Parts & Service Manual First Edition

First Printing
Part No. 75688
 First Edition • First Printing

This parts manual covers the Genie GT models.

Genie Industries has endeavored to deliver the
highest degree of accuracy possible. However,
continuous improvement of our products is a Genie
policy. Therefore, product specifications are
subject to change without notice. Readers are
encouraged to notify Genie of errors and send in
suggestions for improvement. All communications
will be carefully considered for future printings of
this and other manuals. Please write or fax to the
Technical Publications team:

Genie Industries
PO Box 97030
Redmond, WA 98073-9730, USA
Fax Number: (425) 556-6535

Please visit the Genie Industries Web Site at:

http://www.genielift.com

Technical Publications Department e-mail:

[email protected]

If you have any questions, please call

Genie Industries.

Copyright © 2001 by Genie Industries

First Edition: First Printing, September 2001

"Genie" and "S" are registered trademarks

of Genie Industries in the U.S.A. and many other
countries.

Printed on recycled paper

Printed in U.S.A.

ii GT10 Part No. 75688

First Edition • First Printing

Table of Contents
Recommended Parts Stocking List ............................................................................................................. vi
How to Order Parts ..................................................................................................................................... vi
Service Parts Fax Order Form ................................................................................................................... vii
Section One Decals and Paint
Figure 1-A Decals and Paint ........................................................................................................ 1-2

Section Two 2WD Drive Chassis Components

Figure 2-A Hitch Actuator ............................................................................................................. 2-2
Figure 2-B Wheel Assembly ......................................................................................................... 2-6
Figure 2-C Hydraulic Brake ........................................................................................................... 2-8
Figure 2-D Deck and Lights ......................................................................................................... 2-12

Section Three
Numeric Index ................................................................................................................................... 3-1

Part No. 75688 GT10 iii

 First Edition • First Printing

TABLE OF CONTENTS

This page intentionally left blank.

iv GT10 Part No. 75688

First Edition • First Printing

This page intentionally left blank.

Part No. 75688 GT10 v

 First Edition • First Printing

How to Order Parts

How to Order Service Parts Machine Information

Please be prepared with the following information
when ordering replacement parts for your Genie Model
product:

Machine model number Serial Number

Machine serial number Date of Purchase

Genie part number
Authorized Genie Distributor
Part description and quantity
Phone Number
Purchase order number

"Ship To" address

Manuals
Desired method of shipment
Genie Industries offers the following support
Name and telephone number of the authorized documents for this machine:
Genie Distributor in your area
Title Part No.
If you don't know the name of your authorized
distributor, or if your area is not currently serviced Genie Z-60/34
by an authorized distributor, please call Operator's Manual, 3rd Edition ................... 43630
Genie Industries.
Genie Z-60/34
Use the Service Parts Fax Order Form on the next Service Manual, 2nd Edition ....................... 52856
page to fax your order to our Parts Department.
EMI Safety Manual ...................................... 27581
Genie North America Manual of Responsibilities
Telephone (425) 881-1800 ANSI A92.5-1990 ......................................... 31779
Toll Free 800 536-1800 in U.S.A.
Toll Free 800 426-8089 in Canada
Recommended Parts Stocking List
Fax (425) 556-8659
Part No. Description QTY.

Genie Europe 75819 Stud - Wheel ....................................................... 18

78391 Light - Sidemarker, Amber ................................... 8
Office Telephone (44) 01636-605030 78392 Light - Sidemarker, Red ....................................... 3
Office Fax (44) 01636-611090 78393 Taillight - with Grommet Kit ................................... 2
Parts Telephone (44) 01636-605002 78398 Kit - Grommet Sidemarker ................................... 8

Parts Fax (44) 01636-611091

GT10 Part No. 75688

vi GT10 Part No. 75688
 SERVICE PARTS ORDER FORM
FAX TO: (425) 556-8659 OR TOLL FREE: 888-274-6192
First Edition • First Printing INTERNATIONAL: +1-425-556-8659
Please fill out completely

