Hunk Parts Catalogue
Hunk Parts Catalogue
Hunk Parts Catalogue
1. Information required
Replacement parts orders must contain both the part number and the
Function and
component No.
Colour Code
Subcontractor designation
Modification designation
1
stamped number(s) as described below. This is because any changes and Parts classification No.
modifications of parts are registered at Hero Motocorp with the pertinent parts
(Example) Bolts, nuts and other standard parts
and stamped numbers.
5
3. Abbreviations 7. Required Quantity
The following abbreviations are used in this Parts Catalogue. The number given in the “Reqd. No.” column indicates the quantity of parts used in
the section described in that block.
ASSY. .........Assembly L.E.D. ........Light emitting diode Parts with quantities in ( ) represent optional parts.
ABS ............Anti-lock brake system KPH...........Kilometers per hour Part whose required number is “N”, is a part whose required number can be
COMP. ........Complete TCS...........Traction control system selected at need.
R.................Right L (100L).....Link (100 Links)
L. ...............Left A.C. ...........Alternating current
STD. ...........Standard D.C............Direct current 8. Part modifications and applicable serial numbers
MM. ............Millimeter IN ..............Inlet In case where a part has been modified, the serial number of the first vehicle
G. ...............Gram EXH...........Exhaust (or frame, engine, carburettor) bearing the modification is listed in the
T (22T). ......Tooth (22Teeth) FR. ...........Front “Serial No.” Column.
A.................Ampere RR.............Rear
V. ................Volt Hex............Hexagonal
W. ...............Watt A.M............Attaching Mark 9. Illustration
WL..............With labelling T.M. ...........Transcript Mark Illustration of parts given in parts catalogue diagrams are provided for
WOL........... Without labelling C.D.I..........Capacitive Discharge ignition convenience identifying parts and may differ from the actual configuration of parts.
INC............Including
5. Supercedence of parts
Part numbers given under the part name in the “Description” column indicate that
the part number has been superceded by that part number. HERO HONDA may
make such supercedence without notice.
6. Assemblies
Sections framed with broken lines in the exploded view drawings are available as
complete assemblies. (Their individual parts can also be obtained.)
6
11. Location of stamped serial number
7
III. How to use the Flat Rate Time (F.R.T.) 3. Computing the F.R.T.
When several jobs are performed at the same time, make the calculation in the
This F.R.T. (Flat Rate Time) is used to determine the standard labour time allowed following manner.
for replacement of parts covered by the warranty during the period the warranty is a. Jobs of non duplicated nature
in effect. The F.R.T. for those parts which are not listed herein should be The F.R.T. for the job is obtained by totaling the F.R.T. for each part replaced.
determined from the operation closely related to the replacement of that part. (Example) Replacement of head cover gasket and oil filter.
• The F.R.T. shown with (*) includes engine removal and installation.
• The parts, having the same number of man-hour, are identified by a mark
"•", and classified under the title of their representative work.
8
4. Operations other than replacing parts Frame
a. Removal and installation
NO. SERVICE ITEM F.R.T.
NO. SERVICE ITEM F.R.T.
1. Engine 1.7 1 Front brake air bleeding 0.2
Engine
c. Overhaul
NO. SERVICE ITEM F.R.T.
9
BLOCK INDEX – ENGINE GROUP
E-1
E-1A
E-2
E-3
CYLINDER HEAD COVER . . . . . . . . . . . . . . . . . 17
CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . 18-19
CAMSHAFT/VALVE . . . . . . . . . . . . . . . . . . . . . . 20
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
E-4
E-5
E-6
E-7A
E-7B
CAM CHAIN TENSIONER . . . . . . . . . . . . . . . . . 22
RIGHT CRANKCASE COVER . . . . . . . . . . . . . . 23
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
A.C. GEN. ASSY.. . . . . . . . . . . . . . . . . . . . . . . . . 25
STARTER MOTOR.. . . . . . . . . . . . . . . . . . . . . . . 26
E-9
E-10
E-11
E-12
E-13
CRANK SHAFT/PISTON . . . . . . . . . . . . . . . . 32-33
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . 34-35
SPINDLE KICK STARTER . . . . . . . . . . . . . . . . . 36
DRUM GEAR SHIFT . . . . . . . . . . . . . . . . . . . . . . 37
CARBURETTOR . . . . . . . . . . . . . . . . . . . . . . 38-39
2
E-7C LEFT CRANKCASE COVER. . . . . . . . . . . . . . . . 27
E-8 CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
E-8A OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-30
11
BLOCK INDEX – FRAME GROUP
ON
ON
ON
OW FLOW
FL Y Y
LE LOG
MBLE
NOLOG OW UMB O
TU FL Y
ED TECH LE OG D T CHN
RE
RES CE TE
ANCION VAN ION
RES S
TUMB NOL
ADV CH AD UCT
INDUCT
RES CED TE
AN IND
ADVUCTION
IND
ON ON ON
OW
FL E FLOW
GY FLOW
GY
LE OGY BL BLE
MBNOL
TU TUM NOLO NOLO
ED TECH D TUM
RES RES TECH RES N TECH
N NCED
VANCIO ON VANCE
AD ADVA AD CTIO
DUCT DUCTI
IN IN INDU
F-25 FRAME BODY/ASV/GRIP REAR . . . . . . . . 93-94 F-28 GUARD ENGINE. . . . . . . . . . . . . . . . . . . . . . . 110 F-30 CAUTION LABEL . . . . . . . . . . . . . . . . . . . . . . 112
F-26 TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 F-29 SAREE GUARD. . . . . . . . . . . . . . . . . . . . . . . . 111
F-27 STRIPE / MARKS /EMBLEM . . . . . . . . . . . 96-109
12
BLOCK INDEX - ENGINE GROUP
1 1
9
9
2 7
6 2
4 11 12
4
11
24 E-7 25 E-7A 26
14
9 7 1 9
15 13
8 4 2
12 3
11 14
5 10
6 4 10
14
6 4 10
10 6 4 7
6 10 12 15
5 10
7 3 4 6 11
6 8
5
5 10
1
13 1
15
7 1 8
8 15
2 2 3
8
13
BLOCK INDEX - ENGINE GROUP
8 20
10
3 19
9 7
1 16 19
4 4/5 19
7 12 12 19
8
10 4 10 17
21
9 10 11 12 19 21 19 21
1 2
4 19
9 11
6 9 10 6 22
16 7
3 5
6 8
2 7
10 13
3 9
8
5
6 15
3 11 14 18
17
9
12 18
19 21
5 28 16 17 18
8
17 13 13 18
14
5
2 23
17
14
BLOCK INDEX - FRAME GROUP
8
2 5 7 8 5
23 8
2 12 3
14 1 3 11
2 8
18
8 8 15 15
22 13
19 8 13
22 8
22 2 15 14 14
10 1
6 22 23 7 16
13 15
21 17 16
10 15
20 21
12 21 15
20 15 16
11
20 10 6
5 13
11 8
26 12
15 17 16
9
27 24 3
13 17 12
2 21 10 9
30 29
30 21 4 19
1
9 26 23
13
4 10
14 5 19 11
25 10
3 27 15
11
28 27
15
8 10
14
9
5 15
3 6
10 18
7 1 13
9 17
6 20
12 19
2 5
2 1 9
2
1
8
10
1 6 11 3
6
5
4
6 8
12 10
3 10
4 9
5 8 16
7 9 12 4 7
7
10
9
10 11
14
13
15
BLOCK INDEX - FRAME GROUP
14 23 4
18
19 20 17
6 19 16
18 20 17
18 5
17
17
9 16 11 17
20 10 1 7
21 24
21 3 13 19
2 9
5
12 11 15
1
9 13
12 12 10 22
3 16 1
11 8 3
24 18 21
1 7 20
2
5 8 6
4 16
17
15 10 6
7 8 2
17 22 2
13 14 18 26
15 18 14
20 8 2
4
25
23
25 7 3
25 25 10
13 20 8 24 38
12 13 33
12 1 17 33
14 13 2
27
11 31 18 18 30
6 23 28
30 21 28
31 1 30 23
19 30
30 29 11 11
29
23
28 30 21 4 11
2 28 26 30 9
34 29 26
6 10
27 11
2 24 29 1 11
16 26 12
10 7 3 26 2 5
5 30 30 30
9 10 17 3 8
25 11
10 9 11
30 24
2
8 10 22
4 11 30 24
8 22 15
14 30 33
32 30 W
32 26 10 28 16
FLO Y
LE LOG
MBO
TU HN
15 30
ON ED
NC N
VA TIO
AD UC
IND
TEC
30 30 5 OFF
30
20 33 RES
19 1
6 4 7
7 26 26 35 29
24 32
27 37 9 31 31 1
34 34 31
31
36 9
5
16
BLOCK INDEX - FRAME GROUP
3 7
4
25
8
17
BLOCK INDEX - FRAME GROUP
3
23
30 IGN. COIL 9 32
27 27 32
32
START MOTOR 15 9
ST.MAG. 10 ENG. 15
11
4 3 32
17
15 23 14 19 18
6 6
19
13 19
ST.MAG. 21
16 BATT.+
25
29
28 5
2
7 8 9
12 20 29
17 23 24
22 10 29 1
3
10 14
5 5 27
22
21 1 26 26 27
6
2 26
16 26
4
12
ST. MOTOR
4 6 30 11
28
13 20 31
24 2 20 8
33 6
25 18 7
34 8
26
33 31
28
1
2 3
P
1
2
1
19
1
1
5 12
10
4
3
A E
14
A 2
6
A 3
17
B
B
C
4 7
D
A
11 D
AD
IND VANC
UCT ED
ION TUMB
TECH LE
NO FLOW
C 8
LOG
Y
B
C D
13
4
3
5 2
5 200 2.00
100/90-18 56P
29
1 2
4
DRIVE CHAIN
KEEP CHAIN ADJUSTED AND LUBRICATED
30 MM (11/4IN.) FREEPLAY
SEE OWNER’S MANUAL
FOR INSTRUCTIONS.
