Hunk Parts Catalogue

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While every care is taken in publishing this catalogue, the

company will not be responsible for any error and omission.

This catalogue is the property of Hero Motocorp Ltd.


Copy right of this catalogue is reserved.
2
1
BLOCK INDEX
2
ENGINE GROUP 3
FRAME GROUP
4
PART NO. INDEX
5
3
INSTRUCTION FOR USE OF PARTS CATALOGUE II. How to read this Parts Catalogue
1. Make-up of the part number
This parts catalogue is compiled of all service parts and Flat Rate Time (F.R.T.) for
(Example) (General Parts)
Hero Motocorp HUNK Motorcycle.

I. How to order parts

1. Information required
Replacement parts orders must contain both the part number and the
Function and
component No.
Colour Code
Subcontractor designation
Modification designation
1
stamped number(s) as described below. This is because any changes and Parts classification No.
modifications of parts are registered at Hero Motocorp with the pertinent parts
(Example) Bolts, nuts and other standard parts
and stamped numbers.

Numbers needed Function and Dimension Chemical surface treatment


(a) Carburettor parts : Part number and type No. ISO
Stamped carburettor identification number.
(b) Engine parts : Part number and Stamped engine number. 2. Colour codes
The colour code at the end of the part number indicates the colour. Code below ZA
(c) Frame parts : Part number and Stamped frame number.
in alphabetical order (such as ZA, ZB, ZC, etc.) do not indicate the colour directly,
2. Revision but reference must be made to the Hero Motocorp code given in the description
When modifications or additions to this Parts Catalogue are made, a news column of this Parts Catalogue.
letters/revised edition will be issued at an appropriate time, with sucessively
progressing revision numbers. We recommend obtaining such revisions in order to
COLOUR CODE COLOUR DESCRIPTION
keep your Parts Catalogue up-to-date at all times. To check whether a Parts
COLOUR REF. MAIN BODY COLOUR
NH-B08M PANTHER BLACK METALLIC
Catalogue revision has been issued, please contact SPARE PARTS
NH-A63M EMBONY GREY METALLIC
DEPARTMENTS, Hero Motocorp Ldt.
NH-411M FORCE SILVER METALLIC
GY-136P PEARL HARVEST GREEN
R-195C CANDY BLAZING RED
YR-305M MAPLE BROWN METALLIC
R-321 SPORTS RED

5
3. Abbreviations 7. Required Quantity
The following abbreviations are used in this Parts Catalogue. The number given in the “Reqd. No.” column indicates the quantity of parts used in
the section described in that block.
ASSY. .........Assembly L.E.D. ........Light emitting diode Parts with quantities in ( ) represent optional parts.
ABS ............Anti-lock brake system KPH...........Kilometers per hour Part whose required number is “N”, is a part whose required number can be
COMP. ........Complete TCS...........Traction control system selected at need.
R.................Right L (100L).....Link (100 Links)
L. ...............Left A.C. ...........Alternating current
STD. ...........Standard D.C............Direct current 8. Part modifications and applicable serial numbers
MM. ............Millimeter IN ..............Inlet In case where a part has been modified, the serial number of the first vehicle
G. ...............Gram EXH...........Exhaust (or frame, engine, carburettor) bearing the modification is listed in the
T (22T). ......Tooth (22Teeth) FR. ...........Front “Serial No.” Column.
A.................Ampere RR.............Rear
V. ................Volt Hex............Hexagonal
W. ...............Watt A.M............Attaching Mark 9. Illustration
WL..............With labelling T.M. ...........Transcript Mark Illustration of parts given in parts catalogue diagrams are provided for
WOL........... Without labelling C.D.I..........Capacitive Discharge ignition convenience identifying parts and may differ from the actual configuration of parts.
INC............Including

4. Dimensions 10. Models, area codes and applicable serial numbers


All dimensions are given in millimeters (mm) except in the case of steel balls, Models, area codes and applicable serial Nos. given in this parts catalogue can be
tyres and tyre tubes and wheel rims. identified as follows.
Example
Parts Example Interpretation
Applicable Applicable Applicable
Area
Model Type Engine Frame carburettor
Bolt (Screw) 6 x 12 6mm diameter, 12mm length code
serial No. serial No. identification No.
Pin 8 x 14 8mm diameter, 14mm length
O-Ring 9.5 x 1.6 9.5mm diameter, 1.6mm thickness ID India XXXXEFY MBLXXXXEF 6 AL A 7ECX
HUNK
ZXYYYYY YZXYYYYY
Oil Seal 14 x 24 x 5 14mm inside diameter, 24mm outside
diameter, 5mm thickness
Tube 5 x 130 5mm inside diameter, 130mm length

5. Supercedence of parts
Part numbers given under the part name in the “Description” column indicate that
the part number has been superceded by that part number. HERO HONDA may
make such supercedence without notice.

6. Assemblies
Sections framed with broken lines in the exploded view drawings are available as
complete assemblies. (Their individual parts can also be obtained.)

6
11. Location of stamped serial number

FRAME SERIAL NUMBER

ENGINE SERIAL NUMBER

CARBURETTOR IDENTIFICATION NUMBER

7
III. How to use the Flat Rate Time (F.R.T.) 3. Computing the F.R.T.
When several jobs are performed at the same time, make the calculation in the
This F.R.T. (Flat Rate Time) is used to determine the standard labour time allowed following manner.
for replacement of parts covered by the warranty during the period the warranty is a. Jobs of non duplicated nature
in effect. The F.R.T. for those parts which are not listed herein should be The F.R.T. for the job is obtained by totaling the F.R.T. for each part replaced.
determined from the operation closely related to the replacement of that part. (Example) Replacement of head cover gasket and oil filter.

1. The F.R.T. is based on the following service conditions.


a. A liberal allowance is added to the net servicing time. SERVICE ITEM F.R.T.
b. Standard times specified are based on the condition that the necessary
Packing, cylinder head cover 0.5
servicing tools listed in the service manual (motorcycle) which describes
the HERO HONDA service policies are available close at hand and the Cartridge, oil filter 0.5
work is performed by a mechanic with normal skill.
The F.R.T. For the job is : 0.5+0.5=1.0
c. Time required for inspection and operational test following the servicing is
included in the F.R.T.
b. Jobs of duplicated nature
Take the F.R.T. For the last part to be replaced.
2. Method of computing (Example) Replacement of piston and cylinder head gasket.
The job times are listed in tenth of an hour to simplify computation.
(Example) 0.3 = 18 minutes SERVICE ITEM F.R.T.
5.6 = 5 hours and 36 minutes
Gasket comp., cylinder head 3.0
Piston *5.0
The F.R.T. for the job is : 5.0
CONVERSION CHART
Hours Minutes Hours Minutes
c. Jobs of partially related nature
0.1 6 0.6 36 Total up the F.R.T. For all of the parts replaced and then subtract the F.R.T. for
0.2 12 0.7 42 the duplicated operation (i.e., cylinder head gasket service).
0.3 18 0.8 48 (Example) Replacement of valve and cylinder head.

0.4 24 0.9 54 SERVICE ITEM F.R.T.


0.5 30 1.0 60 Valve *3.0
Head assy., cylinder *4.0
Gasket comp., cylinder head *2.5
The F.R.T. for the job is : (3.0+4.0)-2.5=4.5

• The F.R.T. shown with (*) includes engine removal and installation.
• The parts, having the same number of man-hour, are identified by a mark
"•", and classified under the title of their representative work.

8
4. Operations other than replacing parts Frame
a. Removal and installation
NO. SERVICE ITEM F.R.T.
NO. SERVICE ITEM F.R.T.
1. Engine 1.7 1 Front brake air bleeding 0.2

2. Cylinder head 1.4 2 Rear brake adjustment 0.1


3. Carburettor 0.4 3 Brake operation test 0.1
4. Crankcase separation *3.5
4 Headlight aimings 0.1

5 Drive chain tension adjustment 0.1


b. Adjustment, measurement and cleaning

Engine
c. Overhaul
NO. SERVICE ITEM F.R.T.

1. Spark plug–adjustment and cleaning 0.1 NO. SERVICE ITEM F.R.T.

2 Ignition timing–inspection 0.2 1 Carburettor 0.7

3 Tappet adjustment 0.2

4 Carburettor idle – adjustment 0.1

5 Engine oil – inspection (excluding oil change) 0.1

6 Clutch – adjustment 0.1

7 Cleaner element – cleaning 0.1

8 Compression – pressure measurement 0.1

9 Battery – checking of electrolyte level and gravity 0.2

10 Carburettor – float level measurement 0.5

11 Oil filter cleaning 0.6

12 Valve clearance adjustment 0.4

9
BLOCK INDEX – ENGINE GROUP

E-1
E-1A
E-2
E-3
CYLINDER HEAD COVER . . . . . . . . . . . . . . . . . 17
CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . 18-19
CAMSHAFT/VALVE . . . . . . . . . . . . . . . . . . . . . . 20
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
E-4
E-5
E-6
E-7A
E-7B
CAM CHAIN TENSIONER . . . . . . . . . . . . . . . . . 22
RIGHT CRANKCASE COVER . . . . . . . . . . . . . . 23
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
A.C. GEN. ASSY.. . . . . . . . . . . . . . . . . . . . . . . . . 25
STARTER MOTOR.. . . . . . . . . . . . . . . . . . . . . . . 26
E-9
E-10
E-11
E-12
E-13
CRANK SHAFT/PISTON . . . . . . . . . . . . . . . . 32-33
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . 34-35
SPINDLE KICK STARTER . . . . . . . . . . . . . . . . . 36
DRUM GEAR SHIFT . . . . . . . . . . . . . . . . . . . . . . 37
CARBURETTOR . . . . . . . . . . . . . . . . . . . . . . 38-39
2
E-7C LEFT CRANKCASE COVER. . . . . . . . . . . . . . . . 27
E-8 CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
E-8A OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-30

11
BLOCK INDEX – FRAME GROUP

ON
ON
ON

OW FLOW
FL Y Y
LE LOG
MBLE
NOLOG OW UMB O
TU FL Y
ED TECH LE OG D T CHN
RE
RES CE TE
ANCION VAN ION
RES S
TUMB NOL
ADV CH AD UCT
INDUCT
RES CED TE
AN IND
ADVUCTION
IND

F-1 LIGHT ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 F-10 REAR PANEL BRAKE . . . . . . . . . . . . . . . . . . . . 62 F-16 MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78


F-1A FRONT COWL / STAY . . . . . . . . . . . . . . . . . 46-47 F-10A REAR BRAKE MASTER CYLINDER . . . . . . 63-64 F-17 STEP PILLION. . . . . . . . . . . . . . . . . . . . . . . . . . 79
F-2 SPEEDOMETER . . . . . . . . . . . . . . . . . . . . . . . 48 F-10B CALIPER ASSY REAR . . . . . . . . . . . . . . . . . . . 65 F-18 MAIN STAN/PEDAL BRAKE . . . . . . . . . . . . 80-81
F-3 HANDLE LEVER/SWITCH . . . . . . . . . . . . . 49-51 F-11 REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . 66-67 F-18A SIDE STAND . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
F-3A FRONT BARKE M/C . . . . . . . . . . . . . . . . . . 52-53 F-12 SEAT ASSY. / COWLS . . . . . . . . . . . . . . . . 68-70 F-19 REAR FORK/CHAIN CASE . . . . . . . . . . . . . 83-84
F-4 HANDLE PIPE / TOP BRIDGE . . . . . . . . . . 54-55 F-13 FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . 71-73 F-20 REAR CUSHTION. . . . . . . . . . . . . . . . . . . . . . . 85
F-5 STEERING STEEM/ . . . . . . . . . . . . . . . . . . . . . 56 F-14 SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . 74-75 F-21 REAR FENDER . . . . . . . . . . . . . . . . . . . . . . 86-87
F-6 FRONT FENDER. . . . . . . . . . . . . . . . . . . . . 57-58 F-15 AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . 76-77 F-22 WINKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
F-7 FRONT FORK. . . . . . . . . . . . . . . . . . . . . . . . . . 59 F-23 TAIL LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
F-8 CALIPPER ASSY . . . . . . . . . . . . . . . . . . . . . . . 60 F-24 WIRE HARNESS . . . . . . . . . . . . . . . . . . . . . 90-91
F-9 FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . 37 F-24A BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

ON ON ON

OW
FL E FLOW
GY FLOW
GY
LE OGY BL BLE
MBNOL
TU TUM NOLO NOLO
ED TECH D TUM
RES RES TECH RES N TECH
N NCED
VANCIO ON VANCE
AD ADVA AD CTIO
DUCT DUCTI
IN IN INDU

F-25 FRAME BODY/ASV/GRIP REAR . . . . . . . . 93-94 F-28 GUARD ENGINE. . . . . . . . . . . . . . . . . . . . . . . 110 F-30 CAUTION LABEL . . . . . . . . . . . . . . . . . . . . . . 112
F-26 TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 F-29 SAREE GUARD. . . . . . . . . . . . . . . . . . . . . . . . 111
F-27 STRIPE / MARKS /EMBLEM . . . . . . . . . . . 96-109

12
BLOCK INDEX - ENGINE GROUP

E-1A 17 E-1A 18 E-2 20


13
16 14
13 12 23 2
16 4 10
17 2 11 13
12
12 17 12
7 19
6 7 3 11
7 13
8 23
12 3
7
9 9 11
1 9 22 4 10 10
24 3 4
10 6 10 8
10
18 18 15 CABLE ENG.
EARTH 8
7
5 21
7
15
1 1
1 9
2 1 9
1
6 5
3
8
4 11 20
5
20

E-3 21 E-4 22 E-5 23


12 11 11
11
3
12 3
12
5 12
3 2 8 12
1 12 10
6 4
12
10 9
8
12 12
12 12
3 5
7 10

1 1
9
9
2 7
6 2

4 11 12
4
11

24 E-7 25 E-7A 26

14
9 7 1 9
15 13
8 4 2
12 3
11 14
5 10
6 4 10
14
6 4 10
10 6 4 7
6 10 12 15
5 10
7 3 4 6 11
6 8
5
5 10
1
13 1
15
7 1 8
8 15

2 2 3
8

13
BLOCK INDEX - ENGINE GROUP

E-7B 27 E-7C 28 E-8 29


21
2 21 21
1/2 21

8 20
10
3 19
9 7
1 16 19
4 4/5 19
7 12 12 19
8
10 4 10 17
21
9 10 11 12 19 21 19 21
1 2
4 19
9 11
6 9 10 6 22
16 7
3 5
6 8
2 7
10 13
3 9
8
5
6 15
3 11 14 18
17
9
12 18
19 21

E-8A 31 E-9 32- E-10 34-


26
9 1
16
7 20 3
10 6 5
12 11 2
4
7 15 3 20 12
16
6 14
12 27
11 25
1 21 9
15 2 1
6
13 9 14 4
24 6
15 22
15 10
4 10 11
19 19
3 7 22 22
8 29
8 30
24

5 28 16 17 18
8
17 13 13 18
14
5
2 23

17

E-11 36 E-12 37 E-13 38-


22 22
F-3
13 6
11 8
11 13 19 17
9 3
1 3 9 24
11 6 18
17 12 24
1 1
9 19 15 4
4 10
14 18
10 7 16
8 5 20
14 21
1
10 15 19 1 25
2 11 25
3 1 23
10 13 26
2 12 2
15 6 23
7 2 14 23
7
16 28 1 27
29
4 8
5 5
12 15

14
BLOCK INDEX - FRAME GROUP

F-1 45 F-1A 46 F-2 48


3
10
10
9
9 17 15 17
3
1 13 16
8 16
6
2
18 4 17 15
7 14 15 12
11
9 5 6
17 1 15
4 4

8
2 5 7 8 5
23 8
2 12 3
14 1 3 11
2 8
18
8 8 15 15
22 13
19 8 13
22 8
22 2 15 14 14
10 1
6 22 23 7 16
13 15
21 17 16
10 15
20 21
12 21 15
20 15 16
11

F-3 49 F-3A 52 F-4 54


14
14 18
6 18
1 9 14
11 27 18 14
29 18 16 19 18
16 8 27 18
22 17 17 25 14
7 20 20 15 14
22 6
23 23
29 18 5
24 25 19 22 7
8 22
6 28 1
3 4
12 7 2 2 8
N
12
6 PASSING

20 10 6
5 13
11 8
26 12
15 17 16
9
27 24 3
13 17 12

2 21 10 9
30 29
30 21 4 19
1
9 26 23
13
4 10
14 5 19 11
25 10
3 27 15
11
28 27
15

F-5 56 F-6 57 F-7 59

8 10
14
9
5 15
3 6
10 18
7 1 13
9 17
6 20
12 19

2 5
2 1 9
2
1
8
10
1 6 11 3
6
5
4
6 8
12 10
3 10
4 9

5 8 16
7 9 12 4 7
7
10
9
10 11
14
13
15
BLOCK INDEX - FRAME GROUP

F-8 60 F-9 61 F-10 62


15
5
3 14
4 14
12 4
14
2
1 8
14
12 13 2
7 10
13 14 10
14 16 2 1
8 4
9
1
18
11 11 9
4
14 5
9 10 5
3
8
6 14 7
6 18 13
3 1 7 7
17 11
14 15
6 12
3

F-10A 63 F-10B 65 F-11 66


27 27

14 23 4
18
19 20 17
6 19 16
18 20 17
18 5
17
17
9 16 11 17
20 10 1 7
21 24
21 3 13 19
2 9
5
12 11 15
1
9 13
12 12 10 22

3 16 1
11 8 3
24 18 21
1 7 20
2
5 8 6
4 16
17
15 10 6
7 8 2
17 22 2
13 14 18 26
15 18 14
20 8 2
4
25
23

F-12 68 F-13 71 F-14 74


8 10

25 7 3
25 25 10
13 20 8 24 38
12 13 33
12 1 17 33
14 13 2
27
11 31 18 18 30
6 23 28
30 21 28
31 1 30 23
19 30
30 29 11 11
29
23
28 30 21 4 11
2 28 26 30 9
34 29 26
6 10
27 11
2 24 29 1 11
16 26 12
10 7 3 26 2 5
5 30 30 30
9 10 17 3 8
25 11
10 9 11
30 24
2
8 10 22
4 11 30 24
8 22 15
14 30 33
32 30 W

32 26 10 28 16
FLO Y
LE LOG
MBO
TU HN

15 30
ON ED
NC N
VA TIO
AD UC
IND
TEC

30 30 5 OFF

30
20 33 RES

19 1
6 4 7
7 26 26 35 29
24 32
27 37 9 31 31 1
34 34 31
31
36 9
5

16
BLOCK INDEX - FRAME GROUP

F-16 78 F17 74 F-18 80


9
14 3
15
15 12 10
5 11 16
13 4 1-2
7 3 9
9 16
7 4
6 9 18
9 15
19 11
8
6 2 19 6 13
18 17
11 10
6 5
12 18 9
10 19 13
9 6
8
15 12
4 19 7
20 17 11 5 20 5
18 21 2
16 4 1
7 19
9 3 18
14
11 12 15 22
1 19
20 13 15
8 23
11
4 14
11 4 15
5 19
6
3
15

F-18A 82 F-19 83 F-20 85


8 16
9 20 16
3 4
5 3 4
15 20 6
5 7
2 2
23
22 11 8
21 6
24 7
4 17
5 6
13
18
12
1 2
18
3 7 13
1 19 14 1
12 5
8 19
8 4
25
1 4 6
10
2
25

3 7
4
25
8

F-21 86 F-22 88 F-23 89


21 16 14
16
6
13 5 19 14
7 10 3
5
11 19 4 20
22 15 8
2 1 9
6 4 2 15 18 20 15
7 9 12 6
12 11 6 2
1 18 10 15
20 13 10
20 16
18 18 9 7 1 15
13 17
6 8
21 19 5
7 21
7 18 17 9
15 18 14 13
6 19 14
3 15
21
17
4 11 4
16
13 11 9 12
7 18 8
18
2
19 18 3
6 17 3
17
7 18
22 12
7 16
6 16
22

17
BLOCK INDEX - FRAME GROUP

F-24 90 F-24A 92 F-25 93

3
23
30 IGN. COIL 9 32
27 27 32
32
START MOTOR 15 9
ST.MAG. 10 ENG. 15
11
4 3 32
17
15 23 14 19 18
6 6
19
13 19
ST.MAG. 21
16 BATT.+
25
29
28 5
2
7 8 9
12 20 29
17 23 24
22 10 29 1
3
10 14
5 5 27
22
21 1 26 26 27

6
2 26
16 26
4
12

ST. MOTOR
4 6 30 11
28
13 20 31
24 2 20 8
33 6
25 18 7
34 8
26
33 31
28
1

F-26 95 F-27 96 F-28 110

2 3
P

1
2
1
19

1
1
5 12

10
4
3
A E
14

A 2

6
A 3
17

B
B
C
4 7
D

A
11 D
AD
IND VANC
UCT ED
ION TUMB
TECH LE
NO FLOW
C 8
LOG
Y
B
C D
13

F-29 111 F-30 112

4
3
5 2

5 200 2.00

100/90-18 56P
29

1 2

4
DRIVE CHAIN
KEEP CHAIN ADJUSTED AND LUBRICATED
30 MM (11/4IN.) FREEPLAY
SEE OWNER’S MANUAL
FOR INSTRUCTIONS.
7
6 6 FREEPLAY

17
ENGINE GROUP
12
12

6 7 7 13
8

9 9

10

E-1
CYLINDER HEAD COVER

2
1
3

3
4 11
.
FR
5

Service Item F.R.T. Ref. Part No. Description Reqd. No.


