Proportional Directional Valves, Pilot-Operated, Without Electrical Position Feedback Type 4WRZ XE
Proportional Directional Valves, Pilot-Operated, Without Electrical Position Feedback Type 4WRZ XE
Proportional Directional Valves, Pilot-Operated, Without Electrical Position Feedback Type 4WRZ XE
Edition: 2019-09
Replaces: 2016-04
RA78494166_AA
ATEX units
For potentially explosive atmospheres
Information on explosion protection:
▶▶ Area of application in accordance with the
Explosion Protection Directive 2014/34/EU: II 2G
▶▶ Type of protection valve:
Ex h IIC T4 Gb X according to EN 80079-36
▶▶ Type of protection valve solenoids:
Ex eb mb IIC T4 Gb according to
EN 60079-7 / EN 60079-18
H8104 ▶▶ Valve solenoid certified according to IECEx
Features Contents
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13
4WR Z – 7X / 6E G24 XE J / D3 V
02 Electro-hydraulic actuation Z
03 Size 10 10
Size 16 16
Size 25 25
Size 32 32
Rated flow
05 – Size 10
25 l/min 25
50 l/min 50
85 l/min 85
– Size 16
125 l/min 125
180 l/min 180
– Size 25
220 l/min 220
325 l/min 325
– Size 32
360 l/min 360
520 l/min 520
07 Proportional solenoid 6E
Explosion protection
09 “Increased safety” XE
For details, see information on the explosion protection page 9
Pilot oil supply and pilot oil return (see also page 6)
11 External pilot oil supply, external pilot oil return no code
Internal pilot oil supply, external pilot oil return E
Internal pilot oil supply, internal pilot oil return ET
External pilot oil supply, internal pilot oil return T
Seal material (observe compatibility of seals with hydraulic fluid used, see page 8)
13 FKM seals V
Symbols
A B A B A B A B
a 0 b a 0 b a 0 a 0
P T P T P T P T
A B A B
E
E1- 0 b 0 b
P T P T
E3-
EA
W
W6A
W6-
W8- EB
W6B
The pilot control valve is a 3-way pressure reducing valve measuring pin (3) is supported by the solenoid "a". If the
that is actuated by a proportional solenoid. It converts pressure exceeds the value set at solenoid "b", the control
an electrical input signal into a proportional pressure spool (2) is pushed back against the solenoid force and
output signal and is used for all valves type 4WRZ .... connects A to T until the set pressure is achieved again.
The proportional solenoids are controllable wet-pin DC The pressure is proportional to the solenoid current.
solenoids. The solenoids are actuated by external control When the solenoid is switched off, the control spool (2)
electronics. is returned into the central position by the compression
Set-up: springs (8).
The valve basically consists of:
▶▶ Housing (1) with connection surface Notice:
▶▶ Control spool (2) with pressure measuring pins Regarding valves of the version "3DREP 6 C",
(3 and 4) only one solenoid may be actuated at a time.
▶▶ Solenoids (5 and 6) with central thread
Valve with two spool positions
Function:
(Version "A" and "B")
The pressure in A or B is set by means of the proportional
The function of this valve version basically corresponds
solenoids. The amount of the pressure depends on the
to the valve with three spool positions. The 2-spool
current.
position valve is, however, only equipped with solenoid "b"
With de-energized solenoids (5, 6), the control spool (2)
((5); version "A") or solenoid "a" ((6); version "B").
is held in the central position by means of the compression
Instead of the 2ndproportional solenoid, there is a plug
springs (8). Ports A and B are connected with T so that
screw (7 or 9).
the hydraulic fluid can flow off to the tank without
obstructions.By actuating a proportional solenoid, e.g.
solenoid "b" (5), the pressure measuring pin (4) and the
control spool with it (2) are moved to the left. This
opens the connection from P to A and B to T via orifice-
type cross-sections with progressive flow characteristic.
With the surface of the pressure measuring pin (3) the
pressure that builds up in channel A acts on the control
spool and against the solenoid force. The pressure
6 3 2 4 1 5
"a" "b"
P
7 8 8 9
A T B
Type 3DREP 6..2X/..XE...
6 2 9 5
12 "b" "a"
B A
10
11
13
T A P B X Y
Type 4WRZ…-7X/..XE...
Technical data
(for applications outside these values, please consult us!)
