 4-5
4.2.2 ORIGINAL TRANSPORT .................................................................................... 4-5
4.2.3 PAPER ................................................................................................................. 4-7
4.2.4 COPY QUALITY .................................................................................................. 4-8
4.2.5 CIS ....................................................................................................................... 4-8
4.2.6 ELECTRICAL COMPONENTS ........................................................................... 4-8
4.2.7 ADJUSTMENTS AT MACHINE INSTALLATION................................................. 4-8
4.2.8 OTHER PRECAUTIONS ..................................................................................... 4-9
4.2.9 SERVICE PRECAUTIONS................................................................................ 4-10
Scanner Unit Rollers ............................................................................................. 4-10
Main Frame Screws .............................................................................................. 4-10
Right Plate Screws ................................................................................................ 4-11
Maintenance Unit Base Screws ............................................................................ 4-11
Solenoid Bracket Screw ........................................................................................ 4-12
Main Carriage Screws ........................................................................................... 4-13
Temperature/Humidity Sensor Bracket ................................................................. 4-13
Notes on Operation of the Paper Holding Lever ................................................... 4-14
4.3 COMMON PROCEDURES .......................................................................................... 4-15
4.3.1 BEFORE YOU BEGIN ....................................................................................... 4-15
4.3.2 BEFORE SERVICING THE MACHINE ............................................................. 4-16
Rear Output Guides .............................................................................................. 4-16
Original Guides ...................................................................................................... 4-17
Original Stacker ..................................................................................................... 4-17
Ink Collector Tank .................................................................................................. 4-18
Paper Rolls ............................................................................................................ 4-19
4.3.3 MAIN COVERS ................................................................................................. 4-20
Left Cover .............................................................................................................. 4-20
Right Cover............................................................................................................ 4-24
Right Upper Cover................................................................................................. 4-27
Ink Cartridge Cover ............................................................................................... 4-29
Top Cover .............................................................................................................. 4-31
Right Rear Cover. .................................................................................................. 4-33
Left Rear Cover ..................................................................................................... 4-35
Front Cover............................................................................................................ 4-36
Paper Exit Guide ................................................................................................... 4-37
4.3.4 SCANNER UNIT................................................................................................ 4-40
Raise the Scanner Unit Fully................................................................................. 4-40
Scanner Upper Cover............................................................................................ 4-41
SM v D262
Scanner Rear Cover.............................................................................................. 4-45
Scanner Left Cover, Scanner Right Cover ............................................................ 4-46
Original Table......................................................................................................... 4-47
Raise the Left Side of the Scanner Unit. ............................................................... 4-47
Raise the Right Side of the Scanner Unit. ............................................................ 4-50
4.3.5 MOVING THE CARRIAGE UNIT ...................................................................... 4-52
Before You Begin................................................................................................... 4-52
Move the Carriage Unit with SP2-102-4 ............................................................... 4-52
Uncapping the Print Heads and Moving the Carriage Unit Manually ................... 4-54
Capping the Print Heads Manually ....................................................................... 4-57
4.3.6 DISCONNECTING THE MAIN UNIT FROM THE SCANNER UNIT ................ 4-59
Disconnecting the Scanner Cable ......................................................................... 4-60
Separating the Main Unit from the Scanner Unit .................................................. 4-63
4.3.7 OPERATION PANEL ......................................................................................... 4-65
Remove ................................................................................................................. 4-65
Precaution ............................................................................................................. 4-67
4.4 SCANNER .................................................................................................................... 4-68
4.4.1 BEFORE YOU BEGIN ....................................................................................... 4-68
Safety Switch Diagram .......................................................................................... 4-68
4.4.2 ORIGINAL WIDTH SENSORS, ORIGINAL SET SENSOR .............................. 4-69
4.4.3 SAFETY SWITCH ............................................................................................. 4-71
4.4.4 ORIGINAL REGISTRATION SENSOR ............................................................. 4-72
4.4.5 SCANNER MOTOR........................................................................................... 4-73
4.4.6 SIB (SCANNER I/F BOARD)............................................................................. 4-74
Remove ................................................................................................................. 4-74
Precaution ............................................................................................................. 4-75
4.4.7 ORIGINAL FEED ROLLER ............................................................................... 4-76
Remove ................................................................................................................. 4-76
Adjustment............................................................................................................. 4-79
4.4.8 EXPOSURE GLASS ......................................................................................... 4-80
Remove ................................................................................................................. 4-80
Precaution ............................................................................................................. 4-81
4.4.9 CIS UNIT ........................................................................................................... 4-82
Remove ................................................................................................................. 4-82
Precaution ............................................................................................................. 4-83
Adjustment............................................................................................................. 4-85
4.4.10 ORIGINAL EXIT SENSOR ................................................................................ 4-85
4.4.11 ORIGINAL EXIT ROLLER ................................................................................. 4-86
Remove ................................................................................................................. 4-86
D262 vi SM
Adjustment............................................................................................................. 4-89
4.4.12 WHITE PLATE BRACKET................................................................................. 4-90
4.4.13 ORIGINAL STOP SWITCH ............................................................................... 4-91
4.5 ROLL UNITS ................................................................................................................ 4-93
4.5.1 ROLL UNIT 1 ..................................................................................................... 4-93
Remove ................................................................................................................. 4-93
Precaution ............................................................................................................. 4-97
4.5.2 ROLL UNIT 2 (OPTION).................................................................................... 4-99
Remove ................................................................................................................. 4-99
Precaution ...........................................................................................................4-104
4.5.3 REWIND SWITCH ...........................................................................................4-105
Remove ...............................................................................................................4-105
Precaution ...........................................................................................................4-106
4.5.4 LEFT OUTER COVER, LEFT INNER COVER ............................................... 4-106
Remove ...............................................................................................................4-106
Precaution ...........................................................................................................4-107
4.5.5 ENCODER SENSORS ....................................................................................4-107
Remove ...............................................................................................................4-107
Cleaning ..............................................................................................................4-108
4.5.6 ROLL PAPER FEED MOTOR ......................................................................... 4-109
4.5.7 ROLL PAPER FEED CLUTCH ........................................................................ 4-110
Remove ............................................................................................................... 4-110
Precaution ........................................................................................................... 4-114
4.5.8 PAPER RELEASE SENSOR........................................................................... 4-116
Remove ............................................................................................................... 4-116
Cleaning .............................................................................................................. 4-117
Precaution ........................................................................................................... 4-117
4.5.9 FEED ROLLER HOUSING.............................................................................. 4-118
Separate the Feed Roller Housing (Roller Unit 1) .............................................. 4-118
Separate the Feed Roller Housing (Roller Unit 2) .............................................. 4-121
4.5.10 PAPER ENTRANCE SENSORS, EXIT SENSOR .......................................... 4-124
Remove ...............................................................................................................4-124
Cleaning ..............................................................................................................4-126
4.5.11 FEED ROLLER................................................................................................4-127
Remove ............................................................................................................... 4-127
Precaution ...........................................................................................................4-129
4.5.12 ROLL END SENSOR ......................................................................................4-129
4.6 PAPER TRANSPORT ................................................................................................4-131
4.6.1 BYPASS SENSOR ..........................................................................................4-131
SM vii D262
4.6.2 PRE-REGISTRATION SENSOR ..................................................................... 4-132
4.6.3 REGISTRATION END SENSOR ..................................................................... 4-133
4.6.4 PAPER TRANSPORT FAN MOTOR ............................................................... 4-134
4.7 PAPER EXIT ..............................................................................................................4-136
4.7.1 CUTTER ..........................................................................................................4-136
4.7.2 EXIT GUIDE ....................................................................................................4-137
Remove ...............................................................................................................4-137
Precaution ...........................................................................................................4-138
4.7.3 CUTTER UNIT.................................................................................................4-139
4.7.4 CUTTER SWITCH (RIGHT) ............................................................................ 4-142
4.7.5 CUTTER SWITCH (LEFT) .............................................................................. 4-143
4.7.6 CUTTER MOTOR............................................................................................4-143
4.7.7 MOTOR TIMING BELT, CUTTER BELT.......................................................... 4-144
Remove ...............................................................................................................4-144
Precaution ...........................................................................................................4-146
4.7.8 PAPER EXIT SENSOR ...................................................................................4-147
4.7.9 GUIDE PLATE SAFETY SENSOR.................................................................. 4-148
4.8 MAIN SCAN ...............................................................................................................4-150
4.8.1 HORIZONTAL ENCODER SENSOR .............................................................. 4-150
Remove ...............................................................................................................4-150
Precaution ...........................................................................................................4-153
4.8.2 HORIZONTAL ENCODER SHEET ................................................................. 4-153
Remove ...............................................................................................................4-153
Cleaning ..............................................................................................................4-156
Precaution ...........................................................................................................4-156
4.8.3 HORIZONTAL MOTOR ...................................................................................4-158
4.8.4 HORIZONTAL TIMING BELT .......................................................................... 4-160
4.9 SUB SCAN .................................................................................................................4-161
4.9.1 VERTICAL ENCODER SENSOR.................................................................... 4-161
Precaution ...........................................................................................................4-162
4.9.2 VERTICAL ENCODER WHEEL, TIMING BELT ............................................. 4-163
4.9.3 VERTICAL ENCODER HP SENSOR.............................................................. 4-165
4.9.4 VERTICAL MOTOR .........................................................................................4-167
4.9.5 BYPASS STOPPER CLUTCH SENSOR ........................................................ 4-168
4.9.6 BYPASS STOPPER CLUTCH ........................................................................ 4-170
4.10 CARRIAGE UNIT ................................................................................................4-173
4.10.1 BEFORE YOU BEGIN .....................................................................................4-173
4.10.2 DRESS SENSOR ............................................................................................4-175
Remove ...............................................................................................................4-175
D262 viii SM
Cleaning ..............................................................................................................4-177
Adjustment...........................................................................................................4-177
4.10.3 LED ..................................................................................................................4-180
Remove ...............................................................................................................4-180
4.10.4 HRB (HEAD RELAY BOARD) ......................................................................... 4-182
Remove ...............................................................................................................4-182
Precaution ...........................................................................................................4-186
4.10.5 HEAD LIFT MOTOR ........................................................................................4-187
4.10.6 PRINT HEAD UNIT .........................................................................................4-189
Black Print Head Unit Accessories ...................................................................... 4-190
Color Print Head Unit Accessories ...................................................................... 4-191
Carriage Unit Cover Removal ............................................................................. 4-192
Black Print Head Unit Removal ........................................................................... 4-194
New Black Print Head Unit Installation ............................................................... 4-199
Color Print Head Unit Removal ........................................................................... 4-207
New Color Print Head Unit Installation................................................................ 4-213
After the Print Head Unit Replacement ............................................................... 4-221
4.10.7 CARRIAGE UNIT ............................................................................................4-224
Remove Ink Supply Unit ......................................................................................4-225
Free the Harness on the Right Side of the Main Unit ......................................... 4-227
Main Ink Level Sensor Bracket Removal ............................................................ 4-231
Ink Tube Rail Removal ........................................................................................4-233
Horizontal Encoder Sheet Removal .................................................................... 4-234
Tension Bracket Removal ...................................................................................4-235
Right Plate Removal............................................................................................4-237
Carriage Unit Removal ........................................................................................4-241
Precaution ...........................................................................................................4-251
4.11INK SUPPLY ..............................................................................................................4-256
4.11.1 INK SUPPLY UNIT ..........................................................................................4-256
Ink Supply Unit Accessories ................................................................................ 4-256
Before You Begin.................................................................................................4-257
Ink Supply Unit Replacement .............................................................................. 4-257
Carriage Disconnection .......................................................................................4-258
Ink Supply Unit Removal .....................................................................................4-264
New Ink Supply Unit Installation.......................................................................... 4-264
Ink Tube Attachment to the Print Head Unit ........................................................ 4-266
4.11.2 AIR RELEASE SOLENOID ............................................................................. 4-270
4.11.3 INK LEVEL SENSOR AND TEMPERATURE/HUMIDITY SENSOR .............. 4-274
4.12 MAINTENANCE UNIT, WASTE INK COLLECTION ........................................... 4-277
SM ix D262
4.12.1 LEFT INK SUMP .............................................................................................4-277
4.12.2 INK COLLECTOR UNIT ..................................................................................4-278
4.12.3 INK COLLECTOR UNIT CONTACT SWITCH ................................................ 4-279
4.12.4 RIGHT INK SUMP ...........................................................................................4-280
4.12.5 MAINTENANCE UNIT .....................................................................................4-282
4.13 AUTO-NOZZLE CHECK .....................................................................................4-285
4.13.1 AUTO-NOZZLE CHECK UPPER UNIT .......................................................... 4-285
4.13.2 AUTO-NOZZLE CHECK UNIT ........................................................................ 4-287
4.13.3 AFTER REPLACEMENT................................................................................. 4-289
4.14 ELECTRICAL COMPONENTS ........................................................................... 4-290
4.14.1 REAR COVER .................................................................................................4-290
4.14.2 PCB BOX.........................................................................................................4-291
4.14.3 CONTROLLER BOARD ..................................................................................4-297
Remove ...............................................................................................................4-298
Replacing the NVRAM and Memory ................................................................... 4-299
4.14.4 RFDB (ROLL FEEDER DRIVE BOARD) ........................................................ 4-299
Remove ...............................................................................................................4-300
4.14.5 IOB (INPUT/OUTPUT BOARD) ...................................................................... 4-301
Remove ...............................................................................................................4-301
4.14.6 HDD .................................................................................................................4-302
Remove ...............................................................................................................4-303
Settings................................................................................................................4-304
4.14.7 BICU (BASE IMAGE CONTROL UNIT) .......................................................... 4-304
Remove ...............................................................................................................4-305
EEPROM Replacement.......................................................................................4-306
4.14.8 NVRAM ............................................................................................................4-308
NVRAM on the controller board .......................................................................... 4-308
NVRAM (EEPROM) on the BiCU ........................................................................ 4-310
4.14.9 PSU (POWER SUPPLY UNIT)........................................................................ 4-312
Remove ...............................................................................................................4-313
Precaution ...........................................................................................................4-314
4.15 SENSORS, SWITCHES ......................................................................................4-315
4.15.1 INK COLLECTOR TANK COVER SWITCH .................................................... 4-315
4.15.2 INK-CARTRIDGE COVER SWITCH ............................................................... 4-315
4.15.3 FRONT COVER SAFETY SWITCHES ........................................................... 4-316
4.15.4 FRONT COVER SWITCH ............................................................................... 4-317
Remove ...............................................................................................................4-317
Precaution ...........................................................................................................4-318
4.16 SPECIAL ADJUSTMENTS ..................................................................................4-319
D262 x SM
4.16.1 IMAGE ADJUSTMENT WITH SP MODES ..................................................... 4-319
Step 1: Magnification for Paper Type: Plain ........................................................ 4-319
Step 2: Copy/Main Scan Magnification ............................................................... 4-320
Step 3: Copy/Print Sub Scan Magnification ........................................................ 4-321
Step 4: Scanner Mask Setting ............................................................................. 4-322
Step 5: Erase Margins .........................................................................................4-322
Step 6: Printer: Leading Edge, Side-to-Side Registration................................... 4-323
Step 7: Scanner Mask Setting ............................................................................. 4-324
Step 8: Erase Margins .........................................................................................4-324
Step 9: Scanner Registration .............................................................................. 4-324
Step 10: Printer: Cut Length ................................................................................ 4-325
Step 11: Synchro Cut (Trailing Edge Registration) ............................................. 4-326
4.16.2 CIS ADJUSTMENT WITH SP MODES ........................................................... 4-327
To Print the CIS Adjustment Pattern ................................................................... 4-327
To Adjust the Image at the CIS Joints ................................................................. 4-328
To Adjust the Scan Speed Switching................................................................... 4-330
SM xi D262
5.6.1 OVERVIEW ....................................................................................................... 5-35
Security of the Operation Log ............................................................................... 5-37
5.6.2 RETRIEVING THE DEBUG LOGS ................................................................... 5-37
Procedure for Retrieving the Debug Log with SD Card ........................................ 5-38
5.7 REBOOT/SYSTEM SETTING RESET ........................................................................ 5-39
5.7.1 SYSTEM SETTINGS AND COPY SETTING RESET ....................................... 5-39
System Setting Reset ............................................................................................ 5-39
Copier Setting Reset ............................................................................................. 5-40
5.8 NVRAM DATA UPLOAD/DOWNLOAD ........................................................................ 5-41
5.8.1 UPLOADING CONTENT OF NVRAM TO AN SD CARD ................................. 5-41
5.8.2 DOWNLOADING AN SD CARD TO NVRAM.................................................... 5-42
5.9 ADDRESS BOOK UPLOAD/DOWNLOAD .................................................................. 5-43
5.9.1 INFORMATION LIST ......................................................................................... 5-43
5.9.2 DOWNLOAD ..................................................................................................... 5-43
5.9.3 UPLOAD ............................................................................................................ 5-45
5.10 SMC LIST CARD SAVE FUNCTION .................................................................... 5-46
5.10.1 OVERVIEW ....................................................................................................... 5-46
SMC List Card Save .............................................................................................. 5-46
5.10.2 PROCEDURE.................................................................................................... 5-46
5.10.3 FILE NAMES OF THE SAVED SMC LISTS...................................................... 5-48
5.10.4 ERROR MESSAGES ........................................................................................ 5-49
5.11UP/SP DATA IMPORT/EXPORT.................................................................................. 5-50
5.11.1 OVERVIEW ....................................................................................................... 5-50
Import/export conditions ........................................................................................ 5-50
5.11.2 UP DATA IMPORT/EXPORT ............................................................................. 5-50
Data that can be imported and exported............................................................... 5-50
Data that cannot be imported or exported ............................................................ 5-51
Exporting Device Information ................................................................................ 5-52
Importing Device Information ................................................................................ 5-53
5.11.3 SP DATA IMPORT/EXPORT ............................................................................. 5-54
Data that can be imported and exported............................................................... 5-54
Exporting Device Information ................................................................................ 5-54
Importing Device Information ................................................................................ 5-56
5.11.4 POSSIBLE SOLUTIONS FOR IMPORT/EXPORT PROBLEMS ...................... 5-57
5.12 TEST PATTERN PRINTING.................................................................................. 5-60
5.13 CARD SAVE FUNCTION ...................................................................................... 5-61
5.13.1 OVERVIEW ....................................................................................................... 5-61
Card Save:............................................................................................................. 5-61
5.13.2 PROCEDURE.................................................................................................... 5-61
D262 xii SM
5.13.3 ERROR MESSAGES ........................................................................................ 5-63
SM xiii D262
Printer Driver Settings ........................................................................................... 6-78
6.11.11 PART OF IMAGE MISSING, TEXT MISALIGNED ..................................... 6-78
Printer Driver Settings ........................................................................................... 6-78
Faulty Controller .................................................................................................... 6-78
6.11.12 IMAGE SKEWED ON PAPER .................................................................... 6-79
Obstructed Paper Feed ......................................................................................... 6-79
6.11.13 BOLDED TEXT DOES NOT APPEAR BOLD IN PRINTOUT .................... 6-80
Printer Driver Settings ........................................................................................... 6-80
6.12 SCANNING PROBLEMS ...................................................................................... 6-81
6.12.1 FLOW CHART ................................................................................................... 6-81
6.12.2 SCANNING TROUBLESHOOTING .................................................................. 6-82
6.13 JAM CODE TABLES ............................................................................................. 6-86
6.13.1 OVERVIEW ....................................................................................................... 6-86
6.13.2 SCANNER ORIGINAL JAMS ............................................................................ 6-87
6.13.3 PRINTER PAPER JAMS ................................................................................... 6-89
6.14 ELECTRICAL COMPONENTS ............................................................................. 6-93
6.14.1 SCANNER UNIT................................................................................................ 6-93
6.14.2 MAIN UNIT SENSORS, MOTORS.................................................................... 6-94
6.14.3 ROLL UNITS...................................................................................................... 6-97
6.14.4 INK SUPPLY...................................................................................................... 6-99
6.14.5 CARRIAGE UNIT ............................................................................................6-100
6.14.6 AROUND THE CARRIAGE UNIT ................................................................... 6-103
Maintenance Unit ................................................................................................6-105
6.14.7 BOARDS .........................................................................................................6-107
6.15 FUSES/LEDS/SWITCHES ..................................................................................6-109
6.15.1 SCANNER UNIT..............................................................................................6-109
Operation Panel ..................................................................................................6-109
SIB (Scanner I/F Board) ......................................................................................6-109
LED Status...........................................................................................................6-109
FUSES................................................................................................................. 6-110
6.15.2 MAIN BOARDS (PCB BOX) ............................................................................ 6-111
CONTROLLER BOARD ...................................................................................... 6-111
FUSES................................................................................................................. 6-112
SW1 ..................................................................................................................... 6-112
6.15.3 IOB (INPUT/OUTPUT BOARD) ...................................................................... 6-113
LED Status........................................................................................................... 6-113
FUSE ................................................................................................................... 6-114
SW1 ..................................................................................................................... 6-114
6.15.4 BICU (BASE IMAGE CONTROL UNIT) .......................................................... 6-115
D262 xiv SM
LED Status........................................................................................................... 6-116
Fuses ................................................................................................................... 6-117
6.15.5 PSU (POWER SUPPLY UNIT)........................................................................ 6-118
Fuse (100 V) ........................................................................................................ 6-118
Fuse (200V) ......................................................................................................... 6-119
6.15.6 CARRIAGE UNIT ............................................................................................6-120
HRB .....................................................................................................................6-120
SM xv D262
Copy Jobs.............................................................................................................. 7-22
Print Jobs............................................................................................................... 7-23
7.3.6 IMAGE TROUBLESHOOTING.......................................................................... 7-27
7.4 PAPER FEED AND EXIT ............................................................................................. 7-29
7.4.1 OVERVIEW ....................................................................................................... 7-29
7.4.2 ROLL UNIT OPERATION .................................................................................. 7-30
General Operation of Roll Unit .............................................................................. 7-30
Roll Feed Mechanism............................................................................................ 7-31
Initializing the First Paper Roll............................................................................... 7-32
Initializing the Second Paper Roll ......................................................................... 7-36
Roll Rewinding for Removal .................................................................................. 7-36
Roll End ................................................................................................................. 7-39
7.4.3 MAIN UNIT PAPER FEED ................................................................................ 7-40
Registration Roller ................................................................................................. 7-40
Vertical Feed Mechanism ...................................................................................... 7-41
7.4.4 REMAINING PAPER DETECTION ................................................................... 7-43
7.4.5 PAPER TRANSPORT FAN ............................................................................... 7-46
General Operation ................................................................................................. 7-46
Transport Fan Duty Adjustment ............................................................................ 7-47
Normal Paper, Recycled Paper ............................................................................. 7-49
Translucent Paper ................................................................................................. 7-50
7.4.6 FRONT COVER SWITCHES ............................................................................ 7-51
7.4.7 DETAILED DESCRIPTION OF PAPER FEED SEQUENCE ............................ 7-52
Paper Feed Layout ................................................................................................ 7-52
Operation Sequence When the First Roll is Set ................................................... 7-53
Operation Sequence When the Second Roll is Set .............................................. 7-54
7.4.8 CUTTING........................................................................................................... 7-56
Manual Cut ............................................................................................................ 7-57
7.4.9 BYPASS FEED .................................................................................................. 7-58
7.4.10 RELATED SPS .................................................................................................. 7-60
7.5 INK SUPPLY ................................................................................................................ 7-61
7.5.1 OVERVIEW ....................................................................................................... 7-61
7.5.2 INK CARTRIDGE .............................................................................................. 7-63
7.5.3 INK SUPPLY MECHANISM .............................................................................. 7-65
7.5.4 CONTROLLING INK SUPPLY TO THE SUB TANKS ....................................... 7-67
The OCFS System ................................................................................................ 7-67
Controlling Ink Supply During Printing .................................................................. 7-69
Air Detection and Air Purging ................................................................................ 7-69
Air Purge Mechanism ............................................................................................ 7-70
D262 xvi SM
After Air Purging .................................................................................................... 7-71
7.5.5 EMERGENCY PRINT........................................................................................ 7-72
Printable Conditions .............................................................................................. 7-72
Printing .................................................................................................................. 7-72
Conditions for Function End .................................................................................. 7-73
Number of Printable sheets ................................................................................... 7-73
Operation of Emergency Print ............................................................................... 7-73
7.6 PRINTING .................................................................................................................... 7-74
7.6.1 PRINTING DRIVE MECHANISM ...................................................................... 7-74
7.6.2 CARRIAGE UNIT .............................................................................................. 7-75
7.6.3 PRINT HEAD UNIT ........................................................................................... 7-78
7.6.4 PRINT HEAD ..................................................................................................... 7-80
7.6.5 DRESS SENSOR .............................................................................................. 7-81
7.6.6 TEMPERATURE MONITORING ....................................................................... 7-83
7.6.7 PRINT HEAD HEIGHT ADJUSTMENT ............................................................. 7-85
Height Adjustment Mechanism.............................................................................. 7-85
Raising and Lowering the Print Heads.................................................................. 7-86
7.6.8 MAINTENANCE UNIT ....................................................................................... 7-87
Overview................................................................................................................ 7-87
Capping/Uncapping ............................................................................................... 7-88
Print Head Cleaning Cycle .................................................................................... 7-90
Manual Print Head Cleaning and Flushing ........................................................... 7-92
Automatic Downtime Cleaning .............................................................................. 7-93
Automatic Mist Cleaning ....................................................................................... 7-95
7.6.9 AUTO-NOZZLE CHECK MODULE ................................................................... 7-96
Overview................................................................................................................ 7-96
Timing for Detection .............................................................................................. 7-97
Detection ............................................................................................................... 7-97
Wiping an Electrode Plate ..................................................................................... 7-98
When Ink Deficiency is Detected ........................................................................ 7-100
Operating Life ......................................................................................................7-101
7.6.10 WASTE INK COLLECTION ............................................................................. 7-102
Ink Collector Tank ................................................................................................7-103
Right Ink Sump ....................................................................................................7-104
Left Ink Sump ......................................................................................................7-105
7.6.11 RELATED SPS ................................................................................................7-106
7.7 PRINT HEAD CLEANING AND ADJUSTMENT ........................................................ 7-108
7.7.1 NOZZLE CHECK PATTERN PRINT ............................................................... 7-108
7.7.2 CLEAN PRINT HEADS ...................................................................................7-109
SM xvii D262
7.7.3 FLUSH PRINT HEADS ................................................................................... 7-110
7.7.4 ADJUST HEAD POSITION ............................................................................. 7-111
Automatic Adjust Head Position .......................................................................... 7-111
Manual Adjust Head Position .............................................................................. 7-112
7.7.5 ADJUST PAPER FEED ................................................................................... 7-113
7.7.6 ADJUST PRINT POSITION ............................................................................ 7-115
7.7.7 PREVENT PAPER ABRASION ....................................................................... 7-116
7.8 ELECTRICAL COMPONENTS .................................................................................. 7-118
7.8.1 BOARDS ......................................................................................................... 7-118
Block Diagram ..................................................................................................... 7-118
Parts Layout ........................................................................................................ 7-119
7.8.2 SIB (SCANNER I/F BOARD)........................................................................... 7-120
7.8.3 CONTROLLER BOARD ..................................................................................7-121
Electrical Components for the Controller ............................................................ 7-122
7.8.4 IOB (INPUT/OUTPUT BOARD) ...................................................................... 7-123
7.8.5 HDD .................................................................................................................7-124
7.8.6 BICU (BASE IMAGE CONTROL UNIT) .......................................................... 7-125
7.8.7 PSU (POWER SUPPLY UNIT)........................................................................ 7-126
7.8.8 OPTION ...........................................................................................................7-126
File Format Converter Type M23 (MLB) ............................................................. 7-126
Color: JPEG.........................................................................................................7-127
7.9 ENERGY SAVE ..........................................................................................................7-128
7.9.1 ENERGY SAVE MODE ...................................................................................7-128
7.9.2 SPECIFICATION .............................................................................................7-129
EU ........................................................................................................................7-129
NA ........................................................................................................................7-130
D262 xviii SM
READ THIS FIRST
Obey these guidelines to avoid problems such as misfeeds, damage to originals, loss of
valuable data and to prevent damage to the machine.
This information provides tips and advice about how to best service the machine.
[A]: ON
[B]: OFF
[C]: Push ON/Push OFF
[D]: Standby
1. If ink gets on the skin, wash the affected area immediately with soap and cold
running water.
2. If ink gets into the eyes, immediately flush the eyes with cold running water. If there
are signs of irritation or other problems, seek medical attention.
3. If ink is swallowed, drink a strong solution of cold water and table salt to induce
vomiting. Seek medical attention immediately.
4. Ink is difficult to remove from fabric. Work carefully to avoid staining clothing when
perfo
Ink is flammable. Never store ink cartridges in a location where they will be exposed to
high temperature or an open flame.
7. Attach the caps to empty ink containers for temporary storage to avoid accidental
spillage.
8. Return empty ink cartridges to a local dealer who can accept such items for
collection and recycling or disposal.
9. If the customer decides to dispose of empty ink cartridges, make sure that they are
disposed of in accordance with local laws and regulations.
Symbols
Bushing
C-ring
Connector
E-ring
Gear
Harness clamp
Pivot screw
Shoulder screw
Spring x2
Symbol What it means
Standoff
Stud screw
Timing belt
The notations "SEF" and "LEF" describe how paper is fed from the bypass tray, short edge
first or long edge first.
"Main Scan" means "horizontal direction", the left to right and right to left movement of the
carriage.
"Sub Scan" means the "vertical direction", the direction of paper feed.
Trademarks
Adobe is either registered trademarks or trademarks of Adobe Systems Incorporated in the United
States and/or other countries.
Firefox is a registered trademark of the Mozilla Foundation.
Google and Chrome are trademarks of Google Inc.
Microsoft, Windows, and Internet Explorer are either registered trademarks or trademarks of
Microsoft
Corporation in the United States and/or other countries.
Safari is a trademark of Apple Inc., registered in the United States and other countries.
The SD is a trademark of SD-3C, LLC.
The proper names of Internet Explorer 8, 9, 10 and 11 are as follows:
Windows® Internet Explorer® 8
Windows® Internet Explorer® 9
Internet Explorer® 10
Internet Explorer® 11
Other product names used herein are for identification purposes only and might be trademarks of
their respective companies. We disclaim any and all rights to those marks.
PRODUCT INFORMATION
R E V I S I O N H I S T O RY
P ag e Dat e Ad d ed/ Upd at ed/ New
None
Main Machine, Peripherals, Options
1. PRODUCT INFORMATION
Information
Product
1.1 MAIN MACHINE, PERIPHERALS, OPTIONS
Gestetner MP CW2201
Savin MP CW2201
Lanier MP CW2201
NRG MP CW2201 SP
1.1.2 CONFIGURATION
SM 1-1 D262
Main Machine, Peripherals, Options
Other Options
D262 1-2 SM
Guidance for Those Who Are Familiar with Predecessor Products
Information
Product
PREDECESSOR PRODUCTS
Output speed (A1 LEF, 3.8 ppm (black-and-white), 3.4 ppm (black-and-white),
high speed mode) 2.0 ppm (color) 1.1 ppm (color)
5 sheets A1 LEF in 101 s 5 sheets A1 LEF in 109 s
(black-and-white), 175 s (black-and-white), 293 s
(color) (color)
5 sheets D LEF in 104 s 5 sheets D LEF in 116 s
(black-and-white), 169 s (black-and-white), 318 s
(color) (color)
SM 1-3 D262
Overview
1.3 OVERVIEW
D262 1-4 SM
Overview
Carriage Unit
Information
Product
MP CW2201
Color print head has two line nozzle for each color and black print head has four line
nozzle.
SM 1-5 D262
Overview
MP CW2200
Color print head has one line nozzle for each color and black print head has four line
nozzle.
D262 1-6 SM
Overview
Information
Product
An LED on the carriage lights during operation to prevent users from opening the front cover by
mistake.
SM 1-7 D262
Overview
Manual Cut
Manual Cut is to fed and discard paper that is damaged by moisture or paper jam.
Configuration
Scanner harness falls down from center back of scanner unit into the PCB box.
MP CW2200's scanner harness falls down from left back of scanner unit.
D262 1-8 SM
Overview
Information
Product
MP CW2201
MP CW2200
SM 1-9 D262
Overview
7 USB slot for NFC card readers 18 Extended Feature key (EX1)
D262 1-10 SM
Overview
Information
Product
New smart UI and classic UI are ready
Smart UI Copy
Smart UI Scan
Classic UI
SM 1-11 D262
Overview
D262 1-12 SM
Overview
Information
Product
Here are some commonly used acronyms and standard terms you should know.
DRESS. Direct Realization Edge Scanning Sensor. The DRESS sensor is mounted on the left,
lower edge of the carriage unit. It detects skew correction, performs paper registration and
does color registration.
OCFS. On Carriage Filling Sensor. There are five of these sensors (one for each color)
mounted on the carriage unit. A feeler arm attached to the flexible side of each color tank
swings in and out of the sensor gap as the ink supply in the tank goes low and high. These
sensors are used to monitor the level of the ink in the tanks.
Sub Scan. This means the vertical direction. It is used in reference to printing, scanning, and
paper feed.
Main Scan. This means the horizontal direction. It is used in reference to printing, scanning,
and paper feed.
SM 1-13 D262
Overview
D262 1-14 SM
Overview
Original Tray
As each original is scanned, the original guide (1) guides it to the original stacker (2) on top of
Information
Product
the machine.
Original Table
The plates on the original table of the scanner unit can be adjusted to accept originals up to
914.4 mm (36 in.) for scanning. Original length is limited to 15 m (49 ft.)
SM 1-15 D262
Overview
Front Cover
The front cover is easily raised and lowered to expose the platen for cleaning and paper jam
removal. The front cover locks in place and remains open after it has been raised. Two
sensors (micro-switches) on either end of the front cover detect when the cover is opened
and closed.
When the pin on the left of the front cover is inserted correctly into its track [A], it slides down
and pushes a micro-switch [B] to the rear. This signals that the front cover is installed correctly.
The open switch signals a cover open error if the front cover is down but not correctly set in
the track.
D262 1-16 SM
Overview
Information
Product
the front of the machine.
Two lock magnets on either end of the guide hold it in place when it is open.
A micro-switch on the right detects when the guide is opened and closed.
A torque limiter on the right hinge of the paper exit guide acts as a damper to slow the descent
of the guide after it is separated from the lock magnet above. This prevents the guide from
falling abruptly.
SM 1-17 D262
Overview
Exit Stacker
The exit stacker, attached to the front of the machine, can be adjusted for output: Basket
mode and Stack mode
Basket Mode. For standard size paper. The exit stacker is shortened so that it is rounded
and deep to hold paper in a small well.
Stack Mode (for A0 SEF/A1 LEF). The exit stacker is extended to the front until it is flat.
It can hold up to 10 stacked sheets.
Wire guide mode (for A1 SEF/A2 LEF). Two wire guides can be attached to the rear
rod.
After configuring the exit stacker for one of these modes, always check the ends of
the rods to confirm that they are set correctly.
D262 1-18 SM
Overview
Information
Product
Exit stacker installation is easier than MP CW2200.
SM 1-19 D262
Overview
Right Side
The optical cloth holder [1] attached to the right side of the scanner unit holds the accessory
optical cloth [2], which can be used to clean the exposure glass. The scanner stand [3] holds
the scanner unit above the main unit. The ink collector tank cover [4] can be opened and
closed for insertion and removal of the ink collector tank [5].
2 Optical Cloth
3 Scanner Stand
D262 1-20 SM
Overview
Left Side
The power cord [1], power switch [2], and manual pocket [3] are on the left side of the
Information
Product
machine. There is only one power switch on this machine that can cycle the machine off and
on.
1 Power Cord
2 Power Switch
3 Manual Pocket
SM 1-21 D262
Overview
Back
Four rear output guides [1] can be attached to the back of the machine to hold originals that
exit the back of the machine. The PCB box cover [2] covers the area where the controller
board and all other PCBs are mounted on the back of the machine. Four braided ground
harnesses are connected with screws to the back of the scanner unit and the PCB box cover.
2 Rear Cover
D262 1-22 SM
Overview
Information
Product
The machine is comprised of five main sections.
[A] Scanner. Five staggered CIS units above the original path scan images from
the original.
SM 1-23 D262
Overview
[B] Paper Feed. The main unit stand supports both the main unit and holds the
paper feed rollers.
Paper is supplied from one roll unit, provided with the main unit.
Suction from one fan below the platen holds the paper in position during
feeding and printing.
One additional roll unit can be installed as an option. Printed sheets from
both rolls exit the machine at the front.
The stoppers of the paper rolls can be easily adjusted to accommodate
either 2-in. or 3-in. roll cores.
Carriage Unit. The carriage unit holds the print heads and head ink
tanks. The carrier moves horizontally and prints at 64.7 mm/s on one
pass.
Print heads. The replaceable print heads contain small sub tanks that
can hold 6 cc of ink. There are two K print heads and one head each for
Y1M1, C and Y2M2. The print heads can be replaced on site.
Main scan unit. Refers to the horizontal motor and horizontal encoder
that move the carriage unit and print heads from left to right during
printing.
Sub scan unit. Refers to the vertical motor and vertical encoder wheel
and sensors that control operation of the urethane-coated paper feed
roller driven by the vertical motor and controlled by a vertical encoder
wheel.
Ink supply unit. Ink is supplied through a tube pumping system. The ink
supply pumps are controlled by feedback provided by feeler sensors
attached to the sides of the ink cartridges above the print heads.
Print head maintenance. The maintenance unit has four head caps and
one cleaning cap. The one cleaning cap (a suction cap) performs head
maintenance for all the heads.
Waste ink collection. Three receptacles hold waste ink. The ink collector
tank, easily removed from the right side of the main unit. The right ink
sump is located behind the ink collector tank on the right side of the main
unit. The left ink sump is on the left side of the machine.
D262 1-24 SM
Overview
Paper exit and cutter. Each sheet of roll paper is cut as it exits the front of
Information
[D]
Product
the machine.
A small cutter set on a track and driven by a small motor cuts each sheet
of paper from right to left.
The paper exits the machine from the front into the stacker.
[E] Exit Stacker. A cloth frame stacker that holds prints as they are output from
the machine.
The stacker can hold many different sizes of paper. Capacity: 10 sheets.
The printed sheets are stored in the well of the stacker as each exits the
machine. Or, the stacker frame can be extended to hold each printed
sheet straight after it exits.
SM 1-25 D262
Overview
No. Item
1 Operation panel
2 Scanner unit
3 Carriage unit
5 Maintenance unit
9 Exit stacker
11 Scanner stand
D262 1-26 SM
Overview
Information
Product
No. Item
1 Scanner motor
2 Horizontal motor
3 Bypass clutch
4 Vertical motor
5 Maintenance motor
SM 1-27 D262
Overview
No. Item
14 Cutter motor
D262 1-28 SM
Overview
Information
Product
No. Item
SM 1-29 D262
Overview
No. Item
15 Pre-registration sensor
16 DRESS sensor
17 Exit sensor
18 Bypass sensor
D262 1-30 SM
INSTALLATION
R E V I S I O N H I S T O RY
P ag e Dat e Ad d ed/ Upd at ed/ New
None
Preparation
2. INSTALLATION
2.1 PREPARATION
2.1.1 ENVIRONMENT
Installation
The shaded square in the illustration above is the environment recommended for an office.
21. Temperature Range: 10 °C to 27°C (50 °F to 81°F)
22. Humidity Range: 15% to 80% Rh
SM 2-1 D262
Preparation
27. Do not install the machine in an area filled with gases that can cause corrosion.
D262 2-2 SM
Preparation
2.1.3 CONFIGURATION
Installation
2.1.4 MACHINE LEVEL
1. Front to back: Not more than 5 mm from level
2. Right to left: Not more than 0.15/1000 mm from level.
SM 2-3 D262
Preparation
Installation Flow
Here is a summary of the sequence recommended for installation of all options.
Step Procedure
7 Controller Options
13 Exit Stacker
14 Ink Filling
16 Check Printing
17 Final Adjustments
18 Final Settings
D262 2-4 SM
Preparation
Step Procedure
19 After Installation
Installation
SM 2-5 D262
Main Machine Installation
To avoid serious injury or damage to the machine, do not plug the machine into a power
source until you are instructed to do so in these installation procedures.
Accessory Boxes
Box Content
[3] Accessories
Exit Stacker
D262 2-6 SM
Main Machine Installation
Installation
Driver 300 cm (12 in.) or longer
Stubby driver
Flashlight
Small scale or ruler
Adjustable wrench
- Joint Bracket 2
- Stacker Assembly 1
- Side Pipe 2
- Front Rod 1
- Optical Cloth 1
- Drain Cartridge K 1
- Drain Cartridge C 1
- Drain Cartridge M 1
SM 2-7 D262
Main Machine Installation
- Drain Cartridge Y 1
- Original Guide 2
- Original Stacker 1
- Power Cord 1
- Manual Pocket 1
- Screws M4x8 for Connecting the Scanner Unit and Main Unit 8
- Leveling Mount 4
- NFC Tag 1
D262 2-8 SM
Main Machine Installation
Installation
- Right Support for Main Unit Stand 1
- Lock washer 32
- Allen key 1
SM 2-9 D262
Main Machine Installation
1. Stay 2
2. Left Support 1
3. Right Support 1
4. lock washers 8
4. Allen key 1
*1
An Allen key is provided for the hex bolts. One lock washer is provided for each socket bolt.
D262 2-10 SM
Main Machine Installation
Be sure to attach one lock washer to each hex socket bolt before you fasten the bolt.
Installation
1. While holding the right support, latch a stay to the rear of the base of the support.
2. Attach the other end of the stay to the rear of the base of the left support so the
supports can stand upright by themselves.
SM 2-11 D262
Main Machine Installation
3. Latch the other stay to the front of the bases of the left and right supports.
4. Push down the front and rear stays to lock them in place.
5. Fasten the front stay [A] and rear stay [B] to the supports ( x4 each). You will need
the Allen key to attach the hex socket bolts.
D262 2-12 SM
Main Machine Installation
Mount the main unit immediately after you have removed the box from the pallet and
opened the box.
To avoid damage to the bottom of the main unit, do not set the main unit on the floor.
Installation
Parts to be Used
- lock washers 3
- Allen key 1
*1
An Allen key is provided for the hex bolts. One lock washer is provided for each socket bolt.
Be sure to attach one lock washer to each hex socket bolt before you fasten the bolt.
1. Locate the vertical positioning pins at the top of both sides of the main unit stand.
SM 2-13 D262
Main Machine Installation
4. With two people holding the left end [A] and right end [B] (their hands positioned as
shown below) lift the main unit and hold it over the top the main unit stand.
D262 2-14 SM
Main Machine Installation
5. Position the main unit over the top of the stand so that the triangle marks at the rear
are aligned ( ).
Installation
6. With the marks aligned ( ), lower the main unit so that the positioning pins on either
end of the stand fit into the holes at the bottom of the main unit frame.
8. Use an Allen key to fasten the left and right sides of the stand to the bottom of the main
unit with the hex-head screws and lock washers ( x3 hex socket bolt)
SM 2-15 D262
Main Machine Installation
1. Left Support 1
2. Right Support 1
3. Center Stay 2
4. Lock washer 16
4. Allen key 1
*1 For the scanner stand assembly and connection of scanner stand to main unit with these bolts,
you will need an Allen key. One lock washer is provided for each socket bolt.
D262 2-16 SM
Main Machine Installation
Be sure to attach one lock washer to each hex socket bolt before you fasten the bolt.
Installation
1. Position the left and right supports of the scanner stand as shown below.
2. Set the two center stays between the left and right supports.
3. Make sure that the pattern of clustered cutouts [A] are down.
4. Engage the ends of the stays on the ends of both stays.
5. Insert the ends of each stay to the left and right supports and tighten by hand ( x16
hex socket bolt). (Do not tighten the hex-head bolts until all have been inserted.)
6. After all the bolts have been inserted and slightly tightened, use the Allen key to
SM 2-17 D262
Main Machine Installation
D262 2-18 SM
Main Machine Installation
Mount the main unit immediately after you have removed the box from the pallet and
opened the box.
Do not grip the scanner unit by the front end. The front end is made of plastic only and
Installation
break easily.
Parts to be Used
- Lock washers 4
- Allen key 1
*1
An Allen key is provided for the hex bolts. One lock washer is provided for each socket bolt.
Be sure to attach one lock washer to each hex socket bolt before you fasten the bolt.
SM 2-19 D262
Main Machine Installation
1. Locate the vertical positioning pins at the top of both sides of the assembled scanner
stand.
2. Remove the orange tape [A], [B] from both ends of the scanner unit.
3. Arrange the harness [C] in front as shown below.
4. With two people holding both ends of the scanner unit (with their hands positioned as
shown below [A] to [D]), set the scanner unit [E] on top of the scanner stand.
5. Align the cut-outs in the frame of the scanner unit with the positioning pins on either
D262 2-20 SM
Main Machine Installation
Installation
6. Set the scanner unit on the positioning pins, then fasten the unit to the stand ( x4
hex socket bolt).
SM 2-21 D262
Main Machine Installation
3. Roll Unit 1 1
- Clamp 2
D262 2-22 SM
Main Machine Installation
Installation
2. Locate the positioning pins on the left [A] and right [B] ends of the roll unit.
3. Locate the cut-outs in the left and right supports of the main unit stand.
SM 2-23 D262
Main Machine Installation
If the roll unit 1 is installed with the harness placing the front side, the harness cannot
be arranged to the backward.
6. Behind the stand on both sides, make sure that the holes of the roll unit and the stand
frame are aligned.
D262 2-24 SM
Main Machine Installation
7. Insert the tip of a long screwdriver (30 cm: 12 in.) through each pair of holes to make
sure that they are aligned.
Installation
8. Pull the harness over the top of the roll unit to the rear.
9. Fasten the roll unit to the stand ( x4 M3x8 with washer). (Be sure to use the screws
with the washers attached.)
There are two pegs on each end of the paper transport guide.
10. While holding the paper transport guide with both hands as shown below, insert the
pegs on either end of the guide into the cut-outs in the stand on the left [A] and right
[B]. The guide should slide into position and fit tightly after correct alignment.
SM 2-25 D262
Main Machine Installation
Make sure that the pegs are tight in the cut-outs: [A] (black) on the left, and [B]
(white) on the right.
11. Fasten the guide to the frame on the right [C] and left [D] ( x2 M3x6).
12. Use a thin edge (like the end of a metal scale) to push the tongues of the guide film
sheet up and behind the plate. There are six film sheet tongues.
D262 2-26 SM
Main Machine Installation
Paper will not feed from the roll correctly if these film sheets are not pushed behind
the plate.
Installation
13. Attach the clamps, route the harness, and then close the clamps ( x2).
SM 2-27 D262
Main Machine Installation
1. Remove screws on the left cover of the rear of the machine ( x3).
D262 2-28 SM
Main Machine Installation
Installation
6. Connect the connector of the harness of Roll Unit 1 to IOB [A], and then clamp it ( x2,
x1).
7. Check that the clamps beneath the machine are closed and the harness is connected
securely.
The harnesses must be flat against the bottom of the PCB box to prevent them from
interfering with paper in the bypass feed path.
During bypass feed, the trailing edge of the paper will come out from the back of the
machine, and then reverse feed back into the machine.
SM 2-29 D262
Main Machine Installation
Accessories
1 Roll Unit 2 1
4 Harness 1
6 Screw M3x6 4
7 RFDB 1
8 Clamp 3
Remove the protection sheet [A] from the paper transport guide plate.
D262 2-30 SM
Main Machine Installation
Installation
2. Locate the cut-outs in the left and right supports of the main unit stand.
SM 2-31 D262
Main Machine Installation
If the roll unit 2 is installed with the harness placing the front side, the harness cannot
be arranged to the backward.
5. Insert a long screwdriver (30 cm: 12 in.) into each pair of holes to make sure that they
are aligned.
D262 2-32 SM
Main Machine Installation
6. Fasten the roll unit to the stand ( x4 M3x8 with washer). Be sure to use the screws
with the washers attached.
Installation
7. Attach the harness clamps and then close the clamps around the harness ( x2).
8. Fasten the harness with the same clamps as for Roll Unit 1.
SM 2-33 D262
Main Machine Installation
1. Remove the screws on the left cover of the rear of the machine ( x3).
D262 2-34 SM
Main Machine Installation
3. Loosen (do not remove) the screws indicated by the arrows ( x10).
Installation
4. Slide the cover to the right and remove it.
SM 2-35 D262
Main Machine Installation
Keep the removed screws. They are to be used in the next step.
The removed harness will not be used anymore.
7. Attach the harness bracket of Roll Unit 2 [A] with the screws removed in the previous
step ( x2).
D262 2-36 SM
Main Machine Installation
8. Connect the connector of the harness of Roll Unit 2 to RFDB [A] ( x1).
Installation
9. Connect the connectors of the harness to RFDB [A] and IOB [B].
SM 2-37 D262
Main Machine Installation
11. Behind the machine, hold the guide plate as shown below, and then set the cut-outs on
the left and right over the pegs.
12. Lift the guide slightly, and then insert the bottom pegs into the cut-outs at the lower left
and lower right corners.
13. Check the top of the plate and make sure that it is parallel with the edge of the
machine.
D262 2-38 SM
Main Machine Installation
14. Check each corner of the plate to be sure that each peg is tight in its cut-out.
Installation
15. Fasten the plate (tapping x2 - M3x6).
16. Make sure that the clamps are closed and that there is absolutely no slack in the
harnesses.
The harnesses must be flat against the bottom of the PCB box to prevent them from
interfering with paper in the bypass feed path.
During bypass feed, the trailing edge of the paper will come out from the back of the
machine, and then reverse feed back into the machine.
SM 2-39 D262
Main Machine Installation
Parts to be Used
- Joint Bracket 2
- Harness Clamp 3
- Power Cord 1
Dock the left side of the scanner unit to the back of the main unit.
D262 2-40 SM
Main Machine Installation
Lower the four bolts on the main-unit stand so that the stand does not touch the
scanner unit.
Installation
3. Fasten the scanner stand to the main-unit bracket on the left [A] and right [B] ( x4
M4x8).
Connected Machine
Rear:
Front:
SM 2-41 D262
Main Machine Installation
D262 2-42 SM
Main Machine Installation
1. Place the scanner unit [A] and main unit [B] as shown below.
The scanner unit is top heavy and unstable. It can fall over easily. Grip the supports
below the scanner unit and push it slowly when you move it.
Installation
2. Clamp the scanner cable to the machine.
SM 2-43 D262
Main Machine Installation
4. Connect the connectors of the scanner cable [A], [B], [C], and [D] to the IOB.
5. Connect the USB cable [F] and connector [E] to BiCU.
D262 2-44 SM
Main Machine Installation
6. Attach the ground clamp to the shielded cable [A] and fasten it to the machine with the
screw ( x1 - M3x8).
Installation
7. When wiring ends, clamp the scanner cable ( x5).
8. Slide the cover onto the back to re-attach the cover. Make sure all the attached screws
are tight in their cut-outs.
SM 2-45 D262
Main Machine Installation
11. Fasten the removed screws on the left of the machine ( x3).
D262 2-46 SM
Main Machine Installation
2. Attach the medium-size clamp, connect the power cord [A], and then close the clamp
( x3).
Do not connect the power cable to the power source at this time.
Installation
3. Remove the filament tape.
SM 2-47 D262
Main Machine Installation
4. Connect the ground harnesses of the scanner unit to the back of the machine ( x3
M3x6).
Be sure to connect the ground harnesses securely. Otherwise the normal image may
not be obtained on copying or scanning.
D262 2-48 SM
Main Machine Installation
4. Fold the bottom of the cover into the machine so that it locks and remains open.
Installation
5. Remove the tape and other materials attached to the inside of the machine. Remove
the tape [A], tape [B], film sheet [C], tape [D], and GAP protective material [E] in this
order.
When removing the tapes, never touch the horizontal encoder sheet.
Never pull out the red tag. If it is pulled out forcibly, the carriage left cover is removed
that causes the damage to the carriage unit.
Remove the tape [A] with protective material [B] for ink tubes.
SM 2-49 D262
Main Machine Installation
6. Close the front cover. Push it in and make sure that it locks.
There are six connection slots for the guides. However, attach the guides to the inner
four points (leave both outer slots empty).
5. Use the rivets to attach the manual pocket [A] to the right side of the main unit stand
( x2).
D262 2-50 SM
Main Machine Installation
To set a rivet, align the rivet with its hole, and then push it in.
Installation
6. Attach the optical cloth pocket at the location shown below.
First, dampen a clean cloth with a small amount of water or alcohol, and then wipe the
surface where the optical cloth pocket will be attached.
Remove the tape from the back of the pocket, and then attach it as shown below.
7. Place the optical cloth in the pocket.
SM 2-51 D262
Main Machine Installation
D262 2-52 SM
Main Machine Installation
Installation
No. Item Q'ty
1 Stacker Assembly 1
SM 2-53 D262
Main Machine Installation
2. If the bolt is protruding from the main unit stand, turn it clockwise until flush.
3. Attach the guide rod to the right foot of the main unit stand. ( x1 M4x8)
D262 2-54 SM
Main Machine Installation
4. Attach the guide rod to the left foot of the main unit stand. ( x1 M4x8)
Installation
5. Attach the paper exit stacker [A] to the feet of the main unit stand. ( x4 M4x8)
SM 2-55 D262
Main Machine Installation
6. Pass the side pipes through the sliders on both sides of the stacker then attach them
to the connector block. ( x2 M3x8)
Be sure to insert the pipe fully into the connector block. Otherwise other parts cannot
be attached.
D262 2-56 SM
Main Machine Installation
7. Attach the rods [A] and [B] to the slots of the guide rods, as shown below.
Installation
8. Pass the middle rod [A] rear of the sheet and insert it into the left and right holes.
SM 2-57 D262
Main Machine Installation
Never turn the power OFF or try to use the operation panel during the following
procedure.
Do not touch the machine while it is draining.
D262 2-58 SM
Main Machine Installation
Installation
2. Insert the power cord into a power source.
3. Open the ink cartridge cover.
4. Load the primer fluid drain cartridges into the ink supply unit, and then close the
cover.
Load the cartridge securely until the lever clicks. Otherwise the fluid may spill inside
the machine.
SM 2-59 D262
Main Machine Installation
SP2-012-001
This SP code is used to modify the initial ink filling sequence at installation and after
one
or more print heads have been replaced. Every time the machine is turned on, the
machine checks the ink level in each sub tank. If ink is low, then the machine
switches on
the ink pump motor(s) to fill the tank(s).
8. Next, set SP2-100-004 (Special Maintenance: Extract Filling Liquid) to "31" and then
touch [#] and [EXECUTE].
SP2-100-004
Press [EXECUTE] to drain the primer fluid from the print heads, print head sub tanks,
and
ink supply tubing. This is done at installation before the ink cartridges are installed.
Special cartridges are provided to hold the drained fluid.
This SP is used only at installation before the print heads are filled with ink.
The ink pumps start operating in reverse to draw the fluid out of the print head units and
the tubes.
Draining the fluid requires about 7 min. and 48 sec.
The procedure is finished when a message tells you the procedure has completed. The
machine disables the cartridges so that they can no longer be used.
To check for completion of an operation with SP, specify SP2-030-001 (Extract Filling
Liq Prog Mng: Completed State Flag). If the operation is completed, "00011111" will
be displayed for that SP.
If the draining operation does not start, go to the next section below for more about
an alternative procedure.
9. Turn the power OFF.
10. Remove the primer fluid drain cartridges and replace them with the starter ink
cartridges.
D262 2-60 SM
Main Machine Installation
Load the cartridge securely until the lever clicks. Otherwise the fluid may spill inside
the machine.
Installation
11. Close the cartridge cover.
12. Turn the power ON.
The ink filling sequence will start automatically.
The ink filling requires about 13 min and 42 sec.
After filling, the machine may display the pre-near end alert for one or more of the color
ink cartridges. This is normal.
If you do not see a message that tells you filling has started, cycle the power OFF/ON
and try again.
13. After the procedure is completed, open SP2-012-001 (Initial Operation Setting) and
confirm that it displays "0".
SP2-012-001
This SP code is used to modify the initial ink filling sequence at installation and after
one or more print heads have been replaced. Every time the machine is turned on,
the machine checks the ink level in each sub tank. If ink is low, then the machine
switches on the ink pump motor(s) to fill the tank(s).
This SP should always be set to "0" unless there are specific instructions that it
should be reset temporarily.
14. Discard the filled primer fluid drain cartridges.
Obey the local laws and regulations regarding the disposal of items such as the
primer fluid drain cartridges.
SM 2-61 D262
Main Machine Installation
SP2-100-004
Press [EXECUTE] to drain the primer fluid from the print heads, print head sub tanks, and
ink supply tubing. This is done at installation before the ink cartridges are installed.
Special cartridges are provided to hold the drained fluid.
This SP is used only at installation before the print heads are filled with ink.
1. Open SP2-012-001 (Initial Operation Setting) and set it to "3".
SP2-012-001
This SP code is used to modify the initial ink filling sequence at installation and after
one or more print heads have been replaced. Every time the machine is turned on,
the machine checks the ink level in each sub tank. If ink is low, then the machine
switches on the ink pump motor(s) to fill the tank(s).
This SP should always be set to "0" unless there are specific instructions that it
should be reset temporarily.
2. Turn the power OFF.
3. Remove the drain cartridges, and then replace them with the ink starter cartridges.
4. Close the ink cartridge cover.
5. Turn the power ON.
Ink filling starts.
The ink and primer fluid drain from the tubes, ink sub tanks and the print heads into the
ink collector tank.
6. After the operation is completed, flush all the print heads three times. ([User Tools>
Maintenance> Flush Print Heads> Select all]).
At the end of filling and draining of ink and fluid into the ink collector tank,
SP2-012-001 resets automatically to "0"
D262 2-62 SM
Main Machine Installation
Roll paper can be set to Roll Unit 1 and Roll Unit 2. Setting method is the same for both
units. This section describes the method to set the paper to Roll Unit 1.
Roll paper cannot be set to Roll Unit 1 and Roll Unit 2 simultaneously.
Installation
To set the paper spool to the roll paper, put the roll paper on the flat surface and set the
paper spool.
To set the paper spool to the roll paper, avoid to apply strong power to the roll paper by
falling down the roll paper or inserting the paper spool forcibly.
2. Remove both the right flange and spool from the paper roll.
3. Insert a spooling flange to touch the paper roll from the right of it.
SM 2-63 D262
Main Machine Installation
When loading the paper roll to the paper spool and machine, make sure that the
edge of the paper feeds from top of the roll toward the front.
D262 2-64 SM
Main Machine Installation
Installation
2. Remove bar [A], and then hook it in front of the output basket.
3. If the roll unit 2 is attached, pull down the exit stacker rod [A] attached to the front of
the roll unit 2 toward you.
SM 2-65 D262
Main Machine Installation
4. Hold both flanges and place the paper roll on the paper input location.
Be sure to place the spool so that its right edge is covered by the black shutter.
5. Hold the paper roll beneath and feed the paper edge into the guides behind the paper
roll.
When set correctly, the paper is pulled into the machine and the beeper sounds.
6. Return the bar [B] of the output basket.
Push bar [A] into the machine, and then lift bar up and hook it.
D262 2-66 SM
Main Machine Installation
8. Select whether or not to cut off the edge of the paper roll on the screen.
Select [Cut] when the edge of the paper is cut manually, such as with scissors, or the
paper is danp.
9. Follow the on-screen instructions to specify the paper type and thickness of the paper
roll.
Installation
Touch [Matches] if the paper type and thickness of paper roll you loaded are the same as
those displayed on the screen.
If the paper type and thickness are different from those displayed, touch [Does not Match].
Select the proper items according to the paper type and thickness you want to use, and then
touch [OK].