HUNK
No. DISC S E L F

* COVER COMP., CYLINDER HEAD ..... 0.3 1 12310-KVE-900 COVER, COMP., CYLINDER HEAD ................................................................ 1
* GASKET, HEAD COVER........................ 2 12391-KRM-840 GASKET, HEAD, COVER................................................................................. 1
3 12396-KRM-840 GASKET ‘B’, HEAD, COVER ........................................................................... 1
4 12397-KSP-910 GASKET, CYLINDER HEAD, COVER ............................................................. 1
5 12398-KSP-910 COLLAR, 9MM ................................................................................................. 1

6 18640-KTN-900 PIPE COMP., AIR FEED................................................................................... 1


7 90003-KFG-000 BOLT, ‘L’ COVER.............................................................................................. 2
8 90463-KRM-840 WASHER, SEALING, 6.2 MM .......................................................................... 1
9 90543-MV9-670 RUBBER, MOUNT ........................................................................................... 2
10 91309-MJ0-003 O-RING, 9.8 X 2.8 ............................................................................................ 1

11 94301-08140 DOWEL, PIN, 8 X 14 ........................................................................................ 1


12 95701-06016-00 BOLT, FLANGE, 6 X 16 .................................................................................... 2
13 96001-06012-00 BOLT, FLANGE, SH.6X 12 ............................................................................... 1

21
13
16 14
13 12 23
16 4 10
17 2 11
17
7 19
3
23
7
1 9 22
24
6
18 15
E - 1A 18 CABLE ENG.
EARTH

CYLINDER HEAD 5 21
15
1

8
20
.
FR
20

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* PLUG, SPARK...................................... 0.1 1 12195-KVE-900 RUBBER, INSERT ................................................................. 3 3


* BOLT, STUD, 8 X 22 ............................ 0.3 2 12200-KVN-970 HEAD COMP., CYLINDER ..................................................... 1 1
( ADD 0.1 FOR EACH) 3 12204-KRM-305 GUIDE,EXH. VALVE, (O.S.) ................................................... 1 1
* INSULATOR COMP., CARBURETOR.. 0.4 4 12205-KSP-305 GUIDE, INLET, VALVE (O.S.)................................................. 1 1
* HOLDER COMP., CAMSHAFT ............ 0.9 5 12210-KSP-910 HOLDER COMP., CAM SHAFT ............................................. 1 1
* GASKET, CYLINDER HEAD ................ 1.4
* GUIDE IN VALVE ................................. 2.0 6 12212-KRM-840 PLATE, STOPPER ................................................................. 1 1
(INC. REAMING) 7 12213-KSP-910 CLIP, VALVE GUIDE............................................................... 2 2
(ADD 0.3 FOR EACH) 8 12251-KRM-B41 GASKET, CYLINDER HEAD .................................................. 1 1
(EXC. VALVE REFACING) 9 16210-KVN-970 INSULATOR COMP., CARB ................................................... 1 1
(ADD MORE 0.2 IF PERFORMED) 10 16217-KSP-910 BAND, INSULATOR ............................................................... 1 1
* HEAD COMP., CYLINDER................... 2.2
11 16222-KSP-910 NUT, SQUARE, 5 MM ............................................................ 1 1
12 31916-KRM-841 SPARK, PLUG, ...................................................................... 1 1
13 90002-KRM-840 BOLT, FLANGE, 5X14 ............................................................ 2 2
14 90006-MEE-000 BOLT, RECESSED, 5X30....................................................... 1 1
15 90040-KSP-910 BOLT, STUD, 8X22................................................................. 2 2

16 90306-KRM-840 NUT, CYLINDER HEAD ......................................................... 4 4


17 90404-KPT-A00 WASHER, PLAIN, 12MM ....................................................... 4 4
18 90704-KRM-840 DOWEL, PIN, 6X10 ................................................................ 2 2

22
13
16 14
13 12 23
16 4 10
17 2 11
17
7 19
3
23
7
1 9 22
24
6
18 15
E - 1A 18 CABLE ENG.
EARTH

CYLINDER HEAD 5 21
15
1

8
20
.
FR
20

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* PLUG, SPARK...................................... 0.1 19 91304-KRM-840 O-RING, 33.5X3 ..................................................................... 1 1


* BOLT, STUD, 8 X 22 ............................ 0.3 20 94301-10120 DOWEL PIN, 10X12 ............................................................... 2 2
( ADD 0.1 FOR EACH) 21 95701-06014-00 BOLT, FLANGE, 6X14 ............................................................ 1 1
* INSULATOR COMP., CARBURETOR.. 0.4 22 95701-06016-00 BOLT, FLANGE, 6X16 ............................................................ 1 1
* HOLDER COMP., CAMSHAFT ............ 0.9 23 95701-06022-00 BOLT, FLANGE, 6X22 ............................................................ 2 2
* GASKET, CYLINDER HEAD ................ 1.4
* GUIDE IN VALVE ................................. 2.0 24 95801-06105-00 BOLT, FLANGE, 6X105 .......................................................... 2 2
(INC. REAMING)
(ADD 0.3 FOR EACH)
(EXC. VALVE REFACING)
(ADD MORE 0.2 IF PERFORMED)
* HEAD COMP., CYLINDER................... 2.2

23
2
13
12
11

12 3
11
4 10 10
3 4
10 8
E-2 10
8
CAM SHAFT / VALVE 7
7
1
1 9
9
6 5

.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* CAMSHAFT COMP., ............................ 0.7 1 12209-GB4-685R SEAL, VALVE, STEM ............................................................ 2 2


* ARM COMP., VALVE ROCKER............ 0.8 2 14100-KVE-900 SHAFT COMP., CAM ............................................................. 1 1
(SAME TIME FOR TWO UNITS) 3 14430-KSP-910 ARM COMP., VALVE ROCKER.............................................. 2 2
* BEARING, RADIAL BALL, 6001 .......... 0.9 4 14451-KRM-840 SHAFT, ROCKER ARM .......................................................... 2 2
* SPRING, VALVE .................................. 1.6 5 14711-KSP-910 VALVE, INLET ........................................................................ 1 1
(ADD 0.1 FOR EACH)
* VALVE EX ........................................... 1.8 6 14721-KVE-900 VALVE, EXH. .......................................................................... 1 1
(ADD 0.2 FOR EACH) 7 14751-KRM-871 SPG, VALVE, ......................................................................... 2 2
(INC. REFACING) 8 14771-KVE-900 RETAINER, VALVE, SPRING................................................. 2 2
(EXC. VALVE GUIDE REPLACEMENT) 9 14775-KVE-900 SEAT, VALVE, SPRING .......................................................... 2 2
10 14781-MA6-000 COTTER, VALVE.................................................................... 4 4

11 90012-KK3-830 SCREW, TAPPET ADJUSTING.............................................. 1 1


12 90206-250-000 NUT, TAPPET ADJUSTING.................................................... 1 1
13 91008-KTN-900 BRG. BALL RADIAL, 12 X 28 X 8 .......................................... 1 1

24
3

3
1

E-3
CYLINDER
2

. 4
FR 4

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* GASKET, CYLINDER .......................... 1.6 1 12100-KVE-900 CYLINDER COMP., ................................................................ 1 1


* CYLINDER COMP.,.............................. 1.7 2 12191-KWK-900 GASKET, CYLINDER ............................................................. 1 1
3 12195-KVE-900 RUBBER, INSERT ................................................................. 2 2
4 94301-10120 DOWEL, PIN, 10 X12 ............................................................. 2 2

25
12
5
2 8
6
12
10

1
E-4 9

CAM CHAIN TENSIONER 9


7

11

.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* LIFTER ASSY., TENSIONER ............... 0.2 1 14321-KRM-840 SPROCKET, CAM, ( 34 T )..................................................... 1 1


* SPROCKET, CAM, (34 T) .................... 0.5 2 14401-KCW-851 CHAIN, CAM .......................................................................... 1 1
* TENSIONER ASSY., CAM CHAIN ....... 0.9 3 14510-KVE-900 TENSIONER, ASSY., CAM CHAIN ........................................ 1 1
* CHAIN, CAM ........................................ 1.0 4 14515-KRM-840 PLATE, TENSIONER SET ..................................................... 1 1
* GUIDE, CAM CHAIN............................ 1.4 5 14520-KVE-900 LIFTER ASSY., TENSIONER ................................................. 1 1

6 14560-KSP-910 GASKET, TENSIONER LIFTER ............................................. 1 1


7 14610-KSP-910 GUIDE, CAM CHAIN .............................................................. 1 1
8 90005-KY7-000 SCREW, PAN 6 X 6................................................................ 1 1
9 90083-KRM-840 BOLT, KNOCK, 5 MM ............................................................. 2 2
10 91306-MG3-000 O-RING, 1.5 X 9.5 .................................................................. 1 1

11 95701-06016-00 BOLT, FLANGE, 6 X 16 .......................................................... 1 1


12 96001-06022-00 BOLT, FLANGE, SH.6 X 22 .................................................... 2 2

26
12 11 11
11

12 3
12
12
12 10
4
9
8
12 12
12 12
5
7 10
E-5 1
RIGHT CRANK CASE COVER

6 2

12
11

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* GASKET, R CRANKCASE COVER ..... 0.6 1 11330-AAK-H00 COVER, COMP., R CRANK CASE ........................................ 1 1
* OIL SEAL ,16 X28 X 27 2 11393-KWK-900 GASKET, RIGHT COVER ...................................................... 1 1
* COVER COMP., R CRANKCASE ........ 0.7 3 15650-KVN-970 GAUGE, OIL LEVEL .............................................................. 1 1
* LEVER COMP., CLUTCH 4 22810-KRM-B00 LEVER COMP., CLUTCH....................................................... 1 1
(INC. RELATIVE PART) 5 22815-428-000 SPRING, CLUTCH LEVER .................................................... 1 1

6 22821-KRM-840 RECEIVER, CLUTCH CABLE................................................ 1 1


7 90701-KFN-850 PIN, SPRING, 3 X 10 ............................................................. 1 1
8 91202-KSP-911 OIL SEAL, 12 X 18 X 4........................................................... 1 1
9 91307-KRM-840 O-RING, 18 X 3 ...................................................................... 1 1
10 94301-08140 DOWEL PIN, 8 X 14 ............................................................... 2 2

11 96001-06030-00 BOLT, FLANGE, SH.6 X 30 .................................................... 3 3


12 96001-06040-00 BOLT, FLANGE, SH.6 X 40 .................................................... 9 9

27
9
15 8
12 3
11 14
5
6 4
6 4
10 6 4
6
5
7
E-6
1
CLUTCH 13

.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* ROD, CLUTCH LIFTER ....................... 0.6 1 22100-KTN-900 OUTER COMP., CLUTCH ...................................................... 1 1
* SPRING, CLUTCH ............................... 0.7 2 22115-KSP-910 GUIDE, CLUTCH OUTER ...................................................... 1 1
(SAME TIME FOR TWO UNITS OR MORE) 3 22120-KRM-840 CENTER, CLUTCH ................................................................ 1 1
* CENTER, CLUTCH ............................. 0.8 4 22201-KPM-850 DISC, CLUTCH FRICTION, 4 X 8 X 45.................................. 3 3
* DISC, CLUTCH FRICTION 5 22201-MR8-000 DISC, CLUTCH FRICTION .................................................... 2 2
(INC. RELATIVE PART)
(SAME TIME FOR TWO UNITS OR MORE) 6 22321-KPS-900 PLATE, CLUTCH.................................................................... 4 4
* OUTER COMP., CLUTCH 7 22355-KRM-840 PLATE, CLUTCH PRESSURE ............................................... 1 1
8 22361-KPK-900 PLATE, CLUTCH LIFTER ...................................................... 1 1
9 22366-KSP-910 ROD, CLUTCH LIFTER.......................................................... 1 1
10 22401-KRM-840 SPRING, CLUTCH ................................................................. 4 4

11 90008-KRM-840 BOLT, FLANGE, 6 X 25 .......................................................... 4 4


12 90202-KRM-840 NUT SPL., FLANGE, 14 MM .................................................. 1 1
13 90401-KRM-840 WASHER, PLAIN, 17MM ....................................................... 1 1
14 90501-KPT-A00 WASHER, 14.1 X 29 X 2.8 ..................................................... 1 1
15 96100-60030-00 BRG., BALL, RADIAL, 6003 ................................................... 1 1

28
7
4

6 8
1 5
E-7
A. C. GEN. ASSY.
8
2 3
8

.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

1 31100-KSP-B01 AC. GEN. ASSY...................................................................... 1 -


* FLY WHEEL COMP.............................. 0.5
2 31110-KSP-B01 FLY WHEEL COMP. ............................................................... 1 -
* STATOR COMP ...................................
3 31120-KSP-B01 STATOR COMP. .................................................................... 1 1
4 32111-KSP-910 CLAMPER, ACG. CORD ........................................................ 1 1
5 90201-KRM-840 NUT, FLANGE, 14 MM ........................................................... 1 1

6 90501-KPT-A00 WASHER, 14.1 X 29 X 2.8 ..................................................... 1 1


7 96600-06016-00 SOCKET, BOLT, 6 X 16 .......................................................... 3 3
8 96600-06025-00 SOCKET, BOLT, 6 X 25 .......................................................... 3 3

29
14
13 1 9
2

10
10
14
10
E - 7A 10 12 15
10
A. C. GEN. ASSY. 3 4 6 11
5
10

15
7 1 8
15

.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* FLY WHEEL COMP.............................. 0.5 1 28110-KTN-900 GEAR COMP., STARTER DRIVEN ........................................ 1 1
* STATOR COMP 2 28120-KPH-701 OUTER COMP., STARTING CLUTCH ................................... 1 1
3 28131-KTN-900 GEAR, STARTER DRIVEN .................................................... 1 1
4 28132-KN6-930 SHAFT, REDUCTION GEAR.................................................. 1 1
5 28133-KRM-850 COLLAR, STARTER REDUCTION ........................................ 1 1

6 31100-KSP-B01 AC GEN. ASSY....................................................................... 1 1


7 31110-KSP-B01 FLY WHEEL COMP. ............................................................... 1 1
8 31120-KSP-B01 STATOR COMP. .................................................................... 1 1
9 32111-KSP-910 CLAMPER, ACG. CORD ........................................................ 1 1
10 90085-KTC-920 BOLT, SOCKET, 6 X 14 .......................................................... 6 6

11 90201-KRM-840 NUT, FLANGE, 14 MM ........................................................... 1 1


12 90501-KPT-A00 WASHER, 14.1 X 29 X 2.8 ..................................................... 1 1
13 91022-KTN-900 BRG., NEEDLE, 22 X 29 X 16.8............................................. 1 1
14 96600-06016-00 SOCKET, BOLT, 6 X 16 .......................................................... 3 3
15 96600-06022-00 SOCKET, BOLT, 6 X 22 .......................................................... 3 3

30
FR
.
9 7

4
7
8
10

E - 7B 1 9
2 10
4
STARTER MOTOR 9
6
3
6
2
3
5

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* MOTOR ASSY., STARTER................... 0.7 1 31200-KSP-901 MOTOR ASSY,. STARTER..................................................... - 1


* BRUSH, TERMINAL SET..................... 0.9 2 31201-KPT-A01 BRUSH, TERMINAL SET ....................................................... - 2
3 31204-KG8-004 SPRING, BRUSH ................................................................... - 2
4 31205-KTC-921 BOLT, SET.............................................................................. - 2
5 31206-KPH-881 BRUSH, HOLDER .................................................................. - 1

6 31207-MBE-008 RING....................................................................................... - 2
7 90071-MB0-000 NUT, WASH, 6 MM................................................................. - 2
8 91309-425-003 ‘O’ RING, 24.4X3.1................................................................. - 1
9 91320-MB0-000 ‘O’ RING ................................................................................. - 3
10 95701-06022-00 BOLT, FLANGE, 6 X 22 .......................................................... - 2

31
2

8
3
1

12

4 10

11
11
E - 7C
9
LEFT CRANK CASE COVER 5
7
10
9
8
6

. 12
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* COVER COMP., L RR ......................... 0.1 1 11341-KVN-900 COVER, LEFT CRANK CASE................................................ 1 1


* GASKET, L COVER ............................. 0.2 2 11360-AAK-H00 COVER COMP., ‘L’ REAR ...................................................... 1 1
* COVER, L CRANKCASE ..................... 0.3 3 11365-KSP-910 GUIDE DRIVE CHAIN ............................................................ 1 1
4 11395-KWK-900 GASKET, ‘L’ COVER .............................................................. 1 1
5 90084-MN8-010 CAP, 14 MM............................................................................ 1 1

6 90087-KVE-900 CAP, 32 MM............................................................................ 1 1


7 91303-KRM-840 O-RING, 13.8 X 2.5 ................................................................ 1 1
8 91305-KRM-840 O-RING, 31.7 X 2.4 ................................................................ 1 1
9 94301-08140 DOWEL PIN, 8 X 14 ............................................................... 2 2
10 96001-06030-00 BOLT, FLANGE, SH.6 X 30 .................................................... 2 2

96001-06035-00 BOLT, FLANGE, SH.6 X 35 .................................................... 7 7


11
96001-06045-00 BOLT, FLANGE, SH.6 X 45 .................................................... 2 2
12

32
21
1/2 21 21
21

20
10
19
16 19
4/5 19
12 19

17
21
E-8 12 19 21 19 21
19
CRANK CASE
10 6 22
16 7
8
13

15
3 11 14 18
17
. 9
FR 18
19 21

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* CONTACT ASSY., NEUTRAL SW........ 0.3 1 11100-KVE-900 CRANK CASE COMP., R ....................................................... - 1
* BOLT, STUD, CYLINDER, 8 X 140 ...... 1.6 2 11100-KVE-900 CRANK CASE COMP., R (MGM) ........................................... 1 -
(ADD 0.1 FOR EACH) 3 11108-KTN-900 PLATE, L BRG. SET............................................................... 3 3
* CRANKCASE COMP., L.......................*4.2 4 11200-KVE-900 CRANK CASE COMP., L........................................................ - 1
* CRANKCASE COMP., R ......................*4.5 5 11200-KVE-900 CRANK CASE COMP., L (MGM)............................................ 1 -

6 11215-KSP-910 PLUG, BRG., PUSH ............................................................... 1 1


7 11216-KRM-840 SPRING, BRG., PUSH ........................................................... 1 1
8 11217-KRM-840 PLATE, BRG., PUSH.............................................................. 1 1
9 35750-KVN-900 SET, NEUTRAL SW ............................................................... 1 1
10 90031-KSP-910 BOLT, STUD, CYLINDER, 8 X 140 ........................................ 4 4

11 90131-KRM-840 BOLT, PLUG, DRAIN, 12 MM................................................. 1 1


12 90441-KRM-840 PLATE, BRG., HOLD.............................................................. 2 2
13 91203-KSP-910 OIL SEAL, 14 X 22 X 5........................................................... 1 1
14 91305-KPH-900 O-RING, 19.4 X 2.3 ................................................................ 1 1
15 94109-12000 WASHER, PLUG DRAIN........................................................ 1 1

16 94301-08140 DOWEL, PIN, 8 X 14 .............................................................. 2 2


17 95701-06016-00 BOLT, FLANGE, 6 X 16 .......................................................... 5 5
18 95701-06020-00 BOLT, FLANGE, 6 X 20 .......................................................... 2 2

33
21
1/2 21 21
21

20
10
19
16 19
4/5 19
12 19

17
21
E-8 12 19 21 19 21
19
CRANK CASE
10 6 22
16 7
8
13

15
3 11 14 18
17
. 9
FR 18
19 21

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* CONTACT ASSY., NEUTRAL SW........ 0.3 19 95701-06040-00 BOLT, FLANGE, 6 X 40 .......................................................... 7 7


* BOLT, STUD, CYLINDER, 8 X 140 ...... 1.6 20 95701-06045-00 BOLT, FLANGE, 6 X 45 .......................................................... 1 1
(ADD 0.1 FOR EACH) 21 95701-06070-00 BLOT, FLANGE, 6 X70........................................................... 7 7
* CRANKCASE COMP., L.......................*4.2 22 96001-06018-00 BOLT, FLANGE, SH.6 X 18 .................................................... 1 1
* CRANKCASE COMP., R ......................*4.5

34
16

10

7 16
6
12
11
15 1

E - 8A 13 9 14

OIL PUMP
4
3
8

5
17

FR
.
2
17

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* CAP, OIL FILTER ROTOR.................... 0.6 1 15100-KRM-840 OIL PUMP ASSY..................................................................... 1 1


* GEAR COMP., OIL PUMP DRIVE........ 2 15130-KRM-840 GEAR COMP., OIL PUMP ...................................................... 1 1
* SCREEN, OIL FILTER ......................... 3 15331-KRM-840 ROTOR, INNER OIL PUMP ................................................... 1 1
* PUMP ASSY., OIL ................................ 0.7 4 15332-KRM-840 ROTOR, OUTER OIL PUMP .................................................. 1 1
* ROTOR, OIL PUMP INNER 5 15421-KTN-900 SCREEN, OIL FILTER............................................................ 1 1
(SAME TIME FOR TWO UNITS)
6 15430-KSP-910 ROTOR, OIL FILTER.............................................................. 1 1
7 15436-KRM-840 CAP, OIL FILTER, ROTOR..................................................... 1 1
8 15441-KCS-650 OIL, THROUGH...................................................................... 1 1
9 15446-107-000 SPRING, OIL THROUGH ....................................................... 1 1
10 15459-KWK-900 GASKET, OIL FILTER CAP .................................................... 1 1

11 90231-KM7-700 NUT, LOCK, 14 MM................................................................ 1 1


12 90432-KPT-A00 WASHER, 14.2 X 26 X 3 ........................................................ 1 1
13 93700-05012-0A SCREW, OVAL, 5 X 12........................................................... 3 3
14 93901-34120 SCREW, TAPPING, 4 X 8 ...................................................... 1 1
15 94251-08000 PIN, LOCK, 8 MM................................................................... 1 1

16 94301-08140 DOWEL, PIN, 8 X 14 .............................................................. 2 2


17 95701-06035-00 BOLT, FLANGE, 6 X 35 .......................................................... 2 2

35
9 1
7
6 5
12 11
15 3
14

2
4

E-9
CRANK SHAFT / PISTON 10 15

8
13

.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* PIN, PISTON ........................................ 1.7 1 13000-KSP-911 CRANK SHAFT COMP........................................................... 1 1


* PISTON ............................................... 1.8
* RING SET, PISTON ............................. 2 13101-KSP-910 PISTON (STD.)....................................................................... 1 1
* BEARING, ROLLER 30 X 58 X 17 .......*3.7 13102-KSP-305 PISTON (OS. 0.25)................................................................. (1) (1)
* CRANKSHAFT COMP.,........................ 13103-KSP-305 PISTON (OS. 0.50)................................................................. (1) (1)
13104-KSP-305 PISTON (OS. 0.75)................................................................. (1) (1)
SELECTION TABLE OF CONNECTING ROD BIG END BEARING 13105-KSP-305 PISTON (OS. 1.00)................................................................. (1) (1)
Crank Pin 1 2 3 4 5
CODE
(Colour) -0.001 +0.001 +0.003 +0.005 +0.007 3 13011-KRM-305 RING SET, PISTON (STD.) .................................................... 1 1
Connecting +0.001 +0.003 +0.005 +0.007 +0.009 13021-KRM-305 RING SET, PISTON (OS. 0.25) .............................................. (1) (1)
rod code (Green) (Yellow) (White) (Blue) (Brown)
0.000 91101-
13031-KRM-305 RING SET, PISTON (OS. 0.50) .............................................. (1) (1)
B -0.002
KTN-9000
13041-KRM-305 RING SET, PISTON (OS. 0.75) .............................................. (1) (1)
(Red)

a -0.002 91102-
KTN-9000
13051-KRM-305 RING SET, PISTON (OS. 1.00) .............................................. (1) (1)
-0.004 (Blue)
0.000 91101-
C -0.002 KTN-9000 4 13111-KSP-910 PIN, PISTON .......................................................................... 1 1
(Red)
-0.002 91102-
A -0.004
KTN-9000
(Blue) 5 13201-KRM-840 ROD, CONNECTING ............................................................. 1 1
D 0.000 91101-
KTN-9000
6 13380-KRM-840 PIN, COMP., CRANK.............................................................. 1 1
-0.002 (Red) 7 13412-KSP-910 COLLAR, R CRANK SHAFT .................................................. 1 1
-0.002 91102-
B -0.004
KTN-9000 8 14311-KRM-840 SPROCKET, TIMING, ( 17 T ) ................................................ 1 1
(Blue)
-0.004 91103- 9 23121-KTN-900 GEAR, PRIMARY DRIVE, ( 20 T ).......................................... 1 1
a -0.006
KTN-9000
(White)

36
9 1
7
6 5
12 11
15 3
14

2
4

E-9
CRANK SHAFT / PISTON 10 15

8
13

.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* PIN, PISTON ........................................ 1.7 10 90741-KFB-000 KEY, WOODRUFF, 4 MM ....................................................... 1 1


* PISTON ............................................... 1.8 11 90741-KGH-900 KEY, WOODRUFF, 4 MM ....................................................... 1 1
* RING SET, PISTON ............................. 12 91001-KTN-900 BRG., ROLLER, 30 X 58 X 17................................................ 1 1
* BEARING, ROLLER 30 X 58 X 17 .......*3.7 13 91002-KSP-911 BRG. BALL, RADIAL, 6207 SPL. L ........................................ 1 1
* CRANKSHAFT COMP.,........................
14 9110A-KTN-901 BRG., NEEDLE, 28 X 36 X 15.8............................................. 1 1
SELECTION TABLE OF CONNECTING ROD BIG END BEARING 91101-KTN-901 BRG., NEEDLE, 28 X 36 X 15.8 (RED).................................. 1 1
Crank Pin 1 2 3 4 5 91102-KTN-901 BRG., NEEDLE, 28 X 36 X 15.8 (BLUE)................................ (1) (1)
CODE
(Colour) -0.001 +0.001 +0.003 +0.005 +0.007 91103-KTN-901 BRG., NEEDLE, 28 X 36 X 15.8 (WHITE).............................. (1) (1)
Connecting +0.001 +0.003 +0.005 +0.007 +0.009
rod code (Green) (Yellow) (White) (Blue) (Brown)
0.000 91101- 15 94601-14000 CLIP, PISTON, PIN................................................................. 2 2
E -0.002 KTN-9000
(Red)
-0.002 91102-
C -0.004
KTN-9000
(Blue)
-0.004 91103-
a -0.006
KTN-9000
(White)
0.000 91101-
F -0.002
KTN-9000
(Red)
-0.002 91102-
D -0.004
KTN-9000
(Blue)
-0.004 91103-
B -0.006
KTN-9000
(White)

37
26

20 3

2
4
20 12
27
25
21 9
6
1

E - 10 24
15
6
22
TRANSMISSION 10
11
19 19
7 22 22
29
8 30
24
28 16 17 18
13 18
. 14
FR 5
23

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* SPROCKET, DRIVE ............................. 0.2 1 23210-KVN-900 SHAFT COMP., MAIN TRANS ............................................... 1 1
* COUNTER SHAFT COMP. .................*3.7 2 23220-KTN-900 SHAFT COMP., COUNTER.................................................... 1
(INC. RELATIVE PART) 3 23421-KVN-900 GEAR, C-1,( 40T) ................................................................... 1 1
* SHAFT COMP., MAIN TRANSMISSION 4 23427-KSP-910 BUSH, 17 X 20.5 X 8.............................................................. 1 1
(INC. RELATIVE PART) 5 23431-KVN-900 GEAR, M-2 (19 T)................................................................... 1 1
(WHEN SERVICING COMP. UNIT
F. R T. IS 3.9) 6 23432-KSP-910 BUSH, 20 MM......................................................................... 2 2
7 23441-KVN-900 GEAR, C2,(34 T) .................................................................... 1 1
8 23451-KVN-900 GEAR, M3,(23T)..................................................................... 1 1
9 23461-KVN-900 GEAR, C3,(30T) ..................................................................... 1 1
10 23471-KVN-900 GEAR, M4,(22 T).................................................................... 1 1

