YL620 A Inverter Manual PDF

Download as pdf or txt
Download as pdf or txt
You are on page 1of 26

Catalogue

I.Introduction
1.Checks upon Delivery ---------------------------------------------------------------------------------------------2
2.Nameplate Description of YL Series Inverter-------------------------------------------------------------------3
3.Basic Connection Diagram----------------------------------------------------------------------------------------3
II.Safety Precautions
1.Before the Power-up-----------------------------------------------------------------------------------------------5
2.During the Power-up-----------------------------------------------------------------------------------------------6
3.During the Operation-----------------------------------------------------------------------------------------------6
III.Standards and Specifications
1.General Specifications---------------------------------------------------------------------------------------------6
IV.Storage and installation
1.Storage---------------------------------------------------------------------------------------------------------------7
2.Installation Site and Environment-------------------------------------------------------------------------------8
3.Installation and Direction-----------------------------------------------------------------------------------------8
V.Wiring
1.Description of Terminal Block-----------------------------------------------------------------------------------9
2.Function Description of Main circuit Terminals----------------------------------------------------------------9
3.Function Description of Control Circuit Terminals------------------------------------------------------------9
4.Basic Connection Diagram---------------------------------------------------------------------------------------10
5.Precautions on Wiring----------------------------------------------------------------------------------------- ---11
VI.lnstruction of the Digital Operator
1.Description of the Digital Operator-----------------------------------------------------------------------------13
2.Description of Indicator Lamp Status--------------------------------------------------------------------------14
3.Description of Operation Examples----------------------------------------------------------------------------14
VII.Commissioning
1.Checks before the Commissioning------------------------------------------------------------------------------15
2.Commissioning Methods-----------------------------------------------------------------------------------------15
VIII.Function List
1.Parameters Function List1------------------------------------------------------------------------------------15-23
IX.Care& Maintenance. Fault Information and Troubleshooting
1.Precautions about Inspection and Maintenance---------------------------------------------------------------24
2.Periodical Inspection and Maintenance items-----------------------------------------------------------------24
3.Fault Indication and Troubleshooting--------------------------------------------------------------------------24
X.Selection of Peripheral Devices and Disposition
1.Options-------------------------------------------------------------------------------------------------------------26
2.Disposition---------------------------------------------------------------------------------------------------------26
XI.Customer feedback proposal-----------------------------------------------------------------------------------------27

The manual is subject to change without notice.

0
I.introduction
Thank you for purchasing and using the genera1-purpose inverter of YL series of multi -functions and high
performance.
Please read carefu11y the operation manual before pulling the inverter to use so as to correctly insta11 and
operate the inverter, give fu11 play to its functions and ensure the safety. Please keep the operation manua1 handy
for future reference, maintenance, inspection and repair.
Due to the inverter of a kind of electrical and electronic product it must be insta11ed,tested and adjust ed with
parameters by specialized engineering persons of motors.

The marks of and other symbols in the manual remind you of the safety and
prevention cautions during the handling, insta1lation, running and inspection. Please fol1ow these instructions to
make sure the safe use of the inverter ln case of any doubt please contact our1oca1 agent for consultation.0ur
professional persons are willing and ready to serve you.
The manua1 is subject to change without notice.

Danger indicateswrongusemayki11orinjurepeople.
Caution indicates wrong use may damage the inverterormechanica1 system.

Be sure to turn off the input power supply before wiring.


Do not touch any interna1 electrica1 circuit or component when the charging lamp is sti11 on after the
AC power supply is disconnected, which means the invertersti1l has high voltage inside and it is very dangerous
Do not check components and signals on the circuit boards during the operation.
Do not dissemble or modify any internal connecting cord, wiring or component of the inverter by yourself.
Be sure to make correct ground connection of the earth termina1 of the inverter
Neverremode1 it or exchange control boards and components by yourse11. It may expose you to an c1octrica1
shock orcxp1osion, etc.

Do not make any voltage - withstanding test with any component inside the inverter These semi-
Conductor parts are subject to the damage of high voltage.
Never connect the AC main circuit power supply to the output terminals U.VW of the inverter .
The main electric circuit boards of CMOS and IC of the inverter are subject to the effect and damage of static
electricity. Don·t touch the main circuit boards
Insta11ation, testing and maintenance must be performed by qualifiedprofessionalpersonne1.
The inverter should be discarded as industrial waste .It is forbidden to burn it.

1. Checks upon Delivery


The inverter has been strictly andwe11 packed before ex.work. ln consideration of various factors during the
transportation specia1 attention should be paid to the fo11owing points before the assembly and insta11ation. If there is
anything abnorma1 please notify the dealer or the relevant people of our company.
● Check if the inverter has got any damage or deformation during the transportation and handling.
● Check if there is one piece of YL series inverter and one copy of the instruction manua1。
available when unpacking it.
● Check the information on the nameplate to see if the specifications meet your order( Operating
1
Voltage and KVA value)。
● Check if there is something wrong with the inner parts, w1ring and circuit board.。
● Check if each tcrmina1 is tightly1ockcdand if there is any foreign artic1o inside the inverter。
● Check if the operator buttons are a11 right。
● Check if the optiona1 components you ordered are contained。

2.Nameplate Description of YL Series inverter

3.Basic Connection Diagram

2
3
II.Safety Precautions
1. Before the Power-up

● Check to be sure that the voltage of the main circuit AC power supply matches the input voltage of the inverter。
●The symbol, ,represents ground terminals Be sure to make correct ground connection of the earth terminals of the
motor and the inverter for safety.。
● No contactor should be installed between the power supply and the inverter to be used for starting or stopping of the
inverter Otherwise it will affect the service life of the inverter. 。