General
Installation position Any, preferably horizontal
Storage temperature range °C +5 … +40
Maximum storage time Years 1 (see operating instructions 29115-XE)
Ambient temperature range °C –20 … +60
Weight ▶▶ NG10 kg 10
▶▶ Size 16 kg 16
▶▶ Size 25 kg 21
▶▶ Size 32 kg 45
Surface protection Galvanized
Maximum surface temperature °C See information on explosion protection, page 9
Hydraulic
Size Size 10 16 25 32
Maximum ▶▶ Port A, B, P
Operating pressure –– Pilot oil supply internal bar 315 315 315 315
–– Pilot oil supply external bar 350 350 350 350
▶▶ Port T
–– Pilot oil return internal bar 30 30 30 30
–– Pilot oil return external bar 315 250 250 150
▶▶ Port X bar 315 315 315 315
▶▶ Port Y bar 30 30 30 30
Minimum pilot pressure (pilot control valve) bar 30 30 30 30
Pilot volume for switching process 0 → 100% cm3 1.7 4.6 10 26.5
Pilot flow at port X and Y with stepped l/min 3.5 5.5 7 15.9
input signal 0 → 100%
Maximum flow of the main valve l/min 170 460 870 1600
Hydraulic fluid see table page 8
Hydraulic fluid temperature range °C –15 … +80
Viscosity range mm2/s 20 ... 380 (preferably 30 ... 46)
Maximum admissible degree ▶▶ Pilot control valve Class 17/15/12 1)
Technical data
(for applications outside these values, please consult us!)
Technical data
(for applications outside these values, please consult us!)
Electric
Voltage type Direct current or pulse-width modulated signal with a pulse volt-
age ≤ 28 V and a frequency ≥ 160 Hz up to max. 500 Hz
Type of signal analog
Maximum solenoid current A 1.03
Duty cycle % 100
Control electronics 2)
Amplifier module for the control of explosion-proof proportional VT-MSPA2-2X/A5/1A0/000 according to data sheet 30232-1A0
directional valves 4WRA...XE, 3DREP 6...XE and 4WRZ...XE
Module for monitoring and limiting the solenoid currents with VT-MUXA2-2-1X/V0/1A according to data sheet 30290
proportional valves
Version "25"
Flow in l/min →
Current in mA →
Version "50"
Flow in l/min →
1 ∆p = 10 bar constant
Current in mA → 2 ∆p = 20 bar constant
3 ∆p = 30 bar constant
Version "85"
4 ∆p = 50 bar constant
5 ∆p = 100 bar constant
Flow in l/min →
Δp = pP – pL – pT (according to DIN 24311)
Δp Valve pressure differential
pP Inlet pressure
pL Load pressure
Change of input signal in%
1 0 → 25 → 0
Stroke in % →
2 0 → 50 → 0
3 0 → 75 → 0
4 0 → 100 → 0
Measured at pilot pressure pST = 50 bar
Time in ms → Time in ms →
Version "125"
Flow in l/min →
Current in mA →
Δp = pP – pL – pT (according to DIN 24311)
Current in mA →
Change of input signal in%
1 0 → 25 → 0
Stroke in % →
2 0 → 50 → 0
3 0 → 75 → 0
4 0 → 100 → 0
Time in ms → Time in ms →
Version "220"
Flow in l/min →
Current in mA →
Version "325"
1 ∆p = 10 bar constant
2 ∆p = 20 bar constant
3 ∆p = 30 bar constant
4 ∆p = 50 bar constant
Flow in l/min →
5 ∆p = 100 bar constant
Δp = pP – pL – pT (according to DIN 24311)
Δp Valve pressure differential
pP Inlet pressure
pL Load pressure
pT Return flow pressure
Current in mA →
Change of input signal in%
1 0 → 25 → 0
Stroke in % →
2 0 → 50 → 0
3 0 → 75 → 0
4 0 → 100 → 0
Time in ms → Time in ms →
Version "360"
Flow in l/min →
Current in mA →
Version "520"
1 ∆p = 10 bar constant
2 ∆p = 20 bar constant
3 ∆p = 30 bar constant
4 ∆p = 50 bar constant
Flow in l/min →
Change of input signal in%
1 0 → 25 → 0
Stroke in % →
2 0 → 50 → 0
3 0 → 75 → 0
4 0 → 100 → 0
Measured at pilot pressure pST = 50 bar
Time in ms → Time in ms →
Dimensions: Size 10
(dimensions in mm)
4 5 6 7 2 5 3 48
45
285
98
9,5
"b" "a"
205
9
20
182
T A P B
11
8
87
6,6
1
35
54 25,5 70
81 105 31
275,5
11 10
27 12 0,01/100
0.01/100
13,5
Rzmax 4
F1 F2
P
X Y
A B Required surface quality
73
1 Main valve
2 Pilot control valve Valve mounting screws (separate order)
3 Proportional solenoid "a" Only use valve mounting screws with the subsequently listed thread
diameters and strength properties. Observe the screw-in depth.