7
6 6 FREEPLAY
17
ENGINE GROUP
12
12
6 7 7 13
8
9 9
10
E-1
CYLINDER HEAD COVER
2
1
3
3
4 11
.
FR
5
* COVER COMP., CYLINDER HEAD ..... 0.3 1 12310-KVE-900 COVER, COMP., CYLINDER HEAD ................................................................ 1
* GASKET, HEAD COVER........................ 2 12391-KRM-840 GASKET, HEAD, COVER................................................................................. 1
3 12396-KRM-840 GASKET ‘B’, HEAD, COVER ........................................................................... 1
4 12397-KSP-910 GASKET, CYLINDER HEAD, COVER ............................................................. 1
5 12398-KSP-910 COLLAR, 9MM ................................................................................................. 1
21
13
16 14
13 12 23
16 4 10
17 2 11
17
7 19
3
23
7
1 9 22
24
6
18 15
E - 1A 18 CABLE ENG.
EARTH
CYLINDER HEAD 5 21
15
1
8
20
.
FR
20
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
22
13
16 14
13 12 23
16 4 10
17 2 11
17
7 19
3
23
7
1 9 22
24
6
18 15
E - 1A 18 CABLE ENG.
EARTH
CYLINDER HEAD 5 21
15
1
8
20
.
FR
20
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
23
2
13
12
11
12 3
11
4 10 10
3 4
10 8
E-2 10
8
CAM SHAFT / VALVE 7
7
1
1 9
9
6 5
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
24
3
3
1
E-3
CYLINDER
2
. 4
FR 4
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
25
12
5
2 8
6
12
10
1
E-4 9
11
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
26
12 11 11
11
12 3
12
12
12 10
4
9
8
12 12
12 12
5
7 10
E-5 1
RIGHT CRANK CASE COVER
6 2
12
11
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* GASKET, R CRANKCASE COVER ..... 0.6 1 11330-AAK-H00 COVER, COMP., R CRANK CASE ........................................ 1 1
* OIL SEAL ,16 X28 X 27 2 11393-KWK-900 GASKET, RIGHT COVER ...................................................... 1 1
* COVER COMP., R CRANKCASE ........ 0.7 3 15650-KVN-970 GAUGE, OIL LEVEL .............................................................. 1 1
* LEVER COMP., CLUTCH 4 22810-KRM-B00 LEVER COMP., CLUTCH....................................................... 1 1
(INC. RELATIVE PART) 5 22815-428-000 SPRING, CLUTCH LEVER .................................................... 1 1
27
9
15 8
12 3
11 14
5
6 4
6 4
10 6 4
6
5
7
E-6
1
CLUTCH 13
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
* ROD, CLUTCH LIFTER ....................... 0.6 1 22100-KTN-900 OUTER COMP., CLUTCH ...................................................... 1 1
* SPRING, CLUTCH ............................... 0.7 2 22115-KSP-910 GUIDE, CLUTCH OUTER ...................................................... 1 1
(SAME TIME FOR TWO UNITS OR MORE) 3 22120-KRM-840 CENTER, CLUTCH ................................................................ 1 1
* CENTER, CLUTCH ............................. 0.8 4 22201-KPM-850 DISC, CLUTCH FRICTION, 4 X 8 X 45.................................. 3 3
* DISC, CLUTCH FRICTION 5 22201-MR8-000 DISC, CLUTCH FRICTION .................................................... 2 2
(INC. RELATIVE PART)
(SAME TIME FOR TWO UNITS OR MORE) 6 22321-KPS-900 PLATE, CLUTCH.................................................................... 4 4
* OUTER COMP., CLUTCH 7 22355-KRM-840 PLATE, CLUTCH PRESSURE ............................................... 1 1
8 22361-KPK-900 PLATE, CLUTCH LIFTER ...................................................... 1 1
9 22366-KSP-910 ROD, CLUTCH LIFTER.......................................................... 1 1
10 22401-KRM-840 SPRING, CLUTCH ................................................................. 4 4
28
7
4
6 8
1 5
E-7
A. C. GEN. ASSY.
8
2 3
8
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
29
14
13 1 9
2
10
10
14
10
E - 7A 10 12 15
10
A. C. GEN. ASSY. 3 4 6 11
5
10
15
7 1 8
15
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* FLY WHEEL COMP.............................. 0.5 1 28110-KTN-900 GEAR COMP., STARTER DRIVEN ........................................ 1 1
* STATOR COMP 2 28120-KPH-701 OUTER COMP., STARTING CLUTCH ................................... 1 1
3 28131-KTN-900 GEAR, STARTER DRIVEN .................................................... 1 1
4 28132-KN6-930 SHAFT, REDUCTION GEAR.................................................. 1 1
5 28133-KRM-850 COLLAR, STARTER REDUCTION ........................................ 1 1
30
FR
.