● R.S.T(N.L) terminals are power input terminals never mixed with U.V.W terminals Be sure that the wiring of the main
circuit is correct Otherwise it will cause damages of the inverter when the power is applied To it.。

●Do not carry the front cover of the inverter directly when handling. It should be handled with the base to prevent the
fa11-offofthefrontcoverandavoidthedroppingoftheinverter,whichmaypossiblycausetheinjuriestopeopleandthedamagesto
theinverter。
●Mount the inverter on a meta1 or other noncombustible materia1 to avoid the risk of fire.。
●Insta11 the inverter in a safe1ocation, avoiding high temperature, direct sunlight, humid air or water。
●Keep the inverter from the reach o「children or persons not concerned。
●The inverter can only be used at tho places accredited by our company. Any unauthorized working environment may
have the risks of fire, gas cxp1osion, electric shock and other incidents。
●Insta11 a heat sink or other cooling device when insta11ing more than one inverter in the same enc1osure so that the
temperature insidcthcnc1osurc be keptbc1ow40℃ to avoid overheat or the risk of fire。
●Be sure to turn off the power supply before dissembling or assembling the operation key panel and fixing the front
Cover to avoid bad contact causing faults or non.display of the operator。
●Do not insta11 the inverter in a space with cxp1osive gas to avoid the risk of explosion.
●If the inverter is used at or above 1000m above seal level,the cooling efficiency wi11 be worse,so p
lease run it by de -rating.
●Do not insta11 any contactor and other components of capacitor or varistor on the output side of the inverter
Otherwise it wi11 cause malfunctions and damages of components of the inverter Do not insta11 any switch
Component like air circuit breaker or contactor at the output of the inverter If any of such components must be
insta11ed because of the requirements of process and others, it must be ensured that the inverter has no output when
the switch acts In addition, it is forbidden to insta11 any capacitor for improvement of power factor or any varistor
against thunder at the output Otherwise it wi11 cause malfunctions, tripping protection and damages of components of
the inverter P1ease remove them as shown in the be1ow diagram.
●It wi11 affect the service life of the inverter if a contact is connected to the front end of input of the inverter to contro1
its starts and stops Genera11y it is required to contro1 it through FOR or RIIV terminals Special attention should
be paid to its use in the case of frequent starts and stops

4
●Please use an independent power supply for the inverter Do avoid using the common power supply with an electrica1
welder and other equipment with strong disturbance. Otherwise it wil1 cause the protection or even damage of
the inverter .

2. During the Power-up

● Do not plug the connectors of the inverter during the power up to avoid any surge into the main contro1 board
due to plugging, which might cause the damage of the inverter。
●Always have the protective cover in place before the power up to avoid electrica1 shock injury.。

3. During the Operation


● Never connect or disconnect the motor set while the inverter is in running Otherwise it will cause over-current
trip and even burn up the main circuit of the inverter.

● Never remove the front cover of the inverter while the inverter is powered up to avoid any injury of electric shock.
●Do not come close to the machine when the fault restart function is used to avoid anything unexpected The
motor may automatically restart after its stop.
●The function of STOP Switch is only valid after setting which is different with the use of emergent stop switch
please pay attention to it when using it.

● Do not touch the heat sink, braking resistor, or other heat elements to avoid being scald.
● Be sure that the motor and machine is within the applicable speed ranges before starting operation because the
inverter is quite easy to run from lower speed to higher speed.
● Do not check the signals on circuit boards while the inverter is running to avoid danger.
● Be careful when changing the inverter settings. The inverter has been adjusted and set before ex work. Do not
adjust it wantonly. Please make proper adjustments according to the required functions.
● Do consider the vibration, noise and the speed limit of the motor bearings and the mechanical devices when the
inverter is running at or above the frequency of 50Hz.

5
III.Standards and Specifications
1.Particular Specifications
Lnverter Output Suitable
Power
Type lnput Voltage Capacity Current Motor
(KW)
(KVA) (A) (KW)
Single Phase
YL600-1.5KW-110V 1.5 2.8 14 1.5
110V60Hz
Single Phase
YL600-2.2KW-110V 2.2 4.0 20 2.2
110V60Hz
YL620-1.5KW-110V Single Phase
1.5 2.8 13.6 1.5
Mini Specifications 110V60Hz
Single Phase
YL620-1.5KW-110V-A 1.5 2.8 14 1.5
110V60Hz
Single Phase
YL620-2.2KW-110V-A 2.2 4.0 20 2.2
110V60Hz
Single Phase
YL600-1.5KW-220V 1.5 2.8 7.0 1.5
220V50Hz
Single Phase
YL600-2.2KW-220V 2.2 4.0 10 2.2
220V50Hz
YL620-1.5KW-220V Single Phase
1.5 2.8 7.0 1.5
Mini Specifications 220V50Hz
Single Phase
YL620-1.5KW-220V-A 1.5 2.8 7.0 1.5
220V50Hz
Single Phase
YL620-2.2KW-220V-A 2.2 4.0 10 2.2
220V50Hz
Single Phase
YL620-3.0KW-220V-A 3.0 5.5 13 3.0
220V50Hz
Single Phase
YL620-4.0KW-220V-A 4.0 5.9 19.2 4.0
220V50Hz
Single Phase
YL620-5.5KW-220V-A 5.5 8.9 25 5.5
220V50Hz

IV. Storage and Installation


1.Storage
The inverter must be kept in its original package box before installation. Pay attention to the followings when
keeping it in storage if the inverter is not used for the time being:
• It must be stored in a dry place without rubbish or dust.
• The suitable temperature for storage is between -20°C and +65〇 C.
• The relative humidity required is 0-95% without condensation.
• There is no corrosive gas or liquid in the storage ambience.
• It's better to lay the inverter on a rack and keep it in a proper package.