11 23472-KSP-910 BUSH, 17 MM......................................................................... 1 1


12 23481-KVN-900 GEAR, C-4,(24 T) ................................................................... 1 1
13 23491-KVN-900 GEAR, M-5,(32T).................................................................... 1 1
14 23492-KSP-910 COLLAR, SPLINE, 17 X 20 X 11............................................ 1 1
15 23501-KVN-900 GEAR, C-5(30T) ..................................................................... 1 1

16 23801-KCT-690 SPROCKET, DRIVE, (14 T).................................................... 1 1


17 23811-KR3-600 PLATE, A2 FIXING ................................................................. 1 1
18 90084-041-000 BOLT, DRIVE SPROCKET, FIXING ....................................... 2 2

38
26

20 3

2
4
20 12
27
25
21 9
6
1

E - 10 24
15
6
22
TRANSMISSION 10
11
19 19
7 22 22
29
8 30
24
28 16 17 18
13 18
. 14
FR 5
23

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* SPROCKET, DRIVE ............................. 0.2 19 90452-KRM-840 WASHER, SPLINE, 17 X 23 X 1.6 ......................................... 2 2


* COUNTER SHAFT COMP. .................*3.7 20 90452-GB4-770 WASHER, THURST, 17 MM................................................... 2 2
(INC. RELATIVE PART) 21 90453-KRM-840 WASHER, SPLINE, 20 MM .................................................... 1 1
* SHAFT COMP., MAIN TRANSMISSION 22 90454-107-000 WASHER, THURST, 20 MM .................................................. 3 3
(INC. RELATIVE PART) 23 90456-KRM-840 WASHER, THURST, 12 MM................................................... 1 1
(WHEN SERVICING COMP. UNIT
F. R T. IS 3.9) 24 90601-KTC-900 CIRCLIP, 17 MM..................................................................... 2 2
25 90605-KTC-900 CIRCLIP, 20 MM..................................................................... 1 1
26 91003-KSP-910 BRG., BALL RADIAL, 17 X 42 X 12 ....................................... 1 1
27 91004-KTN-900 BRG., BALL RADIAL, 17 X 40 X 12 ....................................... 1 1
28 91005-KTN-900 BRG., BALL RADIAL, 12 X 32 X 10 ....................................... 1 1

29 91006-KTN-900 BRG., BALL RADIAL, 20 X 47 X 14 ....................................... 1 1


30 91216-KSP-910 OIL SEAL, 20 X 34 X 7........................................................... 1 1

39
13 6
11

1
11

8
E - 11 14
10 15
SPINDLE KICK STARTER 3
10
2
7

4
5
12 15
.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* SPINDLE, KICK STARTER .................. 0.7 1 23427-KSP-910 BUSH, 17 X 20.5 X 8.............................................................. 1 1


(INC. RELATIVE PART) 2 28211-KRM-840 PINION, KICK STARTER ....................................................... 1 1
* SPRING, KICK RETURN 3 28215-KRM-840 PLATE, KICK STOPPER........................................................ 1 1
* GEAR, KICK STARTER IDLE .............. 0.8 4 28221-KTN-900 RATCHET, STARTER............................................................. 1 1
5 28223-KRM-840 SPRING, RATCHET ............................................................... 1 1

6 28231-KRM-840 GEAR, KICK IDLE STARTER ................................................ 1 1


7 28251-KTN-900 SPINDLE, KICK STARTER .................................................... 1 1
8 28261-KRM-840 SPG., KICK RETURN............................................................. 1 1
9 28282-KRM-840 COLLAR, KICK SPG .............................................................. 1 1
10 90451-KRM-840 WASHER, THURST, 16 MM................................................... 2 2

11 90452-GB4-770 WASHER, THURST, 17 MM................................................... 2 2


12 90455-KSP-910 WASHER, SPL., 14 MM ......................................................... 1 1
13 90602-KRM-840 CIRCLIP, EXTERNAL, 17 MM................................................ 1 1
14 94510-16000 CIRCLIP, EXTERNAL, 16 MM................................................ 1 1
15 95701-06016-00 BOLT, FLANGE, 6 X 16 .......................................................... 2 2

40
11
9
3
6 18
17
19 4
14
E - 12 5 10

DRUM GEAR SHIFT 19 1


1
13
15 12
2
7
16
8

.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* SPINDLE COMP., GEARSHIFT ........... 0.8 1 24211-KRM-840 FORK, R/L, GEAR SHIFT ...................................................... 2 2
* PLATE COMP., SHIFT DRUM 2 24212-KRM-840 FORK, CENTER, GEAR SHIFT ............................................. 1 1
STOPPER............................................. 0.9 3 24241-KRM-840 SHAFT, A GEAR SHIFT FORK............................................... 1 1
* STOPPER COMP., GEARSHIFT DRUM 4 24242-KRM-840 SHAFT, B GEAR SHIFT FORK .............................................. 1 1
* DRUM, GEARSHIFT ............................*3.6 5 24301-KSP-910 DRUM, GEAR SHIFT ............................................................. 1 1
* FORK, GEAR SHIFT
(SAME FOR TWO UNITS OR MORE) 6 24410-KSP-860 PLATE, COMP., SHIFT DRUM STOPPER............................. 1 1
7 24430-KRM-B10 STOPR COMP., GEAR SHIFT DRUM.................................... 1 1
8 24436-KRM-840 SPRING, DRUM STOPPER................................................... 1 1
9 24610-KSP-910 SPINDLE, COMP., GEAR SHIFT ........................................... 1 1
10 24651-KSP-910 SPRING, SHIFT RETURN ..................................................... 1 1

11 24652-KSP-910 PIN, SHIFT, RETURN SPRING.............................................. 1 1


12 35751-KPH-900 CAP, CONTACT CHANGE, SW ............................................. 1 1
13 35752-KRM-840 SPRING, CONTACT CHANGE, SW ...................................... 1 1
14 90003-KVS-910 BOLT, HEX., 6 X 20 ................................................................ 1 1
15 90022-MG8-000 PIVOT, SHIFT DRUM, STOPR. ARM..................................... 1 1

16 90417-041-000 WASHER, SHIFTDRUM SIDE ............................................... 1 1


17 90457-KRM-840 WASHER, 14 MM................................................................... 1 1
18 94510-14000 CIRCLIP, EXTERNAL, 14 MM................................................ 1 1
19 96220-30085 ROLLER, 3 X 8.5.................................................................... 2 2

41
22 22
F-3
8
13 19 17

9 24

12 24
E - 13 1 1
15 4
CARBURETTOR 10 18
7 16
20
21
1
11 25
2 25
23 26
2
6 23
14 23
28 1 27
29
.
FR 5

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* SENSOR ASSY., THROTLE ................ 0.2 1 16010-KSP-911 GASKET SET ......................................................................... 1 1


* CHAMBER SET, FLOAT ...................... 0.4 2 16012-KVE-902 NEEDLE, SET, JET ................................................................ 1 1
* PISTON COMP., VACUUM .................. 3 16013-KRC-921 FLOAT SET ............................................................................ 1 1
* VALVE SET, STARTER ........................ 4 16015-KSP-911 CHAMBER SET, FLOAT......................................................... 1 1
* CARBURETTOR ASSY., ...................... 0.5 5 16016-KSP-911 SCREW, SET, ‘A’ .................................................................... 1 1
* FLOAT SET
* JET, MAIN, 6 16028-KPP-901 SCREW, SET, ‘B’.................................................................... 1 1
* VALVE COMP., FLOAT 7 16037-KPP-861 PLATE, SET, VALVE............................................................... 1 1
* NEEDLE SET, JET .............................. 0.6 8 16046-KVC-901 VALVE, SET, STARTER ......................................................... 1 1
9 16050-KVE-901 SPG., COMPRESSION COIL................................................. 1 1
10 16075-KRP-981 O-RING................................................................................... 2 2

11 16080-KTN-901 SCREW WASH, TORX, 5X16 ................................................ 1 1


12 16100-KVE-902 CARBURETTOR, ASSY. ....................................................... 1 1
13 16107-KGH-901 TOP ........................................................................................ 1 1
14 16111-KVE-901 PISTON COMP., VACUUM..................................................... 1 1
15 16119-KSP-911 STAY, WIRE............................................................................ 1 1

16 16140-KTE-911 BODY COMP., BY-ST. ............................................................ 1 1


17 16155-KFR-701 VALVE COMP., FLOAT........................................................... 1 1
18 16163-KRP-981 GASKET, FLOAT CHAMBER ................................................. 1 1
19 16179-KVE-901 BINDER .................................................................................. 1 1

42
22 22
F-3
8
13 19 17

9 24

12 24
E - 13 1 1
15 4
CARBURETTOR 10 18
7 16
20
21
1
11 25
2 25
23 26
2
6 23
14 23
28 1 27
29
.
FR 5

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* SENSOR ASSY., THROTLE ................ 0.2 20 16423-KGH-901 GASKET, BY-ST ..................................................................... 1 1


* CHAMBER SET, FLOAT ...................... 0.4 21 37890-KTN-901 SENSOR ASSY., THROTTLE ................................................ 1 1
* PISTON COMP., VACUUM .................. 22 93500-04008-1H SCREW, PAN 4X8.................................................................. 2 2
* VALVE SET, STARTER ........................ 23 93500-04032-0G SCREW, PAN 4X32................................................................ 3 3
* CARBURETTOR ASSY., ...................... 0.5 24 93500-05012-1H SCREW, PAN 5X12................................................................ 2 2
* FLOAT SET
* JET, MAIN, 25 93892-05012-18 SCREW, WASH 5X12 ............................................................ 2 2
* VALVE COMP., FLOAT 26 95002-02089 CLIP, B1 8 TUBE .................................................................... 1 1
* NEEDLE SET, JET .............................. 0.6 27 95005-45480-50 TUBE, 4.5X480....................................................................... 1 1
28 99101-KVE-1280 JET # 128 ............................................................................... 1 1
29 99103-KRM-035 JET, SLOW #35 ...................................................................... 1 1

43
3

10
9
1 13
8

F-1 4

HEAD LIGHT 2 5
2
(WITH VISOR)

10
6

. 12
FR 11

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* BULB, HEADLIGHT.............................. 0.2


* SOCKET ASSY., HEADLIGHT ............. 0.2
* UNIT, HEADLIGHT .............................. 0.3
1
2
3
4
5
33108-KRY-900
33101-KVN-901
3310B-AAK-H01
33110-AAK-H01
33112-KSP-911
SPRING SPL.... .................................................................
TUBE,.................................................................................
LIGHT ASSY., HEAD (W/O BULB)....................................
UNIT, HEAD LIGHT.............................................................
COVER, RUBBER..............................................................
1
2
1
1
1
1
2
1
1
1
4
6 33128-GBL-000 NUT, SPECIAL................................................................... 1 1
7 33150-KVN-901 SOCKET, ASSY., HEAD LIGHT......................................... 1 1
8 34901-KSP-910 BULB, HEAD LIGHT (Hs1) 12V-35/35W............................. 1 1
9 34908-GA7-700 BULB, WEDGE BASE (12-3.OW)...................................... 1 1
10 53209-GAH-000 CLIP, HEADLIGHT............................................................. 2 2

11 90101-GJ6-000 BOLT, ADJUST................................................................... 1 1


12 90307-GJ6-000 WASHER, LOCK 6MM....................................................... 1 1
13 93901-04012-00 SCREW, TAPPING SPL. 4X12.......................................... 1 1

45
17 15 17

16
16
6

18 4 17
14 11
9 5
17
F-1A
FRONT COWL / 7 8
23
STAY 1
12 3
14 3
18 2

22
19 22
22 2
1
22 23
. 13
FR 21
10
20
21
20

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

*SET WIND SCREEN............................. 0.2 1 19052-KV0-000 COLLAR, RADIATOR MOUNTING...................................... 2 2


* COWL, FR............................................ 0.4 2 50451-GB6-920 RUBBER, TAIL LIGHT SET.................................................. 2 2
* STAY COMP., FR. COWL .................... 0.5 3 61312-KCT-690 BOOT, HEADLIGHT STAY.................................................... 2 2
* COWL 'R' FR. SIDE............................... 4 61330-KVN-900 PANEL, R SIDE.................................................................... 1 1
* COWL ‘L' FR. SIDE............................... 5 61340-KVN-900 PANEL, L SIDE..................................................................... 1 1
* COWL, FR CENTER.............................
6 64100-AAK-H70 SET, WIND SCREEN........................................................... 1 1

7 64204-KVN-900ZB COWL R. FR. SIDE (FORCE SILVER METALLIC)............... 1 1


64204-KVN-900ZD COWL R. FR. SIDE (SPORTS RED)............................... .... 1 1
64204-KVN-900ZF COWL R. FR. SIDE (CANDY BLAZING RED)................. .... 1 1
64204-KVN-900ZG COWL R. FR. SIDE (EBONY GREY ).................................. 1 1
64204-KVN-970ZD COWL R. FR. SIDE (PEARL HARVEST GREEN)............... 1 1
64204-KVN-970ZF COWL R. FR. SIDE (MAPLE BROWN METALLIC)............. 1 1

8 64205-KVN-900ZB COWL L. FR. SIDE (FORCE SILVER METALLIC)............... 1 1


64205-KVN-900ZD COWL L. FR. SIDE (SPORTS RED)............................... .... 1 1
64205-KVN-900ZF COWL L. FR. SIDE (CANDY BLAZING RED)................. .... 1 1
64205-KVN-900ZG COWL L. FR. SIDE (EBONY GREY ).................................. 1 1
64205-KVN-970ZD COWL L. FR. SIDE (PEARL HARVEST GREEN)............... 1 1
64205-KVN-970ZF COWL L. FR. SIDE (MAPLE BROWN METALLIC)............. 1 1

9 64206-KVN-970 COWL, FR. CENTRE............................................................. 1 1


46
17 15 17

16
16
6

18 4 17
14 11
9 5
17
F-1A
FRONT COWL / 7 8
23
STAY 1
12 3
14 3
18 2

22
19 22
22 2
1
22 23
. 13
FR 21
10
20
21
20

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

*SET WIND SCREEN............................. 0.2 10 64310-198-D20A PLATE, FRONT NUMBER .................................................... 1 1


* COWL, FR............................................ 0.4 11 64312-KVN-970 STAY COMP., FR. COWL...................................................... 1 1
* STAY COMP., FR. COWL .................... 0.5 12 64313-KVN-900 STAY COMP., FR. WINKER.................................................. 1 1
* COWL 'R' FR. SIDE............................... 13 64315-KVN-900 STAY, FR. NUMBER PLATE.................................................. 1 1
* COWL ‘L' FR. SIDE............................... 14 64316-KVN-900 RUBBER, FR. COWL MOUNTING........................................ 2 2
* COWL, FR CENTER.............................
15 77247-KVN-900 RUBBER, STOPPER.............................................................. 1 1
16 83551-376-000 GROMMET, SIDE COVER.................................................... 2 2
17 90101-GE0-000 SCREW, HINGE PATCH......................................................... 4 4
18 90105-KVN-900 BOLT, SPECIAL 6 X 22........................................................... 2 2
19 90899-KVN-900 PLUG, CORN.......................................................................... 1 1

20 93500-05010-1A SCREW, PAN 5X10................................................................. 2 2


21 94101-05000 WASHER, PLAIN 5 MM........................................................... 2 2
22 95701-06012-00 BOLT, FLANGE 6X12.............................................................. 4 4
23 95701-06020-00 BOLT, FLANGE 6X20.............................................................. 2 2

47
10

2
15 15 12
6
1 15
F-2 4

SPEEDOMETER / CABLE 8
5
8
8 11

8 8 15 15
13
8 13
8 15 14 14
.
FR
7 16
15 17 16
15
21
15 15 16

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
1 35505-KVN-971 BULB SOCKET ASSY ............................................................. 1 1
* METER ASSY., COMB. . ...................... 0.3 2 37100-KVN-971 METER ASSY., COMB ........................................................... 1 1
* SPEEDOMETER COMP.., ................... 0.5 3 37101-KVN-971 SELECT & RESET GROMMET............................................... 1 1
* TACHO METER COMP.. . .................... 0.5 4 37213-KVN-971 SELECT KNOB........................................................................ 1 1
* CASE, COMP. UPPER.,....................... 5 37214-KVN-971 RESET KNOB.......................................................................... 1 1
* CASE, COMP. LOWER., ...................... 0.4
* SOCKET COMP., ................................. 6 37215-KVN-971 SEALING GASKET ................................................................. 1 1
* CABLE ASSY., SPEEDOMETER ......... 0.2 7 37216-KVN-971 BULB GROMMET ................................................................... 1 1
8 37217-KVN-971 SCREW TAPPING 3X11.......................................................... 7 7
9 37300-KVN-970 CASE UPPER ASSY.,.............................................................. 1 1
10 37312-KVN-971 GROMMET, IGNITION ............................................................ 1 1

11 37400-KVN-971 CASE LOWER ASSY.,............................................................. 1 1


12 37500-KVN-971 METER COMP.,....................................................................... 1 1
13 80101-443-000 RUBBER, RR. FENDER CUSHION................................... .... 3 3
14 90525-030-000 WASHER, PLAIN..................................................................... 3 3
15 93901-42480 SCREW TAPPING 3X16 ......................................................... 10 10

16 94001-06090-0S NUT HEX., 6MM ...................................................................... 3 3

48
1
11 19
29 18 16 18
22 17 17
7 20 20
22
23 23
29 24 25
8
6
12
N

6
PASSING

F- 3
26
HANDLE LEVER / SWITCH/ 15
27
CABLES
2 21 10 30
30

9
13
4
. 14 5
FR 3
28

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* CABLE COMP., THROTTLE. ............... 0.3 1 16150-KTN-700 COVER, THROTTLE CABLE ................................................ 1 1
* CABLE COMP., CLUTCH..................... 0.2 2 17910-KVN-900 CABLE COMP., THROTTLE .................................................. 1 1
* SWITCH ASSY., LIGHTING ................. 0.4 3 17950-KVE-900 CABLE COMP., CHOKE ........................................................ 1 1
* SWITCH ASSY., WINKER.................... 0.5 4 22870-KVN-900 CABLE COMP., CLUTCH ...................................................... 1 1
* SWITCH ASSY., FR. STOP.................. 0.1 5 22871-KTN-700 BOOT, CLUTCH CABLE....................................................... 1 1
* GRIP COMP., THROTTLE ................... 0.1
* GRIP L. HANDLE ................................. 6 32161-404-000 BAND, B1 WIRE .................................................................... 2 2
* BRACKET, L HANDLE LEVER ............ 0.2 7 35150-KVN-971 SWITCH ASSY., LIGHT START. ............................................ 1 1
* CABLE COMP., CHOKE ...................... 0.6 8 35200-KVN-971 SWITCH ASSY., WINKER ..................................................... 1 1
9 35330-413-003 SWITCH COMP. FR. LEVER................................................. 1 1
10 45517-166-000 HOLDER MASTER CYLINDER............................................. 1 1

11 53140-KFN-850 GRIP, COMP., THROTTLE .................................................... 1 1


12 53166-KFN-850 GRIP, LEFT HANDLE ............................................................ 1 1
13 53172-KRC-900 BRACKET, HANDLE LEVER ................................................. 1 1
14 53178-KFN-850 LEVER COMP. 'L' HANDLE ................................................... 1 1
15 53182-KFN-850 BOOT L. HANDLE COVER ................................................... 1 1

16 88110-AAK-H01ZA MIRROR ASSY., R. BACK (PANTHER BLACK ME )............. 1 1


88110-AAK-H01ZB MIRROR ASSY., R. BACK (EBONY GRAY ME).................... 1 1
88110-AAK-H01ZC MIRROR ASSY., R. BACK (FORCE SILVER ME) ................. 1 1
88110-AAK-H01ZD MIRROR ASSY., R. BACK (PEARL HARVEST GREEN) ...... 1 1
88110-AAK-H01ZE MIRROR ASSY., R. BACK (CANDY BLAZING RED) ............ 1 1
49
1
11 19
29 18 16 18
22 17 17
7 20 20
22
23 23
29 24 25
8
6
12
N

6
PASSING

F- 3
26
HANDLE LEVER / SWITCH/ 15
27
CABLES
2 21 10 30
30

9
13
4
. 14 5
FR 3
28

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* CABLE COMP., THROTTLE. ............... 0.3 16 88110-KVN-970ZF MIRROR ASSY., R. BACK (MAPLE BROWN ME ) ............... 1 1
* CABLE COMP., CLUTCH..................... 0.2 88110-KVN-970ZG MIRROR ASSY., R. BACK (SPORTS RED) .......................... 1 1
* SWITCH ASSY., LIGHTING ................. 0.4
* SWITCH ASSY., WINKER.................... 0.5 17 88114-198-D10 CAP, LOCK NUT..................................................................... 2 2
* SWITCH ASSY., FR. STOP.................. 0.1 18 88115-KTR-900 BOOT, MIRROR UPPER ........................................................ 2 2
* GRIP COMP., THROTTLE ................... 0.1
* GRIP L. HANDLE ................................. 19 88120-AAK-H01ZA MIRROR ASSY., L. BACK (PANTHER BLACK ME ).............. 1 1
* BRACKET, L HANDLE LEVER ............ 0.2 88120-AAK-H01ZB MIRROR ASSY., L. BACK (EBONY GRAY ME) ..................... 1 1
* CABLE COMP., CHOKE ...................... 0.6 88120-AAK-H01ZC MIRROR ASSY., L. BACK (FORCE SILVER ME) .................. 1 1
88120-AAK-H01ZD MIRROR ASSY., L. BACK (PEARL HARVEST GREEN )....... 1 1
88120-AAK-H01ZE MIRROR ASSY., L. BACK (CANDY BLAZING RED ) ........... 1 1
88120-AAK-H01ZF MIRROR ASSY., L. BACK (MAPLE BROWN ME )................. 1 1
88120-AAK-H01ZF MIRROR ASSY., L. BACK (SPORTS RED )........................... 1 1

20 90003-KCC-840 BOLT, ADAPTOR 10MM......................................................... 2 2


21 90113-438-000 BOLT, HANDLE LEVER PIVOT.............................................. 1 1
22 90140-KAE-000 SCREW, PAN 4X28 ................................................................ 2 2
23 90201-MW3-620 NUT, HEX 10 MM ................................................................... 2 2
24 93892-05020-07 SCREW, WASHER 5X20 ....................................................... 1 1
25 93892-05025-07 SCREW, WASHER 5X25 ....................................................... 1 1

26 93892-05035-07 SCREW, WASHER 5X35 ....................................................... 1 1


27 93892-05045-07 SCREW, WASHER 5X45 ....................................................... 1 1
50
1
11 19
29 18 16 18
22 17 17
7 20 20
22
23 23
29 24 25
8
6
12
N

6
PASSING

F- 3
26
HANDLE LEVER / SWITCH/ 15
27
CABLES
2 21 10 30
30

9
13
4
. 14 5
FR 3
28

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* CABLE COMP., THROTTLE. ............... 0.3 28 94050-06000 NUT, FLANGE 6 MM .............................................................. 1 1


* CABLE COMP., CLUTCH..................... 0.2 29 94101-04700 WASHER, PLAIN 4MM........................................................... 2 2
* SWITCH ASSY., LIGHTING ................. 0.4 30 96001-06022-07 BOLT, FLANGE SH. 6X22 ...................................................... 2 2
* SWITCH ASSY., WINKER.................... 0.5
* SWITCH ASSY., FR. STOP.................. 0.1
* GRIP COMP., THROTTLE ................... 0.1
* GRIP L. HANDLE .................................
* BRACKET, L HANDLE LEVER ............ 0.2
* CABLE COMP., CHOKE ...................... 0.6