9 7
4
7
8
10
E - 7B 1 9
2 10
4
STARTER MOTOR 9
6
3
6
2
3
5
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
6 31207-MBE-008 RING....................................................................................... - 2
7 90071-MB0-000 NUT, WASH, 6 MM................................................................. - 2
8 91309-425-003 ‘O’ RING, 24.4X3.1................................................................. - 1
9 91320-MB0-000 ‘O’ RING ................................................................................. - 3
10 95701-06022-00 BOLT, FLANGE, 6 X 22 .......................................................... - 2
31
2
8
3
1
12
4 10
11
11
E - 7C
9
LEFT CRANK CASE COVER 5
7
10
9
8
6
. 12
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
32
21
1/2 21 21
21
20
10
19
16 19
4/5 19
12 19
17
21
E-8 12 19 21 19 21
19
CRANK CASE
10 6 22
16 7
8
13
15
3 11 14 18
17
. 9
FR 18
19 21
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
* CONTACT ASSY., NEUTRAL SW........ 0.3 1 11100-KVE-900 CRANK CASE COMP., R ....................................................... - 1
* BOLT, STUD, CYLINDER, 8 X 140 ...... 1.6 2 11100-KVE-900 CRANK CASE COMP., R (MGM) ........................................... 1 -
(ADD 0.1 FOR EACH) 3 11108-KTN-900 PLATE, L BRG. SET............................................................... 3 3
* CRANKCASE COMP., L.......................*4.2 4 11200-KVE-900 CRANK CASE COMP., L........................................................ - 1
* CRANKCASE COMP., R ......................*4.5 5 11200-KVE-900 CRANK CASE COMP., L (MGM)............................................ 1 -
33
21
1/2 21 21
21
20
10
19
16 19
4/5 19
12 19
17
21
E-8 12 19 21 19 21
19
CRANK CASE
10 6 22
16 7
8
13
15
3 11 14 18
17
. 9
FR 18
19 21
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
34
16
10
7 16
6
12
11
15 1
E - 8A 13 9 14
OIL PUMP
4
3
8
5
17
FR
.
2
17
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
35
9 1
7
6 5
12 11
15 3
14
2
4
E-9
CRANK SHAFT / PISTON 10 15
8
13
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
a -0.002 91102-
KTN-9000
13051-KRM-305 RING SET, PISTON (OS. 1.00) .............................................. (1) (1)
-0.004 (Blue)
0.000 91101-
C -0.002 KTN-9000 4 13111-KSP-910 PIN, PISTON .......................................................................... 1 1
(Red)
-0.002 91102-
A -0.004
KTN-9000
(Blue) 5 13201-KRM-840 ROD, CONNECTING ............................................................. 1 1
D 0.000 91101-
KTN-9000
6 13380-KRM-840 PIN, COMP., CRANK.............................................................. 1 1
-0.002 (Red) 7 13412-KSP-910 COLLAR, R CRANK SHAFT .................................................. 1 1
-0.002 91102-
B -0.004
KTN-9000 8 14311-KRM-840 SPROCKET, TIMING, ( 17 T ) ................................................ 1 1
(Blue)
-0.004 91103- 9 23121-KTN-900 GEAR, PRIMARY DRIVE, ( 20 T ).......................................... 1 1
a -0.006
KTN-9000
(White)
36
9 1
7
6 5
12 11
15 3
14
2
4
E-9
CRANK SHAFT / PISTON 10 15
8
13
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
37
26
20 3
2
4
20 12
27
25
21 9
6
1
E - 10 24
15
6
22
TRANSMISSION 10
11
19 19
7 22 22
29
8 30
24
28 16 17 18
13 18
. 14
FR 5
23
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* SPROCKET, DRIVE ............................. 0.2 1 23210-KVN-900 SHAFT COMP., MAIN TRANS ............................................... 1 1
* COUNTER SHAFT COMP. .................*3.7 2 23220-KTN-900 SHAFT COMP., COUNTER.................................................... 1
(INC. RELATIVE PART) 3 23421-KVN-900 GEAR, C-1,( 40T) ................................................................... 1 1
* SHAFT COMP., MAIN TRANSMISSION 4 23427-KSP-910 BUSH, 17 X 20.5 X 8.............................................................. 1 1
(INC. RELATIVE PART) 5 23431-KVN-900 GEAR, M-2 (19 T)................................................................... 1 1
(WHEN SERVICING COMP. UNIT
F. R T. IS 3.9) 6 23432-KSP-910 BUSH, 20 MM......................................................................... 2 2
7 23441-KVN-900 GEAR, C2,(34 T) .................................................................... 1 1
8 23451-KVN-900 GEAR, M3,(23T)..................................................................... 1 1
9 23461-KVN-900 GEAR, C3,(30T) ..................................................................... 1 1
10 23471-KVN-900 GEAR, M4,(22 T).................................................................... 1 1
38
26
20 3
2
4
20 12
27
25
21 9
6
1
E - 10 24
15
6
22
TRANSMISSION 10
11
19 19
7 22 22
29
8 30
24
28 16 17 18
13 18
. 14
FR 5
23
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
39
13 6
11
1
11
8
E - 11 14
10 15
SPINDLE KICK STARTER 3
10
2
7
4
5
12 15
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
40
11
9
3
6 18
17
19 4
14
E - 12 5 10
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* SPINDLE COMP., GEARSHIFT ........... 0.8 1 24211-KRM-840 FORK, R/L, GEAR SHIFT ...................................................... 2 2
* PLATE COMP., SHIFT DRUM 2 24212-KRM-840 FORK, CENTER, GEAR SHIFT ............................................. 1 1
STOPPER............................................. 0.9 3 24241-KRM-840 SHAFT, A GEAR SHIFT FORK............................................... 1 1
* STOPPER COMP., GEARSHIFT DRUM 4 24242-KRM-840 SHAFT, B GEAR SHIFT FORK .............................................. 1 1
* DRUM, GEARSHIFT ............................*3.6 5 24301-KSP-910 DRUM, GEAR SHIFT ............................................................. 1 1
* FORK, GEAR SHIFT
(SAME FOR TWO UNITS OR MORE) 6 24410-KSP-860 PLATE, COMP., SHIFT DRUM STOPPER............................. 1 1
7 24430-KRM-B10 STOPR COMP., GEAR SHIFT DRUM.................................... 1 1
8 24436-KRM-840 SPRING, DRUM STOPPER................................................... 1 1
9 24610-KSP-910 SPINDLE, COMP., GEAR SHIFT ........................................... 1 1
10 24651-KSP-910 SPRING, SHIFT RETURN ..................................................... 1 1
41
22 22
F-3
8
13 19 17
9 24
12 24
E - 13 1 1
15 4
CARBURETTOR 10 18
7 16
20
21
1
11 25
2 25
23 26
2
6 23
14 23
28 1 27
29
.
FR 5
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
42
22 22
F-3
8
13 19 17
9 24
12 24
E - 13 1 1
15 4
CARBURETTOR 10 18
7 16
20
21
1
11 25
2 25
23 26
2
6 23
14 23
28 1 27
29
.
FR 5
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
43
3
10
9
1 13
8
F-1 4
HEAD LIGHT 2 5
2
(WITH VISOR)
10
6
. 12
FR 11
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
45
17 15 17
16
16
6
18 4 17
14 11
9 5
17
F-1A
FRONT COWL / 7 8
23
STAY 1
12 3
14 3
18 2
22
19 22
22 2
1
22 23
. 13
FR 21
10
20
21
20
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
16
16
6
18 4 17
14 11
9 5
17
F-1A
FRONT COWL / 7 8
23
STAY 1
12 3
14 3
18 2
22
19 22
22 2
1
22 23
. 13
FR 21
10
20
21
20
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
47
10
2
15 15 12
6
1 15
F-2 4
SPEEDOMETER / CABLE 8
5
8
8 11
8 8 15 15
13
8 13
8 15 14 14
.