4 Proportional solenoid "b"
4 hexagon socket head cap screws ISO 4762 - M6 x 45 - 10.9
5 Terminal box (Friction coefficient µtotal = 0.09 … 0.14)
6 Plug screw for valves with one solenoid Tightening torque MA = 13 Nm ± 10%,
7 Name plate pilot control valve Material no. R913043777
8 Name plate main valve
9 Pressure reducing valve (always available) Notice:
10 Identical seal rings for ports P, A, B, T and T1 Subplates are no components in the sense of Directive 2014/34/EU
11 Identical seal rings for X and Y and can be used after the manufacturer of the overall system has
conducted an assessment of the risk of ignition.
12 Machined valve contact surface; porting pattern according to
The "G...J3" versions are free from aluminum and/or magnesium
ISO 4401-05-05-0-05 (X, Y as required, T1 is available at the
and galvanized.
valve and can optionally be provided)
Dimensions: Size 16
(dimensions in mm)
48
4 5 6 7 2 5 3
36 45
285
98
"b" "a"
214
9
191
20
A B Y 1
8
96
Ø18
43
Ø11
34
27 Ø3
101 154 37
3
92
292 13
321
0,01/100
0.01/100
29 10 11
Rzmax 4
12 F1 F5 G1 F2
12
A B Y
G2 Subplates (separate order) with porting pattern according to
F4 F6 F3
ISO 4401-07-07-0-05, see data sheet 45100.
160
Valve mounting screws (separate order)
1 Main valve
Only use valve mounting screws with the subsequently listed thread
2 Pilot control valve diameters and strength properties. Observe the screw-in depth.
3 Proportional solenoid "a" 2 hexagon socket head cap screws ISO 4762 - M6 x 60 - 10.9
4 Proportional solenoid "b" (Friction coefficient µtotal = 0.09 … 0.14)
Tightening torque MA = 12.2 Nm ± 10%,
5 Terminal box
Material no. R913043410
6 Plug screw for valves with one solenoid
7 Name plate pilot control valve 4 hexagon socket head cap screws ISO 4762 - M10 x 60 - 10.9
8 Name plate main valve (Friction coefficient µtotal = 0.09 … 0.14)
9 Pressure reducing valve (always available) Tightening torque MA = 58 Nm ± 20%,
Material no. R913014770
10 Identical seal rings for ports P, A, B and T (not with version
“100” and “150”)
11 Identical seal rings for X and Y Notice:
12 Machined valve contact surface; porting pattern according to Subplates are no components in the sense of Directive 2014/34/EU
ISO 4401-07-07-0-05 (X and Y as required) and can be used after the manufacturer of the overall system has
Deviating from the standard: Ports P, A, B and T with conducted an assessment of the risk of ignition.
Ø 20 mm; with version “100” and “150” T with Ø 13 mm The "G...J3" versions are free from aluminum and/or magnesium
13 Locating pin and galvanized.
Dimensions: Size 25
(dimensions in mm)
4 5 6 7 2 5 3 48
76 285 45
98
8
"b" "a"
9
20
244
221
Ø20
126
Ø14
46
41
19 118
4
122 191 53 13 Ø6
366
21 10 11 0,01/100
0.01/100
Rzmax 4
F1 F5 F2
14
12 G1
Required surface quality
T P Y of the valve contact surface
120
X A B
F4 G2 F6 F3
195
Subplates (separate order) with porting pattern according to
ISO 4401-08-08-0-05 see data sheet 45100.
Dimensions: Size 32
(dimensions in mm)
4 5 6 7 2 5 3
166 285 48
45
8
98
"b" "a"
9
20
270
1
247
Ø33
Ø21
152
57
49
21,5 197
176 254 70
4
Ø6
500
10 11 13
23 147,6 1)
20,5
F1 F5 F2
12 G1
0,01/100
0.01/100
T P Y
Rzmax 4
200
A B
X
Required surface quality
F4 G2 F6 F3 of the valve contact surface
257
Electrical connection
1 2 1)
+(-)
Suppressor diode
DC/PWM
47 V, 1.5 kW
-(+)
PE
1) Recommended pre-fuse
3 characteristics medium time-lag according to DIN 41571, 1.25 A.
Cable gland
Type approval II 2G Ex e IIC Gb
Threaded connection M20 x 1.5
Protection class according to EN 60529 IP66 (With correctly installed electrical connection)
Line diameter mm 7 … 10.5
Sealing Outer sheath sealing
Connection line
Line type non-armored cables and lines (outer sheath sealing)
Temperature range °C ≤ –20 … ≥ +110
Notice: Notice:
A fuse which corresponds to the rated current according to Only use finely stranded conductors if they have pressed-on wire
DIN 41571 and EN / IEC 60127 has to be connected upstream end ferrules.
of every valve solenoid (max. 3 x Irated).
The shut-off threshold of the fuse has to match the prospective
short-circuit current of the supply source.
The prospective short-circuit current of the supply source may
amount to a maximum of 1500 A.
This fuse may only be installed outside the potentially explosive
areas or must be of an explosion-proof design.
Further information
Notes