51
14
14
9
27
16 8 27
25
15
6
18
19 22
22
28
7 2
12
F- 3A 5
20
13
10
11
FRONT BRAK MASTER CYL. 17
24 3

4 29
21
1
26 23

. 25
FR 27
27

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

1 35340-KCC-841 SW. ASSY., FR. STOP........................................................... 1 1


* DIAPHRAGM. ...................................... 0.1 2 45126-KVE-900 HOSE COMP. FRONT BRAKE.............................................. 1 1
* LEVER, R STEERING HANDLE .......... 3 45155-KTN-710 CLAMPER A, FR. BRAKE HOSE.......................................... 1 1
* SWITCH ASSY. FR. STOP. .................. 0.1 4 45156-KVE-900 CLAMP B FRONT BRK. HOSE ............................................. 1 1
* M/C, SUB ASSY, FR. BRK ................... 0.4 5 45503-KCC-841 PISTON ................................................................................ 1 1
* HOSE COMP. FR. BRK........................
6 45504-KCC-841 BOOT COMP. ........................................................................ 1 1
7 45506-KCC-841 SPRING................................................................................. 1 1
8 45510-KVN-901 M/C SUB ASSY, FR BRK ...................................................... 1 1
9 45513-KCC-841 CAP MASTER CYL. .............................................................. 1 1
10 45515-KVN-901 GAUGE COMP., LEVEL ........................................................ 1 1

11 45516-KCC-841 O-RING.................................................................................. 1 1
12 45517-KCC-841 HOLDER, MASTER CYL....................................................... 1 1
13 45518-KCC-841 SEPARETOR COMP., ........................................................... 1 1
14 45519-KCC-841 SCREW, FLAT ....................................................................... 2 2
15 45520-KCC-841 DIAPHRAGM......................................................................... 1 1

16 45521-KCC-841 PLATE, DIAPHRAGM............................................................ 1 1


17 45522-KCC-841 CLIP, GAUGE ........................................................................ 1 1
18 45525-KCC-841 PUSH ROD............................................................................ 1 1
19 45526-KCC-841 SPRING, PUSH ROD............................................................ 1 1
20 45530-KCC-841 CYLINDER SET MASTER .................................................... 1 1
52
14
14
9
27
16 8 27
25
15
6
18
19 22
22
28
7 2
12
F- 3A 5
20
13
10
11
FRONT BRAK MASTER CYL. 17
24 3

4 29
21
1
26 23

. 25
FR 27
27

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

21 53175-KSP-900 LEVER R. STRG. HDL .......................................................... 1 1


* DIAPHRAGM. ...................................... 0.1 22 90111-KCC-841 BOLT, FLANGE 6X25 ............................................................ 2 2
* LEVER, R STEERING HANDLE .......... 23 90112-KCC-841 SCREW, PAN, 4X8 ................................................................ 1 1
* SWITCH ASSY. FR. STOP. .................. 0.1 24 90114-KCC-841 BOLT HANDLE, LEVER ........................................................ 1 1
* M/C, SUB ASSY, FR. BRK ................... 0.4 25 90145-MS9-610 OIL, BOLT 10X22 .................................................................. 2 2
* HOSE COMP. FR. BRK........................
26 90303-KCC-841 NUT ....................................................................................... 1 1
27 90545-300-000 WASHER, OIL BOLT ............................................................. 4 4
28 90651-KCC-841 CIRCLIP ................................................................................ 1 1
29 96001-06012-07 BOLT, FLANGE SH. 6X12..................................................... 1 1

53
20
8 20
16
20 16
20
16
16

7
4 9
1 3
5 6
2
10
8

F- 4 14
18
10

HANDLE PIPE / TOP BRIDGE 11


15 19 14
11
21

12
21 13
. 12
FR 17
13
17

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* HOLDER, HANDLE UNDER ................ 0.2 1 35010-AAK-H01 KEY, SET............................................................................... 1 1


(ADD 0.1 FOR EACH.) ......................... 2 35100-AAK-H00 SWITCH ASSY., COMB & LOCK .......................................... 1 1
* PIPE STRG. HANDLE ......................... 0.5 3 35113-KZJ-H00 EMBLEM ICON ..................................................................... 1
* BRIDGE COMP., FORK TOP ............... 0.7 4 35114-KZJ-H00 EMBLEM WORD MARK ....................................................... 1
* SWITCH ASSY., COMBINATION & LOCK 5 35121-KZJ-H00 KEY, BLANK NO.1 ................................................................ 1 1
* KEY SET .............................................. 1.1
6 35122-KZJ-H00 KEY, BLANK NO.2 ................................................................ (1) (1)
7 53100-KVE-930Z PIPE, STEERING HANDLE .................................................. 1 1
8 53105-KRC-900 END, STEERING HANDLE.................................................. 2 2
9 5313A-AAK-H70 HOLDER, HANDLE UPPER SUB. ASSY., ............................ 1 1
10 53132-124-000 HOLDER, HANDLE PIPE UNDER........................................ 2 2

11 53133-198-900 RUBBER, HANDLE CUSHION UPPER................................ 2 2


12 53134-028-000 RUBBER, HANDLE CUSHION UNDER .............................. 2 2
13 53135-198-900 WASHER, HANDLE CUSHION ............................................ 2 2
14 53136-198-900 PLATE, HANDLE CUSHION ................................................. 2 2
15 53230-KTN-700 BRIDGE, COMP., FORK TOP............................................... 1 1

16 90102-KVN-900 BOLT SPL., FLANGE SOCKET 6X22................................... 4 4


17 90304-GA6-000 NYLOCK NUT 10 MM ........................................................... 2 2
18 90304-KSP-900 NUT, STEERING STEM........................................................ 1 1
19 90503-KTR-900 WASHER, STEERING STEM ............................................... 1 1
20 91455-MG8-000 CAP, SOCKET BOLT 6MM.................................................... 4 4
54
20
8 20
16
20 16
20
16
16

7
4 9
1 3
5 6
2
10
8

F- 4 14
18
10

HANDLE PIPE / TOP BRIDGE 11


15 19 14
11
21

12
21 13
. 12
FR 17
13
17

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* HOLDER, HANDLE UNDER ................ 0.2 21 96700-08020-00 BOLT, SOCKET 8 MM........................................................... 2 2


(ADD 0.1 FOR EACH.) .........................
* PIPE STRG. HANDLE ......................... 0.5
* BRIDGE COMP., FORK TOP ............... 0.7
* SWITCH ASSY., COMBINATION & LOCK
* KEY SET .............................................. 1.1

55
8

9
3

6
12

2 1

F-5
STRG. STEM 1

6
12
4

. 10
7
FR 10 11
14
13

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* RACE, STEERING BALL...................... 1.0 1 50301-KTR-900 RACE, (STRG. TOP), BALL ................................................. 2 2
(SAME TIME FOR TWO UNITS) .......... 2 53200-KTN-700 STEM, COMP. STRG ........................................................... 1 1
* STEM COMP., STEERING ................... 1.1 3 53211-268-010 RACE, (STRG. TOP) CONE ................................................ 1 1
* RACE, STEERING TOP CONE............ 0.6 4 53212-200-000 RACE, (STRG. BOTTOM) CONE ........................................ 1 1
* THREAD, STRG. TOP ......................... 5 53214-200-000 DUST, SEAL, STRG. HEAD................................................. 1 1

6 53215-KTR-900 BALL, ASSY., STRG............................................................. 2 2


7 53216-KVE-900 PLATE, WIRE HARNESS GUIDE ........................................ 1 1
8 53221-KSP-900 THREAD, STRG. TOP ......................................................... 1 1
9 53222-KRM-860 MUD, GUARD STRG. (HEAD TOP)..................................... 1 1
10 95701-08035-07 BOLT, FLANGE 8X35 ........................................................... 2 2

11 96001-06012-07 BOLT, FLANGE SH. 6X12 .................................................... 1 1


12 96211-08000 BALL, STEEL 8 MM ............................................................. 16 16
13 96700-06012-07 BOLT, SOCKET 6X12........................................................... 1 1
14 96700-06020-07 BOLT, SOCKET 6X20........................................................... 1 1

56
10

5
6
10
7 1
9

2
9
F-6 8
FRONT FENDER
6
5
4
10
3 10

. 8
FR 7 9
9

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

*FENDER FRONT.................................. 0.3 1 61100-KVN-970ZA FENDER, FR. (PANTHER BLACK METALLIC).............. ..... 1 1
61100-KVN-970ZB FENDER, FR. (EBONY GRAY METALLIC).......................... 1 1
61100-KVN-970ZC FENDER, FR. (FORCE SILVER METALLIC)................. ...... 1 1
61100-KVN-970ZD FENDER, FR. (PEARL HARVEST GREEN).................. ...... 1 1
61100-KVN-970ZE FENDER, FR. (CANDY BLAZING RED)........................ ...... 1 1
61100-KVN-970ZF FENDER, FR. (MAPLE BROWN METALLIC)................ ...... 1 1
61100-KVN-970ZG FENDER, FR. (SPORTS RED)....................................... .....

2 61200-KVN-970ZA COVER, R. FR. FENDER (PANTHER BLACK METALLIC).. 1 1


61200-KVN-970ZB COVER, R. FR. FENDER (EBONY GRAY METALLIC)........ 1 1
61200-KVN-970ZC COVER, R. FR. FENDER (FORCE SILVER METALLIC)..... 1 1
61200-KVN-970ZD COVER, R. FR. FENDER (PEARL HARVEST GREEN)...... 1 1
61200-KVN-970ZE COVER, R. FR. FENDER (CANDY BLAZING RED)............ 1 1
61200-KVN-970ZF COVER, R. FR. FENDER (MAPLE BROWN METALLIC).... 1 1
61200-KVN-970ZG COVER, R. FR. FENDER (SPORTS RED).......................... 1 1

3 61300-KVN-970ZA COVER, L. FR. FENDER (PANTHER BLACK METALLIC).. 1 1


61300-KVN-970ZB COVER, L. FR. FENDER (EBONY GRAY METALLIC)........ 1 1
61300-KVN-970ZC COVER, L. FR. FENDER (FORCE SILVER METALLIC)..... 1 1
61300-KVN-970ZD COVER, L. FR. FENDER (PEARL HARVEST GREEN)....... 1 1
61300-KVN-970ZE COVER, L. FR. FENDER (CANDY BLAZING RED)............. 1 1
61300-KVN-970ZF COVER, L. FR. FENDER (MAPLE BROWN METALLIC)..... 1 1

57
10

5
6
10
7 1
9

2
9
F-6 8
FRONT FENDER
6
5
4
10
3 10

. 8
FR 7 9
9

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

*FENDER FRONT.................................. 0.3 3 61300-KVN-970ZG COVER L. FR. FENDER (SPORTS RED).............................. 1 1

4 61102-KVN-900 STAY, FR. FENDER............................................................... 1 1


5 61103-KRY-900 COLLAR 'A' FR. FENDER ..................................................... 4 4
6 61105-KTC-900 RUBBER, FR. FENDER MOUNTING.................................... 4 4
7 90106-KRY-970 SCREW FAIRING 5X11.5).................................................... 2 2
8 90320-GC3-000 NUT SPRING M5.................................................................. 2 2

9 9390334320 SCREW TAPPING 4X12....................................................... 4 4


10 96001-06032-00 BOLT, FLANGE SH. 6X32.............................. ...................... 4 4

58
14
15

18
13
17
19 20

2
1
F-7 10
6 3
FRONT FORK 11

16
. 7
FR 12 4

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* FORK ASSY., L. FR. ............................. 0.4 1 51400-KVN-971 FORK ASSY., 'R' FRONT...................................................... 1 1
(ADD 0.1 FOR EACH) .......................... 2 51401-KSP-901 SPRING FR. FORK............................................................... 1 1
* FORK ASSY., R. . ................................. 3 51410-KVN-901 PIPE COMP., FR. FORK....................................................... 1 1
* SPRING, FR. FORK............................. 0.6 4 51412-KSP-901 SPRING, REBOUND ............................................................ 1 1
(ADD 0.3 FOR EACH) .......................... 5 51412-KFN-851 RING, BACK UP ................................................................... 1 1
* PIPE COMP., FR. FORK ...................... 0.7
(ADD 0.4 FOR EACH) .......................... 6 51420-KVN-971 CASE ,COMP., 'R' FR. BOTTOM ......................................... 1 1
* CASE COMP., L. FR. BOTTOM ........... 0.8 7 51432-KFN-851 PIECE, OIL LOCK ................................................................. 1 1
* (ADD 0.5 FOR EACH).......................... 8 51437-KVN-901 RING, PISTON...................................................................... 1 1
* CASE COMP., R. FR. BOTTOM .......... 9 51440-KVN-901 PIPE, SEAT........................................................................... 1 1
* SEAL SET, FR. FORK.......................... 10 51500-KVN-971 FORK ASSY., L. FRONT....................................................... 1 1
(ADD 0.5 FOR EACH) ..........................
11 51520-KVN-971 CASE, COMP., L. FR. BOTTOM .......................................... 1 1
12 90116-KAG-900 BOLT, SOCKET 8 MM........................................................... 1 1
13 90123-KSP-901 BOLT, 'A' FR. FORK.............................................................. 1 1
14 90123-KRM-860 BOLT, FRONT FORK ............................................................ 2 2
15 90521-292-000 WASHER, PLAIN 10.3 MM ................................................... 2 2

16 90544-KFN-851 WASHER, SPECIAL 8 MM ................................................... 1 1


17 90601-KFN-851 RING, OIL SEAL STOP......................................................... 1 1
18 91254-GAA-003R SEAL, DUST ......................................................................... 1 1
19 91255-GAA-003R SEAL, OIL 31X43X10.3 ........................................................ 1 1
20 91356-KAG-900 O-RING ................................................................................. 1 1
59
2
1
12
7
13

8 4

F-8 1

CALIPER ASSY ‘R’ FR 4


11

14 5
9 10

6
3 FR
14 .

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* PAD SET, FRONT. ............................... 0.2 1 06451-KCC-841 SEAL, SET PISTON .............................................................. 2 2
* PISTON, 26 .......................................... 0.5 2 06455-KCC-841 PAD SET FR.......................................................................... 1 1
(ADD. 0.1 FOR EACH) 3 43216-MAK-003 CLIP ...................................................................................... 1 1
(INC. RELATIVE PART) 4 45107-KCC-841 PISTON 26 ............................................................................ 2 2
* CALIPER ASSY., R. FR........................ 0.4 5 45108-KCC-841 SPRING PAD......................................................................... 1 1

6 45132-KCC-841 BUSH, BOOT PIN ................................................................. 1 1


7 45133-KCC-841 BOOT B ................................................................................. 1 1
8 45200-KCC-841 CALIPER ,ASSY., 'R' FR. ...................................................... 1 1
9 45220-KCC-841 PIN COMP., HANGER........................................................... 1 1
10 45250-KCC-841 CALIPER, SUB ASSY., 'R' FR. .............................................. 1 1

11 45290-KCC-841 BRKT., SUB ASSY., FR. ........................................................ 1 1


12 45352-KCC-841 SCREW, BLEEDER .............................................................. 1 1
13 45353-KCC-841 CAP, BLEEDER..................................................................... 1 1
14 90155-KY4-900 BOLT, FLANGE 8X25 ............................................................ 2 2

60
3 14
4 14
12
14

14
13
10
14 14 16 2

F-9
FRONT WHEEL 18
11 9

8
6
18
FR 1 7
17
15

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* TUBE, TYRE (2.75-18). ........................ 0.9 1 42704-MER-D00 WEIGHT, BALANCE 10......................................................... - 1


* TYRE, FR. (2.75-18-42P)..................... 42705-MER-D00 WEIGHT, BALANCE 20 ........................................................ - 1
* AXLE, FR. WHEEL............................... 0.3 42706-MER-D00 WEIGHT, BALANE 30 ........................................................... - 1
* COLLAR, FRONT DISTANCE.............. 0.4 2 42753-KWF-901 RIM, VALVE .......................................................................... - 1
* GEAR BOX ASSY., SPDMT ................. 0.3 3 44301-KSP-900 AXLE, FR. WHEEL ............................................................... - 1
* DISC. FR. BRAKE................................
* BEARING, RADIAL BALL 4 44311-KRC-900 COLLAR, FR. WHEEL SIDE ................................................. - 1
(ADD. 0.1 FOR EACH) 5 44601-AAK-H71 WHEEL, FRONT .................................................................. - 1
6 44620-400-000 COLLAR, FRONT DISTANCE............................................... - 1
7 44680-KSP-B00 RETAINER GEAR BOX......................................................... - 1
8 44711-KRY-971 TYRE, FR. ............................................................................ - 1

9 44800-KVN-971 SENSOR ASSY., SPEED ...................................................... - 1


10 44818-KSP-B00 CLAMPER B SPEEDOMETER CORD ................................. - 1
11 45164-KVN-970 CLAMPER, SP SENSOR ...................................................... - 1
12 45251-KSP-861 DISC, FR. BRAKE................................................................. - 1
13 53216-KVN-970 STAY CLAMPER ................................................................... - 1

14 90105-KL8-741 BOLT, FR. DISK 8X24 ........................................................... - 6


15 90306-KF0-000 NUT, FLANGE 12MM ............................................................ - 1
16 91251-KPH-901 DUST SEAL, 21X37X7.......................................................... - 1
17 91258-KWC-901 DUST SEAL, 40X50X5.......................................................... - 1
18 96150-63010-10 BEARING, BALL RADIAL 6301 (UU) .................................... - 2
61
15
5

8
2
10
1
9
F - 10
REAR BRAKE PANEL

14 7
13 7
11
6 12
3
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* PANEL COMP., RR. BRAKE................. 0.5 1 42313-240-000 COLLAR, RR. BRAKE PANEL SIDE .................................... 1 -
* SHOE COMP., BRAKE......................... 0.4 2 43100-KRY-930 PANEL, COMP. RR BRAKE ................................................. 1 -
(ONE OR ALL) 3 43125-KTN-701 SHOE ,COMP., BRK. ........................................................... 2 -
* ARM, RR. BRAKE ................................ 0.1 4 43145-149-000 INDICATOR, RR. BRAKE..................................................... 1 -
(INC. RELATIVE PART) 5 43410-KRY-930 ARM, REAR BRAKE............................................................. 1 -

6 43434-ME1-670 RUBBER, STOPPER ARM................................................... 1 -


7 45133-KCC-900 SPRING, FR. BRAKE SHOE................................................ 2 -
8 45134-250-000 BRAKE, CAM DUST SEAL................................................... 1 -
9 45141-KTC-900 CAM FR. BRAKE.................................................................. 1 -
10 90301-473-000 NUT, U 6MM ......................................................................... 1 -

11 90505-425-000 WASHER 8 MM .................................................................... 1 -


12 92811-10000 BOLT 'A' BRAKE STOPPER................................................. 1 -
13 94001-08000-0S NUT, HEX. 8MM ................................................................... 1 -
14 94201-20150 PIN, SPLIT 2X15 MM ........................................................... 1 -
15 95701-06035-00 BOLT, FLANGE 6X35 ........................................................... 1 -

62
27 27

18
19 20
18 20
5
17
16 11
1
21 3 13
2
12
F - 10A 9

REAR BRAKE MASTER CYL. 16 1

24
7
6

15 10
8
17 22
18 26
. 18 14
FR 4
8

25
23

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* REAR BRAKE MASTER CYL................... 0.1 1 43155-KRY-970 CLAMPER, RR. BRAKE HOSE.............................................. - 2
* DIAPHRAGM. ...................................... 2 43310-KVN-970 HOSE COMP, RR. BRAKE..................................................... - 1
* HOSE COMP., REAR BRAKE. ................. 0.4 3 43503-MEE-006 CONNECTOR......................................................................... - 1
* CYL. SUB ASSY., REAR BRAKE MASTER. 4 43504-MB2-006 BOOT COMP., ........................................................................ - 1
* C YLINDER SET, MASTER ................... . 5 43510-KRY-971 SUB ASSY., REAR M/C.......................................................... - 1

6 43511-KW7-881 OIL CUP COMP...................................................................... - 1


7 43512-KVN-971 HOSE COMP., REAR M/C...................................................... - 1
8 43514-KS6-701 CLAMP, M/C OIL HOSE ......................................................... - 2
9 43520-MJ6-315 PISTON SET. M/C .................................................................. - 1
10 43530-MV9-006 PUSH ROD COMP., ............................................................... - 1

11 45513-GW0-911 CAP MASTER CYLINDER ..................................................... - 1


12 45520-GW0-911 DIAPHRAGM .......................................................................... - 1
13 45521-GW0-911 PLATE, DIAPHRAGM............................................................. - 1
14 46182-MEL-D21 CIRCLIP ................................................................................. - 1
15 46504-KV6-702 JOINT BRK., ROD .................................................................. - 1

16 90103-MCS-G00 BOLT, FLANGE SH. 6X12 ...................................................... - 2


17 90145-MS9-610 OIL BOLT, 10X22 .................................................................... - 2
18 90545-300-000 WASHER, OIL BOLT .............................................................. - 4
19 91212-422-006 O-RING 14- 8X2.4 .................................................................. - 1
20 93600-04045-1G SCREW FLAT 4X45 ............................................................... - 2
63
27 27

18
19 20
18 20
5
17
16 11
1
21 3 13
2
12
F - 10A 9

REAR BRAKE MASTER CYL. 16 1

24
7
6

15 10
8
17 22
18 26
. 18 14
FR 4
8

25
23

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* REAR BRAKE MASTER CYL................... 0.1 21 93893-04012-17L SCREW WASH, 4X12 ................................................. - 1
* DIAPHRAGM. ...................................... 22 94002-08000-0S NUT, HEX 8MM............................................................ - 1
* HOSE COMP., REAR BRAKE. ................. 0.4 23 94201-20150 PIN. SPLIT, 2.0X15 ...................................................... - 1
* CYL. SUB ASSY., REAR BRAKE MASTER. 24 94305-20102 PIN, SPRING 2X10...................................................... - 1
* C YLINDER SET, MASTER ................... . 25 95015-54000 PIN D, JOINT ............................................................... - 1

26 95701-06012-08 BOLT, FLANGE-6X12 .................................................. - 1


27 95701-06022-08 BOLT, FLANGE 6X22 .................................................. - 2

64
19
6
18
9
20 10

12
F - 10B
3
CALIPER ASSY. REAR 11
1
5 8
4 16
17
7
13 14
20 15

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* PAD SET, REAR. ....................................... 0.2 1 06435-KRY-971 PAD SET, RR................................................................ - 1
* BRACKET, RIGHT 2 06451-MA7-405 SEAL SET, PISTON...................................................... - 1
* PISTON ............................................... 0.5 3 43107-MA7-006 PISTON ........................................................................ - 1
(ADD 0.1 FOR EACH) 4 43114-KRY-971 SHIM B ......................................................................... - 1
(INC. RELATIVE PART) 5 43115-KVN-971 HOLDER REAR CALIPPER......................................... - 1
* CALIPER ASSY., R. FR ........................ 0.4
6 43150-KRY-971 CALIPER SUB ASSY., REAR...................................... - 1
7 43190-KRY-971 BRKT SUB ASSY., REAR............................................. - 1
8 43215-KGH-901 PIN,HANGER ............................................................... - 2
9 43352-568-003L SCREW BLEEDER ...................................................... - 1
10 43353-461-771L CAP BLEEDER ............................................................ - 1

11 45108-ML7-922 SPRING,PAD................................................................ - 1
12 45111-MAJ-G41 STOPPER RING .......................................................... - 1
13 45131-GZ0-006L PIN, BOLT .................................................................... - 1
14 45132-166-016L BUSH, BOOT PIN ........................................................ - 1
15 45133-MA3-006L BOOT, 'B' ...................................................................... - 1

16 45203-MCC-006 PLUG,PIN..................................................................... - 1
17 45216-166-006L WASHER, WAVE.......................................................... - 1
18 45216-KPP-861 TORQUE NUT.............................................................. - 1
19 90127-KRY-970 BOLT, TORQUE LINK................................................... - 1
20 90155-KY4-900 BOLT FLANGE 8X25.................................................... - 1
65
17 26 5

15
15 20

15

15
9-10
24 27
21
6
12 18-19
F - 11 14 1-2
16
7 13 25
REAR WHEEL
11 4
22
23
3

. 8
FR 3
3

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* AXLE, RR. WHEEL .............................. 0.3 1 41201-KVE-900 SPROCKET, FINAL DRIVEN 43T ........................................ 1 -
* DAMPER SET, WHEEL ....................... 2 41201-KVN-970 SPROCKET, FINAL DRIVEN 43T ........................................ - 1
* BEARING, RADIAL BALL, 6302 (U) .... 0.5 3 41241-KSP-900 DAMPER, RR. WHEEL ........................................................ 4 4
(ADD 0.1 FOR EACH) 4 42301-KVE-900 AXLE, REAR WHEEL........................................................... 1 1
* COLLAR, RR. AXLE DISTANCE.......... 5 42303-KRY-931 SLEEVE, REAR WHEEL ...................................................... 1 1
* SLEEVE, RR. AXLE .............................
* FLANGE FINAL DRIVEN ..................... 0.8 6 42311-KVE-900 COLLAR, RR. WHEEL SIDE ................................................ 1 1
* SPROCKET, FINAL DRIVEN (43T)..... 0.7 7 42601-AAR-H71 WHEEL REAR ..................................................................... - 1
* BEARING, RADIAL BALL, 6005 .......... 0.7 8 42601-AAK-H81 WHEEL, COMP. REAR ........................................................ 1 -
* TYRE RR. (100/90-18, 56P)................. 0.9 9 42611-KRY-930 FLANGE, FINAL DRIVEN..................................................... 1 -
* TUBE SET, TUFF UP ........................... 10 42611-KVN-970 FLANGE, FINAL DRIVEN..................................................... - 1

11 42620-KSP-900 COLLAR, RR. AXLE DISTANCE .......................................... 1 1


12 42711-KRY-971 TYRE, RR. ............................................................................ 1 1
13 42753-KWF-901 RIM, VALVE ......................................................................... 1 1
14 43251-KVN-971 DISC, REAR BRAKE ............................................................ - 1
15 90105-KL8-741 BOLT DISC 8X24.................................................................. 4 4

16 90304-KCS-920 NUT, U 10 MM ...................................................................... 4 4


17 90305-KVN-900 NUT, FLG. PT. 14 MM........................................................... 1 1
18 90559-KVN-900 WASHER, 'L' RR. AXLE ....................................................... 1 -
19 90559-KRY-970 WASHER, 'L' RR. AXLE ....................................................... - 1
20 90560-KVN-970 WASHER, 'R' RR AXLE ........................................................ 1 1
66
17 26 5

15
15 20

15

15
9-10
24 27
21
6
12 18-19
F - 11 14 1-2
16
7 13 25
REAR WHEEL
11 4
22
23
3

. 8
FR 3
3

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* AXLE, RR. WHEEL .............................. 0.3 21 91253-KSP-901 DUST SEAL, 30X47X8 ......................................................... 1 1
* DAMPER SET, WHEEL ....................... 22 91257-230-003 DUST SEAL, 30X47X8 ......................................................... - 1
* BEARING, RADIAL BALL, 6302 (U) .... 0.5 23 91352-KSP-900 O-RING 51X22 ..................................................................... 1 1
(ADD 0.1 FOR EACH) 24 92915-10025-0E BOLT STUDII 10X25 ............................................................ 4 4
* COLLAR, RR. AXLE DISTANCE..........
* SLEEVE, RR. AXLE ............................. 25 95020-15100 NUT, E STEM ....................................................................... 1 1
* FLANGE FINAL DRIVEN ..................... 0.8 26 96140-63020-10 BEARING, BALL RADIAL 6302 (U) ...................................... 2 2
* SPROCKET, FINAL DRIVEN (43T)..... 0.7 27 96150-60050-10 BEARING, BALL RADIAL 6005 ............................................ 1 1
* BEARING, RADIAL BALL, 6005 .......... 0.7
* TYRE RR. (100/90-18, 56P)................. 0.9
* TUBE SET, TUFF UP ...........................