FR
7 16
15 17 16
15
21
15 15 16
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
1 35505-KVN-971 BULB SOCKET ASSY ............................................................. 1 1
* METER ASSY., COMB. . ...................... 0.3 2 37100-KVN-971 METER ASSY., COMB ........................................................... 1 1
* SPEEDOMETER COMP.., ................... 0.5 3 37101-KVN-971 SELECT & RESET GROMMET............................................... 1 1
* TACHO METER COMP.. . .................... 0.5 4 37213-KVN-971 SELECT KNOB........................................................................ 1 1
* CASE, COMP. UPPER.,....................... 5 37214-KVN-971 RESET KNOB.......................................................................... 1 1
* CASE, COMP. LOWER., ...................... 0.4
* SOCKET COMP., ................................. 6 37215-KVN-971 SEALING GASKET ................................................................. 1 1
* CABLE ASSY., SPEEDOMETER ......... 0.2 7 37216-KVN-971 BULB GROMMET ................................................................... 1 1
8 37217-KVN-971 SCREW TAPPING 3X11.......................................................... 7 7
9 37300-KVN-970 CASE UPPER ASSY.,.............................................................. 1 1
10 37312-KVN-971 GROMMET, IGNITION ............................................................ 1 1
48
1
11 19
29 18 16 18
22 17 17
7 20 20
22
23 23
29 24 25
8
6
12
N
6
PASSING
F- 3
26
HANDLE LEVER / SWITCH/ 15
27
CABLES
2 21 10 30
30
9
13
4
. 14 5
FR 3
28
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* CABLE COMP., THROTTLE. ............... 0.3 1 16150-KTN-700 COVER, THROTTLE CABLE ................................................ 1 1
* CABLE COMP., CLUTCH..................... 0.2 2 17910-KVN-900 CABLE COMP., THROTTLE .................................................. 1 1
* SWITCH ASSY., LIGHTING ................. 0.4 3 17950-KVE-900 CABLE COMP., CHOKE ........................................................ 1 1
* SWITCH ASSY., WINKER.................... 0.5 4 22870-KVN-900 CABLE COMP., CLUTCH ...................................................... 1 1
* SWITCH ASSY., FR. STOP.................. 0.1 5 22871-KTN-700 BOOT, CLUTCH CABLE....................................................... 1 1
* GRIP COMP., THROTTLE ................... 0.1
* GRIP L. HANDLE ................................. 6 32161-404-000 BAND, B1 WIRE .................................................................... 2 2
* BRACKET, L HANDLE LEVER ............ 0.2 7 35150-KVN-971 SWITCH ASSY., LIGHT START. ............................................ 1 1
* CABLE COMP., CHOKE ...................... 0.6 8 35200-KVN-971 SWITCH ASSY., WINKER ..................................................... 1 1
9 35330-413-003 SWITCH COMP. FR. LEVER................................................. 1 1
10 45517-166-000 HOLDER MASTER CYLINDER............................................. 1 1
6
PASSING
F- 3
26
HANDLE LEVER / SWITCH/ 15
27
CABLES
2 21 10 30
30
9
13
4
. 14 5
FR 3
28
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* CABLE COMP., THROTTLE. ............... 0.3 16 88110-KVN-970ZF MIRROR ASSY., R. BACK (MAPLE BROWN ME ) ............... 1 1
* CABLE COMP., CLUTCH..................... 0.2 88110-KVN-970ZG MIRROR ASSY., R. BACK (SPORTS RED) .......................... 1 1
* SWITCH ASSY., LIGHTING ................. 0.4
* SWITCH ASSY., WINKER.................... 0.5 17 88114-198-D10 CAP, LOCK NUT..................................................................... 2 2
* SWITCH ASSY., FR. STOP.................. 0.1 18 88115-KTR-900 BOOT, MIRROR UPPER ........................................................ 2 2
* GRIP COMP., THROTTLE ................... 0.1
* GRIP L. HANDLE ................................. 19 88120-AAK-H01ZA MIRROR ASSY., L. BACK (PANTHER BLACK ME ).............. 1 1
* BRACKET, L HANDLE LEVER ............ 0.2 88120-AAK-H01ZB MIRROR ASSY., L. BACK (EBONY GRAY ME) ..................... 1 1
* CABLE COMP., CHOKE ...................... 0.6 88120-AAK-H01ZC MIRROR ASSY., L. BACK (FORCE SILVER ME) .................. 1 1
88120-AAK-H01ZD MIRROR ASSY., L. BACK (PEARL HARVEST GREEN )....... 1 1
88120-AAK-H01ZE MIRROR ASSY., L. BACK (CANDY BLAZING RED ) ........... 1 1
88120-AAK-H01ZF MIRROR ASSY., L. BACK (MAPLE BROWN ME )................. 1 1
88120-AAK-H01ZF MIRROR ASSY., L. BACK (SPORTS RED )........................... 1 1
6
PASSING
F- 3
26
HANDLE LEVER / SWITCH/ 15
27
CABLES
2 21 10 30
30
9
13
4
. 14 5
FR 3
28
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
51
14
14
9
27
16 8 27
25
15
6
18
19 22
22
28
7 2
12
F- 3A 5
20
13
10
11
FRONT BRAK MASTER CYL. 17
24 3
4 29
21
1
26 23
. 25
FR 27
27
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
11 45516-KCC-841 O-RING.................................................................................. 1 1
12 45517-KCC-841 HOLDER, MASTER CYL....................................................... 1 1
13 45518-KCC-841 SEPARETOR COMP., ........................................................... 1 1
14 45519-KCC-841 SCREW, FLAT ....................................................................... 2 2
15 45520-KCC-841 DIAPHRAGM......................................................................... 1 1
4 29
21
1
26 23
. 25
FR 27
27
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
53
20
8 20
16
20 16
20
16
16
7
4 9
1 3
5 6
2
10
8
F- 4 14
18
10
12
21 13
. 12
FR 17
13
17
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
7
4 9
1 3
5 6
2
10
8
F- 4 14
18
10
12
21 13
. 12
FR 17
13
17
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
55
8
9
3
6
12
2 1
F-5
STRG. STEM 1
6
12
4
. 10
7
FR 10 11
14
13
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
* RACE, STEERING BALL...................... 1.0 1 50301-KTR-900 RACE, (STRG. TOP), BALL ................................................. 2 2
(SAME TIME FOR TWO UNITS) .......... 2 53200-KTN-700 STEM, COMP. STRG ........................................................... 1 1
* STEM COMP., STEERING ................... 1.1 3 53211-268-010 RACE, (STRG. TOP) CONE ................................................ 1 1
* RACE, STEERING TOP CONE............ 0.6 4 53212-200-000 RACE, (STRG. BOTTOM) CONE ........................................ 1 1
* THREAD, STRG. TOP ......................... 5 53214-200-000 DUST, SEAL, STRG. HEAD................................................. 1 1
56
10
5
6
10
7 1
9
2
9
F-6 8
FRONT FENDER
6
5
4
10
3 10
. 8
FR 7 9
9
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
*FENDER FRONT.................................. 0.3 1 61100-KVN-970ZA FENDER, FR. (PANTHER BLACK METALLIC).............. ..... 1 1
61100-KVN-970ZB FENDER, FR. (EBONY GRAY METALLIC).......................... 1 1
61100-KVN-970ZC FENDER, FR. (FORCE SILVER METALLIC)................. ...... 1 1
61100-KVN-970ZD FENDER, FR. (PEARL HARVEST GREEN).................. ...... 1 1
61100-KVN-970ZE FENDER, FR. (CANDY BLAZING RED)........................ ...... 1 1
61100-KVN-970ZF FENDER, FR. (MAPLE BROWN METALLIC)................ ...... 1 1
61100-KVN-970ZG FENDER, FR. (SPORTS RED)....................................... .....