6
• It is better not to store the inverter for long time.Long time storage of the inverter will lead to the deterioration
of electrolytic capacity. If it needs to be stored for a long time make sure to power it up one time within a year
and the power-up time should be at least above five hours. When powered up the voltage must be increased
slowly with a voltage regulator to the rated voltage value.

2.Installation Site and Environment

The inverter should be installed at the following location:


• Ambient temperature -5°C to 40°C with good ventilation.
• No water drop and low moisture.
• Free from direct sunshine, high temperature and heavy dust fall.
• Free from corrosive gas or liquid.
• Less dust,oil gas and metallic particles
• Free from vibration and easy for service and inspection.
• Free from the interference of electromagnetic noise.
Attention: 丁 he ambient conditions of the inverter will affect its service life.

3.Installation and Direction


• There must be enough space left around the inverter for easy maintenance and cooling. See Diagram.
• The inverter must be installed vertically with the smooth ventilation for effective cooling.
• If there is any instability when installing the inverter, please put a flat board under the inverter bottom base and
install it again. If the inverter is installed on a loose surface, stress may cause damage of parts in the main circuit so
as to damage the inverter.
• The inverter should be installed on non-combustible materials, such as iron plate.
• If several inverters are installed, upper and lower, together in one cabinet, please add heat dissipation plates and
leave enough space between the inverters. See Diagram.

7
V.Wiring
1.Main Circuit Wiring Schematic Diagram
Power supply:Verify that the inverter s rated voltage coincides with the power supply voltage to avoid a damage
of the inverter。
No fuse breaker:Refer tothe related list。
Ground fault circuit interrupter:Use one of anti-high harmonic。
Electromagnetic contactor:
Note:Do not use the electromagnetic contactor as the on/off button of power supply for
The inverter:
AC reactor:lt is recommended to install an AC reactor for power factor improvement if
the input capacity is more than 1000KVA.
Inverter:
● Be sure to make correct connections of the main circuit wires and control signal Wires of the inverter。
● Be sure to make correct setting of parameters for the inverter。

2.Function Description of Main circuit Terminals

Symbol Function Description


Input terminal of AC line power (220V class,for both single/three phase,single phase
R.S.T(N.L)
connected to any two phases)
U.V.W Output terminal of the inverter
+DB- Connector for braking resistor(optional)
FG Grounding terminal

3.Function Description of Control Circuit Terminals

YL600series

Symbol Function Description Factory setting


X1 Multi-lnput 1
X2 Multi-lnput 2
X3 Multi-lnput 3
X4 Multi-lnput 4 Forward run
X5 Multi-lnput 5 Reverse run
COM Common Terminal of Digital and Control signals
AI1 Analog Voltage Frequency Reference Input
5V Power Supply for Speed Setting

YL620series

8
Symbol Function Description Factory setting
NC empty
MO Triode output
FWD For rotation
REV Rev rotation
X4 Multi-lnput 4
X3 Multi-lnput 3
X2 Multi-lnput2
X1 Multi-lnput 1
XGND Common Terminal of Digital and Control signals
XVCC 15Vexternal input
GND Common Terminal of Digital and Control signals
VI1 Analog Voltage Frequency Reference Input
10V Power Supply for Speed Setting
13V External Power Supply for
AO simulation output
NC1 Relay Normally open contact
NO1 Relay Normally closed contact
CM1 Relay Common end

4.Basic Connection Diagram


The wiring of the invereter is divided into two parts,main circuit terminal connections and control
Circuit terminal connections.The user can see the main circuit terminals,and the control circuit terminals
After removing the cover of enclosure.The terminals must be connected correctly as the following wiring
circuit diagrams。

9
Note:The above wiring diagram explained that only supplies the reference,take the actual
product as the standard.The diagram is subject to change without notice。

5.Precautions on Wiring
① For the main circuit wiring:
● While wiring the sizes and specifications of wires should be selected and the wiring should be executed according
to the electrica1 engineering regulations to ensure the safety.。
● It is better to use shielded wire or wire and conduit for power cord and ground the shielded layer or two ends
of wire conduit.
● Be sure to instal1 a Non Fuse Breaker(NFB) between the power supply and the input terminals (R.S.T).
(lf using ground fault circuit interrupter please choose one corresponding to high frequency)
● Never connect AC power to the output termina1 (U.V.W) of the inverter.
● Output wires mustn·t be in touch of the meta1 part of the inverter enc1osure, or it wi11 result in
earth short-circuit.
● Phase-shifting capacitors,LC,RC noise filters, etc, can never be connected to the output terminals of the inverter.
● The main circuit wire must be enough far away from other contro1 equipments.
When the wiring between the inverter and the motor exceeds 15 meters for220V class or30 meters for380V class,
10
much higher dV/dT wi11 be produced inside the coi1 of the motor, which wi11 cause the destruction to the
interlay or insulation of the motor Please use a dedicated AC motor for the inverter or add a reactor at the inverter.
● Please 1ower the carrier frequency when there is a1onger distance between the inverter and the
motor Because the higher the carrier frequency is the bigger the leakage current of high-order harmonics in the
cables wi11 be. The 1eakage current wi11 have unfavorable effect on the inverter and other equipment.