67
13 20
12 13 33
12 1 17 33
11 31 18
6 23 28
30 21 28
31 1 19
30 29
23
2 29 28
34 28
29
27
2 24 29
16 3 26
10 7
9 10 5
25
F - 12 10 9
8 10 22
SEAT ASSY. / 8 4
COWL 14 32
15 32

7
.
FR 24
27
34

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* LOCK ASSY., SEAT ............................. 0.5 1 19052-KV0-000 COLLAR, RADIATOR MOUNTING....................................... 2 2


* CABLE, SEAT LOCK............................ 0.2 2 50354-428-000 STOPPER, RUBBER B ........................................................ 2 2
* COWL SET, R/L REAR......................... 0.2 3 75582-KCW-870 SET, SPRING, LOCK KEY ................................................... 1 1
(ADD 0.1 FOR EACH) 4 77156-KVN-970 CABLE, SEAT LOCK ............................................................ 1 1
* COWL SET, CENTER REAR ............... 5 77160-KVN-970 BRACKET, COMP. SEAT LOCK ........................................... 1 1
* BRACKET COMP., SEAT LOCK .......... 0.1
6 77200-KVN-900 SEAT, COMP. DOUBLE ........................................................ 1 1
7 77202-KCC-900 RUBBER, SEAT MOUNTING. .............................................. 2 2
8 77204-KCC-900 RUBBER, 'A' SEAT SETTING .............................................. 2 2
9 77205-KVE-900 RUBBER, 'B' SEAT SETTING .............................................. 2 2
10 77206-KFN-850 RUBBER, SEAT CUSHION .................................................. 4 4

11 7720B-KVN-900 COVER, SEAT ASSY. ........................................................... 1 1


12 77228-GBG-850 RUBBER, SEAT LOCK BAR................................................. 2 2
13 77229-GBG-850 COLLAR, SEAT LOCK BAR ................................................. 2 2
14 77234-KVN-900 SPRING, SEAT LOCK .......................................................... 1 1
15 77239-AAL-H00 KEY, SEAT LOCK ................................................................. 1 1

16 77244-KVN-900 STAY, SEAT LOCK CABLE................................................... 1 1


17 77250-KVN-900 BASE R. REAR COWL (MAT BLACK) ................................ 1 1
18 77260-KVE-900 SEAT LOCK .......................................................................... 1 1
19 77260-KVN-900 BASE L. REAR COWL (MAT BLACK) ................................. 1 1
20 77280-AAK-H70 SET RR CENTRE COWL ..................................................... 1 1
68
13 20
12 13 33
12 1 17 33
11 31 18
6 23 28
30 21 28
31 1 19
30 29
23
2 29 28
34 28
29
27
2 24 29
16 3 26
10 7
9 10 5
25
F - 12 10 9
8 10 22
SEAT ASSY. / 8 4
COWL 14 32
15 32

7
.
FR 24
27
34

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* LOCK ASSY., SEAT ............................. 0.5 21 77315-AAK-H70ZA SET, R. RR COWL (PANTHER BLACK METALLIC) ............. 1 1
* CABLE, SEAT LOCK............................ 0.2 77315-AAK-H70ZB SET, R. RR COWL (EBONY GRAY METALLIC).................... 1 1
* COWL SET, R/L REAR......................... 0.2 77315-AAK-H70ZC SET, R. RR COWL (FORCE SILVER METALLIC) ................. 1 1
(ADD 0.1 FOR EACH) 77315-AAK-H70ZD SET, R. RR COWL (PEARL HARVEST GREEN) .................. 1 1
* COWL SET, CENTER REAR ............... 77315-AAK-H70ZE SET, R. RR COWL (CANDY BLAZING RED)......................... 1 1
* BRACKET COMP., SEAT LOCK .......... 0.1 77315-AAK-H70ZF SET, R. RR COWL (MAPLE BROWN METALLIC) ................. 1 1
77315-AAK-H70ZG SET, R. RR COWL (SPORTS RED) ....................................... 1 1

22 77325-AAK-H70ZA SET, L. RR COWL (PANTHER BLACK METALLIC) ............... 1 1


77325-AAK-H70ZB SET, L. RR COWL (EBONY GRAY METALLIC) ..................... 1 1
77325-AAK-H70ZC SET, L. RR COWL (FORCE SILVER METALLIC) ................. 1 1
77325-AAK-H70ZD SET, L. RR COWL (PEARL HARVEST GREEN)................... 1 1
77325-AAK-H70ZE SET, L. RR COWL (CANDY BLAZING RED) ........................ 1 1
77325-AAK-H70ZF SET, L. RR COWL (MAPLE BROWN METALLIC)................. 1 1
77325-AAK-H70ZG SET, L. RR COWL (SPORTS RED)....................................... 1 1

23 83545-KCJ-690 RUBBER, SIDE COVER........................................................ 2 2


24 84702-KCC-900 COLLAR, STAY NUMBER PLATE SET................................. 2 2
25 90101-087-720 SCREW, HEAD LIGHT SET ................................................... 1 1
26 90103-KVN-900 SCREW, PAN 5X13.5 ............................................................. 2 2
27 90563-355-000 WASHER, WHEEL 6 MM ....................................................... 2 2
28 93903-34380 SCREW, TAPPING 4X12...................................................... 4 4

69
13 20
12 13 33
12 1 17 33
11 31 18
6 23 28
30 21 28
31 1 19
30 29
23
2 29 28
34 28
29
27
2 24 29
16 3 26
10 7
9 10 5
25
F - 12 10 9
8 10 22
SEAT ASSY. / 8 4
COWL 14 32
15 32

7
.
FR 24
27
34

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* LOCK ASSY., SEAT ............................. 0.5 29 93903-35280 SCREW, TAPPING 5X12....................................................... 4 4


* CABLE, SEAT LOCK............................ 0.2 30 94001-06090-0S NUT, HEX.6 MM .................................................................... 2 2
* COWL SET, R/L REAR......................... 0.2 31 94103-06700 WASHER, PLAIN 6 MM......................................................... 2 2
(ADD 0.1 FOR EACH) 32 95701-06018-08 BOLT, FLANGE 6X182 ......................................................... 2 2
* COWL SET, CENTER REAR ............... 33 95701-06020-00 BOLT, FLANGE 6X20......................................................... ... 2 2
* BRACKET COMP., SEAT LOCK .......... 0.1
34 95701-06022-00 BOLT, FLANGE 6X22........................................................... 2 2

70
25 7
25 25 10
8 24 38

14 13
27
18 30
30 23
30
30 21
26 30
26
12
26 2
30 30 30
17 3

F - 13 11
30 24
FUEL TANK 11 30
22 24
33 15
30 30
26 10 28 16
30
30 30 5
30
20 33
19 1
6 4
26 26 35 29
32
. 37 9 31 31
FR 34 31
31
36

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

*COCK ASSY., FUEL............................. 0.2 1 16173-001-000 O-RING................................................................................. 1 1


*SCREEN, FUEL STRAINER................. 2 16950-KVN-901 COCK ASSY. FUEL .............................................................. 1 1
*TANK SET, FUEL.................................. 0.3 3 16952-KVN-900 SCREEN SET, FUEL STRAINER......................................... 1 1
*UNIT ASSY., FUEL............................... 0.4 4 16955-KVN-900 LEVER, FUEL COCK ........................................................... 1 1
5 16959-HB3-000 FILTER, CUP ........................................................................ 1 1

6 16967-MA2-770 CUP, FUEL STRAINER ........................................................ 1 1


7 17509-KVN-900 FILM, TANK PROTECTOR................................................... 1 1

8 17520-KVN-970ZA SET, FUEL TANK (PANTHER BLACK METALLIC) .............. 1 1


17520-KVN-970ZB SET, FUEL TANK (EBONY GRAY METALLIC)..................... 1 1
17520-KVN-970ZC SET, FUEL TANK (FORCE SILVER METALLIC) .................. 1 1
17520-KVN-970ZD SET, FUEL TANK (PEARL HARVEST GREEN) ................... 1 1
17520-KVN-970ZE SET, FUEL TANK (CANDY BLAZING RED)......................... 1 1
17520-KVN-970ZF SET, FUEL TANK (MAPLE BROWN METALLIC) ................. 1 1
17520-KVN-970ZG SET, FUEL TANK (SPORTS RED) ....................................... 1 1

9 17525-KVE-900 JOINT, TUBE ........................................................................ 1 1


10 17529-KVN-900 RUBBER SHROUD MOUNT ................................................ 2 2
11 17611-KFN-850 CUSHION, FRONT FUEL TANK .......................................... 2 2
12 17613-MV4-000 CUSHION, FUEL TANK REAR............................................. 1 1
13 17620-AAK-H01 CAP COMP. FUEL FILLER................................................... 1 1

71
25 7
25 25 10
8 24 38

14 13
27
18 30
30 23
30
30 21
26 30
26
12
26 2
30 30 30
17 3

F - 13 11
30 24
FUEL TANK 11 30
22 24
33 15
30 30
26 10 28 16
30
30 30 5
30
20 33
19 1
6 4
26 26 35 29
32
. 37 9 31 31
FR 34 31
31
36

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

*COCK ASSY., FUEL............................. 0.2 14 17646-MN8-700 RUBBER, SEAL BREATHER ............................................... 1 1


*SCREEN, FUEL STRAINER................. 15 17681-KVN-900 TUBE, FUEL ........................................................................ 1 1
*TANK SET, FUEL.................................. 0.3 16 37800-KVN-901 UNIT, ASSY. FUEL ............................................................... 1 1
*UNIT ASSY., FUEL............................... 0.4
17 50200-KVN-870ZB SET, R. SHROUD (FORCE SILVER METALLIC)................. 1 1
50200-KVN-870ZD SET, R. SHROUD (SPORTS RED)...................................... 1 1
50200-KVN-870ZE SET, R. SHROUD (PANTHER BLACK METALLIC) ............. 1 1
50200-KVN-870ZF SET, R. SHROUD (CANDY BLAZING RED)........................ 1 1
50200-KVN-870ZG SET, R. SHROUD (EBONY GREY) ..................................... 1 1
50200-KVN-970ZD SET, R. SHROUD (PEARL HARVEST GREEN).................. 1 1
50200-KVN-970ZF SET, R. SHROUD (MAPLE BROWN METALLIC)................ 1 1

18 50265-KVN-900 SHROUD, R INNER ............................................................. 1 1


19 50275-KVN-900 SHROUD, L INNER.............................................................. 1 1

20 50300-KVN-870ZB SET, L. SHROUD (FORCE SILVER METALLIC) ................. 1 1


50300-KVN-870ZD SET, L. SHROUD (SPORTS RED) ...................................... 1 1
50300-KVN-870ZE SET, L. SHROUD (PANTHER BLACK METALLIC).............. 1 1
50300-KVN-870ZF SET, L. SHROUD (CANDY BLAZING RED) ........................ 1 1
50300-KVN-870ZG SET, L. SHROUD (EBONY GREY) ...................................... 1 1
50300-KVN-970ZD SET, L. SHROUD (HARVEST GREEN) ............................... 1 1
50300-KVN-970ZF SET, L. SHROUD (MAPLE BROWN METALLIC) ................ 1 1

72
25 7
25 25 10
8 24 38

14 13
27
18 30
30 23
30
30 21
26 30
26
12
26 2
30 30 30
17 3

F - 13 11
30 24
FUEL TANK 11 30
22 24
33 15
30 30
26 10 28 16
30
30 30 5
30
20 33
19 1
6 4
26 26 35 29
32
. 37 9 31 31
FR 34 31
31
36

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

*COCK ASSY., FUEL............................. 0.2 21 64720-KVN-900 LOUVER, R .......................................................................... 1 1


*SCREEN, FUEL STRAINER................. 22 64820-KVN-900 LOUVER, L........................................................................... 1 1
*TANK SET, FUEL.................................. 0.3 23 80101-KVN-900 COLLAR, 8X12..................................................................... 1 1
*UNIT ASSY., FUEL............................... 0.4 24 83551-300-000 GROMMET, AIR CLEANER CASE ...................................... 3 3
25 90074-KVE-900 BOLT, SOCKET 4X21 ........................................................... 3 3

26 90108-KVN-900 BOLT, COWL SET................................................................. 6 6


27 90534-MV4-000 WASHER, 8.5X28 ................................................................. 1 1
28 91305-443-740 O-RING, 39.5X5.................................................................... 1 1
29 93500-04025-0G SCREW, PAN 4X25 .............................................................. 1 1
30 93903-34380 SCREW, TAPPING 4X12 ...................................................... 16 16

31 94050-06000 NUT, FLANGE 6 MM............................................................. 4 4


32 95002-02080 CLIP, TUBE ........................................................................... 1 1
33 95002-02100 CLIP, B 10 TUBE................................................................... 2 2
34 95002-02130 CLIP, B-12.5 TUBE ............................................................... 1 1
35 95005-45470-20 TUBE, BREATHER 4.5 X 470............................................... 1 1

36 95005-80350-20 TUBE ,FUEL 8X350 .............................................................. 1 1


37 95005-80800-20 TUBE, 8X800 ........................................................................ 1 1
38 95701-08025-08 BOLT, FLANGE 8X25............................................................ 1 1

73
8 10

11 11
4 11
9 6 10
1 11 11
5
8
11
F - 14 2
SIDE COVER
W
FLO
G
Y
BLE LO
M NO
TU CH
ON ED TE
NC ON
VA TI
ADDUC
IN

OFF

RES

1
.
FR 9
5

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

*SET, RIGHT SIDE COVER................... 0.1 1 19052-KV0-000 COLLAR RADIATOR MOUNTING ........................................ 2 2
*SET, LEFT SIDE COVER..................... 0.1 2 77231-KVE-900 CUSHION COWL CENTRE A .............................................. 2 2
* COVER, B, 'R' SIDE............................
3 83510-KVN-970ZA SET, R. SIDE COVER B (PANTHER BLACK METALLIC) .... 1 1
* COVER B, ‘L’ SIDE............................
83510-KVN-970ZB SET, R. SIDE COVER B (EBONY GRAY METALLIC) .......... 1 1
83510-KVN-970ZC SET, R. SIDE COVER B (FORCE SILVER METALLIC)........ 1 1
83510-KVN-970ZD SET, R. SIDE COVER B (PEARL HARVEST GREEN)......... 1 1
83510-KVN-970ZE SET, R. SIDE COVER B (CANDY BLAZING RED)............... 1 1
83510-KVN-970ZF SET, R. SIDE COVER B (MAPLE BROWN METALLIC)....... 1 1
83510-KVN-970ZG SET, R. SIDE COVER B (SPORTS RED)............................. 1 1

4 83520-KVN-970 SET 'R' SIDE COVER A ....................................................... 1 1


5 83545-KVN-900 RUBBER, SIDE COVER ....................................................... 2 2

6 83610-KVN-970ZA SET, L. SIDE COVER B (PANTHER BLACK METALLIC)..... 1 1


83610-KVN-970ZB SET, L. SIDE COVER B (EBONY GRAY METALLIC) ........... 1 1
83610-KVN-970ZC SET, L. SIDE COVER B (FORCE SILVER METALLIC) ........ 1 1
83610-KVN-970ZD SET, L. SIDE COVER B (PEARL HARVEST GREEN) ......... 1 1
83610-KVN-970ZE SET, L. SIDE COVER B (CANDY BLAZING RED) ............... 1 1
83610-KVN-970ZF SET, L. SIDE COVER B (MAPLE BROWN METALLIC) ....... 1 1
83610-KVN-970ZG SET, L. SIDE COVER B (SPORTS RED) ............................. 1 1

7 83620-KVN-970 SET L. SIDE COVER A ........................................................ 1 1


74
8 10

11 11
4 11
9 6 10
1 11 11
5
8
11
F - 14 2
SIDE COVER
W
FLO
G
Y
BLE LO
M NO
TU CH
ON ED TE
NC ON
VA TI
ADDUC
IN

OFF

RES

1
.
FR 9
5

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

*SET, RIGHT SIDE COVER................... 0.1 8 90101-087-720 SCREW, HEAD LIGHT SET.................................................. 2 2
*SET, LEFT SIDE COVER..................... 0.1 9 90105-KVN-900 BOLT, SPECIAL 6X22 ........................................................... 2 2
* COVER, B, 'R' SIDE............................ 10 90106-KVN-900 SCREW, PAN 5X18.5............................................................ 2 2
* COVER B, ‘L’ SIDE............................ 11 93903-34380 SCREW, TAPPING 4X12 ...................................................... 6 6

75
2
8
15
17 18
25 19

22
9 10 6
27 5 13 24
23

F - 15 12
19 4
16
AIR CLEANER 20 18
4 14
21 19
18 3
1
24
7 23
24
23 24
23
.
FR
26 24 24
23 23
11

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

1 15772-KTN-900 CLIP, BREATHER TUBE ...................................................... 1 1


* ELEMENT COMP., AIR CLEANER....... 0.1 2 16199-KVE-900 TUBE, AIR VENT.................................................................. 1 1
* COVER, SUB ASSY., AIR CLEANER ... 0.6 3 17211-KVN-900 ELEMENT, COMP AIR/C ...................................................... 1 1
* RESONATOR ....................................... 0.2 4 17213-KRY-900 SEAL, 'A' AIR/C .................................................................... 2 2
* CASE SUB. ASSY., AIR CLEANER ..... 0.7 5 17214-KRY-900 SEAL, 'B' AIR /C ................................................................... 1 1
* HOLDER SUB ASSY., AIR CLEANER .
6 17215-KTN-700 SEAL, HOLDER ................................................................... 1 1
7 17216-KVN-900 TUBE, DRAIN....................................................................... 1 1
8 17219-KVE-900 DUCT, AIR/C......................................................................... 1 1
9 17222-KVE-900 TUBE, AIR/C CONN ............................................................. 1 1
10 17225-KVN-900 CASE, SUB ASSY. AIR/C ..................................................... 1 1

11 17234-KS4-770 TUBE, AIR CLEANER DRAIN .............................................. 1 1


12 17234-KVN-900 COVER, AIR/C DUCT .......................................................... 1 1
13 17212-KTC-900 HOLDER, SUB ASSY., AIR/C ............................................... 1 1
14 17245-KVN-900 COVER, SUB ASSY. AIR/C .................................................. 1 1
15 17311-KRC-910 RESONATOR ....................................................................... 1 1

16 17371-KTN-700 TUBE, BRATHER A .............................................................. 1 1


17 19509-GE2-003 CLAMP, D19 TUBE............................................................... 1 1
18 90111-187-010 BOLT, HEX. SPL. 6MM......................................................... 3 3
19 90111-187-020 WASHER SPL. 8.5 ............................................................... 3 3
20 90651-MK3-780 CLIP, B 12.5 TUBE ............................................................... 1 1
76
2
8
15
17 18
25 19

22
9 10 6
27 5 13 24
23

F - 15 12
19 4
16
AIR CLEANER 20 18
4 14
21 19
18 3
1
24
7 23
24
23 24
23
.
FR
26 24 24
23 23
11

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* ELEMENT COMP., AIR CLEANER....... 0.1 21 91406-KFN-850 CLAMP, D14.5 TUBE............................................................ 1 1


* COVER, SUB ASSY., AIR CLEANER ... 0.6 22 93500-04032-0G SCREW, PAN 4X32 .............................................................. 1 1
* RESONATOR ....................................... 0.2 23 93500-05016-1H SCREW, PAN 5X16 .............................................................. 11 11
* CASE SUB. ASSY., AIR CLEANER ..... 0.7 24 94101-05000 WASHER, PLAIN 5 MM........................................................ 11 11
* HOLDER SUB ASSY., AIR CLEANER . 25 95002-70000 CLIP, C11 TUBE ................................................................... 1 1

26 95002-80000 CLIP, C12 TUBE ................................................................... 1 1


27 95018-54320 BAND, 54 AIR/C CONN. TUBE ............................................ 1 1

77
14 15
15
5
13
9
7 4
6
9
8
6 2

10
9 6
F - 16
MUFFLER EXHAUST

11 12
1

11
.
FR 3

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* COVER-B COMP., MUFFLER .............. 0.1 1 18291-KRY-930 GASKET, EXH. PIPE ............................................................ 1 1
* MUFFLER COMP., EXHAUST ............. 0.3 2 18293-KPK-900 RUBBER, PKG. PROTR....................................................... 1 1
3 18300-AAK-H00 MUFFLER, COMP. EXH. ...................................................... 1 1
4 18311-KVN-970 COVER, MUFFLER .............................................................. 1 1
5 18317-KVN-900 PROTECTOR, MUFF ........................................................... 1 1

6 18345-MBT-610 RUBBER, PROTECTOR MOUNT ........................................ 3 3


7 18421-438-670 RUBBER, MUFFLER MOUNT.............................................. 1 1
8 18442-KRC-900 COLLAR, MUFFLER MOUNT .............................................. 1 1
9 33619-459-840A COLLAR, WINKER STAY ..................................................... 3 3
10 90107-KST-940 SCREW, MUFF. PROTECTOR............................................. 1 1

11 90305-KSP-900 NUT, 8MM EXP. .................................................................... 2 2


12 94050-10070 NUT, FLANGE 10MM............................................................ 1 1
13 94103-10000 WASHER, PLAIN 10MM ....................................................... 1 1
14 95801-10055-00 BOLT, FLANGE 10X55 ......................................................... 1 1
15 96001-06014-02 BOLT, FLANGE SH. 6X14 .................................................... 2 2

78
9
3
12
11
4 1-2
7 3

9 18
15
19 11
19
18
11 10
6 5
12 18 9
19 13
15
4
F - 17 20 17 11 19
5
STEP PILLION 16 4
18
7
9
14
15
20 13
8

4
.
FR 6

15

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* BAR COMP., STEP .............................. 0.4 1 50600-KVN-970 HOLDER, R. STEP .............................................................. - 1