57
10
5
6
10
7 1
9
2
9
F-6 8
FRONT FENDER
6
5
4
10
3 10
. 8
FR 7 9
9
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
58
14
15
18
13
17
19 20
2
1
F-7 10
6 3
FRONT FORK 11
16
. 7
FR 12 4
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* FORK ASSY., L. FR. ............................. 0.4 1 51400-KVN-971 FORK ASSY., 'R' FRONT...................................................... 1 1
(ADD 0.1 FOR EACH) .......................... 2 51401-KSP-901 SPRING FR. FORK............................................................... 1 1
* FORK ASSY., R. . ................................. 3 51410-KVN-901 PIPE COMP., FR. FORK....................................................... 1 1
* SPRING, FR. FORK............................. 0.6 4 51412-KSP-901 SPRING, REBOUND ............................................................ 1 1
(ADD 0.3 FOR EACH) .......................... 5 51412-KFN-851 RING, BACK UP ................................................................... 1 1
* PIPE COMP., FR. FORK ...................... 0.7
(ADD 0.4 FOR EACH) .......................... 6 51420-KVN-971 CASE ,COMP., 'R' FR. BOTTOM ......................................... 1 1
* CASE COMP., L. FR. BOTTOM ........... 0.8 7 51432-KFN-851 PIECE, OIL LOCK ................................................................. 1 1
* (ADD 0.5 FOR EACH).......................... 8 51437-KVN-901 RING, PISTON...................................................................... 1 1
* CASE COMP., R. FR. BOTTOM .......... 9 51440-KVN-901 PIPE, SEAT........................................................................... 1 1
* SEAL SET, FR. FORK.......................... 10 51500-KVN-971 FORK ASSY., L. FRONT....................................................... 1 1
(ADD 0.5 FOR EACH) ..........................
11 51520-KVN-971 CASE, COMP., L. FR. BOTTOM .......................................... 1 1
12 90116-KAG-900 BOLT, SOCKET 8 MM........................................................... 1 1
13 90123-KSP-901 BOLT, 'A' FR. FORK.............................................................. 1 1
14 90123-KRM-860 BOLT, FRONT FORK ............................................................ 2 2
15 90521-292-000 WASHER, PLAIN 10.3 MM ................................................... 2 2
8 4
F-8 1
14 5
9 10
6
3 FR
14 .
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
* PAD SET, FRONT. ............................... 0.2 1 06451-KCC-841 SEAL, SET PISTON .............................................................. 2 2
* PISTON, 26 .......................................... 0.5 2 06455-KCC-841 PAD SET FR.......................................................................... 1 1
(ADD. 0.1 FOR EACH) 3 43216-MAK-003 CLIP ...................................................................................... 1 1
(INC. RELATIVE PART) 4 45107-KCC-841 PISTON 26 ............................................................................ 2 2
* CALIPER ASSY., R. FR........................ 0.4 5 45108-KCC-841 SPRING PAD......................................................................... 1 1
60
3 14
4 14
12
14
14
13
10
14 14 16 2
F-9
FRONT WHEEL 18
11 9
8
6
18
FR 1 7
17
15
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
8
2
10
1
9
F - 10
REAR BRAKE PANEL
14 7
13 7
11
6 12
3
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* PANEL COMP., RR. BRAKE................. 0.5 1 42313-240-000 COLLAR, RR. BRAKE PANEL SIDE .................................... 1 -
* SHOE COMP., BRAKE......................... 0.4 2 43100-KRY-930 PANEL, COMP. RR BRAKE ................................................. 1 -
(ONE OR ALL) 3 43125-KTN-701 SHOE ,COMP., BRK. ........................................................... 2 -
* ARM, RR. BRAKE ................................ 0.1 4 43145-149-000 INDICATOR, RR. BRAKE..................................................... 1 -
(INC. RELATIVE PART) 5 43410-KRY-930 ARM, REAR BRAKE............................................................. 1 -
62
27 27
18
19 20
18 20
5
17
16 11
1
21 3 13
2
12
F - 10A 9
24
7
6
15 10
8
17 22
18 26
. 18 14
FR 4
8
25
23
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* REAR BRAKE MASTER CYL................... 0.1 1 43155-KRY-970 CLAMPER, RR. BRAKE HOSE.............................................. - 2
* DIAPHRAGM. ...................................... 2 43310-KVN-970 HOSE COMP, RR. BRAKE..................................................... - 1
* HOSE COMP., REAR BRAKE. ................. 0.4 3 43503-MEE-006 CONNECTOR......................................................................... - 1
* CYL. SUB ASSY., REAR BRAKE MASTER. 4 43504-MB2-006 BOOT COMP., ........................................................................ - 1
* C YLINDER SET, MASTER ................... . 5 43510-KRY-971 SUB ASSY., REAR M/C.......................................................... - 1
18
19 20
18 20
5
17
16 11
1
21 3 13
2
12
F - 10A 9
24
7
6
15 10
8
17 22
18 26
. 18 14
FR 4
8
25
23
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* REAR BRAKE MASTER CYL................... 0.1 21 93893-04012-17L SCREW WASH, 4X12 ................................................. - 1
* DIAPHRAGM. ...................................... 22 94002-08000-0S NUT, HEX 8MM............................................................ - 1
* HOSE COMP., REAR BRAKE. ................. 0.4 23 94201-20150 PIN. SPLIT, 2.0X15 ...................................................... - 1
* CYL. SUB ASSY., REAR BRAKE MASTER. 24 94305-20102 PIN, SPRING 2X10...................................................... - 1
* C YLINDER SET, MASTER ................... . 25 95015-54000 PIN D, JOINT ............................................................... - 1
64
19
6
18
9
20 10
12
F - 10B
3
CALIPER ASSY. REAR 11
1
5 8
4 16
17
7
13 14
20 15
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* PAD SET, REAR. ....................................... 0.2 1 06435-KRY-971 PAD SET, RR................................................................ - 1
* BRACKET, RIGHT 2 06451-MA7-405 SEAL SET, PISTON...................................................... - 1
* PISTON ............................................... 0.5 3 43107-MA7-006 PISTON ........................................................................ - 1
(ADD 0.1 FOR EACH) 4 43114-KRY-971 SHIM B ......................................................................... - 1
(INC. RELATIVE PART) 5 43115-KVN-971 HOLDER REAR CALIPPER......................................... - 1
* CALIPER ASSY., R. FR ........................ 0.4
6 43150-KRY-971 CALIPER SUB ASSY., REAR...................................... - 1
7 43190-KRY-971 BRKT SUB ASSY., REAR............................................. - 1
8 43215-KGH-901 PIN,HANGER ............................................................... - 2
9 43352-568-003L SCREW BLEEDER ...................................................... - 1
10 43353-461-771L CAP BLEEDER ............................................................ - 1
11 45108-ML7-922 SPRING,PAD................................................................ - 1
12 45111-MAJ-G41 STOPPER RING .......................................................... - 1
13 45131-GZ0-006L PIN, BOLT .................................................................... - 1
14 45132-166-016L BUSH, BOOT PIN ........................................................ - 1
15 45133-MA3-006L BOOT, 'B' ...................................................................... - 1
16 45203-MCC-006 PLUG,PIN..................................................................... - 1
17 45216-166-006L WASHER, WAVE.......................................................... - 1
18 45216-KPP-861 TORQUE NUT.............................................................. - 1
19 90127-KRY-970 BOLT, TORQUE LINK................................................... - 1
20 90155-KY4-900 BOLT FLANGE 8X25.................................................... - 1
65
17 26 5
15
15 20
15
15
9-10
24 27
21
6
12 18-19
F - 11 14 1-2
16
7 13 25
REAR WHEEL
11 4
22
23
3
. 8
FR 3
3
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* AXLE, RR. WHEEL .............................. 0.3 1 41201-KVE-900 SPROCKET, FINAL DRIVEN 43T ........................................ 1 -
* DAMPER SET, WHEEL ....................... 2 41201-KVN-970 SPROCKET, FINAL DRIVEN 43T ........................................ - 1
* BEARING, RADIAL BALL, 6302 (U) .... 0.5 3 41241-KSP-900 DAMPER, RR. WHEEL ........................................................ 4 4
(ADD 0.1 FOR EACH) 4 42301-KVE-900 AXLE, REAR WHEEL........................................................... 1 1
* COLLAR, RR. AXLE DISTANCE.......... 5 42303-KRY-931 SLEEVE, REAR WHEEL ...................................................... 1 1
* SLEEVE, RR. AXLE .............................
