Design of Embeded Plate (INDIAN STANDARD)

Design Of Embedded Plate As Per IS 800:2017 & IS 456:2019
Assume/Given Data :- e = 100 mm
Length of Plate (L) = 700 mm C= 130 mm

Breath of Plate (B) = 500 mm
Welding Length of Rugs (l) = 300 mm L = 700 mm
C= 130 mm
Effective Welding Length (leff) = l - 2S
Effective Welding Length (leff) = 284 mm
Length of Rugs (L1) = 200 mm C= 130 mm
Length of Rugs (L2) = 150 mm
Length of Rugs L (h1) = 100 mm e = 100 mm
Length of Rugs L (h2) = 75 mm
Thickness of Plate (T) = 16 mm B = 500 mm
Diameter of Rugs Used (D) = 12 mm
C/C Distance of Rugs [C] = 130 mm
Rugs Center to Edge [e] = 100 mm
Total Factored Shear Force (V) = 304.82 kN
Total Factored Axial Force (N) = 59.18 kN
Total Number Of Hold Fast (H) = 4 Nos
Total Number of Rugs (n) = 8 Nos
Check of Welding in Bending : N L1 = 200 mm
𝑉^′=𝑉/n
Total Shear Force Contribution V' = 38.10 kN V h1 = 100 mm
300
𝑀^′=𝑉^′∗𝐿′/2
h2 = 75 mm
Moment Due to Shear Force M' = 3.81 kN-m
L2 = 150 mm
Moment of Inertia of Welding : D = Ф 12 mm
T - 16 mm
Welding Thickness (S) = 8 mm
𝐼=2 ×((𝑙_𝑒𝑓𝑓×𝑏^3)/12+𝑎^2×𝑏×𝑙_𝑒𝑓𝑓 )
Moment of Inertia of Welding ą= 90 ˚
K= 0.70
Moment of Inertia of Welding I = 2 X(284x5.6^3/12+10^2 x5.6x284) b= 5.60 mm
I= 326392 mm4 a= (12 + 8)/2
a= 10.00 mm
Section Modulus 𝑍=𝐼/𝑎 Z = (326392/10)

Z= 32639 mm3 T - 16 mm
Ф 12 mm
fuw = ultimate strength of weld (E70XX) = 390 N/mm 2
fub = ultimate strength of Rugs = 545 N/mm2 M

fu = ultimate strength of Insert Plate = 400 N/mm2
Ultimate Stress of Material fult = Min. (fuw,fub,fu) = 390 N/mm2 S - 8 mm

Partial Safety Factor 𝛾𝑚w = 1.25
Design of weld strength, (𝒇_𝑤𝑑 )= 𝑓_(𝑢𝑙𝑡 )/(√3 × 𝛄_𝑚𝑤 )
Design of Welded Strength, fwd= 180 N/mm2
Required Section Modulus 𝑍_𝑅𝑒𝑞=𝑀/

(𝑓_𝑤𝑑⁄𝛾_𝑚𝑤 )
ZReq = 3.81025x10^6/144
ZReq = 26440 mm3 12 a
ZReq < Z Hence Safe l = 300
Moment Capacity Me = 𝑍 ×𝐹_𝑤𝑑/𝛾_𝑚𝑤
Md = 32640x180/1.25x10^-6
Md = 4.70 kN-m
Welding Check Shear (Capacity) :
Strength of Weld0.7×𝑠×𝑓_𝑤𝑑/(√3)×𝑙_𝑒𝑓𝑓/𝛾_𝑚𝑤
Vd =
Strength of Weld Vd = 0.7 x 8 x180/Sqrt(3) x 284/1.25 x10^3

Strength of Weld Vd = 132 kN
Effective Length of Weld [leff]= l - 2S
Shear Caused By Shear Force V' = 38.10 kN Effective Length of Weld [leff]= 284
Shear Caused By Tensile Force N' = 7.40 kN N' = 59.18/8
Hence,
(𝑴^′/𝑴_𝐝 )^𝟐 +⁡〖 (𝑽^′/𝑽_𝐝 )

^𝟐+ (𝑵^′/𝑵_𝐝 )^𝟐 ≤ 𝟏.𝟎 〗
=(3.81/4.7)² + (38.1025/132.32)² + (7.39/132.32)² ≤ 1.0
= 0.742 ≤ 1.0 Hence Safe
Rugs Check Shear (Capacity) :