* BAR R., MAIN STEP ............................ 0.1 2 50600-KVN-900Z HOLDER, R. STEP .............................................................. 1 -
(INC. RELATIVE PART) 3 50603-KFN-850 PIN, STEP BAR JOINT .......................................................... 2 2
* BAR L., MAIN STEP. ............................ 0.1 4 50603-KVE-900 PIN, STEP BAR JOINT .......................................................... 2 2
(INC. RELATIVE PART) 5 50618-KE8-000 COLLAR, 6.5 X 11 X 3 ........................................................... 4 4
* BRKT. COMP., R. PILLION STEP ........ 0.5
* BRKT. L., PILLION STEP ..................... 0.2 6 50619-KFN-850 PLATE, STEP LOWER........................................................... 2 2
7 50619-KTN-700 PLATE, STEP LOWER........................................................... 2 2
8 50643-KCT-690 PIVOT, CHANGE PEDAL....................................................... 1 1
9 50661-KVN-900 RUBBER, MAIN STEP........................................................... 4 4
10 50700-KVN-900Z HOLDER, L. STEP ................................................................ 1 1

11 50715-KVN-900 WASHER PILLION STEP ...................................................... 4 4


12 50717-KFN-850 BAR R. PILLION STEP .......................................................... 2 2
13 50718-KFN-850 BAR L. PILLION STEP........................................................... 2 2
14 90001-KFN-850 BOLT, PEDAL BRAKE STOPPER ......................................... 1 1
15 92101-06012-0G BOLT, HEX 6X12.................................................................... 4 4

16 94001-06090-0S NUT, HEX.6MM...................................................................... 1 1


17 94050-08080 NUT, FLANGE 8 MM.............................................................. 1 1
18 94102-08000 WASHER, PLAIN 8MM .......................................................... 4 4
19 94201-20150 PIN, SPLIT 2X15 MM............................................................. 4 4
20 95701-10025-00 BOLT, FLANGE 10X25........................................................... 2 2
79
10
32 18
31 16
31 17
24
11 31
12
35
13
26 21
F - 18 7

GEAR CHANGE PEDAL/ 9 15 1


KICK STARTER / 25 14
20
8 29 5
PEDAL BRAKE 30 3 2
28 4 27
34
28
23
19 33

22
. 5 23
FR 6 28

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

1 24700-KVE-900 PEDAL, ASSY., GEAR CHANGE .......................................... 1 1


* PEDAL ASSY., GEAR CHANGE .......... 0.1 2 24701-KVE-900 PEDAL, GEAR CHANGE ..................................................... 1 1
* ARM ASSY., KICK STARTER............... 3 24711-KVE-900 ARM, GEAR CHANGE.......................................................... 1 1
* JOINT, KICK ARM. ............................... 0.2 4 24720-KFN-850 TIE ROD................................................................................ 1 1
* STOPPER, KICK ARM ......................... 0.3 5 24721-GS3-000 COVER, CHANGE PEDAL ................................................... 2 2
* SWITCH ASSY., RR. STOP ................. 0.2
* ROD COMP., RR. BRAKE.................... 0.3 6 24781-KR3-770 RUBBER, CHANGE PEDAL ................................................. 1 1
* PEDAL, BRAKE ................................... 0.5 7 28241-AAK-H00 JOINT, KICK ARM ................................................................. 1 1
8 28293-333-000 CLIP, KICK STARTER ........................................................... 1 1
9 28300-AAK-H00 ARM, ASSY., KICK STARTER............................................... 1 1
10 28307-AAK-H60 STOPPER, KICK ARM .......................................................... 1 1

11 28311-KC5-000 STARTER, RUBBER KICK.................................................... 1 1


12 28333-KK0-000 SPRING, KICK STARTER .................................................... 1 1
13 35350-KFN-850 SW. ASSY., RR. STOP .......................................................... 1 1
14 35357-KVN-970 SPRING, STOP SW .............................................................. 1 1
15 43451-KVE-901 ROD, COMP. RR. BRK ......................................................... 1 1

16 43455-KSP-900 JOINT, BRAKE ARM ............................................................. 1 1


17 43456-KSP-900 SPRING., BRK. ROD ............................................................ 1 1
18 43459-KSP-900 NUT, BRK. ROD ADJUST ..................................................... 1 1
19 46500-KVN-900 PEDAL, BRAKE .................................................................... 1 1
20 46514-KCC-900 SPRING, BRAKE PEDAL...................................................... 1 1
80
10
32 18
31 16
31 17
24
11 31
12
35
13
26 21
F - 18 7

GEAR CHANGE PEDAL/ 9 15 1


KICK STARTER / 25 14
20
8 29 5
PEDAL BRAKE 30 3 2
28 4 27
34
28
23
19 33

22
. 5 23
FR 6 28

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

21 46515-KB9-000 TUBE, BRAKE PEDAL SPRING ........................................... 1 1


* PEDAL ASSY., GEAR CHANGE .......... 0.1 22 46515-KVE-900 ARM, COMP. MIDDLE .......................................................... 1 1
* ARM ASSY., KICK STARTER............... 23 90502-155-000 WASHER, PLAIN 7MM ......................................................... 2 2
* JOINT, KICK ARM. ............................... 0.2 24 90502-KRY-930 WASHER, BRAKE ROD........................................................ 1 1
* STOPPER, KICK ARM ......................... 0.3 25 90505-KRM-860 WASHER, 15.5X22 ............................................................... 1 1
* SWITCH ASSY., RR. STOP ................. 0.2
* ROD COMP., RR. BRAKE.................... 0.3 26 90601-KAF-000 CLIP, SW., COVER ............................................................... 1 1
* PEDAL, BRAKE ................................... 0.5 27 94103-06000 WASHER, PLAIN 6MM ......................................................... 1 1
28 94201-20150 PIN, SPLIT 2X15 MM ............................................................ 3 3
29 95015-53000 PIN, JOINT ............................................................................ 1 1
30 95701-06020-00 BOLT, FLANGE 6X20 ............................................................ 1 1

31 95701-08020-00 BOLT, FLANGE 8X20 ............................................................ 3 3


32 95701-08040-07 BOLT, FLANGE, 8X40........................................................... 1 1
33 95801-08090-00 BOLT, FLANGE 8X90 ............................................................ 1 1
34 96001-06012-00 BOLT, FLANGE SH 6X12 ...................................................... 1 1
35 96211-08000 BALL, STEEL 8 MM .............................................................. 1 1

81
2

4 6
5

F - 18A
MAIN STAND/SIDE STAND
3 7
1
8

.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
1 50500-KVE-930 STAND, COMP., MAIN .......................................................... 1 1
* STAND COMP., MAIN .......................... 0.5 2 50526-KCT-690 SHAFT, MAIN STAND PIVOT ............................................... 1 1
* BAR COMP., SIDE STAND .................. 0.2 3 50530-KVE-900 BAR, COMP., SIDE STAND .................................................. 1 1
* SPRING G., MAIN STAND................... 4 90107-GN1-010 SCREW, SIDE STAND PIVOT .............................................. 1 1
* SPRING, SIDE STAND ........................ 0.1 5 90304-KFN-850 NUT, U 10 MM....................................................................... 1 1

6 94201-30300 PIN, SPLIT 3X30 MM ............................................................ 1 1


7 95014-71702 SPRING, ‘G MAIN STAND’ ................................................... 1 1
8 95014-72102 SPRING, SIDE STAND ......................................................... 1 1

82
8 16
9 20 16
5
15 20

23
22 11 8
21 6
24
17
13
18
12
F - 19 1
SWINGARM / CHAIN CASE 18
13
19 14
12
19

25
10
2
. 25
FR 3 7
4
25

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* CASE, UPPER (HALF) DRIVE CHAIN 0.1 1 40510-KVN-901 CASE, UP HALF DRIVE CHAIN (MGM) .............................. 1 1
(ONE OR ALL) 2 40520-KVN-901 CASE, UND HALF DRIVE CHAIN (MBL) ............................. 1 1
* CHAIN, DRIVE. .................................... 0.3 3 40530-KSP-901 CHAIN, DRIVE 428H-126(TID) ............................................. 1 1
* ARM, RR. BRAKE STOPPER .............. 0.2 4 40531-KCS-690 JOINT, RJ. DRIVE CHAIN ..................................................... 1 1
* SWINGARM, COMP. RR...................... 0.7 5 40543-KRY-900 ADJUSTER, R. CHAIN.......................................................... 1 1
* RUBBER BUSH, RR. FORK PIVOT .... 1.0
* SLIDER, CHAIN ................................... 6 40544-KRY-900 ADJUSTER, L. CHAIN .......................................................... 1 1
7 40545-001-000 CAP, CHAIN CASE PEEP HOLE .......................................... 1 1
8 40546-KVE-900 CAP, SWINGARM END (SSM) ............................................. 1 1
9 43431-KTR-900 ARM, REAR BRAKE STOPPER ........................................... 1 1
43431-KVN-970 ARM, REAR BRAKE STOPPER ........................................... 1 1
10 52101-KTN-700 BOLT, SWINGARM PIVOT.................................................... 1 1

11 52110-KVN-900 SWINGARM COMP., RR. ..................................................... 1 -


52110-KVN-970 SWINGARM COMP., RR. ..................................................... - 1
12 52143-KVE-900 COLLAR, PIVOT DIST. L....................................................... 2 2
13 52144-KEJ-900 DUST, SEAL CAP RR. SWINGARM ..................................... 2 2
14 52170-KVN-900 SLIDER, CHAIN .................................................................... 1 1
15 90133-331-770 BOLT, HEX. 8 MM ................................................................. 1 1

16 90302-KBP-900 NUT, SPECIAL 6 MM ............................................................ 2 2


17 90305-KVN-900 NUT, FLG. PT. 14 MM ........................................................... 1 1
18 91071-KSP-901 BRG, NEEDLE 20X26X20(INA) ............................................ 2 2
83
8 16
9 20 16
5
15 20

23
22 11 8
21 6
24
17
13
18
12
F - 19 1
SWINGARM / CHAIN CASE 18
13
19 14
12
19

25
10
2
. 25
FR 3 7
4
25

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* CASE, UPPER (HALF) DRIVE CHAIN 0.1 19 91254-KS6-003 DUS,T SEAL 20X26X4.5 ....................................................... 2 2
(ONE OR ALL) 20 94001-06090-0S NUT, HEX. 6MM .................................................................... 2 2
* CHAIN, DRIVE. .................................... 0.3 21 94001-08000-0S NUT, HEX.8 MM .................................................................... 1 1
* ARM, RR. BRAKE STOPPER .............. 0.2 22 94101-08000 WASHER, PLAIN 8 MM ........................................................ 1 1
* SWINGARM, COMP. RR...................... 0.7 23 94111-10000 WASHER, SPRING 10 MM ................................................... 1 1
* RUBBER BUSH, RR. FORK PIVOT .... 1.0
* SLIDER, CHAIN ................................... 24 94201-20150 PIN, SPLIT 2X15 MM ............................................................ 1 1
25 95701-06012-07 BOLT, FLANGE 6X12 ............................................................ 4 4

84
3 4 3 4
6
5 7
2

F - 20 2

CUSHION REAR
1
5
8 4

1 4 6

.
FR
8

Service Item F.R.T. Ref. Part No. Description Reqd. No.


HUNK
No. DISC SELF

* CUSHION ASSY., REAR ...................... 0.2 1 51488-KTN-701 COLLAR, RUBBER BUSH............................................................................... 2


(ONE OR ALL) 2 52400-KVN-871 CUSHION ASSY., REAR ................................................................................. 2
* DAMPER COMP., REAR...................... 0.4 3 52486-KTN-701 COLLAR, RUBBER BUSH............................................................................... 2
(ADD 0.2 FOR EACH) 4 52489-399-600 BUSH, RUBBER ............................................................................................. 4
5 90551-178-000 WASHER, SPECIAL 10MM ............................................................................. 2

6 94021-10000-0S NUT, HEX. CAP 10MM .................................................................................... 2


7 94101-12800 WASHER, PLAIN 12 MM ................................................................................. 2
8 95801-10035-00 BOLT, FLANGE 10X35..................................................................................... 2

85
21 16 14
16
6
13 5 19 14
7 10
11 19
22
2
6 4 2 15 18
7 9
12 11
1 18
20
20
13
6 8
F - 21 7
21
21
7
REAR FENDER 6
3
21
13
7 18
6 17
22
.
FR
7
6
22

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

1 33741-KST-920 REFLEX, REFLECTOR ........................................................ 1 1


* COVER, TOOL BOX ............................ 0.5
2 47117-196-000 RUBBER, STOPPER ............................................................ 2 2
* FENDER COMP., REAR....................... 0.6
3 50186-KVN-900 STAY, RR WINKER ............................................................... 1 1
4 80100-KVN-900 FENDER, COMP REAR........................................................ 1 1
5 80102-KVN-900 COVER, TOOL BOX ............................................................. 1 1

6 80111-KVN-900 COLLAR, RR. FENDER........................................................ 6 6


7 80112-KVN-900 RUBBER, RR FENDER ........................................................ 6 6
8 84701-KVN-900 BRACKET, RR. NO. PLATE.................................................. 1 1
9 84701-P26-D00A NUMBER, PLATE RR ........................................................... 1 1

10 88150-KVN-900 RR ,FENDER COVER .......................................................... 1 1


11 90101-087-720 SCREW, HEAD LIGHT SET ................................................. 2 2
12 90103-KVN-900 SCREW 5X13.5 .................................................................... 1 1
13 90320-GC3-000 NUT, SPRING M5 ................................................................. 4 4
14 92000-06012-OA BOLT, HEX. 6X12.................................................................. 2 2

15 93903-34220 SCREW TAPPING 4X10....................................................... 1 1


16 93903-35280 SCREW, TAPPING, 5X12 ..................................................... 2 2
17 94002-06000-0S NUT, HEX. 6MM.................................................................... 1 1
18 94050-06000 NUT, FLANGE 6 MM............................................................. 3 3
19 94101-06000 WASHER, PLAIN 6 MM ........................................................ 2 2

86
21 16 14
16
6
13 5 19 14
7 10
11 19
22
2
6 4 2 15 18
7 9
12 11
1 18
20
20
13
6 8
F - 21 7
21
21
7
REAR FENDER 6
3
21
13
7 18
6 17
22
.
FR
7
6
22

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

20 94591-27000 CLIP, 2X70 ............................................................................ 1 1


* COVER, TOOL BOX ............................ 0.5
21 95701-06012-07 BOLT, FLANGE 6X12............................................................ 2 2
* FENDER COMP., REAR....................... 0.6
22 95701-06020-07 BOLT, FLANGE 6X20............................................................ 4 4

87
3
5
4
15 9
1

12
6
10 15 13
16 18
17 18

F - 22
18
WINKER 15 18 14
15

4
17 16
11

8
. 2
FR 7
3

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

* WINKER ASSY., R/L FR....................... 0.2 1 33301-KVN-901 LENS, WINKER A ................................................................. 1 1


(ADD 0.1 FOR EACH.) ......................... 2 33302-KVN-901 LENS, WINKER B ................................................................. 1 1
(INC. RELATIVE PART)........................ 3 33307-KVN-901 PACKING, LENS................................................................... 1 1
* WINKER ASSY., R/L RR. ..................... 0.3 4 33312-KVN-901 REFLECTOR WINKER ......................................................... 1 1
(ADD 0.1 FOR EACH.) ......................... 5 3340A-KVN-901 WINKER, ASSY. R. FR. ........................................................ 1 1
(INC. RELATIVE PART)........................
(EXC. RELATED PARTS BELOW) ....... 6 33412-KVN-901 BASE, COMP. R WINKER .................................................... 1 1
* BULB, WINKER ................................... 0.1 7 3345A-KVN-901 WINKER, ASSY., L FR. ......................................................... 1 1
(WHEN SERVICING COMP., UNIT, 8 33452-KVN-901 BASE, COMP., 'L' WINKER .................................................. 1 1
F.R.T. IS 0.2) 9 3360A-KVN-901 WINKER, ASSY. R. RR ......................................................... 1 1
10 33605-KVN-901 STAY COMP. WINKER A ...................................................... 1 1

11 33606-KVN-901 STAY COMP., WINKER B ..................................................... 1 1


12 33612-KVN-901 BASE, COMP 'R' WINKER ................................................... 1 1
13 3365A-KVN-901 WINKER ASSY., L RR........................................................... 1 1
14 33652-KVN-901 BASE, COMP 'L' WINKER .................................................... 1 1
15 34908-KVN-900 BULB, (12V 10W) AMBER .................................................. 1 1

16 90104-KVN-900 SCREW, TAPPING M3X15 ................................................... 2 2


17 90380-MB2-000 SCREW, SPECIAL 6X8 ........................................................ 1 1
18 94050-10000 NUT, FLANGE 10 MM........................................................... 4 4

88
20
8
20 15
6
2
10
9 7 1 15

F - 23 17
19
9
5

TAIL LIGHT 19 14 13

11 4
9 12
18
19 18 3
17
18
12
16
.
FR 16

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* UNIT, TAIL LIGHT. ................................ 0.2 1 33301-KVE-900 BULB, WEDGE BASE (T10 12V 5W) ................................... 1 1
* LENS COMP., TAIL LIGHT................... 2 33701-AAK-H71 UNIT TAIL LIGHT ................................................................. 1 1
* BASE COMP., TAIL LGHT.................... 3 33720-KVE-900 LIGHT, ASSY., LICENSE....................................................... 1 1
* BULB, TAIL & STOP LIGHT ................. 0.1 4 33721-KVE-900 SOCKET, COMP. .................................................................. 1 1
* STAY, TAIL LIGHT ................................ 5 33722-KVE-900 BASE. COMP. ....................................................................... 1 1

6 33723-KVE-900 COVER, COMP. .................................................................... 1 1


7 33729-MCZ-003 PACKING, LENS................................................................... 1 1
8 50192-KVN-900 BAR, SEAT STOPPER ........................................................ 1 1
9 77205-KVN-900 RUBBER ,TAIL LIGHT MOUNT ............................................ 3 3
10 77235-KVN-900 STAY, TAIL LIGHT ................................................................. 1 1

11 80201-KVN-900 BASE, LICENSE LIGHT ....................................................... 1 1


12 80202-KVE-900 COLLAR, LICENSE LIGHT................................................... 2 2
13 80203-KVE-900 RUBBER, LICENSE LIGHT .................................................. 1 1
14 83601-KVN-900 GROMMET RR. FENDER COVER....................................... 1 1
15 93901-24480 SCREW, TAPPING 4X16 ...................................................... 2 2

16 93901-32120 SCREW, TAPPING 3X8 ........................................................ 2 2


17 94050-05000 NUT, FLANGE 5MM.............................................................. 2 2
18 94050-06000 NUT, FLANGE 6MM.............................................................. 3 3
19 94103-06800 WASHER, PLAIN 6 MM ........................................................ 3 3
20 95701-06016-07 BOLT, FLANGE 6X16............................................................ 2 2
89
3
23
30 IGN. COIL
27 27
START MOTOR
ST.MAG. 10 ENG.
11
4
15 23 14 19 18

ST.MAG.
16 BATT.+

29
28
F - 24 7 8 9
12 20
WIRE HARNESS/
22 17
START CABLES
5
21 1

6
.
FR ST. MOTOR
13 24 2
25
26

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* UNIT COMP., CDI. ............................... 0.4 1 30401-KVE-901 CUSHION, CDI UNIT ............................................................. 1 1
* COIL ASSY., IGNITION ........................ 2 30410-KVN-901 UNIT COMP. DIGITAL DC-CDI............................................... 1 1
* REG. REC. COMP................................ 0.6 3 30500-AAK-H71 COIL ASSY., IGN. ................................................................... 1 1
* HARNESS, WIRE ................................ 1.0 4 30700-KFC-930 CAP ASSY., NOISE SUPRESSOR ........................................ 1 1
5 31600-KWS-901 REG. REC. COMP.................................................................. 1 1

6 31700-124-000 RECTIFIER ASSY., SILICON ................................................. 1 1


7 32100-KVN-970 HARNESS WIRE.................................................................... 1 1
8 32401-KVN-970 CABLE, ST. MAG. BATT ........................................................ 1 1
9 32406-KVN-970 COVER ST. MAG BATT ......................................................... 1 1
10 32410-KVN-970 CABLE, START MOTOR ........................................................ 1 1

11 32411-253-000 COVER, STARTING MOTOR................................................. 1 1


12 32414-KVN-970 COVER BAT TERMINAL ........................................................ 1 1
13 32601-KVN-970 CABLE BAT. EARTH .............................................................. 1 1
14 32602-KVN-900 CABLE ENG. EARTH............................................................. 1 1
15 35850-KR3-870 SW. ASSY. ST, MG. ................................................................ 1 1

16 35856-KBG-007 RUBBER SHOCK................................................................... 1 1


17 38201-KVN-910 RUBBER, SPARE FUSE SET ................................................ 1 1
18 38301-KVN-971 RELAY COMP. WINKER ........................................................ 1 1
19 38306-KK4-000 SUSPENSION, WINKER RELAY ........................................... 1 1
20 38502-KSP-910 RELAY COMP. POWER (MICRO ISO 5P) ............................. 1 1
90
3
23
30 IGN. COIL
27 27
START MOTOR
ST.MAG. 10 ENG.
11
4
15 23 14 19 18

ST.MAG.
16 BATT.+

29
28
F - 24 7 8 9
12 20
WIRE HARNESS/
22 17
START CABLES
5
21 1

6
.
FR ST. MOTOR
13 24 2
25
26

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* UNIT COMP., CDI. ............................... 0.4 21 38506-KSP-910 SUS. POWER RELAY ........................................................... 1 1
* COIL ASSY., IGNITION ........................ 22 91551-PNA-003 BAND CLAMP........................................................................ 1 1
* REG. REC. COMP................................ 0.6 23 90111-MR5-000 BOLT, SOCKET, 5X9 ............................................................. 2 -
* HARNESS, WIRE ................................ 1.0 24 95701-06012-00 BOLT, FLANGE, 6X12 ........................................................... 1 1
25 95701-06014-18 BOLT FLANGE, 6X14 ............................................................ 1 1

26 95701-06016-00 BOLT, FLANGE, 6X16 ........................................................... 1 1


27 96001-06020-00 BOLT, FLANGE SH 6X20 ...................................................... 2 2
28 98200-31000 BLADE, FUSE, 10A ............................................................... 1 1
29 98200-31500 BLADE, FUSE, 15A ............................................................... 1 1
30 98200-32000 BLADE, FUSE, 20A ............................................................... 1 1

91
3
6 6

F - 24A
5
BATTERY 2
ASSY. 4 6

.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* BATTERY. ............................................ 0.2 1 17232-KVN-970 CASE COMP., BATTERY ....................................................... 1 1


2 17250-KVN-970 TRAY BATTERY ..................................................................... 1 1
3 31500-KRP-801 BATTERY ASSY. ................................................................... 1 1
4 50383-KRC-900 RUBBER, BATTERY .............................................................. 1 1
5 95701-06008-00 BOLT, FLANGE 6X8 ............................................................... 1 1

6 95701-06012-00 BOLT, FLANGE 6X12 ............................................................. 3 3

92
9 32
32
32
15 9
15
32
17
19
13 19
21
25

2 5
F - 25 29
FRAME BODY/ASV/ 10
23 24 1
3 29
GRIP REAR 10 14
22
27
26 26 27
26 4
16 26
12
30 11
28
20 31
20 8
33
. 6 7
FR
18
34 8
33 31
28

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* PLATE, FR. ENGINE HANGER ........... 0.2 1 15772-KTN-900 CLIP, BREATHER TUBE........................................................ 1 1
* BODY COMP., FRAME ........................*5.5 2 17365-KTN-700 PLATE, ASV. SET .................................................................. 1 1
* VALVE ASSY., AIR SUCTION .............. 0.4 3 17622-GB7-900 RUBBER, CUSHION.............................................................. 2 2
* HORN COMP., ..................................... 0.1 4 18600-KSP-901 VALVE, ASSY., AIR SUCTION ............................................... 1 1
5 18601-KVE-900 TUBE, A ASV.......................................................................... 1 1

6 18602-KSP-900 TUBE, B ASV ......................................................................... 1 1


7 18655-KVN-900 TUBE, PB ASV....................................................................... 1 1
8 19509-KFN-850 CLAMP, D16 TUBE ................................................................ 2 2
9 19902-865-780 GROMET, 'A' SIDE COVER.................................................. 2 2
10 33714-KL3-620 RUBBER, TAIL LIGHT ........................................................... 2 2

11 38110-KWA-931 HORN, COMP........................................................................ 1 1


12 38117-KFE-701 COLLAR, HORN SET ............................................................ 1 1
13 50100-KVN-970 FRAME, BODY COMP. (SELF).............................................. 1 1
14 50296-KVE-900 GUIDE, DRAIN HOSE ........................................................... 1 1
15 50328-KVN-900 RUBBER, TANK MTG. ........................................................... 2 2