10. Make sure that the size of paper roll you loaded is displayed correctly on the screen.
When [Film (Matte)] is specified for Paper Type or when Prevent Paper Abrasion is
specified, touch [Exit] on the screen after lowering the paper input location cover. You can
change the Prevent Paper Abrasion setting in System Settings if necessary. However, if
you specify [Film (Matte)] for Paper Type, the Prevent Paper Abrasion setting is
automatically selected, and you cannot change it. For details about Prevent Paper
Abrasion, refer to the user guide.
When the settings in step 9 are finished, the machine pulls the paper inside, and paper is
output about one meter (40 inches) from the paper output location. Then the machine
rewinds the paper to the prescribed position. Do not touch the output paper until the
machine stops moving. If you select [Cut] in step 8, the edge of the paper is cut off.
If you insert a roll of paper into the machine at an angle or if there is space between the
paper and the flanges, the paper may not be pulled into the inside of the machine. If that
happens, return to step 1 and start again.
When you load two paper rolls into Paper Input Locations 1 and 2 in succession, make
sure that the paper size you loaded first is displayed on the screen correctly, and then
load the other paper roll into the other paper input location.
When the [Notification Sound] is set to [No Sound], it will not sound if you insert paper
into the paper input location. For details about [Notification Sound], refer to the user
guide.
You can specify the types of paper you load in the paper input location in advance. For
details, refer to the user guide.
For details about the settings for the paper thickness and types, refer to the user guide.
For details about how to store the paper roll, refer to the user guide.
SM 2-67 D262
Main Machine Installation
Properly shielded and grounded cables and connectors must be used for connections to
a host computer (and/or peripheral) in order to meet emission limits.
D262 2-68 SM
Main Machine Installation
4. Connect the other end of the Ethernet interface cable to a network connection device
such as a hub.
5. Turn on the main power switch of the machine.
Installation
1. Indicator (green)
When 10BASE-T is operating, the LED is lit green.
2. Indicator (orange)
When 100BASE-TX is operating, the LED is lit orange.
3. Indicators (both orange and green)
When 1000BASE-T is operating, both LEDs are lit.
The Gigabit Ethernet interface LED is not lit during power saving.
SM 2-69 D262
Main Machine Installation
If any of the lines are broken, identify the patterns where the broken lines exist, and then
clean the print heads. (See below.)
D262 2-70 SM
Main Machine Installation
11. Print another Nozzle Check Pattern, and then check the results.
If the patterns have no broken lines, the procedure is completed.
If there are still broken lines in one or more of the patterns, clean the print heads again,
and then print another Nozzle Check Pattern.
If lines still exist after the third cleaning and Nozzle Check Pattern printing, touch [Exit],
and then flush the print heads.
Installation
Flushing the print heads consumes a large amount of ink.
Never execute print head flushing until you have executed print head cleaning at
least 3 times.
12. Touch [Flush Print-heads].
13. Follow the prompts to complete print head flushing.
14. Print another Nozzle Check Pattern.
If the patterns have no broken lines, you have finished.
If there are still broken lines in the patterns, go to the next section.
SM 2-71 D262
Main Machine Installation
Halftone Check
Leftover priming fluid can cause streaking in halftone areas. Do this check to confirm that all of the
primer fluid has been drained from the ink sub tanks and ink supply tubes.
1. Touch [Home] at the bottom of the screen in the center.
2. Flick the screen to the left, and then touch the User Tools icon.
3. Touch [Machine Features].
4. Touch [Maintenance] > [Printer Features].
5. On the Printer Features screen, under the List/Test Prints tab, touch [Color Sample].
The color sample prints about 240 palette samples. This is a very large sample and may
require a minute or so to finish printing.
6. Check several of the sample blocks.
The left side [A] shows a normal, half-tone pattern with no streaks.
If the primer fluid did not drain completely, this can cause light streaks to appear in
half-tone areas [B].
7. If you detect any streaking, flush the print head of the color where you see the
problem.
Touch User Tools icon on the operation panel.
Touch [Maintenance] > [Flush Print-heads]
When the message tells you flushing is completed, repeat the procedure.
Flush the print heads three times.
D262 2-72 SM
Main Machine Installation
Caster Lock
Lower the caster locks on the left and right front casters to keep the machine from moving.
Installation
Level Adjustment
Adjust the level of the machine if it is on an uneven surface.
1. Place a leveling mount under the bolt at each corner of the machine.
2. Turn each bolt to lower it onto the leveling mount until it is tight.
SM 2-73 D262
Main Machine Installation
5. Use a wrench to adjust the height of each bolt to level the machine.
Make sure that the machine angle is not more than 0.15/1000 mm from level.
D262 2-74 SM
Main Machine Installation
Installation
5. Touch [Manual Adjust Print Head Position].
6. Select the target location and resolution, and then touch [Start Printing].
Print Quality
SM 2-75 D262
Main Machine Installation
D262 2-76 SM
Main Machine Installation
Installation
1. Touch [Home] at the bottom of the screen in the center.
2. Flick the screen to the left, and then touch the User Tools icon.
3. Touch [Machine Features].
4. Touch [Maintenance].
5. Touch [Adjust Paper Feed].
6. Select [Print Test Pattern] for the paper feed source.
9. Touch [Adjustment].
SM 2-77 D262
Main Machine Installation
D262 2-78 SM
Main Machine Installation
Installation
10. Touch the arrow keys to adjust the margins.
Increasing the value for the top and left margin moves the print position down and to
the right. You will see the blue square move as you change the settings, so you can
confirm the effect of the changes.
SP5-824
Touch [EXECUTE] to upload the UP and SP mode data (except for counters and the
serial number) from NVRAM on the control board to an SD card.
Note: While using this SP mode, always keep the front cover open. This prevents a
software module accessing the NVRAM during the upload.
SM 2-79 D262
Main Machine Installation
The scanner stand and scanner unit assembly is extremely top heavy and can tip over
easily. Never attempt to move the machine with the scanner stand detached from the
main unit.
Observe the following precautions when moving the machine to another location in the same
room or in the same building:
Two people are required to push and move the machine to a new location.
To prevent ink spillage, never tilt the machine. A new machine with no ink in it can be tilted 70°
from the horizontal to load it onto a truck or into an elevator. However, a used machine with
ink in it should never be tilted more than 45° from the horizontal.
Make sure that the four screws that connect the scanner stand to the main unit stand are
attached and securely fastened.
Make sure that the four casters of the main unit stand and scanner stand are unlocked before
you try to move the machine.
It is not necessary to remove the ink cartridges.
Position your hands at the base of the main unit and then push it slowly to the new location.
Before shipping the main unit, pack and tape some shipping material against the carriage to
prevent the carriage from slipping out of position.
Make sure that the main unit is packed level and strapped securely.
D262 2-80 SM
Controller Options
2.3.1 OVERVIEW
Slots
Installation
There are three slots for boards (A, B) and two SD card slots (1, 2) for SD cards on the faceplate
of the controller box. Each board or SD card must be inserted into its assigned slot. The slot
assignments of boards and SD cards are written on a decal on the controller box cover as shown
below.
Always touch a grounded surface to discharge static electricity from your hands before
you handle SD cards, printed circuit boards, or memory boards.
[2] Slot A Slot A : IEEE 802.11 a/g/n Interface Unit Type M19
SM 2-81 D262
Controller Options
Overview
The service program "SD Card Appli Move" (SP5-873) allows you to move application programs
from one SD card to another SD card.
If more than one application is required, the applications must be moved to one SD card with
SP5873-1.
Be very careful when you do the SD Card Appli Move procedure:
The data necessary for authentication is transferred with the application program from an SD
card to another SD card. Authentication fails if you try to use the SD card after you move the
application program from one card to another card.
Do not use the SD card if it has been used before for other purposes. Normal operation is not
guaranteed when such an SD card is used.
The original application SD card should be stored using the following procedure.
Move Exec
The menu "Move Exec" (SP5-873-001) lets you move application programs from the original SD
card to another SD card.
Do not turn ON the write protect switch of the system SD card or application SD card on
the machine. If the write protect switch is turned ON, a download error (e.g. Error Code
44) occurs during a firmware update or application merge.
1. Turn OFF the main power.
D262 2-82 SM
Controller Options
Installation
3. Make sure that a target SD card is in SD Card Slot 1 (upper). The application program is
moved to this SD card.
4. Insert the source SD card with the application program in SD Card Slot 2 (lower). The
application program is copied from this source SD card.
5. Turn ON the main power.
6. Enter the SP mode.
7. Select SP5-873-001 "Move Exec".
8. Follow the messages shown on the operation panel.
9. Turn OFF the main power.
10. Remove the source SD card from SD Card Slot 2 (right).
11. Attach the slot cover.
12. Turn ON the main power.
13. Check that the application programs run properly.
Undo Exec
"Undo Exec" (SP5-873-002) lets you move back application programs from an SD card in SD
Card Slot 1 (upper) to the original SD card in SD Card Slot 2 (lower). You can use this program
when, for example, you have mistakenly copied some programs by using Move Exec
(SP5-873-001).
Do not turn ON the write protect switch of the system SD card or application SD card on
the machine. If the write protect switch is ON, a download error (e.g. Error Code 44)
occurs during a firmware upgrade or application merge.
1. Turn OFF the main power.
SM 2-83 D262
Controller Options
2. Insert the original SD card in SD Card Slot 2 (lower). The application program is copied
back into this card.
3. Insert the SD card with the application program in SD Card Slot 1 (upper).The
application program is copied back from this SD card.
4. Turn ON the main power.
5. Start the SP mode.
6. Select SP5-873-002 "Undo Exec."
7. Follow the messages shown on the operation panel.
8. Turn OFF the main power.
9. Remove the SD card from SD Card Slot 2 (right).
10. Turn ON the main power.
11. Check that the application programs run normally.
12. Make sure that the machine can recognize the option.
D262 2-84 SM
Controller Options
Installation
Included Parts
3 Cable Sticker 8
- Caution Sheet 1
- Caution Sheet 1
Installation
Set the main power switch to OFF and disconnect the power plug from the power outlet
before performing the procedure below. Working with power supplied may cause
electrical shock or defects.
Do not put your hands in the controller box. It may cause trouble or injury.
Before installing, touch the metal to eliminate static electricity. Otherwise the wireless
LAN board may be defected with static electricity
1. Remove the cover for Slot A [A] ( x2).
SM 2-85 D262
Controller Options
Attaching Antennas
Set the main power switch to OFF and disconnect the power plug from the power outlet
before performing the procedure below. Working with power supplied may cause
electrical shock or defects.
Do not put your hands in the controller box. It may cause trouble or injury.
Before installing, touch the metal to eliminate static electricity. Otherwise Wireless LAN
Board may be defected with static electricity.
1. Check the antennas of the wireless LAN board [A] and place it to the right of the main
unit.
2. Use a damp cloth to clean the area [B] on the rear cover.
Hook and loop fastener patches and clamps are to be attached to area [B] to clamp
the antenna cables. To avoid Hook and loop fastener patches and clamps being
removed, clean the area.
D262 2-86 SM
Controller Options
Installation
3. Peel the tape from the back of a Hook and loop fastener patch [1].
4. Attach the Hook and loop fastener patch at the upper part of the PCB box [2].
5. Peel the tape from the back of the other Hook and loop fastener patch [1].
SM 2-87 D262
Controller Options
6. Attach the Hook and loop fastener patch at the lower part of the PCB box [2].
D262 2-88 SM
Controller Options
9. Attach a clamp between Antennas 1 and 2 and clamp the antenna cables ( x1).
Installation
10. Attach a clamp below Antenna 2 and clamp the antenna cable ( x1).
11. Open the clamp attached in Step 9 and clamp Antenna cable ( x1).
SM 2-89 D262
Controller Options
12. Attach a clamp as shown and clamp the antenna cable ( x1).
13. Output the system setup list and check that the system configuration recognizes the
option correctly.
D262 2-90 SM
Controller Options
Installation
1. Turn OFF the main power.
2. Remove the SD card slot cover [A]. ( × 1)
3. Insert the SD card into SD slot 1 or 2 with its label facing [A] the rear of the machine.
SM 2-91 D262
Controller Options
On the first run, SP5-878-004 links the SD card, and on the second run, copies
dictionary data.
9. Turn the main power OFF, and remove the SD card from the SD card slot.
Keep the SD card in the SD card storage location of the MFP. The original SD card is
needed in the event of a HDD malfunction.
10. Return the SD card slot cover to the original position.
11. Turn the main power ON.
12. Press [Send File Type / Name] on the [Scanner] screen.
13. Check if [OCR Settings] is displayed on the [Send File Type / Name] screen.
D262 2-92 SM
Controller Options
After installation, the OCR setting can be changed on the "OCR setting" screen.
When setting OCR, set [OCR setting] to [Yes]. (Default setting: [No])
Recovery Procedure
When this option is installed, a function is saved on the HDD, and ID information on the SD card is
Installation
saved in the NVRAM. Therefore, when replacing the HDD and/or NVRAM, this option must be
reinstalled.
When storing the original SD card and;
When only the HDD is replaced;
Reinstall using the original SD card.
When only the NVRAM is replaced;
When performing upload/download of NVRAM data, reinstall using the original SD card.
When not performing upload/download of NVRAM data, order and reinstall a new SD
card (service part).
When the HDD and NVRAM are replaced simultaneously;
Reinstall using the original SD card.
If the original SD card is lost;
Order and reinstall a new SD card (service part).
SM 2-93 D262
Controller Options
Included Parts
1 PCB 1
2 Screws 2
Installation of MLB
Set the main power switch to OFF and disconnect the power plug from the power outlet
before performing the procedure below. Working with power supplied may cause
electrical shock or defects.
Do not put your hands in the controller box. It may cause trouble or injury.
Before installing, touch the metal to eliminate static electricity. Otherwise the data
converter board may be defected with static electricity.
D262 2-94 SM
Controller Options
Installation
2. Attach the cover [B] to the MLB [A] ( x2).
SM 2-95 D262
Controller Options
Overview
This option should be installed only for the customer who requires the CC certified Data
Overwrite Security function.
The function of this option is completely the same as the Data Overwrite Security in Security
Functions, which is standard on this machine.
If you install any version other than "Type M19", you have to replace the NVRAM
and do this installation procedure again.
2. Make sure that the following settings are not at their factory default values:
Supervisor login password
Administrator login name
Administrator login password
If any of these settings is at a factory default value, tell the customer these settings must be
changed before you do the installation procedure.
3. Make sure that “Admin. Authentication” is ON.
[System Settings] – [Administrator Tools] – [Administrator Authentication Management] -
[Admin. Authentication]
If this setting is OFF, tell the customer this setting must be ON before you do the installation
procedure.
4. Make sure that “Administrator Tools” is enabled (selected).
[System Settings] – [Administrator Tools] – [Administrator Authentication Management] -
[Available Settings]
If this setting is disabled (not selected), tell the customer this setting must be enabled
(selected) before you do the installation procedure.
D262 2-96 SM
Controller Options
You must check the box seals to make sure that they are not removed after the items
have been sealed in the box at the factory before you do the installation.
1. Check the box seals [A] on each corner of the box.
Installation
Make sure that a tape is attached to each corner.
The surfaces of the tapes must be blank. If you see “VOID” on the tapes, do not install the
components in the box.
2. If the surfaces of the tapes do not show “VOID”, remove them from the corners of the
box.
3. You can see the “VOID” marks [B] when you remove each seal. In this condition, they
cannot be attached to the box again.
SM 2-97 D262
Controller Options
Installation Procedure
1. Turn the main power OFF.
2. Remove the SD card slot cover [A]. ( × 1)
3. Insert the SD card (Data Overwrite Security Unit) in SD slot 1 (upper) [A] with its label
face towards the front of the machine. Then push it slowly into SD slot 1 (upper) until
you hear a click.
D262 2-98 SM
Controller Options
SP5-878-001
Enables the Data Overwrite Security unit. Touch [EXECUTE] on the operation panel.
Then cycle the machine off/on.
SP5-801-014
Initializes the DCS (Delivery Control Service) settings.
Installation
SP5-832-001
HDD Formatting (All)
SP5-832-002
HDD Formatting (IMH)
SM 2-99 D262
Controller Options
Included Parts
2 USB cable 1
3 Plastic plate 1
4 Cable clamp 8
5 Screw M3x8 1
6 Plastic screw 4
7 Ferrite core 2
- Fastener: R/W 2
Installation Guide
Set the main power switch to OFF and disconnect the power plug from the power outlet
before performing the procedure below. Working with power supplied may cause
electrical shock or defects.
D262 2-100 SM
Controller Options
Installation
3. Push the operation cover in the direction indicated by the arrows and remove it.
Move the hooks on the rear of the operation cover [A] to the wide end of the
mounting holes, and pull up the cover to remove.
SM 2-101 D262
Controller Options
2. Fix the IC card [A] to the plastic plate [B] using the fastener [C].
3. Fix the plastic plate to the cover ( x2).
D262 2-102 SM
Controller Options
Installation
6. Center part of the removed cover.
SM 2-103 D262
Controller Options
9. Secure the cable with the clamp [A] and dress it as shown.
10. Align the hooks on the rear of the operation cover with the wide end of the
mounting holes and pull the cover toward you ( x2).
13. Pass the cable through the center hole of the right cover [A], and connect the USB
connector to the operation panel.
D262 2-104 SM
Controller Options
Installation
14. Attach the right cover [A].
15. Attach the right bracket to the operation panel and secure it with screws ( x2).
SM 2-105 D262
Controller Options
D262 2-106 SM
Security Setting
Installation
If you are installing a new machine, it is recommended to activate the Data Overwrite Security and
HDD Encryption by selecting "Format All Data" from “System Settings” on the operation panel.
This method is recommended because there is no user data on the hard drive yet
(Address Book data, image data, etc.).
If the customer wishes to activate the Data Overwrite Security and HDD Encryption unit on a
machine that is already running, it is recommended to activate the unit by selecting "All Data" from
“System Settings” on the operation panel.
Selecting "All Data" will preserve the data that has already been saved to the HDD. (If
"Format All Data" is selected, all user data saved to the HDD up to that point will be
erased).
Immediately after encryption is enabled, the encryption setting process will take several minutes
to complete before you can begin using the machine.
If encryption is enabled after data has been stored on the HDD, or of the encryption key is
changed, this process can take up to three and a half hours or more.
The machine cannot be operated while data is being encrypted.
Once the encryption process begins, it cannot be stopped.
Make sure that the machine's main power is not turned OFF while the encryption process is in
progress.
If the machine's main power is turned off while the encryption process is in progress, the HDD will
be damaged and all data on it will be unusable.
Print the encryption key and keep the encryption key (which is printed as a paper sheet).
Keep the encryption key in a safe place. If the encryption key is lost and is needed, the controller
board, HDD and NVRAM must all be replaced at the same time.
SM 2-107 D262
Security Setting
8. Press [On].
D262 2-108 SM
Security Setting
Installation
12. Press [OK]. Auto Erase Memory is set.
13. Log out.
14. Check the display and make sure that the overwrite erase icon appears.
15. Check the overwrite erase icon.
The icon [1] is lit when there is temporary data to be overwritten, and blinks during
overwriting.
The icon [2] is lit when there is no temporary data to be overwritten.
SM 2-109 D262
Security Setting
D262 2-110 SM
Security Setting
When setting up encryption, specify whether to start encryption after deleting data
Installation
(initialize) or encrypt and retain existing data. If data is retained, it may take some time to
encrypt it.
1. Turn ON the main power.
2. Log in as the machine administrator from the control panel.
3. Press [User Tools].
4. Press [Machine Features].
5. Press [System Settings].
6. Press [Administrator Tools].
7. Press [Next] three times.
8. Press [Machine Data Encryption Settings].
9. Press [Encrypt].
SM 2-111 D262
Security Setting
10. Select the data to be carried over to the HDD and not be reset.
To carry all of the data over to the HDD, select [All Data].
To carry over only the machine settings data, select [File System Data Only].
To reset all of the data, select [Format All Data].
11. Select the backup method.
If you have selected [Save to SD Card], load an SD card into the media slot on the side of the
control panel and press [OK] to back up the machine's data encryption key.
If you have selected [Print on Paper], press the [Start] key. Print out the machine's data
encryption key.
12. Press [OK].
13. Press [Exit].
14. Press [Exit].
15. Log out.
16. Turn OFF the main power, and then turn the main power back ON.
The machine will start to convert the data on the memory after you turn on the machine. Wait
until the message "Memory conversion complete. Turn the main power switch off." appears,
and then turn the main power OFF again.
Check the Encryption Settings
1. Press [User Tools].
2. Press [Machine Features].
3. Press [System Settings].
4. Press [Administrator Tools].
5. Press [Machine Data Encryption Settings].
6. Confirm whether the encryption has been completed or not on this display.
D262 2-112 SM
Security Setting
The encryption key is required for data recovery if the machine malfunctions. Be sure to
store the encryption key safely for retrieving backup data.
Installation
1. Log in as the machine administrator from the control panel.
2. Press [User Tools].
3. Press [Machine Features].
4. Press [System Settings].
5. Press [Administrator Tools].
6. Press [Next] three times.
7. Press [Machine Data Encryption Settings].
8. Press [Print Encryption Key].
SM 2-113 D262
Security Setting
Ask an Administrator to enter the encryption key. The key has already been printed
out by the user and may have been saved in the "key_xxxxxxxxxxx.txt" file.
5. Turn ON the machine’s main power.
6. Confirm that a message is displayed on the LCD telling to insert the SD card that
contains the encryption key.
7. Turn OFF the main power.
8. Insert the SD card that contains the encryption key into SD card slot 2 (the lower slot).
9. Turn ON the main power.
The machine will automatically restore the encryption key to the flash memory on the
controller board.
10. Turn OFF the main power when the machine has returned to normal status.
11. Remove the SD card from SD card slot 2.
How to do a forced start up with no encryption key
If the encryption key back-up has been lost, follow the procedure below to do a forced start-up.
D262 2-114 SM
Security Setting
Installation
save the “nvram_key.txt” file using the following name:
/restore_key/nvram_key.txt
3. Create a text file and write "nvclear".
SP5-801-XXX
Resets NVRAM data to the default settings. Before executing any of these SP codes,
print an SMC Report.
SP5-801-001
Initializes items.
SP5-801-002
Initializes all registration settings for the engine and copy process settings.
SP5-846-046
Displays the slot number where an address book data is in.
12. Set necessary user settings with the User Tools screen.
SM 2-115 D262
@Remote Setting
You must select one of the counter methods (developments/prints) in accordance with
the contract (SP5-045-001).
Counting method
D262 2-116 SM
@Remote Setting
Prepare and check the following check points before visiting the customer site. For
details, ask the @Remote key person.
Check points before making @Remote settings
Installation
1. The setting of SP5-816-201 (Remote Service: Regist: Status) in the mainframe must be
"0".
2. Print the SMC with SP5-990-002 (SP Print Mode: SP (Mode Data List)) and then check if
a device ID2 (SP5-811-003) must be correctly programmed.
6 spaces must be put between the 3-digit prefix and the following 8-digit number (e.g.
xxx______xxxxxxxx).
ID2 (SP5-811-003) and the serial number on the machine serial decal pasted at the rear
must be the same (e.g. ID2: A01______23456789 = serial No. A0123456789)
3. The following settings must be correctly programmed.
Proxy server IP address (SP5-816-063)
Proxy server Port number (SP5-816-064)
Proxy User ID (SP5-816-065)
Proxy Password (SP5-816-066)
4. Get a Request Number.
Execute the @Remote Settings
1. Enter the SP mode.
2. Input the Request number which you have obtained from @Remote Center GUI, and
then enter [OK] with SP5-816-202 (Remote Service: Letter Number).
3. Confirm the Request number, and then click [EXECUTE] with SP5-816-203 (Remote
Service: Confirm Execute).
4. Check the confirmation result with SP5-816-204 (Remote Service: Confirm Result).
0 Succeeded -
SM 2-117 D262
@Remote Setting
5. Make sure that the screen displays the Location Information with SP5-816-205 (Remote
Service: Confirm Place) only when it has been input at the Center GUI.
6. Click [EXECUTE] to execute the registration with SP5-816-206 (Remote Service:
Register Execute).
7. Check the registration result with SP5-816-207 (Remote Service: Register Result).
0 Succeeded -
D262 2-118 SM
@Remote Setting
Installation
without acquiring Request No.
Inquiry or Registration.
SM 2-119 D262
@Remote Setting
D262 2-120 SM
PREVENTIVE MAINTENANCE
R E V I S I O N H I S T O RY
P ag e Dat e Ad d ed/ Upd at ed/ New
None
Preventive Maintenance Tables
3. PREVENTIVE MAINTENANCE
Maintenance
Preventive
SM 3-1 D262
PM Cleaning Points
3.2.1 PM TABLE
The following points are referenced by number in the PM table.
Scanner Unit
Exposure Glass
Optical glass cleaner cloth, water damp cloth.
1. Raise the scanner unit.
2. Clean the surface of the glass.
D262 3-2 SM
PM Cleaning Points
Maintenance
Preventive
Original Feed Roller
Alcohol, damp cloth, dry cloth
1. Remove the registration sensor cover plate ( x2) (p.4-72).
2. Wipe the original feed roller [B] while turning the gear [A].
SM 3-3 D262
PM Cleaning Points
White Plate
Alcohol, damp cloth, dry cloth.
1. Raise the scanner unit.
2. Clean the 5 plates.
CIS Lens
Lens paper, or clean cloth dampened with alcohol.
1. Raise the scanner unit.
2. Clean the surfaces of the 5 lenses.
D262 3-4 SM
PM Cleaning Points
Horizontal Unit
Black Print Head Unit
The black print head units can be replaced separately or together (p.4-189).
Color Print Head Unit
The black print head units can be replaced separately or together (p.4-189).
Horizontal Encoder
Clean cloth dampened with alcohol, dry cloth.
Never touch or handle the surface of the encoder strip with bare hands. Smudges
Maintenance
and fingerprints can interfere with the sensor readings of the encoder strip.
Preventive
1. Move the carriage unit to the center (p.4-52).
2. Remove the top cover (p.4-31).
3. Push the carriage to the right.
4. Loosen the screws on both sides of the ink tube rail. Do not remove the screws. ( x2)
SM 3-5 D262
PM Cleaning Points
D262 3-6 SM
PM Cleaning Points
DRESS Sensor
Cleaning cloth
The recommended cleaning interval is 10Km. However, if the operator is frequently printing
with tracing paper or print Quality mode, cleaning every 5Km is recommended.
1. Remove the DRESS Sensor (p.4-175).
2. Clean the DRESS sensor with a cleaning cloth.
Always use the cleaning cloth, never use a cotton swab or tissue paper.
Cleaning the DRESS sensor prevents errors when it reads the reflectivity of the
surfaces of glossy paper and tracing paper.
Maintenance
Preventive
Maintenance Unit
Dry linen cloth.
After replacing the ink collector unit, always remove ink that has hardened around
the wiper blade, suction cap, and three print head caps.
1. Move the carriage unit to the center (p.4-52).
2. Remove the top cover (p.4-31).
3. Use a tightly wrapped linen cloth dampened with water to clean:
[A] Wiper and blade
[B] Suction cap
[C] Print head caps
SM 3-7 D262
PM Cleaning Points
The port at [B] is open and will leak ink if the tank is turned on its side or turned
upside down. Tape the port to prevent leakage.
Right Ink Sump
Replace the right ink sump when a message alerts you that the tank is full.
1. Remove the ink collector unit on the right side of the machine.
2. Remove the ink collector cover and right cover (p.4-24).
3. Disconnect the sump and pull it out slowly ( x1).
To avoid spilling ink, do not tilt the sump as you remove it.
4. Cover the top of the tank with some paper and tape, and then discard it.
Follow the local laws and regulations regarding the disposal of this item.
Never attempt to empty the right ink sump and re-use it.
D262 3-8 SM
PM Cleaning Points
Maintenance
5. After installing the new right ink sump, open SP2-505-002 (Reset Waste Ink Counter:
Preventive
Waste Ink: Right C/R) and touch [EXECUTE] to clear the counter for the new sump.
A software count triggers a prompt to tell the operator when the right ink sump is
near-full, and then finally full and in need of replacement.
Left Ink Sump
Dry linen cloth
After replacing the collector unit, always remove ink that has hardened around the gate.
Use a dry linen cloth to clean the gate of the sump. You may need to use the tip of a small
screwdriver to remove hardened ink.
1. Remove the left cover (p.4-20).
2. Use a dry cloth wrapped around the tip of a small screwdriver to clean around the
openings of the gate.
3. Use the bare tip of a small screwdriver to remove hardened ink that cannot be removed
by wiping with the cloth.
Replace the left sump when a message alerts you that the tank is full (p.4-277).
SM 3-9 D262
PM Cleaning Points
Platen
Linen cloth dampened with alcohol, blower brush.
1. Open the front cover.
2. Dampen a clean linen cloth with water.
3. Wipe the platen [A] with the damp cloth, and then wipe with a dry cloth.
To avoid damage or discoloration of the platen, never use an organic solvent like
alcohol, benzene, acetone, etc. to clean it.
4. Use a blower brush [B] to remove paper dust from the holes in the platen plates.
D262 3-10 SM
PM Cleaning Points
Vertical Encoder
Linen cloth dampened with alcohol
Never touch or handle the surface of the encoder wheel with bare hands. Smudges
and fingerprints can interfere with the sensor readings of the encoder edge.
Handle the wheel carefully to avoid bending it.
1. Remove the left cover (p.4-20).
2. Prepare a piece of clean linen cloth dampened with alcohol.
3. While turning gear and the wheel, clean the edge of the wheel with the cloth.
Maintenance
Never use a cotton swab or cotton ball, tissue paper, or any other material that
Preventive
could shed and leave fibers on the edge of the encoder wheel.
SM 3-11 D262
PM Cleaning Points
External Covers
Linen cloth, dampened with water
1. Clean the covers with a clean cloth dampened with water.
D262 3-12 SM
PM Cleaning Points
Scanner Unit
Original Set Sensor
Blower brush
1. Raise the scanner unit.
2. Clean with a blower brush with the original sensor cover attached.
Maintenance
Preventive
3. Raise the scanner unit.
4. Remove the original width sensor cover plate ( x2) (p.4-69).
5. Use a blower brush to clean the sensor.
SM 3-13 D262
PM Cleaning Points
D262 3-14 SM
PM Cleaning Points
Horizontal Unit
Ink Level Sensors
Blower brush
1. Move the carriage unit to the center (p.4-52).
2. Remove right cover (p.4-24).
3. Remove right upper cover (p.4-27).
4. Clean FS1 (Feeler Sensor 1 [A]) with a blower brush.
5. Clean FS2 (Feeler Sensor 2 [B]) with a blower brush.
Maintenance
Preventive
SM 3-15 D262
PM Cleaning Points
Paper Feed
Bypass Sensor, Pre-registration Sensor
1. Remove the right cover (p.4-24).
2. Remove the right upper cover (p.4-27).
3. Remove the right rear metal plate ( x4).
D262 3-16 SM
PM Cleaning Points
Maintenance
Preventive
Roll Units
Roll End Sensor
Blower brush
This procedure is the same for both roll end sensors [A] [B].
1. The roll end sensors are located on the back of Roll Unit 1 and Roll Unit 2.
SM 3-17 D262
PM Cleaning Points
D262 3-18 SM
PM Cleaning Points
Maintenance
Preventive
3. Clean the sensor with a blower brush.
4. Set the wide hooks first, then the smaller hooks to re-install.
SM 3-19 D262
PM Cleaning Points
D262 3-20 SM
REPLACEMENT AND ADJUSTMENT
R E V I S I O N H I S T O RY
P a ge Date A d de d /U pd at e d /N ew
156 02/17/2017 Corrected Horizontal Encoder Sheet Precaution
Notes on the Main Power Switch
and Adjustment
Replacement
Characteristics of the Push Switch (DC Switch)
Power is supplied to the machine even when the main power switch is turned OFF.
The push switch in this machine uses DC (direct current). Therefore, if the AC power cord is
connected to an electrical outlet, power is supplied to the controller board, the operation unit
and other modules even when the main power is turned OFF. When replacing the controller
board and the operation unit in this state, not only these boards, it will damage other electrical
components.
In 100V models, only one of the AC lines for the fusing unit is shut off when you turn off the
main power; the other line carries current even when you turn off the main power switch.
So, when performing maintenance work such as replacing parts, in addition to turning off the
main power with the push switch, always unplug the AC power cord.
When you disconnect the power cord from the AC outlet, inside the machine there is still
residual charge.
When you disconnect the power cord from the AC wall outlet, inside the machine for a while
there is still residual charge. Therefore, if you remove boards in this state, it can cause a
blown fuse or memory failure.
How to remove the residual charge inside the machine
After you unplug the power cord from the AC wall outlet, in order to remove the residual
charge from inside the machine, be sure to press the main power switch. Thus, the
charge remaining in the machine is released, and it is possible to remove boards.
SM 4-1 D262
Notes on the Main Power Switch
When you reconnect the AC power cord into an AC wall outlet, the machine will start
automatically.
In order to remove the residual charge, push the main power switch while you disconnect the
AC power cord. At that time, the power ON flag inside the machine is set. Therefore, after you
finish work on the machine and reconnect the power cord to the AC, even if you do not press
the main power switch, the machine will start automatically and the moving parts will begin to
move. When working on moving parts, be careful that fingers or clothes do not get
caught.
Automatic restart deals with cases when you accidentally unplugged the AC power
cord or unexpected power outages. By keeping the power flag ON, after the
resumption of power, the machine will start up automatically.
In rare cases, when you reconnect the AC power cord to a power outlet, the machine does
not start automatically. In this case, the machine has not failed. The cause is due to the timing
of releasing the residual charge. If you press the main power switch while the residual charge
was already released, the power ON flag will not be set. At this time, start the machine
manually by pressing the main power switch.
D262 4-2 SM
Notes on the Main Power Switch
Shutdown Method
1. Press the main power switch on the front of the machine.
Before you disconnect any of the cables, make sure that the LEDs on the BICU have
and Adjustment
Replacement
turned off completely.
In this model, note that the LEDs are not as close to the USB cable as usual.
If some LEDs on any of the boards are blinking or lit, current is still flowing.
After the shutdown process, the main power is turned off automatically.
SM 4-3 D262
Notes on the Main Power Switch
Forced Shutdown
In case normal shutdown does not complete for some reason, the machine has a forced shutdown
function.
To make a forced shutdown, press and hold the main power switch for 6 seconds.
In general, do not use the forced shutdown.
Forced shutdown may damage the hard disk and memory, and can cause damage to the
machine. Use a forced shutdown only if it is unavoidable.
D262 4-4 SM
General Precautions
and Adjustment
4. Open the scanner cover only after the original has exited the original path. If you open the
Replacement
scanner cover while an original is being scanned, the interlock safety switches will stop the
machine and this will cause a jam. In an emergency if you must stop a scan in progress,
press the Original Stop button ( ) on the right side of the scanner cover.
5. Open the front cover only after all scanning and print jobs have finished and the last print or
original has exited. Open the front cover while the machine is operating will activate the
interlock safety switches and cause the machine to jam.
6. To prevent personal injury or damage to the machine, never lean on the machine, and never
place heavy objects on the original tray or paper exit stacker.
SM 4-5 D262
General Precautions
You may be able to feed originals with some of the defects listed above if you use a
document carrier.
2. Insert an original only after the machine prompts you to do so after the machine is ready for
copying.
3. To set the original, lay it face down and align the right side guide with the right edge of the
original. Aligning the right guide with the right edge of the original prevents skewing during
scanning.
4. Push the leading edge into the scanner. Release it as soon as the machine grabs the leading
edge and feeds it partially. To avoid skewing or damaging the original, never attempt to push
or pull on the original during this initial feeding.
5. If you see a problem at the beginning of scanning, press the original stop button ( ) to stop
original feed, and then open the scanner unit and remove the original.
6. Periodically clean the original table and the surface of the feed roller with a water dampened
cloth. Clean the exposure glass with the optical cloth provided with the machine. Cleaning
prevents poor feeding, dirt or dust transfer to the original, and poor copy image quality. To
prevent damage to the machine, the cleaning cloth should be only slightly damp; make sure
no liquid drips into the machine.
7. To ensure good print quality and to prevent jams, always remove a thick or long original from
the original stacker as soon as it exits.
8. Thick or especially long originals may not feed correctly. While feeding a thick or long original,
you can gently push the sides with both hands during scanning of the first half. You can guide
the sides with both hands as the second half scans.
9. When you open the scanner cover, always use both hands, placed on either side of it, as
shown on the decal and described in the operating instructions. To avoid personal injury or
damage to the machine, never open or close the scanner cover with one hand.
10. The weight limit of the original table is 5 kg (11 lb.). To avoid damaging the original table,
never lean on the original table and never place anything on the original table when you are
working around the machine.
11. To avoid damage to the exposure glass below the cover or the white plates attached to the
underside of the cover, always check the original path before you close the scanner cover.
12. If anything falls into the machine that the operators cannot recover, they must call for service.
Foreign objects in the machine could cause a short (which can lead to a fire), or could cause
D262 4-6 SM
General Precautions
feed problems.
13. During feeding of a thick original (90 g/m2), the side guides could skew the image and cause
parts of the image to disappear at the points where the CIS elements join. In such a case, use
the white lines on the original table to guide the original during feeding.
14. When feeding a thick original (180 g/m2), do not push the original after it strikes the original
feed roller and starts to feed. The original feed roller has a one-way feed clutch. If the original
is pushed in the direction of the leading edge, this could buckle the original and cause it to
jam at the original registration sensor.
15. Originals up to 135 g/m2 can exit to the original stacker on top of the machine. Thicker
originals must feed straight through and exit the back of the machine. Removal of the original
exit guide on top of the machine allows the originals to exit straight out the back.
16. Also, use straight-through original feed for thin or flimsy originals. For example, tracing paper
(80 g/m2 or less), or normal paper (52.3 g/m2 or less). Buckling of thin or flimsy paper can lead
to accordion jams and damage the original.
and Adjustment
Replacement
4.2.3 PAPER
1. Always set the roll (or start paper feed) from the bottom of the roll, not the top. Feeding paper
from the top of the roll places an excessive load on the paper feed rollers and could cause
problems with paper feed and cutting. Also, feeding the paper from the top sets the paper
against the direction of paper curl, which causes the paper to lift and rub against the print
heads leading to poor copy quality and damage to the print heads.
2. If the machine is to remain idle for a long period where the temperature and humidity are high
or low, remove the paper rolls from the machine and store them (in their original packing if
possible). If the rolls cannot be removed and stored, then before the machine is used again,
feed the leading edge of the roll about 1,000 mm (39 in.), and then cut it off.
SM 4-7 D262
General Precautions
4.2.5 CIS
1. Always handle the CIS unit carefully during its removal to prevent it from shock and vibration.
2. Never touch the CIS lenses with bare hands or fingers.
3. Use only lens paper to clean the lenses.
4. Never attempt to disconnect the signal or power connectors from the CIS unit. This could
damage the CIS unit or throw it out of adjustment. When connecting the CIS unit, connect the
FFCs at the SIB.
D262 4-8 SM
General Precautions
and Adjustment
Replacement
In order to compensate for the differences in Generation Copy Mode, try reversing
the direction of the original when you insert it, or swap the orientation between LEF
and SEF.
3. Problems can occur with a pasted up original. When using a pasted up original, try Text Mode
or Photo Mode. Shadows can appear in copies because the CIS light source comes from one
direction where there are edges (steps) on the pasted up document.
4. After printing, if the machine is to remain idle for a long period, remove the paper rolls from
the machine and store them in their protective bags. Paper exposed to a high or low
temperature or high humidity can absorb or lose moisture causing it to curl and ripple, wrinkle,
or fold.
SM 4-9 D262
General Precautions
D262 4-10 SM
General Precautions
and Adjustment
Replacement
Maintenance Unit Base Screws
The maintenance unit base plate supports the maintenance unit. These screws hold the base
plate under the maintenance unit, which must always remain in the same position below the
carriage print heads.
The two base plate screws at the back on the right rear panel should never be loosened or
removed.
There are also two paint-locked screws at the front. One screw is at the front below the switch
bracket [A] on the right. The other screw [B] is to the right of the temperature/humidity sensor
above the ink supply unit.
SM 4-11 D262
General Precautions
D262 4-12 SM
General Precautions
and Adjustment
Replacement
Temperature/Humidity Sensor Bracket
This screw is paint locked. However, this bracket must be removed in order to remove the
carriage unit. The bracket must be reinstalled at exactly the same position so the sensors are
positioned correctly (p.4-224).
SM 4-13 D262
General Precautions
If the lever is removed from the gear, set the gear so that the gear and the first gear teeth of the
paper holding lever are aligned.
If necessary, the paper holding lever can be removed (remove the E-ring of the paper
holding lever). However, do not remove the gear.
When the paper holding lever is removed and re-attached, check the followings:
[1] The paper holding lever is horizontal.
[2] The gear and the first gear teeth of the paper holding lever are aligned.
D262 4-14 SM
Common Procedures
The service technician must be familiar with all procedures in this section before
servicing the machine, as described in other sections of this service manual.
What You Need
and Adjustment
Replacement
Allen key (2.5 mm) Removing and attaching hex bolts.
Clean waste paper To place under the maintenance unit and other parts
that can leak ink, in order to protect tables and other
surfaces
Flashlight (small) Checking the position of the suction cap and print
head caps of the maintenance unit.
Phillips driver – long At least 300 mm (12") to reach screws inside the
machine.
SM 4-15 D262
Common Procedures
Before doing any procedure, always turn off the power switch and unplug the machine
from its power source.
To prevent damage to these parts, and to prevent interference with raising and lowering the top of
the scanner unit, always remove them before servicing the machine:
[A] Original guides (x2)
[B] Original stacker (x2)
[C] Rear output guides (x4)
D262 4-16 SM
Common Procedures
Original Guides
1. Rotate each guide away from the machine and remove it.
Original Stacker
and Adjustment
1. First, separate the tabs at the base ( x4).
Replacement
2. Rotate the original stacker away from the machine to remove it.
Reinstallation
1. To reinstall the original stacker, first connect it at the base, and then rotate the tray
up.
2. Pull out the light shield and confirm that the gap at the top of the scanner unit is
completely covered.
SM 4-17 D262
Common Procedures
This light shield prevents light from entering the scanner unit.
If this gap is not covered, strong light could enter the back of the scanner unit
and cause image distortion during scanning.
D262 4-18 SM
Common Procedures
Paper Rolls
1. Make sure that the machine is switched on.
2. Raise the paper exit guide [A].
3. Press button [B] and hold it for at least 2 seconds to rewind the paper.
and Adjustment
Replacement
4. Avoid touching the paper with your hands. Grip the roll at the plastic holders on both
ends, and then lift the paper roll out of the machine.
SM 4-19 D262
Common Procedures
Use only a water dampened cloth to clean the covers. To protect the finish of the
covers, never use an organic solvent to clean them.
Left Cover
1. Raise the paper exit guide.
D262 4-20 SM
Common Procedures
4. Push in the bottom of the front cover, and then raise it until it locks.
and Adjustment
Replacement
5. Below the cover, remove the screw ( x1).
SM 4-21 D262
Common Procedures
D262 4-22 SM
Common Procedures
Reinstallation
1. Set the bottom hooks [A] into the holes in the frame.
2. Raise the cover so that the middle hook [B] fits into its hole.
3. Insert the tabs [C] on the top edge of the cover into their holes.
4. Lower the cover so that the hooks and tabs engage the machine frame.
and Adjustment
Replacement
SM 4-23 D262
Common Procedures
Right Cover
1. Open the ink collector cover.
2. Disconnect the hinges on both ends of the cover and remove it.
D262 4-24 SM
Common Procedures
Raise the right cover [A] and pull it toward you to remove.
and Adjustment
Replacement
To raise the paper holding lever [B] for removing the right cover, do not raise the lever
too much, which might disengage it from the gear.
SM 4-25 D262
Common Procedures
Reinstallation
Align the tabs inside the right cover with the cutouts of the main unit and attach the cover.
To raise the paper holding lever for attaching the right cover, do not raise the lever too
much, which might disengage it from the gear.
D262 4-26 SM
Common Procedures
and Adjustment
Replacement
5. Disconnect the cover at the rear [A] ( x1).
6. Pull the lever [B] slightly away from the machine.
7. Lift the cover [C] to remove it.
SM 4-27 D262
Common Procedures
Reinstallation
1. Insert the three tabs on the top edge of the cover [A] into the holes [B].
2. Insert and slide the hooks [C] into the holes on the top edge of the ink cartridge
cover [D].
D262 4-28 SM
Common Procedures
and Adjustment
Replacement
4. Depress the tab of each ink cartridge and remove it.
SM 4-29 D262
Common Procedures
D262 4-30 SM
Common Procedures
Top Cover
Remove
1. Right cover (p.4-24).
2. Right upper cover (p.4-27).
3. Left cover (p.4-20).
4. Disconnect the top cover ( x7).
and Adjustment
Replacement
5. Lift the cover and remove it.
Do not attempt to print with the top cover removed. Light striking the exit sensor
with the cover removed will cause paper to jam.
SM 4-31 D262
Common Procedures
Reinstallation
1. Before fastening the screws, make sure that the bosses fit into the holes in the rear
edge of the top cover.
D262 4-32 SM
Common Procedures
and Adjustment
Replacement
Never loosen nor remove the two screws in the slots at the lower part of the right
rear cover.
Precaution
Hook the right rear cover to the cutout of the frame. [A]
Insert the bottom of the right rear cover inside the plastic plate of the frame (handle of the
main unit). [B]
SM 4-33 D262
Common Procedures
D262 4-34 SM
Common Procedures
and Adjustment
Replacement
Precaution
Hook the left rear cover to the cutout of the frame. [A]
Insert the bottom of the left rear cover inside the plastic plate of the frame (handle of the
main unit). [B]
SM 4-35 D262
Common Procedures
Front Cover
Remove:
1. Remove the top cover (p.4-31).
2. Raise the top cover to the angle shown above.
3. Disconnect the peg on the left [A] and the peg on the right [B].
D262 4-36 SM
Common Procedures
Reinstallation
1. Make sure that the left and right pegs are inserted into the left and right guides.
2. Raise and lower the front cover to confirm that it operates smoothly.
and Adjustment
Replacement
Paper Exit Guide
1. Raise the paper exit guide until it stops.
SM 4-37 D262
Common Procedures
5. Raise the guide to the angle shown above , shift it slightly to the left, and then lift it
straight up , and then remove it.
D262 4-38 SM
Common Procedures
Reinstallation
1. When you set the gear, turn it until you feel the coupling on the back of the gear
engage with the shaft pin.
2. Push in on the gear slightly so that it snaps into place.
3. The tip of the shaft should be visible as shown above. If the gear is not inserted far
enough, you will not be able to re-attach the cover.
and Adjustment
Replacement
SM 4-39 D262
Common Procedures
3. Disconnect the hinges from the post screws. Do not remove the screws.
D262 4-40 SM
Common Procedures
and Adjustment
Replacement
Release the clamp and pass the cable beneath the bracket.
5. Remove the ferrite core.
6. Remove the clamps and connector, and pull away the harnesses. ( x1, x3)
SM 4-41 D262
Common Procedures
7. Pull out the harness from the cutout of the right bracket of the main unit.
8. Remove the ground wire from the right hinge of the top of scanner unit. ( x2, x2)
9. Remove the ground wire from the right hinge of the top of scanner unit, release the
clamp, and pull away the harness. ( x1)
D262 4-42 SM
Common Procedures
10. Remove the ground wire [A] and bracket [B] from the left hinge of the top of scanner
unit. ( x2)
11. Release the boss of the right latch of the top of scanner unit on the rear of the main
unit and pull the latch up.
and Adjustment
Replacement
12. Release the boss of the left latch of the top of scanner unit on the rear of the main unit
and pull the latch up.
SM 4-43 D262
Common Procedures
13. While holding the left and right latches pushed, slightly tilt the top of scanner unit and
pull it up to remove.
The left and right latches easily come off the top of scanner unit. Check that the
latches are attached on the top of scanner unit soon after removing it.
D262 4-44 SM
Common Procedures
Precaution
Set the three guides of the scanner rear cover to the cutout on the rear of the scanner unit.
and Adjustment
Replacement
SM 4-45 D262
Common Procedures
D262 4-46 SM
Common Procedures
Original Table
1. Raise the scanner unit to the full upright position (p.4-40).
2. Remove the scanner left cover and scanner right cover (p.4-46).
3. Remove the screw [B] on the left of the original table [A]. ( x1: M4x10)
To attach the original table, be sure to mount this screw on the left side.
4. Remove the tapping screw [D] on the right of the original table [C]. ( x1)
To attach the original table, be sure to mount this screw on the right side.
and Adjustment
Replacement
5. Remove the original table.
SM 4-47 D262
Common Procedures
5. Remove the bolt with a hexagonal wrench from the lower left of the scanner rack.
( x2)
6. Slowly move the scanner unit so that the main unit is placed under the scanner unit.
D262 4-48 SM
Common Procedures
Placing of the main unit under the scanner unit prevents the scanner unit from falling
to the floor.
and Adjustment
Replacement
7. Slowly raise the left side of the scanner unit to put it on the left rear edge of the
scanner rack [A].
8. Insert the cardboard between the left front of the bottom of the scanner unit and the
scanner rack [B].
The size of the sheet of cardboard inserted between the scanner unit and scanner
rack is 10 cm long and 2 cm thick.
SM 4-49 D262
Common Procedures
D262 4-50 SM
Common Procedures
5. Remove the bolt with a hexagonal wrench from the lower right of the scanner rack.
( x2)
6. Slowly move the scanner unit so that the main unit is placed under the scanner unit.
and Adjustment
Replacement
Placing of the main unit under the scanner unit prevents the scanner unit from falling
to the floor.
7. Slowly raise the right side of the scanner unit to put it on the right rear edge of the
scanner rack [A].
8. Insert the cardboard between the right front of the bottom of the scanner unit and the
scanner rack [B].
SM 4-51 D262
Common Procedures
The size of the sheet of cardboard inserted between the scanner unit and scanner
rack is 10 cm long and 2 cm thick.
1 Lowers the maintenance unit ink caps and uncaps the print heads. The
carriage does not move.
2 Uncaps the print heads and moves the carriage to the left of the platen.
3 Uncaps the print heads and moves the carriage to the center of the
platen. This is the most often used procedure during servicing.
D262 4-52 SM
Common Procedures
and Adjustment
Replacement
6. Before you turn on the power switch to return the carriage unit to its home position on
the right, check the position of the horizontal encoder strip on the left.
If the encoder strip is up on the bracket as shown at [A], pull it forward and down so that it
is in front of the bracket as shown at [B].
If the machine is turned on with the strip positioned as shown at [A], the movement of the
carriage unit may scratch the surface of the encoder strip.
7. After you reassemble the machine, turn the machine on. The carriage will return to the
right side (home position), where the maintenance unit will cap the print heads
automatically.
SM 4-53 D262
Common Procedures
Uncapping the Print Heads and Moving the Carriage Unit Manually
1st Point: Suction Cap (K1)
Rotating the hex socket at [A] raises and lowers suction cap [B] which covers the K1 print
head.
Normally the suction cap is up and engaged with the black print head of the carriage unit
to keep it from drying out.
The suction cap must be lowered before the carriage can be moved away from the right
side of the machine.
D262 4-54 SM
Common Procedures
and Adjustment
Replacement
Procedure
1. Raise the front cover (p.4-36).
2. Raise the paper holding lever [A].
3. Side a sheet of paper [B] into the machine as far as the gap between the raised
rollers and the platen.
4. Lower the paper holding lever [C] to hold the paper in place.
This paper protects the platen from ink that may leak from the carriage unit after
it is moved away from the right side of the machine.
SM 4-55 D262
Common Procedures
6. Set a screwdriver in hole [A] and rotate it counter-clockwise to lower the suction
cap. Use a flashlight to confirm that the suction cap is down.
7. Set a screwdriver in hole [B] and rotate it clockwise to lower the K2 and color print
head caps. Use a flashlight to confirm that the print head caps are down.
To prevent damaging the caps, you must confirm that both the suction cap and
K2/color print caps are down before you push the carriage unit away from the
home position.
D262 4-56 SM
Common Procedures
9. Push the carriage unit away from the right side of the machine so that it is over the
paper.
and Adjustment
Replacement
Do this procedure only when it is absolutely necessary and the print heads cannot be
capped automatically by switching the machine on.
1. Slowly, push the carriage unit to the right side of the machine until it stops. The
carriage should be over the maintenance unit.
In order to prevent damage to the wipers and edges of the print head caps, the print
heads must be positioned directly above the print head caps within ±0.8 mm.
2. Use a flashlight to look through the hole and check the position of the hex socket.
If the hex socket is visible [A], the cleaning unit is forward and no adjustment is necessary.
Go to the next Step.
If the hex socket is only partially visible or not visible at all [B] and [C], then set a
screwdriver at [D] and rotate it counter-clockwise to move the cleaning mechanism until
you see the hex socket [A]. This moves the cleaning unit forward so that you can raise
the suction cap.
The cleaning unit may be out of position (to the rear) only if the machine was
interrupted during the print head cleaning cycle as a result of a power outage.
SM 4-57 D262
Common Procedures
3. Set a screwdriver in hole [A] and rotate it counter-clockwise to raise the suction cap.
Use a flashlight to confirm that the suction cap is up.
4. Set a screwdriver in hole [B] and rotate it clockwise to raise the K2 and color print head
caps. Use a flashlight to confirm that the print head caps are up.
5. Once again check the gaps. Both the suction cap and K2/color print head caps should
be up.
D262 4-58 SM
Common Procedures
6. At the resumption of servicing, be sure to uncap the print heads before you move the
carriage unit manually.
Before doing any procedure, always turn off the power switch and unplug the machine
and Adjustment
Replacement
from its power source. Or electric shock or defect may be caused.
Before you disconnect any of the cables, make sure that the LEDs on the BICU have
turned off completely.
In this model, note that the LEDs are not as close to the USB cable as usual.
SM 4-59 D262
Common Procedures
D262 4-60 SM
Common Procedures
1. Release the clamps in the main unit. Separate the power cord and disconnect the
connector [A] of the power cord.
and Adjustment
Replacement
2. Disconnect the ground wires from the main unit ( x3: 3x6).
SM 4-61 D262
Common Procedures
D262 4-62 SM
Common Procedures
6. Disconnect all the connectors from CN258 [A], CN259 [B], CN256 [C], and CN257 [D] on
IOB and CN216 [E] and cn215 [F] on BiCU
and Adjustment
Replacement
Separating the Main Unit from the Scanner Unit
Separate the main unit from the scanner unit completely.
1. Disconnect the scanner unit from the bracket [A] [B] ( x4: 4x6).
SM 4-63 D262
Common Procedures
2. Slowly, pull the scanner stand away from the back of the main unit.
To avoid scratching or breaking the original table, never lay anything on the original
table while you are working.
Move the scanner unit and stand assembly carefully. It is top heavy and can tip over
easily.
D262 4-64 SM
Common Procedures
Remove
1. Remove the screws on the operation cover. ( x2)
2. Release the hooks. ( x3)
and Adjustment
Replacement
3. Push the operation cover in the direction indicated by the arrows and remove it.
SM 4-65 D262
Common Procedures
D262 4-66 SM
Common Procedures
Precaution
Place the left and right supports of the operation panel at the L-shaped corners, move them in the
direction indicated by the arrows, and seat them in the cutouts.
and Adjustment
Replacement
Mounting the Operation Cover
1. Align the hooks on the rear of the operation cover with the wide end of the
mounting holes and pull the cover toward you. ( x2)
2. Hook the cover onto the rear of the operation cover. ( x3)
3. Tighten the screws. ( x2)
SM 4-67 D262
Scanner
4.4 SCANNER
D262 4-68 SM
Scanner
and Adjustment
Replacement
6. Remove the screws of the sensor bracket and turn the bracket over. ( x3)
SM 4-69 D262
Scanner
7. In the center of the bracket, disconnect and remove the original set sensor. ( x1,
x4, x1)
8. Remove the other nine original width sensors. ( x1, x4, x1)
D262 4-70 SM
Scanner
and Adjustment
Replacement
6. Remove the safety switch with the bracket [A]. ( x1)
7. Separate the bracket and the safety switch [A]. ( x2, x2)
SM 4-71 D262
Scanner
3. Remove the original registration sensor with the bracket [A]. ( x1, x1, x1)
4. Separate the bracket and the original registration sensor [A]. ( x1)
D262 4-72 SM
Scanner
and Adjustment
1. Remove the scanner rear cover (p.4-45).
Replacement
2. Remove the scanner left cover and scanner right cover (p.4-46).
3. Raise the left side of the scanner unit (p.4-47).
4. Loosen the screw of the tension bracket [A], and then remove the spring [B] to loosen
the tension of the timing belt. ( x1)
5. Remove the timing belt [B] from the scanner motor [A].
6. Remove the scanner motor [C]. ( x2, x1)
SM 4-73 D262
Scanner
Scanner Motor
Remove
1. Remove the scanner rear cover (p.4-45).
2. Disconnect all the connectors connected to the SIB. ( x8, x1)
Each FFC is numbered with the number of the CIS unit it is connected to.
D262 4-74 SM
Scanner
Use a pair of radio pliers to disconnect the front edge of the board.
Precaution
Each FFC connector slot is marked with the number of CIS element that it connects to. The
example below shows "CIS 5".
and Adjustment
Replacement
Connect the FFC with the same number as the number of the SIB connector to the SIB.
If the tip of the FFC curls, flatten it and make the connection.
If the FFC is connected with its tip curled, SC may be displayed or the picture cannot be
copied or scanned properly.
SM 4-75 D262
Scanner
Remove
1. Remove the scanner rear cover (p.4-45).
2. Remove the scanner left cover and scanner right cover (p.4-46).
3. Raise the top of scanner unit to the full upright position (p.4-40).
4. Remove the guide plate [A]. ( x2)
7. Remove the timing belt from the original feed roller drive gear
D262 4-76 SM
Scanner
and Adjustment
Replacement
Attach the gear with the face of the gear [A] inserted against the frame so that it can
fit over the flat side of the shaft [B].
SM 4-77 D262
Scanner
Conductive grease is applied to the shaft and ground plate. Avoid to attach it around.
12. Remove the shaft. ( x1, wave washer x1, washer x1)
13. Slide the original feed roller [A] to the left until you see the coated surface close to the
hole in the frame [B] and remove the right end of the roller from the hole of the right
frame.
D262 4-78 SM
Scanner
14. Slide the original feed roller to the right, and remove the left end of the roller from the
hole of the left frame to remove the roller from the main unit.
and Adjustment
Replacement
Adjustment
After changing the original feed roller, perform the CIS adjustment (p.4-327).
SM 4-79 D262
Scanner
Remove
The exposure glass is very long and thin. It is very easy to break. Handle it carefully.
1. Remove the scanner rear cover (p.4-45).
2. Remove the scanner left cover and scanner right cover (p.4-46).
3. Raise the top of scanner unit to the full upright position (p.4-40).
4. Remove the guide plate [A]. ( x2)
5. Remove the screw on the right side [A] and the leaf spring [B] on the right of the
exposure glass. ( x1 with washer)
6. Remove the screw on the left side [A] and the leaf spring [B] on the left of the exposure
glass. ( x1 with washer)
D262 4-80 SM
Scanner
Precaution
and Adjustment
Replacement
When you reinstall the exposure glass, set the glass so that the blue dot on the side of the glass is
placed at the front side of the main unit.
SM 4-81 D262
Scanner
Remove
For changing or adjusting, be sure to turn the main power off. Otherwise the LED
emission may damage your eyes.
Follow these cautions when changing the CIS unit. Otherwise the CIS may be damaged
or print quality may be deteriorated.
Handle the CIS unit carefully to protect it from sudden shock and vibration.
Never touch the CIS lenses.
Clean the CIS lens cover with lens paper only. Never use tissues paper or cloth that
could leave lint or other particles on the lenses.
Never disconnect the signal or power supply harnesses from the CIS unit.