Date _________________________________ Account Number _______________________________

Your Name ______________________________ Your Fax Number _____________________________

_________________________________ Your Phone Number ___________________________

Bill To _________________________________ Ship To ___________________________________

_________________________________ ___________________________________

_________________________________ ___________________________________
cut off here and make copies

_________________________________ ___________________________________

Purchase Order Number ____________________ Ship Via ___________________________________

Model(s) ______________________________________________________ Serial No.(s) _________________

Optional Equipment ___________________________________________________________________________

Part Number Description Quantity Price

All back-ordered parts will be shipped when available via the same ship method as the original order unless
noted below:
o Ship complete order only - no back orders
o Ship all available parts and contact customer on disposition of back-ordered parts
o Other (please specify)

FOR GENIE INDUSTRIES USE ONLY

Part
OrderNo. 75688______________
Number GT10
Origin Code ________________ Comments _________________________
Date Scheduled ____________ Ship Condition _____________ __________________________________
Order Total ________________ Terms Code _______________ __________________________________
 First Edition • First Printing

Notes

viii GT10 Part No. 75688

First Edition • First Printing Section 1 • Decals and Paint

Section One

Decals
and
Paint

Part No. 75688 GT10 1-1

Section 1 • Decals and Paint First Edition • First Printing

Figure 1-A
Decals and Paint

1-2 GT10 Part No. 75688

First Edition • First Printing Section 1 • Decals and Paint

FIGURE 1-A

Index Part No. Description Quantity This Figure

— 75693 Paint - Genie Oange, 1 Gallon (3.78 liters) ................................................................. —

1 78401 Tape - Safety Red/White ............................................................................................10

2 82193 Notice - Tire Specs ..................................................................................................... 2

3 82192 Cosmetic, Genie GT10 ............................................................................................... 2

4 82196 Label - Service Numbers ............................................................................................. 2

5 82186 Label - Refer To Load Instruction ................................................................................ 2

6 82191 Cosmetic, Home Depot ............................................................................................... 2

7 82184 Label - Trailer Center (place111/2 inches back from edge of fender top) ...................... 2

8 47098 Tape - Non-Skid Die Cast ........................................................................................... 2

9 82189 Cosmetic - Genie Logo White ..................................................................................... 2

10 82183 Warning - Loading ....................................................................................................... 1

11 82182 Notice - Max Weight ................................................................................................... 2

12 75763 Label - Serial/Vin ........................................................................................................ 1

13 82190 Cosmetic, Genie GT-10 .............................................................................................. 1

Part No. 75688 GT10 1-3

Section 1 • Decals and Paint First Edition • First Printing

Notes

1-4 GT10 Part No. 75688

Parts Manual • September 2001 Section 2 • Base Componets

Section Two

Base
Components

Part No. 75688 GT10 2-1

Section 2 • Base Componets Parts Manual • September 2001

Figure 2-A
Hitch Actuator

2-2 GT10 Part No. 75688

Parts Manual • September 2001 Section 2 • Base Componets

FIGURE 2-A

Index Part No. Description Quantity This Figure

— 75756 Hitch Actuator (includes index numbers 1 through 8, 10 through 22

and index numbers 24 and 25) .................................................................................... 1
— 75776 Kit - Master Cylinder Repair ....................................................................................... —
— 75777 Kit - Ball Coupler Repair ............................................................................................. —
1 75778 Bolt - Roller Front ........................................................................................................ 1
2 75779 Roller - Front ............................................................................................................... 1
3 75780 Cover - Roller .............................................................................................................. 1
4 75781 Chain - Breakaway Assembly (includes 2 hooks) ........................................................ 1
— 75782 Hook - Assembly (2 ea required) ................................................................................ —
5 75783 Screw - HHC 5/16 x 5/8 inch ......................................................................................... 4

6 75784 Washer - Lock, 5/16 ...................................................................................................................................... 8

7 75785 Lock - Breakaway Left ................................................................................................ 1