16 50351-KVN-900 PLATE, FRONT ENG HANGER............................................. 1 1


17 50400-KVN-870Z GRIP REAR .......................................................................... 1 1
18 50505-KCC-900 RUBBER, 'A' STAND STOPPER ........................................... 1 1
19 77231-KVE-900 CUSHION COWL CENTER A ................................................ 2 2

93
9 32
32
32
15 9
15
32
17
19
13 19
21
25

2 5
F - 25 29
FRAME BODY/ASV/ 10
23 24 1
3 29
GRIP REAR 10 14
22
27
26 26 27
26 4
16 26
12
30 11
28
20 31
20 8
33
. 6 7
FR
18
34 8
33 31
28

Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC

* PLATE, FR. ENGINE HANGER ........... 0.2 20 90019-399-010 BOLT, FLANGE 10X110 ......................................................... 2 2
* BODY COMP., FRAME ........................*5.5 21 90417-041-000 WASHER, SHIFT DRUM SIDE .............................................. 2 2
* VALVE ASSY., AIR SUCTION .............. 0.4 22 90502-KVE-900 COLLAR, RUBBER CUSHION............................................... 2 2
* HORN COMP., ..................................... 0.1 23 90525-428-900 WASHER ,PLAIN 6 MM ......................................................... 1 1
24 90601-KAF-000 CLIP SWITCH COVER........................................................... 1 1

25 94050-06000 NUT, FLANGE 6 MM .............................................................. 1 1


26 94050-08000 NUT, FLANGE 8MM ............................................................... 4 4
27 94050-10000 NUT, FLANGE 10 MM ............................................................ 2 2
28 95002-02070 CLIP, B7 TUBE ....................................................................... 2 2
29 95701-06012-07 BOLT, FLANGE 6X12 ............................................................. 2 2

30 95701-06020-07 BOLT, FLANGE 6X20 ............................................................. 1 1


31 95701-06030-00 BOLT, FLANGE 6X30 ............................................................. 2 2
32 95701-08022-08 BOLT, FLANGE 8X22 ............................................................. 4 4
33 95801-08090-00 BOLT, FLANGE 8X90 ............................................................. 3 3
34 95801-08095-00 BOLT, FLANGE 8X95 ............................................................. 1 1

94
2 3

P
1

19
5

14
6
F - 26

17
TOOLS 4

.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

1 89102-AAC-000 NO.3 CROSS POINT SCREW DRIVER ................................ 1 1


2 89102-KTC-900 DRIVER NO.2 + - .................................................................. 1 1
3 89216-KTC-900 WRENCH, SPARKING PLUG ................................................ 1 1
4 89216-AAD-H00 TOOL BAG ............................................................................. 1 1
5 99001-14170 SPANNER, 14X17.................................................................. 1 1

6 99007-45000 PIN ,SPANNER ...................................................................... 1 1

95
1
6
5 4 10

3 A A
E B

B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO

STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C

14
D
9 C C
B
.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC

1 35113-KVN-901 EMBLEM, KEY ................................................................ 1 1

96
1
1
12

10
A 4 E
A 2

A
B
B
C
F - 27 D
7

STRIPE/ MARKS A
11 D
AD
IND VANC
UC
TIOED TU
NT M
EC BLE
HN F
OLOLOW
C 8
GY
B
C
FR
D
.
13

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC

2 50201-KVN-900 EMBLEM, ‘R’ SHROUD.................................................. 1 1

97
1
6
5 4 10

3 A A
E B

B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO

STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C

14
D
9 C C
B
.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC

3 50301-KVN-900 EMBLEM, L. SHROUD ..................................................... 1 1

98
1
6
5 4 10

3 A A
E B

B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO

STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C

14
D
9 C C
B
.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC

4 53132-KVN-870 EMBLEM, HANDLE UP HOLDER ................................. 1 1

99
1
6
5 4 10

3 A A
E B

B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO

STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C

14
D
9 C C
B
.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC

5 64101-AAK-H00 MARK, WIND SCREEN ................................................... 1 1

SPECIFIED COLOUR CHART FOR STRIPE, MARK WIND SCREEN


SPECIFIED
TYPE
COLOUR
A MAIN BODY COLOUR
PANTHER BLACK METALLIC (NH-B08M)

EBONY GREY METALLIC NH-A63M

FORCE SILVER METALLIC NH-411M

1 NH-259M SEED SILVER METALLIC PEARL HARVEST GREEN GY-136P

CANDY BLAZING RED R-195C

MAPLE BROWN METALLIC YR-305M

SPORTS RED R-321

100
1
6
5 4 10

3 A A
E B

B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO

STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C

14
D
9 C C
B
.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC

6 77281-KVN-900 MARK, HERO HONDA .................................................... 1 1

101
1
6
5 4 10

3 A A
E B

B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO

STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C

14
D
9 C C
B
.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC

7 86171-KVN-970ZA STRIPE, FUEL TANK (TYPE-1) ...................................... 1 1


86171-KVN-970ZB STRIPE, FUEL TANK (TYPE-2) ...................................... 1 1
86171-KVN-970ZC STRIPE, FUEL TANK (TYPE-3) ...................................... 1 1
86171-KVN-970ZD STRIPE, FUEL TANK (TYPE-4) ...................................... 1 1
86171-KVN-970ZE STRIPE, FUEL TANK (TYPE-5) ...................................... 1 1

SPECIFIED COLOUR CHART FOR STRIPE, FUEL TANK


SPECIFIED
TYPE
COLOUR A B MAIN BODY COLOUR
1 R-321 SPORTS RED TRANSPARENT PANTHER BLACK METALLIC (NH-B08M)

3 NH-411M FORCE SILVER METALLIC TRANSPARENT EBONY GREY METALLIC NH-A63M

2 NH-1 BLACK TRANSPARENT FORCE SILVER METALLIC NH-411M

5 OLIVE GREEN TRANSPARENT PEARL HARVEST GREEN GY-136P

2 NH-1 BLACK TRANSPARENT CANDY BLAZING RED R-195C

4 WHEAT GOLD TRANSPARENT MAPLE BROWN METALLIC YR-305M

2 NH-1 BLACK TRANSPARENT SPORTS RED R-321

102
1
1
12

10
A 4 E
A 2

A
B
B
C
F - 27 D
7

STRIPE/ MARKS A
11 D
AD
IND VANC
UC
TIOED TU
NT M
EC BLE
HN F
OLOLOW
C 8
GY
B
C
FR
D
.
13

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC

8 86501-KVN-970ZA MARK, R. SHROUD (TYPE-1) ........................................ 1 1


86501-KVN-970ZB MARK, R. SHROUD (TYPE-2) ........................................ 1 1

SPECIFIED COLOUR CHART FOR MARK, RIGHT SHROUD


SPECIFIED
TYPE
COLOUR A B C MAIN BODY COLOUR
- PANTHER BLACK METALLIC (NH-B08M)

- EBONY GREY METALLIC NH-A63M

- FORCE SILVER METALLIC NH-411M

1 R-321 SPORTS RED NH-1 BLACK CHROME PEARL HARVEST GREEN GY-136P

- CANDY BLAZING RED R-195C

2 R-321 SPORTS RED NH-1 BLACK CHROME MAPLE BROWN METALLIC YR-305M

- SPORTS RED R-321

103
1
6
5 4 10

3 A A
E B

B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO

STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C

14
D
9 C C
B
.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC

9 86502-KVN-970ZA MARK, L. SHROUD (TYPE-1).......................................... 1 1


86502-KVN-970ZB MARK, L. SHROUD (TYPE-2).......................................... 1 1

SPECIFIED COLOUR CHART FOR MARK, LEFT SHROUD


SPECIFIED
TYPE
COLOUR A B C MAIN BODY COLOUR
- PANTHER BLACK METALLIC (NH-B08M)

- EBONY GREY METALLIC NH-A63M

- FORCE SILVER METALLIC NH-411M

1 R-321 SPORTS RED NH-1 BLACK CHROME PEARL HARVEST GREEN GY-136P

- CANDY BLAZING RED R-195C

2 R-321 SPORTS RED NH-1 BLACK CHROME MAPLE BROWN METALLIC YR-305M

- SPORTS RED R-321

104
1
6
5 4 10

3 A A
E B

B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO

STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C

14
D
9 C C
B
.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC

10 86771-KVN-970ZA MARK REAR COWL (TYPE-1).......................................... 1 1


86771-KVN-970ZB MARK REAR COWL (TYPE-2).......................................... 1 1
86771-AAK-H70 MARK REAR COWL (TYPE-2).......................................... 1 1

SPECIFIED COLOUR CHART FOR MARK, REAR COWL


SPECIFIED
TYPE
COLOUR A MAIN BODY COLOUR
1 NH-411M FORCE SILVER METALLIC PANTHER BLACK METALLIC (NH-B08M)

1 NH-411M FORCE SILVER METALLIC EBONY GREY METALLIC NH-A63M

2 NH-1 BLACK FORCE SILVER METALLIC NH-411M

1 NH-411M FORCE SILVER METALLIC PEARL HARVEST GREEN GY-136P

1 NH-411M FORCE SILVER METALLIC CANDY BLAZING RED R-195C

1 NH-411M FORCE SILVER METALLIC MAPLE BROWN METALLIC YR-305M

1 NH-411M FORCE SILVER METALLIC SPORTS RED R-321

105
1
1
12

10
A 4 E
A 2

A
B
B
C
F - 27 D
7

STRIPE/ MARKS A
11 D
AD
IND VANC
UC
TIOED TU
NT M
EC BLE
HN F
OLOLOW
C 8
GY
B
C
FR
D
.
13

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC

11 86831-KVN-970 MARK, R. SIDE COVER B............................................... 1 1

SPECIFIED COLOUR CHART FOR MARK RIGHT SIDE COVER B


SPECIFIED
TYPE
COLOUR A B MAIN BODY COLOUR
PANTHER BLACK METALLIC (NH-B08M)

EBONY GREY METALLIC NH-A63M

FORCE SILVER METALLIC NH-411M

1 NH-A63M EBONY GRAY METALLIC NH-1 BLACK PEARL HARVEST GREEN GY-136P

CANDY BLAZING RED R-195C

MAPLE BROWN METALLIC YR-305M

SPORTS RED R-321

106
1
6
5 4 10

3 A A
E B

B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO

STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C

14
D
9 C C
B
.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC

12 86832-KVN-970 MARK, L. SIDE COVER B................................................ 1 1

SPECIFIED COLOUR CHART FOR MARK LEFT SIDE COVER B


SPECIFIED
TYPE
COLOUR A B MAIN BODY COLOUR
PANTHER BLACK METALLIC (NH-B08M)

EBONY GREY METALLIC NH-A63M

FORCE SILVER METALLIC NH-411M

1 NH-A63M EBONY GRAY METALLIC NH-1 BLACK PEARL HARVEST GREEN GY-136P

CANDY BLAZING RED R-195C

MAPLE BROWN METALLIC YR-305M

SPORTS RED R-321

107
1
1
12

10
A 4 E
A 2

A
B
B
C
F - 27 D
7

STRIPE/ MARKS A
11 D
AD
IND VANC
UC
TIOED TU
NT M
EC BLE
HN F
OLOLOW
C 8
GY
B
C
FR
D
.
13

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC

13 86833-KVN-970 MARK, R. SIDE COVER A .............................................. 1 1

SPECIFIED COLOUR CHART FOR MARK RIGHT SIDE COVER A


SPECIFIED
TYPE
COLOUR C D MAIN BODY COLOUR
PANTHER BLACK METALLIC (NH-B08M)

EBONY GREY METALLIC NH-A63M

FORCE SILVER METALLIC NH-411M

1 R-321 SPORTS RED NH-411 FORCE SILVER METALLIC PEARL HARVEST GREEN GY-136P

CANDY BLAZING RED R-195C

MAPLE BROWN METALLIC YR-305M

SPORTS RED R-321

108
1
6
5 4 10

3 A A
E B

B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO

STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C

14
D
9 C C
B
.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC

14 86834-KVN-970 MARK, L. SIDE COVER A ................................................ 1 1

SPECIFIED COLOUR CHART FOR MARK RIGHT SIDE COVER A


SPECIFIED
TYPE
COLOUR C D MAIN BODY COLOUR
PANTHER BLACK METALLIC (NH-B08M)

EBONY GREY METALLIC NH-A63M

FORCE SILVER METALLIC NH-411M

1 R-321 SPORTS RED NH-411 FORCE SILVER METALLIC PEARL HARVEST GREEN GY-136P

CANDY BLAZING RED R-195C

MAPLE BROWN METALLIC YR-305M

SPORTS RED R-321

109
1
2

F - 28 3
GUARD FRONT
3

.
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

1 50803-KVE-900 GUARD, FRONT.................................................................... 1 1


2 50805-KVE-900 U-CLAMP ............................................................................... 1 1
3 94050-08070 NUT, FLANGE, 8 MM............................................................. 2 2

110
4
5

F - 29 1 2
GUARD SARI

7
. 6 6
FR

Service Item F.R.T. Ref. Part No. Description Reqd. No.


HUNK
No. DISC S E L F

* GUARD, SARI ...................................... 0.3 1 51102-KVN-950 STEP, PILLION ............................................................................................... 1


2 51103-KVN-950 GUARD, SARI................................................................................................. 1
3 5072A-KEB-620 HOLDER, ASSY., HELMET............................................................................. 1
4 90107-428-000 BOLT ‘B’ SPL. 6MM ....................................................................................... 1
5 95701-08016-00 BOLT, FLANGE 8X16...................................................................................... 2

6 95701-08030-00 BOLT, FLANGE 8X30...................................................................................... 2


7 95701-08035-00 BOLT, FLANGE 8X35...................................................................................... 1

111
3
2

200 2.00 29

100/90-18 56P

F - 30
CAUTION LABEL

4
DRIVE CHAIN
KEEP CHAIN ADJUSTED AND LUBRICATED
30 MM (11/4IN.) FREEPLAY
SEE OWNER’S MANUAL
FOR INSTRUCTIONS.

. FREEPLAY

FR

Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF

1 87505-AAR-H70 LABLE, TYRE ........................................................................ 1 1


2 87522-MAB-600 LABEL, VISOR CAUTION ..................................................... 1 1
3 87560-AAB-H00 LABEL, DRIVE....................................................................... 1 1
4 87507-MCW-020 LABLE, DRIVE CHAIN........................................................... 1 1

112
PART NO. INDEX - HUNK
PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO.

06000 13000 16000 17000 22000


06435-KRY-971 F-10B 13103-KSP-305 E-9 16037-KPP-861 E-13 17520-KVN-970ZE F-13 22815-428-000 E-5
06451-KCC-841 F-8 13104-KSP-305 E-9 16046-KVC-901 E-13 17520-KVN-970ZF F-13 22821-KRM-840 E-5
06451-MA7-405 F-10B 13105-KSP-305 E-9 16050-KVE-901 E-13 17520-KVN-970ZG F-13 22870-KVN-900 F-3
06455-KCC-841 F-8 13111-KSP-910 E-9 16075-KRP-981 E-13 17525-KVE-900 F-13 22871-KTN-700 F-3
13201-KRM-840 E-9 16080-KTN-901 E-13 17529-KVN-900 F-13
11000 13380-KRM-840 E-9 16100-KVE-902 E-13 17611-KFN-850 F-13 23000
11100-KVE-900 E-8 13412-KSP-910 E-9 16107-KGH-901 E-13 17613-MV4-000 F-13 23121-KTN-900 E-9
11100-KVE-900 E-8 16111-KVE-901 E-13 17620-AAK-H01 F-13 23210-KVN-900 E-10
11108-KTN-900 E-8 14000 16119-KSP-911 E-13 17622-GB7-900 F-25 23220-KTN-900 E-10
11200-KVE-900 E-8 14100-KVE-900 E-2 16140-KTE-911 E-13 17646-MN8-700 F-13 23421-KVN-900 E-10
11200-KVE-900 E-8 14311-KRM-840 E-9 16150-KTN-700 F-3 17681-KVN-900 F-13 23427-KSP-910 E-10
11215-KSP-910 E-8 14321-KRM-840 E-4 16155-KFR-701 E-13 17910-KVN-900 F-3 23427-KSP-910 E-11
11216-KRM-840 E-8 14401-KCW-851 E-4 16163-KRP-981 E-13 17950-KVE-900 F-3 23431-KVN-900 E-10
11217-KRM-840 E-8 14430-KSP-910 E-2 16173-001-000 F-13 23432-KSP-910 E-10
11330-AAK-H00 E-5 14451-KRM-840 E-2 16179-KVE-901 E-13 18000 23441-KVN-900 E-10
11341-KVN-900 E-7C 14510-KVE-900 E-4 16199-KVE-900 F-15 18291-KRY-930 F-16 23451-KVN-900 E-10
11360-AAK-H00 E-7C 14515-KRM-840 E-4 16210-KVN-970 E-1A 18293-KPK-900 F-16 23461-KVN-900 E-10
11365-KSP-910 E-7C 14520-KVE-900 E-4 16217-KSP-910 E-1A 18300-AAK-H00 F-16 23471-KVN-900 E-10
11393-KWK-900 E-5 14560-KSP-910 E-4 16222-KSP-910 E-1A 18311-KVN-970 F-16 23472-KSP-910 E-10
11395-KWK-900 E-7C 14610-KSP-910 E-4 16423-KGH-901 E-13 18317-KVN-900 F-16 23481-KVN-900 E-10
14711-KSP-910 E-2 16950-KVN-901 F-13 18345-MBT-610 F-16 23491-KVN-900 E-10
11000 14721-KVE-900 E-2 16952-KVN-900 F-13 18421-438-670 F-16 23492-KSP-910 E-10
12100-KVE-900 E-3 14751-KRM-871 E-2 16955-KVN-900 F-13 18442-KRC-900 F-16 23501-KVN-900 E-10
12191-KWK-900 E-3 14771-KVE-900 E-2 16959-HB3-000 F-13 18600-KSP-901 F-25 23801-KCT-690 E-10
12195-KVE-900 E-1A 14775-KVE-900 E-2 16967-MA2-770 F-13 18601-KVE-900 F-25 23811-KR3-600 E-10
12195-KVE-900 E-3 14781-MA6-000 E-2 18602-KSP-900 F-25
12200-KVN-970 E-1A 17000 18640-KTN-900 E-1 24000
12204-KRM-305 E-1A 15000 17211-KVN-900 F-15 18655-KVN-900 F-25 24211-KRM-840 E-12
12205-KSP-305 E-1A 15100-KRM-840 E-8A 17212-KTC-900 F-15 24212-KRM-840 E-12
12209-GB4-685R E-2 15130-KRM-840 E-8A 17213-KRY-900 F-15 19000 24241-KRM-840 E-12
12210-KSP-910 E-1A 15331-KRM-840 E-8A 17214-KRY-900 F-15 19052-KV0-000 F-1A 24242-KRM-840 E-12
12212-KRM-840 E-1A 15332-KRM-840 E-8A 17215-KTN-700 F-15 19052-KV0-000 F-12 24301-KSP-910 E-12
12213-KSP-910 E-1A 15421-KTN-900 E-8A 17216-KVN-900 F-15 19052-KV0-000 F-14 24410-KSP-860 E-12
12251-KRM-B41 E-1A 15430-KSP-910 E-8A 17219-KVE-900 F-15 19509-GE2-003 F-15 24430-KRM-B10 E-12
12310-KVE-900 E-1 15436-KRM-840 E-8A 17222-KVE-900 F-15 19509-KFN-850 F-25 24436-KRM-840 E-12
12391-KRM-840 E-1 15441-KCS-650 E-8A 17225-KVN-900 F-15 19902-865-780 F-25 24610-KSP-910 E-12
12396-KRM-840 E-1 15446-107-000 E-8A 17232-KVN-970 F-24A 24651-KSP-910 E-12
12397-KSP-910 E-1 15459-KWK-900 E-8A 17234-KS4-770 F-15 22000 24652-KSP-910 E-12
12398-KSP-910 E-1 15650-KVN-970 E-5 17234-KVN-900 F-15 22100-KTN-900 E-6 24700-KVE-900 F-18
15772-KTN-900 F-15 17245-KVN-900 F-15 22115-KSP-910 E-6 24701-KVE-900 F-18
13000 15772-KTN-900 F-25 17250-KVN-970 F-24A 22120-KRM-840 E-6 24711-KVE-900 F-18
13000-KSP-911 E-9 17311-KRC-910 F-15 22201-KPM-850 E-6 24720-KFN-850 F-18
13011-KRM-305 E-9 16000 17365-KTN-700 F-25 22201-MR8-000 E-6 24721-GS3-000 F-18

5
13021-KRM-305 E-9 16010-KSP-911 E-13 17371-KTN-700 F-15 22321-KPS-900 E-6 24781-KR3-770 F-18
17509-KVN-900 F-13 22355-KRM-840 E-6
13031-KRM-305 E-9 16012-KVE-902
16013-KRC-921
E-13
E-13 17520-KVN-970ZA F-13 22361-KPK-900 E-6
28000
13041-KRM-305 E-9
13051-KRM-305 E-9 16015-KSP-911 E-13 17520-KVN-970ZB F-13 22366-KSP-910 E-6 28110-KTN-900 E-7A
13101-KSP-910 E-9 16016-KSP-911 E-13 17520-KVN-970ZC F-13 22401-KRM-840 E-6 28120-KPH-701 E-7A
13102-KSP-305 E-9 16028-KPP-901 E-13 17520-KVN-970ZD F-13 22810-KRM-B00 E-5 28131-KTN-900 E-7A
113
PART NO. INDEX - HUNK
PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO.