1. Remove the scanner rear cover (p.4-45).
2. Remove the scanner left cover and scanner right cover (p.4-46).
3. Raise the top of scanner unit to the full upright position (p.4-40).
4. Remove the exposure glass (p.4-80).
5. Release the FFCs, and push them in the opening [A]. ( x5)
6. Remove the screws from the left [A] and right [B] sides of the CIS frame. ( x4)
D262 4-82 SM
Scanner
Lift the right side of the CIS unit and move it to the right to remove.
Never touch the CIS lenses.
Handle the CIS unit carefully to protect it from sudden shock and vibration.
and Adjustment
Replacement
Precaution
1. Never touch the CIS lenses.
4. Insert the CIS units to the slits on the left [A] and right [B].
SM 4-83 D262
Scanner
To attach the CIS unit, fully insert the frames on the both sides to the slits of the main
unit and fasten it with screws.
Check that there is no dust or dirt on the CIS lenses or exposure glass.
5. At the rear, pull each FFC through the slot using the Allen key.
6. Connect the FFCs to the SIB. ( x5)
Each FFC connector slot of the SIB is marked with the number of CIS element that it
connects to. The example below shows "CIS 5".
Connect the FFC with the same number as the number of the SIB connector to the
SIB.
D262 4-84 SM
Scanner
If the tip of the FFC curls, flatten it and make the connection.
If the FFC is connected with its tip curled, SC may be displayed or the picture cannot
be copied or scanned properly.
Adjustment
After changing the CIS Unit, perform the CIS adjustment (p.4-327).
and Adjustment
Replacement
4. Remove the original exit sensor. ( x1, x1, x1)
SM 4-85 D262
Scanner
Remove
1. Remove the top of scanner unit (p.4-41).
2. Remove the CIS unit (p.4-82).
3. Remove the brackets on both sides of the original exit roller. ( x4)
6. Remove the timing belt from the original feed roller drive gear.
D262 4-86 SM
Scanner
and Adjustment
Replacement
Attach the gear with the face of the gear [A] inserted against the frame so that it can
fit over the flat side of the shaft [B].
SM 4-87 D262
Scanner
Conductive grease is applied to the shaft and ground plate. Avoid to attach it around.
11. Remove the right shaft of the original exit roller. ( x1 [A], wave washer x1 [B], washer
x1 [C])
D262 4-88 SM
Scanner
12. Slide the original exit roller to the left until you see the coated surface [A] close to the
hole in the frame and remove the right end of the roller from the hole of the right frame
[B].
and Adjustment
Replacement
Adjustment
After changing the original exit roller, perform the CIS adjustment (p.4-327).
SM 4-89 D262
Scanner
3. While holding the right and left white objects pressed, pull the white plate bracket [A]
toward you to remove it.
D262 4-90 SM
Scanner
and Adjustment
Replacement
3. Remove the switch cover plate of the original stop switch. ( x1)
SM 4-91 D262
Scanner
4. Use the tip of a small screwdriver to release both sides of the original stop switch [A]
and remove the connector [B]. ( x1)
D262 4-92 SM
Roll Units
Set the main power switch to OFF and disconnect the power plug from the power outlet
before the procedure below. Operation with the power being supplied may cause
electrical shock or defects.
For roll unit 1 and 2, the replacement procedure is a little different, but the parts can be
replaced with the same procedure.
Remove
and Adjustment
Replacement
1. Remove the roll unit 1.
2. Remove the rear cover (p.4-290).
3. Release the lower clamps of IOB ( x4).
4. Remove the clamps and connector from CN254 of the IOB [A] ( x1).
6. Release the clamps and pull away the harness of the roll unit 1 ( x4).
SM 4-93 D262
Roll Units
Release the cutouts of the guide plate from the pins on both ends of the main unit.
D262 4-94 SM
Roll Units
and Adjustment
Replacement
Pull the guide plate toward you slightly, and then remove it.
9. The roll unit 1 is fastened with four screws, two on the left and two on the right.
SM 4-95 D262
Roll Units
11. From the right of the roll unit 1, remove the upper [A] and lower screws [B] ( x2).
12. On the front of the main unit, raise the paper exit guide [A] and push the harness of the
roll unit 1 [B] to the front over the top of the roll unit 1.
D262 4-96 SM
Roll Units
13. From the front of the machine, push the roll unit 1 slightly to the left [1], and then
remove it [2].
Roll Unit 1
and Adjustment
Replacement
Precaution
1. To install the roll unit 1 at the front, push it to the right so that it locks into place.
2. At the rear, push the roll unit [A] to the left to make sure that it is locked in place.
3. Use a flashlight to check hole [B] on the right and left to make sure that the holes are aligned
correctly.
SM 4-97 D262
Roll Units
4. To install the guide plate of roll unit 1, make sure that the two pins on the left [A] and right [B]
are seated correctly on the cutouts.
5. Use the end of a scale or ruler to push the film sheets behind the guide plate of the roll unit 1.
D262 4-98 SM
Roll Units
6. Make sure that the roll unit harness are tight against the bottom of the PCB box.
During bypass paper feed, the trailing edge of the paper comes out of the machine
briefly and then feeds back into the machine. If the harnesses of the roll unit are
hanging down, they could interfere with paper in the bypass paper feed path.
and Adjustment
Replacement
4.5.2 ROLL UNIT 2 (OPTION)
Remove
1. Remove the roll unit 2.
The roll unit 2 can be removed with the same procedure as the roll unit 1.
2. Remove the rear cover (p.4-290).
3. Release the clamps at the lower part of the PCB box. ( x4).
SM 4-99 D262
Roll Units
4. Remove the connector [A] from CN300 of the RFDB and CN255 [B] from IOB.
5. Remove the connector [C] from CN301 of the RFDB and harness bracket [D] ( x1,
x2).
D262 4-100 SM
Roll Units
and Adjustment
Replacement
7. Remove the guide plate ( x2).
SM 4-101 D262
Roll Units
Release the cutouts of the guide plate from the pins on the both ends of the main
unit.
8. The roll unit 2 is fastened with four screws, two on the left and two on the right.
D262 4-102 SM
Roll Units
10. From the right of the roll unit 2, remove the upper [A] and lower screws [B] ( x2).
11. Push the roll unit 2 [A] slightly to the left [1], and then remove it [2].
and Adjustment
Replacement
Roll Unit 2
SM 4-103 D262
Roll Units
Precaution
1. To install the roll unit 2 at the front, push it to the right so that it locks into place.
2. At the rear, push the roll unit 2 [A] to the left to make sure that it is locked in place.
3. Use a flashlight to check hole [B] on the right and left to make sure that the holes are aligned
correctly.
4. To install the guide plate of the roll unit 2, make sure that the hooks of the guide plate are
placed correctly on the left and right pins.
5. Make sure that the roll unit harness are tight against the bottom of the PCB box.
During bypass paper feed, the trailing edge of the paper comes out of the machine
briefly and then feeds back into the machine. If the harnesses of the roll unit are
hanging down, they could interfere with paper in the bypass paper feed path.
D262 4-104 SM
Roll Units
Remove
1. Remove the roll unit (p.4-93, p.4-99).
2. Remove the right outer cover [A] ( x3).
3. Remove the right outer cover [A] and switch cover [B] ( x3).
and Adjustment
Replacement
4. Remove the rewind switch [A] ( x1)
SM 4-105 D262
Roll Units
Precaution
To install the right outer cover, pull the latch forward slightly.
After attaching the cover, pull the latch forward and then release it so that it flips back to the
rear.
Remove
1. Remove the roll unit (p.4-93, p.4-99).
2. Remove the left outer cover ( x3).
D262 4-106 SM
Roll Units
Precaution
To install the left inner cover, make sure the leaf spring is not pinched between the covers.
and Adjustment
Replacement
4.5.5 ENCODER SENSORS
Remove
1. Remove the roll unit (p.4-93, p.4-99).
2. Remove the right outer cover, right inner cover, and switch cover (p.4-116).
3. Disconnect the sensor bracket and pull away the harness ( x1, x1).
5. Release the clamp of the sensor bracket and pull away the harness ( x2).
SM 4-107 D262
Roll Units
Cleaning
Clean the sensors with a blower brush.
D262 4-108 SM
Roll Units
and Adjustment
Replacement
3. Remove the roll paper feed motor from the frame ( x2).
4. Release the clamps, pull away the harness, and remove the motor ( x4, x1).
SM 4-109 D262
Roll Units
Remove
1. Separate the scanner unit and the main unit (p.4-59).
2. Remove the roll unit (p.4-93, p.4-99).
3. Remove the right outer cover, right inner cover, and switch cover (p.4-116).
4. Remove the right back bracket ( x2).
D262 4-110 SM
Roll Units
6. Remove the screw [A] and snap ring of the gear [B] ( x1, snap ring x1).
and Adjustment
Replacement
7. Turn the gear until the alignment mark [A] is horizontal.
8. Remove the gear [B] and alignment pin [C].
SM 4-111 D262
Roll Units
9. Remove the screw at the right back of the roll unit ( x1).
D262 4-112 SM
Roll Units
and Adjustment
Replacement
13. Remove the clamps and connector, and pull away the harnesses [A] ( x3).
14. Remove the roll paper feed clutch [B] and gear [C].
SM 4-113 D262
Roll Units
Precaution
1. Rotate the roll paper feed clutch so that the clutch arms [A] and [B] are placed as
shown below.
Because the shaft of the roll paper feed clutch is D-shaped, insert the shaft into the
hole in the gear carefully.
2. Rotate the clutch so that the clutch arm [A] is vertical. Attach the bracket [B] ( x1).
3. If the tip of the pawl is not within the gap of the clutch arm, remove the clutch pawl
plate ( x1).
D262 4-114 SM
Roll Units
4. Using the tip of a small screwdriver, set the clutch arm so that it is perfectly vertical..
5. Set the clutch pawl plate so that the tip of the pawl is between the gap of the clutch
arm.
6. Attach the clutch pawl plate ( x1).
7. If the tip of the pawl is not between the gap of the clutch arm, remove the clutch pawl
plate ( x1).
and Adjustment
Replacement
8. Insert the alignment pin [A] into the shaft so that it is horizontal.
9. Set the gear on the end of the shaft, and then rotate it so that the alignment mark [B] is
horizontal.
10. Push the gear [C] onto the shaft so that the pin locks into the groove on the back of the
gear.
SM 4-115 D262
Roll Units
Remove
1. Remove the sensor cover ( x1).
D262 4-116 SM
Roll Units
Cleaning
Clean the roll end sensor with a blower brush.
and Adjustment
Replacement
Precaution
To install the roll end sensor, attach the claw first.
SM 4-117 D262
Roll Units
D262 4-118 SM
Roll Units
and Adjustment
Replacement
5. Raise the tip of the latch [1] out of its hole, rotate it to vertical [2], and then remove it
[3].
6. Remove the screw [A] on the left of the feed roller housing ( x1).
7. Remove the screw [B] on the right of the feed roller housing ( x1).
SM 4-119 D262
Roll Units
D262 4-120 SM
Roll Units
and Adjustment
Replacement
4. Disconnect the roll end sensor ( x1).
SM 4-121 D262
Roll Units
5. Disconnect the plate to which the idle rollers are attached ( x6).
D262 4-122 SM
Roll Units
8. Raise the tip of the latch [1] out of its hole, rotate it to the vertical [2], and then remove
it [3].
and Adjustment
Replacement
9. Remove the screw [A] on the left of the feed roller housing ( x1).
10. Remove the screw [B] on the right of the feed roller housing ( x1).
SM 4-123 D262
Roll Units
Remove
1. Separate the feed roller housing (p.4-118, p.4-121).
2. Remove the sensor bracket [A] ( x1).
3. Pull out the sensor bracket [A] release the clamp [B], and pull away the harness.
( x1).
D262 4-124 SM
Roll Units
and Adjustment
Replacement
7. Pull out the sensor bracket [A].
SM 4-125 D262
Roll Units
Cleaning
Clean the sensors with a blower brush.
D262 4-126 SM
Roll Units
Remove
1. Separate the feed roller housing (p.4-118, p.4-121).
2. Remove the cover the feed roller housing ( x3).
and Adjustment
Slide the feed roller housing and cover plate in the opposite direction to free the
Replacement
bosses from their notches, and then separate them.
SM 4-127 D262
Roll Units
3. Push the feed roller with the shaft to the right (clip x2).
D262 4-128 SM
Roll Units
Precaution
To re-assemble the feed roller housing and cover plate, match the hooks [A] and bosses [B]
with their contact points, and then press the halves in the opposite direction [C].
and Adjustment
Replacement
The holes align when the halves are locked correctly.
SM 4-129 D262
Roll Units
D262 4-130 SM
Paper Transport
Set the main power switch to OFF and disconnect the power plug from the power outlet
before the procedure below. Operation with the power being supplied may cause
electrical shock or defects.
and Adjustment
Replacement
Do not release the clamp [B]. This is to prevent the harness from falling inside the
bracket.
4. Pull away the feeler from the slit using a thin screwdriver, and disconnect the bypass
sensor from the bracket [A] ( x1).
SM 4-131 D262
Paper Transport
4. Pull out the pre-registration sensor bracket [A] from under the PCB box.
D262 4-132 SM
Paper Transport
and Adjustment
1. Remove the right cover (p.4-33).
Replacement
2. Remove the registration end sensor [A] ( x1).
SM 4-133 D262
Paper Transport
The bracket is sealed with the sponge squashed, so pull it out forcibly.
3. Remove the paper transport fan motor from the bracket ( x2, x3).
D262 4-134 SM
Paper Transport
To reinstall the paper transport fan motor, align the bosses with the cutout of the main unit
and push it in.
and Adjustment
Replacement
SM 4-135 D262
Paper Exit
Set the main power switch to OFF and disconnect the power plug from the power outlet
before the procedure below. Operation with the power being supplied may cause
electrical shock or defects.
4.7.1 CUTTER
1. Open the front cover (p.4-36).
2. Left cover (p.4-20).
3. Raise the cutter on the right [A] of the main unit and push it to the left until it stops at
[B].
4. Cutter ( x1).
D262 4-136 SM
Paper Exit
Cutter
Remove
and Adjustment
Replacement
1. Top cover (p.4-31).
2. Ink-cartridge cover (p.4-29).
3. Front cover (p.4-36).
4. Paper Exit Guide plate (p.4-37).
5. Guide rails [A] and [B] on both sides ( x2 for each).
SM 4-137 D262
Paper Exit
Precaution
To install the left guide rail, make sure that the shaft of the guide rail is in the bracket hole of the
front cover switch.
D262 4-138 SM
Paper Exit
and Adjustment
2. Exit guide (p.4-137).
Replacement
3. Left cover (p.4-20).
4. Lower guide plate [A] ( x4).
SM 4-139 D262
Paper Exit
8. Remove the bracket of the right front cover safety switch on the right of the main unit
( x2).
D262 4-140 SM
Paper Exit
9. Remove the three connectors, release the clamps, and pull away the harness ( x3,
x7).
10. Remove the screws on the left [A] and right [B] of the main unit and take out the cutter
and Adjustment
Replacement
unit [C] ( x2).
SM 4-141 D262
Paper Exit
D262 4-142 SM
Paper Exit
and Adjustment
Replacement
4.7.6 CUTTER MOTOR
1. Cutter unit (p.4-139).
2. Loosen the two screws of the cutter unit to release the tension of the timing belt [A].
3. Spring [B] ( x1).
SM 4-143 D262
Paper Exit
Remove
1. Cutter unit (p.4-139).
2. Cutter motor (p.4-143).
3. Disengage the timing belt from the flapper of the cutter unit.
D262 4-144 SM
Paper Exit
5. Push the cutter [A] all the way to the right, pull the rail [B] up slightly, and then remove
the cutter.
6. Disconnect each end of the timing belt [A] and [B] from the cutter.
and Adjustment
Replacement
7. Cutter from the cutter belt drive gear ( x1, spacer x1).
SM 4-145 D262
Paper Exit
Precaution
On the right end, place the timing belt on the top rail [A], the lower rail [B], and then behind the
flapper [C].
D262 4-146 SM
Paper Exit
Before reattaching the motor, make sure that the belt is positioned in the upper rail [A] and on
the lower rail [B].
and Adjustment
Replacement
4.7.8 PAPER EXIT SENSOR
1. Exit guide (p.4-137).
2. Lower guide plate [A] ( x4).
SM 4-147 D262
Paper Exit
D262 4-148 SM
Paper Exit
and Adjustment
Replacement
SM 4-149 D262
Main Scan
Set the main power switch to OFF and disconnect the power plug from the power outlet
before performing the procedure below. Working with power supplied may cause
electrical shock or defects.
Remove
1. Decap the print head and move the carriage unit to the center of the main unit. (p.4-52)
When the carriage unit is moved, ink may spill out from the print head on to the
platen. To move the carriage unit, place a sheet of regular paper under the carriage
unit to protect the platen.
The sheet under the carriage unit should be flat, with no paper wrinkling, which could
scratch the nozzle face or cause clogging of the nozzle.
Do not place any film under the carriage unit.
To place the regular paper, do not pull up the paper holding lever too much (p.4-14).
2. Remove the top cover (p.4-31).
3. Loosen the screws on both sides of the ink tube rail. Do not remove the screws. ( x2)
D262 4-150 SM
Main Scan
4. Slide the rail off the screws, [A] on the right of the rail and [B] on the left.
and Adjustment
Replacement
5. Remove the carriage top covers that secure the ink tube at both left and right of the
carriage unit ( x2).
SM 4-151 D262
Main Scan
To remove the carriage front cover, remove the ink tube from the groove.
7. Remove the horizontal encoder sensor from the right rear of the carriage unit. ( x1,
x1)
D262 4-152 SM
Main Scan
Precaution
Check that the upper end of the horizontal encoder sheet is caught by the cutout at the lower part
of the horizontal encoder sensor.
and Adjustment
Replacement
4.8.2 HORIZONTAL ENCODER SHEET
Remove
SM 4-153 D262
Main Scan
3. Remove the rail from the screws [A] on the right of the rail and [B] on the left.
4. The horizontal encoder sheet [A] covers the main unit from left to right. The upper end
of the horizontal encoder sheet [B] is caught by the cutout of the horizontal encoder
sensor.
D262 4-154 SM
Main Scan
5. Pull the right end of the horizontal encoder sheet [1] to the right and unhook the sheet
[2].
6. Remove the left end of the horizontal encoder sheet from the spring [A] and remove
and Adjustment
Replacement
the spring [B]. ( x1)
SM 4-155 D262
Main Scan Rev. 02/17/2017
Cleaning
If the horizontal encoder sheet is dirty, wipe it with a cloth dampened with alcohol then with a dry
cloth before attaching.
Do not use a cotton swab or tissues whose fibers may adhere on the horizontal encoder
sheet.
Precaution
⇒ To attach the left end of the horizontal encoder sheet, place it so that the cutout [A] is placed
at the lower left.
Slide the horizontal encoder sheet to the cutout [B] of the horizontal encoder sensor.
A transparent sheet is attached to the service part of the horizontal encoder sheet for
protecting the part. Peel off the protective sheet before attaching the part.
D262 4-156 SM
Main Scan
Before you turn the machine on, check the position of the horizontal encoder strip on the left.
If the encoder strip is up on the bracket as shown at [A], pull it forward and down so it is in
front of the bracket as shown at [B].
If the machine is turned on with the strip positioned as shown at [A], the movement of the
carriage unit may scratch the surface of the encoder strip.
and Adjustment
Replacement
SM 4-157 D262
Main Scan
4. On the right of the main unit, remove the screw [A] and loosen the other three screws.
( x1)
5. On the left of the main unit, remove the screws of the horizontal motor [A]. ( x3)
D262 4-158 SM
Main Scan
6. On the left of the main unit, remove the horizontal timing belt from the motor drive gear
[A].
and Adjustment
Replacement
Horizontal Motor
SM 4-159 D262
Main Scan
3. Remove both ends of the horizontal timing belt from the grip.
D262 4-160 SM
Sub Scan
and Adjustment
Replacement
2. Separate the sensor and bracket ( x2).
SM 4-161 D262
Sub Scan
Reinstallation
1. Clean the sensor with a blower brush.
Precaution
To attach the sub-scan encoder sensor, catch the sub-scan encoder sheet by the sensor cutout
[A].
D262 4-162 SM
Sub Scan
and Adjustment
Replacement
Handle the encoder wheel by its hub. Never touch the edges of the vertical encoder
wheel with bare hands.
To clean the edges of the encoder wheel, wipe it with a clean linen cloth dampened with
alcohol to remove dust, ink, or fingerprints.
Never use a cotton swab, tissue, or any other kind of material that could shred and leave
fibers on the surface of the encoder.
Preparation
Remove:
Left cover (p.4-20)
Vertical encoder sensor (p.4-161)
1. Disconnect the roller gear [A] and remove it, with the timing belt [B] ( x1, x1,
x1).
SM 4-163 D262
Sub Scan
4. Push the bracket [A] to the right, and then separate the timing belt [B] from the motor
drive gear.
5. Use the head of a small screwdriver to apply slight pressure to the back of the wheel
[A], and then remove the wheel with the timing belt.
D262 4-164 SM
Sub Scan
and Adjustment
Replacement
4.9.3 VERTICAL ENCODER HP SENSOR
Preparation
Remove:
Left cover (p.4-20)
Vertical encoder sensor (p.4-161)
Vertical encoder wheel (p.4-163)
1. Remove the sensor with the sensor bracket [A] ( x2, x1).
SM 4-165 D262
Sub Scan
Reinstallation
1. Clean the sensor with a blower brush.
D262 4-166 SM
Sub Scan
and Adjustment
Replacement
2. Slide and remove the motor bracket [A].
SM 4-167 D262
Sub Scan
D262 4-168 SM
Sub Scan
3. Remove the bypass stopper clutch sensor from the bracket ( x2).
and Adjustment
Replacement
SM 4-169 D262
Sub Scan
D262 4-170 SM
Sub Scan
If the clutch plate is detached from the gear, place the gear with the clutch side [A] up
and attach it to the gear.
Take care that the clutch plate is attached correctly with the clutch side.
3. Slide the gear [A] to the outside of the main unit.( x1, x3, x1)
and Adjustment
Replacement
SM 4-171 D262
Sub Scan
D262 4-172 SM
Carriage Unit
Set the main power switch to OFF and disconnect the power plug from the power outlet
before performing the procedure below. Working with power supplied may cause
electrical shock or defects.
and Adjustment
Replacement
Always follow instructions and work carefully to avoid spilling ink from the ink tubes and
the tops of the ink sub tanks.
If ink spills onto a printed circuit board at the base of the FFC, the print head unit will
become unusable and require replacement.
1. Horizontal line on both the left and right margins.
The width of the left and right margins must be the same.
The width of the left and right margins must be in the range: 2.5 to 3.0 mm.
2. If the left and right margins are the same size and within the range 2.5 to 3.0 mm, no
adjustment is necessary.
-or-
If the margins need adjustment, do the following steps.
3. Use SP2-104-001 (Paper Edge Detection Delay Adj: Normal Paper Right Edge) and
SP2-104-002 (Paper Edge Detection Delay Adj: Normal Paper Left Edge) to adjust the left
and right margins. Here are some sample measurements and correction entries.
SM 4-173 D262
Carriage Unit
Right 1 2104-001 +2 3
4. Print another test pattern with SP4-417 (IPU Test Pattern Setting - Pattern Selection) Pattern
3 Grid Pattern A and check the results.
SP4-417
Enter the number for the desired test pattern, switch the display to the "Copy
Window" then press the [Start] button.
5. Repeat the adjustment procedure until both measurements are equal and within range.
6. After completing the adjustment, open SP2-104-031 (Paper Edge Detection Delay Adj:
Automatic Conversion) and touch [EXECUTE].
This saves the adjusted settings.
These adjusted settings are applied not only to Normal Paper but all other types of paper
included under this SP code.
7. Open SP4-012 (Scanner Edge Margin).
Touch SP4-012-007 (DF: Left Edge), and then restore the original setting noted in Step 8.
Touch SP4-012-008 (DF: Right Edge), and then restore the original setting noted in Step
8.
SP4-012
These SP's define borders around the image area output by the scanner. Each edge
can be set independent of the others.
D262 4-174 SM
Carriage Unit
To remove the DRESS sensor, never loosen nor remove the two screws shown below
(the figure below shows the main unit with the carriage left cover removed).
and Adjustment
Replacement
Remove
1. Uncap the print head and move the carriage unit to the left of the main unit (p.4-52) .
When the carriage unit is moved, ink may spill out from the print head onto the platen.
To move the carriage unit, place a sheet of plain paper under the carriage unit to
protect the platen.
The sheet under the carriage unit should be flat, with no paper wrinkling, which could
scratch the nozzle face or cause clogging of the nozzle.
Do not place any film under the carriage unit.
To place the plain paper, do not pull up the paper holding lever too much (p.4-14).
2. Remove the left cover (p.4-20).
3. Open the front cover.
4. Place a sheet of paper at the left end of the platen and move the carriage unit above the
paper manually.
SM 4-175 D262
Carriage Unit
DRESS Sensor
D262 4-176 SM
Carriage Unit
Cleaning
Remove the paper dust on the sensor with a blower brush. If the ink-mist is attached, remove it
with non-woven fabric or a cotton swab.
and Adjustment
Replacement
Adjustment
After replacing the DRESS sensor, adjust the paper edge detection delay, following the procedure
below.
Paper Edge Detection Delay Adjustment
1. In system settings, make settings for the roll unit 1 as follows:
Paper size: 914 mm (36 inches)
Paper type: Not displayed (plain paper)
2. Set the roll unit (plain paper) whose size is different from the setting, with this
setting retained.
3. Enter SP mode and make the settings described below.
SP Settings
SM 4-177 D262
Carriage Unit
SP Settings
4. Move to Copy mode of SP mode and make settings and preparations as described
below.
Item Settings/Preparations
D262 4-178 SM
Carriage Unit
Margin Adjustments
1. Set SP2-104 (paper edge detection delay adjustment) as described below in SP
mode.
Right edge adjustment: Set SP2-104-001 (right edge of plain paper) as described in the
and Adjustment
table below.
Replacement
Add the value so that the margin becomes 3.0
mm.
To increase the margin
Example: If the current margin is 1.0 mm, enter
+2.0 mm as the current value.
Left edge adjustment: Set SP2-104-002 (left edge of plain paper) as described in the
table below.
SM 4-179 D262
Carriage Unit
2. Print the grid pattern again and check the right and left margins.
If the margin is between 2.5 and 3.0 mm, go to the next step.
3. Do SP2-104-031 (Paper Edge Detection Delay Adj: Automatic Conversion).
When the SP is done, the expected value based on the adjustment of the plain paper will
be reflected on the other type of paper.
4. Return the settings for the following SPs to the default.
SP4-012-007 (Scanner Edge Margin: DF: left)
SP4-012-008 (Scanner Edge Margin: DF: right)
4.10.3 LED
To remove the LED, never loosen nor remove the two screws shown below (the figure
below shows the main unit with the carriage left cover removed).
Remove
1. Uncap the print head and move the carriage unit to the left of the main unit (p.4-52).
When the carriage unit is moved, ink may spill out from the print head onto the platen.
To move the carriage unit, place a sheet of plain paper under the carriage unit to
protect the platen.
The sheet under the carriage unit should be flat, with no paper wrinkling, which could
scratch the nozzle face or cause clogging of the nozzle.
Do not place any film under the carriage unit.
To place the plain paper, do not pull up the paper holding lever too much (p.4-14).
2. Remove the left cover (p.4-20).
3. Open the front cover.
D262 4-180 SM
Carriage Unit
4. Place a sheet of paper at the left end of the platen and move the carriage unit above the
paper manually.
and Adjustment
Replacement
6. Remove the LED.
SM 4-181 D262
Carriage Unit
Remove
1. Uncap the print head and move the carriage unit to the center of the main unit (p.4-52).
When the carriage unit is moved, ink may spill out from the print head onto the platen.
To move the carriage unit, place a sheet of plain paper under the carriage unit to
protect the platen.
The sheet under the carriage unit should be flat, with no paper wrinkling, which could
scratch the nozzle face or cause clogging of the nozzle.
Do not place any film under the carriage unit.
To place the plain paper, do not pull up the paper holding lever too much (p.4-14).
2. Remove the top cover (p.4-31).
3. Remove the front cover (p.4-36).
4. Remove the carriage left cover. ( x1)
5. Remove the carriage upper cover that hold the ink tubes on both sides of the carriage
unit. ( x2)
D262 4-182 SM
Carriage Unit
To remove the carriage front cover, remove the ink tubes from the groove.
and Adjustment
Replacement
7. Release the FFCs from the left of the HRB. ( x2)
SM 4-183 D262
Carriage Unit
D262 4-184 SM
Carriage Unit
11. Release the FFCs (front side) from the bottom of the HRB. ( x5)
and Adjustment
Replacement
To release the FFCs, be sure you understand of the directions of the locks.
To release the FFCs [A], pull the lock toward you.
To release the FFCs [B], push up the lock.
SM 4-185 D262
Carriage Unit
12. Release the FFCs (backward) from the bottom of the HRB. ( x5)
Precaution
The sheets are attached to the eight FFCs at the lower part of the HRB. To attach the FFCs to the
HRB, connect the FFCs by holding the sheets.
D262 4-186 SM
Carriage Unit
To remove the head lift motor, never loosen nor remove the four screws shown below (the
figure below shows the main unit with the right cover removed).
and Adjustment
Replacement
1. Uncap the print head and move the carriage unit to the center of the main unit (p.4-52).
When the carriage unit is moved, ink may spill out from the print head onto the platen.
To move the carriage unit, place a sheet of plain paper under the carriage unit to
protect the platen.
The sheet under the carriage unit should be flat, with no paper wrinkling, which could
scratch the nozzle face or cause clogging of the nozzle.
Do not place any film under the carriage unit.
To place the plain paper, do not pull up the paper holding lever too much (p.4-14).
2. Remove the top cover (p.4-31).
SM 4-187 D262
Carriage Unit
D262 4-188 SM
Carriage Unit
Before starting the task of changing the print head unit, set the main power switch to OFF
and back ON to terminate the maintenance operation of the print head unit to be changed.
Then the maintenance operation for the old print head unit will be prevented from being
performed for the new print head unit.
The unit on the left is the black print head unit ([A] in the figure below). It includes print heads and
head tanks for K1 and K2.
The unit on the right is the color print head unit ([B] in the figure below). It includes print heads and
head tanks for Y1, M1, C, M2, and Y2.
The print head and head tank cannot be replaced separately. To change the print head and head
tank, change the print head unit.
The black and color print head units [A] and [B] can be replaced separately or simultaneously.
and Adjustment
Replacement
SM 4-189 D262
Carriage Unit
4 Protective Sheet 1
5 Plug (Uncapped) 2
6 Plug (Capped) 2
D262 4-190 SM
Carriage Unit
and Adjustment
Replacement
No. Item Q'ty
4 Protective Sheet 1
5 Plug (Uncapped) 5
6 Plug (Capped) 5
SM 4-191 D262
Carriage Unit
When the carriage unit is moved, ink may spill out from the print head onto the platen.
To move the carriage unit, place a sheet of plain paper under the carriage unit to
protect the platen.
The sheet under the carriage unit should be flat, with no paper wrinkling, which could
scratch the nozzle face or cause clogging of the nozzle.
Do not place any film under the carriage unit.
To place the plain paper, do not pull up the paper holding lever too much (p.4-14).
3. Remove the top cover (p.4-31).
4. Remove the front cover (p.4-36).
5. Open the ink collector tank cover and remove the customer's ink collector tank [A].
6. Attach the new ink collector tank [B] and close the cover.
D262 4-192 SM
Carriage Unit
8. Remove the carriage unit upper cover that hold the ink tubes on both sides of the
carriage unit. ( x2)
and Adjustment
Replacement
To remove the carriage front cover, remove the ink tubes from the groove.
SM 4-193 D262
Carriage Unit
When replacing a print head, never touch the main ink level sensor feeler. Doing so
applies compression to the head tank that will cause ink to spill.
The black print heads have two main ink level sensor feelers [A], and the color print
heads have five [B].
D262 4-194 SM
Carriage Unit
and Adjustment
Replacement
5. Release the FFCs (front side) from the bottom of the HRB. ( x2)
To release the FFCs, be sure you understand of the directions of the locks.
To release the FFCs [A], pull the lock toward you.
To release the FFCs [B], push up the lock.
SM 4-195 D262
Carriage Unit
6. Release the FFCs (backward) from the bottom of the HRB. ( x2)
D262 4-196 SM
Carriage Unit
8. Push the two white projections of the black print head to release the air from the head
tanks (K1) and (K2).
9. Attach the protective sheet enclosed in the new print head unit to the print head to be
removed.
and Adjustment
Replacement
The protective sheet shields the main unit and its surroundings from ink spills.
10. Remove the ink tube (K1) from the ink supply port of the print head [A] and attach the
plug to the joint of the ink tube (K1) [B].
SM 4-197 D262
Carriage Unit
11. Take two plugs (capped) of the accessories of the new print head unit.
12. Attach the plug (capped) [A] to the ink supply port of the print head to be removed.
The cap prevents the ink leakage from the ink supply port.
13. Remove the ink tube (K2) from the ink supply port of the print head and attach the plug
to the joint and the plug (capped) to the ink supply port of the removed ink tube (K2).
14. Slightly pull up the black print head to be removed to release it from the guide rod
backward. Then place it on several sheets of paper.
D262 4-198 SM
Carriage Unit
15. Check that the ink does not spill on the paper beneath the removed print head. If it
spills, change the paper.
16. Release the FFCs from the removed print head.
and Adjustment
Replacement
Attach the released FFCs to the new print head.
SM 4-199 D262
Carriage Unit
Put the old print head on the cradle, wrap them in paper to avoid ink leakage, and put
them in a plastic bag to bring them back.
4. Attach the print head to the guide rod.
Do not apply excessive force when attaching the print head to the guide rod. Or the
deviation may occur upon print head installation.
D262 4-200 SM
Carriage Unit
5. Push the two white projections on the print head to release the air.
Releasing of the air removes the negative pressure and avoid bubbles.
6. Remove the two plugs (capped) from the ink supply ports of the print head.
and Adjustment
Replacement
7. Remove the plugs [A] from two ink tubes and attach them to the ink supply ports [B].
8. Remove the protective sheet from the print head and discard it.
When removing the protective sheet, do not pull up the ink tube too much. Or you
might accidentally remove the ink tube.
SM 4-201 D262
Carriage Unit
9. Connect the FFCs (back side) to the lower connectors at the lower part of the HRB.
( x2)
To connect the FFCs, be sure you understand the directions of the locks of the
connectors.
To connect the FFCs [A], push in the lock.
To connect the FFCs [B], push down the lock.
D262 4-202 SM
Carriage Unit
10. Connect the FFCs (front side) to the upper connectors at the lower part of the HRB.
( x2)
and Adjustment
Replacement
If the FFC is pulled after connecting to the HRB, it may be hooked into the OCFS
actuator. Then the FFC becomes longer than the required length to the connector
and the deflected part may push the OCFS actuator. In this case, release the FFC
and release the hooked part. Then connect it to the HRB again.
1: Filler
2: FFC
3: HRB
SM 4-203 D262
Carriage Unit
13. Attach the thermistor to the head tank (K2) of the print head unit.
Insert the thermistor into the hole of the head tank from left to right, fold back the tip
of the harness, then feed the thermistor back into the hole.
Insert the sensor head [A] so that it placed above the harness [B] in the hole of the
head tank.
D262 4-204 SM
Carriage Unit
14. Place the ink tubes on the path of the print head, from right to left in order of K2 and
K1.
Place the ink tube (K2) [A] on the path of the print head first.
Then place the ink tube (K1) [B] upon the ink tube (K1) on the path of the print head.
and Adjustment
Replacement
15. Attach the carriage unit cover.
For attaching the carriage unit cover, perform the procedure for removing in reverse order.
(Print Head Unit)
SM 4-205 D262
Carriage Unit
To attach the carriage upper cover, move the harness to the HRB so that no pressure
is applied to the ink tube.
1: HRB
2: Electrode pin harness
3: Thermistor
4: Head tank
Keep extra length of the thermistor harness above the carriage front cover line as
shown in the illustration below.
D262 4-206 SM
Carriage Unit
Fold the electrode pin harness to the left above the carriage front cover line as shown
in the illustration below.
and Adjustment
Replacement
16. When the black print head replacement ends, reset the counter and perform the initial
filling sequence. (Print Head Unit)
When replacing a print head, never touch the main ink level sensor feeler. Doing so
applies compression to the head tank that will cause ink to spill.
The black print heads have two main ink level sensor feelers [A], and the color print
heads have five [B].
SM 4-207 D262
Carriage Unit
D262 4-208 SM
Carriage Unit
and Adjustment
Replacement
5. Remove the connectors from the HRB. ( x2)
6. Release the FFCs (front side) from the bottom of the HRB. ( x3)
To release the FFCs, be sure you understand of the directions of the locks.
To release the FFCs [A], pull the lock toward you.
SM 4-209 D262
Carriage Unit
7. Release the FFCs (backward) from the lower part of the HRB. ( x3)
D262 4-210 SM
Carriage Unit
9. Push the three white projections of the color print head to release the air from the head
tanks (Y1, M1), (C), and (M2, Y2).
10. Attach the protective sheet enclosed in the new print head unit to the print head to be
removed.
and Adjustment
Replacement
The protective sheet shields the main unit and its surroundings from ink spills.
11. Remove the ink tube (M2) [A] from the ink supply port of the print head, and attach the
plug to the ink tube joint (M2) [B].
SM 4-211 D262
Carriage Unit
12. Take five plugs (capped) of the accessories of the new print head unit.
13. Attach the plug (capped) [A] to the ink supply port of the print head to be removed.
The cap prevents the ink leakage from the ink supply port.
14. Remove the ink tubes (Y2, C, M1, Y1) from the ink supply ports of the print heads and
attach the plugs to the joints and the plugs (capped) to the ink supply ports of the
removed ink tubes.
15. Slightly pull up the color print head to be removed to release it from the guide lock
backward. Then place it on several sheets of paper.
D262 4-212 SM
Carriage Unit
16. Check that the ink does not spill on the paper beneath the removed print head. If it
spills, change the paper.
and Adjustment
Replacement
1. Remove the orange tape and bracket from the new print head unit.
SM 4-213 D262
Carriage Unit
Put the old print head on the cradle, wrap them in paper to avoid ink leakage, and put
them in a plastic bag to bring them back.
3. Attach the print head to the guide rod.
Do not apply excessive force when attaching the print head to the guide rod. Or the
deviation may occur upon print head installation.
4. Push the three white projections on the print head to release the air.
Releasing of the air removes the negative pressure and avoid bubbles.
5. Remove the five plugs (capped) from the ink supply ports of the print heads.
6. Remove the plugs [A] from five ink tubes and attach them to the ink supply ports [B].
D262 4-214 SM
Carriage Unit
7. Remove the protective sheet from the print head and discard it.
When removing the protective sheet, do not pull up the ink tube too much. Or you
might accidentally remove the ink tube.
and Adjustment
Replacement
8. Connect the FFCs (back side) to the lower connectors at the lower part of the HRB.
( x3)
SM 4-215 D262
Carriage Unit
To connect the FFCs, be sure you understand the directions of the locks of the
connectors.
To connect the FFCs [A], push in the lock.
To connect the FFCs [B], push down the lock
9. Connect the FFCs (front side) to the upper connectors at the lower part of the HRB.
( x3)
D262 4-216 SM
Carriage Unit
If the FFC is pulled after connecting to the HRB, it may be hooked into the OCFS
actuator. Then the FFC becomes longer than the required length to the connector
and the deflected part may push the OCFS actuator. In this case, release the FFC
and release the hooked part. Then connect it to the HRB again.
and Adjustment
Replacement
1: Filler
2: FFC
3: HRB
SM 4-217 D262
Carriage Unit
11. Connect the FFC to the center connector of the HRB. ( x1)
12. Connect the FFCs to the right connectors of the HRB. ( x2)
13. Attach the thermistor to the head tanks (Y1/M1) of the print head units.
D262 4-218 SM
Carriage Unit
Insert the thermistor into the hole of the head tank from right to left, fold back the tip
of the harness [A], then feed the thermistor back into the hole.
Insert the sensor head so that it placed above the harness in the hole of the head
tank.
and Adjustment
Replacement
14. Place the ink tubes on the path of the print head, from right to left in order of Y1, M1, C,
Y2, and M2.
Place the ink tube (Y1) on the path of the print head first. [A]
Then place the ink tube (M1) upon the ink tube (Y1) on the path of the print head. [B]
Then place the ink tube (C) upon the ink tube (M1) [C] and the ink tube (Y2) upon the ink
tube (C) on the path of the print head. [D]
Last of all, place the ink tube (M2) upon the ink tube (Y2) on the path of the print head. [E]
SM 4-219 D262
Carriage Unit
To attach the carriage upper cover, move the harness to the HRB so that no pressure
is applied to the ink tube.
1: HRB
2: Electrode pin harness
3: Thermistor
4: Head tank
Keep extra length of the thermistor harness above the carriage front cover line as
shown in the illustration below.
D262 4-220 SM
Carriage Unit
Fold the electrode pin harness to the left above the carriage front cover line as shown
in the illustration below.
and Adjustment
Replacement
16. When the color print head replacement terminates, reset the counter and perform the
initial filling sequence. (Print Head Unit)
SM 4-221 D262
Carriage Unit
For Enter
If the print head unit is uncapped during replacing, some nozzle may not be firing.
In such a case, recover it by cleaning or flushing the print heads. (Clean Print
Heads, Flush Print Heads)
Density Check (Black Print Head Only)
1. Enter SP mode
2. Select SP2-902-001 (internal test pattern selection: R120 (MtoP) internal pattern),
and use "10", "11", or "12", as required.
The thickness of the pattern decreases in the order of 10, 11, and 12.
3. Check the density of head 1 and of head 2 referring the printed pattern.
Printing from the tip to between about 96 and 128 mm is for print head 1.
Printing from the tip to between about 128 and 160 mm is for print head 2.
4. If a difference is detected, adjust with SP3-132-001/002 (circuit corrected value).
SP3-132-001: For print head 1
SP3-132-002: For print head 2
D262 4-222 SM
Carriage Unit
For the coated paper mode, plain paper can be used but the setting should be
"Coated Paper".
and Adjustment
Replacement
Head position can be adjusted automatically or manually.
2. Enter SP mode and do SP5-884-003 (Factory setting: Head Gap Backup).
Then the adjusted results will be applied to another paper type and mode.
However, adjust the head position for each paper type and mode if necessary.
3. Exit SP mode.
Ink Cartridge and Ink Collector Tank Replacement
1. Open the ink-cartridge cover, and remove the ink cartridge.
2. Attach the customer's ink cartridge and close the ink-cartridge cover.
3. Open the ink collector tank cover and remove the ink collector tank.
4. Attach the customer's ink collector tank and close the cover.
SM 4-223 D262
Carriage Unit
The screws shown below are adjusted their position at the factory. Never loosen nor
remove them for changing or adjusting.
Forty screws on the backward frame of the main unit (the figure is with the upper cover
removed)
Four screws beneath the paper holding lever (the figure below is with the right cover
removed)
D262 4-224 SM
Carriage Unit
and Adjustment
Replacement
SM 4-225 D262
Carriage Unit
8. Release the clamps, free the ink tubes, and remove the connectors [A] and [B] of the
ink supply unit.
( x2, x2)
9. Release the clamps inside the frame on the right front of the main unit and free the ink
tubes. ( x3)
10. Release the clamps inside the frame at the center of the main unit and free the ink
tubes. ( x2)
D262 4-226 SM
Carriage Unit
and Adjustment
Replacement
SM 4-227 D262
Carriage Unit
2. Remove the connector [A] of the ink collector tank cover sensor inside the right panel,
release the clamps, and free the sensor harness. ( x1, x4)
3. Remove the connector of the ink cartridge cover sensor [A] inside the front of the main
unit. ( x1)
D262 4-228 SM
Carriage Unit
5. Take out the harnesses from the main unit and move them to the back of the main unit.
and Adjustment
Replacement
6. Release the clamps [A] and remove the connectors [B] on the right back of the main
unit, and free the harness. ( x4, x2)
SM 4-229 D262
Carriage Unit
D262 4-230 SM
Carriage Unit
The screws shown below are adjusted their position at the factory. Never loosen nor
remove them for changing or adjusting.
A screw at the upper part of the air release solenoid bracket.
and Adjustment
Replacement
Two screws at the lower part of the air release solenoid and main ink level sensor bracket.
SM 4-231 D262
Carriage Unit
1. Mark the point of the boss of the main ink level sensor bracket (a red line in the
illustration below).
When the main ink level sensor bracket is to be attached, be sure to place the OCFS
actuator at the center of the OCFS actuator sensor. For details, see "Attach the main
ink level sensor bracket in the procedure below" in "Precautions" for attaching the
carriage unit.
2. Remove the main ink level sensor bracket on the right front of the main unit. ( x2,
x1)
D262 4-232 SM
Carriage Unit
and Adjustment
Replacement
2. Remove the rail from the loosened screws [A] and [B].
SM 4-233 D262
Carriage Unit
3. Move the rail to the left and pull it out from the rear of the carriage unit to take it out
from the main unit.
2. On the right of the main unit, remove the right end of the horizontal encoder sheet from
the screw.
D262 4-234 SM
Carriage Unit
3. Pull out the horizontal encoder sheet from the back of the carriage unit [A] to take it out
from the main unit [B].
and Adjustment
Replacement
2. On the right of the main unit, remove the tension screw hidden behind the paper
holding lever and the tension bracket is removed. ( x1)
When removing the outside screw, hold the bracket to prevent the spring, that is not
fixed to the bracket, from falling.
SM 4-235 D262
Carriage Unit
3. Remove the plate of the tension bracket together with the horizontal timing belt. ( x3)
D262 4-236 SM
Carriage Unit
and Adjustment
Replacement
2. Remove the paper holding lever. ( x1)
SM 4-237 D262
Carriage Unit
5. Release the clamps on the right back of the main unit, free the harnesses, and move
them to the back of the main unit. ( x2)
D262 4-238 SM
Carriage Unit
and Adjustment
Replacement
2. Remove the screws on the front. ( x3)
SM 4-239 D262
Carriage Unit
D262 4-240 SM
Carriage Unit
2. Remove the carriage upper cover that hold the ink tubes on both sides of the carriage
and Adjustment
Replacement
unit. ( x2)
SM 4-241 D262
Carriage Unit
To remove the carriage front cover, remove the ink tubes from the groove.
D262 4-242 SM
Carriage Unit
and Adjustment
Replacement
7. Remove the connector from the HRB. ( x7)
SM 4-243 D262
Carriage Unit
8. Release the FFCs (front side) from the lower part of the HRB. ( x5)
To release the FFCs, be sure you understand of the directions of the locks.
To release the FFCs [A], pull the lock toward you.
To release the FFCs [B], push up the lock.
D262 4-244 SM
Carriage Unit
9. Release the FFCs (backward) from the lower part of the HRB. ( x5)
10. Slide the wire retainer on the right top of the FFC guide plate to the left while holding it
pushed and remove it from the cutout.
and Adjustment
Replacement
11. Remove the sheet from the FFC guide plate.
SM 4-245 D262
Carriage Unit
13. Take the plugs for attaching to the ink tubes and plugs (capped) for attaching to the ink
supply ports of the print head unit as they are disconnected, to prevent ink leakage.
Two plugs for black print head and five plugs for color print head are necessary.
14. Place a large sheet of paper under the carriage unit. (This prevents the platen from
being dirty caused by ink leakage as the ink tube is removed.)
D262 4-246 SM
Carriage Unit
15. Push the right and left white projections of the black and color print heads to release
the air from the head tanks.
16. Attach the protective sheet [A] to the new print head.
and Adjustment
Replacement
17. Remove the ink tube (M2) [A] from the ink supply port of the print head, and attach the
plug [B] to the ink tube port.
SM 4-247 D262
Carriage Unit
18. Attach the plug (capped) [A] to the ink supply port from which the ink tube (M2) was
removed.
19. Repeat steps 16 and 17 for ink tubes (Y2), (C), (M1), (Y1), (K2), and (K1) in this order.
D262 4-248 SM
Carriage Unit
21. Attach the plugs of all seven ink tubes and seven ink supply ports, then remove the
bracket that secures the ink tubes. ( x1)
and Adjustment
Replacement
23. On the left of the main unit, remove the horizontal timing belt [A] from the motor drive
gear.
24. Move the carriage unit to the right end of the main unit [C] while pulling up the
horizontal timing belt [B] (to prevent the belt from fouling at the back of the carriage
unit).
SM 4-249 D262
Carriage Unit
25. Hold the carriage unit with both hands and remove it from the guide rod.
D262 4-250 SM
Carriage Unit
Precaution
Check the position of the carriage unit after attaching it to the guide rod.
1. The shaft [A] at the lower part of the carriage unit is inserted in the guide rod.
2. The slider [B] at the upper part of the carriage unit contacts with the rail as shown below.
Before attaching the bracket to secure the ink tubes, check that the ink tubes are lined
correctly as shown below.
and Adjustment
Replacement
1. Pass the ink tubes, K2, K1, Y1, M1, C, Y2, and M2 in this order one by one through the
upper part of the carriage unit.
2. Pass the ink tubes from left side to the right side of the carriage unit in the order
described above.
Then the tubes are prevented from crossing inside the carriage unit.
If the ink tubes are crossed, the bracket to secure the ink tubes may not be
attached correctly.
3. If the plugged ink tube is hard to pass the upper part of the carriage unit, pull it out using
the longnose pliers.
SM 4-251 D262
Carriage Unit
Place the ink tubes on the print head in the procedure below.
1. Remove the plugs of the ink tubes (K1) and (K2) and the ink supply ports of the print
head.
2. Attach the ink tubes (K1) and (K2) to the ink supply ports and place them on the path of
the print head in the order of K2 and K1.
Place the ink tube (K2) [A] on the path of the print head first.
Then place the ink tube (K1) [B] upon the ink tube (K2) on the path of the print head.
3. Remove the plugs from the ports of the ink tubes (Y1), (M1), (C), (M2), and (Y2) and the
ink supply ports of the print heads.
4. Place the ink tubes on the path of the print head, from right to left in order of Y1, M1, C,
Y2, and M2.
Place the ink tube (Y1) on the path of the print head first. [A]
Then place the ink tube (M1) upon the ink tube (Y1) on the path of the print head. [B]
Then place the ink tube (C) upon the ink tube (M1) [C] and the ink tube (Y2) upon the
D262 4-252 SM
Carriage Unit
Before attaching the bracket to secure the ink tubes, check the followings:
Place the ink tube so that the cutout of the ink tube guide is placed 1 to 4 mm apart from
the side of the carriage unit.
Check that there is the space between the ink tube guide and the carriage unit.
and Adjustment
Replacement
To attach the bracket to secure the ink tubes, insert the two projections under the bracket
to the holes of the carriage unit.
SM 4-253 D262
Carriage Unit
When the carriage unit installation completes, move the unit right and left to check that it
does not fall down from the rail.
If the ink tube falls down, the ink tube is loosely attached on the left of the carriage
unit. Remove the bracket to secure the ink tubes and pull the ink tube from the left of
the carriage unit as possible to remove the looseness.
When the paper holding lever is attached, check the followings:
[1] The paper holding lever is horizontal.
[2] The gear and the first gear teeth of the paper holding lever are aligned.
[3] The actuator for the gear is in the gap of the registration release sensor.
Attach the main ink level sensor bracket in the procedure below.
1. Loosen the screw of the bracket to move the bracket back and forth.
D262 4-254 SM
Carriage Unit
2. Check that the feeler is placed at the center of the feeler sensor [1] [2]. If it is not placed
at the center, adjust the position by moving the bracket back and forth.
and Adjustment
Replacement
3. Tighten the screw of the bracket.
SM 4-255 D262
Ink Supply
3. Ink Sump 1
5. Rubber Caps 7
6. Plugs 21
D262 4-256 SM
Ink Supply
Always follow instructions and work carefully to avoid spilling ink from the ink tubes and
the tops of the ink sub tanks. If ink spills onto a printed circuit board at the base of the
FFC, the print head unit will become unusable and require replacement.
and Adjustment
Replacement
Ink Supply Unit Replacement
1. Do SP2090-1 to clear the NVRAM setting for the ink supply unit.
2. Move the Carriage Unit with SP2102-4 (p.4-52).
3. Turn the machine off and disconnect the power cord from the power source.
4. Separate the Main Unit from the Scanner Unit (p.4-59).
5. Remove the top cover (p.4-31).
SM 4-257 D262
Ink Supply
Carriage Disconnection
1. Remove the left cover of the carriage unit ( x1).
2. Remove the carriage top covers that secure the ink tube at both left and right of the
carriage unit ( x2).
D262 4-258 SM
Ink Supply
When the carriage front cover is to be removed, pull the ink tube out from the groove.
and Adjustment
Replacement
4. Release the FFCs on the left of the HRB ( x2).
SM 4-259 D262
Ink Supply
7. Press and pull the wire retainer to the left on the upper right of the flat cable guide plate
to remove it from the cutout.
D262 4-260 SM
Ink Supply
and Adjustment
Replacement
10. You will need the uncapped/capped plugs to plug each ink supply tube and ink supply
port as they are disconnected, to prevent ink leakage. For the head carriage (black),
two pairs of uncapped/capped plugs and for the head carriage (color), five pairs are
required.
SM 4-261 D262
Ink Supply
13. Attach the protective sheet [A] to the new head carriage.
14. Remove the ink tube (M2) [A] from the ink supply port of the head carriage, and plug
the uncapped plug [B] into the port of the tube.
D262 4-262 SM
Ink Supply
15. Plug the capped plug [A] into the ink supply port from which the ink tube (M2) was
removed.
16. Now, following the same steps to disconnect the ink tube (M2), disconnect and cap the
other ink supply tubes and ink ports in this order: Y2 > C > M1> Y1> K2 > K1
and Adjustment
Replacement
17. Seven ink supply tubes and seven ink ports must be disconnected and plugged.
18. The ports of the ink supply tanks and ink supply tubes should now be plugged.
19. Remove the tube pressure plate ( x1).
SM 4-263 D262
Ink Supply
Rev. 09/13/2019
20. Push the tubes up and then pull them out of the carriage unit.
2. Follow in reverse order the removal procedure for the ink supply unit described above
until Step 5: Remove the front cover.
3. The ink cartridge cover on the front and the ink collector tank cover on the right side
must be reinstalled to prevent their sensors from returning an error when the machine
is turned on.
4. Reconnect the FFCs ( x4) to the carriage unit.
5. Close the front cover if it is up.
6. Make sure that the paper exit guide is down.
7. Set the service ink cartridges in the new ink supply unit.
D262 4-264 SM
Ink Supply
Rev. 09/13/2019
9. Snap the nozzle plate onto the top of the dummy tank.
10. Set the dummy tank on the platen.
and Adjustment
Replacement
11. Connect each tube to the top of the box. The order of connection is not important.
12. Before going to the next step, check:
FFCs on the carriage unit must be connected to prevent an error.
Front Cover must be down so that the cover sensor detects the front cover closed.
Paper Exit Guide must be down so that the guide sensor detects that the guide down.
Right covers must be attached so that the ink collector sensor detects that the cover is
closed.
Ink Cartridge Cover must be attached.
13. Open the ink cartridge cover and leave it open.
The ink cartridge cover must be open so that you can complete this procedure.
If the machine is powered on with the cover closed, the machine will start the initial
filling sequence and try to move the carriage unit to the home position for capping.
14. Turn on the machine.
15. Ignore the error.
16. Go into the SP mode and do SP2012-1. If the value of this SP code does not read "9",
then enter "9".
17. Confirm that all seven ink supply tubes are connected securely to the dummy tank.
SM 4-265 D262
Ink Supply
Rev. 09/13/2019
1. Pass the ink tubes, K2, K1, Y1, M1, C, Y2, and M2 in this order one by one through the
upper part of the carriage unit.
2. Pass the ink tubes from left side to the right side of the carriage unit in the order
described above.
Then the tubes are prevented from crossing inside the carriage unit.
If the ink tubes are crossed, the bracket to secure the ink tubes may not be
attached correctly.
3. If the plugged ink tube is hard to pass the upper part of the carriage unit, pull it out using
the longnose pliers.
D262 4-266 SM
Ink Supply
Place the ink tubes on the print head in the procedure below.
1. Remove the plugs of the ink tubes (K1) and (K2) and the ink supply ports of the print
head.
2. Attach the ink tubes (K1) and (K2) to the ink supply ports and place them on the path of
the print head in the order of K2 and K1.
Place the ink tube (K2) [A] on the path of the print head first.
Then place the ink tube (K1) [B] upon the ink tube (K2) on the path of the print head.
and Adjustment
Replacement
3. Remove the plugs from the ports of the ink tubes (Y1), (M1), (C), (M2), and (Y2) and the
ink supply ports of the print heads.
4. Place the ink tubes on the path of the print head, from right to left in order of Y1, M1, C,
Y2, and M2.
Place the ink tube (Y1) on the path of the print head first. [A]
Then place the ink tube (M1) upon the ink tube (Y1) on the path of the print head. [B]
Then place the ink tube (C) upon the ink tube (M1) [C] and the ink tube (Y2) upon the
ink tube (C) on the path of the print head. [D]
Last of all, place the ink tube (M2) upon the ink tube (Y2) on the path of the print
head. [E]
SM 4-267 D262
Ink Supply
Before attaching the bracket to secure the ink tubes, check the followings:
Place the ink tube so that the cutout of the ink tube guide is placed 1 to 4 mm apart from
the side of the carriage unit.
Check that there is the space between the ink tube guide and the carriage unit.
To attach the bracket to secure the ink tubes, insert the two projections under the bracket
to the holes of the carriage unit.
When the carriage unit installation completes, move the unit right and left to check that it
does not fall down from the rail.
If the ink tube falls down, the ink tube is loosely attached on the left of the carriage
unit. Remove the bracket to secure the ink tubes and pull the ink tube from the left of
the carriage unit as possible to remove the looseness.
D262 4-268 SM
Ink Supply
Before you turn the machine on, check the position of the horizontal encoder strip on the
left.
If the encoder strip is up on the bracket as shown at [A], pull it forward and down so it is in
front of the bracket as shown at [B].
If the machine is turned on with the strip positioned as shown at [A], the movement of the
carriage unit may scratch the surface of the encoder strip.
and Adjustment
Replacement
After attaching the ink supply unit, perform the operations described below.
1. Attach the carriage front cover, upper cover, and left cover to the carriage unit.
2. Open the ink-cartridge cover, and remove the customer's ink cartridge.
3. Attach the service ink cartridge to the ink supply unit and close the ink-cartridge cover.
4. Turn the machine on.
5. Flush the print heads (p.7-110).
6. Set SP2-012-001 to “0”.
7. Open the ink cartridge cover and remove the service ink cartridges in the ink supply unit.
8. Attach the customer’s cartridges and close the ink cartridge cover.
9. Turn the main power switch OFF and back ON.
10. Print a Nozzle Check Pattern and check the condition of the print heads. (Nozzle Check
Pattern Print)
11. Obey the local laws when you dispose of the ink sump holding the drained ink.
Before disposal, cover the slots on top of the sump with the covers provided.
If the covers are not available, cover the slots with some strong tape to prevent the
ink from spilling out of the sump.
SM 4-269 D262
Ink Supply
D262 4-270 SM
Ink Supply
and Adjustment
Replacement
4. Free the ink supply tubes and disconnect the ink supply unit at [A] and [B] ( x2,
x2).
SM 4-271 D262
Ink Supply
5. On the right side of the back of the front support of the machine, free the ink supply
tubes ( x3).