② For control circuit wiring(signal line)


● The signa1 line should be separately laid in a different conduit with the main circuit wire to avoid
any possible interference.
● Please use the shielded cable with the sizeof0.52mm for signal lines。
● Use the contro1 terminals on the control pane1 correctly according to your needs.

③ Grounding
● Grounding terminal E. Be sure to make correct grounding
220V class: The third grounding method(Grounding resistance should be 100Ω or 1ower)
380Vclass: The spccia1 third ground1ng method(Grounding resistance should be 10Ω or 1ower)
● Choose grounding wires according to the basic length and size of the technica1 requirements of the
electric equipment
● Do avoid sharing grounding wire with other large power equipment such as electric welder, power
machine, etc. The grounding wire should be kept away from the power supply wires for large power
equipment.
● The grounding method for severa1 inverters together should be done as the first and second diagrams
be1ow. Avoid the third1oop.
● The grounding wire must be as shorter as possib1e.

11
VI.Instruction of the Digital Operator
1.Description of the Digital Operator

2.Description of Indicator Lamp Status

Indicator Lamp Status Description


FOR on The motor is in forward rotation
REV on The motor is in reverse rotation
COM on
ALM on Displaying fault
DISP on
RUN on The motor is in Work rotation
Hz on Displaying counting value
RPM on

3.Description of Operation Examples

12
Procedures Display Indicator Lamp Explanation
Power up, F400.0 Self detect when power-up,display
Operation of version no.(Flashing)and finally set
power frequency.
PRGM P00.00 Enter programming
Back from programming
DISP P01.00--P00.00 Monitor screen switching
changed value
SET Confirm changed value
F/R FOR-REV Switch of For Rev.rotation,display
the status of Rev rotation
knob Adjust setting Adjust running speed
frequency
STOP Stop reset key Stop

VII.Commissioning
1.lmportant Checks before the Commissioning
1f there is any wrong connected wires? Pay specia1 attention to the termina1 of U.V.W; Make sure the
power supply wires are connected to R.S.T, not U.VW.
If there is any meta1 powder or wires left on the base plate of the inverter or the termina1 b1ock,,which
may cause short circuit
If screws are tightly 1ocked and if the connecting parts are 1oose.
If there is any short circuit or earth fault at outputs
2. Commissioning Methods
The procedure of the operator is factory set up for the contro1 mode of YL series The commissioning can
be carried out through the digita1 operator Genera11y, the commissioning can be conducted at 5.00Hz.

VIII.Function List
1.Parameters Function List1
Facto
Set Range& ry User Set
Code Function
Function Explanation Settin Value
g
50.0H
P00.00 Main Frequency 0-120HZ(400HZ) 400
Z
0: Operator board
1:From external end control Electric
machinery,operation panel STOP key effective
2:From external end son control Electric
P00.01 Start / stop command source 0
machinery,operation panel STOP key invalid
3:from (Modbus Rs485) control Electric
machinery
4:By user application program control Electric

13
machinery
P00.02 Reserved 0
0:Decelerating stop
P00.03 Stopping Mode 1:Coasting stop 0
2:DC brake stop
50.0H
P00.04 VF:Highest output frequency 1.0-120.0HZ(400HZ) 400
Z
VF:Maximum Voltage Output 50.0H
P00.05 5.0-120.0HZ(400HZ) 400
Frequency Z
100.0
P00.06 VF:Highest output Voltage 10.0%-150.0% 140
%
10.0H
P00.07 VF:Middle Frequency 1.0-120.0HZ(400HZ) 3.5
Z
P00.08 VF:Middle Voltage 10.0%-100.0% 25% 10
0.2H
P00.09 VF:Min Frequency 0-120.0HZ(400HZ) 0.2
Z
P00.10 VF:Min Voltage 0%-100.0% 20% 5
Analog Input quantity 1 Regulation
P00.11 0%-100% 100 100
Multistage velocity
P00.12 VF :Curve Setting 0-4 0
0: lnvalid
P00.13 Parameter Lock 1: Valid 0
10: Restore the factory setting No other function
P00.14 Reserved 0
0:Power on time,allow External end son
input effective level,start-up Electric
Power on Time prohibit External end machinery .
P00.15 0
son Start-up 1:Power on time,Not allow External end
son input effective level,start-up Electric
machinery .
0: FWD(X5)yes,Positive run the
command ,REV(X6)yes,reverse run the
command
1: REV(X6)Determine direction:Open Yes
FWD,Shut Yes REV;FWD(X5)Start
command:FWD Stop,REV Boot
2:X_EF=EF,X_REV(X5)_DIR=DIR,FWD(X6)=
P00.16 RUN.Three wire control motor operation 0
3: Stop,FWD(X5) turn off Instantaneous ,
positive start motor;run,REV(X6) shut down
immediately Stop
Stop,REV(X6)Turn off the reverse start
motor;run,FWD(X5)Closing action,Stop
4: FWD(X5) turn off Instantaneous ,
positive start motor;;REV(X6)Closing
14
action,Stop
5: FWD(X5) turn off Instantaneous ,
positive start motor;;REV(X6) shut down
immediately Stop
6: Stop,FWD(X5) turn off Instantaneous ,
positive start motor;;run,FWD(X5) shut
down immediately Stop.run REV(X6)turn
off the motor immediately, Reversing
7: REV(X6)When open,FWD(X5)Start-up
instant, Positive direction start motor;
REV(X6)When closed, the motor is not allowed
to start;Runtime REV(X6) Closing action
Instantaneous stop