* FLANGE FINAL DRIVEN ..................... 0.8 6 42311-KVE-900 COLLAR, RR. WHEEL SIDE ................................................ 1 1
* SPROCKET, FINAL DRIVEN (43T)..... 0.7 7 42601-AAR-H71 WHEEL REAR ..................................................................... - 1
* BEARING, RADIAL BALL, 6005 .......... 0.7 8 42601-AAK-H81 WHEEL, COMP. REAR ........................................................ 1 -
* TYRE RR. (100/90-18, 56P)................. 0.9 9 42611-KRY-930 FLANGE, FINAL DRIVEN..................................................... 1 -
* TUBE SET, TUFF UP ........................... 10 42611-KVN-970 FLANGE, FINAL DRIVEN..................................................... - 1
15
15 20
15
15
9-10
24 27
21
6
12 18-19
F - 11 14 1-2
16
7 13 25
REAR WHEEL
11 4
22
23
3
. 8
FR 3
3
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* AXLE, RR. WHEEL .............................. 0.3 21 91253-KSP-901 DUST SEAL, 30X47X8 ......................................................... 1 1
* DAMPER SET, WHEEL ....................... 22 91257-230-003 DUST SEAL, 30X47X8 ......................................................... - 1
* BEARING, RADIAL BALL, 6302 (U) .... 0.5 23 91352-KSP-900 O-RING 51X22 ..................................................................... 1 1
(ADD 0.1 FOR EACH) 24 92915-10025-0E BOLT STUDII 10X25 ............................................................ 4 4
* COLLAR, RR. AXLE DISTANCE..........
* SLEEVE, RR. AXLE ............................. 25 95020-15100 NUT, E STEM ....................................................................... 1 1
* FLANGE FINAL DRIVEN ..................... 0.8 26 96140-63020-10 BEARING, BALL RADIAL 6302 (U) ...................................... 2 2
* SPROCKET, FINAL DRIVEN (43T)..... 0.7 27 96150-60050-10 BEARING, BALL RADIAL 6005 ............................................ 1 1
* BEARING, RADIAL BALL, 6005 .......... 0.7
* TYRE RR. (100/90-18, 56P)................. 0.9
* TUBE SET, TUFF UP ...........................
67
13 20
12 13 33
12 1 17 33
11 31 18
6 23 28
30 21 28
31 1 19
30 29
23
2 29 28
34 28
29
27
2 24 29
16 3 26
10 7
9 10 5
25
F - 12 10 9
8 10 22
SEAT ASSY. / 8 4
COWL 14 32
15 32
7
.
FR 24
27
34
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
7
.
FR 24
27
34
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* LOCK ASSY., SEAT ............................. 0.5 21 77315-AAK-H70ZA SET, R. RR COWL (PANTHER BLACK METALLIC) ............. 1 1
* CABLE, SEAT LOCK............................ 0.2 77315-AAK-H70ZB SET, R. RR COWL (EBONY GRAY METALLIC).................... 1 1
* COWL SET, R/L REAR......................... 0.2 77315-AAK-H70ZC SET, R. RR COWL (FORCE SILVER METALLIC) ................. 1 1
(ADD 0.1 FOR EACH) 77315-AAK-H70ZD SET, R. RR COWL (PEARL HARVEST GREEN) .................. 1 1
* COWL SET, CENTER REAR ............... 77315-AAK-H70ZE SET, R. RR COWL (CANDY BLAZING RED)......................... 1 1
* BRACKET COMP., SEAT LOCK .......... 0.1 77315-AAK-H70ZF SET, R. RR COWL (MAPLE BROWN METALLIC) ................. 1 1
77315-AAK-H70ZG SET, R. RR COWL (SPORTS RED) ....................................... 1 1
69
13 20
12 13 33
12 1 17 33
11 31 18
6 23 28
30 21 28
31 1 19
30 29
23
2 29 28
34 28
29
27
2 24 29
16 3 26
10 7
9 10 5
25
F - 12 10 9
8 10 22
SEAT ASSY. / 8 4
COWL 14 32
15 32
7
.
FR 24
27
34
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
70
25 7
25 25 10
8 24 38
14 13
27
18 30
30 23
30
30 21
26 30
26
12
26 2
30 30 30
17 3
F - 13 11
30 24
FUEL TANK 11 30
22 24
33 15
30 30
26 10 28 16
30
30 30 5
30
20 33
19 1
6 4
26 26 35 29
32
. 37 9 31 31
FR 34 31
31
36
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
71
25 7
25 25 10
8 24 38
14 13
27
18 30
30 23
30
30 21
26 30
26
12
26 2
30 30 30
17 3
F - 13 11
30 24
FUEL TANK 11 30
22 24
33 15
30 30
26 10 28 16
30
30 30 5
30
20 33
19 1
6 4
26 26 35 29
32
. 37 9 31 31
FR 34 31
31
36
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
72
25 7
25 25 10
8 24 38
14 13
27
18 30
30 23
30
30 21
26 30
26
12
26 2
30 30 30
17 3
F - 13 11
30 24
FUEL TANK 11 30
22 24
33 15
30 30
26 10 28 16
30
30 30 5
30
20 33
19 1
6 4
26 26 35 29
32
. 37 9 31 31
FR 34 31
31
36
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
73
8 10
11 11
4 11
9 6 10
1 11 11
5
8
11
F - 14 2
SIDE COVER
W
FLO
G
Y
BLE LO
M NO
TU CH
ON ED TE
NC ON
VA TI
ADDUC
IN
OFF
RES
1
.
FR 9
5
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
*SET, RIGHT SIDE COVER................... 0.1 1 19052-KV0-000 COLLAR RADIATOR MOUNTING ........................................ 2 2
*SET, LEFT SIDE COVER..................... 0.1 2 77231-KVE-900 CUSHION COWL CENTRE A .............................................. 2 2
* COVER, B, 'R' SIDE............................
3 83510-KVN-970ZA SET, R. SIDE COVER B (PANTHER BLACK METALLIC) .... 1 1
* COVER B, ‘L’ SIDE............................
83510-KVN-970ZB SET, R. SIDE COVER B (EBONY GRAY METALLIC) .......... 1 1
83510-KVN-970ZC SET, R. SIDE COVER B (FORCE SILVER METALLIC)........ 1 1
83510-KVN-970ZD SET, R. SIDE COVER B (PEARL HARVEST GREEN)......... 1 1
83510-KVN-970ZE SET, R. SIDE COVER B (CANDY BLAZING RED)............... 1 1
83510-KVN-970ZF SET, R. SIDE COVER B (MAPLE BROWN METALLIC)....... 1 1
83510-KVN-970ZG SET, R. SIDE COVER B (SPORTS RED)............................. 1 1
11 11
4 11
9 6 10
1 11 11
5
8
11
F - 14 2
SIDE COVER
W
FLO
G
Y
BLE LO
M NO
TU CH
ON ED TE
NC ON
VA TI
ADDUC
IN
OFF
RES
1
.
FR 9
5
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
*SET, RIGHT SIDE COVER................... 0.1 8 90101-087-720 SCREW, HEAD LIGHT SET.................................................. 2 2
*SET, LEFT SIDE COVER..................... 0.1 9 90105-KVN-900 BOLT, SPECIAL 6X22 ........................................................... 2 2
* COVER, B, 'R' SIDE............................ 10 90106-KVN-900 SCREW, PAN 5X18.5............................................................ 2 2
* COVER B, ‘L’ SIDE............................ 11 93903-34380 SCREW, TAPPING 4X12 ...................................................... 6 6
75
2
8
15
17 18
25 19
22
9 10 6
27 5 13 24
23
F - 15 12
19 4
16
AIR CLEANER 20 18
4 14
21 19
18 3
1
24
7 23
24
23 24
23
.
FR
26 24 24
23 23
11
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
22
9 10 6
27 5 13 24
23
F - 15 12
19 4
16
AIR CLEANER 20 18
4 14
21 19
18 3
1
24
7 23
24
23 24
23
.