6. Near the center of the front support, free the ink supply tubes ( x2).
7. Remove the ink supply unit and set it on the stool or box.
D262 4-272 SM
Ink Supply
8. Remove the side of the bracket and take out the air release solenoid ( x2).
and Adjustment
Replacement
Air Release Solenoid
SM 4-273 D262
Ink Supply
Positions of the screws shown below are adjusted at the factory. Do not loosen or remove
them when replacing and adjusting the sensors.
The screw on the ink level sensor bracket
The screw at the upper part of the air release solenoid bracket
The two screws at the lower part of the air release solenoid bracket
D262 4-274 SM
Ink Supply
Preparation
Separate the Main Unit from the Scanner Unit (p.4-59)
Move the Carriage Unit with SP2102-4 (p.4-52)
When the carriage unit is moved, ink may spill out from the print head onto the platen. To
move the carriage unit, place a sheet of regular paper under the carriage unit to protect
the platen.
The sheet under the carriage unit should be flat, with no paper crinkling, which could
scratch the nozzle face or cause clogging the nozzle.
Do not place any film under the carriage unit.
To place the regular paper, do not pull up the paper holding lever too much (p.4-14).
Remove:
Top cover (p.4-31)
Right cover (p.4-24)
and Adjustment
Replacement
Right upper cover (p.4-27)
Ink cartridge cover (p.4-29)
To remove the temperature/humidity sensor, go to step 1.
To remove the ink level sensor, go to step 2.
1. Remove the temperature/humidity sensor [A] ( x1, x1).
SM 4-275 D262
Ink Supply
2. Remove the ink level sensor (M1, Y1, C, M2, Y2, K2) [A] ( x3, x1).
The color of the connector of ink level sensor, Y1, M1, C, M2, Y2, is blue and that of
K1 is white.
D262 4-276 SM
Maintenance Unit, Waste Ink Collection
and Adjustment
Replacement
2. Unhook the right side and remove the sump.
SM 4-277 D262
Maintenance Unit, Waste Ink Collection
Obey the local laws and regulations regarding disposal of items such as waste ink
tanks that contain waste ink.
1. Depress the release [A], and then pull the tank straight out of the machine.
2. Lay the tank on a flat surface with the port [B] facing up.
The port at [B] is open and will leak ink if the tank is turned on its side or turned
upside down.
D262 4-278 SM
Maintenance Unit, Waste Ink Collection
and Adjustment
Replacement
3. Pull the harness and sensor through hole [A].
4. Free the harness [B] ( x6).
5. Disconnect and remove the sensor [C] ( x1).
SM 4-279 D262
Maintenance Unit, Waste Ink Collection
Reinstallation
1. When you position the sensor for reinstallation, make sure that the sensor is
positioned so the bend in the tines is down.
To avoid spilling ink, do not tilt the sump while you remove it.
D262 4-280 SM
Maintenance Unit, Waste Ink Collection
5. Cover the top of the tank with some paper and tape, and then discard it.
Follow the local laws and regulations regarding the disposal of this item.
Never attempt to empty the right ink sump and re-use it.
and Adjustment
Replacement
6. After installing the new right ink sump, open SP2505-002 (Clear Counter) and touch
[EXECUTE] to clear the counter for the new sump.
SM 4-281 D262
Maintenance Unit, Waste Ink Collection
When the carriage unit is moved, ink may spill out from the print head onto the platen.
To move the carriage unit, place a sheet of regular paper under the carriage unit to
protect the platen.
The sheet under the carriage unit should be flat, with no paper crinkling, which could
scratch the nozzle face or cause clogging of the nozzle.
Do not place any film under the carriage unit.
To place the regular paper, do not pull up the paper holding lever too much. (p.4-14)
2. Set several sheets of clean paper on a flat surface to hold the maintenance unit after it
is removed.
The bottom edges of the maintenance unit are covered with ink and will stain any
surface where it is placed.
Always set the maintenance unit on a surface covered with paper that will absorb ink
and can be discarded later.
D262 4-282 SM
Maintenance Unit, Waste Ink Collection
3. Turn down the maintenance lock lever [A].
4. Slowly, pull the maintenance unit [A] out of the machine ( x6, x2, x2).
5. Lay it down in the location prepared at Step 1.
and Adjustment
Replacement
Do not clear the PM counter.
Reinstallation
The maintenance unit should be cleaned after the ink collector unit,
1. Use a linen cloth, dampened very slightly with water and tightly wrapped around the
end of a small screwdriver, to remove any ink that has hardened at the following
locations:
SM 4-283 D262
Maintenance Unit, Waste Ink Collection
Make sure the cloth is only slightly damp. Do not allow any water near the protective
caps [C]. Water on the caps could seep onto the print head nozzles and dilute the
ink.
[A] Wiper and blade
[B] Suction cap
[C] Print head caps (x4)
Never use cotton, tissue, or any other material that could shred and leave fibers
around the suction cap or the print head caps.
3. Check that the maintenance lock lever is pressed down [A]. Then insert the unit slowly,
to avoid damaging the print-head caps and suction-cap wipers [B], and turn the
maintenance lock lever [A] upward as you set the unit in the machine.
4. After replacing the maintenance unit with a new one, open SP2102-001 and then touch
[EXECUTE] to reset the maintenance unit counter.
D262 4-284 SM
Auto-Nozzle Check
SP Contents
and Adjustment
If SP shown above cannot be performed, perform the procedure in Auto-Nozzle Check Unit.
Replacement
1. Move the head carriage, cutter, and wiper of the electrode plate to the specified
position with the SP2-024-001, SP2-024-002, and SP2-024-003.
2. Turn off the power.
Before doing any procedure, always turn off the power switch and unplug the
machine from its power source. Or electric shock or defect may be caused.
3. Separate the scanner unit and main unit (p.4-59).
4. Open the front cover (p.4-36).
5. Remove the right cover (p.4-24)
6. Remove the right rear cover (p.4-33).
7. Remove the maintenance unit (p.4-282).
8. Remove the harness [A] from the auto-nozzle check board ( x1, x1).
SM 4-285 D262
Auto-Nozzle Check
9. Move the auto-nozzle check board block [A] to the right ( x1).
10. Remove the harness cover [A] and three screws ( x3).
11. Move the harness [A] to the left and remove the timing belt [C] from the wiper slider
[B].
D262 4-286 SM
Auto-Nozzle Check
12. Move the hook [A] of the auto-nozzle check upper unit.
13. Push up the auto-nozzle check upper unit and remove it from the opening of the front
cover.
and Adjustment
Replacement
4.13.2 AUTO-NOZZLE CHECK UNIT
If the auto-nozzle check SP cannot be performed and the head carriage, cutter, and electrode
plate cannot be moved to the specified position, change the Auto-Nozzle Check Unit including the
auto-nozzle module bracket.
1. Separate the scanner unit and main unit (p.4-59).
2. Open the front cover (p.4-36).
3. Remove the right cover (p.4-24)
4. Remove the right rear cover (p.4-33).
5. Remove the maintenance unit (p.4-282).
6. Remove the harness [A] from the auto-nozzle check board ( x1, x1).
7. Move the auto-nozzle check board block [A] to the right ( x1).
SM 4-287 D262
Auto-Nozzle Check
8. Remove the two auto-nozzle check position sensor harnesses [A] ( x1, x1).
9. Remove the two screws fixing the auto-nozzle check bracket ( x2).
10. Turn the auto-nozzle check unit [B] forward while releasing the hook [A] of the
auto-nozzle check bracket, and pull it out from the opening of the right back of the
main unit.
D262 4-288 SM
Auto-Nozzle Check
SP Contents
and Adjustment
SP7-761-020 Electrode-plate wiping time
Replacement
Flag for operating life of the auto-nozzle
SP2-021-011
check
When the SP is performed, the check operation after changing the auto-nozzle check
unit will be done.
3. Perform SP2-020-001 with the argument 31 to check purging.
When the SP is performed, the auto-nozzle check operation will be done in the unit of
the specified number of rows of the nozzles.
SM 4-289 D262
Electrical Components
Set the main power switch to OFF and disconnect the power plug from the power outlet
before performing the procedure below. Working with power supplied may cause
electrical shock or defects.
The rear cover is held in place by many screws but only six screws need to be removed
(the others can just be loosened).
1. Remove the screws circled in red ( x6).
2. Loosen (do not remove) the screws marked by the red arrows ( x10).
D262 4-290 SM
Electrical Components
and Adjustment
Replacement
To remove the PCB box, never loosen nor remove the two screws shown below. (The
figure shown below is the left side viewing from the rear.)
SM 4-291 D262
Electrical Components
7. Disconnect the connector from CN254 of the IOB and pull away the harness of the roll
unit 1 ( x1).
D262 4-292 SM
Electrical Components
9. Release the connector [A] from CN301 of the RFDB and harness bracket [B] of the roll
unit 2 ( x1, x2).
10. Release the FFCs [A] on the BiCU, release the clamp [B] at the upper part of the PCB
and Adjustment
Replacement
box, and pull away the FFC ( x5, x1)
Remove the clamp [A] of the FFC by pushing it towards the BiCU.
SM 4-293 D262
Electrical Components
11. Remove the connector and clamps shown in the figure below ( x1, x6).
D262 4-294 SM
Electrical Components
14. Disconnect the relay connectors shown in the figure below ( x3).
and Adjustment
Replacement
15. Release the clamps at the center back of the upper part of the PCB box.
SM 4-295 D262
Electrical Components
16. Release the three clamps at the upper part of the PCB box and pull away the three
cables and FFC to the back.
D262 4-296 SM
Electrical Components
and Adjustment
Replacement
The blue frame shows the location of the controller board.
SM 4-297 D262
Electrical Components
Remove
1. Rear cover (p.4-290) .
2. Left cover of the PCB box ( x7).
D262 4-298 SM
Electrical Components
and Adjustment
Replacement
4.14.4 RFDB (ROLL FEEDER DRIVE BOARD)
The RFDB is mounted only when the roll unit 2 (option) is attached, and it is placed in the POB
box as shown below.
SM 4-299 D262
Electrical Components
Remove
1. Rear cover (p.4-290).
2. Disconnect the connectors shown in the figure below ( x2).
3. RFDB ( x2).
D262 4-300 SM
Electrical Components
and Adjustment
Replacement
Remove
1. Rear cover (p.4-290).
2. Disconnect the connectors shown in the figure below ( x8, x2).
To disconnect the FFCs, unlock the connectors and release the FFCs as shown
below.
SM 4-301 D262
Electrical Components
4.14.6 HDD
For replacing the HDD, the information of the customer is treated. Confirm the HDD
replacement procedure with the customer.
The blue frame shows the location of the HDD.
D262 4-302 SM
Electrical Components
Remove
1. Rear cover (p.4-290).
2. Disconnect the connector of the HDD from the controller board.
and Adjustment
Replacement
3. HDD with the bracket ( x3).
SM 4-303 D262
Electrical Components
Settings
After replacement, hand over the removed HDD to the customer or damage the HDD and
bring it back (non-free).
Notice to the customer that the document box data and address data will be deleted when an
HDD is replaced so that the re-registration is required if the data are necessary.
If the IC-card personal authentication has been set, the settings will be cleared and resetting
is necessary when the HDD is replaced.
Format the new HDD with SP shown below and download the fixed stamp data to the HDD.
1. Set the main power switch to ON and enter the SP mode using the operation panel.
2. Do SP5-832-001 to format the HDD.
3. Do SP5-853-001 to download the fixed stamp data.
4. Finish the SP mode and set the main power switch off and on again.
To attach the BiCU, loosen the screws on the controller board, attach the BiCU, and then
tighten the screws on the controller board and BiCU.
D262 4-304 SM
Electrical Components
The blue frame shows the location of the BiCU in the POB box (back of the IOB [A] and HDD
bracket [B]).
and Adjustment
Replacement
Remove
1. Rear cover (p.4-290).
2. Remove the IOB (p.4-301).
3. Remove the HDD (p.4-302).
4. Disconnect the connectors shown in the figure below ( x7, x5).
Remove the clamp [A] of the FFC by pushing it towards the BiCU.
SM 4-305 D262
Electrical Components
EEPROM Replacement
When the BiCU is replaced, remove the film cables [A] ( x2), connector [B] ( x1), and
EEPROM [C] and connect them to the new BiCU.
D262 4-306 SM
Electrical Components
The pins of the EEPROM are soft and easy to bend. Work carefully when you remove it.
1. Use the tip of a small screwdriver to alternately raise the top [1] and bottom [2] of the
EEPROM slightly.
2. When the EEPROM is loose, remove it [3].
and Adjustment
Replacement
3. Position the EEPROM on the new BiCU socket so that the semi-circular indentation is
pointing up.
4. Make sure each pin is matched with a hole, and then press down to insert the
EEPROM.
SM 4-307 D262
Electrical Components
4.14.8 NVRAM
SC195 (Machine serial number error) will be displayed if you forget to attach the NVRAM.
If you mounted the NVRAM in the wrong direction, each component needs to be replaced
because a short circuit was caused in the controller board and the NVRAM.
Installing a new NVRAM initializes SPs and issues an SC. Reset the SC with the
procedure below.
1. Make sure that you have the SMC report (factory settings). This report comes with the
machine.
2. Output the SMC log using one of the following methods:
To save SMC log data to an SD card, execute SP5-992-001 (p.5-46).
3. Turn off the main power switch.
4. Insert a blank SD card in the SD slot 2, and then turn on the main power switch.
5. Use SP5-824-001 to upload the NVRAM data from the controller board.
6. Make sure the customer has a backup of their address book data. If not, obtain the
backup by referring to SP5-846-051.
The address data stored in the machine will be discarded later during this procedure.
So be sure to obtain a backup of the customer’s address book data.
Note that the counters for the user will be reset when doing the backup/restore of the
address book data.
If they have a backup of the address book data, use their own backup data for
restoring. This is because there is a risk that the data cannot be backed up properly
depending on the NVRAM condition.
7. Turn the main power OFF and unplug the power supply cord.
8. Push the main power switch ON again to discharge the residual charge.
9. Replace the NV-RAM with a new one.
10. Turn the power ON.
D262 4-308 SM
Electrical Components
SC992 appears at start-up, but this is normal behavior. This is because information
written to the NV-RAM and on the hard disk do not match due to replacement of the
NV-RAM. Go to Step 12.
12. Download the NV-RAM data stored in the SD card to the brand-new NV-RAM using
SP5-825-001 (NV-RAM Data Download).
SP5-825-001 does not download the following SP data to the new NV-RAM. So you
and Adjustment
Replacement
must set them manually.
a. SP5-985-001(Device Setting: On Board NIC)
b. SP5-985-002(Device Setting: On Board USB)
16. If the security functions (HDD Encryption and HDD Data Overwrite Security) were
applied, set the functions again.
17. Ask the customer to restore their address book. Or restore the address book data
using SP5-846-052 (UCS Setting: Restore All Addr Book), and ask the customer to
ensure the address book data has been restored properly.
If you have obtained the backup of the customer’s address book data, delete the
backup immediately after the NV-RAM replacement to avoid accidentally taking out
the customer’s data.
18. Output the SMC log using one of the following methods:
To print SMC log data, execute SP5-990-001.
To save SMC log data to an SD card, execute SP5-992-001 (p.5-46).
SM 4-309 D262
Electrical Components
Try all the items below if NVRAM upload (SP5-824-001) or download (SP5-825-001)
cannot be done.
Check the SP values that changed on the SMC you printed out in step 2. Adjust
the values manually. Make sure that the values of SP5-045-001 and
SP5-302-002 are the same as before replacing.
Replace all PM parts because all PM counters will be reset.
If a message tells you need an SD card to restore displays after the NVRAM
replacement, create a “SD card for restoration” and restore with the SD card.
Keep NVRAMs away from any objects that can cause static electricity. Static electricity
can damage data in the NVRAM.
1. Make sure that you have the SMC report (factory settings). This report comes with the
machine.
2. Output the SMC log using one of the following methods:
To print SMC log data, execute SP5-990-001 ([SP Print Mode]-[All (Data List)]).
To save SMC log data to an SD card, execute SP5-992-001 ([SP Text Mode]-[All (Data List)]).
3. Turn OFF the main power.
4. Insert a blank SD card in SD slot #2, and then turn ON the main power.
5. Upload the NVRAM data from the BiCU using SP5-824-001.
6. Turn OFF the main power and disconnect the power plug.
7. Replace the NVRAM on the BiCU with a new one.
D262 4-310 SM
Electrical Components
Make sure the NVRAM [A] is installed at the correct mounting location and
orientation. Install the NVRAM so that the indentation on the NVRAM corresponds
with the mark [B] on the BiCU.
Incorrect installation of the NVRAM will damage both the BiCU and the NVRAM
and Adjustment
Replacement
8. Connect the power plug and turn ON the main power.
9. Set SP5-811-001 ([Machine Serial Number]-[Set]), SP5-807-001 ([Area/Model Selection
DFU - JPN: 1, NA: 2, EU/AA: 3, CHN: 6]) and SP5-907-001 ([Plug & Play Maker/Model
Name]).
For information on how to configure the machine serial number and area selection,
contact the supervisor in your branch.
SC995 will appear until the machine serial number and area selection are programed
correctly.
10. Turn OFF then ON the main power.
11. Do SP5-801-002 to clear the all SP settings for the engine data in NVRAM.
12. Turn OFF then ON the main power.
13. From the SD card where you saved the NVRAM data in step 5, download the NVRAM
data with SP5-825-001.
14. Turn OFF the main power.
15. Remove the SD card from slot #2.
SM 4-311 D262
Electrical Components
When replacing the PSU, do not touch the shaded area shwon below.
D262 4-312 SM
Electrical Components
Remove
1. Rear cover (p.4-290).
2. Cables ( x5).
and Adjustment
Replacement
3. PSU ( x5).
SM 4-313 D262
Electrical Components
Precaution
To attach the PSU, connect the white connector of the relay connector [A] to the left and the black
connector to the right.
D262 4-314 SM
Sensors, Switches
Set the main power switch to OFF and disconnect the power plug from the power outlet
before performing the procedure below. Working with power supplied may cause
electrical shock or defects.
and Adjustment
Replacement
4.15.2 INK-CARTRIDGE COVER SWITCH
1. Right cover (p.4-24).
2. Right upper cover (p.4-27).
3. Ink-cartridge cover (p.4-29).
4. Ink-cartridge cover switch [A] ( x1).
SM 4-315 D262
Sensors, Switches
4. Front cover safety switch (right) [A] ( x2, snap ring x1).
D262 4-316 SM
Sensors, Switches
Remove
1. Left cover (p.4-20).
2. Open the front cover.
3. The front cover switch is placed on the left of the main unit and outside of the support.
4. Switch bracket ( x1, x1).
and Adjustment
Replacement
5. Lever from the switch bracket.
SM 4-317 D262
Sensors, Switches
Precaution
Support the bracket with the front cover switch attached as shown below, and insert the top of the
lever into the hole on the back of the rubber.
D262 4-318 SM
Special Adjustments
Do each adjustment in the order described below. Be sure to turn the machine off/on after
each SP adjustment to enable the new setting.
and Adjustment
3. Touch [COPY Window] at the top of the screen.
Replacement
4. Select the paper size.
5. Set a blank sheet of A1 SEF paper on the original tray.
6. Touch [Start] to print the test pattern.
7. Print two more test patterns (you need three grid pattern prints).
8. Refer to the diagram and instruction table below to do the SP magnification corrections if they
are needed. The example below illustrates the adjustments for "Normal/Recycled" paper.
SM 4-319 D262
Special Adjustments
SP Comments
4-101-1 On each grid test pattern, measure the width from block 1 to block 300
(300 blocks) then average the three measurements. The width must be
812.8 mm. If the average measured width is not 812.8 mm, adjust this SP
until the width is 812.8 mm.
4-008-1 On each grid test pattern, measure the length from block 21 to block 320
(300 blocks) then average the three measurements. The length must be
812.8 mm. If the measured length is not 812.8 mm, adjust this SP until the
length is 812.8 mm.
You can use a different test chart but only if it has lines 1000 mm long in the sub-scan
direction and 700 mm long in the main-scan direction.
2. Measure the length and width of the image on the original and the copy.
3. If the measurements are not within "Standard", adjust these SPs in the order shown in the
table below.
SP2-117-002 IJ Normal
SP2-117-003 Translucent
SP2-117-005 Coated
SP2-117-007 Special
D262 4-320 SM
Special Adjustments
You can use a different test chart but only if it has lines 1000 mm long in the sub-scan
direction and 700 mm long in the main-scan direction.
2. Measure the length and width of the images on the original and the copy.
3. Do the same measurements that you did for “Step 1: Magnification for Paper Type: Plain”.
4. If the measurements are not within "Standard", adjust these SPs in the order shown in the
table below.
Copy
and Adjustment
Replacement
SP2-116-001 Normal/Recycled Paper Less than ±0.5
SP2-116-003 Translucent
SP2-116-013 Translucent
SM 4-321 D262
Special Adjustments
D262 4-322 SM
Special Adjustments
and Adjustment
Replacement
[A]: Direction of Paper Feed
[B]: Sub Scan: 5 ±0.5 mm
[C]: Main Scan: 5 ±0.5 mm
3. Touch "SP Mode" at the top of the screen, and then adjust these SPs if a measurement is not
within "Standard".
SP Standard: Comments
SM 4-323 D262
Special Adjustments
SP Standard Comments
D262 4-324 SM
Special Adjustments
and Adjustment
Replacement
To set a length of 295 mm, with the machine cutting at 297 mm, you
need to move the cutting position downstream with a value of +2 mm
The cut length adjustment is done for all paper sizes after these settings are done.
After these settings are done you may still need to do fine adjustments for each paper
size.
1. Use the Preset Cut feature to make standard cuts of plain paper for these sizes:
Size Orientation
A3 Sideways
A1 Lengthways
A0 Lengthways
SM 4-325 D262
Special Adjustments
2. Measure the cuts and check them against the standards of this table.
420 to 1219 ±5
to 2000 ±6
to 3000 ±11
to 3600 ±14
to 15,000 ±150
D262 4-326 SM
Special Adjustments
to 594 ±5.00
to 841 ±6.00
to 1219 ±8.50
to 2000 ±18.0
to 3000 ±27.0
to 3600 ±33.0
and Adjustment
to 15,000 ±150
Replacement
4.16.2 CIS ADJUSTMENT WITH SP MODES
SM 4-327 D262
Special Adjustments
When you look at the printed pattern, the number sequence of the CIS joints is reversed,
with CIS-5 on the left through CIS-1 on the right as shown in the diagram above.
[A]: Distance between the lines at CIS 1-2 is wider than usual (as shown above). If the
distance between these lines is wider or narrower than the other lines, adjust the main
scan offset at CIS 1-2 with SP4-972-001 (CIS Joint Adjustment –CIS 1-2 Main Scan) as
described below.
[B]: The lines at CIS 1-2 are broken. If the output from CIS 1 is lower (as shown above) or
higher, adjust the sub scan offset at CIS 1-2 with SP4-972-006 (CIS Joint Adjustment –
CIS 1-2 Sub Scan) as described below.
To adjust the main scan offset for Example [A]
Problem: Output from CIS 1 is too far to the right.
1. Do SP4-972-001 and adjust the setting.
Adjust the position of CIS 1. The position of CIS 2 does not move.
If the area at the joint is too wide, set a smaller value.
If the area at the joint is too narrow, set a larger value.
In the example [A], you must set a smaller value.
To adjust the sub scan offset for Example [B]
D262 4-328 SM
Special Adjustments
Problem: Output from CIS 1 is lower than the output from CIS 2.
1. Do SP4-972-006 and adjust the setting.
Adjust the position of CIS 1. The position of CIS 2 does not move.
If the CIS 1 area is higher than the CIS 2 area, set a larger value.
If the CIS 1 area is lower than the CIS 2 area, set a smaller value.
In the example shown [B], you must decrease the value for CIS 1.
After adjusting
1. Print one more pattern and check CIS 1-2.
2. Repeat these procedures until the image at CIS 1-2 is correct.
3. Do these procedures for the other joints (CIS 2-3, CIS 3-4, CIS 4-5)
The “Effect” column in the table below tells you which area moves with the
adjustment, and which area does not move.
and Adjustment
Replacement
SP4-972 CIS Main/Sub Scan Offset Adjustment [0 to 2047/638/1]
001 Main Scan Interval 1-2 CIS 1-2 CIS 1 moves. CIS 2 does not move.
003 Main Scan Interval 2-3 CIS 2-3 CIS 3 moves. CIS 2 does not move.
004 Main Scan Interval 3-4 CIS 3-4 CIS 4 moves. CIS 3 does not move.
005 Main Scan Interval 4-5 CIS 4-5 CIS 5 moves. CIS 4 does not move.
006 Sub Scan Interval 1-2 CIS 1-2 CIS 1 moves. CIS 2 does not move.
008 Sub Scan Interval 2-3 CIS 2-3 CIS 3 moves. CIS 2 does not move.
009 Sub Scan Interval 3-4 CIS 3-4 CIS 4 moves. CIS 3 does not move.
010 Sub Scan Interval 4-5 CIS 4-5 CIS 5 moves. CIS 4 does not move.
SM 4-329 D262
Special Adjustments
3 Trailing edge The scan speed is changed to the value set for
SP4-965 14.5 mm after the original set sensor
detects the original trailing edge.
D262 4-330 SM
SYSTEM MAINTENANCE REFERENCE
R E V I S I O N H I S T O RY
P ag e Dat e Ad d ed/ Upd at ed/ New
None
Service Program Mode
5.2.1 OVERVIEW
In order to update the firmware of this machine, it is necessary to download the latest version of
firmware on a SD card.
Insert the SD card in SD card slot 2 beside the left rear of the controller box.
Maintenance
Main unit
Reference
System
Firmware type Firmware position Message display
SM 5-1 D262
Firmware Update
D262 5-2 SM
Firmware Update
Maintenance
Panel-CPU board
Reference
System
LanguageWidget Smart Operation M2a_WLanguage
Panel-CPU board
Even when not using a RPCS driver, the XPS driver requires RPCS firmware.
SM 5-3 D262
Firmware Update
5.2.3 PROCEDURE
A SD card is a precision device, so when you handle an SD card, respect the following.
When the power is switched ON, do not insert or remove a card.
During installation, do not switch the power OFF.
Since the card is manufactured to high precision, do not store it in a hot or humid location,
or in direct sunlight.
Do not bend the card, scratch it, or give it a strong shock.
Before downloading firmware on an SD card, check whether write-protection of the SD
card is canceled. If write-protection is enabled, an error code (error code 44, etc.) will be
displayed during download, and the download will fail.
Before updating firmware, remove the network cable from this machine.
If SC818 is generated during software update, switch the power OFF -> ON, and
complete the update which was interrupted.
During software update, network cables, remove interface cables, wireless boards, etc.,
(so that they are not accessed during update).
D262 5-4 SM
Firmware Update
Update procedure
1. First download the software to be updated to the SD card.
2. Switch the power OFF.
3. Remove the SD card slot cover [A]. ( ×1)
Maintenance
4. Insert the SD card [A] straight in slot 2.
Reference
System
Check whether the card is properly in the SD card slot. When a SD card is inserted, a
click is heard, and it is locked.
To remove the card, release by pressing once in the set state.
5. Switch the power ON.
6. Wait until the update screen starts (about 45 seconds).
When it appears, "Please Wait" is displayed.
SM 5-5 D262
Firmware Update
7. Check whether a program installation screen is displayed. (English display) When two or
more software modules are contained in the SD card, they are displayed as follows.
Display contents
On the above screen, two programs, i.e., engine firmware and printer application are
displayed. (The screen may change depending on the firmware or application).
The display contents are as follows:
Display Contents
* The upper row corresponds to the module number, the lower row corresponds to the
version name.
8. Select the module with the module selection button or 10 key operation. The selected module
is highlighted, and [Verify] and [Update] are displayed.
D262 5-6 SM
Firmware Update
Maintenance
Reference
System
10. During firmware update, a “firmware update/ verification progress screen" is displayed. When
firmware update is complete, a “firmware update end screen" is displayed.
In the middle row, the name of the module currently being updated is displayed. (in this
case, the printer is being updated)
In the lower row, a progress bar is displayed in ten steps. (The more *, the more the
progress.)
When updating the control unit program, since progress cannot be displayed on the
screen, the ROM update process is determined when the LED of the [Start] key changes
from red to green.
SM 5-7 D262
Firmware Update
This screen is displayed when all selected firmware modules are to be updated.
"printer" in the second row shows that the module updated last is the printer. (When
more than one are updated simultaneously, only what was updated last is displayed.)
When Verify has completed normally, the Update done display of the above screen is
"Verify done." If "Verify Error" is displayed, reinstall the software of the application
displayed in the lower row.
11. After switching power OFF, remove the SD card.
12. Again, switch the power ON, and check whether the machine is operating normally.
13. Return the SD card slot cover to the original position.
When the power supply is switched OFF during firmware update, update is interrupted,
and the power is switched ON again, normal operation cannot be guaranteed.
To guarantee operation, an update error continues to be displayed until update is
successful.
In this case, insert the SD card again, switch the power ON, and continue download of
firmware from the SD card automatically.
Web access card software: EXJS (EXtended Java Script) is a Type-C ESA application,
and like a conventional Web access card, update using an sdk folder is required.
The PS3 firmware program is included in the preinstalled PDF firmware.
In the default state, although the PS3 firmware program is hidden in the disabled state,
the function is enabled by installing the PS3 card.
(The program installed in the PS3 card is a dongle (key) for enabling PS3 function).
Due to the above specification, the self-diagnosis result report shows the ROM module
number / software version of the PDF firmware at the PS location.
D262 5-8 SM
Firmware Update
20 Physical address mapping Switch the main power supply off and
Maintenance
cannot be performed. on to try again.
Reference
System
Re-insert the SD card to reboot it.
Replace the controller board if the
above solutions do not solve the
problem.
21 Insufficient memory for the Switch the main power supply off and
download on to try again.
Replace the controller board if the
updating cannot be done by switching
the power off and on.
SM 5-9 D262
Firmware Update
32 The SD card used after Insert the SD card containing the same
download suspension is program as when the firmware update
incorrect. was suspended, and then switch the
SD cards are different main power supply off and on to try
between the one which was again.
inserted before power There is a possibility that the SD card
interruption and the one which is damaged if the update cannot be
was inserted after power done after the correct SD card has
interruption. been inserted. In this case, try again
with a different SD card.
Replace the controller board if the
above solutions do not solve the
problem.
Replace all relevant boards if the
update is done for the BCU and FCU.
Replace the operation panel unit if the
update is done for the operation panel.
33 Card version error. Install the correct ROM update data for
The wrong card version is each version in the SD card.
downloaded.
D262 5-10 SM
Firmware Update
Maintenance
40 Engine download fails. Switch the main power supply off and
Reference
System
on to try again.
If the download fails again, replace the
controller board and the BCU.
41 Fax download fails. Switch the main power supply off and
on to try again.
If the download fails again, replace the
controller board and the FCU board.
42 Control panel / language Switch the main power supply off and
download fails. on to try again.
If the download fails again, replace the
controller board and the operation
panel unit.
43 Printing download fails. Switch the main power supply off and
on to try again.
The SD card media is damaged if the
update fails again. Replace the SD
card media.
SM 5-11 D262
Firmware Update
44 The data to be overwritten Switch the main power supply off and
cannot be accessed when on to try again.
controller-related programs Install the correct ROM update data in
are downloaded. the SD card.
Replace the controller board if the data
to be overwritten is contained on the
controller board.
50 The results of the electronic Install the correct ROM update data in
authorization check have the SD card.
rejected the update data.
D262 5-12 SM
Firmware Update
64 Reception fails due to the Reset the reservation date/time for the
power off at the reserved remote update.
date/time of the package
firmware update from the
network.
Maintenance
Reference
66 Reception failed due to the Reset the reservation date/time for the
System
status error of the machine at remote update.
the reserved date/time of the
package firmware update
from the network.
SM 5-13 D262
Firmware Update
D262 5-14 SM
Firmware Update
64 Reception fails due to the Reset the reservation date/time for the
power off at the reserved remote update.
date/time of the package
firmware update from the
network.
Maintenance
Reference
66 Reception failed due to the Reset the reservation date/time for the
System
status error of the machine at remote update.
the reserved date/time of the
package firmware update
from the network.
SM 5-15 D262
Firmware Update
The PDF firmware installed as standard contains a program required to print PS3 data as
default. However, this PS3 program is normally disabled.
The PS3 firmware is a dongle (key) which enables PS3 data printing functions. When the
PS3 firmware is installed, the PS3 program in the PDF firmware is enabled. Due to this
specification, the self-diagnosis result report shows the ROM part number/software
version of the PDF firmware contained in the PS3 program.
D262 5-16 SM
RFU Updating the Firmware
Maintenance
Reference
System
5.3.1 RFU PERFORMABLE CONDITION
RFU is performable for a device which meets the following conditions.
1. The customer consents to the use of RFU.
2. The devise is connected to a network via TCP/IP for @Remote.
SM 5-17 D262
Package Firmware Update
The HDD unit must be installed on the machine to enable the SFU or the package
firmware update via SD card.
5.4.1 OVERVIEW
Each firmware module (such as System/Copy, Engine, etc) used to be updated individually.
However, an all-inclusive firmware package (package_ALL) is now available.
There are two ways to update using the firmware package.
Package Firmware Update via a network: SFU (Smart Firmware Update)
Package Firmware Update with an SD card
SFU requires the connection to @Remote via a device which has the embedded
@Remote communicating function. When a machine is connected to @Remote via
an intermediate device (RC Gate), the SFU function is disabled.
Package Firmware Update via an SD Card
Package firmware update can also be performed using the conventional SD card method by
writing the package firmware directly to the SD card.
D262 5-18 SM
Package Firmware Update
SFU SD RFU
The [Firmware Update] button will appear even when a machine is connected to
@Remote with a device which does not have an embedded @Remote communicating
function.
If an error code is displayed, refer to Error Screens During Updating (p.5-9).
1. Enter the SP mode.
2. Touch [Firmware Update].
Maintenance
Reference
System
3. Touch [Update].
SM 5-19 D262
Package Firmware Update
5. Touch [YES].
If the error code E66, which indicates that the download of the firmware has failed, is
displayed, implement this procedure from step 1.
Update will be started automatically after the download is finished.
When the machine is in the update mode, the automatic update is suspended if a
print job is implemented. After the print job is finished, touch [YES] on the display
shown with the following picture to restart updating.
D262 5-20 SM
Package Firmware Update
Maintenance
Reference
System
The figures at the lower right of the display indicate “Number of updated items/ All
items to be updated”.
SM 5-21 D262
Package Firmware Update
The [Firmware Update] button will appear even when a machine is connected to
@Remote with a device which does not have an embedded @Remote communicating
function. If an error code is displayed, refer to Error Screens During Updating (p.5-9).
1. Enter the SP mode.
2. Touch [Firmware Update].
3. Touch [Reserve].
D262 5-22 SM
Package Firmware Update
5. Enter the dates and times of next visit and start of receiving data.
”Next time to visit this customer”: The package firmware will be automatically downloaded
by this time/date.
”When to receive? (1-7)”: The download of the package firmware will begin this number
of days before the next visit.
Maintenance
Reference
System
SM 5-23 D262
Package Firmware Update
Successful Download
In the two diagrams below, the firmware is set to be downloaded by the day before the next
scheduled visit. In the first diagram, the download is successful on the first try. In the second
diagram, the download fails three times and is successful on the fourth try.
If the firmware download fails or cannot be completed due to the network settings/condition,
no power to the machine, or other reason, the machine will continue retrying every six hours
until the scheduled deadline (up to a maximum of four tries). For example, if the download is
set for the day before the next visit, the machine will attempt the download at 24 hours before
the visit, and then continue trying every six hours (max. four tries total).
The retry is only performed in cases when the firmware download has failed.
If the machine is in Energy Saver mode when the download is scheduled to begin, the
download will be performed in the background and the machine/panel will stay in Energy
Saver mode.
The download will continue uninterrupted even if the customer initiates a print job, copy job,
fax receiving or other operation while the download is in progress.
The download will be terminated if the customer turns the power off while the download is in
progress.
If the download cannot be completed successfully by the time of the next scheduled visit, the
machine will stop trying to download the firmware.
D262 5-24 SM
Package Firmware Update
3. Touch [Reserve].
Maintenance
Reference
System
4. Touch [Reserve and received package information].
SM 5-25 D262
Package Firmware Update
This information will only be displayed if the reserved firmware has already been
downloaded. If not, all the data items are indicated with “-”.
3. Touch [Update].
D262 5-26 SM
Package Firmware Update
5. Check the version of the received package firmware, and then touch [YES].
Update is started.
Maintenance
Reference
System
If the version of the reserved package in the HDD is older than the latest version, the
messages shown in the following picture are displayed.
If you wish to download the latest version, touch [Execute] beside the message
“Download and update the latest package.” Then update of the package firmware will
be started.
If you wish to update using the firmware in the HDD (old version), touch [Execute]
beside the message “Update to the received package.”
SM 5-27 D262
Package Firmware Update
The figures at the lower right of the display indicate “Number of updated items/ All
items to be updated”.
D262 5-28 SM
Package Firmware Update
If you copy the package firmware into the conventional “romdata” folder, the update
Maintenance
Reference
will not work.
System
Only one version of the package firmware should be copied into the folder. If you
copy multiple versions of package firmware to the SD card, the machine will select
only one version of the firmware randomly.
3. Turn the power OFF.
4. Insert the SD card which contains the package into SD card slot 2 (for service).
5. Turn the power ON and touch [Update].
SM 5-29 D262
Package Firmware Update
When the SD card contains both a firmware package and one or more modules, the
following display may show up. Select [Package] and touch [OK] to move to step 4
above.
6. Update is started automatically after the package firmware download to the HDD has
been completed.
7. When update is completed, “Update done” is displayed.
The figures at the lower right of the display indicate “Number of updated items/ All
items to be updated”.
8. Turn the main power switch OFF, and then pull out the SD card from SD card slot 2.
9. Turn the power ON.
D262 5-30 SM
Updating JavaVM
When unzipping the downloaded file, two subfolders ("update" and "sdk") exist in the
"sdk" folder. Rather than just copying the subfolder "sdk", copy the whole folder
"sdk".
Updating Procedure
Maintenance
Reference
System
If you turn off the power during the updating, the machine performance is not guaranteed.
(There is a possibility that an SC and boot failure occurs.)
If you accidentally turn off the power during the updating, retry the updating procedure
from the beginning. (If the update fails again, you will need to replace the controller
board.)
1. If the boot priority application is set to the ESA application, switch to the copy
application. ([System Settings]-[General Features]-[Function Priority])
2. Insert the SD card you created into the service slot, and then turn ON the main power
switch.
3. Take a note of the current Heap size. ([Extended Feature Settings] – [Administrator
Tools] – [Heap/Stack Size Settings])
The Heap size setting is changed to the initial setting when updating.
4. Turn OFF the main power.
5. Insert the SD card for update into the service slot.
6. Turn ON the main power.
7. After booting Java VM, update of the application is started. "Updating SDK/J" appears
in the banner message of the touch panel display. (Estimated time: about 2 minutes)
SM 5-31 D262
Updating JavaVM
8. After completing the update and starting the Java VM, "Update SDK / J done
SUCCESS" appear in the banner message of the touch panel display. After turning off
the power, remove the SD card from the slot.
When you fail to update, "Update SDK/J done FAIL" is displayed. You can confirm the cause
of the error message below.
9. Turn ON the main power.
10. Reconfigure the Heap size. ([Extended Feature Settings]-[Administrator
Tools]-[Heap/Stack Size Settings]).
See the manual for the ESA application to know what value to set for the heap size.
11. Return to the previous setting for the boot priority application.
D262 5-32 SM
Updating JavaVM
pasePut() - error : The file of Inadequacy with the SD Re-create the SD card for
the card for updating updating.
copy origin is not found (Files are missing in the
Put Error! updating tool)
paseCopy() - error : The file Inadequacy SD card for Inadequacy SD card for
of the copy origin is not updating updating
found. (Files in the updating tool (Files in the updating tool
Copy Error! are missing) are missing)
[file name: XX] error,No Writing destination is full. Uninstall the unnecessary
space (The NAND flash memory SDK applications.
left on device on the controller board is If you can not uninstall it,
Maintenance
Reference
pasePut() - error : The full.) implement escalation,
System
destination directory cannot stating the "model name,
be application configuration,
made. SMC sheet
pasePut() - error : fileCopy (SP5-990-006/024/025),
Error. and error file."
Put Error!
[file name: XX] error,No Writing destination is full. Uninstall the unnecessary
space (The NAND flash memory SDK applications.
left on device on the controller board is If you can not uninstall it,
paseCopy() - error : The full.) implement escalation
destination directory cannot stating the "model name,
be application configuration,
made. SMC sheet
paseCopy() - error : fileCopy (SP5-990-006/024/025),
Error. and error file."
Copy Error!
Put Error! *1 Error, not normally expected If you cannot uninstall it,
to occur implement escalation
Copy Error! *1
SM 5-33 D262
Updating JavaVM
D262 5-34 SM
Capturing the Debug Logs
5.6.1 OVERVIEW
With this feature, you can save debug logs that are stored in the machine (HDD or operation
panel) on an SD card. It allows the Customer Engineer to save and retrieve error information for
analysis.
The Capturing Log feature saves debug logs for the following four.
Controller debug log including operation log
Engine debug log
FCU debug log
Operation panel log
In older models, a technician enabled the logging tool after a problem occurred. After that,
when the problem had been reproduced, the technician was able to retrieve the debug
log.
However, this new feature saves the debug logs at the time that problems occur. Then
you can copy the logs to an SD card.
Maintenance
Reference
System
You can retrieve the debug logs using a SD card without a network.
Analysis of the debug log is effective for problems caused by the software. Analysis of the
debug log is not valid for the selection of defective parts or problems caused by
hardware.
Types of debug logs that can be saved
SM 5-35 D262
Capturing the Debug Logs
FCU debug log When a specified amount HDD or SD card connected to the
of FCU debug log is stored service slot
in the FCU. If fax
application is unavailable
(e.g. not installed), the
machine does not transfer
the log.
D262 5-36 SM
Capturing the Debug Logs
Maintenance
Encryption key
Reference
System
Transition to SP mode
Retrieve debug logs to identify the date of occurrence of the problems and to find details
of the problems
e.g.: At around 8:00 am on March 10, an engine stall occurred. The operation panel does
not respond. Turn the main power supply off / on.
Analysis of the debug log is effective for problems caused by the software. Analysis of the
debug log is not valid for the selection of defective parts or problems caused by
hardware.
SM 5-37 D262
Capturing the Debug Logs
It is recommended to use the SD card provided as a service part. This is because the
log data can be acquired much faster than when using commercially available SD
cards.
2. Enter SP mode.
3. Execute SP5-858-141 (Acquire All Debug Logs) to write the debug log to the SD card.
If the transfer is finished successfully, ‘completed’ is displayed on the touch panel display.
The approximate time it takes to transfer the debug log is as follows. Transfer time
may be affected by the type or format of the SD card. (It is recommended that you
format the SD card using the Panasonic SD Formatter (freeware)).
Controller debug log (GW debug log): 2 - 20 minutes
Engine debug log: 2 minutes
Operation panel debug log: 2 - 20 minutes
4. Make sure that the SD card access LED is off, then remove the SD card.
If ‘failed’ appears on the touch panel display, turn the power off, and then recover
from step 1 again.
The debug logs are saved with the following file names.
/LogTrace/[Machine
Engine debug log
Serial]/engine/[yyyymmdd_hhmmss].gz
/LogTrace/[Machine
FCU debug log
Serial]/fculog/[yyyymmdd_hhmmss].gz
D262 5-38 SM
Reboot/System Setting Reset
Press first.
Maintenance
Reference
System
5. Touch "Yes" when the message prompts you to confirm that you want to reset the
system settings.
6. Touch [exit] when the message tells you that the settings have been reset.
SM 5-39 D262
Reboot/System Setting Reset
Press first.
5. Touch [Yes] when the message prompts you to confirm that you want to reset the
Copier Document Server settings.
6. Touch [exit] when the message tells you that the settings have been reset.
D262 5-40 SM
NVRAM Data Upload/Download
This data should always be uploaded to an SD card before the NVRAM is replaced.
Make sure that the write protection of an SD card is unlocked.
1. Do SP5-990-001 (SP Print Mode: All (Data List)) before you switch the machine off. You
will need a record of the NVRAM settings if the upload fails.
2. Switch the copier main power switch off.
3. Remove the SD slot cover [A]. ( × 1)
Maintenance
Reference
4. Insert the SD card into SD card slot 2 (lower) [A]. System
SM 5-41 D262
NVRAM Data Upload/Download
You can upload NVRAM data from more than one machine to the same SD card.
The serial number of the file on the SD card must match the serial number of the
machine for the NVRAM data to download successfully. The download fails if the
serial numbers do not match.
This procedure does not download the following data to the NVRAM:
Total Count
C/O, P/O Count
D262 5-42 SM
Address Book Upload/Download
Information
Maintenance
Reference
5.9.2 DOWNLOAD
System
1. Prepare a formatted SD card.
2. Make sure that the write-protection on the SD card is off.
3. Turn off the main power switch of the main machine.
4. Remove the SD slot cover [A] at the left rear side of the machine ( × 1).
SM 5-43 D262
Address Book Upload/Download
5. Install the SD card into the SD card slot 2 (lower) [A] (for service use).
If the capacity of SD card is not enough to store the local user information, an error
message is displayed.
Carefully handle the SD card, which contains user information. Do not take it back to
your location.
D262 5-44 SM
Address Book Upload/Download
5.9.3 UPLOAD
1. Turn off the main power switch of the main machine.
2. Remove the SD slot cover at the left rear side of the machine ( × 1).
3. Install the SD card, which has already been uploaded, into the SD card slot 2 (lower).
4. Turn on the main power switch.
5. Enter the SP mode.
6. Do SP5-846-052 (Restore All Addr Book).
7. Exit the SP mode, and then turn off the main power switch.
8. Remove the SD card form the SD card slot 2 (lower).
9. Install the SD slot cover.
Maintenance
Reference
System
SM 5-45 D262
SMC List Card Save Function
5.10.1 OVERVIEW
5.10.2 PROCEDURE
1. Turn the main power switch OFF.
2. Insert the SD card into the operation panel SD-card slot. Then turn the power ON.
3. Enter SP mode.
4. Select “Copy SP”.
006 Non-Default
D262 5-46 SM
SMC List Card Save Function
022 Scanner SP
026 Printer SP
7. Press [EXECUTE].
Maintenance
Reference
System
8. Press [EXECUTE] again to start. Press [CANCEL] to cancel the saving.
SM 5-47 D262
SMC List Card Save Function
A:
Machine serial number (fixed for each machine)
B:
SP number saved in this file.
First four digits (5992) in this part are fixed. The other one or two digits are the detail SP
number(s). In this case, it is one digit. Therefore, this file is of SP5-992-001 (All data list). See the
upper SP table for the correspondence between SP detail numbers and the contents.
C:
File creation date
Year/Month/Day (“Zero” will be omitted if each is one digit.)
D:
D262 5-48 SM
SMC List Card Save Function
A folder named by the machine serial number will be created on the SD card when this
function is executed.
This function can save the SMC list data only to an SD card inserted into the operation
panel SD card slot.
Maintenance
Reference
System
SM 5-49 D262
UP/SP Data Import/Export
5.11.1 OVERVIEW
Import/export conditions
Import/export is possible between devices only if their model type, region of use, and the following
device configurations match.
Input Tray
Output Tray
ARDF
Whether or not equipped with a hard disk
Whether or not equipped with a finisher and the type of finisher
D262 5-50 SM
UP/SP Data Import/Export
Maintenance
Bonjour, SSDP setting)
Reference
System
SM 5-51 D262
UP/SP Data Import/Export
D262 5-52 SM
UP/SP Data Import/Export
If data export fails, the details of the error can be viewed in the log.
When device Information is periodically imported, it is necessary to create the device
setting information file with special software and store it on the web server.
Maintenance
Reference
System
Press [Select] of the "Device Setting Info. File" to select the file(s) to import.
When inserting a file into a home screen, press [Select] for the Image for Home screen
and select the file. You cannot use this setting when using the Smart Operation Panel.
Specify whether to [Include] or [Exclude] the "Device Unique Information". "Device
Unique Information" includes the IP address, host name, fax number, etc.
Enter the encryption key that was specified when the file was exported.
8. Press [Run Import].
9. Press [OK].
10. Press [Exit].
The machine restarts.
If data export fails, the details of the error can be viewed in the log.
SM 5-53 D262
UP/SP Data Import/Export
D262 5-54 SM
UP/SP Data Import/Export
* The IP address is exported when both 'Unique' and 'Secret' are selected.
6. Select “Crpt config” setting (Encryption).
Maintenance
Reference
Encryption Select whether to If the encryption function is used, setting of an
System
encrypt or not when encryption key is required by direct input.
exporting. Type the arbitrary password using the soft
If you push the keyboard
"Encryption" key, Can enter up to 32 characters
you can export
secret information.
7. Press [Execute].
8. Press [OK].
If data export fails, the details of the error can be viewed in the log.
SM 5-55 D262
UP/SP Data Import/Export
Unique If you want to apply the unique Refer to the above information.
information to the target machine,
select the "Unique" key.
7. Press [Execute].
8. Press [OK].
If data export fails, the details of the error can be viewed in the log.
D262 5-56 SM
UP/SP Data Import/Export
Maintenance
Reference
System
If you cannot solve the problem or do not know how to solve it after checking the code, note down
the error log entry, then contact your supervisor.
SM 5-57 D262
UP/SP Data Import/Export
2 (INVALID A file import was Import files exported from the same
REQUEST) attempted between model with the same device
different models or configurations.
machines with
different device
configurations.
4 (INVALID OUTPUT Failed to write the Check whether the destination device is
DIR) device information to operating normally.
the destination
device.
7( MODULE ERROR) An unexpected error Switch the power off and then back on,
occurred during and then try the operation again. If the
import or export. error persists, contact your supervisor.
8 (DISK FULL) The available storage Execute the operation again after
space on the external making sure there is enough storage
medium is insufficient. space.
9 (DEVICE ERROR) Failed to write or read Check whether the path to the folder for
the log file. storing the file or the folder in which the
file is stored is missing.
D262 5-58 SM
UP/SP Data Import/Export
20 (PART FAILED) Failed to import some The reason for the failure is logged in
settings. "NgCode". Check the code.
Reason for the Error (Ng-Name)
2. INVALID VALUE
The specified value exceeds the
allowable range.
3. PERMISSION ERROR
The permission to edit the setting is
missing.
4. NOT EXIST
The setting does not exist in the system.
5. INTERLOCK ERROR
The setting cannot be changed because
of the system status or interlocking with
other specified settings.
6. OTHER ERROR
Maintenance
The setting cannot be changed for some
Reference
System
other reason.
21 (INVALID FILE) Failed to import the Check whether the file format is correct.
file because it is in the The import file should be a CSV file.
wrong format in the
external medium.
22 (INVALID KEY) The encryption key is Use the correct encryption key.
not valid.
When exporting device information from the control panel, the data can be saved only on
an SD card.
The file format for exports is CSV.
SM 5-59 D262
Test Pattern Printing
Do not operate the machine until the test pattern is printed out completely. Otherwise, an
SC occurs.
1. Enter the SP mode and select SP4-417.
2. Enter the number for the test pattern that you want to print and press [#].
No. Pattern
0 Scanned Image
2 Color Patch 16
3 Grid Pattern A
3. Touch "Copy Window" to open the copy window, then select the settings for the test print
(paper size etc.).
4. Press the "Start" key to start the test print.
5. After checking the test pattern, touch "SP Mode" on the LCD to return to the SP mode display.
6. Reset all settings to the default values.
7. Touch "Exit" twice to exit SP mode.
D262 5-60 SM
Card Save Function
5.13.1 OVERVIEW
Card Save:
The Card Save function is used to save print jobs received by the printer on an SD card with
no print output. Card Save mode is toggled using printer Bit Switch #1 bit number 4. Card
Save will remain enabled until the SD card becomes full, or until all file names have been
used.
Captures are stored on the SD card in the folder /prt/cardsave. File names are assigned
sequentially from PRT00000.prn to PRT99999.prn. An additional file PRT.CTL will be created.
This file contains a list of all files created on the card by the card save function.
Previously stored files on the SD card can be overwritten or left intact. Card Save SD has
"Add" and "New" menu items.
Card Save (Add): Appends files to the SD Card. Does not overwrite existing files. If the
card becomes full or if all file names are used, an error will be displayed on the operation
panel. Subsequent jobs will not be stored.
Maintenance
Card Save (New): Overwrites files in the card's /prt/cardsave directory.
Reference
System
Limitation:
Card Save cannot be used with PJL Status Readback commands. PJL Status Readbacks will
not work. In addition they will cause the Card Save to fail.
5.13.2 PROCEDURE
1. Turn the main power switch OFF.
2. Insert the SD card into slot 2 (lower). Then turn the power ON.
3. Enter SP mode.
4. Select the "Printer SP".
5. Select SP-1001 "Bit Switch".
6. Select "Bit Switch 1 Settings" and use the numeric keypad to turn bit 4 ON and then
press the "#" button to register the change. The result should look like: 00010000. By
doing this, Card Save option will appear in the "List/Test Print" menu.
SM 5-61 D262
Card Save Function
11. Card Save (Add) and Card Save (New) should be displayed on the screen. Select Card
Save (Add) or Card Save (New).
12. Press "OK" and then exit the "User Tools" menu.
D262 5-62 SM
Card Save Function
15. Send a job to the printer. The Communicating light should start blinking.
16. As soon as the printer receives the data, it will be stored on the SD card automatically
with no print output. Nothing is displayed on the screen, indicating that a Card Save
operation was successful.
17. Press "Stop" button to exit Card Save mode.
18. Change the Bit Switch Settings back to the default 00000000. Press the "#" button in
the numeric keypad to register the changes.
19. Remove the SD card after the main power switch is turned off.
Maintenance
5.13.3 ERROR MESSAGES
Reference
System
Card Save error messages:
Init error: A card save process (e.g. card detection, change to kernel mode) failed to initialize.
Card not found: Card cannot be detected in the slot.
No memory: Insufficient working memory to process the job.
Write error: Failed to write to the card.
Other error: An unknown error occurred.
If an error occurs, pressing "OK" will cause the device to discard the job and return to the ready
state.
SM 5-63 D262
Card Save Function
TROUBLESHOOTING
R E V I S I O N H I S T O RY
P a ge Da t e A d de d /U pd at e d /N ew
44 ~ 45 10/12/2017 Added SC670-02 and SC672-11
45 03/15/2019 Added SC672-00
Maintenance
Reference
System
SM 5-1 D262
Service Call Conditions
6. TROUBLESHOOTING
B These SC codes disable only the features that Cycle the machine off/on with
use the defective item. The user does not see the main power switch..
these SC codes in usual conditions. But, they
are shown on the operation panel when the
defective feature is used.
Troubleshooting
C SC codes that are not shown on the operation Recorded only.
panel. They are recorded internally.
D These SC codes are shown on the operation Set the operation switch or the
panel. To reset these SC codes, turn the main power switch to “off” then
operation switch or main power switch off and to “on”.
on. These SC codes are shown again if the
error occurs again.
Preliminary Instructions
If the problem is in an electrical circuit board, disconnect then connect the board connectors
again before you replace the PCB.
If the problem is a motor lock, check the mechanical load before you replace a motor or
sensor.
When a Level A or Level B SC occurs while the machine is in the SP mode, the SC number
will not be shown. If this occurs, check the SC number after the machine goes out from the
SP mode. This does not include Level B codes.
Many SC codes contain more than one level (SC303-1, SC303-2, SC303-3, and others).
Some SC codes can show a “-1”, even if there is only one level.
The following abbreviations are used in these SC tables: (F) means "Front", (R) means "Rear",
"CTL" means "Controller".
SM 6-1 D262
SC100: Scanning
The peak value of the white reference image data on the automatic
adjustment is lower than the specified value.
D262 6-2 SM
SC100: Scanning
Troubleshooting
Replace SIB, IOB, or BiCU.
Check harness connections between SIB and IOB or replace
harness.
SM 6-3 D262
SC100: Scanning
IPU defective
IOB board error (Ri2005 and peripheral circuit defective).
Chip fault (Ri2005 defective)
Power reset
D262 6-4 SM
SC100: Scanning
Troubleshooting
SC auto-reboot
Main power OFF/ON
Replace the Parts
Reset the connector
Replace the cable
Replace the IOB board
Replace the BiCU (IPU) board
SM 6-5 D262
SC100: Scanning
SC reproducibility check
Reproducible
Do the items below.
Connection
Check that all connectors are connected correctly (no loose
connector/not fully connected).
No SC is generated.
End
An SC is generated.
IPU/BICU trouble
IPU/BICU trouble
Replace IPU/BICU
No SC is generated.
End
An SC is generated.
Replace the machine/design analysis
D262 6-6 SM
SC200: Image Writing
The maintenance unit slide sensor did not detect the suction cap
and wiper blade assembly at home position.
The cap sensor in the maintenance unit failed to detect the left
cradle at the up position or down position (home position).
Troubleshooting
Paper or other obstacle blocking movement of the mechanism
HP sensor defective
SM 6-7 D262
SC200: Image Writing
SC202-01 D Head Tank 1: Ink Level Sensor Feeler Error at Air Release
SC202-02 D Head Tank 2: Ink Level Sensor Feeler Error at Air Release
SC202-03 D Head Tank 3: Ink Level Sensor Feeler Error at Air Release
SC202-04 D Head Tank 4: Ink Level Sensor Feeler Error at Air Release
SC202-05 D Head Tank 5: Ink Level Sensor Feeler Error at Air Release
SC202-06 D Head Tank 6: Ink Level Sensor Feeler Error at Air Release
SC202-07 D Head Tank 7: Ink Level Sensor Feeler Error at Air Release
D262 6-8 SM
SC200: Image Writing
Air leak. Pressure applied but immediate leak and air detected.
Troubleshooting
SC202-23 D Head Tank 3: Nozzle or Filter Clogged (2HT System)
Auto-Nozzle check
Nozzle cleaning
Nozzle flushing
SM 6-9 D262
SC200: Image Writing
Auto-Nozzle check
Nozzle cleaning
Nozzle flushing
Maintenance unit defective
No air release (ink entry, etc.) Feeler did not release, even when air
release valve was pressed manually. Even at negative pressure, the
feeler against the wall of the tank did not detect any change.
D262 6-10 SM
SC200: Image Writing
Troubleshooting
SC202-58 D Head Tanks 3 and 4: Ink Level Feeler Error 2
While ink tank was under negative pressure, ink level sensor feeler
was out of position and caused the error. Air is releasing now but not
previously.
Dirty horizontal encoder strip
Obstruction between feeler and side of the ink tank
SM 6-11 D262
SC200: Image Writing
The OCFS could not detect the position of the ink level feeler.
The supply pump motor reversed to apply negative pressure, but the
sensor failed to detect one or more feelers at the prescribed
positions, so pressure could not be detected as normal. Problem
may be cause by
An air leak
Clogged tubing between the supply pump and print head
Failure to purge air from the tank
A broken or defective feeler
D262 6-12 SM
SC200: Image Writing
Troubleshooting
SC203-22 D Ink Pump 2 Timeout Error
Ink supply defective, pump faulty and could not form negative
pressure, but there was negative pressure at the maintenance unit.
SM 6-13 D262
SC200: Image Writing
No air release (ink entry, etc.) Feeler does not release, even when
air purge valve is pressed, and the feeler that is not detecting the
negative pressure is depressed and out of position.
The machine failed to detect the carriage unit at the start position.
D262 6-14 SM
SC200: Image Writing
Troubleshooting
If the belt is loose, tighten the belt.
If it is not recovered by turning the power OFF/ON, replace the
parts.
SM 6-15 D262
SC200: Image Writing
D262 6-16 SM
SC200: Image Writing
Troubleshooting
This error is issued when the motor driver is in overcurrent status.
Check that there is no problem with the driving parts (guide, rod,
roller, gear, belt).