Factored Shear V = 304.82 kN
𝑽_𝒏𝒔𝒃=𝒇_𝒖/√𝟑 × 𝑨_𝒏𝒔𝒃
Shear Capacity of Rugs Factored Axial Force N = 59.18 kN
Partial Safety Factor 𝛾𝑚b = 1.25
Vnsb = 400/sqrt(3) x 245 Dia of Rugs Used = 20 mm
Vnsb = 56.58 kN/Pcs Anb = Net Area Of Rugs = 245 mm
fu = ultimate strength of Insert Plate = 400 Mpa
Factored Shear Per Rugs Vsb = 304.82/6 Total Number of Rugss Used = 6 Nos
Vsb = 304.82/6
Vsb = 50.80 kN
Vsb < Vnsb
Hence Safe
DESIGN BOND STRENGTH: Grade of Concrete Fck = M25 N/mm2
Total Number of Hold Fast (H) = 4 Nos
e
Depth of Embedded Plate (L) = C x (H-1) + (2 x e)
Depth of Embedded Plate (L) = 130 x (4-1) + (2 x 100)
C
Depth of Embedded Plate (L) = 590 mm
\ h = 590 - 100
\h = 490 mm Yn
Neutral Axis Lies at h/7 from bottom = 490/7 Y3
Neutral Axis Lies at h/7 from bottom = 70 mm h
Y2
M'
S Yn = 2 x [( 130 + 100 -70) + ( 260 + 100 -70) +
( 390 + 100 -70)]
h/7
S Yn = 1740 mm
S Y2n = 2 x [( 130 + 100 -70)^2 + ( 260 + 100

-70)^2 + ( 390 + 100 -70)^2]
S Y2n = 572200 mm2
𝑀^′= 𝑀/(1+2ℎ/21
Moment Provided by Rugs in Tension M= 3.81 kN-m
×(∑▒𝑦)/(∑▒𝑦^2 ))
Moment Provided by Rugs in Tension M' = 3.3 kN-m
𝑇_𝑏=
Tensile Force in Extreme Critical Rugs(𝑀^′×∑▒𝑦_𝑛 )/(∑▒𝑦_𝑛^2 ) Factored Axial Force (N) = 59.18 kN
Tensile Force in Extreme Critical Rugs Tb = 10 kN

Direct Tensile Force on Rugs T2 = 59.18/(2 x 4)
Direct Tensile Force on Rugs T2 = 7.4 kN
Total Force T = 10 + 7.4 kN
Total Force T = 17.5 kN
Net Area of Rugs at = 113 Nominal Diameter Ф = 12 mm
Stress in Bars s s = T/at = 17.54 x 1000/113
Stress in Bars ss = 155 N/mm2
Required Development Length of Rugs Ld = f s s/4t b Bond Stress τbd = 1.4 N/mm2
d
Required Development Length of Rugs Ld = 12 x 155/4 x 1.4
Required Development Length of Rugs Ld = 332 mm
Provided Development Length of Rugs Ld = (150 + 75)
Provided Development Length of Rugs Ld = 225 mm
Provided Ld < Required Ld Re-Design

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Design Of Embedded Plate As Per IS 800:2017 & IS 456:2019

Assume/Given Data :- e = 100 mm

Length of Plate (L) = 700 mm C= 130 mm

Check of Welding in Bending : N L1 = 200 mm

Section Modulus 𝑍=𝐼/𝑎 Z = (326392/10)

fub = ultimate strength of Rugs = 545 N/mm2 M

Ultimate Stress of Material fult = Min. (fuw,fub,fu) = 390 N/mm2 S - 8 mm

Design of Welded Strength, fwd= 180 N/mm2

Required Section Modulus 𝑍_𝑅𝑒𝑞=𝑀/

ZReq = 26440 mm3 12 a

ZReq < Z Hence Safe l = 300

Moment Capacity Me = 𝑍 ×𝐹_𝑤𝑑/𝛾_𝑚𝑤

Welding Check Shear (Capacity) :

Strength of Weld Vd = 0.7 x 8 x180/Sqrt(3) x 284/1.25 x10^3

(𝑴^′/𝑴_𝐝 )^𝟐 +⁡〖 (𝑽^′/𝑽_𝐝 )

=(3.81/4.7)² + (38.1025/132.32)² + (7.39/132.32)² ≤ 1.0

= 0.742 ≤ 1.0 Hence Safe

Rugs Check Shear (Capacity) :

S Y2n = 2 x [( 130 + 100 -70)^2 + ( 260 + 100

S Y2n = 572200 mm2

Moment Provided by Rugs in Tension M' = 3.3 kN-m

Tensile Force in Extreme Critical Rugs Tb = 10 kN

Stress in Bars ss = 155 N/mm2

Required Development Length of Rugs Ld = 332 mm

Provided Development Length of Rugs Ld = (150 + 75)

Provided Development Length of Rugs Ld = 225 mm

Provided Ld < Required Ld Re-Design

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