FR
26 24 24
23 23
11
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
77
14 15
15
5
13
9
7 4
6
9
8
6 2
10
9 6
F - 16
MUFFLER EXHAUST
11 12
1
11
.
FR 3
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* COVER-B COMP., MUFFLER .............. 0.1 1 18291-KRY-930 GASKET, EXH. PIPE ............................................................ 1 1
* MUFFLER COMP., EXHAUST ............. 0.3 2 18293-KPK-900 RUBBER, PKG. PROTR....................................................... 1 1
3 18300-AAK-H00 MUFFLER, COMP. EXH. ...................................................... 1 1
4 18311-KVN-970 COVER, MUFFLER .............................................................. 1 1
5 18317-KVN-900 PROTECTOR, MUFF ........................................................... 1 1
78
9
3
12
11
4 1-2
7 3
9 18
15
19 11
19
18
11 10
6 5
12 18 9
19 13
15
4
F - 17 20 17 11 19
5
STEP PILLION 16 4
18
7
9
14
15
20 13
8
4
.
FR 6
15
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
22
. 5 23
FR 6 28
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
22
. 5 23
FR 6 28
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
81
2
4 6
5
F - 18A
MAIN STAND/SIDE STAND
3 7
1
8
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
1 50500-KVE-930 STAND, COMP., MAIN .......................................................... 1 1
* STAND COMP., MAIN .......................... 0.5 2 50526-KCT-690 SHAFT, MAIN STAND PIVOT ............................................... 1 1
* BAR COMP., SIDE STAND .................. 0.2 3 50530-KVE-900 BAR, COMP., SIDE STAND .................................................. 1 1
* SPRING G., MAIN STAND................... 4 90107-GN1-010 SCREW, SIDE STAND PIVOT .............................................. 1 1
* SPRING, SIDE STAND ........................ 0.1 5 90304-KFN-850 NUT, U 10 MM....................................................................... 1 1
82
8 16
9 20 16
5
15 20
23
22 11 8
21 6
24
17
13
18
12
F - 19 1
SWINGARM / CHAIN CASE 18
13
19 14
12
19
25
10
2
. 25
FR 3 7
4
25
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* CASE, UPPER (HALF) DRIVE CHAIN 0.1 1 40510-KVN-901 CASE, UP HALF DRIVE CHAIN (MGM) .............................. 1 1
(ONE OR ALL) 2 40520-KVN-901 CASE, UND HALF DRIVE CHAIN (MBL) ............................. 1 1
* CHAIN, DRIVE. .................................... 0.3 3 40530-KSP-901 CHAIN, DRIVE 428H-126(TID) ............................................. 1 1
* ARM, RR. BRAKE STOPPER .............. 0.2 4 40531-KCS-690 JOINT, RJ. DRIVE CHAIN ..................................................... 1 1
* SWINGARM, COMP. RR...................... 0.7 5 40543-KRY-900 ADJUSTER, R. CHAIN.......................................................... 1 1
* RUBBER BUSH, RR. FORK PIVOT .... 1.0
* SLIDER, CHAIN ................................... 6 40544-KRY-900 ADJUSTER, L. CHAIN .......................................................... 1 1
7 40545-001-000 CAP, CHAIN CASE PEEP HOLE .......................................... 1 1
8 40546-KVE-900 CAP, SWINGARM END (SSM) ............................................. 1 1
9 43431-KTR-900 ARM, REAR BRAKE STOPPER ........................................... 1 1
43431-KVN-970 ARM, REAR BRAKE STOPPER ........................................... 1 1
10 52101-KTN-700 BOLT, SWINGARM PIVOT.................................................... 1 1
23
22 11 8
21 6
24
17
13
18
12
F - 19 1
SWINGARM / CHAIN CASE 18
13
19 14
12
19
25
10
2
. 25
FR 3 7
4
25
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* CASE, UPPER (HALF) DRIVE CHAIN 0.1 19 91254-KS6-003 DUS,T SEAL 20X26X4.5 ....................................................... 2 2
(ONE OR ALL) 20 94001-06090-0S NUT, HEX. 6MM .................................................................... 2 2
* CHAIN, DRIVE. .................................... 0.3 21 94001-08000-0S NUT, HEX.8 MM .................................................................... 1 1
* ARM, RR. BRAKE STOPPER .............. 0.2 22 94101-08000 WASHER, PLAIN 8 MM ........................................................ 1 1
* SWINGARM, COMP. RR...................... 0.7 23 94111-10000 WASHER, SPRING 10 MM ................................................... 1 1
* RUBBER BUSH, RR. FORK PIVOT .... 1.0
* SLIDER, CHAIN ................................... 24 94201-20150 PIN, SPLIT 2X15 MM ............................................................ 1 1
25 95701-06012-07 BOLT, FLANGE 6X12 ............................................................ 4 4
84
3 4 3 4
6
5 7
2
F - 20 2
CUSHION REAR
1
5
8 4
1 4 6
.
FR
8
85
21 16 14
16
6
13 5 19 14
7 10
11 19
22
2
6 4 2 15 18
7 9
12 11
1 18
20
20
13
6 8
F - 21 7
21
21
7
REAR FENDER 6
3
21
13
7 18
6 17
22
.
FR
7
6
22
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
86
21 16 14
16
6
13 5 19 14
7 10
11 19
22
2
6 4 2 15 18
7 9
12 11
1 18
20
20
13
6 8
F - 21 7
21
21
7
REAR FENDER 6
3
21
13
7 18
6 17
22
.
FR
7
6
22
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
87
3
5
4
15 9
1
12
6
10 15 13
16 18
17 18
F - 22
18
WINKER 15 18 14
15
4
17 16
11
8
. 2
FR 7
3
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
88
20
8
20 15
6
2
10
9 7 1 15
F - 23 17
19
9
5
TAIL LIGHT 19 14 13
11 4
9 12
18
19 18 3
17
18
12
16
.
FR 16
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* UNIT, TAIL LIGHT. ................................ 0.2 1 33301-KVE-900 BULB, WEDGE BASE (T10 12V 5W) ................................... 1 1
* LENS COMP., TAIL LIGHT................... 2 33701-AAK-H71 UNIT TAIL LIGHT ................................................................. 1 1
* BASE COMP., TAIL LGHT.................... 3 33720-KVE-900 LIGHT, ASSY., LICENSE....................................................... 1 1
* BULB, TAIL & STOP LIGHT ................. 0.1 4 33721-KVE-900 SOCKET, COMP. .................................................................. 1 1
* STAY, TAIL LIGHT ................................ 5 33722-KVE-900 BASE. COMP. ....................................................................... 1 1
ST.MAG.
16 BATT.+
29
28
F - 24 7 8 9
12 20
WIRE HARNESS/
22 17
START CABLES
5
21 1
6
.
FR ST. MOTOR
13 24 2
25
26
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* UNIT COMP., CDI. ............................... 0.4 1 30401-KVE-901 CUSHION, CDI UNIT ............................................................. 1 1
* COIL ASSY., IGNITION ........................ 2 30410-KVN-901 UNIT COMP. DIGITAL DC-CDI............................................... 1 1
* REG. REC. COMP................................ 0.6 3 30500-AAK-H71 COIL ASSY., IGN. ................................................................... 1 1
* HARNESS, WIRE ................................ 1.0 4 30700-KFC-930 CAP ASSY., NOISE SUPRESSOR ........................................ 1 1
5 31600-KWS-901 REG. REC. COMP.................................................................. 1 1
ST.MAG.
16 BATT.+
29
28
F - 24 7 8 9
12 20
WIRE HARNESS/
22 17
START CABLES
5
21 1
6
.