P00.17 Many function input X1 function Choice

Many function input X2 function


P00.18
Choice #######################################
############# 1

P00.19 Many function input X3 function Choice

Many function input X4 function


P00.20
Choice

External Terminal rise/Slow down 1.0H


P00.21 0-120HZ(400HZ)
increment Z
External Terminal rise/Slow down time
P00.22 0.2
interval
Physics amount display Proportion 100.0
P00.23 0-999.9%
constant %
0: Display current target frequency
1:Display Electric machinery run frequency.
2:Display Electric machinery run current.
3:Display input AC voltage
After power supply, display project 4:Display mother Line voltage
P00.24 0
Choice 5:Display output voltage
6:Display speed paragraph Number SP x
7:Display inverter temperature t xx
8:Display input signal X1-X3/output signal
9:Display user variable

15
10:Display user Count value

11:Display temporary debugging variable


12:Display automatic multi segment run step and
time
Display project automatic Return delayed 0:No,Automatic return;1-6delayed 10-60S
P00.25 1
time(10/S) Back Return。
0:Rev Run Enable
P01.00 REV Rotation Select 0
1:Rev Run forbidden
Electric machinery Reversing wait for
P01.01
time
Deceleration Prevention overvoltage
P01.02 130
setting(%)
Accelerated Prevention overcurrent
P01.03 130
setting(%)
P01.04 Overcurrent Set up(%) 200
P01.05 Overload protection Set up(%) 130
P01.06 Overload protection time Set up(s) 120
P01.07 Undervoltage protection Set up(%) 80
P01.08 Overvoltage protection Set up(%) 150
After shutdown, start DC Brake voltage Set
P01.09 15
up (%)
After shutdown, End DC Brake voltage Set
P01.10 0
up (%)
P01.11 After shutdown, DC Braking Time Set up 2.0
After shutdown, DC Braking Initial
P01.12 0.6
Frequency Set up
Before start, input DC brake voltage set up
P01.13 20
(%)
Before start, End DC Brake voltage Set up
P01.14 15
(%)
P01.15 Before start, DC Braking Time Set up 3.0
Direct start Initial frequency(Improve
P01.16 100
starting torque)

P01.17 Direct start Initial frequency Hold time 0

P01.18 power failure frequency decline 80


P01.19 The power down frequency decline rate 5.0
P01.20 Restart No load time 10
P01.21 Restart voltage rise time 200
P02.00 When speed up torque will increased 100
P02.01 Deceleration time - Torque Boost 100
P02.02 Accelerate curve Choice 0
P02.03 Deceleration curve Choice 0

16
P02.04 Avoid the frequency 1 20
P02.05 Avoid the frequency 2 30
P02.06 Avoid the frequency 3 40
P02.07 Avoid the frequency Width 0
P02.08 Window frequency 1 45
P02.09 Window frequency 2 50
0: 1200Bps
1: 2400Bps
2: 4800Bps
RS485 Communication Baud Rate
P03.00 3: 9600Bps 5
4: 19200Bps
5: 38400Bps
6: 57600Bps
P03.01 RS485 Communication Addresses 1-254 10
0: 8 bit data, 1 stop bits, odd parity
1: 8 bit data, 1 stop bits, parity check
2: 8 bit data, 1 stop bit, no parity
P03.02 RS485 Data Transfer Format Options 2
3: 8 bit data, 2 stop bits, odd parity
4: 8 bit data, 2 stop bits, parity check
5: 8 bit data, 2 stop bit, no parity
P03.03 Communication error handling 0
P03.04 Communication error tolerance time 20
P03.05 4-20mA Break detection time 0
P03.06 Panel potentiometer,Lower limit of AD norm 0-1023 3
Panel potentiometer,Upper limit of AD
P03.07 0-1023 1020 1015
specification
Panel potentiometer, frequency 0.0H
P03.08 0-120HZ(400HZ) 0
given of lower limit. Z
Panel potentiometer, frequency 60.0H
P03.09 0-120HZ(400HZ) 400
given of Upper limit Z
P03.10 Analog lnput 1 AD lower limit 0-1023 3
P03.11 Analog lnput 1 AD Upper limit 0-1023 1020 1010
Analog lnput 1 frequency given lower 0.0H
P03.12 0-120HZ(400HZ)
limit Z
Analog lnput 1 frequency given Upper 60.0H
P03.13 0-120HZ(400HZ) 400
limit Z
P03.14 Analog lnput 2 AD lower limit 0-1023 3
P03.15 Analog lnput 2 AD Upper limit 0-1023 1020 1010
Analog lnput 2 frequency given lower 0.0H
P03.16 0-120HZ(400HZ)
limit Z
Analog lnput 2 frequency given Upper 60.0H
P03.17 0-120HZ(400HZ)
limit Z
0: The analog output is proportional to the output
P03.18 Analog output correlation 0
frequency

17
1: The analog output is proportional to the output
current
2:The analog output is proportional to the output
voltage
P03.19 Analog output gain setting 100
Mo analog multiplier output frequency
P04.00 10
multiplier
P04.01 Mo1 Function Options 0
P04.02 Mo2 Function Options 1

P04.03 Multi-function Relay 1 Function selection 0:fault Yes Electric , otherwise power failure 2