Check that there is no problem with sliding.
Replace the BICU.
SM 6-17 D262
SC200: Image Writing
The status of the head lift sensor 1 or 2 did not change when the
carriage was raised. Within 25 sec.:
At initialization, head lift sensor 1 did not go OFF and head lift
sensor 2 did not go ON.
When the carriage was raised 1 mm, head lift sensor 1 did not
go OFF and head lift sensor 2 did not go OFF.
When the carriage was raised 2 mm, print head sensor 1 did not
go ON.
D262 6-18 SM
SC200: Image Writing
Troubleshooting
SC250-03 B Auto-Nozzle Check Life
SM 6-19 D262
SC200: Image Writing
When driving the wiper for return, the wipe position detection (Home
position) sensor is not set to Low until motor drive timeout.
Foreign matter is in the auto-nozzle check route, and the wiper
cannot move to the end.
Either the wipe position detection (Home position) sensor or
electrode wiping motor is defective.
When detecting the electrode wiping HP, the wipe position detection
(Home position) sensor is not set to Low and times out.
Foreign matter is in the auto-nozzle check route, and the wiper
cannot finish homing.
Wipe position detection (Home position) trouble
When the wiper position detection (at the far end) sensor is Low
before starting the operation
Foreign material is found on the wiper position detection (at the
far end) sensor.
D262 6-20 SM
SC200: Image Writing
Troubleshooting
Replace the FFC.
Air Detection
Air leaks slowly from the air release section of the print head tank.
SC is generated when the time of air detections exceeds the
threshold within the specified period.
SC282-11 D Head 1
SC282-12 D Head 2
SC282-13 D Head 3
SC282-14 D Head 4
SC282-15 D Head 5
SM 6-21 D262
SC200: Image Writing
The mechanical ink end sensor has failed, or one of the ink supply
pumps has failed.
Detection conditions:
1. The reflected beams was measured less than 400 when the head
gap was adjusted automatically.
2. When the sensor output is lower than 4.0 V with the magnification
register ON and in Full Duty for calibration of the image
registration.
D262 6-22 SM
SC200: Image Writing
The OCFS could not detect when the supply pump motor reversed
because a feeler was broken or out of position, or an ink supply
pump could not siphon ink.
Troubleshooting
SC290-06 D Head Tank 6
(M2)
The OCFS feeler is out of position and cannot be read, or one of the
ink supply pumps is not pumping ink
SM 6-23 D262
SC300: Not Used
D262 6-24 SM
SC500: Paper Feed, Transport
Troubleshooting
Sensor defective
RFDB defective
One or both the cutter switches (the return switch on the left and HP
switch on the right) remained on during cutting, when the front cover
was opened and closed, or when the machine was switched on.
SM 6-25 D262
SC500: Paper Feed, Transport
The cutter HP sensor on the right did not go off within 300 ms after
the cutter motor was switched on. The cutter did not move from its
home position.
The cutter return switch on the left end of the cutter unit did not
switch on within 3 sec. after the cutter motor switched on.
After normal cutting, the right cutter sensor is not set to ON within 3
sec. after the cutter returns to its home position.
D262 6-26 SM
SC500: Paper Feed, Transport
Troubleshooting
If the belt is loose, reset the motor.
If it is not recovered by setting the main power switch to OFF
and back ON, replace the parts.
SM 6-27 D262
SC500: Paper Feed, Transport
D262 6-28 SM
SC500: Paper Feed, Transport
Response to the motor driver error (low voltage) from motor control
Troubleshooting
Cycle the machine off/on
Check the harness connections between the roll unit and the
MCU
MCU defective
If not recovered, replace IOB and BICU.
Mechanical Trouble
Check that there is no problem on the feed driving parts (gear,
roller).
If it is not recovered by setting the main power switch to OFF
and back ON, replace the parts.
SM 6-29 D262
SC500: Paper Feed, Transport
D262 6-30 SM
SC500: Paper Feed, Transport
Troubleshooting
and back ON, replace the parts.
SM 6-31 D262
SC500: Paper Feed, Transport
When the stop position of the bypass paper stopper was being
moved, the bypass stopper clutch sensor was not set to ON.
When the refuge position of the bypass paper stopper was being
moved, the bypass stopper clutch sensor was not set to OFF.
The fan was detected rotating at less than 100 r/min three times
when checked at 0.3-sec. intervals (the fan stops for about 1 sec.).
D262 6-32 SM
SC500: Paper Feed, Transport
Check the lock sensor value every 100 msec. with the fan ON. If the
lock signal is locked (abnormal) 50 times (5 sec.) consecutively, it is
judged that the fan does not rotate correctly (locked).
Check the lock sensor value every 100 msec. with the fan ON. If the
lock signal is locked (abnormal) 100 times (10 sec.) consecutively, it
is judged that the fan does not rotate correctly (locked).
Troubleshooting
SC540-00 C Vertical HP Sensor Error
SM 6-33 D262
SC500: Paper Feed, Transport
The head temperature sensor near the color sub tanks registered a
temperature that was out of range.
The head temperature sensor error is detected for the specified
period of time.
D262 6-34 SM
SC600: Communication
Serial line between the optional counter device, the relay board
and copier control board is disconnected or damaged.
Make sure that SP5113 is set to enable the optional counter
device.
Troubleshooting
SC633-00 B Counter device error 2 CTL
Serial line between the optional counter device, the relay board
and copier control board is disconnected or damaged.
Make sure that SP5113 is set to enable the optional counter
device.
SM 6-35 D262
SC600: Communication
02 Version error
D262 6-36 SM
SC600: Communication
Troubleshooting
An error occurs in serial communication with engine.
SM 6-37 D262
SC600: Communication
05 No modem board
D262 6-38 SM
SC600: Communication
For more details about this SC code error, execute SP5990 to print an SMC report so you can
read the error code. The error code is not displayed on the operation panel. Here is a list of error
codes:
Troubleshooting
Error Problem Solution
1 Failure to certify dial-up In the User Tools, check the dial-up user
and dial-up password settings
5 Poor connection due to low power The problem is on the external power
supply on the line. supply line, so there is no corrective action
on the machine.
11 Data in the NVRAM became Use SP5985 1 and set the NIC to "0"
corrupted when the network (Disable) to disable the network board.
enable switch and Cumin-M were
enabled at the same time.
SM 6-39 D262
SC600: Communication
No action required
This SC does not interfere with operation of the machine.
D262 6-40 SM
SC600: Communication
An FFC set error is detected with port read and AD value read.
FFC set error is detected with port read and AD value read.
Troubleshooting
SC666-01 D 37 V Overcurrent Error (Power ON/Recover from Sleep)
SM 6-41 D262
SC600: Communication
D262 6-42 SM
SC600: Communication
Troubleshooting
replace the BiCU.
The values for the y1_head and y2_head of each print head
(KAKA) for 3 bytes (both upper and lower) are checked, and all
values are different and recovery is not available after 2 retries.
SM 6-43 D262
SC600: Communication Rev 10/12/2017
D262 6-44 SM
Rev 03/15/2019 SC600: Communication
Troubleshooting
SC673-10 D Flair Communication Disabled on the Operation Panel (Cheetah)
SC674-02 -
SM 6-45 D262
SC600: Communication
D262 6-46 SM
SC600: Communication
Troubleshooting
There was an error in communication with the ID Chip on the Cyan
ink cartridge. Three retries were attempted and failed.
SM 6-47 D262
SC600: Communication
D262 6-48 SM
SC600: Communication
Troubleshooting
the main unit) or not. If so, remove it.
Check whether the ID chip terminal of the ink cartridge holder
(insertion section on the main unit) is defective, such as being
deformed, or not. If so, replace the service part module.
If an error is generated after removing the exterior for repairing
the machine, check that the connectors are correctly connected
upon repair. If some trouble is found, correct it.
SM 6-49 D262
SC600: Communication
D262 6-50 SM
SC600: Communication
Troubleshooting
Check whether foreign matter is attached to the ID chip of the
ink cartridge or not. If so, remove it.
Check whether foreign matter is pinched with or attached to the
ID chip terminal of the ink cartridge holder (insertion section on
the main unit) or not. If so, remove it.
Check whether the ID chip terminal of the ink cartridge holder
(insertion section on the main unit) is defective, such as being
deformed, or not. If so, replace the service part module.
If an error is generated after removing the exterior for repairing
the machine, check that the connectors are correctly connected
upon repair. If some trouble is found, correct it.
SM 6-51 D262
SC700: Not Used
D262 6-52 SM
SC800: Firmware
Troubleshooting
OS Flash ROM data defective
SD card data defective
Error Codes
Code Meaning
Example: Data in the self-diagnostic module, system kernel, or root system files are corrupted or
SM 6-53 D262
SC800: Firmware
Other
D262 6-54 SM
SC800: Firmware
A read error occurred during I/O processing. The failure of the 3rd
attempt to read caused this error.
Defective EEPROM
Troubleshooting
SC842-00 C Nand-Flash updating verification error CTL
A write error for the module written in Nand-Flash occurred while the
remote ROM and ROM were being updated.
Damaged Nand-Flash
When Nand-Flash status is read and the number of bad blocks exceeds
the threshold upon starting or recovering from Power Save mode, SCS
generates this SC error.
SM 6-55 D262
SC800: Firmware
When Nand-Flash status is read and the block erasing time exceeds
the threshold upon starting or recovering from Power Save mode, SCS
generates this SC error.
Not functional
The wireless LAN board can be accessed, but an error was detected.
Loose connection
Defective wireless LAN card
D262 6-56 SM
SC800: Firmware
00 Key Acquisition
The key was acquired but the HDD could not be set.
Troubleshooting
Replace the NVRAM
31 Other Error
SM 6-57 D262
SC800: Firmware
HDD defective
Format HDD with SP5832-1
Replace HDD
HDD is connected but a driver error is detected. The driver did not
respond with the status of the HDD within 30 sec.
D262 6-58 SM
SC800: Firmware
There more 100 bad sectors in image storage area of the HDD.
The data written to the HDD cannot be read normally, due to bad
sectors generated during operation.
HDD defective
Controller defective
Note: If the bad sectors are generated at the image partition, the bad
sector information is written to NVRAM, and the next time the HDD is
accessed, these bad sectors will not be accessed for read/write
Troubleshooting
operation.
During HDD operation, the HDD cannot respond to a CRC error query.
Data transfer did not execute normally while data was being written to
the HDD.
Format HDD
HDD defective
HDD defective.
SM 6-59 D262
SC800: Firmware
The SD card in the boot slot when the machine was turned on was
removed while the machine was on.
D262 6-60 SM
SC800: Firmware
An error was detected on the HDD immediately after the machine was
turned on, or power was turned of while the machine used the HDD.
SC874
-12 D Batch Erase Error (Data Area Erase) Specified Partition Not Found
Troubleshooting
-13 D Batch Erase Error (Data Area Erase) No Device File
-14 D Batch Erase Error (Data Area Erase) Start Option Error
-15 D Batch Erase Error (Data Area Erase) Specified Sector Number Not
Found
-41 D Batch Erase Error (Data Area Erase) Other Fatal Error
-42 D Batch Erase Error (Data Area Erase) End with Stop Indication
-61 D Batch Erase Error (Data Area Erase) Recovery of Library Error
-62 D Batch Erase Error (Data Area Erase) Recovery of Library Error
-63 D Batch Erase Error (Data Area Erase) Recovery of Library Error
-64 D Batch Erase Error (Data Area Erase) Recovery of Library Error
-65 D Batch Erase Error (Data Area Erase) Recovery of Library Error
-67 D Batch Erase Error (Data Area Erase) Erase Not End
SM 6-61 D262
SC800: Firmware
-68 D Batch Erase Error (Data Area Erase) HDD Format Fail (Normal)
-69 D Batch Erase Error (Data Area Erase) HDD Format Fail (Error)
-70 D Batch Erase Error (Data Area Erase) Wrong Recovery of Library
Turn the main power OFF and back ON, and then perform batch
erase (HDD erase) from UP again.
If any HDD sector has problem, an error is generated after
performing batch erase again.
If the batch erase option has not been set, set it.
An error occurred while the machine deleted data from the HDD
Note: The source of this error is the Data Overwrite Security Unit
running from an SD card.
D262 6-62 SM
SC800: Firmware
Troubleshooting
Reinstall the previous NVRAM or HDD.
Initialize the HDD with SP5-832-004.
SM 6-63 D262
SC800: Firmware
02 D TPM error
03 D TCSD error
A request for access to the file format converter board (MLB) was not
answered within the specified time.
Board defective
D262 6-64 SM
SC800: Firmware
Troubleshooting
SM 6-65 D262
SC900: Software
Defective software
Unexpected hardware resource (e.g., memory shortage)
Defective software
Defective controller
Software error
D262 6-66 SM
SC900: Software
Troubleshooting
SC992 C Undefined Error (No SC Code) CTL
An error not controlled by the system occurred (the error does not
come under any other SC code).
Software defective
Turn the machine power off and on. The machine cannot be used
until this error is corrected.
Re-install firmware
SM 6-67 D262
SC900: Software
D262 6-68 SM
SC900: Software
Note 1
If a problem always occurs in a specific condition (for example. printer driver setting, image file),
the problem may be caused by a software error. In such a case, the following data and information
need to be sent back to your product specialist. Please understand that it may take some time to
get a reply on how to solve the problem, because in some cases the design staff in Japan must
analyze the data.
Symptom / Possible Causes / Action taken
Summary sheet (SP mode "Printer SP", SP1-004 [Print Summary])
SMC - All (SP5-990-001)
SMC - Logging (SP5-990-004)
Printer driver settings used when the problem occurs
All data displayed on the screen (SC code, error code, and program address where the
problem is logged.)
Image file which causes the problem, if possible
Troubleshooting
SM 6-69 D262
Printing Problems
D262 6-70 SM
Printing Problems
Other Measures
Clean or replace maintenance unit.
Inspect vertical encoder wheel for dirt or damage. Clean or replace.
Replace the print head(s) (p.4-189).
Troubleshooting
Horizontal lines appear in the margins and .
Faulty Print Head or Carriage Unit
Replace the print heads.
Replace the carriage unit.
SM 6-71 D262
Printing Problems
Image blurred
Lines not straight
Overall poor color quality
Uneven density
Double lines in graphics, text
D262 6-72 SM
Printing Problems
Gap Adjustment
Make sure that the gap between the carriage and the platen has been adjusted correctly for
the type and thickness of the paper.
Troubleshooting
remain idle for 8 hours.
6. Execute three more cleanings and one flushing.
Be sure to print a Nozzle Check Pattern after each cleaning and the flushing.
When you have produced an unbroken Nozzle Check Pattern, you can stop.
SM 6-73 D262
Printing Problems
D262 6-74 SM
Printing Problems
Gap Adjustment
Make sure that the gap between the carriage and the platen has been adjusted correctly for
the type and thickness of the paper.
Troubleshooting
Print heads clogged
Do this procedure if three cleanings and one flushing have failed to produce an unbroken Nozzle
Check Pattern.
1. Make sure that the ambient temperature and humidity are within the acceptable range:
Temperature Range: 10°C to 27°C (50 °F to 81°F)
Humidity Range: 15% to 80% Rh
2. Clean the print heads again, and then print another Nozzle Check Pattern.
3. If the Nozzle Check Pattern is still abnormal, let the machine remain idle for 10
minutes.
4. Execute two more cleanings and one flushing.
Be sure to print a Nozzle Check Pattern after each cleaning and the flushing.
If you have produced an unbroken Nozzle Check Pattern, you can stop.
5. After the flushing, if the Nozzle Check Pattern is still not perfect, let the machine
remain idle for 8 hours.
6. Execute three more cleanings and one flushing.
Be sure to print a Nozzle Check Pattern after each cleaning and the flushing.
When you have produced an unbroken Nozzle Check Pattern, you can stop.
SM 6-75 D262
Printing Problems
D262 6-76 SM
Printing Problems
Troubleshooting
Gap Adjustment
Make sure that the gap between the carriage and the platen has been adjusted correctly for
the type and thickness of the paper.
SM 6-77 D262
Printing Problems
Faulty Controller
Replace the controller board.
D262 6-78 SM
Printing Problems
Troubleshooting
SM 6-79 D262
Printing Problems
D262 6-80 SM
Scanning Problems
Enter the number for the desired test pattern, switch the display to the "Copy Window"
then press the [Start] button.
Troubleshooting
SM 6-81 D262
Scanning Problems
Possible causes:
Connection problem between CIS and IPU.
CIS defective
2. No image (solid black copy/print, or no image with only vertical white lines on the
output)
Possible causes:
Connection problem between CIS and IPU.
CIS defective
3. Light image
Possible causes:
Low CIS output
IPU board defective
D262 6-82 SM
Scanning Problems
Possible causes:
Dirty exposure glass
CIS defective
5. Vertical white lines
Troubleshooting
Possible causes:
Dirty exposure glass
Dirt or scratches on the white plate above the CIS
CIS defective
6. Black or white bands with no image-width 1/5 A0 (E) size
Possible causes:
Connection problem between CIS and IPU
CIS output error
IPU board adjustment error
SM 6-83 D262
Scanning Problems
Possible causes:
CIS defective
Case 8: Dark image density at CIS1, CIS3, and CIS5.
Possible cause:
The machine is near a window and sunlight is hitting the CIS unit
The light shield have been removed or is tucked inside the machine.
This light shield prevents light from entering the scanner unit.
If this gap is not covered by the shield, strong light could enter the back of the
scanner unit and cause image distortion during scanning.
Make sure that the light shield has not been removed.
Move the machine away from the window.
Close the window blinds to block the sunlight.
If closing the blinds or moving the machine is not possible (or if the light shield has been
removed or damaged), cover the top of the machine with one wide sheet of paper (at
least 840 mm wide) to block the sunlight.
D262 6-84 SM
Scanning Problems
Possible causes:
The white plate is not flat against the original.
The original is wrinkled.
Troubleshooting
SM 6-85 D262
Jam Code Tables
6.13.1 OVERVIEW
When a jam occurs:
The jam indicator lights.
Dynamic graphic messages on the display panel show the location of the jam and instructions
about how to correct the problem.
Code Location
0 to 8 Scanner Jams
D262 6-86 SM
Jam Code Tables
If the operator opens and closes the paper exit cover during copying, this is not recorded in
the jam record.
An original or paper feed jam that occurs just after the main power switch or operation switch
comes on is not recorded in the jam record.
In the tables below "late" and "lag" have the following meanings.
Late. The original or paper failed to arrive at the sensor location within the prescribed time
after original feed started.
Lag. The original or paper failed to leave the sensor location with the prescribed time.
1 Initial Jam
Troubleshooting
At power ON, or when the scanner cover was closed, one of the
following sensors was ON.
Original set sensor
Original registration sensor
Original exit sensor
Original width sensors
The original set sensor or the original registration sensor went OFF
before the exit sensor went ON. This can occur if the original is less
than 132.5 mm long.
-or-
After the exit sensor went ON, the original registration sensor went OFF
before the original set sensor went OFF.
SM 6-87 D262
Jam Code Tables
After the original set sensor went OFF, the original registration sensor
did not go OFF within the prescribed time (after the original should have
fed 20 mm).
The original exit sensor did not go off within the prescribed time (after
the original should have fed 20 mm).
The [Original Stop] button on top of the scanner unit was pushed to
remove the original so that it could be set again.
After the original set sensor went ON, the exit sensor did not go ON
within the prescribed time (within the time the original should have fed
20 mm).
The next original was set on the original feed table too early.
The original set sensor detected the trailing edge of the first original.
The paper set sensor detected the leading edge of the next original
before the IPU received the scan end signal.
D262 6-88 SM
Jam Code Tables
Troubleshooting
53 A1
SM 6-89 D262
Jam Code Tables
Details
Code Details
2 The carriage does not return to the home position on the right side of the
machine during edge detection or printing due to an obstruction (torn,
wrinkled paper).
8 During paper feed from Roll Unit 1, the pre-registration sensor did not detect
any paper:
After paper was fed long enough to feed the paper the distance between
the pre-registration sensor and the registration roller plus 100 mm
After paper was fed long enough to feed the paper the distance between
the paper standby position and the pre-registration sensor plus 100 mm.
9 During paper feed from Roll Unit 2, the pre-registration sensor did not detect
any paper:
After paper was fed long enough to feed the paper the distance between
the pre-registration sensor and the registration roller plus 100 mm
After paper was fed long enough to feed the paper the distance between
the paper standby position and the pre-registration sensor plus 100 mm.
D262 6-90 SM
Jam Code Tables
Code Details
13 The DRESS sensor failed to detect the leading edge of the paper at the start
of the print job:
During roll paper edge detection
Within the prescribed time (enough time for the paper to feed from the
paper standby position to the DRESS sensor, plus 100 mm).
Within the prescribed time (enough time for the paper to feed from the
paper registration position to the DRESS sensor, plus 100 mm).
The right edge of the paper could not be detected before the start of
printing.
Troubleshooting
the exit sensor plus 100 mm).
Paper was not detected by the roll exit sensor.
34 During paper edge detection during the preparation for bypass printing, the
DRESS sensor could not detect the right edge of the paper (returned a "0").
53 Roll end at Roll Unit 1. The roll unit exit sensor did not detect paper for 7 sec.
54 Roll end at Roll Unit 2. The roll unit exit sensor did not detect paper for 7 sec.
58 After the rewind button on either roll unit was pressed, the pre-registration
sensor did not detect the absence of paper within the prescribed time
(after enough time had elapsed for the paper to reverse feed from the
registration standby position to the pre-registration sensor plus 200 mm).
During skew correction forcing a paper rewind (due to excessive skew),
the pre-registration sensor did not detect the absence of paper within the
prescribed time (after enough time had elapsed for the paper to reverse
feed from the registration standby position to the pre-registration sensor
plus 200 mm).
SM 6-91 D262
Jam Code Tables
Code Details
63 During paper size detection, immediately after paper cutting, or after skew
correction, the DRESS sensor detected no paper within the prescribed time
(after enough time had elapsed for the paper to feed as far as the DRESS
sensor plus 200 mm).
66 During paper edge detection, the exit sensor detected paper but the paper
end sensor signaled paper end. (The paper stopped at the exit sensor.)
D262 6-92 SM
Electrical Components
Troubleshooting
1 Safety switch A push-switch that detects when the scanner cover
is open and disables machine operation. This
prevents the CIS from switching on while the cover
is open
2 CIS unit Five CIS elements that transfer scan image signals
from CIS LEDs to the SIF
3 Scanner motor Drives the original feed roller and original exit roller
that feed the original through the scanner unit
5 Original Exit Sensor Detects the leading and trailing edges of the original
as it leaves the scanner unit. Signals a jam if the
edges are not detected within the prescribed time.
6 Original stop switch Halts original feed after the operator presses this on
the operation panel to stop feeding because the
original has skewed or wrinkled.
SM 6-93 D262
Electrical Components
7 Original width sensors Detect the width of the original. Architecture sizes.
(JIS)
8 Original set sensor Detects the leading edge of the original. This starts
the scanner motor. Also functions as an original
width sensor (it detects A4 or 8.5” width paper.
10 Original width sensors Detect the width of the original. Engineering sizes.
(ISO)
D262 6-94 SM
Electrical Components
2 Horizontal Motor Mounted at the left rear corner of the printer, the
horizontal motor alternately runs forward and reverse
to drive the timing belt that moves the carriage to the
left and right during printing. The operation of the
motor is controlled by the horizontal encoder strip
stretched across the width of the printer and threaded
through the horizontal encoder sensor on the right
rear corner of the carriage unit. The sensor reads this
strip as the carriage moves from side to side and uses
these readings to control the operation of the motor.
3 Front Cover Track A push switch mounted on the left post of the main
Switch machine that detects when the pin on the left end of
the front cover is mounted correctly in its track.
Troubleshooting
4 Operation panel The intuitive 10.1 inch operation panel eliminate all
hardware key from the panel.
5 Paper transport fan The large fan mounted below the perforated platen
plates. This fan creates the suction that holds the
paper on the paper path.
6 Front Cover Switch: One of two safety switches that disable the machine
Right when the front cover is opened.
7 Cutter HP Switch Detects when the cutter has arrived at the home
position on the right and switches the cutter motor off.
8 Exit Sensor Located at the paper exit of the main machine, detects
the leading and trailing edges of the paper. Signals an
error if the paper fails to arrive or leave the sensor
location within the prescribed time.
9 Paper Exit Guide Detects when the exit guide plate on the front of the
Switch machine is opened and closed.
SM 6-95 D262
Electrical Components
10 Cutter Return Switch Detects when the cutter has arrived at the left side of
the machine after cutting. Reverses the cutter motor,
which moves the cutter back to the home position on
the right side of the machine.
11 Cutter Motor Drives the cutter to the left and right across the paper
path when cutting paper. The cutter cuts as it moves
from right to left. When the cutter reaches the left side,
the cutter return sensor reverses the motor. A guide
lever falls into a lower track that lowers the cutter so
that it passes under the paper on its return to the
home position on the right.
12 Vertical Encoder HP Mounted opposite and lower than the vertical encoder
Sensor sensor on the left side of the machine, this sensor
also reads the code on the rim of the vertical encoder
wheel, and detects when the wheel reaches the home
position and switches off the vertical motor. This sets
the encoder wheel at the start position for every job.
13 Vertical Motor The vertical motor drives the paper feed rollers and
exit rollers in the main machine. The operation of this
motor is controlled by the vertical encoder sensor and
vertical HP sensor which read the encoded rim of the
vertical encoder wheel.
14 Vertical Encoder The rim of the vertical encoder wheel on the left side
Sensor of the machine is centered in the gap of this sensor.
The sensor reads the code on the rim of the vertical
encoder wheel as it rotates, to control the operation of
the vertical motor during paper feed.
D262 6-96 SM
Electrical Components
Troubleshooting
No. Component Function
1 Bypass Sensor Detects the trailing edge of the cut sheet manually
inserted into the main machine for bypass feed.
2 Pre-Registration Located at the top of the vertical paper feed path in the
Sensor main unit, detects the leading edge of paper roll paper.
3 Paper Release Controls the raising and lowering of the roll feed roller
Sensor idle rollers during paper feed.
4 Roll Unit Exit Sensor Detects the leading edge of the roll paper as it leaves
the roll unit.
5 Roll Paper Feed Engages and disengages the cam shaft that raises and
Clutch lowers the roll feed roller idle rollers in the roll unit. This
closes and opens the nip of the roll feed roller.
6 Roll Paper Feed Drives the roll paper feed roller that feeds the roll paper
Motor from the roll unit.
SM 6-97 D262
Electrical Components
8 Roll Rewind Switch Located on the inside cover of the right end of Roll Unit
1. Depressing the switch rewinds the paper onto the
paper roll.
9 Encoder Sensor 2 Monitors the number of rotations of the drum core. The
rotation of the core accelerates as the amount of paper
on the roll diminishes. This count is used in a
calculation to determine the amount of paper remaining
on the roll.
10 Encoder Sensor 1 Monitors the rotations of the roll feed motor. This count
is used to calculate the remaining service life of the roll
feed motor.
11 Paper Entrance Detects the edge of the roll paper when it leaves the roll
Sensor (Right) unit and enters the main paper path.
12 Roll End Sensor Detects when the paper roll runs out of paper.
13 Paper Entrance Detects the edge of the roll paper when it leaves the roll
Sensor (Center) unit and enters the main paper path.
D262 6-98 SM
Electrical Components
Troubleshooting
No. Component Function
1 Ink cartridge cover switch Detects when the ink cartridge cover is opened and
closed.
2 Ink cartridge ID chip These ID chips identify each cartridge as the correct
type for the machine.
4 Ink end sensor Located below the supply port of each cartridge.
Detects when the ink cartridge is out of ink.
5 Ink pump motor (K2) These motors pump ink from the ink cartridges, through
the supply tubes, and into the ink supply tanks of each
print head.
SM 6-99 D262
Electrical Components
D262 6-100 SM
Electrical Components
5 Horizontal Encoder Detects the long encoder strip mounted behind the
Sensor horizontal drive belt. Controls the operation of the
horizontal motor, which drives the carriage unit during
printing.
6 Head Lift Sensor Detects the vertical print head position and controls the
head lift motor.
7 Head Thermistor Monitors the temperature of the color print head units.
(Color)
8 Air Sensor: C Detects excess air in the C ink sub tank of the C print
Troubleshooting
head unit.
9 Air Sensor: M2 Detects excess air in the M2 ink sub tank of the Y2M2
print head unit.
10 Air Sensor: Y2 Detects excess air in the Y2 ink sub tank of the Y2M2
print head unit.
11 Air Sensor: M1 Detects excess air in the M1 ink sub tank of the Y1M1
print head unit.
12 Air Sensor: Y1 Detects excess air in the Y1 ink sub tank of the Y1M1
print head unit.
13 Air Sensor: K2 Detects excess air in the K2 ink sub tank of the K2 print
head unit.
14 Head Thermistor (K) Monitors the temperature of the black print head unit
(K1).
15 Air Sensor: K1 Detects excess air in the K1 ink sub tank of the K1 print
head unit.
SM 6-101 D262
Electrical Components
D262 6-102 SM
Electrical Components
Troubleshooting
No. Component Function
2 Head Lift Motor Raises and lowers the carriage to adjust the gap
between the print heads and the paper for different
thickness of paper. The motor is controlled by head
lift sensors 1 and 2.
3 Main Ink Level Sensor 2 Checks the position of the K2, C, Y, or M on-carriage
filler sensor after one of the OCFS detects a
problem in one of the ink sub tanks (low ink, ink end,
or excess air). If the reading of main ink level sensor
2 confirms the condition, it will signal the machine to
supply more ink or purge air from the tank. This
sensor (also known as "FS2") services the OCFS of
K2, C, Y, and M.
SM 6-103 D262
Electrical Components
5 Main Ink Level Sensor 1 Checks the position of the K1 on-carriage filler
sensor after the OCFS of the K1 print head detects a
problem in the ink sub tank (low ink, ink end, or
excess air). If the reading of main ink level sensor 1
confirms the condition, it will signal the machine to
supply more ink or purge air from the tank. This
sensor (also known as "FS1") services only the
OCFS of the K1 ink supply tank.
6 Air Release Solenoid Located on the right side of the machine. When the
air level sensors detect excess air in an ink sub tank,
the system activates the plunger of the air release
solenoid to purge air from the tank. The partial
vacuum created by the suction pulls in the sides of
the tank so that the tank can fill with more ink.
D262 6-104 SM
Electrical Components
Maintenance Unit
Troubleshooting
1 Suction Cap Sensor This sensor switches the maintenance motor on and
off when the motor raises and lowers the K1 cradle
for capping during the printing cycle or during the
print head cleaning cycle.
3 Maintenance Lift Sensor Controls the operation of the maintenance lift motor
that raises and lowers the color cradle (K2, C, YM)
during capping.
SM 6-105 D262
Electrical Components
5 Maintenance Lift Motor Raises and lowers the color cradle (K2, C, YM caps)
during capping and the print head cleaning cycle.
The maintenance lift sensor controls operation of
this motor during raising and lowering.
6 BOW Board This is the ID chip holds the ID code that confirms
the tank is the correct one for the machine. The
machine software records a count in this chip every
time the maintenance unit suction cap operates to
suck waste ink from the print heads during cleaning.
Once the count Is exceeded this signals tank full,
and the machine disables the code so that the tank
can no longer be used.
7 Ink Collector Cover Detects when the ink collector tank door is opened
Switch and closed. The machine does not operate until the
cover is closed.
D262 6-106 SM
Electrical Components
6.14.7 BOARDS
Troubleshooting
No. Component Function
SM 6-107 D262
Electrical Components
D262 6-108 SM
Fuses/LEDS/SWITCHES
6.15 FUSES/LEDS/SWITCHES
Operation Panel
Refer to Smart Operation Panel Manual.
Troubleshooting
LED Status
SM 6-109 D262
Fuses/LEDS/SWITCHES
FUSES
Output
Name Capacity Voltage Type Part No.
terminal
CN431 to 1.5 A
FU2 1.1 V CIS 11090097
CB435 6 V DC
2A
FU3 CN437 24 V Scanner motor 11071362
250 V AC
CN431 to 1.5 A
FU4 3.3 V CIS 11090097
CB435 6 V DC
CN431 to 1.1 A
FU5 6.2 V CIS LED 11090071
CB435 16 V DC
D262 6-110 SM
Fuses/LEDS/SWITCHES
CONTROLLER BOARD
The controller board is placed at left in the PCB box and controls the machine. This board controls
the MFP system.
The built-in flash ROM stores various firmware for controlling the machine and security functions,
such as encryption and certification.
The printer and scanner functions can be expanded, using the optional slots (interface/SD card).
Troubleshooting
SM 6-111 D262
Fuses/LEDS/SWITCHES
FUSES
Output
Name Capacity Voltage Type Part No.
terminal
CN509, 5V
FU1 250 V, 5 A DIMM, USB host -
CN530
CN510, 5V -
CN508, Debug port, USB,
CN507, SD card slot (op,
FU2 250 V, 5 A
CN505, service), LAN, HDD
CN506, (5 V)
CN514
CN512, 5V -
FU4 250 V, 5 A HDD, RIO4 (3.3 V)
CN501
SW1
1 OFF
2 OFF
3 OFF
4 OFF
5 OFF
6 OFF
7 OFF
8 OFF
D262 6-112 SM
Fuses/LEDS/SWITCHES
Troubleshooting
LED Status
Flash: Normal
LED1 Yellow-green
Not lit or Lit: Abnormal
Lit: Abnormal
LED2 Yellow-green
Not lit: Normal
SM 6-113 D262
Fuses/LEDS/SWITCHES
FUSE
Output
Name Capacity Voltage Type Part No.
terminal
CN254, 263,
FU3 - 5V Sensors -
265, 266
SW1
SW Settings at
Note Note
No. Installation
1 - OFF Prohibited
2 - OFF Prohibited
3 - OFF Prohibited
4 - OFF Prohibited
5 - OFF Prohibited
6 - OFF Prohibited
OFF: Normal
8 Ri debug mode OFF
ON: IC20 debug mode
D262 6-114 SM
Fuses/LEDS/SWITCHES
Troubleshooting
SM 6-115 D262
Fuses/LEDS/SWITCHES
LED Status
Normal: Flash
LED101 Yellow-green
Abnormal: Lit orNot lit
Operation: Flash
LED102 Yellow-green
Others: Not lit
Normal: Flash
LED105 Yellow-green
Abnormal: Not lit
Normal: Flash
LED106 Yellow-green
Abnormal: Not lit
Standby: Flash
LED107 Yellow
Operation: Lit
Standby: Flash
LED108 Yellow
Operation: Lit
D262 6-116 SM
Fuses/LEDS/SWITCHES
Fuses
Output
Name Capacity Voltage Type Part No.
terminal
CN215
FU1 76V 5A 5.1V Operation panel 11071302
CN216
250V
FU2 - 24V BiCU 11071374
T6.3A
Troubleshooting
CN208 to 250V
FU7 37V HRB 11071226
CN211 T2.5A
SM 6-117 D262
Fuses/LEDS/SWITCHES
Fuse (100 V)
Output
Name Capacity Voltage Type Part No.
terminal
T10A
FU102 CN904-3 AC Input protection ‐
250V
T5A
FU11 CN911-3 5.1V BiCU ‐
250V
CN912-5 T10A
FU12 24V IOB ‐
CN912-6 250V
T10A
FU13 CN912-7 24V IOB ‐
250V
T10A
FU14 CN912-8 24V IOB ‐
250V
D262 6-118 SM
Fuses/LEDS/SWITCHES
Fuse (200V)
Output
Name Capacity Voltage Type Part No.
terminal
T5A
FU102 CN904-3 AC Input protection ‐
250V
T5A
FU11 CN911-3 5.1V BiCU ‐
250V
CN912-5 T10A
FU12 24V IOB ‐
CN912-6 250V
T2.5A
FU13 CN912-7 24V IOB ‐
250V
T6.3A
FU14 CN912-8 24V IOB ‐
250V
Troubleshooting
SM 6-119 D262
Fuses/LEDS/SWITCHES
HRB
The HRB behind the print heads relays signals to the control board from the horizontal encoder
sensor, DRESS sensor, and thermistors.
Output
Name Capacity Voltage Type Part No.
terminal
D262 6-120 SM
DETAILED DESCRIPTION
R E V I S I O N H I S T O RY
P ag e Dat e Ad d ed/ Upd at ed/ New
None
Overview
7. DETAILED DESCRIPTION
7.1 OVERVIEW
1 Power ON
2 Scanning
3 Paper Feed
4 Printing
5 Cutting
1 Power ON
1. The machine checks for paper jams, and issues a jam alert if one is detected.
2. The maintenance unit print head caps are lowered to uncap the print heads.
3. The horizontal motor switches ON and moves the carriage to the start position and then back Description
Detailed
SM 7-1 D262
Overview
When the machine is powered on, especially after a cold start, the machine automatically
checks temperature, ink level, and air sensors. Then it cleans and re-fills the print heads.
This can require more time, depending on how long the machine has been off.
If the machine is accidentally unplugged from the wall power socket, or if a power outage
occurs during the cleaning cycle after power on, the cycle will not resume from where it
was interrupted after power is restored. You must do cleaning with the user tools after
power is restored.
D262 7-2 SM
Scanner Unit
Side View
No. Item
5 CIS unit
Description
Detailed
6 Original exit sensor
8 Scanner motor
The original width sensors (1) detect the width of the original, and the original set sensor (2)
detects when the original is set by the operator.
The original entrance roller (3) feeds the original to the original registration sensor (4). The
original registration sensor detects the leading edge of the original and stops long enough for
the operator to align the original manually if the original is not straight.
The CIS unit (5) under the original scans the original and sends the data to the SIB in the
scanner unit.
SM 7-3 D262
Scanner Unit
The original exit sensor (6) detects the leading and trailing edges of the original to check the
feed timing of the original.
The original exit roller (7) feeds the original out of the scanner unit.
The scanner motor (8) drives the scanner entrance roller and the exit roller via a single timing
belt.
Two safety micro-switches (not shown) on the left side of the scanner unit disconnect power
to the scanner unit every time the scanner unit cover is opened. This prevents the CIS unit
from turning ON while the cover is open.
Pressing the original stop key (a push-switch on the right side of the scanner unit)
interrupts scanning if a problem occurs during scanning (wrinkling, skew) so that the original
can be removed.
D262 7-4 SM
Scanner Unit
Front View
No. Item
1 Safety switches
2 Scanner motor
3 SIB
Description
Detailed
6 Original exit sensor
SM 7-5 D262
Scanner Unit
Several sensors are used to detect the width of the original when it is set on the original table:
Metric
10 sensors: 9 original width sensors plus the original set sensor [1] which also functions as a
width sensor.
Inch
11 sensors: 10 original width sensors and the original set sensor [1] which also functions as a
width sensor. The NA machine has one additional width sensor [2] (30") .
D262 7-6 SM
Scanner Unit
The sensors to the left of center (set sensor position "0") detect B series (Metric) or
Architecture (USA) sizes.
The sensors to the right of center (set sensor position "0") detect A series (Metric) or
Engineering (USA) sizes.
If only one original sensor is detects a paper, the machine detects an A4 or 8 ½" "A" size SEF
original.
Description
Detailed
SM 7-7 D262
Scanner Unit
7.2.3 SCANNING
D262 7-8 SM
Scanner Unit
If the original output trays are removed, the original feeds straight out of the rear of
the machine. The user should remove the original output trays when scanning thick
originals.
The scanner motor (12) drives the entrance roller and exit roller in the scanner unit via a
single timing belt.
Description
Detailed
SM 7-9 D262
Scanner Unit
Scanning Area
During scanning, the CIS corrects the image density line by line. To do this, it starts 3 mm from the
leading edge of the original [B], and reads 60 mm to the left and to the right of center.
These start positions can be adjusted with the following SP codes:
SP4-901-005 Digital AE -Start Position
SP4-901-006 Digital AE -Left Start Position
SP4-901-007 Digital AE -Right Start Position
D262 7-10 SM
Scanner Unit
The scanner motor (1) (a stepper motor) and timing belt (2) drive the original entrance roller
(3) and original exit roller (4).
The original set sensor (5) turns the motor on when the original is set.
The original exit sensor (6) switches the motor off when the sensor detects the trailing edge of
the original.
Description
Detailed
SM 7-11 D262
Scanner Unit
In the diagram above, the red numbers (%) below the horizontal axis of both graphs show the
magnification steps for copy jobs. The green numbers (dpi) below the horizontal axis of both
graphs show the resolution steps for scanning jobs.
During copying, the speed of original feed is adjusted for magnification (resolution is fixed at 600
dpi). During scanning to a file, the speed of original feed is adjusted for resolution (magnification is
fixed at 100%).
The scanning speed increases as resolution or magnification lowers. But to prevent color
separation caused by excessive speed, scanning speed does not increase any more when
resolution (or magnification) reaches the following values, and then image processing reduces the
data:
Black-and-white: When resolution is less than 300 dpi or less, or magnification is less than
50% [A]
Full color: When resolution is less than 400 dpi or less, or magnification is less than 66% [B]
Black-and-White Standard for Copying
Resolution: 600 dpi (fixed). Copy resoution cannot be adjusted.
Magnification: 100%
Original scanning speed : 80 mm/s
Black-and-White Standard for Scan to File
Resolution: 200 dpi
Magnification: 100% (fixed)
Scanning speed: 160 mm/s (with electronic magnification)
This graph shows the reciprocal relation between copy magnification and scan job resolution. For
example:
A copy reduced to 50% (one-half of an image at 100% 600 dpi) is reduced by removing half
the pixels.
This is the same as a 300 dpi copy at 100%, in other words, the same as a document
scanned to a file at 300 dpi.
D262 7-12 SM
Scanner Unit
CIS Structure
This machine uses 5 contact image sensors (1) linked in a staggered configuration mounted
below the original feed path. The CIS scans both black-and-white and color originals at a
maximum of 926.5 mm (361/2 inches) wide with 600 dpi.
A pair of safety switches (2) cut off the power circuits of the CIS unit when the scanner cover is
raised. This prevents the CIS unit from lighting up accidentally when the cover is open.
The CIS unit is made of 5 contact image sensors connected at 4 joints. If you look from above, the
CIS sections are numbered from left to right as CIS-1 to CIS-5. Description
Detailed
Printed Image
When you look at the copy to identify the areas scanned by each section, the numbering is in the
opposite sequence, with CIS-5 on the left to CIS-1 on the right.
SM 7-13 D262
Scanner Unit
As shown above, as more of the original feeds through the scanner unit, the speed of the scanner
motor is decreased slightly.
If the speed is set at "0" at any point, the speed will be 100% the normal speed of the scanner
motor.
If the image is to be magnified, the speed of the vertical motor is automatically adjusted to
account for the changes in scanning speed, so magnification will not be affected.
The machine can also be set not to release the trailing edge of the original at the end of the scan
job. This prevents the original from falling on the floor. The trailing edge is held in the nip of the
exit roller until it can be removed manually. This feature can be switched on/off with SP4-975
(Prevent Original Falling).
D262 7-14 SM
Scanner Unit
Description
Detailed
SM 7-15 D262
Image Processing
The BiCU supports mirror, reverse, and jpeg compression and decompression.
Writing in the margin is performed after BiCU but not CTL. An abnormal image of writing
in the margin is caused with BiCU.
Scan Write
D262 7-16 SM
Image Processing
Description
Detailed
SM 7-17 D262
Image Processing
D262 7-18 SM
Image Processing
Description
Detailed
SM 7-19 D262
Image Processing
Drawing For line drawings with fine lines that could easily break up
during copying.
Copied Photo Photos or illustrations copied onto paper and printed in color.
Generation Copy Originals copied many times in succession with text letters
starting to become distorted.
Highlight Pen Text marked with yellow highlight that you do not want to lose
in a black-and-white copy.
D262 7-20 SM
Image Processing
Ink Save Best possible print production with less ink in order to
conserve toner.
Description
Detailed
SM 7-21 D262
Image Processing
Copy Jobs
D262 7-22 SM
Image Processing
Print Jobs
Bi-Dir./Uni-Dir. Switching
SM 7-23 D262
Image Processing
Bi-Dir./Uni-Dir. Switching
D262 7-24 SM
Image Processing
Bi-Dir./Uni-Dir. Switching
SM 7-25 D262
Image Processing
Bi-Dir./Uni-Dir. Switching
D262 7-26 SM
Image Processing
Pattern
5 Frame Pattern
10 Density Pattern 1
11 Density Pattern 2
Description
Detailed
SM 7-27 D262
Image Processing
0 Scanned Image
2 Color Patch 16
3 Grid Pattern A
D262 7-28 SM
Paper Feed and Exit
7.4.1 OVERVIEW
Description
Detailed
3 Paper transport fan 13 Encoder sensor 2 (paper)
SM 7-29 D262
Paper Feed and Exit
Just after the main power is turned ON, the nip between the roll feed roller [1] and its idle roller is
closed. When the user installs a roll, the machine initializes the roll as follows:
When the paper entrance sensor [2] detects the leading edge, the roll paper feed motor and
roll feed clutch [3] rotate together to feed the paper until the pre-registration sensor [4] detects
its leading edge.
Next, the vertical feed motor [not shown] on the left side of the machine turns ON.
When the DRESS sensor [5] detects the leading edge, the motors and roll feed clutch turn
OFF and the machine checks for paper skew.
Then the roll paper feed motor and roll feed clutch turn [3] ON and reverse feed.
This process opens the nip between the roll feed roller and its idle roller.
The registration roller [6] now has the paper and the vertical feed motor controls paper feed.
The vertical feed motor feeds the paper to the registration standby position below the
registration roller [6].
The roll paper feed motor reverse feeds with the clutch [3] off. This rotates the roll spool in
reverse to take up slack.
D262 7-30 SM
Paper Feed and Exit
When the roll paper feed motor [1] rotates forward, the feed roller [2] feeds the paper into the
machine.
When the roll paper feed motor rotates in reverse with the roll feed clutch [3] OFF, the spool
reverses (for example, to take up slack).
When the roll paper feed motor rotates in reverse with the roll feed clutch ON, the feed roller
rotates in reverse. The cam [4] also rotates, and this moves the idle roller [5] into and out of
contact with the feed roller, so the paper reverse feeds intermittently.
Description
Detailed
SM 7-31 D262
Paper Feed and Exit
The operator manually inserts the leading edge of the roll sheet into the paper path slot of the
roll feeder as far as the closed nip [1] of the paper feed roller and idle roller.
The roll feed roller [2] rotates briefly. This grabs the paper, and the roll paper feed motor [3]
stops.
A prompt appears on the screen and asks the user if the paper should be cut ["Cut" or "No
Cut"]. The operator presses "Cut" (recommended).
The user then selects Paper Type and Thickness.
The roll paper feed motor [3] starts rotating clockwise. This turns the shaft of the roll feed
roller [2] and feeds the paper.
The roll paper feed motor rotates the roll feed roller via the drive gears [4].
The paper continues to feed through the nip [1] of the roll feed roller and the idle rollers, which
are still lifted into contact with the feed roller.
D262 7-32 SM
Paper Feed and Exit
The roll feed roller [1] feeds the paper over the feeler of the paper exit sensor [2] and out of
the roll feeder into the vertical feed path of the main machine.
When the leading edge of the paper reaches the pre-registration sensor [3], the vertical motor
on the left side of the machine turns ON and rotates the registration roller [4].
When the DRESS sensor [5] detects the leading edge of the paper, the vertical motor stops.
Description
Detailed
SM 7-33 D262
Paper Feed and Exit
At the same time, the roll paper feed motor [1] and clutch [2] also stop.
Then the clutch turns ON again but the motor rotates counter-clockwise.
When the motor turns in this direction, the cam shaft [3] rotates and moves the idle roller [4]
down until the paper release sensor [5] turns ON.
The feed roller and idle roller are now separated.
D262 7-34 SM
Paper Feed and Exit
The vertical motor turns ON again, and feeds the paper forward to the cutter [1].
The cutter motor on the left side of the machine (not shown) turns ON and drives the cutter
across the paper to cut it..
The vertical feed motor turns ON again, feeds the paper forward out of the front of the
machine a short distance [2], stops, and then reverses.
When the DRESS sensor [3] detects the edge of the paper again, it starts a count, and then
stops the paper at the registration standby position [4] above the registration roller [5].
Description
Detailed
SM 7-35 D262
Paper Feed and Exit
When the user feeds the edge of a roll into Roll Unit 2, as far as the entrance sensor [1] for
roll 2, the vertical feed motor and the roll paper feed motor for Roll 1 reverse feed the paper
from Roll Unit 1.
When the pre-registration sensor [2] detects the edge of the paper, the machine reverse
feeds the paper to the paper standby position [3] for Roll Unit 1. Then the motors turn OFF.
"Initializing the First Paper" (described above) is executed for the roll paper in Roll Unit 2.
The leading edge of the Roll Unit 2 paper stops at the registration standby position at the
registration roller [4].
D262 7-36 SM
Paper Feed and Exit
The vertical motor and roll paper feed motor [1] reverse feed the paper from the registration
standby position [2] (the roll feed clutch stays off, so only the spool is reversing the paper, and
not the roll feed roller).
When the edge of the paper passes the pre-registration sensor [3], the vertical motor stops.
When the edge of the paper reaches the paper entrance sensor [4] [or after 5 seconds has
passed, whichever is first], the roll paper feed motor also stops.
Then, the roll paper feed motor reverses briefly with the clutch on. This closes the nip [5]
between the roll feed roller and its idle roller. So the next time paper is inserted, the nip is Description
Detailed
already closed.
The operator then turns the roll by hand until the edge of the paper comes out of the machine.
SM 7-37 D262
Paper Feed and Exit
D262 7-38 SM
Paper Feed and Exit
Roll End
The trailing edge of the paper roll may or may not be fastened to the roll core, depending on the
type of roll in use.
If the trailing edge of the paper is not attached to the roll core:
The machine signals roll end when the traling edge passes the roll feeder entrance sensor (1)
and then the roll feeder exit sensor (2).
Both actuators pop up once the trailing edge of the paper passes.
This signals roll end and the machine displays a message to alert the operator that the roll
needs replacement.
If the trailing edge of the paper is attached to the roll core:
At the end of the roll, the trailing edge of the paper remains attached to the roll core, but the
paper continues to feed.
The paper is pulled taut, up against the actuator of the roll end sensor (3). This signals roll
end and switches off the vertical feed motor and horizontal motor. This shuts down paper feed
and printing.
The machine displays a message to alert the operator that the roll needs replacement. Description
Detailed
SM 7-39 D262
Paper Feed and Exit
Registration Roller
No. Item
1 Vertical motor
5 Timing belt
6 Registration roller
The vertical motor (1), controlled by the vertical encoder wheel (2), vertical encoder sensor
(3), and vertical encoder HP sensor (4), drives the timing belt (5) that rotates the registration
roller (6).
D262 7-40 SM
Paper Feed and Exit
No. Item
2 Pressure arm
4 Vertical motor
Description
Detailed
5 Registration roller
9 Exit sensor
SM 7-41 D262
Paper Feed and Exit
When the paper holding lever is down, the paper holding lever cam (1) depresses the
spring-loaded pressure arm (2) that keeps downward pressure on the registration idle rollers
(3). This closes the nip at the registration standby position.
When the paper holding lever on the right side of the machine is raised, this rotates the paper
holding lever cam down to raise the idle rollers and open the nip. This is done to load paper
for bypass feed.
The vertical motor (4) uses one drive belt to drive the registration roller (5).
The vertical encoder sensor (6) reads the codes notched on the edge of the vertical encoder
wheel (7) as it rotates on the end of the shaft of the registration roller. These readings are
used to control vertical paper feed in the main machine.
The vertical encoder HP sensor (8) detects the small hole in the encoder wheel, and then
stops the vertical motor with the wheel at the home (start) position.
The exit sensor (9) detects the leading edge and trailing edges of the paper as it leaves the
machine.
The bypass stopper shaft (10) has bypass stoppers, and it rotates by the vertical motor via
timing belt.
The bypass stopper clutch sensor (12) detects the bypass stopper position, it controls the
bypass stopper cluth status ON or OFF.
D262 7-42 SM
Paper Feed and Exit
No. Item
3 Encoder sensor 1
4 Encoder sensor 2
The two encoders in the roll unit are part of the DSP (Digital Signal Processing) system used to
control machine operation.
Encoder sensor 1 (3): Counts rotations of the roll paper feed motor. This pulse count is used
to measure the operation time of the roll paper feed motor.
Encoder sensor 2 (4): Counts the rotations of the roll core which vary depending on how
much paper remains on the roll. (The number of rotations increases as the diameter of the
paper roll decreases) . This pulse count is used in a calculation to determine how much paper
remains on the roll.
SM 7-43 D262
Paper Feed and Exit
D262 7-44 SM
Paper Feed and Exit
*1 The range is wide here because the same "fuzzy logic" is applied to both 2-in. and
3-in. to compensate for the differences in diameters with these rolls.
90 99 to 107 161
SM 7-45 D262
Paper Feed and Exit
30 180 to 207 89
20 208 to 245 77
General Operation
The transport fan below the perforated platen plates provides the suction to keep the leading edge
flat during paper registration and cutting, and also keeps the paper flat against the platen during
printing.
D262 7-46 SM
Paper Feed and Exit
No. Item
1 Pre-registration sensor
4 DRESS sensor
5 Cutter Description
Detailed
SM 7-47 D262
Paper Feed and Exit
D262 7-48 SM
Paper Feed and Exit
Thin Duty[%]
Normal Duty[%]
279.4 to 420 30 30 30
420 to 620 30 30 30
620 to 841 30 30 30
841 or wider 30 30 30
279.4 to 420 50 30 30
420 to 620 50 30 30
620 to 841 50 30 30
841 or wider 50 30 30
Description
Detailed
SM 7-49 D262
Paper Feed and Exit
Translucent Paper
Thin Duty[%]
Normal Duty[%]
279.4 to 420 40 30 30
420 to 620 40 30 30
620 to 841 40 30 30
841 or wider 40 30 30
279.4 to 420 40 30 30
420 to 620 40 30 30
620 to 841 40 30 30
841 or wider 40 30 30
The following SP codes can be used to adjust the operation of the paper transport fan by
changing the duty levels.
SP1-956-001.
Use this SP to review the current duty settings.
SP1-955-001.
Adjusts fan duty in the range of ±20% for all duty phases. The firmware checks the current fan
operation setting and then uses a lookup table to fetch the specified setting (the percentage to
be added to the current operation level).
The optimum duty settings for each paper size and type are done at the factory before the
machine is shipped.
SP1-955-002 to 010
Adjusts fan duty in the range of ±20% for the duty phases of different types of paper. The
firmware checks the current fan operation setting of the motor for the selected paper type,
and then uses a lookup table to fetch the specified setting (the percentage to be added to the
current operation level).
It is important to remember that if an adjustment is done with this SP code for a particular
paper type, it will be added to any change previously specified with SP1-955-001.
D262 7-50 SM
Paper Feed and Exit
The front cover (2) can be raised to remove paper jams and to load paper for bypass feeding.
The right front cover switch (3) is push-switches that detect when the front cover is raised and
lowered.
The guide pins on either end of the front cover are set in tracks which guide the cover into the
correct closed position. The front cover track switch (1) (a push-switch) has been added to
ensure that these guide pins are inserted correctly into the left and right track.
Description
Detailed
SM 7-51 D262
Paper Feed and Exit
7 Bypass stopper
D262 7-52 SM
Paper Feed and Exit
The roll paper feed motor and vertical motor both reverse and the paper is rewound back
onto the paper roll.
The leading edge of the paper must be fed manually from the roll unit and the sequence
is done again.
The operator should check the roll to make sure that the clamps are locked and that the
roll is set correctly.
2. If the amount of skew is within range of pre-check, the horizontal motor ON > Carriage moves
to the leading edge detect position.
3. The roll paper feed motor and vertical motor turns ON again.
4. When the DRESS sensor detects the leading edge of the paper, it allows paper to feed 100
mm and turns the roll paper feed motor and vertical motors OFF.
5. The horizontal motor turns ON and moves the carriage to the left side of the machine.
SM 7-53 D262
Paper Feed and Exit
6. The roll paper feed motor and vertical motor both turn ON and feed the paper 60 mm.
7. Now, the roll paper feed motor reverses while the vertical motor continues to feed the paper
forward. This takes up any slack in the paper to correct skew, and then both motors turn OFF.
8. Paper transport fan remains ON.
9. The horizontal motor turns ON and moves the carriage to the right edge and stops > DRESS
sensor detects the right edge again.
10. If the amount of deviation is within ±5 mm, paper registration ends and the sequence
continues without interruption.
If the deviation is not within ±5 mm, the paper is released, the vertical motor and roll paper
feed motors reverse feed, and the paper rewinds onto the roll.
11. The paper feed sequence continues from Step 2 of above.
Paper Size Detection
1. The horizontal motor > ON and makes a complete pass from right to left, back to the right and
stops.
2. The DRESS sensor detects the left edge of the paper on the platen.
3. The machine records the readings of the horizontal encoder for the right and left edges of the
paper. This is done to confirm the paper size with the selection done with an external coin
operated device if one is attached.
Paper Fan Duty is Adjusted
1. The duty of the transport fan is automatically adjusted for the size of the paper and type of
paper selected for the print job.
2. The suction of this fan below the platen keeps the leading edge of the paper flat against the
platen during paper registration and prevents the paper from floating free during printing.
Paper Cutting
If the operator selected paper cutting, the cutter cuts the paper.
1. Horizontal motor ON > Carriage moves to left side of the machine and stops.
2. roll paper feed motor > ON at 35 mm/s and vertical motor> ON at 100 mm/s
3. Paper feeds 200 mm past cutter > roll paper feed motor > OFF > Vertical motor OFF.
4. Cutter starts the cut.
5. Cutter completes the cut when it reaches the left side of the machine.
6. Cutter return sensor turns ON > Cutter motor drives the cutter back to its home position on
the right.
7. roll paper feed motor > ON reverse feeds and stops.
8. Vertical motor > ON then stops when DRESS sensor detects the leading edge at the paper
registration position.
D262 7-54 SM
Paper Feed and Exit
Description
Detailed
SM 7-55 D262
Paper Feed and Exit
7.4.8 CUTTING
At the end of the job the cutter unit cuts from right to left. The circular cutter leaves its home
position on the right, cuts the paper as it moves to the left, and then drops below the paper and
returns to its home position on the right.
1. At the end of the job, the cutter motor (1) switches on.
2. The timing belt pulls the cutter (2) to the left as its circular blade (3) cuts the paper in its path.
3. When the cutter reaches the cutter return switch (4) at the end of the cut, the cutter motor
reverses.
4. Immediately, the cutter drops into a lower race at (5). This lowers the cutter so it is below the
paper.
5. The motor and drive belt pull the cutter back to the right. When the cutter reaches the cutter
HP sensor (6), the sensor signals the machine to shut down the motor and the cutter stops at
its home position.
D262 7-56 SM
Paper Feed and Exit
Manual Cut
Manual Cut is to fed and discard paper that is damaged by moisture or paper jam.
Description
Detailed
SM 7-57 D262
Paper Feed and Exit
No. Item
1 DRESS sensor
2 Bypass sensor
3 Bypass stopper
Here are the steps for loading paper in the bypass paper path:
1. When there is no paper in the paper path, the registration sensor detects OFF.
2. The operator puts the paper on the bypass tray. Insert the paper [B] as far as the stopper [A]
(registration sensor OFF, bypass sensor ON).
D262 7-58 SM
Paper Feed and Exit
3. The operator closes the front cover and enters the settings for the paper on the operation
panel. The paper transport fan turns ON and the preparation for paper feed is start.
4. The carriage unit moves to the paper detect position and the DRESS sensor detects the
paper. And then, the carriadge unit moves to the air purging position.
5. The bypass stopper clutch turns ON and the vertical motor rotates in the reverse direction to
the position where the bypass stopper clutch sensor detects ON.