— 75786 Lock - Breakaway Right ............................................................................................. —

8 75787 Seal - Lever ................................................................................................................ 1

9 75788 Brake Line, 128 inches (325 cm) ................................................................................. 1

10 75789 Cover - Cylinder .......................................................................................................... 1

11 75790 Lever - Breakaway ...................................................................................................... 2

12 75791 Case - Actuator ........................................................................................................... 1

13 75792 Connector - Orifice ...................................................................................................... 1

14 75793 Gasket - Cylinder Connector ....................................................................................... 1

15 75794 Cylinder - Master 1 x 1/4 inch Bore ............................................................................. 1

16 75795 Bracket - Cylinder Assembly Left (includes 6, 17 and 18) ........................................... 1

— 75694 Bracket - Cylinder Assembly Right ............................................................................ —

17 75796 Screw - 3/8 x 3 inch ..................................................................................................... 2

18 75695 Washer - Lock 1/2 inch .................................................................................................................................. 2

19 75797 Nut - Nylock 3/8 x 3 inch ............................................................................................. 2

20 75798 Rod - Push .................................................................................................................. 1

21 75799 Roller - Back ............................................................................................................... 2

This parts list continues. Please turn the page.

Part No. 75688 GT10 2-3

Section 2 • Base Componets Parts Manual • September 2001

FIGURE 2-A

2-4 GT10 Part No. 75688

Parts Manual • September 2001 Section 2 • Base Componets

FIGURE 2-A

Index Part No. Description Quantity This Figure

22 75800 Damper - Shock .......................................................................................................... 2

23 75801 Block - Rod Push ........................................................................................................ 1

24 75802 Coupler - Lever Lock, 2 5/16 (5.9 cm) ......................................................................... 1

25 75803 Pin - Damper ............................................................................................................... 2

26 75804 Pin - Master Cylinder .................................................................................................. 2

Part No. 75688 GT10 2-5

Section 2 • Base Componets Parts Manual • September 2001

Figure 2-B
Wheel Assembly

2-6 GT10 Part No. 75688

Parts Manual • September 2001 Section 2 • Base Componets

Index Part No. Description Quantity This Figure

1 57398 Lamp - License Plate .................................................................................................. 1

2 6888 Screw - HHC, 1/4 - 20 x 1 inch, GR 5 ........................................................................... 2

3 6638 Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 4

4 78416 Wheel and Tire Assembly ........................................................................................... 4

— 75690 Wheel 6 hole (15 x 7.5 inch) ....................................................................................... —
— 75689 Tire ............................................................................................................................ —

5 6091 Nut - Lock 1/4 x 20 inch ............................................................................................... 2

6 75805 Nut - Lug 1/2 x 20 inch ...............................................................................................24

Part No. 75688 GT10 2-7

Section 2 • Base Componets Parts Manual • September 2001

Figure 2-C
Hydraulic Brake

2-8 GT10 Part No. 75688

Parts Manual • September 2001 Section 2 • Base Componets

FIGURE 2-C

Index Part No. Description Quantity This Figure

— 75806 Hydraulic Brake Assembly Left Side .......................................................................... —

— 75807 Hydraulic Brake Assembly Right Side ........................................................................ —
— 78397 Hydraulic Brake Line Kit ............................................................................................ —
— 75808 Kit - Shoe and Lining Left Side (includes 4, 5, 6, and 32) ........................................... —
— 75809 Kit - Shoe and Lining Right Side (includes 4, 5, 6, and 32) ......................................... —

1 75810 Brake Line 129 inches (328 cm) .................................................................................. 2

2 75811 Fitting - Tee, Brake Line ............................................................................................. 3

3 75812 Brake Line 19 inch (28 cm) ......................................................................................... 2

4 75813 Pin - Shoe Hold Down ................................................................................................. 2

5 75814 Retainer - Shoe Hold Down Spring .............................................................................. 8

6 75815 Spring - Shoe Hold Down ............................................................................................ 4