1:Running Yes Electric ,otherwise power


P04.04 Multi-function Relay 2 Function selection
failure
2:Reserved
3:Arbitrary frequency arrival Time, have
Electric,Related to P02-10 settings
4:,The power down Time,have Electric
5:,low voltage Time, have Electric
6:,Overvoltage Time, have Electric
7:Overcurrent Time, have Electric
8:Nonzero velocity Time,have Electric
9:,DC brake Time, have Electric
10:Over torque Time, have Electric
11:External interrupt fault Time, have
Electric
0
12:Forward Time, have Electric
3
13:Reversal Time, have Electric
14:Move Time, have Electric
15:Accelerate Time, have Electric
16:Deceleration Time, have Electric
17:Constant speed Time, have Electric
18:X1 close Time, have Electric
19:X2 close Time, have Electric
20:X3 close Time, have Electric
21:X4 close Time, have Electric
22:X5 close Time, have Electric
23:X6 close Time, have Electric
24:Forward and bus voltage greater than
400V Time, have Electric
25:Reverse and bus voltage greater than
400V Time, have Electric
P04.05 Multi-function Relay 1 Action close Delayed 0-65.5 S 0
Multi-function Relay 1 disconnect delay
P04.06 0-65.5 S 0
action

18
P04.07 Multi-function Relay 1 Action close Delayed 0-65.5 S 0
Multi-function Relay 1 disconnect delay
P04.08 0-65.5 S 0
action
P04.09 Stall rotor detection time 0-65.5 S 1.0
P04.10 Switch amount (Di) sampling time 0-1000mS 8 24
0:Decelerating stop
P04.11 Stopping Mode 0
1:Coasting stop
P05.00 PID Output Upper limit frequency 50
P05.01 PID Output lower limit frequency 25
P05.02 PID Given Source 0
P05.03 PID Values Given 0.2
P05.04 PID Output characteristic(FOR/REV) 0
P05.05 PID Output characteristic(FOR/REV) 0
P05.06 PID Proportional Gain Kp 0-100.0 50
P05.07 PID Integration Time Ti 0-100.0 50
P05.08 PID Derivative Time Td 0-100.0 50
P05.09 PID Deviation Limit 0-50.0 5.0
P05.10 PID Integral upper limit 50
P05.11 PID Given Change Time 0-600.0 1.0
P05.12 PID Feedback Filter Time 0
P06.00 Acceleration Time 0
P06.01 Accel.Time 1 0.1-6553.5 2.0 9
P06.02 Decel. Time 1 0.1-6553.5 2.0 8.6
P06.03 Accel.Time 2 0.1-6553.5 2.0 2
P06.04 Decel. Time 2 0.1-6553.5 2.0 2
P06.05 Accel.Time 3 0.1-6553.5 2.0 2
P06.06 Decel. Time 3 0.1-6553.5 2.0 2
P06.07 Accel.Time 4 0.1-6553.5 2.0 2
P06.08 Decel. Time 4 0.1-6553.5 2.0 2
P06.09 Accel.Time 5 0.1-6553.5 2.0 2
P06.10 Decel. Time 5 0.1-6553.5 2.0 2
P06.11 Accel.Time 6 0.1-6553.5 2.0 2
P06.12 Decel. Time 6 0.1-6553.5 2.0 2
P06.13 Accel.Time 7 0.1-6553.5 2.0 2
P06.14 Decel. Time 7 0.1-6553.5 2.0 2
P06.15 Accel.Time 8 0.1-6553.5 2.0 2
P06.16 Decel. Time 8 0.1-6553.5 2.0 2
P06.17 Jog Acceleration Time 0.1-6553.5 2.0 2
P06.18 Jog Deceleration Time 0.1-6553.5 2.0 2
P07.00 Frequency 1 0-120HZ(400HZ) 50HZ 50
P07.01 Frequency 2 50HZ 45
P07.02 Frequency 3 50HZ 40
P07.03 Frequency 4 50HZ 35
P07.04 Frequency 5 50HZ 30

19
P07.05 Frequency 6 50HZ 25
P07.06 Frequency 7 50HZ 20
P07.07 Frequency 8 50HZ 15
P07.08 Frequency source selection 1 0: Operator board(parameter: 0
P07.09 Frequency source selection 2 P03.06~P03.09) 2
P07.10 Frequency source selection 3 1: Pre~set Frequency,P00.00 Set 2
frequency value,Operation panel keyboard,Can
P07.11 Frequency source selection 4 2
be set directly
P07.12 Frequency source selection 5 2:No. X paragraph frequency P07.00~P07.07
2
P07.13 Frequency source selection 6 3: Analog Input.:P03.10~P03.13) 2
P07.14 Frequency source selection 7 4: external simulation amount 2 (VI2) 2
(parameter:P03.14~P03.17)
5: (Modbus Rs485)Given frequency
P07.15 Frequency source selection 8 6: User application program, given frequency 2
7:( Pid)Output frequency
Other: Reserved
1.The motor speed is controlled by the operating panel
2.Motor speed control by external terminals
Note:three control methods
(Potentiometer 10K). P00.01 set to 1, P07.08 set to 3
(P07.08)
3.Motor speed control by external terminals. P00.01 set
to 1,P07.08 set to 1.
P07.16 Jogging Frequency FOR 0-120HZ(400HZ) 15.0HZ
P07.17 Jogging Frequency REV 0-120HZ(400HZ) 15.0HZ 13
Binary data format to set the direction of
Automatic many paragraph operation, see 《the automatic multi
P08.00 0
Running:Running direction segment operation, the operation of the
direction set table》
0:Automatic multi segment operation is
invalid;
1:After execution complete,Stop;
Automatic many paragraph
P08.01 2:After execution complete,Keep the last 0
Running:mode Choice
running state,Continued running;
3:After execution complete,
Repeated execution.
Automatic many paragraph Running
P08.02 0:S;1:M 0
time Units:S/M
Automatic many paragraph Running Automatic multi -section run time,Set up
P08.03 10 1.0
No.1 paragraph Running time Section speed run time。Time units are
Automatic many paragraph Running determined by P08.02 Decision。Set run
P08.04 10 1.5
No.2 paragraph Running time time is 0,Indicates that this section is not
Automatic many paragraph Running executed.
P08.05 10 1
No.3 paragraph Running time
Automatic many paragraph Running
P08.06 10 1.5
No.4 paragraph Running time
P08.07 Automatic many paragraph Running 10 1