6. The bypass stopper clutch is turned OFF.
7. Skew detection is performed.
8. Paper width detection is performed.
9. The carriage unit moves to the paper leading edge detect position.
10. The vertical motor rotates in reverse to the paper length detect position (DRESS sensor
OFF).
11. The carriage unit returns to the home position and the preparation for paper feed on the
bypass tray is finished.
Normally, the margin at the trailing edge is 18 mm, except when printing with color in the following
cases:
Special Standard
Description
Detailed
Special Quality
SM 7-59 D262
Paper Feed and Exit
D262 7-60 SM
Ink Supply
7.5.1 OVERVIEW
Description
Detailed
SM 7-61 D262
Ink Supply
7 Ink cartridges 4
*1 There are four short ink supply tubes (one for each cartridge) between the ink cartridge port
and the pumps. The black tube splits into two supply tubes before the pumps, one for K1 and
one for K2, bringing the total of tubes to 5.
The ink supply unit (6) houses the ink cartridges, the lower end of the ink supply tubes, and
the ink pumps.
The ink supply unit holds four replaceable ink cartridges (7), one for each color (K, C, Y, M).
The black cartridge (K) is larger than the other three.
The ink end sensor (8) detects when the cartridge is out of ink. This is a new component with
this machine.
The ink supply tube (9) transports ink from the ink cartridges to the print head unit in the
carriage unit. The tube is flexible yet sturdy enough to prevent kinking and blocking the flow of
ink.
The ink pump cam (10), driven by the ink pump motor (11), rotates against the ink supply tube
to force ink through the tube.
The air release solenoid (1) provides pressure to push excess air out of the print head sub
tanks.
The print head sub tanks (3) (1 for C and 2 each for black, M and Y) hold the ink supplied to
the print heads from the ink pumps of the ink supply unit.
The OCFS (2) (one sensor and one feeler for each sub tank) is mounted in front of the
carriage unit. The sensor is above the actuator of the feeler attached to the side of the sub
tank. This feeler and actuator monitors the level of ink in each sub tank and triggers an alert
when ink runs low.
D262 7-62 SM
Ink Supply
Ink inside each cartridge is enclosed in a airtight packet (1) that collapses as ink is drawn from the
cartridge. The unique combination of runners and tracks on the bottoms of the cartridges (2), and
slots in the ink supply unit, prevents any cartridge from being installed in the wrong position.
Each cartridge is provided with an ID chip (3). The machine monitors the ink levels (based on
counts of ink pump operation) and stores this information in ID chips of the ink cartridges.
Description
Detailed
This count data is used to create the graphic display on the operation panel that shows the
amount of ink consumed, as well as the amount of ink remaining.
At the 5th level (35 to 20%):
When the ink level is between 35% and 20%, this signals pre-near end. The machine displays
a message that alerts the operator to prepare a new ink cartridge to replace the old one.
When the ink level drops below 20%, this signals near-end. The machine displays a message
that alerts the operator that ink will run out soon.
Finally, when the ink level drops to zero (the last level of the display), this triggers the ink out
alert. Printing stops and the empty ink cartridge must be replaced.
SM 7-63 D262
Ink Supply
As soon as a cartridge runs out of ink, its "end history" is written onto the cartridge ID chip to
permanently disable the cartridge and prevent it from being re-used.
When an ink cartridge is inserted, the ID chip (1) contacts a CCB (Cartridge Control Board) (2) at
the back of the ink supply unit slot. When the ID chip and CCBmake contact, this tells the machine
that the cartridge is inserted correctly. Ink usage is based on pulse counts taken during operation
of the ink pump motors. The chip and CCB contact is also used to transfer the ink usage count
from the main machine to the memory map of the chip.
D262 7-64 SM
Ink Supply
No. Item
1 Ink cartridge
3 Cylinder
Description
Detailed
4 Plunger
6 Actuator
When the ink cartridge (1) inserted, the ink supply needle (2) is inserted and sealed into the
ink supply port.
Ink flow flows through the cylinder (3) and over the plunger (4) as the ink pump motor (5)
pumps ink from the cartridge.
While ink is flowing smoothly, the actuator (6) on the end of the plunger remains outside the
gap of the ink end sensor (7).
SM 7-65 D262
Ink Supply
When the ink in a cartridge runs out, the ink pump motor continues to try to draw ink from the
ink port. But with no ink, this creates a negative pressure between the pump and the ink
cartridge.
When the negative pressure (suction) becomes strong enough, it will pull the actuator on the
end of the plunger into the gap of the ink end sensor. This will signal that the ink cartridge has
run out of ink and trigger the ink end alert for the cartridge.
Here is a side view of the ink pump mechanism.
The ink pump motor (1) drives the ink pump cam (2) counter-clockwise and compresses the
ink supply tube (3).
The pressure on the tube (4) drives the ink bolus (5) ahead of the cam and creates enough
suction to pull ink through the tube behind the pressure point.
This action of the cam alternately applying and releasing pressure against the side of the tube
drives the ink out of the pump and into the tube (6) to the carriage unit and print head sub tank
above.
D262 7-66 SM
Ink Supply
The center of the actuator is mounted on a weak spring [3] attached to the flexible side of the
ink sub tank.
When the sub tank is full of ink, the actuator [4] on the end of the actuator arm points straight
to the front and remains in the gap of the OCFS [5].
The air sensors [6] are a pair of vertical terminals attached to the top of the ink sub tank.
These sensors detect air in the tank.
SM 7-67 D262
Ink Supply
The OCFS actuator [1] on the top of the actuator arm is not symmetrical.
The side of the actuator away from the tank has an extended wing [2] (shaded blue in the
drawing) attached to it.
Because this actuator is wider than a normal actuator, it takes longer for it to move from right to
left through and then out of the gap of the OCFS.
D262 7-68 SM
Ink Supply
The illustration above shows how the actuator moves through gap of the OCFS (viewed from
bottom front)..
As ink is consumed, the side of the tank collapses, and the OCFS actuator moves through the
OCFS sensor gap [1] > [2] > [3].
When the actuator moves out of the gap at [4], the sensor turns off. This signals low ink.
When this occurs, the ink pump motor in the ink supply unit pumps ink to the tank until the
sensor returns to [5].
The motor pumps a prescribed amount of ink (Wcc) determined by the machine’s software to
be enough to turn the sensor back on.
After that, the machine continues to pump ink a very short time (tsec).
This is the ink full position [6].
Description
Detailed
SM 7-69 D262
Ink Supply
When an air sensor detects air in a sub tank, the air is not purged until the job ends. At the end of
the job:
The machine moves the carriage unit to the right and stops when the tank to be purged is
aligned with the air release solenoid.
The correct position to stop is detected by monitoring the horizontal encoder strip behind the
carriage unit.
When the carriage unit has positioned the print head tank [1] behind the air release solenoid
[2], the solenoid switches on and pushes the plunger [3].
The plunger pushes in the purge valve [4] and the excess air is purged from the sub tank.
After the air has been purged, the ink supply motor turns on to supply more ink to replace the
purged air with ink.
As more ink flows into the tank, the actuator moves in direction of the red arrow toward the full
position.
After air has been purged, ink is pumped from the cartridge up to the sub tank, and then 0.6
cc of ink is pumped out by reversing the ink pump.
D262 7-70 SM
Ink Supply
Description
Detailed
SM 7-71 D262
Ink Supply
Even if only color ink runs out, monochrome printing cannot be continued under some
conditions. Printing volume cannot be guaranteed. Cartridge change is strongly
recommended.
Printable Conditions
Only color ink runs out.
During monochrome printing, ink used for air purging of an ink head for which ink has run out
remains in the head tank.
The air-mixed flag is not set for the heads, including those with ink end.
Reason: If the air-mixed flag is set, ink volume in the head tank cannot be determined
correctly, in which case emergency stop of printing because ink consumption cannot be
performed.
Ink cartridges are mounted at all ink-cartridge ports.
The ink-cartridge cover is closed.
Color ink end is not caused by maintenance operations.
Printing
The display shown below appears during copying/printing operation.
"The color ink ends. For color printing, change the cartridges.
Monochrome printing is temporarily enabled. If there is a print job being performed, reset it. Then
perform the monochrome printing."
D262 7-72 SM
Ink Supply
The above values vary according to printing conditions and head status. They are not
guaranteed.
SM 7-73 D262
Printing
7.6 PRINTING
No. Item
1 Horizontal motor
2 Drive belt
3 Carriage unit
6 LED indicator
7 DRESS sensor
The horizontal motor (1), the large motor on the back of the left side of the machine, drives
the belt (2) attached to the back of the carriage unit (3). This mechanism moves the carriage
unit left and right when the motor alternately rotates forward/reverse.
The horizontal encoder sensor (4) brackets the top edge of the horizontal encoder strip (5),
which stretches behind the drive belt and across the platen. The sensor reads the timing
notches from the strip as the carriage is driven left and right by the horizontal motor. This
controls the operation of the motor and movement of the carriage unit during printing and
D262 7-74 SM
Printing
SM 7-75 D262
Printing
During printing, the horizontal motor (1) and drive belt (2) drive the carriage unit (7) to the left
and right on its guide rod (27) above the paper on the platen.
The HRB (6) behind the print head units relays signals to the control board from the horizontal
encoder sensor, DRESS sensor, color print heads and thermistors.
The COM board (4) relays signals between the main machine and the K1 print head unit.
The horizontal encoder sensor (8) on the carriage unit brackets the horizontal strip (8) and
reads the codes on the top edge of the strip. This controls the operation of the horizontal
motor and movement of the carriage unit.
The thermistors (5) measure the temperature of the black (K1, K2) and color print heads (C,
YM). These temperature readings are used to adjust the voltage applied to the piezoelectric
elements above the nozzles that release ink during printing.
There is one piezoelectric element for each print head: K1 (25), K2 (23), Y1M1(20), C (17),
and Y2M2 (15). An electric charge applied to the element makes it expand and discharge ink
through the print head nozzles and onto the paper below.
At the beginning of a print job, the carriage moves left then back to the right, so that the
DRESS sensor (26) on the side of the carriage can detect the side edges of the paper below.
Based on these readings, the machine determines the image print start position.
Ink level sensor 1 (13) checks the position of the feeler mounted on the side of the K1 ink sub
tank. Ink level sensor 2 (12) measures the positions of the feelers on the sides of the K2, C, Y,
and M sub tanks. The position of the feelers is used to determine how much ink needs to be
D262 7-76 SM
Printing
supplied. While ink level sensor 1 services only the K1 print head unit, and ink level sensor 2
services the other four sub tanks.
The temperature/humidity sensor (11) constantly measures the temperature and humidity
inside the machine, and then uses these readings to adjust operation of the machine.
The head lift motor (10) can raise the carriage unit (1 mm or 2 mm) to increase the gap
between the print heads and thick paper to prevent ink abrasion. Two head lift sensors (3)
control the raising and lowering of the carriage with the head lift motor.
The K1 print head sits forward of the K2 print head in the direction of paper feed. This allows a
greater band of coverage during black-and-white printing. Three nozzles at the rear section of K1
and three nozzles at the front section of K2 overlap the same area on the paper. However,
the arrangement of the nozzle ports is staggered so positions of the nozzle ports complement
one another when ink is put down on the paper. Description
Detailed
SM 7-77 D262
Printing
4 Purge valves 7
7 Filter units 7
9 Print heads 5
D262 7-78 SM
Printing
The illustration above shows carriage unit cradles. The left cradle holds the black print head units
(K1, K2) and the right cradle holds the color print heads units (Y1M1, C, Y2M2).
The black thermistor (2) monitors the head around the black print head units, and the color
thermistor(3) measures the heat around the color print head units.
A pair of air sensor terminals (1) is attached to the top of each sub tank.
The purge valves (4) allow air to escape from the ink sub tank if an air sensor detects too
much air in the tank. The valve is operated by a plunger and air release solenoid (not shown).
The ink sub tanks (5) hold the ink pumped from the ink cartridges by the ink supply unit.
One ink sub tank feeler (6) is attached to the side of each ink sub tank. The OCFS (On
Carriage Fill Sensors) and the stationary main ink level sensors on the right side of the
machine check the positions of these feelers to determine the level of ink in the sub tanks.
The OCFS actuators are attached to the right sides of the K1, K2, and C tanks, but the OCFS
actuators are attached to both sides of the Y1M1 and M2Y2 tanks.
A filter unit (7) is set on top of every print head unit (8) as an extra precaution to keep the ink
free of dirt, paper dust.
The print heads (9) eject the ink onto the paper.
Description
Detailed
SM 7-79 D262
Printing
No. Item
1 Print head
2 Piezoelectric element
3 Vibration plate
4 Flow plate
D262 7-80 SM
Printing
The DRESS (Direct Realization Edge Scanning Sensor) sensor is mounted on the left side of the
carriage unit (shown above on the left cover with the carriage unit removed).
The sensor contains an LED (1) and a receptor (2). The sensor detects the edges of the paper
when it detects the change in reflectivity between the paper and platen at the edges.
Description
Detailed
The DRESS sensor performs these functions:
Paper width detection: The sensor checks the right and left edges of the paper on the platen
to determine the size of the paper.
Image registration: Detects the leading edge, right edge, and left edge of the paper so the
machine can position the image on the paper.
Skew correction: Checks and corrects skew at the right edge of the paper. If the edge is
skewed more than ±10 mm, the machine rewinds the paper onto the roll.
Dot position correction (color registration): The carriage moves across the paper during
printing, so the ink drops cannot fall vertically. The readings of the DRESS sensor are used to
adjust the timing of the piezoelectric elements in the print heads that release the ink. Timing is
adjusted for the height of the carriage (and print heads), paper thickness, speed of the
carriage, and print mode (uni-directional or bi-directional).
SM 7-81 D262
Printing
1. When a job starts, the horizontal motor switches on and moves the carriage (1) across the
paper so that the DRESS sensor (2) can detect the right and left edges of the paper.
2. The DRESS sensor (1) (functioning here as an image registration sensor) is comprised of a
sensor with an LED (2) and a receptor (3).
The strength of the reflection of the light from the paper vary depending on the texture of
the paper.
Printing problems can occur if the same threshold value of reflectivity is used for every
type of paper.
For this reason, different threshold values of reflectivity are assigned for different types of
paper to compensate for any difference in the reflectivity of their surfaces.
The readings of the DRESS sensor for the left and right margins are used to determine the
horizontal placement of the image on paper. This can be adjusted with SP1-002 (Print Position
Adjustment). This adjustment determines where the moving carriage starts and ends printing with
every horizontal pass across the paper.
A larger setting moves the image to create a wider left margin.
A smaller setting moves the image to the create narrow left margin.
D262 7-82 SM
Printing
Description
Detailed
SM 7-83 D262
Printing
The adjustment is done by changing the duty (strength of electrical charge) used to activate
the piezoelectric elements that project ink through the ink nozzles of the print heads. (The
amount of ink ejected will vary directly with the amount of charge applied to the piezoelectric
element.)
Temperature/Humidity Sensor
The temperature/humidity sensor [2] is mounted on the right side of the machine above the ink
supply unit. The machine uses the readings of the temperature/humidity sensor to set the duty for
operation of the ink cartridge pump motors.
Ink is pumped to the sub tanks in very small increments, and the operation of the ink pumps
must be regulated to assure that the ink supply is constant.
Adjustments must be made to compensate for the expansion and contraction of the ink tubes
and other parts of the ink supply system caused by fluctuation in temperature.
The readings of the K2 print head thermistor and the temperature/humidity sensor are used
together to calculate the operating temperature of the machine.
If the machine overheats and the operating temperature exceeds the maximum temperature,
the machine will shut down automatically and will not restart until it has cooled and been
cycled off/on. The machine must be cycled off/on, even after it has cooled down to the
operational range.
If the temperature is too low at a cold start in the morning, for example, the machine will not
start the initial cleaning cycle unit the machine has warmed up. In this case, the machine
does not require cycling off/on. The initial cleaning will start as soon as the machine has
warmed up, and then the machine is ready for operation.
D262 7-84 SM
Printing
No. Item
2 Cam
3 Carriage unit
When the operator selects the setting to change the height of the carriage, the carriage
moves to the right, so that the coupling on the end of the shaft can engage the head lift motor
(1).
The head lift motor rotates the cam (2) and raises the carriage unit (3) with the cam pressing
against the bottom of the carriage.
Head limit sensor (4) detects the actuator when the carriage is lifted to its setting point and
stops the motor.
SM 7-85 D262
Printing
When the carriage unit is raised to the selected height, the cam locks in place and the
carriage unit disengages from the head lift motor.
The Prevent Paper Abrasion setting must be done with the User Tools menu before
starting the print job.
1. Touch User Tools icon on the machine operation panel.
2. Touch [System Settings], touch [Next], and then touch [Prevent Paper Abrasion].
3. The first selection is for a bypass print job. The second and third selections are for Roll Feed
1 and Roll Feed 2, respectively.
4. Three selections are available for each feed location: Off (standard), Strong, and Weak.
D262 7-86 SM
Printing
Overview
The maintenance unit performs these important functions:
Raises the print head caps to cap the print heads, to prevent them from drying out while the
machine is idle.
Lowers the print heads at the start of a job, to uncap the print heads.
Cleans the print heads when required.
No. Item
1 Carriage unit
2 Maintenance unit
4 Slide sensor
Description
Detailed
5 Maintenance motor
6 Suction pump
11 Carriage stopper
12 Lift sensor
SM 7-87 D262
Printing
No. Item
14 Lift motor
Capping/Uncapping
The K1 print head and the K2, C, YM print heads are uncapped and capped at the same time.
K1 Print Head Uncapping/Capping
D262 7-88 SM
Printing
While the machine is idle, the K2, Y1M1, C, and Y2M2 print heads (1) on the bottom of the
carriage unit are capped and sealed by the print head caps (2).
At the start of the next print job, the lift motor (3) rotates forward and lowers the K2, Y1M1, C,
and Y2M2 caps to uncap the K2, Y1M1, C, Y2M2 print heads.
The rotating lift actuator (4) (mounted on a shaft with a cam driven by the lift motor) and lift
sensor (5) control the lowering of the four print caps.
The caps rest on the absorbent cap pads (6) while they are down.
Description
Detailed
At the end of a print job, the carriage unit moves to the right and positions itself over the
maintenance unit.
The carriage stopper (1) positions the carriage unit so that the caps and print heads are
aligned.
SM 7-89 D262
Printing
The maintenance lift motor (2), rotating forward, raises the K2, C, Y,M print head caps (not
shown) on the lift lever (3) and covers the print heads to prevent them from drying out.
The rotating lift actuator (4) (mounted on a shaft with a lift cam driven by the lift motor) and lift
sensor (5) control the raising of the caps.
This step moves the cleaning unit from [A] to [B] in order to clean the K2, C, and YM print heads.
This step is done for cleaning the K2, C, and YM print heads in order to position the suction
cap (print head cap for K1) correctly.
If only the K1 print head is to be cleaned, the cleaning unit is positioned to start cleaning
immediately with the suction cap forward at [A].
At the start of the cleaning cycle, the carriage unit (1) positions itself over the maintenance
unit (2).
The lift motor (3) rotates in reverse and drives the gear train (4).
The gears rotate a shaft with a large cam (5) between two swinging plates attached to the
slide arm (6) linked to the cleaning unit (7)
D262 7-90 SM
Printing
When the cam pushes the front plate forward, the slide arm and cleaning unit move to the
rear.
When the slide actuator (8) (attached to the same shaft driven by the lift motor) activates the
slide sensor (9), the lift motor switches off with the cleaning unit at the rear.
Step 2: Raising the Suction Cap
The carriage moves to the left and stops, with the print head (1) to be cleaned directly above
the suction cap (2).
The maintenance motor (3) rotates forward and raises the suction cap.
The suction cap actuator (4) (attached to the shaft with the cam driven by the maintenance
motor to raise the suction cap) and suction cap sensor (5) signal the machine to turn off the
motor when the cap is up and sealed on the print head.
Step 3: Suction
Description
Detailed
SM 7-91 D262
Printing
The maintenance motor (1) reverses and rotates the cam inside the suction pump (2).
The rotation of the cam alternately squeezes and releases the suction tube (3) to create
enough pressure to draw ink from the surface of the print head (4).
The ink is drawn through the tube which exits at the back of the maintenance unit (5) and
continues down to the ink collector tank below the maintenance unit on the right side of the
machine.
The suction cap lowers away from the print head after suctioning ink for the prescribed time.
Step 4: Scraping and Wiping
The maintenance motor continues to rotate after lowering the suction cap, and drives the cam
and linkages that complete the cleaning cycle at this step.
The rubber scraper [1] is raised to the surface of the print head.
The knock lever [2] taps the edge of the scraper to scrape ink from the print head. The ink
falls into a vent [3] which opens over the right ink sump below the maintenance unit.
Next, the linkage cocks the spring loaded wipers [4] to the rear, and then releases them so
that they spring forward and flick any remaining ink into the vent. This is done twice.
This completes the cleaning cycle.
D262 7-92 SM
Printing
Refreshing).
Humidity can affect the number of times the print heads require cleaning and refreshing.
For more details about manual print head cleaning and refreshing, refer to Print Head
Cleaning and Adjustment (p.7-108).
Idle (or downtime) refers to the length of time that a print head has not been used. For
example, If the machine is used for extensive black-and-white copying and printing over
a period of several days, a count of idle time for the color print heads (C, YM) is
maintained even though the machine has not been turned off.
These idle time counts are used to execute these operations:
Air purging (ink supply and purging, filling and cleaning, and air purging/filling together)
Ink supply sequence
Cleanings and flushing (refreshing) done by the operator manually
Ink purging done after idle time
The type of maintenance operation is selected and executed automatically based on the time
elapsed from the start of downtime.
Maintenance Cycles Based on Idle Time Description
Detailed
2 > 10 and < 24 h Yes Ink supply, air purge/ink Small downtime ink
fill sequence purge
3 > 24 h and < 3 Yes Ink supply, air purge/ink Large downtime ink
days fill sequence purge
SM 7-93 D262
Printing
4 > 3 days, < 7 Yes Ink supply, air purge/ink Large downtime ink
days fill sequence purge 3 times
5 > 7 days and < Yes Ink supply, air purge/ink Downtime cleaning
45 days fill sequence >
Downtime cleaning
6 > 45 days Yes Ink supply, air purge/ink Ink fill sequence >
fill sequence > Downtime cleaning
Downtime cleaning
*1 The cycle is executed for the affected print head unit only.
The maintenance cycle could be brief or require several minutes to complete depending on
ambient conditions and how long the print heads have remained idle.
Approximate Times Required for Cleaning
1 < 10 h 16 sec.
The following SP codes can be used to modify automatic cleaning after downtime:
SP2-513 Maintenance After Leftover Threshold
SP2-514 Auto Cleaning Start Threshold
SP2-521-001 to -003 Maintenance After Leftover Repeat
SP2-517 Maintenance After Leftover Information
SP2-520 Maintenance After Leftover Setting On/Off Switch
D262 7-94 SM
Printing
The illustration above shows droplets of mist and paper fibers and dust that can collect
near the nozzles. This undesirable condition is corrected with periodic automatic cleanings while
the printer is in use, greatly extending the length of time the machine can be used without
operator intervention.
Mist count. A "mist count" triggers automatic cleaning. This mist count can be extended to
increase the timing between automatic cleanings. The mist count, which determines the
intervals between automatic cleanings, has been doubled for this machine.
Count adjustment. The count is automatically adjusted for the width of the paper and total
print area.
Paper dust count. The paper dust count (the total number of pages printed, cutting count) is
used to determine when cleaning is done for paper dust.
Description
Detailed
SM 7-95 D262
Printing
Overview
The auto-nozzle check function detects whether the nozzle drops ink correctly. It checks the
change in electrical charge caused by the ink dropped to the electrode plate at constant intervals.
If ink is not dropped well but the effect is not so serious, the adjacent nozzles drop larger dots for
printing to minimize the effect. If the effect is serious, the print head is cleaned automatically.
The part on which the electrode plate and slider are placed is called the holder. It is made of
plastic to maintain high voltage of the electrode and insulation properties of GND.
Name Function
Electrode plate for Placed facing the nozzle and charged to 500 V when
detection detecting.
Wiper Wipes ink from the electrode with the slider after ink drop
detection process.
Wiper cleaner Scrapes ink off the wiper with the cutout when the wiper
returns to its home position after wiping.
Ink collector tank Collects the ink scraped with the wiper cleaner
Wiper drive motor Moves the slider back and forth with a timing belt.
Wiper position sensor Detects when the slider reaches the front end. After ink drop
(backward) detection process, the motor rotates in reverse to perform
wiping.
Auto-nozzle check board Supplies high voltage to the electrode and detects the
change in electrical charge.
D262 7-96 SM
Printing
Detection
The print head performs air purging before printing, moves over the electrode plate charged at
500 V, and starts dropping ink. Dropping of the negatively-charged ink onto the electrode plate
causes variation in the charge of the electrode plate. The auto-nozzle check board detects this
charge variance and judges whether to drop ink or not.
Each print head has 192 nozzles. Each nozzle drops ink and checked one by one. They do not
drop ink all at once.
For example, the 1st nozzle drops ink and is checked, then the 2nd nozzle drops ink and is
checked, then the 3rd nozzle and soon until the 192nd nozzle.
After dropping ink from all nozzle, the carriage moves outside the area, where wiping is inhibited
and the electrode plate is wiped.
Detection Image
Description
Detailed
SM 7-97 D262
Printing
Electrode Plate
The timing for stopping the slider is determined with the front and back through sensors.
The sensor to stop backward wiping motion is "Wiper position detection [A] (home position)", and
the sensor to stop forward wiping motion is "Wiper position detection [B] (backward)".
D262 7-98 SM
Printing
When moving backward from the home position ( in the picture below), the slider moves from
the back to the front side of the machine, with the wiper maintaining the upper position (retracted
position).
The wiper descends around the backward slope at the end of this motion (starting point for the
reverse motion).
Description
Detailed
For reverse motion ( in the picture above), the motor rotates in the opposite direction to wipe
from the front side to the back side of the machine, with the wiper ([A] in the picture below)
maintaining the lower position (sweeping position).
SM 7-99 D262
Printing
The wiper cleans the electrode plate, then the wiper cleaner cleans the wiper to remove the
attached ink.
Around the slope at the back at the end of this motion (home position), the wiper ascends again.
The wiper drive motor is driven with 24 V. When positive voltage is applied to the motor, the output
axis of the motor rotates counterclockwise and the slider moves from the home position to the
back.
Nozzle Ink deficiency (not If ink deficiency is detected but can be covered
interpolating serious) with nozzle compensation printing, printing will
mode continue in Nozzle Compensating mode.
D262 7-100 SM
Printing
Not serious
The adjacent picture elements are dropped with larger dots to compensate for the dropping
no ink nozzles.
Serious
If nozzle compensation cannot solve the problem, the print head is cleaned automatically.
Operating Life
After 60,606 cleanings (equivalent to 30,000 m), it it recommended to replace the wiper blades.
Replace the holder.
Description
Detailed
SM 7-101 D262
Printing
No. Item
1 Maintenance unit
The machine executes the print head cleaning cycle with the carriage unit positioned over the
maintenance unit (1).
The ink collector tank (2) collects the ink drawn from the print heads by the suction pump
inside the maintenance unit during the print head cleaning cycle.
The ink collector chip (3) detects when the ink collector tank is installed correctly. It will signal
an error if the tank is not installed or not set correctly. Printing cannot be done unless the tank
is set correctly. This sensor also detects when the ink collector tank is full.
The right sump (4) resides behind the ink collector tank and directly below the maintenance
cleaning unit. This is an open sump that collects the ink that is wiped and scraped from the
print heads at the end of the cleaning cycle.
During printing, the machine occasionally flushes ink through the print head nozzles (with a
very small amount of ink) which falls into the left ink sump (6). This keeps the nozzles primed
and in good working condition. This operation is controlled by the machine firmware and is
not part of the print head cleaning cycle.
D262 7-102 SM
Printing
SM 7-103 D262
Printing
The ink scraped and wiped from the print head [1] by the scraper and wipers [2] flows through a
vent [3] through the open top of the right ink sump [4].
A software count triggers a prompt to tell the operator when this tank is near-full and then finally
full and in need of replacement. The count is done by counting the usage of the wiper mechanism
in the maintenance unit. The two strokes of the wiper removes ink from the cleaning plate and
drops the ink down into the sump below. The wiper operation count is stored in NVRAM. The right
ink sump has no ID chip.
The tank is near full at 125 ml and full at 147 ml. The estimated period of time between
replacements is about 5 years.
Prompts
Tank near full. A prompt appears on the operation panel of the machine, and the machine will
continue to operate.
Tank full. A prompt appears on the operation panel of the machine. If a page is being printed,
the print will finish, and then the machine will shut down and cannot be used until after the
tank has been replaced with a new tank and the counter has been reset to "0" with an
SP2-505-002.
D262 7-104 SM
Printing
1 Up to 35%
2 35% to 65%
Description
Detailed
SM 7-105 D262
Printing
D262 7-106 SM
Printing
Description
Detailed
SM 7-107 D262
Print Head Cleaning and Adjustment
When printing repeatedly, print quality may be deteriorated because the inside of the machine
gets dirty. In such a case, do maintenance using the Maintenance Menu.
Before printing the nozzle check pattern, make sure that Prevent Paper Abrasion mode is
not enabled (p.7-116).
1. Touch [Home] at the bottom of the screen in the center.
2. Flick the screen to the left, and then touch the User Tools icon.
3. Touch [Machine Features].
4. Touch [Maintenance].
5. Touch [Print Nozzle Check Pattern].
6. Select the input location and touch [OK].
If a nozzle is clogged:
There are broken lines on the pattern. Clean the print head for the color.
The pattern corresponds to Black (K1), Black (K2), Yellow (Y1), Magenta (M1), Cyan,
Magenta (M2), and Yellow (Y2) for [Clean Print-heads] and [Flush Print-heads] in
D262 7-108 SM
Print Head Cleaning and Adjustment
If a nozzle is clogged, perform the maintenance, cleaning the print head three times and
flush it once. For each maintenance, check the nozzle check pattern. (p.7-109, p.7-110)
During cleaning the print heads, do not conduct any other operations.
During cleaning the print heads, do not open the cover.
If the ink collector box is full, cleaning print heads cannot be performed.
If one of the ink tanks is empty, cleaning print heads cannot be performed.
If ink-near-end or ink-end is detected during cleaning, cleaning print heads may not be
completed.
Cleaning print heads consumes ink.
1. Touch [Home] at the bottom of the screen in the center.
2. Flick the screen to the left, and then touch the User Tools icon.
3. Touch [Machine Features].
4. Touch [Maintenance].
5. Touch [Clean Print-heads].
6. Select the color of the head for cleaning, and then touch [Start].
If you touch [Start] while operating the machine, the operation is canceled (touching Description
Detailed
7. Touch [Exit].
8. Touch [User Tools] on the top right of the screen.
SM 7-109 D262
Print Head Cleaning and Adjustment
To check the results of cleaning print heads, print the test pattern again and check it.
If all nozzles are dropping ink and colors are not mixed, cleaning ends.
If a nozzle is clogged after cleaning print heads three times, perform flushing print heads.
For each maintenance, check the nozzle check pattern.
During flushing the print heads, do not conduct any other operations.
During flushing the print heads, do not open the cover.
If the ink collector box is full, flushing print heads cannot be performed.
If one of the ink tanks is empty, flushing print heads cannot be performed.
If ink-near-end or ink-end is detected during flushing, flushing print heads may not be
completed.
As flushing print heads consumes more ink than cleaning, perform flushing only when
necessary.
1. Touch [Home] at the bottom of the screen in the center.
2. Flick the screen to the left, and then touch the User Tools icon.
3. Touch [Machine Features].
4. Touch [Maintenance].
5. Touch [Flush Print-heads].
6. Select the color of the head for flushing and touch [Start].
If you touch [Start] while operating the machine, the operation is canceled (touching
operation is ignored and the beep sounds).
7. Touch [Exit].
8. Touch [User Tools] on the top right of the screen.
9. Touch [Home] at the bottom of the screen in the center.
D262 7-110 SM
Print Head Cleaning and Adjustment
To check the results of flushing print heads, print the test pattern again and check it.
If all nozzles are dropping ink and colors are not mixed, flushing ends.
Before adjustment, make sure that Prevent Paper Abrasion mode is not enabled
(p.7-116).
During test pattern printing, do not conduct any other operations.
For Film (Matte), the head position cannot be adjusted automatically. Adjust it manually.
For the bypass paper feed location, the head position cannot be adjusted automatically.
Adjust it manually.
Description
Detailed
7. Touch [Exit].
8. Touch [User Tools] on the top right of the screen.
9. Touch [Home] at the bottom of the screen in the center.
SM 7-111 D262
Print Head Cleaning and Adjustment
8. Touch [Adjustment].
9. Touch the plus or minus button to enter the value, and touch [OK].
10. Repeat steps 5 to 7 to print the test pattern, until the optimum adjustment value is "0".
11. Touch [Exit].
12. Touch [User Tools] on the top right of the screen.
13. Touch [Home] at the bottom of the screen in the center.
D262 7-112 SM
Print Head Cleaning and Adjustment
Before adjustment, make sure that Prevent Paper Abrasion mode is not enabled
(p.7-116).
During test sheet printing, do not conduct any other operations.
1. Touch [Home] at the bottom of the screen in the center.
2. Flick the screen to the left, and then touch the User Tools icon.
3. Touch [Machine Features].
4. Touch [Maintenance].
5. Touch [Adjust Paper Feed].
6. Select the paper feed location for adjusting, and touch [Print Test Sheet].
sides. If the number appeared to the left of the lightest gray square with straight horizontal
lines on both sides is "+2", the adjustment value is "+2".
SM 7-113 D262
Print Head Cleaning and Adjustment
Even for the pattern with the lightest gray square, if the horizontal lines are not
straight, select the value referring to the above or below pattern whose horizontal
lines are misaligned in the opposite direction. For example, "+2" square is the
faintest and the horizontals on both sides of "+6" are in the opposite direction to "+2",
so the adjustment value is between "+3" and "+5"depending on the degree of
misalignment. After completing the adjustment, adjust the paper feed again to check
if the optimal adjustment value is set.
9. Select the paper feed location for adjusting, and touch [Adjustment].
10. Touch the plus or minus button to enter the value and touch [OK].
11. Touch [Exit].
12. Touch [User Tools] on the top right of the screen.
13. Touch [Home] at the bottom of the screen in the center.
To check the results of the adjustment, print the test sheet again.
D262 7-114 SM
Print Head Cleaning and Adjustment
Before adjustment, make sure that Prevent Paper Abrasion mode is not enabled
(p.7-116).
During test sheet printing, do not conduct any other operations.
1. Touch [Home] at the bottom of the screen in the center.
2. Flick the screen to the left, and then touch the User Tools icon.
3. Touch [Machine Features].
4. Touch [Maintenance].
5. Touch [Adjust Print Position].
6. Select the paper feed location, and touch [Print Test Sheet].
Description
Detailed
For example, if the center of the horizontal line is printed 4 mm from the top edge of the test
sheet, the adjustment value of Top Margin is "1.0 mm".
In the same manner, if the center of the vertical line is printed 8 mm from the left edge of the
test sheet, the adjustment value of Left Margin is "-3.0mm".
9. Select the paper feed location for adjusting, and touch [Adjustment].
SM 7-115 D262
Print Head Cleaning and Adjustment
Touch the Up or Down button to adjust the Top Margin and the Left or Right button to
adjust the Left Margin.
11. Touch [Exit].
12. Touch [User Tools] on the top right of the screen.
13. Touch [Home] at the bottom of the screen in the center.
As the print quality may deteriorated, this function should be enabled only when paper
abrasion is distinct.
If Film (Matte) is selected for the paper type, prevent paper abrasion is automatically
enabled.
1. Touch [Home] at the bottom of the operation panel in the center.
2. Flick the screen to the left and touch [Initial Settings].
3. Touch [Machine Features].
4. Touch [System Settings].
5. Check that the General Features tab is selected.
6. Touch [Prevent Paper Abrasion].
D262 7-116 SM
Print Head Cleaning and Adjustment
9. Touch [Exit].
10. Touch [User Tools] on the top right of the operation panel.
11. Touch [Home] at the bottom of the operation panel in the center.
Description
Detailed
SM 7-117 D262
Electrical Components
7.8.1 BOARDS
Block Diagram
D262 7-118 SM
Electrical Components
Parts Layout
2 HDD 5 IOB
3 BiCU
Description
Detailed
SM 7-119 D262
Electrical Components
D262 7-120 SM
Electrical Components
Description
Detailed
SM 7-121 D262
Electrical Components
Item Function
D262 7-122 SM
Electrical Components
Description
Detailed
SM 7-123 D262
Electrical Components
7.8.5 HDD
The HDD is located at the upper left front of the BiCU in the PCB box.
It is used for saving the data listed below (capacity: 320 GB).
Area Data
Thumbnail image
Address book
Debug log
TX/RX mail
Job spool save
Partition 1 (UNIX-FS)
Print data area
Data stored before RIP processing
Media print thumbnail images
Media print preview images
Media print print data (temporarily)
Local storage
Document box images
Sample/Located/Hold/Stored Print documents
Tentative electronic sorting for copying
Partition 2 (raw)
Scanning area (2 GB max.)
Electric sorting for printing
Fixed stamp image, halftone pattern, storing copy
data for print
D262 7-124 SM
Electrical Components
Description
Detailed
SM 7-125 D262
Electrical Components
7.8.8 OPTION
D262 7-126 SM
Electrical Components
Color: JPEG
The scanning length with PDF files is 5.08m, regardless of whether or not the File
Format Converter is installed. This is due to a limitation with the PDF1.4 format itself.
3. Document Server related
B/W:
If the File Format Converter is installed, it is possible to print out stored documents using
reduction/enlargement.
The maximum size to which these documents may be enlarged is A0/E (which is A4
x 400%).
The image density cannot be adjusted, regardless of whether the File Format Converted is
installed.
Color:
Neither image density adjustment nor reduction/enlargement are possible, regardless of Description
Detailed
SM 7-127 D262
Energy Save
When a machine is in Low Power mode, the main power indicator is lit. In Sleep mode,
the main power indicator flashes slowly.
The energy saving functions will not operate in the following cases:
When operations are suspended during printing
When a warning message appears
When paper is jammed
When the Data In indicator is lit or flashing
The machine does not enter Low Power mode or Sleep mode in the following cases:
During communication with external equipment
When the hard disk is active
When the service call message appears
When the machine's cover is opened
When the “Add Ink” message appears
When ink is being replenished
When one of the following screens is displayed:
•Machine Features
•Counter
•Inquiry
D262 7-128 SM
Energy Save
7.9.2 SPECIFICATION
EU
Specification
*1 The time it takes to switch out from energy saving functions and electrical consumption may
differ depending on the conditions and environment of the machine.
SM 7-129 D262
Energy Save
NA
Specification
*1 The time it takes to switch out from energy saving functions and electrical consumption may
differ depending on the conditions and environment of the machine.
Specifications can vary depending on which options are installed on the machine.
The machine enters sleep mode directly in the following situations:
Low Power Mode Timer and Sleep Mode Timer are set to the same time
Sleep Mode Timer is set shorter than Low Power Mode Timer
Depending on which embedded software application is installed on it, the machine might
take longer than indicated to enter Sleep mode.
D262 7-130 SM
D262
SERVICE MANUAL APPENDICES
D262 APPENDICES
TABLE OF CONTENTS
SM Appendix i D262
3.11.2 SP2-XXX SCANNING IMAGE QUALITY ........................................................ 3-253
3.12 INPUT AND OUTPUT CHECK ............................................................................ 3-255
3.12.1 INPUT CHECK TABLE (SP5-803) .................................................................. 3-255
3.12.2 OUTPUT CHECK TABLE (SP5-804) .............................................................. 3-259
D262 ii SM Appendix
APPENDIX:
SPECIFICATIONS
R E V I S I O N H I S T O RY
P ag e Dat e Ad d ed/ Upd at ed/ New
None
Specifications
1. SPECIFICATIONS
Specifications
1.1 SPECIFICATIONS
Configuration Console
Memory 4 GB
Originals
Type Sheet
*1 Quality is not guaranteed. A carrier sheet is required for paper less than 0.07 mm
thick.
*2 The original guide should be removed for originals thicker than 135 g/m2 so they
can exit the back of the scanner unit.
*3 An original up to 960 mm (37.8") wide can pass through the scanning unit but
scanned width is limited to 914.4 mm (36").
Width detection of Arch, ANSI sizes possible at same time.
Paper
Paper Type Normal, recycled, ink jet standard, tracing paper, matte film,
coated paper (CAD), coated paper, special paper
Width*2 mm 297, 364, 420,440, 490, 515, 594, 610, 620, 625,
660, 680, 707, 728, 800, 841, 880, 914
in. 11, 12, 13.4, 15, 17, 18, 22, 24, 30, 34, 36 in.
*2 The machine can handle Middle Eastern paper sizes (450, 600, 900 mm) but they
cannot be recognized by the firmware.
*3 The maximum length applies to normal and recycled paper only. For other types of
paper the maximum length is 3,600 mm (142 in.).
*4 Trailing edge is less than 21 mm for the following: special paper (color/standard
Specifications
mode, color/quality mode), matte film (color/quality mode), tracing paper
(color/quality mode).
Resolution*1
D Size LEF High Speed BW: 110 sec. FC: 189 sec.
*1 Time (sec.) required to print 5 continuous copies after recovery from the energy
save mode.
Magnification
Fixed
Continuous Copies 1 to 99
Specifications
Languages
Paper Feed
3m ±9.0 mm ±18.0 mm
15 m ±150 mm ±150 mm
Ink
Capacity K 200 cc
C 100 cc
Y 100 cc
M 100 cc
Specifications
Power Consumption Ave. Less than 100W
Environment
FC 66 dB or less
FC 60 dB or less
Interface
Standard Ethernet(1000BASE-T/100BASE-TX/10BASE-T),USB2.0,SD
card slot
First Print*1
*1 Time elapsed from when the machine receives the print job start command in
standby mode until the sheet is cut and stacked (roll stops rotating).
Specifications
Printer Drivers PS3, HDI
Interfaces
Illumination LED array, RGB method for full color and black-and-white
scanning
Gradation
Full Color 24-bit (RGB 256 steps), 8-bit (RGB 256 steps)
Scanning Speed
Specifications
Interfaces
Mail TX
Protocol SMTP
File TX
Protocols TCP/IP
Maintenance
Preventive
Tables
Item Meaning
A Adjust
C Clean
I Inspect
L Lubricate
R Replace
K K = 1,000
The PM intervals of parts may vary, depending on the amount of coverage in prints and
the color usage ratio. The expected color ratio for this machine is 9:1 (9 black-and-white
prints for every 1 color print.)
Scanner Unit
1 Exposure Glass I, C
5 White Plate I, C
6 CIS Lens C
Horizontal Unit
9 Horizontal Encoder C
10 DRESS Sensor C
Maintenance Unit
11 Maintenance Unit R
Ink Supply
Maintenance
Preventive
Paper Feed
Tables
16 Platen C C
Vertical Unit
18 Vertical Encoder C
20 Electrode I, C
21 Wiper R I, C
Notes
Refer to the next section for more details.
7 Black Print Head Unit. Replace when necessary. After replacement, do Nozzle
Check pattern, head cleaning, head flushing.
8 Color Print Head Unit. Replace when necessary. After replacement, do Nozzle
Check pattern, head cleaning, head flushing.
11 Maintenance Unit. Use a dry linen cloth to clean around the lips of the suction
cup and print head caps.
14 Left Ink Sump. Use a dry linen cloth to clean the gate of the sump. You may need
to use the tip of a small screwdriver to remove hardened ink.
15 Ink Tube Guide. Use a damp cloth to clean the areas where the guide is rubbing.
16 Platen. Use a linen cloth dampened slightly with water to clean the surface of the
platen. Use a blower brush to clean the holes of the plates to clear any clogging.
17 Paper Feed Rollers. Use a linen cloth dampened with alcohol to clean the
surfaces of the rollers.
18 Vertical Encoder. Use a linen cloth dampened with alcohol to clean the edge of
the vertical encoder wheel.
3. SP MODE TABLES
SP Mode Tables
Default: +3.0. Value reset to default after an NVRAM reset
Value is changed in 0.1 mm steps with each key push.
DFU “Design or Factory Use”. Do not change this value. The factory
default setting provides optimum performance.
Not Used These SP's appear in the SP mode menus but these codes are
not used because:
Currently the feature is not available for the main machine,
or its use has been discontinued.
The SP is intended for use with a peripheral that is
currently under development but not available at this time.
Executing these SP's has no effect on operation of the
main machine or any peripheral device.
Japan Only This feature or item is for Japan only. Do not change this value.
3.2.1 SP1-XXX
1 By-pass Feed
2 Paper Input 1
3 Paper Input 2
1 By-pass Feed
2 Paper Input 1
3 Paper Input 2
[0 to 65535 / 0 / 1]
[0 to 65535 / 0 / 1]
[0 to 65535 / 0 / 1]
[-400 to 400/01]
SP Mode Tables
5 Applying Size 1/Rem5/Thin
[-400 to 400/01]
SP Mode Tables
25 Applying Size 4/Rem4/Normal
[-400 to 400/01]
[-400 to 400/01]
SP Mode Tables
15 Applying Size 3/Rem1/Thick 1
[-400 to 400/01]
SP Mode Tables
1 [-10 to 10/0.0/0.1 mm]
1 Active Roll [0 to 2 / 1 / 1]
2 Roll 1 [0 to 2 / 1 / 1]
3 Roll 2 [0 to 2 / 1 / 1]
10 Jam [0 or 1 / 0 / 1]
3.3.1 SP2-XXX
1 Cleaning
[EXECUTE]
2 Refreshing (Flushing)
[EXECUTE]
[0 to 10/0/1]
1 Setting [0 to 2 / 0 / 1]
1 H1 [0 to 0xFFFFFFF / 0 / 1]
2 H2
3 H3
4 H4
5 H5
1 - [0 to 168 / 10 / 1 hour]
2 H1ODD 33-64
3 H1ODD 65-96
4 H1ODD 97-128
5 H1ODD 129-160
SP Mode Tables
6 H1ODD 161-192
7 H1EVEN 1-32
8 H1EVEN 33-64
9 H1EVEN 65-96
10 H1EVEN 97-128
11 H1EVEN 129-160
12 H1EVEN 161-192
13 H2ODD 1-32
14 H2ODD 33-64
15 H2ODD 65-96
16 H2ODD 97-128
17 H2ODD 129-160
18 H2ODD 161-192
19 H2EVEN 1-32
20 H2EVEN 33-64
22 H2EVEN 97-128
23 H2EVEN 129-160
24 H2EVEN 161-192
25 H3ODD 1-32
26 H3ODD 33-64
27 H3ODD 65-96
28 H3ODD 97-128
29 H3ODD 129-160
30 H3ODD 161-192
31 H3EVEN 1-32
32 H3EVEN 33-64
33 H3EVEN 65-96
34 H3EVEN 97-128
35 H3EVEN 129-160
36 H3EVEN 161-192
37 H4ODD 1-32
38 H4ODD 33-64
39 H4ODD 65-96
40 H4ODD 97-128
42 H4ODD 161-192
43 H4EVEN 1-32
44 H4EVEN 33-64
45 H4EVEN 65-96
46 H4EVEN 97-128
47 H4EVEN 129-160
48 H4EVEN 161-192
49 H5ODD 1-32
50 H5ODD 33-64
51 H5ODD 65-96
52 H5ODD 97-128
53 H5ODD 129-160
54 H5ODD 161-192
55 H5EVEN 1-32
56 H5EVEN 33-64
57 H5EVEN 65-96
SP Mode Tables
58 H5EVEN 97-128
59 H5EVEN 129-160
60 H5EVEN 161-192
2 H1ODD 33-64
3 H1ODD 65-96
4 H1ODD 97-128
5 H1ODD 129-160
6 H1ODD 161-192
7 H1EVEN 1-32
8 H1EVEN 33-64
9 H1EVEN 65-96
10 H1EVEN 97-128
11 H1EVEN 129-160
12 H1EVEN 161-192
13 H2ODD 1-32
14 H2ODD 33-64
15 H2ODD 65-96
16 H2ODD 97-128
17 H2ODD 129-160
18 H2ODD 161-192
19 H2EVEN 1-32
20 H2EVEN 33-64
22 H2EVEN 97-128
23 H2EVEN 129-160
24 H2EVEN 161-192
25 H3ODD 1-32
26 H3ODD 33-64
27 H3ODD 65-96
28 H3ODD 97-128
29 H3ODD 129-160
30 H3ODD 161-192
31 H3EVEN 1-32
32 H3EVEN 33-64
33 H3EVEN 65-96
34 H3EVEN 97-128
35 H3EVEN 129-160
36 H3EVEN 161-192
37 H4ODD 1-32
38 H4ODD 33-64
39 H4ODD 65-96
40 H4ODD 97-128
42 H4ODD 161-192
43 H4EVEN 1-32
44 H4EVEN 33-64
45 H4EVEN 65-96
46 H4EVEN 97-128
SP Mode Tables
47 H4EVEN 129-160
48 H4EVEN 161-192
49 H5ODD 1-32
50 H5ODD 33-64
51 H5ODD 65-96
52 H5ODD 97-128
53 H5ODD 129-160
54 H5ODD 161-192
55 H5EVEN 1-32
56 H5EVEN 33-64
57 H5EVEN 65-96
58 H5EVEN 97-128
59 H5EVEN 129-160
60 H5EVEN 161-192
3 Reset:Freqcy,Accumulatn [0 or 1 / 0 / 1]
Count/Head Replacemt
4 Reset:Freqcy,Accumulatn [0 or 1 / 0 / 1]
Count/Md Replacemt
SP Mode Tables
14 Humidity Range Upper [0.0 to 100.0 / 80.0 / 0.1]
Limit
4 Execute Wiping HP [0 or 1 / 0 / 1]
Detection
1 Retract Carriage [0 or 1 / 0 / 1]
2 Retract Cutter [0 or 1 / 0 / 1]
1 ON/OFF [0 or 1 / 1 / 1]
2 H1
3 H2
4 H3
5 H4
SP Mode Tables
6 H5
7 Completed
[EXECUTE]
[0 to 127/0/1]
0 M
1 Y
2 C
3 K2
[EXECUTE]
[0 to 1/0/1]
[EXECUTE]
[EXECUTE]
5 Extract Air
[EXECUTE]
1 Reset
[EXECUTE]
4 Decapping
[EXECUTE]
SP Mode Tables
2103 Printing Erase Margin
[0 to 20/3/0.1 mm]
[0 to 20/3/0.1 mm]
[0 to 20/3/0.1 mm]
[0 to 20/3/0.1 mm]
[0 to 20/3/0.1 mm]
[0 to 20/18/0.1 mm]
[0 to 20/3/0.1 mm]
[0 to 20/3/0.1 mm]
SP Mode Tables
18 Special Paper Left Edge
31 Automatic Conversion
[EXECUTE]
1 Normal/Recycled Paper
[-1 to 1/0/0.1%]
2 IJ Normal Paper
[-1 to 1/0/0.1%]
3 Translucent
[-1 to 1/0/0.1%]
[-1 to 1/0/0.1%]
5 Coated Paper
[-1 to 1/0/0.1%]
6 Mat Film
[-1 to 1/0/0.1%]
7 Special Paper
[-1 to 1/0/0.1%]
8 Glossy Paper
[-1 to 1/0/0.1%]
9 Reserved 1
[-1 to 1/0/0.1%]
10 Reserved 2
[-1 to 1/0/0.1%]
11 Normal/Recycled Paper
[-1 to 1/0/0.1%]
12 IJ Normal Paper
[-1 to 1/0/0.1%]
13 Translucent
[-1 to 1/0/0.1%]
[-1 to 1/0/0.1%]
15 Coated Paper
[-1 to 1/0/0.1%]
16 Mat Film
[-1 to 1/0/0.1%]
17 Special Paper
[-1 to 1/0/0.1%]
18 Glossy Paper
[-1 to 1/0/0.1%]
19 Reserved 4
[-1 to 1/0/0.1%]
20 Reserved 5
[-1 to 1/0/0.1%]
SP Mode Tables
2 IJ Normal Paper
3 Translucent Paper
5 Coated Paper
6 Mat Film
7 Special Paper
8 Glossy Paper
9 Reserved 1
2 Paper Feed [0 or 1 / 0 / 1]
Tray1:Magnifi. Ratio
Regist.
4 Paper Feed [0 or 1 / 0 / 1]
Tray2:Magnifi. Ratio
Regist.
6 Bypass Tray:Magnifi. [0 or 1 / 0 / 1]
Ratio Regist.
20 ON/OFF [0 or 1 / 0 / 1]
1 Year
[0 to 99/12/1 year]
2 Month
[1 to 12/1/1 month]
3 Day
[1 to 31/1/1 day]
4 Hour
[0 to 23/0/1 hour]
5 Minute
[0 to 59/0/1 minute]
6 Head Temperature H1
7 Head Temperature H2
8 Head Temperature H3
9 Head Temperature H4
10 Result
[0 to 255/0/1]
11 Executed Count
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
SP Mode Tables
14 Effect Recognition Failure Count
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
16 DRAMA_failure reason_notice
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[0 to 65 535/0/1 times]
[EXECUTE]
[EXECUTE]
SP Mode Tables
2213 Air Detection Freq. Checked Date
1 H1
[0 or 1/0/1]
2 H2
[0 or 1/0/1]
3 H3
[0 or 1/0/1]
4 H4
[0 or 1/0/1]
5 H5
[0 or 1/0/1]
[0 to 255/10/1 day]
1 H1
[0 to 999 999/0/1]
2 H2
[0 to 999 999/0/1]
3 H3
[0 to 999 999/0/1]
4 H4
[0 to 999 999/0/1]
5 H5
[0 to 999 999/0/1]
1 H1
[0 to 999 999/0/1]
2 H2
[0 to 999 999/0/1]
3 H3
[0 to 999 999/0/1]
4 H4
[0 to 999 999/0/1]
5 H5
[0 to 999 999/0/1]
[0 to 500/0/1 %]
[0 to 500/0/1 %]
3 Maintenance Unit
SP Mode Tables
[0 to 500/0/1 %]
[0 to 200/0/1 %]
[0 to 200/0/1 %]
8 Maintenance Unit
1 ON/OFF Setting [0 to 31 / 31 / 1]
3 Temperature Threshhold
H2
4 Temperature Threshhold
H3
5 Temperature Threshhold
H4
6 Temperature Threshhold
H5
1 H1
[0 to 31/0/1]
0: Normal
1: Air mixing at job end
2: Air mixing after idle time
4: Air mixing after ink pumps idle
2 H2
[0 to 31/0/1]
0: Normal
1: Air mixing at job end
2: Air mixing after idle time
4: Air mixing after ink pumps idle
3 H3
[0 to 31/0/1]
0: Normal
1: Air mixing at job end
2: Air mixing after idle time
4: Air mixing after ink pumps idle
4 H4
[0 to 31/0/1]
0: Normal
SP Mode Tables
1: Air mixing at job end
2: Air mixing after idle time
4: Air mixing after ink pumps idle
5 H5
[0 to 31/0/1]
0: Normal
1: Air mixing at job end
2: Air mixing after idle time
4: Air mixing after ink pumps idle
1 H1
[0xFFFF FFFF/0/1]
2 H2
[0xFFFF FFFF/0/1]
3 H3
[0xFFFF FFFF/0/1]
4 H4
[0xFFFF FFFF/0/1]
5 H5
[0xFFFF FFFF/0/1]
1 H1
[0xFFFF FFFF/0/1]
2 H2
[0xFFFF FFFF/0/1]
3 H3
[0xFFFF FFFF/0/1]
4 H4
[0xFFFF FFFF/0/1]
5 H5
[0xFFFF FFFF/0/1]
[0 to 255/6/1 hour]
1 HT1 OFF_ON
[0 to 65 535/0/1 count]
2 HT2 OFF_ON
[0 to 65 535/0/1 count]
3 HT3 OFF_ON
[0 to 65 535/0/1 count]
4 HT4 OFF_ON
[0 to 65 535/0/1 count]
5 HT5 OFF_ON
[0 to 65 535/0/1 count]
6 HT6 OFF_ON
[0 to 65 535/0/1 count]
7 HT7 OFF_ON
[0 to 65 535/0/1 count]
8 HT1 ON_OFF
[0 to 65 535/0/1 count]
SP Mode Tables
9 HT2 ON_OFF
[0 to 65 535/0/1 count]
10 HT3 ON_OFF
[0 to 65 535/0/1 count]
11 HT4 ON_OFF
[0 to 65 535/0/1 count]
12 HT5 ON_OFF
[0 to 65 535/0/1 count]
13 HT6 ON_OFF
[0 to 65 535/0/1 count]
14 HT7 ON_OFF
[0 to 65 535/0/1 count]
1 H1
2 H2
3 H3
4 H4
5 H5
[0 to 1/0/1]
[0 to 2/0/1]
0: Clears counter for all print heads for carriage replacement if both
cradles are to be replaced.
1: Clears counters for K1, K2 if the left black print head cradle is to be
replaced.
2: Clears counters for C, Y, M if the right color cradle is to be replaced.