7 75816 Screw - Hex with Star Washer, 5/16 - 18 x 0.5 inch..................................................... 2

8 75817 Cover - Adjusting Hole, Rubber ................................................................................... 2

9 75818 Pin - Shoe Hold Down ................................................................................................. 2

10 75819 Kit - Hose Line Flex .................................................................................................... 1

— 75820 Bracket - Line Flex ..................................................................................................... —

11 75821 Seal - Grease .............................................................................................................. 1

12 75822 Cone -Inner Bearing .................................................................................................... 1

13 75823 Cup -Inner Bearing ...................................................................................................... 1

14 75824 Pin - Front Shoe .......................................................................................................... 2

15 75825 Retaining Ring ............................................................................................................ 2

16 75826 Nut - Hex, 5/16 -18 inch ............................................................................................... 2

17 75827 Screw - HHC, 5/16 - 18 x 0.63 inch .............................................................................. 2

18 75828 Spring - Shoe .............................................................................................................. 2

19 75829 Spring - Adjusting Screw ............................................................................................. 2

This part list continues. Please turn the page.

Part No. 75688 GT10 2-9

Section 2 • Base Componets Parts Manual • September 2001

FIGURE 2-C

2 - 10 GT10 Part No. 75688

Parts Manual • September 2001 Section 2 • Base Componets

FIGURE 2-C

Index Part No. Description Quantity This Figure

20 75830 Screw - Adjusting Assembly (includes index number 21) ............................................ 2

21 75831 Socket - Adjusting Screw ............................................................................................ 2

22 75832 Cup - Outer Bearing .................................................................................................... 1

23 75833 Cone - Outer Bearing .................................................................................................. 1

24 75834 Washer - Spindle ........................................................................................................ 1

25 75835 Pin - Cotter ................................................................................................................. 1

26 75836 Nut - Spindle ............................................................................................................... 1

27 75837 Cap - Grease .............................................................................................................. 1

28 75845 Hub ............................................................................................................................. 1

29 75838 Spring - Lever ............................................................................................................. 2

30 75839 Spring - Rear Shoe ...................................................................................................... 2

31 75840 Washer - Flat .............................................................................................................. 2

32 75841 Kit - Brake Shoe ......................................................................................................... 2

33 75842 Link - Travel ................................................................................................................ 2

34 75843 Cylinder - Brake Left ................................................................................................... 1

— 75844 Cylinder - Brake Right ................................................................................................ —

Part No. 75688 GT10 2 - 11

Section 2 • Base Componets Parts Manual • September 2001

Figure 2-D
Deck and Lights

2 - 12 GT10 Part No. 75688

Parts Manual • September 2001 Section 2 • Base Componets

FIGURE 2-D

Index Part No. Description Quantity This Figure

1 75691 Screw - Carriage 3/8 - 16 x 2 1/4 inch ......................................................................... 24

2 78396 Decking - Wood Treated 2 x 6 x 12 (5.1 x 15.2 x 30.5 cm) .........................................12

3 78393 Light - Rear w/Grommet .............................................................................................. 2

4 58990 Washer - Fender 3/8 x 1.5 inch ...................................................................................24

5 7713 Nut - LP Nylock 3/8 x 16 inch ..................................................................................... 24

6 78392 Light - Side Marker Red .............................................................................................. 3

— 78398 Kit - Gromment Sidemarker ....................................................................................... —

7 78268-S Weldment - Ramp ....................................................................................................... 2

8 78390 Pin - Linch .................................................................................................................. 4

9 78405-S Weldment - Bar Ramp ................................................................................................. 2

10 38028 Nut - Low Profile Nylock, 5/8 -11 ................................................................................. 2

11 13064 Washer - Flat, Hardened, 5/8 inch (0.7 x 1.3 x 0.1 inch) (1.8 x 3.3 x 0.3 cm) .............. 4

12 78278-S Weldment - Stowbar .................................................................................................... 2

13 47255 Screw - Shoulder 5/8 - 11 .625 PLTD ........................................................................... 2