20
No.5 paragraph Running time
Automatic many paragraph Running
P08.08 10 1.5
No.6 paragraph Running time
Automatic many paragraph Running
P08.09 10 1
No.7 paragraph Running time
Automatic many paragraph Running
P08.10 10 1.5
No.8 paragraph Running time
P09.00 frequency Range(%) 0-200% 0
P09.01 frequency wave Range(%) 0-400% 200 30
P09.02 frequency Rise time(S) 0.1-999.9 S 6.0 S
P09.03 frequency decline time(S) 0.1-999.9 S 5.0 S
P10.00 Counter reload,value 1000
P10.01 Counter current value 0
P10.02 Timer reload,value 1000
P10.03 Timer current value 0
P11.00 Output Status 1
P11.01 Output Voltage (V) 0
P11.02 Output Current (A) 5
P11.03 Output Frequency (Hz) 50
P11.04 Current Heatsink Temperature 25
P12.00 Rated Motor Current 5
P12.01 Rated Motor Voltage 220
P12.02 Motor Pole number 2-100 2
P12.03 Motor no-load current 10
P12.04 Motor no-load current detection time(S) 10
P12.05 Converter rated current(A) 5
P12.06 Converter rated Voltage(V) 220
P12.07 DC bus output voltage% 140
Heat sink over temperature protection
P12.08 70
point
Radiating fin temperature sensor
P12.09 1
configuration
P12.10 Abnormal reset implement wait time 120
0:Motor running tine, start fan;

1:When the fan operating temperature

Fan Function Pattern (P12.12) is exceeded,Instant start fan;


When the temperature is lower than the
P12.11 1
fan temperature point,Delay about 1
minutes to close the fan;
2:Unconditional forced start fan;
3:Fan Inoperation;
P12.12 Cooling fan operating temperature 55 45
P12.13 Fan Testing 0
P12.14 Bypass relay closed detection 0
21
P12.15 Bypass Relay delay time 1.5
P12.16 Power on delay timer initial value(S) 50
P12.17 Electric current sensor To configure 1
P12.18 Automatic stable pressure function Choice 1
P12.19 PWM Frequency 2.0-15.0KHZ 8.0KHZ
0:Three-phase asynchronous motor,
1:Two-phase asynchronous motor
P12.20 SVPWM Pattern 0
(Single-phase motor,90 degree phase
difference,Starting capacitor)
This machine Cumulative Function time
P13.05 0
(hours)

LX. Care & Maintenance, Fault Information and Troubleshooting


Periodical maintenances and inspections will keep your inverter in its normal state for long time.

1. Precautions about Inspection and Maintenance


• Be sure to turn off the power supply to the inverter ( R.S.T) first before the inspection and maintenance.
• After confirming the main circuit power supply has been turned off and the display has disappeared, wait until
the internal indicator lamp for high voltage goes out before performing the inspection and maintenance.
• During the inspection, do not pull out or wrongly distribute the internal power supply, wires and cables. Otherwise
it will cause malfunction or damage to the inverter.
• Do not leave any screw or other part inside the inverter during the installation, or it will result in the short circuit
of circuit board.
• Keep the inverter clean, free from dust, oil mist and moisture after the installation.

2. Periodical lnspection and Maintenance ltems


• Check whether the power supply voltage conforms to the rated voltage of the inverter.
(Pay special attention to that whether there is any damage on the power supply wires and the motor.)
• Check whether the wiring terminals and the connectors are tight
(Check whether the power supply wires and terminal connection wires have any broken strand).
• Check whether there is dust, iron filings or corrosive fluid in the inverter.
Measuring the insulation impedance of the inverter is forbidden.
• Examine the output voltage, output current and output frequency of the inverter.
(The measuring results should not have too big difference.)
• Check whether the ambient temperature of the inverter is between -5°C and 40°C and whether the installation
environment has good ventilation.
• Check whether the humidity is kept below 90% (without condensation).
• Check whether the motor makes unusual noises or abnormal vibration in running.
(The inverter should not be installed in a place with high vibration.)
• Please make periodical cleaning of vent holes.