[EXECUTE]
[0 to 1/0/1]
[EXECUTE]
[0 to 1/0/1]
1 No. of Times [0 to 5 / 0 / 1]
SP Mode Tables
4 Auto Cleaning for Bk [0 or 1 / 1 / 1]
Head Decapping
[0 to 4294967295/0/1 sec]
[0 to 4294967295/0/1 sec]
[0 to 4294967295/0/1 sec]
[0 to 4294967295/0/1 sec]
[0 to 4294967295/0/1 sec]
[0 to 4294967295/0/1 sec]
[0 to 255/0/1]
[0 to 255/0/1]
[0 to 255/0/1]
[0 to 255/0/1]
[0 to 255/0/1]
[0 to 55/0/0.5 C]
[0 to 55/0/0.5 C]
[0 to 55/0/0.5]
[0 to 55/0/0.5]
[0 to 55/0/0.5]
[0 to 0xFFFFFFFF ]
[0 to 31/0/1]
1 Little Flushing
[0 to 10/1/1]
2 Rich Flushing
[0 to 10/1/1]
SP Mode Tables
[0 to 10/1/1]
1 HT1 [0 to 65535 / 0 / 1]
2 HT2
3 HT3
4 HT4
5 HT5
1 HT1 [0 to 65535 / 0 / 1]
2 HT2 [0 to 65535 / 0 / 1]
[0 to 99999999 nl]
[0 to 99999999 nl]
[0 to 99999999 nl]
[0 to 99999999/0/1 nl]
[0 to 99999999 nl]
[0 to 99999999 nl]
[0 to 99999999 nl]
1 HT1
2 HT2
3 HT3
4 HT4
5 HT5
6 HT6
7 HT7
[0 to 99999999/0/1 nl]
1 Consumption Counter K
2 Consumption Counter C
3 Consumption Counter M
4 Consumption Counter Y
[0 to 2550000000/0/1 nl]
1 HT1 [0 to 65535 / 0 / 1]
2 HT2
3 HT3
4 HT4
5 HT5
SP Mode Tables
2721 Decap Flushg Count Threshold
1 - [1 to 255 / 3 / 1]
1 HT1 [0 to 255 / 0 / 1]
2 HT2
3 HT3
4 HT4
5 HT5
1 ON/OFF [0 to 10 / 1 / 1]
3 HT3 [0 to 4294967295 / 0 / 1]
4 HT4
5 HT5
6 HT6
7 HT7
2 Cyan [0 or 1 / 0 / 1]
3 Magenta [0 or 1 / 0 / 1]
4 Yellow [0 or 1 / 0 / 1]
Pattern
5 Frame Pattern
10 Density Pattern 1
11 Density Pattern 2
SP Mode Tables
12 Density Pattern 3
001 - [0 to 255 / 0 / 1]
1 IC Name
[0 to 255/0/1]
2 Version
[0 to 0xFFFFFFFF/0/1]
3.4.1 SP3-XXX
SP Mode Tables
3 Adjusted Value on Fitting
B
53 By-pass: Normal-Thick B
55 By-pass: Normal-Thick C
58 By-pass: Normal-Thick D
53 By-pass: Normal-Thick B
55 By-pass: Normal-Thick C
58 By-pass: Normal-Thick D
1 - [0 or 1 / 0 / 1]
SP Mode Tables
3106 Short Paper Width Detection
1 Switching Modes [0 to 3 / 0 / 1]
20 Forward-Backward [1 to 3 / 1 / 1]
Adjustment Pattern
Printing
21 Printing Position [1 to 3 / 2 / 1]
Adjustment
22 Transport Roller [1 to 3 / 1 / 1]
Correction
1 By-pass Feed
[0 to 255/0/1]
Normal Paper: 0h
Thin Paper: 1h
Medium Thick Paper: 2h
Thick 1: 3h
SP Mode Tables
Thick 2: 4h
2 Paper Input 1
3 Paper Input 2
1 By-pass Feed
2 Paper Input 1
3 Paper Input 2
[0 to 2/0/1]
0: Normal height
1: 1 mm
2: 2 mm
1: Standard
2: Quality
3: High Speed
[0 to 255/0/1]
158 847:H1fB
159 847:H1fC
160 847:H1fD
161 847:H1fE
162 847:H1fF
164 847:H1fH
165 847:H1fI
166 847:H1fJ
167 847:H1fK
168 847:H1fL
170 423:H1fB
171 423:H1fC
172 423:H1fD
173 423:H1fE
174 423:H1fF
SP Mode Tables
175 423:H1fG [-100 to 100 / 0 / 1]
176 423:H1fH
177 423:H1fI
178 423:H1fJ
179 423:H1fK
180 423:H1fL
182 1016:Black&WhiteH2fB
183 1016:Black&WhiteH2fC
184 1016:Black&WhiteH2fD
185 1016:Black&WhiteH2fE
186 1016:Black&WhiteH2fF
188 1016:Black&WhiteH2fH
189 1016:Black&WhiteH2fI
190 1016:Black&WhiteH2fJ
191 1016:Black&WhiteH2fK
192 11016:Black&WhiteH2fL
194 1016:ColorH2rB
195 1016:ColorH2rC
196 1016:ColorH2rD
197 1016:ColorH2rE
198 1016:ColorH2rF
200 1016:ColorH2rH
201 1016:ColorH2rI
202 1016:ColorH2rJ
203 1016:ColorH2rK
204 1016:ColorH2rL
206 847:H2fB
207 847:H2fC
208 847:H2fD
209 847:H2fE
210 847:H2fF
212 847:H2fH
213 847:H2fI
214 847:H2fJ
215 847:H2fK
216 847:H2fL
218 423:H2fB
219 423:H2fC
220 423:H2fD
221 423:H2fE
222 423:H2fF
224 423:H2fH
225 423:H2fI
226 423:H2fJ
SP Mode Tables
227 423:H2fK
228 423:H2fL
230 423:H1fH4fB
231 423:H1fH4fC
232 423:H1fH4fD
233 423:H1fH4fE
234 423:H1fH4fF
236 423:H1fH4fH
237 423:H1fH4fI
238 423:H1fH4fJ
239 423:H1fH4fK
240 423:H1fH4fL
242 1016:H1fH4rB
243 1016:H1fH4rC
244 1016:H1fH4rD
245 1016:H1fH4rE
246 1016:H1fH4rF
248 1016:H1fH4rH
249 1016:H1fH4rI
250 1016:H1fH4rJ
251 1016:H1fH4rK
252 1016:H1fH4rL
2 1016:Black&WhiteH2rB
3 1016:Black&WhiteH2rC
4 1016:Black&WhiteH2rD
5 1016:Black&WhiteH2rE
6 1016:Black&WhiteH2rF
7 1016:Black&WhiteH2rG
8 1016:Black&WhiteH2rH
9 1016:Black&WhiteH2rI
10 1016:Black&WhiteH2rJ
11 1016:Black&WhiteH2rK
12 1016:Black&WhiteH2rL
1 H1
[94 to 97/94/1 %]
2 H2
[94 to 97/94/1 %]
5 H5
1 Normal Paper
[0 to 1800/0/1 sec]
2 Recycled Paper
[0 to 1800/0/1 sec]
SP Mode Tables
3 IJ Normal Paper
[0 to 1800/0/1 sec]
5 Translucent
[0 to 1800/0/1 sec]
6 Mat Film
[0 to 1800/15/1 sec]
[0 to 1800/0/1 sec]
8 Coated Paper
[0 to 1800/0/1 sec]
10 Special Paper
[0 to 1800/0/1 sec]
[0 to 1800/0/1 sec]
[0 to 1800/15/1 sec]
[0 to 1/0/1]
001 OFF/ON [0 or 1 / 0 / 1]
These SP codes switch the skipping of blank areas on/off during printing and
scanning.
1 Printer 0:OFF/1:ON
2 Copy 0:OFF/1:ON
1 0: C2Process 1: [0 or 1 / 0 / 1]
C1Compatibility
2 0: C2Process 1: [0 or 1 / 0 / 1]
C1Compatibility
3 ContinuousExec.Count [1 to 100 / 4 / 1]
UpperLmt (600/300dpi)
4 ContinuousExec.Count [1 to 100 / 4 / 1]
UpperLmt (600/300dpi)
2 Translucent Paper [0 or 1 / 1 / 1]
OFF/ON
SP Mode Tables
OFF/ON
1 Translucent [0 or 1 / 0 / 1]
1 ON/OFF [0 to 3 / 1 / 1]
SP Mode Tables
3.5.1 SP4-XXX
[-0.9 to 0.9/0.0/0.1%]
[0 to 9/0.0/0.1 mm]
[0 to 9/0.0/0.1 mm]
SP Mode Tables
[0 to 9/0.0/0.1 mm]
[0 to 9/0.0/0.1 mm]
1 Execute
[OFF] [ON]
[0 to 25/0.9/0.1 sec]
[0.2 to 30/0.6/0.1 m]
1 Magnification Adjustment
[-0.9 to 0.9/0/0.1%]
[0 to 8/0/1]
*0 Scanned Image
2 Color Patch 16
3 Grid Pattern A
[-1024 to 1023/0/1]
Display format: Hexadecimal
The values are stored after the machine is cycled off/on.
The settings are stored in the RI2005-SIB register
1 to 3 CIS1: G, R, B
4 to 6 CIS2: G, R, B
SP Mode Tables
7 to 9 CIS2: G, R, B
10 to 12 CIS4: G, R, B
13 to15 CIS5: G, R, B
0: Normal 1: Abnormal
0 CIS 1 lamp
1 CIS 2 lamp
2 CIS 3 lamp
3 CIS 4 lamp
4 CIS 5 lamp
[0 to 7/ 4/1]
0 (Weakest), 4 (Medium: Default), 7 (Strongest)
[0 to 7/4/1]
0 (Weakest), 4 (Medium: Default), 7 (Strongest)
[0 to 7/0/1]
0 (Weakest), 4 (Medium: Default), 7 (Strongest)
[-9.9 to +9.9/0.0/0.1 mm ]
1 Leading Edge
[-1 to 0/-0.9/0.1%]
2 Position
[0 to 200/112/1 mm]
3 Trailing Edge
[-1 to 1/0.3/0.1%]
[5 to 170/80/0.1 mm/s]
[0 to 656/241/1]
[0 to 656/242/1]
[0 to 656/243/1]
[0 to 656/425/1]
[0 to 656/426/1]
SP Mode Tables
6 CIS Joint Adjustment CIS1-2 Sub Scan
[0 to 2815/1860/1]
[0 to 255/16/1]
[0 to 2815/1860/1]
[0 to 255/84/1]
[0 to 2815/1860/1]
[0 to 2/2/1]
0: No adjustment
1: Simple adjustment at joints
2: Gradation adjustment at joint
[0 to 1/0/1]
0: The scanner exit roller does not hold the leading edge
1: The scanner exit roller does not release the trailing edge of the original if it is
longer than 450 mm. The original remains in the nip of the exit rollers until it is
removed manually.
[0 to 1/0/1]
[0 to 15000/0/1]
1 Position 1
SP Mode Tables
2 Position 2
3 Position 3
4 Position 4
5 Position 5
6 Position 6
7 Position 7
8 Position 8
9 Position 9
10 Position 10
11 Position 11
12 Position 12
13 Position 13
14 Position 14
15 Position 15
3.6.1 SP5-XXX
202 9-16
203 17-24
204 25-32
205 33-40
206 41-48
207 49-56
1 Counter Method
[0 to 7/0/1]
0: Development counter (black prints)
1: Paper counter. Shows the total page counts
2 Counter Unit
[0 to 8/0/1]
0 Meters
1 Yards
2 Feet
3 Meters2
4 Yards2
5 Feet2
8 01. yards
SP Mode Tables
[0 to 1/0/1] [0:ON] [1:OFF]
1 Maintenance Kit
1 Maintenance Kit
[0 or 1 / 0 / 1]
[0 to 8/0/1]
0: None
1: Key Card (RK3, 4)
2: Key Card Down
3: Pre-paid Card
SP Mode Tables
4: Coin Rack
5: MF Key Card
8: Key Counter + Vendor
Note: Items 1, 2, 3, 5, 5 are for Japan Only
[0 to 3/0/1]
0: None
1: Expansion Device 1
2: Expansion Device 2
3: Expansion Device 3
0: OFF, 1: ON
[0 to 1/1/1]
0: Feed count, 1: No feed count
[0 to 1/0/1]
0: On, 1: Off
5169 CE Login
[0 to 1/0/1]
0: Off. Printer bit switches cannot be adjusted.
1: On. Printer bit switches can be adjusted.
[0 to 1/1/0]
1: Allowed 0: Not allowed
[0 to 1/0/1]
0: Productivity priority
SP Mode Tables
1: Tray priority
[2 to 9 / 9 / 1]
[0 or 1 / 0 / 1]
[0 to 1/0/1]
0: On (Auto Off cannot be released
1: Off (Auto Off can be released)
1 Setting [0 to 1/0/1]
0: Disable, 1: Enable
[EXECUTE]
4 Simplified Authentication
[0 or 1/0/-]
0: Password NULL not permitted.
1: Password NULL permitted.
6 Detail Option
1 Lockout On/Off
[0 or 1/0/-]
0: Off, 1: On
2 Lockout Threshold
[1 to 10/5/1/step]
SP Mode Tables
3 Cancellation On/Off
[0 or 1/0/-]
0: Off (no wait time, lockout not cancelled)
1: On (system waits, cancels lockout if correct user ID and password are
entered.
4 Cancellation Time
[1 to 999/60/1 min./step]
1 Mitigation On/Off
[0 or 1/0/1]
0: Off, 1: On
2 Mitigation Time
[0 to 60/15/1 min./step]
1 Permissible Number
[0 to 100/30/1 attempt/step]
2 Detect Time
[1 to 10/5/1 sec./step]
3 Monitor Interval
[1 to 10/3/1 sec./step]
[0 to 500/100/1/step]
[0 to 9/3/1 sec./step]
1 Copy
[0 or 1/ 0 /1]
0: On, 1: Off
11 Document Server
[0 or 1/ 0 /1]
0: On, 1: Off
31 Scanner
[0 or 1/ 0 /1]
0: On, 1: Off
41 Printer
[0 or 1/ 0 /1]
0: On, 1: Off
SP Mode Tables
61 SDK2
71 SDK3
81 Browser
3 Message Text ID
[0 to 1/0/1
0: OFF
1: ON
[0 or 1/1/1]
0: Not allowed copying, 1: Allowed copying
10 Tag
11 Entry
12 Group
20 Mail
32 Folder
33 ProtectCode
34 SmtpAuth
35 LdapAuth
37 AcntAcl
38 Document Acl
40 CertCrypt
[0 or 1/ 0 /1]
0: Off, 1: On
2 Panel Disp
[0 or 1/ 1 /1]
0: Off, 1: On
[0 to 1/0/1]
1: Allowed
0: Not allowed
1: Certification executes with a user code (9999 9999). Printing executes and
the counter increments for the user code.
0: Certification executes without a user code but printing is cancelled.
1 PM Alarm Level
[0 to 9999/0/1 step]
0: Alarm off
1 to 9999: Alarm goes off when Value (1 to 9999) > PM counter
SP Mode Tables
[0 to 1/0/1]
0: No alarm sounds
1: Alarm sounds after the number of originals passing through the ARDF >
10,000
[0 to 3/3/1 step]
0: Zero (Off)
1: Low (2.5K jams)
2: Medium (3K jams)
3: High (6K jams)
97 Interval: 841 mm
98 Interval: 594 mm
99 Interval: 420 mm
129 Interval: A0
130 Interval:A1
132 Interval: A3
133 Interval: A4
138 Interval: B1
139 Interval: B2
141 Interval: B4
164 Interval: LG
166 Interval: LT
[03 to 30/1]
SP Mode Tables
This setting is enabled only when SP5508-4 is enabled (set to 1).
[02 to 10/1]
This setting is enabled only when SP5508-4 is enabled (set to 1).
[03 to 30/1]
This setting is enabled only when SP5508-4 is enabled (set to "1").
1 SC Call
4 User Call
[0 to 1/1/1] 0: Off 1: On
8 Alarm Notice
[0 or 1/1/1 ] 0: Off 1: On
[0 to 1/1/1]
[0 to 1/1/1]
50 Timeout:Manual Call
[1 to 255 / 5 / 1 min]
51 Timeout:Other Call
[1 to 255 / 10 / 1 min]
SP Mode Tables
16 NAT UI Port8 [0 to 65535 / 55108 / 1]
101 PacketCapture
[0 or 1 / 0 / 1]
102 PacketCapture:mode
[0 or 1 / 0 / 1]
103 PacketCapture:interface
[0 to 3 / 0 / 3]
104 PacketCapture:length
105 PacketCapture:broadcast
[0 or 1 / 0 / -]
[0 or 1 / 0 / 1]
107 PacketCapture:portnumber
[0 to 65535 / 0 / -]
108 PacketCapture:time
[0 to 0xffffffff / 128 / 1]
5745 DeemedPowerConsumption
212 STR
215 Printing
216 Scanning
[0 to 255 / 0 / 1]
[0 or 1 / 0 / 1]
SP Mode Tables
5749 Import/Export
1 Export
101 Import
1 Authentication [0 or 1 / 0 /1 ]
1 All Clear
2 Engine
3 SCS
5 MCS
6 Copier application
8 Printer application
9 Scanner application
10 Web Service
16 MIRS Setting
17 CCS
19 LCS
20 Web Uapl
21 ECS
25 websys
SP Mode Tables
26 PLN
27 SAS
28 Rest WebService
6 By-pass Sensor
7 Output Sensor
22 Total Counter
30 Outside Temperature
31 Outside Humidity
48 DRESS Sensor 1
49 DRESS Sensor 2
SP Mode Tables
93 Ink Cartridge Sensor: C
71 DRESS LED On
SP Mode Tables
110 Air Release Solenoid On/Off
201 Document
211 CIS_LED_R
212 CIS_LED_G
213 CIS_LED_B
1 Set
[0 to 255/0/1]
2 Display
[0 to 255/0/1]
1 Service
2 Facsimile
3 Supply
4 Operation
1 I/F Setting
[0 to 2/2/1 /step]
0: Remote service off
1: CSS remote service on
2: @Remote service on
2 CE Call
[0 or 1/0/1 /step]
0: Start of the service
1: End of the service
NOTE: This SP is activated only when SP 5816-1 is set to "2".
3 Function Flag
[0 to 1/0/1 /step]
0: Disabled, 1: Enabled
NOTE: This SP setting is changed to "1" after @Remote registor has been
completed.
7 SSL Disable
[0 to 1/0/1 /step]
0: Uses the RCG certification
1: Does no use the RCG certification
11 Port 80 Enable
[0 or 1/0/– ]
0: Disabled, 1: Enabled
[0 or 1/1/– ]
0: RFU is executed whenever update request is received.
1: RFU is executed only when the machine is in the sleep mode.
SP Mode Tables
failed when the network re-booted.
To restore normal operation, cycle the machine off/on to return a "0"
(normal condition).
21 RCG – C Registed
[0 or 2/0/1 /step
0: Internet connection
1: Dial-up connection
2: Wirelss lan connection
62 Use Proxy
63 Proxy Host
66 Proxy Password
67 CERT: Up State
3 The certification update failed, and the GW URL is being notified of the
failed update.
4 The period of the certification has expired and new request for an
update is being sent to the GW URL.
14 The notification of the certification request has been received from the
rescue GW controller, and the certification is being stored.
15 The certification has been stored, and the GW URL is being notified of
the successful completion of this event.
16 The storing of the certification has failed, and the GW URL is being
notified of the failure of this event.
17 The certification update request has been received from the GW URL,
the GW URL was notified of the results of the update after it was
completed, but a certification error has been received, and the rescue
certification is being recorded.
18 The rescue certification of No. 17 has been recorded, and the GW URL
is being notified of the failure of the certification update.
68 CERT: Error
2 An SSL error notification has been issued. Issued after the certification
has expired.
69 CERT: Up ID
83 Firmware Up Status
SP Mode Tables
86 Firmware Size
90 CERT: Subject
92 CERT: Issuer
[1 to 2/1/1]
[0 to 3 / 0 / 1]
[1 to 7 / 7 / 1]
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
190 3G DongleID
Not used
SP Mode Tables
201 Regist: Status
Allows entry of the request number needed for the Embedded RCG Gate.
0: Succeeded
1: Confirmation number error
2: Registration in progress
3: Proxy error (proxy enabled)
4: Proxy error (proxy disabled)
5: Proxy error (Illegal user name or password)
6: Communication error
7: Certification update error
8: Other error
9: Confirmation executing
0: Succeeded
2: Registration in progress
3: Proxy error (proxy enabled)
4: Proxy error (proxy disabled)
5: Proxy error (Illegal user name or password)
6: Communication error
7: Certification update error
8: Other error
9: Registration executing
SP Mode Tables
-2387 Not supported at the Service Center
240 CommErrorTime
241 CommErrorCode 1
[0 to 0xffffffff / 0x00000000 / 1]
242 CommErrorCode 2
[0 to 0xffffffff / 0x00000000 / 1]
243 CommErrorCode 3
[0 to 0xffffffff / 0x00000000 / 1]
244 CommErrorState 1
[0 to 0xffff / 0x0000 / 1]
245 CommErrorState 2
[0 to 0xffff / 0x0000 / 1]
246 CommErrorState 3
[0 to 0xffff / 0x0000 / 1]
[0 to 255 / 0 / 1]
2 RCG IP Address
3 RCG Port
[0 to 65 535/443/1]
[EXECUTE]
[EXECUTE]
040 Class Id
[0 or 1/1/1/step]
0: Disabled, 1: Enabled
52 ECP (Centro)
SP Mode Tables
[0 or 1/1/1/step]
0: Disabled, 1: Enabled
Note: This SP is activated only when SP5-828-50 is set to "1".
65 Job Spooling
[0 or 1/0/1/step]
0: Disabled, 1: Enabled
0: ON (Data is cleared)
1: OFF (Automatically printed)
0: Validates
1: Invalidates
bit0: LPR
bit1: FTP
bit2: IPP
bit3: SMB
bit4: BMLinkS
bit5: DIPRINT
bit6: sftp
bit7: wsprnd
87 Protocol usage
[0 or 1/1/– ]
0: Disable, 1: Enable
[0 or 1/1/– ]
0: Disable, 1: Enable
[0 or 1/1/1 /step]
0: Disable, 1: Enable
[0 to 1/1/1]
0: Not display, 1:Display
[0 to 1/1/1]
0: Not display, 1:Display
[0 to 1/1/1]
0: Not display, 1:Display
SP Mode Tables
249 DHCPv6 DUID
5832 HDD
7 Mail RX Data
8 Mail TX Data
6 Channel MAX
[1 to 14/1]
7 Channel MIN
[1 to 14/1]
[0 to 1/1]
0: If the initiator receives another login request while logging in, the request is
refused.
1: If the initiator receives another login request while logging in, the request is
refused and the initiator logs out.
Note: Displayed only when the wireless LAN card is installed.
46 11w
[0 to 2 / 0 / 1]
[0 or 1 / 0 / 1]
9 WasteTonerBottle
5844 USB
1 Transfer Rate
[0000 to 9999/1]
Enter as a decimal number. NCS converts the number to hexadecimal
SP Mode Tables
number recognized as the BCD.
[0 to 2/0/1/step]
0: Disable
1: Level 1
2: Level 2
[0 or 1 / 1 / 1]
[0 or 1/1/1]
0: Not displayed,
[0 to 65535/3670/1 /step]
2 IP Address (Primary)
8 IP Address (Secondary)
[0 to 4/ 0/1 /step]
0: Unknown
1: SG1 Provided
2: SG1 Package
3: SG2 Provided
4: SG2 Package
[0 to 255/0/1 /step]
[0 to 255/0/1 /step]
Bit7 = 1 Address book usage limitation (Limitation for each authorized user)
Bit6 = 1 RDH authorization link
Bit5 to 0: Not used
[0 to 1/0/1]
0: Disable, 1: Enable
3 Maximum Entries
SP Mode Tables
[0 to 255/0/1 /step]
[0 to 255/0/1 /step]
[2000 to 50000/2000/1/step]
[1 to 255/60/1 /step]
[0 to 30/- /1]
0: Unconfirmed
1: SD Slot 1
2: SD Slot 2
4: USB Flash ROM
20: HDD
30: Nothing
60 Search Option
Bit: Meaning
0: Checks both upper/lower case characters
1: Japan Only
2: Japan Only
3: Japan Only
4 to 7: Not Used
62 Complexity Option 1
[0 to 32/0/1 /step]
SP Mode Tables
91 FTP Auth Port Setting
[0 to 65535/3671/1 /step]
94 Encryption Stat
[0 to 5 / 2 / 1]
[0 to 6 / 0 / 1]
[0 to 6 / 0 / 1]
[0 to 5 / 2 / 1]
[0 to 6 / 0 / 1]
[0 to 5 / 4 / 1]
[0 to 6 / 1 / 1]
[5 to 95 / 50 / 1]
[1 to 1024/1 K]
[0 to 9 / 0 / 1]
1 Display
2 Switch to Print
SP Mode Tables
[0 to 1/0/1]
0: No Print, 1: Print
3 Total Counter
[0 to 9999 9999]
[Execute]
[0 to 1/0/1]
0: Not allowed, 1: Allowed
1 0:OFF 1:ON [0 or 1 / 1 / 1]
5860 SMTP/POP3/IMAP4
[1 to 168/72/1]
[0 to 1/1]
0: No, 1: Yes
[0 to 1/1]
0: No. "From" item not switched.
1: Yes. "From" item switched.
Bit0: LOGIN
Bit1: PLAIN
Bit2: CRAM_MD5
Bit3: DIGEST_MD5
Bit4 to Bit 7: Not Used
[0 to 2/0/1]
SP Mode Tables
0: Microsoft Outlook Express standard
1: Internet Draft standard
2: RFC standard
1 Report Validity
[0 or 1/0/1 ]
0: Enable, 1: Disable
[0 to 1/0/1]
1 Writing
3 Initialize
1 Move Exec
2 Undo Exec
1 Reboot Setting
[0 to 1/0/1]
0: On, 1: Off
On: default: 0 (Reboots automatically) The machine reboots automatically
when the machine issues an SC error and logs the SC error code. If the same
SC occurs again, the machine does not reboot.
OFF: 1 (Does not reboot automatically. Changing this setting to "0" sets the
machine to reboot automatically after an SC occurs.
2 Reboot Type
[0 to 1/0/1]
0: Allows manual reboot, 1: Automatic reboot
[EXECUTE]
2 HDD Encryption
[EXECUTE]
4 OCR Dictionary
[EXECUTE]
1 [EXECUTE]
1 Restore
2 Backup
This SP sends a text file to an SD card inserted in SD card Slot 2 (lower slot).
The operation stores. The file is stored in a folder created in the root directory
SP Mode Tables
of the SD card called SD_COUNTER. The file is saved as a text file (*.txt)
prefixed with the number of the machine.
1. Insert the SD card in SD card Slot 2 (lower slot).
2. Select SP5887 then touch [EXECUTE].
3. Touch [EXECUTE] in the message when you are prompted.
[0 to 1/0/1}
0: No authentication, No protection for logs
1: No authentication, Protected logs (only an administrator can see the logs)
1 Printer [0 or 1 / 0 / 1]
2 Scanner [0 or 1 / 0 / 1]
1 Pattern [0 to 4 / 0 / 1]
2 Triggerw [0 to 3 / 0 / 1]
[0 to 1/1/1]
0: OFF
1: ON
[0 to 1/1/1]
0: ON, 1: OFF
1 On Board NIC
2 On Board USB
[0 to 1/0/1]
3 User Program
4 Logging Data
5 Diagnostic Report
SP Mode Tables
6 Non-Default (Prints only SPs set to values other than defaults.)
7 NIB Summary
22 Scanner SP
24 SDK/J Summary
26 Printer SP
27 SmartOperationPanel SP
28 SmartOperationPanel UP
4 Logging Data
5 Diagnostic Report
7 NIB Summary
22 Scanner SP
24 SDK/J Summary
26 Printer SP
27 SmartOperationPanel SP
28 SmartOperationPanel UP
3.7.1 SP6-XXX
There are no SP codes for this group because there are no peripheral units for this machine at the
present time.
SP Mode Tables
3.8.1 SP7-XXX
[0 to 9999999/0/1 min]
2 Scanner Motor
7 Suction Fan
[0 to 9999999/0/1 page]
1 Color (Volume)
[0 to 0xFFFFFFF/0/1]
SP Mode Tables
12 Color: width: ≥594 (High Speed/Standard)
11 Count H1
[0 to 999 999/0/1]
12 Count H2
[0 to 999 999/0/1]
13 Count H3
[0 to 999 999/0/1]
14 Count H4
[0 to 999 999/0/1]
15 Count H5
[0 to 999 999/0/1]
11 Count H1
[0 to 999 999/0/1]
12 Count H2
[0 to 999 999/0/1]
13 Count H3
[0 to 999 999/0/1]
14 Count H4
[0 to 999 999/0/1]
15 Count H5
[0 to 999 999/0/1]
[0 to 999 999/0/1]
[0 to 3/0/1]
SP Mode Tables
4 Recovery Cleaning Count H4
[0 to 999999/0/1
<10 hr 16 s No Yes No
1 Count H1
[0 to 999 999/0/1]
2 Count H2
[0 to 999 999/0/1]
3 Count H3
[0 to 999 999/0/1]
4 Count H4
[0 to 999 999/0/1]
5 Count H5
[0 to 999 999/0/1
6 Count H1 LV2
[0 to 20000/0/1]
7 Count H2 LV2
[0 to 20000/0/1]
8 Count H3 LV2
[0 to 20000/0/1]
9 Count H4 LV2
[0 to 20000/0/1]
10 Count H5 LV2
[0 to 20000/0/1]
Idle Time 1
1 Count H1
[0 to 999 999/0/1]
2 Count H2
[0 to 20000/0/1]
3 Count H3
SP Mode Tables
[0 to 20000/0/1]
4 Count H4
[0 to 20000/0/1]
5 Count H5
[0 to 20000/0/1]
Idle Time 2
6 Count H1 LV2
[0 to 20000/0/1]
7 Count H2 LV2
[0 to 20000/0/1]
8 Count H3 LV2
[0 to 20000/0/1]
9 Count H4 LV2
[0 to 20000/0/1]
10 Count H5 LV2
[0 to 20000/0/1]
1 Nozzle 1
2 Nozzle 2
3 Nozzle 3
4 Nozzle 4
5 Nozzle 5
6 Nozzle 6
7 Nozzle 7
8 Nozzle 8
9 Nozzle 9
10 Nozzle 10
1 Count H1
[0 to 999999/0/1]
2 Count H2
[0 to 999999/0/1]
3 Count H3
[0 to 999999/0/1]
4 Count H4
[0 to 999999/0/1]
5 Count H5
[0 to 999999/0/1]
1 Count H1
[0 to 999999/0/1]
2 Count H2
[0 to 999999/0/1]
3 Count H3
SP Mode Tables
[0 to 999999/0/1]
4 Count H4
[0 to 999999/0/1]
5 Count H5
[0 to 999999/0/1]
1 Count H1
[0 to 999999/0/1]
2 Count H2
[0 to 999999/0/1]
3 Count H3
[0 to 999999/0/1]
4 Count H4
[0 to 999999/0/1]
5 Count H5
[0 to 999999/0/1]
1 Count H1
[0 to 999999/0/1]
2 Count H2
[0 to 999999/0/1]
3 Count H3
[0 to 999999/0/1]
4 Count H4
[0 to 999999/0/1]
5 Count H5
[0 to 999999/0/1]
1 Count H1
[0 to 999999/0/1]
2 Count H2
[0 to 999999/0/1]
3 Count H3
[0 to 999999/0/1]
4 Count H4
[0 to 999999/0/1]
5 Count H5
[0 to 999999/0/1]
1 Count H1 [0 to 999999 / 0 / 1]
2 Count H2
3 Count H3
4 Count H4
5 Count H5
SP Mode Tables
7235 Ink Removal
2 Maintenance Count H2
3 Maintenance Count H3
4 Maintenance Count H4
5 Maintenance Count H5
1 SC Counter
[0 to 65 535/0]
2 Total SC Counter
[0 to 65 535/0]
1 HT1
[0 to 10000/0/1]
2 HT2
[0 to 10000/0/1]
3 HT3
[0 to 10000/0/1]
4 HT4
[0 to 10000/0/1]
5 HT5
[0 to 10000/0/1]
6 HT6
[0 to 10000/0/1]
7 HT7
[0 to 10000/0/1]
1 Latest
2 Latest 1
3 Latest 2
4 Latest 3
5 Latest 4
6 Latest 5
7 Latest 6
8 Latest 7
9 Latest 8
10 Latest 9
SP Mode Tables
[0 to 10000/0/1]
2 ST Motor (Accumulated)
[0 to 10000/0/1]
[0 to 10000/0/1]
4 DC Motor (Accumulated)
[0 to 10000/0/1]
1 Jam Counter
1 Initial jam
58 Pre-registration sensor
97 A0T/A1
98 A1T/A2
99 A2T/A3
100 A3T/A4
101 A4T
SP Mode Tables
106 B1T/B2
107 B2T/B3
108 B3T/B4
109 B4T
225 36x48T/24x36
226 24x36T/18x24
227 18x24T/12x18
228 12x18T/9x12
229 9x12T
234 34x44T/22x34
235 22x34T/17x22
236 17x22T/11x17
237 11x17T/8.5x11
238 8.5x11T
255 Other
8 Latest 7
9 Latest 8
10 Latest 9
5 Latest 4 where:
CODE is the SP7-505-* number.
6 Latest 5
SIZE is the paper size code in hex. (See "Paper Size Hex
7 Latest 6 Codes" below.)
TOTAL is the total jam error count (SP7003)
8 Latest 7
DATE is the date the previous jam occurred
9 Latest 8
10 Latest 9
SP Mode Tables
Paper Size Hex Codes
A4 LEF 05 B4 SEF 8D
A5 LEF 06 B5 SEF 8E
LT LEF 26 LG SEF A4
A4 SEF 85 Others FF
A5 SEF 86
97 A0T/A1 [0 to 65535 / 0 / 1]
98 A1T/A2
99 A2T/A3
100 A3T/A4
101 A4T
106 B1T/B2
107 B2T/B3
108 B3T/B4
109 B4T
225 36×48T/24×36
226 24×36T/18×24
227 18×24T/12×18
228 12×18T/9×12
SP Mode Tables
229 9×12T
234 34×44T/22×34
235 22×34T/17×22
236 17×22T/11×17
237 11×17T/8.5×11
238 8.5×11T
255 Others
1 ErrorRecord1 [0 to 255 / 0 / 1]
2 ErrorRecord2
3 ErrorRecord3
4 ErrorRecord4
5 ErrorRecord5
6 ErrorRecord6
7 ErrorRecord7
8 ErrorRecord8
9 ErrorRecord9
10 ErrorRecord10
0 to 99999999
1 Maintenance Unit
[0 to 65535/0/1 sec]
2 H2
3 H3
4 H4
5 H5
1 Occurrence Count: K
2 Occurrence Count: C
3 Occurrence Count: M
4 Occurrence Count: Y
[0 to 1000/0/1]
1 H Sucking Count H1
2 H Sucking Count H2
3 H Sucking Count H3
4 H Sucking Count H4
5 H Sucking Count H5
SP Mode Tables
[0 to 999999/0/1]
1 Count HT1
[0 to 999999/0/1]
2 Count HT2
[0 to 999999/0/1]
3 Count HT3
[0 to 999999/0/1]
4 Count HT4
[0 to 999999/0/1]
5 Count HT5
[0 to 999999/0/1]
6 Count HT6
[0 to 999999/0/1]
7 Count HT7
[0 to 999999/0/1]
1 Detection Count: K
[0 to 999999/0/1]
2 Detection Count: C
3 Detection Count: M
4 Detection Count: Y
1 Count H1
[0 to 999999/0/1]
2 Count H2
[0 to 999999/0/1]
3 Count H3
[0 to 999999/0/1]
4 Count H4
[0 to 999999/0/1]
5 Count H5
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
SP Mode Tables
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
Idle Time 1
1 Count H1
[0 to 999999/0/1]
2 Count H2
[0 to 999999/0/1]
3 Count H3
[0 to 999999/0/1]
4 Count H4
[0 to 999999/0/1]
5 Count H5
[0 to 999999/0/1]
6 Count H1 (LV2)
[0 to 999999/0/1]
7 Count H2 (LV2)
[0 to 999999/0/1]
8 Count H3 (LV2)
[0 to 999999/0/1]
SP Mode Tables
9 Count H4 (LV2)
[0 to 999999/0/1]
10 Count H5 (LV2)
[0 to 999999/0/1]
Idle Time 1
1 Count H1
[0 to 999999/0/1]
2 Count H2
[0 to 999999/0/1]
3 Count H3
[0 to 999999/0/1]
4 Count H4
[0 to 999999/0/1]
5 Count H5
[0 to 999999/0/1]
Idle Time 2
6 LV2 Count H1
[0 to 999999/0/1]
7 LV2 Count H2
[0 to 999999/0/1]
8 LV2 Count H3
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
Idle Time 1
1 Count H1
[0 to 999999/0/1]
2 Count H2
[0 to 999999/0/1]
3 Count H3
[0 to 999999/0/1]
4 Count H4
[0 to 999999/0/1]
5 Count H5
[0 to 999999/0/1]
Idle Time 2
6 LV2 Count H1
[0 to 999999/0/1]
7 LV2 Count H2
[0 to 999999/0/1]
8 LV2 Count H3
[0 to 999999/0/1]
9 LV2 Count H4
[0 to 999999/0/1]
10 LV2 Count H5
[0 to 999999/0/1]
SP Mode Tables
7728 Flushing Before Printing
1 Count K
[0 to 999999/0/1]
2 Count C
[0 to 999999/0/1]
3 Count M
[0 to 999999/0/1]
4 Count Y
[0 to 999999/0/1]
1 Flushing Amount K
[0 to 999999/0/1x10 nl]
2 Flushing Amount C
[0 to 999999/0/1x10 nl]
3 Flushing Amount M
[0 to 999999/0/1x10 nl]
4 Flushing Amount Y
[0 to 999999/0/1x10 nl]
1 Flushing Amount K
[0 to 999999/0/1x10 nl]
2 Flushing Amount C
[0 to 999999/0/1x10 nl]
3 Flushing Amount M
[0 to 999999/0/1x10 nl]
4 Flushing Amount Y
[0 to 999999/0/1x10 nl]
1 Count/ K Cartridge
[0 to 999999/0/1]
2 Count/ C Cartridge
[0 to 999999/0/1]
3 Count/ M Cartridge
[0 to 999999/0/1]
4 Count/ Y Cartridge
[0 to 999999/0/1]
1 Count/ K Cartridge
[0 to 999999/0/1]
2 Count/ C Cartridge
[0 to 999999/0/1]
3 Count/ M Cartridge
SP Mode Tables
[0 to 999999/0/1]
4 Count/ Y Cartridge
[0 to 999999/0/1]
1 Count/ K Cartridge
[0 to 20000/0/1]
2 Count/ C Cartridge
[0 to 20000/0/1]
3 Count/ M Cartridge
[0 to 20000/0/1]
4 Count/ Y Cartridge
[0 to 20000/0/1]
1 Count/ K Cartridge
[0 to 20000/0/1]
2 Count/ C Cartridge
[0 to 20000/0/1]
3 Count/ M Cartridge
[0 to 20000/0/1]
4 Count/ Y Cartridge
[0 to 20000/0/1]
1 Count/ K Cartridge
[0 to 999999/0/1]
2 Count/ C Cartridge
[0 to 999999/0/1]
3 Count/ M Cartridge
[0 to 999999/0/1]
4 Count/ Y Cartridge
[0 to 999999/0/1]
1 Count/ K Cartridge
[0 to 999999/0/1]
2 Count/ C Cartridge
[0 to 999999/0/1]
3 Count/ M Cartridge
[0 to 999999/0/1]
4 Count/ Y Cartridge
[0 to 999999/0/1]
1 Count/ K Cartridge
[0 to 999999/0/1]
2 Count/ C Cartridge
[0 to 999999/0/1]
3 Count/ M Cartridge
SP Mode Tables
[0 to 999999/0/1]
4 Count/ Y Cartridge
[0 to 999999/0/1]
1 Count/ K Cartridge
[0 to 999999/0/1]
2 Count/ C Cartridge
[0 to 999999/0/1]
3 Count/ M Cartridge
[0 to 999999/0/1]
4 Count/ Y Cartridge
[0 to 999999/0/1]
1 Count/ K Cartridge
[0 to 999999/0/1]
2 Count/ C Cartridge
[0 to 999999/0/1]
3 Count/ M Cartridge
[0 to 999999/0/1]
4 Count/ Y Cartridge
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
1 Count/K Cartridge
2 Count/C Cartridge
3 Count/M Cartridge
4 Count/Y Cartridge
[0 to 999999/0/1]
[0 to 999999/0/1]
SP Mode Tables
[0 to 999999/0/1]
[0 to 999999/0/1]
1 Count/ K Cartridge
[0 to 999999/0/1]
2 Count/ C Cartridge
[0 to 999999/0/1]
3 Count/ M Cartridge
[0 to 999999/0/1]
4 Count/ Y Cartridge
[0 to 999999/0/1]
2 Count/ C Cartridge
3 Count/ M Cartridge
4 Count/ Y Cartridge
2 Count/ C Cartridge
3 Count/ M Cartridge
4 Count/ Y Cartridge
1 Count/ K Cartridge
[0 to 999999/0/1]
2 Count/ C Cartridge
[0 to 999999/0/1]
3 Count/ M Cartridge
[0 to 999999/0/1]
4 Count/ Y Cartridge
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
SP Mode Tables
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
1 Count/ K Cartridge
[0 to 999999/0/1]
2 Count/ C Cartridge
[0 to 999999/0/1]
3 Count/ M Cartridge
[0 to 999999/0/1]
4 Count/ Y Cartridge
[0 to 999999/0/1]
1 Count/ K Cartridge
[0 to 999999/0/1]
2 Count/ C Cartridge
[0 to 999999/0/1]
3 Count/ M Cartridge
[0 to 999999/0/1]
4 Count/ Y Cartridge
[0 to 999999/0/1]
1 Count/ K Cartridge
[0 to 999999/0/1]
2 Count/ C Cartridge
[0 to 999999/0/1]
3 Count/ M Cartridge
[0 to 999999/0/1]
4 Count/ Y Cartridge
[0 to 999999/0/1]
1 Count/ K Cartridge
[0 to 999999/0/1]
2 Count/ C Cartridge
[0 to 999999/0/1]
3 Count/ M Cartridge
SP Mode Tables
[0 to 999999/0/1]
4 Count/ Y Cartridge
[0 to 999999/0/1]
1 Flushing Amount K
[0 to 999999/0/1 nl]
2 Flushing Amount C
[0 to 999999/0/1 nl]
3 Flushing Amount M
[0 to 999999/0/1 nl]
4 Flushing Amount Y
[0 to 999999/0/1 nl]
1 Flushing Amount K
[0 to 999999/0/1 nl]
2 Flushing Amount C
[0 to 999999/0/1 nl]
3 Flushing Amount M
[0 to 999999/0/1 nl]
4 Flushing Amount Y
[0 to 999999/0/1 nl]
1 H1
[0 to 999999/0/1]
2 H2
[0 to 999999/0/1]
3 H3
[0 to 999999/0/1]
4 H4
[0 to 999999/0/1]
5 H5
[0 to 999999/0/1]
1 HT1
[0 to 1000/0/1]
2 HT2
[0 to 1000/0/1]
3 HT3
SP Mode Tables
[0 to 1000/0/1]
4 HT4
[0 to 1000/0/1]
5 HT5
[0 to 1000/0/1]
6 HT6
[0 to 1000/0/1]
7 HT7
[0 to 1000/0/1]
1 H1
[0 to 99999999/0/1 page]
2 H2
[0 to 99999999/0/1 page]
3 H3
[0 to 99999999/0/1 page]
4 H4
[0 to 99999999/0/1 page]
5 H5
[0 to 99999999/0/1 page]
2 /H2(head replacement)
3 /H3(head replacement)
4 /H4(head replacement)
5 /H5(head replacement)
11 /H1(Md replacement)
12 /H2(Md replacement)
13 /H3(Md replacement)
14 /H4(Md replacement)
15 /H5(Md replacement)
SP Mode Tables
6 H3EVEN Nozzle Undischarge Ink
3 Maintenance Kit
3 Maintenance Kit
1 Head 1 [0 to 999999 / 0 / 1]
2 Head 2
3 Head 3
4 Head 4
5 Head 5
2 Nozzle2/Head Replacement
3 Nozzle3/Head Replacement
4 Nozzle4/Head Replacement
5 Nozzle5/Head Replacement
6 Nozzle6/Head Replacement
7 Nozzle7/Head Replacement
8 Nozzle8/Head Replacement
9 Nozzle9/Head Replacement
10 Nozzle10/Head Replacement
SP Mode Tables
11 Nozzle1/Auto Nozzle Check Unit Replacement
2 Nozzle2/Head Replacement
3 Nozzle3/Head Replacement
4 Nozzle4/Head Replacement
5 Nozzle5/Head Replacement
6 Nozzle6/Head Replacement
7 Nozzle7/Head Replacement
8 Nozzle8/Head Replacement
9 Nozzle9/Head Replacement
10 Nozzle10/Head Replacement
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
[0 to 999999/0/1]
SP Mode Tables
[0 to 999999/0/1]
[0 to 999999/0/1]
2 Refreshing Count/C
3 Refreshing Count/C
4 Refreshing Count/Y
2 Head Tank 2
3 Head Tank 3
4 Head Tank 4
5 Head Tank 5
6 Head Tank 6
7 Head Tank 7
2 Engine
102 Engine
[EXECTUE]
[EXECTUE]
1 Error Total
2 Error Staple
SP Mode Tables
7827 MF Error Counter Clear Japan Only
[EXECTUE]
1 Count K
[0 to 1000/0/1]
2 Count C
[0 to 1000/0/1]
3 Count M
[0 to 1000/0/1]
4 Count Y
[0 to 1000/0/1]
7910 ROM No
1 System/Copy
2 Engine
3 Lcdc
15 Scanner
18 NetworkSupport
22 BIOS
132 NetWare
150 RPCS
151 PS
155 RPGL
157 RTIFF
160 MSIS
162 PDF
165 PJL
167 MediaPrint:JPEG
168 MediaPrint:TIFF
180 FONT
181 FONT1
182 FONT2
SP Mode Tables
183 FONT3
184 FONT4
185 FONT5
200 Factory
201 Copy
202 NetworkDocBox
204 Printer
205 Scanner
210 MIB
211 Websupport
212 WebUapl
213 SDK1
214 SDK2
215 SDK3
250 Package
1 System/Copy
2 Engine
3 Lcdc
15 Scanner
18 NetworkSupport
22 BIOS
132 NetWare
150 RPCS
151 PS
155 RPGL
157 RTIFF
160 MSIS
162 PDF
165 PJL
167 MediaPrint:JPEG
168 MediaPrint:TIFF
180 FONT
181 FONT1
182 FONT2
183 FONT3
184 FONT4
185 FONT5
200 Factory
201 Copy
202 NetworkDocBox
204 Printer
205 Scanner
210 MIB
211 Websupport
212 WebUapl
213 SDK1
214 SDK2
215 SDK3
250 Package
SP Mode Tables
7931 Cartridge: Black
1 Model ID
[0 to 255/0/1]
2 Cartridge Version
3 Brand Name ID
4 Area ID
5 Type ID
6 Color ID
7 Maintenance ID
9 Recycling Counter
10 Manufactured Date
[0 to 1/0/1]
11 Serial No.
12 Remaining Ink
[0 to 100/100/1]
13 EDP Code
14 Empty Log
15 Refill Log
[0 to 99999999/0/1]
20 Fitted Date
[0 to 1/0/1]
21 Empty Date
[0 to 0xFFFFFFFF/0/1]
23 Expiry Date
[0 to 255/0/1]
25 Refreshing Count
26 Cleaning Count
27 Ink Capacity
[0 to 0xFFFFFFFF/0/1]
[0 to 255/0/1]
[0 to 16777215/0/1]
[0 to 255/0/1]
[0 to 4294967295 / 0 / 1]
SP Mode Tables
7935 Cartridge: Black Log 1
1 Serial No.
[0 to 1/0/1]
[0 to 99999999/0/1]
4 Refill Log
[0 to 1/0/1]
5 Serial No.
[0 to 99999999/0/1]
8 Refill Log
9 Serial No.
12 Refill Log
[0 to 1/0/1]
13 Serial No.
[0 to 99999999/0/1]
16 Refill Log
[0 to 1/0/1]
17 Serial No.
[0 to 99999999/0/1]
20 Refill Log
1 Drive Count
[0 to 99999999/0/1 times]
[EXECUTE]
[0 to 99999999/0/1 times]
[EXECUTE]
[0 to 999999/0/0.001]
[0 to 0xFFFFFFFF/0/1]
[0 to 0xFFFFFFFF/0/1]
SP Mode Tables
4 Right Ink Box Fitting Count
[0 to 255/0/1]
[0 to 2000000/0/10.001 ul]
[0 to 0xFFFFFFFF/0/1]
[0 to 0xFFFFFFFF/0/1]
[0 to 0xFFFFFFFF/0/1]
Carriage Unit
[0 to 255/0/1]
[0 to 255/0/1]
[0 to 65535/0/1]
[0 to 65535/0/1]
[0 to 255/0/1]
[0 to 65535/0/1]
[0 to 65535/0/1]
[0 to 999999/0/1]
[0 to 65535/0/1]
[0 to 65535/0/1]
[0 to 9999/0/1]
[0 to 65535/0/1]
[0 to 65535/0/1]
[0 to 65535/0/1]
[0 to 255/0/1]
[0 to 65535/0/1]
[0 to 65535 / 0 / 1]
[0 to 255/0/1]
[0 to 65535/0/1]
[0 to 65535/0/1]
SP Mode Tables
29 Maintenance Count without Waste Box
[0 to 65535/0/1]
[0 to 1677215/0/1]
[0 to 1677215/0/1]
[0 to 65535/0/1]
[0 to 65535/0/1]
[0 to 65535/0/1]
[0 to 1677215/0/1]
[0 to 3000/0/0.001 ml]
[0 to 999/0/0.001 ml]
[0 to 0xFFFFFFFF/0/1]
[0 to 2000/0/0.001 ml]
[0 to 0xFFFFFFFF/0/1]
[0 to 255/0/1]
[0 to 65535 / 0 / 1]
[0 to 65535 / 0 / 1]
1 Model ID
[0 to 255/0/1]
3 Brand Name ID
4 Area ID
5 Type ID
6 Color ID
7 Maintenance ID
9 Recycling Counter
10 Manufactured Date
[0 to 1/0/1]
11 Serial No.
12 Remaining Capacity
[0 to 100/0/1%]
13 EDP Code
SP Mode Tables
14 Full Log
15 Refill Log
[0 to 99999999/0/1]
20 Fitted Date
[0 to 1/0/1]
21 Full Date
22 Full Threshold
[0 to 65535/0/0.1 ml]
[0 to 100/0/1]
[0 to 0xFFFFFFFF/0/1 nl]
[0 to 0xFFFFFFFF/0/1 mm]
[0 to 0xFFFFFFFF/0/1 mm]
[0 to 0xFFFF/0/1]
[0 to 0xFFFF/0/1]
[0 to 0xFFFF/0/1]
[0 to 0xFFFF/0/1]
[0 to 255/0/1]
32 Cleaning Count
[0 to 0xFFFFFFFF/0/1]
[0 to 255/0/1]
[0 to 255/0/1]
1 Serial No.
[0 to 1/0/1]
[0 to 99999999/0/1]
4 Refill Log
[0 to 1/0/1]
5 Serial No.
[0 to 99999999/0/1]
8 Refill Log
[0 to 1/0/1]
9 Serial No.
SP Mode Tables
10 Fitted Date & Time
[0 to 99999999/0/1]
12 Refill Log
[0 to 1/0/1]
13 Serial No.
[0 to 99999999/0/1]
16 Refill Log
[0 to 1/0/1]
17 Serial No.
[0 to 99999999/0/1]
20 Refill Log
[0 to 1/0/1]
[0 to 99999999/0/1 page]
[0 to 99999999/0/1 page]
3.9.1 SP8-XXX
Many of these counters are provided for features that are currently not available, such as sending
color faxes, and so on. However, here are some Group 8 codes that when used in combination
with others, can provide useful information.
SP Mode Tables
SP8211 to SP8216 The number of pages scanned to the document server.
SP8401 to SP8406 The number of pages printed from the document server
SP8691 to SP8696 The number of pages sent from the document server
T: Total: (Grand Total). Grand total of the items counted for all applications
(C, F, P, etc.)..
L: Local storage Totals (jobs, pages, etc.) for the document server.
(document server) The L: counters work differently case by case.
Sometimes, they count jobs/pages stored on the
document server; this can be in document server
mode (from the document server window), or from
another mode, such as from a printer driver or by
pressing the Store File button in the Copy mode
window. Sometimes, they include occasions when
the user uses a file that is already on the document
server. Each counter will be discussed case by
case.
The Group 8 SP codes are limited to 17 characters, forced by the necessity of displaying them on
the small LCDs of printers and faxes that also use these SPs. Read over the list of abbreviations
below and refer to it again if you see the name of an SP that you do not understand.
Key for Abbreviations
Apl Application
Bk Black
C Cyan
Comb Combine
Comp Compression
Deliv Delivery
SP Mode Tables
Dup, Duplex Duplex, printing on both sides
Emul Emulation
FC Full Color
GPC Get Print Counter. For jobs 10 pages or less, this counter does not
count up. For jobs larger than 10 pages, this counter counts up by the
number that is in excess of 10 (e.g., for an 11-page job, the counter
counts up 11-10 =1)
ImgEdt Image Edit performed on the original with the copier GUI, e.g. border
removal, adding stamps, page numbers, etc.
K Black (YMCK)
Mag Magnification
Palm 2 Print Job Manager/Desk Top Editor: A pair of utilities that allows print
jobs to be distributed evenly among the printers on the network, and
allows files to moved around, combined, and converted to different
formats..
PC Personal Computer
PGS Pages. A page is the total scanned surface of the original. Duplex
pages count as two pages, and A3 simplex count as two pages if the
A3/DLT counter SP is switched ON.
Ppr Paper
Rez Resolution
Scn Scan
S-to-Email Scan-to-E-mail
SMC SMC report printed with SP5990. All of the Group 8 counters are
recorded in the SMC report.
Svr Server
All of the Group 8 SPs are reset with SP5 801 1 Memory All Clear, or the Counter Reset
SP7 808.
SP Mode Tables
8001 T:Total Jobs These SPs count the number of times each application is
used to do a job.
8002 C:Total Jobs
[0 to 9999999/ 0 / 1]
8004 P:Total Jobs Note: The L: counter is the total number of times the other
applications are used to send a job to the document
8005 S:Total Jobs
server, plus the number of times a file already on the
8006 L:Total Jobs document server is used.
These SPs reveal the number of times an application is used, not the number of pages
processed.
When an application is opened for image input or output, this counts as one job.
Interrupted jobs (paper jams, etc.) are counted, even though they do not finish.
Only jobs executed by the customer are counted. Jobs executed by the customer engineer
using the SP modes are not counted.
When using secure printing (when a password is required to start the print job), the job is
counted at the time when either "Delete Data" or "Specify Output" is specified.
When a copy job on the document server is printed, SP8022 also increments, and when a
print job stored on the document server is printed, SP8024 also increments.
When an original is both copied and stored on the document server, the C: and L: counters
both increment.
When a print job is stored on the document server, only the L: counter increments.
When the user presses the Document Server button to store the job on the document server,
only the L: counter increments.
When the user enters document server mode and prints data stored on the document server,
only the L: counter increments.
When an image received from Palm 2 is received and stored, the L: counter increments.
When the customer prints a report (user code list, for example), the O: counter increments.
8011 T:Jobs/LS These SPs count the number of jobs stored to the document
server by each application, to reveal how local storage is
8012 C:Jobs/LS
being used for input.
8014 P:Jobs/LS [0 to 9999999/ 0 / 1]
The L: counter counts the number of jobs stored from within
8015 S:Jobs/LS
the document server mode screen at the operation panel.
8016 L:Jobs/LS
8017 O:Jobs/LS
When a scan job is sent to the document server, the S: counter increments. When you enter
document server mode and then scan an original, the L: counter increments.
When a print job is sent to the document server, the P: counter increments.
When a network application sends data to the document server, the O: counter increments.
When an image from Palm 2 is stored on the document server, the O: counter increments.
8021 T:Pjob/LS These SPs reveal how files printed from the document server
were stored on the document server originally.
8022 C:Pjob/LS
[0 to 9999999/ 0 / 1]
8024 P:Pjob/LS The L: counter counts the number of jobs stored from within
the document server mode screen at the operation panel.
8025 S:Pjob/LS
8026 L:Pjob/LS
8027 O:Pjob/LS
When a copy job stored on the document server is printed with another application, the C:
counter increments.
When an application like DeskTopBinder merges a copy job that was stored on the document
server with a print job that was stored on the document server, the C: and P: counters both
increment.
When a job already on the document server is printed with another application, the L: counter
increments.
When a scanner job stored on the document server is printed with another application, the S:
counter increments. If the original was scanned from within document server mode, then the
L: counter increments.
When images stored on the document server by a network application (including Palm 2), are
printed with another application, the O: counter increments.
When a copy job stored on the document server is printed with a network application (Web
8031 T:Pjob/DesApl
8032 C:Pjob/DesApl
8034 P:Pjob/DesApl
8035 S:Pjob/DesApl
SP Mode Tables
8036 L:Pjob/DesApl
8037 O:Pjob/DesApl
These SPs reveal what applications were used to output documents from the
document server.
[0 to 9999999/ 0 / 1]
The L: counter counts the number of jobs printed from within the document
server mode screen at the operation panel.
When documents already stored on the document server are printed, the count for the
application that started the print job is incremented.
When the print job is started from a network application (Desk Top Binder, Web Image Monitor,
etc.) the L: counter increments.
These SPs count the applications that stored files on the document server
that were later accessed for transmission over the telephone line or over a
network (attached to an e-mail).
[0 to 9999999/ 0 / 1]
Note: Jobs merged for sending are counted separately.
The L: counter counts the number of jobs scanned from within the document
server mode screen at the operation panel.
When a stored copy job is sent from the document server, the C: counter increments.
When images stored on the document server by a network application or Palm2 are sent as
an e-mail, the O: counter increments.
These SPs count the applications used to send files from the document server
over the telephone line or over a network (attached to an e-mail). Jobs merged
for sending are counted separately.
[0 to 9999999/ 0 / 1]
The L: counter counts the number of jobs sent from within the document server
mode screen at the operation panel.
If the send is started from Desk Top Binder or Web Image Monitor, for example, then the O:
counter increments.
[0 to 9999999/ 0 / 1]
These SPs total the finishing methods. The finishing method is specified by the
application.
[0 to 9999999/ 0 / 1]
These SPs total finishing methods for copy jobs only. The finishing method is
SP Mode Tables
specified by the application.
[0 to 9999999/ 0 / 1]
These SPs total finishing methods for print jobs only. The finishing method is
specified by the application.
[0 to 9999999/ 0 / 1]
These SPs total finishing methods for scan jobs only. The finishing method is
specified by the application.
Note: Finishing features for scan jobs are not available at this time.
[0 to 9999999/ 0 / 1]
These SPs total finishing methods for jobs output from within the document
server mode screen at the operation panel. The finishing method is specified
from the print window within document server mode.
[0 to 9999999/ 0 / 1]
These SPs total finishing methods for jobs executed by an external application,
over the network. The finishing method is specified by the application.
8 Inside-Fold
9 Three-in-Fold
10 Three-Out-Fold
11 Four-Fold
12 Kannon-Fold
13 Perfect Bind
14 Ring Bind
15 3rd Vendor
16 eWireBinder
8071 T:Jobs/PGS
[0 to 9999999/ 0 / 1]
These SPs count the number of jobs broken down by the number of pages in
the job, regardless of which application was used.
8072 C:Jobs/PGS
[0 to 9999999/ 0 / 1]
These SPs count and calculate the number of copy jobs by size based on the
number of pages in the job.
8074 P:Jobs/PGS
[0 to 9999999/ 0 / 1]
These SPs count and calculate the number of print jobs by size based on the
number of pages in the job.
8075 S:Jobs/PGS
[0 to 9999999/ 0 / 1]
These SPs count and calculate the number of scan jobs by size based on the
number of pages in the job.
SP Mode Tables
8076 L:Jobs/PGS
[0 to 9999999/ 0 / 1]
These SPs count and calculate the number of jobs printed from within the
document server mode window at the operation panel, by the number of pages
in the job.
8077 O:Jobs/PGS
[0 to 9999999/ 0 / 1]
These SPs count and calculate the number of "Other" application jobs (Web
Image Monitor, Palm 2, etc.) by size based on the number of pages in the job.
1 1 Page 8 21 to 50 Pages
For example: When a copy job stored on the document server is printed in document server
mode, the appropriate L: counter (SP8076 0xx) increments.
Interrupted jobs (paper jam, etc.) are counted, even though they do not finish.
If a job is paused and re-started, it counts as one job.
If the finisher runs out of staples during a print and staple job, then the job is counted at the
time the error occurs.
For copy jobs (SP 8072) and scan jobs (SP 8075), the total is calculated by multiplying the
number of sets of copies by the number of pages scanned. (One duplex page counts as 2.)
The first test print and subsequent test prints to adjust settings are added to the number of
pages of the copy job (SP 8072).
When printing the first page of a job from within the document server screen, the page is
counted.
[0 to 9999999/ 0 / 1]
These SPs count the total number of jobs scanned and attached to an
e-mail, regardless of whether the document server was used or not.
These SPs count the number of jobs scanned and attached to an e-mail,
without storing the original on the document server.
[0 to 9999999/ 0 / 1]
These SPs count the total number of jobs scanned and sent to a Scan
Router server.
These SPs count the number of jobs scanned in scanner mode and sent to
a Scan Router server.
SP Mode Tables
1 B/W Count for the number of jobs with black-and-white.
[0 to 9999999/ 0 / 1]
These SPs count the total number of jobs scanned and sent to a folder on a
PC (Scan-to-PC).
These SPs count the total number of jobs scanned and sent with Scan-to-PC.
001 B/W
002 Color
003 ACS
These SPs count the pages scanned by each application that uses the
scanner to scan images.
SP Mode Tables
[0 to 9999999/ 0 / 1]
SP 8191 to 8196 count the number of scanned sides of pages, not the number of physical
pages.