14 78391 Light - Side Marker Amber .......................................................................................... 8

— 78398 Kit - Gromment Sidemarker ....................................................................................... —

15 75751 Link - Quick 5/16 ............................................................................................................................................. 2

16 75750 Chain - 5/16 GR30 ....................................................................................................... 2

17 39509 Chain - Link Open 5/16 x 22.5 inch .............................................................................. 1

— 6162 Cold Shut - Chain Link 3/16 PLTD ............................................................................... —

18 78399 Jack - 5000 Lbs .......................................................................................................... 1

— 75692 Pin - Linch with Chain ................................................................................................ —

19 6095 Washer - Flat, 1/2 inch (0.562 x 1.375 x 0.109 inch) (1.43 x 3.49 x 0.28 cm) .............. 2

20 33987 Screw - HHC, 1/2 -13 x 1 inch, GR 5 ........................................................................... 2

Part No. 75688 GT10 2 - 13

Section 2 • Base Componets Parts Manual • September 2001

Notes

2 - 14 GT10 Part No. 75688

First Edition • First Printing Section 3 - Numeric Index

Numeric Index
Part No. Page No. Index No. Part No. Page No. Index No. Part No. Page No. Index No.
6095 ................... 2-13 ............... 19 75803 ................. 2-5 ................. 24 78392 ................. 2-13 ................. 6
6638 ................... 2-7 ................... 2 75804 ................. 2-5 ................. 25 78393 ................. 2-13 ................. 3
6888 ................... 2-7 ................... 1 75805 ................. 2-7 ................... 5 78396 ................. 2-13 ................. 2
7713 ................... 2-13 ................. 5 75806 ................. 2-9 ................. — 78397 ................. 2-9 ................. —
13064 ................. 2-13 ............... 11 75807 ................. 2-9 ................. — 78392 ................. 2-13 ................. 6
33987 ................. 2-13 ............... 20 75808 ................. 2-9 ................. — 78393 ................. 2-13 ................. 3
38028 ................. 2-13 ............... 10 75809 ................. 2-9 ................. — 78396 ................. 2-13 ................. 2
39509 ................. 2-13 ............... 17 75810 ................. 2-9 ................... 1 78397 ................. 2-9 ................. —
47098 ................. 1-3 ................... 8 75811 ................. 2-9 ................... 2 78398 ................. 2-13 ............... 15
47255 ................. 2-13 ............... 13 75812 ................. 2-9 ................... 3 78399 ................. 2-13 ............... 18
57398 ................. 2-7 ................... 3 75813 ................. 2-9 ................... 4 78401 ................. 1-3 ................... 2
58990 ................. 2-13 ................. 4 75814 ................. 2-9 ................... 5 78416 ................. 2-7 ................... 4
75690 ................. 2-7 ................... 4 75815 ................. 2-9 ................... 6 82193 ................. 1-3 ................... 1
75691 ................. 2-13 ................. 1 75816 ................. 2-9 ................... 7 82192 ................. 1-3 ................... 3
75692 ................. 2-13 ............... 18 75817 ................. 2-9 ................... 8 82186 ................. 1-3 ................... 5
75693 ................. 1-3 ................. — 75818 ................. 2-9 ................... 9 82196 ................. 1-3 ................... 4
75694 ................. 2-3 ................. 16 75819 ................. 2-9 ................. 10 82191 ................. 1-3 ................... 6
75696 ................. 2-13 ............... 17 75820 ................. 2-9 ................. 10 82184 ................. 1-3 ................... 7
75695 ................. 2-3 ................. 18 75821 ................. 2-9 ................. 11 82189 ................. 1-3 ................... 9
75689 ................. 2-7 ................... 4 75822 ................. 2-9 ................. 12 82183 ................. 1-3 ................. 10
75750 ................. 2-13 ............... 16 75823 ................. 2-9 ................. 13 82182 ................. 1-3 ................. 11
75751 ................. 2-13 ............... 15 75824 ................. 2-9 ................. 14 82190 ................. 1-3 ................. 13
75756 ................. 2-3 ................. — 75825 ................. 2-9 ................. 15
75763 ................. 1-3 ................. 12 75826 ................. 2-9 ................. 16
75776 ................. 2-3 ................. — 75827 ................. 2-9 ................. 17
75777 ................. 2-3 ................. — 75828 ................. 2-9 ................. 18
75778 ................. 2-3 ................... 1 75829 ................. 2-9 ................. 19
75779 ................. 2-3 ................... 2 75830 ................. 2-11 ............... 20
75780 ................. 2-3 ................... 3 75831 ................. 2-11 ............... 21
75781 ................. 2-3 ................... 4 75832 ................. 2-11 ............... 22
75782 ................. 2-3 ................... 4 75833 ................. 2-11 ............... 23
75783 ................. 2-3 ................... 5 75834 ................. 2-11 ............... 24
75784 ................. 2-3 ................... 6 75835 ................. 2-11 ............... 25
75785 ................. 2-3 ................... 7 75836 ................. 2-11 ............... 26
75786 ................. 2-3 ................. — 75837 ................. 2-11 ............... 27
75787 ................. 2-3 ................... 8 75838 ................. 2-11 ............... 29
75788 ................. 2-3 ................... 9 75839 ................. 2-11 ............... 30
75789 ................. 2-3 ................. 10 75840 ................. 2-11 ............... 31
75790 ................. 2-3 ................. 11 75841 ................. 2-11 ............... 32
75791 ................. 2-7 ................... 6 75842 ................. 2-11 ............... 33
75792 ................. 2-3 ................. 13 75843 ................. 2-11 ............... 34
75793 ................. 2-3 ................. 14 75844 ................. 2-11 ............... 34
75794 ................. 2-3 ................. 15 75845 ................. 2-11 ............... 28
75795 ................. 2-3 ................. 16 75846 ................. 2-11 ............... 28
75796 ................. 2-3 ................. 17 78268-S ............. 2-13 ................. 7
75797 ................. 2-3 ................. 18 78278-S ............. 2-13 ............... 12
75798 ................. 2-3 ................. 19 78390 ................. 2-13 ................. 8
75799 ................. 2-3 ................. 20 78391 ................. 2-13 ............... 14
75800 ................. 2-5 ................. 21 78397 ................. 2-9 ................. —
75801 ................. 2-5 ................. 22 78398 ................. 2-13 ................. 6
75802 ................. 2-5 ................. 23 78398 ................. 2-13 ............... 14