FR ST. MOTOR
13 24 2
25
26
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* UNIT COMP., CDI. ............................... 0.4 21 38506-KSP-910 SUS. POWER RELAY ........................................................... 1 1
* COIL ASSY., IGNITION ........................ 22 91551-PNA-003 BAND CLAMP........................................................................ 1 1
* REG. REC. COMP................................ 0.6 23 90111-MR5-000 BOLT, SOCKET, 5X9 ............................................................. 2 -
* HARNESS, WIRE ................................ 1.0 24 95701-06012-00 BOLT, FLANGE, 6X12 ........................................................... 1 1
25 95701-06014-18 BOLT FLANGE, 6X14 ............................................................ 1 1
91
3
6 6
F - 24A
5
BATTERY 2
ASSY. 4 6
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
92
9 32
32
32
15 9
15
32
17
19
13 19
21
25
2 5
F - 25 29
FRAME BODY/ASV/ 10
23 24 1
3 29
GRIP REAR 10 14
22
27
26 26 27
26 4
16 26
12
30 11
28
20 31
20 8
33
. 6 7
FR
18
34 8
33 31
28
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* PLATE, FR. ENGINE HANGER ........... 0.2 1 15772-KTN-900 CLIP, BREATHER TUBE........................................................ 1 1
* BODY COMP., FRAME ........................*5.5 2 17365-KTN-700 PLATE, ASV. SET .................................................................. 1 1
* VALVE ASSY., AIR SUCTION .............. 0.4 3 17622-GB7-900 RUBBER, CUSHION.............................................................. 2 2
* HORN COMP., ..................................... 0.1 4 18600-KSP-901 VALVE, ASSY., AIR SUCTION ............................................... 1 1
5 18601-KVE-900 TUBE, A ASV.......................................................................... 1 1
93
9 32
32
32
15 9
15
32
17
19
13 19
21
25
2 5
F - 25 29
FRAME BODY/ASV/ 10
23 24 1
3 29
GRIP REAR 10 14
22
27
26 26 27
26 4
16 26
12
30 11
28
20 31
20 8
33
. 6 7
FR
18
34 8
33 31
28
Service Item F.R.T. Ref. Part No. Description Reqd. No./ Model HUNK
No. SELF
DRUM DISC
* PLATE, FR. ENGINE HANGER ........... 0.2 20 90019-399-010 BOLT, FLANGE 10X110 ......................................................... 2 2
* BODY COMP., FRAME ........................*5.5 21 90417-041-000 WASHER, SHIFT DRUM SIDE .............................................. 2 2
* VALVE ASSY., AIR SUCTION .............. 0.4 22 90502-KVE-900 COLLAR, RUBBER CUSHION............................................... 2 2
* HORN COMP., ..................................... 0.1 23 90525-428-900 WASHER ,PLAIN 6 MM ......................................................... 1 1
24 90601-KAF-000 CLIP SWITCH COVER........................................................... 1 1
94
2 3
P
1
19
5
14
6
F - 26
17
TOOLS 4
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
95
1
6
5 4 10
3 A A
E B
B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO
STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C
14
D
9 C C
B
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC
96
1
1
12
10
A 4 E
A 2
A
B
B
C
F - 27 D
7
STRIPE/ MARKS A
11 D
AD
IND VANC
UC
TIOED TU
NT M
EC BLE
HN F
OLOLOW
C 8
GY
B
C
FR
D
.
13
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC
97
1
6
5 4 10
3 A A
E B
B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO
STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C
14
D
9 C C
B
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC
98
1
6
5 4 10
3 A A
E B
B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO
STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C
14
D
9 C C
B
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC
99
1
6
5 4 10
3 A A
E B
B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO
STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C
14
D
9 C C
B
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC
100
1
6
5 4 10
3 A A
E B
B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO
STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C
14
D
9 C C
B
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC
101
1
6
5 4 10
3 A A
E B
B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO
STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C
14
D
9 C C
B
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC
102
1
1
12
10
A 4 E
A 2
A
B
B
C
F - 27 D
7
STRIPE/ MARKS A
11 D
AD
IND VANC
UC
TIOED TU
NT M
EC BLE
HN F
OLOLOW
C 8
GY
B
C
FR
D
.
13
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC
1 R-321 SPORTS RED NH-1 BLACK CHROME PEARL HARVEST GREEN GY-136P
2 R-321 SPORTS RED NH-1 BLACK CHROME MAPLE BROWN METALLIC YR-305M
103
1
6
5 4 10
3 A A
E B
B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO
STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C
14
D
9 C C
B
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC
1 R-321 SPORTS RED NH-1 BLACK CHROME PEARL HARVEST GREEN GY-136P
2 R-321 SPORTS RED NH-1 BLACK CHROME MAPLE BROWN METALLIC YR-305M
104
1
6
5 4 10
3 A A
E B
B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO
STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C
14
D
9 C C
B
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC
105
1
1
12
10
A 4 E
A 2
A
B
B
C
F - 27 D
7
STRIPE/ MARKS A
11 D
AD
IND VANC
UC
TIOED TU
NT M
EC BLE
HN F
OLOLOW
C 8
GY
B
C
FR
D
.
13
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC
1 NH-A63M EBONY GRAY METALLIC NH-1 BLACK PEARL HARVEST GREEN GY-136P
106
1
6
5 4 10
3 A A
E B
B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO
STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C
14
D
9 C C
B
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC
1 NH-A63M EBONY GRAY METALLIC NH-1 BLACK PEARL HARVEST GREEN GY-136P
107
1
1
12
10
A 4 E
A 2
A
B
B
C
F - 27 D
7
STRIPE/ MARKS A
11 D
AD
IND VANC
UC
TIOED TU
NT M
EC BLE
HN F
OLOLOW
C 8
GY
B
C
FR
D
.
13
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC
1 R-321 SPORTS RED NH-411 FORCE SILVER METALLIC PEARL HARVEST GREEN GY-136P
108
1
6
5 4 10
3 A A
E B
B D
D
C 7 A
F - 27 MB
FLO
W
LE LOGY
12
TU HNO
STRIPE/ MARKS A
VA
AD UCTIO
IND
ED
N C N TE
C
14
D
9 C C
B
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. SELF
DRUM DISC
1 R-321 SPORTS RED NH-411 FORCE SILVER METALLIC PEARL HARVEST GREEN GY-136P
109
1
2
F - 28 3
GUARD FRONT
3
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
110
4
5
F - 29 1 2
GUARD SARI
7
. 6 6
FR
111
3
2
200 2.00 29
100/90-18 56P
F - 30
CAUTION LABEL
4
DRIVE CHAIN
KEEP CHAIN ADJUSTED AND LUBRICATED
30 MM (11/4IN.) FREEPLAY
SEE OWNER’S MANUAL
FOR INSTRUCTIONS.
. FREEPLAY
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No./Model HUNK
No. DISC
KICK SELF
112
PART NO. INDEX - HUNK
PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO.
5
13021-KRM-305 E-9 16010-KSP-911 E-13 17371-KTN-700 F-15 22321-KPS-900 E-6 24781-KR3-770 F-18
17509-KVN-900 F-13 22355-KRM-840 E-6
13031-KRM-305 E-9 16012-KVE-902
16013-KRC-921
E-13
E-13 17520-KVN-970ZA F-13 22361-KPK-900 E-6
28000
13041-KRM-305 E-9
13051-KRM-305 E-9 16015-KSP-911 E-13 17520-KVN-970ZB F-13 22366-KSP-910 E-6 28110-KTN-900 E-7A
13101-KSP-910 E-9 16016-KSP-911 E-13 17520-KVN-970ZC F-13 22401-KRM-840 E-6 28120-KPH-701 E-7A
13102-KSP-305 E-9 16028-KPP-901 E-13 17520-KVN-970ZD F-13 22810-KRM-B00 E-5 28131-KTN-900 E-7A
113
PART NO. INDEX - HUNK
PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO.
118