These counters do not count reading user stamp data, or reading color charts to adjust color.
Previews done with a scanner driver are not counted.
A count is done only after all images of a job have been scanned.
Scans made in SP mode are not counted.
Examples:
If 3 B5 pages and 1 A3 page are scanned with the scanner application but not stored, the S:
count is 4.
If both sides of 3 A4 sheets are copied and stored to the document server using the Store File
button in the Copy mode window, the C: count is 6 and the L: count is 6.
If both sides of 3 A4 sheets are copied but not stored, the C: count is 6.
If you enter document server mode then scan 6 pages, the L: count is 6.
These SPs count the number of pages scanned into the document server.
[0 to 9999999/ 0 / 1]
The L: counter counts the number of pages stored from within the document
server mode screen at the operation panel, and with the Store File button from
within the Copy mode screen
If a job is cancelled, the pages output as far as the cancellation are counted.
If the scanner application scans and stores 3 B5 sheets and 1 A4 sheet, the S: count is 4.
If pages are copied but not stored on the document server, these counters do not change.
If both sides of 3 A4 sheets are copied and stored to the document server, the C: count is 6
and the L: count is 6.
If you enter document server mode then scan 6 pages, the L: count is 6.
[0 to 9999999/ 0 / 1]
These SPs count the number of pages fed through the ADF for front and
back side scanning.
1 Front
2 Back
When 1 sheet is fed for duplex scanning the Front count is 1 and the Back count is 1.
If a jam occurs during the job, recovery processing is not counted to avoid double counting.
Also, the pages are not counted if the jam occurs before the first sheet is output.
[0 to 9999999/ 0 / 1]
These SPs count the number of pages scanned by each ADF mode to
determine the work load on the ADF.
1 Large Volume
Selectable. Large copy jobs that cannot be loaded in the ADF at one time.
SP Mode Tables
2 SADF
3 Mixed Size
4 Custom Size
5 Platen
Book mode. Raising the ADF and placing the original directly on the platen.
If the scan mode is changed during the job, for example, if the user switches from ADF to
Platen mode, the count is done for the last selected mode.
If the user selects "Mixed Sizes" for copying in the platen mode, the Mixed Size count is
enabled.
In the SADF mode if the user copies 1 page in platen mode and then copies 2 pages with
SADF, the Platen count is 1 and the SADF count is 3.
[0 to 9999999/ 0 / 1]
These SPs count the total number of scanned pages by original type for all
jobs, regardless of which application was used.
[0 to 9999999/ 0 / 1]
These SPs count the number of pages scanned by original type for Copy jobs.
[0 to 9999999/ 0 / 1]
These SPs count the number of pages scanned by original type for Scan jobs.
[0 to 9999999/ 0 / 1]
These SPs count the number of pages scanned and stored from within the
document server mode screen at the operation panel, and with the Store File
button from within the Copy mode screen
6: Normal/Detail Yes No No No
If the scan mode is changed during the job, for example, if the user switches from ADF to
Platen mode, the count is done for the last selected mode.
SP Mode Tables
8257 O:Scan PGS/ImgEdt
These SPs show how many times Image Edit features have been selected at
the operation panel for each application. Some examples of these editing
features are:
Erase> Border
Erase> Center
Image Repeat
Centering
Positive/Negative
[0 to 9999999/ 0 / 1]
Note: The count totals the number of times the edit features have been used. A
detailed breakdown of exactly which features have been used is not given.
The L: counter counts the number of pages stored from within the document server mode
screen at the operation panel, and with the Store File button from within the Copy mode
screen.
1 Color Conversion
2 Color Erase
3 Background
4 Other
These SPs count the number of pages scanned using a TWAIN driver. These
counters reveal how the TWAIN driver is used for delivery functions.
[0 to 9999999/ 0 / 1]
Note: At the present time, these counters perform identical counts.
[0 to 9999999/ 0 / 1]
These SPs count by size the total number of pages scanned by all applications.
Use these totals to compare original page size (scanning) and output (printing)
page size [SP 8-441].
[0 to 9999999/ 0 / 1]
These SPs count by size the total number of pages scanned by the Copy
application. Use these totals to compare original page size (scanning) and
output (printing) page size [SP 8-442].
[0 to 9999999/ 0 / 1]
These SPs count by size the total number of pages scanned by the Scan
application. Use these totals to compare original page size (scanning) and
output page size [SP 8-445].
[0 to 9999999/ 0 / 1]
These SPs count by size the total number of pages scanned and stored from
within the document server mode screen at the operation panel, and with the
Store File button from within the Copy mode screen. Use these totals to
compare original page size (scanning) and output page size [SP 8-446].
1 A3
2 A4
4 B4
SP Mode Tables
6 DLT
7 LG
8 LT
100 A2
101 B3
102 A0
103 A1
104 B1
105 B2
106 30x42
107 34x44
108 22x34
109 17x22
110 36x48
111 24x36
112 18x24
113 12x18
114 9x12
115 15x20
[0 to 9999999/ 0 / 1]
These SPs count by resolution setting the total number of pages scanned by
applications that can specify resolution settings.
[0 to 9999999/ 0 / 1]
These SPs count by resolution setting the total number of pages scanned by
applications that can specify resolution settings.
Note: At the present time, 8311 and 8315 perform identical counts.
1 1200dpi to
2 600dpi to 1199dpi
3 400dpi to 599dpi
4 200dpi to 399dpi
5 to 199dpi
These SPs count the number of pages printed by the customer. The counter for
the application used for storing the pages increments.
[0 to 9999999/ 0 / 1]
The L: counter counts the number of pages stored from within the document
server mode screen at the operation panel. Pages stored with the Store File
button from within the Copy mode screen go to the C: counter.
1 Field Number
2 Length (High)
SP Mode Tables
3 Length (Low)
4 Area (High)
5 Area (Low)
When the A3/DLT double count function is switched on with SP5104, 1 A3/DLT page is
counted as 2.
When several documents are merged for a print job, the number of pages stored are counted
for the application that stored them.
These counters are used primarily to calculate charges on use of the machine, so the
following pages are not counted as printed pages:
Blank pages in a duplex printing job.
Blank pages inserted as document covers, chapter title sheets, and slip sheets.
Reports printed to confirm counts.
All reports done in the service mode (service summaries, engine maintenance reports, etc.)
Test prints for machine image adjustment.
Error notification reports.
Partially printed pages as the result of a copier jam.
8401 T:PrtPGS/LS
8402 C:PrtPGS/LS
8404 P:PrtPGS/LS
8405 S:PrtPGS/LS
8406 L:PrtPGS/LS
These SPs count the number of pages printed from the document server. The
counter for the application used to print the pages is incremented.
The L: counter counts the number of jobs stored from within the document
server mode screen at the operation panel.
[0 to 9999999/ 0 / 1]
Print jobs done with Web Image Monitor and Desk Top Binder are added to the L: count.
[0 to 9999999/ 0 / 1]
These SPs count by binding and combine, and n-Up settings the number of
pages processed for printing. This is the total for all applications.
[0 to 9999999/ 0 / 1]
These SPs count by binding and combine, and n-Up settings the number of
pages processed for printing by the copier application.
[0 to 9999999/ 0 / 1]
These SPs count by binding and combine, and n-Up settings the number of
pages processed for printing by the printer application.
[0 to 9999999/ 0 / 1]
These SPs count by binding and combine, and n-Up settings the number of
pages processed for printing by the scanner application.
[0 to 9999999/ 0 / 1]
These SPs count by binding and combine, and n-Up settings the number of
pages processed for printing from within the document server mode window
at the operation panel.
[0 to 9999999/ 0 / 1]
These SPs count by binding and combine, and n-Up settings the number of
pages processed for printing by Other applications
SP Mode Tables
1 Simplex> Duplex
2 Duplex> Duplex
3 Book> Duplex
4 Simplex Combine
5 Duplex Combine
12 Booklet
13 Magazine
14 2-in-1 + Booklet
15 4-in-1 + Booklet
16 6-in-1 + Booklet
17 8-in-1 + Booklet
18 9-in-1 + Booklet
19 2-in-1 + Magazine
20 4-in-1 + Magazine
21 6-in-1 + Magazine
22 8-in-1 + Magazine
23 9-in-1 + Magazine
24 16-in-1 + Magazine
These counts (SP8421 to SP8427) are especially useful for customers who need to improve
their compliance with ISO standards for the reduction of paper consumption.
Pages that are only partially printed with the n-Up functions are counted as 1 page.
Here is a summary of how the counters work for Booklet and Magazine modes:
Booklet Magazine
1 1 1 1
2 2 2 2
3 2 3 2
4 2 4 2
5 3 5 4
6 4 6 4
7 4 7 4
8 4 8 4
8431 T:PrtPGS/ImgEdt
[0 to 9999999/ 0 / 1]
These SPs count the total number of pages output with the three features
below, regardless of which application was used.
8432 C:PrtPGS/ImgEdt
[0 to 9999999/ 0 / 1]
These SPs count the total number of pages output with the three features
below with the copy application.
8434 P:PrtPGS/ImgEdt
[0 to 9999999/ 0 / 1]
These SPs count the total number of pages output with the three features
below with the print application.
8436 L:PrtPGS/ImgEdt
SP Mode Tables
[0 to 9999999/ 0 / 1]
These SPs count the total number of pages output from within the document
server mode window at the operation panel with the three features below.
8437 O:PrtPGS/ImgEdt
[0 to 9999999/ 0 / 1]
These SPs count the total number of pages output with the three features
below with Other applications.
1 Cover/Slip Sheet
Total number of covers or slip sheets inserted. The count for a cover printed on
both sides counts 2.
2 Series/Book
The number of pages printed in series (one side) or printed as a book with
booklet right/left pagination.
3 User Stamp
The number of pages printed where stamps were applied, including page
numbering and date stamping.
[0 to 9999999/ 0 / 1]
These SPs count by print paper size the number of pages printed by all
applications.
[0 to 9999999/ 0 / 1]
These SPs count by print paper size the number of pages printed by the copy
application.
[0 to 9999999/ 0 / 1]
These SPs count by print paper size the number of pages printed by the printer
application.
[0 to 9999999/ 0 / 1]
These SPs count by print paper size the number of pages printed by the
scanner application.
[0 to 9999999/ 0 / 1]
These SPs count by print paper size the number of pages printed from within
the document server mode window at the operation panel.
[0 to 9999999/ 0 / 1]
These SPs count by print paper size the number of pages printed by other
applications.
1 A3
2 A4
4 B4
6 DLT
7 LG
8 LT
100 A2
101 B3
102 A0
103 A1
104 B1
105 B2
106 30x42
107 34x44
108 22x34
SP Mode Tables
109 17x22
110 36x48
111 24x36
112 18x24
113 12x18
114 9x12
115 15x20
[0 to 9999999/ 0 / 1]
These SPs count the number of sheets fed from each paper feed station.
2 Tray 1 Copier
3 Tray 2 Copier
101 LC Inserter
SP Mode Tables
[0 to 9999999/ 0 / 1]
These SPs count by paper type the number pages printed by all applications.
These counters are not the same as the PM counter. The PM counter is
based on feed timing to accurately measure the service life of the feed
rollers. However, these counts are based on output timing.
Blank sheets (covers, chapter covers, slip sheets) are also counted.
During duplex printing, pages printed on both sides count as 1, and a page
printed on one side counts as 1.
[0 to 9999999/ 0 / 1]
These SPs count by paper type the number pages printed by the copy
application.
[0 to 9999999/ 0 / 1]
These SPs count by paper type the number pages printed by the printer
application.
[0 to 9999999/ 0 / 1]
These SPs count by paper type the number pages printed from within the
document server mode window at the operation panel.
1 Normal
2 Recycled
3 Special
4 Thick
5 Normal (Back)
6 Thick (Back)
7 OHP
8 Other
8471 PrtPGS/Mag
[0 to 9999999/ 0 / 1]
These SPs count by magnification rate the number of pages printed.
1 - 49%
2 50% to 99%
3 100%
4 101% to 200%
5 201% -
Counts are done for magnification adjusted for pages, not only on the operation panel but
performed remotely with an external network application capable of performing magnification
adjustment as well.
Magnification adjustments done with printer drivers with PC applications such as Excel are
also counted.
Magnification adjustments done for adjustments after they have been stored on the document
server are not counted.
Magnification adjustments performed automatically during Auto Reduce/Enlarge copying are
counted.
The magnification rates of blank cover sheets, slip sheets, etc. are automatically assigned a
rate of 100%.
8481 T:PrtPGS/TonSave
8484 P:PrtPGS/TonSave
These SPs count the number of pages printed with the Toner Save feature
switched on.
Note: These SPs return the same results as this SP is limited to the Print
application.
[0 to 9999999/ 0 / 1]
SP Mode Tables
8491 T:PrtPGS/Col Mode
These SPs count the number of pages printed for each color mode.
[0 to 9999999/ 0 / 1]
1 B/W
2 Single Color
3 Two Color
4 Full Color
These SPs count the number of pages printed for each color mode.
[0 to 9999999/ 0 / 1]
1 B/W
2 Mono Color
3 Full Color
4 Single Color
5 Two Color
8511 T:PrtPGS/Emul
These SPs count by printer emulation mode the total number of pages
printed.
[0 to 9999999/ 0 / 1]
8514 P:PrtPGS/Emul
These SPs count by printer emulation mode the total number of pages
printed.
[0 to 9999999/ 0 / 1]
1 RPCS
2 RPDL
3 PS3
4 R98
5 R16
6 GL/GL2
7 R55
8 RTIFF
9 PDF
10 PCL5e/5c
11 PCL XL
12 IPDL-C
14 Other
15 IPDS
16 XPS
SP8511 and SP8514 return the same results as they are both limited to the Print application.
8521 T:PrtPGS/FIN
These SPs count by finishing mode the total number of pages printed by all
applications.
[0 to 9999999/ 0 / 1]
8522 C:PrtPGS/FIN
SP Mode Tables
These SPs count by finishing mode the total number of pages printed by the
Copy application.
[0 to 9999999/ 0 / 1]
8524 P:PrtPGS/FIN
These SPs count by finishing mode the total number of pages printed by the
Print application.
[0 to 9999999/ 0 / 1]
8525 S:PrtPGS/FIN
These SPs count by finishing mode the total number of pages printed by the
Scanner application.
[0 to 9999999/ 0 / 1]
8526 L:PrtPGS/FIN
These SPs count by finishing mode the total number of pages printed from
within the document server mode window at the operation panel.
[0 to 9999999/ 0 / 1]
1 Sort
2 Stack
3 Staple
4 Booklet
5 Z-Fold
6 Punch
7 Other
15 3rd Vendor
16 eWireBinder
If stapling is selected for finishing and the stack is too large for stapling, the unstapled pages
are still counted.
The counts for staple finishing are based on output to the staple tray, so jam recoveries are
counted.
8531 Staples
1 Perfect-Bind
2 Ring-Bind
3 eWireBinder
8581 T:Counter
[0 to 9999999/ 0 / 1]
These SPs count the total output broken down by color output, regardless of
the application used. In addition to being displayed in the SMC Report,
these counters are also displayed in the User Tools display on the copy
machine.
1 Total
SP Mode Tables
2 Total: Full Colopr
3 B&W/Mono Color
4 Development: CMY
5 Development: K
6 Copy: Color
7 Copy: B/W
8 Print: Color
9 Print: B/W
10 Total: Color
11 Total: B/W
SP Mode Tables
148 Mono Color Print Area (High)
8582 C: Counter
8584 P: Counter
8586 L: Counter
1 B/W
2 Single Color
3 Two Color
4 Full Color
1 B/W
2 Color
21 Coverage Counter 1
22 Coverage Counter 2
23 Coverage Counter 3
SP Mode Tables
65 Cvg Counter 2 Area (Low)
1 B/W
2 Single Color
3 Two Color
4 Full Color
SDK 1 to 12
[0 to 9999999/ 0 / 1]
These SPs count by color mode the total number of pages attached to an
e-mail for both the Scan and document server applications.
Note: This SP is expanded for color MFP and color LP machines. For this
machine, the count is done for black only.
1 B/W
2 Color
[0 to 9999999/ 0 / 1]
These SPs count by color mode the total number of pages attached to an
e-mail for the Scan application only.
Note: This SP is expanded for color MFP and color LP machines. For this
machine, the count is done for black only.
1 B/W
For SP8651 and SP8655 the count for B/W and Color pages is done after the document is
stored on the HDD. If the job is cancelled before it is stored, the pages are not counted.
If Scan-to-Email is used to send a 10-page document to 5 addresses, the count is 10 (the
pages are sent to the same SMTP server together).
If Scan-to-PC is used to send a 10-page document to 5 folders, the count is 50 (the document
is sent to each destination of the SMB/FTP server).
Due to restrictions on some devices, if Scan-to-Email is used to send a 10-page document to
a large number of destinations, the count may be divided and counted separately. For
example, if a 10-page document is sent to 200 addresses, the count is 10 for the first 100
destinations and the count is also 10 for the second 100 destinations, for a total of 20.).
[0 to 9999999/ 0 / 1]
These SPs count by color mode the total number of pages sent to a Scan
Router server by both Scan and LS applications.
Note: This SP is expanded for color MFP and color LP machines. For this
machine, the count is done for black only.
SP Mode Tables
8665 S:Deliv PGS/Svr
[0 to 9999999/ 0 / 1]
These SPs count by color mode the total number of pages sent to a Scan
Router server by the Scan application.
Note: This SP is expanded for color MFP and color LP machines. For this
machine, the count is done for black only.
1 B/W
2 Color
The B/W and Color counts are done after the document is stored on the HDD of the Scan
Router server.
If the job is canceled before storage on the Scan Router server finishes, the counts are not
done.
The count is executed even if regardless of confirmation of the arrival at the Scan Router
server.
[0 to 9999999/ 0 / 1]
These SPs count by color mode the total number of pages sent to a folder
on a PC (Scan-to-PC) with the Scan and LS applications.
Note: This SP is expanded for color MFP and color LP machines. For this
machine, the count is done for black only.
[0 to 9999999/ 0 / 1]
These SPs count by color mode the total number of pages sent with
Scan-to-PC with the Scan application.
Note: This SP is expanded for color MFP and color LP machines. For this
machine, the count is done for black only.
1 B/W
2 Color
These SPs count the number of pages sent from the document server. The
counter for the application that was used to store the pages is incremented.
[0 to 9999999/ 0 / 1]
The L: counter counts the number of pages stored from within the document
server mode screen at the operation panel. Pages stored with the Store File
button from within the Copy mode screen go to the C: counter.
Print jobs done with Web Image Monitor and Desk Top Binder are added to the count.
If several documents are merged for sending, the number of pages stored is counted for the
application that stored them.
8701 TX PGS/Port
[0 to 9999999/ 0 / 1]
These SPs count the number of pages sent by the physical port used to send
them. For example, if a 3-page original is sent to 4 destinations via ISDN G4,
the count for ISDN (G3, G4) is 12.
1 PSTN-1
2 PSTN-2
3 PSTN-3
4 ISDN (G3,G4)
5 Network
[0 to 9999999/ 1]
These SPs count the number of compressed pages scanned into the
SP Mode Tables
document server, counted by the formats listed below.
1 JPEG/JPEG2000
2 TIFF (Multi/Single)
3 PDF
4 Other
5 PDF/Comp
6 PDF/A
7 PDF(OCR)
8 PDF/Comp(OCR)
9 PDF/A(OCR)
[0 to 9999999/ 1]
These SPs count the number of compressed pages scanned by the scan
application, counted by the formats listed below.
1 JPEG/JPEG2000
2 TIFF (Multi/Single)
3 PDF
4 Other
5 PDF/Comp
6 PDF/A
7 PDF(OCR)
8 PDF/Comp(OCR)
9 PDF/A(OCR)
Total number of pages sent via WSD (WS-Scanner for Web Services
Devices).
1 B/W
2 Color
8741 RX PGS/Port
[0 to 9999999/ 0 / 1]
These SPs count the number of pages received by the physical port used to
receive them.
1 PSTN-1
2 PSTN-2
3 PSTN-3
4 ISDN (G3,G4)
5 Network
8781 Ink_Botol_Info.
This SP displays the number of toner bottles used. The count is done based on
the equivalent of 1,000 pages per bottle.
1 BK
2 Y
3 M
SP Mode Tables
4 C
This SP displays the percent of space available on the document server for
storing documents.
[0 to 100/ 0 / 1]
This SP displays the percent of ink remaining for each color. This SP allows the
user to check the toner supply at any time.
[0 to 100/ 0 / 1]
1 BK
2 Y
3 M
4 C
1 Eco Total
2 Color
3 Full Color
5 Combine
9 Combine (%)
52 Sync Color
55 Sync Combine
56 Sync Color(%)
59 Sync Combine(%)
[0 to 9999999]
These SPs count the percentage of dot coverage for each color.
SP Mode Tables
1 BK
2 Y
3 M
4 C
1 BK
2 Y
3 M
4 C
1 BK
2 Y
3 M
4 C
1 BK
2 Y
3 M
4 C
1 Coverage (%): BK
2 Coverage (%): Y
3 Coverage (%): M
4 Coverage (%): C
11 Coverage/P: BK
12 Coverage/P: Y
13 Coverage/P: M
14 Coverage/P: C
[0 to 9999999/ 0 / 1]
These SPs count the amount of time the machine spends in each operation
mode. These SPs are useful for customers who need to investigate machine
operation for improvement in their compliance with ISO Standards.
1 Operation Time
Engine operation time. Does not include time while controller is saving data to
SP Mode Tables
HDD (while engine is not operating).
2 Standby Time
Engine not operating. Includes time while controller saves data to HDD. Does
not include time spent in Energy Save, Low Power, or Off modes.
Includes time in Energy Save mode with Engine on. Includes time while
machine is performing background printing.
6 SC
7 PrtJam
8 OrgJam
These SPs count the number of events when the machine manages data
registration.
1 User Code
2 Mail Address
4 Group
6 F-Code
7 Copy Program
9 Printer Program
10 Scanner Program
2 STR Time
SP Mode Tables
Time
5 Printing Time
6 Reading Time
11 LCD on Time
1 Total
3 Copy: BW
7 Printer: BW
bit 0 DFU - -
SP Mode Tables
bit 1 Responding with the hostname as the Model Hostname
sysName name
(PnP
name)
bit 2 DFU - -
If this bit switch is enabled, print jobs will be saved to the GW SD slot and
not output to paper.
bit 5 [PS and PDF] Paper size error margin ±5pt ±10pt
When a PS job is printed by using a custom paper size, the job might not
be printed because of a paper size mismatch caused by a calculation
error. By default, the error margin for matching to a paper size is ±5
points. By enabling this BitSwitch, the error margin for matching to a
paper size can be extended to ±10 points.
This BitSwitch can be used to restore the color balance to match that of
previous models. If this BitSwitch is set to "1" (Enabled), the color balance
that is equivalent to Fuji-Xerox printers will be used.
Prints all RPCS and PCL jobs with a border around the printable area.
bit 0 This BitSwitch can be used to restore the color balance to match that of
previous models. If this BitSwitch is set to "1" (Enabled), the color balance
from 09S and earlier models will be used.
bit 1 DFU - -
bit 2 DFU - -
This BitSwitch can be used to restore the color balance to match that of
previous models. If this BitSwitch is set to "1" (Enabled), the color balance
from 09A and Extended 09A models will be used.
bit 5 DFU - -
See RTB#RD014018.
bit 7 DFU - -
bit 0 DFU - -
bit 1 DFU - -
SP Mode Tables
will be changed to "<ESC>*r1A".
bit 3
DFU - -
to 7
bit 0 -
DFU -
to 7
bit 0 DFU - -
Enable: SDK applications will not be able to alter print data. This is
achieved by preventing SDK applications from accessing a module called
the "GPS Filter".
Note: The main purpose of this bit switch is for troubleshooting the effects
of SDK applications on data.
Changes the maximum number of jobs that can be stored on the HDD.
The default (disabled) is 100. If this is enabled, the max. will be raised to
750 or 1000 depending on the model.
bit 5 DFU - -
bit 1
DFU - -
to 7
SP Mode Tables
1001 Bit Switch
bit 0
DFU - -
to 7
bit 0
DFU - -
to 2
bit 4
DFU - -
to 5
bit 7 DFU - -
bit 1 DFU - -
bit 3 DFU - -
This bit switch determines the timing of the PJL USTATUS JOB END sent
when multiple collated copies are being printed.
Disable (=0 (default)):
JOB END is sent by the device to the client after the first copy has
completed printing. This causes the page counter to be incremented after
the first copy and then again at the end of the job.
Enable (=1):
JOB END is sent by the device to the client after the last copy has finished
printing. This causes the page counter to be incremented at the end of each
job.
Enable (=0):
Text composed of UTF-8 characters can be displayed in the operation
panel.
Disable (=1):
UTF-8 characters cannot be displayed in the operation panel.
SP Mode Tables
For example, job names are sometimes stored in the MIB using UTF-8
encoded characters. When these are displayed on the operation panel,
they will be garbled unless this bit switch is enabled (=0).
Switches super option disable on / off. It this is On, multiple jobs are
grouped at LPR port. PJL settings are enabled even jobs that are
specified queue names are sent.
Determines whether print from USB/SD will have the Preview function.
Enabled (=0): Print from USB/SD will have the Preview function.
Disabled (=1): Print from USB/SD will not have the Preview function.
bit 0
DFU - -
to 3
If this is 1, then after a job is stored using Store and Skip Errored Job
(SSEJ), new jobs cannot be added to the queue until the stored job has
been completely printed.
bit 6 0: Does
1: Allows
Allow use of Store and Skip Errored Job if not allow
SSEJ with
connected to an external charge device. SSEJ with
ECD
ECD
bit 7 When setting 1 is enabled, after printing the paid-for pages on an external
charge device, the job that includes any remaining pages will be
canceled.
This setting will prevent the next user from printing the unnecessary
pages from the previous user's print job.
bit 0
DFU - -
to 1
SP Mode Tables
When the Bypass Tray is the target of the Auto Tray Select and Any
Size/Type is configured for the Tray Setting Priority setting of the Bypass
Tray, this BitSwitch can switch the behavior whether or not Limitless
Paper Feeding is applied to the Bypass Tray.* The default is Enabled (=0).
*Limitless Paper Feeding will try a matching tray of the next highest
priority if a job specified to Auto Tray Select as the tray setting is
submitted and the tray runs out of paper.
Enabled (=0: Default):
Limitless Paper Feeding is applied to the Bypass Tray.
bit 2 If a tray other than the Bypass Tray matches the job's paper size and type
but has run out of paper, printing will occur from the Bypass Tray.
Disabled (=1):
Limitless Paper Feeding is not applied to the Bypass Tray.
If a tray other than the Bypass Tray matches the job's paper size and type
but has run out of paper, printing will stop and an alert will appear on the
LCD screen, stating that the tray has run out of paper. This prevents
unexpected use of the Bypass Tray.
Limitations when this BitSwitch is set to "1":
- The "Paper Tray Priority: Printer" setting must be configured to a tray
other than the Bypass Tray.
- Jobs that contain more than one paper size cannot be printed.
If this BitSwitch is set to "1" (enabled), the "Apply Auto Paper Select"
setting will decide if the paper size or paper type that is specified in the
device settings should be overwritten by the job's commands when "Tray
Setting Priority" is set to "Driver/Command" or "Any Type".
- Apply Auto Paper Select = OFF: Overwritten (priority is given to the job’s
commands)
- Apply Auto Paper Select = ON: Not overwritten (priority is given to the
device settings)
bit 5
Not Used - -
to 7
bit 0 DFU - -
bit 1
Not Used - -
to 4
bit 5 operation panel. The user ID type displayed on the operation panel can be
changed by configuring BitSwitch #12-5 as follows:
- 0 (default): Login User Name
- 1: User ID. If this is enabled, User ID will be displayed, which is
equivalent to the behavior exhibited in 14A and earlier models.
bit 6
Not Used - -
to 7
SP Mode Tables
1006 Sample/Locked Print
The copier firmware has a test pattern with eight stepped gradation scales for
each color (KCYM), including background white, for Text and Photo modes.
The ACC procedure automatically calibrates the gamma curve when the user
selects ACC. Generally, here is what happens:
The operator prints the pattern.
Operator places the pattern on the exposure glass.
Copier scans 8 lines (1 for each color in text mode and one for each color
in photo mode).
Machine corrects the printer gamma by comparing the ideal settings with
the current image density.
Machine combines the corrected gamma curve with the High, Middle,
Low ID values currently in memory.
Machine calculates the ID max (amplitude and gamma curve) based on
data from the ACC scan. The correct gamma curves can be adjusted
with SP4918.
Note: This is done only with machines that support ACC.
The SP codes below display the settings for factory, previous setting, current
setting, and ACC setting.
1 Factory
2 Previous
3 Current
4 ACC
2 Color Pattern
1 to 4 Set Black 1 to 4
21 to 24 Set Cyan 1 to 4
41 to 44 Set Magenta 1 to 4
61 to 64 Set Yellow 1 to 4
SP Mode Tables
1 Mode1:Text [0 to 255 / 75 / 1]
2 Mode2:Text [0 to 255 / 50 / 1]
3 Mode1:Image [0 to 255 / 75 / 1]
4 Mode2:Image [0 to 255 / 50 / 1]
5 Mode1:Line [0 to 255 / 75 / 1]
6 Mode2:Line [0 to 255 / 50 / 1]
7 Mode1:Paint [0 to 255 / 75 / 1]
8 Mode2:Paint [0 to 255 / 50 / 1]
This switch determines whether all SCS jobs in progress are included in the SMC
report when SP5990 is executed.
[0 to 99/5/1]
[0 to 3/2/1]
SP Mode Tables
0:Mode 1 1:Mode 2 2:Mode 3 3:Mode 4
[15 to 30/15/1]
[15 to 30/15/1]
[0 to 1/0/1]
0: Margin 1: No margin
[0 to 1/0/1]
0;Enble 1:Disable
[0 to 1/0/1]
0: Include tray not specified in search
1: Do not included unspecified tray in search
[99 to 400/99/1]
[99 to 400/99/1]
[0 to 1/1/1]
0: Allow maximum size paper
1: Submenu setting
SP Mode Tables
1005 Erase Margin (Remote Scan)
1 [0 to 5/ 0 /1 mm]
2 [0 or 1 / 0 / 1] 0: Disable 1: Enable
1 0:OFF 1:ON [0 to 1 / 0 / 1]
For setting whether to start the HTTP server for FlairAPI or not.
O: All the scanner’s FlairAPI functions* are to be disabled.
*Example of FlairAPI functions
Remote UI
0: Accessible only from internal devices of the machine (the operation panel,
SKD/J, MFP browser, etc.)
1: Accessible from both internal devices of the machine and external devices (a
PC, remote UI, IT-BOX, etc.)
1 Comp 1: 5-95
[5 to 95 / 20 / 1]
SP Mode Tables
2 Comp 2: 5-95
[5 to 95 / 40 / 1]
3 Comp 3: 5-95
[5 to 95 / 65 / 1]
4 Comp 4: 5-95
[5 to 95 / 80 / 1]
5 Comp 5: 5-95
[5 to 95 / 95 / 1]
1 Comp1: 5–95
[5 to 95 / 15 / 1]
2 Comp2: 5–95
[5 to 95 / 25 / 1]
3 Comp3: 5–95
[5 to 95 / 40 / 1]
4 Comp4: 5–95
[5 to 95 / 70 / 1]
5 Comp5: 5–95
[5 to 95 / 90 / 1]
SP Mode Tables
3 Paper Exit Sensor: Upper
6 By-pass Sensor
7 Output Sensor
22 Total Counter
30 Outside Temperature
31 Outside Humidity
48 DRESS Sensor 1
49 DRESS Sensor 2
SP Mode Tables
158 OCFS HT7
Most of these sensors present [OFF] [ON] selections. After pressing the [ON]
selection, be sure to press [OFF] to switch the component off.
SP Mode Tables
53 Paper Feed Motor: Lower
71 DRESS LED On
201 Document
211 CIS_LED_R
212 CIS_LED_G
213 CIS_LED_B
2. MECHANISM................................................................................ 16
2.1 OVERVIEW ..................................................................................................................... 16
2.1.1 SYSTEM COMPONENTS .................................................................................... 16
Hardware Specifications ........................................................................................... 16
Software Specifications ............................................................................................ 21
Communication specifications.................................................................................. 22
Application Specifications......................................................................................... 25
2.1.2 PANEL COMPONENTS/SCREEN LAYOUT ........................................................ 30
Components of the Control Panel ............................................................................ 30
Panel display ............................................................................................................ 32
2.1.3 ELECTRICAL COMPONENTS ............................................................................ 35
Touch panel .............................................................................................................. 35
2.2 CONTROLLING THE POWER SUPPLY ........................................................................ 37
2.2.1 EXITING ENERGY SAVING MODES .................................................................. 37
2.2.2 SCREEN STARTUP MODE ................................................................................. 37
Startup Modes .......................................................................................................... 37
Changing the Screen Startup Mode ......................................................................... 37
How the Control Panel Starts Up ............................................................................. 38
How the Screen Shuts Down When Quick mode Is Selected ................................. 39
2.2.3 SHUTDOWN FUNCTIONS .................................................................................. 40
Normal Shutdown ..................................................................................................... 41
nd
SM i SOP 2 GEN
Other Shutdown Functions ....................................................................................... 41
nd
SOP 2 GEN ii SM
4. TROUBLESHOOTING ................................................................. 71
4.1 TROUBLESHOOTING .................................................................................................... 71
4.1.1 SOFTWARE UPDATE ERRORS ......................................................................... 71
Errors that occur during application update from an SD card.................................. 71
Errors that occur during update from the eDC Server ............................................. 72
Errors that occur during remote (batch file) update ................................................. 73
4.1.2 ERRORS THAT OCCUR WHEN THE CONTROL PANEL DOWNLOADS DATA
FROM THE CONTROLLER AT STARTUP ..................................................................... 79
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SM iii SOP 2 GEN
READ THIS FIRST
Clip ring
Screw
Connector
Clamp
Trademarks
Microsoft®, Windows®, and MS-DOS® are registered trademarks of Microsoft Corporation in the
United States and /or other countries.
PostScript® is a registered trademark of Adobe Systems, Incorporated.
PCL® is a registered trademark of Hewlett-Packard Company.
Ethernet® is a registered trademark of Xerox Corporation.
PowerPC® is a registered trademark of International Business Machines Corporation.
Android is a trademark of Google Inc.
Other product names used herein are for identification purposes only and may be trademarks of
their respective companies. We disclaim any and all rights involved with those marks.
1. REPLACEMENT AND ADJUSTMENT
Turn off the main power switch of the MFP and disconnect the power cord.
After replacing, make sure that all disconnected harnesses are connected up again
and secured in their clamps (if the MFP has harnesses).
When handling the operation panel cable, hold down the connector of the cable
with your finger as shown in the picture to prevent excessive force from being
applied to the connector of the PCB.
nd
SM 1 SOP 2 GEN
If excessive force is applied to the connector of the PCB in the direction of the
arrow, connection failure may occur.
For machines manufactured in October 2016 or later, a bracket [A] will be added to
cover the connector of the cable.
For details about how to remove the operation panel unit, refer to the service manual
for the MFP.
2. Operation panel arm bracket [A] ( ×4)
nd
SOP 2 GEN 2 SM
By factory default, switches No.3 and No.7 of the DIP switch [A] on the micro computer
board are set to ON. When installing the operation panel unit, make sure that the DIP
switch setting is correct for the MFP on which you are installing the panel.
The correct DIP switch setting depends on the MFP. Note the DIP switch settings of the
old operation panel unit before replacing, and apply the same settings to the new Smart
Operation Panel. (Below are two examples for DIP switch settings.)
nd
SM 3 SOP 2 GEN
When No.3 and No.7 are set to ON
This is the factory default setting of a When only No.3 is set to ON
service part
nd
SOP 2 GEN 4 SM
1.1.2 CPU BOARD
1. Operation panel unit (page 1)
2. Bottom cover [A] ( ×4)
There are four hooks inside the operation panel unit. Before removing the operation
panel bottom cover, check the photos below.
nd
SM 5 SOP 2 GEN
4. Remove the fixing screws ( ×4) on the CPU board [A], and remove the CPU board
from the micro computer board.
Make sure that the orientation of the connector is correct when attaching the CPU
board.
5. Lift the fastener of the LCD I/F cable on the CPU board side.
nd
SOP 2 GEN 6 SM
6. CPU board [A] (LCD I/F cable ×1)
After replacing the CPU board, make sure that the latest version of the firmware is
installed on the Smart Operation Panel. Update it if necessary. (page 62 "Updating the
Smart Operation Panel")
nd
SM 7 SOP 2 GEN
1.1.3 MICRO COMPUTER BOARD
1. Operation panel unit (page 1)
2. CPU board (page 5)
3. Remove the FFC from the micro computer board ( ×1).
Pull out the black part to unlock the connector, and then remove the FFC.
4. Micro computer board [A] ( ×1, ×2)
By factory default, switches No.3 and No.7 of the DIP switch [A] on the micro computer
board are set to ON. When installing the operation panel unit, make sure that the DIP
switch setting is correct for the MFP on which you are installing the panel.
nd
SOP 2 GEN 8 SM
The correct DIP switch setting depends on the MFP. Note the DIP switch settings of the
old operation panel unit before replacing, and apply the same settings to the new Smart
Operation Panel. (Below are two examples for DIP switch settings.)
nd
SM 9 SOP 2 GEN
1.1.4 WI-FI MODULE
1. Operation panel unit (page 1)
2. Bottom cover [A] ( ×4)
nd
SOP 2 GEN 10 SM
After replacing the Wi-Fi module, perform the following checks:
Wireless LAN Check (page 58)
Bluetooth Check (page 59)
1.1.5 LCD
1. Operation panel unit (page 1)
2. CPU board (page 5)
3. Micro computer board (page 8)
4. Speaker [A] ( ×2)
nd
SM 11 SOP 2 GEN
7. Remove the tapes for fixing the microphone harness (tape ×3).
nd
SOP 2 GEN 12 SM
1.1.6 SPEAKER
1. Operation panel unit (page 1)
2. Bottom cover [A] ( ×4)
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SM 13 SOP 2 GEN
1.1.7 MICROPHONE
1. Operation panel unit (page 1)
2. CPU board (page 5)
3. Micro computer board (page 8)
4. Lift up the securing wire of the LCD I/F cable.
nd
SOP 2 GEN 14 SM
6. Remove the tapes for fixing the microphone harness (tape ×3).
nd
SM 15 SOP 2 GEN
2. MECHANISM
2.1 OVERVIEW
Hardware Specifications
Components
7 USB slot for NFC card readers 19 Extended Feature key (EX1)
nd
SOP 2 GEN 16 SM
No. Name No. Name
12 [Back] key
Basic Specifications
Category Specification
Touch panel Low load touch panel (recognizes touches to two points)
nd
SM 17 SOP 2 GEN
Category Specification
nd
SOP 2 GEN 18 SM
Category Specification
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SM 19 SOP 2 GEN
Specification comparison with the previous model
Appearance
RAM size 2 GB 1 GB
Seven types
Main power indicator
Four types [Check Status]
Main power indicator indicator
LED types [Check Status] indicator Data In indicator
Data In indicator Media access lamp
Media access lamp [Home] key
[Menu] key
[Back] key
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SOP 2 GEN 20 SM
Item This model Previous model
Available languages
Japanese, English, French, German, Italian, Spanish, Dutch, Norwegian, Danish, Swedish,
Polish, Portuguese, Hungarian, Czech, Finnish, Simplified Chinese, Traditional Chinese,
Russian, Greek, Korean, Catalan, Turkish, Brazilian Portuguese
Software Specifications
A software package consisting of the Android Firmware and the manufacturer’s own pre-installed
applications is installed on the Smart Operation Panel.
The following three types of software are installed on the Smart Operation Panel.
1. Android Firmware (Android OS)
2. Pre-installed applications
3. Applications that can be installed additionally
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SM 21 SOP 2 GEN
Android Firmware (Android OS)
The Android Firmware (Android OS) consists of the following modules that are called
“stacks”.
Linux kernel
Android Runtime
Library
Application Framework
Pre-installed applications
On the Smart Operation Panel, applications such as the GW applications
(Copy/Printer/Document Server/Scanner/Fax), Control Panel Browser, the standard keyboard,
Installer, Gallery, Self Check are pre-installed. Unlike those installed on the controller board of
the MFP, GW applications that are installed on the Smart Operation Panel are for controlling
operation and display of the Smart Operation Panel.
Pre-installed applications are provided as part of the control panel firmware (Cheetah
System) together with the Android firmware. When you update the control panel firmware
using the recovery mode or another method, the pre-installed applications will also be
updated.
Applications that can be installed
On the Smart Operation Panel, applications can be installed in addition to the pre-installed
applications.
Applications that can be installed include optional applications that customers can purchase,
applications that are installed only on machines sold in specific regions, and custom-made
applications.
On an MFP, applications such as Simple UI applications (Quick Copy, Quick Fax, and Quick
Scanner) and Scan to Me are installed.
Communication specifications
The Smart Operation Panel and the GW controller are connected by a USB 2.0 cable. They
communicate with each other via the Android OS on the Smart Operation Panel, using protocols
called “OCS Library” and “Flair-API (System/Application)”.
nd
SOP 2 GEN 22 SM
System block diagram
nd
SM 23 SOP 2 GEN
Overview of Components
Communication
Details
module/signal name
nd
SOP 2 GEN 24 SM
API stands for Application Programming Interface. An API is an interface that software
modules use in order to communicate with each other.
Application Specifications
The pre-installed applications and applications that can be additionally installed on the Smart
Operation Panel can be classified into the following 3 categories.
System applications
Applications that operate in conjunction with multiple functions (operating regardless of the
application)
Program applications
Applications that provide a single additional function
Widget applications
Applications that provide a widget
The following table explains the function of each application.
Application Functions
Monitoring service Monitors the status of the MFP. This service is used by
widgets and applications including Banner, Check Status,
Authentication, and Home.
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SM 25 SOP 2 GEN
Application Functions
Remote control Works together with the server service and provides the
functions and displays of RFU and import/export of
settings, including the UI.
Splash screen Provides the image that is displayed immediately after the
MFP is turned ON.
Startup animation Provides the startup animation for the operation screen.
LUI system LUI stands for Legacy User Interface. The conventional
control panel display is displayed by this application.
Model-specific settings are included in this application
nd
SOP 2 GEN 26 SM
Application Functions
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SM 27 SOP 2 GEN
Application Functions
IME (excluding the standard Multiple settings can be configured (the user can select
keyboard) one when using the keyboard).
iWnn IME Chinese (Simplified) Pack
Chinese (simplified) language pack for iWnnIME
iWnn IME Chinese (Traditional) Pack
Chinese (traditional) language pack for iWnnIME
iWnn IME Korean Pack
Korean language pack for iWnnIME
Standard IC card plugin A plugin for using IC cards. Examples of IC cards are the
FeliCa (Lite) and Mifare card systems.
nd
SOP 2 GEN 28 SM
Application Functions
Print/Scan (Memory "Media Print" and "Scan to Media" have been integrated
Storage Device) into this application.
This application is not available for MP C 306Z/406Z
series.
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SM 29 SOP 2 GEN
2.1.2 PANEL COMPONENTS/SCREEN LAYOUT
4 USB slot for digital cameras A digital camera can be connected here.
USB slot for NFC card A near field communication (NFC) device can be
5
readers connected here.
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SOP 2 GEN 30 SM
No. Name Description
Extended Feature key Used for system maintenance, such as control panel
10
(EX3) self-check.
Extended Feature key Used for system maintenance, such as control panel
11
(EX2) self-check.
Extended Feature key Used for system maintenance, such as control panel
12
(EX1) self-check.
13 Control panel reboot key Used when rebooting the control panel.
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SM 31 SOP 2 GEN
Panel display
Screen Layout
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SOP 2 GEN 32 SM
Soft keys displayed on the screen
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SM 33 SOP 2 GEN
No. Name Description
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SOP 2 GEN 34 SM
2.1.3 ELECTRICAL COMPONENTS
Touch panel
The touch panel of this machine uses a 4-wire resistive film method (low load resistive film analog
4-wire method). It can detect two points for flick/drag/pinch-in/pinch-out operations. Resistive
touch panel has been adopted in order to allow operation with a prosthetic hand.
Basic Structure
An analog 4-wire resistive film touch panel has 2 layers. Two materials (mainly film or glass)
with transparent conductive film (ITO) are attached such that the transparent conductive film
layers face each other.
When the film is pressed with a finger or a pen, the transparent conductive films contact each
other and the touch panel operation is recognized.
Insulators (spacing dots) secure space between the two transparent conductive film layers to
prevent short-circuiting.
Because the transparent conductive film has a uniform resistance characteristic, the
resistance value reflects the distance of contact.
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SM 35 SOP 2 GEN
[A]: Spacing dot
[B]: PET film
[C]: Transparent conductive film
[D]: Base glass
[E]: LCD panel
Self-Check (multi-touch calibration) mechanism
With the Multi-touch calibration in the self-check function, the touch panel is automatically
calibrated using the results of touches to the top left and bottom right positions.
The values of “EVR_X”, “EVR_Y”, “X_MAX”, and “Y_MAX” are used for internal processing.
They do not indicate the positions or distance of the touched points. There is no problem
unless there is a huge difference between the values of the first calibration and the second
calibration.
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SOP 2 GEN 36 SM
2.2 CONTROLLING THE POWER SUPPLY
Startup Modes
There are two screen startup modes. The factory default setting is Normal.
1. Normal
This is the standard startup mode. When the main power of the MFP is turned ON, the control
panel starts up using less power compared to Quick mode.
2. Quick
By preparing for the next startup when the machine shuts down, the control panel starts up
faster than in Normal mode.
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SM 37 SOP 2 GEN
In the following cases, the control panel starts up in Normal mode even if [Quick] is
selected.
The power cord has been disconnected from the power outlet after the last
shutdown.
The MFP is turned ON after being turned OFF due to reasons such as a power
failure.
The MFP was not properly shut down the last time it was turned OFF.
In Quick mode
The [Home] screen is displayed immediately after the main power of the MFP is turned ON.
The startup screen displayed when starting in Normal mode is not displayed.
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SOP 2 GEN 38 SM
How the Screen Shuts Down When Quick mode Is Selected
When Quick mode is selected, the MFP prepares for the next startup when it shuts down The
main power indicator flashes during preparation for the next startup. The indicator turns off when
preparation is completed.
If the MFP is turned ON during shutdown, the preparation for the next startup continues. When
preparation for the next startup is completed, the control panel starts up in Quick mode.
When Quick mode is selected, the control panel starts up faster than in Normal mode but
shutdown takes longer than in Normal mode.
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SM 39 SOP 2 GEN
2.2.3 SHUTDOWN FUNCTIONS
The shutdown functions and their uses are as follows.
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SOP 2 GEN 40 SM
Normal Shutdown
The MFP is equipped with a function to shut down safely in order to:
Prevent damage to the file systems in the HDD and the NAND flash memory.
Prevent paper from being left inside the body of the MFP (except when paper is jammed).
If the main power switch is a rocker switch, the shutdown process begins when the rocker switch
is moved to the OFF position.
If the main power switch is a push switch, the shutdown process begins when the switch is
pressed. To make a forced shutdown, press and hold the push switch for 6 seconds. However, if
you force a shutdown during the shutdown process, data being processed may be lost. Forced
shutdown is to be used to shut down the MFP without disconnecting the power cord when the
shutdown process cannot be completed.
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SM 41 SOP 2 GEN
3. SYSTEM MAINTENANCE
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SOP 2 GEN 42 SM
3.1.2 LOGIN TO/LOGOUT FROM CONTROL PANEL SERVICE MODE
Login
In the same way as you log in to the SP Mode on the MFP, you use the soft keys to enter a
combination of numbers in order to login to the service mode of the control panel.
You cannot log in to the service mode of the control panel when one of the following
screens is displayed.
Stop All Jobs
User Tools
Address Book Management
Use the numeric keys on one of the following screens.
Soft keys on the GW application screen
Soft keys for the control panel’s service mode (displayed by pressing both the [EX3] key and
[Check Status] at the same time)
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SM 43 SOP 2 GEN
Logout
Press [Logout] to log out from the control panel’s service mode.
You need to logout manually because the Auto Logout function does not work.
Depending on the authentication settings of the MFP, the following screen is displayed after you
log out.
Authentication settings
The machine can enter the recovery mode even if [Service Mode Lock] is enabled.
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SOP 2 GEN 44 SM
3.1.3 SERVICE MODE MENU
There are three menus of settings.
WIRELESS & NETWORKS
DEVICE
SYSTEM
Menu level
Description
1st level 2nd level 3rd level
Wireless
Direct Group Owner Mode You can only view the setting.
Settings
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SM 45 SOP 2 GEN
Menu level
Description
1st level 2nd level 3rd level
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SOP 2 GEN 46 SM
DEVICE
Menu level
Description
1st level 2nd level 3rd level
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SM 47 SOP 2 GEN
Menu level
Description
1st level 2nd level 3rd level
*1 Displayed only when an SD card is inserted into the SD card slot of the control panel.
SYSTEM
Menu level
Description
1st level 2nd level 3rd level
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SOP 2 GEN 48 SM
Menu level
Description
1st level 2nd level 3rd level
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SM 49 SOP 2 GEN
Menu level
Description
1st level 2nd level 3rd level
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SOP 2 GEN 50 SM
3.1.4 PANEL SELF CHECK
The following are available as self-diagnostics functions of the control panel:
LED Check
Key Check
LCD Check
Speaker Check
TouchPanel Check
TouchPanel Calibration
MultiTouch Calibration
Wireless LAN Check
Bluetooth Check
The [Self Check] menu is displayed in either English or Japanese. The language can be
changed using [Change Language] in the Home screen.
If an unavailable language is selected, English will be displayed.
With some diagnostic items, press [Back] [A] at the bottom of the screen to return to the
top menu of [Self Check].
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SM 51 SOP 2 GEN
LED Check
Select the [All Light On] check box, and make sure the following LEDs light:
Data In indicator (facsimile and printer modes)
Fax indicator
[Check Status] indicator (flashes in red and orange alternately)
When the check is completed, press [Back] to return to the top menu of [Self Check].
Key Check
Check if the Extended Feature keys on the left side of the control panel (EX1, EX2, EX3 from top
to bottom) are functioning normally. If they are functioning normally, the key will turn green when
pressed.
[FOOT SW] is not used.
When the check is completed, press [End] to return to the top menu of [Self Check].
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SOP 2 GEN 52 SM
LCD Check
Visually inspect the color of the LCD. The displayed colors are white/black/red/green/blue. The
LCD changes to the next color when you press it.
The check is completed when all colors have been displayed. The screen returns to the top menu
of [Self Check].
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SM 53 SOP 2 GEN
Speaker Check
Tests the speaker by playing the reference sound.
1. Select the frequency (220Hz, 440Hz, 880Hz, 1760Hz, or 2000Hz).
2. Press [START/STOP] to play the sound.
3. Touch the volume bar, and play the sound at minimum and maximum volumes.
4. Press [START/STOP] to stop the sound.
When the check is completed, press [Back] to return to the top menu of [Self Check].
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SOP 2 GEN 54 SM
TouchPanel Check
For each of the nine reference points on the screen, the distance between the detected position
and the nearest reference point is displayed.
When the check is completed, press [Back] to return to the top menu of [Self Check].
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SM 55 SOP 2 GEN
TouchPanel Calibration
Calibrate the touch panel by touching the center of each of the five “+” signs.
The five “+” signs are displayed in the order of top left, bottom right, bottom left, center, and top
right.
After you have touched the five “+” signs, the display switches to the [Retry/OK] screen.
If you want to calibrate again, press [EX1].
If you want to confirm that the calibration results are OK, press the [EX3] key to return to the
top menu of [Self Check].
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SOP 2 GEN 56 SM
MultiTouch Calibration
Calibrate the touch panel for multi-tap input methods such as pinch-in/pinch-out.
Touch the center of both “+” signs. The two “+” signs are displayed in the order of top left and
bottom right. Repeat the procedure. The touch panel will be calibrated.
If you want to adjust it again, press the [EX1] key.
If you want to confirm that the calibration results are OK, press the [EX3] key to return to the
top menu of [Self Check].
The “Back Key” in the message is actually the [EX1] key and the “Menu Key” in the message is
actually the [EX3] key.
The values of “EVR_X”, “EVR_Y”, “X_MAX”, and “Y_MAX” are for internal processing
and do not indicate the positions or distance of the points touched. There is no problem
unless there is a huge difference between the values of the first calibration and the
second calibration.
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SM 57 SOP 2 GEN
Wireless LAN Check
Checks the condition of the wireless LAN connection.
When you select the connected access point, the signal strength, IP address and other
information are displayed.
When the check is completed, press [Back] to return to the top menu of [Self Check].
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SOP 2 GEN 58 SM
Bluetooth Check
Check and configure the Bluetooth device connection.
When the check is completed, press [Back] to return to the top menu of [Self Check].
You cannot switch Bluetooth to [ON] or [OFF] from the [Self Check] menu. Before
checking the Bluetooth device connection, specify [ON] for [Bluetooth] in [Screen
Features] > [WIRELESS & NETWORKS] > [Bluetooth].
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SM 59 SOP 2 GEN
3.1.5 RECOVERY MODE
The recovery mode menu is as follows. Ask your manager for details on how to enter Recovery
mode.
Menu Description
micon update from sdcard Updates Keymicon by specifying the folder path.
If [Update Firmware] is set to [Prohibit] in [System Settings] of the MFP, the control panel
cannot enter the recovery mode.
Ask your manager for information on how to enter the recovery Mode.
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SOP 2 GEN 60 SM
3.1.6 SPECIAL KEY COMBINATIONS
This section describes special key combinations for operations which required combinations of
hardware keys on the previous models.
SSP (Super Login to SP mode, and then press Login to SP mode, and then press
Service) mode an SP mode item while holding an SP mode item while holding
login down the [#] key. down the EX3 key.
Resetting User In the User Tools screen, press a In the User Tools screen, press a
Tools User Tools category while holding User Tools category while holding
down the [#] key. down the EX3 key.
Available for: System Settings, Available for: System Settings,
Copier/Document Server Copier/Document Server
Features, and Scanner Features. Features, and Scanner Features.
System Reset Hold down the [*] and [#] keys Hold down the EX3 key and [#]
simultaneously for 10 seconds. simultaneously for 10 seconds.
Resets the controller software. Resets the controller software of
the main machine.
Application Hold down the [7] and [9] keys Hold down the EX3 key and [9]
Reset simultaneously for 10 seconds. simultaneously for 10 seconds.
Resets a single application. Resets a single application.
Resetting User Press the [Reset] key and [Clear] Hold down [Reset] for 2 seconds.
Code key simultaneously. Returns to the User Code entry
Authentication Returns to the User Code entry screen.
screen.
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SM 61 SOP 2 GEN
3.2 SOFTWARE UPDATE
Control
Update method Features panel Applications
firmware
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SOP 2 GEN 62 SM
Control
Update method Features panel Applications
firmware
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SM 63 SOP 2 GEN
3.2.2 INSTALLATION/UPDATE FROM AN SD CARD
When [Quick] is selected for [Screen Startup Mode], the control panel cannot enter the
recovery mode. Change the startup mode to [Normal]. When update is completed,
restore the startup mode setting because the setting affects startup time.
Shut down the MFP with [Normal] selected for [Screen Startup Mode], or shut it down
using the special shutdown procedure used for maintenance.
If [Prohibit] is selected for [Update Firmware] in [System Settings], the machine cannot
enter Recovery mode. Ask the administrator of the MFP to change the setting.
Creating an SD card for firmware update
1. Download the update module “Cheetah System” from the Firmware Download
Center.
2. Execute the downloaded file.
A file named “part number + suffix.zip” will be created.
Shut down the MFP with [Normal] selected for [Screen Startup Mode], or shut it
down using the special shutdown procedure used for maintenance.
2. Insert the SD card into the SD card slot of the control panel and start up the MFP in
Recovery mode.
Ask your manager for details on how to enter the recovery mode.
In the recovery mode, key functions are shown on the screen. However, the key
functions for moving/selecting directories are different for executing an update.
Check the key functions while operating.
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SOP 2 GEN 64 SM
When moving/selecting
Keys When executing an update
directories
3. Select “apply update from sdcard” in the “Android system recovery” screen, and
then press the [EX3] key.
4. The contents of the SD card is displayed. Select “part number + suffix.zip” with the
[EX1] or [EX2] key, and then press the [EX3] key.
Example: “D1961400A.zip”
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SM 65 SOP 2 GEN
5. The installation screen is displayed.
6. The version of the firmware installed in the control panel is displayed as “Current
version” and the version of the firmware saved on the SD card is displayed as
“Update version”. Make sure that you have the correct version.
7. When “Continue Update?” is displayed, press [OK] ([EX1] key).
The update process starts.
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SOP 2 GEN 66 SM
Installing/Updating an Application
Creating an SD card for update
1. Download the update modules from the Firmware Download Center.
2. Unzip the downloaded file.
3. Create a folder named “romdata” in the root directory of the SD card.
4. Put the unzipped file in the “romdata” folder.
Update procedure
1. Log in to the control panel in service mode.
2. Insert the SD card into the SD card slot of the control panel.
3. Select [Apps] > [Install] > [Install from SD Card].
4. Select the application you want to install or update, and then press [Install]
5. The installation or update results are displayed.
6. Check that the application is correctly installed or updated, and then press [reboot
operation panel].
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SM 67 SOP 2 GEN
3.2.4 INSTALLATION/UPDATE FROM THE EDC SERVER
Downloads applications from the eDC Server, and installs or updates them.
This method is mainly for paid applications. A product key is required when an application is
installed for the first time.
The server address is stored in the firmware of the Smart Operation Panel.
To connect to the server, the network settings of the MFP must be configured
correctly. For the required configuration, see the Field Service Manual of the MFP.
If server connection fails, see page 71 "Troubleshooting" for error codes.
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SOP 2 GEN 68 SM
Installation
1. Log in to the control panel’s service mode.
2. Select [Apps] > [Install].
3. Select [Install from Server].
4. Enter the product key and press [Execute].
Activation
1. Log in to the control panel’s service mode.
2. Select [Apps] > [Install].
3. Select [Activate Applications].
4. Select the application to be activated, and then enter the activation key and press
[Execute].
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SM 69 SOP 2 GEN
Update
1. Log in to the control panel’s service mode.
2. Select [Apps] > [Install].
3. Select [Update Applications].
4. Select the application to be updated, and then press [Check Update Status].
5. Follow the instructions shown on the screen.
This menu item opens Application Site by using the Web Browser NX app.
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SOP 2 GEN 70 SM
4. TROUBLESHOOTING
4.1 TROUBLESHOOTING
Error message /
Explanation Solution
screen display
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SM 71 SOP 2 GEN
Error message /
Explanation Solution
screen display
103 License error (for example, the product key was keyed in wrongly)
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SOP 2 GEN 72 SM
An additional 3-digit code may be displayed to indicate the details.
Example: 101-805
Result Explanation
Can't get result Failed to obtain the result (occurs only with firmware updates).
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SM 73 SOP 2 GEN
Error
Explanation Access Log
code
Error
Explanation Access Log
code
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SOP 2 GEN 74 SM
*1 The error code recorded in the Access Log will be "223: machine-busy".
*2 If the error occurs during preparation for configuration change, it will not be recorded in the
Access Log.
Error
Error name Explanation Solution
code
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SM 75 SOP 2 GEN
Error
Error name Explanation Solution
code
The product ID is
225 download-fail Use a correct product key.
incorrect.
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SOP 2 GEN 76 SM
Error
Error name Explanation Solution
code
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SM 77 SOP 2 GEN
Error
Error name Explanation Solution
code
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SOP 2 GEN 78 SM
Error
Error name Explanation Solution
code
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SM 79 SOP 2 GEN