3.Fault Indication and Troubleshooting


The inverter of YL series is relatively perfective with the protection functions of overload, inter phase short circuit, earth

22
short circuit, under-voltage, overheating and over-current, etc. When a protection function happens with the inverter please
check the reasons of faults according to the information listed in the table below. The inverter can be restarted after the
disposal. If the fault cannot be disposed please contact the local distributor.
Fault Contents&
Fault Display Disposal methods
Description
1:Check whether the input voltage is normal
Er 00 Low voltage 2:Check whether there is sudden changes in load
3:Check whether there is any phase missing
Over-voltage at stop
1:Improve the mains supply voltage and check whether there is any sudden
Over-voltage at accel
Er 01 change in the voltage.
Over-voltage at constant speed
2:Extend the Ramp-down Time.
Over-voltage at decel
1:Check whether the motor has got short circuit and whether the insulation of
the output wires is good.
2:Check whether the motor is blocked and whether there is a sudden change
of mechanical load.
Over-current at constant speed 3:Check whether there is a sudden change in the power supply voltage.
Er 02 Over-current at decel 4:Check whether the insulation of the output wires is good and whether the
Over-current at stop motor has got short circuit.
5:Extend the Ramp-down Time.
6:Replace it with an inverter of larger capacity.
7:DC braking is too high.Decrease DC braking.
8:The inverter has failure.Please send it to the factory for repair.
1:Check whether the connection wire of the motor has got short circuit
Er 03 Output short circuit 2:Check whether the insulation of the output wires is good.
3:Please send it for repair.
Er 04 IPM,fault Please send it for repair
Er 05 External interferences Isolate the interference source
1、restore factory settings, electrical parameter not included
Er 06 Setting error
2、Reset operation。
1:Check whether the fan is blocked and whether there is any foreign matter
stuck in the cooling fins.
Er 07 Overheat of inverter 2:Check whether the ambient temperature is normal.
3:Check whether there is enough space for ventilation and good air
convection.
Er 08 NTC Thermocouple error Please send it for repair
1:Check whether there is any fluctuation in the mechanical load
Er 09 Motor over-torque
2:Check whether the equipped motor is smaller
Er 10 Power failure NO Input Voltage.
Er 11 CPU Low voltage Please send it for repair
Er 12 Setting error Please send it for repair
Er 13 SVPWM,Setting error restore factory settings, electrical parameter not included
1:The connection of the connecting parts is abnormal. Check communication
Display board
Er 14 cable then reset operation.
communication error
2、Please contact the factory

23
1:Check whether there is any sudden change in the mechanical load .
2:The equipped motor is too small.
Motor overload 150% Per 3:The motor is hot and the insulation becomes bad.
Er 15
minute 4:Check whether the voltage has big fluctuation.
5:Check whether there is any phase missing.
6:The mechanical load is increased.

X.Selection of Peripheral Devices and Disposition


1.Options

Description Functions
NFB or Ground fault
Protect the wiring of the inverter. Be sure to install a breaker at the power.
interrupter for wire
Please select a ground fault circuit interrupter against high-order harmonics.
connection
Electromagnetic In order to prevent the braking resistor from burning out,please add an electromagnetic
contactor contactor and connect a surge absorber to the coil when using it.
Absorb the switching surge current from the electromagnetic contactor and control
Surge absorber
relays.
Its function of isolating the input and output of the inverter is effective to reduce the
Isolating transformer
interference to other electric devices.
DC reactor Improve the input power factor of the inverter.
Improve the input power factor of the inverter and prevent the shock of surge
AC reactor
voltage. .
Braking resistor,braking unit Consume the regenerating energy of the motor and shorten the ramp-down time.

(1)Leakage switch
There is earth static capacity inside of the inverter and the motor as well as the input and output leads
Due to higher carrier frequency of the inverter the inverter has higher earth leakage current,
especially for the inverters of large capacity series. When using a leakage switch it may sometimes
result in the error action of the protective circuit. So when using a leakage switch attention should be
paid to its selection and the proper reduction of carrier frequency and shortening the leads, etc.

(2)AC reactors
An AC reactor can constrict the high-order harmonic of input current of the inverter to improve its
input power factor and prevent the shock of surge. It is recommended to use an input AC reactor
under the following circumstances:
a: Three-phase power supply is in unbalance.
b: Any equipment with thyristor or power factor compensation unit with switching control is
connected to the same power supply.

(3)DC reactors
It is necessary to install a DC reactor when the capacity of power supply is more than 1000 KVA or
the mains power capacity is higher than the rated capacity of the inverter. A DC reactor is also
needed for the case with higher demand on the improvement of power factor of power supply. This
DC reactor can be used together with an AC reactor to achieve the obvious effect of decreasing high
24
order harmonic at input. If it is necessary to install a DC reactor please contact the local distributor.

2.Disposition of Braking Resistor


Braking resistor
lnverter Special
Specification
Model Motor KW
W Ω
YL620-1.5KW-220V 100W 100Ω 1.5KW
YL620-2.2KW-220V 100W 70Ω 2.2KW
YL620-3.0KW-220V 300W 65Ω 3.0KW
YL620-4.0KW-220V 400W 45Ω 4.0KW
YL620-5.5KW-220V 800W 22Ω 5.5KW
YL620-1.5KW-380V 150W 220Ω 1.5KW
YL620-2.2KW-380V 250W 200Ω 2.2KW
YL620-3.0KW-380V 250W 180Ω 3.0KW
YL620-4.0KW-380V 300W 130Ω 4.0KW
YL620-5.5KW-380V 400W 90Ω 5.5KW
For the inverter of above 11KW to realize quick brake a braking unit must be added .
Note:
1: Please select the resistor value and operating frequency given by our company.
2: If it causes any damage to the inverter and other devices due to the use of any braking
Resistor and braking model group not supplied by our company, we will take no responsibility.
3: Be sure to consider the safety and ignitability of the environment when installing a
braking resistor.The distance to the inverter should be at least 100 mm.
4: If it is necessary to change the resistor value and power value, please contact the local
distributor.
5: In need of a braking resistor a separate order must be placed. Please contact the local distributor for
details.

XI.Customer feedback proposal

25

You might also like