Part No. 75688 GT10 3-1

 Genie North America
Phone 425.881.1800

Toll Free USA and Canada

Distributed By:
800.536.1800

Fax 425.883.3475

Genie Holland Genie Australia Pty Ltd.

Phone +31 70 51 78836 Phone +61 7 3375 1660
Fax +31 70 51 13993 Fax +61 7 3375 1002

Genie Scandinavia Genie China

Phone +46 31 3409612 Phone +86 21 53852570
Fax +46 31 3409613 Fax +86 21 53852569

Genie France Genie Malaysia

Phone +33 (0)2 37 26 09 99 Phone +60 4 228 1235
Fax +33 (0)2 37 26 09 98 Fax +60 4 226 6872

Genie Iberica Genie Japan

Phone +34 93 579 5042 Phone +81 3 3453 6082
Fax +34 93 579 5059 Fax +81 3 3453 6083

Genie Germany Genie Korea

Phone +49 (0)4202 88520 Phone +82 2 558 7267
Fax +49 (0)4202 8852-20 Fax +82 2 558 3910

Genie U.K. Genie Africa

Phone +44 (0)1476 584333 Phone +27 11 455 0373
Fax +44 (0)1476 584334 Fax +27 11 455 0355

Genie Mexico City Genie Latin America

Phone +52 55 5666 5242 Phone +55 11 4055 2499
Fax +52 55 5666 3241 Fax +55 11 4043 1661