Substation Accessories

Your Total Solution Provider "Inside The Fence" for

Substation Accessories!
• NEW! Swage360™ Grounding Fittings • Bus Conductors
• Swage360 Bus Fittings • Underground Network Connectors
• Swage360 Conductor Accessories • Swage360 Tools
• Welded Accessories • Test Laboratory
• Bolted Accessories • Engineer and Design

AFL offers a complete line of accessories with superior performance and reliability for electric power utilities and
rail transit systems. With more than 100 years of design and manufacturing expertise, AFL’s substation products
improve the performance of critical electrical and optical infrastructure used for the transmission and distribution
of electricity.
Made for voltages up to 765 kV applications, AFL’s substation accessories include grounding, cable, pipe, flat or
tubular bus and integral web connections. Our complete product offering is available for swage, bolted or welded
applications in bronze or aluminum materials as well as the tools and compounds required for installation.
Complementing the entire substation family, Swage360 grounding, bus and cable accessories allow electric
utilities to install accessories faster and more efficiently without the need for a certified welder.

Swage360 Compression Accessories Bolted Accessories Welded Accessories

• Installs faster and • Aluminum and • Requires certified welder

more efficiently Bronze materials • Aluminum materials
• Available for Grounding, • Voltages include 230 kV, • Voltages include 230 kV,
Bus and Cable 345/500 kV and 765 kV 345/500 kV and 765 kV
• Voltages up to 500 kV • 1" to 8" N.P.S. • 1" to 8" N.P.S.
• 1" to 6" N.P.S.

AFL's complete line of Swage360 Compression Accessories also includes Tooling including hydraulic pumps, presses,
hoses, compounds and grease. Tooling is available for:
• Bus—1” through 6”
• Cable—336.4 MCM AAC/ACSR conductor through 3500 MCM AAC/ACSR conductor
• Grounding—#6 conductor up to 500 MCM conductor
Testing Lab Meets ANSI NEMA CC1 and ANSI C119 Standards
for Performance, Installation and Operation
AFL’s accessory products are manufactured in Duncan,
SC, in our facility that is certified to ISO 14001 and
ISO 9001:2015 standards. With 10,000 sq. ft. of open
testing space, our substation accessories are designed
and tested to meet ANSI NEMA CC1 and C119 standards
for performance, installation and operation. The test lab
allows AFL engineers to perform testing for strength,
vibration, fatigue, heat rise and current cycle.

Vital to new product development is our 3D printer which provides a cost-effective way for Engineering to develop
prototypes for fit checks and supply samples of new parts quickly. The 3D printer enables casting tools to be made
in days instead of weeks giving AFL an advantage over competitors.
AFL also provides Engineering support for all your substation needs including:
• Direct line to Engineering in the office for any technical inquiries +1 (800) 890-8878
• Custom parts for any voltage, welded, bolted, Swage360 or standard compression
• Ability to 3D print tooling for quick lead times and reduced cost
• Free on-site training regardless of type of power connector used
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Substation—Bronze 230 kV

Bus Supports End Caps

Terminals, Taps
Couplers

Braided or Laminated Expansion Compression Connectors

Elbows, Tee and Vee Connectors Substation—Aluminum 230 kV

Bolted Accessories

Parallel, Cross and Bar Taps Bolted Bus Supports

Bolted Couplers
Connectors for Flat Bar

Grounding Connectors and Everdur Bolted Corona Bells

Hardware

Bolted Dead End Clamps

Stud Connectors

Spacers Bolted Elbows

Bolted Bar Clamps and Spacers

Dead End Clamps

Visit www.AFLglobal.com to see our entire line of Substation solutions

Substation—Aluminum 230 kV Substation—Aluminum 230 kV
Bolted Accessories (cont.) Welded Accessories

Bolted Ground Clamps End Bells

Bolted Parallel Clamps Elbows

Bolted Stud Connectors Pipe Taps and Extensions

Tee and Vee Connectors Tee and Vee Connectors

Cable Spacers Terminal Connectors

Terminal Connectors Compression Connectors

Substation—345/500 kV
Vibration Dampers

Bus Supports

Substation—Aluminum 230 kV
Couplers
Welded Accessories

Bus Supports
Vibration Dampers

Couplers
Corona Bells

Visit www.AFLglobal.com to see our entire line of Substation solutions

Substation—345/500 kV Substation—765 kV

Tee Connectors Bus Supports

A-Frame Assemblies Couplers

Terminal Connectors Corona Bells

Elbows Tee Connectors

Ground Jumpers Terminal Connectors

Spacer Clamps Ground Jumpers

Hardware Shields Spacer Clamps

Parallel Clamps Vibration Dampers

Stud Connectors Stud Connectors

Compression

Visit www.AFLglobal.com to see our entire line of Substation solutions

Swage360™ Grounding Accessories

Couplers Fence Post Connectors with Left

Side Connector

Elbows
(standard or split designs) Fence Post Connectors with Right
Side Connector

Terminals
(1 or 2 hole designs) Fence Post and Gate Connectors
(connects the cable(s) or rod(s) to a fence
post and then to a gate)

Parallel Connectors
(standard or split designs) Swage360 Bus Accessories

Bus End Caps

Offset Single Split Tee Connectors

Bus Couplers
Tee Connectors

Bus Cross
Four-tap Connector Cross (standard or split designs)

Cross Connectors with Thru-Hole Bus Tee or Vee Connectors

(standard or split designs)

Offset Split Cross Connectors

Bus Terminals

Fence Post Connectors with Left

and Right Side Connectors Bus Terminal Taps
(standard or split designs)

Visit www.AFLglobal.com to see our entire line of Substation solutions

Swage360™ Bus Accessories Swage360 Tools
Bus and Grounding Tools
Bus Stirrups and Grounding Studs
(standard or split designs)

115 Ton Press Assembly

Bus Supports

85 Ton Press Assembly

Bus Expansion Couplers

Expansion Terminals 65 Ton Press Assembly

High Voltage Bus Expansion

Terminals
65, 85 and 115 Ton Die Sets

Swage360 Cable Accessories

Inspection Gauge

Cable Terminals

Cable Tools

Cable Couplers
45 Ton Press Assembly

Cable Supports
(standard or split designs)

Cable Spacers 45 Ton Die Set

(standard or split designs)

Cable Tees
(standard or split designs) Cable Inspection Gauge

Visit www.AFLglobal.com to see our entire line of Substation solutions

Swage360 Accessories Wire Products

Swage360 Grease
Copperclad Steel

Pumps—operate the Swage360

115, 85, 65 and 45 Ton Press Assemblies

Alumoweld® Aluminum Clad Steel

Hydraulic Hoses

Bus Conductors Compounds

Integral Web Bus (IWBC)

AFL No. 2 Electrical Joint Compound
(No. 2 EJC)

Universal Angle Bus (UABC)

Alnox® Electrical Joint Compound

Aluminum Seamless Bus Pipe
(most common)

Rectangular Bar in 6101-T6 Alloy

AFL Filler Compound

Channel

HiTemp® Universal Compound

(HiTUC)

Visit www.AFLglobal.com to see our entire line of Substation solutions

 www.AFLglobal.com

© 2016 AFL, all rights reserved. BRO-13026 12.5.2019