28000 32000 35000 41000 43000


28132-KN6-930 E-7A 32411-253-000 F-24 35121-KZJ-H00 F-4 41201-KVE-900 F-11 43512-KVN-971 F-10A
28133-KRM-850 E-7A 32414-KVN-970 F-24 35122-KZJ-H00 F-4 41201-KVN-970 F-11 43514-KS6-701 F-10A
28211-KRM-840 E-11 32601-KVN-970 F-24 35150-KVN-971 F-3 41241-KSP-900 F-11 43520-MJ6-315 F-10A
28215-KRM-840 E-11 32602-KVN-900 F-24 35200-KVN-971 F-3 43530-MV9-006 F-10A
28221-KTN-900 E-11 35330-413-003 F-3 42000
28223-KRM-840 E-11
33000 35340-KCC-841 F-3A 42301-KVE-900 F-11 44000
28231-KRM-840 E-11 33101-KVN-901 F-1 35350-KFN-850 F-18 42303-KRY-931 F-11 44301-KSP-900 F-9
28241-AAK-H00 F-18 33108-KRY-900 F-1 35357-KVN-970 F-18 42311-KVE-900 F-11 44311-KRC-900 F-9
28251-KTN-900 E-11 3310B-AAK-H01 F-1 35505-KVN-971 F-2 42313-240-000 F-10 44601-AAK-H71 F-9
28261-KRM-840 E-11 33110-AAK-H01 F-1 35750-KVN-900 E-8 42601-AAK-H81 F-11 44620-400-000 F-9
28282-KRM-840 E-11 33112-KSP-911 F-1 35751-KPH-900 E-12 42601-AAR-H71 F-11 44680-KSP-B00 F-9
28293-333-000 F-18 33128-GBL-000 F-1 35752-KRM-840 E-12 42611-KRY-930 F-11 44711-KRY-971 F-9
28300-AAK-H00 F-18 33150-KVN-901 F-1 35850-KR3-870 F-24 42611-KVN-970 F-11 44800-KVN-971 F-9
28307-AAK-H60 F-18 33301-KVE-900 F-23 35856-KBG-007 F-24 42620-KSP-900 F-11 44818-KSP-B00 F-9
28311-KC5-000 F-18 33301-KVN-901 F-22 42704-MER-D00 F-9
28333-KK0-000 F-18 33302-KVN-901 F-22 37000 42705-MER-D00 F-9 45000
33307-KVN-901 F-22 37100-KVN-971 F-2 42706-MER-D00 F-9 45107-KCC-841 F-8
30000 33312-KVN-901 F-22 37101-KVN-971 F-2 42711-KRY-971 F-11 45108-KCC-841 F-8
30401-KVE-901 F-24 3340A-KVN-901 F-22 37213-KVN-971 F-2 42753-KWF-901 F-9 45108-ML7-922 F-10B
30410-KVN-901 F-24 33412-KVN-901 F-22 37214-KVN-971 F-2 42753-KWF-901 F-11 45111-MAJ-G41 F-10B
30500-AAK-H71 F-24 33452-KVN-901 F-22 37215-KVN-971 F-2 45126-KVE-900 F-3A
30700-KFC-930 F-24 3345A-KVN-901 F-22 37216-KVN-971 F-2 43000 45131-GZ0-006L F-10B
33605-KVN-901 F-22 37217-KVN-971 F-2 43100-KRY-930 F-10 45132-166-016L F-10B
31000 33606-KVN-901 F-22 37300-KVN-970 F-2 43107-MA7-006 F-10B 45132-KCC-841 F-8
31100-KSP-B01 E-7 3360A-KVN-901 F-22 37312-KVN-971 F-2 43114-KRY-971 F-10B 45133-KCC-841 F-8
31100-KSP-B01 E-7A 33612-KVN-901 F-22 37400-KVN-971 F-2 43115-KVN-971 F-10B 45133-KCC-900 F-10
31110-KSP-B01 E-7 33619-459-840A F-16 37500-KVN-971 F-2 43125-KTN-701 F-10 45133-MA3-006L F-10B
31110-KSP-B01 E-7A 33652-KVN-901 F-22 37800-KVN-901 F-13 43145-149-000 F-10 45134-250-000 F-10
31120-KSP-B01 E-7 3365A-KVN-901 F-22 37890-KTN-901 E-13 43150-KRY-971 F-10B 45141-KTC-900 F-10
31120-KSP-B01 E-7A 33701-AAK-H71 F-23 43155-KRY-970 F-10A 45155-KTN-710 F-3A
31200-KSP-901 E-7B 33714-KL3-620 F-25 38000 43190-KRY-971 F-10B 45156-KVE-900 F-3A
31201-KPT-A01 E-7B 33720-KVE-900 F-23 38110-KWA-931 F-25 43215-KGH-901 F-10B 45164-KVN-970 F-9
31204-KG8-004 E-7B 33721-KVE-900 F-23 38117-KFE-701 F-25 43216-MAK-003 F-8 45200-KCC-841 F-8
31205-KTC-921 E-7B 33722-KVE-900 F-23 38201-KVN-910 F-24 43251-KVN-971 F-11 45203-MCC-006 F-10B
31206-KPH-881 E-7B 33723-KVE-900 F-23 38301-KVN-971 F-24 43310-KVN-970 F-10A 45216-166-006L F-10B
31207-MBE-008 E-7B 33729-MCZ-003 F-23 38306-KK4-000 F-24 43352-568-003L F-10B 45216-KPP-861 F-10B
31500-KRP-801 F-24A 33741-KST-920 F-21 38502-KSP-910 F-24 43353-461-771L F-10B 45220-KCC-841 F-8
31600-KWS-901 F-24 38506-KSP-910 F-24 43410-KRY-930 F-10 45250-KCC-841 F-8
31700-124-000 F-24 34000 43431-KTR-900 F-19 45251-KSP-861 F-9
31916-KRM-841 E-1A 34901-KSP-910 F-1 40000 43431-KVN-970 F-19 45290-KCC-841 F-8
34908-GA7-700 F-1 40510-KVN-901 F-19 43434-ME1-670 F-10 45352-KCC-841 F-8
32000 34908-KVN-900 F-22 40520-KVN-901 F-19 43451-KVE-901 F-18 45353-KCC-841 F-8
32100-KVN-970 F-24 40530-KSP-901 F-19 43455-KSP-900 F-18 45503-KCC-841 F-3A
32111-KSP-910 E-7 35000 40531-KCS-690 F-19 43456-KSP-900 F-18 45504-KCC-841 F-3A
32111-KSP-910 E-7A 35010-AAK-H01 F-4 40543-KRY-900 F-19 43459-KSP-900 F-18 45506-KCC-841 F-3A
32161-404-000 F-3 35100-AAK-H00 F-4 40544-KRY-900 F-19 43503-MEE-006 F-10A 45510-KVN-901 F-3A
32401-KVN-970 F-24 35113-KVN-901 F-27 40545-001-000 F-19 43504-MB2-006 F-10A 45513-GW0-911 F-10A
32406-KVN-970 F-24 35113-KZJ-H00 F-4 40546-KVE-900 F-19 43510-KRY-971 F-10A 45513-KCC-841 F-3A
32410-KVN-970 F-24 35114-KZJ-H00 F-4 43511-KW7-881 F-10A 45515-KVN-901 F-3A
114
PART NO. INDEX - HUNK
PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO.

45000 50000 52000 61000 77000


45516-KCC-841 F-3A 50328-KVN-900 F-25 52170-KVN-900 F-19 61200-KVN-970ZF F-6 7720B-KVN-900 F-12
45517-166-000 F-3 50351-KVN-900 F-25 52400-KVN-871 F-20 61200-KVN-970ZG F-6 77228-GBG-850 F-12
45517-KCC-841 F-3A 50354-428-000 F-12 52486-KTN-701 F-20 61300-KVN-970ZA F-6 77229-GBG-850 F-12
45518-KCC-841 F-3A 50383-KRC-900 F-24A 52489-399-600 F-20 61300-KVN-970ZB F-6 77231-KVE-900 F-14
45519-KCC-841 F-3A 50400-KVN-870Z F-25 61300-KVN-970ZC F-6 77231-KVE-900 F-25
45520-GW0-911 F-10A 50451-GB6-920 F-1A 53000 61300-KVN-970ZD F-6 77234-KVN-900 F-12
45520-KCC-841 F-3A 50500-KVE-930 F-18A 53100-KVE-930Z F-4 61300-KVN-970ZE F-6 77235-KVN-900 F-23
45521-GW0-911 F-10A 50505-KCC-900 F-25 53105-KRC-900 F-4 61300-KVN-970ZF F-6 77239-AAL-H00 F-12
45521-KCC-841 F-3A 50526-KCT-690 F-18A 53132-124-000 F-4 61300-KVN-970ZG F-6 77244-KVN-900 F-12
45522-KCC-841 F-3A 50530-KVE-900 F-18A 53132-KVN-870 F-27 61312-KCT-690 F-1A 77247-KVN-900 F-1A
45525-KCC-841 F-3A 50600-KVN-900Z F-17 53133-198-900 F-4 61330-KVN-900 F-1A 77250-KVN-900 F-12
45526-KCC-841 F-3A 50600-KVN-970 F-17 53134-028-000 F-4 61340-KVN-900 F-1A 77260-KVE-900 F-12
45530-KCC-841 F-3A 50603-KFN-850 F-17 53135-198-900 F-4 77260-KVN-900 F-12
50603-KVE-900 F-17 53136-198-900 F-4 64000 77280-AAK-H70 F-12
46000 50618-KE8-000 F-17 5313A-AAK-H70 F-4 64100-AAK-H70 F-1A 77281-KVN-900 F-27
46182-MEL-D21 F-10A 50619-KFN-850 F-17 53140-KFN-850 F-3 64101-AAK-H00 F-27 77315-AAK-H70ZA F-12
46500-KVN-900 F-18 50619-KTN-700 F-17 53166-KFN-850 F-3 64204-KVN-900ZB F-1A 77315-AAK-H70ZB F-12
46504-KV6-702 F-10A 50643-KCT-690 F-17 53172-KRC-900 F-3 64204-KVN-900ZD F-1A 77315-AAK-H70ZC F-12
46514-KCC-900 F-18 50661-KVN-900 F-17 53175-KSP-900 F-3A 64204-KVN-900ZF F-1A 77315-AAK-H70ZD F-12
46515-KB9-000 F-18 50700-KVN-900Z F-17 53178-KFN-850 F-3 64204-KVN-900ZG F-1A 77315-AAK-H70ZE F-12
46515-KVE-900 F-18 50715-KVN-900 F-17 53182-KFN-850 F-3 64204-KVN-970ZD F-1A 77315-AAK-H70ZF F-12
50717-KFN-850 F-17 53200-KTN-700 F-5 64204-KVN-970ZF F-1A 77315-AAK-H70ZG F-12
47000 50718-KFN-850 F-17 53209-GAH-000 F-1 64205-KVN-900ZB F-1A 77325-AAK-H70ZA F-12
47117-196-000 F-21 5072A-KEB-620 F-29 53211-268-010 F-5 64205-KVN-900ZD F-1A 77325-AAK-H70ZB F-12
50803-KVE-900 F-28 53212-200-000 F-5 64205-KVN-900ZF F-1A 77325-AAK-H70ZC F-12
50000 50805-KVE-900 F-28 53214-200-000 F-5 64205-KVN-900ZG F-1A 77325-AAK-H70ZD F-12
50100-KVN-970 F-25 53215-KTR-900 F-5 64205-KVN-970ZD F-1A 77325-AAK-H70ZE F-12
50186-KVN-900 F-21 51000 53216-KVE-900 F-5 64205-KVN-970ZF F-1A 77325-AAK-H70ZF F-12
50192-KVN-900 F-23 51102-KVN-950 F-29 53216-KVN-970 F-9 64206-KVN-970 F-1A 77325-AAK-H70ZG F-12
50200-KVN-870ZB F-13 51103-KVN-950 F-29 53221-KSP-900 F-5 64310-198-D20A F-1A
50200-KVN-870ZD F-13 51400-KVN-971 F-7 53222-KRM-860 F-5 64312-KVN-970 F-1A 80000
50200-KVN-870ZE F-13 51401-KSP-901 F-7 53230-KTN-700 F-4 64313-KVN-900 F-1A 80100-KVN-900 F-21
50200-KVN-870ZF F-13 51410-KVN-901 F-7 64315-KVN-900 F-1A 80101-443-000 F-2
50200-KVN-870ZG F-13 51412-KFN-851 F-7 61000 64316-KVN-900 F-1A 80101-KVN-900 F-13
50200-KVN-970ZD F-13 51412-KSP-901 F-7 61100-KVN-970ZA F-6 64720-KVN-900 F-13 80102-KVN-900 F-21
50200-KVN-970ZF F-13 51420-KVN-971 F-7 61100-KVN-970ZB F-6 64820-KVN-900 F-13 80111-KVN-900 F-21
50201-KVN-900 F-27 51432-KFN-851 F-7 61100-KVN-970ZC F-6 80112-KVN-900 F-21
50265-KVN-900 F-13 51437-KVN-901 F-7 61100-KVN-970ZD F-6 75000 80201-KVN-900 F-23
50275-KVN-900 F-13 51440-KVN-901 F-7 61100-KVN-970ZE F-6 75582-KCW-870 F-12 80202-KVE-900 F-23
50296-KVE-900 F-25 51488-KTN-701 F-20 61100-KVN-970ZF F-6 80203-KVE-900 F-23
50300-KVN-870ZB F-13 51500-KVN-971 F-7 61100-KVN-970ZG F-6 77000 83510-KVN-970ZA F-14
50300-KVN-870ZD F-13 51520-KVN-971 F-7 61102-KVN-900 F-6 77156-KVN-970 F-12 83510-KVN-970ZB F-14
50300-KVN-870ZE F-13 61103-KRY-900 F-6
50300-KVN-870ZF F-13
52000 61105-KTC-900 F-6
77160-KVN-970 F-12 83000
77200-KVN-900 F-12
50300-KVN-870ZG F-13 52101-KTN-700 F-19 61200-KVN-970ZA F-6 77202-KCC-900 F-12 83510-KVN-970ZC F-14
50300-KVN-970ZD F-13 52110-KVN-900 F-19 61200-KVN-970ZB F-6 77204-KCC-900 F-12 83510-KVN-970ZD F-14
50300-KVN-970ZF F-13 52110-KVN-970 F-19 61200-KVN-970ZC F-6 77205-KVE-900 F-12 83510-KVN-970ZE F-14
50301-KTR-900 F-5 52143-KVE-900 F-19 61200-KVN-970ZD F-6 77205-KVN-900 F-23 83510-KVN-970ZF F-14
50301-KVN-900 F-27 52144-KEJ-900 F-19 61200-KVN-970ZE F-6 77206-KFN-850 F-12 83510-KVN-970ZG F-14
115
PART NO. INDEX - HUNK
PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO.

83000 88000 90000 90000 90000


83520-KVN-970 F-14 88110-AAK-H01ZE F-3 90103-MCS-G00 F-10A 90320-GC3-000 F-6 90701-KFN-850 E-5
83545-KCJ-690 F-12 88110-KVN-970ZF F-3 90104-KVN-900 F-22 90320-GC3-000 F-21 90704-KRM-840 E-1A
83545-KVN-900 F-14 88110-KVN-970ZG F-3 90105-KL8-741 F-9 90380-MB2-000 F-22 90741-KFB-000 E-9
83551-300-000 F-13 88114-198-D10 F-3 90105-KL8-741 F-11 90401-KRM-840 E-6 90741-KGH-900 E-9
83551-376-000 F-1A 88115-KTR-900 F-3 90105-KVN-900 F-1A 90404-KPT-A00 E-1A 90899-KVN-900 F-1A
83601-KVN-900 F-23 88120-AAK-H01ZA F-3 90105-KVN-900 F-14 90417-041-000 E-12
83610-KVN-970ZA F-14 88120-AAK-H01ZB F-3 90106-KRY-970 F-6 90417-041-000 F-25 91000
83610-KVN-970ZB F-14 88120-AAK-H01ZC F-3 90106-KVN-900 F-14 90432-KPT-A00 E-8A 91001-KTN-900 E-9
83610-KVN-970ZC F-14 88120-AAK-H01ZD F-3 90107-428-000 F-29 90441-KRM-840 E-8 91002-KSP-911 E-9
83610-KVN-970ZD F-14 88120-AAK-H01ZE F-3 90107-GN1-010 F-18A 90451-KRM-840 E-11 91003-KSP-910 E-10
83610-KVN-970ZE F-14 88120-AAK-H01ZF F-3 90107-KST-940 F-16 90452-GB4-770 E-10 91004-KTN-900 E-10
83610-KVN-970ZF F-14 88120-AAK-H01ZF F-3 90108-KVN-900 F-13 90452-GB4-770 E-11 91005-KTN-900 E-10
83610-KVN-970ZG F-14 88150-KVN-900 F-21 90111-187-010 F-15 90452-KRM-840 E-10 91006-KTN-900 E-10
83620-KVN-970 F-14 90111-187-020 F-15 90453-KRM-840 E-10 91008-KTN-900 E-2
89000 90111-KCC-841 F-3A 90454-107-000 E-10 91022-KTN-900 E-7A
84000 89102-AAC-000 F-26 90111-MR5-000 F-24 90455-KSP-910 E-11 91071-KSP-901 F-19
84701-KVN-900 F-21 89102-KTC-900 F-26 90112-KCC-841 F-3A 90456-KRM-840 E-10 91101-KTN-901 E-9
84701-P26-D00A F-21 89216-AAD-H00 F-26 90113-438-000 F-3 90457-KRM-840 E-12 91102-KTN-901 E-9
84702-KCC-900 F-12 89216-KTC-900 F-26 90114-KCC-841 F-3A 90463-KRM-840 E-1 91103-KTN-901 E-9
86000 90116-KAG-900 F-7 90501-KPT-A00 E-6 9110A-KTN-901 E-9
90000 90123-KRM-860 F-7 90501-KPT-A00 E-7 91202-KSP-911 E-5
86171-KVN-970ZA F-27 90001-KFN-850 F-17 90123-KSP-901 F-7 90501-KPT-A00 E-7A 91203-KSP-910 E-8
86171-KVN-970ZB F-27 90002-KRM-840 E-1A 90127-KRY-970 F-10B 90502-155-000 F-18 91212-422-006 F-10A
86171-KVN-970ZC F-27 90003-KCC-840 F-3 90131-KRM-840 E-8 90502-KRY-930 F-18 91216-KSP-910 E-10
86171-KVN-970ZD F-27 90003-KFG-000 E-1 90133-331-770 F-19 90502-KVE-900 F-25 91251-KPH-901 F-9
86171-KVN-970ZE F-27 90003-KVS-910 E-12 90140-KAE-000 F-3 90503-KTR-900 F-4 91253-KSP-901 F-11
86501-KVN-970ZA F-27 90005-KY7-000 E-4 90145-MS9-610 F-3A 90505-425-000 F-10 91254-GAA-003R F-7
86501-KVN-970ZB F-27 90006-MEE-000 E-1A 90145-MS9-610 F-10A 90505-KRM-860 F-18 91254-KS6-003 F-19
86502-KVN-970ZA F-27 90008-KRM-840 E-6 90155-KY4-900 F-8 90521-292-000 F-7 91255-GAA-003R F-7
86502-KVN-970ZB F-27 90012-KK3-830 E-2 90155-KY4-900 F-10B 90525-030-000 F-2 91257-230-003 F-11
86771-AAK-H70 F-27 90019-399-010 F-25 90201-KRM-840 E-7 90525-428-900 F-25 91258-KWC-901 F-9
86771-KVN-970ZA F-27 90022-MG8-000 E-12 90201-KRM-840 E-7A 90534-MV4-000 F-13 91303-KRM-840 E-7C
86771-KVN-970ZB F-27 90031-KSP-910 E-8 90201-MW3-620 F-3 90543-MV9-670 E-1 91304-KRM-840 E-1A
86831-KVN-970 F-27 90040-KSP-910 E-1A 90202-KRM-840 E-6 90544-KFN-851 F-7 91305-443-740 F-13
86832-KVN-970 F-27 90071-MB0-000 E-7B 90206-250-000 E-2 90545-300-000 F-3A 91305-KPH-900 E-8
86833-KVN-970 F-27 90074-KVE-900 F-13 90231-KM7-700 E-8A 90545-300-000 F-10A 91305-KRM-840 E-7C
86834-KVN-970 F-27 90083-KRM-840 E-4 90301-473-000 F-10 90551-178-000 F-20 91306-MG3-000 E-4
90084-041-000 E-10 90302-KBP-900 F-19 90559-KRY-970 F-11 91307-KRM-840 E-5
87000 90084-MN8-010 E-7C 90303-KCC-841 F-3A 90559-KVN-900 F-11 91309-425-003 E-7B
87505-AAR-H70 F-30 90085-KTC-920 E-7A 90304-GA6-000 F-4 90560-KVN-970 F-11 91309-MJ0-003 E-1
87507-MCW-020 F-30 90087-KVE-900 E-7C 90304-KCS-920 F-11 90563-355-000 F-12 91320-MB0-000 E-7B
87522-MAB-600 F-30 90101-087-720 F-12 90304-KFN-850 F-18A 90601-KAF-000 F-18 91352-KSP-900 F-11
87560-AAB-H00 F-30 90101-087-720 F-14 90304-KSP-900 F-4 90601-KAF-000 F-25 91356-KAG-900 F-7
90101-087-720 F-21 90305-KSP-900 F-16 90601-KFN-851 F-7 91406-KFN-850 F-15
88000 90101-GE0-000 F-1A 90305-KVN-900 F-11 90601-KTC-900 E-10 91455-MG8-000 F-4
88110-AAK-H01ZA F-3 90101-GJ6-000 F-1 90305-KVN-900 F-19 90602-KRM-840 E-11 91551-PNA-003 F-24
88110-AAK-H01ZB F-3 90102-KVN-900 F-4 90306-KF0-000 F-9 90605-KTC-900 E-10
88110-AAK-H01ZC F-3 90103-KVN-900 F-12 90306-KRM-840 E-1A 90651-KCC-841 F-3A
92000
88110-AAK-H01ZD F-3 90103-KVN-900 F-21 90307-GJ6-000 F-1 90651-MK3-780 F-15 92000-06012-OA F-21
116
PART NO. INDEX - HUNK
PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO.

92000 94000 95000 95000 99000


92101-06012-0G F-17 94050-08000 F-25 95005-80350-20 F-13 95701-08035-07 F-5 99101-KVE-1280 E-13
92811-10000 F-10 94050-08070 F-28 95005-80800-20 F-13 95701-08040-07 F-18 99103-KRM-035 E-13
92915-10025-0E F-11 94050-08080 F-17 95014-71702 F-18A 95701-10025-00 F-17
94050-10000 F-22 95014-72102 F-18A 95801-06105-00 E-1A
93000 94050-10000 F-25 95015-53000 F-18 95801-08090-00 F-18
93500-04008-1H E-13 94050-10070 F-16 95015-54000 F-10A 95801-08090-00 F-25
93500-04025-0G F-13 94101-04700 F-3 95018-54320 F-15 95801-08095-00 F-25
93500-04032-0G E-13 94101-05000 F-1A 95020-15100 F-11 95801-10035-00 F-20
93500-04032-0G F-15 94101-05000 F-15 95701-06008-00 F-24A 95801-10055-00 F-16
93500-05010-1A F-1A 94101-06000 F-21 95701-06012-00 F-1A
93500-05012-1H E-13 94101-08000 F-19 95701-06012-00 F-24 96000
93500-05016-1H F-15 94101-12800 F-20 95701-06012-00 F-24A 96001-06012-00 E-1
93600-04045-1G F-10A 94102-08000 F-17 95701-06012-07 F-19 96001-06012-00 F-18
93700-05012-0A E-8A 94103-06000 F-18 95701-06012-07 F-21 96001-06012-07 F-3A
93892-05012-18 E-13 94103-06700 F-12 95701-06012-07 F-25 96001-06012-07 F-5
93892-05020-07 F-3 94103-06800 F-23 95701-06012-08 F-10A 96001-06014-02 F-16
93892-05025-07 F-3 94103-10000 F-16 95701-06014-00 E-1A 96001-06018-00 E-8
93892-05035-07 F-3 94109-12000 E-8 95701-06014-18 F-24 96001-06020-00 F-24
93892-05045-07 F-3 94111-10000 F-19 95701-06016-00 E-1 96001-06022-00 E-4
93893-04012-17L F-10A 94201-20150 F-10 95701-06016-00 E-1A 96001-06022-07 F-3
93901-04012-00 F-1 94201-20150 F-10A 95701-06016-00 E-4 96001-06030-00 E-5
93901-24480 F-23 94201-20150 F-17 95701-06016-00 E-8 96001-06030-00 E-7C
93901-32120 F-23 94201-20150 F-18 95701-06016-00 E-11 96001-06032-00 F-6
93901-34120 E-8A 94201-20150 F-19 95701-06016-00 F-24 96001-06035-00 E-7C
93901-42480 F-2 94201-30300 F-18A 95701-06016-07 F-23 96001-06040-00 E-5
93903-34220 F-21 94251-08000 E-8A 95701-06018-08 F-12 96001-06045-00 E-7C
93903-34380 F-12 94301-08140 E-1 95701-06020-00 E-8 96100-60030-00 E-6
93903-34380 F-13 94301-08140 E-5 95701-06020-00 F-1A 96140-63020-10 F-11
93903-34380 F-14 94301-08140 E-7C 95701-06020-00 F-12 96150-60050-10 F-11
93903-35280 F-12 94301-08140 E-8 95701-06020-00 F-18 96150-63010-10 F-9
93903-35280 F-21 94301-08140 E-8A 95701-06020-07 F-21 96211-08000 F-5
9390334320 F-6 94301-10120 E-1A 95701-06020-07 F-25 96211-08000 F-18
94000 94301-10120 E-3 95701-06022-00 E-1A 96220-30085 E-12
94305-20102 F-10A 95701-06022-00 E-7B 96600-06016-00 E-7
94001-06090-0S F-2 94510-14000 E-12 95701-06022-00 F-12 96600-06016-00 E-7A
94001-06090-0S F-12 94510-16000 E-11 95701-06022-08 F-10A 96600-06022-00 E-7A
94001-06090-0S F-17 94591-27000 F-21 95701-06030-00 F-25 96600-06025-00 E-7
94001-06090-0S F-19 94601-14000 E-9 95701-06035-00 E-8A 96700-06012-07 F-5
94001-08000-0S F-10 95701-06035-00 F-10 96700-06020-07 F-5
94001-08000-0S F-19
95000 95701-06040-00 E-8 96700-08020-00 F-4
94002-06000-0S F-21 95002-02070 F-25 95701-06045-00 E-8
94002-08000-0S F-10A 95002-02080 F-13 95701-06070-00 E-8 98000
94021-10000-0S F-20 95002-02089 E-13 95701-08016-00 F-29 98200-31000 F-24
94050-05000 F-23 95002-02100 F-13 95701-08020-00 F-18 98200-31500 F-24
94050-06000 F-3 95002-02130 F-13 95701-08022-08 F-25 98200-32000 F-24
94050-06000 F-13 95002-70000 F-15 95701-08025-08 F-13
94050-06000 F-21 95002-80000 F-15 95701-08030-00 F-29
99000
94050-06000 F-23 95005-45470-20 F-13 95701-08035-00 F-29 99001-14170 F-26
94050-06000 F-25 95005-45480-50 E-13 99007-45000 F-26
117
AMENDMENTS RECORD
S.No. Page Old Part No. Revised Part No. Date Signature Remarks
No.

118

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